guide book

Version 5.X
Version 5.X
1. OVERVIEW
1.1 INTRODUCTION
- MOTOSCAN is a diagnostic scanner for small motorcycle and scooters use
FI/ PGM-FI technologies and smart engine. It researched and manufactured
by DTDAuto Technology Team, Institute of Physics, Vietnam Academy of
Science and Technology since 2013.
- This is equipment used for the repair workshops and motorcycle vocational
training that identify malfunctions and repairs of PGM-FI/ FI motorcycles.
- MOTOSCAN was friend with the technicians in the repair workshop to
identify fault, repair software, measure and look up of electrical circuit diagram
and standard specification for most small motorcycles and scooters in Asia
and Africa market
- Since MOTOSCAN 5.7 has able communicated to the electrical MOTOBOX
accessory to perform more advanced functions, especially for Professional
repairer such as correct odometer value, ECU reprogramming, simulate most
ECU signals...
- MOTOSCAN 5.7 has supported advanced function use automatic diagnosis
by data analysis solution. This function able to find complex malfunction that
MIL lamp doesn’t indicate such as Idling Stop mode trouble, over idle speed,
rich fuel consumption, weak engine, hard start engine… and some
mechanical faults that other normal diagnostic tools can’t execute
- Support strong functions for programming, adjusting and parameter setting
of ECU as key immobilizer programming, offset TPS zero point, adjust Air/
Fuel ratio and idle speed, pulse width calibration for fuel injection time…
- Support look up information as the ECM version, MOTOBOX version and
sync with MOTODATA software on the computer to look up electrical circuit
diagrams, standard specifications and suggest repair is detail
- Equipment designed as the handheld, good quality, low cost and suitable for
small and medium repair workshop
Skype, Yahoo, WhatsApp, Zalo, Email, Teamviewer
- Update via Internet
- 12 months warranty and maintenance as required
- Low price
MOTOSCAN package with accessories
1.2 FUNCTION LIST
 Advantage:
- In-depth features, application range compatible most small motorcycles and
scooters in Asia market
- A safe and convenient solution support both MIL and K-Line protocol
- Simple operation with keypad direct on handhelds (without computer)
- Equipment has integrate compact, design beautiful, professional, high
strength mechanics
- Effective, fast, accurate, reliable, detailed
- Lookup more detail information for repairs by the MOTODATA software on
computers
- Technical support consultant directly from manufacturer by SMS thought the
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Version 5.X
Version 5.X
+ Fault code and total fault codes
+ Other parameters...
- Activate and reset the actuators: Fuel pump, IAC valve, injector, ignition
coil...
FUNCTION 1: FIND MALFUNCTION
1.1. Read, clear fault codes stored in ECU
1.2 Find complex faults that MIL lamp does not indicate include such as:
- Diagnose faults by the automatic data analyzing and interviewing the
technicians
+ Can’t start engine
+ Idling stop faulty
+ Fuel consumption
+ Starter is not work
+ Random acceleration
+ Constant acceleration
+ Idling not work
+ Hard to start engine
+ Weak engine
- Diagnose faults by analyzing the engine live data and activate the
actuators
+ Voltage and open angle of throttle position sensor (TPS)
+ Voltage and value of intake air temperature sensor (IAT)
+ Voltage and value of manifold air pressure sensor (MAP)
+ Voltage and value of engine temperature sensor (ECT)
+ Voltage and value of oxygen sensor (O2S)
+ Value of atmospheric pressure sensor
+ Engine speed (CKP/ NE)
+ Vehicle speed (VSS)
+ Status of fuel pump
+ Ignition timing advance (ISA)
+ Fuel injection time (Ti)
+ Starter signal (STP)
+ Status signal of side stand switch (SSTAND-SW)
+ Evaporative purge cut solenoid valve output signal (PCS)
+ Output signal active starter relay (ON/OFF)
+ Output signal active PCV
+ Output signal active IACV
+ Output signal active MIL
+ SCS input signal status (service check signal)
+ Open state of step motor (IACV)
+ State of heater of O2 sensor
+ Battery voltage (BATT)
+ Short term fuel trim in closed loop
+ Environmental revision coefficient in closed loop
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FUNCTION 2: REPAIR FIRMWARE ERROR & CALIBRATION
2.1 Programming key immobilizer for PIAGGIO (MIU G3)
- Reset immobilizer, register new key when lost all of the keys, register
