Series 3000 COMMANDO - Carl Staehle Corporation

Made in USA
Series 3000
COMMANDO
CNC Controls for Boring Mills
KEARNS-RICHARDS
WOTAN
NOMURA
ANILAM USA
Retrofits available for:
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
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BUTLERELGAMILL
CINCINNATI
GILBERT
DEVLIEG
FOSDICK
G&L
GRAY
KEARNSRICHARDS
LUCAS
MECOF
DEVLIEG
MONTI
NOMURA
POLAMCO
PRATT &
WHITNEY
SACEM
SCHARMAN
SHIBURA
SIGMA-TOS
SUPERMILL
WOTAN
One Precision Way, Jamestown, NY 14701
Tel: 800.344.2311
Fax: 716.661.1884
Web: www.anilam.com
E-mail: [email protected]
Acu-Rite Companies Chinaanghai Rep. Off
Room 1986, Tower B, City Center of Shanghai
No. 100 Zunyi Lu Road, Chang Ning District
200051 Shanghai P.R.C
Tel: 011.86.21.62370398
Fax: 011.86.21.62372320
E-mail: [email protected]
ANILAM sarl, France
ANILAM GmbH Germany
Fraunhoferstrasse 1, D-83301, Traunreut, Germany
Tel: 011.49.8669.856110
Fax: 011.49.8669.850930
Web: www.anilam.de
E-mail: [email protected]
ANILAM s.r.l ItalyLAM Elettronica srl, Italy
Strada Borgaretto, 38, 10043 Orbassano, Torino, Italy
Tel: 011.39.011.900.2606
Fax: 011.39.011.900.2466
Web: www.anilam.it
E-mail: [email protected]
®
THE CLEAR CHOICE.
www.anilam.com
ANILAM TW TaiwanANILAM TW, Taiwan
No. 246 Chau-Fu Road, Taichung City 407, Taiwan, ROC
Tel: 011.886.4.225.87222
Fax: 011.886.4.225.87260
E-mail: [email protected]
ACI (UK) LimitedLimited, United Kingdom
16 Plover Close, Interchange Park, Newport Pagnell
Buckinghamshire, MK16 9PS United Kingdom
Tel: 011.44.0.1908.514.500
Fax: 011.44.0.1908.610.111
Web: www.aciuk.co.uk
E-mail: [email protected]
PN 73000228 Rev. 5/06
®
ANILAM is CNC technology and people.
ANILAM’S headquarters and manufacturing facilities are located in
Jamestown, New York. We have been providing reliable, easy-to-learn
control solutions for more than 25 years.
All our products, from software to hardware, are specified and
designed by ANILAM. Our design team is continually working on
innovative ways to improve our products based on market input from
users and machine tool builders.
We provide a complete range of CNC products, from simple-to-learn
2-axis retrofits for automating manual machines to 5-axis-plus spindle
digital solutions for production machines – and everything in between.
Plus, all ANILAM products come with the programming format
customers prefer.
ANILAM is an international company with offices located throughout
the world, maximizing the support and commitment required for
today’s manufacturing needs. All ANILAM offices are staffed with
qualified sales engineers and technicians.
ANILAM employees are prepared, experienced, and trained to
recognize and understand your application needs. We are eager to
assist and support customers from the initial product specification
right through to the build. Our job begins even before the sale and
continues right through with support for the user for as long as they
own our product.
Specifications cont’d.
