Deep hole machining
Transcription
CUTTING TOOLS FROM SANDVIK COROMANT Deep hole machining 2014 ENG DEEP HOLE MACHINING To make life easier, a new standard is developed ISO 13399 is an international standard that will simplify the exchange of data for cutting tools. You will notice a slight difference through the new parameters and descriptions of each tool. For the first time ever, there is a standardized way of describing product data regarding cutting tools. When all tools in the industry share the same parameters and definitions, communicating tool information becomes very straightforward. What does this mean to you? Basically, it means that your systems can talk to ours, as they all speak the same language. Download product data from our web site and use it directly in your CAD/CAM software to assemble tools that you use in production. There is no need to look for information in catalogues and interpret data from one system to another. Imagine how much time this will save you! Short name Preferred Name ADJLX ADJRG ALP AN ANN APMX B BAWS BBD BBR BD BHTA BS BSG CF CDX CHW CICT CND CNSC CNT COATING CP CRKS CTPT CUTDIA CW CWTOLL CWTOLU CWX CXSC CZC CZCMS CZCWS D1 DAH DAXIN DAXX Maximum adjustment limit Adjustment range Clearance angle axial Clearance angle major Clearance angle minor Depth of cut maximum Shank width Body angle workpiece side Balanced by design Balanced by rotational test Body diameter Body half taper angle Wiper edge length Basic standard group Spot chamfer Cutting depth maximum Corner chamfer width Cutting item count Coolant entry diameter Coolant entry style code Coolant entry thread size Coating Coolant pressure (recommended) Connection retention knob thread size Operation type Work piece parting diameter maximum Cutting width Cutting width lower tolerance Cutting width upper tolerance Cutting width maximum Coolant exit style code Connection size code Connection size code machine side Connection size code workpiece side Fixing hole diameter Diameter access hole Axial groove inside diameter minimum Axial groove outside diameter maximum DEEP HOLE MACHINING 1 ENG DEEP HOLE MACHINING DBC DC DCB DCBN DCBX DCF DCN DCON DCONMS DCONWS DCSFMS DCSFWS DCX DIX DMIN DMM DN DSGN FHA FLGT FTDZ H HA HB HF HRY HTB HTH IC INSL IZC KAPR KCH L LAMS LB LCF LCOX LE LF LH LPR LS LSC LSCN LSCX LSD LU MHD MIID MMCC NOF OAH OAL OAW OH OHN OHX PDX PDY PHD DEEP HOLE MACHINING 2 Diameter bolt circle Cutting diameter Connection bore diameter Connection bore diameter minimum Connection bore diameter maximum Cutting diameter face contact Cutting diameter minimum Connection diameter Connection diameter machine side Connection diameter workpiece side Contact surface diameter machine side Contact surface diameter workpiece side Cutting diameter maximum Tool changer interference diameter maximum Minimum bore diameter Shank diameter Neck diameter Design Flute helix angle Flange thickness For thread diameter size Shank height Thread height theoretical Thread height difference Functional height Lowest point from reference plain Body height Height Inscribed circle diameter Insert length Insert size code Tool cutting edge angle Corner chamfer Cutting edge length Inclination angle Body length Length chip flute Cut off length maximum Cutting edge effective length Functional length Head length Protruding length Shank length Clamping length Clamping length minimum Clamping length maximum Dead shank length Usable length (max. recommended) Mounting hole distance Master insert identification Code for preset torque Flute count Overall height Overall length Overall width Overhang recommended Overhang minimum Overhang maximum Profile distance ex Profile distance ey Premachined hole diameter ENG DEEP HOLE MACHINING PHDX PL PRFRAD PRSPC PSIR PSIRL PSIRR RADH RADW RE RETOLL RETOLU RGL RMPX RPMX S SDL SIG SPTL SSC SUBSTRATE TCDC TCDMM TCHA TCHAL TCHAU TCT TCTR TD TDZ TFLA TFLB THCHT THFT THL THUB TP TPI TPIN TPIX TPN TPX TQ TSYC ULDR VCX W1 WB WF WFCIRP WSC WT ZEFF ZEFP ZWX Maximum premachined hole diameter Point length Profile radius Profile specification Tool lead angle Cutting edge angle major left hand Cutting edge angle major right hand Radial body height Radial body width Corner radius Corner radius lower tolerance Corner radius upper tolerance Regrind length Maximum ramping angle Rotational speed maximum Insert thickness Step diameter length Point angle Splitline Insert seat size code Substrate Tolerance class cutting diameter Shank diameter tolerance Achievable hole tolerance Achievable hole tolerance lower Achievable hole tolerance upper Tolerance class tool Thread tolerance class Thread diameter Thread diameter size Tap floating length ahead Tap floating length behind Threading chamfer type Form type Thread length Hub thickness Thread pitch Threads per inch Threads per inch minimum Threads per inch maximum Thread pitch minimum Maximum thread pitch Torque Tool style code Usable length diameter ratio Maximum cutting speed Insert width Body width Functional width Width to cutting item reference point Clamping width Weight of item Face effective cutting edge count Peripheral effective cutting edge count (ZEFP) Maximum number of Wiper inserts For more information, please visit www.sandvik.coromant.com. DEEP HOLE MACHINING 3 ENG DEEP HOLE MACHINING The Deep hole machining systems Deep hole machining with Sandvik Coromant Deep holes are defined by a high ratio between hole depth and diameter. Deep hole machining is the preferred method for drilling hole depths of more than 10 x the diameter. During drilling, it is important that the chips are broken and that they can be transported away without jamming and affecting the drilled surface. In deep hole machining, cutting fluid supply and chip transport have been provided for the development of four different systems that permit troublefree machining of deep holes. STS Ejector system - In materials with poor chip forming properties such as stainless steel, and low-carbon steel. - In materials with an uneven structure when chipbreaking problems exist. - More advantageous for long series production. - When large diameter holes are required. - Requires special deep hole drilling machine. - Requires no seal between the workpiece and the drill bushing. - Adapted easily to existing machines, preferable in conventional lathes, turning centres, machining centres and horizontal boring machines. - For machining workpieces where sealing problems can occur. - An advantage when it is possible to use a predrilled hole instead of a drill bushing for guidance, for example in machining centres. Gun drill - For small diameters. - Can easily be applied to machining centres by using a pre-drilled hole for guidance. - Requires high coolant pressure. DEEP HOLE MACHINING The Deep hole machining systems 4 ENG Content DEEP HOLE MACHINING DEEP HOLE MACHINING Products Drill heads CoroDrill®808 head with brazed carbide tips Ground drill head 424.6 CoroDrill®800 CoroDrill®801 T-MAX®drill 424.10 T-MAX®trepanning drill 420.7 6 15 20 26 29 31 CoroDrill®800 inserts for drilling Support pads for CoroDrill®800 solid drill heads T-MAX®inserts for 424.10 TPGX inserts for drilling Trepanning inserts Carbide grades and insert grades for 800.24 and 800.20 Support pads for T-MAX®424.10 solid drill heads 32 33 34 35 35 36 38 Counterboring heads CoroDrill®818 T-MAX®424.31F Inserts for CoroDrill®818 Carbide grades and insert grades for T-MAX®424.31F Support pads for CoroDrill®800 solid drill heads Support pads for CoroDrill®801, CoroDrill 818®and T-MAX 424.10 Support pads for CoroDrill 801 Support pads for CoroDrill®818 43 44 48 50 51 52 53 54 Gun drills CoroDrill®428.91 CoroDrill®428.2, 428.9 Drivers for gun drills 428.2 and 428.9 CoroDrill®428.5, 428.7 Drivers for gun drills 428.5 and 428.7 CoroChuck™ 930 Accessories for Gun drilling - Drill bush, Sealing disc, Whipguide bush 55 56 60 62 63 64 66 67 Combined skiving and roller burnishing tools 68 Drill tubes STS drilling tubes Ejector drilling tubes 70 72 Accessories 78 Spare parts 94 Cutting data 114 DEEP HOLE MACHINING Content 5 ENG DEEP HOLE MACHINING Drill heads Tool mounting STS Single Tube System 1. 2. 3. 4. 5. Drill heads, see page 9. Drill tubes, see page 70. Oil pressure heads, see page 78. Vibration dampers, see page 83. Connecting chucks, see page 80. Ejector system 1. 2. 3. 4. 5. 6. 7. 8. Drill heads, see page 9. Outer drill tubes, see page 72. Inner drill tubes, see page 72. Vibration dampers, see page 83. Collets and connecting sleeves, see page 88. Sealing sleeves, see page 88. O-rings, see page 88. Connectors, see page 85. Inner tube length corresponding with drilling diameter Drill diameter ≤65.00 mm (2.559 inch) 65.01-123.90 mm (2.559-4.878 inch) 124.00-183.90 mm (4.882-7.240 inch) Inner tube 30 mm longer than outer tube 190 mm longer than outer tube* 220 mm longer than outer tube * 179mm longer than outer tube when reinforced connecting sleeve type S-424.2-422-XXA is used. DEEP HOLE MACHINING Drill heads 6 ENG Drill heads DEEP HOLE MACHINING CoroDrill®808 First choice for close tolerance holes - First choice for close tolerance holes - High process security thanks to predictable tool life - Excellent chip breaking thanks to optimized insert geometry - High toughness and wear resistance thanks to TiAIN-coated grade - Easy to use – highly-productive concept right out of the box Technical features Application Easy to use - No pre-setting - No need for tool room service - Customer specified diameter - Finish ground within 0.01 mm (.0004 inch) increments Hole diameter range: 15.60−65.00 mm (0.614−2.559 inch) Hole depths: up to 150×D Hole tolerance: IT 9 Industry segments: energy (power generation – heat exchanger plates), primary metals, automotive (axles, engine blocks), aerospace (landing gears) Reliable performance - Robust design enables high feed rates - Sintered insert geometries ensure consistent trouble-free chip control in most materials - Unique coated grade combination GC43C designed for high toughness and wear resistance DEEP HOLE MACHINING Drill heads 7 ENG DEEP HOLE MACHINING Drill heads Code key for CoroDrill®808 1. 2. 3. 4. Product family name Tube range Crown size Chip breaker size 5. 6. 7. Diameter P = Premium dot matrix T = T-land chip breaker style DEEP HOLE MACHINING Drill heads 8 ENG Drill heads DEEP HOLE MACHINING CoroDrill®808 head with brazed carbide tips Dot matrix code on drill T-land chip breaker geometry TCHA H9 Dimensions, mm, inch CZCMS 97 99 00 01 DC 16.21 16.22 16.23 16.24 16.25 16.26 16.27 16.28 16.29 16.31 16.32 16.33 16.34 16.35 16.36 16.37 16.38 17.71 17.72 17.73 17.74 17.75 17.76 17.77 17.78 19.25 19.26 19.27 19.28 19.29 19.30 19.31 19.32 19.25 19.26 19.27 19.28 19.29 19.30 19.31 19.32 DC" .638 .639 .639 .639 .640 .640 .641 .641 .641 .642 .643 .643 .643 .644 .644 .644 .645 .697 .698 .698 .698 .699 .699 .700 .700 .758 .758 .759 .759 .759 .760 .760 .761 .758 .758 .759 .759 .759 .760 .760 .761 Ordering code 808-9724D1621PT 808-9724D1622PT 808-9724D1623PT 808-9724D1624PT 808-9724D1625PT 808-9724D1626PT 808-9724D1627PT 808-9724D1628PT 808-9724D1629PT 808-9724D1631PT 808-9724D1632PT 808-9724D1633PT 808-9724D1634PT 808-9724D1635PT 808-9724D1636PT 808-9724D1637PT 808-9724D1638PT 808-9914D1771PT 808-9914D1772PT 808-9914D1773PT 808-9914D1774PT 808-9914D1775PT 808-9914D1776PT 808-9914D1777PT 808-9914D1778PT 808-0024D1925PT 808-0024D1926PT 808-0024D1927PT 808-0024D1928PT 808-0024D1929PT 808-0024D1930PT 808-0024D1931PT 808-0024D1932PT 808-0124D1925PT 808-0124D1926PT 808-0124D1927PT 808-0124D1928PT 808-0124D1929PT 808-0124D1930PT 808-0124D1931PT 808-0124D1932PT 43C 43C - P M ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON DCON" 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 16.0 .629 16.0 .629 16.0 .629 16.0 .629 16.0 .629 16.0 .629 16.0 .629 16.0 .629 OAL 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 49 49 49 49 49 49 49 49 OAL" 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.929 1.929 1.929 1.929 1.929 1.929 1.929 1.929 PL 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 PL" .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .110 .110 .110 .110 .110 .110 .110 .110 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 LF 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 44.20 44.20 44.20 44.20 44.20 44.20 44.20 44.20 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 LF" 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.740 1.740 1.740 1.740 1.740 1.740 1.740 1.740 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 For explanation of parameters see page 1 114 DEEP HOLE MACHINING Drill heads 9 ENG DEEP HOLE MACHINING Drill heads CoroDrill®808 head with brazed carbide tips Dot matrix code on drill T-land chip breaker geometry TCHA H9 Dimensions, mm, inch CZCMS 03 DC 25.37 25.38 25.39 25.40 25.41 25.42 25.43 25.44 DC" .999 .999 1.000 1.000 1.000 1.001 1.001 1.002 Ordering code 808-0324D2537PT 808-0324D2538PT 808-0324D2539PT 808-0324D2540PT 808-0324D2541PT 808-0324D2542PT 808-0324D2543PT 808-0324D2544PT For explanation of parameters see page 1 114 DEEP HOLE MACHINING Drill heads 10 43C 43C - P M ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON DCON" 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 OAL 57 57 57 57 57 57 57 57 OAL" 2.263 2.263 2.263 2.263 2.263 2.263 2.263 2.263 PL 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 PL" .137 .137 .137 .137 .137 .137 .137 .137 LF 54.00 54.00 54.00 54.00 54.00 54.00 54.00 54.00 LF" 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 ENG Drill heads DEEP HOLE MACHINING CoroDrill®808 head with brazed carbide tips Dot matrix code on drill TCHA H9 Dimensions, mm, inch CZCMS 97 99 00 01 DC 16.21 16.22 16.23 16.24 16.25 16.26 16.27 16.28 16.29 16.31 16.32 16.33 16.34 16.35 16.36 16.37 16.38 17.71 17.72 17.73 17.74 17.75 17.76 17.77 17.78 19.25 19.26 19.27 19.28 19.29 19.30 19.31 19.32 19.25 19.26 19.27 19.28 19.29 19.30 19.31 19.32 DC" .638 .639 .639 .639 .640 .640 .641 .641 .641 .642 .643 .643 .643 .644 .644 .644 .645 .697 .698 .698 .698 .699 .699 .700 .700 .758 .758 .759 .759 .759 .760 .760 .761 .758 .758 .759 .759 .759 .760 .760 .761 Ordering code 808-9724D1621P 808-9724D1622P 808-9724D1623P 808-9724D1624P 808-9724D1625P 808-9724D1626P 808-9724D1627P 808-9724D1628P 808-9724D1629P 808-9724D1631P 808-9724D1632P 808-9724D1633P 808-9724D1634P 808-9724D1635P 808-9724D1636P 808-9724D1637P 808-9724D1638P 808-9914D1771P 808-9914D1772P 808-9914D1773P 808-9914D1774P 808-9914D1775P 808-9914D1776P 808-9914D1777P 808-9914D1778P 808-0024D1925P 808-0024D1926P 808-0024D1927P 808-0024D1928P 808-0024D1929P 808-0024D1930P 808-0024D1931P 808-0024D1932P 808-0124D1925P 808-0124D1926P 808-0124D1927P 808-0124D1928P 808-0124D1929P 808-0124D1930P 808-0124D1931P 808-0124D1932P 43C 43C - P M ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON DCON" 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 16.0 .629 16.0 .629 16.0 .629 16.0 .629 16.0 .629 16.0 .629 16.0 .629 16.0 .629 OAL 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 49 49 49 49 49 49 49 49 OAL" 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.929 1.929 1.929 1.929 1.929 1.929 1.929 1.929 PL 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 PL" .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .110 .110 .110 .110 .110 .110 .110 .110 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 LF 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 44.20 44.20 44.20 44.20 44.20 44.20 44.20 44.20 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 LF" 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.740 1.740 1.740 1.740 1.740 1.740 1.740 1.740 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 For explanation of parameters see page 1 114 DEEP HOLE MACHINING Drill heads 11 ENG DEEP HOLE MACHINING Drill heads CoroDrill®808 head with brazed carbide tips Dot matrix code on drill TCHA H9 Dimensions, mm, inch CZCMS 03 DC 25.37 25.38 25.39 25.40 25.41 25.42 25.43 25.44 DC" .999 .999 1.000 1.000 1.000 1.001 1.001 1.002 Ordering code 808-0324D2537P 808-0324D2538P 808-0324D2539P 808-0324D2540P 808-0324D2541P 808-0324D2542P 808-0324D2543P 808-0324D2544P For explanation of parameters see page 1 114 DEEP HOLE MACHINING Drill heads 12 43C 43C - P M ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON DCON" 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 OAL 57 57 57 57 57 57 57 57 OAL" 2.263 2.263 2.263 2.263 2.263 2.263 2.263 2.263 PL 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 PL" .137 .137 .137 .137 .137 .137 .137 .137 LF 54.00 54.00 54.00 54.00 54.00 54.00 54.00 54.00 LF" 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 ENG Drill heads DEEP HOLE MACHINING CoroDrill®808 head with brazed carbide tips T-land chip breaker geometry TCHA H9 Dimensions, mm, inch CZCMS 97 99 00 03 DC 16.21 16.22 16.23 16.24 16.25 16.26 16.27 16.28 16.29 16.31 16.32 16.33 16.34 16.35 16.36 16.37 16.38 17.71 17.72 17.73 17.74 17.75 17.76 17.77 17.78 19.25 19.26 19.27 19.28 19.29 19.30 19.31 19.32 25.37 25.38 25.39 25.40 25.41 25.42 25.43 25.44 DC" .638 .639 .639 .639 .640 .640 .641 .641 .641 .642 .643 .643 .643 .644 .644 .644 .645 .697 .698 .698 .698 .699 .699 .700 .700 .758 .758 .759 .759 .759 .760 .760 .761 .999 .999 1.000 1.000 1.000 1.001 1.001 1.002 Ordering code 808-9724D1621T 808-9724D1622T 808-9724D1623T 808-9724D1624T 808-9724D1625T 808-9724D1626T 808-9724D1627T 808-9724D1628T 808-9724D1629T 808-9724D1631T 808-9724D1632T 808-9724D1633T 808-9724D1634T 808-9724D1635T 808-9724D1636T 808-9724D1637T 808-9724D1638T 808-9914D1771T 808-9914D1772T 808-9914D1773T 808-9914D1774T 808-9914D1775T 808-9914D1776T 808-9914D1777T 808-9914D1778T 808-0024D1925T 808-0024D1926T 808-0024D1927T 808-0024D1928T 808-0024D1929T 808-0024D1930T 808-0024D1931T 808-0024D1932T 808-0324D2537T 808-0324D2538T 808-0324D2539T 808-0324D2540T 808-0324D2541T 808-0324D2542T 808-0324D2543T 808-0324D2544T 43C 43C - P M ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON DCON" 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 OAL 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 57 57 57 57 57 57 57 57 OAL" 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 2.263 2.263 2.263 2.263 2.263 2.263 2.263 2.263 PL 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 PL" .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .110 .110 .110 .110 .110 .110 .110 .110 .118 .118 .118 .118 .118 .118 .118 .118 .137 .137 .137 .137 .137 .137 .137 .137 LF 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 44.20 44.20 44.20 44.20 44.20 44.20 44.20 44.20 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 54.00 54.00 54.00 54.00 54.00 54.00 54.00 54.00 LF" 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.740 1.740 1.740 1.740 1.740 1.740 1.740 1.740 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 For explanation of parameters see page 1 114 DEEP HOLE MACHINING Drill heads 13 ENG DEEP HOLE MACHINING Drill heads CoroDrill®808 head with brazed carbide tips TCHA H9 Dimensions, mm, inch CZCMS 97 99 00 03 DC 16.21 16.22 16.23 16.24 16.25 16.26 16.27 16.28 16.29 16.31 16.32 16.33 16.34 16.35 16.36 16.37 16.38 17.71 17.71 17.73 17.74 17.75 17.76 17.77 17.78 19.25 19.26 19.27 19.28 19.29 19.30 19.31 19.32 25.37 25.38 25.39 25.40 25.41 25.42 25.43 25.44 DC" .638 .639 .639 .639 .640 .640 .641 .641 .641 .642 .643 .643 .643 .644 .644 .644 .645 .697 .697 .698 .698 .699 .699 .700 .700 .758 .758 .759 .759 .759 .760 .760 .761 .999 .999 1.000 1.000 1.000 1.001 1.001 1.002 Ordering code 808-9724D1621 808-9724D1622 808-9724D1623 808-9724D1624 808-9724D1625 808-9724D1626 808-9724D1627 808-9724D1628 808-9724D1629 808-9724D1631 808-9724D1632 808-9724D1633 808-9724D1634 808-9724D1635 808-9724D1636 808-9724D1637 808-9724D1638 808-9914D1771 808-9914D1772 808-9914D1773 808-9914D1774 808-9914D1775 808-9914D1776 808-9914D1777 808-9914D1778 808-0024D1925 808-0024D1926 808-0024D1927 808-0024D1928 808-0024D1929 808-0024D1930 808-0024D1931 808-0024D1932 808-0324D2537 808-0324D2538 808-0324D2539 808-0324D2540 808-0324D2541 808-0324D2542 808-0324D2543 808-0324D2544 For explanation of parameters see page 1 114 DEEP HOLE MACHINING Drill heads 14 43C 43C - P M ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON DCON" 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 12.6 .496 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 14.5 .570 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 15.5 .610 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 19.5 .767 OAL 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 57 57 57 57 57 57 57 57 OAL" 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.692 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 2.263 2.263 2.263 2.263 2.263 2.263 2.263 2.263 PL 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.70 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 PL" .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .106 .110 .110 .110 .110 .110 .110 .110 .110 .118 .118 .118 .118 .118 .118 .118 .118 .137 .137 .137 .137 .137 .137 .137 .137 LF 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 40.30 44.20 44.20 44.20 44.20 44.20 44.20 44.20 44.20 44.00 44.00 44.00 44.00 44.00 44.00 44.00 44.00 54.00 54.00 54.00 54.00 54.00 54.00 54.00 54.00 LF" 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.586 1.740 1.740 1.740 1.740 1.740 1.740 1.740 1.740 1.732 1.732 1.732 1.732 1.732 1.732 1.732 1.732 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 ENG Drill heads DEEP HOLE MACHINING Ground drill head 424.6 Ground brazed solid drill head for Ejector Easy to use - No pre-setting - No need for tool room service Customer specified diameter - Finish ground within 0.01 mm (.0004 inch) increments Excellent hole straightness and surface finish Reliable performance Wide application area - Optimized grade- and geometry combinations for most workpiece materials - Robust design enables high feed rates - Sintered insert geometries ensure consistant troublefree chip control in most materials ISO application area: P DEEP HOLE MACHINING Drill heads 15 ENG DEEP HOLE MACHINING Drill heads Code key for ground drill head 424.6 00 1. 2. 3. 4. Product family metric ejector Tube range Crown size Chip breaker size 5. 6. Diameter Grade combination DEEP HOLE MACHINING Drill heads 16 ENG Drill heads DEEP HOLE MACHINING Ground drill head 424.6 Ejector system M K N S Dimensions, mm, inch CZCMS DC Min DC" Min DC Max DC" Max 00 18.40 .724 19.20 .756 00 18.40 .724 19.20 .756 00 19.21 .756 20.00 .787 00 19.21 .756 20.00 .787 01 20.01 .788 20.90 .823 01 20.01 .788 20.90 .823 01 20.01 .788 20.90 .823 01 20.91 .823 21.80 .858 01 20.91 .823 21.80 .858 01 20.91 .823 21.80 .858 02 21.81 .859 22.90 .902 02 21.81 .859 22.90 .902 02 21.81 .859 22.90 .902 02 22.91 .902 24.10 .949 02 22.91 .902 24.10 .949 02 22.91 .902 24.10 .949 03 24.11 .949 25.20 .992 03 24.11 .949 25.20 .992 03 24.11 .949 25.20 .992 03 25.21 .992 26.40 1.039 03 25.21 .992 26.40 1.039 03 25.21 .992 26.40 1.039 04 26.41 1.040 27.50 1.083 04 26.41 1.040 27.50 1.083 04 26.41 1.040 27.50 1.083 04 27.51 1.083 28.70 1.130 04 27.51 1.083 28.70 1.130 04 27.51 1.083 28.70 1.130 05 28.71 1.130 29.80 1.173 05 28.71 1.130 29.80 1.173 05 28.71 1.130 29.80 1.173 05 29.81 1.174 31.00 1.220 05 29.81 1.174 31.00 1.220 05 29.81 1.174 31.00 1.220 06 31.01 1.221 32.10 1.264 06 31.01 1.221 32.10 1.264 06 31.01 1.221 32.10 1.264 06 32.11 1.264 33.30 1.311 06 32.11 1.264 33.30 1.311 06 32.11 1.264 33.30 1.311 Ordering code 424.6-0013D 424.6-0014D 424.6-0023D 424.6-0024D 424.6-0112D 424.6-0113D 424.6-0114D 424.6-0122D 424.6-0123D 424.6-0124D 424.6-0212D 424.6-0213D 424.6-0214D 424.6-0222D 424.6-0223D 424.6-0224D 424.6-0312D 424.6-0313D 424.6-0314D 424.6-0322D 424.6-0323D 424.6-0324D 424.6-0412D 424.6-0413D 424.6-0414D 424.6-0422D 424.6-0423D 424.6-0424D 424.6-0512D 424.6-0513D 424.6-0514D 424.6-0522D 424.6-0523D 424.6-0524D 424.6-0612D 424.6-0613D 424.6-0614D 424.6-0622D 424.6-0623D 424.6-0624D For explanation of parameters see page 1 63 70 20 67 72 72 72 - P ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON 16.0 16.0 16.0 16.0 18.0 18.0 18.0 18.0 18.0 18.0 19.5 19.5 19.5 19.5 19.5 19.5 21.0 21.0 21.0 21.0 21.0 21.0 23.5 23.5 23.5 23.5 23.5 23.5 25.5 25.5 25.5 25.5 25.5 25.5 28.0 28.0 28.0 28.0 28.0 28.0 LF 19.6 19.6 19.5 19.5 22.9 22.9 22.9 22.7 22.7 22.7 22.8 22.8 22.8 22.6 22.6 22.6 24.0 24.0 24.0 24.0 24.0 24.0 23.8 23.8 23.8 23.8 23.8 23.8 26.5 26.5 26.5 26.3 26.3 26.3 26.4 26.4 26.4 26.1 26.1 26.1 LF" .772 .772 .768 .768 .902 .902 .902 .894 .894 .894 .898 .898 .898 .890 .890 .890 .945 .945 .945 .945 .945 .945 .937 .937 .937 .937 .937 .937 1.043 1.043 1.043 1.035 1.035 1.035 1.039 1.039 1.039 1.028 1.028 1.028 LPR 22.5 22.5 22.5 22.5 26.0 26.0 26.0 26.0 26.0 26.0 30.0 30.0 30.0 30.0 30.0 30.0 27.5 27.5 27.5 27.5 27.5 27.5 27.5 27.5 27.5 27.5 27.5 27.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 LPR" .886 .886 .886 .886 1.024 1.024 1.024 1.024 1.024 1.024 1.181 1.181 1.181 1.181 1.181 1.181 1.083 1.083 1.083 1.083 1.083 1.083 1.083 1.083 1.083 1.083 1.083 1.083 1.201 1.201 1.201 1.201 1.201 1.201 1.201 1.201 1.201 1.201 1.201 1.201 OAL 50 50 50 50 56 56 56 56 56 56 56 56 56 56 56 56 57.5 57.5 57.5 57.5 57.5 57.5 60.5 60.5 60.5 60.5 60.5 60.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 OAL" 1.969 1.969 1.969 1.969 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.205 2.264 2.264 2.264 2.264 2.264 2.264 2.382 2.382 2.382 2.382 2.382 2.382 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 Ordering example: 2 pieces 424.6-0014 D*18.40* 70 127 DEEP HOLE MACHINING Drill heads 17 ENG DEEP HOLE MACHINING Drill heads Ground drill head 424.6 Ejector system M K N S Dimensions, mm, inch CZCMS DC Min DC" Min DC Max DC" Max 07 33.31 1.311 34.80 1.370 07 33.31 1.311 34.80 1.370 07 33.31 1.311 34.80 1.370 07 34.81 1.370 36.20 1.425 07 34.81 1.370 36.20 1.425 07 34.81 1.370 36.20 1.425 08 36.21 1.426 37.30 1.468 08 36.21 1.426 37.30 1.468 08 36.21 1.426 37.30 1.468 08 37.31 1.469 38.40 1.512 08 37.31 1.469 38.40 1.512 08 37.31 1.469 38.40 1.512 08 38.41 1.512 39.60 1.559 08 38.41 1.512 39.60 1.559 08 38.41 1.512 39.60 1.559 09 39.61 1.559 40.60 1.598 09 39.61 1.559 40.60 1.598 09 39.61 1.559 40.60 1.598 09 40.61 1.599 41.80 1.646 09 40.61 1.599 41.80 1.646 09 40.61 1.599 41.80 1.646 09 41.81 1.646 43.00 1.693 09 41.81 1.646 43.00 1.693 09 41.81 1.646 43.00 1.693 10 43.01 1.693 44.30 1.744 10 43.01 1.693 44.30 1.744 10 43.01 1.693 44.30 1.744 10 44.31 1.744 45.60 1.795 10 44.31 1.744 45.60 1.795 10 44.31 1.744 45.60 1.795 10 45.61 1.796 47.00 1.850 10 45.61 1.796 47.00 1.850 10 45.61 1.796 47.00 1.850 11 47.01 1.851 48.50 1.909 11 47.01 1.851 48.50 1.909 11 47.01 1.851 48.50 1.909 11 48.51 1.910 50.10 1.972 11 48.51 1.910 50.10 1.972 11 48.51 1.910 50.10 1.972 11 50.11 1.973 51.70 2.035 11 50.11 1.973 51.70 2.035 11 50.11 1.973 51.70 2.035 Ordering code 424.6-0712D 424.6-0713D 424.6-0714D 424.6-0722D 424.6-0723D 424.6-0724D 424.6-0812D 424.6-0813D 424.6-0814D 424.6-0822D 424.6-0823D 424.6-0824D 424.6-0832D 424.6-0833D 424.6-0834D 424.6-0912D 424.6-0913D 424.6-0914D 424.6-0922D 424.6-0923D 424.6-0924D 424.6-0932D 424.6-0933D 424.6-0934D 424.6-1012D 424.6-1013D 424.6-1014D 424.6-1022D 424.6-1023D 424.6-1024D 424.6-1032D 424.6-1033D 424.6-1034D 424.6-1112D 424.6-1113D 424.6-1114D 424.6-1122D 424.6-1123D 424.6-1124D 424.6-1132D 424.6-1133D 424.6-1134D For explanation of parameters see page 1 127 DEEP HOLE MACHINING Drill heads 18 63 70 20 67 72 72 72 - P ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON 30.0 30.0 30.0 30.0 30.0 30.0 33.0 33.0 33.0 33.0 33.0 33.0 33.0 33.0 33.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 39.0 39.0 39.0 39.0 39.0 39.0 39.0 39.0 39.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 LF 26.0 26.0 26.0 25.9 25.9 25.9 28.7 28.7 28.7 28.5 28.5 28.5 28.3 28.3 28.3 28.2 28.2 28.2 28.0 28.0 28.0 27.8 27.8 27.8 29.5 29.5 29.5 29.3 29.3 29.3 29.1 29.1 29.1 32.8 28.8 28.8 28.7 28.7 28.7 28.5 28.5 28.5 LF" 1.024 1.024 1.024 1.020 1.020 1.020 1.130 1.130 1.130 1.122 1.122 1.122 1.114 1.114 1.114 1.110 1.110 1.110 1.102 1.102 1.102 1.094 1.094 1.094 1.161 1.161 1.161 1.154 1.154 1.154 1.146 1.146 1.146 1.291 1.134 1.134 1.130 1.130 1.130 1.122 1.122 1.122 LPR 30.5 30.5 30.5 30.5 30.5 30.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 LPR" 1.201 1.201 1.201 1.201 1.201 1.201 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.319 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 1.378 OAL 70.5 70.5 70.5 70.5 70.5 70.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 75.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 79.0 OAL" 2.776 2.776 2.776 2.776 2.776 2.776 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.894 2.953 2.953 2.953 2.953 2.953 2.953 2.953 2.953 2.953 3.110 3.110 3.110 3.110 3.110 3.110 3.110 3.110 3.110 Ordering example: 2 pieces 424.6-0014 D*18.40* 70 ENG Drill heads DEEP HOLE MACHINING Ground drill head 424.6 Ejector system M K N S Dimensions, mm, inch CZCMS DC Min DC" Min DC Max DC" Max 12 51.71 2.036 53.20 2.094 12 51.71 2.036 53.20 2.094 12 51.71 2.036 53.20 2.094 12 53.21 2.095 54.70 2.154 12 53.21 2.095 54.70 2.154 12 53.21 2.095 54.70 2.154 12 54.71 2.154 56.20 2.213 12 54.71 2.154 56.20 2.213 12 54.71 2.154 56.20 2.213 13 56.21 2.213 58.40 2.299 13 56.21 2.213 58.40 2.299 13 56.21 2.213 58.40 2.299 13 58.41 2.300 60.60 2.386 13 58.41 2.300 60.60 2.386 13 58.41 2.300 60.60 2.386 13 60.61 2.386 62.80 2.472 13 60.61 2.386 62.80 2.472 13 60.61 2.386 62.80 2.472 13 62.81 2.473 65.00 2.559 13 62.81 2.473 65.00 2.559 13 62.81 2.473 65.00 2.559 Ordering code 424.6-1212D 424.6-1213D 424.6-1214D 424.6-1222D 424.6-1223D 424.6-1224D 424.6-1232D 424.6-1233D 424.6-1234D 424.6-1312D 424.6-1313D 424.6-1314D 424.6-1322D 424.6-1323D 424.6-1324D 424.6-1332D 424.6-1333D 424.6-1334D 424.6-1342D 424.6-1343D 424.6-1344D For explanation of parameters see page 1 63 70 20 67 72 72 72 - P ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 51.0 LF 31.2 31.2 31.2 31.2 31.2 31.5 31.2 31.2 31.2 33.2 33.2 33.2 32.6 32.6 32.6 32.8 32.8 32.8 32.5 32.5 32.5 LF" 1.228 1.228 1.228 1.228 1.228 1.240 1.228 1.228 1.228 1.307 1.307 1.307 1.283 1.283 1.283 1.291 1.291 1.291 1.280 1.280 1.280 LPR 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 LPR" 1.496 1.496 1.496 1.496 1.496 1.496 1.496 1.496 1.496 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575 OAL 82.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 82.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 OAL" 3.228 3.228 3.228 3.228 3.228 3.228 3.228 3.228 3.228 3.307 3.307 3.307 3.307 3.307 3.307 3.307 3.307 3.307 3.307 3.307 3.307 Ordering example: 2 pieces 424.6-0014 D*18.40* 70 127 DEEP HOLE MACHINING Drill heads 19 ENG DEEP HOLE MACHINING Drill heads CoroDrill®800 Deep hole machining in all workpiece materials Benefits - Excellent surface finish Process security Few spare parts Good concentricity Comprehensive stock standard programme available. Other sizes available on request Productivity Technical features - Laser marking of code, dimension and tube range - Excellent chip control in both low and high feeds due to the coolant accelerator - Few inserts and support pad sizes cover the whole diameter range ISO application areas: P DEEP HOLE MACHINING Drill heads 20 - The most productive choice for diameter range 25.00 65.00 mm (.984 - 2.559 inch) - Lowest cost per hole - Consistent performance within a wide application range - Developed and manufactured with the latest technology ENG DEEP HOLE MACHINING Drill heads Code key for CoroDrill®800 STS 1. 2. 3. 4. 800 = Product family name, metric STS coupling Tube range Diameter 1. 2. 3. 4. 800 = Product family name, metric Ejector coupling Tube range Diameter A800 = Product family name, imperial Ejector A800 = Product family name, imperial DEEP HOLE MACHINING Drill heads 21 ENG DEEP HOLE MACHINING Drill heads CoroDrill®800 STS single tube system Metric version Dimensions, mm, inch 05 06 08 09 CZCMS 03 03 03 03 04 04 05 05 05 05 07 03 03 04 04 05 06 06 06 06 07 07 06 06 06 06 06 07 07 08 08 08 08 08 08 08 08 09 09 10 11 11 11 08 09 09 10 DC 25.00 26.00 26.30 26.40 26.41 27.90 28.80 29.50 29.80 30.10 33.45 25.40 25.50 26.50 27.00 30.00 31.45 31.70 32.00 32.43 33.60 33.78 31.05 31.75 31.80 32.27 32.50 35.00 36.20 37.00 37.50 38.00 38.10 38.50 38.52 38.75 39.00 40.75 43.00 44.45 48.00 48.80 49.00 39.15 40.00 41.00 46.00 DC" .984 1.024 1.035 1.039 1.040 1.098 1.134 1.161 1.173 1.185 1.317 1.000 1.004 1.043 1.063 1.181 1.238 1.248 1.260 1.277 1.323 1.330 1.222 1.250 1.252 1.270 1.280 1.378 1.425 1.457 1.476 1.496 1.500 1.516 1.517 1.526 1.535 1.604 1.693 1.750 1.890 1.921 1.929 1.541 1.575 1.614 1.811 Ordering code 800.20-03D25.00 800.20-03D26.00 800.20-03D26.30 800.20-03D26.40 800.20-04D26.41 800.20-04D27.90 800.20-M05D28.80 800.20-M05D29.50 800.20-M05D29.80 800.20-M05D30.10 800.20-07D33.45 800.20-03D25.40 800.20-03D25.50 800.20-04D26.50 800.20-04D27.00 800.20-M05D30.00 800.20-06D31.45 800.20-06D31.70 800.20-06D32.00 800.20-06D32.43 800.20-07D33.60 800.20-07D33.78 800.20-06D31.05 800.20-06D31.75 800.20-06D31.80 800.20-06D32.27 800.20-06D32.50 800.20-07D35.00 800.20-07D36.20 800.20-08D37.00 800.20-08D37.50 800.20-08D38.00 800.20-08D38.10 800.20-08D38.50 800.20-08D38.52 800.20-08D38.75 800.20-08D39.00 800.20-09D40.75 800.20-09D43.00 800.20-10D44.45 800.20-11D48.00 800.20-11D48.80 800.20-11D49.00 800.20-08D39.15 800.20-09D40.00 800.20-09D41.00 800.20-10D46.00 For explanation of parameters see page 1 32 DEEP HOLE MACHINING Drill heads 22 96 DCON 19 19 19 19 21 21 23 23 23 23 28 19 19 21 21 23 25 25 25 25 28 28 25 25 25 25 25 28 28 30 30 30 30 30 30 30 30 33 33 36 39 39 39 30 33 33 36 LF 71.65 71.51 71.47 71.46 74.46 74.26 76.14 76.04 76.00 75.83 80.51 71.59 71.58 74.44 74.38 75.98 80.78 80.75 80.71 80.65 39.98 80.47 80.84 80.74 80.73 80.67 80.64 80.31 80.15 90.04 89.97 89.90 89.89 89.84 90.24 89.80 89.77 94.54 94.23 94.04 103.56 103.46 103.43 89.75 94.64 94.50 93.83 LF" 2.820 2.815 2.814 2.813 2.931 2.923 2.997 2.994 2.992 2.985 3.170 2.818 2.818 2.931 2.928 2.991 3.180 3.179 3.177 3.175 1.574 3.168 3.182 3.178 3.178 3.176 3.175 3.161 3.155 3.545 3.542 3.539 3.539 3.537 3.552 3.535 3.534 3.722 3.710 3.702 4.077 4.073 4.072 3.533 3.726 3.720 3.694 PL 3.34 3.48 3.52 3.53 3.53 3.73 3.85 3.95 3.99 4.16 4.48 3.40 3.41 3.55 3.61 4.01 4.21 4.24 4.28 4.34 45.01 4.52 4.15 4.25 4.26 4.32 4.35 4.68 4.84 4.95 5.02 5.09 5.10 5.15 4.75 5.19 5.22 5.45 5.76 5.95 6.43 6.53 6.56 5.24 5.35 5.49 6.16 PL" .131 .137 .138 .139 .139 .147 .151 .155 .157 .164 .176 .133 .134 .139 .142 .158 .165 .167 .168 .171 1.772 .178 .163 .167 .167 .170 .171 .184 .190 .195 .197 .200 .200 .203 .187 .204 .205 .214 .226 .234 .253 .257 .258 .206 .210 .216 .242 OAL 75 75 75 75 78 78 80 80 80 80 85 75 75 78 78 80 85 85 85 85 85 85 85 85 85 85 85 85 85 95 95 95 95 95 95 95 95 100 100 100 110 110 110 95 100 100 100 OAL" 2.952 2.952 2.952 2.952 3.070 3.070 3.149 3.149 3.149 3.149 3.346 2.952 2.952 3.070 3.070 3.149 3.346 3.346 3.346 3.346 3.346 3.346 3.346 3.346 3.346 3.346 3.346 3.346 3.346 3.740 3.740 3.740 3.740 3.740 3.740 3.740 3.740 3.937 3.937 3.937 4.330 4.330 4.330 3.740 3.937 3.937 3.937 Ordering example: 2 pieces 800.20-03D*25.00* ENG Drill heads DEEP HOLE MACHINING CoroDrill®800 STS single tube system Metric version Dimensions, mm, inch 10 11 12 CZCMS 10 11 11 11 12 12 12 12 12 12 13 13 13 11 11 13 13 13 13 13 DC 45.00 50.00 50.80 51.30 53.00 52.30 54.80 52.00 54.20 55.00 57.15 60.00 63.00 47.35 48.92 59.00 59.80 63.50 64.80 65.00 DC" 1.772 1.969 2.000 2.020 2.087 2.059 2.157 2.047 2.134 2.165 2.250 2.362 2.480 1.864 1.926 2.323 2.354 2.500 2.551 2.559 Ordering code 800.20-10D45.00 800.20-11D50.00 800.20-11D50.80 800.20-11D51.30 800.20-12D53.00 800.20-12D52.30 800.20-12D54.80 800.20-12D52.00 800.20-12D54.20 800.20-12D55.00 800.20-13D57.15 800.20-13D60.00 800.20-13D63.00 800.20-11D47.35 800.20-11D48.92 800.20-13D59.00 800.20-13D59.80 800.20-13D63.50 800.20-13D64.80 800.20-13D65.00 For explanation of parameters see page 1 32 DCON 36 39 39 39 43 43 43 43 43 43 47 47 47 39 39 47 47 47 47 47 LF 93.97 103.30 103.19 103.12 112.89 112.99 112.65 113.03 112.73 112.63 117.34 111.96 111.56 103.65 103.44 117.09 116.98 111.49 116.31 116.29 LF" 3.699 4.066 4.062 4.060 4.444 4.448 4.435 4.450 4.438 4.434 4.619 4.407 4.392 4.080 4.072 4.610 4.605 4.389 4.579 4.578 PL 6.02 6.69 6.80 6.87 7.10 7.00 7.34 6.96 7.26 7.36 7.65 8.03 8.44 6.34 6.55 7.90 8.01 8.50 8.68 8.70 PL" .237 .263 .267 .270 .279 .275 .289 .274 .285 .290 .301 .316 .332 .249 .258 .311 .315 .334 .341 .342 OAL 100 110 110 110 120 120 120 120 120 120 125 120 120 110 110 125 125 120 125 125 OAL" 3.937 4.330 4.330 4.330 4.724 4.724 4.724 4.724 4.724 4.724 4.921 4.724 4.724 4.330 4.330 4.921 4.921 4.724 4.921 4.921 Ordering example: 2 pieces 800.20-03D*25.00* 96 DEEP HOLE MACHINING Drill heads 23 ENG DEEP HOLE MACHINING Drill heads CoroDrill®800 STS single tube system Inch version Dimensions, mm, inch 06 05 06 08 06 08 10 08 09 08 11 12 CZCMS 03 03 04 05 06 06 06 07 07 08 08 09 10 10 10 11 11 11 11 11 11 11 12 12 13 13 13 13 13 13 13 13 13 DC 25.40 26.00 28.57 30.93 31.36 31.62 31.75 33.32 34.92 36.49 38.10 41.27 43.81 44.45 46.02 47.62 48.38 49.27 49.40 49.91 50.41 50.80 53.97 55.54 57.15 58.72 59.30 59.69 60.32 60.45 61.08 62.00 63.50 DC" 1.000 1.024 1.125 1.218 1.235 1.245 1.250 1.312 1.375 1.437 1.500 1.625 1.725 1.750 1.812 1.875 1.905 1.940 1.945 1.965 1.985 2.000 2.125 2.187 2.250 2.312 2.335 2.350 2.375 2.380 2.405 2.441 2.500 Ordering code A800.20-03D1.000 A800.20-03D1.024 A800.20-04D1.125 A800.20-M05D1.218 A800.20-06D1.235 A800.20-06D1.245 A800.20-06D1.250 A800.20-07D1.312 A800.20-07D1.375 A800.20-08D1.437 A800.20-08D1.500 A800.20-09D1.625 A800.20-10D1.725 A800.20-10D1.750 A800.20-10D1.812 A800.20-11D1.875 A800.20-11D1.905 A800.20-11D1.940 A800.20-11D1.945 A800.20-11D1.965 A800.20-11D1.985 A800.20-11D2.000 A800.20-12D2.125 A800.20-12D2.187 A800.20-13D2.250 A800.20-13D2.312 A800.20-13D2.335 A800.20-13D2.350 A800.20-13D2.375 A800.20-13D2.380 A800.20-13D2.405 A800.20-13D2.441 A800.20-13D2.500 For explanation of parameters see page 1 32 DEEP HOLE MACHINING Drill heads 24 97 DCON 19 19 21 23 25 25 25 28 28 30 30 33 36 36 36 39 39 39 39 39 39 39 43 43 47 47 47 47 47 47 47 47 47 LF 71.59 71.51 74.17 75.85 80.79 80.76 80.74 80.53 80.32 90.11 89.89 94.47 94.12 94.04 93.83 103.61 103.51 103.39 103.38 103.31 103.24 103.19 112.76 112.55 117.34 117.13 117.05 117.00 116.91 116.90 116.81 116.69 116.49 LF" 2.818 2.815 2.920 2.986 3.180 3.179 3.178 3.170 3.162 3.547 3.539 3.719 3.705 3.702 3.694 4.079 4.075 4.070 4.070 4.067 4.064 4.062 4.439 4.431 4.619 4.611 4.608 4.606 4.603 4.602 4.599 4.594 4.586 PL 3.40 3.48 3.82 4.14 4.20 4.23 4.25 4.46 4.67 4.89 5.10 5.52 5.87 5.95 6.16 6.38 6.48 6.60 6.61 6.68 6.75 6.80 7.23 7.44 7.65 7.86 7.94 7.99 8.08 8.09 8.18 8.30 8.50 PL" .133 .137 .150 .163 .165 .166 .167 .175 .184 .192 .200 .217 .231 .234 .242 .251 .255 .259 .260 .263 .265 .267 .284 .292 .301 .309 .312 .314 .318 .318 .322 .327 .334 OAL 75 75 78 80 85 85 85 85 85 95 95 100 100 100 100 110 110 110 110 110 110 110 120 120 125 125 125 125 125 125 125 125 125 OAL" 2.952 2.952 3.070 3.149 3.346 3.346 3.346 3.346 3.346 3.740 3.740 3.937 3.937 3.937 3.937 4.330 4.330 4.330 4.330 4.330 4.330 4.330 4.724 4.724 4.921 4.921 4.921 4.921 4.921 4.921 4.921 4.921 4.921 Ordering example: 2 pieces A800.20-03D*1.000* ENG Drill heads DEEP HOLE MACHINING CoroDrill®800 Ejector system Metric version Dimensions, mm, inch 06 08 09 11 CZCMS 03 03 04 04 05 05 05 06 06 06 07 07 07 08 08 08 09 09 09 10 10 11 11 11 11 11 11 12 12 12 13 13 13 DC 25.00 25.40 26.41 27.00 30.00 30.30 30.50 32.00 32.14 32.20 34.00 35.00 36.05 37.90 38.00 39.00 40.05 40.70 40.80 44.00 45.00 48.00 48.60 49.70 50.00 50.20 51.05 52.50 54.00 54.20 62.35 63.00 65.00 DC" .984 1.000 1.040 1.063 1.181 1.193 1.201 1.260 1.265 1.268 1.339 1.378 1.419 1.492 1.496 1.535 1.577 1.602 1.606 1.732 1.772 1.890 1.913 1.957 1.969 1.976 2.010 2.067 2.126 2.134 2.455 2.480 2.559 Ordering code 800.24-03D25.00 800.24-03D25.40 800.24-04D26.41 800.24-04D27.00 800.24-M05D30.00 800.24-M05D30.30 800.24-M05D30.50 800.24-06D32.00 800.24-06D32.14 800.24-06D32.20 800.24-07D34.00 800.24-07D35.00 800.24-07D36.05 800.24-08D37.90 800.24-08D38.00 800.24-08D39.00 800.24-09D40.05 800.24-09D40.70 800.24-09D40.80 800.24-10D44.00 800.24-10D45.00 800.24-11D48.00 800.24-11D48.60 800.24-11D49.70 800.24-11D50.00 800.24-11D50.20 800.24-11D51.05 800.24-12D52.50 800.24-12D54.00 800.24-12D54.20 800.24-13D62.35 800.24-13D63.00 800.24-13D65.00 For explanation of parameters see page 1 32 DCON 21 21 23 23 25 25 25 28 28 28 30 30 30 33 33 33 36 36 36 39 39 43 43 43 43 43 43 47 47 47 51 51 51 LF 71.65 71.59 74.46 74.38 75.98 75.94 75.91 80.71 80.69 80.68 80.44 80.31 80.17 89.92 89.90 89.77 94.63 94.54 94.53 94.10 103.97 103.56 103.48 103.34 103.30 103.27 103.16 112.96 112.76 112.73 116.64 116.56 116.29 LF" 2.820 2.818 2.931 2.928 2.991 2.989 2.988 3.177 3.176 3.176 3.167 3.161 3.156 3.540 3.539 3.534 3.725 3.722 3.721 3.704 4.093 4.077 4.074 4.068 4.066 4.065 4.061 4.447 4.439 4.438 4.592 4.588 4.578 OAL 75 75 78 78 80 80 80 85 85 85 85 85 85 95 95 95 100 100 100 100 110 110 110 110 110 110 110 120 120 120 125 125 125 OAL" 2.952 2.952 3.070 3.070 3.149 3.149 3.149 3.346 3.346 3.346 3.346 3.346 3.346 3.740 3.740 3.740 3.937 3.937 3.937 3.937 4.330 4.330 4.330 4.330 4.330 4.330 4.330 4.724 4.724 4.724 4.921 4.921 4.921 LPR 75.00 75.00 78.00 78.00 80.00 80.00 80.00 85.00 85.00 85.00 85.00 85.00 85.00 95.00 95.00 95.00 100.00 100.00 100.00 100.