additional keys
2.2. Correct and adjust value of digital odometer of Honda, Yamaha
- Edit, decode odometer data and convert information automatically in
EEPROM
2.3. Programming ECM firmware for HONDA LEAD 125, HONDA SH MODE,
all kind of PIAGGIO (use MIUG3) *
- Initialize and repair data errors, upgrade the versions of MCU, EEPROM
2.4. Calibrate and set control parameters in the ECM:
- Calibrate air/fuel ratio (AFR): YAMAHA, PIAGGIO, SYM
- Reset to manufacturer value of ECM: HONDA, YAMAHA, PIAGGIO
- Offset zero point value of throttle position sensor for all of PIAGGIO
(MIUG3)
- Reset IACV: HONDA, YAMAHA, KYMCO
- Adjust pulse band width to control fuel injectors (Ti) and idle speed:
YAMAHA, SYM
- Create new and repair data errors, upgrade the version MCU, EEPROM
FUNCTION 3: SPECIALIZED MEASURE TOOL
3.1. Fast measure and assess capacity, quality of battery
3.2. Reviewed charging status and rated the quality of the generator,
regulator
3.3. Measure the air/fuel ratio (A / F) to assess the instantaneous fuel
consumption
3.4. Emulate the signals on motorcycle for fault diagnosis, ECU hardware
repair *
FUNCTION 4: INFORMATION
4.1. Show the current ECM firmware version
4.2. Look up electrical wiring diagram: principle diagram, schematic
assembly and specified conditions (**)
4.3. Look up the OBD fault codes, specifications, repairing suggestion
4.4. Look up the process assembly, repair, maintenance mechanic (**)
4.5. Manage repair workshop: customer, financial, store, treasury,
employees (**)
4.6. Update version of data software and firmware via Internet
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Version 5.X
Version 5.X
NOTES:
- The advanced functions with an asterisk (*), you must purchase additional
MOTOBOX
- The advanced functions with an asterisk (**), use on MOTODATA software
on the computer
1.3 ADDRESS & APPLICATION RANGE
- Diagnostic scanner in motorcycle repairing workshop and equipment and
trainers for technical vocation training
- A semi-finished products connect to trainer for electronic injection & ignition
system of PGM-FI motorcycles
- A safety checker for the motorcycles before running on the road and in
motorcycle club
- MOTOSCAN used to read, clear fault codes, show live data, active
actuators, repair firmware and immobilizer, lookup content of fault codes,
suggesting repair for most small motorcycles of PIAGGIO, HONDA,
YAMAHA, SUZUKI, SYM, KYMCO manufacturers use PGM-FI/FI system
such as:
- PIAGGIO:
FUTURE X FI
PCX
VISION
WAVE RSX AT
WAVE RSX FI
SH 125i
SH 150i
SH125 ESP
SH150 ESP
SH MODE
SCR
MSX125
PS
SCOOPY - I
WAVE 110/125 -I
CLICK - I
- SUZUKI:
VESPA LX
VESPA
PRIMAVERA
VESPA S3V
VESPA SPRINT
VESPA GTS
VESPA LT3V
VESPA LXV
LIBERTY
HAYATE 125 SS
VIVA 115
UA 125 - T
GZ150
IMPLUSE
EN 150A
THUNDER
CUXI
NOZZA
NOUVO LX 125
NOUVO SX
SIRIUS FI
LUVIAS
JUPITER
GRANDE
- YAMAHA:
FLY
BEVERLY
- HONDA:
LEAD 110
LEAD 125
AIR BLADE FI
FUTURE NEO FI
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Version 5.X
FZ1 150I GP
FZ1 FAZER
YBR
FZ1 150I
Version 5.X
FZ-S
4Y
All YAMAHA PGM-FI small motorcycles
4S
All SYM PGM-FI small motorcycles
DOUBLE
MODE
4HY
All HONDA, YAMAHA PGM-FI small
motorcycles
4HS
All HONDA, SYM PGM-FI small motorcycles
MULTI MODE
4M
All HONDA, YAMAHA, SYM, SUZUKI
PGM-FI small motorcycles
FULL MODE
5
All PIAGGIO, HONDA, YAMAHA, SYM,
SUZUKI, KYMCO PGM-FI small motorcycles
YZF
- SYM:
Note: If you buy a single mode or double mode then you upgrade it to
multimode and full mode
POWER
PASING
ELIZABETH
JOYRIDE
1.5 FUNCTION TABLE FOR THE BRANDS
SHARK 125
VENUS
1.5.1 Function table for brands
- KYMCO:
PEOPLE S FI
LIKE FI
BRANDS
PEOPLE 16 FI
MANY MACAROL
PIAGGIO
- Read/Clear fault codes (by DLC) with OBD technology
- Reset ECM, IACV, IDLE, MIL…
- View live data
- Advanced diagnosis
- Active/ Reset actuators (Fuel pump, Injector, Ignition)
- Set TPS zero point value
- Key programmer (for ECM type is MIUG3)
- Check battery and generator
- Check Air/Fuel ratio for all type PGM-FI/FI motorcycles
- Check Air/Fuel ratio for all type motorcycles that have
used carburetor (optional with adding hardware)
- Reinstall, repair, upgrade frimware for ECM MIU G3*
- Simulate the input and output signal of ECU*
- View ECM information
HONDA
- Read/Clear fault codes (by DLC) with OBD technology
- Restore software in ECU
MANY FI
JOCKEY FI
Notes: Next versions can be updates or upgrades more data, functions and
motorcycle list.