Programming, Program Editing and Programming Tools
Programming Input -- MDI, RS-232 and Floppy Disk
Networking
Inch/Metric Conversion
Absolute/Incremental Programming
Conversational Programming
Blueprint programming
Polar/Coordinate Programming
Help Graphics
Rotation
Mirroring
Scaling
G-Code to conversational converter
Triangle Calculator
Math Calculator
ICON Geometry Calculator
Hot keys on numeric keyboard
Off-line software package (Windows 3.11, 95, and NT compatible)
Work coordinate offsets (with calib. Key)
Graphics
Isometric, XY, XZ and YZ View
Automatic Fit
Window Zoom
Real time draw graphics
Pan zoom
Tool Display
Simulate a section of or the entire program
Compensations
Number of Tools in Library
Diameter/Radius, Length Offsets
Length Offset Calibration (input to table)
Linear Compensation
Computer, Motion Control and Interface
INTEL Pentium CPU, 166 MHZ
DRAM
DRAM upgrade to 64 MB
Floppy disk drive
RS-232 Port
Printer Port
Hard drive
Controlled Axes
Block Cycle Time
Block throughput
Console
12.1" TFT Flat Screen
Jog Resolution Key (Feed, Rapid)
Jog Keys for Controlled Axes
DB-25 Printer Port Access
DE-9 RS232 communications port access
Mini DIN Connector for PC Keyboard
Compact, contamination-proof display and keypad enclosure
DE-9 Remote start/stop
Floppy Access in console
Canned Cycles
Face Milling
Frame Pocket Milling
Full Bolt Hole Pattern
Partial Bolt Hole Pattern
Basic drilling
System Hardware
Custom designed machine interface cabinet
Console to interface cable
Interface to machine cable
Updated machine schematics
Installed by factory technician
Linear encoder feedback .0002"/.005mm
Linear encoder feedback .0001"/.002mm
3000 Commando
X
Optional
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
9
3000 Commando
X
X
X
X
X
X
X
3000 Commando
99
X
X
X
3000 Commando
X
8 MB
Optional
X
X
X
8 GB
2 Standard / 3 Optional
5 ms
200
3000 Commando
X
X
X
X
X
X
X
X
X
3000 Commando
X
X
X
X
X
3000 Commando
X
X
X
X
X
X
Optional
ANILAM Precision Glass Scale Linear Encoders.
Series 3000 COMMANDO
Precision control for manual boring mills.
To provide position readout and to close the control position loop, ANILAM precision glass
scales or ENC 250 Scales for travel over 120” are used.
Designed specifically
for boring mills
Control Hardware.
•
•
•
•
•
•
•
•
Industrialized. IBM compatible
Communication port
Parallel printer port
Network Option
3 1/2” 1.44 MB Floppy Drive for transporting programs
8.1 GB Hard Drive for part program storage
Built in I/O for machine Interface and M functions
Custom designed interface cabinet. Includes all relay logic
and connections for interfacing with machine electrics
• Full documentation of changes made to machine wiring
12.1” active matrix TFT flat panel display
Since 1978, COMMANDO has been
associated with simple, user-friendly controls
designed by ANILAM specifically for the
milling industry.
Offline software included which
runs on Windows computers
ANILAM Series 3000 COMMANDO easily
System Repeatability.
automates the positioning of manual boring
The resolution of the control is based on the machine application. The repeatability of the measuring system based on the
transducer used can be +/- one count of the resolution, .01mm (.0005") or .002mm (.0001"). The repeatability of the
positioning system can be +/- two counts of the resolution, .02mm (.0010") or .004mm (.0002"). The positioning repeatability
is a function of the condition and capability of the machine tool.
mills. It utilizes conversational machinist-
Machine Requirements.
The Series 3000 COMMANDO will interface with three basic machine tool motor drive systems:
1. DeVlieg type machines using “hook cycle” or other types of rod positioning system. The COMMANDO utilizes the existing
AC drive motor and interfaces with machine relays to provide positioning speed control. The need for the “hook cycle” is
eliminated providing even greater positioning speed.
2. Machines which have pendant or electronic control of position feed rates. If a low feed or creep feed is available with a
rapid traverse override, COMMANDO can position all axes.
3. Machines with DC motors and servos. Provided the motor and servo amplifier are functional, ANILAM Series 3000
COMMANDO will control the motor or motors via its DC servo interface.
understand; there are no G-codes or other
machine codes to learn. And no experience
3000 Commando
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Optional
Optional
Optional
Optional
Optional
REDUCE SETUP AND POSITIONING TIME
Automatic Positioning eliminates the need for rods and
indicators and reduces positioning time by as much as 75%.
ELIMINATE COSTLY TOOL CHANGES
The programming capability allows subroutines and repetitive
operations to be performed at any point on the part.
is required to program or operate the control.
No extra or mechanical
parts to buy
The Series 3000 COMMANDO also offers
many beneficial features, including on-screen
ANILAM Series 3000 COMMANDO Specifications
General Operation
Automatic Mode
Single Step Mode
Manual Mode
Background Functions (Program, Edit, RS-232 etc.)
