New H4A Hydraulic Winch for the John Deere 450
Transcription
New H4A Hydraulic Winch for the John Deere 450
2012 VOL. 31 NO. 2 New H4A Hydraulic Winch for the John Deere 450-650 and 700 Dozers I ncreasing numbers of John Deere dealers have been asking for a hydraulic winch alternative to fit on their JD450-550-650 and 700 dozers. Many bids specify hydraulic winches. Many applications require the smooth speed control of hydraulic winches. Until now, the only winch readily available for these dozers has been a mechanical winch. Good news! Allied now offers a hydraulic alternative— the model H4A hydraulic winch. The JD 450-550-650 and the 700 dozers have traditionally been fitted with the JD4000S winch, a PTO-driven mechanical winch known for its power in forestry applications. But as John Deere small dozers expand their market reach to a wider range of applications such as oil and gas well services, power line sagging, equipment rescue, and construction support, the need for a hydraulic winch alternative becomes apparent. The H4A hydraulic winch offers significant advantages over the traditional mechanical winch in certain applications. A hydraulic winch, on the other hand, reduces the shock loading to near zero. The winch hydraulic system’s pressure relief valve is a built-in limiter to overloading, further reducing the possibilities for failure. For John Deere dealers, an additional advantage is maintaining competitiveness in the market. Many bids in this dozer class specify hydraulic winch, and many applications require precise control. While competitive dozers like Caterpillar and Komatsu have the option of hydraulic winches available to meet these requirements, John Deere had no easy options. Until now. The arrival of the H4A winch for John Deere small dozers meets the challenge. All Allied towing winches are engineered from the ground up as a rear-mounted attachment for dozers. As such, they are designed to take the abuse you can expect of an exposed part of a crawler dozer. The H4A frame is built from steel plate, making it less brittle than a cast frame and thus better able to withstand shock loading. (Cont. on next page) First is precision control of line speed and the ability to control line placement to a fraction of an inch. A mechanical winch takes the engine power at its PTO output through several winch gear reductions to deliver slower RPM at the winch drum. The only way to smoothly engage the winch drum is to slip the winch clutch. No matter the skill of the operator and the design of the winch, regardless of brand, smooth engagement is always a challenge. A hydraulic winch, on the other hand, delivers smooth winch engagement and precise speed control. This is especially important in new applications such as power line sagging, cable plowing and spotting equipment down slopes. Another big plus is smooth gear engagement. Mechanical winches, being directly coupled to the dozer PTO output, are subject to shock loading. Inexperienced operators may overload a mechanical winch, which frequently leads to early failures. The John Deere 450J equipped with Allied H4A winch. The same winch fits 550J/K and 650J/K. With a different mounting bracket and driveline, it also fits the 700H/J/K. (Cont. from previous page) The winch features our SelfContained Hydraulics (SCH) configuration, where the hydraulic pump and motor are contained inside the winch frame, for protection and winch integrity. You may easily move the winch from one dozer to the next without having to worry about hydraulic system contamination and loose hydraulic parts scattered around outside the winch frame. Options for the H4A winch include a four-roller fairlead, a bolt-on drawbar, and a logging arch. Logging customers will appreciate having the arch engineered and built specifically for the winch by the same winch manufacturer. Brandt Tractor sales rep Matt Haley in Fort McMurray is eager to see the H4A hydraulic winch go into service. The H4A also makes dealer inventory control simple. It can be installed on 450J, 550J/K and 650J/K dozers. With a simple conversion kit, the H4A winch can also be fitted on the 700H/J/K dozers. Adjustable 4-Roller Arch Installing the H4A winch is not much different than installing a 4000S mechanical winch. The H4A winch is powered by the same PTO, which drives the hydraulic pump located inside the H4A winch case. Like the 4000S, the H4A has access to all the horsepower available from the PTO for powerful line pull. (Cont. on next page) PTO-Driven Pump H4A Winch for JD450-700 “Plug and Play” Easy Installation Hydraulic Motor Rating 40,000 lbs 18,200 kg Line pull, bare drum 38,200 lbs 17,400 kg Line pull, full drum 21,300 lbs 9,700 kg Maximum line speed, bare drum 83 ft/min 25 m/min Maximum line speed, full drum 149 ft/min 45 m/min 277 ft 84 m @ wire rope dia. 5/8 inch 16 mm Weight 1,680 lbs 760 kg Cable capacity The H4A features Self-Contained Hydraulics (SCH) design. The hydraulic pump and motor are contained inside the winch frame for protection