1.4 OPTIONAL MODELS
OPTIONS
SINGLE
MODE
MODEL
APPLICATION
4H
All HONDA PGM-FI small motorcycles
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FUNCTION LIST
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Version 5.X
Version 5.X
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ECM INFO
SIMULATE ECU SIGNALS
CORRECT ODO METTER
KEY PROGRAMMING
REPROG. MCU/ EEPROM
CHECK GENERATOR
CHECK BATTERY CAPACITY
CHECK BATTERY LIFE
ADV. DIAGOSIS
SET TPS ZERO PIONT
ADJUST A/F
CHECK A/F
LIST OF
MOTORCYCL
ES
VIEW LIVE DATA
1.5.2 Function table for models of the brands
RESTORE ECU
- Read/Clear fault codes (by DLC) with OBD technology
- Reset ECM, IACV, IDLE, MIL…
- View live data
- Lookup content of fault codes, repair suggestion
- Check battery and generator
- Check Air/Fuel ratio for PGM-FI/FI motorcycles
- Adjust Air/Fuel ratio for PGM-FI/FI motorcycles
- Check Air/Fuel ratio for motorcycles that have used
carburetor (optional with adding hardware)
KYMCO
- Read/Clear fault codes (by DLC) with OBD technology
- Lookup content of fault codes, repair suggestion
- View live data
- Check battery and generator
- Check Air/Fuel ratio for PGM-FI/FI motorcycles
- Adjust Air/Fuel ratio for PGM-FI/FI motorcycles
- Check Air/Fuel ratio for motorcycles that have used
carburetor (optional with adding hardware)
- Simulate the input and output signal of ECU*
ACTIVE/ RESET ACTUATORS
SYM
- Read/Clear fault codes (by DLC) with OBD technology
- Reset ECM, IACV, IDLE, MIL…
- View live data
- Advanced diagnosis
- Active actuators (Injector, Ignition, IAC valve)
- Lookup content of fault codes, repair suggestion
- Check battery and generator
- Check Air/Fuel ratio for all type PGM-FI/FI motorcycles
- Adjust Air/Fuel ratio for all type PGM-FI/FI motorcycles
- Check Air/Fuel ratio for all type of motorcycles (optional
with adding hardware)
- View ECM information (depending on FI motorcycles that
have this function)
- Simulate the input and output signal of ECU*
- Programming to correct value of digital speedometer
(ODO)*
SUZUKI
- Read/Clear fault codes (by: MIL)
- Lookup content of fault codes, repair suggestion
- Check battery and generator
- Check Air/Fuel ratio for all type of motorcycles (optional
with adding hardware)
- Simulate the input and output signal of ECU*
LOOKUP CODE
YAMAHA
- View ECM information
- Simulate the input and output signal of ECU*
READ/CLEAR CODE
- Reset ECM, IACV, IDLE, MIL…
- View live data
- Lookup content of fault codes, repairing suggestion
- Advanced diagnosis
- Check battery and generator
- Check Air/Fuel ratio for all type PGM-FI/FI motorcycles
- Check Air/Fuel ratio for motorcycles that have used
carburetor (optional with adding hardware)
- Reinstall, repair, upgrade frimware for ECM MIU G3*
- Simulate the input and output signal of ECU*
- Programming to correct value of digital speedometer
(ODO)*
- View ECM information
HONDA
LEAD 110
LEAD 125
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Version 5.X
Version 5.X
AIR BLADE
FI
FUTURE
NEO FI
FUTURE X
FI
FUTURE
125 FI
PCX
BEVERLY
VISION
WAVE RSX
FI AT
SH125i
VESPA LXV
LIBERTY
FLY
PRIMAVERA
VESPA GTS
SUPER
VESPA LT
VESPA LX
ECM INFO
SIMULATE ECU SIGNALS
CORRECT ODO METTER
KEY PROGRAMMING
REPROG. MCU/ EEPROM
CHECK GENERATOR
125 SS
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UA 125-T
VIVA 115
GZ150-A
EN150-A
THUNDER1
50/150S
IMPLUSE
Other
SUZUKI FI
PIAGGIO
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CHECK BATTERY CAPACITY
HAYATE
ECM INFO
SIMULATE ECU SIGNALS
SUZUKI
CORRECT ODO METTER
KEY PROGRAMMING (MIU G3)
REPROG. MCU/ EEPROM
CHECK GENERATOR
CHECK BATTERY CAPACITY
CHECK BATTERY LIFE
ADV. DIAGOSIS
SET TPS ZERO PIONT
ADJUST A/F
CHECK A/F
ACTIVE/ RESET ACTUATORS
VIEW LIVE DATA
RESTORE ECU
LOOKUP CODE
LIST OF
MOTORCYCL
ES
READ/CLEAR CODE
WAVE 125-I
Other
HONDA FI
HONDA
mechanical
carburetor
VIEW LIVE DATA
LIST OF
MOTORCYCL
ES
WAVE 110-I
RESTORE ECU
SCOOPY-I
LOOKUP CODE
CLICK-I
READ/CLEAR CODE
PS
CHECK BATTERY LIFE
SCR
ADV. DIAGOSIS
SH Mode
SET TPS ZERO PIONT
SH150 ESP
ADJUST A/F
SH125 ESP
CHECK A/F
SH150i
ACTIVE/ RESET ACTUATORS
VESPA
S/S3V
VESPA
SPRINT
Other
PIAGGIO FI
PIAGGIO
mechanical
carburetor
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ECM INFO
SIMULATE ECU SIGNALS
CORRECT ODO METTER
KEY PROGRAMMING
REPROG. MCU/ EEPROM
CHECK GENERATOR
CHECK BATTERY CAPACITY
CHECK BATTERY LIFE
ADV. DIAGOSIS
SET TPS ZERO PIONT
ADJUST A/F
VIEW LIVE DATA
RESTORE ECU
LOOKUP CODE
LIST OF
MOTORCYCL
ES
ECM INFO
SIMULATE ECU SIGNALS
CORRECT ODO METTER
KEY PROGRAMMING
REPROG. MCU/ EEPROM
CHECK GENERATOR
CHECK BATTERY CAPACITY
CHECK BATTERY LIFE
ADV. DIAGOSIS
SET TPS ZERO PIONT
ADJUST A/F
CHECK A/F
ACTIVE/ RESET ACTUATORS
VIEW LIVE DATA
RESTORE ECU
LOOKUP CODE