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 120.00 120.00 120.00 125.00 125.00 125.00 LPR" 2.952 2.952 3.070 3.070 3.149 3.149 3.149 3.346 3.346 3.346 3.346 3.346 3.346 3.740 3.740 3.740 3.937 3.937 3.937 3.937 4.330 4.330 4.330 4.330 4.330 4.330 4.330 4.724 4.724 4.724 4.921 4.921 4.921 Ordering example: 2 pieces 800.24-03D*25.00* 97 DEEP HOLE MACHINING Drill heads 25 ENG DEEP HOLE MACHINING Drill heads CoroDrill®801 Productive deep hole machining with indexable insert design Benefits - High process security Improved flexibility by larger adjustability Rigid design with three support pads Improved performance at sustained tool life by latest insert and pad technology - Adjustment without tool room service is possible Application Technical features - Improved coolant channel design - Improved chip mouth design for enhanced chip evacuation - Ground area for run-out verification - Timing mark for easy positioning in drill tube ISO application areas: P DEEP HOLE MACHINING Drill heads 26 - Primarily for ISO P, M and S materials - Wide diameter range - Suitable for applications within the oil- and gas industry as well as aerospace and primary metals ENG DEEP HOLE MACHINING Drill heads Code key for CoroDrill®801 1. 2. 3. 4. 801 = Product family name, metric STS coupling Tube range Diameter A801 = Product family name, imperial DEEP HOLE MACHINING Drill heads 27 ENG DEEP HOLE MACHINING Drill heads CoroDrill®801 TCHA IT10 Dimensions, mm, inch 13 18 CZCMS 14 14 15 15 15 16 16 15 16 17 17 17 17 18 18 18 18 18 19 19 19 19 20 20 21 21 21 22 22 22 23 23 23 24 24 DCN 65.00 66.68 68.00 69.85 70.00 73.02 74.98 71.00 76.20 80.00 80.94 82.55 86.00 88.90 90.00 94.00 95.00 98.00 101.60 105.00 107.95 111.12 114.30 120.00 125.00 130.00 135.00 136.53 141.50 146.05 150.00 152.40 157.00 162.00 165.10 DCN" 2.559 2.625 2.677 2.750 2.756 2.875 2.952 2.795 3.000 3.150 3.187 3.250 3.386 3.500 3.543 3.701 3.740 3.858 4.000 4.134 4.250 4.375 4.500 4.724 4.921 5.118 5.315 5.375 5.571 5.750 5.906 6.000 6.181 6.378 6.500 DCX 66.50 68.18 69.50 70.82 71.00 77.03 78.98 74.00 80.20 84.00 84.95 86.55 90.00 92.90 94.00 95.50 99.00 102.00 106.60 110.00 112.95 116.13 119.30 125.00 130.00 135.00 140.00 141.53 146.50 151.05 155.00 157.40 162.00 167.00 170.10 DCX" 2.618 2.684 2.736 2.789 2.795 3.032 3.109 2.913 3.157 3.307 3.344 3.407 3.543 3.657 3.701 3.760 3.898 4.016 4.197 4.331 4.447 4.572 4.697 4.921 5.118 5.315 5.512 5.572 5.768 5.947 6.102 6.197 6.378 6.575 6.697 For explanation of parameters see page 1 98 DEEP HOLE MACHINING Drill heads 28 Ordering code 801.20-14D0650 A801.20-14D2625 801.20-15D0680 A801.20-15D2750 801.20-15D0700 A801.20-16D2875 A801.20-16D2952 801.20-15D0710 A801.20-16D3000 801.20-17D0800 A801.20-17D3187 A801.20-17D3250 801.20-17D0860 A801.20-18D3500 801.20-18D0900 801.20-18D0940 801.20-18D0950 801.20-18D0980 A801.20-19D4000 801.20-19D1050 A801.20-19D4250 A801.20-19D4375 A801.20-20D4500 801.20-20D1200 801.20-21D1250 801.20-21D1300 801.20-21D1350 A801.20-22D5375 801.20-22D1415 A801.20-22D5750 801.20-23D1500 A801.20-23D6000 801.20-23D1570 801.20-24D1620 A801.20-24D6500 DCON 52 52 58 58 58 63 63 58 63 70 70 70 70 77 77 77 77 77 89 89 89 89 101 101 113 113 113 125 125 125 137 137 137 149 149 LF 115.60 116.10 115.60 115.60 115.60 115.60 115.00 115.60 114.80 118.60 117.20 116.90 118.60 116.10 115.90 118.60 130.90 130.90 139.40 138.90 138.50 138.10 126.70 135.90 135.20 134.60 134.60 133.70 132.40 132.40 126.40 125.60 126.40 126.40 123.90 LF" 4.551 4.570 4.551 4.551 4.551 4.551 4.527 4.551 4.519 4.669 4.614 4.602 4.669 4.570 4.562 4.669 5.153 5.153 5.488 5.468 5.452 5.437 4.988 5.350 5.322 5.299 5.299 5.263 5.212 5.212 4.976 4.944 4.976 4.976 4.877 OAL 200 200 200 200 200 200 200 200 200 225 225 225 225 225 225 225 240 240 250 250 250 250 260 270 270 270 270 270 270 270 285 285 285 285 285 OAL" 7.874 7.874 7.874 7.874 7.874 7.874 7.874 7.874 7.874 8.858 8.858 8.858 8.858 8.858 8.858 8.858 9.448 9.448 9.842 9.842 9.842 9.842 10.236 10.629 10.629 10.629 10.629 10.629 10.629 10.629 11.220 11.220 11.220 11.220 11.220 PL 9.4 8.9 9.4 9.4 9.4 9.4 10.0 9.4 10.2 9.4 10.8 11.1 9.4 11.9 12.1 9.4 12.1 12.1 13.6 14.1 14.5 14.9 15.3 16.1 16.8 17.4 17.4 18.3 19.6 19.6 19.6 20.4 19.6 19.6 22.1 PL" .370 .350 .370 .370 .370 .370 .394 .370 .402 .370 .425 .437 .370 .469 .476 .370 .476 .476 .535 .555 .571 .587 .602 .634 .661 .685 .685 .720 .772 .772 .772 .803 .772 .772 .870 Ordering example: 1 piece 801.20-20D1200 ENG Drill heads DEEP HOLE MACHINING T-MAX®drill 424.10 First choice for Ejector Built-in precision - Flexible setting possibilities Indexable twin edge support pad Large chip-evacuation ports Excellent hole straightness and surface finish Modern inserts - machining economy - Four insert types cover the whole diameter range - Geometries and grades for drilling most materials - Grade GC1025 the best choice for both steel and stainless steel - High feed rate Strong secure insert cartridges - Designed to protect the head from damage - Easy to change - Good economy ISO application area: P DEEP HOLE MACHINING Drill heads 29 ENG DEEP HOLE MACHINING Drill heads T-MAX®drill 424.10 Indexable insert design Metric version Ordering code CZCMS 13 13E 14 15 15 15 16 16 17 17 17 18 18 18 18 19 19 19 19 19 19 20 20 20 21 21 21 22 23 24 25 DC 63.50 65.00 65.00 69.85 70.00 71.45 75.00 76.20 80.00 82.55 85.00 88.90 90.00 95.00 95.25 100.00 101.60 105.00 107.95 110.00 114.30 115.00 120.00 120.65 125.00 127.00 130.00 136.00-147.90 148.00-159.90 160.00-171.90 172.00-183.90 DC" 2.500 2.559 2.559 2.750 2.756 2.813 2.953 3.000 3.150 3.250 3.346 3.500 3.543 3.740 3.750 3.937 4.000 4.134 4.250 4.331 4.500 4.528 4.724 4.750 4.921 5.000 5.118 5.354-5.823 5.827-6.295 6.299-6.768 6.772-7.240 Dimensions, mm, inch DCON 51.0 51.0 52.0 58.0 58.0 58.0 63.0 63.0 70.0 70.0 70.0 77.0 77.0 77.0 77.0 89.0 89.0 89.0 89.0 89.0 101.0 101.0 101.0 101.0 113.0 101.0 113.0 A424.10-2500 424.10-0650E 424.10-0650 A424.10-2750 424.10-0700 A424.10-2813 424.10-0750 A424.10-3000 424.10-0800 A424.10-3250 424.10-0850 A424.10-3500 424.10-0900 424.10-0950 A424.10-3750 424.10-1000 A424.10-4000 424.10-1050 A424.10-4250 424.10-1100 A424.10-4500 424.10-1150 424.10-1200 A424.10-4750 424.10-1250 A424.10-5000 424.10-1300 Tailor Made Tailor Made Tailor Made Tailor Made LPR 115 115 150 150 150 150 160 160 190 190 190 190 190 190 190 195 195 195 195 195 220 220 220 220 220 220 220 LPR" 4.528 4.528 5.906 5.906 5.906 5.906 6.299 6.299 7.480 7.480 7.480 7.480 7.480 7.480 7.480 7.677 7.677 7.677 7.677 7.677 8.661 8.661 8.661 8.661 8.661 8.661 8.661 ADJLXRDL 1.00 1.50 1.00 1.00 1.00 0.75 2.00 2.00 1.25 0.75 1.75 1.75 1.75 2.00 2.00 1.00 1.25 0.50 2.00 1.50 2.00 1.50 1.50 1.50 1.75 1.25 0.50 ADJLXRDL" .0394 .0591 .0394 .0394 .0394 .0300 .0787 .0787 .0492 .0300 .0689 .0689 .0689 .0787 .0787 .0394 .0490 .0197 .0787 .0591 .0787 .0591 .0591 .0591 .0689 .0490 .0197 Drill diameter range – insert and pad sizes Inserts (Ordered separately) Central cartridge L430.31-1216-16 L430.31-1522-22 DEEP HOLE MACHINING Drill heads 30 D 16 16 22 22 Insert TPMT 16T312R-22 TPMT 16T312TR-23 TPMT 220612R-22 TPMT 220612TR-23 Intermediate cartridge R430.30-1216-16 R430.30-1522-22 D 16 16 22 22 Insert TPMT 16T312R-22 TPMT 16T312TR-23 TPMT 220612R-22 TPMT 220612TR-23 Peripheral cartridge R430.28-1516-16 R430.28-1822-22 C 13 13 18 18 Insert R424.9-13T308-22 R424.9-13T308-23 R424.9-180608-22 R424.9-180608-23 ENG Drill heads DEEP HOLE MACHINING T-MAX®trepanning drill 420.7 Indexable insert design Diameter range 112.00-250.00 mm (4.409-9.843 inch) Hole depth: Hole tolerance: Surface finish: Cutting fluid: 150 x Dia. IT10 Ra 3 µm Neat oil or soluble. dm m is the same as dm t for the drill tube. Diameter range, mm, inch DC Min 112.00 120.00 125.00 130.00 140.00 150.00 160.00 180.00 196.00 225.00 250.00 DC Max 119.99 124.99 129.99 139.99 149.99 159.99 179.99 195.99 224.99 249.99 Cartridges DC Min" 4.409 4.725 4.922 5.119 5.512 5.906 6.300 7.087 7.717 8.859 9.843 DC Max" 4.724 4.921 5.118 5.511 5.905 6.299 7.086 7.716 8.858 9.842 Central L430.27-1216-16 L430.27-1216-16 L430.27-1216-16 L430.27-1216-16 L430.27-1216-16 L430.27-1216-16 L430.27-1216-16 L430.27-1216-16 L430.27-1216-16 L430.27-1216-16 L430.27-1216-16 Dimensions, mm, inch No. 3 3 3 3 3 3 3 3 4 4 4 Peripheral R430.28-1516-16 R430.28-1516-16 R430.28-1516-16 R430.28-1516-16 R430.28-1516-16 R430.28-1516-16 R430.28-1516-16 R430.28-1516-16 R430.28-1516-16 R430.28-1516-16 R430.28-1516-16 No. 1 1 1 1 1 1 1 1 1 1 1 Support pad (Available on request) 430.21-18D120.0 430.21-18D125.0 430.21-18D130.0 430.21-18D140.0 430.21-18D150.0 430.21-18D160.0 430.21-18D180.0 430.21-18D200.0 430.21-18D225.0 430.21-18D250.0 No. 2 2 2 2 2 2 2 2 2 2 2 DCON 101 101 113 113 125 131 149 161 173 185 197 DCON" 3.976 3.976 4.449 4.449 4.921 5.157 5.866 6.339 6.811 7.283 7.756 APMX 43.75 43.75 43.75 43.75 43.75 43.75 43.75 43.75 53.75 53.75 53.75 APMX" 1.722 1.722 1.722 1.722 1.722 1.722 1.722 1.722 2.116 2.116 2.116 When ordering trepanning heads the following must be stated: - Drill diameter DC For more information and advice, please contact your nearest Sandvik representative. Inserts (Ordered separately) Central cartridge L430.27-1216-16 35 D 16 16 Insert TPMT 16T312R-22 TPMT 16T312TR-23 108 Peripheral cartridge R430.28-1516-16 C 13 13 Insert R424.9-13T308-22 R424.9-13T308-23 137 DEEP HOLE MACHINING Drill heads 31 ENG DEEP HOLE MACHINING Drill heads CoroDrill®800 insert for drilling Central insert 05 06 08 10 12 Ordering code 800-05 03 08M-C-G 800-06 T3 08M-C-G 800-08 T3 08M-C-G 800-10 T3 08M-C-G 800-12 T3 08M-C-G 05 06 08 10 12 800-05 03 08M-C-L 800-06 T3 08M-C-L 800-08 T3 08M-C-L 800-10 T3 08M-C-L 800-12 T3 08M-C-L M K N O Dimensions, mm, inch S 1025 4235 1025 4235 1025 H13A 1025 1025 1115 H13A 1025 P ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ S 3.17 3.96 3.96 3.96 3.96 S" .125 .156 .156 .156 .156 LE 5.56 6.35 7.94 9.53 12.70 LE" .218 .250 .312 .375 .500 RE 0.80 0.80 0.80 0.80 0.80 RE" .031 .031 .031 .031 .031 D1 2.50 2.80 2.80 2.80 2.80 D1" .098 .110 .110 .110 .110 W1 5.56 6.35 7.94 9.53 12.70 W1" .218 .250 .312 .375 .500 AN 17° 17° 17° 17° 17° 3.17 3.96 3.96 3.96 3.96 .125 .156 .156 .156 .156 5.56 6.35 7.94 9.53 12.70 .218 .250 .312 .375 .500 0.80 0.80 0.80 0.80 0.80 .031 .031 .031 .031 .031 2.50 2.80 2.80 2.80 2.80 .098 .110 .110 .110 .110 5.56 6.35 7.94 9.53 12.70 .218 .250 .312 .375 .500 17° 17° 17° 17° 17° ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ S Dimensions, mm, inch ✩ ✩ ✩ ✩ ✩ Intermediate insert 05 06 08 12 Ordering code 800-05 03 08M-I-G 800-06 T3 08M-I-G 800-08 T3 08M-I-G 800-12 T3 08M-I-G 05 06 08 12 800-05 03 08M-I-L 800-06 T3 08M-I-L 800-08 T3 08M-I-L 800-12 T3 08M-I-L DEEP HOLE MACHINING Drill heads 32 K N ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ S 3.17 3.96 3.96 3.96 S" .125 .156 .156 .156 LE 5.56 6.35 7.94 9.87 LE" .218 .250 .312 .389 RE 0.80 0.80 0.80 0.80 RE" .031 .031 .031 .031 D1 2.50 2.80 2.80 2.80 D1" .098 .110 .110 .110 W1 5.56 6.35 7.94 12.70 W1" .218 .250 .312 .500 AN 17° 17° 17° 17° ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.17 3.96 3.96 3.96 .125 .156 .156 .156 5.56 6.35 7.94 9.87 .218 .250 .312 .389 0.80 0.80 0.80 0.80 .031 .031 .031 .031 2.50 2.80 2.80 2.80 .098 .110 .110 .110 5.56 6.35 7.94 12.70 .218 .250 .312 .500 17° 17° 17° 17° For explanation of parameters see page 1 115 M 1025 1025 4235 1025 1025 1025 1115 H13A P ENG DEEP HOLE MACHINING Drill heads CoroDrill®800 insert for drilling Peripheral insert 06 06 08 08 09 09 11 11 M K N Dimensions, mm, inch S 1025 1025 4235 1025 1025 1025 1115 H13A P Ordering code 800-06 03 08H-P-G 800-06 03 08H-P-L 800-08 T3 08H-P-G 800-08 T3 08H-P-L 800-09 T3 08H-P-G 800-09 T3 08H-P-L 800-11 T3 08H-P-G 800-11 T3 08H-P-L ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ S 3.17 3.17 3.96 3.96 3.96 3.96 3.96 3.96 S" .125 .125 .156 .156 .156 .156 .156 .156 LE 6.42 6.42 8.62 8.62 9.63 9.63 12.7 12.7 LE" .253 .253 .339 .339 .379 .379 .500 .500 RE 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 RE" .031 .031 .031 .031 .031 .031 .031 .031 D1 2.50 2.50 2.80 2.80 2.80 2.80 2.80 2.80 D1" .098 .098 .110 .110 .110 .110 .110 .110 W1 8.00 8.00 9.00 9.00 9.00 9.00 9.00 9.00 W1" .314 .314 .354 .354 .354 .354 .354 .354 AN 11° 11° 11° 11° 11° 11° 11° 11° For explanation of parameters see page 1 Support pads for CoroDrill™ 800 solid drill heads Support pad PM1 Support pad P1 and M1 P M K N S Dimensions, mm, inch P1 PM1 M1 PM1 M1 M1 M1 PM1 GC GC GC GC GC - Ordering code ✩ ✩ ✩ ✩ ✩ 800-06A 800-07A 800-08A 800-10A 800-12A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ W1 6 7 8 10 12 W1" .236 .276 .315 .394 .472 For more information on geometries and grades, see page 36 INSL 18 20 25 30 35 INSL" .709 .787 .984 1.181 1.378 S 3.0 3.5 4.5 4.5 5.5 S" .118 .138 .177 .177 .216 Ordering example: 10 pieces 800-06A P1 Support pad 800-06A Shim set (8 pcs) S 5549 127-85 0.02 5549 127-86 0.03 800-07A 5549 127-88 0.02 5549 127-89 0.03 800-08A 5549 127-91 0.02 5549 127-92 0.03 800-10A 5549 127-94 0.02 5549 127-95 0.03 800-12A 5549 127-97 0.02 5549 127-98 0.03 Note: Do not add more than 0.05 mm thickness of shims 115 DEEP HOLE MACHINING Drill heads 33 ENG DEEP HOLE MACHINING Drill heads T-MAX®inserts for 424.10 Peripheral insert 13 Finishing 18 Ordering code R424.9-13 T3 08-22 R424.9-13 T3 08-23 R424.9-18 06 08-22 R424.9-18 06 08-23 13 18 R424.9-13 T3 08-24 R424.9-18 06 08-24 M K N O Dimensions, mm, inch S 1025 235 4235 1025 235 4235 1025 H13A 1025 H13A 1025 1115 H13A 1025 P ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ S 3.96 3.96 6.35 6.35 S" .156 .156 .250 .250 ✩ ✩ ✩ 3.96 ✩ ✩ ✩ 6.35 .156 .250 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ LE 14.3 14.3 19.4 19.4 LE" .563 .563 .764 .764 RE 0.80 0.80 0.80 0.80 RE" .031 .031 .031 .031 D1 3.40 3.40 4.40 4.40 D1" .133 .133 .173 .173 W1 10.00 10.00 11.50 11.50 W1" .393 .393 .452 .452 0.80 0.80 .031 .031 3.40 4.40 .133 .173 10.00 11.50 .393 .452 RE" .031 .047 D1 3.70 4.30 For explanation of parameters see page 1 Trepanning inserts for engineered solutions 06 08 Ordering code WCMX 06 T3 08-GM WCMX 08 04 12-GM For explanation of parameters see page 1 131 DEEP HOLE MACHINING Drill heads 34 M K N S Dimensions, mm, inch 1025 1125 4125 4235 H13A 1025 4235 1025 1105 1125 4125 4235 H13A 1105 H13A P IC IC" ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 9.52 .375 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 12.70 .500 S 3.96 4.76 S" .156 .187 RE 0.80 1.20 D1" .145 .169 L 6.52 8.69 L" AN EPSR .257 7.00° 80.00° .342 7.00° 80.00° ENG DEEP HOLE MACHINING Drill heads TPGX insert for drilling 14 17 24 28 Ordering code TPGX 14 03 08R/L-G TPGX 14 03 08R/L-L TPGX 17 04 08R/L-G TPGX 17 04 08R/L-L TPGX 24 05 12R/L-G TPGX 24 05 12R/L-L TPGX 28 07 16R/L-G TPGX 28 07 16R/L-L Dimensions, mm, inch S 1025 4235 1025 1025 1115 1125 P M K N ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ S 3.52 3.52 4.00 4.00 5.50 5.50 7.57 7.57 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ S" .138 .138 .157 .157 .216 .216 .298 .298 D1 3.90 3.90 3.90 3.90 4.40 4.40 7.57 7.57 D1" .153 .153 .153 .153 .173 .173 .298 .298 W1 10.26 10.26 12.37 12.37 17.29 17.29 20.46 20.46 W1" .404 .404 .487 .487 .680 .680 .805 .805 RE 0.80 0.80 0.80 0.80 1.20 1.20 1.60 1.60 RE" .031 .031 .031 .031 .047 .047 .062 .062 BS 2.80 2.80 3.90 3.90 4.70 4.70 6.20 6.20 BS" .110 .110 .153 .153 .185 .185 .244 .244 L 8.10 8.10 9.70 9.70 13.30 13.30 15.50 15.50 RE 1.2 1.2 1.2 1.2 RE" .047 .047 .047 .047 L" 0.318 0.318 0.381 0.381 0.523 0.523 0.610 0.610 T-Max®insert for drilling TPMT-22 TPMT-23 Central and intermediate insert 16 22 Ordering code TPMT 16 T3 12R-22 TPMT 16 T3 12TR-23 TPMT 22 06 12R-22 TPMT 22 06 12TR-23 M K N S 1025 235 1025 235 H13A H13A 1025 H13A P ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ Dimensions, mm, inch IC 9.52 9.52 12.70 12.70 IC" .375 .375 .500 .500 S 3.97 3.97 6.35 6.35 S" .156 .156 .250 .250 L 16.50 16.50 22.00 22.00 L" .650 .650 .866 .866 For explanation of parameters see page 1 DEEP HOLE MACHINING Drill heads 35 ENG DEEP HOLE MACHINING Drill heads Carbide grades and insert grades for 800.24 and 800.20 Insert geometries Support pad grades Geometry (G) Grade PM1 - All round geometry - High cutting feeds and speeds - Good chip control in most materials - Adds greater wear resistance in Duplex, stainless steels, titanium and heat resistant super alloys - Complementary grade for steel - New styling for easier identification and lower friction (black and yellow) Geometry (L) - Gives improved chip control in long chipping materials, such as low carbon steels and duplex stainless steels - Secure production process in materials where chip jamming easily could occur Grade P1 - First choice in steel applications Grade M1 - First choice in ferritic and austenitic stainless and cast iron Grade recommendations per ISO application area P Steel, cast steel, long chipping malleable iron Cast iron GC1025 (P15–P50) GC1025 (K10–K30) A PVD coated universal grade with excellent wear resistance and toughness. A universal grade for ISO K application area. Good combination of wear resistance and toughness. GC4235 (P25−P45) GC4235 (K15−K35) Good toughness and wear resistance. Good edge toughness in combination with wear resistance. P1 (P15–P50) H13A (K10 − K30) Coated support pad with excellent wear resistance. Grade for low to moderate cutting speeds. PM1 (P10–P35) M1 (K10–K30) Support pad with new coating and substrate for tougher steels. Coated support pad with excellent wear resistance. Austenitic/ferritic/martensitic stainless steel Non ferrous metals, plastics, wood GC1025 (M20–M40) GC1025 (N10–N30) A universal grade for ISO M application area. PVD coated with excellent toughness and resistance against built-up edge. Universal grade for aluminium alloys, copper and copper alloys. GC4235 (M15−M35) Good edge toughness in combination with wear resistance at moderate to high cutting speeds. Good toughness and wear resistance providing good edge security even in super duplex stainless steels. M1 (M20–M40) Coated support pad with excellent wear resistance. PM1 (M15–M35) Support pad with new coating and substrate for stainless/Duplex steels. DEEP HOLE MACHINING Drill heads 36 GC4235 (N05−N25) H13A (N10 − N30) Grade for low to moderate cutting speeds. M1 (N10–N30) Coated support pad with excellent wear resistance. ENG Drill heads DEEP HOLE MACHINING Carbide grades and insert grades for 800.24 and 800.20 Insert geometries Support pad grades Geometry (G) Grade PM1 - All round geometry - High cutting feeds and speeds - Good chip control in most materials - Adds greater wear resistance in Duplex, stainless steels, titanium and heat resistant super alloys - Complementary grade for steel - New styling for easier identification and lower friction (black and yellow) Geometry (L) - Gives improved chip control in long chipping materials, such as low carbon steels and duplex stainless steels - Secure production process in materials where chip jamming easily could occur Grade P1 - First choice in steel applications Grade M1 - First choice in ferritic and austenitic stainless and cast iron Grade recommendations per ISO application area Heat resistant alloys Titanium alloys GC1025 (S20–S40) A PVD coated grade with excellent wear resistance and toughness. Resistance against built-up edge. H13A (S15 − S25) For heat resistant alloys and titanium. Good edge sharpness, wear resistance and toughness. GC1115 (S15 − S25) A PVD coated fine-grained carbide. The substrate has high hot hardness and good resistance against plastic deformation combined with good edge line security. The thin PVD-oxide coating with excellent resistance to smearing material and good adhesion on sharp edges. This guarantees toughness, good crater wear resistance, even flank wear and high performance. M1 (S20–S40) Coated support pad with excellent wear resistance. PM1 (S10–S40) Support pad with new coating and substrate for heat resistant super alloys and titanium. DEEP HOLE MACHINING Drill heads 37 ENG DEEP HOLE MACHINING Drill heads Support pads for CoroDrill®801, CoroDrill 818®and T-MAX 424.10 Support pads mm (inch) 63.5-74.99 (2.480-2.952) 130-139.99 (5.118-5.511) Ordering code 430.32-12 D65.0 430.32-12 D70.0 430.32-12 D75.0 430.32-12 D80.0 430.32-12 D85.0 430.32-12 D90.0 430.32-12 D95.0 430.32-16 D100.0 430.32-16 D105.0 430.32-16 D110.0 430.32-16 D115.0 430.32-16 D120.0 430.32-16 D125.0 430.32-16 D130.0 Drill head dia. Support pads mm (inch) 63.5-74.99 (2.480-2.952) 75.0-84.99 (2.953-3.346) 85.0-99.99 (3.346-3.936) 100-109.99 (3.937-4.330) 110-119.99 (4.331-4.724) 120-129.99 (4.724-5.118) 130-139.99 (5.118-5.511) Ordering code 800-14 D065 800-16 D075 800-18 D085 800-20 D100 800-22 D110 800-24 D120 800-26 D130 P M K N S Dimensions, mm, inch 75.0-84.99 (2.953-3.346) 85.0-99.99 (3.346-3.936) 100-109.99 (3.937-4.330) 110-119.99 (4.331-4.724) ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ W1 14 14 14 14 14 14 14 20 20 20 20 20 20 20 W1" .551 .551 .551 .551 .551 .551 .551 .787 .787 .787 .787 .787 .787 .787 INSL 35 35 35 35 35 35 35 50 50 50 50 50 50 50 INSL" 1.379 1.379 1.379 1.379 1.379 1.379 1.379 1.969 1.969 1.969 1.969 1.969 1.969 1.969 S 7.0 7.0 7.0 7.0 7.0 7.0 7.0 8.5 8.5 8.5 8.5 8.5 8.5 8.5 S" .276 .276 .276 .276 .276 .276 .276 .335 .335 .335 .335 .335 .335 .335 INSL" 1.379 1.379 1.379 1.969 1.969 1.969 1.969 S 7.0 7.0 7.0 8.5 8.5 8.5 8.5 S" .276 .276 .276 .335 .335 .335 .335 P M K N S Dimensions, mm, inch PM1 PM1 PM1 PM1 PM1 GC GC GC GC GC 120-129.99 (4.724-5.118) PM1 PM1 PM1 PM1 PM1 GC GC GC GC GC Drill head dia. ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ W1 14 14 14 20 20 20 20 W1" .551 .551 .551 .787 .787 .787 .787 INSL 35 35 35 50 50 50 50 Note: For drill head diameter above 140 mm (5.512 inch), support pads can be ordered as special. Contact your local Sandvik representative for more information. Shims for support pads for CoroDrill 801, CoroDrill 818 and T-MAX 424.10 Shim Thickness 5549 127-01 5549 127-02 5549 127-03 5549 126-01 5549 126-02 5549 126-03 mm 0.10 0.20 0.30 0.10 0.20 0.30 DEEP HOLE MACHINING Drill heads 38 inch .004 .008 .012 .004 .008 .012 ENG Drill heads DEEP HOLE MACHINING Insert geometries and grades for T-MAX®424.10 solid drill heads Insert geometries Geometry -22 - All round geometry - High cutting feeds and speeds - Good chip control in most materials including: steel, cast iron, aluminium and other non-ferrous materials Geometry -23 - First choice for long chipping materials such as: stainless steels, heat resistant super alloys - Good chip control at moderate feeds and speeds Grade recommendations per ISO application area P Steel, cast steel, long chipping malleable iron Non ferrous metals, plastics, wood GC1025 (P15–P50) H13A (N10 − N30) First choice for ISO P materials. A PVD coated universal grade with excellent wear resistance and toughness. Grade for low to moderate cutting speeds. GC235 (P25-P50) Combines good wear resistance at low to moderate cutting speeds with excellent toughness behaviour. GC4235 (P25−P45) Good toughness and wear resistance. Austenitic/ferritic/martensitic stainless steel GC4235 (N05−N25) Good edge toughness in combination with wear resistance at moderate to high cutting speeds. Heat resistant alloys Titanium alloys GC1025 (S05-S30) A PVD coated grade with excellent wear resistance and toughness at moderate cutting speeds. H13A (S15 − S25) GC1025 (M20–M40) First choice for ISO M materials. PVD coated grade with excellent edge toughness and resistance against built-up edge GC235 (M20-M40) Good edge toughness and resistance against built-up. First choice for austenitic stainless steel. GC4235 (M15−M35) For heat resistant alloys and titanium. Good edge sharpness, wear resistance and toughness. GC1115 (S15 − S25) A PVD coated fine-grained carbide. The substrate has high hot hardness and good resistance against plastic deformation combined with good edge line security. The thin PVD-oxide coating with excellent resistance to smearing material and good adhesion on sharp edges. This guarantees toughness, good crater wear resistance, even flank wear and high performance. Good toughness and wear resistance providing good edge security even in super duplex stainless steels. Cast iron H13A (K10 − K30) Grade for low to moderate cutting speeds. GC4235 (K15−K35) Good edge toughness in combination with wear resistance. DEEP HOLE MACHINING Drill heads 39 ENG DEEP HOLE MACHINING Drill heads Choice of carbide grades and insert geometries for ground brazed solid drill head 424.6 A wide range of carbide grade combinations P Insert Geometry No. 2 For Duplex stainless steel P Geometry No. 3 For austenitic stainless steel Geometry No. 4 General steel and cast iron machining 72 N20 72 S15 I = Intermediate P30 P30 M35 M35 K20 N20 S15 P = Peripheral P10 P30 M25 M35 K20 N20 S15 S = Support pad P20 P20 M20 M20 K20 N20 S15 Non ferrous metals, plastics, wood Grade combination 72 is the best choice for machining aluminium alloys, copper and copper alloys. Heat resistant alloys Titanium alloys Grade combination 72 is the best choice for machining heat resistant super alloys and titanium. Grade combination 72 is the optimum choice for machining cast iron. Optimized grade combinations for certain applications available on request. SAFETY INFORMATION Precautions when grinding and brazing of cemented carbide, see page 148. 40 S C = Central Cast iron DEEP HOLE MACHINING Drill heads N 4 Austenitic/ferritic/martensitic stainless steel Grade combination 20 is the best choice for machining stainless steel. If better toughness behaviour is required choose grade combination 67. K 4 Steel, cast steel, long chipping malleable iron Grade combination 70 is the first choice for machining unalloyed and alloyed steel. The right grade combination for high cutting speed. If better toughness behaviour is required choose grade combination 63. M Chipbreaker 4 4 3/2 3 4 Grade combination 70 63 20 67 72 P40 P40 M35 M35 K20 ENG Counterboring heads DEEP HOLE MACHINING CoroDrill®818 Process security in counterboring with indexable insert design Benefits - Standard programme Easy to apply High machine utilization Improved flexibility by a large programme with large radius adjustability - Front pilot option Application CoroDrill®818 is a new counterboring concept that offers high process security due to the new TXN insert and iLock tip seat interface. - Primarily for ISO P, M and S materials - Wide diameter range, larger diameters available as engineered solution - Demanding applications, e.g. oil exploration tools within the oil- and gas industry as well as aerospace and primary metals ISO application areas: P DEEP HOLE MACHINING Counterboring heads 41 ENG DEEP HOLE MACHINING Counterboring heads Code key for CoroDrill®818 1. 2. 3. 4. A = Imperial Product family Number of inserts Diameter 5. 6. 7. S = STS style coupling Tube range Chip evacuation direction B = Back DEEP HOLE MACHINING Counterboring heads 42 ENG DEEP HOLE MACHINING Counterboring heads CoroDrill®818 TCHA IT10 Dimensions, mm, inch 16 25 40 CZCMS 08 08 09 10 10 11 12 12 13 13 14 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 30 32 DCN 40.00 43.00 47.00 51.00 55.00 59.00 63.00 65.00 69.85 73.00 76.20 78.00 85.00 88.90 95.25 101.60 110.00 120.65 135.00 146.05 160.00 171.45 185.00 196.85 210.00 222.25 238.12 254.00 269.87 285.75 DCN" 1.574 1.692 1.850 2.007 2.165 2.322 2.480 2.559 2.750 2.874 3.000 3.070 3.346 3.500 3.750 4.000 4.330 4.750 5.314 5.750 6.299 6.750 7.283 7.750 8.267 8.750 9.375 10.000 10.625 11.250 DCX 43.00 47.00 51.00 55.00 59.00 63.00 67.00 69.00 71.85 77.00 86.20 88.00 95.00 99.90 111.25 117.60 126.00 136.65 151.00 162.05 176.00 187.45 201.00 212.85 226.00 238.25 246.12 270.00 277.87 301.75 DCX" 1.692 1.850 2.007 2.165 2.322 2.480 2.637 2.716 2.828 3.031 3.393 3.464 3.740 3.933 4.379 4.629 4.960 5.379 5.944 6.379 6.929 7.379 7.913 8.379 8.897 9.379 9.689 10.629 10.940 11.879 For explanation of parameters see page 1 48 Ordering code 818.20-1D040.00S08B 818.20-1D043.00S08B 818.20-1D047.00S09B 818.20-1D051.00S10B 818.20-1D055.00S10B 818.20-1D059.00S11B 818.20-1D063.00S12B 818.20-1D065.00S12B A818.20-1D02.750S13B 818.20-1D073.00S13B A818.20-1D03.000S14B 818.20-1D078.00S14B 818.20-1D085.00S15B A818.20-1D03.500S15B A818.20-1D03.750S16B A818.20-1D04.000S17B 818.20-1D110.00S18B A818.20-1D04.750S19B 818.20-1D135.00S20B A818.20-1D05.750S21B 818.20-1D160.00S22B A818.20-1D06.750S23B 818.20-1D185.00S24B A818.20-1D07.750S25B 818.20-1D210.00S26B A818.20-1D08.750S27B A818.20-1D09.375S28B 818.20-1D254.00S30B A818.20-1D11.250S32B A818.20-1D11.250S32B DCON 30 30 33 36 36 39 43 43 47 47 52 52 58 58 63 70 77 89 101 113 125 137 149 161 173 172 184 208 208 232 LF 174.00 174.00 174.00 174.00 174.00 174.00 170.00 170.00 170.00 190.00 185.00 185.00 195.00 195.00 205.00 243.00 243.00 243.00 262.00 262.00 292.00 291.00 291.00 291.00 366.00 322.00 332.00 322.00 332.00 332.00 LF" 6.850 6.850 6.850 6.850 6.850 6.850 6.692 6.692 6.692 7.480 7.283 7.283 7.677 7.677 8.070 9.566 9.566 9.566 10.315 10.315 11.496 11.456 11.456 11.456 14.409 13.070 13.070 12.677 13.070 13.070 OAL 178 178 178 178 178 178 177 177 177 197 192 192 202 202 215 253 253 253 272 272 302 301 301 301 376 342 342 332 342 342 OAL" 7.020 7.020 7.020 7.020 7.020 7.020 7.000 7.000 7.000 7.787 7.590 7.590 7.984 7.984 8.480 9.976 9.975 9.976 10.724 10.724 11.905 11.866 11.866 11.866 14.818 13.480 13.480 13.086 13.480 13.480 LPR 178.33 178.33 178.33 178.33 178.33 178.33 177.80 177.80 177.80 197.80 192.80 192.80 202.80 202.80 215.40 253.40 253.39 253.40 272.40 272.40 302.40 301.40 301.40 301.40 376.40 342.40 342.40 332.40 342.40 342.40 LPR" 7.020 7.020 7.020 7.020 7.020 7.020 7.000 7.000 7.000 7.787 7.590 7.590 7.984 7.984 8.480 9.976 9.975 9.976 10.724 10.724 11.905 11.866 11.866 11.866 14.818 13.480 13.480 13.086 13.480 13.480 Ordering example: 1 piece 818.20-1D040.00S08B Ordering example: 1 piece A818.20-1D02.750S13B 100 DEEP HOLE MACHINING Counterboring heads 43 ENG DEEP HOLE MACHINING Counterboring heads T-MAX®424.31F counterboring head Single indexable insert design Strong secure insert cartridges - Designed to protect the head from damage - Easy to change - Good economy Machining economy - Insert grades for counterboring in most materials - Insert types, sizes and geometries to get higher productivity, closer hole tolerances and higher surface finish Excellent hole straightness and surface finish Built-in precision - Tolerance adjustment on 424.31F When ordering counterboring heads the following must be stated: - Drill diameter, DC - Depth of cut or pre-bored size - Drilling system to be used - Ejector or STS - Drill tubes to be used and size dmt STS Close tolerances Close & normal tolerances Normal tolerances 150 x Dia. 150 x Dia. 150 x Dia. Ra 1 µm Ra 1 µm Ra 3 µm IT9 Neat oil or soluble with EPadditives. IT9 Neat oil or soluble with EPadditives. IT10 Neat oil or soluble with EPadditives. Hole depth: Surface finish: Hole tolerance: Cutting fluid: ISO application area: P DEEP HOLE MACHINING Counterboring heads 44 ENG DEEP HOLE MACHINING Counterboring heads T-MAX®424.31F Single indexable insert design - close tolerance Diameter range, mm, inch Inserts Support pad set Pressure pad set Dimensions, mm, inch R424.31F CZCMS 00 01 02 02 03 03 04 05 06 07 07 08 08 09 DC Min 20.00 20.00 20.00 23.00 23.00 26.00 26.00 26.00 31.01 31.01 34.00 34.00 38.00 38.00 DC Max 22.99 22.99 22.99 25.99 25.99 31.00 31.00 31.00 33.99 33.99 37.99 37.99 43.00 43.00 DC Min" .787 .787 .787 .906 .906 1.024 1.024 1.024 1.221 1.221 1.339 1.339 1.496 1.496 DC Max" .905 .905 .905 1.023 1.023 1.220 1.220 1.220 1.338 1.338 1.496 1.496 1.693 1.693 J 04 04 04 04 04 04 04 04 04 04 04 04 04 04 430.21-06 D20.0 430.21-06 D20.0 430.21-06 D20.0 430.21-06 D23.0 430.21-06 D23.0 430.21-06 D26.0 430.21-06 D26.0 430.21-06 D26.0 430.21-08 D31.0 430.21-08 D31.0 430.21-08 D34.0 430.21-08 D34.0 430.21-08 D38.0 430.21-08 D38.0 No. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5636 010-011 5636 010-011 5636 010-011 5636 010-011 5636 010-011 5636 010-011 5636 010-011 5636 010-011 5636 010-021 5636 010-021 5636 010-021 5636 010-021 5636 010-021 5636 010-021 No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DCON 18 18 18 19.5 19.5 21 21 21 28 28 30 30 33 33 DCON" .709 .709 .709 .768 .768 .827 .827 .827 1.102 1.102 1.181 1.181 1.299 1.299 APMX 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 APMX" .