Feedrate display
Tool number, diameter and length offset display
Program/Distance to go Position Display
Loop counter and dwell time display
Timer and Parts counter display
Automatic and programming homing
Integrated Motion Setup and Testing Software
User-friendly parameter setup with security levels
Machine Position Display
DNC (Direct Numerical Control)
Teach-in mode
3rd Axis linear encoder
Linear encoder feedback (controlled axis)
Remote Start/Stop
Programmable Spindle forward/reverse/off
Programmable Coolant On/Off
language programming which is easy to
ANILAM Series 3000 COMMANDO fills the gap between
manual and full N/C operation at an affordable cost. Use of
the latest technology allows system upgrades to gain more
memory, faster processors, networking capabilities and more.
Program updates are easily loaded via a floppy disk.
editing and help graphics, DXF and G-code
conversion, which will save time and increase
the productivity of your existing manual
boring mill.
REDUCE SCRAP AND COSTLY REWORK
The powerful editing and part verification feature allows the
operator to review the tool path, check and modify the program
prior to machining.
INCREASE OPERATOR SKILL
The Series 3000 COMMANDO is the most user-friendly
conversational programming control on the market. Whether it
is a hard to find skilled machinist, or an apprentice, team up
with the Series 3000 COMMANDO and see how productivity,
skill level and profits increase.
SAVE ON REPEAT JOBS
Store programs on the hard drive for repeat jobs. The minimum
of 8.1 GB storage space allows for convenient storage.
Remote storage is available via RS-232 or with an optional
network connection.
NO EXPENSIVE REBUILD NECESSARY
Allow ANILAM to retrofit the 3000 COMMANDO to your
existing machine. If the proper speed and feed characteristics
exist in your machine, the Series 3000 COMMANDO can be
installed by ANILAM personnel with a minimum of downtime.
For more information, visit us online at www.anilam.com today.
Easy to use.
The
ANILAM 3000
COMMANDO
combines
conversational
machinist
language
programming
with ease of
use to create
a simple,
user-friendly
control.
Simplified design.
Helpful features.
3-Mode Calculator
The 3000 COMMANDO has
three integral calculator modes:
math with trigonometry functions,
right triangle, and geometry – all
to provide CAM assistance.
The computer, motion control, floppy disk drive and 8.1GB hard drive are
built right into the console. Plus, the new simplified design of the CNC
control software includes the timer and parts counter.
Right Angle
The right triangle calculator allows the machinist to quickly find
any side or angle of a right triangle, whenever two pieces of data
are known.
Bolt Hole Pattern
By answering only five simple
questions, bolt hole patterns of
any configuration can be easily
produced.
Powerful.
Pocket Cycles
Just answer a few simple questions to do Face,
Rectangular, and Frame milling.
Calculator
Built-in calculator with three modes: basic math
(with trig), right triangle, and a geometry calculator.
All answers are stored and can be input directly
into the program via recall key.
User-Friendly Draw Graphics Mode
Before the first chip is cut, the user-friendly draw
graphics mode provides program verification.
When the image, the program text and the CNC
status are all displayed on one screen, program
verification becomes a simple function.
Drill Cycle
By answering a few questions,
this mode will take you through
simple drill, peck drill and boring
routines.
ANILAM Precision Glass Scale Linear Encoders.
Series 3000 COMMANDO
Precision control for manual boring mills.
To provide position readout and to close the control position loop, ANILAM precision glass
scales or ENC 250 Scales for travel over 120” are used.
Designed specifically
for boring mills
Control Hardware.
•
•
•
•
•
•
•
•
Industrialized. IBM compatible
Communication port
Parallel printer port
Network Option
3 1/2” 1.44 MB Floppy Drive for transporting programs
8.1 GB Hard Drive for part program storage
Built in I/O for machine Interface and M functions
Custom designed interface cabinet. Includes all relay logic
and connections for interfacing with machine electrics
• Full documentation of changes made to machine wiring
12.1” active matrix TFT flat panel display
Since 1978, COMMANDO has been
associated with simple, user-friendly controls
designed by ANILAM specifically for the
milling industry.
Offline software included which
runs on Windows computers
ANILAM Series 3000 COMMANDO easily
System Repeatability.
automates the positioning of manual boring
The resolution of the control is based on the machine application. The repeatability of the measuring system based on the
transducer used can be +/- one count of the resolution, .01mm (.0005") or .002mm (.0001"). The repeatability of the
positioning system can be +/- two counts of the resolution, .02mm (.0010") or .004mm (.0002"). The positioning repeatability
is a function of the condition and capability of the machine tool.
mills. It utilizes conversational machinist-
Machine Requirements.