LIST OF
MOTORCYCL
ES
READ/CLEAR CODE
mechanical
carburetor
READ/CLEAR CODE
SUZUKI
CHECK A/F
Version 5.X
ACTIVE/ RESET ACTUATORS
Version 5.X
YAMAHA
CUXI
JUPITER FI
GRAVITA
JUPITER FI
GRAVITA
GREEN
JUPITER FI
RC
LUVIAS GTX
FI
LUVIAS FI
SYM
ELIZABETH
110
ELIZABETH
EFI
ELIZABETH
20 năm
ELIZABETH
SMART
JOYRIDE
NOZZA
NOZZA
LIMITED
NOUVO LX
SHARK 125
SHARK 125
CBS
PASSING
EFI
POWER EFI
NOUVO SX
RC
NOUVO SX
STD
NOUVO SX
GP
SIRIUS RC
FI
Other
YAMAHA FI
YAMAHA
mechanical
carburetor
VENUS EFI
Other
SYM FI
SYM
mechanical
carburetor
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Version 5.X
ECM INFO
SIMULATE ECU SIGNALS
CORRECT ODO METTER
KEY PROGRAMMING
REPROG. MCU/ EEPROM
CHECK GENERATOR
CHECK BATTERY CAPACITY
CHECK BATTERY LIFE
ADV. DIAGOSIS
SET TPS ZERO PIONT
ADJUST A/F
CHECK A/F
ACTIVE/ RESET ACTUATORS
VIEW LIVE DATA
RESTORE ECU
LOOKUP CODE
LIST OF
MOTORCYCL
ES
READ/CLEAR CODE
Version 5.X
Hand tool with LCD and function button
(View detail 1.5.1 item)
Main machine
KYMCO
PEOPLE S
FI
PEOPLE 16
FI
MANY
MACAROL
FI
MANY FI
Data cable
Used to determine fault, view live data active
actuators and calibrate parameters via DLC
connector (K-line communication protocol)
P/No: MT001-DLC
LIKE FI
JOCKEY FI
Cable received signal and optical sensor
Other
KYMCO FI
KYMCO
mechanical
carburetor
Used to determine fault by MIL on dashboard
(no need open plastic cover)
P/No: MT001-MIL
Notes: “CHECK A/F RATIO” function of SUZUKI FI motorcycles will
update for the next version.
Data cable used for checking battery and
generator
P/No: MT001-TEST
1.6 EQUIPMENT COMPONENT
IMAGE
DESCRIPTION
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Version 5.X
Version 5.X
P/No:
Extendable cable for YAMAHA
MT001-YAMAHA’s LL
Accessory measure exhaust (optional)
P/No: MT001-JUMP1 &
Jumper for reading fault code by MIL
P/No: MT001-JUMP2
Data CD on PC include:
Accessory to repair, reinstall and upgrade
the ECU firmware (optional)
- User guide video
- MOTODATA software
(Vietnamese only now)
Cable use for software updates of versions
and models upgrade
GUIDE BOOK
P/No: MT001-UPDATE
12V/ DC power cable
HAND BAG
P/No: MT001-POWER
220V/AC to 12V/ DC power converter
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Version 5.X
1.7 DESCRIPTION OF FUNCTION KEYPADS
Version 5.X
2. DLC LOCATION ON THE MOTORCYCLE BRANDS &
WIRING CONNECTION DIAGRAM
2.1 DLC LOCATION ON THE MOTORCYCLE BRANDS
No
COMPONENT
LCD Main display
Display all information for the using. Show
on 20 x 4 characteristics
2
“Enter/ OK” button
perform a command menu follow selection
3
“Exit/ Cancel” button
Exit or cancel the function, current display
4
“Shift Up” button
Shift cursor to Up to select function or
show next page
5
“Shift Down” button
Shift cursor to Down to select function or
show previous page
7
8
HONDA
SYM/ KYMCO
PIAGGIO
FUNCTION DESCRIPTION
1
6
YAMAHA
“Shift Left” button
(Key for enter number 4)
“Shift Right” button
(Key for enter number 6)
0 9 number keypads
Shift cursor to Left to show previous fault
code in case many codes is detected
Shift cursor to Right to show next fault
code in case many codes is detected
Use enter number for fault codes need to
lookup
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Version 5.X
Version 5.X
2.2 CONNECTING DLC ON THE MOTORCYCLE BRANDS
(This connection used to Read/ Clear fault code, Reset ECM, Show live data
and active test actuator)
BRANDS
ELECTRICAL WIRING CONNECTION DIAGRAM
(K: K-Line; E: Negative battery; B: Positive battery)
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Version 5.X
Version 5.X
Yamaha (mode 2)
Step 1: Disconnect the connector between dashboard and ECU
Step 2: Connect the K wiring of cable to ECU diagnose
connector
Yamaha (Mode 1)
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Version 5.X
2.3 CONNECTING WIRE FOR SPECIAL FUNCTIONS (CHECK BATTERY,
GENERATOR)
Version 5.X
3. FUNCTIONS
3.1 READ FAULT CODES FROM ECU
This function used to read fault codes stored in ECU of PGM-FI /FI
motorcycles, reading fault codes though data link connector (DLC).
Step 1: Turn off ignition key
Step 2: Connect DLC cable to MOTOSCAN machine
Step 3: Connect DLC cable to DLC connector of motorcycle follow guide
Step 4: Turn on ignition key
Step 5: Press start pedal or start button for crank spin about 10 sec. or more
Step 6: Select “CONNECT TO VEHICLE” menu from main interface of the
screen then press “Enter/ OK” button:
Step 7: Select “DLC CABLE” menu then press “Enter/ OK” button. The
screen displays list of motorcycle brands.
Step 8: Select brand name to read fault codes (Example: HONDA) then press
“Enter/ OK” button. Check instructions on the screen. Press “Shift Down”
button to view more information then press “Enter/ OK” button.