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 .118 When ordering these counterboring heads, the following must also be stated: - Insert clamping system to be used - T-Max P lever or T-Max S top clamp DEEP HOLE MACHINING Counterboring heads 45 ENG DEEP HOLE MACHINING Counterboring heads T-MAX®424.31F Single indexable insert design - close and normal tolerances Diameter range, mm, inch Cartridge Inserts Cartridge Inserts DC Min 43.01 47.00 47.00 52.00 52.00 58.00 65.00 70.00 70.00 75.00 80.00 85.00 85.00 90.00 95.00 100.00 105.00 110.00 110.00 115.00 120.00 120.00 DC Max 46.99 51.99 51.99 57.99 57.99 65.00 69.99 74.99 74.99 79.99 84.99 89.99 89.99 94.99 99.99 104.99 109.99 114.99 114.99 119.99 124.99 124.99 DC Min" 1.693 1.851 1.851 2.048 2.048 2.284 2.559 2.757 2.757 2.953 3.150 3.347 3.347 3.544 3.741 3.937 4.134 4.331 4.331 4.528 4.725 4.725 DC Max" 1.850 2.047 2.047 2.283 2.283 2.558 2.756 2.952 2.952 3.149 3.346 3.543 3.543 3.740 3.936 4.133 4.330 4.527 4.527 4.724 4.921 4.921 For close tolerances (IT9) R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 R430.24-1118-06 APMX APMX" 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 J 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 For normal tolerances (IT10) R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 R430.24-1018-09 When ordering these counterboring heads, the following must also be stated: - Cartridges to be used - cartridge for close tolerances or normal tolerances DEEP HOLE MACHINING Counterboring heads 46 Pressure pad set SNMG SNMM R424.31F CZCMS 10 11 12 12 13 13 14 15 16 16 17 17 18 18 18 19 19 19 20 20 20 21 Support pad set APMX APMX" 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 J 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 430.21-10 D43.0 430.21-10 D47.0 430.21-10 D47.0 430.21-10 D52.0 430.21-10 D52.0 430.21-10 D58.0 430.21-12 D65.0 430.21-12 D70.0 430.21-12 D70.0 430.21-12 D75.0 430.21-12 D80.0 430.21-12 D85.0 430.21-12 D85.0 430.21-16 D90.0 430.21-16 D95.0 430.21-16 D100.0 430.21-16 D105.0 430.21-16 D110.0 430.21-16 D110.0 430.21-16 D115.0 430.21-16 D120.0 430.21-16 D120.0 No. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5636 020-011 5636 020-011 5636 020-011 5636 020-011 5636 020-011 5636 020-011 420.37-410-01 420.37-410-01 420.37-410-01 420.37-410-01 420.37-415-01 420.37-415-01 420.37-415-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 No. DCON DCON" 1 39 1.535 1 43 1.693 1 43 1.693 1 47 1.850 1 47 1.850 1 51 2.008 3 52 2.047 3 58 2.283 3 58 2.283 3 63 2.480 3 70 2.756 3 70 2.756 3 70 2.756 3 77 3.031 3 77 3.031 3 89 3.504 3 89 3.504 3 101 3.976 3 101 3.976 3 101 3.976 3 113 4.449 3 113 4.449 ENG Counterboring heads DEEP HOLE MACHINING Inserts Pressure pad set T-MAX®424.31F Single indexable insert design - close and normal tolerances Diameter range, mm, inch Cartridge Inserts Cartridge SNMG SNMM R424.31F CZCMS 10 11 12 12 13 13 14 15 16 16 17 17 18 18 18 19 19 19 20 20 20 21 DC Min 43.01 47.00 47.00 52.00 52.00 58.00 65.00 70.00 70.00 75.00 80.00 85.00 85.00 90.00 95.00 100.00 105.00 110.00 110.00 115.00 120.00 120.00 DC Max 46.99 51.99 51.99 57.99 57.99 65.00 69.99 74.99 74.99 79.99 84.99 89.99 89.99 94.99 99.99 104.99 109.99 114.99 114.99 119.99 124.99 124.99 DC Min" 1.693 1.851 1.851 2.048 2.048 2.284 2.559 2.757 2.757 2.953 3.150 3.347 3.347 3.544 3.741 3.937 4.134 4.331 4.331 4.528 4.725 4.725 DC Max" 1.850 2.047 2.047 2.283 2.283 2.558 2.756 2.952 2.952 3.149 3.346 3.543 3.543 3.740 3.936 4.133 4.330 4.527 4.527 4.724 4.921 4.921 For close tolerances (IT9) R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 APMX APMX" 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 4.5 .177 J 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 Support pad set For normal tolerances (IT10) R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 R818-1118W-TXN-16 APMX APMX" 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 6.0 .236 J 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 430.21-10 D43.0 430.21-10 D47.0 430.21-10 D47.0 430.21-10 D52.0 430.21-10 D52.0 430.21-10 D58.0 430.21-12 D65.0 430.21-12 D70.0 430.21-12 D70.0 430.21-12 D75.0 430.21-12 D80.0 430.21-12 D85.0 430.21-12 D85.0 430.21-16 D90.0 430.21-16 D95.0 430.21-16 D100.0 430.21-16 D105.0 430.21-16 D110.0 430.21-16 D110.0 430.21-16 D115.0 430.21-16 D120.0 430.21-16 D120.0 No. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5636 020-011 5636 020-011 5636 020-011 5636 020-011 5636 020-011 5636 020-011 420.37-410-01 420.37-410-01 420.37-410-01 420.37-410-01 420.37-415-01 420.37-415-01 420.37-415-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 420.37-510-01 No. DCON DCON" 1 39 1.535 1 43 1.693 1 43 1.693 1 47 1.850 1 47 1.850 1 51 2.008 3 52 2.047 3 58 2.283 3 58 2.283 3 63 2.480 3 70 2.756 3 70 2.756 3 70 2.756 3 77 3.031 3 77 3.031 3 89 3.504 3 89 3.504 3 101 3.976 3 101 3.976 3 101 3.976 3 113 4.449 3 113 4.449 When ordering these counterboring heads, the following must also be stated: - Cartridges to be used - cartridge for close tolerances or normal tolerances DEEP HOLE MACHINING Counterboring heads 47 ENG DEEP HOLE MACHINING Counterboring heads Inserts for CoroDrill®818 16 25 40 Ordering code TXN 160408-A TXN 160408-G TXN 160408-L TXN 250408-A TXN 250408-G TXN 250408-L TXN 400708-A TXN 400708-G TXN 400708-L For explanation of parameters see page 1 123 DEEP HOLE MACHINING Counterboring heads 48 M K N S 1025 1125 4235 1025 1125 4235 1025 1125 4235 1025 1025 1115 1125 P ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ Dimensions, mm, inch S 4.76 4.76 4.76 4.76 4.76 4.76 7.00 7.00 7.00 S" .187 .187 .187 .187 .187 .187 .275 .275 .275 D1 4.60 4.60 4.60 5.80 5.80 5.80 6.50 6.50 6.50 D1" .181 .181 .181 .228 .228 .228 .255 .255 .255 W1 11.90 11.90 11.90 18.80 18.80 18.80 25.50 25.50 25.50 W1" .468 .468 .468 .740 .740 .740 1.003 1.003 1.003 APMX 6 6 6 12 12 12 15 15 15 APMX" .236 .236 .236 .472 .472 .472 .590 .590 .590 ENG DEEP HOLE MACHINING Counterboring heads Inserts for CoroDrill®818 424.31F - close tolerance (IT9) 424.31F - close tolerance (IT9) 424.31F/424.31 - normal tolerance (IT10) 424.31F 424.31F SNMG SNMG-15 SNMM Hole diameter, mm, inch 43.01-124.00 1.693-4.882 Max cutting depth, 6.0 (L = 09) APMX, mm, inch .236 (L = .354) 10.0 (L = 12) .394 (L = .472) 16.0 (L = 19) .748 (L = .748) Hole diameter, mm, inch 43.01-124.00 1.693-4.882 Max cutting depth, 4.5 APMX, mm, inch .177 Hole diameter, mm, inch 20.00-43.00 .787-1.692 Max cutting depth, 3.0 APMX, mm, inch .118 424.31 - normal tolerance (IT10) Hole diameter, mm, inch 43.01-124.00 1.693-4.882 Max cutting depth, 12.0 (L = 16) APMX, mm, inch .472 (L = .630) 17.0 (L = 22) .669 (L = .866) TPMX TPUN P M K N Dimensions, mm, inch 235 4235 235 4235 4235 4235 GC GC GC GC GC GC Insert size Ordering code 04 06 09 12 19 16 22 16 22 For 424.31F R424.31F-04 03 00 R424.31F-06 T3 00 SNMG 09 03 08 SNMG 09 03 08-PM SNMM 09 03 08 For 424.31 SNMG 12 04 12 SNMG 12 04 12-PM SNMM12 04 12-PM SNMG 19 06 12-PR SNMM 19 06 12-PR TPMX 16 03 12 R22 TPMX 22 04 12 R22 TPUN 16 03 12 TPUN 22 04 12 ✩ ✩ ✩ ✩ L L" INSL INSL" 9.5 IC IC" ✩ ✩ ✩ 9.525 9.525 ✩ ✩ ✩ 9.525 .375 .375 .375 12.7 12.7 12.7 19.05 19.05 ✩ ✩ 16.5 ✩ ✩ 22.0 ✩ ✩ ✩ ✩ ✩ ✩ 16.5 ✩ ✩ ✩ ✩ ✩ ✩ 22.0 .500 .500 .500 .750 .750 .650 .866 .650 .866 12.7 12.7 12.7 19.05 19.05 9.525 12.7 9.525 12.7 ✩ ✩ ✩ ✩ ✩ W1" S S" LE LE" 6.5 .256 .500 .375 .375 .375 2.55 3.97 3.18 3.18 3.18 .100 .156 .125 .125 .125 4.4 6.1 .173 .240 .500 .500 .500 .750 .750 .375 .500 .375 .500 4.76 4.76 4.76 6.35 6.35 3.18 4.76 3.18 4.76 .187 .187 .187 .250 .250 .125 .187 .125 .187 .374 12.7 9.525 9.525 9.525 ✩ ✩ ✩ W1 RE RE" AN 15° 0.8 0.8 0.8 .031 .031 .031 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 0.47 0.47 0.47 0.47 0.47 0.47 0.47 0.47 0.47 20° 17° Ordering example: 10 pieces R424.31F-04 03 00 GC235 DEEP HOLE MACHINING Counterboring heads 49 ENG DEEP HOLE MACHINING Counterboring heads Carbide grades and insert grades for T-MAX®424.31F Insert geometries 424.31F: hole diameter range 20.00-43.00 mm (.787-1.693 inch) 424.31F: hole diameter range 43.01-124.00 mm (1.693-4.882 inch) Finishing geometry for hole tolerance IT9 - Good chip control and excellent surface finish in most materials including: steel, stainless steel, heat resistant super alloys, aluminium and other non-ferrous materials - High cutting feeds and speeds Semi-finishing and roughing geometries for hole tolerance IT10 424.31F: hole diameter range 43.01-124.00 mm (1.693-4.882 inch) Finishing to light roughing geometry for hole tolerance IT9 - Good chip control and excellent surface finish in most materials including: steel, stainless steel, heat resistant super alloys, aluminium and other non-ferrous materials - High cutting feeds and speeds SNMG (double sided) - All round geometry for machining at medium feeds Suitable for short chipping materials PM for medium turning in steel PR for rough turning in steel SNMM (single sided) - For roughing and semi-finishing - Strong straight cutting edge - PR for rough turning in steel TPMX (single sided) - Parallel land for better surface finish - Low cutting forces TPUN (single sided) - With loose chipbreaker - Alternative for TPMX inserts if chipbreaking problems occur Grade recommendations per ISO application area P Steel, cast steel, long chipping malleable iron Cast iron GC235 (P25-P50) Combines good wear resistance at low to moderate cutting speeds with excellent toughness behaviour. GC4235 (P20-P45) Good toughness and wear resistance. Relatively high cutting speeds. Austenitic/ferritic/martensitic stainless steel GC235 (M20-M40) The first choice for austenitic stainless steel. Good edge toughness and resistance against built-up edge. GC4235 - M25 (M15-M30) Good resistance to thermal shock and mechanical shock provides excellent edge security also for interrupted cuts. DEEP HOLE MACHINING Counterboring heads 50 GC4235 (K05-K25) Good edge toughness in combination with wear resistance at moderate to high cutting speeds. Non ferrous metals, plastics, wood GC4235 (N05−N25) Good edge toughness in combination with wear resistance at moderate to high cutting speeds. ENG Counterboring heads DEEP HOLE MACHINING Support pads for CoroDrill®800 solid drill heads Support pad PM1 Support pad P1 and M1 P M K N S Dimensions, mm, inch P1 PM1 M1 PM1 M1 M1 M1 PM1 GC GC GC GC GC - Ordering code 800-06A 800-07A 800-08A 800-10A 800-12A ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ W1 6 7 8 10 12 W1" .236 .276 .315 .394 .472 For more information on geometries and grades, see page 36 INSL 18 20 25 30 35 INSL" .709 .787 .984 1.181 1.378 S 3.0 3.5 4.5 4.5 5.5 S" .118 .138 .177 .177 .216 Ordering example: 10 pieces 800-06A P1 Support pad 800-06A Shim set (8 pcs) S 5549 127-85 0.02 5549 127-86 0.03 800-07A 5549 127-88 0.02 5549 127-89 0.03 800-08A 5549 127-91 0.02 5549 127-92 0.03 800-10A 5549 127-94 0.02 5549 127-95 0.03 800-12A 5549 127-97 0.02 5549 127-98 0.03 Note: Do not add more than 0.05 mm thickness of shims DEEP HOLE MACHINING Counterboring heads 51 ENG DEEP HOLE MACHINING Counterboring heads Support pads for CoroDrill®801, CoroDrill 818®and T-MAX 424.10 Support pads mm (inch) 63.5-74.99 (2.480-2.952) 130-139.99 (5.118-5.511) Ordering code 430.32-12 D65.0 430.32-12 D70.0 430.32-12 D75.0 430.32-12 D80.0 430.32-12 D85.0 430.32-12 D90.0 430.32-12 D95.0 430.32-16 D100.0 430.32-16 D105.0 430.32-16 D110.0 430.32-16 D115.0 430.32-16 D120.0 430.32-16 D125.0 430.32-16 D130.0 Drill head dia. Support pads mm (inch) 63.5-74.99 (2.480-2.952) 75.0-84.99 (2.953-3.346) 85.0-99.99 (3.346-3.936) 100-109.99 (3.937-4.330) 110-119.99 (4.331-4.724) 120-129.99 (4.724-5.118) 130-139.99 (5.118-5.511) Ordering code 800-14 D065 800-16 D075 800-18 D085 800-20 D100 800-22 D110 800-24 D120 800-26 D130 P M K N S Dimensions, mm, inch 75.0-84.99 (2.953-3.346) 85.0-99.99 (3.346-3.936) 100-109.99 (3.937-4.330) 110-119.99 (4.331-4.724) ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ W1 14 14 14 14 14 14 14 20 20 20 20 20 20 20 W1" .551 .551 .551 .551 .551 .551 .551 .787 .787 .787 .787 .787 .787 .787 INSL 35 35 35 35 35 35 35 50 50 50 50 50 50 50 INSL" 1.379 1.379 1.379 1.379 1.379 1.379 1.379 1.969 1.969 1.969 1.969 1.969 1.969 1.969 S 7.0 7.0 7.0 7.0 7.0 7.0 7.0 8.5 8.5 8.5 8.5 8.5 8.5 8.5 S" .276 .276 .276 .276 .276 .276 .276 .335 .335 .335 .335 .335 .335 .335 INSL" 1.379 1.379 1.379 1.969 1.969 1.969 1.969 S 7.0 7.0 7.0 8.5 8.5 8.5 8.5 S" .276 .276 .276 .335 .335 .335 .335 P M K N S Dimensions, mm, inch PM1 PM1 PM1 PM1 PM1 GC GC GC GC GC 120-129.99 (4.724-5.118) PM1 PM1 PM1 PM1 PM1 GC GC GC GC GC Drill head dia. ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ W1 14 14 14 20 20 20 20 W1" .551 .551 .551 .787 .787 .787 .787 INSL 35 35 35 50 50 50 50 Note: For drill head diameter above 140 mm (5.512 inch), support pads can be ordered as special. Contact your local Sandvik representative for more information. Shims for support pads for CoroDrill 801, CoroDrill 818 and T-MAX 424.10 Shim Thickness 5549 127-01 5549 127-02 5549 127-03 5549 126-01 5549 126-02 5549 126-03 mm 0.10 0.20 0.30 0.10 0.20 0.30 DEEP HOLE MACHINING Counterboring heads 52 inch .004 .008 .012 .004 .008 .012 ENG DEEP HOLE MACHINING Counterboring heads Support pads for CoroDrill 801 1 Cartridge shim set 3 Pad shim set 4 Safety pads shim set Size Pcs mm Size inch 5549 126-10 < 70.99 Ø 5549 128-40 2 2 1 1 1 0.1 0.15 0.5 1.0 1.5 .004 .006 .020 .039 .059 2 2 1 1 1 0.1 0.15 0.5 1.0 1.5 .004 .006 .020 .039 .059 > 71.00 Ø 5549 128-60 5549 126-20 Pcs 2 2 2 2 2 2 2 2 mm 0.1 0.15 0.2 0.3 0.1 0.15 0.2 0.3 Size inch .004 .006 .008 .012 .004 .006 .008 .012 5549 126-90 5549 126-91 Pcs 1 1 1 1 1 1 mm 0.2 0.5 1.0 0.2 0.5 1.0 inch .008 .020 .039 .008 .020 .039 DEEP HOLE MACHINING Counterboring heads 53 ENG DEEP HOLE MACHINING Counterboring heads Support pads for CoroDrill®818 2 Cartridge shim set 3 Shims Shim set Size 5549 128-00 5549 128-10 5549 128-20 Pcs 2 2 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 mm 0.1 0.15 0.5 1.0 2.0 0.1 0.15 0.5 1.0 2.0 3.0 0.1 0.15 0.5 1.0 2.0 3.0 5.0 Size inch .004 .006 .020 .039 .079 .004 .006 .020 .039 .079 .118 .004 .006 .020 .039 .079 .118 .197 4 Safety pads shim set Pad shoes 818-12-065-S 818-12-100-S 818-16-110-S 818-16-150-S Shim 5549 127-30 5549 127-31 5549 126-40 5549 126-41 5549 126-42 T 2 3 2 3 5 818-08-030-R 818-08-040-R 818-10-030-R 818-10-040-R 5549 126-92 Shim set 5549 128-30 Shim set 5549 126-79 5549 126-80 5549 126-81 5549 126-82 Shim set 2 3 4 818-18-300-R 5 Pad shim set Size 5549 126-90 5549 126-91 DEEP HOLE MACHINING Counterboring heads 54 Pcs 1 1 1 1 1 1 mm 0.2 0.5 1.0 0.2 0.5 1.0 Size inch .008 .020 .039 .008 .020 .039 5549 126-10 5549 126-20 Pcs 2 2 2 2 2 2 2 2 mm 0.1 0.15 0.2 0.3 0.1 0.15 0.2 0.3 inch .004 .006 .008 .012 .004 .006 .008 .012 Pcs mm inch Pad shoes 818-08-030/040-R 5549 126-92 3 3 1 0.1 0.15 0.5 .004 .006 .020 0.1 0.15 0.5 1.0 .004 .006 .020 .039 0.1 0.15 0.5 1.0 .004 .006 .020 .039 Pad shoes 818-10-040-R 5549 128-30 3 3 1 1 Pad shoes 818-18-300-R 5549 126-79 3 3 1 1 ENG Gun drills DEEP HOLE MACHINING CoroDrill®428 Wide range of application possibilities Highly productive gun drills Easy to use - No pre-setting - No need for tool room service Solid carbide gun drills 428.5 - Diameter range: 0.8 - 12.00 mm (.031 .472 inch) - Hole depth: 300 mm (11.811 inch) - Hole tolerance: IT8 - Surface finish: 0.1 - 3.0 μm - Filter resolution: 5 - 10 μm - Viscosity: Ø 0.8 - 2.0 mm = 7 - 10 mm² /S, Ø 2.0 - 12 mm = 10 - 20 mm² /S - Cooling lubricant (coolant) required Single-lip 428.9 - Diameter range: 1.90 - 40.50 mm (.075 - 1.594 inch) - Hole depth: ≤ 100 x diameter - Hole tolerance: IT9 - Surface finish: 0.1-3.0 μm - Filter resolution: 10 - 20 μm - Viscosity: Ø 1.9 - 40.50 mm = 10 - 20 mm² /S - Cooling lubricant (coolant) required High feed gun drills 428.7 - Diameter range: 3.00 - 12.00 mm (.118 - .472 inch) - Hole depth: 300 mm - Hole tolerance: IT8 - Surface finish: 0.1-3.0 μm - Filter resolution: 10 - 20 μm - Viscosity: Ø 3.00 - 12.00 mm = 10 20 mm² /S - Cooling lubricant (coolant) required Twin-lip 428.2 - Diameter range: 6.00 - 26.50 mm (.236 1.043 inch) - Hole depth:≤ 100 x diameter - Hole tolerance: IT10 - Surface finish: 1.0 - 4.0 μm - Filter resolution: 10 - 20 μm - Viscosity: Ø 6.00 - 26.50 mm = 10 - 20 mm² /S - Cooling lubricant (coolant) required - Suitable for short chipping materials - The feed rate can be increased compared to single-lip Wide application area Customer specified diameter - Optimized grade- and geometry combinations for most workpiece materials - When ordering state workpiece material to be drilled - Finish ground within 0.01 mm (.0004 inch) increments ISO application area: P DEEP HOLE MACHINING Gun drills 55 ENG DEEP HOLE MACHINING Gun drills Gun drill With internal coolant supply A428.91-20x TCHA H9 A428.91-10x H9 CZCMS 1/2 3/4 DC 1.98 1.98 2.38 2.38 2.38 2.77 2.77 2.77 3.17 3.17 3.17 3.17 3.57 3.57 3.57 3.96 3.96 3.96 3.96 4.36 4.36 4.36 4.76 4.76 4.76 4.76 4.76 5.15 5.15 5.15 5.15 5.55 5.55 5.55 5.55 5.95 5.95 5.95 6.35 6.35 6.35 6.35 6.35 6.74 6.74 6.74 6.74 7.14 7.14 7.14 7.14 7.14 DC" .0781 .0781 .0937 .0937 .0937 .1094 .1094 .1094 .1250 .1250 .1250 .1250 .1406 .1406 .1406 .1562 .1562 .1562 .1562 .1719 .1719 .1719 .1875 .1875 .1875 .1875 .1875 .2031 .2031 .2031 .2031 .2187 .2187 .2187 .2187 .2344 .2344 .2344 .2500 .2500 .2500 .2500 .2500 .2656 .2656 .2656 .2656 .2812 .2812 .2812 .2812 .2812 Ordering code A428.91-00781-06-101 A428.91-00781-10-101 A428.91-00937-06-101 A428.91-00937-10-101 A428.91-00937-16-101 A428.91-01094-06-101 A428.91-01094-10-101 A428.91-01094-16-101 A428.91-01250-10-103 A428.91-01250-16-103 A428.91-01250-22-103 A428.91-01250-28-103 A428.91-01406-10-103 A428.91-01406-16-103 A428.91-01406-22-103 A428.91-01562-10-103 A428.91-01562-16-103 A428.91-01562-22-103 A428.91-01562-28-103 A428.91-01719-10-103 A428.91-01719-16-103 A428.91-01719-22-103 A428.91-01875-10-103 A428.91-01875-16-103 A428.91-01875-22-103 A428.91-01875-28-103 A428.91-01875-36-103 A428.91-02031-10-103 A428.91-02031-16-103 A428.91-02031-22-103 A428.91-02031-28-103 A428.91-02187-10-103 A428.91-02187-16-103 A428.91-02187-22-103 A428.91-02187-28-103 A428.91-02344-10-103 A428.91-02344-16-103 A428.91-02344-22-103 A428.91-02500-10-103 A428.91-02500-16-103 A428.91-02500-22-103 A428.91-02500-28-103 A428.91-02500-36-103 A428.91-02656-10-103 A428.91-02656-16-103 A428.91-02656-22-103 A428.91-02656-28-103 A428.91-02812-10-103 A428.91-02812-16-103 A428.91-02812-22-103 A428.91-02812-28-103 A428.91-02812-36-103 For explanation of parameters see page 1 DEEP HOLE MACHINING Gun drills 56 K15 K15 P K Dimensions, mm, inch ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 LU 89.00 191.00 88.40 190.40 342.40 87.80 189.80 341.80 159.20 311.20 464.20 616.20 158.60 310.60 463.60 158.00 310.00 463.00 615.00 157.50 309.50 462.50 156.90 308.90 461.90 613.90 816.90 246.30 308.30 461.30 613.30 155.70 307.70 460.70 612.70 155.10 307.10 460.10 154.50 306.50 459.50 611.50 814.50 153.90 305.90 458.90 610.90 153.30 305.30 458.30 610.30 903.30 LU" 3.503 7.519 3.480 7.496 13.480 3.456 7.472 13.456 6.267 12.252 18.275 24.259 6.244 12.228 18.252 6.220 12.204 18.228 24.212 6.200 12.185 18.208 6.177 12.161 18.185 24.169 32.161 9.696 12.137 18.161 24.145 6.129 12.114 18.137 24.122 6.106 12.090 18.114 6.082 12.066 18.090 24.074 32.066 6.059 12.043 18.066 24.051 6.035 12.019 18.043 24.027 35.563 LF 152.00 254.00 152.00 254.00 406.00 152.00 254.00 406.00 254.00 406.00 559.00 711.00 253.00 405.00 558.00 253.00 405.00 558.00 710.00 253.00 405.00 558.00 253.00 405.00 558.00 710.00 913.00 253.00 405.00 558.00 710.00 253.00 405.00 558.00 710.00 253.00 405.00 558.00 253.00 405.00 558.00 710.00 913.00 253.00 405.00 558.00 710.00 253.00 405.00 558.00 710.00 913.00 LF" 5.984 10.000 5.984 10.000 15.984 5.984 10.000 15.984 10.000 15.984 22.007 27.992 9.960 15.944 21.968 9.960 15.944 21.968 27.952 9.960 15.944 21.968 9.960 15.944 21.968 27.952 35.944 9.960 15.944 21.968 27.952 9.960 15.944 21.968 27.952 9.960 15.944 21.968 9.960 15.944 21.968 27.952 35.944 9.960 15.944 21.968 27.952 9.960 15.944 21.968 27.952 35.944 LB 114.00 216.00 114.00 216.00 368.00 114.00 216.00 368.00 184.00 336.00 489.00 641.00 184.00 336.00 489.00 184.00 336.00 489.00 641.00 184.00 336.00 489.00 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 184.00 336.00 489.00 641.00 184.00 336.00 489.00 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 184.00 336.00 489.00 641.00 844.00 LB" 4.488 8.503 4.488 8.503 14.488 4.488 8.503 14.488 7.244 13.228 19.252 25.236 7.244 13.228 19.252 7.244 13.228 19.252 25.236 7.244 13.228 19.252 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 7.244 13.228 19.252 25.236 7.244 13.228 19.252 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 7.244 13.228 19.252 25.236 33.228 OAL 152 254 152 254 406 152 254 406 254 406 559 711 254 406 559 254 406 559 711 254 406 559 254 406 559 711 914 254 406 559 711 254 406 559 711 254 406 559 254 406 559 711 914 254 406 559 711 254 406 559 711 914 OAL" 5.984 10.000 5.984 10.000 15.984 6.000 10.000 15.984 10.000 15.984 22.007 27.992 10.000 15.984 22.007 10.000 15.984 22.007 27.992 10.000 15.984 22.007 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 10.000 15.984 22.007 27.992 10.000 15.984 22.007 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 10.000 15.984 22.007 27.992 35.984 RGL RGL" LSC 10.00 .393 38.10 10.00 .393 38.10 10.00 .393 38.10 10.00 .393 38.10 10.00 .393 38.10 13.00 .511 38.10 13.00 .511 38.10 13.00 .511 38.10 13.00 .511 70.00 13.00 .511 70.00 13.00 .511 70.00 13.00 .511 70.00 13.00 .511 70.00 13.00 .511 70.00 13.00 .511 70.00 13.00 .511 70.00 13.00 .511 70.00 13.00 .511 70.00 13.00 .511 70.00 19.00 .748 70.00 19.00 .748 70.00 19.00 .748 70.00 19.00 .748 70.00 19.00 .748 70.00 19.00 .748 70.00 19.00 .748 70.00 19.00 .748 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 23.00 .905 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 LSC" 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 ENG Gun drills DEEP HOLE MACHINING Gun drill With internal coolant supply A428.91-20x TCHA H9 A428.91-10x H9 CZCMS 3/4 DC 7.54 7.54 7.54 7.54 7.54 7.93 7.93 7.93 7.93 7.93 8.33 8.33 8.33 8.33 8.33 8.73 8.73 8.73 8.73 8.73 9.52 9.52 9.52 9.52 9.52 9.92 9.92 9.92 9.92 10.31 10.31 10.31 10.31 10.31 10.71 10.71 10.71 10.71 10.71 11.11 11.11 11.11 11.11 11.11 11.50 11.50 11.50 11.50 11.50 11.90 11.90 11.90 11.90 11.90 DC" .2969 .2969 .2969 .2969 .2969 .3125 .3125 .3125 .3125 .3125 .3281 .3281 .3281 .3281 .3281 .3437 .3437 .3437 .3437 .3437 .3750 .3750 .3750 .3750 .3750 .3906 .3906 .3906 .3906 .4062 .4062 .4062 .4062 .4062 .4219 .4219 .4219 .4219 .4219 .4375 .4375 .4375 .4375 .4375 .4531 .4531 .4531 .4531 .4531 .4687 .4687 .4687 .4687 .4687 Ordering code A428.91-02969-10-103 A428.91-02969-16-103 A428.91-02969-22-103 A428.91-02969-28-103 A428.91-02969-36-103 A428.91-03125-10-103 A428.91-03125-16-103 A428.91-03125-22-103 A428.91-03125-28-103 A428.91-03125-36-103 A428.91-03281-10-103 A428.91-03281-16-103 A428.91-03281-22-103 A428.91-03281-28-103 A428.91-03281-36-103 A428.91-03437-10-103 A428.91-03437-16-103 A428.91-03437-22-103 A428.91-03437-28-103 A428.91-03437-36-103 A428.91-03750-10-103 A428.91-03750-16-103 A428.91-03750-22-103 A428.91-03750-28-103 A428.91-03750-36-103 A428.91-03906-10-103 A428.91-03906-16-103 A428.91-03906-22-103 A428.91-03906-28-103 A428.91-04062-10-103 A428.91-04062-16-103 A428.91-04062-22-103 A428.91-04062-28-103 A428.91-04062-36-103 A428.91-04219-10-103 A428.91-04219-16-103 A428.91-04219-22-103 A428.91-04219-28-103 A428.91-04219-36-103 A428.91-04375-10-103 A428.91-04375-16-103 A428.91-04375-22-103 A428.91-04375-28-103 A428.91-04375-36-103 A428.91-04531-10-103 A428.91-04531-16-103 A428.91-04531-22-103 A428.91-04531-28-103 A428.91-04531-36-103 A428.91-04687-10-103 A428.91-04687-16-103 A428.91-04687-22-103 A428.91-04687-28-103 A428.91-04687-36-103 K15 K15 P K Dimensions, mm, inch ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 LU 152.70 304.70 457.70 609.70 812.70 152.10 304.10 457.10 609.10 812.10 151.50 303.50 456.50 608.50 811.50 150.90 302.90 455.90 607.90 824.00 149.70 301.70 454.70 606.70 809.70 149.10 301.10 454.10 606.10 148.50 300.50 453.50 605.50 808.50 147.90 299.90 452.90 604.90 807.90 147.30 299.30 452.30 604.30 807.30 146.70 298.70 451.70 603.70 806.70 146.10 298.10 451.10 603.10 806.10 LU" 6.011 11.996 18.019 24.003 31.996 5.988 11.972 17.996 23.980 31.972 5.964 11.948 17.972 23.956 31.948 5.940 11.925 17.948 23.933 32.440 5.893 11.878 17.901 23.885 31.878 5.870 11.854 17.878 23.862 5.846 11.830 17.854 23.838 31.830 5.822 11.807 17.830 23.815 31.807 5.799 11.783 17.807 23.791 31.783 5.775 11.759 17.783 23.767 31.759 5.751 11.736 17.759 23.744 31.736 LF 253.00 405.00 558.00 710.00 913.00 253.00 405.00 558.00 710.00 913.00 253.00 405.00 558.00 710.00 913.00 253.00 405.00 558.00 710.00 913.00 253.00 405.00 558.00 710.00 913.00 253.00 405.00 558.00 710.00 253.00 405.00 558.00 710.00 913.00 252.00 404.00 557.00 709.00 912.00 252.00 404.00 557.00 709.00 912.00 252.00 404.00 557.00 709.00 912.00 252.00 404.00 557.00 709.00 912.00 LF" 9.960 15.944 21.968 27.952 35.944 9.960 15.944 21.968 27.952 35.944 9.960 15.944 21.968 27.952 35.944 9.960 15.944 21.968 27.952 35.944 9.960 15.944 21.968 27.952 35.944 9.960 15.944 21.968 27.952 9.960 15.944 21.968 27.952 35.944 9.921 15.905 21.929 27.913 35.905 9.921 15.905 21.929 27.913 35.905 9.921 15.905 21.929 27.913 35.905 9.921 15.905 21.929 27.913 35.905 LB 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 844.00 184.00 336.00 489.00 641.00 844.00 LB" 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 33.228 7.244 13.228 19.252 25.236 33.228 OAL 254 406 559 711 914 254 406 559 711 914 254 406 559 711 914 254 406 559 711 914 254 406 559 711 914 254 406 559 711 254 406 559 711 914 254 406 559 711 914 254 406 559 711 914 254 406 559 711 914 254 406 559 711 914 OAL" 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 35.984 10.000 15.984 22.007 27.992 35.984 RGL RGL" LSC 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 25.00 .984 70.00 LSC" 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 For explanation of parameters see page 1 DEEP HOLE MACHINING Gun drills 57 ENG DEEP HOLE MACHINING Gun drills Gun drill With internal coolant supply A428.91-20x TCHA H9 A428.91-10x H9 CZCMS 3/4 1 DC 12.30 12.30 12.30 12.30 12.70 12.70 12.70 12.70 12.70 13.09 13.09 13.09 13.89 13.89 13.89 14.28 14.28 14.28 14.28 14.68 14.68 14.68 15.08 15.08 15.08 15.47 15.47 15.47 15.87 15.87 15.87 15.87 16.27 16.27 16.27 16.66 16.66 16.66 17.06 17.06 17.06 17.46 17.46 17.46 17.46 17.85 17.85 17.85 18.25 18.25 18.25 18.65 18.65 18.65 DC" .4844 .4844 .4844 .4844 .5000 .5000 .5000 .5000 .5000 .5156 .5156 .5156 .5469 .5469 .5469 .5625 .5625 .5625 .5625 .5781 .5781 .5781 .5937 .5937 .5937 .6094 .6094 .6094 .6250 .6250 .6250 .6250 .6406 .6406 .6406 .6562 .6562 .6562 .6719 .6719 .6719 .6875 .6875 .6875 .6875 .7031 .7031 .7031 .7187 .7187 .7187 .7344 .7344 .7344 Ordering code A428.91-04844-10-103 A428.91-04844-16-103 A428.91-04844-22-103 A428.91-04844-28-103 A428.91-05000-10-103 A428.91-05000-16-103 A428.91-05000-22-103 A428.91-05000-28-103 A428.91-05000-36-103 A428.91-05156-16-205 A428.91-05156-22-205 A428.91-05156-36-205 A428.91-05469-16-205 A428.91-05469-22-205 A428.91-05469-36-205 A428.91-05625-16-205 A428.91-05625-22-205 A428.91-05625-28-205 A428.91-05625-36-205 A428.91-05781-16-205 A428.91-05781-22-205 A428.91-05781-36-205 A428.91-05937-16-205 A428.91-05937-22-205 A428.91-05937-36-205 A428.91-06094-16-205 A428.91-06094-22-205 A428.91-06094-36-205 A428.91-06250-16-205 A428.91-06250-22-205 A428.91-06250-28-205 A428.91-06250-36-205 A428.91-06406-16-205 A428.91-06406-22-205 A428.91-06406-36-205 A428.91-06562-16-205 A428.91-06562-22-205 A428.91-06562-36-205 A428.91-06719-16-205 A428.91-06719-22-205 A428.91-06719-36-205 A428.91-06875-16-205 A428.91-06875-22-205 A428.91-06875-28-205 A428.91-06875-36-205 A428.91-07031-16-205 A428.91-07031-22-205 A428.91-07031-28-205 A428.91-07187-16-205 A428.91-07187-22-205 A428.91-07187-36-205 A428.91-07344-16-205 A428.91-07344-22-205 A428.91-07344-36-205 For explanation of parameters see page 1 DEEP HOLE MACHINING Gun drills 58 K15 K15 P K Dimensions, mm, inch ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 LU 145.50 297.50 450.50 602.50 145.00 297.00 450.00 602.00 805.00 296.40 449.40 804.40 295.20 448.20 803.20 294.60 447.60 599.60 802.60 294.00 447.00 802.00 293.40 446.40 801.40 292.80 445.80 800.80 292.20 445.20 597.20 800.20 291.60 444.60 799.60 291.00 444.00 799.00 290.40 443.40 798.40 289.80 442.80 594.80 797.80 289.20 442.20 594.20 288.60 441.60 796.60 288.00 441.00 796.00 LU" 5.728 11.712 17.736 23.720 5.708 11.692 17.716 23.700 31.692 11.669 17.692 31.669 11.622 17.645 31.622 11.598 17.622 23.606 31.598 11.574 17.598 31.574 11.551 17.574 31.551 11.527 17.551 31.527 11.503 17.527 23.511 31.503 11.480 17.503 31.480 11.456 17.480 31.456 11.433 17.456 31.433 11.409 17.433 23.417 31.409 11.385 17.409 23.393 11.362 17.385 31.362 11.338 17.362 31.338 LF 252.00 404.00 557.00 709.00 252.00 404.00 557.00 709.00 912.00 404.00 557.00 912.00 404.00 557.00 912.00 404.00 557.00 709.00 912.00 404.00 557.00 912.00 404.00 557.00 912.00 404.00 557.00 912.00 404.00 557.00 709.00 912.00 404.00 557.00 912.00 404.00 557.00 912.00 404.00 557.00 912.00 403.00 556.00 708.00 911.00 403.00 556.00 708.00 403.00 556.00 911.00 403.00 556.00 911.00 LF" 9.921 15.905 21.929 27.913 9.921 15.905 21.929 27.913 35.905 15.905 21.929 35.905 15.905 21.929 35.905 15.905 21.929 27.913 35.905 15.905 21.929 35.905 15.905 21.929 35.905 15.905 21.929 35.905 15.905 21.929 27.913 35.905 15.905 21.929 35.905 15.905 21.929 35.905 15.905 21.929 35.905 15.866 21.889 27.874 35.866 15.866 21.889 27.874 15.866 21.889 35.866 15.866 21.889 35.866 LB 184.00 336.00 489.00 641.00 184.00 336.00 489.00 641.00 844.00 336.00 489.00 844.00 336.00 489.00 844.00 336.00 489.00 641.00 844.00 336.00 489.00 844.00 336.00 489.00 844.00 336.00 489.00 844.00 336.00 489.00 641.00 844.00 336.00 489.00 844.00 336.00 489.00 844.00 336.00 489.00 844.00 336.00 489.00 641.00 844.00 336.00 489.00 641.00 336.00 489.00 844.00 336.00 489.00 844.00 LB" 7.244 13.228 19.252 25.236 7.244 13.228 19.252 25.236 33.228 13.228 19.252 33.228 13.228 19.252 33.228 13.228 19.252 25.236 33.228 13.228 19.252 33.228 13.228 19.252 33.228 13.228 19.252 33.228 13.228 19.252 25.236 33.228 13.228 19.252 33.228 13.228 19.252 33.228 13.228 19.252 33.228 13.228 19.252 25.236 33.228 13.228 19.252 25.236 13.228 19.252 33.228 13.228 19.252 33.228 OAL 254 406 559 711 254 406 559 711 914 406 559 914 406 559 914 406 559 711 914 406 559 914 406 559 914 406 559 914 406 559 711 914 406 559 914 406 559 914 406 559 914 406 559 711 914 406 559 711 406 559 914 406 559 914 OAL" 10.000 15.984 22.007 27.992 10.000 15.984 22.007 27.992 35.984 15.984 22.007 35.984 15.984 22.007 35.984 15.984 22.007 27.992 35.984 15.984 22.007 35.984 15.984 22.007 35.984 15.984 22.007 35.984 15.984 22.007 27.992 35.984 15.984 22.007 35.984 15.984 22.007 35.984 15.984 22.007 35.984 15.984 22.007 27.992 35.984 15.984 22.007 27.992 15.984 22.007 35.984 15.984 22.007 35.984 RGL 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 30.00 30.00 30.00 30.00 30.00 30.00 RGL" .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 .984 1.181 1.181 1.181 1.181 1.181 1.181 LSC 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 LSC" 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 ENG Gun drills DEEP HOLE MACHINING Gun drill With internal coolant supply A428.91-20x TCHA H9 A428.91-10x H9 CZCMS 1 1 1/4 DC 19.05 19.05 19.05 19.05 19.84 19.84 20.24 20.24 20.63 20.63 21.43 21.43 21.82 21.82 22.22 22.22 23.01 23.01 23.41 23.41 23.81 23.81 24.60 24.60 25.40 25.40 DC" .7500 .7500 .7500 .7500 .7812 .7812 .7969 .7969 .8125 .8125 .8437 .8437 .8594 .8594 .8750 .8750 .9062 .9062 .9219 .9219 .9375 .9375 .9687 .9687 1.0000 1.0000 Ordering code A428.91-07500-16-205 A428.91-07500-22-205 A428.91-07500-28-205 A428.91-07500-36-205 A428.91-07812-22-207 A428.91-07812-36-207 A428.91-07969-22-207 A428.91-07969-36-207 A428.91-08125-22-207 A428.91-08125-36-207 A428.91-08437-22-207 A428.91-08437-36-207 A428.91-08594-22-207 A428.91-08594-36-207 A428.91-08750-22-207 A428.91-08750-36-207 A428.91-09062-22-207 A428.91-09062-36-207 A428.91-09219-22-207 A428.91-09219-36-207 A428.91-09375-22-207 A428.91-09375-36-207 A428.91-09687-22-207 A428.91-09687-36-207 A428.91-10000-22-207 A428.91-10000-36-207 K15 K15 P K Dimensions, mm, inch ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ DCON 25.4 25.4 25.4 25.4 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 LU 287.40 440.40 592.40 795.40 439.20 794.20 438.60 793.60 438.00 793.00 436.90 791.90 436.30 791.30 435.70 790.70 434.50 789.50 433.90 788.90 433.30 788.30 432.10 787.10 430.90 785.90 LU" 11.315 17.338 23.322 31.315 17.291 31.267 17.267 31.244 17.244 31.220 17.200 31.177 17.177 31.153 17.153 31.129 17.106 31.082 17.082 31.059 17.059 31.035 17.011 30.988 16.964 30.940 LF 403.00 556.00 708.00 911.00 556.00 911.00 556.00 911.00 556.00 911.00 556.00 911.00 556.00 911.00 556.00 911.00 556.00 911.00 556.00 911.00 556.00 911.00 555.00 910.00 555.00 910.00 LF" 15.866 21.889 27.874 35.866 21.889 35.866 21.889 35.866 21.889 35.866 21.889 35.866 21.889 35.866 21.889 35.866 21.889 35.866 21.889 35.866 21.889 35.866 21.850 35.826 21.850 35.826 LB 336.00 489.00 641.00 844.00 489.00 844.00 489.00 844.00 489.00 844.00 489.00 844.00 489.00 844.00 489.00 844.00 489.00 844.00 489.00 844.00 489.00 844.00 489.00 844.00 489.00 844.00 LB" 13.228 19.252 25.236 33.228 19.252 33.228 19.252 33.228 19.252 33.228 19.252 33.228 19.252 33.228 19.252 33.228 19.252 33.228 19.252 33.228 19.252 33.228 19.252 33.228 19.252 33.228 OAL 406 559 711 914 559 914 559 914 559 914 559 914 559 914 559 914 559 914 559 914 559 914 559 914 559 914 OAL" 15.984 22.007 27.992 35.984 22.007 35.984 22.007 35.984 22.007 35.984 22.007 35.984 22.007 35.984 22.007 35.984 22.007 35.984 22.007 35.984 22.007 35.984 22.007 35.984 22.007 35.984 RGL 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 35.00 RGL" 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.181 1.377 1.377 1.377 1.377 1.377 1.377 1.377 1.377 1.377 1.377 LSC 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 70.00 LSC" 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 2.755 For explanation of parameters see page 1 DEEP HOLE MACHINING Gun drills 59 ENG DEEP HOLE MACHINING Gun drills Gun drill Twin-lip gun drill 428.2 Hole depth: Hole tolerance: Surface finish Ra, µm: Cutting fluid: Tolerance: Diameter range Min Max DC 6.00 .278 8.56 .337 13.06 .514 18.06 .711 23.01 .906 DC 8.55 .336 13.05 .513 18.05 .710 23.00 .905 26.50 1.043 Ordering code P K N Dimensions, mm, inch xxxxx-AAAA-BBB ✩✩✩ xxxxx-AAAA-BBB ✩✩✩ xxxxx-AAAA-BBB ✩✩✩ xxxxx-AAAA-BBB ✩✩✩ xxxxx-AAAA-BBB ✩✩✩ ≤ 100 x diameter (Note! max OAL = 1250 mm) IT10 0.1-4.0 Neat oil DC = h5 DCON = d9 RGL 25 .984 25 .984 25 .984 30 1.181 35 1.378 Ordering example for gun drill head DC 1,90 mm (.075 inch), length 250 mm (9.842 inch) with driver No 002 for drilling stainless steel: When ordering gun drills the following must be stated: Drill diameter, xxxxx in the ordering code. Overall length OAL, AAAA in the ordering code. If required, driver No., BBB in the ordering code. Material to be drilled. 141 DEEP HOLE MACHINING Gun drills 60 2 pieces 428.2-01900-0250-002 For further information, please contact your local sales representative. ENG Gun drills DEEP HOLE MACHINING Gun drill Single-lip gun drill 428.9 Hole depth: Hole tolerance: Surface finish Ra, µm: Cutting fluid: Tolerance: Diameter range Min Max DC 1.90 .075 2.61 .103 3.36 .133 4.06 .160 5.16 .203 7.06 .278 8.56 .337 13.06 .514 18.06 .711 23.01 .906 26.51 1.044 32.01 1.260 DC 2.60 .102 3.35 .132 4.05 .159 5.15 .202 7.05 .277 8.55 .336 13.05 .513 18.05 .710 23.00 .905 26.50 1.043 32.00 1.259 40.50 1.594 Ordering code P M K N S Diameter range, mm, inch xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ xxxxx-AAAA-BBB ✩✩✩✩✩ ≤ 100 x diameter IT9 0.1-3.0 Neat oil DC = h5 DCON = d9 RGL 10 .394 13 .512 13 .512 19 .748 23 .906 25 .984 25 .984 25 .984 30 1.181 35 1.378 40 1.575 50 1.969 Ordering example for gun drill head DC 1,90 mm (.075 inch), length 250 mm (9.842 inch) with driver No 002 for drilling stainless steel: When ordering gun drills the following must be stated: Drill diameter, xxxxx in the ordering code. Overall length OAL, AAAA in the ordering code. If required, driver No., BBB in the ordering code. Material to be drilled. 2 pieces 428.9-01900-0250-002 For further information, please contact your local sales representative. 