M 230, 430, 240, 440, 250, 450 CPPPLPXLG 4-Spd

Transcription

M 230, 430, 240, 440, 250, 450 CPPPLPXLG 4-Spd
PARTS INDEX
CONTENTS
MANITOU NORTH AMERICA, INC.
6401 IMPERIAL DRIVE
Waco, TX 76712--6803
NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.
M2/4 30 thru 50 CP --P --G
M2/4 30 CP --PL --G
M2 30 CP --PXL --G
(Manual Forward/Reverse)
S/N: M2300545, M240331, M2500263,
M4300287, M4400371, M4500251,
M230G0150, M240G0150 and BELOW
PARTS MANUAL
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504
Website: www.manitou--na.com
CATALOG B238
R04--98B
PARTS INDEX
CONTENTS
’M’ SERIES
LIFT TRUCK MODEL NO. DESCRIPTION
M2=FRONT WHEEL DRIVE
--D=DIESEL (NOT ALWAYS SHOWN)
M4=FOUR WHEEL DRIVE
--G=GASOLINE
STANDARD CAB* 95” when omitted
26=5200lb LIFT CAP.
30=6000lb. LIFT CAP.
40=8000lb. LIFT CAP.
M2 26 C P --P --D
--P=POULTRY CAB* 84” or 95”
--PL=POULTRY LOW CAB 81”
--PXL=POULTRY EXTRA LOW CAB 77”
C=CONVERTER (TORQUE) TRANS.
H=HYDRASTATIC TRANSMISSION
P=PERKINS ENGINE
C=CATERPILLAR ENGINE
* The STANDARD or POULTRY CAB 95” has an enclosed steering column, only the upper column can be seen.
The POULTRY CAB 84” has an exposed steering column, the entire column is visible.
-- 2 --
PARTS INDEX
CONTENTS
LIFT TRUCK COMPONENT
IDENTIFICATION
MANUFACTURER’S
SERIAL NO. PLATE
(INSIDE THE CAB, BEHIND THE
DRIVER AND TO THE RIGHT)
DANA SPICER TRANSMISSION
IDENTIFICATION PLATE
(LEFT HAND SIDE OF
TRANSMISSION, LOWER HALF)
MAST MANUFACTURER’S
SERIAL NO. PLATE
HURTH AXLE
IDENTIFICATION PLATE
(FRONT CENTER UPPER
HALF OF AXLE)
ENGINE IDENTIFICATION
PLATE
(ENGINE BLOCK)
MANUFACTURER’S
SERIAL NO.
(ABOVE THE RIGHT REAR
TIRE, ON THE FRAME)
-- 3 --
PARTS INDEX
CONTENTS
GENERAL INFORMATION
The purpose of this catalog is to provide illustrations for identifying and ordering Lift Truck parts or
components. The illustrations provide a general description and may not show the exact shape or detail of the
parts or components represented.
The parts are identified by an Item number on the Illustration Page. Find the Item Number for the part
desired, then locate that Item Number under the ”Items” column. The part number will be located directly to
the right of the Item Number. Also provided is a part description, dimensions (where necessary), quantity of
parts required and the Truck Model Identification.
NOTE: Lift Truck Models designated as CP--P, CP--PL or CP--PXL are Poultry Trucks. Models
designated as CP are Standard or Commercial Trucks. 2WD refers to Two Wheel Drive Lift Trucks and 4WD
refers to Four Wheel Drive Lift Trucks.
Common hardware such as standard nuts, bolts and washers may not have part numbers, replace these
items with grade five zinc or stainless steel hardware.
When ordering parts or requesting technical information, the following numbers are required:
Truck Model No:
Truck Serial No:
Mast Model No:
Mast Serial No:
Engine No:
Transmission No:
Front Drive Axle No:
Attachment Model No:
Attachment Serial No:
For quick reference it is recommended these numbers be recorded as soon as possible.
To order Lift Truck Manufacturer’s Parts, contact the K- D MANITOU DEALER in your area
or call:
K- D Manitou, Parts Division,
Waco, Texas (254) 799--0232
Fax No. (254) 867--6504
-- 4 --
PARTS INDEX
CONTENTS
FILTER CHART
2
1
5
3
6
7
4
8
9
10
11
DESCRIPTION
PART NO.
CLEAN
REPLACE
1 -- Engine oil filter (Perkins 4.236)
133755
-- -- -- --
150 hrs.
1 -- Engine oil filter (Perkins 1004)
133755
-- -- -- --
150 hrs.
1 -- Engine oil filter (Caterpillar)
494172
-- -- -- --
150 hrs.
2 -- Air filter cartridge
424974
150 hrs.
450 hrs.
3 -- Transmission oil filter
561749
-- -- -- --
450 hrs.
4 -- Fuel filter (Perkins, cartridge type)
421206
-- -- -- --
450 hrs.
4 -- Fuel filter (Cat., canister type)
494171
-- -- -- --
450 hrs.
5 -- Hydraulic oil filter cartridge
422141
-- -- -- --
450 hrs.
6 -- Air filter safety cartridge (Nelson) 492503
450 hrs.
900 hrs.
7 -- Hydraulic suction screen
424764
900 hrs.
if damaged
8 -- Air intake pre--cleaner*
493776
150 hrs.
if damaged
9 -- Turbo pre--cleaner II*
492009
150 hrs.
if damaged
10 -- Axle oil cooler filter (Poultry)
425481
900 hrs.
if damaged
11 -- Vaculator (Nelson)
426203
150 hrs.
if damaged
11 -- Vaculator (Donaldson)
425861
150 hrs.
if damaged
*See Section 8 for additional information.
-- 5 --
PARTS INDEX
CONTENTS
CONTENTS
DESCRIPTION
SECTION
TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tires, Rims & Assemblies
BRAKE & ACCELERATOR PEDAL ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . 2
Brake & Inching Pedals, Park Brake Lever & Accelerator Pedal
FRONT DRIVE AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Drive Axle Assembly, Brake Disc Assembly & Diff. Lock Assembly
2WD STEERING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A
Steering Axles & Supports, Steering Hydraulics & Steering Cylinders
4WD STEERING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B
Steering Axles & Supports, Steering Hydraulics & Steering Cylinders
TRANSMISSION & SHIFT LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gear Box, Converter, Clutch, Control Valve, 4WD Box, Levers & Mounts
ENGINE, ALTERNATOR & STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Engine, Mounts, Alternator, Filter, Water Pump, Gasket Set & Starter
COOLING SYSTEMS: ENGINE, TRANSMISSION & DRIVE AXLE . . . . . . . . . . 7
Radiator, Transmission/Axle Coolers & Misc. Hrdwr.
FUEL SYSTEM, AIR INTAKE & EXHAUST SYSTEMS . . . . . . . . . . . . . . . . . . . . . . 8
Tank, Pump, Filters & Misc. Hrdwr.
HYDRAULIC SYSTEMS (LESS STEERING SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . . 9
Tank, Pump, Filters, Control Valves, Tilt/Side Shift Cylinders & Misc. Hrdwr.
ELECTRICAL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Schematics, Harnesses, Battery & Cables, Lights, Instruments & Electrical Options
FRAME, HOOD, CAB & COUNTER WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Frame, Fenders, Firewall, Cab, Seat, Weights & Mast Side Shift
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Location & Pictures
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
APPENDIX
PARTS INDEX
CONTENTS
SECTION 1
TIRES & WHEELS
DESCRIPTION
PAGE
TIRES AND WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CATALOG B238
-- 1 -- 1 --
1--2
R/04--98
PARTS INDEX
CONTENTS
TIRES & WHEELS
WARNING!
WHEN REPLACING WHEELS: ALWAYS USE THE
SAME SIZE TIRE AND RIM AS PROVIDED BY THE
FACTORY!
OTHERWISE THE DRIVETRAIN,
OVERALL HEIGHT, AND PERFORMANCE OF THE
LIFT TRUCK WILL BE ALTERED!
3
1
2
5
8
7
4
6
10
9
7
R/04--98
-- 1 -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
95” LIFT TRUCK -- TIRES & WHEELS (MODELS CP & CP--P)
ITEM
PART NUMBER
DESCRIPTION
QTY
1a
176697
1b
425938*
1c
492167
1d
493164
1e
424734
1f
424733
Drive Wheel Assembly, 16.9--24 2
(Items 3a, 5a & 7a)
Drive Wheel Assembly, 16.9--24 2
(Items 3a, 5b & 7a)
Drive Wheel Assembly, 17.5LR--24 2
(Items 3b, 5a & 7a)
Drive Wheel Assembly, 19.5L--24 2
(Items 3c, 5c & 7a)
Drive Wheel Assembly, 17.5--25 2
(Items 3d, 5d & 7a)
Drive Wheel Assembly, 16.9--24 2
(Items 3e, 5a & 7a)
2a
169969**
2b
425882
2c
424099
2d
494225
2e
493247
2f
495062***
3a
3b
3c
3d
3e
MODEL
M2/4 30 CP/--P
M2 30 CP/--P
M2 30 CP/--P
M2/4 30/40 CP/--P
M2/4 30/40/50 CP/--P
M2 30/40 CP/--P
Steer Wheel Assembly, 10R--17.5
(Items 4a, 6a & 7c)
Steer Wheel Assembly, 10.5/80--18
(Items 4b, 6b & 7b)
Steer Wheel Assembly, 12--16.5
(Items 4c, 6c & 7b)
Steer Wheel Assembly, 12--16.5
(Items 4d, 6c & 7b)
Steer Wheel Assembly, 14--7.5
(Items 4e, 6d & 7b)
Steer Wheel Assembly, 14--17.5
(Items 4e, 6e & 7b)
2
M2 30/40 CP/--P
2
M4 30/40/50 CP/--P
2
M2 30/40/50 CP/--P
2
M2 30/40/50 CP/--P
2
M4 30/40/50 CP/--P
2
M4 30/40/50 CP/--P
(Clark--Hurth 4WD Axle only)
T0030
491950
492791
424207
161538
Drive Tire, 16.9--24 10PR R4
Drive Tire, 17.5LR--24 IT510 R4
Drive Tire, 19.5L--24 12PR R4
Drive Tire, 17.5--25 L2 12PR
Drive Tire, 16.9--24 12PR ISG R4
2
2
2
2
2
4a
4b
4c
4d
4e
169970**
73868
424100
494226
493246
Steer
Steer
Steer
Steer
Steer
2
2
2
2
2
5a
5b
5c
5d
176617
425939*
492786
424511
Drive Wheel,
Drive Wheel,
Drive Wheel,
Drive Wheel,
6a
6b
6c
6d
6e
161020**
492658
B5497
493243
494870
Steer
Steer
Steer
Steer
Steer
CATALOG B238
Tire, 10R--17.5 G18 10 PR
Tire, 10.5/80--18 SGT 10 PR
Tire, 12--16.5 12PR
Tire, 12--16.5 10PR
Tire, 14--17.5 10PR
15--24
15--24
16--24
16--24
Wheel, 6.75--17.5
Wheel, 9--18
Wheel, 12--16.5
Wheel, 17.5--10.5
Wheel, 17.5--10.75
-- 1 -- 3 --
2
2
2
2
2
2
2
2
2
R/04--98
PARTS INDEX
CONTENTS
84”, 81” & 77” LIFT TRUCK -- TIRES & WHEELS (MODELS CP--P, CP--PL & CP--PXL)
ITEM
PART NUMBER
DESCRIPTION
1a
425985
M2/4 30 CP--PXL
1b
425938*
1c
492167
1d
176697
1e
425653
Drive Wheel Assembly, 15--19.5 2
(Items 3a, 5a & 7d)
Drive Wheel Assembly, 16.9--24 2
(Items 3b, 5b & 7a)
Drive Wheel Assembly, 17.5LR--24 2
(Items 3c, 5c & 7a)
Drive Wheel Assembly, 16.9--24 2
(Items 3b, 5c & 7a)
Drive Wheel Assembly, 15--19.5 2
(Items 3a, 5d & 7a)
2a
425882
2
M4 30 CP--P/--PL
2b
421743
2
M2 30 CP--PXL
2c
424099
2
M2 30/40/50 CP--P/--PL
2d
493247
2
M4 30/40/50 CP--P/--PL
2e
426143
2
M2/4 30 CP--PXL
2f
495062***
Steer Wheel Assembly, 10.5/80--18
(Items 4a, 6a & 7b)
Steer Wheel Assembly, 11L--16
(Items 4b, 6b & 7b)
Steer Wheel Assembly, 12--16.5
(Items 4c, 6c & 7b)
Steer Wheel Assembly, 14--7.5
(Items 4d, 6d & 7b)
Steer Wheel Assembly, 12--16.5
(Items 4e, 6e & 7b)
Steer Wheel Assembly, 14--17.5
(Items 4d, 6f & 7b)
3a
3b
3c
T0036
T0030
491950
Drive Tire, 15--19.5 SGL 8 PR
Drive Tire, 16.9--24 R4 10 PR
Drive Tire, 17.5LR--24 R4 IT510
2
2
2
4a
4b
4c
4d
4e
73868
T0034
424100
493246
T0022
Steer
Steer
Steer
Steer
Steer
2
2
2
2
2
5a
5b
5c
5d
425982
425939*
176617
425539
Drive Wheel,
Drive Wheel,
Drive Wheel,
Drive Wheel,
6a
6b
6c
6d
6e
6f
492658
B5494
B5497
493243
426141
494870
Steer
Steer
Steer
Steer
Steer
Steer
R/04--98
Tire, 10.5/80--18 SGT 10 PR
Tire, 11L--16 F3 10 PR
Tire, 12--16.5 12 PR
Tire, 14--17.5 10 PR
Tire, 12--16.5 SGL 10 PR
19.5--12.25W
15--24
15--24
19.5--12.25
Wheel, 9--18
Wheel, 9--16
Wheel, 12--16.5
Wheel, 17.5--10.5
Wheel, 16.5--9.75
Wheel, 17.5--10.75
-- 1 -- 4 --
QTY
2
MODEL
M2 30 CP--P/--PL
M2 30 CP--P/--PL
M2/4 30 CP--P/--PL
M2 30 CP--PL
M4 30/40/50 CP--P/--PL
(Clark--Hurth 4WD Axle only)
2
2
2
2
2
2
2
2
2
2
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
7a
7b
7c
B2257
B2258
53949**
Stem, Valve
Stem, Valve
Stem, Valve
2
2
2
A/R
7d
423417
Stem, Valve
2
8
109480
Nut, Drive Wheel Lug
8/10 Ea. Wheel
9a
9b
9c
421116
36366
1767
Nut, Steer Wheel Lug
Nut, Steer Wheel Lug
Nut, Steer Wheel Lug
8 Ea. Wheel
8 Ea. Wheel
6 Ea. Wheel
9d
10
CAR115812
CAR119505
Nut, Steer Wheel Lug
Lock Washer, Steer Wheel Lug
A/R
A/R
2WD
4WD
French 2WD
See Note 1
See Note 1
NOTE 1: Items 9d & 10 are for use only where lock washer and lug nut are already in use (replacement only).
* For use on 4WD Trucks S/N M4300256 & Below (Trucks equipped w/ Drive Axle Model 177/58).
** For use on 2WD Trucks S/N M2300282 & Below (Trucks equipped w/ French Steering Axle, using the 6
Lug Wheel).