Technician is using MOTOSCAN and looking up repair data
on MOTODATA software
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Version 5.X
Version 5.X
Notes: HONDA supported “advanced diagnosis” function. It suggests
finding hard faults in case “Read code” function using OBD technology
does not find fault code that stored in ECU. To execute this function,
please view in item 3.10.
3.2 CLEAR FAULT CODES IN ECU MEMORY
This function used to clear fault codes stored in the ECU to complete the
repair or delete virtual fault codes stored in the ECU memory.
Step 9: The screen displays models of brand. Select a model of motorcycle
for reading codes (Example: LEAD 110). Press “Enter/ OK” button. The
screen displays function table.
Step 1: From the screen displays models of brand. Select a model of the
motorcycle (Example: LEAD 110) then press "Enter/ OK" button. The screen
displays function table.
Step 10: Select “READ CODE” then press “Enter/ OK” to view codes and
content of fault. The screen will display the fault message. For example, as
shown below:
Step 2: Press “Shift Down and Up” button to select "RESET CODE/ ECM”
menu then press “Enter/ OK" button.
Order of fault
code
Current
Fault code
Total of fault
codes
Are you sure that you want to clear fault codes, press the "Enter/ OK" button.
In case MOTOSCAN does not find fault code, the screen will displayed as
below.
If you do not want to clear fault codes, please press "Exit / Cancel" button.
 Important notes:
After the repairs and parts replacement, you need to run motorcycle in the
loading, fast speed of engine about 15 minutes to heat the engine. Read fault
codes more times, if fault codes still show on MOTOSCAN, means your
repairs not completed, you need to review. If not any fault codes show on
MOTOSCAN then repair you have done. Check results with the scanner
again if necessary...
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Version 5.X
Version 5.X
3.3 RESTORE SOFTWARE IN ECU
Now, this function supports for Honda motorcycles. It used to restore software
in ECU to manufacturer’s original state. When you execute this function, you
need execute in accordance with the instructions on screen of MOTOSCAN.
Especially, you need start engine for 10 minutes after restoring to have ralenti
again.
Step 1: From the screen displays models of brand. Select a model of the
motorcycle (Example: LEAD 110) then press "Enter/ OK" button. The screen
displays function table.
3.4 VIEW LIVE DATA
This function used for the purpose of inspection and analysis of input signal
circuit (INPUT) of the ECU to determine difficult fault that OBD automatic
mode cannot be determined.
Step 1: From the screen displays models of brand, select a model of the
motorcycle to view live data (Example: LEAD 110) then press "Enter/ OK"
button. The screen displays function table.
Step 2: Press “Shift Down and Up” button to select "RESTORE ECU” menu
then press “Enter/ OK" button.
Step 2: Press “Shift Down and Up” button to select "LIVE DATA” menu,
then press “Enter/ OK" button.
Step 3: Press “Shift Down” button to view full instructions:
Step 3: Press the "Shift Down and Up" button to switch view page to next or
previous.
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Version 5.X
No.
ACRONYMS
1
2
3
4
5
6
7
8
9
10
11
12
BAT. voltage
Side stand SW
IG. advance
TP sensor
IACV
MAP sensor
ECT sensor
Engine spd
IAT sensor
INJ. time
Vehicle spd
ECM SFTRIM
13
ENV.REV.CO
14
EVAP SIGNAL
15
ST-MAG SIG
16
SCS OUT SIG
17
18
19
20
PCV OUT SIG
IAC OUT SIG
MIL OUT SIG
Atmosph. P#
Step 2: Select the "ACTIVATE TEST" menu to activate test the actuators
then press “Enter/ OK” button.
DESCRIPTION
Battery Voltage (V)
Side Stand Switch status (ON/OFF)
Ignition Timing Advance (* C)
Throttle Position Sensor (* C)
Idle Air Control Valve status (ON/OFF)
Manifold Air Pressure Sensor (V and Kpa)
Engine Coolant Temperature (* C)
Engine Speed (rpm)
Intake Air Temperature Sensor (* C)
Injection time (ms)
Vehicle speed (km/h)
Short term fuel trim in closed loop
Environmental revision coefficient in closed
loop
Evaporative purge cut solenoid valve output
signal (ON/OFF)
Output signal active starter relay (ON/OFF)
SCS Input signal status (service check signal)
(Open/short)
Output signal active Van PCV (ON/OFF)
Output signal active Van IAC (ON/OFF) (g/s)
Output signal active MIL (ON/OFF)
Atmospheric pressure
3.5 ACTIVE/RESET ACTUATORS
This function used for the purpose of inspection and analysis of output signal
circuit (OUTPUT) of the ECU and actuators to determine difficult fault that
OBD automatic mode cannot be determined.
Step 1: From the screen display models of brand, select a model to active
actuators (Example: LIBERTY). Press “Enter/ OK” button, the screen displays
function table.
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31
Step 3: The screen displays list of actuators. Choose an actuator to enable
activation (Example: INJECTOR) then press “Enter/ OK” button.
Notes: Please wait a message “Please wait…” become to “Invite active
now!” show on screen before press “Enter/ OK” button for the operation.
3.6 CHECK A/F RATIO
Now, this function used for PGM-FI/FI motorcycles of HONDA, PIAGGIO,
SYM and KYMCO. Next update, it will support for other brands.
Step 1: From the screen displays models of brand, select a model to check
A/F ratio (Example: LIBERTY). Press “Enter/ OK” button, the screen displays
function table.
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Version 5.X
Version 5.X
3.7 ADJUST AIR/FUEL RATIO
Now, this function used for YAMAHA, SYM, KYMCO PGM-FI/FI motorcycle in
this version. Next update, it will support for other brands.