139 DEEP HOLE MACHINING Gun drills 61 ENG DEEP HOLE MACHINING Gun drills Drivers for gun drills 428.2 and 428.9 Drivers for gun drills 428.2 and 428.9 1) 2) 3) Supplied with driving dog. Adjustable Available on request. DEEP HOLE MACHINING Gun drills 62 Diameter range Driver3) Dimensions, millimeter, inch (mm, in.) DC mm 1.90-4.50 1.90-7.30 1.90-12.40 1.90-15.90 6.00-19.50 1.90-20.50 1.90-29.60 10.00-48.99 4.00-20.50 6.00-49.00 1.90-7.30 7.30-19.60 6.55-12.50 19.60-49.00 DC inch .075-.177 .075-.287 .075-.488 .075-.626 .236-.768 .075-.807 .075-1.165 .394-1.929 .157-.807 .236-1.929 .075-.287 .236-.772 .258-.492 .772-1.929 No. 006 010 016 020 025 002 003 005 035 036 601 801 602 8021) DMM 6 10 16 20 25 16 20 32 19.05 25.40 10 25 10 25 DMM" .236 .394 .630 .787 .984 .630 .787 1.260 .750 1.000 .394 .984 .394 .984 LS 36 40 48 50 56 45 70 70 70 70 40 70 - 1.95-12.60 12.60-20.50 .077-.496 .496-.807 701 702 16 16 .630 .630 - 1.95-12.59 1.95-12.59 1.95-16.59 1.95-20.50 .077-.495 .077-.495 .077-.667 .077-.807 903 904 905 906 10 12 16 20 .394 .472 .630 .787 40 45 48 50 1.575 1.772 1.890 1.969 6.00-49.00 9.70-49.00 9.70-49.00 .236-1.929 .382-1.929 .382-1.929 907 908 909 25 32 40 .984 56 1.260 60 1.575 70 2.205 2.362 2.756 1.95-16.59 1.95-20.50 6.00-26.60 9.70-34.50 9.70-42.70 .077-.667 .077-.807 .236-1.047 .382-1.358 .382-1.681 405 406 407 408 409 16 20 25 32 40 .630 .787 .984 1.260 1.575 - 1.95-9.00 1.95-12.59 1.95-16.59 1.95-20.50 6.00-49.00 9.70-49.00 1.95-9.80 1.95-12.00 3.96-15.20 3.96-29.60 .077-.354 .077-.495 .077-.667 .077-.807 .236-1.929 .382-1.929 .077-.386 .077-.472 .156-.598 .156-1.165 603 604 605 606 607 608 101 102 103 104 10 12 16 20 25 32 12.70 16 19.05 20 .394 .472 .630 .787 .984 1.260 .500 .630 .750 .787 40 45 48 50 56 60 38.10 70 70 70 1.575 1.772 1.890 1.969 2.205 2.362 1.500 2.756 2.756 2.756 3.96-20.50 6.00-49.00 6.00-49.00 9.70-49.00 9.70-49.00 9.70-49.00 .156-.807 .024-1.929 .024-1.929 .382-1.929 .382-1.929 .382-1.929 204 205 206 207 208 209 19.05 25.40 28 31.75 36 38.10 .750 1.000 1.102 1.250 1.417 1.500 70 70 70 70 70 70 2.756 2.756 2.756 2.756 2.756 2.756 1.90-12.00 1.90-15.20 6.00-26.00 8.70-32.60 11.90-49.00 .075-.472 .075-.598 .236-1.024 .343-1.283 .469-1.929 3012) 3022) 3032) 3042) 3052) 16 20 28 36 48 .630 .787 1.102 1.417 1.890 - 1.90-9.20 9.20-16.10 16.10-23.60 23.40-34.00 .075-.362 .362-.634 .634-.929 .921-1.339 5012) 5032) 5042) 5052) - 84 84 131 200 LS" 1.417 1.575 1.890 1.969 2.205 1.772 2.756 2.756 2.756 2.756 1.575 2.756 3.307 3.307 5.157 7.874 ENG Gun drills DEEP HOLE MACHINING CoroDrill®428.5, 428.7 Solid carbide gun drills 428.5 High feed gun drills 428.7 Solid carbide gun drills 428.5 High feed gun drills 428.7 Max. drill length including driver, mm (inch): 300 (11.811) Max. drill length including driver, mm (inch): 300 (11.811) Hole tolerance: IT8 Hole tolerance: IT8 Surface finish Ra, µm: 0.1-3.0 Surface finish Ra, µm: 0.1-3.0 Cutting fluid: Neat oil Cutting fluid: Neat oil Tolerance, DC: h5 Tolerance, DC: h5 Tolerance, DMM: g6 Tolerance, DMM: g6 Diameter range mm Ordering code Dimensions, mm (inch) P (inch) DC 0.8-12.00 (.039-.472) 428.5- xxxxx-AAAA-BBB Diameter range mm RGL 8-25 (.315-.984) (inch) DC 3.00-12.00 (.118-.472) Ordering code Dimensions, mm (inch) P 428.7- xxxxx-AAAA-BBB RGL 8-25 (.315-.984) Ordering example for gun drill head Dc 3.00 mm (.118 inch), length 250 mm (9.842 inch) with driver No C01 for drilling stainless steel: When ordering gun drills the following must be stated: Drill diameter, xxxxx in the ordering code. Overall length OAL, AAAA in the ordering code. If required, driver No., BBB in the ordering code. Material to be drilled. For explanation of parameters see page 1 2 pieces 428.5-03000-0250-C01 For further information, please contact your local sales representative. 143 DEEP HOLE MACHINING Gun drills 63 ENG DEEP HOLE MACHINING Gun drills Drivers for gun drills 428.5 and 428.7 Drivers for gun drills 428.5 and 428.7 Driver Available on request. DEEP HOLE MACHINING Gun drills 64 Diameter range, mm, inch Driver Dimensions, mm, inch DC 1.00-6.50 1.00-8.00 1.00-11.40 1.00-12.00 1.00-12.00 1.00-12.00 1.00-7.10 1.00-8.00 1.00-12.00 1.00-12.00 DC" .075-.256 .075-.315 .075-.449 .075-.472 .075-.472 .075-.472 .075-.280 .075-.315 .075-.472 .075-.472 No. C00 C01 C02 C03 C04 C05 C10 C11 C12 C13 DMM DMM" LS 10 .394 55 12 .472 60 16 .630 63 20 .787 65 25 .984 71 32 1.260 75 10 .394 55 12 .472 60 16 .630 63 20 .787 65 LS" TDZ 2.165 2.362 2.480 2.559 2.795 2.953 2.165 2.362 2.480 2.559 1.00-12.00 1.00-12.00 1.00-12.00 .075-.472 .075-.472 .075-.472 C20 C21 C22 25 32 40 .984 71 1.260 75 1.575 85 2.795 2.953 3.346 1.00-7.10 1.00-8.00 1.00-11.40 1.00-12.00 1.00-12.00 1.00-12.00 1.00-6.50 1.00-8.00 1.00-11.40 1.00-12.00 1.00-12.00 1.00-11.40 1.00-12.00 1.00-12.00 1.00-12.00 .075-.280 .075-.315 .075-.449 .075-.472 .075-.472 .075-.472 .075-.256 .075-.315 .075-.449 .075-.472 .075-.472 .075-.449 .075-.472 .075-.472 .075-.472 C30 C31 C32 C33 C34 C35 C40 C41 C42 C43 C44 C50 C51 C52 C53 10 12 16 20 25 32 10 12 16 20 25 16 20 28 36 .394 .472 .630 .787 .984 1.260 .394 .472 .630 .787 .984 .630 .787 1.102 1.417 2.165 2.362 2.480 2.559 2.795 2.953 2.165 2.362 2.480 2.559 2.795 5.000 5.551 5.551 6.969 1.00-6.50 1.00-12.00 1.00-12.00 .075-.256 .075-.472 .075-.472 C60 C61 C62 10 16 25 .394 75 .630 95 .984 115 2.953 M6x0.5 3.740 M10x1 4.528 M16x1.5 1.00-11.40 1.00-12.00 1.00-12.00 .075-.449 .075-.472 .075-.472 C70 C71 C72 16 25 35 .630 55 .984 65 1.378 75 2.165 2.559 2.953 1.00-7.10 1.00-12.00 1.00-12.00 1.00-12.00 .075-.280 .075-.472 .075-.472 .075-.472 C80 C81 C82 C83 10 16 16 25 .394 .630 .630 .984 2.165 2.362 2.559 3.346 55 60 63 65 71 75 55 60 63 65 71 127 141 141 177 55 60 65 85 TR16x1.5 TR20x2 TR28x2 TR36x2 ENG Gun drills DEEP HOLE MACHINING Drivers for gun drills 428.5 and 428.7 Drivers for gun drills 428.5 and 428.7 Diameter range, mm, inch Driver Dimensions, mm, inch DC 1.00-8.70 DC" .075-.343 No. D00 DMM DMM" LS 16 .630 65 LS" TDZ 2.559 1.00-8.30 1.00-12.00 .075-.327 .075-.472 D10 D11 12.7 19.05 .500 53.1 .750 84.8 2.091 3.339 1.00-12.00 1.00-12.00 1.00-12.00 .075-.472 .075-.472 .075-.472 D20 D21 D22 25.4 1.000 84.8 31.75 1.250 84.8 38.1 1.500 84.8 3.339 3.339 3.339 1.00-12.00 .075-.472 D30 12.7 .500 53.1 2.091 1.00-6.80 1.00-12.00 .075-.268 .075-.472 D40 D42 10 25 .394 83 .984 127 3.268 M6x0.5 5.000 M16x1.5 1.00-10.00 1.00-12.00 .268-.394 .075-.472 D50 D51 10 16 .394 83 .630 105 3.268 M6x0.5 4.134 M10x1 Driver Available on request. DEEP HOLE MACHINING Gun drills 65 ENG DEEP HOLE MACHINING Gun drills CoroChuck™ 930 High precision hydraulic chuck Efficient, quality machining requires first class equipment all the way from the machine to the tool tip. Secure, precise tool holders play a crucial role in most machining solutions. The CoroChuck™ 930 offers: - Best pull-out security on the market - Easy handling - High precision Benefits - Diameter, mm Finishing DEEP HOLE MACHINING Gun drills 66 Roughing Heavy roughing Higher metal removal rate provides increased productivity Secure processes and machining Quick tool change and set-up Enhanced surface finish and increased tool life Closer hole tolerance ENG DEEP HOLE MACHINING Gun drills Accessories for Gun drilling - Drill bush, Sealing disc, Whipguide bush Sealing disc Drill bush Whipguide bush Drill bush Sealing disc1) According to DIN 179 extended model made of tool steel, hardened throughout. Made of special plastic Give measurement DC when placing an order. Give drill diameter DC when placing an order. Single-lip Diameter range DC 0.8-1.099 1.1-1.899 1.9-2.699 2.7-3.399 3.4-4.099 4.1-5.099 5.1-6.099 6.1-8.099 8.1-10.099 10.1-12.099 12.1-15.099 15.1-18.099 18.1-22.099 22.1-26.099 26.1-30.099 30.1-35.099 35.1-42.099 Dimensions, mm, inch DC" .0314-.0432 .0433-.0747 .0748-.1062 .1063-.1338 .1339-.1613 .1614-.2007 .2008-.2401 .2402-.3188 .3189-.3975 .3976-.4763 .4764-.5944 .5945-.7125 .7126-.8699 .8700-1.0275 1.0276-1.1849 1.1850-1.3818 1.3819-1.6574 BD 3 4 5 6 7 8 10 12 15 18 22 26 30 35 42 48 55 BD" .118 .157 .197 .236 .276 .315 .394 .472 .591 .709 .866 1.024 1.181 1.378 1.654 1.890 2.165 Twin-lip Diameter range OAL 9 9 9 12 12 12 16 16 20 20 28 28 36 36 45 45 56 OAL" .354 .354 .354 .472 .472 .472 .630 .630 .787 .787 1.102 1.102 1.417 1.417 1.772 1.772 2.205 DC 0.8-6.2 6.3-18.5 18.6-24.6 24.7-42.0 1) Dimensions, mm, inch DC" .079-.244 .248-.728 .732-.969 .972-1.654 BD 20 32 40 90 BD" .787 1.260 1.575 3.543 LF 3 4 4 4 LF" .118 .157 .157 .157 The sealing disc fits tightly onto the drill shank and must be held in position in the chip box with retaining device. This prevents the disc moving with the feed motion, which could cause chip obstruction. Whipguide bush Made of special plastic Give drill diameter DC when placing an order. OAL LF BD DCB DCON Diameter range DC 0.8-12.0 2.0-25.0 2.0-37.0 Dimensions, mm, inch DC" .079-.472 .079-.984 .079-1.457 DCON 20 30 45 DCON" .787 1.181 1.772 BD 26 38 52 BD" 1.024 1.496 2.047 OAL 22 26 26 OAL" .866 1.024 1.024 LF LF" For further information, please contact your local sales representative. DEEP HOLE MACHINING Gun drills 67 ENG DEEP HOLE MACHINING Combined skiving and roller burnishing tools Combined skiving and roller burnishing tools Working range, diameter, mm (inch): 38.0-305.9 (1.496-12.031) Working range, length: Depending on machine Tolerance: IT 8 Surface finish: Ra 0.05-0.20 µm Drilling system: STS or Ejector Combined skiving and roller burnishing tool Skiving and roller burnishing double stroke Diameter range, DC mm (inch) Ordering code 38.0-51.9 (1.496-2.043) 52.0-67.9 (2.047-2.673) 68.0-90.9 (2.677-3.579) 91.0-110.9 (3.583-4.366) SRD-xxxx-01 111.0-148.9 (4.370-5.862) 149.0-185.9 (5.866-7.319) 186.0-221.9 (7.323-8.736) 222.0-257.9 (8.740-10.154) 258.0-305.9 (10.157-12.043) Drill tube diameter, mm (inch) 36 (1.417) 47 (1.850) 62 (2.441) 82 (3.228) 94 (3.701) 142 (5.591) 178 (7.008) 214 (8.425) 250 (9.843) E-thread range 08 11 15 18 19 23 26 29 32 Skiving part Diameter range, DC mm (inch) 38.0-148.9 (1.496-5.862) 149.0-221.9 (5.866-8.736) 222.0-305.9 (8.740-12.043) Connection between skiving and roller burnishing parts Whistle Notch E-thread E-thread Ordering code R420.37-xxxx-01 Roller burnishing part Diameter range, DC mm (inch) 38.0-51.9 (1.496-2.043) 52.0-67.9 (2.047-2.673) 68.0-90.9 (2.677-3.579) 91.0-110.9 (3.583-4.366) 111.0-148.9 (4.370-5.862) 149.0-185.9 (5.866-7.319) 186.0-221.9 (7.323-8.736) 222.0-257.9 (8.740-10.154) 258.0-305.9 (10.157-12.043) Ordering code 6853-111-xxxx0 6833-111-xxxx0 6836-111-xxxx0 Connection between Drill tube roller burnishing part diameter, mm and drill tube (inch) 36 (1.417) 47 (1.850) E-thread 62 (2.441) 82 (3.228) 94 (3.701) 142 (5.591) E-thread 178 (7.008) 214 (8.425) Flange 250 (9.843) To be ordered as replacement part for combined skiving and roller burnishing tool. xxxx refers to the diameter of the tool, when ordering use the diameter size as in examples below: DC=39.4 mm (1.551 inch) SRD-0394-01 DC=224.5 mm (8.839 inch) SRD-2245-01 Convert to metric when using inch DEEP HOLE MACHINING Combined skiving and roller burnishing tools 68 E-thread range 08 11 15 18 19 23 26 29 32 ENG Combined skiving and roller burnishing tools DEEP HOLE MACHINING Inserts for Skiving and roller burnishing Finishing 06 Ordering code R420.37-06 02 00-01 07 11 R420.37-07 08 00-01 R420.37-11 12 00-01 M K S Dimensions, mm, inch 1025 1525 1025 1525 1025 1025 P ✩ ✩ ✩ ✩ ✩ ✩ S 2.38 S" .093 RE 0.30 RE" .011 W1 7.50 W1" .295 ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 3.96 4.76 .156 .187 0.30 0.30 .011 .011 8.00 12.00 .314 .472 For explanation of parameters see page 1 DEEP HOLE MACHINING Combined skiving and roller burnishing tools 69 ENG DEEP HOLE MACHINING Drill tubes STS drilling tubes DCONWS is the same as DCON for the drill Ordering code, drill tube CZCMS 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 13E DEEP HOLE MACHINING Drill tubes 70 DCN 15.60 16.71 17.71 18.91 20.01 21.81 24.11 26.41 28.71 31.01 33.31 36.21 39.61 43.01 47.01 51.71 56.21 60.61 DCX 16.70 17.70 18.90 20.00 21.80 24.10 26.40 28.70 31.00 33.30 36.20 39.60 43.00 47.00 51.70 56.20 65.00 65.00 420.5-797-2 420.5-798-2 420.5-799-2 420.5-800-2 420.5-801-4 420.5-802-4 420.5-803-4 420.5-804-4 420.5-805-4 420.5-806-4 420.5-807-4 420.5-808-4 420.5-809-4 420.5-810-4 420.5-811-4 420.5-812-4 420.5-813-4 420.5-813E-4 Dimensions, mm, inch BD1 14.0 15.0 16.0 17.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 33.0 36.0 39.0 43.0 47.0 51.0 57.0 BD1" .551 .591 .630 .669 .709 .787 .866 .945 1.024 1.102 1.181 1.299 1.417 1.535 1.693 1.850 2.008 2.244 DCON 12.6 13.6 14.5 15.5 16.0 18.0 19.5 21.0 23.5 25.5 28.0 30.0 33.0 36.0 39.0 43.0 47.0 51.0 DCON" .496 .535 .571 .610 .630 .709 .768 .827 .925 1.004 1.102 1.181 1.299 1.417 1.535 1.693 1.850 2.008 LF 1579.0 1579.0 1578.0 1578.0 2575.0 2574.0 2574.0 2574.0 2571.0 2571.0 2571.0 2564.0 2564.0 2564.0 2564.0 2560.0 2560.0 2560.0 LF" 62.165 62.165 62.126 62.126 101.378 101.339 101.339 101.339 101.220 101.220 101.220 100.945 100.945 100.945 100.945 100.787 100.787 100.787 OAL 1600 1600 1600 1600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 OAL" 62.992 62.992 62.992 62.992 102.362 102.362 102.362 102.362 102.362 102.362 102.362 102.362 102.362 102.362 102.362 102.362 102.362 102.362 ENG Drill tubes DEEP HOLE MACHINING STS drilling tubes Drill tube 420.5- (Tube range 14-26) Drill tube 420.5- (Tube range 27-33) DCONWS is the same as DCON for the drill Ordering code, drill tube CZCMS 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 DCN 65.00 70.00 75.00 80.00 85.00 100.00 110.00 120.00 130.00 140.00 160.00 170.00 180.00 190.00 200.00 200.00 225.00 225.00 250.00 250.00 DCX 69.99 74.99 79.99 89.99 99.99 114.99 124.99 139.99 149.99 159.99 179.99 189.99 199.99 224.99 224.99 249.99 249.99 278.99 278.99 278.99 420.5-814-L 420.5-815-L 420.5-816-L 420.5-817-L 420.5-818-L 420.5-819-L 420.5-820-L 420.5-821-L 420.5-822-L 420.5-823-L 420.5-824-L 420.5-825-L 420.5-826-L 420.5-827-L 420.5-828-L 420.5-829-L 420.5-830-L 420.5-831-L 420.5-832-L 420.5-833-L Dimensions, mm, inch BD1 56.0 62.0 68.0 75.0 82.0 94.0 106.0 118.0 130.0 142.0 154.0 166.0 178.0 190.0 202.0 214.0 226.0 238.0 250.0 262.0 BD1" 2.205 2.441 2.677 2.953 3.228 3.701 4.173 4.646 5.118 5.591 6.063 6.535 7.008 7.480 7.953 8.425 8.898 9.370 9.843 10.315 DCON 52.0 58.0 63.0 77.0 77.0 89.0 101.0 113.0 125.0 137.0 149.0 161.0 173.0 172.0 184.0 196.0 208.0 220.0 232.0 244.0 DCON" 2.047 2.283 2.480 3.031 3.031 3.504 3.976 4.449 4.921 5.394 5.866 6.339 6.811 6.772 7.244 7.717 8.189 8.661 9.134 9.606 LF 75.0 75.0 75.0 97.0 97.0 97.0 118.0 118.0 118.0 139.0 139.0 139.0 144.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 LF" 2.953 2.953 2.953 3.819 3.819 3.819 4.646 4.646 4.646 5.472 5.472 5.472 5.669 .315 .315 .315 .315 .315 .315 .315 DEEP HOLE MACHINING Drill tubes 71 ENG DEEP HOLE MACHINING Drill tubes Ejector drilling tubes Outer tube Ordering code, outer tube CZCWS 00 DCN 20.00 .787 DCX 22.99 .905 424.2-800-2 424.2-800-3 424.2-800-4 01 20.00 .787 22.99 .905 424.2-801-2 424.2-801-3 424.2-801-4 02 20.00 .787 25.99 1.023 424.2-802-2 424.2-802-3 424.2-802-4 03 23.00 .906 31.00 1.220 424.2-803-2 424.2-803-3 424.2-803-4 04 26.00 1.024 31.00 1.220 424.2-804-2 424.2-804-3 424.2-804-4 05 26.00 1.024 31.00 1.220 424.2-805-2 424.2-805-3 424.2-805-4 06 31.01 1.221 33.99 1.338 424.2-806-2 424.2-806-3 424.2-806-4 Inner tube Dimensions, mm, inch BD1 18.0 .709 18.0 .709 18.0 .709 19.5 .768 19.5 .768 19.5 .768 21.5 .846 21.5 .846 21.5 .846 23.5 .925 23.5 .925 23.5 .925 26.0 1.024 26.0 1.024 26.0 1.024 28.0 1.102 28.0 1.102 28.0 1.102 30.5 1.201 30.5 1.201 30.5 1.201 DCONWS 16.0 .630 16.0 .630 16.0 .630 18.0 .709 18.0 .709 18.0 .709 19.5 .768 19.5 .768 19.5 .768 21.0 .827 21.0 .827 21.0 .827 23.5 .925 23.5 .925 23.5 .925 25.5 1.004 25.5 1.004 25.5 1.004 28.0 1.102 28.0 1.102 28.0 1.102 Ordering code, inner tube DCONMS 12 .472 12 .472 12 .472 14 .551 14 .551 14 .551 15 .591 15 .591 15 .591 16 .630 16 .630 16 .630 18 .709 18 .709 18 .709 20 .787 20 .787 20 .787 22 .866 22 .866 22 .866 LF 372.5 14.665 602.5 23.720 1042.5 41.043 370.0 14.567 600.0 23.622 1040.0 40.945 370.0 14.567 600.0 23.622 1040.0 40.945 370.0 14.567 600.0 23.622 1040.0 40.945 367.0 14.449 597.0 23.504 1037.0 40.827 367.0 14.449 597.0 23.504 1037.0 40.827 367.0 14.449 597.0 23.504 1037.0 40.827 OAL 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 424.2-850-2 424.2-850-3 424.2-850-4 424.2-851-2 424.2-851-3 424.2-851-4 424.2-852-2 424.2-852-3 424.2-852-4 424.2-853-2 424.2-853-3 424.2-853-4 424.2-854-2 424.2-854-3 424.2-854-4 424.2-855-2 424.2-855-3 424.2-855-4 424.2-856-2 424.2-856-3 424.2-856-4 Inner tube length corresponding with drilling diameter Drill diameter ≤65.00 mm (2.559 inch) Inner tube 30 mm longer than outer tube 65.01-123.90 mm (2.559-4.878 inch) 190 mm longer than outer tube* 124.00-183.90 mm (4.882-7.240 inch) 220 mm longer than outer tube * 179mm longer than outer tube when reinforced connecting sleeve type S-424.2-422-XXA is used. DEEP HOLE MACHINING Drill tubes 72 Dimensions, mm, inch DCON 12 .472 12 .472 12 .472 14 .551 14 .551 14 .551 15 .591 15 .591 15 .591 16 .630 16 .630 16 .630 18 .709 18 .709 18 .709 20 .787 20 .787 20 .787 22 .866 22 .866 22 .866 BD1 10 .394 10 .394 10 .394 12 .472 12 .472 12 .472 13 .512 13 .512 13 .512 14 .551 14 .551 14 .551 16 .630 16 .630 16 .630 18 .709 18 .709 18 .709 20 .787 20 .787 20 .787 OAL 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 ENG Drill tubes DEEP HOLE MACHINING Ejector drilling tubes Outer tube Ordering code, outer tube CZCWS 07 DCN 31.01 1.221 DCX 37.99 1.496 424.2-807-2 424.2-807-3 424.2-807-4 08 34.00 1.339 43.00 1.693 424.2-808-2 424.2-808-3 424.2-808-4 09 38.00 1.496 43.00 1.693 424.2-809-2 424.2-809-3 424.2-809-4 10 43.01 1.693 46.99 1.850 424.2-810-2 424.2-810-3 424.2-810-4 11 47.00 1.850 51.99 2.047 424.2-811-2 424.2-811-3 424.2-811-4 12 47.00 1.850 57.99 2.283 424.2-812-2 424.2-812-3 424.2-812-4 13 52.00 2.047 65.00 2.559 424.2-813-2 424.2-813-3 424.2-813-4 Inner tube Dimensions, mm, inch BD1 33.0 1.299 33.0 1.299 33.0 1.299 35.5 1.398 35.5 1.398 35.5 1.398 39.0 1.535 39.0 1.535 39.0 1.535 42.5 1.673 42.5 1.673 42.5 1.673 46.5 1.831 46.5 1.831 46.5 1.831 51.0 2.008 51.0 2.008 51.0 2.008 55.5 2.185 55.5 2.185 55.5 2.185 DCONWS 30.0 1.181 30.0 1.181 30.0 1.181 33.0 1.299 33.0 1.299 33.0 1.299 36.0 1.417 36.0 1.417 36.0 1.417 39.0 1.535 39.0 1.535 39.0 1.535 43.0 1.693 43.0 1.693 43.0 1.693 47.0 1.850 47.0 1.850 47.0 1.850 51.0 2.008 51.0 2.008 51.0 2.008 Ordering code, inner tube DCONMS 24 .945 24 .945 24 .945 26 1.024 26 1.024 26 1.024 29 1.142 29 1.142 29 1.142 32 1.260 32 1.260 32 1.260 35 1.378 35 1.378 35 1.378 39 1.535 39 1.535 39 1.535 43 1.693 43 1.693 43 1.693 LF 360.0 14.173 590.0 23.228 1030 40.551 360.0 14.173 590.0 23.228 1030 40.551 360.0 14.173 590.0 23.228 1030 40.551 360.0 1.575 590.0 1.575 1030 1.575 356.0 1.732 586.0 1.732 1026.0 1.732 356.0 1.732 586.0 1.732 1026.0 1.732 356.0 1.732 586.0 1.732 1026.0 1.732 OAL 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 400 15.748 630 24.803 1070 42.126 424.2-857-2 424.2-857-3 424.2-857-4 424.2-858-2 424.2-858-3 424.2-858-4 424.2-859-2 424.2-859-3 424.2-859-4 424.2-860-2 424.2-860-3 424.2-860-4 424.2-861-2 424.2-861-3 424.2-861-4 424.2-862-2 424.2-862-3 424.2-862-4 424.2-863-2 424.2-863-3 424.2-863-4 Dimensions, mm, inch DCON 24 .945 24 .945 24 .945 26 1.024 26 1.024 26 1.024 29 1.142 29 1.142 29 1.142 32 1.260 32 1.260 32 1.260 35 1.378 35 1.378 35 1.378 39 1.535 39 1.535 39 1.535 43 1.693 43 1.693 43 1.693 BD1 22 .866 22 .866 22 .866 24 .945 24 .945 24 .945 27 1.063 27 1.063 27 1.063 30 1.181 30 1.181 30 1.181 32 1.260 32 1.260 32 1.260 36 1.417 36 1.417 36 1.417 40 1.575 40 1.575 40 1.575 OAL 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 430 16.929 660 25.984 1100 43.307 Inner tube length corresponding with drilling diameter Drill diameter ≤65.00 mm (2.559 inch) Inner tube 30 mm longer than outer tube 65.01-123.90 mm (2.559-4.878 inch) 190 mm longer than outer tube* 124.00-183.90 mm (4.882-7.240 inch) 220 mm longer than outer tube * 179mm longer than outer tube when reinforced connecting sleeve type S-424.2-422-XXA is used. DEEP HOLE MACHINING Drill tubes 73 ENG DEEP HOLE MACHINING Drill tubes Ejector drilling tubes Outer tube Inner tube Drill tubes are supplied threaded in both ends, with an internal thread, the E-thread. Ordering code, outer tube Dimensions, mm, inch CZCWS 14 15 16 17 18 19 20 21 22 23 24 25 DCN 65.00 2.559 70.00 2.756 75.00 2.953 80.00 3.150 85.00 3.346 100.00 3.937 110.00 4.331 120.00 4.724 130.00 5.118 140.00 5.512 160.00 6.299 170.00 6.693 DCX 69.99 2.756 74.99 2.952 79.99 3.149 89.99 3.543 99.99 3.937 114.99 4.527 124.99 4.921 139.99 5.511 149.99 5.905 159.99 6.299 179.99 7.086 183.90 7.240 424.2-814-L 424.2-815-L 424.2-816-L 424.2-817-L 424.2-818-L 424.2-819-L 424.2-820-L 424.2-821-L 424.2-822-L 424.2-823-L 424.2-824-L 424.2-825-L BD1 56.0 2.205 62.0 2.441 68.0 2.677 75.0 2.953 82.0 3.228 94.0 3.701 106.0 4.173 118.0 4.646 130.0 5.118 142.0 5.591 154.0 6.063 166.0 6.535 DCONWS 52.0 2.047 58.0 2.284 63.0 2.480 70.0 2.756 77.0 3.032 89.0 3.504 101.0 3.976 113.0 4.449 125.0 4.921 137.0 5.394 149.0 5.866 161.0 6.339 Ordering code, inner tube DCONMS 43 1.693 48 1.890 53 2.087 59 2.323 66 2.598 78 3.071 90 3.543 92 3.622 104.0 4.094 116.0 4.567 128.0 5.039 140.0 5.512 LF 75.0 2.953 75.0 2.953 75.0 2.953 97.0 3.819 97.0 3.819 97.0 3.819 118.0 4.646 118.0 4.646 118.0 4.646 139.0 5.472 139.0 5.472 139.0 5.472 OAL DCON 424.2-864-L 424.2-865-L 424.2-866-L 424.2-867-L 424.2-868-L 424.2-869-L 424.2-870-L 424.2-871-L 424.2-872-L 424.2-873-L 424.2-874-L 424.2-875-L Inner tube length corresponding with drilling diameter Drill diameter ≤65.00 mm (2.559 inch) Inner tube 30 mm longer than outer tube 65.01-123.90 mm (2.559-4.878 inch) 190 mm longer than outer tube* 124.00-183.90 mm (4.882-7.240 inch) 220 mm longer than outer tube * 179mm longer than outer tube when reinforced connecting sleeve type S-424.2-422-XXA is used. DEEP HOLE MACHINING Drill tubes 74 Dimensions, mm, inch BD1 40 1.575 44 1.732 48 1.890 54 2.126 60 2.362 70 2.756 80 3.150 80 3.150 95 3.740 100 3.937 120 4.724 130 5.118 OAL ENG Drill tubes DEEP HOLE MACHINING Adaptors for converting from external to internal tube threads Dimensions, mm, inch CZCMS 15 16 17 18 19 20 21 22 23 24 25 26 27 CZCWS 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 Ordering code 420.9/815-814 420.9/816-814 420.9/816-815 420.9/817-815 420.9/817-816 420.9/818-816 420.9/818-817 420.9/819-817 420.9/819-818 420.9/820-818 420.9/820-819 420.9/821-819 420.9/821-820 420.9/822-820 420.9/822-821 420.9/823-821 420.9/823-822 420.9/824-822 420.9/824-823 420.9/825-823 420.9/825-824 420.9/826-824 420.9/826-825 420.9/827-825 DCON 58 63 63 70 70 77 77 89 89 101 101 113 113 125 125 137 137 149 149 161 161 173 173 185 OAL 150.00 150.00 150.00 190.00 190.00 190.00 210.00 210.00 210.00 230.00 230.00 230.00 255.00 255.00 255.00 275.00 275.00 275.00 295.00 295.00 295.00 300.00 300.00 300.00 OAL" 5.905 5.905 5.905 7.480 7.480 7.480 8.267 8.267 8.267 9.055 9.055 9.055 10.039 10.039 10.039 10.826 10.826 10.826 11.614 11.614 11.614 11.811 11.811 11.811 LF 74.50 74.50 74.50 92.50 92.50 92.50 112.50 112.50 112.50 111.50 111.50 111.50 136.50 136.50 136.50 135.50 135.50 135.50 155.50 155.50 155.50 155.50 155.50 155.50 LF" 2.933 2.933 2.933 3.641 3.641 3.641 4.429 4.429 4.429 4.389 4.389 4.389 5.374 5.374 5.374 5.334 5.334 5.334 6.122 6.122 6.122 6.122 6.122 6.122 BD1 62.0 68.0 68.0 75.0 75.0 82.0 82.0 94.0 94.0 106.0 106.0 118.0 118.0 130.0 130.0 142.0 142.0 154.0 154.0 166.0 166.0 178.0 178.0 190.0 BD1" 2.440 2.677 2.677 2.952 2.952 3.228 3.228 3.700 3.700 4.173 4.173 4.645 4.645 5.118 5.118 5.590 5.590 6.062 6.062 6.535 6.535 7.007 7.007 7.480 For explanation of parameters see page 1 DEEP HOLE MACHINING Drill tubes 75 ENG DEEP HOLE MACHINING Drill tubes Adaptors for converting from external to internal tube threads (Available on request) Diameter range 20.00-65.00 mm (.787-2.559 inch) 420.9S/188-xx - STS 800.20 420.9S/188-xx - STS 800.20 420.9S/173-xx - Ejector 424.6, 800.24 420.9S/173-xx - Ejector 424.6, 800.24 Adaptors are delivered with one-start square thread, the Heller-thread, in one end and an internal fourstart square thread, the E-thread, in the other end. Diameter range, mm, inch DCMin Ordering code Dimensions, mm, inch Ejector thread DCONWS LSCWS DC Max 20.00 .787 21.81 .859 24.11 .949 26.41 1.040 28.71 1.130 31.01 1.221 33.31 1.311 36.21 1.426 39.61 1.559 43.01 1.693 47.01 1.851 51.71 2.036 56.21 2.213 21.80 .858 24.10 .949 26.40 1.039 28.70 1.130 31.00 1.220 33.30 1.311 36.20 1.425 39.60 1.559 43.00 1.693 47.00 1.850 51.70 2.035 56.20 2.213 65.00 2.559 20.00 .787 21.81 .859 24.11 .949 26.41 1.040 28.71 1.130 31.01 1.221 33.31 1.311 36.21 1.426 39.61 1.559 43.01 1.693 47.01 1.851 51.71 2.036 56.21 2.213 21.80 .858 24.10 .949 26.40 1.039 28.70 1.130 31.00 1.220 33.30 1.311 36.20 1.425 39.60 1.559 43.00 1.693 47.00 1.850 51.70 2.035 56.20 2.213 65.00 2.559 Ejector - 424.6, 800.24 420.9S/173-1 420.9S/173-2 420.9S/173-3 420.9S/173-4 420.9S/173-5 420.9S/173-6 420.9S/173-7 420.9S/173-8 420.9S/173-9 420.9S/173-10 420.9S/173-11 420.9S/173-12 420.9S/173-13 STS - 800.20 420.9S/188-1 420.9S/188-2 420.9S/188-3 420.9S/188-4 420.9S/188-5 420.9S/188-6 420.9S/188-7 420.9S/188-8 420.9S/188-9 420.9S/188-10 420.9S/188-11 420.9S/188-12 420.9S/188-13 Note! Adaptors for cross hole drilling are available on request. DEEP HOLE MACHINING Drill tubes 76 DCONMS LSCMS BTA-thread BD OAL LF 18.0 .709 19.5 .768 21.0 .827 23.5 .925 25.5 1.004 28.0 1.102 30.0 1.181 33.0 1.299 36.0 1.417 39.0 1.535 43.0 1.693 47.0 1.850 51.0 2.008 30.0 1.181 30.0 1.181 30.0 1.181 33.0 1.299 33.0 1.299 33.0 1.299 40.0 1.575 40.0 1.575 40.0 1.575 40.0 1.575 44.0 1.732 44.0 1.732 44.0 1.732 16.5 .650 19.0 .748 20.0 .787 22.0 .866 24.0 .945 26.0 1.024 27.0 1.063 30.0 1.181 33.0 1.299 37.0 1.457 41.0 1.614 44.0 1.732 49.0 1.929 25 .984 25 .984 25 .984 25 .984 25 .984 25 .984 40 1.575 40 1.575 40 1.575 40 1.575 40 1.575 40 1.575 40 1.575 19.5 .768 21.5 .846 23.5 .925 26 1.024 28 1.102 30.5 1.201 33 1.299 35.5 1.398 39 1.535 42 1.654 46 1.811 51 2.008 55 2.165 78 3.071 78 3.071 78 3.071 84 3.307 84 3.307 84 3.307 108 4.252 108 4.252 108 4.252 108 4.252 114 4.488 114 4.488 114 4.488 23 .906 23 .906 23 .906 26 1.024 26 1.024 26 1.024 28 1.102 28 1.102 28 1.102 28 1.102 30 1.181 30 1.181 30 1.181 16.0 .630 18.0 .709 19.5 .768 21.0 .827 23.5 .925 25.5 1.004 28.0 1.102 30.0 1.181 33.0 1.299 36.0 1.417 39.0 1.535 43.0 1.693 47.0 1.850 27.5 1.083 30.0 1.181 30.0 1.181 30.0 1.181 33.0 1.299 33.0 1.299 33.0 1.299 40.0 1.575 40.0 1.575 40.0 1.575 40.0 1.575 44.0 1.732 44.0 1.732 16.5 .650 19.0 .748 20.0 .787 22.0 .866 24.0 .945 26.0 1.024 27.0 1.063 30.0 1.181 33.0 1.299 37.0 1.457 41.0 1.614 44.0 1.732 49.0 1.929 25 .984 25 .984 25 .984 25 .984 25 .984 25 .984 40 1.575 40 1.575 40 1.575 40 1.575 40 1.575 40 1.575 40 1.575 18.8 .740 21 .827 22.5 .886 24.6 .968 26.7 1.051 28.8 1.134 31 1.220 33.8 1.331 36.8 1.449 40.6 1.598 44.4 1.748 48.6 1.913 53 2.087 75 2.953 78 3.071 78 3.071 78 3.071 84 3.307 84 3.307 108 4.252 108 4.252 108 4.252 108 4.252 108 4.252 114 4.488 114 4.488 22.5 .886 23 .906 23 .906 23 .906 26 1.024 26 1.024 35 1.378 28 1.102 28 1.102 28 1.102 28 1.102 30 1.181 30 1.181 Ordering example: 2 pieces 420.9S/173-1 ENG Drill tubes DEEP HOLE MACHINING Adaptors for converting from external to internal tube threads (Available on request) Diameter range 65.00-195.90 mm (2.559-7.713 inch) Adaptors for drill diameters up to 195.9 mm (7.713 inch) are delivered with one-start square thread, the Hellerthread, in one end and an internal four-start square thread, the E-thread, in the other end. 420.9S/344-xx - Ejector T-Max 424.10, STS T-Max 424.10 Diameter range 196.00-363.90 mm (7.717-14.327 inch) Adaptors for drill diameters >196 mm (7.717 inch) are delivered with one-start square thread in one end and locations for flange mounting in the other end. 420.9S/348-xx - STS T-Max special drilling and counterboring heads Diameter range, mm, inch Ordering code Dimensions, mm, inch Ejector thread DC Min DC Max 65.00 2.559 67.00 2.638 73.00 2.874 80.00 3.150 87.00 3.425 100.00 3.937 112.00 4.409 124.00 4.882 136.00 5.354 148.00 5.827 160.00 6.299 172.00 6.772 184.00 7.244 66.90 2.634 72.90 2.870 79.90 3.146 86.90 3.421 99.90 3.933 111.90 4.406 123.90 4.878 135.90 5.350 147.90 5.823 159.90 6.295 171.90 6.768 183.90 7.240 195.90 7.713 DCONWS STS / Ejector - T-Max 420.10 420.9S/344-14 52.0 2.047 420.9S/344-15 58.0 2.284 420.9S/344-16 63.0 2.480 420.9S/344-17 70.0 2.756 420.9S/344-18 77.0 3.032 420.9S/344-19 89.0 3.504 420.9S/344-20 101.0 3.976 420.9S/344-21 113.0 4.449 420.9S/344-22 125.0 4.921 420.9S/344-23 137.0 5.394 420.9S/344-24 149.0 5.866 420.9S/344-25 161.0 6.339 420.9S/344-26 173.0 6.811 Diameter range, mm, inch BTA-thread 53.0 2.087 59.0 2.323 65.0 2.559 71.0 2.795 79.0 3.110 90.0 3.543 102.0 4.016 114.0 4.488 126.0 4.961 139.0 5.472 151.0 5.945 163.0 6.417 175.0 6.890 Dimensions, mm, inch Ejector thread LSCWS DCONMS LSCMS 75.0 2.953 75.0 2.953 75.0 2.953 97.0 3.819 97.0 3.819 97.0 3.819 118.0 4.646 118.0 4.646 118.0 4.646 139.0 5.472 139.0 5.472 139.0 5.472 144.0 5.669 Ordering code 40 1.575 40 1.575 70 2.756 70 2.756 70 2.756 70 2.756 70 2.756 70 2.756 70 2.756 70 2.756 85 3.346 85 3.346 85 3.346 Note! Adaptors for cross hole drilling are available on request. BD OAL LF 56 135 45 2.205 5.315 1.772 62 135 45 2.441 5.315 1.772 68 165 45 2.677 6.496 1.772 75 190 45 2.953 7.480 1.772 82 190 45 3.228 7.480 1.772 94 190 45 3.701 7.480 1.772 106 215 45 4.173 8.465 1.772 118 215 45 4.646 8.465 1.772 130 215 45 5.118 8.465 1.772 142 240 45 5.591 9.449 1.772 154 255 45 6.063 10.039 1.772 166 255 45 6.535 10.039 1.772 178 265 45 7.008 10.433 1.772 DC Min DC Max 196.00 7.717 208.00 8.189 220.00 8.661 232.00 9.134 244.00 9.606 256.00 10.079 268.00 10.551 280.00 11.024 292.00 11.496 304.00 11.969 316.00 12.441 328.00 12.913 340.00 13.386 352.00 13.858 207.90 8.185 219.90 8.657 231.90 9.130 243.90 9.602 255.90 10.075 267.90 10.547 279.90 11.020 291.90 11.492 303.90 11.965 315.90 12.437 327.90 12.909 339.90 13.382 351.90 13.854 363.90 14.327 BTA-thread DCONWS DCONMS LSC BD STS - T-Max special drilling and counterboring heads 420.9S/348-27 172.0 187.0 85.0 190.0 6.772 7.362 3.346 7.480 420.9S/348-28 184.0 199.0 85.0 202.0 7.244 7.835 3.346 7.953 420.9S/348-29 196.0 211.0 85.0 214.0 7.717 8.307 3.346 8.425 420.9S/348-30 208.0 223.0 85.0 226.0 8.189 8.780 3.346 8.898 420.9S/348-31 220.0 235.0 85.0 238.0 8.661 9.252 3.346 9.370 420.9S/348-32 232.0 247.0 120.0 250.0 9.134 9.724 4.724 9.843 420.9S/348-33 244.0 259.0 120.0 262.0 9.606 10.197 4.724 10.315 420.9S/348-34 256.0 271.0 120.0 274.0 10.079 10.669 4.724 10.787 420.9S/348-35 268.0 283.0 120.0 286.0 10.551 11.142 4.724 11.260 420.9S/348-36 280.0 295.0 120.0 298.0 11.024 11.614 4.724 11.732 420.9S/348-37 292.0 307.0 120.0 310.0 11.496 12.087 4.724 12.205 420.9S/348-38 304.0 319.0 120.0 322.0 11.969 12.559 4.724 12.677 420.9S/348-39 316.0 331.0 120.0 334.0 12.441 13.031 4.724 13.150 420.9S/348-40 328.0 343.0 120.0 346.0 12.913 13.504 4.724 13.622 OAL LF 130 5.118 130 5.118 130 5.118 130 5.118 130 5.118 165 6.496 165 6.496 165 6.496 165 6.496 165 6.496 165 6.496 165 6.496 165 6.496 165 6.496 45 1.772 45 1.772 45 1.772 45 1.772 45 1.772 45 1.772 45 1.772 45 1.772 45 1.772 45 1.772 45 1.772 45 1.772 45 1.772 45 1.772 Ordering example: 2 pieces 420.9S/344-14 DEEP HOLE MACHINING Drill tubes 77 ENG DEEP HOLE MACHINING Accessories for STS system STS oil pressure heads Diameter range, mm: 15.60-399.90 Temperature in oil pressure head, °C: 50-60 Max spindle speed, rev/min = n Max coolant pressure, Mpa, psi = p Max clamping force, N, lbs/clamping = F Permitted leakage, l/min, gal/min = q For stationary workpieces Diameter range DC Min 15.60 .614 43.01 1.693 80.00 3.150 160.00 6.299 256.00 10.079 15.60 .614 43.01 1.693 80.00 3.150 160.00 6.299 256.00 10.079 Ordering code DC Max Dimensions, mm, inch LF LS With clamping cones 43.00 420.9S/505 466 306 1.693 18.346 12.047 79.90 420.9S/506 531 331 3.146 20.906 13.031 159.90 420.9S/507 623 373 6.295 24.528 14.685 255.90 420.9S/508 715 395 10.075 28.150 15.551 399.90 420.9S/509 905 505 15.744 35.630 19.882 For face sealing only without clamping cones 43.00 420.9S/510 413 296 1.693 16.260 11.654 79.90 420.9S/511 461 331 3.146 18.150 13.031 159.90 420.9S/512 526 373 6.295 20.709 14.685 255.90 420.9S/513 573 395 10.075 22.559 15.551 399.90 420.9S/514 715 505 15.744 28.150 19.882 Specifications, metric, inch LSC DCON n p F q 250 9.843 250 9.843 250 9.843 300 11.811 430 16.929 100 3.937 140 5.512 230 9.055 355 13.976 490 19.291 1800 1800 1200 1200 800 800 350 350 105 105 6.0 850 3.0 435 1.5 210 1.2 175 0.5 70 5000 2280 7500 3409 8500 3900 10000 4600 15000 6800 3 1.0 5 1.5 7 2.0 8 2.0 12 3.3 250 9.843 250 9.843 250 9.843 300 11.811 430 16.929 100 3.937 140 5.512 230 9.055 355 13.976 490 19.291 1800 1800 1200 1200 800 800 350 350 105 105 6.0 850 3.0 435 1.5 210 1.2 175 0.5 70 5000 2280 7500 3409 8500 3900 10000 4600 15000 6800 3 1.0 5 1.5 7 2.0 8 2.0 12 3.3 When ordering STS oil pressure heads the following must be stated: - Ordering code for oil pressure head - Drill diameter, D c - Drill tube diameter - Workpiece outer diameter For more information and advice, please contact your nearest Sandvik representative. Type 1 For deep hole machining with the Single Tube System, Sandvik Coromant offers a range of oil pressure heads for both rotating and non-rotating workpieces. The oil pressure head serves four major functions: - Introduces coolant to the cutting tool. Seals against the face of the workpiece. Holds the drill bushing. Seals the external surface of the drill tube. Oil pressure heads act as clamping devices and also serve to self-centre the component. DEEP HOLE MACHINING Accessories for STS system 78 Type 1 would typically be used where the component cannot rotate but is symmetrical and can be machined to suit the conical clamping rings. ENG Accessories for STS system DEEP HOLE MACHINING STS oil pressure heads Diameter range, mm: 15.60-399.90 Temperature in oil pressure head, °C: 50-60 Max spindle speed, rev/min = n Max coolant pressure, Mpa, psi = p Max clamping force, N, lbs/clamping = F Permitted leakage, l/min, gal/min = q For rotating workpieces Diameter range DC Min 15.60 .614 43.01 1.693 80.00 3.150 160.00 6.299 256.00 10.079 15.60 .614 43.01 1.693 80.00 3.150 160.00 6.299 256.00 10.079 Ordering code DC Max Dimensions, mm, inch LF LS With clamping cones 43.00 420.9S/500 466 306 1.693 18.346 12.047 79.90 420.9S/501 531 331 3.146 20.906 13.031 159.90 420.9S/502 623 373 6.295 24.528 14.685 255.90 420.9S/503 715 395 10.075 28.150 15.551 399.90 420.9S/504 905 505 15.744 35.630 19.882 For face sealing only without clamping cones 43.00 420.9S/515 466 306 1.693 18.346 12.047 79.90 420.9S/516 527 331 3.146 20.748 13.031 159.90 420.9S/517 623 385 6.295 24.528 15.157 255.90 420.9S/518 715 412 10.075 28.150 16.220 399.90 420.9S/519 905 520 15.744 35.630 20.472 Specifications, metric, inch LSC DCON n p F q 250 9.843 250 9.843 250 9.843 300 11.811 430 16.929 100 3.937 140 5.512 230 9.055 355 13.976 490 19.291 1800 1800 1200 1200 800 800 350 350 105 105 6.0 850 2.0 290 1.5 210 1.2 175 0.5 70 5000 5000 7500 7500 8500 8500 10000 10000 15000 15000 3 1.0 5 1.5 7 2.0 8 2.0 12 3.3 250 9.843 250 9.843 250 9.843 300 11.811 430 16.929 100 3.937 140 5.512 230 9.055 355 13.976 490 19.291 1800 1800 1200 1200 800 800 350 350 105 105 6.0 850 2.0 290 1.5 210 1.2 175 0.5 70 5000 5000 7500 7500 8500 8500 10000 10000 15000 15000 3 1.0 5 1.5 7 2.0 8 2.0 12 3.3 When ordering STS oil pressure heads the following must be stated: - Ordering code for oil pressure head - Drill diameter, D c - Drill tube diameter - Workpiece outer diameter For more information and advice, please contact your nearest Sandvik representative. Type 1 For deep hole machining with the Single Tube System, Sandvik Coromant offers a range of oil pressure heads for both rotating and non-rotating workpieces. The oil pressure head serves four major functions: - Type 1 would typically be used where the component cannot rotate but is symmetrical and can be machined to suit the conical clamping rings. Introduces coolant to the cutting tool. Seals against the face of the workpiece. Holds the drill bushing. Seals the external surface of the drill tube. Oil pressure heads act as clamping devices and also serve to self-centre the component. DEEP HOLE MACHINING Accessories for STS system 79 ENG DEEP HOLE MACHINING Accessories for STS system STS connecting chucks Connecting chucks are manufactured to customers request and designed to a specific STS drill tube. Chucks are available in a variety of spindle nose styles and sizes. Suitable for rotating as well as stationary tools. Bushes must be manufactured to suit each drill tube diameter