*** For use on 4WD Trucks S/N M4300284, M4400365, M4500253 & Above (Trucks equipped w/ the
Clark--Hurth 4WD Steer Axle).
CATALOG B238
-- 1 -- 5 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 1 -- 6 --
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 2
BRAKE & ACCELERATOR PEDAL ASSEMBLIES
DESCRIPTION
PAGE
BRAKE & INCHING PEDAL (EARLY 77”--84” MODELS) . . . . . . . . . . . . . . . . . . . . . . 2--2
BRAKE & INCHING PEDAL (LATEST 77”--84” MODELS) . . . . . . . . . . . . . . . . . . . . . 2--4
BRAKE & INCHING PEDAL (95” MODELS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--6
PARKING BRAKE LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--8
ACCELERATOR PEDAL ASSEMBLY (PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . 2--10
ACCELERATOR PEDAL ASSEMBLY (PERKINS GASOLINE) . . . . . . . . . . . . . . . . . . 2--11
ACCELERATOR PEDAL ASSEMBLY (CATERPILLAR DIESEL) . . . . . . . . . . . . . . . . 2--12
BRAKE DISC ASSEMBLIES (See FRONT DRIVE AXLE, Section 3)
CATALOG B238
-- 2 -- 1 --
R/04--98
PARTS INDEX
CONTENTS
BRAKE & INCHING PEDAL
(EARLY MODELS CP--P, CP--PL & CP--PXL)
FOR USE ON
SERIAL NO. M2300283,
M4300283 AND BELOW
(NOT USED ON M4300253)
NOTICE:
Determine Cab height (it must be
77”--84”) before ordering parts from this
page. See Model Discription on page 2.
9
10
11
7
12
8
1
2
3
5
4
6
14
15
13
16
20
22
28
24
23
17
29
18
30
19
31
32
35
(TO DRIVE AXLE)
R/04--98
26
27 TOP
27 BTM
34
25
21
33
35
(TO DRIVE AXLE)
-- 2 -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON SERIAL NO. M2300283, M4300283 & BELOW
(NOT USED ON M4300253)
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
6
425654
425354
426473
425353
K72034
425430
Cable, Inching
Pin, Retainer
Spring
Washer, Drilled
Pin, Cotter
Bracket, Cable
1
1
1
1
1
1
77”--84” Cabs only
7
8
9
10
11
12
425228
K33796
K72016
R7333
425234
B312
Pivot
Nut, Hex
Pin, Cotter
Snap--Ring
Pedal, Inching
Bushing
1
1
1
1
1
2
13
14
15
16
17
18
424895
K33799
K34807
K35560SS
425244
K34807
Bracket, Mounting
Nut, Hex
Washer, Lock
Bolt
Pin
Washer, Lock
1
4
4
4
1
1
19
20
21
22
23
24
K20348
B312
424899
81047
3212
78237
Bolt, Hex
Bushing
Pedal
Clevis
Nut
Rod, Master Cylinder
1
2
1
1
1
1
25
26
27 TOP
27 BTM
28
29
30
30a
425451
K55802
K20386SS
K20466SS
185232
5642
78179
181683
Spring
Nut, Hex Lock
Bolt, Hex
Bolt, Hex
Brake Fluid Tank
Washer, Seal
Master Cylinder
Seal Kit, Master Cylinder
1
3
1
1
1
1
1
1
31
32
B3168
425203
K11--6
425201
425180
Adapter
Hose Ass’y
Tee Union
Tube Ass’y
Adapter, Metric / J.I.C.
1
1
1
2
2
33
34
35
CATALOG B238
-- 2 -- 3 --
R/04--98
PARTS INDEX
CONTENTS
BRAKE & INCHING PEDAL (LATEST MODELS CP--P,
CP--PL, CP--PXL, CP--P--G, CP--PL--G & CP--PXL--G)
FOR USE ON SERIAL NO.S: M2300284,
M4300284, M230G0150, M240G0150
AND ABOVE
(ALSO USED ON M4300253)
NOTICE:
Determine Cab height (it must be
77”--84”) before ordering parts from this
page. See Model Discription on page 2.
10
9
11
12
7
8
1
2
3
5
4
36
37
6
15
14
16
13
38
20
22
28
24
23
17
29
18
30
19
31
32
35
(TO DRIVE AXLE)
R/04--98
16
26
27 TOP
27 BTM
34
25
15
21
14
33
35
(TO DRIVE AXLE)
-- 2 -- 4 --
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON SERIAL NO. M2300284, M4300284, M230G0150, M240G0150 & ABOVE
(ALSO USED ON M4300253)
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
6
425654
425354
426473
425353
K72034
425430
Cable, Inching
Pin, Retainer
Spring
Washer, Drilled
Pin, Cotter
Bracket, Cable
1
1
1
1
1
1
77”--84” Cabs only
7
8
9
10
11
12
K33796
426476
425451
R7333
426072
B312
Nut, Hex
Pivot
Spring
Snap--Ring
Pedal, Inching
Bushing
2
1
1
1
1
2
13
14
15
16
17
18
424895
K33799
K34807
K35560SS
425244
K34807
Bracket, Mounting
Nut, Hex
Washer, Lock
Bolt
Pin
Washer, Lock
1
5
5
5
1
1
19
20
21
22
23
24
K20348
B312
426070
81047
3212
78237
Bolt, Hex
Bushing
Pedal
Clevis
Nut
Rod, Master Cylinder
1
2
1
1
1
1
25
26
27 TOP
27 BTM
28
29
30
30a
425451
K55802
K20386SS
K20466SS
185232
80305
78179
181683
Spring
Nut, Hex Lock
Bolt, Hex
Bolt, Hex
Brake Fluid Tank
Washer, Seal
Master Cylinder
Seal Kit, Master Cylinder
1
3
1
1
1
1
1
1
31
32
34
35
36
B3168
425203
K11--6
425201
425180
K33924
Adapter
Hose Ass’y
Tee Union
Tube Ass’y
Adapter, Metric / J.I.C.
Nut, Hex
1
1
1
2
2
1
37
38
426100
426110
Bolt, Stop
Plate, Cover
1
1
33
CATALOG B238
-- 2 -- 5 --
R/04--98
PARTS INDEX
CONTENTS
BRAKE & INCHING PEDAL
(MODELS CP, CP--P, CP--G & CP--P--G)
3
5
2
1
21
7
22
4
20
10
6
12
13
19
11
14
18
8
15
9
23
17
16
27
28
24
29
25
26
46
45
17
44
30
31
32
33
34
43
40
35
NOTICE:
Determine Cab height (it must be approx.
95”) before ordering parts from this page.
See Model Discription on page 2.
36
39
41
37
38
42
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
425654
425354
426473
425353
Cable, Inching
Pin
Spring
Washer
1
1
1
1
95” Cab only
5
6
7
8
K72034
425430
K72016
425228
Pin, Cotter
Bracket, Cable
Pin, Cotter
Pivot
1
1
1
1
R/04--98
-- 2 -- 6 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
9
10
11
12
K33796
K300141
425875
K33799
Nut
Screw, Set
Tube, Spacer
Nut
1
2
1
1
95” Cab only
13
14
15
16
17
18
K20428
425869
B312
425811
426098
R18147--4
Bolt
Pedal, Ass’y Inching
Bushing
Bracket, Ass’y Brake Cylinder
Hose Ass’y
Adapter
1
1
2
1
1
1
19
20
21
22
23
24
426097
80305
185232
K44722SS
K304648SS
K33799
Bracket Ass’y
Seal, Copper
Tank, Brake Fluid
Washer
Bolt
Nut
1
1
1
2
2
4
25
26
27
28
29
30
K34807
K35560SS
R13453--12
B309
425879
81047
Washer, Lock
Bolt
Ring, Snap
Washer, Brass
Pin, Brake Pivot
Clevis
4
4
1
2
1
1
31
32
33
33a
34
35
36
3212
78237
78179
181683
R18147--4
80305
B3168
Nut
Rod, Master Cylinder
Cylinder, Master
Seal Kit, Master Cylinder
Adapter
Seal, Copper
Adapter
1
1
1
1
1
1
1
37
38
39
40
41
42
K20386SS
K55802
425881
K11--6
425201
425180
Bolt
Nut
Hose Ass’y
Adapter, Tee
Tube, Assembly
Adapter
2
2
1
1
2
2
43
44
45
46
425830
K74181
425451
K300141
Pedal, Ass’y Brake
Key, Woodruff
Spring
Screw, Set
1
1
1
2
CATALOG B238
-- 2 -- 7 --
R/04--98
PARTS INDEX
CONTENTS
PARKING BRAKE LEVER ASSEMBLY
3
4
5
A
1
6
7
8
9
10
11
12
VIEW A---A
2
A
2
14
13
19
18
20
15
R/04--98
16
17
16
15
-- 2 -- 8 --
REAR AXLE MOUNTING
BOLT, TYP. BOTH SIDES
(REF.)
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
491828
491902
425398
K44722
K72016
Brake Lever
Cable, E--Brake
Pin, Brake Lever
Washer, Flat
Pin, Cotter
1
1
1
2
2
ALL
6
7
8
9
10
425402
K20505
K34806
K33798
B5776
Switch, Brake Light
Bolt, Hex
Washer, Lock
Nut, Hex
Clamp
1
3
3
3
1
11
12
13
14
15
B5777
425401
B5593
425339
425207
Spacer
Bracket, Switch Mounting
Grommet
Clip, Spring
Bracket, Spring
1
1
1
1
2
16
17
18
19
20
425451
424950
K76184
K72004
425340
Spring
Weldment, Arm
Pin, Clevis
Pin, Cotter
Clip, Spring
2
1
1
1
1
CATALOG B238
-- 2 -- 9 --
R/04--98
PARTS INDEX
CONTENTS
ACCELERATOR PEDAL ASSEMBLY (PERKINS DIESEL)
6
7
3
10
5
8
4
12
9
3
11
2
3
4
14
1
13
5
3
15
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
2
3
4
424947
425217
426064
K34079
421481
Cable, Accelerator
Pedal, Accelerator
Pedal, Accelerator
Nut
Rod End
1
1
1
4
2
PERKINS DIESEL
77”--84” Cabs only
95” Cab only
5
6
7
8
K34779
K20424
77957
K34805
Washer, Lock
Bolt, Hex
Pedal Mount
Washer, Lock
2
2
2
2
9
10
11
12
K33795
425088
K20347
K34806
Nut, Hex
Bracket, Accelerator Cable
Bolt, Hex
Washer, Lock
2
1
2
2
13
14
15
425316
B1074
493602
Spring Bracket
Spring
Clip, Spring
1
1
1
R/04--98
-- 2 -- 10 --
CATALOG B238
PARTS INDEX
CONTENTS
ACCELERATOR PEDAL ASSEMBLY (PERKINS GASOLINE)
13
12
12
11
11
10
7
8
14
6
9
3
5
1
2
4
3
3
3
5
4
ITEM
PART NUMBER
DESCRIPTION
QTY
1
2
3
4
424947
426064
K34079
421481
Cable, Accelerator
Pedal, Accelerator
Nut
Rod End
1
1
4
2
5
6
7
8
K34779
K20424
492795
K34805
Washer, Lock
Bolt, Hex
Pedal Mount (2 pieces)
Washer, Lock
2
2
1 pr
2
9
10
11
12
K33795
494190
K20389
K34807
Nut, Hex
Bracket, Accelerator Cable
Bolt, Hex
Washer, Lock
2
1
3
3
13
14
15
425358
-- -- -- -425358
Spring Bracket
Spring (Perkins Dealer)
Clip, Spring
1
1
1
CATALOG B238
-- 2 -- 11 --
MODEL
PERKINS GASOLINE
R/04--98
PARTS INDEX
CONTENTS
ACCELERATOR PEDAL ASSEMBLY (CATERPILLAR DIESEL)
13
7
8
6
10
9
1
2
4
12
11
14
3
5
3
17
3
3
5
15
16
4
ITEM
PART NUMBER
DESCRIPTION
QTY
1
2
3
4
424947
426064
K34079
421481
Cable, Accelerator
Pedal, Accelerator
Nut
Rod End
1
1
4
2
5
6
7
8
K34779
K20424
492795
K34805
Washer, Lock
Bolt, Hex
Pedal Mount (2 pieces)
Washer, Lock
2
2
1 pr
2
9
10
11
12
K33795
425316
-- -- -- --- -- -- --
Nut, Hex
Spring Tab
Bolt, Hex (Cat Dealer)
Washer, Lock (Cat Dealer)
2
1
1
1
13
14
15
16
17
425340
B1074
KN605531
KN630173
493921
Spring Clip
Spring
Bolt, Hex
Washer, Lock
Bracket
1
1
2
2
1
R/04--98
-- 2 -- 12 --
MODEL
CATERPILLAR DIESEL
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 3
FRONT DRIVE AXLE
DESCRIPTION
PAGE
FRONT AXLE & MOUNTING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--2
FRONT AXLE DRIVE SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--3
FRONT AXLE LATERAL CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--4
FRONT AXLE DIFFERENTIAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--6
FRONT AXLE CASING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--9
BRAKE DISC ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--10
DIFFERENTIAL LOCKING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--12
FRONT AXLE COOLING SYSTEM (See COOLING SYSTEMS, Section 7)
CATALOG B238
-- 3 -- 1 --
R/04--98
PARTS INDEX
CONTENTS
FRONT AXLE & MOUNTING ASSEMBLY
1
2
3
4
2
5
6
ITEM
PART NUMBER
DESCRIPTION
QTY
197474
75982
423644*
Drive Axle, Model 172/303
1
Drive Axle, Model 172/160
1
Drive Axle, Model 177/58
1
Used on S/N: M4300256 & Below
1
2
3
426648
426650
425913
Bolt
Washer
Wedge
8
16
2
4
5
6
424888
426649
K34691
Plate
Nut (Torque to 280 ft.lbs.)
