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FMC Angola
First Annual Network Meeting organized by INTSOK
October 2nd 2013
FMC Angola
FMC Operational locations in Angola
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FMC Angola
Introduction to FMC in Angola
1999
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FMC Angola
Introduction to FMC in Angola
Actual
Update on new expansion plan in next slides
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FMC Angola
Introduction to FMC in Angola
FKIA Leadership Team
COUNTRY
MANAGER
José Costa Jr.
SALES &
MARKETING
HR
MANAGER
TBN
Taniana Maximino
NEW PROJECTS
Project Manager
Kjell Iversen
GENERAL MANAGER
FKIA
Dag Andre Moen
PMA- Project Managers
Angola
TECHNICAL
MANAGER
Michal Polit -Girri
Magnus Salen - Clov
Olav Ingebrigtsen
HSE
MANAGER
COMMERCIAL
MANAGER
Pascoal da Silva
Jan Inge Askeland
QUALITY
MANAGER
Anwar Vak.
ADMIN.
MANAGER
FINANCE
CONTROLLER
Alice Lelis
David Da Silva
SUPPLY CHAIN
MANAGER
Marcio da Silva
WORKSHOP
MANAGER
Terje Fauske
MANUFACTURING
MANAGER
OPERATIONS
MANAGER
Tenente Marques
Tayo Akinkunmi
Angolan Management positions in red
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FMC Angola
Introduction to FMC in Angola
Local Manufacturing Capability
• Christmas Tree Assembly
–
–
Turnaround time 6 weeks
Current Facility’s capacity of 12 per Quarter
• In-Country Machining and Welding
–
–
–
Conductor Housing
Wellheads
Jumpers
• In-Country Fabrication
–
–
–
–
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Manifold, Caisson Foundation, Manifold
Subsea Structure
PBG and Flow Bases
Jumpers
XTree Parts (XTree Roof, ROV Panels etc.)
FMC Angola
Introduction to FMC in Angola
Local Manufacturing Experience
• First Xmas Tree built in May
2007
–
–
Installed Aug. 2007
Equal Quality performance with full built
on the same project
• 50 (off) Xmas Trees Assembled
Locally to date
–
–
6
26 (off) Vertical Completed + 6 (off)
Ongoing
24 (off) Horizontal
FMC Angola
Introduction to FMC in Angola
Local Fabrication Experience
• Total Block 17 – Rosa
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–
–
–
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4 Manifolds (Petromar)
4 Closed caisson foundations (Petromar)
4 Manifold subsea structures (Petromar)
18 PGB’s (Friedlander)
13 well jumpers (Friedlander on our site)
Gas gathering manifold fabricated at
Petromar Soyo
Manifold subsea structures (Petromar)
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FMC Angola
Introduction to FMC in Angola
Friedlander Luanda – PGB’s
Local Fabrication Experience
• BP Block 18
–
–
–
–
6 Manifolds (Sonamet)
44 PGB’s (Algoa)
Working at MV (Jembas) for
fabrication on XT parts.
43 Well jumpers final assembly
(Petromar in Soyo)
Algoa Luanda – PGB’s
Welljumpers Petromar Soyo
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FMC Angola
MM S1 during Large Bore Pressure Testing
Introduction to FMC in Angola
Local Machining and Welding Experience
• Conductor Housing
Machining
• Wellhead welding and
repairs
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FMC Angola
Introduction to FMC in Angola
Local Aftermarket Service Capability
• Site Receival Test
• Hook up and Function Testing /System
Integration Testing
• Equipment/Tools Mobilization and Demob
• Installation and Life of Field Support
• Maintenance, Refurbishment & Repair of
Wellhead & Completion components
• Storage, Preservation and Maintenance
• Spare Part Management
• SCM MMR- Level 3
• XT’s assembly and test
• Fabrication support test for Manifolds, Well
Jumpers etc.