used. Diameter range, mm, inch Ordering code DC Min DC Max DC Min" DC Max" 15.60 65.00 .614 2.559 51.70 124.00 184.00 256.00 123.90 183.90 255.90 399.90 2.035 4.882 7.244 10.079 4.878 7.240 10.075 15.744 Collet style 420.9S/524 Split bushing style 420.9S/520 420.9S/521 420.9S/522 420.9S/523 When ordering STS oil pressure heads the following must be stated: - Ordering code for connecting chuck. - Information about spindle nose design. - Drill tube diameter. For more information and advice, please contact your nearest Sandvik representative. DEEP HOLE MACHINING Accessories for STS system 80 Drill tube diameter, millimeter, inch (mm, in.) BD1 min BD1" min BD1 max BD1" max 11.0 .433 56.0 2.205 47.0 118.0 178.0 250.0 1.850 4.646 7.008 9.842 106.0 166.0 238.0 382.0 4.173 6.535 9.370 15.039 ENG Accessories for STS system DEEP HOLE MACHINING Collets and sealing sleeves for STS Collets Sealing sleeves Collets DCON Ordering code 420.2-420-94 420.2-420-95 420.2-420-96 420.2-420-97 420.2-420-98 420.2-420-99 420.2-420-00 420.2-420-01 420.2-420-02 420.2-420-03 420.2-420-04 420.2-420-05 420.2-420-06 420.2-420-07 420.2-420-08 420.2-420-09 420.2-420-10 420.2-420-11 420.2-420-12 420.2-420-13 420.2-420-13E Tube range 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 13E mm 11 12 13 14 15 16 17 18 20 22 24 26 28 30 33 36 39 43 47 51 56 OAL inch .433 .472 .512 .551 .591 .630 .669 .709 .787 .866 .945 1.024 1.102 1.181 1.299 1.417 1.535 1.693 1.850 2.008 2.205 mm 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 BD inch 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 4.134 mm 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 84.5 inch 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 3.327 Sealing sleeves DCONMS Ordering code 420.2-430-94 420.2-430-95 420.2-430-96 420.2-430-97 420.2-430-98 420.2-430-99 420.2-430-00 420.2-430-01 420.2-430-02 420.2-430-03 420.2-430-04 420.2-430-05 420.2-430-06 420.2-430-07 420.2-430-08 420.2-430-09 420.2-430-10 420.2-430-11 420.2-430-12 420.2-430-13 420.2-430-13E Tube range 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 13E mm 11 12 13 14 15 16 17 18 20 22 24 26 28 30 33 36 39 43 47 51 56 inch .433 .472 .512 .551 .591 .630 .669 .709 .787 .866 .945 1.024 1.102 1.181 1.299 1.417 1.535 1.693 1.850 2.008 2.205 DCONWS mm 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 inch 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 2.756 OAL mm 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 Spare parts inch 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 2.559 Outer O-ring 424.2-445-50 " " " " " " " " " " " " " " " " " " " " Inner O-ring 3671 010-017 3671 010-018 3671 010-019 3671 010-020 3671 010-021 3671 010-022 3671 010-023 3671 010-024 3671 010-025 3671 020 212 3671 020 232 3671 020 252 3671 020 272 3671 010-028 3671 010-030 3671 020 352 3671 020 382 3671 020 422 3671 020 422 3671 020 502 3671 020 552 For explanation of parameters see page 1 DEEP HOLE MACHINING Accessories for STS system 81 ENG DEEP HOLE MACHINING Accessories for STS system Collets, bushings and sealing sleeves for STS Diameter range, mm (inch) 51.71-56.20 (2.036-2.212) 56.21-65.00 (2.213-2.559) 60.61-65.00 (2.386-2.559) 65.00-69.99 (2.559-2.756) 69.85-71.45 (2.750-2.813) 75.00-76.20 (2.953-3.000) 80.00-85.00 (3.150-3.346) 88.90-92.25 (3.500-3.632) 100.00-112.00 (3.937-4.409) 112.00-123.90 (4.409-4.878) 124.00-135.90 (4.882-5.350) 136.00-147.90 (5.354-5.823) 150.00-159.90 (5.905-6.295) 160.00-171.90 (6.299-6.768) 172.00-183.90 (6.772-7.240) 183.40-195.90 (7.220-7.713) 196.00-207.90 (7.716-8.185) 208.00-219.90 (8.189-8.657) 219.90-231.90 (8.657-9.130) 232.00-243.90 (9.134-9.602) 243.90-255.90 (9.602-10.075) 256.00-267.80 (10.079-10.543) 267.90-279.90 (10.547-11.020) 288.00-291.90 (11.339-11.492) 292.00-303.90 (11.496-11.965) 304.00-315.90 (11.968-12.437) 316.00-327.90 (12.441-12.909) DEEP HOLE MACHINING Accessories for STS system 82 Drill tube 420.5-812 420.5-813 420.5-813E 420.5-814 420.5-815 420.5-816 420.5-817 420.5-818 420.5-819 420.5-820 420.5-821 420.5-822 420.5-823 420.5-824 420.5-825 420.5-826 420.5-827 420.5-828 420.5-829 420.5-830 420.5-831 420.5-832 420.5-833 420.5-834 420.5-835 420.5-836 420.5-837 Tube diameter, mm Collet (inch) 47 (1.850) 51 (2.008) 56 (2.205) 56 (2.205) 62 (2.441) 68 (2.677) 75 (2.953) 82 (3.228) 94 (3.701) 106 (4.173) 118 (4.646) 130 (5.118) 142 (5.591) 154 (6.063) 166 (6.535) 178 (7.008) 190 (7.480) 202 (7.953) 214 (8.425) 226 (8.898) 238 (9.370) 250 (9.842) 262 (10.315) 274 (10.787) 286 (11.260) 298 (11.732) 310 (12.205) 322 (12.677) 334 (13.150) 346 (13.622) 358 (14.094) 370 (14.567) 382 (15.039) 000-840100A46.11 424.2-420-12 000-840100A46.12 Split bushing Collet sealing sleeve 342-840100A57.5 342-840100A57.6 342-840100A57.7 342-840100A57.8 342-840100A57.9 342-840100A57.10 342-840100A57.11 342-840100A57.12 Not required 342-840100A58-5 342-840100A58-6 342-840100A58-7 342-840100A58-8 Not required 342-840100A71-10 342-840100A71-11 342-840100A71-12 342-840100A71-13 342-840100A71-14 Not required 342-840100A72-10 342-840100A72-11 342-840100A72-12 342-840100A72-13 342-840100A72-14 342-840100A72-15 342-840100A72-16 342-840100A72-17 342-840100A72-18 342-840100A72-19 342-840100A72-20 000-840110A12.16 000-840110A12.17 000-840110A12.18 Split cap sealing sleeve 342-840100A57-25 342-840100A57-26 342-840100A57-27 342-840100A57-28 342-840100A57-29 342-840100A57-30 342-840100A57-31 342-840100A57-32 Not required 342-840100A58-25 342-840100A58-26 342-840100A58-27 342-840100A58-28 Not required 342-840100A71-20 342-840100A71-21 342-840100A71-22 342-840100A71-23 342-840100A71-24 Not required 342-840100A72-30 342-840100A72-31 342-840100A72-32 342-840100A72-33 342-840100A72-34 342-840100A72-35 342-840100A72-36 342-840100A72-37 342-840100A72-38 342-840100A72-39 342-840100A72-40 ENG DEEP HOLE MACHINING Accessories for STS system Vibration dampers Automatic operation DC range mm 15.60 - 16.70 16.71 - 17.70 17.71 - 18.90 18.91 - 20.00 20.00 - 21.80 21.81 - 24.10 24.11 - 26.40 26.41 - 28.70 28.71 - 31.00 31.01 - 33.30 33.31 - 36.20 36.21 - 39.60 39.61 - 43.00 43.01 - 47.00 47.01 - 51.70 51.71 - 56.20 56.21 - 65.00 47.01 - 51.70 51.71 - 56.20 56.21 - 65.00 65.00 - 66.90 67.00 - 72.90 73.00 - 79.90 80.00 - 86.90 73.00 - 79.90 80.00 - 86.90 87.00 - 99.90 100.00 - 111.90 112.00 - 123.90 124.00 - 135.90 136.00 - 147.90 148.00 - 159.90 inch .614 - .657 .658 - .697 .697 - .744 .744 - .787 .787 - .858 .859 - .859 .949 - 1.039 1.040 - 1.130 1.130 - 1.221 1.221 - 1.311 1.311 - 1.425 1.426 - 1.559 1.559 - 1.693 1.693 - 1.850 1.851 - 2.035 2.036 - 2.213 2.213 - 2.559 1.851 - 2.035 2.036 - 2.213 2.213 - 2.559 2.559 - 2.634 2.638 - 2.870 2.874 - 3.146 3.145 - 3.421 2.874 - 3.146 3.145 - 3.421 3.425 - 3.933 3.937 - 4.406 4.409 - 4.878 4.882 - 5.350 5.354 - 5.823 5.827 - 6.295 Tube CZCMS 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 11 12 13 14 15 16 17 16 17 18 19 20 21 22 23 mm 14 15 16 17 18 20 22 24 26 28 30 33 36 39 43 47 51 43 47 51 56 62 68 75 68 75 82 94 106 118 130 142 Dimensions, mm, inch inch .551 .591 .630 .669 .709 .787 .866 .945 1.024 1.102 1.181 1.299 1.417 1.535 1.693 1.850 2.008 1.693 1.850 2.008 2.205 2.441 2.677 2.953 2.677 2.953 3.228 3.701 4.173 4.646 5.118 5.591 Ordering code NVD 9713-01-97 NVD 9713-01-98 NVD 9713-01-99 NVD 9713-01-00 NVD 9713-01-01 NVD 9713-01-02 NVD 9713-01-03 NVD 9713-01-04 NVD 9713-01-05 NVD 9713-01-06 NVD 9713-01-07 NVD 9713-01-08 NVD 9713-01-09 NVD 9713-01-10 NVD 9713-01-11 NVD 9713-01-12 NVD 9713-01-13 NVD 1117-01-11 NVD 1117-01-12 NVD 1117-01-13 NVD 1117-01-14 NVD 1117-01-15 NVD 1117-01-16 NVD 1117-01-17 NVD 1623-01-16 NVD 1623-01-17 NVD 1623-01-18 NVD 1623-01-19 NVD 1623-01-20 NVD 1623-01-21 NVD 1623-01-22 NVD 1623-01-23 DCB 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 198 198 198 198 198 198 198 276 276 276 276 276 276 276 276 DCB" 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 6.142 7.795 7.795 7.795 7.795 7.795 7.795 7.795 10.866 10.866 10.866 10.866 10.866 10.866 10.866 10.866 BD1 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 BD1" 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 13.976 BD2 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 375 BD2" 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 14.764 LF 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.55 225.60 225.60 225.60 225.60 225.60 225.60 225.60 225.60 LF" 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.880 8.882 8.882 8.882 8.882 8.882 8.882 8.882 8.882 WSC 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 165.55 WSC" 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 6.518 To order a vibration damper for a drill with DC 70mm using a size 15 drill tube, order NVD-1117-01-15. The vibration damper is delivered with the dampening cone mounted. For information on how to order vibration dampers with other body sizes, please contact your local Sandvik Coromant sales representative. DEEP HOLE MACHINING Accessories for STS system 83 ENG DEEP HOLE MACHINING Accessories for STS system Vibration dampers Manual operation DC range mm 12.60 - 13.60 13.61 - 14.60 14.61 - 15.59 15.60 -16.70 16.71 - 17.70 17.71 - 18.90 18.91 - 20.00 20.00 - 21.80 21.81 - 24.10 24.11 - 26.40 26.41 - 28.70 28.71 - 31.00 31.01 - 33.30 33.31 - 36.20 36.21 - 39.60 39.61 - 43.00 43.01 - 47.00 47.01 - 51.70 51.71 - 56.20 56.21 - 65.00 65.00 - 66.90 67.00 - 72.90 73.00 - 79.90 80.00 - 86.90 87.00 - 99.90 100.00 - 111.90 112.00 - 123.90 124.00 - 135.90 136.00 - 147.90 148.00 - 159.90 160.00 - 179.90 170.00 - 189.90 180.00 - 199.90 190.00 - 224.90 200.00 - 224.90 200.00 - 249.90 225.00 - 249.90 inch .496 - .535 .536 - .575 .575 - .614 .614 - .657 .658 - .697 .697 - .744 .744 - .787 .787 - .858 .859 - .859 .949 - 1.039 1.040 - 1.130 1.130 - 1.221 1.221 - 1.311 1.311 - 1.425 1.426 - 1.559 1.559 - 1.693 1.693 - 1.850 1.851 - 2.035 2.036 - 2.213 2.213 - 2.559 2.559 - 2.634 2.638 - 2.870 2.874 - 3.146 3.145 - 3.421 3.425 - 3.933 3.937 - 4.406 4.409 - 4.878 4.882 - 5.350 5.354 - 5.823 5.827 - 6.295 6.299 - 9.602 6.693 - 7.476 7.087 - 7.870 7.480 - 8.854 7.874 - 8.854 7.874 - 9.839 8.858 - 9.839 Tube CZCWS 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Dimensions, mm, inch mm 11 12 13 14 15 16 17 18 20 22 24 26 28 30 33 36 39 43 47 51 56 62 68 75 82 94 106 118 130 142 154 166 178 190 202 214 226 inch .433 .472 .512 .551 .591 .630 .669 .709 .787 .866 .945 1.024 1.102 1.181 1.299 1.417 1.535 1.693 1.850 2.008 2.205 2.441 2.677 2.953 3.228 3.701 4.173 4.646 5.118 5.591 6.063 6.535 7.008 7.480 7.953 8.425 8.898 Ordering code 342-0937-94 342-0937-95 342-0937-96 342-0937-97 342-0937-98 342-0937-99 342-0937-00 342-0937-01 342-0937-02 342-0937-03 342-0937-04 342-0937-05 342-0937-06 342-0937-07 342-0937-08 342-0937-09 342-0937-10 342-0937-11 342-0937-12 342-0937-13 342-0937-14 342-0937-15 342-0937-16 342-0938-17 342-0938-18 342-0938-19 342-0938-20 342-0938-21 342-0938-22 342-0938-23 342-0939-24 342-0939-25 342-0939-26 342-0939-27 342-0939-28 342-0939-29 342-0939-30 DCB 11 12 13 14 15 16 17 18 20 22 24 26 28 30 33 36 39 43 47 51 56 62 68 75 82 94 106 118 130 142 154 166 178 190 202 214 226 DCB" .433 .472 .512 .551 .591 .630 .669 .709 .787 .866 .945 1.024 1.102 1.181 1.299 1.417 1.535 1.693 1.850 2.008 2.205 2.441 2.677 2.953 3.228 3.701 4.173 4.646 5.118 5.591 6.063 6.535 7.008 7.480 7.953 8.425 8.898 BD1 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180 280 280 280 280 280 280 280 355 355 355 355 355 355 355 BD1" 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 7.087 11.024 11.024 11.024 11.024 11.024 11.024 11.024 13.976 13.976 13.976 13.976 13.976 13.976 13.976 BD2 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 300 300 300 300 300 300 300 375 375 375 375 375 375 375 To order a vibration damper for a drill with DC 70mm, order 342-0937-15. The vibration damper is delivered with the dampening cone mounted. For additional dampening cones, see page 95 For information on how to order vibration dampers with other body sizes, please contact your local Sandvik Coromant sales representative. DEEP HOLE MACHINING Accessories for STS system 84 BD2" 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 7.677 11.811 11.811 11.811 11.811 11.811 11.811 11.811 14.764 14.764 14.764 14.764 14.764 14.764 14.764 LF 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 254 254 254 254 254 254 254 286 286 286 286 286 286 286 LF" WSC 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 7.677 135 10.000 165 10.000 165 10.000 165 10.000 165 10.000 165 10.000 165 10.000 165 11.260 165 11.260 165 11.260 165 11.260 165 11.260 165 11.260 165 11.260 165 ENG Accessories for Ejector system DEEP HOLE MACHINING Apply a rotation stop on the connector to the frame of the machine tool before use DEEP HOLE MACHINING Accessories for Ejector system 85 ENG DEEP HOLE MACHINING Accessories for Ejector system Rotating connectors Diameter range 18.40-183.90 mm (.724-7.240 inch) Apply a rotation stop on the connector to the frame of the machine tool before use Please note: the leakage hole on the flange-mounted connectors must be kept open. Type of connector 1) Diameter range, mm, inch D c min D c max 18.40 .724 65.00 2.559 18.40 .724 18.40 .724 43.00 1.693 65.00 2.559 18.40 .724 18.40 .724 65.00 2.559 36.20 1.425 65.00 2.559 123.90 4.878 18.40 .724 18.40 .724 65.00 2.559 124.00 4.882 36.20 1.425 65.00 2.559 123.90 4.878 183.90 7.240 Ordering code dm m BD1 BD2 Varilock adapted for manual tool change 424.2-400M-V63 63 115 2.480 4.528 86 LB1 LB2 CRNT LF DCONMS LSC 67 2.638 R3/4" 55 2.165 115 4.528 85 3.346 67 2.638 50 1.968 R3/4" 164 6.457 61 2.402 R1" OAW OAH DBCMS 120 215 290 4.724 8.465 11.417 Varilock adapted connector for automatic tool change For ordering information, see page 92. Morse taper 424.2-400M 424.2-401M ISO taper 424.2-402 Flange mounting 424.9S/231-1 424.9S/170-1 424.9S/224-1 424.9S/245-1 Flange mounted, spindle nose type and size must be specified. Connectors are supplied with nut and spanner. Available on request. DEEP HOLE MACHINING Accessories for Ejector system Dimensions, mm, inch 85 3.346 170 6.693 164 6.457 244 9.606 R3/4" R3/4" 235 220 9.055 8.661 R3/4" 285 220 11.220 8.661 R1" 285 220 11.220 8.661 R11/4 400 290 15.748 11.417 171.4 6.748 171.4 6.748 235 9.055 235 9.252 Ordering example: 1 piece 424.2-400M-V63 ENG Accessories for Ejector system DEEP HOLE MACHINING Non-rotating connectors Diameter range 18.40-183.90 mm (.724-7.240 inch) Cylindrical shank Example on connectors for NC lathes Mounting specifications of turret lathe are required to design special connectors. Diameter 18.40-65.00 mm (.724-2.559 inch) Diameter 65.00-183.90 mm (2.559-7.240 inch) Type of shank Diameter range, mm, inch DC Min DC Max 18.40 .724 18.40 .724 65.00 2.559 124.00 4.882 36.20 1.425 65.00 2.559 123.90 4.878 183.90 7.240 Connectors are supplied with nut and spanner. Shank DCONMS 75 2.953 100 3.937 140 5.512 230 9.055 Ordering code, outer Dimensions, mm, inch tube1) 424.2-411 424.2-410 424.2-412 424.2-413 BD1 85 3.346 115 4.528 164 6.457 244 9.606 OAL THLGTH 300 20 11.811 .787 330 20 12.992 .787 416 20 16.378 .787 456 20 17.953 .787 TD M8 M8 M8 M8 M8 M8 M8 M8 CRNT R1/2" R1/2" R3/4" R3/4" R1" R1" R11/4" R11/4" DBCMS 60 2.362 80 3.150 120 4.724 200 7.874 LS 278 10.945 308 12.126 360 14.173 380 14.961 LSCWS 120 4.724 137 5.394 180 7.087 210 8.268 LB1 50 1.969 50 1.969 46 1.811 56 2.205 Ordering example: 1 piece 424.2-411 DEEP HOLE MACHINING Accessories for Ejector system 87 ENG DEEP HOLE MACHINING Accessories for Ejector system Mounting parts for rotating and non-rotating connectors Diameter range 18.40-65.00 mm (.724-2.559 inch) Diameter range Tube range Mounting parts Connectors Connectors Rotating Non-rotating O-rings: Two outer and one inner. Collet DC mm (inch) 18.40-20.00 (.724-.787) 20.01-21.80 (.788-.858) 21.81-24.10 (.902-.949) 24.11-26.40 (.950-1.039) 26.41-28.70 (1.040-1.130) 28.71-31.00 (1.131-1.220) 31.01-33.30 (1.221-1.311) 33.31-36.20 (1.312-1.425) 36.21-39.60 (1.426-1.559) 39.61-43.00 (1.560-1.693) 43.01-47.00 (1.694-1.850) 47.01-51.70 (1.851-2.035) 51.71-56.20 (2.036-2.213) 56.21-65.00 (2.214-2.559) 1) 00 01 02 03 04 05 06 07 08 Sealing sleeve 424.2-421-00 424.2-420-00 424.2-421-01 424.2-420-01 424.2-421-02 424.2-420-02 424.2-421-03 424.2-420-03 424.2-421-04 424.2-420-04 424.2-421-05 424.2-420-05 424.2-421-06 424.2-420-06 424.2-421-07 424.2-420-07 424.2-420-08 424.2-431-00 424.2-430-00 424.2-431-01 424.2-430-01 424.2-431-02 424.2-430-02 424.2-431-03 424.2-430-03 424.2-431-04 424.2-430-04 424.2-431-05 424.2-430-05 424.2-431-06 424.2-430-06 424.2-431-07 424.2-430-07 424.2-430-08 Outer 3671 010-033 3671 010-137 3671 010-033 3671 010-137 3671 010-033 3671 010-137 3671 010-033 3671 010-137 3671 010-033 3671 010-137 3671 010-033 3671 010-137 3671 010-033 3671 010-137 3671 010-033 3671 010-137 3671 010-137 Inner 3671 010-024 3671 010-024 424.2-445-01 424.2-445-01 424.2-445-02 424.2-445-02 3671 010-026 3671 010-026 424.2-445-04 424.2-445-04 424.2-445-05 424.2-445-05 3671 010-029 3671 010-029 3671 010-030 3671 010-030 3671 010-031 Varilock adapted 424.2-401M 424.2-400M 424.2-401M 424.2-400M 424.2-401M 424.2-400M 424.2-401M 424.2-400M 424.2-401M 424.2-400M 424.2-401M 424.2-400M 424.2-401M 424.2-400M 424.2-401M Flange mounting1) Cylindrical 424.2-400M 424.9S/231-1 424.9S/170-1 424.9S/231-1 424.9S/170-1 424.9S/231-1 424.9S/170-1 424.9S/231-1 424.9S/170-1 424.9S/231-1 424.9S/170-1 424.9S/231-1 424.9S/170-1 424.9S/231-1 424.9S/170-1 424.9S/231-1 424.9S/170-1 424.9S/170-1 424.2-411 424.2-410 424.2-411 424.2-410 424.2-411 424.2-410 424.2-411 424.2-410 424.2-411 424.2-410 424.2-411 424.2-410 424.2-411 424.2-410 424.2-411 424.2-410 424.2-410 424.2-400M 424.9S/170-1 424.2-410 424.2-400M 424.9S/170-1 424.2-410 424.2-400M 424.9S/170-1 424.2-410 424.2-400M 424.9S/170-1 424.2-410 424.2-400M 424.9S/170-1 424.2-410 424.2-400M-V63 424.2-400M-V63 424.2-400M-V63 424.2-400M-V63 424.2-400M-V63 424.2-400M-V63 424.2-400M-V63 424.2-400M-V63 09 424.2-420-09 424.2-430-09 3671 010-137 424.2-445-09 424.2-400M-V63 10 424.2-420-10 424.2-430-10 3671 010-137 424.2-445-10 424.2-400M-V63 11 424.2-420-11 424.2-430-11 3671 010-137 424.2-445-11 424.2-400M-V63 12 424.2-420-12 424.2-430-12 3671 010-137 424.2-445-12 424.2-400M-V63 13 424.2-420-13 424.2-430-13 3671 010-137 3671 010-135 424.2-400M-V63 Ordering example: 2 pieces 424.2-421-00 Varilock adapted connector for automatic tool change Drill diameter range 18.40-65.00 mm (.724-2.559 inch) For ordering, see page 92 88 424.2-400M 424.2-400M-V63 Available on request. DEEP HOLE MACHINING Accessories for Ejector system Morse taper ENG Accessories for Ejector system DEEP HOLE MACHINING Mounting parts for rotating and non-rotating connectors Diameter range 65.00-183.90 mm (2.559-7.240 inch) Diameter range Tube range Mounting parts Connectors Connectors Rotating Non-rotating Except for tube mounted connector. DC mm 65.00-66.99 67.00-72.99 73.00-79.99 80.00-86.99 87.00-99.99 100.00-111.99 112.00-123.99 DC inch 2.559-2.637 2.638-2.874 2.875-3.149 3.150-3.425 3.426-3.937 3.938-4.409 4.410-4.881 14 15 16 17 18 19 20 For more information, see page 90 Connecting sleeve/ collet Sealing sleeve O-ring ISO taper Flange mounting1) Cylindrical Tube mounted1) 424.2-422-14 424.2-422-15 424.2-422-16 424.2-422-17 424.2-422-18 424.2-422-19 424.2-422-20 424.2-432-14 424.2-432-15 424.2-432-16 424.2-432-17 424.2-432-18 424.2-432-19 424.2-432-20 3671 010-143 3671 010-143 3671 010-143 3671 010-143 3671 010-143 3671 010-143 3671 010-143 424.2-402 424.2-402 424.2-402 424.2-402 424.2-402 424.2-402 424.2-402 424.9S/224-1 424.9S/224-1 424.9S/224-1 424.9S/224-1 424.9S/224-1 424.9S/224-1 424.9S/224-1 424.2-412 424.2-412 424.2-412 424.2-412 424.2-412 424.2-412 424.2-412 424.9S/232-1-14 424.9S/232-1-15 424.9S/232-1-16 424.9S/232-1-17 424.9S/232-1-18 424.9S/232-1-19 424.9S/232-1-20 Note that connecting sleeves with ordering code S-424.2-422-xxx are shortened. See footnote. 65.00-66.99 67.00-72.99 73.00-79.99 80.00-86.99 87.00-99.99 100.00-111.99 112.00-123.99 2.559-2.637 2.638-2.874 2.875-3.149 3.150-3.425 3.426-3.937 3.938-4.409 4.410-4.881 14 15 16 17 18 19 20 S-424.2-422-14A2) S-424.2-422-15A2) S-424.2-422-16A2) S-424.2-422-17A2) S-424.2-422-18A2) S-424.2-422-19A2) S-424.2-422-20A2) 424.2-432-14 424.2-432-15 424.2-432-16 424.2-432-17 424.2-432-18 424.2-432-19 424.2-432-20 3671 010-143 3671 010-143 3671 010-143 3671 010-143 3671 010-143 3671 010-143 3671 010-143 424.2-402 424.2-402 424.2-402 424.2-402 424.2-402 424.2-402 424.2-402 424.9S/224-1 424.9S/224-1 424.9S/224-1 424.9S/224-1 424.9S/224-1 424.9S/224-1 424.9S/224-1 424.2-412 424.2-412 424.2-412 424.2-412 424.2-412 424.2-412 424.2-412 424.9S/232-1-14 424.9S/232-1-15 424.9S/232-1-16 424.9S/232-1-17 424.9S/232-1-18 424.9S/232-1-19 424.9S/232-1-20 124.00-135.99 136.00-147.99 148.00-159.99 160.00-171.99 172.00-183.90 4.882-5.354 5.355-5.826 5.827-6.299 6.300-6.771 6.772-7.240 21 22 23 24 25 424.2-423-21 424.2-423-22 424.2-423-23 424.2-423-24 424.2-423-25 424.2-433-21 424.2-433-22 424.2-433-23 424.2-433-24 424.2-433-25 3671 010-154 3671 010-154 3671 010-154 3671 010-154 3671 010-154 - 424.9S/245-1 424.9S/245-1 424.9S/245-1 424.9S/245-1 424.9S/245-1 424.2-413 424.2-413 424.2-413 424.2-413 424.2-413 424.9S/232-1-21 424.9S/232-1-22 424.9S/232-1-23 424.9S/232-1-24 424.9S/232-1-25 1) 2) Available on request. New reinforced sleeve, the sleeve has been shortened by 11 mm (.433 inch). Customers that have existing tubes must be notified that the inner tube will be too long and thus have to be cut off by 11 mm (.433 inch) in the front end. Please note that the length l 2 of the outer tube will stay the same and is not affected by the modification. Available on request. Ordering example: 2 pieces 424.2-422-14 For Varilock adaptors, see rotating tools catalogue DEEP HOLE MACHINING Accessories for Ejector system 89 ENG DEEP HOLE MACHINING Accessories for Ejector system Drill mounted connectors - non-rotating Diameter range 65.00-183.90 mm (2.559-7.240 inch) Mounting of drill tube mounted connector Connectors are supplied with nut and spanner. Diameter range DC Min 65.00 67.00 73.00 80.00 87.00 100.00 112.00 124.00 136.00 148.00 160.00 172.00 Type of shank 1) DC Min" 2.559 2.638 2.874 3.150 3.425 3.937 4.409 4.882 5.354 5.827 6.299 6.772 Ordering code, outer tube1) DC Max 66.90 72.90 79.90 86.90 99.90 111.90 123.90 135.90 147.90 159.90 171.90 183.90 DC Max" 2.634 2.870 3.146 3.421 3.933 4.406 4.878 5.350 5.823 6.295 6.768 7.240 424.9S/232-1-14 424.9S/232-1-15 424.9S/232-1-16 424.9S/232-1-17 424.9S/232-1-18 424.9S/232-1-19 424.9S/232-1-20 424.9S/232-1-21 424.9S/232-1-22 424.9S/232-1-23 424.9S/232-1-24 424.9S/232-1-25 Dimensions, mm, inch BD1 110 110 120 130 130 150 160 170 185 200 215 225 BD1" 4.331 4.331 4.724 5.118 5.118 5.906 6.299 6.693 7.284 7.874 8.465 8.858 CXD 50.5 50.5 63.2 63.2 75.9 75.9 101 101 126.7 126.7 126.7 126.7 CXD" 1.988 1.988 2.488 2.488 2.988 2.988 3.976 3.976 4.988 4.988 4.988 4.988 OAL 150 150 150 150 150 150 150 170 170 170 170 170 OAL" 5.906 5.906 5.906 5.906 5.906 5.906 5.906 6.693 6.693 6.693 6.693 6.693 CRNT R1" R1" R1" R1" R1" R1" R1" R11/4 R11/4 R11/4 R11/4 R11/4 LSC 15 15 15 15 15 15 15 15 15 15 15 15 LSC" .591 .591 .591 .591 .591 .591 .591 .591 .591 .591 .591 .591 LF 70 70 70 70 70 70 70 90 90 90 90 90 LF" 2.756 2.756 2.756 2.756 2.756 2.756 2.756 3.543 3.543 3.543 3.543 3.543 Ordering example: 1 piece 424.9S/232-1-14 For connector 424.9S/232-1-xx, the inner tube must be ordered 75 mm (2.953 inch) longer than the outer tube. Note! For spare parts, see page 113 Outer tube, range 14-25 Inner tube, range 14-25 DCONWS is the same as DCON for the drill Diameter range CZCMS 14 15 16 17 18 19 20 21 22 23 24 25 1) 2) DC Min 65.00 67.00 73.00 80.00 87.00 100.00 112.00 124.00 136.00 148.00 160.00 172.00 DC Min" 2.559 2.638 2.874 3.150 3.425 3.937 4.409 4.882 5.354 5.827 6.299 6.772 Ordering code, outer tube1) DC Max 66.90 72.90 79.90 86.90 99.90 111.90 123.90 135.90 147.90 159.90 171.90 183.90 DC Max" 2.634 2.870 3.146 3.421 3.933 4.406 4.878 5.350 5.823 6.295 6.768 7.240 424.9S/233-14 424.9S/233-15 424.9S/233-16 424.9S/233-17 424.9S/233-18 424.9S/233-19 424.9S/233-20 424.9S/233-21 424.9S/233-22 424.9S/233-23 424.9S/233-24 424.9S/233-25 Lengths are manufactured by customer request Available on request. DEEP HOLE MACHINING Accessories for Ejector system 90 Dimensions, mm, inch BD1 56.0 62.0 68.0 75.0 82.0 94.0 106.0 118.0 130.0 142.0 154.0 166.0 BD1" DCONWS DCONWS" DCONMS DCONMS" 2.205 52.0 2.047 43 1.693 2.441 58.0 2.284 48 1.890 2.677 63.0 2.480 53 2.087 2.953 70.0 2.756 53 2.087 3.228 77.0 3.032 66 2.598 3.701 89.0 3.504 78 3.071 4.173 101.0 3.976 90 3.543 4.646 113.0 4.449 92 3.622 5.118 125.0 4.921 104 4.094 5.591 137.0 5.394 116 4.567 6.063 149.0 5.866 128 5.039 6.535 161.0 6.339 140 5.512 LF 75.0 75.0 75.0 75.0 97.0 97.0 118.0 118.0 118.0 139.0 139.0 139.0 LF" 2.953 2.953 2.953 2.953 3.819 3.819 4.646 4.646 4.646 5.472 5.472 5.472 Ordering code, inner tube1) Dimensions, mm, inch 424.2-864-L 424.2-865-L 424.2-866-L 424.2-867-L 424.2-868-L 424.2-869-L 424.2-870-L 424.2-870-L 424.2-872-L 424.2-873-L 424.2-874-L 424.2-875-L BD1 40 44 48 54 60 70 80 80 95 100 120 130 BD1" 1.575 1.732 1.890 2.126 2.362 2.756 3.150 3.150 3.740 3.937 4.724 5.118 Ordering example outer tube: 1 piece 424.9S/233-14 ENG Accessories for Ejector system Varilock adapted connector for automatic tool change DEEP HOLE MACHINING Rotating connector For Ejector drilling in machining centre Deep hole machining operations are not normally performed on Machining Centres but carried out on conventional or purpose built machines which require dedicated workholding facilities. The Ejector system developed by Sandvik Coromant however, has been designed to allow deep hole drilling to be performed more effectively on Machining Centres. Ejector drilling requires high pressure coolant, a feature which most machining centres do not have. To enable this requirement to be incorporated, an extra coolant unit is necessary to obtain the benefits of Ejector drilling. Sealing sleeve To deal with the copious amount of coolant supply needed to ensure good chip evacuation, Sandvik Coromant have introduced a Varilock connector with integral coolant supply housing, specially adapted for automatic tool changing. Outer O-ring Connecting sleeve Nut A Varilock coupling is incorporated into the rear of the connector which allows interchangeability between a wide range of basic holders. Inner tube Outer tube Ejector drill head 424.6 Machine connection block The illustration shows three types of machine connection blocks which are necessary if the machine is not already equipped for coolant supply adjacent to the spindle. If you wish to order the machine connection block with the coolant connector, please send full details of the type of block you require and its position on the spindle nose. If your machine is already fitted with a connection block, please send the details with your order. Pilot holes for Ejector drilling Method of producing pilot holes: A deep pilot hole is required when not using a bush to guide the coolant. The tolerance of the hole is plus in relation to the drill diameter. Machining of pilot hole + 0.05 0 Circular interpolation in helix Pilot hole 5.0 mm .197 inch DEEP HOLE MACHINING Accessories for Ejector system 91 ENG DEEP HOLE MACHINING Accessories for Ejector system Varilock coolant connector When ordering, please complete the details of your requirements below and send your order or inquiry to your Sandvik Coromant sales representative. Housing, size 1 Housing, size 2 l 1 = programming length 1) The connector provides limited space in front of the flange for the toolgripper. If the toolgripper requires a specific space (l 24) please make sure this measurement is stated in the order. Drill diameter range, mm, inch Housing size DC 1 18.40-43.00 .724-1.693 2 18.40-65.00 .724-2.559 Varilock size D 5m 63 80 Dimensions, mm, inch CXD 40 1.575 50 1.969 OAW 130 5.118 175 6.890 RADW 65 2.559 90 3.543 Cutting fluid pressure, N/cm2, psi RADH OAH 60 2.362 85 3.346 CNT LB1 35 1.378 35 1.378 BD1 80 3.150 102 4.016 DCON 36 1.417 52 2.047 LF OAL 200 7.874 200 7.874 U 15 25 Max. rev/ min. Max. 3000 200 1770 2500 200 1770 Recomme nded values 80-150 706-1327 60-150 531-1327 Cutting fluid quantity, l/min, gpm 50-120 13-32 50-200 13-53 Drill tubes manufactured by customer request Ordering When ordering, the following must be stated: - Machine type - Drill diameter - Taper standard - Drilling depth - Taper size - Drill tube length For more information and advice, please contact your nearest Sandvik representative. DEEP HOLE MACHINING Accessories for Ejector system 92 ENG Accessories for Ejector system DEEP HOLE MACHINING Components for Varilock-adapted connector for automatic tool change in machining centres Tube range Connector Rotating, Varilockadapted 00 Outer tube1) 424.9S/280 Pos 0 Inner tube1) 424.9S/281 Pos 0 01 424.9S/280 Pos 1 424.9S/281 Pos 1 02 424.9S/280 Pos 2 424.9S/281 Pos 2 03 424.9S/280 Pos 3 424.9S/281 Pos 3 04 424.9S/280 Pos 4 424.9S/281 Pos 4 05 424.9S/280 Pos 5 424.9S/281 Pos 5 06 424.9S/280 Pos 6 424.9S/281 Pos 6 07 424.9S/280 Pos 7 424.9S/281 Pos 7 08 424.9S/280 Pos 8 424.9S/281 Pos 8 09 424.9S/280 Pos 9 424.9S/281 Pos 9 10 11 12 13 424.9S/280 Pos 10 424.9S/280 Pos 11 424.9S/280 Pos 12 424.9S/280 Pos 13 424.9S/281 Pos 10 424.9S/281 Pos 11 424.9S/281 Pos 12 424.9S/281 Pos 13 1) 2) Lengths are manufactured by customer request Available on request. Nut2) 424.9S/279-4.1 840110A16-4 424.9S/279-4.1 840110A16-4 424.9S/279-4.1 840110A16-4 424.9S/279-4.1 840110A16-4 424.9S/279-4.1 840110A16-4 424.9S/279-4.1 840110A16-4 424.9S/279-4.1 840110A16-4 424.9S/279-4.1 840110A16-4 424.9S/279-4.1 840110A16-4 424.9S/279-4.1 840110A16-4 840110A16-4 840110A16-4 840110A16-4 840110A16-4 Connecting sleeve2) 424.9S/282 Pos 0 840110R31-2 Pos 0 424.9S/282 Pos 1 840110R31-2 Pos 1 424.9S/282 Pos 2 840110R31-2 Pos 2 424.9S/282 Pos 3 840110R31-2 Pos 3 424.9S/282 Pos 4 840110R31-2 Pos 4 424.9S/282 Pos 5 840110R31-2 Pos 5 424.9S/282 Pos 6 840110R31-2 Pos 6 424.9S/282 Pos 7 840110R31-2 Pos 7 424.9S/282 Pos 8 840110R31-2 Pos 8 424.9S/282 Pos 9 840110R31-2 Pos 9 840110R31-2 Pos 10 840110R31-2 Pos 11 840110R31-2 Pos 12 840110R31-2 Pos 13 Sealing sleeve2) 424.9S/283 Pos 0 840110R32-2 Pos 0 424.9S/283 Pos 1 840110R32-2 Pos 1 424.9S/283 Pos 2 840110R32-2 Pos 2 424.9S/283 Pos 3 840110R32-2 Pos 3 424.9S/283 Pos 4 840110R32-2 Pos 4 424.9S/283 Pos 5 840110R32-2 Pos 5 424.9S/283 Pos 6 840110R32-2 Pos 6 424.9S/283 Pos 7 840110R32-2 Pos 7 424.9S/283 Pos 8 840110R32-2 Pos 8 424.9S/283 Pos 9 840110R32-2 Pos 9 840110R32-2 Pos 10 840110R32-2 Pos 11 840110R32-2 Pos 12 840110R32-2 Pos 13 O-ring2) 3671 010-131 3671 010-135 3671 010-131 3671 010-135 3671 010-131 3671 010-135 3671 010-131 3671 010-135 3671 010-131 3671 010-135 3671 010-131 3671 010-135 3671 010-131 3671 010-135 3671 010-131 3671 010-135 3671 010-131 3671 010-135 3671 010-131 3671 010-135 3671 010-135 3671 010-135 3671 010-135 3671 010-135 Size 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 2 2 2 2 Ordering example: 1 piece 424.9S/280 Pos 0 DEEP HOLE MACHINING Accessories for Ejector system 93 ENG DEEP HOLE MACHINING Spare parts Vibration damper Automatic operation DC range Ordering code NVD 9713-01-97 NVD 9713-01-98 NVD 9713-01-99 NVD 9713-01-00 NVD 9713-01-01 NVD 9713-01-02 NVD 9713-01-03 NVD 9713-01-04 NVD 9713-01-05 NVD 9713-01-06 NVD 9713-01-07 NVD 9713-01-08 NVD 9713-01-09 NVD 9713-01-10 NVD 9713-01-11 NVD 9713-01-12 NVD 9713-01-13 NVD 1117-01-11 NVD 1117-01-12 NVD 1117-01-13 NVD 1117-01-14 NVD 1117-01-15 NVD 1117-01-16 NVD 1117-01-17 NVD 1623-01-16 NVD 1623-01-17 NVD 1623-01-18 NVD 1623-01-19 NVD 1623-01-20 NVD 1623-01-21 NVD 1623-01-22 NVD 1623-01-23 DEEP HOLE MACHINING Spare parts 94 mm 15.60 -16.70 16.71 - 17.70 17.71 - 18.90 18.91 - 20.00 20.00 - 21.80 21.81 - 24.10 24.11 - 26.40 26.41 - 28.70 28.71 - 31.00 31.01 - 33.30 33.31 - 36.20 36.21 - 39.60 39.61 - 43.00 43.01 - 47.00 47.01 - 51.70 51.71 - 56.20 56.21 - 65.00 47.01 - 51.70 51.71 - 56.20 56.21 - 65.00 65.00 - 66.90 67.00 - 72.90 73.00 - 79.90 80.00 - 86.90 73.00 - 79.90 80.00 - 86.90 87.00 - 99.90 100.00 - 111.90 112.00 - 123.90 124.00 - 135.90 136.00 - 147.90 148.00 - 159.90 inch .614 - .657 .658 - .697 .697 - .744 .744 - .787 .787 - .858 .859 - .859 .949 - 1.039 1.040 - 1.130 1.130 - 1.221 1.221 - 1.311 1.311 - 1.425 1.426 - 1.559 1.559 - 1.693 1.693 - 1.850 1.851 - 2.035 2.036 - 2.213 2.213 - 2.559 1.851 - 2.035 2.036 - 2.213 2.213 - 2.559 2.559 - 2.634 2.638 - 2.870 2.874 - 3.146 3.145 - 3.421 2.874 - 3.146 3.145 - 3.421 3.425 - 3.933 3.937 - 4.406 4.409 - 4.878 4.882 - 5.350 5.354 - 5.823 5.827 - 6.295 Tube CZCMS 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 11 12 13 14 15 16 17 16 17 18 19 20 21 22 23 mm 14 15 16 17 18 20 22 24 26 28 30 33 36 39 43 47 51 43 47 51 56 62 68 75 68 75 82 94 106 118 130 142 inch .551 .591 .630 .669 .709 .787 .866 .945 1.024 1.102 1.181 1.299 1.417 1.535 1.693 1.850 2.008 1.693 1.850 2.008 2.205 2.441 2.677 2.953 2.677 2.953 3.228 3.701 4.173 4.646 5.118 5.591 Spare parts Spare parts 1 2 Collet NVD 9713-DC-97 NVD 9713-DC-98 NVD 9713-DC-99 NVD 9713-DC-00 NVD 9713-DC-01 NVD 9713-DC-02 NVD 9713-DC-03 NVD 9713-DC-04 NVD 9713-DC-05 NVD 9713-DC-06 NVD 9713-DC-07 NVD 9713-DC-08 NVD 9713-DC-09 NVD 9713-DC-10 NVD 9713-DC-11 NVD 9713-DC-12 NVD 9713-DC-13 NVD 1117-DC-11 NVD 1117-DC-12 NVD 1117-DC-13 NVD 1117-DC-14 NVD 1117-DC-15 NVD 1117-DC-16 NVD 1117-DC-17 NVD 1623-DC-16 NVD 1623-DC-17 NVD 1623-DC-18 NVD 1623-DC-19 NVD 1623-DC-20 NVD 1623-DC-21 NVD 1623-DC-22 NVD 1623-DC-23 Holding rods NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 9713-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 NVD 1123-HR-01 ENG Spare parts DEEP HOLE MACHINING Vibration damper Manual operation DC range Ordering code 342-0937-94 342-0937-95 342-0937-96 342-0937-97 342-0937-98 342-0937-99 342-0937-00 342-0937-01 342-0937-02 342-0937-03 342-0937-04 342-0937-05 342-0937-06 342-0937-07 342-0937-08 342-0937-09 342-0937-10 342-0937-11 342-0937-12 342-0937-13 342-0937-14 342-0937-15 342-0937-16 342-0938-17 342-0938-18 342-0938-19 342-0938-20 342-0938-21 342-0938-22 342-0938-23 342-0939-24 342-0939-25 342-0939-26 342-0939-27 342-0939-28 342-0939-29 342-0939-30 mm 12.60 - 13.60 13.61 - 14.60 14.61 - 15.59 15.60 -16.70 16.71 - 17.70 17.71 - 18.90 18.91 - 20.00 20.00 - 21.80 21.81 - 24.10 24.11 - 26.40 26.41 - 28.70 28.71 - 31.00 31.01 - 33.30 33.31 - 36.20 36.21 - 39.60 39.61 - 43.00 43.01 - 47.00 47.01 - 51.70 51.71 - 56.20 56.21 - 65.00 65.00 - 66.90 67.00 - 72.90 73.00 - 79.90 80.00 - 86.90 87.00 - 99.90 100.00 - 111.90 112.00 - 123.90 124.00 - 135.90 136.00 - 147.90 148.00 - 159.90 160.00 - 179.90 170.00 - 189.90 180.00 - 199.90 190.00 - 224.90 200.00 - 224.90 200.00 - 249.90 225.00 - 249.90 inch .496 - .535 .536 - .575 .575 - .614 .614 - .657 .658 - .697 .697 - .744 .744 - .787 .787 - .858 .859 - .859 .949 - 1.039 1.040 - 1.130 1.130 - 1.221 1.221 - 1.311 1.311 - 1.425 1.426 - 1.559 1.559 - 1.693 1.693 - 1.850 1.851 - 2.035 2.036 - 2.213 2.213 - 2.559 2.559 - 2.634 2.638 - 2.870 2.874 - 3.146 3.145 - 3.421 3.425 - 3.933 3.937 - 4.406 4.409 - 4.878 4.882 - 5.350 5.354 - 5.823 5.827 - 6.295 6.299 - 9.602 6.693 - 7.476 7.087 - 7.870 7.480 - 8.854 7.874 - 8.854 7.874 - 9.839 8.858 - 9.839 Tube CZCMS 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Spare parts mm 11 12 13 14 15 16 17 18 20 22 24 26 28 30 33 36 39 43 47 51 56 62 68 75 82 94 106 118 130 142 154 166 178 190 202 214 226 inch .433 .472 .512 .551 .591 .630 .669 .709 .787 .866 .945 1.024 1.102 1.181 1.299 1.417 1.535 1.693 1.850 2.008 2.205 2.441 2.677 2.953 3.228 3.701 4.173 4.646 5.118 5.591 6.063 6.535 7.008 7.480 7.953 8.425 8.898 Collet 342 840100A32-4.1 342 840100A32-4.2 342 840100A32-4.3 342 840100A32-4.4 342 840100A32-4.5 342 840100A32-4.6 342 840100A32-4.7 342 840100A32-4.8 342 840100A32-4.9 342 840100A32-4.10 342 840100A32-4.11 342 840100A32-4.12 342 840100A32-4.13 342 840100A32-4.14 342 840100A32-4.15 342 840100A32-4.16 342 840100A32-4.17 342 840100A32-4.18 342 840100A32-4.19 342 840100A32-4.20 342 840100A32-4.21 342 840100A32-4.22 342 840100A32-4.23 342 840100A33-4.1 342 840100A33-4.2 342 840100A33-4.3 342 840100A33-4.4 342 840100A33-4.5 342 840100A33-4.6 342 840100A33-4.7 342 840100A34-4.1 342 840100A34-4.2 342 840100A34-4.3 342 840100A34-4.4 342 840100A34-4.5 342 840100A34-4.6 342 840100A34-4.7 Adjustment tools PIN FACE WRENCH FOR RETAINING RING (90mm x 5mm) 9400.W101 - WIXROYD PIN FACE WRENCH FOR LOCKING RING (130mm x 6mm) 6354720 - GEDORE PIN FACE WRENCH FOR LOCKING RING (155mm x 6mm) 6354720 - GEDORE PIN FACE WRENCH FOR ADJUSTING RING (140mm x 8mm) 9535.W201 - WIXROYD PIN FACE WRENCH FOR RETAINING RING (160mm x 8mm) 9535.W201 - WIXROYD PIN FACE WRENCH FOR LOCKING RING (215mm x 6mm) PIN FACE WRENCH FOR LOCKING RING (245mm x 6mm) PIN FACE WRENCH FOR ADJUSTING RING (220mm