Jam Nut
2
8
8
MODEL
ALL (Replaces 75982)
Replaced by 197474
Replaced by 197474
CP--PL & CP--PXL Only
(81” & 77” Cab)
* When replacing Axle 423644 with Axle 197474, both Front Drive Wheel/Tires must also be replaced. Use
Drive Wheel/Tire Part No. 176697 with Axle 197474. (See TIRES & WHEELS, Section 1)
R/04--98
-- 3 -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
FRONT AXLE DRIVE SHAFT ASSEMBLY
9
1
10
8
2
4
5
7
6
4
3
4
3
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
77369
109756
424647
162809
109755
Drive Shaft
Flange Yoke
Cross Block
Grease Fitting
Seal
1
1
2
3
1
ALL
6
7
8
9
10
425330
109752
426604
KN630174
426605
Fastening Flange
Screw
Bolt
Washer
Nut
2
4
8
8
8
CATALOG B238
-- 3 -- 3 --
R/04--98
PARTS INDEX
CONTENTS
FRONT AXLE LATERAL CASE ASSEMBLY
1
2
3 4
5 6
7
8
9
6 10
11 13
12
14
15
34
33
16
19
17 18
20 21
32
31
30
27
29 28
26
25
24
22
23
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
109478
106080
42741
106578
105938
Lateral Axle Case
Stud
”O” Ring
Spacer
Seal
2
16
2
2
2
Axle Model 172/303
6
7
8
9
10
160904
109479
109480
109481
106589
Bearing
Wheel & Hub
Lug Nut
”O” Ring
Wedge (0.15mm 0.006” )
4
2
16
2
2
R/04--98
-- 3 -- 4 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
10
10
10
10
106590
106591
550564
109483
Wedge (0.20mm 0.008”)
Wedge (0.50mm 0.02”)
Wedge (0.25mm 0.01”)
Wedge (0.30mm 0.012”)
2
2
2
2
Axle Model 172/303
11
12
13
14
15
109484
133011
109485
106568
109487
Circlip
Seal
Ring Gear Bracket
Pin
Locking Plate
2
2
2
8
2
16
17
18
19
20
109488
49354
106079
473515
111424284071
Ring Gear
Circlip
Plug
Differential Spider Pinion Bracket
Seal
2
2
2
2
2
21
22
23
24
25
106586
109490
129586
133197
109492
Plug
Pin
”O” Ring
Screw
Differential Spider Pinion
2
6
6
8
6
26
27
28
28
473520
109494
133144
106581
Bearing
Washer
Wedge (0.10mm 0.004”)
Wedge (0.30mm 0.012”)
6
6
2
2
28
28
28
106582
108039
109495
Wedge (0.20mm 0.008”)
Wedge (0.50mm 0.02”)
Wedge (1mm 0.04”0
2
2
2
29
30
31
32
33
34
5705
109496
109497
58548
106569
133276
Pin
Half Shaft
Screw
Nut
Stud
Plug
2
2
8
28
28
2
CATALOG B238
-- 3 -- 5 --
R/04--98
PARTS INDEX
CONTENTS
FRONT AXLE DIFFERENTIAL ASSEMBLY
25
22
24
23
13
14
15
16
25
24
27
26
23
22
21
18
40
19
28
24
25
29
25
26
27
17
41
26
14
13
45
30
37
35
42
36
38
39
44
34
43
15
9
8
33
31
32
4
20
10
1
3
11
2
12
7
R/04--98
6
5
4
-- 3 -- 6 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
109500
133026
107292
494842
477817
Flange
”O”Ring
Nut
Bearing
Nut
1
1
1
2
1
Axle Model 172/303
6
7
8
8
8
8
107293
107294
133563
133564
105117
133566
Seal
Cover Plate
Spacer
Spacer
Spacer
Spacer
1
1
1
1
1
1
9
9
9
9
133567
133568
133569
106542
Wedge
Wedge
Wedge
Wedge
1
1
1
1
10
10
10
106543
106544
106545
Wedge
Wedge
Wedge
1
1
1
11
12
13
14
15*
15**
65723F301071
63547
106547
106548
107196
563101
”O”Ring
Bolt
Screw
Bracket
Nut
Nut
1
12
2
2
2
2
16
17
17
18
19
20
106550
473519
492714
109949
109948
107296
Bearing
Conical Set
Conical Set
Screw
Casing
Cover
1
1
1
16
1
1
21*
21**
22
23
24
25
473503
561563
106555
108553
108554
106558
Flange
Flange
Washer
Planetary
Pinion, Differential
Washer
1
1
2
2
4
4
CATALOG B238
-- 3 -- 7 --
Axle Model 172/303
Axle Model 177
R/04--98
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
26
27
28
29
30
491864
477278
473504
106561
25714
Pin
Axle
Brace, Diagonal
Axle
Nut
3
2
1
1
1
Axle Model 172/303
31***
31**
32*
32**
33*
33**
34
35
-- -- -- -554964
133453
561564
473506
561565
42412
133025
Sleeve
Sleeve
Pad
Pad
Lever
Lever
Bolt
”O”Ring
1
1
1
1
1
1
1
1
36
37
38
39
40
106565
105988
106567
31140
108556
Spacer
Lever, Drive
Spacer
Screw
Washer
1
1
1
1
16
41
42***
42**
43
44
105492
-- -- -- -106550
473507
109507
Screw
Bearing
Bearing
Spacer
Spring
8
1
1
1
1
45
46
106535
109960
Center Housing
Kit, Selector
Items 15 (563101), 21 (561563), 31 (554964),
32 (561564), 33 (561565) & 42 (106550).
1
1
* Use the Part No. shown if Item 46 (Selector Kit) has not been installed (see Note below).
** Use the Part No. shown if Item 46 (Selector Kit) has been installed (see Note below).
*** The Selector Kit (Item 46) must be installed when replacing the original part (see Note below).
Note: The Selector Kit has been installed if Item 32 (Pad) has a shaft diameter of 0.393in. (9.98mm). The
original Pad has a shaft diameter of 0.470in. (11.94mm).
R/04--98
-- 3 -- 8 --
CATALOG B238
PARTS INDEX
CONTENTS
FRONT AXLE CASING ASSEMBLY
3
2
13
7
14
15
16
8
9
11
4
5
12
5
4
5
6
6
5
10
4
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
2
3
4
106530
108900
133296
Screw
Cover
Magnet Plug
1
1
3
Axle Model 172/303
5
6
7
8
106533
473518
105958
106017
”O” Ring
Seal
Cover
”O” Ring
4
2
1
1
9
10
11
12
106535
109499
55940
127170
Casing
Cover
Screw
Vent Plug
1
1
4
1
13
14
15
16
106537
109043
108549
111424284071
Screw
Cone
Connector
Seal
1
2
2
2
CATALOG B238
-- 3 -- 9 --
R/04--98
PARTS INDEX
CONTENTS
BRAKE DISC ASSEMBLIES
28
26
27
25
1
2
3
11
8
9
13
4
5
6
7
17
14
24
13
12
15
16
14
20 19
18
10
23
22
21
29
12
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
42412
106567
105988
106019
106597
Screw
Spacer
Change Lever
Screw
Flange
2
2
2
4
2
ALL
6
7
8
9
10*
106598
133025
107796
106010
-- -- -- --
Spacer
”O” Ring
Plug
Bleeder Screw
Ring
2
2
2
2
8
11
12
13
14
15
106602
475796
477279
107283
107284
Axle
Complete Disc Brake
Intermediate Disc
Spacer
Lever
6
10
10
2
1
R/04--98
-- 3 -- 10 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
16
17
18*
19*
20*
106027
107285
-- -- -- --- -- -- --- -- -- --
Plug
Lever
Snap Ring
Spring
Snap Ring
2
1
16
16
8
ALL
21*
22*
23*
24
25
-- -- -- --- -- -- --- -- -- -107286
108056
Ring
Ring
Piston
Pusher
Grub Bolt
8
8
8
4
2
26
27
28
29
900894100571
109498
167155
493648
Nut
Bracket
Screw
Kit, Brake Piston
2
2
4
8
* Included in Brake Piston Kit 493648 (Item 29).
CATALOG B238
-- 3 -- 11 --
R/04--98
PARTS INDEX
CONTENTS
DIFFERENTIAL LOCKING ASSEMBLY
5
4
3
6
7
6
2
8
9
3
10
11
1
12
13
14
15
16
17
18
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
6
425847
425229
B5176
K87907
K72016
K33796
Shaft
Pedal Weldment
Ring, Retaining
Fitting, Grease
Pin, Cotter
Nut, Hex
1
1
1/2
1
1
2
CP Only
ALL
7
8
9
10
11
12
425228
K20346
K34806
424913
424920
B1074
Pivot
Bolt, hex
Washer, Lock
Bracket Weldment
Cable Assembly
Spring
1
2
2
1
1
1
13
14
15
16
17
18
423307
423440
K33796
424917
K34811
KN601815
Clevis
Pin, Clevis
Nut, Hex
Bracket Weldment
Washer, Lock
Bolt, Hex
1
1
1
1
2
2
R/04--98
-- 3 -- 12 --
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 4A
2WD STEERING SYSTEMS
DESCRIPTION
PAGE
STEERING AXLE & SUPPORT (EARLY SINGLE CYL. SYSTEM, 2WD) . . . . . . . . . . . . . . . . 4A--2
STEERING AXLE & SUPPORT (CURRENT DUAL CYL. SYSTEM, 2WD) . . . . . . . . . . . . . . . 4A--6
HYDRAULICS, SINGLE STEERING CYL. (EARLIEST 2WD COMMERCIAL, 84” CAB) . . 4A--10
HYDRAULICS, SINGLE STEERING CYL. (EARLY 2WD POULTRY, 84” CAB) . . . . . . . . . . 4A--12
HYDRAULICS, DUAL STEERING CYL. (EARLY 2WD COMMERCIAL, 77”--95” CAB) . . . 4A--14
HYDRAULICS, DUAL STEERING CYL. (EARLY 2WD POULTRY, 77”--84” CAB) . . . . . . . . 4A--16
HYDRAULICS, DUAL STEERING CYL. (CURRENT POULTRY & COMMERCIAL, 2WD) . 4A--18
STEERING CYLINDER (EARLY SINGLE CYLINDER SYSTEM, 2WD) . . . . . . . . . . . . . . . . . 4A--20
STEERING CYLINDER (CURRENT DUAL CYLINDER SYSTEM, 2WD) . . . . . . . . . . . . . . . 4A--21
CATALOG B238
-- 4A -- 1 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE & SUPPORT
(EARLY SINGLE CYLINDER SYSTEM, 2WD)
FOR USE ON POULTRY OR COMMERCIAL TRUCKS;
2WD, 80”--95” CAB, S/N: M2300282 & BELOW
7
9
1
8
10
6
2
18
4
3
22
70
5
12
68
40
38
64
43 16
37
44
45
46
47
57
53
41
59
60
61
58
61
60
23
24
25
26
19
21
17
14
15
27
28
34
33
36
R/04--98
48
49
50
51
52
55
22
42
63
62
59
54
56
20
13
65
66
67
69
71
72
35 29
30
73
31
32
31A
-- 4A -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON POULTRY OR COMMERCIAL TRUCKS; 2WD, 80”--95” CAB, S/N: M2300282 & BELOW
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
1
2
3
4
5
424685
425570
K346488SS
K34806
425386
425390
Support, Rear Axle
Support, Rear Axle
Bolt
Washer, Lock
Plate, Cover
Washer
1
1
8
8
2
2
CP & CP--P
CP--PXL
6
7
8
9
10
K34992
K304898
K44746
424746
K87907
Nut, Lock
Bolt
Washer, Flat
Bevel
Fitting, Grease
6
6
6
6
2
12
13
14
15
16
425388
163725
425957
163733
37347
Bushing
Rear Axle Wldmt, w/ Bushing
Bushing
Metal Seals, Set of 3
Pin
2
1
4
4
1
17
18
19
20
21
77252
77253
34164
425684
63546
Washer, L.H. Spindle / Nut End
Washer, R.H. Spindle / Nut End
Bearing, Thrust
Pin, King
Bolt, Lock
1
1
2
2
2
22
23
24
25
26
5135
127860
128174
129817
129818
Fitting, Grease Straight
Shim
Shim
Shim
Shim
4
A/R
A/R
A/R
A/R
27
28
29
30
31
31A
11839
5511
35
165078
77251
35010
Washer
Bearing
Bearing
Washer, Lock MB 10
Nut, Ring KM 10
Pin, Cotter
2
2
2
2
2
2
32
33
34
11841
225
44860
Cap, Hub
Fitting, Grease
Stud, Wheel
2
2
12
CATALOG B238
-- 4A -- 3 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 4A -- 4 --
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON POULTRY OR COMMERCIAL TRUCKS; 2WD, 80”--95” CAB, S/N: M2300282 & BELOW
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
35
36
37
38
40
1767
11842
173123
4996
18377
Nut, Lug
Hub, Complete Wheel
Crank, Bell
Fitting, Grease
Pin, Bell Crank
12
2
1
1
1
All
41
42
43
44
45
191
56354
13398
191
12956
Bolt, Lock
Nut, Lock
Pin
Bolt, Lock
Ball Joint
1
1
2
2
2
46
47
48
49
50
1731
163504
165374
6109
165376
Nut
Ball Joint
Spring
Cover, Dust
Spring
2
2
2
2
2
51
52
53
54
55
6108
7111
163505
45633
42232
Nut
Pin, Cotter
Collar
Bolt
Washer
2
2
2
2
2
56
57
58
59
60
56354
162866
425387
48124
479339
Nut, Lock
Rod, Complete Track
Shaft, Pivot
Washer
Washer
2
2
1
2
2
61
62
63
64
65
56707
55508
41186
173131
32847
Bolt
Bolt, Lock
Nut, Lock
Bushing
Nut
2
1
1
2
2
66
67
68
69
70
37346
26169
426049
425117
425114
Washer
Washer
Steering Cylinder
Nut, Castle
Rod End
2
2
1
1
1
71
72
73
425685
R13351--3
K302210
Washer, Flat
Washer, Lock
Bolt, Socket Head
2
2
2
CATALOG B238
-- 4A -- 5 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE & SUPPORT
(CURRENT DUAL CYLINDER SYSTEM, 2WD)
FOR USE ON POULTRY OR COMMERCIAL TRUCKS;
2WD, 77”--95” CAB, S/N: M2300283 & ABOVE
43
32
42
29
28
27
41
40
35
38
39
26
25
34
33
31
24
30
23
3
5
55
17
18
23
2
16
23
21
13
15
37
26
25
24
19
20
10**
35
1
21
22
36
22
14
23
12
11
53
9**
54
4
6*
7
44
51
45
8
5
46
47
48
R/04--98
49
50
52
-- 4A -- 6 --
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON POULTRY OR COMMERCIAL TRUCKS; 2WD, 77”--95” CAB, S/N: M2300283 & ABOVE
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
422066
1
All except M2 50 CP/--P
1
425675
1
All except M2 50 CP/--P
1
426043
Axle Weldment (S/N:
M2300283 -- M2300288)
Axle Weldment (S/N:
M2300289 & Above)
Axle Weldment
1
M2 50 CP/--P
2
3
4
5
6*
422252
423994
423995
421318
421458
Steer Cylinder
Spindle Arm Assembly (R.H.)
Spindle Arm Assembly (L.H.)
Hub Assembly
Cylinder End
1
1
1
2
2
All
7
8
9**
10**
11
12
421536
K72071
421457
421456
421377
421459
Machined Washer
Cotter Pin
Tie Rod End (L.H.)
Tie Rod End (R.H.)
Tie Rod
Clamp Assembly
2
4
1
1
1
2
13
14
15
16
17
18
K20538
-- -- -- -K34809
K33845
K33946
K302264
Bolt, Hex
Clamp (Included w/ Item 12)
Washer, Lock
Nut, Hex
Washer, Lock
Bolt, Hex
2
2
2
2
4
4
19
20
21
22
23
23
K33799
K20468
421520
426131
R23783
426041
Washer, Lock
Bolt, Hex
Bearing, Thrust
Shim
Bushing (Garmax)
Bushing
2
2
2
A/R
4 S/N: M2300283 -- M2300288
4
S/N: M2300289 & Above
24
24
423988
426042
Pin, King
Pin, King
2 S/N: M2300283 -- M2300288
2
S/N: M2300289 & Above
25
25
423985
K134
Seal, Double Lip Grease
O--Ring
4 S/N: M2300283 -- M2300288
4
S/N: M2300289 & Above
26
26
423987
425674
Cover, King Pin
Cover, King Pin
4 S/N: M2300283 -- M2300288
4
S/N: M2300289 & Above
* Includes required hardware, except Item 8 (Cotter Pin) and Item 7 (Washer) which are purchased separately.