Step 1: From the screen displays models of brands, select a model to adjust
Air/Fuel ratio (Example: CUXI) then press “Enter/ OK” button.
Step 2: Press “Shift Down and Up” button to select “CHECK A/F” function in
function table then press “Enter/ OK” button.
Step 2: The screen displays function table. Press “Shift Down and Up”
button to select “ADJUST A/F RATIO” function in function table then press
“Enter/ OK” button.
Step 3: Actions accordance with the instructions on screen then press “Enter/
OK” button.
Step 3: Actions accordance with the instructions on screen then press “Enter/
OK” button.
The screen displays Air/Fuel ratio:
Step 4: Press “4” or “6” button to increase or decrease Air/Fuel ratio. The
result displays “0” as below is standard Air/Fuel ratio. If is “+1” or “+2” that is
rich fuel mixture and is -1 or -2 that is lean fuel mixture.
The result will show by number of arrow (example: battery Air/Fuel ratio is
medium).
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Version 5.X
3.8 ADJUST IDLE SPEED
Now, this function does not support, please wait for the next version.
However, you can use “Adjust Air/ Fuel ratio” function to change “Ralenty”
3.9 SET TPS ZERO POINT VALUE
Now, this function used for PIAGGIO PGM-FI/FI motorcycle. Next update, it
will support for other brands.
Step 1: From the screen displays models of brand, select a model to set TPS
zero point (Example: LIBERTY). Press “Enter/ OK” button, the screen
displays function table.
Step 2: Press “Shift Down and Up” button to select “SET TPS ZERO POINT”
function in function table then press “Enter/ OK” button.
Step 3: Actions accordance with the instructions on screen then press “Enter/
OK” button.
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Version 5.X
3.10 ADVANCED DIAGNOSIS
Now, this function used for HONDA, YAMAHA and PIAGGIO PGM/FI-FI
motorcycles. Next update, it will support for other brands.
This function uses positive diagnosis solution. It can find hard faults that MIL
lamp does not indicate such as idling stop mode trouble, over idle speed,
more fuel consumption, weak engine, hard start and mechanical faults that
normal diagnostic tools cannot execute.
After execute “Read code” function (view Item 3.1), if ECU has not stored fault
codes, the screen will display as below:
Press “Enter/ OK” button, the screen will be displayed
Press “Enter/ YES” button to execute “Advanced diagnosis” function, the
screen will be displayed list of troubles that your motorcycle can occur.
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Version 5.X
Version 5.X
Step 2: Press “Shift Down and Up” button to select “KEY PROGRAM”
function in function table then press “Enter/ OK” button. The screen will show
ECM information:
Press “Shift Down and Up” button to view list of troubles.
Step 3: The screen displays the functions when key programming. Press
“Shift Down and Up” button to select function, next you do the steps
following instruction on the screen.
Note: When MOTOSCAN is operating, please do not disconnect MOTOSCAN
and motorcycle.
3.12 VIEW ECM INFORMATION
Now, this function used for HONDA, PIAGGIO, YAMAHA and SYM PGM/FIFI motorcycles. Next update, it will support for other bands.
Press “Enter/ OK” button to select a trouble that your motorcycles is
occurring, next you do the steps following instruction on the screen until the
end result screen shows.
Step 1: From the screen displays models of brand, select a model to view
ECM information (Example: LIBERTY). Press “Enter/ OK” button, the screen
displays function table.
3.11 KEY PROGRAMMING
Now, this function used for key programming of PIAGGIO/VESPA that has
ECM type is MIUG3 in the following cases.
- Add sub key when have main key
- Add key when lost all keys (main and sub key)
- Replace ECM
- Unsubscribe key, reset immobilizer
Step 1: From the screen displays models of brand, select a model to view
ECM information (Example: LIBERTY). Press “Enter/ OK” button, the screen
displays function table.
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Step 2: Press “Shift Down and Up” button to select “ECM information”
function in function table then press “Enter/ OK” button. The screen will show
ECM information:
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Version 5.X
Version 5.X
3.13.2 Check generator and charging system status
3.13 SPECIAL FUNCTIONS
Step 1: Connect checking cable for battery to MOTOSCAN and motorcycle
follow the guidebook.
3.13.1 Check Air/ Fuel ratio
Step 1: Connect adding accessories cable with MOTOSCAN and motorcycle.
Please contact to manufacturer (DTDAuto Vietnam) for the buying this
accessory and detailed instructions.
Note: Connect correct electrical terminal of cable to battery (red clamp to the
positive battery, black clamp to the negative battery).
Step 2: Connect feed power cable to MOTOSCAN
Step 2: Supply feed power for MOTOSCAN by the power cable or power
adapter 220VAC-12VDC.
Step 3: In main interface of the screen, select "SPECIAL TEST MODE" menu
then press the "Enter/ OK" button.
Step 3: In main interface of the screen, select "SPECIAL TEST MODE" menu
then press the "Enter/ OK" button.
Step 4: Select the “A/F Ratio” menu to check the air/fuel ratio then press the
"Enter/ OK" button. Please actions accordance with the instructions on the
screen.
Step 4: Select the "GENERATOR” menu to check the voltage output of
generator then press the "Enter/ OK" button.
Step 5: Press "Enter/ OK" button, screen will display measurement results of
Air/ Fuel ratio: Rich, Medium and Lean.
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Step 5: Actions accordance with the instructions on screen then press the
"Enter/ OK" button.