x 8mm) HOOK(PIN) WRENCH FOR RETAINING RING (262mm x 10mm) 9545.W271 - WIXROYD HOOK(PIN) WRENCH FOR THRUST SLEEVE (327mm x 10mm) or TOMMY BAR PIN FACE WRENCH FOR LOCKING RING (290mm x 6mm) DEEP HOLE MACHINING Spare parts 95 ENG DEEP HOLE MACHINING Spare parts CoroDrill®800 Drill head Insert - C, I, P1) Support pad Metric (inch) 800.20-xxDxx.xx (A800.20-xxDxx.xx) Drill diameter Range, mm (inch) 25.00-28.70 (.964-1.129) Screw Central 5513 020-05 5513 020-05 Key (Torx Plus) 5680 046-03 (7IP) 5680 046-03 (7IP) 800.24-xxDxx.xx (A800.24-xxDxx.xx) 28.71-31.00 (1.130-1.220) 5513 020-05 5513 020-34 5680 046-03 (7IP) 5680 046-01 (8IP) 31.01-65.00 (1.121-2.559) 5513 020-34 5680 046-01 (8IP) Pad 06A Screw 5513 020-20 Key (Torx Plus) 5680 046-03 (7IP) 07A 416.1-832 5680 046-04 (9IP) 08A 5513 020-16 5680 046-05 (10IP) 10A - 12A 416.1.833 5680 046-05 (10IP) 1) C= Central, I= Intermediate, P= Peripheral Drill diameter range – insert and pad sizes, ordered separately. Shims Shim set (8 pcs) 5549 127-85 5549 127-86 5549 127-88 5549 127-89 5549 127-91 5549 127-92 5549 127-94 5549 127-95 5549 127-97 5549 127-98 Dimensions, mm (inch) s l b 0.02 (.0008) 0.03 (.0012) 0.02 (.0008) 0.03 (.0012) 0.02 (.0008) 0.03 (.0012) 0.02 (.0008) 0.03 (.0012) 0.02 (.0008) 0.03 (.0012) 18 (.707) 18 (.707) 20 (.787) 20 (.787) 25 (.984) 25 (.984) 30 (1.181) 30 (1.181) 35 (1.378) 35 (1.378) 6 (.236) 6 (.236) 7 (.276) 7 (.276) 8 (.315) 8 (.315) 10 (.394) 10 (.394) 12 (.472) 12 (.472) Note: Do not add more than 0.05 mm thickness of shims Wrench width of jaws Diameter range, mm (inch) Width of jaws, mm (inch) DC 25.00<-≤27.00 (.984<– ≤1.063) 27.00<-≤30.00 (1.063<– ≤1.181) 30.00<-≤32.00 (1.181<– ≤1.260) 32.00<-≤35.00 (1.260<– ≤1.378) 35.00<-≤36.20 (1.378<– ≤1.425) s 22.00 (.866) 24.00 (.945) 27.00 (1.063) 28.00 (1.102) 30.00 (1.181) 35.20<-≤39.60 (1.425<– ≤1.559) 39.60<-≤43.00 (1.559<– ≤1.693) 43.00<-≤47.00 (1.693<– ≤1.850) 47.00<-≤51.70 (1.850<– ≤2.035) 32.00 (1.260) 36.00 (1.417) 38.00 (1.496) 41.00 (1.614) 51.70<-≤54.00 (2.035<– ≤2.126) 54.00<-≤56.20 (2.126<– ≤2.213) 56.20<-≤60.00 (2.213<– ≤2.362) 60.00<-≤63.00 (2.362<– ≤2.480) 63.00<-≤65.00 (2.480<– ≤2.559) 46.00 (1.811) 50.00 (1.969) 50.00 (1.969) 55.00 (2.165) 60.00 (2.362) DEEP HOLE MACHINING Spare parts 96 Note! There are no specific wrenches for the CoroDrill 800 heads. An adjustable wrench, or a regular box wrench, should be used. The width of the jaws for each drill is shown in the table below. ENG Spare parts DEEP HOLE MACHINING CoroDrill®800 CoroDrill®800.20 Single Tube System Spare parts 1a DC 25-29 29-31 33-34 31-39 39-39 40-46 47-50 50-65 Insert screw 5513 020-05 5513 020-05 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 1b 2 Included parts 3a Insert screw Pad screw 5513 020-20 5513 020-20 416.1-832 416.1-832 416.1-832 5513 020-16 416.1-833 416.1-833 Key 5680 046-03 5680 046-03 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 1a 2 Included parts 3a 3b 4 Insert screw 5513 020-05 5513 020-05 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 Pad screw 5513 020-20 5513 020-20 416.1-832 416.1-832 5513 020-16 416.1-833 416.1-833 Key Key Key 5680 046-03 5680 046-03 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5513 020-34 3b 4 Key Key 5680 046-01 5680 046-04 5680 046-04 5680 046-04 5680 046-05 5680 046-05 5680 046-05 CoroDrill®800.24 Ejector System Spare parts 1b DC 25-27 30 32-38 39 40-45 48-50 50-65 Insert screw 5513 020-34 5513 020-34 5680 046-04 5680 046-04 5680 046-05 5680 046-05 5680 046-05 Keys (mm/Torx Plus) sizes, see page 147 DEEP HOLE MACHINING Spare parts 97 ENG DEEP HOLE MACHINING Spare parts CoroDrill®801 Metric version Included parts 1a DC 65-70 71 80-86 90 94-98 105-162 DC 65-70 71 80-86 90 94-98 105-162 DC 65-70 71 80-86 90 94-98 105-162 DC 65-70 71 80-86 90 94-98 105-162 1b 2a 2b Central cartridge L801-06T3C L801-06T3C L801-06T3C L801-08T3C L801-06T3C L801-12T3C Included parts 3 Central cartridge L801-06T3C-2 L801-06T3C-2 L801-06T3C-2 Intermediate cartridge R801-08T3I R801-08T3I R801-12T3I R801-12T3I R801-12T3I R801-08T3I Intermediate cartridge Spare parts 4 5a 5b 6a 7 8 Peripheral cartridge R801-13T3P R801-13T3P R801-1806P R801-1806P R801-1806P R801-1806P Spare parts 9 10 Insert screw 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 Screw 5513 020-25 5513 020-25 5513 020-25 5513 020-25 5513 020-25 5513 020-26 Screw 5513 020-26 5513 020-26 5513 020-26 Screw 5513 020-25 5513 020-25 5513 020-25 5513 020-26 5513 020-26 5513 020-25 Insert screw 5513 020-24 5513 020-24 5513 020-25 5513020-25 5513020-25 5513020-25 Screw 3212 010-310 3212 010-310 3212 010-361 3212 010-361 3212 010-361 3212 010-361 L801-06T3C-2 98 11 12 13 14 Support pad shim set 5549 126-90 5549 126-90 5549 126-90 5549 126-90 5549 126-90 5549 126-91 Safety pad 801-142067-S 801-142067-S 801-142067-S 801-142067-S 801-142067-S 801-202582-S Screw 5513 020-01 5513 020-01 5513 020-01 5513 020-01 5513 020-01 5513 020-26 Washer 3411 011-053 3411 011-053 3411 011-064 3411 011-064 3411 011-064 3411 011-064 Spare parts 15 Screw 3214 010-357 3214 010-357 3214 010-357 3214 010-357 3214 010-357 3214 010-357 Included parts 16 Cartridge shim set 5549 128-40 5549 128-40 5549 128-40 5549 128-40 5549 128-40 5549 128-40 17a 17b 18a 19 20 21 Pad shim set 5549 127-20 5549 127-20 5549 127-20 5549 127-20 5549 127-20 5549 126-10 Screwdriver 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 Key 5680 048-01 5680 048-01 5680 048-01 5680 048-01 5680 048-01 5680 048-03 Key 5680 048-03 5680 048-03 5680 048-03 Key 5680 048-01 5680 048-01 5680 048-01 5680 048-03 5680 048-03 5680 048-01 Screwdriver 5680 046-04 5680 046-04 5680 046-02 5680 046-02 5680 046-02 5680 046-02 Key 3021 010-040 3021 010-040 3021 010-050 3021 010-050 3021 010-050 3021 010-050 Screwdriver 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-06 Keys (mm/Torx Plus) sizes, see page 147 DEEP HOLE MACHINING Spare parts 5513 020-26 R801-12T3I 5680 048-03 ENG DEEP HOLE MACHINING Spare parts CoroDrill®801 Inch version Included parts 1a DC 67 70 73-75 76 81-83 89 102-108 111-114 137-152 165 DC 67 70 73-75 76 81-83 89 102-108 111-114 137-152 165 DC 67 70 73-75 76 81-83 89 102-108 111-114 137-152 165 DC 67 70 73-75 76 81-83 89 102-108 111-114 137-152 165 1b 2a 2b Central cartridge L801-12T3C L801-06T3C L801-12T3C L801-12T3C L801-06T3C L801-06T3C L801-12T3C L801-12T3C L801-12T3C L801-12T3C Included parts 3 Central cartridge Intermediate cartridge R801-12T3I R801-08T3I R801-12T3I R801-12T3I R801-12T3I R801-12T3I R801-08T3I R801-12T3I R801-08T3I R801-12T3I Intermediate cartridge Spare parts 4 5a 5b 6a 7 8 Peripheral cartridge R801-13T3P R801-13T3P R801-1806P R801-1806P R801-1806P R801-1806P R801-1806P R801-1806P R801-1806P R801-1806P Spare parts 9 10 Insert screw 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 5513 020-34 Screw 5513 020-26 5513 020-25 5513 020-26 5513 020-26 5513 020-25 5513 020-25 5513 020-26 5513 020-26 5513 020-26 5513 020-26 Screw Screw 5513 020-26 5513 020-25 5513 020-26 5513 020-26 5513 020-26 5513 020-26 5513 020-25 5513 020-25 5513 020-25 5513 020-25 Insert screw 5513 020-24 5513 020-24 5513 020-25 5513 020-25 5513 020-25 5513 020-25 5513 020-25 5513 020-25 5513 020-25 5513 020-25 Screw 3212 010-310 3212 010-310 3212 010-361 3212 010-361 3212 010-361 3212 010-361 3212 010-361 3212 010-361 3212 010-361 3212 010-361 L801-06T3C-2 L801-06T3C-2 L801-08T3C 5513 020-26 5513 020-26 5513 020-25 R801-12T3I R801-12T3I 11 12 13 14 Support pad shim set 5549 126-90 5549 126-90 5549 126-90 5549 126-90 5549 126-90 5549 126-90 5549 126-91 5549 126-91 5549 126-91 5549 126-91 Safety pad 801-142067-S 801-142067-S 801-142067-S 801-142067-S 801-142067-S 801-142067-S 801-202582-S 801-202582-S 801-202582-S 801-202582-S Screw 5513 020-01 5513 020-01 5513 020-01 5513 020-01 5513 020-01 5513 020-01 5513 020-26 5513 020-26 5513 020-26 5513 020-26 Washer 3411 011-053 3411 011-053 3411 011-064 3411 011-064 3411 011-064 3411 011-064 3411 011-064 3411 011-064 3411 011-064 3411 011-064 Spare parts 15 Screw 3214 010-357 3214 010-357 3214 010-357 3214 010-357 3214 010-357 3214 010-357 3214 010-357 3214 010-357 3214 010-357 3214 010-357 Included parts 16 Cartridge shim set 5549 128-40 5549 128-40 5549 128-40 5549 128-40 5549 128-40 5549 128-40 5549 128-40 5549 128-40 5549 128-40 5549 128-40 17a 17b 18a 19 20 21 Pad shim set 5549 127-20 5549 127-20 5549 127-20 5549 127-20 5549 127-20 5549 127-20 5549 126-10 5549 126-10 5549 126-10 5549 126-10 Screwdriver 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 5680 046-01 Key 5680 048-03 5680 048-01 5680 048-03 5680 048-03 5680 048-01 5680 048-01 5680 048-03 5680 048-03 5680 048-03 5680 048-03 Key Key 5680 048-03 5680 048-03 5680 048-03 5680 048-03 5680 048-03 5680 048-03 5680 048-01 5680 048-01 5680 048-01 5680 048-01 Screwdriver 5680 046-04 5680 046-04 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-02 Key 3021 010-040 3021 010-040 3021 010-050 3021 010-050 3021 010-050 3021 010-050 3021 010-050 3021 010-050 3021 010-050 3021 010-050 Screwdriver 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-06 5680 046-06 5680 046-06 5680 046-06 5680 048-03 5680 048-03 5680 048-01 Keys (mm/Torx Plus) sizes, see page 147 DEEP HOLE MACHINING Spare parts 99 ENG DEEP HOLE MACHINING Spare parts CoroDrill®818 Ordering code 818.20-1D040.00S08B 818.20-1D043.00S08B 818.20-1D047.00S09B 818.20-1D051.00S10B 818.20-1D055.00S10B 818.20-1D059.00S11B Ordering code 818.20-1D040.00S08B 818.20-1D043.00S08B 818.20-1D047.00S09B 818.20-1D051.00S10B 818.20-1D055.00S10B 818.20-1D059.00S11B Ordering code 818.20-1D040.00S08B 818.20-1D043.00S08B 818.20-1D047.00S09B 818.20-1D051.00S10B 818.20-1D055.00S10B 818.20-1D059.00S11B Ordering code 818.20-1D040.00S08B 818.20-1D043.00S08B 818.20-1D047.00S09B 818.20-1D051.00S10B 818.20-1D055.00S10B 818.20-1D059.00S11B Included parts Spare parts 1 2 3 4 5 Peripheral cartridge R818-1016B-TXN-16 R818-1016B-TXN-16 R818-1016B-TXN-16 R818-1016B-TXN-16 R818-1016B-TXN-16 R818-1016B-TXN-16 Spare parts Pad shoes 818-08-030-R 818-08-040-R 818-10-040-R 818-10-040-R 818-10-040-R 818-10-040-R Insert screw 5513 020-02 5513 020-02 5513 020-02 5513 020-02 5513 020-02 5513 020-02 Screw 3212 020-310 3212 020-310 3212 020-310 3212 020-310 3212 020-310 3212 020-310 Shim 5549 128-06 5549 128-06 5549 128-06 5549 128-06 5549 128-06 5549 128-06 6 7 8 9 10 Safety pad Shim Screw 801-142067-S 801-142067-S 801-142067-S 801-142067-S Spare parts 5549 126-90 5549 126-90 5549 126-90 5549 126-90 5513 020-01 5513 020-01 5513 020-01 5513 020-01 Fibre pad blank 5571 001-05 5571 001-05 5571 001-05 5571 001-06 5571 001-06 5571 001-06 Screw 3212 010-205 3212 010-205 3212 010-205 3212 010-257 3212 010-257 3212 010-257 11 12 13 14 15 Washer 3411 010-032 3411 010-032 3411 010-032 3411 010-043 3411 010-043 3411 010-043 Spare parts Shim 5549 126-55 5549 126-55 5549 126-55 5549 126-56 5549 126-56 5549 126-56 Seat protection plate N/A N/A N/A N/A N/A N/A Screw N/A N/A N/A N/A N/A N/A Included parts Screw 148C-831 148C-831 148C-831 148C-831 148C-831 148C-831 16 17 18 19 20 Shim Screw 5513 030-02 5513 030-02 5513 011-01 5513 011-01 5513 011-01 5513 011-01 Shim set 5549 128-30 5549 128-30 5549 128-30 5549 128-30 5549 128-30 5549 128-30 Screwdriver 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-02 Key 3021 010-040 3021 010-040 3021 010-040 3021 010-040 3021 010-040 3021 010-040 21 22 23 24 25 Screwdriver Key 3021 010-025 3021 010-025 3021 010-025 3021 010-030 3021 010-030 3021 010-030 Key N/A N/A N/A N/A N/A N/A Key 170.3-864 170.3-864 170.3-864 170.3-864 170.3-864 170.3-864 Key 5680 051-01 5680 051-01 174.1-870 174.1-870 174.1-870 174.1-870 Included parts Ordering code 818.20-1D040.00S08B 818.20-1D043.00S08B 818.20-1D047.00S09B 818.20-1D051.00S10B 818.20-1D055.00S10B 818.20-1D059.00S11B 5680 046-02 5680 046-02 5680 046-02 5680 046-02 Keys (mm/Torx Plus) sizes, see page 147 DEEP HOLE MACHINING Spare parts 100 ENG Spare parts DEEP HOLE MACHINING CoroDrill®818 Ordering code 818.20-1D063.00S12B 818.20-1D065.00S12B 818.20-1D073.00S13B 818.20-1D078.00S14B 818.20-1D085.00S15B 818.20-1D110.00S18B Ordering code 818.20-1D063.00S12B 818.20-1D065.00S12B 818.20-1D073.00S13B 818.20-1D078.00S14B 818.20-1D085.00S15B 818.20-1D110.00S18B Ordering code 818.20-1D063.00S12B 818.20-1D065.00S12B 818.20-1D073.00S13B 818.20-1D078.00S14B 818.20-1D085.00S15B 818.20-1D110.00S18B Ordering code 818.20-1D063.00S12B 818.20-1D065.00S12B 818.20-1D073.00S13B 818.20-1D078.00S14B 818.20-1D085.00S15B 818.20-1D110.00S18B Ordering code 818.20-1D063.00S12B 818.20-1D065.00S12B 818.20-1D073.00S13B 818.20-1D078.00S14B 818.20-1D085.00S15B 818.20-1D110.00S18B Included parts Spare parts 1 2 3 4 5 Peripheral cartridge R818-1016B-TXN-16 R818-2024S-TXN-25 R818-2024S-TXN-25 R818-2024S-TXN-25 R818-2024S-TXN-25 R818-2532S-TXN-40 Spare parts Pad shoes 818-10-040-R 818-12-065-S 818-12-065-S 818-16-110-S Insert screw 5513 020-02 5513 020-55 5513 020-55 5513 020-55 5513 020-55 5513 020-14 Screw 3212 020-310 3212 010-412 3212 010-412 3212 010-412 3212 010-412 3212 010-464 Shim 5549 128-06 5549 128-10 5549 128-10 5549 128-10 5549 128-10 5549 128-20 6 7 8 9 10 Safety pad 801-142067-S 801-142067-S 801-142067-S 801-142067-S 801-142067-S 801-202582-S Spare parts Shim 5549 126-90 5549 126-90 5549 126-90 5549 126-90 5549 126-90 5549 126-91 Screw 5513 020-01 5513 020-01 5513 020-01 5513 020-01 5513 020-01 5513 020-26 Fibre pad blank 5571 001-06 5571 001-06 5571 001-07 5571 001-07 5571 001-07 5571 001-09 Screw 3212 010-257 3212 010-257 3212 010-308 3212 010-308 3212 010-308 3212 010-399 11 12 13 14 15 Washer 3411 010-043 3411 010-043 3411 010-053 3411 010-053 3411 010-053 3411 010-064 Spare parts Shim 5549 126-56 5549 126-56 5549 126-57 5549 126-57 5549 126-57 5549 126-59 Seat protection plate Screw Screw 148C-831 5549 029-01 5549 029-02 5549 029-03 5549 029-04 5549 029-04 3212 020-259 3212 020-309 3212 020-360 3212 020-410 3212 020-410 Included parts 16 17 18 19 20 Shim Screw 5513 011-01 Shim set 5549 128-30 Screwdriver 5680 046-02 5680 046-06 5680 046-06 5680 046-06 5680 046-06 5680 046-07 Key 3021 010-040 3021 010-060 3021 010-060 3021 010-060 3021 010-060 3021 010-080 5549 127-20 5549 127-20 5549 127-20 5549 127-20 5549 127-20 Included parts 5513 020-10 5513 020-10 5513 020-26 3212 020-258 3212 020-258 3212 020-309 21 22 23 24 25 Screwdriver 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-06 Key 3021 010-030 3021 010-030 3021 010-040 3021 010-040 3021 010-040 3021 010-050 Key Key 170.3-864 Key 174.1-870 174.1-864 174.1-864 5680 010-06 5680 046-02 5680 046-02 5680 046-06 3021 010-030 3021 010-040 3021 010-050 3021 010-060 3021 010-060 Keys (mm/Torx Plus) sizes, see page 147 DEEP HOLE MACHINING Spare parts 101 ENG DEEP HOLE MACHINING Spare parts CoroDrill®818 Ordering code 818.20-1D135.00S20B 818.20-1D160.00S22B 818.20-1D185.00S24B 818.20-1D210.00S26B 818.20-1D254.00S30B Ordering code 818.20-1D135.00S20B 818.20-1D160.00S22B 818.20-1D185.00S24B 818.20-1D210.00S26B 818.20-1D254.00S30B Ordering code 818.20-1D135.00S20B 818.20-1D160.00S22B 818.20-1D185.00S24B 818.20-1D210.00S26B 818.20-1D254.00S30B Ordering code 818.20-1D135.00S20B 818.20-1D160.00S22B 818.20-1D185.00S24B 818.20-1D210.00S26B 818.20-1D254.00S30B Included parts Spare parts 1 2 3 4 5 Peripheral cartridge R818-2532S-TXN-40 R818-2532S-TXN-40 R818-2532S-TXN-40 R818-2532S-TXN-40 R818-2532S-TXN-40 Spare parts Pad shoes 818-16-110-S 818-16-110-S 818-16-110-S 818-18-300-R 818-18-300-R Insert screw 5513 020-14 5513 020-14 5513 020-14 5513 020-14 5513 020-14 Screw 3212 010-464 3212 010-464 3212 010-464 3212 010-464 3212 010-464 Shim 5549 128-20 5549 128-20 5549 128-20 5549 128-20 5549 128-20 6 7 8 9 10 Safety pad 801-202582-S 801-202582-S 801-202582-S 801-202582-S 801-202582-S Spare parts Shim 5549 126-91 5549 126-91 5549 126-91 5549 126-91 5549 126-91 Screw 5513 020-26 5513 020-26 5513 020-26 5513 020-26 5513 020-26 Fibre pad blank 5571 001-10 5571 001-11 5571 001-11 5571 001-12 5571 001-12 Screw 3212 010-409 3212 010-460 3212 010-460 3212 010-460 3212 010-460 11 12 13 14 15 Washer 3411 010-084 3411 010-105 3411 010-105 3411 010-105 3411 010-105 Spare parts Shim 5549 126-60 5549 126-61 5549 126-61 5549 126-62 5549 126-62 Seat protection plate 5549 029-05 5549 029-06 5549 029-06 5549 029-07 5549 029-07 Screw 3212 020-462 3212 010-513 3212 010-513 3212 010-564 3212 010-564 Included parts Screw 3212 020-309 3212 020-309 3212 020-309 3212 010-363 3212 010-363 16 17 18 19 20 Shim 5549 126-10 5549 126-10 5549 126-10 Screw 5513 020-26 5513 020-26 5513 020-26 Shim set 5549 126-79 5549 126-79 Screwdriver 5680 046-07 5680 046-07 5680 046-07 5680 046-07 5680 046-07 Key 3021 010-080 3021 010-080 3021 010-080 3021 010-080 3021 010-080 Included parts Ordering code 818.20-1D135.00S20B 818.20-1D160.00S22B 818.20-1D185.00S24B 818.20-1D210.00S26B 818.20-1D254.00S30B 21 22 23 24 25 Screwdriver 5680 046-06 5680 046-06 5680 046-06 5680 046-06 5680 046-06 Key 3021 010-060 3021 010-080 3021 010-080 3021 010-080 3021 010-080 Key 3021 010-080 3021 010-100 3021 010-100 3021 010-140 3021 010-140 Key 5680 010-06 5680 010-06 5680 010-06 Key 5680 046-06 5680 046-06 5680 046-06 Keys (mm/Torx Plus) sizes, see page 147 DEEP HOLE MACHINING Spare parts 102 ENG Spare parts DEEP HOLE MACHINING CoroDrill®818 Ordering code A818.20-1D02.750S13B A818.20-1D03.000S14B A818.20-1D03.500S15B A818.20-1D03.750S16B A818.20-1D04.000S17B A818.20-1D04.750S19B A818.20-1D05.750S21B Ordering code A818.20-1D02.750S13B A818.20-1D03.000S14B A818.20-1D03.500S15B A818.20-1D03.750S16B A818.20-1D04.000S17B A818.20-1D04.750S19B A818.20-1D05.750S21B Ordering code A818.20-1D02.750S13B A818.20-1D03.000S14B A818.20-1D03.500S15B A818.20-1D03.750S16B A818.20-1D04.000S17B A818.20-1D04.750S19B A818.20-1D05.750S21B Ordering code A818.20-1D02.750S13B A818.20-1D03.000S14B A818.20-1D03.500S15B A818.20-1D03.750S16B A818.20-1D04.000S17B A818.20-1D04.750S19B A818.20-1D05.750S21B Ordering code A818.20-1D02.750S13B A818.20-1D03.000S14B A818.20-1D03.500S15B A818.20-1D03.750S16B A818.20-1D04.000S17B A818.20-1D04.750S19B A818.20-1D05.750S21B Included parts Spare parts 1 2 3 4 5 Peripheral cartridge R818-2024S-TXN-25 R818-2024S-TXN-25 R818-2024S-TXN-25 R818-2024S-TXN-25 R818-2532S-TXN-40 R818-2532S-TXN-40 R818-2532S-TXN-40 Spare parts 6 Pad shoes 818-12-065-S 818-12-065-S 818-12-065-S 818-16-110-S 818-16-110-S 818-16-110-S Insert screw 5513 020-55 5513 020-55 5513 020-55 5513 020-55 5513 020-14 5513 020-14 5513 020-14 Screw 3212 010-412 3212 010-412 3212 010-412 3212 010-412 3212 010-464 3212 010-464 3212 010-464 Shim 5549 128-10 5549 128-10 5549 128-10 5549 128-10 5549 128-20 5549 128-20 5549 128-20 7 8 9 10 Safety pad 801-142067-S 801-142067-S 801-142067-S 801-142067-S 801-202582-S 801-202582-S 801-202582-S Spare parts 11 Shim 5549 126-90 5549 126-90 5549 126-90 5549 126-90 5549 126-91 5549 126-91 5549 126-91 Screw 5513 020-01 5513 020-01 5513 020-01 5513 020-01 5513 020-26 5513 020-26 5513 020-26 Fibre pad blank 5571 001-06 5571 001-07 5571 001-07 5571 001-08 5571 001-09 5571 001-09 5571 001-10 Screw 3212 010-257 3212 010-308 3212 010-308 3212 010-399 3212 010-399 3212 010-399 3212 010-409 12 13 14 15 Washer 3411 010-043 3411 010-053 3411 010-053 3411 010-064 3411 010-064 3411 010-064 3411 010-084 Spare parts 16 Shim 5549 126-56 5549 126-57 5549 126-57 5549 126-58 5549 126-59 5549 126-59 5549 126-60 Seat protection plate 5549 029-01 5549 029-03 5549 029-04 5549 029-04 5549 029-05 5549 029-05 5549 029-05 Screw 17 18 Screw 3212 020-259 3212 020-360 3212 020-410 3212 020-410 3212 020-462 3212 020-462 3212 020-462 Included parts 19 Shim 5549 127-20 5549 127-20 5549 127-20 5549 127-20 5549 126-10 5549 126-10 5549 126-10 Included parts 21 Screw Shim set 5513 020-10 5513 020-10 5513 020-10 5513 020-26 5513 020-26 5513 020-26 Screwdriver 5680 046-06 5680 046-06 5680 046-06 5680 046-06 5680 046-07 5680 046-07 5680 046-07 Key 3021 010-060 3021 010-060 3021 010-060 3021 010-060 3021 010-080 3021 010-080 3021 010-080 22 23 24 Screwdriver 5680 046-02 5680 046-02 5680 046-02 5680 046-02 5680 046-06 5680 046-06 5680 046-06 Key 3021 010-030 3021 010-040 3021 010-040 3021 010-050 3021 010-050 3021 010-050 3021 010-060 Key 3021 010-030 3021 010-050 3021 010-060 3021 010-060 3021 010-080 3021 010-080 3021 010-100 Key 3212 020-258 3212 020-258 3212 020-258 3212 020-309 3212 020-309 3212 020-309 20 174.1-864 174.1-864 174.1-864 5680 010-06 5680 010-06 5680 010-06 DEEP HOLE MACHINING Spare parts 103 ENG DEEP HOLE MACHINING Spare parts CoroDrill®818 Ordering code A818.20-1D06.750S23B A818.20-1D07.750S25B A818.20-1D08.750S27B A818.20-1D09.375S28B A818.20-1D10.625S30B A818.20-1D11.250S32B Ordering code A818.20-1D06.750S23B A818.20-1D07.750S25B A818.20-1D08.750S27B A818.20-1D09.375S28B A818.20-1D10.625S30B A818.20-1D11.250S32B Ordering code A818.20-1D06.750S23B A818.20-1D07.750S25B A818.20-1D08.750S27B A818.20-1D09.375S28B A818.20-1D10.625S30B A818.20-1D11.250S32B Ordering code A818.20-1D06.750S23B A818.20-1D07.750S25B A818.20-1D08.750S27B A818.20-1D09.375S28B A818.20-1D10.625S30B A818.20-1D11.250S32B Ordering code A818.20-1D06.750S23B A818.20-1D07.750S25B A818.20-1D08.750S27B A818.20-1D09.375S28B A818.20-1D10.625S30B A818.20-1D11.250S32B Included parts Spare parts 1 2 3 4 5 Peripheral cartridge R818-2532S-TXN-40 R818-2532S-TXN-40 R818-2532S-TXN-40 R818-2532S-TXN-40 R818-2532S-TXN-40 R818-2532S-TXN-40 Spare parts 6 Pad shoes 818-16-110-S 818-16-110-S 818-18-300-R 818-18-300-R 818-18-300-R 818-18-300-R Insert screw 5513 020-14 5513 020-14 5513 020-14 5513 020-14 5513 020-14 5513 020-14 Screw 3212 010-464 3212 010-464 3212 010-464 3212 010-464 3212 010-464 3212 010-464 Shim 5549 128-20 5549 128-20 5549 128-20 5549 128-20 5549 128-20 5549 128-20 7 8 9 10 Safety pad 801-202582-S 801-202582-S 801-202582-S 801-202582-S 801-202582-S 801-202582-S Spare parts 11 Shim 5549 126-91 5549 126-91 5549 126-91 5549 126-91 5549 126-91 5549 126-91 Screw 5513 020-26 5513 020-26 5513 020-26 5513 020-26 5513 020-26 5513 020-26 Fibre pad blank 5571 001-11 5571 001-11 5571 001-12 5571 001-12 5571 001-12 5571 001-12 Screw 3212 010-460 3212 010-460 3212 010-460 3212 010-460 3212 010-460 3212 010-460 12 13 14 15 Washer 3411 010-105 3411 010-105 3411 010-105 3411 010-105 3411 010-105 3411 010-105 Spare parts 16 Shim 5549 126-61 5549 126-61 5549 126-62 5549 126-62 5549 126-62 5549 126-62 Seat protection plate 5549 029-06 5549 029-06 5549 029-07 5549 029-07 5549 029-07 5549 029-07 Screw 3212 020-309 3212 020-309 3212 010-363 3212 010-363 3212 010-363 3212 010-363 17 18 Screw 3212 010-513 3212 010-513 3212 010-564 3212 010-564 3212 010-564 3212 010-564 Included parts 19 Shim 5549 126-10 5549 126-10 Screw 5513 020-26 5513 020-26 Shim set 5549 126-79 5549 126-79 5549 126-79 5549 126-79 Screwdriver 5680 046-07 5680 046-07 5680 046-07 5680 046-07 5680 046-07 5680 046-07 Key 3021 010-080 3021 010-080 3021 010-080 3021 010-080 3021 010-080 3021 010-080 5549 126-10 5549 126-10 5549 126-10 Included parts 21 22 23 24 Screwdriver 5680 046-06 5680 046-06 5680 046-06 5680 046-06 5680 046-06 5680 046-06 Key 3021 010-080 3021 010-080 3021 010-080 3021 010-080 3021 010-080 3021 010-080 Key 3021 010-100 3021 010-100 3021 010-140 3021 010-140 3021 010-140 3021 010-140 Key 5680 010-06 5680 010-06 Keys (mm/Torx Plus) sizes, see page 147 DEEP HOLE MACHINING Spare parts 104 20 ENG DEEP HOLE MACHINING Spare parts T-MAX®solid drill head 424.10 1 2 3 4 5 Central cartridge See below Intermediate cartridge See below Peripheral cartridge See below Support pad See page 38. Shim See page 38. T-Max®U cartridges Central cartridges L430.31 Intermediate cartridge R430.30 Peripheral cartridge R430.28 Central cartridge Intermediate cartridge 1 2 3 4 Diameter range, mm (inch) L430.31-1216-16 63.50-82.55 (2.500-3.250) 107.95-130.00 (4.240-5.118) L430.31-1522-22 85.00-105.00 (3.346-4.134) Diameter range, mm (inch) R430.30-1216-16 63.50-90.00 (2.500-3.543) 107.95-130.00 (4.240-5.118) R430.30-1522-22 95.00-105.00 (3.740-4.134) Screw 5513 020-26 Key (Torx Plus) 5680 049-03 (9IP) Screw 5513 020-26 Key (Torx Plus) 5680 048 03 (20IP) 5513 020-25 5680 049-02 (15IP) 5513 020-26 5680 048 03 (20IP) Peripheral cartridge 1 Diameter range, mm (inch) R430.28-1516-16 63.50-71.45 (2.500-2.813) 107.95-120.65 (4.250-4.750) R430.28-1822-22 75.00-105.00 (2.953-4.134) 125.00-130.00(4.921-5.118) Key (Torx Plus) 5680 049-03 (9IP) 5680 049-02 (15IP) 2 4 5 6 Insert protection pad Screw 5513 020-24 5636 030-01 Screw 154.3-835 5513 020-25 5636 030-02 154.3-835 7 8 9 10 Key (Torx Plus) Screw 5680 049-03 (9IP) 430.21-825 Key (mm) 3021 010-040 (4.0) Screw 3214 010-357 Key (mm) 174.1-864 (3.0) 5680 049-03 (9IP) 430.21-825 3021 010-040 (4.0) 3214 010-357 174.1-864 (3.0) 3 R430.28-1516-16 R430.28-1822-22 Shim mm (inch) 5549 024-01 0.1 (.004) 5549 024-05 0.1 (.004) 5549 024-02 0.2 (.006) 5549 024-06 0.2 (.006) 5549 024-03 0.4 (.016) 5549 024-07 0.4 (.016) 5549 024-04 0.8 (.031) 5549 024-08 0.8 (.031) DEEP HOLE MACHINING Spare parts 105 ENG DEEP HOLE MACHINING Spare parts T-MAX®counterboring heads 424.31F Diameter range 20.00-43.00 mm (.787-1.693 inch) Diameter range 43.01-124.00 mm (1.693-4.882 inch) For support- and pressure pad, see page 45 For cartridge, support- and pressure pad, see page 46 Diameter range 20.00-43.00 mm (.787-1.693 inch) Diameter range 1 2 D c mm (inch) 20.00-31.00 (.787-1.220) 31.01-43.00 (1.221-1.693) Screw 416.1-830 416.1-830 3 4 5 Key (Torx Plus) Screw 5680 046-03 (7IP) 5513 030-011) O-ring 5641 001-131) 5680 046-03 (7IP) 5513 030-021) 5641 001-131) 6 7 8 Key (Torx Plus) Screw 5680 051-01 (7IP)1) 3214 040-1541) Key (mm) 3021 012-013 (1.27)1) Screw 5513 014-01 5680 051-01 (7IP)1) 3214 040-2061) 174.1-862 (1.5)1) 5513 014-01 Diameter range 43.01-124.00 mm (1.693-4.882 inch) Diameter range 1 D c mm (inch) Screw 43.01-65.00 5513 011-011) (1.694-2.559) 65.00-79.99 430.21-8201) (2.559-3.146) 80.00-89.90 430.21-8201) (3.150-3.539) 90.00-124.99 430.21-8201) (3.543-4.882) 1) Delivered with pad 2 3 4 5 6 O-ring 3671 010-1101) Spring - Key (mm) Screw 174.1-870 (2.0)1) 3213 010-2061) - 430.21-8211) 174.1-864 (3.0) - 430.21-8211) - 430.21-8211) 7 8 9 Key (mm) Washer 174.1-870 (2.0)1) - Wedge set 5332 040-011 Key (mm) 174.1-864 (3.0) 3212 010-207 174.1-863 (2.5) 3411 010-032 5332 040-011 174.1-864 (3.0) 174.1-864 (3.0) 3212 010-307 3411 011-053 5332 040-011 174.1-864 (3.0) 174.1-864 (3.0) 3212 010-358 3021 010-040 (4.0) 3021 010-050 (5.0) 3411 011-064 5332 040-011 174.1-864 (3.0) Cartridges for T-MAX®counterboring heads 424.31F R430.24-1118-06 Cartridge for close tolerances R430.24-1018-09 Cartridge for normal tolerances 1 2 3 4 1 2 3 4 5 Screw 416.1-833 Key (Torx Plus) 5680 046-05 (10IP) Screw 3212 010-307 Key (mm) 3021 010-040 (4.0) Lever 174.3-845-1 Screw 174.3-829 Key (mm) 174.1-870 (2.0) Key 3212 010-307 Key (mm) 3021 010-040 (4.0) DEEP HOLE MACHINING Spare parts 106 ENG DEEP HOLE MACHINING Spare parts T-MAX®counterboring heads 424.31 Diameter range, mm, inch: 11) D c mm (inch) Screw 65.00-278.99 430.21-820 (2.559-10.984) 279.00430.21-823 (10.984- ) 1) Delivered with pad 21) 3 4 5 6 Spring 430.21-821 Key (mm) 174.1-864 (3.0) Wedge 430.23-820 Screw 269.833 Key (mm) 3021 010-040 (4.0) 430.21-824 3021 010-040 (4.0) 430.23-820 269.833 3021 010-040 (4.0) Cartridges for T-MAX®counterboring heads 424.31 T-Max®P Lever design cartridge R430.24 T-Max®P Cartridge 1 R430.24? T-MAX®S top clamp design cartridge R430.23 2 3 4 5 6 7 8 Screw 174.3-821 174.3-822M Key (mm) 174.1-864 (6.0) 3021 010-040 (8.0) Shim 174.3-851M 174.3-852M Shim pin 174.3-861 174.3-862 Shim pin Punch 174.3-871 174.3-872 Screw 3212 010-412 3212 010-464 Key (mm) 3021 010-0601) 3021 010-0801) 2 3 4 5 6 R430.23-2024-16 Clamp set 174.9-837-1 Shim 175.2-850 Shim pin 174.1-865 Key (mm) 174.1-864 (3.0) Screw 3212 010-412 R430.23-2532-22 174.9-838-1 175.2-851 174.1-866 3021 010-040 (4.0) 3212 010-464 R430.24-2024-12 R430.24-2532-19 Lever mm (inch) 174.3-841M 3.0 (.118) 174.3-842M 4.0 (.157) T-MAX®S Cartridge 1 R430.23 1) Key (mm) 3021 010-060 (6.0)1) 3021 010-080 (8.0)1) Supplied on request Optional parts Cartridge Are to be used for TPUN inserts and loose chipbreaker. Available separately. 1 4 7 R430.23-2024-16 Clamp set 174.9-833-2 Key (mm) 174.1-864 (3.0) R430.23-2532-22 174.9-835-1 3021 010-040 (4.0) Chipbreaker mm (inch) DO 212 H35 B = 1.2 mm (.047) DO 220 H35 B = 2.0 mm (.079) DO 320 H35 B = 2.0 mm (.079) DO 325 H35 B = 2.5 mm (.098) DEEP HOLE MACHINING Spare parts 107 ENG DEEP HOLE MACHINING Spare parts T-MAX®trepanning head 420.7 Support pad set 430.21-12 D 430.21-16 D 430.21-18 D 1) 11) 21) 3 Screw 430.21-820 Spring 430.21-821 Key (mm) 174.1-864 (3.0) Delivered with pad 4 5 6 7 8 Screw 3212 010-473 (8.0) Key (mm) 3021 010-080 Screw 3212 010-396 Wedge 420.7-820 (5.0) Key (mm) 3021 010-050 T-Max®U cartridges Central cartridge L430.27 Peripheral cartridge R430.28 Central cartridge 1 2 3 4 L430.27-1216-16 L430.27-1522-22 Screw 5513 020-24 5513 020-25 Key (Torx Plus) 5680 049-03 (9IP) 5680 049-02 (15IP) Screw 437.5-822 437.5-822 Key (mm) 174.1-864 (3.0) 174.1-864 (3.0) Peripheral cartridge 2 4 5 6 7 8 9 10 R430.28-1516-16 Key (Torx Plus) 5680 049-03 (9IP) Screw 5513 020-24 Insert protection pad 5636 030-01 Screw 154.3-835 Key (Torx Plus) 5680 049-03 (9IP) Screw 430.21-825 Key (mm) 3021 010-040 (4.0) Screw 3214 010-357 Key (mm) 174.1-864 (3.0) R430.28-1822-22 5680 049-02 (15IP) 5513 020-25 5636 030-02 154.3-835 5680 049-03 (9IP) 430.21-825 3021 010-040 (4.0) 3214 010-357 174.1-864 (3.0) Peripheral cartridge 3 R430.28-1516-16 R430.28-1822-22 DEEP HOLE MACHINING Spare parts 108 1 Shim (mm) 5549 024-01 (0.1) 5549 024-05 (0.1) 5549 024-02 (0.2) 5549 024-06 (0.2) 5549 024-03 (0.4) 5549 024-07 (0.4) 5549 024-04 (0.8) 5549 024-08 (0.8) ENG Spare parts DEEP HOLE MACHINING Hook spanners for deep hole drills Solid drill head Solid drill head 424.10 424.6 Counterboring head 424.32 D c mm (inch) 24.11-26.40 (.949 - 1.039) 26.41-33.30 (1.040 - 1.311) 33.31-36.20 (1.312 - 1.425) 36.21-43.00 (1.426 - 1.692) 43.01-47.00 (1.693 - 1.850) 47.01-56.20 (1.851 - 2.212) 56.21-62.80 (2.213 - 2.472) 62.81-65.00 (2.473 - 2.559) - D c mm (inch) - - 65, 65E, 70 (2.559, (2.559E), 2.756) 75, 80 (2.953, 3.150) 85, 90, 95 (3.346, 3.543, 3.740) 100, 105, 110 (3.937, 4.134, 4.331) 115, 120 (4.528, 4.724) 125, 130 (4.921, 5.118) 150 (5.906) 160, 170 (6.299, 6.693) 180 (7.087) Counterboring head 424.31F Trepanning head 420.7 CoroDrill®801 CoroDrill®818 Hook spanner D c mm (inch) 20.00-23.40 (.787 - .921) 23.41-31.00 (.922 - 1.220) 31.01-35.00 (1.221 - 1.378) 35.01-40.00 (1.379 - 1.575) 40.01-47.00 (1.576 - 1.850) 47.01-55.00 (1.851 - 2.165) 55.01-60.00 (2.166 - 2.362) 60.01-72.90 (2.363 - 2.870) 73.00-79.90 (2.871 - 3.146) 80.00-99.90 (3.147 - 3.933) 100.00-111.90 (3.934 - 4.406) 112.00-123.90 (4.407 - 4.878) - D c mm (inch) - D c mm (inch) D c mm (inch) (DIN 1810) 3022 010-016 - - 3022 010-025 - 3022 010-030 - 3022 010-034 120 (4.724) 125, 130, 140 (4.921, 5.118, 5.512) 150 (5.906) 160 (6.299, 6.693) 180 (7.087) 65.00-74.00 (2.559-2.913) 73.02-80.20 (2.875-3.157) 80.00-102.00 (3.150-4.016) 101.60-116.13 (4.000-4.572) 114.30-125.00 (4.500-4.921) 125.00-141.53 (4.921-5.572) 141.50-162.00 (5.571-6.378) 162.00-170.10 (6.378-6.697) 40.00-51.00 (1.575-2.008) 51.00-59.00 (2.008-2.323) 59.00-63.00 (2.323-2.480) 63.00-71.85 (2.480-2.829) 73.00-88.00 (2.874-3.465) 85.00-111.25 (3.346-4.380) 101.60-126.00 (4.000-4.961) 120.65-136.65 (4.750-5.380) 135.00-151.00 (5.315-5.945) 146.05-162.05 (5.750-6.380) 160.00-187.45 (6.299-7.380) 185.00-212.85 (7.283-8.380) 3022 010-040 3022 010-045 3022 010-052 3022 010-058 3022 010-068 3022 010-080 3022 010-095 3022 010-110 3022 010-120 3022 010-135 3022 010-155 3022 010-180 DEEP HOLE MACHINING Spare parts 109 ENG DEEP HOLE MACHINING Spare parts Spare parts for obsolete tools T-MAX®solid drill head 424.9 16 22 16 22 430.21-12D 430.21-16D 430.21-18D 1 2 3 4 Central cartridge See below Intermediate cartridge See below Peripheral cartridge See below Screw 430.21-820 Central cartridge L430.27 Central cartridge L430.27-1216-16 L430.27-1522-22 Peripheral cartridge Intermediate cartridge R430.26 Intermediate cartridge R430.26-1216-16 R430.26-1522-22 2 3 4 Screw 5513 020-24 5513 020-25 Key (Torx Plus) 5680 049-03 (9IP) 5680 049-02 (15IP) Screw 437.5-822 437.5-822 Key (mm) 174.1-864 (3.0) 174.1-864 (3.0) 2 R430.28-1516-16 Key (Torx Plus) 5680 049-03 (9IP) Insert protection pad Screw 5513 020-24 5636 030-01 Screw 154.3-835 R430.28-1822-22 5680 049-02 (15IP) 5513 020-25 5636 030-02 154.3-835 5 6 Key (Torx Plus) 5680 049-03 (9IP) 5680 049-03 (9IP) 3 R430.28-1516-16 Shim (mm) 5549 024-01 (0.1) 5549 024-02 (0.2) 5549 024-03 (0.4) 5549 024-04 (0.8) R430.28-1822-22 5549 024-05 (0.1) 5549 024-06 (0.2) 5549 024-07 (0.4) 5549 024-08 (0.8) 110 GC Peripheral cartridge R430.28 1 DEEP HOLE MACHINING Spare parts ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ 1 4 - 235 4235 235 4235 4235 4235 D Support pad set M K N GC 16 03 12 R22 22 04 12 R22 16 03 12 22 04 12 - TPMX TPMX TPUN TPUN P GC TPUN GC TPMX 7 8 9 10 Screw 430.21-825 Key (mm) Screw 3021 010-040 (4.0) 3214 010-357 Key (mm) 174.1-864 (3.0) 430.21-825 3021 010-040 (4.0) 3214 010-357 174.1-864 (3.0) ENG Spare parts DEEP HOLE MACHINING Rotating connectors Type of shank Connector code 1 2 Varilock adapted 424.2-400M-V63 Nut 424.2-400-01 Hook spanner 3022 010-110 Morse taper 424.2-401M 400M 424.2-402 424.2-401-01 424.2-400-01 424.2-402-03 3022 010-080 3022 010-110 3022 010-155 424.9S/231-11) 424.9S/170-11) 424.9S/224-11) 424.9S/245-11) 424.2-401-01 424.2-400-01 424.2-402-03 424.2-402-03 3022 010-080 3022 010-110 3022 010-155 3022 010-230 424.2-401M, 424.2-400M, 424.2-400M-V63 ISO taper Flange mounting 1) For further information, please contact your local sales representative. 424.2-402 Type of shank Connector code 11 12 Varilock adapted 424.2-400M-V63 Sealing ring 424.2-400-27 O-ring 424.2-400-28 Morse taper 424.2-410M 400M 424.2-402 424.2-401-27 424.2-400-27 B1 130x160x12 424.2-401-28 424.2-400-28 - 424.9S/231-1 424.9S/170-1 424.9S/224-1 424.9S/245-1 BA 70x85x71) B2 95x120x151) B1 130x160x121) B1 200x230x151) 109.5x31) 144.5x31) 199.3x5.71) 319.3x5.71) ISO taper Flange mounting 424.9S/231-1 424.9S/224-1 424.9S/170-1 424.9S/245-1 1) For further information, please contact your local sales representative. Type of shank Connector code 21 22 Varilock adapted 424.2-400M-V63 Nipple 424.2-400-29 Sealing ring 3672 020-270 Morse taper 424.2-401M 400M 424.2-402 424.2-401-29 424.2-400-29 424.2-402-07 3672 020-215 3672 020-270 U36.7x46x2 424.9S/231-1 424.9S/170-1 424.9S/224-1 424.9S/245-1 424.2-401-29 424.2-400-29 424.2-402-07 424.2-403-07 3672 020-270 3672 020-270 U36.7x46x2 U42.7x53x3 ISO taper Flange mounting DEEP HOLE MACHINING Spare parts 111 ENG DEEP HOLE MACHINING Spare parts 3 4 5 6 7 8 9 10 Housing 424.2-400-10M Circlip 424.2-400-12(H) Clamping ring 424.2-400-03M Sealing washer 424.2-400-04 Ball bearing 424.2-400-25 Support ring 424.2-400-20 Support ring - O-ring 424.2-400-26 424.2-401-10M 424.2-400-10M 424.2-402-01 424.2-401-12(H) 424.2-400-12(H) 3421 100-130(A) 424.2-401-03M 424.2-400-03M 424.2-402-04 424.2-401-04 424.2-400-04 23126 AV 424.2-401-25 424.2-400-25 SKF 16026 424.2-401-20 424.2-400-20 424.2-402-05 - 424.2-401-26 424.2-400-26 3671 010-162 424.9S/231-71) 424.9S/170-81) 424.9S/224-31) 424.9S/245-31) SgA 70(A)1) SgA 95(A)1) 3421 100-130(A) 3421 100-200(A) 424.9S/231-21) 424.9S/170-21) 424.2-402-04 424.2-403-04 16014 AV1) 16019 AV1) 23126 AV 16040 AV SKF 16014 SKF 16019 SKF 16026 SKF 16040 424.9S/231-31) 424.9S/170-21) 424.2-402-05 424.2-403-05 424.9S/231-51) 424.9S/170-51) 424.9S/224-21) 424.9S/245-21) 104.5x31) 139.5x31) 3671 010-162 3671 010-174 1) For further information, please contact your local sales representative. 2) (H) = For hole (A) = For shank 13 14 15 16 17 18 19 20 Spacing rings outer 424.2-400-21 Inner 424.2-400-23 Sealing ring 424.2-400-08 Circlip2) 424.2-400-14(H) Ball bearing 424.2-400-15 Sealing sleeve 424.2-400-09 Circlip2) 424.2-400-16(A) Shank 5622 033-01 424.2-401-21 424.2-400-21 424.2-402-06 424.2-401-23 424.2-400-23 - 424.2-401-08 424.2-400-08 B2 FG135x170x15 424.2-401-14(H) 424.2-400-14(H) - 424.2-401-15 424.2-400-15 SKF 16028 424.2-401-09 424.2-400-09 - 424.2-401-16(A) 424.2-400-16(A) - 424.2-401-11M 424.2-400-11M 424.2-402-02 424.9S/231-41) 424.9S/170-41) 424.2-402-061) 424.2-403-061) - BA75x90x81) B2 100x120x151) B2 FG135x170x151) B2 210x240x151) - SKF 160151) SKF 160201) SKF 160281) SKF 160441) 424.9S/231-61) 424.9S/170-61) - SgH 115(H)1) SgH 150(H)1) 3221 110-210(H) - Depending on spindle nose type and size 1) For further information, please contact your local sales representative. 2) (H) = For hole (A) = For shank 23 24 25 26 27 28 29 30 Driving key - Screw - Key (mm) - Circlip2) - Sealing washer - Driving Key 5631 010-05 Screw 3212 010-358 Key (mm) 3021 010-050 (5.0) 424.2-402-08 3212 010-310 3021 010-040 (4.0) 3421 110-210(H) 16028 JV - - - 424.2-402-08 424.2-403-08 3212 010-310 3212 010-362 3021 010-040 (4.0) 3021 010-050 (5.0) - 16015 JV 16020 JV 16028 JV 424.9S/245-51) - - - 1) For further information, please contact your local sales representative. 