** Includes a Castle Nut, Grease Fitting and Cotter Pin.
CATALOG B238
-- 4A -- 7 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 4A -- 8 --
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON POULTRY OR COMMERCIAL TRUCKS; 2WD, 77”--95” CAB, S/N: M2300283 & ABOVE
ITEM
PART NUMBER
DESCRIPTION
QTY
27
27
K34805
R13351--3
Washer, Lock
Washer, Lock
8 S/N: M2300283 -- M2300288
8
S/N: M2300289 & Above
28
28
K20424
K302210
Bolt, Hex
Bolt, Hex
8 S/N: M2300283 -- M2300288
8
S/N: M2300289 & Above
29
30
31
K87901
K71C5301
K72057
Fitting, Grease
Pin, Cylinder
Pin, Cotter
4
2
4
32
32
32
425930
426193
426180
Hanger, Axle
Hanger, Axle
Hanger, Axle
1
1
1
M2 30 CP--PXL (77” Cab)
M2 30 CP--PL (81” Cab)
M2 30 CP/P (84” & 95” Cab)
33
34
35
421510
421237
426247
Bearing Cover (Front)
Pin (Front)
Washer, Thrust
1
1
2
S/N: M2300289 & Above
36
37
38
39
39
40
421180
K58758
B5091
K302281
K302264
R32
Pin (Rear)
Bolt, Hex
Cover, Bearing
Screw, Socket Head
Screw, Socket Head
Nut, Lock
1
1
6
4 S/N: M2300283 -- M2300288
4
S/N: M2300289 & Above
6
41
42
43
44
45
K44746
424746
426688
421538
421307
Washer, Flat
Bevel
Bolt
Washer, Felt
Seal, Grease
6
6
6
1
1
46
47
48
49
50
421305
421318
421306
421309
421310
Bearing, Inner
Hub Casting
Bearing, Outer
Washer, Spindle
Nut, Slotted
1
1
1
6
1
51
52
53
54
55
421311
421304
421315
421116
424959
Pin, Spindle Cotter
Cap, Grease
Bolt, Lug
Nut, Lug
“D” Ring
1
1
8
8
2
CATALOG B238
-- 4A -- 9 --
MODEL
welding required
R/04--98
PARTS INDEX
CONTENTS
HYDRAULICS, SINGLE STEERING CYLINDER
(EARLIEST 2WD COMMERCIAL, 84” CAB)
FOR USE ON COMMERCIAL TRUCKS;
2WD, 84” CAB, S/N: M2300306 & BELOW
HYDRAULIC TANK
(REF)
3
2
20
1
4
19
16
9
21
22
23
5
18
14
8
6
7
15
24
17
13
10
11
12
27
28
25
26
29
30
31
32
R/04--98
-- 4A -- 10 --
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON COMMERCIAL TRUCKS; 2WD, 84” CAB, S/N: M2300255 & BELOW
ITEM
PARTS NUMBER
DESCRIPTION
QTY
MODEL
1
1
2
3
4
5
423546
492434
B1828
B2007
K20344SS
K34806SS
Valve, Steering
Seal Kit, Steering Valve
Wheel, Steering
Cover, Steering Wheel
Bolt, Hex
Washer, Lock
1
1
1
1
4
4
CP--P
6
7
8
9
10
R18147--3
R19452--6
425161
425639
KHI1616
Fitting
Fitting
Hose Assembly
Elbow
Fitting
1
3
1
1
1
11
12
13
14
15
B109A90
424921
B116A10--2
422140
KHI2420
Adaptor
”T” Connector
Pipe
Filter & Assembly
Fitting
1
1
1
1
1
16
17
18
19
20
455200
425159
KHI2424
B101A12
425143
Clamp
Hose
Fitting
Elbow
Hose Assembly
2
1
1
1
1
21
22
23
24
25
425142
424971
R18147--4
425150
R19452--6
Hose Assembly
Hydraulic Pump
Adapter
Hose Assembly
Elbow
1
1
1
1
2
26
27
28
29
30
426049
425069
425074
K20426
425065
Cylinder
Clamp
Cover Plate
Bolt, Hex
Clamp
1
5
5
5
5
31
32
425071
K20464
Cover Plate
Bolt, Hex
5
10
CATALOG B238
-- 4A -- 11 --
R/04--98
PARTS INDEX
CONTENTS
HYDRAULICS, SINGLE STEERING CYLINDER
(EARLY 2WD POULTRY, 84” CAB)
FOR USE ON POULTRY TRUCKS;
2WD, 84” CAB, S/N: M2300306 & BELOW
HYDRAULIC TANK
(REF)
3
2
21
1
4
20
17
9
10
5
6
7
11
12
13
16
22
31
29
23
28
24
19
15
8
30
25
18
27
26
14
34
35
36
33
32
37
38
R/04--98
39
-- 4A -- 12 --
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON POULTRY TRUCKS; 2WD, 84” CAB, S/N: M2300306 & BELOW
ITEM
PARTS NUMBER
DESCRIPTION
QTY
MODEL
1
1
2
3
4
5
6
423546
492434
B1828
B2007
K20344SS
K34806SS
R18147--3
Valve, Steering
Seal Kit, Steering Valve
Wheel, Steering
Cover, Steering Wheel
Bolt, Hex
Washer, Lock
Fitting
1
1
1
1
4
4
1
M2 26/30 CP--P
7
8
9
10
11
12
R19452--6
425161
R19831--2
425126
KHI1616
B109A90
Fitting
Hose Assembly
Tee Fitting
Fitting
Fitting
Adaptor
3
1
1
1
1
1
13
14
15
16
17
18
424921
B116A10--2
422140
KHI2420
455200
425159
”T” Connector
Pipe
Filter & Assembly
Fitting
Clamp
Hose
1
1
1
1
2
1
19
20
21
22
23
24
KHI2424
B101A12
425143
425142
425487
R18147--6
Fitting
Elbow
Hose Assembly
Hose Assembly
Hydraulic Pump
Adapter
1
1
1
1
1
1
25
26
27
28
29
30
425526
425540
R18147--6
425488
R18147--6
425525
Hose Assembly
Hose Assembly
Fitting
Valve
Fitting
Hose Assembly
1
1
1
1
1
1
31
32
33
34
35
K71--8
426049
R19452--6
425069
425074
Elbow Fitting
Cylinder
Elbow
Clamp
Cover Plate
1
1
2
5
5
36
37
38
39
K20426
425065
425071
K20464
Bolt, Hex
Clamp
Cover Plate
Bolt, Hex
5
5
5
10
CATALOG B238
-- 4A -- 13 --
R/04--98
PARTS INDEX
CONTENTS
HYDRAULICS, DUAL STEERING CYLINDERS
(EARLY 2WD COMMERCIAL, 77”--95” CAB)
FOR USE ON COMMERCIAL TRUCKS;
2WD, 77”-- 95” CABS, S/N: M2300307 -- M2300360
HYDRAULIC TANK
(REF)
3
2
20
1
21
22
4
16
9
19
5
23
18
14
8
6
7
10
11
12
15
24
17
13
35
25
36
37
31
32
38
39
30
40
33
30
29
26
27
28
34
33
29
ITEM
PARTS NUMBER
DESCRIPTION
QTY
MODEL
1
1
B1905
B1905--51
Valve, Steering
Seal Kit, Steering Valve
1
1
CP (95” Cab) Only
1
1
423546
492434
Valve, Steering
Seal Kit, Steering Valve
1
1
All except CP
R/04--98
-- 4A -- 14 --
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON COMMERCIAL TRUCKS; 2WD, 77”-- 95” CAB, S/N: M2300307 -- M2300360
ITEM
PARTS NUMBER
DESCRIPTION
QTY
MODEL
2
3
4
5
B1828
B2007
K20344SS
K34806SS
Wheel, Steering
Cover, Steering Wheel
Bolt, Hex
Washer, Lock
1
1
4
4
All
6
7
8
9
10
R18147--3
R19452--6
425161
425639
KHI1616
Fitting
Fitting
Hose Assembly
Elbow
Fitting
1
3
1
1
1
11
12
13
14
15
B109A90
424921
B116A10--2
422140
KHI2420
Adaptor
”T” Connector
Pipe
Filter & Assembly
Fitting
1
1
1
1
1
16
17
18
19
20
455200
425159
KHI2424
B101A12
426008
Clamp
Hose
Fitting
Elbow
Hose Assembly
2
1
1
1
1
21
22
23
24
25
425143
424971
R18147--4
425150
K20468
Hose Assembly
Hydraulic Pump
Adapter
Hose Assembly
Bolt
1
1
1
1
1
26
27
28
29
30
B3698--9
K34807
K33799
422252
R19452--6
Clamp
Washer
Nut
Cylinder
Elbow
2
1
1
2
3
31
32
33
34
35
426006
426007
R19831--2
R18147--3
425069
Hose Assembly
Hose Assembly
Tee Fitting
Fitting
Clamp
1
1
2
1
5
36
37
38
39
40
425074
K20426
425065
425071
K20464
Cover Plate
Bolt, Hex
Clamp
Cover Plate
Bolt, Hex
5
5
7
7
14
CATALOG B238
-- 4A -- 15 --
R/04--98
PARTS INDEX
CONTENTS
HYDRAULICS, DUAL STEERING CYLINDERS
(EARLY 2WD POULTRY, 77”--84” CAB)
FOR USE ON POULTRY TRUCKS;
2WD, 77”--84” CAB, S/N: M2300300 -- M2300309
HYDRAULIC TANK
(REF)
3
2
21
1
4
10
5
6
16
31
29
23
28
24
19
15
8
22
20
17
9
30
25
18
27
26
14
7
11
12
13
42
43
44
32
45
40
46
41
47
37
36
37
38
33
34
35
39
36
38
ITEM
PARTS NUMBER
DESCRIPTION
QTY
1
1a
2
3
4
5
6
492370
B1905--50
B1828
B2007
K20344SS
K34806SS
R18147--3
Valve, Steering
Seal Kit, Steering Valve
Wheel, Steering
Cover, Steering Wheel
Bolt, Hex
Washer, Lock
Fitting
1
1
1
1
4
4
1
R/04--98
-- 4A -- 16 --
MODEL
CP--P, CP--PL & CP--PXL
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON POULTRY TRUCKS; 2WD, 77”--84” CAB, S/N: M2300300--M2300309
ITEM
PARTS NUMBER
DESCRIPTION
QTY
7
8
9
10
11
12
R19452--6
425161
R19831--2
425126
KHI1616
B109A90
Fitting
Hose Assembly
Tee Fitting
Fitting
Fitting
Adaptor
3
1
1
1
1
1
13
14
15
16
17
18
424921
B116A10--2
422140
KHI2420
455200
425159
Tee Fitting
Pipe
Filter & Assembly
Fitting
Clamp
Hose
1
1
1
1
2
1
19
20
21
22
23
24
KHI2424
B101A12
426008
425143
425487
R18147--6
Fitting
Elbow
Hose Assembly
Hose Assembly
Hydraulic Pump
Adapter
1
1
1
1
1
1
25
26
27
28
29
30
425526
425540
R18147--6
425488
R18147--6
425525
Hose Assembly
Hose Assembly
Fitting
Valve
Fitting
Hose Assembly
1
1
1
1
1
1
31
32
33
34
35
36
K71--8
K20468
B3698--9
K34807
K33799
R19831--2
Elbow Fitting
Bolt
Clamp
Washer
Nut
Tee Fitting
1
1
2
1
1
2
37
38
39
40
41
42
R19452--6
422252
R18147--3
426006
426007
425069
Elbow
Cylinder
Fitting
Hose Assembly
Hose Assembly
Clamp
3
2
1
1
1
5
43
44
45
46
47
425074
K20426
425065
425071
K20464
Cover Plate
Bolt, Hex
Clamp
Cover Plate
Bolt, Hex
5
5
5
5
10
CATALOG B238
-- 4A -- 17 --
MODEL
CP--P, CP--PL & CP--PXL
R/04--98
PARTS INDEX
CONTENTS
HYDRAULICS, DUAL STEERING CYLINDERS
(CURRENT POULTRY & COMMERCIAL, 2WD)
FOR USE ON POULTRY & COMMERCIAL
TRUCKS; 2WD, 84”--95” CAB,
S/N: M2300361, M2400254 & ABOVE
14
13
FROM PUMP
15
5
16
4
2
1
6
3
17
21
7
20
12
8
18
TO
HYDRAULIC
TANK
22
11
32
19
33
30
34
24
29
9
10
27
23
26
25
31
28
35
41
42
40
40
39
36
37
38
44
43
39
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
1
2
2
3
4
5
426175
492771
492122
426176
B1828
B1829
B2007
Valve, Steering
Seal Kit, Steering Valve
Steering Column (18 1/2” lg)
Steering Column (12 3/8” lg)
Wheel, Steering
Nut
Cover, Steering Wheel
1
1
1
1
1
1
1
All
R/04--98
-- 4A -- 18 --
CP (95” Cab) Only
All Except CP
All
CATALOG B238
PARTS INDEX
CONTENTS
FOR POULTRY & COMMERCIAL TRUCKS; 2WD, 77”-- 95” CAB, S/N: M2300361, M2400254 & ABOVE
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
6
7
8
9
10
11
12
K20348SS
K34807SS
R18147--4
426178
R19452--8
R19452--9
426513
Bolt, Hex
Washer, Lock
Fitting
Check Valve Fitting
Elbow Fitting
Fitting
Hose Assembly
4
4
2
1
1
1
1
All
13
14
15
16
17
18
R18147--9
426512
426174
K33797
K34806
K45546
Fitting
Hose Assembly
Flow Divider Valve
Nut
Washer, Lock
Bolt
2
1
1
2
2
2
19
20
21
22
23
24
R18147--4
426514
R18147--6
R19831--2
425161
425126
Fitting
Hose Assembly
Fitting
Tee Fitting
Hose Assembly
Fitting
1
1
1
1
1
1
25
26
27
28
29
30
424921
B109A90
KHI1616
B116A10--2
422140
426515
”T” Connector
Adaptor
Fitting
Pipe
Filter & Assembly
Hose Assembly
1
1
1
1
1
1
31
32
33
34
35
36
425143
425069
425074
K20426
K20468
B3698--9
Hose Assembly
Clamp
Cover Plate
Bolt, Hex
Bolt
Clamp
1
5
5
5
1
2
37
38
39
40
41
42
K34807
K33799
422252
R19452--6
426006
426007
Washer
Nut
Cylinder
Elbow
Hose Assembly
Hose Assembly
1
1
2
3
1
1
43
44
R19831--2
R18147--3
Tee Fitting
Fitting
2
1
CATALOG B238
-- 4A -- 19 --
R/04--98
PARTS INDEX
CONTENTS
STEERING CYLINDER
(EARLY SINGLE CYLINDER SYSTEM, 2WD)
FOR USE ON POULTRY & COMMERCIAL TRUCKS;
2WD, S/N: M2300306 & BELOW
NOT USED on Model M240
4*
14
13
3*
8
9
10
1*
11
2
12
3*
4*
5*
6*
7
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
2
3*
4*
5*
426049
-- -- -- -425097
-- -- -- --- -- -- --- -- -- --
Steer Cylinder Assembly
Wiper
Head
Ring, Back Up
O--Ring
Ring, Back Up
1
1
1
1
1
1
All (Except M240)
6*
7
8
9
10
-- -- -- -426052
425094
R8260--5
R2211--15
O--Ring
Rod, Piston
Piston
Nut, Lock
Lock Wire
1
1
1
1
1
11
12
13
14
426050
425113
R8857--11
425115K
Barrel
Bearing
Snap Ring
Seal Kit
1
1
2
1
* Items included in Seal Kit 425115K (Item 14).