The Series 3000 COMMANDO will interface with three basic machine tool motor drive systems:
1. DeVlieg type machines using “hook cycle” or other types of rod positioning system. The COMMANDO utilizes the existing
AC drive motor and interfaces with machine relays to provide positioning speed control. The need for the “hook cycle” is
eliminated providing even greater positioning speed.
2. Machines which have pendant or electronic control of position feed rates. If a low feed or creep feed is available with a
rapid traverse override, COMMANDO can position all axes.
3. Machines with DC motors and servos. Provided the motor and servo amplifier are functional, ANILAM Series 3000
COMMANDO will control the motor or motors via its DC servo interface.
understand; there are no G-codes or other
machine codes to learn. And no experience
3000 Commando
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Optional
Optional
Optional
Optional
Optional
REDUCE SETUP AND POSITIONING TIME
Automatic Positioning eliminates the need for rods and
indicators and reduces positioning time by as much as 75%.
ELIMINATE COSTLY TOOL CHANGES
The programming capability allows subroutines and repetitive
operations to be performed at any point on the part.
is required to program or operate the control.
No extra or mechanical
parts to buy
The Series 3000 COMMANDO also offers
many beneficial features, including on-screen
ANILAM Series 3000 COMMANDO Specifications
General Operation
Automatic Mode
Single Step Mode
Manual Mode
Background Functions (Program, Edit, RS-232 etc.)
Feedrate display
Tool number, diameter and length offset display
Program/Distance to go Position Display
Loop counter and dwell time display
Timer and Parts counter display
Automatic and programming homing
Integrated Motion Setup and Testing Software
User-friendly parameter setup with security levels
Machine Position Display
DNC (Direct Numerical Control)
Teach-in mode
3rd Axis linear encoder
Linear encoder feedback (controlled axis)
Remote Start/Stop
Programmable Spindle forward/reverse/off
Programmable Coolant On/Off
language programming which is easy to
ANILAM Series 3000 COMMANDO fills the gap between
manual and full N/C operation at an affordable cost. Use of
the latest technology allows system upgrades to gain more
memory, faster processors, networking capabilities and more.
Program updates are easily loaded via a floppy disk.
editing and help graphics, DXF and G-code
conversion, which will save time and increase
the productivity of your existing manual
boring mill.
REDUCE SCRAP AND COSTLY REWORK
The powerful editing and part verification feature allows the
operator to review the tool path, check and modify the program
prior to machining.
INCREASE OPERATOR SKILL
The Series 3000 COMMANDO is the most user-friendly
conversational programming control on the market. Whether it
is a hard to find skilled machinist, or an apprentice, team up
with the Series 3000 COMMANDO and see how productivity,
skill level and profits increase.
SAVE ON REPEAT JOBS
Store programs on the hard drive for repeat jobs. The minimum
of 8.1 GB storage space allows for convenient storage.
Remote storage is available via RS-232 or with an optional
network connection.
NO EXPENSIVE REBUILD NECESSARY
Allow ANILAM to retrofit the 3000 COMMANDO to your
existing machine. If the proper speed and feed characteristics
exist in your machine, the Series 3000 COMMANDO can be
installed by ANILAM personnel with a minimum of downtime.
For more information, visit us online at www.anilam.com today.
ANILAM is CNC technology and people.
ANILAM’S headquarters and manufacturing facilities are located in
Jamestown, New York. We have been providing reliable, easy-to-learn
control solutions for more than 25 years.
All our products, from software to hardware, are specified and
designed by ANILAM. Our design team is continually working on
innovative ways to improve our products based on market input from
users and machine tool builders.
We provide a complete range of CNC products, from simple-to-learn
2-axis retrofits for automating manual machines to 5-axis-plus spindle
digital solutions for production machines – and everything in between.
Plus, all ANILAM products come with the programming format
customers prefer.
ANILAM is an international company with offices located throughout
the world, maximizing the support and commitment required for
today’s manufacturing needs. All ANILAM offices are staffed with
qualified sales engineers and technicians.
ANILAM employees are prepared, experienced, and trained to
recognize and understand your application needs. We are eager to
assist and support customers from the initial product specification
right through to the build. Our job begins even before the sale and
continues right through with support for the user for as long as they
own our product.
Specifications cont’d.