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Version 5.X
Step 6: Start the engine then press “Enter/ OK” button.
Version 5.X
Step 4: Select the “BATTERY LIFE” to check the battery quality then press
the "Enter/ OK" button.
Step 7: Wait for a moment the screen display status of charging system
Step 5: Operate follow instructions on the screen: disconnect the spark plug
for the purpose motorcycle would not start when you press start switch.
3.13.3 Check quality of battery
Step 1: Connect checking cable for battery to MOTOSCAN and motorcycle
follow the guidebook.
Step 6: Press the "Enter/ OK" button the screen displays as follows:
Note: Connect correct electrical terminal of cable to battery (red clamp to the
positive battery, black clamp to the negative battery)
Step 2: Supply feed power for MOTOSCAN by the power cable or 220VAC12VDC power adapter
Step 3: In main interface of the screen, select "SPECIAL TEST MODE" menu
then press the "Enter/ OK" button.
Step 7: Press start switch on the motorcycle to boot about 5 seconds until the
screen shows on battery quality as good, medium, bad:
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Version 5.X
The result will show by number of arrow (example: battery quality still about
20% of quality)
Version 5.X
The result will show by number of arrow (example: battery capacity about
20% of capacity)
3.13.4 Check the battery capacity
Step 1: Connect checking cable for battery to MOTOSCAN and motorcycle
follow the guidebook.
Note: Connect correct electrical terminal of cable to battery (red clamp to the
positive battery, black clamp to the negative battery).
Step 2: Supply feed power for MOTOSCAN by the power cable or 220VAC12VDC power adapter.
3.14 READ FAULT CODES VIA MIL
This function allows the user quickly read fault codes stored in ECU memory
via flashing of MIL lamp on the dashboard. The step for reading fault codes:
Step 1: Turn off ignition key
Step 2: Set optical sensor on location of Malfunction Indicator Lamp (MIL)
and fixed it.
Step 3: In main interface of the screen, select "SPECIAL TEST MODE" menu
then press the "Enter/ OK" button.
Step 4: Select the “BATTERY CAPACITY” to check the battery capacity then
press the "Enter/ OK" button.
Step 3: Connect the signal cable of sensor and feed power cable to the
motorcycle. View instructions in item 2.2 or in the image above and below:
Step 5: Check instructions on the screen then press “Enter/ OK” button, the
screen displays the result:
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Version 5.X
Version 5.X
The screen will show as below.
Step 4: Select “CONNECT TO VEHICLE” menu from main interface of the
screen then press “Enter/ OK” button.
(NOTE: Depending on the type of vehicle if the warning lamp does not
flashing, you need to connect a jumper to a connector as illustrated in the
following SYM)
Step 5: To read fault codes through MIL cable, select the "MIL CODE" menu
then presses the "Enter/ OK" button.
Step 6: Press “Up/ Down” button to select motorcycle brand (Example:
SYM).
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Step 7: Press the "Enter/ OK" button the screen will show as below.
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Version 5.X
Version 5.X
3.15 LOOK UP FAULT CODES
Step 1: Select “CONNECT TO VEHICLE” menu from main interface of the
screen then press “Enter/ OK” button:
Step 8: Select "READ CODE" menu to read fault codes then press the
"Enter/ OK" button. The screen displays a message "PLEASE TURN ON
IGNITION KEY!".
Step 2: To look up fault code select the "MIL CODE" menu then press the
"Enter/ OK". View instructions on the screen then press the "Enter/ OK"
button.
Step 9: Turn on the motorcycle's ignition key and press the "Enter/ OK"
button, MOTOSCAN will automatically test the connection and read fault
codes.
Step 3: The screen displays list of motorcycle brands.
Step 10: After the reading fault is finished (about 10 seconds to 60 seconds, it
is depending on amount of fault codes stored in the ECU), MOTOSCAN will
show information fault codes.
Step 4: Press “Up/ Down” button to select brand name (Example: SYM) then
press "Enter/ OK" button.
Order of fault
code
Current
Fault code
Total of fault
codes
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Version 5.X
Step 5: The screen will show as below.
Version 5.X
3.16 CONNECT WITH MOTOBOX TO SUPPORT ADVANCED FUNCTIONS
(Look up is detail in MOTOBOX guide book)
Step 6: To look up the fault codes select "LOOK UP CODES" menu and then
press the "Enter/ OK" button.
3.17 LOOK UP REPAIR DATA BY MOTODATA SOFT. ON COMPUTER
MOTODATA is computer software of data used for motorcycle repairs:
- Lookup technical parameters, mechanics maintenance
- Lookup Electrical Wiring Diagram (EWD, principle, assembly)
- Lookup location of components (sensors, ECU, actuator)
- Specifications, test measurement guide
Step 7:
- Press "Shift Up and Down" button to move the cursor to the ten lines or unit
line.
- Enter fault codes to lookup by pressing numbers on keypads and then press
the "Enter/ OK" button, screen will show as below.
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Version 5.X
Version 5.X
4.2 PERFROM STEPS
1. Run file “Teamviewer.exe” in folder “UPDATE MOTOSCAN” of CDROM
included in MOTOSCAN package (or free download software from
www.teamviewer.com) and do as instruction as following images:
A software interface to lookup wiring circuit diagram for assembly
A software interface to lookup measurement position & repair guide
Image 1
4. UPDATE & UPGRADE MOTOSCAN
4.1 PREPARATION
1. Internet connection computer
2. Connect MOTOSCAN with computer via update cable as below (Update
cable code: MT001 – UPDATE).