R/04--98
-- 4A -- 20 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING CYLINDER
(CURRENT DUAL CYLINDER SYSTEM, 2WD)
FOR USE ON POULTRY & COMMERCIAL TRUCKS;
2WD, S/N: M2300307 & ABOVE
S/N: M240251 & ABOVE
4*
12
3*
8
9
6*
10
1*
11
2
3*
4*
5*
7
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
2
3*
4*
422252
-- -- -- -422257
-- -- -- --- -- -- --
Cylinder Assembly
Wiper
Cylinder Head
Back Up Ring
”O”Ring
2
1
1
3
2
All
5*
6*
7
8
-- -- -- --- -- -- -422251
422258
Back Up Ring
”O”Ring
Piston Assembly
Cylinder Piston
2
1
1
1
9
10
11
12
K55700
R4573--5
422253
422252K
Lock Nut
Lock Wire
Barrel Assembly
Seal Kit
(Includes dwg. 422252)
1
1
1
1
* Items included in Seal Kit 422252K (Item 12).
CATALOG B238
-- 4A -- 21 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 4A -- 22 --
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 4B
STEERING SYSTEMS
DESCRIPTION
PAGE
STEERING AXLE HANGER, CARRARO, 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--2
STEERING AXLE HANGER, CLARK--HURTH, 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--3
STEERING AXLE, EARLY CARRARO, 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--5
STEERING AXLE, LATE CARRARO, 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--14
STEERING AXLE, CLARK--HURTH, 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--30
DRIVE SHAFT, STEERING AXLE (CARRARO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--39
DRIVE SHAFT, STEERING AXLE (CLARK--HURTH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--41
HYDRAULICS, STEERING (EARLY CARRARO 4WD COMMERCIAL, 95” CAB) . . . . . . . . 4B--42
HYDRAULICS, STEERING (EARLY CARRARO 4WD POULTRY, 84” CAB) . . . . . . . . . . . . . 4B--44
HYDRAULICS, STEERING (LATE CARRARO 4WD POULTRY & COMMERCIAL) . . . . . . 4B--46
HYDRAULICS, STEERING (CLARK--HURT 4WD POULTRY & COMMERCIAL) . . . . . . . . 4B--48
STEERING CYLINDER, EARLY CARRARO 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--51
STEERING CYLINDER, LATE CARRARO 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B--52
CATALOG B238
-- 4B -- 1 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE HANGER, CARRARO, 4WD
(S/N: M4300283, M4400364, M4500252 & BELOW)
2
1
3
4
13
5
6
7
8
12
10
11
9
17
14
15
16
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
6
425440
425442
K20344SS
K34805
426688
424746
Steering Axle Hanger, Carraro
Plate, Cover
Bolt
Washer, Lock
Bolt
Washer
1
1
4
4
6
6
CP & CP--P
7
8
9
10
11
12
K44746
R32
K44728
K34807
K58634
K87901
Washer, Flat
Washer, Lock
Washer, Flat
Washer, Lock
Bolt, Hex
Fitting, Grease
6
6
2
2
2
2
13
425471
1
13
493252*
Steering Axle, 4WD Carraro
(Includes Steering Cylinders)
Steering Axle, 4WD Carraro
(Less Steering Cylinders)
14
15
16
17
425470
K34988
K58654
424959
Shaft, Drive w/ U--Joints
Nut, Hex Lock
Bolt, Hex
“D” Ring
(S/N: M4300268 & below,
S/N: M4400353 & below)
1(S/N: M4300269 thru M4300283,
S/N: M4400354 thru M4400364,
S/N: M4500251 & M4500252)
1
4
4
2
Welding required
* See “STEERING CYLINDER, LATE CARRARO 4WD” for R.H. & L.H. Steering Cylinders required.
R/04--98
-- 4B -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING AXLE HANGER, CLARK--HURTH, 4WD
(S/N: M4300284, M4400365, M4500253 & ABOVE)
FRONT
LEFT SIDE
2
3
4
12
1
5
6
9
7
8
10
11
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
494895
426688
424746
K44746
Steering Axle Hanger, Clark--Hurth
Bolt, Hex
Washer, Bevel
Flat Washer
1
6
6
6
CP & CP--P
5
6
R32
495205
6
1
7
8
K34833
K45861
Nut, Self--locking
Steering Axle, 4WD Clark--Hurth
w/ Moutings & Bushings
Washer, Lock
Bolt, Hex
9
10
11
12
495061
K34988
K58654
424959
Drive Shaft, Steer Axle w/ U--Joints 1
Washer, Lock
8
Bolt, Hex
8
“D” Ring
2
CATALOG B238
-- 4B -- 3 --
4
4
welding required
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 4B -- 4 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING AXLE, EARLY CARRARO, 4WD
(S/N: M4300268, M4400353 & BELOW)
11
1
15
14
13
2
9
3
10
11
12
4
6
5
7
8
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
109532
108902
108965
475268
Housing, Axle
Bushing
Oil Seal
Bolt
1
2
2
4
CP, CP--P
5
6
7
8
CAR072235
108910
475269
133296
Bushing
Differential Support
Bolt
Plug
4
1
10
2
9
10
11
12
CAR087660
426565
426563
CAR028103
Centering Pin
Thrust Washer
Outer Bushing
O--Ring
2
1
2
1
13
14
15
420431
426564
426562
Breather
Thrust Washer
Inner Bushing
1
1
1
CATALOG B238
-- 4B -- 5 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, EARLY CARRARO, 4WD
(S/N: M4300268, M4400353 & BELOW)
27
26
24, 25
18
20
15
16
21
28
13
19
22
31
29
23
33
32
30
12
9
2
1
8
17
16
15
14
11
7
10
3
18
19
5
4
6
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
109537
CAR088759
CAR087031
476904
108990
Tie Rod (CAR117765)
Ball Joint, L.H.
Ball Joint, R.H.(LH threads)
Nut, Lock
Clamp
1
1
1
2
2
CP, CP--P
6
7
8
9
10
CAR021199
CAR022440
CAR120542
CAR022443
CAR022439
Bolt
Nut
Shaft
Nut
Nut, Lock
2
2
2
2
2
11
12
13
14
CAR118832
CAR121741
CAR119946
109533
Spacer
Swivel Housing, R.H.
Swivel Housing, L.H.
King Pin
2
1
1
2
15
15
15
108914
108915
108916
Shim (0.10mm, 0.004in)
Shim (0.19mm, 0.007in)
Shim (0.35mm, 0.014in)
A/R
A/R
A/R
R/04--98
-- 4B -- 6 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
16
17
18
19
20
108917
475266
476902
420528
475270
Oil Seal
Bearing
Bolt
Grease Fitting
King Pin
4
2
12
4
2
CP, CP--P
21
22
23
24
25
475265
108920
108948
109539
109540
Bearing
Bushing
Seal
Support, R.H.
Support, L.H.
2
2
2
1
1
26
27
28
29
30
109542
CAR023120
126855
109279
108994
Stud
Washer, Lock
Nut, Lock
Shaft
Spacer
6
6
6
2
2
31
32
33
475304
477298
477305
Pin
Bolt
Nut
2
2
2
CATALOG B238
-- 4B -- 7 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, EARLY CARRARO, 4WD
(S/N: M4300268, M4400353 & BELOW)
9
10
1
11
5
6
15
2
7
12
3
14
13
4
8
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
562857
475290
475291
475290
420638
Pinion Gear Set (15/31)
Washer
Spacer
Washer
Lockwasher
1
1
1
1
1
CP, CP--P
6
7
7
7
7
7
420637
CAR098239
CAR098240
CAR098241
CAR098242
CAR098243
Ring Nut
Shim (3.0mm, 0.118in)
Shim (3.1mm, 0.122in)
Shim (3.2mm, 0.126in)
Shim (3.3mm, 0.130in)
Shim (3.4mm, 0.134in)
1
A/R
A/R
A/R
A/R
A/R
7
7
7
7
7
CAR098244
CAR098224
CAR098225
CAR098226
CAR098227
Shim (2.9mm, 0.114in)
Shim (2.8mm, 0.110in)
Shim (2.7mm, 0.106in)
Shim (2.6mm, 0.102in)
Shim (2.5mm, 0.098in)
A/R
A/R
A/R
A/R
A/R
8
9
10
11
105745
108948
108949
CAR116525
Bearing
Seal
Flange, Inner
Flange, Outer
2
1
1
1
12
13
14
15
CAR021105
CAR022411
CAR020749
CAR022854
Bolt
Nut, Lock
Screw
Washer, Lock
2
2
6
6
R/04--98
-- 4B -- 8 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING AXLE, EARLY CARRARO, 4WD
(S/N: M4300268, M4400353 & BELOW)
10
11
3
2
4
5
7
6
3
8
4
12
5
3
10
11
12
9
3
8
7
4
2
3
4
1
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
476903
108950
109865
108952
Differential, Complete
Shaft
Planetary Gear
Washer
1
2
4
4
CP, CP--P
5
6
7
8
109864
108954
476906
108956
Pilot Gear
Thrust Plate
Bearing
Ring Nut
2
2
2
2
9
10
11
12
475293
CAR020744
CAR022854
108955
Bolt
Screw
Washer, Lock
Locking Plate
12
2
2
2
CATALOG B238
-- 4B -- 9 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 4B -- 10 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING AXLE, EARLY CARRARO, 4WD
(S/N: M4300268, M4400353 & BELOW)
6
4
5
3
2
1
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
CAR123075
474276
476897
Drive Shaft, Internal
Half Shaft, Wheel Side
Snap Ring
2
2
16
CP, CP--P
4
5
6
495107S
476899
475062
Spider
Central Body
Half Shaft, Differential Side
4
2
2
CATALOG B238
-- 4B -- 11 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, EARLY CARRARO, 4WD
(S/N: M4300268, M4400353 & BELOW)
5
3
2
1
4
6
9
8
7
13
12
11
10
14
18
21
17
15
19
20
22
16
23, 24
28
25
27
26
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
491885
491884
475393
491884
475296
Wheel Hub
Bearing
Seal
Bearing
Lock Ring
2
2
2
2
2
CP, CP--P
6
7
476805
477300
2
2
7
109550
8
9
10
109552
476804
476806
Wheel Carrier
Centering Bushing
(Dia 24mm, 0.95in)
Centering Bushing
(Dia 20mm, 0.79in)
Bolt
Crown Gear
Spacer
11
12
13
14
15
108961
CAR024784
108976
108977
CAR028294
Pilot Gear
Snap Ring
Thrust Washer
Planetary Gear
Needle Bearing
R/04--98
-- 4B -- 12 --
14
8
2
2
2
2
6
6
18 (sets of 10)
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
16
17
18
19
20
108980
108979
108984
CAR024368
108987
Thrust Pin
Thrust Washer
Planetary Carrier
Split Pin
Shaft
2
6
2
6
6
CP, CP--P
21
22
23
24
25
3934
133296
108981
108982
475303
O--Ring
Plug
Stud
Stud
Washer
6
2
12
4
16
26
27
28
475301
CAR020510
108985
Nut
Screw
Pin
16
4
4
CATALOG B238
-- 4B -- 13 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
1
17
13
15
2
16
7
3
10
12
4
5
13
14
6
8
9
11
NOTICE: BEFORE ORDERING PARTS FOR THIS STEER AXLE,
NOTE THE MODEL TYPE . . . STUDS AND NUTS (ITEMS 8 & 9) ARE
USED FOR ATTACHING THE DIFFERENTIAL SUPPORT (ITEM 7) TO
THE HOUSING (ITEM 1).
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
109532
108902
108965
494441
108908
Housing, Axle
Bushing
Seal
Nut
Stud
1
2
2
4
4
CP, CP--P
6
7
8
9
10
108904
108910
108909
420448
420443
Bushing
Differential Support
Stud
Nut
Centering Pin
4
1
10
10
2
11
12
13
14
15
CAR92270
426565
426563
420517
426562
Plug
Thrust Washer
Outer Bushing
O--Ring
Inner Bushing
2
1
2
1
1
16
17
426564
420431
Thrust Washer
Breather
1
1
R/04--98
-- 4B -- 14 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
1
17
16
18
20
19
6
5
4
21
12
2
13
3
15
16
17
9
7
8
10
NOTICE: BEFORE ORDERING PARTS FOR THIS STEER AXLE,
NOTE THE MODEL TYPE . . . BOLTS (ITEM 11) ARE USED FOR
ATTACHING THE DIFFERENTIAL SUPPORT (ITEM 12) TO THE
HOUSING (ITEM 1).
14
11
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
6
7
548908
108902
108965
475265
206383
548909
491880
Housing, Axle
Bushing
Seal
Bushing
Spacer
Washer
Bearing
1
2
2
2
2
2
2
CP, CP--P
8
9
10
11
12*
13
14
548910
475268
CAR072235
475269
108910
CAR087660
133296
Washer
Bolt
Bushing
Bolt
Differential Support
Centering Pin
Plug
2
4
4
10
1
2
2
15
16
17
18
19
20
21
426565
426563
CAR28103
426562
426564
420431
133296
Thrust Washer
Outer Bushing
Seal
Inner Bushing
Thrust Washer
Breather
Plug
1
2
2
1
1
1
2
* Includes Items 9 & 10.
CATALOG B238
-- 4B -- 15 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
1
2
19
18
16
10
5
17
15
14
9
13
11
12
6
7
8
3
4
22, 23
27
24
25
26
21
20
30
13
31
14
32
15
16
17
18
19
29
28
NOTICE: BEFORE ORDERING ANY PARTS, NOTE THE KING
PIN TYPE (ITEM 16). IT MUST MATCH YOUR MODEL OF AXLE.
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
493249
9116251663
108990
420439
420189
Tie Rod
Bolt
Clamp
Nut
Ball Joint, L.H.
1
2
2
2
1
CP, CP--P
6
7
8
9
10
108991
420573
420571
109534
109538
Ball Joint, R.H.
Nut
Cotter Pin
Swivel Housing, R.H.
Swivel Housing, L.H.
1
2
2
1
1
11
12
13
14
15
15
15
108920
108948
491880
108917
108914
108915
108916
Bushing
Seal
Bearing
Seal
Shim (0.10mm, 0.004in)
Shim (0.19mm, 0.007in)
Shim (0.35mm, 0.014in)
2
2
2
4
A/R
A/R
A/R
R/04--98
-- 4B -- 16 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
16
17
18
19
20
109533
CAR24210
CAR22863
CAR20967
CAR22123
King Pin
Grease Fitting
Washer
Bolt
Washer
4
4
12
12
4
CP, CP--P
21
22
23
24
25
CAR116453
109539
109540
109541
CAR71288
Bolt
Support, R.H.
Support, L.H.
