Wood Pellet Stove / Fireplace Insert

Magnum T40AC, T40DC, T40I, ESSEX,
Wood Pellet Stove / Fireplace Insert
OWNER’S MANUAL
Installation – Operation – Maintenance Instructions
NOTE: THESE INSTRUCTIONS MUST BE SAVED for future reference
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET
BURNING STOVE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY
DAMAGE, BODILY INJURY OR EVEN DEATH.
IMPORTANT: Always contact your local dealer/installer with questions before contacting the factory.
When you call have your serial number, purchase date, who installed the unit and a list of questions.
9 When installing your Magnum Wood Pellet stove or Insert, particular attention needs to be made in
regards to fire protection. If the unit is not properly installed, a house fire may result. For your safety,
follow the installation and operation instructions provided, and if a question arises contact local building or
fire officials about restrictions and installation requirements in your area.
9 Read the operations and fuel section of this manual before plugging in your unit.
9 Always unplug the unit before attempting any service work.
9 Do not connect the unit to a chimney flue already serving another appliance.
9 When installing the chimney pipe to the unit, it is important to remember that the unit operates on a
negative pressure and the chimney on a positive pressure. All chimney connections, elbows and fittings
must be airtight. (proper venting practices must be followed. Consult with a venting professional)
9 Ashes must be disposed of in a metal container with a tight fitting lid.
9 All minimum clearances to combustibles must be followed.
9 The Magnum Wood Pellet Stove / Insert is tested for operation with wood pellets with an ash content of
no more than 2%. It is recommended that wood pellets with an ash content of 1% or less be used for
efficient operation of this unit. Higher ash content fuels will require additional maintenance and
service. For use with wood pellets, cherry pits, olive pits or other pelletized fuel.
9 It is important to use fuel that is clean, dry and consistent. Make sure that your supplier is giving you
the same fuel each time that you purchase. It is recommended that you purchase your entire heating season
supply of fuel at one time so that the fuel will be the same.
9 A voltage surge protector or ground fault outlet is required for this unit. The warranty will be
voided if surge protection is not installed before operating this unit.
9 A grounded outlet must be provided with proper polarity. A constant 115 volt, 60 cycles must be
provided for proper operation or the warranty of this appliance will be forfeited.
9 Special attention needs to be taken to clean out the top heat exchangers of this unit on a regular
basis. The fly ash settles on the heat exchangers and must be cleaned off to keep the unit operating
properly. Check for plugging every two-four weeks or when needed.
9 If unit is not operated for extended periods of time (like summer) unplug the unit and disconnect the
battery to assure long life of electrical components.
9 This appliance has been tested to UL1482/ ASTM E 1509 standards
AMERICAN ENERGY SYSTEMS, INC. GRANTS NO WARRANTY, IMPLIED OR
STATED, FOR THE INSTALLATION OR MAINTENANCE OF THE STOVE AND
ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
AMERICAN ENERGY SYSTEMS, INC. -150 Michigan Street SE - HUTCHINSON, MINNESOTA 55350
Web Site: www.hearthdirect.com
Rev. date 03/30/04
SECTION
PAGE
Introduction / Specifications..……………………………………
Technical Bulletin/Importance of Adequate Fresh Air………….
Safety Steps………………………………………………………
Burning Solid Fuels………………………………………………
Unpacking Your Magnum Wood Pellet Appliance ……………….
Clearances………………………………………………………..
Guidelines for Exhaust Venting Systems Design………………..
Design Guidelines for Outside Combustion Air Connection…….
Installation Precautions…………………………………………..
Installation Configurations………………………………………..
Vent Termination General Instructions…………………………...
Horizontal Installation……………………………………….……
Vertical Installation……………………………………………….
AC/DC Control Panel/Thermostat Hook-up…..………………….
Magnum T40I Insert Installation …………………………………...
Installation Instructions……………………………………………
Control Panel / Thermostat Hook-up……………………………...
Optional 12 Volt Battery Back-up…………………………………
Operating Instructions AC/DC/All Models……………………….
Cleaning Instructions………………………………………………
Automatic Features………………………………………………..
Glass Maintenance, Adjustment, Removal and Replacement…….
Circuit Board Functions…………………………………………..
Setting the Draft………………………………………………….
Wiring Diagram AC/DC.………………………………………….
Draft Slide Gate Adjustment………………………………………
Igniter Replacement……………………………………………….
Trouble Shoot Guide..……………………………………………..
Warranty…………………………………………………………..
Service Record…………………………………………………….
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TESTING/CERTIFICATION INFORMATION
The Magnum T40 stove (report # 097-S-03-2) independently tested in accordance with ASTM E1509
The Magnum T40I Insert (report # 097-S-04-2) independently tested in accordance with ASTME 1509
The Magnum ESSEX Stove (report # 097-S-05-2) independently tested in accordance with ASTM E1509
Tested with OMNI ENVIRONMENTAL SERVICES, INC., BEAVERTON, OREGON 97005
per EPA Method 28A, UL 1482, CAN/ULC-S627, ULC-S628, APFI req.
The pellet fired appliance has been tested and listed for use in manufactured homes in accordance with
Oregon
Administrative Rules 814-23-900 through 814-23-909 (UM) 84-HUD
SERIAL #______________
DATE PURCHASED_______________
READ THIS MANUAL THOROUGHLY BEFORE INSTALLING THIS UNIT AND KEEP THIS
MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
2
DEAR VALUED MAGNUM PRODUCT OWNER,
We appreciate your decision to help preserve our precious environment by purchasing your Magnum Wood
Pellet Appliance. With everyone working together, we can have clean air and renewable heat for our
homes.
Please read this Owners Manual carefully before using this appliance and if you have any questions contact
your local Magnum reseller. We appreciate your business and wish you many warm days and nights with
your new Magnum Wood Pellet Appliance.
Sincerely,
Mike Haefner, President
American Energy Systems, Inc.
P.S. You are very important to the success of our business and your referral of our products is very much
appreciated. Many of our Resellers have referral rewards available and I encourage you to ask your local
dealer how to get involved in helping make our country energy self-sufficient. GOOD LUCK !
SPECIFICATIONS
American Energy Systems, Inc., manufacturer of the Magnum Wood Pellet Appliances, reserves the right
to alter its products, their specifications and/or price without notice.
Safety tested and EPA exemption tested by Warnock Hersey to UL 1482, CAN/ULC-S627, ULC-S628,
APFI requirements, Oregon administrative rules 814-23-900 to 814-23-909 and E.P.A. Method 28A.
T40
Heating range
Essex
10,000 - 40,000 BTU
Fuel Storage Capacity
Up to 60 Lbs.
Up to 45 Lbs.
Width
23 ½”
21”
Height
Depth
32”ped, 29”leg, 21 ¼”Insert 28 ¾” ped, 26” leg
27 ½”
24 ½”
CLEARANCE TO COMBUSTIBLES
Vertical Termination
w/ 3” Pellet Vent
3” (75mm)
Back Wall
Side
9” (229mm)
Corner
3” (75mm)
Flue to Wall
3” (75mm)
Floor Prot.
6” (150mm) out in front of unit 9” to sides
BTU input will vary, depending on the brand of fuel, size of fuel, quality of fuel and moisture content.
Consult your authorized Magnum reseller for information on the best fuel to use to get the best results.
Fuel feed rates can vary as much as 50 percent depending on fuel quality, size, brand and moisture content
3
Technical Bulletin
Importance of adequate fresh air
Every home is a slightly different situation and depending on the design of the air movement within
the home, might be easy to distribute heat or very difficult. If you have boiler heat or other nonducted central heating this becomes even more of a challenge as adequate circulation within the
home and proper make up air for combustion is lacking because of the design of your central
heating system.
When a forced-air system is put into a home that is not designed with proper circulatory patterns, it
might be necessary to add return air ducts or at least vents to get the air moving around the home.
Fresh air for the home and fresh air for combustion will have to be added or the stove or furnace
will burn dirty and efficiency will suffer.
Your dealer needs to assess the fresh air requirements for the home. At a minimum, there should be
a 6” or larger (this should be determined by figuring what the home requires) fresh air vent coming
in to a neutral part of the home to make sure that there is adequate fresh air to the home. Then the
3”make up air to the unit is required to be provided.
If the wood pellets are not burning correctly you need to address a few things. Are the wood pellets
wet or dirty? If they are, make sure that your wood pellets are cleaned (we have an excellent “ESIFTER” product that will do a great job) and below 15 percent moisture. 3-4 percent moisture is
ideal.
The most common cause of wood pellets not burning properly is contaminated air or negative
pressure in the home. It can be as simple as the air adjustment not set properly on the side of the
stove or it could be that there is a serious lacking of good quality air in the home caused by negative
pressure. If you have done any remodeling or if this is a newer home, it is a very real possibility
that this is happening. Most basements have negative pressure even if you feel that your home is
drafty. This is called the stack or chimney effect.
If there is a black coating of soot coming into the home it is caused by the reversal of the exhaust
that would normally exit the stove outside being drawn into the home by negative pressure or
improperly installed venting. Depending on your venting configuration this could be aggravated by
back drafts, high wind and cold chimneys.
Sometimes this also occurs if there is an intake for fresh air too close to the exhaust on the outside
of the home or other conditions causing the exhaust to be pulled back into the home.
The first indications of negative pressure affecting the stove occurs app. 3 days after the stove is lit.
The glass gets dirty very easy, the firepot might keep filling up even though you pull the air
adjustment out, and you notice that the venting fills up with soot rapidly. After a few days, the
exhaust can no longer adequately pull out all of the fly ash so it reverses and is pulled into the
home. This might happen through the venting if it is not sealed properly or it might come out when
you open the door for maintenance and also backwards through the air wash system.
This can be easily corrected by adding the fresh air for the home and also for the appliance. It is
imperative that you would have your dealer or installer check the unit out for proper operation to
make sure that there is nothing mechanical wrong with the appliance and then determine your need
for proper fresh air. Your dealer can contact the factory with any questions that he might have.
4
SAFETY STEPS
IMPORTANT: Proper installation of this stove is crucial for proper and safe operation. Installing this
product improperly may result in a house fire and personal injury. All applicable building codes for your
location must be followed. In areas where building codes require additional steps to the installation of
this product not included in this manual, the building codes will take precedent and must be followed.
Contact your local building inspector to obtain any necessary permits or inspection guidelines before
installing the product. (This appliance must be installed by a trained professional installer to assure
proper installation and warranty of this product) Warranty Labor, parts failing due to improper
installation and shipping will not be covered if the unit is not installed by a trained installer.
9 DISCONNECT THE POWER CORD BEFORE SERVICING THIS STOVE! A power surge
protector is required. The unit must be plugged in to a grounded 110 -volt 60 hz or a 12V DC
sealed Battery power source. NEVER use an “unsealed” type battery, nor operate unit on a battery
without a 12 volt 4 ampere in-line fuse on a positive line.
9 Always route the power cord away from the unit. Do not route cord in foot traffic areas. Do not
pinch cord under furniture. Do not add any additional length to the power cord.
9 This product requires simple periodic maintenance for proper operation and long life of the stove.
Read and follow the maintenance schedule closely. Do not operate with the Door or Hopper open
9 The Magnum Pellet stove models are designed, approved and tested to burn wood pellets. The
burning of other solid fuels such as cord wood in this stove is not permitted. If you are burning fuels
not approved for this appliance it will void the warranty and no service/warranty will be allowed.