2) (H) = For hole DEEP HOLE MACHINING Spare parts 112 (A) = For shank ENG Spare parts DEEP HOLE MACHINING Non-rotating connectors Cylindrical Cylindrical Drill tube mounted 424.2-411 424.2-410 424.2-412 424.2-413 424.9S/232-1 Cylindrical Connector 1 2 3 4 5 6 424.2- 411 410 412 413 Shank 424.2-411-01 424.2-410-01 424.2-412-01 424.2-413-01 Nut 424.2-401-01 424.2-400-01 424.2-402-03 424.2-403-03 Hook spanner 3022 010-080 3022 010-110 3022 010-155 3022 010-230 Driving key 424.2-402-08 424.2-403-08 Screw 3212 010-310 3212 010-362 Key (mm) 3021 010-040 (4.0) 3021 010-050 (5.0) Drill tube mounted Connector 7 8 9 10 11 12 13 424.9S/232-1-14 424.9S/232-1-15 424.9S/232-1-16 424.9S/232-1-17 424.9S/232-1-18 424.9S/232-1-19 424.9S/232-1-20 424.9S/232-1-21 424.9S/232-1-22 424.9S/232-1-23 424.9S/232-1-24 424.9S/232-1-25 Body 424.9S/232-2-141) 424.9S/232-2-151) 424.9S/232-2-161) 424.9S/232-2-171) 424.9S/232-2-181) 424.9S/232-2-191) 424.9S/232-2-201) 424.9S/232-2-211) 424.9S/232-2-221) 424.9S/232-2-231) 424.9S/232-2-241) 424.9S/232-2-251) Cover 424.9S/232-3-141) 424.9S/232-3-151) 424.9S/232-3-161) 424.9S/232-3-171) 424.9S/232-3-181) 424.9S/232-3-191) 424.9S/232-3-201) 424.9S/232-3-211) 424.9S/232-3-221) 424.9S/232-3-231) 424.9S/232-3-241) 424.9S/232-3-251) Circlip SgA 561) SgA 621) SgA 681) SgA751) SgA 821) SgA 951) SgA 1051) SgA 1181) SgA 1301) SgA 1401) SgA 1551) SgA 1651) O-ring 3671 010-134 3671 010-135 59.5x31) 3671 010-137 74.5x31) 3671 010-141 3671 010-144 109.5x31) 119.5x31) 134.5x31) 144.5x31) 154.5x31) Screw 3212 010-360 3212 010-360 3212 010-360 3212 010-360 3212 010-360 3212 010-360 3212 010-360 3212 010-410 3212 010-410 3212 010-410 3212 010-410 3212 010-410 Key (mm) 3021 010-050 (5.0) 3021 010-050 (5.0) 3021 010-050 (5.0) 3021 010-050 (5.0) 3021 010-050 (5.0) 3021 010-050 (5.0) 3021 010-050 (5.0) 3021 010-060 (6.0) 3021 010-060 (6.0) 3021 010-060 (6.0) 3021 010-060 (6.0) 3021 010-060 (6.0) Nipple BSP04000-161) BSP04000-161) BSP04000-161) BSP04000-161) BSP04000-161) BSP04000-161) BSP04000-161) BSP04000-201) BSP04000-201) BSP04000-201) BSP04000-201) BSP04000-201) 1) For further information, please contact your local sales representative. DEEP HOLE MACHINING Spare parts 113 ENG DEEP HOLE MACHINING Cutting data Cutting data for CoroDrill®808 Metric 808 ISO P ISO M Vc 70 -100 60 - 90 808-T fn 0.12 - 0.20 0.12 - 0.20 Vc 65 - 90 55 - 85 808-P fn 0.08 - 0.16 0.08 - 0.16 Vc 70 -100 60 - 90 808-PT fn 0.12 - 0.20 0.12 - 0.20 Vc 65 - 90 55 - 85 fn 0.08 - 0.16 0.08 - 0.16 Inch 808 ISO P ISO M DEEP HOLE MACHINING Cutting data 114 Vc 230 - 330 200 - 290 808-T fn .005 - .008 .005 - .008 Vc 210 - 290 180 - 280 808-P fn .003 - .007 .003 - .007 Vc 230 - 330 200 - 290 808-PT fn .005 - .008 .005 - .008 Vc 210 - 290 180 - 280 fn .003 - .007 .003 - .007 ENG Cutting data DEEP HOLE MACHINING Cutting data for CoroDrill®800 Metric values Specific cutting force k c1 Hardness Brinell Geometry / Grade Support pad grade Cutting speed Insert position ISO P MC No. (CMC No.) Material Unalloyed steel P1.1.Z.AN Non-hardened 0.10-0.25% C (01.1) N/mm2 HB 1500 Drill diameter, mm 25.00-43.00 v c m/min 43.01-65.00 C I P Feed f n mm/r 90-200 G/1025 G/1025 G/1025 P1 70-130 0.11-0.41 0.14-0.45 P1.2.Z.AN (01.2) Non-hardened 0.25-0.55% C 1600 125-225 G/1025 G/1025 G/1025 P1 70-130 0.11-0.41 0.14-0.45 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 1700 150-250 G/1025 G/1025 G/1025 P1 70-130 0.11-0.41 0.17-0.25 P1.3.Z.AN (01.4) High carbon steel, annealed 1800 180-275 G/1025 G/1025 G/1025 P1 70-130 0.11-0.41 0.14-0.45 Low alloy steel Non hardened 1700 150-260 G/1025 G/1025 G/1025 P1 70-120 0.11-0.41 0.20-0.45 Hardened and tempered 1900 220-450 G/1025 G/1025 G/1025 P1 55-110 0.11-0.41 0.20-0.45 High alloy steel Annealed 1950 150-250 G/4235 G/4235 G/4235 P1 70-120 0.11-0.41 0.20-0.45 (03.13) Annealed HSS 2150 150-250 G/4235 G/4235 G/4235 P1 70-120 0.11-0.41 0.20-0.45 P3.0.Z.HT (03.21) Hardened tool steel 2900 250-350 G/4235 G/4235 G/4235 P1 55-110 0.11-0.38 0.20-0.40 (03.22) Hardened steel, others 3100 250-450 G/4235 G/4235 G/4235 P1 55-110 0.20-0.38 0.20-0.40 Castings Unalloyed 1400 90-225 G/1025 G/1025 G/1025 P1 50-110 0.11-0.41 0.20-0.45 P2.6.C.UT (06.2) Low alloyed (alloying elements < 5%) 1600 150-250 G/1025 G/1025 G/1025 P1 50-110 0.11-0.41 0.20-0.45 (06.32) Stainless austenitic 1800 150-250 G/1025 G/1025 G/1025 P1 50-100 0.11-0.33 0.20-0.38 (06.33) Manganese steel, 12–14% Mn 2900 200-300 G/1025 G/1025 G/1025 P1 35-85 0.11-0.33 0.20-0.38 Rolled/forged Ferritic/Martensitic, non hardened 1800 150-270 G/4235 G/4235 G/4235 M1 40-110 0.11-0.41 0.20-0.45 M1.0.Z.AQ Austenitic (05.21) 1950 150-275 G/4235 G/4235 G/4235 M1 40-110 0.11-0.41 0.20-0.45 M3.1.Z.AQ Austenitic / ferritic materials (Duplex) non(05.51) weldable ≥ 0.05% C 2000 180-290 G/4235 G/4235 G/4235 M1 40-110 0.11-0.33 0.20-0.35 M3.2.Z.AQ Austenitic / ferritic materials (Duplex) (05.52) weldable < 0.05% C 2450 200-320 G/4235 G/4235 G/4235 M1 40-80 0.11-0.33 0.20-0.35 Malleable Ferritic 790 110-145 G/1025 G/1025 G/1025 M1 80-120 0.11-0.38 0.24-0.41 Pearlitic 900 150-270 G/1025 G/1025 G/1025 M1 80-120 0.11-0.38 0.24-0.41 Grey Low tensile strength 890 150-220 G/1025 G/1025 G/1025 M1 60-110 0.11-0.38 0.24-0.41 High tensile strength 1100 200-330 G/1025 G/1025 G/1025 M1 60-110 0.11-0.38 0.24-0.41 Nodular Ferritic 900 125-230 G/1025 G/1025 G/1025 M1 50-110 0.11-0.38 0.24-0.41 Pearlitic 1350 200-300 G/1025 G/1025 G/1025 M1 50-110 0.11-0.38 0.24-0.41 P2.1.Z.AN (02.1) P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P1.5.C.UT (06.1) M P5.0.Z.AN (05.11) K K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) DEEP HOLE MACHINING Cutting data 115 ENG DEEP HOLE MACHINING Cutting data Cutting data for CoroDrill®800 Metric values Specific cutting force k c1 Hardness Brinell Geometry / Grade Support pad grade Cutting speed Insert position ISO N MC No. (CMC No.) Material N/mm2 Aluminium alloys (30.11) Wrought or wrought and coldworked, non- 400 aging 25.00-43.00 v c m/min 43.01-65.00 C I P Feed f n mm/r 30-100 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35 N1.2.Z.AG (30.12) Wrought or wrought and aged 650 30-150 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35 N1.3.C.UT (30.21) Cast, non aging 600 40-100 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35 700 70-140 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35 Copper and copper alloys Free cutting alloys (Pb > 1%) 550 70-160 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35 Brass and leaded alloys (Pb < 1%) 550 50-200 G/1025 G/1025 G/1025 M1 65-150 0.09-0.33 0.24-0.35 Iron base Annealed or solution treated 3000 180-230 G/1115 G/1115 G/1115 PM1 10-55 0.09-0.30 0.20-0.33 Nickel base Annealed or solution treated 3320 140-300 G/1115 G/1115 G/1115 PM1 10-55 0.09-0.30 0.20-0.33 (20.31) Cobalt alloys Annealed or solution treated 3300 180-230 G/1115 G/1115 G/1115 PM1 10-55 0.09-0.30 0.20-0.33 S4.2.Z.AN (23.21) Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 1675 600-1100 G/H13A G/H13A G/H13A PM1 30-60 0.09-0.30 0.20-0.33 N1.3.C.AG Cast or cast and aged (30.22) N3.3.U.UT (33.1) N3.2.C.UT (33.2) S (20.11) S2.0.Z.AN (20.21) DEEP HOLE MACHINING Cutting data 116 HB Drill diameter, mm ENG Cutting data DEEP HOLE MACHINING Cutting data for CoroDrill®800 Inch values Specific cutting force k c1 Hardness Brinell Geometry / Grade Support pad grade Cutting speed Insert position ISO P MC No. (CMC No.) Material Unalloyed steel P1.1.Z.AN Non-hardened 0.10-0.25% C (01.1) 216,500 v c ft/min 1.694-2.559 C I P Feed f n inch/rev 90-200 G/1025 G/1025 G/1025 P1 230-425 .004-.016 .006-.018 Non-hardened 0.25-0.55% C 233,000 125-225 G/1025 G/1025 G/1025 P1 230-425 .004-.016 .006-.018 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 247,000 150-250 G/1025 G/1025 G/1025 P1 230-425 .004-.016 .007-.010 P1.3.Z.AN (01.4) High carbon steel, annealed 260,500 180-275 G/1025 G/1025 G/1025 P1 230-425 .004-.016 .006-.018 Low alloy steel Non hardened 246,500 150-260 G/1025 G/1025 G/1025 P1 230-390 .004-.016 .008-.018 Hardened and tempered 278,500 220-450 G/1025 G/1025 G/1025 P1 180-360 .004-.016 .008-.018 High alloy steel Annealed 282,000 150-250 G/4235 G/4235 G/4235 P1 230-390 .004-.016 .008-.018 (03.13) Annealed HSS 311,000 150-250 G/4235 G/4235 G/4235 P1 230-390 .004-.016 .008-.018 P3.0.Z.HT (03.21) Hardened tool steel 420,000 250-350 G/4235 G/4235 G/4235 P1 180-360 .004-.015 .008-.016 (03.22) Hardened steel, others 448,500 250-450 G/4235 G/4235 G/4235 P1 180-360 .008-.015 .008-.016 Castings Unalloyed 204,000 90-225 G/1025 G/1025 G/1025 P1 165-360 .004-.016 .008-.018 P2.6.C.UT (06.2) Low alloyed (alloying elements < 5%) 230,500 150-250 G/1025 G/1025 G/1025 P1 165-360 .004-.016 .008-.018 (06.32) Stainless austenitic 333,500 150-250 G/1025 G/1025 G/1025 P1 165-360 .004-.013 .008-.015 (06.33) Manganese steel, 12–14% Mn 420,500 200-300 G/1025 G/1025 G/1025 P1 115-280 .004-.013 .008-.015 Rolled/forged Ferritic/Martensitic, non hardened 262,000 150-270 G/4235 G/4235 G/4235 M1 130-360 .004-.016 .008-.018 M1.0.Z.AQ Austenitic (05.21) 285,000 150-275 G/4235 G/4235 G/4235 M1 130-360 .004-.016 .008-.018 M3.1.Z.AQ Austenitic / ferritic materials (Duplex) non(05.51) weldable ≥ 0.05% C 286,500 180-290 G/4235 G/4235 G/4235 M1 130-360 .004-.013 .008-.014 M3.2.Z.AQ Austenitic / ferritic materials (Duplex) (05.52) weldable < 0.05% C 356,500 200-320 G/4235 G/4235 G/4235 M1 130-260 .004-.013 .008-.014 Malleable Ferritic 115,000 110-145 G/1025 G/1025 G/1025 M1 200-390 .004-.015 .009-.016 Pearlitic 131,000 150-270 G/1025 G/1025 G/1025 M1 200-390 .004-.015 .009-.016 Grey Low tensile strength 130,000 150-220 G/1025 G/1025 G/1025 M1 200-360 .004-.015 .009-.016 High tensile strength 159,500 200-330 G/1025 G/1025 G/1025 M1 200-360 .004-.015 .009-.016 Nodular Ferritic 130,000 125-230 G/1025 G/1025 G/1025 M1 160-360 .004-.015 .009-.016 Pearlitic 194,500 200-300 G/1025 G/1025 G/1025 M1 160-360 .004-.015 .009-.016 P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P1.5.C.UT (06.1) K HB .984-1.693 P1.2.Z.AN (01.2) P2.1.Z.AN (02.1) M lbs/in2 Drill diameter, inch P5.0.Z.AN (05.11) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) DEEP HOLE MACHINING Cutting data 117 ENG DEEP HOLE MACHINING Cutting data Cutting data for CoroDrill®800 Inch values Specific cutting force k c1 Hardness Brinell Geometry / Grade Support pad grade Cutting speed Insert position ISO N MC No. (CMC No.) Material lbs/in2 Aluminium alloys (30.11) Wrought or wrought and coldworked, non- 72,500 aging v c ft/min 1.694-2.559 C I P Feed f n inch/rev 30-100 G/1025 G/1025 G/1025 M1 210-490 .004-.013 .009-.014 Wrought or wrought and aged 116,000 30-150 G/1025 G/1025 G/1025 M1 210-490 .004-.015 .009-.014 N1.3.C.UT (30.21) Cast, non aging 109,000 40-100 G/1025 G/1025 G/1025 M1 210-490 .004-.015 .009-.014 130,500 70-140 G/1025 G/1025 G/1025 M1 210-490 .004-.015 .009-.014 Copper and copper alloys Free cutting alloys (Pb > 1%) 101,500 70-160 G/1025 G/1025 G/1025 M1 210-490 .004-.015 .009-.014 Brass and leaded alloys (Pb < 1%) 101,500 50-200 G/1025 G/1025 G/1025 M1 210-490 .004-.015 .009-.014 Iron base Annealed or solution treated 435,000 180-230 G/1115 G/1115 G/1115 PM1 30-180 .004-.012 .008-.013 Nickel base Annealed or solution treated 481,500 140-300 G/1115 G/1115 G/1115 PM1 30-180 .004-.012 .008-.013 (20.31) Cobalt alloys Annealed or solution treated 478,500 180-230 G/1115 G/1115 G/1115 PM1 30-180 .004-.012 .008-.013 S4.2.Z.AN (23.21) Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 243,000 600-1100 G/H13A G/H13A G/H13A PM1 100-200 .004-.012 .008-.013 N3.3.U.UT (33.1) N3.2.C.UT (33.2) (20.11) S2.0.Z.AN (20.21) DEEP HOLE MACHINING Cutting data 118 .984-1.693 N1.2.Z.AG (30.12) N1.3.C.AG Cast or cast and aged (30.22) S HB Drill diameter, inch ENG Cutting data DEEP HOLE MACHINING Cutting data for CoroDrill®801 Metric values Specific cutting force kc 1 Hardness Brinell Geometry / Grade Cutting speed Drill diameter, mm ≥65.00 ISO P MC No. N/mm2 HB P1.1.Z.AN Material Unalloyed steel Non-hardened 0.10-0.25% C 2000 90-200 -22/23/1025 80-100 0.18-0.35 P1.2.Z.AN Non-hardened 0.25-0.55% C 2000 125-225 -22/1025 80-100 0.18-0.35 P1.3.Z.AN Non-hardened 0.55-0.80% C 2180 150-250 -22/1025 80-100 0.18-0.35 P1.3.Z.AN 2320 180-275 -22/1025 80-100 0.18-0.35 P2.1.Z.AN High carbon steel Low alloy steel Non hardened 2100 150-260 -22/1025 70-100 0.18-0.35 P2.5.Z.HT Hardened and tempered 2775 220-450 -22/1025 60-100 0.18-0.35 P3.0.Z.AN High alloy steel Annealed 2500 150-250 -22/4235 70-100 0.18-0.30 P3.1.Z.AN Annealed HSS 2750 150-250 -22/4235 70-100 0.18-0.30 P3.0.Z.HT Hardened tool steel 3750 250-350 -22/4235 60-100 0.16-0.30 P3.0.Z.HT Hardened steel, others 4000 250-450 -22/4235 60-100 0.16-0.30 P1.5.C.UT Castings Unalloyed 1800 90-225 -22/1025 50-100 0.15-0.30 P2.6.C.UT Low alloyed (alloying elements < 5%) 2100 150-250 -22/1025 50-100 0.15-0.30 P5.0.Z.AN Rolled/forged Ferritic/Martensitic, non hardened 2300 150-270 -22/4235 40-90 0.16-0.35 2600 150-275 -23/4235 40-90 0.16-0.35 M M1.0.Z.AQ Austenitic K v c m/min Feed f n mm/r K1.1.C.NS Malleable Ferritic 950 110-145 -22/H13A 80-100 0.18-0.30 K1.1.C.NS Pearlitic 1100 150-270 -22/H13A 80-100 0.18-0.30 K2.1.C.UT Grey Low tensile strength 1100 150-220 -22/H13A 60-100 0.16-0.35 K2.2.C.UT High tensile strength 1290 200-330 -22/H13A 60-100 0.16-0.35 K3.1.C.UT Nodular Ferritic 1050 125-230 -22/H13A 50-100 0.16-0.35 K3.3.C.UT Pearlitic 1750 200-300 -22/H13A 50-100 0.16-0.35 DEEP HOLE MACHINING Cutting data 119 ENG DEEP HOLE MACHINING Cutting data Cutting data for CoroDrill®801 Metric values Specific cutting force kc 1 Hardness Brinell Geometry / Grade Cutting speed Drill diameter, mm ≥65.00 ISO N MC No. N/mm2 HB N1.2.Z.UT Material Aluminium alloys Wrought or wrought and coldworked, non-aging 500 30-100 -23/H13A 65-130 0.10-0.30 N1.2.Z.AG Wrought or wrought and aged 800 30-150 -23/H13A 65-130 0.10-0.30 N1.3.C.UT Cast, non aging 750 40-100 -23/H13A 65-130 0.10-0.30 900 70-140 -23/H13A 65-130 0.10-0.30 N1.3.C.AG Cast or cast and aged Feed f n mm/r N3.3.U.UT Copper and copper alloys Free cutting alloys (Pb > 1%) 700 70-160 -23/H13A 65-130 0.10-0.30 N3.2.C.UT Brass and leaded alloys (Pb < 1%) 700 50-200 -23/H13A 65-130 0.10-0.30 S1.0.U.AN Iron base Annealed or solution treated 3000 180-230 -22/1025 10-45 0.15-0.30 S2.0.Z.AN Nickel base Annealed or solution treated 3320 140-300 -22/1025 10-45 0.15-0.30 S3.0.Z.AN Cobalt alloys Annealed or solution treated 3300 180-230 -23/H13A 20-65 0.15-0.30 S4.2.Z.AN Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 1675 Rm3) 600-1100 -23/H13A -22/1025 25-50 25-40 0.15-0.30 0.15-0.30 S DEEP HOLE MACHINING Cutting data 120 v c m/min ENG Cutting data DEEP HOLE MACHINING Cutting data for CoroDrill®801 Inch values Specific cutting force kc 1 Hardness Brinell Geometry / Grade Cutting speed Depth of cut (a p), inch ≥2.559 ISO P MC No. lbs/in2 HB P1.1.Z.AN Material Unalloyed steel Non-hardened 0.10-0.25% C v c ft/min Feed f n inch/r 290.000 90-200 -22/23/1025 262-328 .007-.014 P1.2.Z.AN Non-hardened 0.25-0.55% C 304.500 125-225 -22/1025 262-328 .007-.014 P1.3.Z.AN Non-hardened 0.55-0.80% C 316.100 150-250 -22/1025 262-328 .007-.014 P1.3.Z.AN 336.400 180-275 -22/1025 262-328 .007-.014 P2.1.Z.AN High carbon steel Low alloy steel Non hardened 304.500 150-260 -22/1025 230-328 .007-.014 P2.5.Z.HT Hardened and tempered 402.400 220-450 -22/1025 197-328 .007-.014 P3.0.Z.AN High alloy steel Annealed 362.500 150-250 -22/4235 230-328 .007-.012 P3.1.Z.AN Annealed HSS 398.750 150-250 -22/4235 230-328 .007-.012 P3.0.Z.HT Hardened tool steel 543.750 250-350 -22/4235 197-328 .006-.012 P3.0.Z.HT Hardened steel, others 580.000 250-450 -22/4235 197-328 .006-.012 P1.5.C.UT Castings Unalloyed 261.000 90-225 -22/1025 164-328 .006-.012 P2.6.C.UT Low alloyed (alloying elements < 5%) 304.500 150-250 -22/1025 164-328 .006-.012 P5.0.Z.AN Rolled/forged Ferritic/Martensitic, non hardened 333.500 150-270 -22/4235 164-295 .006-.014 M1.0.Z.AQ Austenitic 377.000 150-275 -23/4235 164-295 .006-.014 K1.1.C.NS Malleable Ferritic 137.750 110-145 -22/H13A 262-328 .007-.012 K1.1.C.NS Pearlitic 159.500 150-270 -22/H13A 262-328 .007-.012 K2.1.C.UT Grey Low tensile strength 159.500 150-220 -22/H13A 197-328 .006-.014 K2.2.C.UT High tensile strength 187.050 200-330 -22/H13A 197-328 .006-.014 K3.1.C.UT Nodular Ferritic 152.250 125-230 -22/H13A 164-328 .006-.014 K3.3.C.UT Pearlitic 253.750 200-300 -22/H13A 164-328 .006-.014 M K DEEP HOLE MACHINING Cutting data 121 ENG DEEP HOLE MACHINING Cutting data Cutting data for CoroDrill®801 Inch values Specific cutting force kc 1 Hardness Brinell Geometry / Grade Cutting speed Depth of cut (a p), inch ≥2.559 ISO N MC No. lbs/in2 HB N1.2.Z.UT Material Aluminium alloys Wrought or wrought and coldworked, non-aging 72.500 30-100 N1.2.Z.AG Wrought or wrought and aged 116.000 N1.3.C.UT Cast, non aging N1.3.C.AG Cast or cast and aged Feed f n inch/r -23/H13A 213-426 .004-.012 30-150 -23/H13A 213-426 .004-.012 108.750 40-100 -23/H13A 213-426 .004-.012 130.500 70-140 -23/H13A 213-426 .004-.012 N3.3.U.UT Copper and copper alloys Free cutting alloys (Pb > 1%) 101.500 70-160 -23/H13A 213-426 .004-.012 N3.2.C.UT Brass and leaded alloys (Pb < 1%) 101.500 50-200 -23/H13A 213-426 .004-.012 S1.0.U.AN Iron base Annealed or solution treated 435.000 180-230 -22/1115 32-147 .006-.012 S2.0.Z.AN Nickel base Annealed or solution treated 481.400 140-300 -22/1115 32-147 .006-.012 S3.0.Z.AN Cobalt alloys Annealed or solution treated 478.500 180-230 -23/1115 66-213 .006-.012 S4.2.Z.AN Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 242.875 Rm3) 600-1100 -23/H13A 82-164 .006-.012 S DEEP HOLE MACHINING Cutting data 122 v c ft/min ENG Cutting data DEEP HOLE MACHINING Cutting data for CoroDrill®818 Metric values Specific cutting force kc 1 Hardness Brinell Geometry / Grade Depth of cut (a p), mm Cutting speed 1-3 ISO P MC No. ≥8 N/mm2 HB P1.1.Z.AN Material Unalloyed steel Non-hardened 0.10-0.25% C 2000 90-200 G/1025/4235 50-110 0.22-0.35 0.18-0.35 0.18-0.35 P1.2.Z.AN Non-hardened 0.25-0.55% C 2100 125-225 G/1025/4235 50-110 0.22-0.35 0.18-0.35 0.18-0.35 P1.3.Z.AN Non-hardened 0.55-0.80% C 2180 150-250 G/1025/4235 50-110 0.22-0.35 0.18-0.35 0.18-0.35 P1.3.Z.AN 2320 180-275 G/1025/4235 50-110 0.22-0.35 0.18-0.35 0.18-0.35 P2.1.Z.AN High carbon steel Low alloy steel Non hardened 2100 150-260 L/1025/4235 70-100 0.22-0.35 0.18-0.35 0.18-0.35 P2.5.Z.HT Hardened and tempered 2775 220-450 L/1025/4235 60-100 0.22-0.35 0.18-0.35 0.18-0.35 P3.0.Z.AN High alloy steel Annealed 2500 150-250 G/1025/4235 70-100 0.22-0.30 0.18-0.30 0.18-0.30 P3.1.Z.AN Annealed HSS 2750 150-250 G/1025/4235 70-100 0.22-0.30 0.18-0.30 0.18-0.30 P3.0.Z.HT Hardened tool steel 3750 250-350 G/1025/4235 60-100 0.22-0.30 0.18-0.30 0.18-0.30 P3.0.Z.HT Hardened steel, others 4000 250-450 G/1025/4235 60-100 0.22-0.30 0.18-0.30 0.18-0.30 P1.5.C.UT Castings Unalloyed 1800 90-225 G/1025/4235 50-100 0.22-0.30 0.18-0.30 0.18-0.30 P2.6.C.UT Low alloyed (alloying elements < 5%) 2100 150-250 G/1025/4235 50-100 0.22-0.30 0.18-0.30 0.18-0.30 P5.0.Z.AN Rolled/forged Ferritic/Martensitic, non hardened 2300 150-270 L/4235/1025 40-95 0.22-0.35 0.16-0.35 0.16-0.35 2600 150-275 L/4235/1025 40-95 0.22-0.35 0.16-0.35 0.16-0.35 M M1.0.Z.AQ Austenitic K v c m/min 3-8 Feed f n mm/r K1.1.C.NS Malleable Ferritic 950 110-145 G/1025/4235 80-100 0.22-0.30 0.18-0.30 0.18-0.30 K1.1.C.NS Pearlitic 1100 150-270 G/1025/4235 80-100 0.22-0.30 0.18-0.30 0.18-0.30 K2.1.C.UT Grey Low tensile strength 1100 150-220 G/1025/4235 60-100 0.22-0.35 0.16-0.35 0.16-0.35 K2.2.C.UT High tensile strength 1290 200-330 G/1025/4235 60-100 0.22-0.35 0.16-0.35 0.16-0.35 K3.1.C.UT Nodular Ferritic 1050 125-230 G/1025/4235 50-100 0.22-0.35 0.16-0.35 0.16-0.35 K3.3.C.UT Pearlitic 1750 200-300 G/1025/4235 50-100 0.22-0.35 0.16-0.35 0.16-0.35 DEEP HOLE MACHINING Cutting data 123 ENG DEEP HOLE MACHINING Cutting data Cutting data for CoroDrill®818 Metric values Specific cutting force kc 1 Hardness Brinell Geometry / Grade Depth of cut (a p), mm Cutting speed 1-3 ISO N MC No. N/mm2 HB N1.2.Z.UT 500 30-100 L/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45 N1.2.Z.AG Wrought or wrought and aged 800 30-150 L/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45 N1.3.C.UT Cast, non aging 750 40-100 L/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45 900 70-140 L/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45 Feed f n mm/r N3.3.U.UT Copper and copper alloys Free cutting alloys (Pb > 1%) 700 70-160 A/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45 N3.2.C.UT Brass and leaded alloys (Pb < 1%) 700 50-200 A/1025/4235 65-300 0.20-0.45 0.18-0.45 0.18-0.45 S1.0.U.AN Iron base Annealed or solution treated 3000 180-230 L/1125/1025 20-65 0.20-0.30 0.15-0.30 0.15-0.30 S2.0.Z.AN Nickel base Annealed or solution treated 3320 140-300 L/1125/1025 20-65 0.20-0.30 0.15-0.30 0.15-0.30 S3.0.Z.AN Cobalt alloys Annealed or solution treated 3300 180-230 A/1125/1025 20-65 0.20-0.30 0.15-0.30 0.15-0.30 S4.2.Z.AN Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 1675 Rm3) 600-1100 L/1125/1025 30-100 0.20-0.30 0.15-0.30 0.15-0.30 S DEEP HOLE MACHINING Cutting data 124 ≥8 Material Aluminium alloys Wrought or wrought and coldworked, non-aging N1.3.C.AG Cast or cast and aged v c m/min 3-8 ENG Cutting data DEEP HOLE MACHINING Cutting data for CoroDrill®818 Inch values Specific cutting force kc 1 Hardness Brinell Geometry / Grade Cutting speed Depth of cut (a p), inch .039-.118 ISO P MC No. ≥.315 lbs/in2 HB P1.1.Z.AN Material Unalloyed steel Non-hardened 0.10-0.25% C 290.000 90-200 G/1025/4235 164-361 .009-.014 .007-.014 .007-.014 P1.2.Z.AN Non-hardened 0.25-0.55% C 304.500 125-225 G/1025/4235 164-361 .009-.014 .007-.014 .007-.014 P1.3.Z.AN Non-hardened 0.55-0.80% C 316.100 150-250 G/1025/4235 164-361 .009-.014 .007-.014 .007-.014 P1.3.Z.AN 336.400 180-275 G/1025/4235 164-361 .009-.014 .007-.014 .007-.014 P2.1.Z.AN High carbon steel Low alloy steel Non hardened 304.500 150-260 L/1025/4235 230-328 .009-.014 .007-.014 .007-.014 P2.5.Z.HT Hardened and tempered 402.400 220-450 L/1025/4235 197-328 .009-.014 .007-.014 .007-.014 P3.0.Z.AN High alloy steel Annealed 362.500 150-250 G/1025/4235 230-328 .009-.012 .007-.012 .007-.012 P3.1.Z.AN Annealed HSS 398.750 150-250 G/1025/4235 230-328 .009-.012 .007-.012 .007-.012 P3.0.Z.HT Hardened tool steel 543.750 250-350 G/1025/4235 197-328 .009-.012 .007-.012 .007-.012 P3.0.Z.HT Hardened steel, others 580.000 250-450 G/1025/4235 197-328 .009-.012 .007-.012 .007-.012 P1.5.C.UT Castings Unalloyed 261.000 90-225 G/1025/4235 164-328 .009-.012 .007-.012 .007-.012 P2.6.C.UT Low alloyed (alloying elements < 5%) 304.500 150-250 G/1025/4235 164-328 .009-.012 .007-.012 .007-.012 P5.0.Z.AN Rolled/forged Ferritic/Martensitic, non hardened 333.500 150-270 L/4235/1025 131-312 .009-.014 .006-.014 .006-.014 M1.0.Z.AQ Austenitic 377.000 150-275 L/4235/1025 131-312 .009-.014 .006-.014 .006-.014 K1.1.C.NS Malleable Ferritic 137.750 110-145 G/1025/4235 262-328 .009-.012 .007-.012 .007-.012 K1.1.C.NS Pearlitic 159.500 150-270 G/1025/4235 262-328 .009-.012 .007-.012 .007-.012 K2.1.C.UT Grey Low tensile strength 159.500 150-220 G/1025/4235 197-328 .009-.014 .006-.014 .006-.014 K2.2.C.UT High tensile strength 187.050 200-330 G/1025/4235 197-328 .009-.014 .006-.014 .006-.014 K3.1.C.UT Nodular Ferritic 152.250 125-230 G/1025/4235 164-328 .009-.014 .006-.014 .006-.014 K3.3.C.UT Pearlitic 253.750 200-300 G/1025/4235 164-328 .009-.014 .006-.014 .006-.014 M K v c ft/min .118-.315 Feed f n inch/r DEEP HOLE MACHINING Cutting data 125 ENG DEEP HOLE MACHINING Cutting data Cutting data for CoroDrill®818 Inch values Specific cutting force kc 1 Hardness Brinell Geometry / Grade Cutting speed Depth of cut (a p), inch .039-.118 ISO N MC No. lbs/in2 HB N1.2.Z.UT 72.500 30-100 L/1025/4235 213-984 .008-.018 .007-.018 .007-.018 N1.2.Z.AG Wrought or wrought and aged 116.000 30-150 L/1025/4235 213-984 .008-.018 .007-.018 .007-.018 N1.3.C.UT Cast, non aging 108.750 40-100 L/1025/4235 213-984 .008-.018 .007-.018 .007-.018 130.500 70-140 L/1025/4235 213-984 .008-.018 .007-.018 .007-.018 Feed f n inch/r N3.3.U.UT Copper and copper alloys Free cutting alloys (Pb > 1%) 101.500 70-160 A/1025/4235 213-984 .008-.018 .007-.018 .007-.018 N3.2.C.UT Brass and leaded alloys (Pb < 1%) 101.500 50-200 A/1025/4235 213-984 .008-.018 .007-.018 .007-.018 S1.0.U.AN Iron base Annealed or solution treated 435.000 180-230 L/1125/1025 66-213 .008-.012 .006-.012 .006-.012 S2.0.Z.AN Nickel base Annealed or solution treated 481.400 140-300 L/1125/1025 66-213 .008-.012 .006-.012 .006-.012 S3.0.Z.AN Cobalt alloys Annealed or solution treated 478.500 180-230 A/1125/1025 66-213 .008-.012 .006-.012 .006-.012 S4.2.Z.AN Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 242.875 Rm3) 600-1100 L/1125/1025 66-213 .008-.012 .006-.012 .006-.012 S DEEP HOLE MACHINING Cutting data 126 ≥.315 Material Aluminium alloys Wrought or wrought and coldworked, non-aging N1.3.C.AG Cast or cast and aged v c ft/min .118-.315 ENG Cutting data DEEP HOLE MACHINING Cutting data for ground brazed solid drill heads 424.6 Metric version Specific cutting force k c1 Hardness Brinell Grade combination Cutting speed Drill diameter, mm 15.60-20.00 ISO P MC No. (CMC No.) Material Unalloyed steel P1.1.Z.AN Non-hardened 0.10-0.25% C (01.1) 43.01-65.00 N/mm2 HB v c m/min Feed f n mm/r 1500 90-200 70/63 70-120 0.14-0.201) 0.15-0.201) 0.15-0.25 0.18-0.28 Non-hardened 0.25-0.55% C 1600 125-225 70/63 70-120 0.14-0.201) 0.15-0.201) 0.15-0.25 0.18-0.28 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 1700 150-250 70/63 70-120 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32 P1.3.Z.AN (01.4) High carbon steel, annealed 1800 180-275 70/63 70-120 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32 Low alloy steel Non hardened 1700 150-260 70/63 70-100 0.14-0.20 0.17-0.25 0.20-0.30 0.20-0.30 Hardened and tempered 1900 220-450 70/63 55-100 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32 High alloy steel Annealed 1950 150-250 70/63 70-100 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32 (03.13) Annealed HSS 2150 150-250 70/63 70-100 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32 P3.0.Z.HT (03.21) Hardened tool steel 2900 250-350 70/63 55-100 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32 (03.22) Hardened steel, others 3100 250-450 70/63 55-100 0.14-0.20 0.17-0.25 0.20-0.30 0.24-0.32 Castings Unalloyed 1400 90-225 70/63 50-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32 P2.6.C.UT (06.2) Low alloyed (alloying elements < 5%) 1600 150-250 70/63 50-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32 (06.32) Stainless austenitic 1750 150-250 202)/67 50-85 0.16-0.20 0.18-0.25 0.22-0.30 0.24-0.36 (06.33) Manganese steel, 12–14% Mn 2900 200-300 202)/67 35-70 0.16-0.20 0.18-0.25 0.22-0.30 0.24-0.36 Rolled/forged Ferritic/Martensitic, non hardened 1800 150-270 202)/67 40-85 0.16-0.20 0.18-0.25 0.22-0.30 0.24-0.36 1950 150-275 202)/67 40-85 0.16-0.20 0.18-0.25 0.22-0.30 0.24-0.36 M3.1.Z.AQ Austenitic / ferritic materials (Duplex) non-weldable 2000 (05.51) ≥ 0.05% C 180-290 202)/67 35-60 0.12-0.15 0.20-0.27 0.22-0.30 0.25-0.35 M3.2.Z.AQ Austenitic / ferritic materials (Duplex) weldable < (05.52) 0.05% C 2450 200-320 202)/67 35-60 0.12-0.15 0.20-0.27 0.22-0.30 0.25-0.35 Malleable Ferritic 790 110-145 72 80-100 0.14-0.20 0.18-0.25 0.20-0.30 0.24-0.32 Pearlitic 900 150-270 72 80-100 0.14-0.20 0.18-0.25 0.20-0.30 0.24-0.32 Grey Low tensile strength 890 150-220 72 60-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32 High tensile strength 1100 200-330 72 60-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32 Nodular Ferritic 900 125-230 72 50-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32 Pearlitic 1350 200-300 72 50-100 0.12-0.18 0.15-0.22 0.20-0.28 0.24-0.32 P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P1.5.C.UT (06.1) P5.0.Z.AN (05.11) M1.0.Z.AQ Austenitic (05.21) K 31.01-43.00 P1.2.Z.AN (01.2) P2.1.Z.AN (02.1) M 20.01-31.00 K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) 1) Ejector drills in small diameters, not recommended for CMC 01.1 with carbon ≤ 0.18%. STS drills are the recommended alternative. 2) Only for STS drills. For carbide grades and grade combination, see page 40 DEEP HOLE MACHINING Cutting data 127 ENG DEEP HOLE MACHINING Cutting data Cutting data for ground brazed solid drill heads 424.6 Metric version Specific cutting force k c1 Hardness Brinell Grade combination Cutting speed Drill diameter, mm 15.60-20.00 ISO N MC No. (CMC No.) Material Aluminium alloys (30.11) Wrought or wrought and coldworked, non-aging 43.01-65.00 N/mm2 HB v c m/min Feed f n mm/r 400 30-100 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45 Wrought or wrought and aged 650 30-150 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45 N1.3.C.UT (30.21) Cast, non aging 600 40-100 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45 700 70-140 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45 Copper and copper alloys Free cutting alloys (Pb > 1%) 550 70-160 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45 Brass and leaded alloys (Pb < 1%) 550 50-200 72 65-130 0.10-0.20 0.16-0.25 0.18-0.30 0.20-0.45 Iron base Annealed or solution treated 2400 180-230 72 10-50 0.10-0.18 0.14-0.20 0.18-0.26 0.20-0.30 Nickel base Annealed or solution treated 2650 140-300 72 10-50 0.10-0.18 0.14-0.20 0.18-0.26 0.20-0.30 Cobalt alloys Annealed or solution treated 2700 180-230 72 10-50 0.10-0.18 0.14-0.20 0.18-0.26 0.20-0.30 Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 1400 600-1100 72 30-50 0.14-0.16 0.16-0.22 0.18-0.26 0.20-0.30 N3.3.U.UT (33.1) N3.2.C.UT (33.2) (20.11) S2.0.Z.AN (20.21) (20.31) S4.2.Z.AN (23.21) DEEP HOLE MACHINING Cutting data 128 31.01-43.00 N1.2.Z.AG (30.12) N1.3.C.AG Cast or cast and aged (30.22) S 20.01-31.00 ENG Cutting data DEEP HOLE MACHINING Cutting data for ground brazed solid drill heads 424.6 Inch version Specific cutting force k c1 Hardness Brinell Grade combination Cutting speed Drill diameter, inch .614-.787 ISO P MC No. (CMC No.) Material Unalloyed steel P1.1.Z.AN Non-hardened 0.10-0.25% C (01.1) 216,500 90-200 1.694-2.559 v c ft/min Feed f n inch/rev 70/63 230-395 .006-.0081) .006-.0081) .006-.010 .007-.011 Non-hardened 0.25-0.55% C 233,000 125-225 70/63 230-395 .006-.0081) .006-.0081) .006-.010 .007-.011 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 247,000 150-250 70/63 230-395 .006-.008 .007-.010 .008-.012 .009-.013 P1.3.Z.AN (01.4) High carbon steel, annealed 260,500 180-275 70/63 230-395 .006-.008 .007-.010 .008-.012 .009-.013 Low alloy steel Non hardened 246,500 150-260 70/63 230-330 .006-.008 .007-.010 .008-.012 .008-.012 Hardened and tempered 278,500 220-450 70/63 180-330 .006-.008 .007-.010 .008-.012 .009-.013 High alloy steel Annealed 282,000 150-250 70/63 230-330 .006-.008 .007-.010 .008-.012 .009-.013 (03.13) Annealed HSS 311,000 150-250 70/63 230-330 .006-.008 .007-.010 .008-.012 .009-.013 P3.0.Z.HT (03.21) Hardened tool steel 420,000 250-350 70/63 180-330 .006-.008 .007-.010 .008-.012 .009-.013 (03.22) Hardened steel, others 448,500 250-450 70/63 180-330 .006-.008 .007-.010 .008-.012 .009-.013 Castings Unalloyed 204,000 90-225 70/63 165-330 .005-.007 .006-.009 .008-.011 .009-.013 P2.6.C.UT (06.2) Low alloyed (alloying elements < 5%) 230,500 150-250 70/63 165-330 .005-.007 .006-.009 .008-.011 .009-.013 (06.32) Stainless austenitic 254,000 150-250 202)/67 165-280 .006-.008 .007-.010 .009-.012 .009-.014 (06.33) Manganese steel, 12–14% Mn 420,500 200-300 202)/67 115-230 .006-.008 .007-.010 .009-.012 .009-.014 Rolled/forged Ferritic/Martensitic, non hardened 262,000 150-270 202)/67 130-280 .006-.008 .007-.010 .009-.012 .009-.014 285,000 150-275 202)/67 130-280 .006-.008 .007-.010 .009-.012 .009-.014 M3.1.Z.AQ Austenitic / ferritic materials (Duplex) non-weldable 286,500 (05.51) ≥ 0.05% C 180-290 202)/67 115-195 .005-.006 .008-.011 .009-.012 .010-.014 M3.2.Z.AQ Austenitic / ferritic materials (Duplex) weldable < (05.52) 0.05% C 356,500 200-320 202)/67 115-195 .005-.006 .008-.011 .009-.012 .010-.014 Malleable Ferritic 115,000 110-145 72 260-330 .006-.008 .007-.010 .008-.012 .009-.013 Pearlitic 131,000 150-270 72 260-330 .006-.008 .007-.010 .008-.012 .009-.013 Grey Low tensile strength 130,000 150-220 72 195-330 .005-.007 .006-.009 .008-.011 .009-.013 High tensile strength 159,500 200-330 72 195-330 .005-.007 .006-.009 .008-.011 .009-.013 Nodular Ferritic 130,000 125-230 72 165-330 .005-.007 .006-.009 .008-.011 .009-.013 Pearlitic 194,500 200-300 72 165-330 .005-.007 .006-.009 .008-.011 .009-.013 P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P1.5.C.UT (06.1) P5.0.Z.AN (05.11) M1.0.Z.AQ Austenitic (05.21) K HB 1.221-1.693 P1.2.Z.AN (01.2) P2.1.Z.AN (02.1) M lbs/in2 .788-1.220 K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) 1) Ejector drills in small diameters, not recommended for CMC 01.1 with carbon ≤ 0.18%. STS drills are the recommended alternative. 