Washer
Stud
4
1
1
6
6
26
27
28
29
30
494441
108994
109279
CAR24445
109536
Nut
Spacer
Shaft
Pin
Bolt
6
2
2
2
2
31
32
109278
108995
Washer
Nut
2
2
CATALOG B238
-- 4B -- 17 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
8
10
15
5
17
12
13
14
9
1
3
2
16
6
11
7
25
4
18, 19
26
20
27
21
22
24
23
12
7
13
NOTICE: BEFORE ORDERING ANY PARTS,
NOTE THE KING PIN TYPE (ITEM 10). IT
MUST MATCH YOUR MODEL OF AXLE.
LOCATE KING PIN BEARINGS ON PG. 4B--15.
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
493249
108990
CAR021199
CAR022440
CAR087031
Tie Rod
Clamp
Bolt
Nut
Ball Joint, R.H.
1
2
2
2
1
CP, CP--P
6
7
8
9
10
CAR088759
476904
109534
109538
548911
Ball Joint, L.H.
Nut
Swivil Housing, R.H.
Swivil Housing, L.H.
King Pin (Top)
1
2
1
1
2
11
12
13
14
15
494651
476902
420528
108920
108948
King Pin (Bottom)
Bolt
Grease Fitting
Bearing
Seal
2
12
4
2
2
R/04--98
-- 4B -- 18 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
16
17
18
19
20
477298
477305
109540
109539
CAR023120
Bolt
Nut
Support, L.H.
Support, R.H.
Washer
2
2
1
1
2
CP, CP--P
21
22
23
24
25
CAR021327
108994
109279
475304
109536
Bolt
Spacer
Shaft
Pin
Bolt
6
2
2
2
2
26
27
109278
CAR022443
Washer
Nut
2
2
CATALOG B238
-- 4B -- 19 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
1
5
7
4
2
3
3
6
11
12
13
10
9
8
NOTICE: BEFORE ORDERING ANY PARTS,
NOTE THE SPACER TYPE (ITEM 4). IT MUST
MATCH YOUR MODEL OF PINION/GEAR SET.
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
2
2
2
2
473193
108927
108929
108931
108933
108935
Pinion/Gear Set (16/31)
Shim (2.5mm, 0.098in)
Shim (2.6mm, 0.102in)
Shim (2.7mm, 0.106in)
Shim (2.8mm, 0.110in)
Shim (2.9mm, 0.114in)
1
A/R
A/R
A/R
A/R
A/R
CP, CP--P
2
2
2
2
2
108937
108939
108941
108943
108945
Shim (3.0mm, 0.118in)
Shim (3.1mm, 0.122in)
Shim (3.2mm, 0.126in)
Shim (3.3mm, 0.130in)
Shim (3.4mm, 0.134in)
A/R
A/R
A/R
A/R
A/R
3
4
5
6
7
105745
492697
420638
420637
108948
Bearing
Spacer
Lockwasher
Ring Nut
Seal
2
1
1
1
1
8
9
10
11
12
13
108949
CAR20749
CAR22854
116525
420444
420446
Flange, Inner
Bolt
Nut
Flange, Outer
Bolt
Nut
1
6
6
1
2
2
R/04--98
-- 4B -- 20 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
13
9
12
3
1
2
11
8
10
4
5
4
6
7
NOTICE: BEFORE ORDERING ANY PARTS,
NOTE THE SPACER TYPE (ITEM 5). IT MUST
MATCH YOUR MODEL OF PINION/GEAR SET.
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
CAR065492
420638
420637
475290
475291
Pinion/Gear Set (16/31)
Lock Washer
Ring Nut
Washer
Collapsible Spacer
1
1
1
2
1
CP, CP--P
6
6
6
6
6
549272
549273
549274
549275
549276
Shim (2.5mm, 0.098in)
Shim (2.6mm, 0.102in)
Shim (2.7mm, 0.106in)
Shim (2.8mm, 0.110in)
Shim (2.9mm, 0.114in)
A/R
A/R
A/R
A/R
A/R
6
6
6
6
6
549277
549278
549279
549280
549281
Shim (3.0mm, 0.118in)
Shim (3.1mm, 0.122in)
Shim (3.2mm, 0.126in)
Shim (3.3mm, 0.130in)
Shim (3.4mm, 0.134in)
A/R
A/R
A/R
A/R
A/R
7
8
9
10
11
12
13
105745
CAR021105
CAR022411
CAR116525
108949
CAR020746
108948
Bearing
Bolt
Nut
Flange, Outer
Flange, Inner
Bolt
Seal
2
2
2
1
1
6
1
CATALOG B238
-- 4B -- 21 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
2
3
4
6
7
1
8
8
7
11
10
14
5
10
2
9
3
4
11
13
12
14
6
NOTICE: BEFORE ORDERING ANY PARTS, NOTE
THAT DIFFERENTIAL BUSHINGS (ITEM 14) ARE USED.
ALSO NOTE THEIR DIMENSIONS AS SHOWN BELOW.
5
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1A*
1B**
2
3
4
5
475292
473196
108955
CAR22854
475310
108956
Differential, Complete
Differential, Complete
Locking Plate
Washer
Bolt
Ring Nut
1
1
2
2
2
2
CP, CP--P
6
7
8
9
10
494732
108954
109864
473195
109865
Bearing
Thrust Plate
Pilot Gear
Shaft
Planetary Gear
2
2
2
1
2
11
12
13*
13**
14*
14**
108952
473205
473293
473197
473824
473207
Thrust Washer
Pin
Bolt
Bolt
Diff. Bushing
Diff. Bushing
2
1
12
12
2 (blue internal, silver external)
2
(bronze)
* Items used with 475292 (Item 1A).
** Items used with 473196 (Item 1B).
R/04--98
-- 4B -- 22 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
10
11
4
9
5
8
3
6
7
2
10
11
1
NOTICE: BEFORE ORDERING ANY PARTS,
NOTE THAT NO DIFFERENTIAL BUSHINGS
ARE USED WITH THIS MODEL (SEE ITEM 14
ON THE PREVIOUS PAGE FOR REFERENCE).
8
9
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
476903
475293
554780
108952
473195
Differential, Complete
Bolt
Differential Set
Thrust Washer
Shaft
1
12
1
2
1
CP, CP--P
6
7
8
9
10
473205
108954
CAR027309
108956
477316
Pin
Thrust Plate
Bearing
Ring Nut
Bolt
1
1
2
2
2
11
108955
Locking Plate
2
CATALOG B238
-- 4B -- 23 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
2
3
1
4
8
7
6
5
NOTICE: BEFORE ORDERING ANY PARTS,
NOTE THE CENTRAL BODY TYPE (ITEM 5). IT
MUST MATCH YOUR TYPE OF DRIVE SHAFT.
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
473198
108963
108964
473199
Drive Shaft, Inner
Spider
Snap Ring
Half Shaft, Differential Side
2
4
16
2
CP, CP--P
5
6
7
8
108967
109547
108961
108960
Central Body
Half Shaft, Wheel Side
Gear
Snap Ring
2
2
2
2
R/04--98
-- 4B -- 24 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
1
2
3
4
5
6
7
NOTICE: BEFORE ORDERING ANY PARTS,
NOTE THE CENTRAL BODY TYPE (ITEM 3). IT
MUST MATCH YOUR TYPE OF DRIVE SHAFT.
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
475063
475064
476899
476898
Drive Shaft, Inner
Half Shaft, Differential Side
Central Body
Spider
2
2
2
4
CP, CP--P
5
6
7
474276
476897
474280
Half Shaft, Wheel Side
Snap Ring
Grease Fitting
2
16
4
CATALOG B238
-- 4B -- 25 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
6
8
2
5
1
2
6
4
3
7
NOTICE: BEFORE ORDERING ANY
PARTS, NOTE THE CROWN GEAR
(ITEM 1). IT IS MACHINED FOR TWO
LOCK RINGS (ITEM 2) ON THIS MODEL.
26
23
24
27
14
28
15
25
22
16
21
17
20
12
11
10
9
13
18
19
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
4
5
491895
491896
109552
CAR119887/1
CAR119888/1
491877
Crown Gear
Lock Ring
Bolt
Bushing
Bushing
Wheel Carrier
2
4
16
16
2
2
CP, CP--P
6
7
8
9
10
491884
475393
473200
109557
109558
Bearing
Seal
Wheel Hub
Washer
Spacer
4
2
2
2
2
11
12
13
14
15
108961
108960
473206
473202
CAR24789
Pilot Gear
Snap Ring
Plate
Planetary Gear
Snap Ring
2
2
2
6
6
R/04--98
-- 4B -- 26 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
16
17
18*
19
20
108980
CAR20510
CAR65417/1
108985
CAR92270
Thrust Pin
Screw
Planetary Carrier
Pin
Plug
2
4
2
4
2
CP, CP--P
21
22
23
24
25
25
CAR20492
CAR115975
475301
475303
108981
108982
Screw
Cover Plate
Nut
Washer
Stud
Stud
6
2
16
16
12
4
26
27*
28
108979
-- -- -- -CAR115633
Washer
Shaft
Needle Bearings
6
6
18 (sets of 10)
* Item 18 includes Item 27.
CATALOG B238
-- 4B -- 27 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, LATE CARRARO, 4WD (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
14
8
15
9
10
11
2
2
6
12
1*
23*
3
4
13
22
7
5
19
16
17
21*
16
20
NOTICE: BEFORE ORDERING ANY
PARTS, NOTE THE CROWN GEAR
(ITEM 5). IT IS MACHINED FOR ONE
LOCK RING (ITEM 3) ON THIS MODEL.
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
2
3
4
5
CAR066338
491884
475296
476805
476804
Wheel Hub Set
Bearing
Lock Ring
Wheel Carrier
Crown Gear
2
4
2
2
2
CP, CP--P
6
6
7
8
9
10
477300
109550
109552
475393
473202
476801
Bushing
Bushing
Bolt
Seal
Planetary Gear
Needle Bearings
2
14
16
2
6
18 (sets of 10)
11
12
13
14
15
108979
473204
108980
473201
473206
Washer
Planetary Carrier Set
Thrust Pin
Snap Ring
Plate
6
2
2
6
2
R/04--98
-- 4B -- 28 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
16
17
18
19
20
476806
108961
CAR024784
CAR020510
133296
Spacer
Pilot Gear
Snap Ring
Screw
Plug
2
2
2
4
4
CP, CP--P
21*
22
23*
108982
108985
108981
Stud
Pin
Stud
4
4
12
* Items included with Wheel Hub Set (Item 1).
CATALOG B238
-- 4B -- 29 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, CLARK--HURTH, 4WD
(S/N: M4300284, M4400365, M4500253 & ABOVE)
1
5
4
2
3
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
495205
Steering Axle, 4WD, Complete
1
CP, CP--P
2
3
4
5
477538
477965
51534
477964
Bushing
Axle Bracket
Grease Fitting
Coupling
2
2
2
4
R/04--98
-- 4B -- 30 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING AXLE, CLARK--HURTH, 4WD
(S/N: M4300284, M4400365, M4500253 & ABOVE)
1
4
6
5
2
7
8
2
3
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
127170
106533
474303
106537
Vent Plug
O--Ring
Central Casing
Locking Screw
1
2
1
4
CP, CP--P
5
6
7
8
474296
133044
133296
106530
Plug
Circlip
Magnetic plug
Locking Screw
1
1
1
1
CATALOG B238
-- 4B -- 31 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, CLARK--HURTH, 4WD
(S/N: M4300284, M4400365, M4500253 & ABOVE)
2
4
5
6
7
3
9
10
11 12
26
9 8
26
14
15
1
4
10
13
23
16
17
21
25
24
23
19
18
22
20
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
133173
562103
561362
491864
106559
Bolt
Cover
Planetry Gear
Pin
Shaft
8
1
2
3
2
CP, CP--P
6
7
8
9
10
106558
561363
474302
106555
495206
Washer
Planetary Gear
Diagonal Brace
Washer
Pinion Gear Set
4
4
1
2
1
R/04--98
-- 4B -- 32 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
11
12
13
14
15
109948
106550
106561
109949
108556
Differential Housing
Bearing
Shaft
Bolt
Washer
1
2
1
16
16
CP, CP--P
16
17
18
19
20
133564
447817
107292
133026
109500
Spacer
Nut
Nut
O--Ring
Flange
1
1
1
1
1
21
22
23
24
24
24
24
24
107294
107293
494842
550555
550556
550557
551616
552517
Cover Plate
Seal
Bearing
Shim (0.10mm, 0.004in)
Shim (0.15mm, 0.006in)
Shim (0.30mm, 0.012in)
Shim (0.40mm, 0.016in)
Shim (0.50mm, 0.020in)
1
1
2
A/R
A/R
A/R
A/R
A/R
25
25
25
25
552516
551615
474298
474300
Shim (0.10mm, 0.004in)
Shim (0.15mm, 0.006in)
Shim (0.20mm, 0.008in)
Shim (0.30mm, 0.012in)
A/R
A/R
A/R
A/R
26
26
26
26
26
133136
552515
133137
133138
478022
Shim (0.10mm, 0.004in)
Shim (0.15mm, 0.006in)
Shim (0.25mm, 0.010in)
Shim (0.30mm, 0.012in)
Shim (0.40mm, 0.016in)
A/R
A/R
A/R
A/R
A/R
CATALOG B238
-- 4B -- 33 --
R/04--98
PARTS INDEX
CONTENTS
5
42
STEERING AXLE, CLARK--HURTH, 4WD
(S/N: M4300284, M4400365, M4500253 & ABOVE)
R/04--98
-- 4B -- 34 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
6
549233
58548
474306
552541
58546
107738
Lateral Axle Case
Nut
Allen Bolt
Pivot Pin
Bolt
Washer
2
2
2
4
16
16
CP, CP--P
7
7
7
8
9
10
11
12
105660
550584
105662
105664
133029
106583
562126
562127
Shim (0.10mm, 0.004in)
Shim (0.15mm, 0.006in)
Shim (0.50mm, 0.020in)
Seal
Bushing
Spacer
Steering Case, L.H.
Steering Case, R.H.