The Magnum models will burn high ash content fuels but will require additional
maintenance/cleaning.
9 A working smoke detector must be installed in the same room as this product.
It is recommended that a fire extinguisher “class a-b-c” be installed close to the appliance.
9 Flammable or explosive liquids such as gasoline, naphtha or engine oil must NEVER be used in or
around this stove. These liquids must be stored well away from this stove as the open flame in the
burner chamber could ignite the fumes of such liquids. Do not burn garbage in this unit.
9 According to HUD requirements, when installed in a mobile home, this stove must be grounded
directly to the steel chassis of the mobile home and bolted to the floor.
9 This stove is not intended for use in commercial installations but can be used.
9 The moving parts of this stove are propelled by high torque electric motors. The auger can cause
severe injury to body parts that may get near them. Keep all body parts away from the auger while the
stove is plugged into an electrical outlet. These moving parts may begin moving at any time while the
stove is plugged in.
9 This unit must be installed on a non-combustible surface. Make sure that the unit is level.
9 Do not attempt internal service to the unit when it is burning and or plugged into power.
9 It is a good idea to burn the unit outside for a couple hours before installation to burn off any paint or
oil fumes. (most resellers pre-burn the unit before you receive them, do not worry if your unit looks
like it has been burnt)
IMPORTANT: It is the customer’s responsibility to make sure the Magnum Appliance is installed with the
proper make up air system and the home is checked for adequate fresh air so that the appliance does not
become the fresh air source for the home.
5
BURNING SOLID FUELS (wood pellets)
Unlike petroleum and natural gas products, solid fuels such as wood pellets create ash as the fuel is
burned. Even with the highly efficient flame your Magnum Wood Pellet stove will produce, the solid
fuels used will produce ash. This ash will have to be cleaned out of the stove from time to time. The
cleaning procedure will be discussed later in this manual. You can minimize the amount of cleaning
required and maximize the efficiency of your stove by maintaining the correct draft settings.
The draft setting on your stove may have to be changed from time to time to accommodate your specific
burning conditions. Proper draft setting will be discussed later in this manual. The point we wish to
make here is that your Magnum Wood Pellet stove, due to the nature of solid fuels, will require brief
periodic attention. Please do not expect to light your stove and walk away from it until you want to shut it
off in the spring. A few moments of adjustment and cleaning from time to time is an important part of
burning solid fuels.
The Magnum Wood Pellet stove has been designed to burn wood pellets that meet the Association of
Pellet Fuel Industries standards. Since these fuels vary greatly in quality and consistency, AES cannot be
responsible for damage done to your stove due to fuel problems. The following are guidelines to using
and selecting proper fuels for your stove.
WOOD PELLETS
9 Be consistent in your wood pellet fuel supplier. Wood Pellets will vary in content and burn characteristics from
supplier to supplier. A consistent supply of wood pellets will require fewer adjustments to the draft of the
stove.
9 Check your wood pellets for foreign objects. Your stove warranty will not cover damage done to your
stove due to foreign objects in the fuel supply.
9 Store your wood pellets in a dry place to prevent them from absorbing excess moisture.
9 Vacuum the hopper out after every 6-7 bags to eliminate buildup of sawdust. More often if the wood
pellets are poor quality. If sawdust is a problem you will have to screen each bag of fuel for a
consistent feed.
9 Wood Pellets vary from supplier to supplier in ash content from less than 1% to 3% or more. Low ash
content pellets will allow you to burn the stove longer between cleanings. Only wood pellets
manufactured to the Association of Pellet Fuel Industries (A.P.F.I.) standard for residential pellet
fuels are recommended. Look for A.P.F.I. registration number on the back of pellets. Consult your
local Magnum Wood Pellet reseller for more information on approved wood pellet fuel.
9 It is strongly recommended not to keep a supply of wood pellets over the summer months. Moisture
will build up and cause problems in the fall with your appliance operation. Make sure that your
supplier is not selling you left over fuel or fuel that has been out in the rain.
6
UNPACKING YOUR MAGNUM WOOD PELLET APPLIANCE
When you receive your Magnum Wood Pellet Stove, Leg unit or Fireplace Insert, be careful to inspect all parts
and components to make sure that nothing was damaged or lost in shipment. If there was shipping damage,
be sure to report it to your Magnum reseller, or the shipping company that delivered your unit. Freight
damage claims must be made to the Freight Company immediately. If parts are missing contact your local
Magnum reseller or contact the factory right away. Your satisfaction is our top priority.
To uncrate your Magnum Wood Pellet Stove:
1) Cut the banding straps and open the carton lid. The carton is stapled to the wood pallet so it will be
necessary to pull the cardboard loose from the pallet. Remove the crating box carefully lifting up over
the top of the unit. Be careful not to scratch the unit with the staples. Remove the wood blocks and
plastic. We strongly urge you to recycle the packaging materials to help protect the environment.
The Pedestal Ash Pan unit comes completely assembled, the Insert comes with the shroud packaged
separately and the Leg unit comes with the Legs packaged in the hopper.
The installation of the Insert Shroud is shown later in the installation manual. Make sure that the shroud is
with the unit when you get it.
The following diagram will show how to install the legs on the Leg Unit. The legs are wrapped up and
packaged in the hopper. Unpackage the legs and get the (4) nuts out of the hardware bag.
Tip the unit back so that you can get the leg onto the bolt that is sticking down in each corner of the
bottom of the base. Be sure to have someone helping hold the unit while you are attaching the leg. The
casting could break if bound or dropped. NOTE: It is best to attach the legs on one side first and then
lift the unit up level to attach the other side. You can also attach the legs on the back two corners
first and then the front.
Place the ¼” nut on the bolt that is located on the base of the unit and attach the leg to the bolt. Swing the
leg so that the foot of the leg is parallel with the 45-deg. angle of the front of the unit. Align the back leg
to match the front leg.
L1
1/4-20 x 1/2" Bolt
L1
L2
L3
L4
Two Places
1/4" Washer
1/4-20 x 1/2" Bolt
Be careful not to bind the leg when bolting onto the unit so that it does not break. The legs are designed
to face at a 45 degree angle so that they will face in the same direction as the slanted side of the face.
When the legs are bolted on and positioned where you like them, tighten the (4) four nuts. Make sure not
to over tighten the nuts and twist them off.
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CLEARANCES
CONVENTIONAL CLEARANCES
A…SIDEWALL
B…BACK WALL
9 In. (229 mm)
3 In. (75 mm)……(VERTICAL VENTING INSTALLATION REQUIRES A MIN. 3”
CLEARANCE FROM COMBUSTIBLES TO VENT PIPE).
C…CORNER WALL
3 In (75 mm)…….(VERTICAL VENTING INSTALLATION REQUIRES A MIN. 3”
CLEARANCE FROM COMBUSTIBLES TO VENT PIPE).
D…VENT PIPE TO WALL 3 In (75 mm)……..(MAINTAIN 3” INCH CLEARANCE FOR ALL INSTALLATIONS)
E…FLOOR PROTECTION FRONT
F…FLOOR PROTECTION SIDES
6 In (150 mm)
6 In (150 mm)
Floor protection must be 3/8” inch minimum thickness non-combustible material or equivalent extending beneath heater and to the front/side/rear as indicated.
CHIMNEY AND CONNECTOR: 3” LISTED PELLET VENT ONLY
NOTE: REGARDLESS OF STOVE CLEARANCE, VENT PIPE MUST ALWAYS HAVE A 3” INCH CLEARANCE.
ALCOVE CLEARANCES
MIN. ALCOVE WIDTH
MIN. ALCOVE HEIGHT
MAX. ALCOVE DEPTH
MAX. ALCOVE DEPTH
41 In. (1054 mm)
47 In. (1194 mm)
36 In. (914 mm)
36 In. (914 mm)
WARNING: THE MINIMUM CLEARANCES LISTED ABOVE ARE BASED ON 3” INCH PL LISTED PELLET
VENT PIPE. IF YOUR APPIANCE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT. PLEASE
FOLLOW THE PIPE MANUFACTURERS INSTRUCTIONS AND LOCAL BUILDING CODES FOR THE
CLEARANCE TO COMBUSTIBLES REQUIRED FOR THE INSTALLATION OF THE VENT PIPE BEING USED.
8
GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN
It is recommended that only an authorized Magnum installer install your pellet/corn stove. The following installation
guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes.
9
A listed 3” or 4” type “PL” pellet vent exhaust system must be used for FREESTANDING installation and attached to the
pipe connector provided on the back of the stove. Use a 3” to 4” adapter for 4” pipe. A cap must be used at the
termination of type “L” vent chimneys.
9
Do not terminate vent in any enclosed or semi-enclosed area, such as; carports, garage, attic, crawl space, under a sundeck
or porch, narrow walkway or closed area, or any location that can build up a concentration of fumes such as a stairwell,
covered breezeway, etc.
9
Vent surfaces can get hot enough to cause burns if touched by children. Non-combustible shielding or guards may be
required. Do not install a flue damper in the exhaust vent of this unit.
9
Termination must exhaust above air inlet elevation. It is recommended that at least 5 ft. of vertical pipe be installed
when the appliance is vented directly through a wall or in a basement. This will create some natural draft to prevent
the possibility of smoke or odor during appliance shutdown and to keep exhaust from causing a nuisance or hazard from
exposing people or shrubs to high temperatures. In any case, the safest and preferred venting method is to extend the vent
through the roof. Do not connect this unit to a chimney flue serving another appliance.
9
Distance from doors and windows, gravity or ventilation air inlet into building:
Not less that 4 ft. / 1.2 m below, 4 ft. / 1.2 m horizontally from, 1 ft. / 305 mm above (This does not apply if the
Windows are non-opening or have been fixed so they cannot open.)
9
Distance from bottom of termination and grade – 1 ft. / 305 mm minimum. This is conditional upon the plants and nature
of grade surface. The exhaust gases are not hot enough to ignite grass, plants or shrubs located in the vicinity of the
termination. The grade surface must not be a lawn. Distance from bottom of termination and public walkway is 7ft. /2.1m
minimum.
9
Distance to combustible materials – 2 ft. / 610 mm. This includes adjacent building, fences, protruding parts of the
structure, roof overhang plants and shrubs, etc.
9
It is recommended that a single or double clean-out “tee”, for cleaning the vent in both directions, be installed at every 900
junction to enable collection of fly ash and to permit periodic cleaning of the exhaust system. 900 elbows accumulate flyash and soot thereby reducing exhaust flow and performance of the stove.
9
Total length of horizontal vent must not exceed 48” (4 ft.) / 1,200 mm. All joints in the vent system must be fastened by at
least 3 screws, and all joints must be sealed with RTV silicone sealer to be airtight.
9
A 3” single-wall, stainless steel flexible or rigid exhaust pipe should be used for INSERT installations and must be
attached to the stove with a single-wall, stainless steel “tee” with a clean-out cap. The stainless steel “tee” should be
inclined at 450 to enable the vent to be centered on the stove and allow the “tee” to be cleaned without removing the stove
(see diagram ).
9
When venting into an existing masonry or factory built chimney, the chimney must be cleaned, with all creosote removed.