2) Only for STS drills. For carbide grades and grade combination, see page 40 DEEP HOLE MACHINING Cutting data 129 ENG DEEP HOLE MACHINING Cutting data Cutting data for ground brazed solid drill heads 424.6 Inch version Specific cutting force k c1 Hardness Brinell Grade combination Cutting speed Drill diameter, inch .614-.787 ISO N MC No. (CMC No.) Material Aluminium alloys (30.11) Wrought or wrought and coldworked, non-aging 58,000 30-100 1.694-2.559 v c ft/min Feed f n inch/rev 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018 Wrought or wrought and aged 94,500 30-150 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018 N1.3.C.UT (30.21) Cast, non aging 87,000 40-100 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018 101,500 70-140 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018 Copper and copper alloys Free cutting alloys (Pb > 1%) 79,500 70-160 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018 Brass and leaded alloys (Pb < 1%) 80,000 50-200 72 215-425 .004-.008 .006-.010 .007-.012 .008-.018 Iron base Annealed or solution treated 348,000 180-230 72 33-165 .004-.007 .006-.008 .007-.010 .008-.012 Nickel base Annealed or solution treated 383,000 140-300 72 33-165 .004-.007 .006-.008 .007-.010 .008-.012 Cobalt alloys Annealed or solution treated 391,500 180-230 72 33-165 .004-.007 .006-.008 .007-.010 .008-.012 Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 203,000 600-1100 72 100-165 .005-.006 .006-.009 .007-.010 .008-.012 N3.3.U.UT (33.1) N3.2.C.UT (33.2) (20.11) S2.0.Z.AN (20.21) (20.31) S4.2.Z.AN (23.21) DEEP HOLE MACHINING Cutting data 130 HB 1.221-1.693 N1.2.Z.AG (30.12) N1.3.C.AG Cast or cast and aged (30.22) S lbs/in2 .788-1.220 ENG Cutting data DEEP HOLE MACHINING Cutting data for T-MAX®adjustable solid drill head 424.10 Metric version Specific cutting Hardness Brinell force k c1 Geometry / Grade Cutting speed Drill diameter, mm ≥63.50 ISO P MC No. (CMC No.) Material Unalloyed steel P1.1.Z.AN Non-hardened 0.10-0.25% C (01.1) 1500 90-200 v c m/min Feed f n mm/r -22/-23/1025 80-100 0.18-0.35 Non-hardened 0.25-0.55% C 1600 125-225 -22/1025 80-100 0.18-0.35 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 1700 150-250 -22/1025 80-100 0.18-0.35 P1.3.Z.AN (01.4) High carbon steel, annealed 1800 180-275 -22/1025 80-100 0.18-0.35 Low alloy steel Non hardened 1700 150-260 -22/1025 70-100 0.18-0.35 Hardened and tempered 1900 220-450 -22/1025 60-100 0.16-0.35 High alloy steel Annealed 1950 150-250 -22/1025 70-100 0.18-0.30 (03.13) Annealed HSS 2150 150-250 -22/1025 70-100 0.18-0.30 P3.0.Z.HT (03.21) Hardened tool steel 2900 250-350 -22/1025 60-100 0.16-0.30 (03.22) Hardened steel, others 3100 250-450 -22/1025 60-100 0.16-0.30 Castings Unalloyed 1400 90-225 -22/1025 50-100 0.15-0.30 Low alloyed (alloying elements < 5%) 1600 150-250 -22/1025 50-100 0.15-0.30 Rolled/forged Ferritic/Martensitic, non hardened 1800 150-270 -22/1025 50-90 0.16-0.35 1950 150-275 -23/1025 50-90 0.16-0.35 Malleable Ferritic 790 110-145 -22/H13A 80-100 0.18-0.30 Pearlitic 900 150-270 -22/H13A 80-100 0.18-0.30 Grey Low tensile strength 890 150-220 -22/H13A 60-100 0.16-0.35 High tensile strength 1100 200-330 -22/H13A 60-100 0.16-0.35 Nodular Ferritic 900 125-230 -22/H13A 50-100 0.16-0.35 Pearlitic 1350 200-300 -22/H13A 50-100 0.16-0.35 P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P1.5.C.UT (06.1) P2.6.C.UT (06.2) P5.0.Z.AN (05.11) M1.0.Z.AQ Austenitic (05.21) K HB P1.2.Z.AN (01.2) P2.1.Z.AN (02.1) M N/mm2 K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) DEEP HOLE MACHINING Cutting data 131 ENG DEEP HOLE MACHINING Cutting data Cutting data for T-MAX®adjustable solid drill head 424.10 Metric version Specific cutting Hardness Brinell force k c1 Geometry / Grade Cutting speed Drill diameter, mm ≥63.50 ISO N MC No. (CMC No.) Material Aluminium alloys (30.11) Wrought or wrought and coldworked, non-aging 400 30-100 v c m/min Feed f n mm/r -23/H13A 65-130 0.10-0.30 Wrought or wrought and aged 650 30-150 -23/H13A 65-130 0.10-0.30 N1.3.C.UT (30.21) Cast, non aging 600 40-100 -23/H13A 65-130 0.10-0.30 700 70-140 -23/H13A 65-130 0.10-0.30 Copper and copper alloys Free cutting alloys (Pb > 1%) 550 70-160 -23/H13A 65-130 0.10-0.30 Brass and leaded alloys (Pb < 1%) 550 50-200 -23/H13A 65-130 0.10-0.30 Iron base Annealed or solution treated 2400 180-230 -22/1115 20-65 0.15-0.30 Nickel base Annealed or solution treated 2650 140-300 -23/1115 20-65 0.15-0.30 Cobalt alloys Annealed or solution treated 2700 180-230 -23/1115 20-65 0.15-0.30 Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 1400 600-1100 -23/H13A -22/1025 30-60 30-100 0.15-0.30 0.15-0.30 N3.3.U.UT (33.1) N3.2.C.UT (33.2) (20.11) S2.0.Z.AN (20.21) (20.31) S4.2.Z.AN (23.21) DEEP HOLE MACHINING Cutting data 132 HB N1.2.Z.AG (30.12) N1.3.C.AG Cast or cast and aged (30.22) S N/mm2 ENG Cutting data DEEP HOLE MACHINING Cutting data for T-MAX®adjustable solid drill head 424.10 Inch version Specific cutting Hardness Brinell force k c1 Geometry / Grade Cutting speed Drill diameter, inch ≥2.500 ISO P MC No. (CMC No.) Material Unalloyed steel P1.1.Z.AN Non-hardened 0.10-0.25% C (01.1) 216,500 90-200 v c ft/min Feed f n inch/rev -22/-23/1025 260-330 .007-.014 Non-hardened 0.25-0.55% C 233,000 125-225 -22/1025 260-330 .007-.014 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 247,000 150-250 -22/1025 260-330 .007-.014 P1.3.Z.AN (01.4) High carbon steel, annealed 260,500 180-275 -22/1025 260-330 .007-.014 Low alloy steel Non hardened 246,500 150-260 -22/1025 230-330 .007-.014 Hardened and tempered 278,500 220-450 -22/1025 195-330 .006-.014 High alloy steel Annealed 282,000 150-250 -22/1025 260-330 .007-.012 (03.13) Annealed HSS 311,000 150-250 -22/1025 260-330 .007-.012 P3.0.Z.HT (03.21) Hardened tool steel 420,000 250-350 -22/1025 195-330 .006-.012 (03.22) Hardened steel, others 448,500 250-450 -22/1025 195-330 .006-.012 Castings Unalloyed 204,000 90-225 -22/1025 165-330 .006-.012 Low alloyed (alloying elements < 5%) 230,500 150-250 -22/1025 165-330 .006-.012 Rolled/forged Ferritic/Martensitic, non hardened 262,000 150-270 -22/1025 165-295 .006-.014 285,000 150-275 -23/1025 165-295 .006-.014 Malleable Ferritic 115,000 110-145 -22/H13A 260-330 .007-.014 Pearlitic 131,000 150-270 -22/H13A 260-330 .007-.012 Grey Low tensile strength 130,000 150-220 -22/H13A 195-330 .006-.014 High tensile strength 159,500 200-330 -22/H13A 195-330 .006-.014 Nodular Ferritic 130,000 125-230 -22/H13A 165-330 .006-.014 Pearlitic 194,500 200-300 -22/H13A 165-330 .006-.014 P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P1.5.C.UT (06.1) P2.6.C.UT (06.2) P5.0.Z.AN (05.11) M1.0.Z.AQ Austenitic (05.21) K HB P1.2.Z.AN (01.2) P2.1.Z.AN (02.1) M lbs/in2 K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) DEEP HOLE MACHINING Cutting data 133 ENG DEEP HOLE MACHINING Cutting data Cutting data for T-MAX®adjustable solid drill head 424.10 Inch version Specific cutting Hardness Brinell force k c1 Geometry / Grade Cutting speed Drill diameter, inch ≥2.500 ISO N MC No. (CMC No.) Material Aluminium alloys (30.11) Wrought or wrought and coldworked, non-aging 58,000 30-100 v c ft/min Feed f n inch/rev -23/H13A 215-425 .004-.012 Wrought or wrought and aged 94,500 30-150 -23/H13A 215-425 .004-.012 N1.3.C.UT (30.21) Cast, non aging 87,000 40-100 -23/H13A 215-425 .004-.012 101,500 70-140 -23/H13A 215-425 .004-.012 Copper and copper alloys Free cutting alloys (Pb > 1%) 79,500 70-160 -23/H13A 215-425 .004-.012 Brass and leaded alloys (Pb < 1%) 80,000 50-200 -23/H13A 215-425 .004-.012 Iron base Annealed or solution treated 348,000 180-230 -22/1115 65-215 .006-.012 Nickel base Annealed or solution treated 383,000 140-300 -23/1115 65-215 .006-.012 Cobalt alloys Annealed or solution treated 391,500 180-230 -23/1115 65-215 .006-.012 Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 203,000 600-1100 -23/H13A -22/1025 100-215 100-330 .006-.012 .006-.012 N3.3.U.UT (33.1) N3.2.C.UT (33.2) (20.11) S2.0.Z.AN (20.21) (20.31) S4.2.Z.AN (23.21) DEEP HOLE MACHINING Cutting data 134 HB N1.2.Z.AG (30.12) N1.3.C.AG Cast or cast and aged (30.22) S lbs/in2 ENG Cutting data DEEP HOLE MACHINING Cutting data for T-MAX®counterboring heads 424.31F, 424.31 and 424.32 Metric version Specific Hardness cutting force k Brinell Geometry / Grade Cutting speed Depth of cut (a p), mm c1 1-3 ISO P MC No. (CMC No.) Material Unalloyed steel P1.1.Z.AN Non-hardened 0.10-0.25% C (01.1) 90-200 Feed f n mm/r 235/4235 60-140 0.15-0.40 0.20-0.40 0.18-0.40 1600 125-225 235/4235 60-120 0.15-0.40 0.20-0.40 0.18-0.40 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 1700 150-250 235/4235 50-100 0.15-0.40 0.20-0.40 0.18-0.35 Low alloy steel Non hardened 1700 150-260 235/4235 50-130 0.15-0.40 0.20-0.40 0.18-0.40 Hardened and tempered 1900 220-450 235/4235 50-120 0.15-0.40 0.20-0.40 0.18-0.40 High alloy steel Annealed 1950 150-250 235/4235 50-100 0.15-0.40 0.20-0.40 0.18-0.40 (03.13) Annealed HSS 2150 150-250 235/4235 50-100 0.15-0.40 0.20-0.40 0.18-0.40 P3.0.Z.HT (03.21) Hardened tool steel 2900 250-350 235/4235 60-100 0.15-0.40 0.20-0.40 0.18-0.40 (03.22) Hardened steel, others 3100 250-450 235/4235 60-100 0.15-0.40 0.20-0.40 0.18-0.40 Castings Unalloyed 1400 90-225 235/4235 60-120 0.20-0.40 0.20-0.40 0.18-0.40 Low alloyed (alloying elements < 5%) 1600 150-250 235/4235 50-110 0.20-0.40 0.20-0.40 0.18-0.40 Rolled/forged Ferritic/Martensitic, non hardened 1800 150-270 235/S6 50-95 0.20-0.40 0.20-0.40 0.18-0.40 1950 150-275 235/S6 50-95 0.20-0.40 0.20-0.40 0.18-0.40 Malleable Ferritic 790 110-145 415/4235 60-120 0.20-0.40 0.20-0.40 0.15-0.40 Pearlitic 900 150-270 415/4235 60-120 0.20-0.40 0.20-0.40 0.15-0.40 Grey Low tensile strength 890 150-220 415/4235 50-120 0.20-0.40 0.20-0.40 0.15-0.40 High tensile strength 1100 200-330 415/4235 50-120 0.20-0.40 0.20-0.40 0.15-0.40 Nodular Ferritic 900 125-230 415/4235 60-120 0.20-0.40 0.20-0.40 0.15-0.40 Pearlitic 1350 200-300 415/4235 60-120 0.20-0.40 0.20-0.40 0.15-0.40 Aluminium alloys Wrought or wrought and coldworked, non-aging 400 30-100 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40 N1.2.Z.AG (30.12) Wrought or wrought and aged 650 30-150 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40 N1.3.C.UT (30.21) Cast, non aging 600 40-100 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40 700 70-140 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40 Copper and copper alloys Free cutting alloys (Pb > 1%) 550 70-160 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40 Brass and leaded alloys (Pb < 1%) 550 50-200 4235 65-300 0.20-0.40 0.20-0.40 0.20-0.40 P3.0.Z.AN (03.11) P1.5.C.UT (06.1) P2.6.C.UT (06.2) P5.0.Z.AN (05.11) M1.0.Z.AQ Austenitic (05.21) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) N 1500 v c m/min Non-hardened 0.25-0.55% C P2.5.Z.HT (02.2) K HB ≥8 P1.2.Z.AN (01.2) P2.1.Z.AN (02.1) M N/mm2 3-8 (30.11) N1.3.C.AG Cast or cast and aged (30.22) N3.3.U.UT (33.1) N3.2.C.UT (33.2) DEEP HOLE MACHINING Cutting data 135 ENG DEEP HOLE MACHINING Cutting data Cutting data for T-MAX®counterboring heads 424.31F, 424.31 and 424.32 Inch version Specific Hardness cutting force k Brinell Geometry / Grade Cutting speed Depth of cut (a p), inch c1 .039-.118 ISO P MC No. (CMC No.) Material Unalloyed steel P1.1.Z.AN Non-hardened 0.10-0.25% C (01.1) 235/4235 195-460 .006-.016 .008-.016 .007-.016 125-225 235/4235 195-395 .006-.016 .008-.016 .007-.016 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 247,000 150-250 235/4235 165-330 .006-.016 .008-.016 .007-.014 Low alloy steel Non hardened 246,500 150-260 235/4235 165-425 .006-.016 .008-.016 .007-.016 Hardened and tempered 278,500 220-450 235/4235 165-395 .006-.016 .008-.016 .007-.016 High alloy steel Annealed 282,000 150-250 235/4235 165-330 .006-.016 .008-.016 .007-.016 (03.13) Annealed HSS 311,000 150-250 235/4235 165-330 .006-.016 .008-.016 .007-.016 P3.0.Z.HT (03.21) Hardened tool steel 420,000 250-350 235/4235 195-330 .006-.016 .008-.016 .007-.016 (03.22) Hardened steel, others 448,500 250-450 235/4235 195-330 .006-.016 .008-.016 .007-.016 Castings Unalloyed 204,000 90-225 235/4235 195-395 .008-.016 .008-.016 .007-.016 Low alloyed (alloying elements < 5%) 230,500 150-250 235/4235 165-360 .008-.016 .008-.016 .007-.016 Rolled/forged Ferritic/Martensitic, non hardened 262,000 150-270 235/S6 165-310 .008-.016 .008-.016 .007-.016 285,000 150-275 235/S6 165-310 .008-.016 .008-.016 .007-.016 Malleable Ferritic 115,000 110-145 415/4235 195-395 .008-.016 .008-.016 .006-.016 Pearlitic 131,000 150-270 415/4235 195-395 .008-.016 .008-.016 .006-.016 Grey Low tensile strength 130,000 150-220 415/4235 165-395 .008-.016 .008-.016 .006-.016 High tensile strength 159,500 200-330 415/4235 165-395 .008-.016 .008-.016 .006-.016 Nodular Ferritic 130,000 125-230 415/4235 195-395 .008-.016 .008-.016 .006-.016 Pearlitic 194,500 200-300 415/4235 195-395 .008-.016 .008-.016 .006-.016 Aluminium alloys Wrought or wrought and coldworked, non-aging 58,000 30-100 4235 215-985 .008-.016 .008-.016 .008-.016 N1.2.Z.AG (30.12) Wrought or wrought and aged 94,500 30-150 4235 215-985 .008-.016 .008-.016 .008-.016 N1.3.C.UT (30.21) Cast, non aging 87,000 40-100 4235 215-985 .008-.016 .008-.016 .008-.016 101,500 70-140 4235 215-985 .008-.016 .008-.016 .008-.016 Copper and copper alloys Free cutting alloys (Pb > 1%) 79,500 70-160 4235 215-985 .008-.016 .008-.016 .008-.016 Brass and leaded alloys (Pb < 1%) 80,000 50-200 4235 215-985 .008-.016 .008-.016 .008-.016 P1.5.C.UT (06.1) P2.6.C.UT (06.2) P5.0.Z.AN (05.11) M1.0.Z.AQ Austenitic (05.21) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) (30.11) N1.3.C.AG Cast or cast and aged (30.22) N3.3.U.UT (33.1) N3.2.C.UT (33.2) DEEP HOLE MACHINING Cutting data 136 90-200 Feed f n inch/rev 233,000 P3.0.Z.AN (03.11) N 216,500 v c ft/min Non-hardened 0.25-0.55% C P2.5.Z.HT (02.2) K HB ≥.315 P1.2.Z.AN (01.2) P2.1.Z.AN (02.1) M lbs/in2 .118-.315 ENG Cutting data DEEP HOLE MACHINING Cutting data for T-MAX®trepanning head 420.7 Metric version Specific cutting Hardness Brinell force k c1 Geometry / Grade Cutting speed Drill diameter, mm ≥120 ISO P MC No. (CMC No.) Material Unalloyed steel P1.1.Z.AN Non-hardened 0.10-0.25% C (01.1) 90-200 Feed f n mm/r -22/-23/235 80-100 0.18-0.30 1600 125-225 -22/235 80-100 0.18-0.30 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 1700 150-250 -22/235 80-100 0.18-0.30 P1.3.Z.AN (01.4) High carbon steel, annealed 1800 180-275 -22/235 80-100 0.18-0.30 Low alloy steel Non hardened 1700 150-260 -22/235 70-100 0.18-0.30 Hardened and tempered 1900 220-450 -22/235 60-100 0.16-0.30 High alloy steel Annealed 1950 150-250 -22/235 70-100 0.18-0.30 (03.13) Annealed HSS 2150 150-250 -22/235 70-100 0.18-0.30 P3.0.Z.HT (03.21) Hardened tool steel 2900 250-350 -22/235 60-100 0.16-0.30 (03.22) Hardened steel, others 3100 250-450 -22/235 60-100 0.16-0.30 Castings Unalloyed 1400 90-225 -22/235 50-100 0.15-0.30 Low alloyed (alloying elements < 5%) 1600 150-250 -22/235 50-100 0.15-0.30 Rolled/forged Ferritic/Martensitic, non hardened 1800 150-270 -22/235 50-90 0.16-0.35 1950 150-275 -22/235 50-90 0.16-0.35 Malleable Ferritic 790 110-145 -23/H13A 80-100 0.18-0.30 Pearlitic 900 150-270 -23/H13A 80-100 0.18-0.30 Grey Low tensile strength 890 150-220 -23/H13A 60-100 0.16-0.30 High tensile strength 1100 200-330 -23/H13A 60-100 0.16-0.30 Nodular Ferritic 900 125-230 -23/H13A 50-100 0.16-0.30 Pearlitic 1350 200-300 -23/H13A 50-100 0.16-0.30 Aluminium alloys Wrought or wrought and coldworked, non-aging 400 30-100 -23/H13A 65-130 0.10-0.30 N1.2.Z.AG (30.12) Wrought or wrought and aged 650 30-150 -23/H13A 65-130 0.10-0.30 N1.3.C.UT (30.21) Cast, non aging 600 40-100 -23/H13A 65-130 0.10-0.30 700 70-140 -23/H13A 65-130 0.10-0.30 Copper and copper alloys Free cutting alloys (Pb > 1%) 550 70-160 -23/H13A 65-130 0.10-0.30 Brass and leaded alloys (Pb < 1%) 550 50-200 -23/H13A 65-130 0.10-0.30 P3.0.Z.AN (03.11) P1.5.C.UT (06.1) P2.6.C.UT (06.2) P5.0.Z.AN (05.11) M1.0.Z.AQ Austenitic (05.21) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) N 1500 v c m/min Non-hardened 0.25-0.55% C P2.5.Z.HT (02.2) K HB P1.2.Z.AN (01.2) P2.1.Z.AN (02.1) M N/mm2 (30.11) N1.3.C.AG Cast or cast and aged (30.22) N3.3.U.UT (33.1) N3.2.C.UT (33.2) DEEP HOLE MACHINING Cutting data 137 ENG DEEP HOLE MACHINING Cutting data Cutting data for T-MAX®trepanning head 420.7 Inch version Specific cutting Hardness Brinell force k c1 Geometry / Grade Cutting speed Drill diameter, inch ≥120 ISO P MC No. (CMC No.) Material Unalloyed steel P1.1.Z.AN Non-hardened 0.10-0.25% C (01.1) -22/-23/235 260-330 .007-.012 125-225 -22/235 260-330 .007-.012 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 247,000 150-250 -22/235 260-330 .007-.012 P1.3.Z.AN (01.4) High carbon steel, annealed 260,500 180-275 -22/235 260-330 .007-.012 Low alloy steel Non hardened 246,500 150-260 -22/235 230-330 .007-.012 Hardened and tempered 278,500 220-450 -22/235 195-330 .006-.012 High alloy steel Annealed 282,000 150-250 -22/235 230-330 .007-.012 (03.13) Annealed HSS 311,000 150-250 -22/235 230-330 .007-.012 P3.0.Z.HT (03.21) Hardened tool steel 420,000 250-350 -22/235 195-330 .006-.012 (03.22) Hardened steel, others 448,500 250-450 -22/235 195-330 .006-.012 Castings Unalloyed 204,000 90-225 -22/235 165-330 .006-.012 Low alloyed (alloying elements < 5%) 230,500 150-250 -22/235 165-330 .006-.012 Rolled/forged Ferritic/Martensitic, non hardened 262,000 150-270 -22/235 165-295 .006-.014 285,000 150-275 -22/235 165-295 .006-.014 Malleable Ferritic 115,000 110-145 -23/H13A 260-330 .007-.012 Pearlitic 131,000 150-270 -23/H13A 260-330 .007-.012 Grey Low tensile strength 130,000 150-220 -23/H13A 195-330 .006-.012 High tensile strength 159,500 200-330 -23/H13A 195-330 .006-.012 Nodular Ferritic 130,000 125-230 -23/H13A 165-330 .006-.012 Pearlitic 194,500 200-300 -23/H13A 165-330 .006-.012 Aluminium alloys Wrought or wrought and coldworked, non-aging 58,000 30-100 -23/H13A 215-425 .004-.012 N1.2.Z.AG (30.12) Wrought or wrought and aged 94,500 30-150 -23/H13A 215-425 .004-.012 N1.3.C.UT (30.21) Cast, non aging 87,000 40-100 -23/H13A 215-425 .004-.012 101,500 70-140 -23/H13A 215-425 .004-.012 Copper and copper alloys Free cutting alloys (Pb > 1%) 79,500 70-160 -23/H13A 215-425 .004-.012 Brass and leaded alloys (Pb < 1%) 80,000 50-200 -23/H13A 215-425 .004-.012 P1.5.C.UT (06.1) P2.6.C.UT (06.2) P5.0.Z.AN (05.11) M1.0.Z.AQ Austenitic (05.21) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) (30.11) N1.3.C.AG Cast or cast and aged (30.22) N3.3.U.UT (33.1) N3.2.C.UT (33.2) DEEP HOLE MACHINING Cutting data 138 90-200 Feed f n inch/rev 233,000 P3.0.Z.AN (03.11) N 216,500 v c ft/min Non-hardened 0.25-0.55% C P2.5.Z.HT (02.2) K HB P1.2.Z.AN (01.2) P2.1.Z.AN (02.1) M lbs/in2 ENG Cutting data DEEP HOLE MACHINING Cutting data for gun drills 428.9 Metric version Specific cutting force k c1 Hardness Brinell Cutting speed Drill diameter, mm 0.98-3.00 ISO P MC No. (CMC No.) HB v c m/min Feed f n mm/r 1500 90-200 60-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110 P1.2.Z.AN (01.2) Non-hardened 0.25-0.55% C 1600 125-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 1700 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100 Low alloy steel Non-hardened 1700 150-260 40-120 0.003-0.010 0.004-0.030 0.010-0.055 0.020-0.110 Hardened and tempered 1900 220-450 40-120 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100 High alloy steel Annealed 1950 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100 Hardened tool steel 2900 250-350 50-100 0.003-0.010 0.005-0.025 0.015-0.050 0.030-0.100 Castings Unalloyed 1400 90-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110 Low alloyed (alloying elements < 5%) 1600 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100 1800 150-270 40-90 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100 Austenitic 1950 150-275 40-90 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100 Malleable Ferritic 790 110-145 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190 Pearlitic 900 150-270 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190 Grey Low tensile strength 890 150-220 60-90 0.004-0.010 0.008-0.030 0.010-0.070 0.030-0.190 High tensile strength 1100 200-330 15-90 0.003-0.010 0.003-0.030 0.005-0.070 0.010-0.190 Nodular Ferritic 900 125-230 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190 Pearlitic 1350 200-300 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190 Aluminium alloys Cast, non aging 600 40-100 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150 Copper and copper alloys Free cutting alloys (Pb > 1%) 550 70-160 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150 Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150 Iron base Annealed or solution treated 2400 180-230 10-40 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100 Nickel base Annealed or solution treated 2650 140-300 10-40 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100 Cobalt alloys Annealed or solution treated 2700 180-230 10-40 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100 Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 1400 600-1100 20-50 0.003-0.008 0.004-0.025 0.010-0.040 0.020-0.100 P1.1.Z.AN (01.1) P3.0.Z.AN (03.11) P3.0.Z.HT (03.21) P1.5.C.UT (06.1) P2.6.C.UT (06.2) Rolled/forged P5.0.Z.AN (5.11) Ferritic/Martensitic, non hardened M1.0.Z.AQ (05.21) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) N N1.3.C.UT (30.21) N3.3.U.UT (33.1) N3.2.C.UT (33.2) S 12.50-40.50 N/mm2 P2.5.Z.HT (02.2) K 6.00-12.50 Material Unalloyed Non-hardened 0.10-0.25% C P2.1.Z.AN (02.1) M 3.00-6.30 20.11 S2.0.Z.AN (20.21) 20.31 S4.2.Z.AN (23.21) DEEP HOLE MACHINING Cutting data 139 ENG DEEP HOLE MACHINING Cutting data Cutting data for gun drills 428.9 Inch version Specific cutting force k c1 Hardness Brinell Cutting speed Drill diameter, inch .039-.118 ISO P MC No. (CMC No.) HB v c ft/min Feed f n inch/rev 216,500 90-200 195-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043 P1.2.Z.AN (01.2) Non-hardened 0.25-0.55% C 233,000 125-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 247,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039 Low alloy steel Non-hardened 246,500 150-260 130-395 .0001-.0004 .0002-.0012 .0004-.0022 .0008-.0043 Hardened and tempered 278,500 220-450 130-395 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039 High alloy steel Annealed 282,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039 Hardened tool steel 420,000 250-350 165-330 .0001-.0004 .0002-.0010 .0006-.0020 .0012-.0039 Castings Unalloyed 204,000 90-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043 Low alloyed (alloying elements < 5%) 230,500 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039 262,000 150-270 130-295 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039 Austenitic 285,000 150-275 130-295 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039 Malleable Ferritic 115,000 110-145 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075 Pearlitic 131,000 150-270 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075 Grey Low tensile strength 130,000 150-220 195-295 .0002-.0004 .0003-.0012 .0004-.0028 .0012-.0075 High tensile strength 159,500 200-330 50-295 .0001-.0004 .0001-.0012 .0002-.0028 .0004-.0075 Nodular Ferritic 130,000 125-230 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075 Pearlitic 194,500 200-300 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075 Aluminium alloys Cast, non aging 87,000 40-100 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059 Copper and copper alloys Free cutting alloys (Pb > 1%) 79,500 70-160 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059 Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059 Iron base Annealed or solution treated 348,000 180-230 35-130 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039 Nickel base Annealed or solution treated 383,000 140-300 35-130 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039 Cobalt alloys Annealed or solution treated 391,500 180-230 35-130 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039 Titanium Alfa- , near Alfa- and Alfa + Beta alloys annealed 203,000 600-1100 65-165 .0001-.0003 .0002-.0010 .0004-.0016 .0008-.0039 P1.1.Z.AN (01.1) P3.0.Z.AN (03.11) P3.0.Z.HT (03.21) P1.5.C.UT (06.1) P2.6.C.UT (06.2) Rolled/forged P5.0.Z.AN (05.11) Ferritic/Martensitic, non hardened M1.0.Z.AQ (05.21) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) N N1.3.C.UT (30.21) N3.3.U.UT (33.1) N3.2.C.UT (33.2) S 20.11 S2.0.Z.AN (20.21) 20.31 S4.2.Z.AN (23.21) DEEP HOLE MACHINING Cutting data 140 .492-1.594 lbs/in2 P2.5.Z.HT (02.2) K .236-.492 Material Unalloyed Non-hardened 0.10-0.25% C P2.1.Z.AN (02.1) M .118-.248 ENG Cutting data DEEP HOLE MACHINING Cutting data for gun drills 428.2 Metric version Specific cutting force k c1 Hardness Brinell Cutting speed Drill diameter, mm 0.98-3.00 ISO MC No. (CMC No.) HB v c m/min Feed f n mm/r 1500 90-200 60-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110 P1.2.Z.AN (01.2) Non-hardened 0.25-0.55% C 1600 125-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 1700 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100 Low alloy steel Non-hardened 1700 150-260 40-120 0.003-0.010 0.004-0.030 0.010-0.055 0.020-0.110 Hardened and tempered 1900 220-450 40-120 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100 High alloy steel Annealed 1950 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100 Hardened tool steel 2900 250-350 50-100 0.003-0.010 0.005-0.025 0.015-0.050 0.030-0.100 Castings Unalloyed 1400 90-225 50-120 0.003-0.010 0.005-0.030 0.015-0.055 0.020-0.110 Low alloyed (alloying elements < 5%) 1600 150-250 40-100 0.003-0.010 0.004-0.025 0.010-0.050 0.020-0.100 Malleable Ferritic 790 110-145 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190 Pearlitic 900 150-270 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190 Grey Low tensile strength 890 150-220 60-90 0.004-0.010 0.008-0.030 0.010-0.070 0.030-0.190 High tensile strength 1100 200-330 15-90 0.003-0.010 0.003-0.030 0.005-0.070 0.010-0.190 Nodular Ferritic 900 125-230 70-90 0.005-0.010 0.008-0.030 0.020-0.070 0.050-0.190 Pearlitic 1350 200-300 60-90 0.004-0.010 0.005-0.030 0.010-0.070 0.030-0.190 Aluminium alloys Cast, non aging 600 40-100 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150 Copper and copper alloys Free cutting alloys (Pb > 1%) 550 70-160 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150 Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 65-300 0.005-0.015 0.005-0.040 0.020-0.070 0.030-0.150 P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P3.0.Z.HT (03.21) P1.5.C.UT (06.1) P2.6.C.UT (06.2) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) N1.3.C.UT (30.21) N 12.50-40.50 N/mm2 P2.1.Z.AN (02.1) K 6.00-12.50 Material Unalloyed Non-hardened 0.10-0.25% C P1.1.Z.AN (01.1) P 3.00-6.30 N3.3.U.UT (33.1) N3.2.C.UT (33.2) DEEP HOLE MACHINING Cutting data 141 ENG DEEP HOLE MACHINING Cutting data Cutting data for gun drills 428.2 Inch version Specific cutting force k c1 Hardness Brinell Cutting speed Drill diameter, inch .039-.118 ISO MC No. (CMC No.) HB v c ft/min Feed f n inch/rev 216,500 90-200 195-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043 P1.2.Z.AN (01.2) Non-hardened 0.25-0.55% C 233,000 125-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 247,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039 Low alloy steel Non-hardened 246,500 150-260 130-395 .0001-.0004 .0002-.0012 .0004-.0022 .0008-.0043 Hardened and tempered 278,500 220-450 130-395 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039 High alloy steel Annealed 282,000 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039 Hardened tool steel 420,000 250-350 165-330 .0001-.0004 .0002-.0010 .0006-.0020 .0012-.0039 Castings Unalloyed 204,000 90-225 165-395 .0001-.0004 .0002-.0012 .0006-.0022 .0008-.0043 Low alloyed (alloying elements < 5%) 230,500 150-250 130-330 .0001-.0004 .0002-.0010 .0004-.0020 .0008-.0039 Malleable Ferritic 115,000 110-145 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075 Pearlitic 131,000 150-270 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075 Grey Low tensile strength 130,000 150-220 195-295 .0002-.0004 .0003-.0012 .0004-.0028 .0012-.0075 High tensile strength 159,500 200-330 50-295 .0001-.0004 .0001-.0012 .0002-.0028 .0004-.0075 Nodular Ferritic 130,000 125-230 230-295 .0002-.0004 .0003-.0012 .0008-.0028 .0020-.0075 Pearlitic 194,500 200-300 195-295 .0002-.0004 .0002-.0012 .0004-.0028 .0012-.0075 Aluminium alloys Cast, non aging 87,000 40-100 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059 Copper and copper alloys Free cutting alloys (Pb > 1%) 79,500 70-160 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059 Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 65-300 .0002-.0006 .0002-.0016 .0008-.0028 .0012-.0059 P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P3.0.Z.HT (03.21) P1.5.C.UT (06.1) P2.6.C.UT (06.2) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) N1.3.C.UT (30.21) N N3.3.U.UT (33.1) N3.2.C.UT (33.2) DEEP HOLE MACHINING Cutting data 142 .492-1.594 lbs/in2 P2.1.Z.AN (02.1) K .236-.492 Material Unalloyed Non-hardened 0.10-0.25% C P1.1.Z.AN (01.1) P .118-.248 ENG Cutting data DEEP HOLE MACHINING Cutting data for solid carbide gun drills 428.5 Metric version Specific cutting force k c1 Hardness Brinell Cutting speed Drill diameter, mm 0.98-3.00 ISO P MC No. (CMC No.) N/mm2 HB v c m/min Feed f n mm/r 1500 90-200 40-60 0.003-0.010 0.005-0.030 0.015-0.055 P1.2.Z.AN (01.2) Non-hardened 0.25-0.55% C 1600 125-225 35-60 0.003-0.010 0.005-0.030 0.015-0.055 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 1700 150-250 25-50 0.003-0.010 0.004-0.025 0.010-0.050 Low alloy steel Non-hardened 1700 150-260 25-60 0.003-0.010 0.004-0.030 0.010-0.055 Hardened and tempered 1900 220-450 25-60 0.003-0.010 0.004-0.025 0.010-0.050 High alloy steel Annealed 1950 150-250 25-50 0.003-0.010 0.004-0.025 0.010-0.050 Hardened tool steel 2900 250-350 35-50 0.003-0.010 0.005-0.025 0.015-0.050 Steel castings Unalloyed 1400 90-225 35-60 0.003-0.010 0.005-0.030 0.015-0.055 Low alloyed (alloying elements < 5%) 1600 150-250 25-50 0.003-0.010 0.004-0.025 0.010-0.050 Malleable cast iron Ferritic 790 110-145 70-90 0.005-0.010 0.008-0.030 0.020-0.070 Pearlitic 900 150-270 60-90 0.004-0.010 0.005-0.030 0.010-0.070 Grey cast iron Low tensile strength 890 150-220 70-100 0.004-0.010 0.008-0.030 0.010-0.070 High tensile strength 1100 200-330 60-90 0.003-0.010 0.003-0.030 0.005-0.070 Nodular cast iron Ferritic 900 125-230 70-90 0.005-0.010 0.008-0.030 0.020-0.070 Pearlitic 1350 200-300 60-90 0.004-0.010 0.005-0.030 0.010-0.070 Aluminium alloys Cast, non aging 600 40-100 100-300 0.005-0.015 0.005-0.040 0.020-0.070 Copper and copper alloys Free cutting alloys (Pb > 1%) 550 70-160 80-150 0.005-0.015 0.005-0.040 0.020-0.070 Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 80-150 0.005-0.015 0.005-0.040 0.020-0.070 P1.1.Z.AN (01.1) P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P3.0.Z.HT (03.21) P1.5.C.UT (06.1) P2.6.C.UT (06.2) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) N 6.00-12.00 Material Unalloyed steel Non-hardened 0.10-0.25% C P2.1.Z.AN (02.1) K 3.00-6.30 N1.3.C.UT (30.21) N3.3.U.UT (33.1) N3.2.C.UT (33.2) DEEP HOLE MACHINING Cutting data 143 ENG DEEP HOLE MACHINING Cutting data Cutting data for solid carbide gun drills 428.5 Inch version Specific cutting force k c1 Hardness Brinell Cutting speed Drill diameter, inch .039-.118 ISO P MC No. (CMC No.) lbs/in2 HB v c ft/min Feed f n inch/rev 216,500 90-200 130-195 .0001-.0004 .0002-.0012 .0006-.0022 P1.2.Z.AN (01.2) Non-hardened 0.25-0.55% C 233,000 125-225 115-195 .0001-.0004 .0002-.0012 .0006-.0022 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 247,000 150-250 80-165 .0001-.0004 .0002-.0010 .0004-.0020 Low alloy steel Non-hardened 246,500 150-260 80-195 .0001-.0004 .0002-.0012 .0004-.0022 Hardened and tempered 278,500 220-450 80-195 .0001-.0004 .0002-.0010 .0004-.0020 High alloy steel Annealed 282,000 150-250 80-165 .0001-.0004 .0002-.0010 .0004-.0020 Hardened tool steel 420,000 250-350 115-165 .0001-.0004 .0002-.0010 .0006-.0020 Steel castings Unalloyed 204,000 90-225 115-195 .0001-.0004 .0002-.0012 .0006-.0022 Low alloyed (alloying elements < 5%) 230,500 150-250 80-165 .0001-.0004 .0002-.0010 .0004-.0020 Malleable cast iron Ferritic 115,000 110-145 230-295 .0002-.0004 .0003-.0012 .0008-.0028 Pearlitic 131,000 150-270 195-295 .0002-.0004 .0002-.0012 .0004-.0028 Grey cast iron Low tensile strength 130,000 150-220 230-330 .0002-.0004 .0003-.0012 .0004-.0028 High tensile strength 159,500 200-330 195-295 .0001-.0004 .0001-.0012 .0002-.0028 Nodular cast iron Ferritic 130,000 125-230 230-295 .0002-.0004 .0003-.0012 .0008-.0028 Pearlitic 194,500 200-300 195-295 .0002-.0004 .0002-.0012 .0004-.0028 Aluminium alloys Cast, non aging 87,000 40-100 330-985 .0002-.0006 .0002-.0016 .0008-.0028 Copper and copper alloys Free cutting alloys (Pb > 1%) 79,500 70-160 260-490 .0002-.0006 .0002-.0016 .0008-.0028 Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 260-490 .0002-.0006 .0002-.0016 .0008-.0028 P1.1.Z.AN (01.1) P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P3.0.Z.HT (03.21) P1.5.C.UT (06.1) P2.6.C.UT (06.2) K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) N N1.3.C.UT (30.21) N3.3.U.UT (33.1) N3.2.C.UT (33.2) DEEP HOLE MACHINING Cutting data 144 .236-.472 Material Unalloyed steel Non-hardened 0.10-0.25% C P2.1.Z.AN (02.1) K .118-.248 ENG Cutting data DEEP HOLE MACHINING Cutting data for high feed gun drills 428.7 Metric version Specific cutting force k c1 Hardness Brinell Cutting speed Drill diameter, mm 3.00-6.30 ISO P MC No. (CMC No.) Material Unalloyed steel Non-hardened 0.10-0.25% C N/mm2 HB v c m/min Feed f n mm/r 1500 90-200 40-60 0.025-0.150 0.075-0.275 P1.2.Z.AN (01.2) Non-hardened 0.25-0.55% C 1600 125-225 35-60 0.025-0.150 0.075-0.275 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 1700 150-250 25-50 0.020-0.125 0.050-0.250 Low alloy steel Non-hardened 1700 150-260 25-60 0.020-0.150 0.050-0.275 Hardened and tempered 1900 220-450 25-60 0.020-0.125 0.050-0.250 High alloy steel Annealed 1950 150-250 25-50 0.020-0.125 0.050-0.250 Hardened tool steel 2900 250-350 35-50 0.025-0.125 0.075-0.250 Steel castings Unalloyed 1400 90-225 35-60 0.025-0.150 0.075-0.275 Low alloyed (alloying elements < 5%) 1600 150-250 25-50 0.020-0.125 0.050-0.250 Malleable cast iron Ferritic 790 110-145 70-90 0.040-0.150 0.100-0.350 Pearlitic 900 150-270 60-90 0.025-0.150 0.050-0.350 Grey cast iron Low tensile strength 890 150-220 70-100 0.040-0.150 0.050-0.350 High tensile strength 1100 200-330 60-90 0.015-0.150 0.025-0.350 Nodular cast iron Ferritic 900 125-230 70-90 0.040-0.150 0.100-0.350 Pearlitic 1350 200-300 60-90 0.025-0.150 0.050-0.350 Aluminium alloys Cast, non aging 600 40-100 100-300 0.025-0.200 0.100-0.350 Copper and copper alloys Free cutting alloys (Pb > 1%) 550 70-160 80-150 0.025-0.200 0.100-0.350 Brass and leaded bronzes (Pb ≤ 1%) 550 50-200 80-150 0.025-0.200 0.100-0.350 P1.1.Z.AN (01.1) P2.1.Z.AN (02.1) P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P3.0.Z.HT (03.21) P1.5.C.UT (06.1) P2.6.C.UT (06.2) K K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) N 6.00-12.00 N1.3.C.UT (30.21) N3.3.U.UT (33.1) N3.2.C.UT (33.2) DEEP HOLE MACHINING Cutting data 145 ENG DEEP HOLE MACHINING Cutting data Cutting data for high feed gun drills 428.7 Inch version Specific cutting force k c1 Hardness Brinell Cutting speed Drill diameter, inch .118-.248 ISO P MC No. (CMC No.) Material Unalloyed steel Non-hardened 0.10-0.25% C lbs/in2 HB v c ft/min Feed f n inch/rev 216,500 90-200 130-195 .0010-.0059 .0030-.0108 P1.2.Z.AN (01.2) Non-hardened 0.25-0.55% C 233,000 125-225 115-195 .0010-.0059 .0030-.0108 P1.3.Z.AN (01.3) Non-hardened 0.55-0.80% C 247,000 150-250 80-165 .0010-.0049 .0020-.0098 Low alloy steel Non-hardened 246,500 150-260 80-195 .0010-.0059 .0020-.0108 Hardened and tempered 278,500 220-450 80-195 .0010-.0049 .0020-.0098 High alloy steel Annealed 282,000 150-250 80-165 .0010-.0049 .0020-.0098 Hardened tool steel 420,000 250-350 115-165 .0010-.0049 .0030-.0098 Steel castings Unalloyed 204,000 90-225 115-195 .0010-.0059 .0030-.0108 Low alloyed (alloying elements < 5%) 230,500 150-250 80-165 .0010-.0049 .0020-.0098 Malleable cast iron Ferritic 115,000 110-145 230-295 .0016-.0059 .0039-.0138 Pearlitic 131,000 150-270 195-295 .0010-.0059 .0039-.0138 Grey cast iron Low tensile strength 130,000 150-220 230-330 .0016-.0059 .0020-.0138 High tensile strength 159,500 200-330 195-295 .0006-.0059 .0010-.0138 Nodular cast iron Ferritic 130,000 125-230 230-295 .0016-.0059 .0039-.0138 Pearlitic 194,500 200-300 195-295 .0010-.0059 .0020-.0138 Aluminium alloys Cast, non aging 87,000 40-100 330-985 .0010-.0079 .0039-.0138 Copper and copper alloys Free cutting alloys (Pb > 1%) 79,500 70-160 260-490 .0010-.0079 .0039-.0138 Brass and leaded bronzes (Pb ≤ 1%) 80,000 50-200 260-490 .0010-.0079 .0039-.0138 P1.1.Z.AN (01.1) P2.1.Z.AN (02.1) P2.5.Z.HT (02.2) P3.0.Z.AN (03.11) P3.0.Z.HT (03.21) P1.5.C.UT (06.1) P2.6.C.UT (06.2) K K1.1.C.NS (07.1) K1.1.C.NS (07.2) K2.1.C.UT (08.1) K2.2.C.UT (08.2) K3.1.C.UT (09.1) K3.3.C.UT (09.2) N N1.3.C.UT (30.21) N3.3.U.UT (33.1) N3.2.C.UT (33.2) DEEP HOLE MACHINING Cutting data 146 .236-.472 ENG DEEP HOLE MACHINING Keys (mm/Torx Plus) sizes Key Ordering code (mm) (inch) (Torx Plus) 174.1-864 3021 010-030 3021 010-040 3021 010-050 3021 010-060 5680 010-05 5680 015-01 5680 015-02 5680 015-05 5680 043-12 5680 043-14 5680 043-15 5680 043-16 5680 049-01 5680 049-02 3 3 4 5 6 3 10 14 8 3.5 4 - - - 10IP 20IP 25IP 27IP 15IP 15IP Screwdriver (mm) Ordering code (Torx Plus) 5680 046-01 5680 046-05 - 8IP 10IP 5680 100 5680 099 Ordering code (mm) 5680 099-01 5 - Ordering code (Torx Plus) Ordering code 5680 084-01 5680 084-02 5680 084-04 5680 084-06 5680 084-07 5680 084-11 08IP 15IP 07IP 10IP 20IP 06IP 5680 105-01 5680 105-02 5680 105-05 5680 105-02 5680 105-05 5680 105-01 Torque wrench (Torx Plus) Bit Torque value Nm (in-lbs) 3-15 (27 -133) Torque wrench Torque value Nm (in-lbs) 1.2 (10) 3 (26) 5 (44) 2 (18) 5 (44) 0.6 (4) DEEP HOLE MACHINING 147 Safety information Safety information in connection with grinding of cemented carbide Material compositon Most metal products contain tungsten carbide and cobalt. Other substances that may be present in hard metal are titanium carbide, tantalum carbide, niobium carbide, chromium carbide, molybdenum carbide or vanadium carbide. Some grades contain titanium carbonitride and/or nickel. Routes of exposure Grinding or heating of hard metal blanks or hard metal products will produce products that give off dangerous dust and fumes. Avoiding ingestion and contact with skin or eyes is very important. Acute toxicity Intake of the aforementioned substances is toxic. Inhalation may cause irritation and inflammation of the airways. Significantly higher acute inhalation toxicity has been reported during simultaneous inhalation of cobalt and tungsten carbide compared to inhalation of cobalt alone. Skin contact can cause irritation and rash. Sensitive individuals may even experience an allergic reaction. Chronic toxicity Repeated inhalation of aerosols containing cobalt may cause obstruction of the airways. Prolonged exposure to increased concentrations may cause lung fibrosis or lung cancer. Epidemiological studies indicate that workers previously exposed to high concentrations of tungsten carbide/cobalt carried an increased risk of developing lung cancer. Cobalt and nickel are potent skin sensitizers. Repeated or prolonged contact can cause irritation and sensitization. Risk phrases Toxic: danger of serious damage to health by prolonged exposure through inhalation Toxic when inhaled Limited evidence of a carcinogenic effect. May cause sensitization by inhalation and skin contact Preventive measures Avoid formation and inhalation of dust. Use adequate local exhaust ventilation to keep personal exposure well below nationally authorised limits. If ventilation is not available or adequate, use respirators appropriately approved for the purpose. Use safety goggles or glasses with side shields when necessary. Avoid repeated skin contact. Wear suitable gloves. Wash skin thoroughly after handling. Use suitable protective clothing. Launder clothing if needed. Do not eat, drink or smoke in the working area. Wash skin thoroughly before eating, drinking or smoking. DEEP HOLE MACHINING Safety information 148 ENG DEEP HOLE MACHINING
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