• Development of new suppliers
• Internal and External Training
• Recertification and Refurbishment (Evolving)
• Rental Tools Management (Evolving)
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FMC Angola
Introduction to FMC in Angola
Local Aftermarket Service Experience
• Five Major Field Development with LOF support
–
–
–
–
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TOTAL Girrasol
TOTAL Jasmine
TOTAL Rosa
Greater Plutonio
Pazflor
• One Major Field Development Startup
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TOTAL CLOV
• 156 (off) Xmas Tree Installed base
–
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116(off) Vertical Trees
39 (off) Horizontal
70 (off) in backlog
• 50+ Exploration Drilling Support
–
Blocks 17 and 32 (TOTAL), Block 21 (Cobalt), Block 20 (Cobalt)
• Completion and CWOR System Recertification (Ongoing)
• Tree Refurbishment (Developing)
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FMC Angola
Introduction to FMC in Angola
Local Content: Development of local capabilities
Total Rosa
27 Well Development
Local Content
Contribution
Total Girassol/Jasmin
30 Well Development
BP Greater Plutonio
45 Well Development
Total PAZFLOR
49 Well Development
CLOV
36 Well Development
2010
2007 - 2008
2005
2004
Jumper Fabrication
Shallow water tests
2000
PGB’s
Foundation Caissons
Jumper Fabrication
Investment in Base
Jumper Fabrication
Manifold Syst. Fabrication
Jumper Fabrication
Manifold Syst. Fabrication
(Inc Large Bore Pipe)
SCM MMR level 2
Xmas Tree Assembly
Investment in Base
Jumper Fabrication
Manifold Syst.fabrication
(Inc Large Bore Pipe)
Xmas Tree Assembly
Pipe bending
Manifold Syst.fabrication
(Inc Large Bore Pipe)
Xmas Tree Assembly
SCM MMR level 2
SCM MMR level 2
SCMMR level 3
SCMMR level 3
Machining wellheads
Investment in Base
Machining wellheads
Investment in Base
FMC’s local content has increased with every major contract
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FMC Angola
Introduction to FMC in Angola
GirRI Manifold System
Load out March 29th, successfully installed
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FMC Angola
Introduction to FMC in Angola
Local Content – Development of FMC Workforce
EXPATS
ANGOLANS
Year
Onshore
Offshore
Total (A)
%
Onshore Offshore
2000
18
32
50
69%
22
2001
18
29
47
51%
2002
10
22
32
2003
12
12
2004
9
2005
Total
Total (A + B)
Total (B)
%
0
22
31%
72
42
3
45
49%
92
34%
55
7
62
66%
94
24
30%
47
10
57
70%
81
18
27
32%
47
10
57
68%
84
20
14
34
26%
86
9
95
74%
129
2006
20
40
60
33%
104
17
121
67%
181
2007
34
56
90
40%
108
26
134
60%
224
2008
26
44
70
30%
134
30
164
70%
234
2009
30
31
61
29%
123
29
152
71%
213
2010
43
55
98
35%
138
41
179
65%
277
2011
59
53
112
31%
192
57
249
69%
361
2012
70
55
125
30%
215
75
290
70%
415
2013 (Jan)
65
60
125
30%
215
79
294
70%
419
2014
91
62
153
28%
281
107
388
72%
541
Recruited & trained more than 115 Angolan employees
From 2010 to Present Date
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FMC Angola
Introduction to FMC in Angola
ANGOLANIZATION - Positions Onshore
60
50
40
30
Locals
Expats
20
Trainees
10
0
*2 QC trainees will be trained in computerized radiography
**12 Trainees from CINFOTEC for 3 months.
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FMC Angola
Introduction to FMC in Angola
ANGOLANIZATION - Positions Offshore
35
30
25
20
15
Locals
10
Trainees
Expats
5
0
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FMC Angola
Introduction to FMC in Angola
ANGOLANIZATION – Work Outside Angola
2012
10
8
6
Supervisors
4
Operators
Team leaders
Total
2
0
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FMC Angola
Introduction to FMC in Angola
FMC Angola
Growth & Expansion
FMC Angola
New Base Location SONILS
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FMC Angola
Introduction to FMC in Angola
New Base at SONILS – Yard - Status July 2013
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FMC Angola
Introduction to FMC in Angola
New Base at SONILS – Offices - Status July 2013
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FMC Angola
Introduction to FMC in Angola
New Facility at SONILS – Final Layout
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FMC Angola
Introduction to FMC in Angola
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FMC Angola
Introduction to FMC in Angola
Location of Machining plant will be ZEE
(Zona Económica Especial –Viana)
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FMC Angola
Introduction to FMC in Angola
Machining Plant - preliminar layout
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FMC Angola
Introduction to FMC in Angola