The chimney must be a type suited for solid fuel. WARNING: The chimney and the chimney connections must be kept
clean and in good condition.
9
The “PL” vent or single wall stainless exhaust system must be installed so as to be GAS TIGHT! The vent manufacturer’s
installation procedures must be followed. In addition, pipe connections, joints and all pipe seams within the home should
be sealed with high temperature RTV silicone sealer.
9
If an insert is to be installed into an unlined masonry chimney, it is recommended that at 3” or 4” stainless steel pipe be
extended to the top of the existing chimney. The top of the existing chimney should be sealed with a steel plate (see
diagram ).
9
GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN, CONT……
To determine whether a 3” or 4” exhaust system should be used, follow the guidelines below:
1) Determine the “equivalent pipe length” for each component used according to the comparison chart
below. Add the “equivalent pipe length” of all components to get the “total equivalent pipe length”.
2) Determine the altitude at which you are installing the stove.
3) Cross-reference the “total equivalent pipe length” and the altitude using the graph below.
NOTE: The “total equivalent pipe length” should not exceed 30 feet.
Component
Equivalent Length
Horizontal Straight Pipe
Actual Length in ft. x 1.0
Horizontal Pipe
=
1 x (2+1) =
3 ft.
Vertical Straight Pipe
Actual Length in ft. x 0.5
Vertical Pipe
=
0.5 x 8 =
4 ft.
90 Elbow or Tee
5.0 feet
90 Degree Tee
=
2x5=
10 ft.
450 Elbow
3.0 feet
45 Degree Tee
=
1x3=
3 ft.
TOTAL
=
0
Equivalent Pipe Length
20 ft.
NOTE: These are guidelines only. Proper venting is accomplished by design and common sense. In most
installations 3 inch diameter venting is adequate. If it does not vent properly you will have to change it to 4”.
CRITERIA FOR SELECTING PIPE DIAMETER
MAXIMUM
25
20
4” DIAMETER ONLY
15
10
3” OR 4” DIAMETER
5
0
0
0
2
4
2
6
4
8
10
ALTITUDE X 1,000 FEET
6
10
8
12
10
12
DESIGN GUIDELINES FOR OUTSIDE COMBUSTION AIR CONNECTION
OUTSIDE MAKE-UP AIR FOR COMBUSTION IS REQUIRED ON ALL INSTALLATIONS
1) For FREESTANDING installations with horizontal through-the-wall exhaust, it is REQUIRED that the stove
combustion air intake be connected to a fresh air intake outside. If the home is newer or has been tightly
insulated it is imperative to the operation of the unit to install outside combustion air. If you do not, then an
additional 6 inch intake into the furnace room in the basement is required.
2) For INSERT installations into an existing fireplace, or FREESTANDING installations with a vertical exhaust,
outside air connection is required. It is not recommended to exit the fresh air intake out the top of the Chimney.
3) Connection to outside the house is REQUIRED for mobile home installations.
IMPORTANT: It is the customer’s responsibility to make sure that there is adequate fresh air to the home
so that the Magnum appliance does not become the fresh air source.
4) Only non-combustible pipe 3 inches in diameter is approved to use for outside air connections (straight or
flexible). PVC pipe is NOT approved and should NEVER be used.
5) If the air inlet is connected to the outside, it MUST be terminated with a vertical 90-degree bend (down) or with
a wind hood. Failure to do so could result in a burn back during high winds blowing directly up the air inlet
during a simultaneous power failure (see diagram above).
6) It is important not to terminate the inlet of the fresh air intake too close to the venting outlet for the smoke. It is
recommended that the inlet for the fresh air is a minimum of 3 to 5 feet away from the venting outlet and at
least 1-2 feet below.
7) Blockage, excessive length, or bends in the air intake pipe will starve the stove of combustion air. A 90-degree
bend is equivalent in restriction to approximately 30 inches of straight inlet pipe.
11
INSTALLATION PRECAUTIONS
CAUTION: Do not install this appliance in any manner other than as described in this manual. If you have any questions
about properly venting or installing your Magnum pellet stove, please contact your dealer or American Energy Systems, Inc.
for information.
NOTE: THIS STOVE MUST BE BURN TESTED OUTSIDE IN A WELL VENTILATED AREA FOR AT LEAST (4)
FOUR HOURS. THIS WILL CURE THE PAINT AND SEASON THE STOVE METAL. SMOKING AND
STEAMING IS NORMAL DURING THE CURING PROCESS, AND MAY CONTINUE DURING THE FIRST FEW
TIMES THE STOVE IS USED.
The ONLY authorized exhaust vent pipe for this appliance is 3 or 4 inch listed Type PL pellet vent pipe, designed for use
with pellet stoves. This stove may be connected to an existing factory-built chimney using pellet vent pipe as a connector, and
a 3-4”, 3-6”, or 3-8” PELLET VENT to CHIMNEY ADAPTER. Follow the pellet vent pipe manufacture’s instructions for
the installation of the vent pipe being used. (See “Existing Vertical Installation” ).
As you plan your installation, consider the following:
- The stove should be placed as central in the home as possible. Consider safety, convenience, traffic flow and the fact
that the stove will need a venting system and fresh air to the outside of the home.
- Before drilling or cutting holes, select the location of the appliance. Determine where the ceiling rafters, wall studs or
floor joists are located before making any large holes as the appliance may have to be moved.
- Care must be taken to maintain minimum clearances to combustibles as per local building codes, fire codes, and the
safety listing tag on the inside hopper lid.
- An outside air source must be connected to the stove and can be brought in through the sidewall or vented crawl
space. Flexible or rigid pipe should be used and will connect to the adaptor on the back of the stove. (See air inlet
location under the CLEARANCE section of this manual)
- Place the stove where you will enjoy watching the fire along with getting the best heat distribution possible. Locating
the stove in a closed room will not allow the unit to perform properly. Installing the stove in an un-insulated area will
also not allow the stove to heat the home properly.
- If the home was not designed with proper heat circulation, the stove will not perform properly. Make sure that the
installer looks at the entire home as a unit when installing your Magnum appliance. Make sure that there is adequate
cold air returns to pull the heat to adjoining rooms.
DO NOT CONNECT THIS STOVE TO A CHIMNEY FLUE SERVING ANOTHER APPIANCE.
DO NOT USE SINGLE WALL PIPE FOR ANY INSTALLATION.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
THIS EXHAUST SYSTEM IS PRESSURIZED.
Electrical power is 115volt-60hz. The stove is provided with a six foot grounded electrical cord, and should be connected to a
standard 3 prong 115volt, 60hz electrical outlet. (Make sure you have a surge protector) Do not route the cord in front of, or
under the stove.
NOTE: A MAJOR CAUSE OF VENT RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES
(AIR SPACES) TO COMBUSTIBLE MATERIAL. PLEASE FOLLOW THE VENT PIPE MANUFACTURERS
INSTRUCTIONS AND LOCAL BUILDING CODES FOR THE PROPER CLEARANCES TO COMBUSTIBLES
REQURED FOR THE INSTALLATION OF THE VENT PIPE BEING USED.
12
INSTALLATION CONFIGURATIONS
The Magnum Wood Pellet Appliances may be installed as follows:
1) A freestanding unit (with a pedestal only)
2) A hearth mounted fireplace insert into a masonry or factory built fireplace (T40I only)
3) A built-in heater mounted in an alcove with a pedestal
4) A built-in heater mounted on a non-combustible floor without a pedestal
MOBILE HOME INSTALLATION REQUIREMENTS
IN ADDITION TO THE STANDARD INSTALLATION INSTRUCTION, THE FOLLOWING
REQUIREMENTS ARE MANDATORY FOR INSTALLATION IN A MOBILE HOME:
WARNING
DO NOT INSTALL IN SLEEPING ROOM
1)
2)
3)
4)
5)
Stove must be permanently bolted to the floor.
Stove must have permanent outside air source.
Stove must be permanently electrically ground to the steel chassis of the mobile home. (12 ga. or larger wire)
All vertical chimney vent must have wall supports every (5) five feet.
All exhaust systems must have a spark arrestor.
CAUTION
The structural integrity of the mobile home floor, wall and ceiling must be maintained.
Check with your local building official as other codes may apply.
13
VENT TERMINATION GENERAL INSTRUCTIONS
NOTE: The following are general instructions for installing this appliance.
THE VENT PIPE MANUFACTURER’S INSTRUCTIONS SHOULD BE
FOLLOWED FOR THE VENT PIPE BEING USED. USE ONLY 3 or 4 INCH
LISTED TYPE PL PELLET VENT PIPE.
WARNING: Shut off all electrical power to the wall or room where the appliance is going to be installed
before cutting any holes. Be careful not to drill or cut into any water lines or electrical wiring as water
damage or electrical fire may result.
Upon determining the best location for your new appliance, maintain at least the minimum allowable clearances.
Line up a plumb bob to the flue collar on the stove with the location for the hole in the wall or ceiling before
drilling or cutting any holes. (See rear exhaust and air inlet locations under the CLEARANCE section of this
manual) Be sure to allow for any stove pad that you will be placing underneath the unit.
Prepare the vent pipe for painting (if you are painting the venting) by wiping down with straight vinegar. Rinse
vinegar off with clean water and allow the pipe to dry. Use high temperature paint as directed by the manufacturer
(the standard paint is Stove Bright Metallic Black). Let the paint dry for a couple hours before assembling.
Drill and enlarge the hole as required for installation of the wall thimble, vent pipe and components per the pipe
manufacturer’s instructions.
Connect the pipe and lock the joints as directed by the pipe manufacturer, and secure the vent pipe to the flue collar
on the back of the stove. Add a small bead of RTV high temperature silicone around the outside edge of the flue
collar prior to securing the vent pipe. Drill and attach the vent pipe to the flue collar with sheet metal screws.
Alternate (preferred) method: Attach the approved PL pipe adaptor on the back of the exhaust pipe located on the
rear of the appliance, secure with a 3” hose clamp and then attach all venting to the pipe adaptor.
Do not terminate the vent in any enclosed or semi-enclosed area, such as a carport, garage, attic, crawl space, under
a sun deck or porch, in a narrow walkway or closely fenced area, stairway, covered breezeway, or any other
location which can build up a concentration of flue gases.
Vent surfaces can become hot enough to cause burns if touched. Non-combustible shielding or guards may be
required.
Note: make sure that you leave adequate clearance between the back of the unit and the wall to allow for proper
cleaning, service and also so that when you open the hopper lid that it does not hit the wall. It is recommended that
you leave 4-6 inches of clearance between the appliance and the back wall of the home.
NOTE: THE VENT PIPE SHOULD BE INSPECTED FREQUENTLY TO VERIFY THE INTEGRITY OF
THE VENTING SYSTEM AND TO INSURE THAT NO OBSTRUCTIONS OR BUILD-UP EXIST
WITHIN THE VENT PIPE. FAILURE TO INSPECT THE VENT PIPE CAN CAUSE A MALFUNCTION
OR HAZARDOUS OPERATION OF THE STOVE.
14
HORIZONTAL INSTALLATION
EXHAUST VENT TERMINATION SHALL BE AS FOLLOWS:
A MINIMUM OF 4 FEET/122Omm BELOW, BESIDE AND 1 FOOT ABOVE ANY DOOR OR WINDOW THAT OPENS,
OR ANY OPENING INTO A BUILDING.