A/R
A/R
A/R
4
4
6
1
1
13
14
15
16
17
18
42741
105938
106578
106050
473677
473512
O--Ring
Seal
Spacer
Roller Bearing
Wheel Stud
Wheel Hub
2
2
2
4
16
2
19
20
21
22
23
24
109481
475260
106592
474689
106568
109487
O--Ring
Wheel Nut
Snap Ring
Ring Gear Bracket
Pin
Locking Plate
2
16
2
2
8
2
25
26
27
28
29
30
548661
106576
106579
473514
474158
5374
Gear
Gear Ring
Circlips
Washer
Planet Wheel Bracket
Seal
2
2
2
2
2
2
31
32
33
34
35
36
106586
474160
474159
133197
133078
106573
Plug
O--Ring
Shaft
Screw
Bearing
Planet Wheel
2
6
6
4
12
6
37
38
39
474161
109497
474311
Washer
Bolt
Washer
6
8
2
CATALOG B238
-- 4B -- 35 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 4B -- 36 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
40
40
40
40
40
550564
106589
106590
109483
106591
Shim (0.10mm, 0.004in)
Shim (0.15mm, 0.006in)
Shim (0.20mm, 0.008in)
Shim (0.30mm, 0.012in)
Shim (0.50mm, 0.020in)
A/R
A/R
A/R
A/R
A/R
CP, CP--P
41
42
43
44
45
46
108247
108381
108380
108379
549234
108794
Bearing
Snap Ring
Seal
Dust Excluder
Drive Shaft, Inner
O--Ring
2
2
2
2
2
2
47
48
49
50
51
52
108383
108100
105101
105424
133044
474312
Reduction Bushing
Seal
Bearing
Circlip
Circlip
Adjusting Screw
2
2
2
2
2
4
53
54
55
56
57
474313
474314
552521
133276
478042
Nut
Nut
Bolt
Plug
Stud
4
8
20
2
8
CATALOG B238
-- 4B -- 37 --
R/04--98
PARTS INDEX
CONTENTS
STEERING AXLE, CLARK--HURTH, 4WD
(S/N: M4300284, M4400365, M4500253 & ABOVE)
5
1
2
4
5
3
6
1
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
549235
562128
108794
Tie--Rod Link
Steering Cylinder
O--Ring
2
1
1
CP, CP--P
4
5
6
133191
550659
561909
Bolt
Rubber Boot
Seal Kit, Steering Cylinder
5
1
1
R/04--98
-- 4B -- 38 --
CATALOG B238
PARTS INDEX
CONTENTS
DRIVE SHAFT, STEERING AXLE (CARRARO)
2
1
4
5
4
3
6
7
4
3
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
425470
425435
424647
162809
Drive Shaft Complete
Yoke, Flange (4 bolt pattern)
Joint, Universal
Fitting, Grease
1
1
2
3
4WD
5
6
7
109755
425330
426264
Seal
Fastening Flange
Shaft End
1
2
1
CATALOG B238
-- 4B -- 39 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 4B -- 40 --
CATALOG B238
PARTS INDEX
CONTENTS
DRIVE SHAFT, STEERING AXLE (CLARK--HURTH)
2
1
4
5
4
3
6
7
4
3
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
495061
109756
424647
162809
Drive Shaft Complete
Yoke, Flange (8 bolt pattern)
Joint, Universal
Fitting, Grease
1
1
2
3
4WD
5
6
7
109755
425330
426264
Seal
Fastening Flange
Shaft End
1
2
1
CATALOG B238
-- 4B -- 41 --
R/04--98
PARTS INDEX
CONTENTS
HYDRAULICS, STEERING
(EARLY CARRARO 4WD COMMERCIAL, 95” CAB)
FOR USE ON COMMERCIAL TRUCKS;
4WD, 95” CAB, S/N: M4300255 & BELOW
34
33
30
32
HYDRAULIC TANK
(REF)
25
31B
28
29
24
27
26
31A
5
1
4
2
22
3
21
7
6
12
8
13
14
17
18
19
15
20
36
37
16
32
11
33
34
10
38
39
9
R/04--98
35
23
-- 4B -- 42 --
40
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON COMMERCIAL TRUCKS; 4WD, 95” CAB, S/N: M4300255 & BELOW
ITEM
PARTS NUMBER
DESCRIPTION
QTY
MODEL
1
1
2
3
4
5
492121
492771
492122
B1828
B1829
B2007
Valve, Steering
Seal Kit, Steering Valve
Steering Column
Wheel, Steering
Nut
Cover, Steering Wheel
1
1
1
1
1
1
M4 26/40 CP
6
7
8
9
10
K34807
K20388
R18147--4
R19452--8
425161
Washer, Lock
Bolt, Hex
Fitting
Fitting
Hose Assembly
4
4
2
2
1
11
12
13
14
15
425639
424921
B109A90
KHI1616
B116A10--2
Elbow
”T” Connector
Adaptor
Fitting
Pipe
1
1
1
1
1
16
17
18
19
20
422140
KHI2420
455200
425159
KHI2424
Filter & Assembly
Fitting
Clamp
Hose
Fitting
1
1
2
1
1
21
22
23
24
25
B101A12
426521
425841
K4--8
K73--8
Elbow
Hose Assembly
Hose Assembly
Union
Tee
1
1
1
2
1
26
27
28
29
30
425199
K71--8
K73--8
425993
425839
Adapter
Fitting, Elbow
Tee
Weld Plate
Hose Assembly
2
2
1
3
2
31A
31B
32
33
34
35
493234
493233
425069
425074
K20426
424971
Steering Cyl., L.H.
Steering Cyl., R.H.
Clamp
Cover Plate
Bolt, Hex
Hydraulic Pump
1
1
5
5
5
1
36
37
38
39
40
R18147--4
425150
425065
425071
K20464
Adapter
Hose Assembly
Clamp
Cover Plate
Bolt, Hex
2
1
5
5
10
CATALOG B238
-- 4B -- 43 --
R/04--98
PARTS INDEX
CONTENTS
HYDRAULICS, STEERING
(EARLY CARRARO 4WD POULTRY, 84” CAB)
33
FOR USE ON POULTRY TRUCKS;
4WD, 84” CAB, S/N: M4300255 & BELOW
34
35
36
32B
HYDRAULIC TANK
(REF)
32A
37
38
31
3
2
30
1
4
20
9
10
5
15
8
6
29
21
17
23
22
19
16
28
24
25
18
27
26
14
7
11
12
13
39
40
41
42
43
44
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
1
2
3
4
5
6
423546
492434
B1828
B2007
K20344SS
K34806SS
R18147--3
Valve, Steering
Seal Kit, Steering Valve
Wheel, Steering
Cover, Steering Wheel
Bolt, Hex
Washer, Lock
Fitting
1
1
1
1
4
4
1
M4 26/30 CP--P
R/04--98
-- 4B -- 44 --
CATALOG B238
PARTS INDEX
CONTENTS
FOR USE ON POULTRY TRUCKS; 4WD, 84” CAB, S/N: M4300255 & BELOW
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
7
8
9
10
11
12
R19452--6
425161
R19831--2
425126
KHI1616
B109A90
Fitting
Hose Assembly
Tee Fitting
Fitting
Fitting
Adaptor
3
1
1
1
1
1
M4 26/30 CP--P
13
14
15
16
17
18
424921
B116A10--2
422140
KHI2420
455200
425159
Tee Fitting
Pipe
Filter & Assembly
Fitting
Clamp
Hose
1
1
1
1
2
1
19
20
21
22
23
24
KHI2424
B101A12
425143
425142
425487
R18147--6
Fitting
Elbow
Hose Assembly
Hose Assembly
Hydraulic Pump
Adapter
1
1
1
1
1
1
25
26
27
28
29
30
425526
425540
R18147--6
425488
R18147--6
425525
Hose Assembly
Hose Assembly
Fitting
Valve
Fitting
Hose Assembly
1
1
1
1
1
1
31
32A
32B
33
34
35
36
K71--8
493234
493233
425839
424993
K73--8
K4--8
Elbow Fitting
Steering Cyl., L.H.
Steering Cyl., R.H.
Hose Assembly
Weld Plate
Tee
Union
1
1
1
2
3
2
2
37
38
39
40
41
42
K71--8
425199
425069
425074
K20426
425065
Fitting
Adapter
Clamp
Cover Plate
Bolt, Hex
Clamp
2
2
5
5
5
5
43
44
425071
K20464
Cover Plate
Bolt, Hex
5
10
CATALOG B238
-- 4B -- 45 --
R/04--98
PARTS INDEX
CONTENTS
HYDRAULICS, STEERING
(LATE CARRARO 4WD POULTRY & COMMERCIAL)
FOR USE ON POULTRY & COMMERCIAL TRUCKS; 4WD, 84” & 95” CABS, S/N:
M4300256 thru M4300283, M4400350 thru M4400364, M4500251 & M4500252.
14
13
FROM PUMP
15
5
4
2
1
16
6
3
17
36
21
7
20
11
22
37
18
TO
HYDRAULIC
TANK
12
8
19
38
35B
39
24
29
9
27
23
10
26
25
30
32
28
31
40
41
33
34
35A
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
1
2
2
3
4
5
492120
492771
492122
426176
B1828
B1829
B2007
Valve, Steering
Seal Kit, Steering Valve
Steering Column, 18 1/2” lg
Steering Column
Wheel, Steering
Nut
Cover, Steering Wheel
1
1
1
1
1
1
1
All
R/04--98
-- 4B -- 46 --
95” Cab Only
84” Cab Only
All
CATALOG B238
PARTS INDEX
CONTENTS
FOR POULTRY & COMMERCIAL TRUCKS; 4WD, 84”-- 95” CABS, S/N: M4300256, M4400351 & ABOVE
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
6
7
8
9
10
11
12
K20348SS
K34807SS
R18147--4
426178
R19452--8
426460
426513
Bolt, Hex
Washer, Lock
Fitting
Check Valve Fitting
Elbow Fitting
Fitting
Hose Assembly
4
4
2
1
1
1
1
All
13
14
15
16
17
18
R18147--9
426512
426174
K33797
K34806
K45546
Fitting
Hose Assembly
Flow Divider Valve
Nut
Washer, Lock
Bolt
2
1
1
2
2
2
19
20
21
22
23
24
R18147--4
426514
R18147--6
R19831--2
425161
425126
Fitting
Hose Assembly
Fitting
Tee Fitting
Hose Assembly
Fitting
1
1
1
1
1
1
25
26
27
28
29
30
424921
B109A90
KHI1616
B116A10--2
422140
426521
”T” Connector
Adaptor
Fitting
Pipe
Filter & Assembly
Hose Assembly
1
1
1
1
1
1
31
32
33
34
35A
35B
36
425841
425069
425074
K20426
493234
493233
425839
Hose Assembly
Clamp
Cover Plate
Bolt, Hex
Steering Cyl., L.H.
Steering Cyl., R.H.
Hose Assembly
1
7
7
7
1
1
2
37
38
39
40
41
424993
K73--8
K4--8
K71--8
425199
Weld Plate
Tee
Union
Fitting
Adapter
3
2
2
2
2
CATALOG B238
-- 4B -- 47 --
R/04--98
PARTS INDEX
CONTENTS
HYDRAULICS, STEERING
(CLARK/HURTH 4WD POULTRY & COMMERCIAL)
FOR USE ON POULTRY & COMMERCIAL TRUCKS; 4WD, 84”
& 95” CABS, S/N: M4300284, M4400365, M4500253 & ABOVE
14
13
FROM PUMP
15
5
4
2
1
16
6
3
17
21
7
20
12
8
11
22
19
18
TO
HYDRAULIC
TANK
24
30
29
9
27
23
10
26
25
28
35
31
35
32
33
34
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
1a
2
2
3
4
5
492120
492771
492122
426176
B1828
B1829
B2007
Valve, Steering
Seal Kit, Steering Valve
Steering Column, 18 1/2” lg
Steering Column
Wheel, Steering
Nut
Cover, Steering Wheel
1
1
1
1
1
1
1
All
R/04--98
-- 4B -- 48 --
95” Cab Only
84” Cab Only
All
CATALOG B238
PARTS INDEX
CONTENTS
FOR POULTRY & COMMERCIAL TRUCKS; 4WD, 84” & 95” CABS, S/N: M4300284, M4400365, M4500253 &
& ABOVE.
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
6
7
8
9
10
11
12
K20348SS
K34807SS
R18147--4
426178
R19452--8
426460
426513
Bolt, Hex
Washer, Lock
Fitting
Check Valve Fitting
Elbow Fitting
Fitting
Hose Assembly
4
4
2
1
1
1
1
All
13
14
15
16
17
18
R18147--9
426512
426174
K33797
K34806
K45546
Fitting
Hose Assembly
Flow Divider Valve
Nut
Washer, Lock
Bolt
2
1
1
2
2
2
19
20
21
22
23
24
R18147--4
426514
R18147--6
R19831--2
425161
425126
Fitting
Hose Assembly
Fitting
Tee Fitting
Hose Assembly
Fitting
1
1
1
1
1
1
25
26
27
28
29
30
424921
B109A90
KHI1616
B116A10--2
422140
426521
”T” Connector
Adaptor
Fitting
Pipe
Filter & Assembly
Hose Assembly
1
1
1
1
1
1
31
32
33
34
35
425841
425069
425074
K20426
494989
Hose Assembly
Clamp
Cover Plate
Bolt, Hex
Fitting
1
7
7
7
2
CATALOG B238
-- 4B -- 49 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 4B -- 50 --
CATALOG B238
PARTS INDEX
CONTENTS
STEERING CYLINDER, EARLY CARRARO 4WD
--NOTE METAL TUBE ON CYLINDER-(S/N: M4300268, M4400353 & BELOW)
REAR STEERING
AXLE, CARRARO
LEFT HAND
STEERING CYLINDER
2
1
5
6
7
3
L.H. STEERING CYL. (SHOWN)
R.H. STEERING CYL. (OPP)
8
4
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
*-- -- -- -*-- -- -- --
Steering Cyl., L.H.
Steering Cyl., R.H.
1
1
All
1*
2*
3*
4*
562849
562848
476904
562844
Repair Kit
Rod
Nut
Grease Fitting
2
2
2
2
5*
6*
7*
8*
562845
562847
562846
562703
Grease Fitting, 900
Ball Joint
Snap Ring
Seal Kit
2
2
2
2
* The Steering Cylinders have been replaced by 493234 (L.H.) & 493233 (R.H.), see the following pages.
Use the individual components shown to rebuild existing Early Carraro Steering Cylinders.
CATALOG B238
-- 4B -- 51 --
R/04--98
PARTS INDEX
CONTENTS
16
18
8
15
BOTTOM
VIEW
10
9
R/04--98
17
17
20
16
15
16
BASE END
REAR STEERING
AXLE, CARRARO
6 12
13
5
12
14
19
FRONT
VIEW
LEFT HAND STEERING CYLINDER
LEFT HAND
STEERING CYLINDER
11
4
7
3
ROD END
1) L.H. (SHOWN)
2) R.H. (OPP.)
STEERING CYLINDER, LATE CARRARO 4WD
--NOTE RUBBER HOSE ON CYLINDER-- (S/N: M4300269 thru
M4300283, M4400354 thru M4400364, M4500251 & M4500252)
-- 4B -- 52 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
493234
493233
Steering Cyl., L.H. (w/ Item 19)
Steering Cyl., R.H. (w/ Item 19)
1
1
CP, CP--P
1
2
3
4
495030
495031
495032
495033
Barrel, L.H.
Barrel, R.H.