and integrity, and are isolated from the dozer hydraulic system. Winch power comes from the John Deere PTO output. (Cont. from previous page) As long as the dozer is fitted with the PTO option (John Deere option code 7975), the winch comes complete with all necessary mounting parts and control lever for simple installation. Control is through a pilot-controlled joystick installed on the operator console. No mechanical adjustment is required. The first installation of the H4A winch was done on a 450J dozer for John Deere dealer Brandt Tractor in Regina, Saskatchewan, Canada. The service technicians found that the H4A is easier and faster to install than a traditional mechanical winch. They immediately noticed the precise line speed control the H4A delivers. The 450J has since been shipped to a waiting customer in Fort McMurray, Alberta. This is the center of the Canadian tar sands oil production area. Ground conditions are often very difficult, and dozers used in tar sands work almost always require a winch, primarily for self-rescue and for rescuing other vehicles. The H4A winch is expected to give the 450J smooth pulling capability for easier rescue work. Allied PTO Winch Now Available on John Deere 750J/K and 850J/K T he Allied PTO winch option is back. Responding to many requests from customers to bring back the PTO-driven winch option for the new 750850J/K dozers, Allied worked closely with John Deere engineering to provide this winch option. While a hydraulic winch is great for smooth speed control for most oil field work, power line sagging and construction applications, its line speed is considered too slow in certain applications, particularly for production logging outside of North America. The John Deere 750J/K and 850J/K dozers represented a major departure from the John Deere 750C and 850C. Until recently, the current “J” and “K” series dozers offered only the high-flow pump option for hydraulic winches while the previous “C” series dozers offered the PTO option. For a rear-mounted towing winch, this change meant moving from the PTO-driven Allied W6F winch to the Allied H6H hydraulic winch. For most North American applications, the new Allied H6H hydraulic winch has proven to be very successful and readily accepted. Furthermore, a PTO winch option configured for logging is available from other competitive dozer manufacturers such as Caterpillar and Komatsu. John Deere customers who remember the strong power and fast line speed of the Allied PTO winch on 750C and 850C have been particularly eager to see the additional choice of a PTO-driven winch back on the currentgeneration machines. (Cont. on next page) The W6F winch on a John Deere 850J is ready to go to work in a New Zealand forest. The PTO winch is configured for fast line speed and high line pull for logging. The optional arch shown enhances productivity by lifting the butt ends of the logs to permit larger loads and faster travel speed to the landing. The H6H hydraulic winch is ideal for general applications where smooth line speed control is preferred over fast line speed. (Cont. from previous page) Thanks to excellent cooperation between John Deere Engineering and Allied Systems Company, the PTOdriven W6F winch for current-generation 750 and 850 “J” and “K” series dozers is now available. The PTO delivers all the available engine horsepower to the winch for high line pull and fast line speed. This is especially welcome news for forestry customers in tropical logging, where both high line pull and fast line speed are required for productivity. John Deere dealers now have the choice of Allied H6H hydraulic winches for general applications where smooth line speed control is important, and the PTOdriven W6F winch for fast line speed, especially for high-volume logging. To get your new 750-850J/K with PTO option, just specify JD option code 7975. The dozer will arrive with the PTO installed, ready to accept the W6F winch. Following initial winch testing at Deere Engineering in Iowa, USA, the first customer unit with PTO-driven winch went into service in New Zealand in April 2012. John Deere dealer Cableprice Equipment in Rotorua, New Zealand installed an Allied W6F winch equipped with logging arch on an 850J. Dealer sales representative Paul Roche said the winch delivered everything their customer had hoped for. A fleet of W6F winches is on its way to John Deere dealer P.T. Hexindo in Indonesia to fit on 750-850J dozers destined for the tropical forests. Production logging depends on speed, and the W6F winch delivers both high line pull and fast line speed. This combination keeps the John Deere 750J/K and 850J/K more competitive in tropical forestry markets. A short video of the winch in action can be seen by following this link to YouTube: http://www.youtube. com/watch?v=hZhpg1W5rtI&feature=plcp A newsletter published by Allied Systems Company Winch Division 21433 SW Oregon Street Sherwood, OR 97140-9799 U.S.A. Telephone: 503.625.2560 Fax: 503.625.7269 www.alliedsystems.com