A MINIMUM OF 2 FEET/610mm FROM ANY ADJACENT BUILDING OR OVERHANG.
A MINIMUM OF 7 FEET/2130mm ABOVE GRADE, WHEN LOCATED ADJACENT TO PUBLIC WALKWAYS.
A MINIMUM OF 2 FEET/610mm ABOVE GRASS, PLANTS OR OTHER COMBUSTIBLES.
Note: The pipe lengths shown are for reference only.
Your actual pipe length requirements may differ.
SINGLE WALL PIPE SHALL NOT BE
USED FOR ANY INSTALLATION.
HORIZONTAL INSTALLATION SHALL
BE A MAXIMUM OF 5’ FEET.
STOVE ADAPTER
MINIMUM12”
6"
(152mm)
(304
mm)
CLEARANCE
STOVE ADAPTER
MIN. 12"
CLEARANCE
Wall Thimble
RAIN CAP
WARNING:
Vent surfaces can become hot enough to cause burns
if touched. Non-combustible shielding may be required.
WALL THIMBLE
PLEASE FOLLOW THE PIPE MANUFACTURER’S
INSTRUCTIONS AND LOCAL BUILDING CODES FOR THE CLEARANCES TO COMBUSIBLES REQUIRED
FOR INSTALLATION OF THE VENT PIPE BEING USED.
15
Storm Collar
VERTICAL INSTALLATION
GUIDELINES ON CONNECTING TO AN EXISTING FACTORY-BUILT CHIMNEY:
1.
2.
3.
4.
5.
6.
Inspect the chimney for the presence of creosote, soot or other combustible deposits, and blockage or
obstructions. Thoroughly clean the chimney and remove any obstructions.
Thoroughly inspect the chimney for soundness, proper clearances and presence of all necessary parts, including a
chimney cap, prior to making the connection.
This stove may be connected to an existing ceiling-mounted factory-built chimney with a diameter of 4, 6, or 8
inches.
Use a 3-4”, 3-6” or 3-8” Pellet Vent to Chimney Adapter provided by the pellet vent manufacturer.
Use only listed 3 inch Type PL pellet vent pipe between the stove and the chimney.
Follow the pellet vent manufacturer’s instructions to assemble the vent pipe and make the connection to the
chimney.
16
Storm Collar
Note: This type of installation
is not recommended in cold
climates unless closed in and
insulated properly.
3” min.
required
Warning: Unless the venting is enclosed and insulated, this installation will cause poor venting,
excess ash buildup, premature failure of exhaust system, staining of the house siding and serious
creosote buildup. This installation should not be used in a cold climate area.
17
AC CONTROL PANEL/THERMOSTAT HOOK-UP
WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL
OPERATION
1.
Remove control panel from protective packaging.
2.
Connect the one way molex plug to the control panel, do not pull on the wire harness inside the stove.
NOTE: Use only a low voltage mercury or bi-metal thermostat switch. (No power
Required on thermostat)
NOTE: If you are not going to use the thermostat function then skip steps #4 -#8 and go to
Step #9.
3.
Locate the thermostat on a wall six (6’) to (10’) feet away.
4.
Route the wires into the stove near where the AC power cord enters.
5.
Pull the thermostat wire through to the control panel cut-out.
6.
Move the factory installed jumper from the upper position to the lower position. (see details below)
7.
Connect the thermostat wires to the two terminals on the back of the control panel.
When the room temperature drops below the thermostat setting, the thermostat switch will close, allowing the
stove to operate at the medium or higher settings. When the room temperature matches the thermostat setting, the
thermostat switch will open, allowing the stove to operate at the low setting.
8.
Locate the control panel into the side panel cut-out and secure with four (4) #7 X ½
Phillips screws
(supplied). Do not over tighten.
9.
The stove is now ready for operation. Refer to the OPERATING INSTRUCTIONS
Note: The thermostat function of the stove will
Cycle with the room temperature when the
“Fuel Feed Control” is set at a medium
or higher setting.
THERMOSTAT JUMPER
Must be in this
position
MUST BE MOVED TO
THIS POSITION
THERMOSTAT WIRE
CONNECTION
MERCURY SWITCH
.250 TERMINAL SPADE
LOW VOLTAGE
THERMOSTAT
MOLEX PLUG
CONTROL PANEL
QTY.- 4
#7 x 1/2"
SCREWS
.250
TERMINAL
MOLEX PLUG
AC POWER CORD
18
MOLEX
PLUG
DC CONTROL PANEL/THERMOSTAT HOOK-UP
WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL
OPERATION
10.
Remove control panel from protective packaging.
11.
Connect the one way molex plug to the control panel, do not pull on the wire harness inside the stove.
NOTE: Use only a low voltage mercury or bi-metal thermostat switch. (No power
Required on thermostat)
NOTE: If you are not going to use the thermostat function then skip steps #4 -#8 and go to
Step #9.
12.
Locate the thermostat on a wall six (6’) to (10’) feet away.
13.
Route the wires into the stove near where the AC power cord enters.
14.
Pull the thermostat wire through to the control panel cut-out.
15.
Move the factory installed jumper from the upper position to the lower position. (see details below)
16.
Connect the thermostat wires to the two terminals on the back of the control panel.
When the room temperature drops below the thermostat setting, the thermostat switch will close, allowing the
stove to operate at the medium or higher settings. When the room temperature matches the thermostat setting, the
thermostat switch will open, allowing the stove to operate at the low setting.
17.
Locate the control panel into the side panel cut-out and secure with four (4) #7 X ½
Phillips screws
(supplied). Do not over tighten.
18.
The stove is now ready for operation. Refer to the OPERATING INSTRUCTIONS
Note: The thermostat function of the stove will
Cycle with the room temperature when the
“Fuel Feed Control” is set at a medium
or higher setting.
THERMOSTAT JUMPER
MUST BE MOVED TO
THIS POSITION
THERMOSTAT WIRE
CONNECTION
CONTROL PANEL
FRONT
BACK
MERCURY SWITCH
LOW VOLTAGE
THERMOSTAT
20 AWG 2 CONDUCTORS
TYPE CL2 THERMOSTAT WIRE
MOLEX PLUG
CONTROL PANEL
QTY.- 4
#7 x 1/2"
SCREWS
MOLEX
PLUG
MOLEX PLUG
AC POWER CORD
SIDE VIEW
BACK VIEW
19
MAGNUM T40I INSERT INSTALLATION
20
T40I INSERT INSTALLATION cont.
Chimney cap
Storm Collar
Seal Plate
6”(150mm) min.
3”(75mm
Minimum
Clearance
Around
vent
Use only rigid Pellet
Vent pipe
Siding
Framing
16” (375mm)
minimum
6” (150mm)
minimum
21
T40I INSERT INSTALLATION cont.
22
It is not recommended to
run the fresh air to the
top of the chimney
It is best to route the fresh air intake either
out the back of the fireplace cavity or down
and out to an outside air source. Running
the fresh air up and out the top of the
chimney can cause excessive draft issues.
23
24
25
Thermostat wire
connection
24 volt thermostat
hookup
Molex Plug
26
Low voltage thermostat
OPTIONAL 12 VOLT BATTERY BACK-UP
WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION
Note: Never use an unsealed battery
1.
Disconnect the 110 volt AC power before connecting the 12 volt battery.
2.
Determine the location for the 12 volt battery and obtain the proper length and type of wire (Use 18 gauge
stranded wire)
3.
Drill and install 1/2” conduit where passing through a wall or floor.
4.
Connect a red 18 gauge wire to red positive (+) battery terminal on the stove.
5.
Install a 4 amp inline fuse on the red positive wire near the stove.
6.
Connect a black 18 gauge wire to black negative (-) battery terminal on the stove.
7.
Pass wire through the conduit to battery location. Allow enough wire length between battery box and exterior
wall for a drip loop to prevent moisture from reaching terminals. (see diagram)
8.
Connect the red positive (+) lead to the positive (+) battery terminal.
9.
Connect the black negative (-) lead to the negative (-) battery terminal.
10.
Reconnect the 110 volt AC power. The stove is now ready for 12 volt back-up and will switch automatically to
12 volt operation when AC power is lost. When AC power is restored, the stove will automatically switch back
to AC power and recharge the battery.
NOTE: THE SELF IGNITER WILL NOT START THE STOVE IN THE DC POWER MODE. (12v
Battery Back-up)
STARTING THE STOVE IN DC POWER MODE (12v Battery Back-up)
1.
Clean out and dump the firepot.
2.
Pull the air damper rod out to approximately ¼ to ¾.
3.
Turn the “Fuel Feed Control” to the 3rd position.
4.
Open the door and add approved fire starter to ½” of pellets in the firepot and light the fire starter. Once the fire
starter is burning freely, close the door.
5.
When the pellets are burning well, press the “On/Off” switch to the “On” position.
6.
Let the fire continue to build approximately 1 minute, then push the “Start” button.
FRESH AIR
NE
G. P
OS.
BATTERY
CONNECTIONS
POWER
CORD
ELECTRICAL CONDUIT
WHERE PASSING
THROUGH A WALL
+ DENOTES POSITIVE
VENTED
BATTERY
BOX
- DENOTES NEGATIVE
12 V
DRIP LOOP
4 AMP FUSE ON
POSITIVE LEAD
27
OPERATING INSTRUCTIONS (DC Models)
NOTE: Each time the stove is started, the firepot should be checked for debris and clear air holes. Some pellets will
cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often. Do not allow
ash to build up underneath the firepot.
PRIMING THE AUGER:
Never leave the stove unattended during priming or start-up. Priming the auger is required when the unit is new or when
the hopper has completely run out of fuel.
Essex shown, same location all models
TO PRIME THE AUGER:
A. Load the hopper with pellets.
B. Push the “On/Off” switch to the “On” position.
C. Press the “Manual Feed” switch until pellets begin to drop into the firepot.
When pellets begin to drop regularly, the auger is primed.
STARTING YOUR STOVE
Note: The viewing door and hopper door must be closed and/or latched during operation.
A.
B.
C.
D.
E.
Pull the air damper control rod out to approximately 1/4.
Clean out and dump the firepot.
Turn the “Fuel Feed Control” to the 3rd position.
Press the “On/Off” switch to the “On” position.
Push the “Start” button.
This stove is equipped with a self igniter that will start
the pellets without the use of fire starter. Pellets will
drop into the firepot and ignite in 3-5 minutes. The
igniter will continue to run for approximately 10 min
until a fire is established. If a fire is not started
within the minimum cycle, the auger will stop feeding.
The “Manual Feed” switch allows you to prime the
auger and add fuel to the firepot automatically. In
normal operation, this switch is in its center position.
(with exception for “High Fan” override) Do not use
this switch in the “Manual Feed” position under
normal operation, as it could overload the firepot,
smother the fire and lead to a dangerous condition.
AIR
DAMPER
LOCATION
TURN THE "FUEL FEED CONTROL"
TO THE 3rd. POSITION
DC Circuit Board Shown
The convection blower speed varies directly with the feed rate. The “High Fan” switch will override the variable fan
function. It will set the convection blower to high at any feed rate setting.