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Version 5.X
Version 5.X
The screen will show as below:
Image 2
P/N: Serial number
M/C: Machine code
 Wait a few minute to finish TEAMVIEWER installation. The screen will
display as below:
3. Contact with DTDAuto (www.dtdauto.com) to request update support.
Please send “Serial number” of MOTOSCAN and “Your ID”, “Password” of
Teamview to DTDAuto.
4. Do not use mouse and keyboard. Wait for DTDAuto technician to perform.
It will take about 15 to 30 minutes.
6. SOME REPORT MAY BE SHOW ON MOTOSCAN SCREEN
Image 3
2. Select “INFOMATION” menu from main screen interface of MOTOSCAN
then press “Enter/ OK” button.
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6.1 SOME ERRORS CONNECTING TO MOTORCYCLE
When the communication between MOTOSCAN and motorcycles is error
please follow the below steps:
- Confirm that ignition key is being ON position
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Version 5.X
- Check connection of wiring and diagnostic connector (it is not loose or error
signal line from ECU to diagnostic connector).
- Notes: diagnostic connectors on the Honda Motorcycles are red color
and near battery. White connector is not use for MOTOSCAN, it is only
waiting connector use for development in the future
- Check position of optical sensor is on location of malfunction indicator lamp
(check engine light).
- Check ECU supply power or check ECU
- Check the power supply for ECM or ECU has been faulty inside.
6.2 ERROR OPERATING
If MOTOSCAN work a long time but do not display message on screen, follow
the below steps to reset MOTOSCAN:
- Turn OFF the power of MOTOSCAN
- Turn OFF the Ignition switch on motorcycle on 5 seconds later
- Turn ON Ignition key back and manipulate from a first step
6.3 PROBLEM FROM OPERATE USER
- User must perform true following guide on screen of MOTOSCAN.
- MOTOSCAN will not work if you do wrong manipulations.
- Some case be wrong battery power cable, it maybe cause fires and short
connection cable, therefore:
+ Connecting MOTOSCAN to motorcycle in according to wiring connection
diagrams with each kind of motorcycles (view it in user guide).
+ Do not use MT001-POWER cable if wiring connection diagram do not
require.
6.4 MOTOSCAN CAN NOT TURN ON POWER
- Check the connection of diagnostic connector and MOTOSCAN (loose)
- Check supply voltage (10VDC to 14VDC)
- Check pins of connector (damage, broken)
- Contact with to the phone number for the support: (+84)43.7845426
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Version 5.X
INDEX
1. OVERVIEW .......................................................................................................... 1
1.1 INTRODUCTION............................................................................................ 1
1.2 FUNCTIONS .................................................................................................. 2
1.3 APPLICATION RANGE ................................................................................. 5
1.4 OPTIONAL MODELS..................................................................................... 7
1.5 FUNCTION TABLE FOR THE BRANDS ........................................................ 8
1.5.1 Function table for brands......................................................................... 9
1.5.2 Function table for models of the brands ................................................. 10
1.6 EQUIPMENT COMPONENT ........................................................................ 15
1.7 DESCRIPTION OF FUNCTION KEYPADS ................................................... 19
2. DLC LOCATION ON THE MOTORCYCLE BRANDS & WIRING CONNECTION
DIAGRAM.............................................................................................................. 21
2.1 DLC LOCATION ON THE MOTORCYCLE BRANDS ................................... 20
2.2 CONNECTING DLC ON THE MOTORCYCLE BRANDS .............................. 21
3. FUNCTIONS ...................................................................................................... 26
3.1 READ FAULT CODES FROM ECU .............................................................. 26
3.2 CLEAR FAULT CODES IN ECU MEMORY .................................................. 28
3.3 RESTORE SOFTWARE IN ECU .................................................................. 29
3.4 VIEW LIVE DATA ........................................................................................ 30
3.5 ACTIVE/RESET ACTUATORS..................................................................... 31
3.6 CHECK A/F RATIO...................................................................................... 32
3.7 ADJUST AIR/FUEL RATIO .......................................................................... 34
3.8 ADJUST IDLE SPEED ................................................................................. 35
3.9 SET TPS ZERO POINT VALUE ................................................................... 35
3.10 ADVANCED DIAGNOSIS .......................................................................... 36
3.11 KEY PROGRAMMING ............................................................................... 37
3.12 VIEW ECM INFORMATION........................................................................ 38
3.13 SPECIAL FUNCTIONS .............................................................................. 39
3.13.1 Check Air/ Fuel ratio............................................................................ 39
3.13.2 Check generator and charging system status ....................................... 40
3.13.3 Check quality of battery....................................................................... 41
3.13.4 Check the battery capacity .................................................................. 43
3.14 READ FAULT CODES VIA MIL ................................................................. 44
3.15 LOOK UP FAULT CODES ......................................................................... 48
3.16 CONNECT MOTOBOX TO SUPPORT ADVANCED FUNCTIONS .............. 50
3.17 LOOK UP REPAIR DATA BY MOTODATA SOFT. ON COMPUTER .......... 50
4. UPDATE & UPGRADE MOTOSCAN .................................................................. 51
4.1 PREPARATION ........................................................................................... 51
4.2 PERFROM STEPS....................................................................................... 52
6. SOME REPORT MAY BE SHOW ON MOTOSCAN SCREEN ............................. 54
6.1 SOME ERRORS CONNECTING TO MOTORCYCLE ................................... 54
6.2 ERROR OPERATING .................................................................................. 55
6.3 PROBLEM FROM OPERATE USER ............................................................ 55
6.4 MOTOSCAN CAN NOT TURN ON POWER ................................................. 55
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