Programming, Program Editing and Programming Tools
Programming Input -- MDI, RS-232 and Floppy Disk
Networking
Inch/Metric Conversion
Absolute/Incremental Programming
Conversational Programming
Blueprint programming
Polar/Coordinate Programming
Help Graphics
Rotation
Mirroring
Scaling
G-Code to conversational converter
Triangle Calculator
Math Calculator
ICON Geometry Calculator
Hot keys on numeric keyboard
Off-line software package (Windows 3.11, 95, and NT compatible)
Work coordinate offsets (with calib. Key)
Graphics
Isometric, XY, XZ and YZ View
Automatic Fit
Window Zoom
Real time draw graphics
Pan zoom
Tool Display
Simulate a section of or the entire program
Compensations
Number of Tools in Library
Diameter/Radius, Length Offsets
Length Offset Calibration (input to table)
Linear Compensation
Computer, Motion Control and Interface
INTEL Pentium CPU, 166 MHZ
DRAM
DRAM upgrade to 64 MB
Floppy disk drive
RS-232 Port
Printer Port
Hard drive
Controlled Axes
Block Cycle Time
Block throughput
Console
12.1" TFT Flat Screen
Jog Resolution Key (Feed, Rapid)
Jog Keys for Controlled Axes
DB-25 Printer Port Access
DE-9 RS232 communications port access
Mini DIN Connector for PC Keyboard
Compact, contamination-proof display and keypad enclosure
DE-9 Remote start/stop
Floppy Access in console
Canned Cycles
Face Milling
Frame Pocket Milling
Full Bolt Hole Pattern
Partial Bolt Hole Pattern
Basic drilling
System Hardware
Custom designed machine interface cabinet
Console to interface cable
Interface to machine cable
Updated machine schematics
Installed by factory technician
Linear encoder feedback .0002"/.005mm
Linear encoder feedback .0001"/.002mm
3000 Commando
X
Optional
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
9
3000 Commando
X
X
X
X
X
X
X
3000 Commando
99
X
X
X
3000 Commando
X
8 MB
Optional
X
X
X
8 GB
2 Standard / 3 Optional
5 ms
200
3000 Commando
X
X
X
X
X
X
X
X
X
3000 Commando
X
X
X
X
X
3000 Commando
X
X
X
X
X
X
Optional
Made in USA
Series 3000
COMMANDO
CNC Controls for Boring Mills
KEARNS-RICHARDS
WOTAN
NOMURA
ANILAM USA
Retrofits available for:
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
BUTLERELGAMILL
CINCINNATI
GILBERT
DEVLIEG
FOSDICK
G&L
GRAY
KEARNSRICHARDS
LUCAS
MECOF
DEVLIEG
MONTI
NOMURA
POLAMCO
PRATT &
WHITNEY
SACEM
SCHARMAN
SHIBURA
SIGMA-TOS
SUPERMILL
WOTAN
One Precision Way, Jamestown, NY 14701
Tel: 800.344.2311
Fax: 716.661.1884
Web: www.anilam.com
E-mail: [email protected]
Acu-Rite Companies Chinaanghai Rep. Off
Room 1986, Tower B, City Center of Shanghai
No. 100 Zunyi Lu Road, Chang Ning District
200051 Shanghai P.R.C
Tel: 011.86.21.62370398
Fax: 011.86.21.62372320
E-mail: [email protected]
ANILAM sarl, France
ANILAM GmbH Germany
Fraunhoferstrasse 1, D-83301, Traunreut, Germany
Tel: 011.49.8669.856110
Fax: 011.49.8669.850930
Web: www.anilam.de
E-mail: [email protected]
ANILAM s.r.l ItalyLAM Elettronica srl, Italy
Strada Borgaretto, 38, 10043 Orbassano, Torino, Italy
Tel: 011.39.011.900.2606
Fax: 011.39.011.900.2466
Web: www.anilam.it
E-mail: [email protected]
®
THE CLEAR CHOICE.
www.anilam.com
ANILAM TW TaiwanANILAM TW, Taiwan
No. 246 Chau-Fu Road, Taichung City 407, Taiwan, ROC
Tel: 011.886.4.225.87222
Fax: 011.886.4.225.87260
E-mail: [email protected]
ACI (UK) LimitedLimited, United Kingdom
16 Plover Close, Interchange Park, Newport Pagnell
Buckinghamshire, MK16 9PS United Kingdom
Tel: 011.44.0.1908.514.500
Fax: 011.44.0.1908.610.111
Web: www.aciuk.co.uk
E-mail: [email protected]
PN 73000228 Rev. 5/06
®