NOTE: In case of a power outage or interruption lasting longer than 5 seconds, the “Start” button must be pushed to
re-engage the auger.
IMPORTANT: The circuit board will not function properly if the outlet is not a constant 115 volt, 60 cycle power
source. The outlet must be grounded properly and have the correct polarity. A polarity and ground tester can be
picked up at any hardware store to assure proper operation. If you are using a power generator, solar power or wind
generation make sure that you have a constant correct power source.
The unit electrical warranty would become void if a constant power source is not available. Also make sure that a
proper surge protector is between the unit and the power source. The circuit board will not be warranted if there is not
a surge protector installed to the unit.
It is strongly recommended that you unplug the power source during times when the unit is not being operated to
protect the unit from power surges, power spikes and drops in power. It is very common for a circuit board to work
when the unit is shut off in the spring and then won’t work in the fall. Unplugging the unit will prevent this from
happening.
28
OPERATING INSTRUCTIONS (AC models)
NOTE: Each time the stove is started, the firepot should be checked for debris and clear air holes. Some pellets will
cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often. Do not allow
ash to build up underneath the firepot.
PRIMING THE AUGER:
Never leave the stove unattended during priming or start-up. Priming the auger is required when the unit is new or when
the hopper has completely run out of fuel. Be sure to vacuum out the hopper every 4-6 bags of fuel.
TO PRIME THE AUGER:
A Load the hopper with pellets.
B Push the “On/Off” switch.
C Press the auger override switch until pellets begin to drop into the firepot.
When pellets begin to drop regularly, the auger is primed. You may need to prime the auger a couple times if the fuel
has been completely run out. This may take a few lightings more than normal.
STARTING YOUR STOVE
Note: The viewing door and hopper door must be closed and/or latched during operation.
A
B
C
D
Pull the air damper control rod out to approximately 1/4.
Clean out and dump the firepot. Place a small amount of fuel in firepot
Press the “On/Off” button to initiate the start up sequence.
Set the heat level on #3. (press the advance button.)
This stove is equipped with a self igniter that will start
the pellets without the use of fire starter. Pellets will
drop into the firepot and ignite in 3-5 minutes. The
igniter will continue to run for approximately 10 min
until a fire is established. If a fire is not started
within the minimum cycle, the auger will stop feeding.
The auger button allows you to prime the
auger and add fuel to the firepot automatically. Press and
hold the button until you have the right fuel load.
Do not continue to hold the auger button under
normal operation, as it could overload the firepot,
smother the fire and lead to a dangerous condition.
LOGO
AC BOARD
5
4
3
2
1
HEAT
LEVEL
ADVANCE
AUGER
TRIM
FAN
AUGER
ON / OFF
The convection blower speed varies directly with the feed rate. The “Fan” button will override the variable fan
function when pressed. It will set the convection blower to high at any feed rate setting.
NOTE: In case of a power outage, the pressure switch has tripped, the door has been opened, the hopper door has been
left open or any power interruption lasting longer than 5 seconds, the “On/Off” button must be pushed and held for
app. 7 seconds (or until you here a click) to re-engage the auger system.
IMPORTANT: The circuit board will not function properly if the outlet is not a constant 115 volt, 60 cycle power
source. The outlet must be grounded properly and have the correct polarity. A polarity and ground tester can be
picked up at any hardware store to assure proper operation. If you are using a power generator, solar power or wind
generation make sure that you have a constant correct power source.
The unit electrical warranty would become void if a constant power source is not available. Also make sure that a
proper surge protector is between the unit and the power source. The circuit board will not be warranted if there is not
a surge protector installed to the unit.
It is strongly recommended that you unplug the power source during times when the unit is not being operated to
protect the unit from power surges, power spikes and drops in power. It is very common for a circuit board to work
when the unit is shut off in the spring and then won’t work in the fall. Unplugging the unit will prevent this from
happening.
29
OPERATION INSTRUCTIONS…continued (ALL MODELS)
PROPER FUEL
This stove is designed and approved to burn pelletized wood fuel only. Do not use any other type of fuel.
Factory approved pellets are those ¼” or 5/16” in diameter and not over 1” in total length. Larger pellets
will cause the auger to jam or bridge in the pellet hopper. The use of unapproved fuel will void all
warranties. Do not burn damp or wet pellets. The stove’s performance depends greatly on the quality of
your pellet fuel. Do not use pellets that have:
1.
Excess fines-loose material that looks like sawdust or sand. Loading this material into the
hopper may eventually jam the auger and prevent the flow of pellets in the hopper
compartment.
2.
Binders-material used to hold the pellet together.
3.
High ash content-avoid pellet brands that immediately smoke up the viewing window and
leave a residue in the burn pot. You will be required to clean the ash boxes and vent pipe more
frequently. It may be necessary to sample several brands until you find a brand of pellets that
will burn properly.
RUNNING YOUR STOVE
A.
After starting the stove, leave it burning on the 3rd setting for at least 20-30 minutes to allow
the stove to heat to operating temperatures. You may then set the desired burn rate by moving
the control switch to the desired operating position.
B.
Select the most efficient burn by adjusting the air damper control rod in or out. An air damper
closed too much will produce a lazy and slow flame. Adjusted properly, the flames should be
bright and lively. Altitude and fuel types greatly affect the amount of air required. Opening
the damper approximately ¼-1/2 will be sufficient for most installations and fuels. The
operating temperatures of this unit may vary with the different types or grades of fuel
used.
TURNING THE STOVE OFF
A.
Move the power switch to the “Off” position. (push the On/Off button on the AC models) The
fan will continue to run for approximately 45 minutes to let the stove cool down, and then
automatically shut itself off.
NOTE: IF THIS UNIT RUNS OUT OF PELLETS AND COOLS DOWN, THE AUGER WILL
STOP FEEDING. IT WILL BE NECESSARY TO RE-PRIME THE AUGER ANY TIME THE
HOPPER EMPTIES. THE BLOWERS WILL CONTINUE TO RUN UNTIL THE POWER
SWITCH IS MOVED TO THE “OFF” POSITION.
WARNING: DO NOT USE ADDITIONAL GRATES TO SUPPORT THE FUEL.
WARNING: Auger jams are the leading cause of stove malfunctions. Jams occur due to foreign objects
in the fuel, or more commonly, failure to follow the operating instructions. Most auger jams are
preventable by properly priming the auger as required before starting the stove. Keeping the hopper from
running out of fuel will help prevent auger jams.
IMPORTANT: Selecting the proper combustion air is done by moving the air damper control rod in or
out to decrease or increase the air flow (in= closed, out = open). High altitude or high ash fuel may
require more air for efficient fuel combustion. The stove should be started with the damper control rod
out in the 1/4 open position.
30
CLEANING INSTRUCTIONS
NOTE: BE SURE THE STOVE IS TURNED OFF, THE POWER CORD IS UNPLUGGED, AND
THE UNIT IS COLD BEFORE CLEANING OR SERVICING.
RECOMMENDED CLEANING PERIODS:
A.
The heat exchange tubes in the stove should be cleaned daily / weekly.
B.
The fire box should be cleaned every 7 to 10 days or when needed.
C.
The interior ash chambers should be inspected and cleaned as needed.
D.
The chimney pipe and cap should be checked monthly for soot buildup.
E.
Combustion blower should be cleaned as needed. Check as least semi-annually.
DISPOSAL OF ASHES:
Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should
be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending
final disposal. If the ashes are disposed by burial in soil or otherwise locally dispersed, they should be
retained in the closed container until all cinders have been thoroughly cooled.
WARNING: MANY HOME VACUUM CLEANERS ALLOW ASH TO ESCAPE INTO THE
ROOM AIR; HOWEVER, VACUUMING IS RECOMMENDED OCCASIONALLY TO AID IN
SEASONAL CLEANING AND KEEP THE UNIT FREE OF EXCESS ASH. DISCARD THE
VACUUM BAG AFTER EACH USE ON THE STOVE. Use an approved Ash Vacuum system.
I. FIREBOX
A.
Open the door, sweep or vacuum
out the ash buildup. Remove the
firepot and empty, inspect all air
"A"
holes and clean if blocked. Inspect
under the firepot for build up of ash.
B.
Replace the firepot in the stove.
C.
Periodically inspect the ash chambers
“A”, “B”, and “C” by removing the
inspection caps.
D.
If the heat exchangers become plugged
remove the 3 wing nuts, bracket and
brick panels. The ash chambers can
be removed from the firewall for a
more thorough cleaning.
"C"
"B"
BRACKET
INSPECTION
CAP
BRICK
PANELS
FIREPOT
RECEIVER
WARNING: Failure to clean the stove is a leading and preventable cause of stove malfunctions.
Fuel types and installations may dramatically affect the cleaning intervals required for your stove.
Sampling different brands of fuel to find the cleanest burning fuel available in your area can
greatly reduce the amount of maintenance required.
31
CLEANING INSTRUCTIONS…continued
WARNING: DISCONNECT THE POWER CORD BEFORE CLEANING OR SERVICING THIS UNIT.
THE STOVE MUST BE TURNED OFF AND COOLED BEFORE USING THE RAKE HANDLE.
ASH RAKE HANDLE
II. HEAT EXCHANGER:
This stove is designed with a built-in heat exchange tube
Rake. The ash handle is located on the front of the stove
and is moved backwards and forwards several times
to remove the buildup of ash. After cleaning, push the
rake handle in until it stops.
Essex Model Shown, All models have a
Ash Rake in the top front grill area
III. COMBUSTION BLOWER:
Over the course of the heating season dust and ash may collect on the blades of the combustion blower.
Periodically they should be inspected and vacuumed clean. The combustion blower is accessed by removing the
stove’s right side panel and then removing the inspection caps or the exhaust manifold cover (See figure below).
Never operate the stove without the inspection cap or manifold cover in place.
The manual reset thermodisk must
be reset by pushing in on the center
button. This can be tripped when
cleaning the unit or when the unit
overheats.
AUTO RESET
110 150
deg. NORMALLY OPEN
PROOF OF FIRE THERMODISK
200 MANUAL RESET
HIGH TEMP SHUT OFF
AUGER THERMODISK
HOPPER
OUTSIDE
AIR
INLET
SIDE PANEL
REAR EXHAUST
INSPECTION
CAP
EXHAUST
MANIFOLD
COVER
AUTO RESET
150 NORMALLY OPEN
110
COOL DOWN
32
CLEANING INSTRUCTIONS FOR THE T40I INSERT
Auto reset 110 deg.
Normally open proof of fire
thermodisk
Auto reset 110 deg.
Normally open cool down
thermodisk
The Convection (room fan) blower will accumulate dust, cat hair, etc. on the blades during the heating
season. This must be vacuumed clean as often as necessary. If you have pets, they will need to be cleaned
33
regularly as the pet hair will clog up the fins and also the motor windings and cause premature wear,
overheating and failure of the blower system.
CLEANING INSTRUCTIONS…continued
WARNING: DISCONNECT POWER CORD BEFORE CLEANING OR SERVICING.
NOTE: CLEANING INTERVALS MAY VARY GREATLY WITH DIFFERENT BRANDS OF
FUEL DUE TO THE ASH CONTENT, MOISTURE, AND MATERIAL COMPOSITION OF
DIFFERENT FUELS.
INSPECT AND CLEAN EXHAUST SYSTEM FREQUENTLY
DAILY
WEEKLY
MONTHLY
Stirred
SCRAPPED &
FIREPOT
Emptied
CLEANED
CHECKED
CLEANED
FIREBOX
CHECKED
CLEANED
EXTRA
ASH CHAMBERS
CLEANING
CLEANED
EXTRA
EXCHANGER
CLEANING
TUBES
INSPECTED
COMBUSTION
FAN
CHECKED
CLEANED
VENTING
SYSTEM
INSPECTED
GASKETS
CLEANED
INSPECTED
DOOR GLASS
ANNUALLY
CLEANED
V. CHIMNEY CLEANING:
A.
B.
C.
Creosote Formation-Any time wood or a wood product is burned slowly, tar and other
bi-products of combustion are produced. These products can condense in a cooled chimney
flue and will accumulate over a period of time. It is important to remove these products
periodically to eliminate the possibility they will be ignited in the chimney and produce
damage to the chimney or even possibly destroy the home. Clean the chimney as often as
needed and never go more than a year without a flue cleaning.
Soot and Flyash-Formation and Need for Removal-The products of combustion will
Contain small particles of flyash. The flyash will collect in the exhaust venting system and
restrict the flow of the flue gases. Incomplete combustion, such as occurs during startup,
shutdown, or incorrect operation of the room heater will lead to some soot formation which
will collect in the exhaust venting system. The exhaust venting system should be inspected at
least once every year to determine if cleaning is necessary.
Inspection and Removal-The chimney connector and the chimney should be inspected
to
eliminate the risk of a chimney fire. Check the chimney from both the top and
bottom. The creosote should be removed with a brush designed for your chimney. A chimney
sweep can perform this service. It is recommended that before each heating season the entire
system be professionally inspected, cleaned, and repaired if necessary.
34
AUTOMATIC FEATURES
A.
THERMOSTAT OPTION:
When using a thermostat, set the stove to one of the medium or higher settings. The stove will
burn at the rate selected on demand by the thermostat (medium to high).
When the room temperature drops below the thermostat setting, the thermostat switch will
close, allowing the stove to operate at the medium or higher settings. When the room
temperature matches the thermostat setting, the thermostat switch will open, allowing the stove
to operate at the low setting.
B.
THERMOSTAT EQUIPMENT REQUIRED (optional): A low voltage millivolt
thermostat that will automatically switch between settings previously selected.
Type CL2 thermostat wire-20 AWG, 2 conductors.
C.
STOVE PRESSURE SENSOR:
A blocked flue, a down draft, open door, open hopper lid, negative or positive pressure in the
home, drafty location of the appliance, not hooking up the outside air, improper venting or
failure to clean the 3” exhaust in the stove will cause the pressure switch to shut off the fuel
feed. To resume operation, it is necessary to locate the cause and correct it. Restart the stove
following the instructions in this manual.
D.
HIGH TEMP THERMODISK:
If the stove overheats, it will shut itself down safely. The stove may not be restarted until it
has cooled and the reset button is depressed. (See Thermodisk location section) If the auger
does not turn after cleaning the back of the unit, you might have tripped this disk. Check it by
pressing in on the center button until it clicks into place.
E.
SELF-IGNITER:
Automatically ignites the pellets within 3-5 minutes, without the use of fire starter. The igniter
will continue to run for approximately 10 minutes until a fire is established. If the fuel is wet,
poor quality or the hopper not primed, it might take 2-3 cycles for the unit to properly light.
Using a little fire starter will help with this.
F.
PROOF OF FIRE THERMODISK:
If the temperature required by the PROOF OF FIRE thermodisk is not high enough within the
10 (15 minutes on the AC models) minute cycle, the auger will stop feeding pellets.
G.
COOL DOWN SENSOR:
After the power switch has been moved to the “OFF” position, the blowers will continue to run
for approximately 45 minutes. The cool down sensor will allow the stove to cool down and
then automatically shut itself off. If the hopper runs out of pellets and the stove cools off, the
auger will stop feeding. However, the blowers will continue to run until the power switch has
been moved to the “OFF” position.
35
GLASS MAINTENANCE, ADJUSTMENT, REMOVAL AND REPLACEMENT
Your Magnum Wood Pellet Stove comes to you with the glass door installed in place, ready for use. The glass is
surrounded on the edges with a gasket and seated in a glass channel. It is held in place with two (2) clips on the top
and two (2) clips on the bottom
REMOVAL OF BROKEN OR DAMAGED GLASS
Open the door and lift off of hinges. If the door is tight, tap gently on the bottom of the door with your hand or
rubber hammer. Lay door down on newspaper with glass clips facing you. Using a #2 Phillips screwdriver, loosen
the screws and take off the glass clips. Remove the broken glass carefully and discard. Check to make sure that the
gasket material under the glass is in good shape. You can get this material from the factory or from an authorized
Magnum reseller if it needs to be replaced.
Reverse the above procedure for replacing new glass. When installing the new glass make sure that the glass is
not sitting on top of any obstruction. The glass will break when tightening the screws if the glass is on the
gasket. Hold the glass toward the top of the door glass channel when tightening.
WARNING
Do no operate unit with broken glass.
Do not substitute original factory glass.
You must use only factory authorized glass:
(8.984 x 12.563” high temperature Ceramic glass, 5mm thick)
Do not slam door shut.
Do not strike glass.
Do not use abrasive cleaners.
Do not clean when glass is hot.
CLEANING THE GLASS
When the fire is first started, it will produce some smoke. The smoke might accumulate on the glass surface.
Before the fire gets hot, open the door and wipe the glass surface off with a damp rag. Do not touch the surface
with your hands. If after constant use, the glass is dirty; you must clean the glass so that it will not become etched
with the fly-ash. When the glass has cooled off, take a damp rag, put a little fly- ash from the unit on it and clean
the glass. If this does not clean the glass use a special glass cleaner provided by your Magnum reseller. We have
found that Amway crème glass & chrome cleaner works real well.
GLASS CLIPS
36
CIRCUIT BOARD FUNCTIONS (how does the circuit board operate?)
Startup/ normal operation
When the circuit board is energized (depending on which model, either the start button is pushed or the On/Off
button is pushed), the start up cycle is initiated. This starts a timed 10-15 cycle which allows the unit to light. If
the unit is on AC power, the automatic ignition system will energize. The igniter will glow red in the firepot for 10
minutes and then shut off to protect the igniter. If the unit is on DC back up power the automatic ignition system
will not work and the unit will have to be lit manually. If the proof of fire thermodisk has not reached operating
temperature, the unit will go into the shut down mode. If the unit is started on the 1 or 2 settings the firebox
temperature may not raise fast enough for the low limit censor to engage. To restart the system, simply turn the
heat-setting knob to the off position and start the system again.
The AC model units are programmed in the circuit board to start on the number 3 heat setting no matter what the
advance heat setting is on.
NOTE: Make sure that the wall thermostat is turned up so that the unit will start on the number 3 setting.
Once the unit is operating at the proper temperature (usually 10-15 minutes), the circuit board switches from the
start up cycle to normal operation. Then the manual draft slide can be set for the right fuel load in the firepot.
The unit is not designed to be operated for long periods of time on the highest setting. Optimum efficiency is
achieved by using lower settings. It is also recommended that the unit not be run for extended periods of time on
the number 1 setting. The draft blower and venting will fill up with fly ash after a long period of time. Once a day
pull the manual draft knob out all the way and turn the unit up on high. Run it this way for a few minutes to clear
the venting and draft blower. It is good to run the unit on one of the higher settings at least once a week to clear the
system and eliminate the buildup of fly-ash.
With the DC models, the manual draft slide will have to be adjusted when the different heat settings are used. It is
not recommended to use the thermostat option on the DC models unless you will be present to adjust the air
settings. With the AC models, the circuit board will automatically change the draft and also the room air speed
when you change heat settings.
If you open the door, ash pan door, hopper lid, have negative or positive pressure in the home or place the unit in a
drafty location the vacuum pressure switch will shut off the auger and the unit will go out. You can override the
circuit board by pressing the start button or On/Off button for several seconds and the unit will re-set itself. If the
unit does not respond, then the pressure switch will have to be re-set by shutting the unit down, unplugging the
power and then starting over again.
Shutdown
To shut the unit down simply turn the heat setting knob to the off position and the system will enter the shut down
mode. The room fan and exhaust blower will continue to operate until the low limit cool down sensor tells it
that the fire is out. Then the entire system shuts down.
Before starting up the Magnum Wood Pellet unit again, it is important to remember to clean out the
firepot, empty the ashes, clean out the heat exchangers, vacuum out the hopper if needed and fill the
hopper with fuel.
37
AC CIRCUIT BOARD OPERATION
HEAT
LEVEL
5
4
3
2
1
ADVANCE
LOGO
AUGER
TRIM
FAN
AUGER
ON / OFF
3. FAN BUTTON ALLOWS FOR CONVECTION FAN OVERRIDE TO HI SETTING.
4. AUGER TRIM ALLOWS FOR LOW FUEL SETTING ON LOWEST SETTING ONLY, TOP 2 BAR GRAPH LED'S.
#1 - 4 DISPLAYS LOWEST SETTING. #1 DISPLAYS MEDIUM SETTING. #1 - 5 DISPLAYS HIGHEST SETTING.
5. HEAT/ADVANCE BUTTON IS A MANUAL HEAT ADJUSTMENT, DISPLAYED BY THE BAR GRAPH LED'S
DURING IGNITIONS SEQUENCE, UNIT WILL OPERATE AT LEVEL #3 FOR 10 MIN. REGARDLESS OF HEAT LEVEL DISPLAY.
6. LED BAR GRAPH DISPLAYS CURRENT OPERATING LEVEL WITH THE EXCEPTION OF IGNITION SEQUENCE.
EXTERNAL T-STAT, ALLOWING UNIT TO AUTO TURN ON/OFF VIA EXTERNAL S-STAT.
7. SHUNTING J9 ON BACK OF PCB WILL PLACE UNIT IN AUTO T-STAT MODE. UNIT WILL ONLY OPERATE THROUGH
SYSTEM NOTES:
1. POWER ON/OFF SWITCH: SYSTEM MASTER ENABLE
2. POWER LED WILL FLASH DURING IGNITION START AND T-STAT OPEN
3. IGNITION START: WILL OVERRIDE BAR GRAPH FOR 10 MIN. START MODE
4. AUGER LIGHT WILL FLASH DURING AUGER RUN / AUGER SWITCH USED FOR MANUAL FEED
5. FAN SWITCH: USED FOR HIGH FAN OUTPUT (CONVECTION)
6. LEVEL ADVANCE: USED FOR SETTING HEAT OUTPUT 1 = MIN., 5 = MAX. SHOWN ON GRAPH
7. AUGER TRIM: USED FOR FEED ADJUSTMENT ON LOW FEED SETTING 1 - ONLY
(NOTMAL = LED-1 ON/ LOW = LED-1 & 4 ON/ HIGH = LED-1 & 5 ON)
8. DURING SHORT POWER OUTAGE, UNIT WILL DETECT POF THERMAL SWITCH (IF CLOSED)
AND AUTO-RESTART UNIT.
DIAGNOSTIC NOTES:
1. IF NO PROOF OF FIRE (POF) AFTER 10 MIN. START/IGNITION, SYSTEM WILL DISABLE
IGNITOR AND AUGER FAN - 2 WILL OPERATE FOR 10 MIN. AND AUTO SHUTDOWN:
GRAPH LED - 3 WILL FLASH FOR NO (POF) WHEN SYSTEM OFF
FOR NO (APS) WHEN SYSTEM OFF
2. IF NO AIR PRESSURE SWITCH (APS) DURING OPERATION AT ANY TIME, SYSTEM
WILL AUTO DISABLE AUGER AND/OR IGNITOR AND DISPLAY GRAPH LED - 2 FLASH
REQUIRE TOGGLE (ON/OFF) OF T-STAT TO RESTART
3. SHOULD FAILURE OCCURE DURING AUTO T-STAT MODE, UNIT WILL SHUTDOWN AND
38
SETTING THE DRAFT
A proper draft setting is crucial to the successful burning of solid fuels. Draft refers to the amount of air
flowing through the burn chamber of your stove. Too much or too little draft will cause your stove to
burn improperly and may result in the fire burning out. Please follow these guidelines carefully as you
operate your stove to achieve maximum efficiency and enjoyment.
9 The amount of draft required for your stove to burn properly will depend upon your installation and
the fuel you use. You can set your draft by looking at the flame and following these guidelines. The
manual draft knob is the rod and knob on the left side of the stove. Pulling the knob out increases the
draft and pushing the knob in decreases the draft. A little movement of the knob goes a long way to
changing the flame. It may take several trial and error adjustments on the draft to achieve the correct
setting.
9 The flame should be an “active” flame. A flame that moves around lazily and emits visible smoke
needs more draft. To give the fire more draft, pull the damper out 1/8” and check the flame again. If
the status of the flame has not changed, move the damper another 1/8” until you get a clean “dancing”
flame. If moving the damper does not change the fire, you might have negative pressure in the
home.
9 The base of the flame should be blue in color and the top of the flame should be white will some
yellow.
9 If the flame does not have enough draft, fuel will build up in the firepot and eventually smother the
flame. If this happens, or if you notice the firepot is filling up with partially burned fuel, open the
damper 1/8” at a time until the fire is clean and dancing. If this continues and moving the draft knob
does not change anything, you probably have a negative air problem and need to have a service tech
take a look at your installation. Do not operate the unit if smoke is being pulled into the home.
9 If the flame has too much draft, the flame will look like a torch in that it will be moving rapidly and
blowing fuel out of the firepot. If you find that you have this condition, move the damper inward 1/8”
at a time until the condition of the flame changes.
9 If the fuel crusts over, you will need to check into the fuel quality. This will also be a problem if you
do not have outside air hooked up or if your home is starving for fresh air.
39
AC MODEL WIRING DIAGRAM
DHC-2000 AC board
WARNING: DISCONNECT POWER BEFORE SERVICING THIS UNIT.
40
DC MODEL WIRING DIAGRAM
WARNING: DISCONNECT POWER BEFORE SERVICING THIS UNIT
BATTERY INPUT
12v DC
+
-
YELLOW
PINK
BLACK/RED
IGNITOR
BLUE
EXTERNAL FUSE
REQUIRED
6-AMP AGC
PURPLE
POS
PRINTED CIRCUIT BOARD
MOLEX 10 WAY
ORANGE
NEG
GRAY
OPTIONAL 12 VOLT
BATTERY BACK-UP
APS
N/O
WHITE
- NEG
BLACK/RED
FUSE-6A
FUSE-6A
+ POS
N/O
PROOF
OF
FIRE
AIR
SWITCH
MOLEX
RED
6-WAY
RED
BROWN
POWER SUPPLY
GRAY
RED
N/O
N/C
HI
LIMIT
COOL DOWN
TRANSFORMER
GRAY
WHITE/COMMON
BLACK/HOT
ROOM
FAN
EXHAUST
FAN
GREEN/GROUND
BLACK
AUGER
MOTOR
YELLOW
A/C INPUT
BLUE
OPTIONAL SOLAR PANEL CONNECTIONS
WARNING: Use a 3 AMP, 50 volt diode on the “+” positive lead between the solar panel and battery as
shown in the diagram below.
3 AMP / 50V DIODE
+ POS.
NEG. - NEG.
POS. +
12 VOLT
SOLAR PANEL
12 VOLT
BATTERY
41
DRAFT SLIDE GATE ADJUSTMENT
Exhaust Draft Motor
(AC model shown)
located inside of right
side panel
NOTE: Always
disconnect power
before making this
adjustment.
Draft Slide
Gate
# 10 bolt with 5/16 hex head
The normal operation of the Magnum appliances would be with the Draft Slide Gate open fully as shown.
When the gate is in the fully open position, the plate will be against the mounting plate as shown.
If the unit needs a draft correction adjustment, the bolts are loosened and the slide gate is rotated a few
degrees at a time until the proper operation of the unit is achieved.
NOTE: This adjustment must be made by a qualified Magnum Service Tech.
When rotating the slide gate, be careful not to damage the gasket. Re-tighten the bolts and check for
leaks.
42
IGNITER REPLACEMENT
The igniter system on the Magnum appliances’ is an integral part of the wiring system. If the igniter is shorted out, the wiring
must be by-passed for the unit to operate. It is recommended that once a season the igniter is checked for proper operation and
replaced if it does not glow red.
Access to the igniter can be
made by opening up the left
side panel. The power must
be disconnected and make
sure that you do not pull on
the wiring when taking out
the circuit board.
The AC model is a little
harder to get to than the DC
Model that is shown here.
Take special care not to cut
Yourself or damage wiring.
Igniter
Wire terminals
Use a couple pliers or needle
nose pliers to take the wire
terminals apart. Be careful
not to pull the wire out of the
terminal ends as they are
tight.
Loosen the set screw (3/32” Allan wrench) so that the igniter
is loose. You will be able to slide the igniter out the back if
the end of the igniter in the firepot is not deformed. If the
igniter will not slide out the back, slide it out through the front
of the firepot cradle. You will have to clip the terminal ends
off to do this.
Take the firepot out of the unit to access the igniter end.
When installing the new igniter, make sure
the new igniter is flush with the outside of the igniter housing
tube. Do not tighten the set screw
very tight onto the igniter shaft. Barely tightening it is
enough. If you over tighten the set screw it may ruin the
igniter. Crimp on the terminal ends and attach the terminal
ends onto the wiring harness. If you do not have a terminal
crimping tool, you will need to get one from a hardware store.
Igniters are a consumable item and will need to be replaced
periodically.
43
TROUBLE SHOOTING GUIDE
Unplug power to the appliance before performing any service.
PROBLEM
? Fire burns with a lazy, orange flame
and/or fuel builds up in the firepot and
the window gets sooted up quickly.
CAUSES
♦
Insufficient combustion air.
♦
Feed rate too high for manual draft
setting.
♦
♦
Wood pellets have too much
moisture, have too many fines, too
high of ash content or are old.
Combustion/Exhaust blower
plugged or going out.
♦
Venting plugged with fly ash or ice.
♦
House does not have adequate
make up air (negative pressure)
♦
Ash Slides are pulled out
SOLUTIONS
9
Remove any clinkers or ash from
the firepot by using scraping tool.
Clean entire system.
9
Clean out primary air in firepot
holes if plugged.
9
Empty ash drawer and clean out
heat exchangers by removing the
access plates.
9
Change to a better grade of fuel if
necessary.
9
Check that damper control knob is
adjusted properly.
Pull out to
increase fire burn.
Push ash cleanout slides in
Check gasket seal around the door.
If the door is loose, adjust the
handle latch. A small adjustment
can be made to the door seal by
adjusting the door latch rod and /or
the door hinges. Replace the door
gasket if necessary.
9
9
9
Check for blockage in the air inlet
tube or exhaust pipe. Clean out as
necessary.
9
Check combustion exhaust blower
impeller. This can be done by
removing the exhaust pipe and
shining a light into the tube or using
the access plug on the exhaust
manifold side plate.
9
Replace combustion exhaust blower
if necessary.
NOTE: Negative pressure in a home is
a serious issue. All Magnum appliances
should be installed with outside air
hookups
Also make sure that adequate ventilation
is supplied for the rest of the home or
the unit will become the air intake
causing problems.
44
PROBLEM
? Fire goes out or stove shuts down
automatically.
CAUSES
SOLUTIONS
♦
Hopper is empty.
♦
Fuel is not feeding.
♦
High limit temperature switch has
tripped.
♦
Vacuum
tripped.
pressure
switch
♦
Poor quality or wet fuel.
♦
Combustion air too high.
9
9
9
Refill hopper.
See “Pellets will not feed” below.
Allow stove to cool for 1 hour and
relight after re-setting the high
temperature thermodisk. If this
problem persists, particularly at
lower burn rates, then the high limit
snap switch should be replaced by
your authorized Magnum reseller.
9
Correct cause of pressure switch
tripping. Have an authorized tech
service unit. Install outside air.
9
9
Replace fuel with proper fuel.
Adjust the damper to reduce
combustion airflow.
Have your Magnum reseller adjust
the fuel control.
has
9
? Fuel will not feed.
♦
Fuel feed rate is too low.
♦
♦
Hopper is empty.
Auger, circuit board, high limit
switch tripped
Foreign object caught in auger
Fuel is dirty or wet
Auger, circuit board, pressure
switch or relay.
9
♦
Exhaust gas is not up to
temperature. Started on too low of
Setting. Must be # 3
9
Relight the stove.
Start on # 3 setting
9
♦
Low limit snap switch not operating
correctly; may be defective.
Have your Magnum reseller replace
the low limit switch.
Contact your Magnum reseller for
service.
♦
Wires to either the low limit snap
switch (mounted on the side of the
firebox) are loose or disconnected.
♦
Low limit snap switch has failed in
the closed position.
♦
Unit has not cooled down yet.
♦
♦
♦
? Stove runs for 10 minutes and then
shuts down.
? Blower will not shut off after the fuel
has been switched off and the stove has
cooled down.
45
9
9
9
9
9
Check contents of the hopper. Add
fuel if necessary.
Check all operation, fuses, re-set
manual high limit thermodisk
Clean out auger system
Have your Magnum reseller
diagnose the problem and replace
the parts.
Have your Magnum reseller replace
the low limit snap switch.
9 It can take up to 1 hour for the unit
to cool down enough for the blower
to shut off. If it takes longer than 2
hours for the blower to shut off or if
it fails to shut off contact your local
Magnum service technician.
PROBLEM
? Blower will not operate.
CAUSES
♦
No power to stove.
♦
No power to control board.
♦
Blower has overheated due to dirt
on blades or in motor
♦
Blower is defective
SOLUTIONS
9
Check to see that the stove is
plugged into the wall outlet.
9
Check to see if your circuit breaker
has “tripped”.
9
Check wire connection between the
high limit snap switch and the
terminal block.
9 Clean blades and motor, have a
Magnum tech replace blower.
? Soot or fly ash in the house.
♦
Cleaning the window, particularly
when the stove is operating.
Leakage on the joints between the
combustion fan, exhaust pipe and
“PL” vent. This will be evidenced
by dust on the impeller of the
convection fan and in the heat
exchanger tubes.
Using a conventional vacuum for
cleaning. Ash will bypass and enter
the room.
Negative pressure in home sucking
ash/soot out of venting and unit
9
Clean the glass when the unit is not
running
9
Seal any leaks in the exhaust
system with RTV high temperature
silicone sealer.
9
Use approved ash Vacumm
9
Correct negative pressure situation
♦
Fireplace insert installation: If the
existing fireplace opening was not
thoroughly cleaned and painted
before the insert was installed, then
the convection fan may be picking
up the fireplace dust, soot or ash
and blowing it into the house.
9
Pull the insert away from the
fireplace opening.
Thoroughly
clean the opening and paint the
inside of the opening with latex or
an inexpensive spray paint to hold
the finer particles of dust.
♦
♦
♦
♦
Dirty fuel
Inadequate air supply
Negative pressure in home
Air wash plugged or out of
adjustment
9
9
Make sure you have clean fuel
Pull manual draft control out
slightly to make sure that there is
app. ½ inch of fuel in firepot
Install outside air to unit and make
sure that the home has adequate
make-up air. (suggested 6” makeup air into basement)
Clean air-wash bracket located on
bottom of glass door
♦
♦
♦
? Buildup of soot on glass, venting and
heat exchangers
9
9
CAUTION: When performing any internal electrical maintenance
•
•
•
•
Moving parts inside of the cabinet may cause injury. Do not operate unit with panels removed or open.
HOT parts. Do not operate the unit with panel open.
Risk of electrical shock. Disconnect power before servicing unit.
In the event of component failure, replace with original factory equipment.
IMPORTANT: Electrical work must be performed by an authorized technician.
46
PROBLEM
Fuel burns off to quickly, have difficulty
keeping a pilot fire.
CAUSES
Air shutter is open to far.
SOLUTIONS
Adjust your air shutter to a more closed
position.
Over drafting on a vertical install.
Outside air is not hooked up
Positive or negative pressure in home is
affecting the units operation
Foreign object caught in the auger and
will not turn.
Accidental object in fuel.
A chimney restrictor may need to be
installed. Consult with your Magnum
dealer.
Make sure that the installation is correct
and nothing is affecting the furnace room
If there still is a fire, let it extinguish and
let the unit cool down. Unplug unit after
the fire has exhausted. It will be necessary
to clean out hopper. As you are facing the
unit open the right hand side panel.
Take the auger motor off and gently turn
the auger backwards until the object is free.
If you cannot get the object loose, contact
your Magnum Reseller.
Getting to much ash.
Dirty , wet fuel will produce excessive ash
Dirty fuel
Get good quality fuel
Wet fuel
Lack of clean combustion air.
Dirty or plugged stove or venting. Poor
exhaust vent configuration.
Negative pressure present in the home
Take proper steps to protect from the
elements to not take on moisture.
Check damper control and check
combustion air inlet for obstructions.
Check all cleanouts and exhaust venting
for obstructions. Refer to cleaning section
of this manual.
Combustion motor going out.
Use combustion enhancement system
The heat output is not as high as when
the unit was installed.
Wet or dirty fuel.
Inadequate cleaning.
Change of fuel to lower BTU value
Negative pressure or improper fresh air
make up system.
47
Call your Magnum reseller to inspect
installation and operation. Replace any
bad parts.
Wet fuel has a much lower BTU output.
Dirty fuel does not produce adequate heat.
Excessive amounts of fines interrupt the
amount of fuel delivered for burning and
will decrease heat output.
Clean heat exchangers daily, inspect unit
for air flow.
Have dealer check for proper installation
and negative pressure in home.
MAGNUM APPLIANCES REPLACEMENT PARTS PRICE LIST
ORDER #
RP2000
RP2001
RP2002
RP2004
RP2005
RP2006
RP2008
RP2010
RP2020
RP2022
RP2025
RP2026
RP2027
RP2030
RP2035
MF3541
RP2045
RP2050
RP2055
RP2060
RP2061
RP2062
RP2065
RP2070
RP2072
RP2075
RP2076
RP2077
RP2080
RP2081
RP2082
MF3600
RP2083
RP2085
RP2086
RP2087
RP2088
RP2089
RP2090
RP2091
RP2092
RP2093
RP2094
RP2095
RP2096
RP2097
RP2098
RP2099
RP2100
RP2101
RPT2806
P1315
P1316
MODEL NAME/DESCRIPTION
T40, Essex Igniter
T40 Brick Panel, Left
T40 Brick Panel, Right
T40, Essex Control Board (DC)
T40, Essex AC Control Board (Analog board, repair only)
T40AC Circuit Board (Digital electronic board)
1 OHM Jumper (DC draft motor on T40 & Essex DC units)
T40, Essex DC Power Supply (RPS-300)
T40, Essex, Avent DC 2 rpm Auger Motor
T40, Essex AC 2 rpm Auger Motor
T40, Essex DC Combustion (draft)Blower Motor (Motor Only)
T40, Essex DC Combustion (draft) Blower Motor support plate
T40, Essex DC Combustion (draft) Blower (complete assembly)
T40 AC Combustion Blower (complete assembly)
T40, Essex, Avent DC Room Fan
T40 AC Convection blower
F-110 N/O Switch (interchangeable with F-140 & F-150)
L-225 N/C Switch (manual reset) T40 / Essex
T40, Essex, Hopper Pressure Switch
T40 DC unit Wire Harness assembly
T40 AC unit Wire Harness assembly
Essex DC unit Wire Harness assembly
T40 Gold Door Finish (only) (re-finish gold door)
T40 Gold Door (complete door assembly)
T40 Black Door (complete door assembly)
Essex Gold Door Finish (only) (re-finish gold door)
Essex Gold Door (complete door assembly)
Essex Black Door (complete door Assembly)
Gold Grill assembly (separate)
Nickel Grill Assembly (separate)
Complete Black Grill assembly (separate)
Black Leg set (separate from the unit per (4) legs)
Firepot (T40 & Essex)
T40, Essex Black Pedestal Base (separate)
T40I Black Insert Shroud
(separate)
Essex Black Trivet (separate)
Essex Gold Trivet (separate)
Essex Nickel Trivet (separate)
T40, Essex, Avent Auger Assembly
Auger Bushing (set)
Heat Exchanger Rake Handle
Damper Spring Handle
2 inch plug button
Air Kit Tubing
Norprene Hose ¼” ID Hose (per foot)
Door Handle Assembly
T40 / Essex Arched Glass (w/gasket)
Glass Gasket (separate) per foot (specify T40 or Essex)
Door Gasket (separate) per foot (specify T40 or Essex)
Essex Air Kit Tubing
Extension Wire Jumper for T40 Insert
4 ¾” diameter draft blower blade (located in draft blower housing)
3” diameter blade for DC Combustion (draft) blower
48
CONSUMER
PRICING
40
40
40
145
145
145
12
97
115
108
165
25
298
134
125
142
12
16
42
58
58
58
208
372
163
208
375
167
97
97
42
95
42
125
125
42
92
92
58
12
7
7
5
10
1.6
25
47
1.25
1.25
11
12
12
12
5 YEAR LIMITED WARRANTY
This warranty is issued by American Energy Systems, Inc. (Manufacturer) and extends only to the original purchaser of
this product.
This limited warranty will not become effective unless you have returned the attached warranty card within 30 days of
your purchase. If you fail to do so, you may make no claim under this warranty. American Energy Systems, Inc.
excludes and disclaims all implied warranties including, but not limited to, the implied warranty of merchantability.
For a period of (five) 5 years from the original purchase, Manufacturer will warrant, to the original consumerpurchaser, that all steel components are free from defects in materials and workmanship (except the firepot, which has a
lifetime warranty and glass which carries a lifetime warranty against heat breakage). There is expressly no warranty on
the fiberglass rope gasketing, pyroboard insulation (brick backing), log sets, paint, brass or gold plated surfaces, baffles
or handles.
The original manufacturer covers all electrical components, for a period of one year from the original purchase date.
There is no warranty coverage for variances in fuel feed rates. BTU heat ratings will vary with different fuel conditions
and is not considered a defect if the unit does not feed a constant amount of fuel.
The warranty covers defects in materials and workmanship in covered components, provided the product has been
installed and operated strictly in accordance with manufacturers printed instructions. This warranty does not cover
damage or breakage due or caused by mishandling, freight damage or misuse or unauthorized modification of the
structure or electrical system.
This warranty will become null and void if unit is self-installed or not installed by an authorized installer.
This warranty will become null and void if unauthorized fuel is used. Corn is prohibited.
This warranty will become null and void if outside air is not connected to the appliance.
Before exercising this warranty, a local representative must inspect the unit to determine if the unit is defective. If the
inspection reveals that the failure is due to defective material or workmanship and the part is covered by the condition of
this warranty, the Manufacturer will, at its option, repair or replace the defective part. The sole duty of the
Manufacturer and liability under this warranty is limited to the repair or replacement of the covered defective part. The
purchaser shall assume all costs related to shipping the replacement parts or return of the unit to the factory for
replacement. If it is determined that the defect was caused by the Manufacturer, the Manufacturer will cover the costs
of shipping the repaired unit or replacement parts to the original purchaser.
REMOVAL OR REINSTALLATION COSTS ARE NOT COVERED BY THIS WARRANTY.
Neither the Manufacturer, nor the Reseller to the purchaser, accepts responsibility, legal or otherwise, for incidental or
consequential damage to property of persons resulting from the use of this product. Any warranty implied by law,
including but not limited to implied warranties of merchantability or fitness, shall be limited to one year from the date of
original purchase. Whether a claim is made against the Manufacturer based on a breach of this warranty or any other
type of warranty, expressed or implied by law, Manufacturer shall in no event be liable for any special, indirect,
consequential or other damages of any nature whatsoever in excess of the original purchase price of this product. All
warranties by Manufacturer are set forth herein and no claim shall be made against Manufacturer on any oral warranty
or representation.
THE MANUFACTURER WILL NOT BE LIABLE FOR ANY DAMAGE RESULTING FROM THIS
APPLIANCE BEING INSTALLED BY A NON-CERTIFIED/FACTORY TRAINED INSTALLER
Some states do not allow the exclusion or limitation of consequential damages, or limitations of implied warranties, so
the limitations or exclusions set forth in this warranty may not apply to you. This warranty gives you specific legal
rights and you may also have other rights, which vary, from state to state.
Warranty/replacement parts must be handled through the dealer that sold you your appliance.
ALL CLAIMS NOT HANDLED THROUGH YOUR LOCAL DEALER UNDER THIS WARRANTY MUST BE
MADE IN WRITING TO THE MANUFACTURER AT:
AMERICAN ENERGY SYSTEMS, INC., 150 Michigan Street SE, Hutchinson, Minnesota 55350
Technical Support telephone number 320-234-0743
Included with the claim needs to be the following:
Name, address and telephone number of local reseller or representative.
Name, address and telephone number of the original purchaser.
Name, address and telephone number of the installer
Date of purchase along with the model and serial number of the unit.
Nature of defect and procedures of what has been done to correct the problem. (unit must be checked out by the
dealer that sold you the unit before submitting warranty replacement parts.)
49
SERVICE RECORD
DATE
SERVICE OR CLEANING PERFORMED
This record must be sent in when any warranty claims are made.
50