Cylinder Rod
Gland Plug
1
1
2
2
5
6
7
8
495034
495035
495036
495037
Piston
Lock Nut
Lockwire
Rod Wiper
2
2
2
2
9
10
11
12
495038
495039
495040
495041
Rod Seal
O--Ring
Back--up Ring
Wear Ring
2
2
2
4
13
14
15
16
495042
495043
495044
495002
Piston Seal
O--Ring
Retaining Ring
Bushing
2
2
4
4
17
18
19
20
K87901
495045
495046
495047
Grease Fitting
Grease Fitting
Hose Assembly
Seal Kit
4
2
2
2
CATALOG B238
-- 4B -- 53 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 4B -- 54 --
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 5
TRANSMISSION & SHIFT LEVERS
DESCRIPTION
PAGE
GEAR BOX & CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--2
TRANSMISSION KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--8
FWD/REVERSE CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--10
TRANSFER BOX (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--14
2WD/4WD SHIFT LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--17
GEAR SHIFT, FWD/REVERSE LEVERS & MOUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . 5--18
CATALOG B238
-- 5 -- 1 --
R/04--98
PARTS INDEX
CONTENTS
GEAR BOX & CONVERTER
FOR TRANSMISSION KITS
SEE PG. -- 5 -- 8 --
R/04--98
-- 5 -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
GEAR BOX & CONVERTER
FOR TRANSMISSION KITS
SEE PG. -- 5 -- 8 --
CATALOG B238
-- 5 -- 3 --
R/04--98
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
197883
197884
Complete Gear Box
Complete Gear Box
1
1
2WD
4WD
1
2
3
4
109732
473366
109623
109689
Screw
Plug
Cover
Washer
3
2
1
1
All
5
6
7
8
10
109712
109565
109682
109710
109563
”O” Ring
Suction Strainer
Plug
Washer
Transmission Case
1
1
1
1
1
11
12
13
14
15
189956
109677
109678
109705
109595
”O” Ring
Union
Dust Cover
Breather
Gear Lever Foot
3
1
1
1
1
16
17
18
19
20
109681
473373
473373
109702
109612
Seating Kit
Seating Kit
”O” Ring
Clip
Dust Cover
1
1
1
1
1
21
22
23
24
25
109719
109611
109700
109661
189956
Screw
Upper Seating
Gasket
Plug
”O” Ring
3
1
A/R
2
2
26
27
28
29
30
473920
109709
109673
109580
109581
Spring
Ball
3RD & 4TH Shift Rod
1ST & 2ND Shift Fork
3RD & 4TH Shift Fork
2
4
1
1
1
31
32
33
34
35
109737
109603
109660
109717
109582
Screw
Shift Lug
Interlock Plate
Screw
1ST & 2ND Shift Rod
4
2
1
2
1
R/04--98
-- 5 -- 4 --
includes Item18
includes Item17
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
36
37
38
39
40
109567
109731
109676
109989
479270
Converter Housing
Screw
”O” Ring
Pump
Washer
1
8
1
1
4
All
41
42
43
44
45
109729
109690
109661
109646
109572
Screw
Seal
Plug
Gasket
Filter Bracket
4
1
2
1
1
46
47
48
49
50
109658
561749
109728
109724
109564
Union
Oil Filter
Screw
Washer
Transmission Rear Case
1
1
2
2
1
51
52
53
54
55
109560
109726
109720
109683
109583
Cover
Screw
Nut
Screw
Gasket
1
11
1
1
1
56
57
58
59
60
109579
109654
109607
109672
109668
Reverse Idler Gear
Bearing
Spacer
Spacer
Shim (0.051mm--0.002”)
1
2
1
1
A/R
60
60
60
61
62
109669
109670
109671
473226
109706
Shim (0.076mm--0.003”)
Shim (0.178mm--0.007”)
Shim (0.559mm--0.022”)
Reverse Idler Gear
Washer
A/R
A/R
A/R
1
1
63
64
65
68
69
109667
109718
109584
109679
109704
Nut
Plug
Suction Pipe
Plug
Gasket
1
1
1
1
1
CATALOG B238
-- 5 -- 5 --
R/04--98
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
70
71
72
73
74
109605
109730
109715
109727
109566
Cover
Screw
Plug
Screw
Gasket
1
8
1
15
1
All
75
76
77
78
79
109585
109687
35348
109650
109701
Tube
Hollow Screw
Washer
Pin
Bearing
1
2
4
4
2
80
81
82
83
84
494761
494761
109624
109651
109575
Thrust Washer Kit
Thrust Washer Kit
Seal
Bearing
Forward Primary Gear
2
2
4
2
1
85
86
87
88
89
109649
552486
552487
473725
109594
Thrust Washer
Circlip
Gear
Clutch Disc
Friction Disc
2
2
2
12
12
90
91
92
93
94
109647
109662
109577
109663
109711
Circlip
Spring Retainer
Piston
Seal
”O” Ring
2
2
2
2
2
95
96
97
97
97
109655
109576
109615
109616
109617
Input Shaft
Reverse Primary Gear
Shim (0.051mm--0.002”)
Shim (0.076mm--0.003”)
Shim (0.127mm--0.005”)
1
1
A/R
A/R
A/R
97
97
97
98
99
109618
109619
109620
109597
976003220871
Shim (0.178mm--0.007”)
Shim (0.381mm--0.015”)
Shim (0.508mm--0.02”)
Spacer
Bearing
A/R
A/R
A/R
1
4
R/04--98
-- 5 -- 6 --
includes Item 81
includes Item 80
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
100
101
102
103
104
109596
109570
109652
109653
109621
Spacer
Out Put Shaft Driver Gear
Bushing
Spacer
Bearing
1
1
1
1
2
All
105
106
107
108
109
109568
109665
109586
109569
109561
Out Put Shaft 1ST Gear
1ST/2ND Synchro Ass’y
Bushing
2ND Gear
Out Put Shaft
1
1
2
1
1
110
111
112
113
114
473227
109666
109664
473228
109599
3RD Gear
3RD/4TH Synchro Ass’y
Circlip
4TH Gear
Shim (0.051mm--0.001”)
1
1
1
1
A/R
114
114
114
115
116
109600
109601
109602
109598
109656
Shim (0.076mm--0.003”)
Shim (0.178mm--0.007”)
Shim (0.559mm--0.022”)
Spacer
Seal
A/R
A/R
A/R
2
1
117
119
120
121
122
109750
109571
109562
109703
109743
End Yoke
Countershaft Drive Gear
Countershaft
Bolt, Stud
”O” Ring
1
1
1
4
1
123
124
125
126
127
109741
109742
109712
109744
178200
Washer
Washer
”O” Ring
Screw
Tube & Cap
1
1
1
1
1
129
130
131
132
4039
KN630175
KN605558
76333
”O” Ring
Washer
Bolt
Dip Stick
1
2
2
1
CATALOG B238
-- 5 -- 7 --
R/04--98
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
133
134
300
301
302
303
73193
73192
209373
209375
209573
209374
Washer
Screw
Plate, Torque
Screw
Washer
Plate, Torque
12
12
1
6
6
1
All
304
305
306
307
309
209376
75985
76263
177743
549100
Screw
Converter
Oil Temperature Sender
”O” Ring
Converter Oil Pressure Switch
6
1
1
1
1
310*
311*
312
-- -- -- --- -- -- -177743
Copper Seal
Union
”O” Ring
1
1
1
TRANSMISSION KITS
109691
109695
109694
552489
109697
109699
109692
109698
Bearing Kit Items:
57, 79, 83, 99, 102 & 104
Gasket Kit Items:
23, 44, 55, 69 & 74
Thrust Washer Kit Items:
80, 81 & 85
Clutch Pack Kit Items: 86 -- 94
Sealing Kit Items:
38, 40, 42, 49, 68, 82, 93, & 116
Circlip Kit Items:
86, 90 & 112
”O” Ring Kit Items:
5, 11, 18, 25, 94, 122 & 125
Small Parts Kit Items:
24, 26, 27 & 43
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
* Included with Item 309 (Part No. 549100).
R/04--98
-- 5 -- 8 --
CATALOG B238
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
CATALOG B238
-- 5 -- 9 --
R/04--98
PARTS INDEX
CONTENTS
FWD/REVERSE CONTROL VALVE
R/04--98
-- 5 -- 10 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
109628
977
109626
109990
109640
Selector Stop
O--Ring
Valve Selector
Pin
Washer
1
1
1
1
1
All
6
7
8*
9
10
109635
473921
109639
109636
109721
Slide Valve
Spring
Gasket
Body
Screw
1
1
1
1
4
11
12
13
14
15
109637
5021
473922
4051
109644
Seal
Ball
Spring
Copper Seal
Plug
2
1
1
1
1
16
17
18
19
20
109645
5374
473923
109714
109779
Plug
Copper Seal
Valve Body
Plug
Screw
1
3
1
3
4
21
23
24
25
26**
477553
109686
473924
109634
-- -- -- --
Piston
1
Spring
1
Axle/Tube (replaces the Seal shown)1
Flow Divider
1
Spring
1
27
28**
29**
30**
31*
109631
-- -- -- --- -- -- --- -- -- -109632
Pressure Valve
Spring
Spring
Spring
Gasket
1
1
1
1
1
32
33*
34
36
109587
109633
49028
109625
Valve Body
Gasket
Ball
Cover
1
1
1
1
CATALOG B238
-- 5 -- 11 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 5 -- 12 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
37
38
39
40
41
109722
189956
109661
109784
109785
Screw
O--Ring
Plug
Spring Guide
Spring
3
1
1
1
1
All
42
43
44
45
46
109786
189956
109787
189956
109788
Ball
O--Ring
Neutral Start Switch
O--Ring
Actuating Pin
1
1
1
1
1
47
48*
49
50
51*
109736
109588
109629
109723
109790
CirClip
Gasket
Screw
Washer
Gasket
1
1
1
1
1
52
53
100
109791
109792
477527
Screw
Lower Body of Valve
Control Valve, Mech. Complete
2
1
1
101
102
492012
476953
Gasket Kit
Spring Kit
1
1
* Items included in Item 101, Gasket Kit (Part No. 492012).
** Items included in Item 102, Spring Kit (Part No. 476953).
CATALOG B238
-- 5 -- 13 --
R/04--98
PARTS INDEX
CONTENTS
TRANSFER BOX (4WD)
R/04--98
-- 5 -- 14 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
105492
109742
109795
27188
109797
Screw
Stop Plate
Spacer
O--Ring
End Yoke
1
1
1
1
1
4WD
6
7
8
9
10
109798
109799
109800
109801
473456
Washer
Seal
Cir Clip
Bearing
Cir Clip
1
1
1
1
1
11
12
13
14
15
473452
475453
109786
473454
473451
Output Shaft
Spring
Ball
Clutch Gear
Gear
1
2
2
1
1
16
17
18
473457
109806
109801
Bearing
Washer
Bearing
2
1
1
19
19
19
19
19
19
109807
109808
109809
109810
109811
109812
Shim
Shim
Shim
Shim
Shim
Shim
A/R
A/R
A/R
A/R
A/R
A/R
20
21
22
23
473458
171155
473336
109608
Housing
O--Ring
Drain Plug
Gasket
1
1
1
A/R
24
25
26
27
28
109703
109821
109822
109823
109824
Centering Pin
Spacer
Gasket
Cover
Screw
1
1
1
1
4
CATALOG B238
-- 5 -- 15 --
R/04--98
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
29
30
31
32
33
475450
109737
473447
86990
473449
Fork
Screw
Fork Lever
Seal
Rod
1
2
2
1
1
4WD
34
35
36
37
38
473448
491864
109820
473444
109727
Lever
Pin
Screw
Screw
Screw
1
1
4
2
2
39
40
473927
473446
Spring
Shim
2
1
R/04--98
-- 5 -- 16 --
CATALOG B238
PARTS INDEX
CONTENTS
2WD/4WD SHIFT LEVER
1
1
4
5
3
2
6
7
8
7
10
9
6
11
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
M100A1
425952
KN646395
Ball
Lever, Shift
Pin, Spring
1
1
1
M4 30 CP/--P
4*
5*
6*
7*
425790
425802
K44728
K72035
Lever, Shift
Shifter Mount
Washer
Cotter Pin
1
1
2
2
8*
9*
10*
11*
425791
K20426
K33797
KN605546
Bracket
Bolt
Nut
Bolt
1
2
2
2
* These Parts for 4WD Lift Truck S/N: M430251 Only.
CATALOG B238
-- 5 -- 17 --
R/04--98
PARTS INDEX
CONTENTS
GEAR SHIFT, FWD/REVERSE LEVERS & MOUNTS
2
27
6
12
28
2
33
32
29
30
13
14
17*
8
7
9
1
18*
31
34
10
13
11
41
4
22
19
38
5
3
14
15*
35
TRANS.
BOLT &
LK. WASHER
16*
21
20
34
26
35
42
34
25
24
23
45
35
39
36
40
TRANS.
BOLTS
37
44
43
49
50
46
47
48
51
52
53
R/04--98
-- 5 -- 18 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
1
1
1
425972
425361
425883
494990
Lever, Gear Shift
Lever, Gear Shift
Lever, Gear Shift
Lever, Gear Shift, 6” extention
1
1
1
1
CP--PXL
CP--P
CP
CP
2
3
4
5
6
7
8
M100A1
K20548
K34809
K33845
78088
78617
K20324SS
Knob
Bolt, Hex
Washer, Lock
Nut
Bellows, Shifter
Ring, Retainer
Bolt, Hex
2
1
1
1
1
1
4
All
9
10
11
12
13
14
15*
K34805
K44719
K33795
424938
421402
K301553
421395
Washer, Lock
Washer
Nut, Hex
Lever, Fwd/Reverse
Lock--Collar
Screw, Set
Guide
4
4
4
1
2
2
1
16*
17*
18*
19
20
21
K45512
K34806
K33797
425419
K20524
K34808
Bolt, Hex
Washer
Nut, Hex
Stop Weldment, Shifter
Bolt, Hex
Washer, Lock
1
1
1
1
1
1
22
23
24
25
26
K34689
424940
K20524
K34808
K34689
Nut, Hex
Arm Weldment
Bolt, Hex
Washer, Lock
Nut, Hex
1
1
1
1
1
27
28
29
30
31
32
33
425885
78022
425815
492795
K20424
K34805
K33795
Knob
Boot
Lever, Fwd/Reverse
Clamp (2 piece set)
Bolt
Washer, Lock
Nut
1
1
1
1
2
2
2
CP (95” Cab) Only
”
”
”
”
”
”
* For use on Trucks S/N: M2300306 & below only.
CATALOG B238
-- 5 -- 19 --
R/04--98
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
34
35
36
37
38
38
39
K33796
K34805
425438
K33796
425889
425437
425431
Nut
Washer
Rod End
Nut, Hex
Cable, Fwd--Rev.
Cable, Fwd--Rev.
Lever, Fwd/Rev
2
2
2
2
1
1
1
All
40
41
42
43
44
45
170153
K305019
425358
B1074
425359
425430
Arm
Pin
Clip, Spring
Spring
Bracket, Bulk Head
Bracket, Cable Mounting
1
1
1
1
1
1
46
46
46
46
424860
424861
425895
425896
Trans. Mount, (R.H. shown)
Trans. Mount (L.H., opposite)
Trans. Mount, (R.H. shown)
Trans. Mount (L.H., opposite)
1
1
1
1
47
48
49
50
KN630175
KN605559
K45840
K44742
Washer, Lock
Bolt, Hex
Bolt
Washer, Flat
8
8
2
2
51
52
53
424193
424194
K34981
Mount Washer
Rubber Mount
Nut
4
2
2
R/04--98
-- 5 -- 20 --
CP Only
All except CP
All
CP--PL & CP--PXL
CP--PL & CP--PXL
All
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 6
ENGINE, ALTERNATOR & STARTER
NOTE: For all Engine Components (except those found in this Section), please contact your nearest ...
Perkins/Detroit Diesel Dealer.
DESCRIPTION
PAGE
ENGINE, MOUNTINGS & ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--2
WATER TEMP. SENDER & MISC. ENGINE COMPONENTS . . . . . . . . . . . . . . . . . . . 6--3
WATER PUMP & FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--4
STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--5
CATALOG B238
-- 6 -- 1 --
R/04--98
PARTS INDEX
CONTENTS
ENGINE, MOUNTINGS & ALTERNATOR
1
6
4
3
7
2
5
10
8
11
9
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
1*
1*
1*
77400
493999
493936
494885
Perkins 4.236 Diesel Engine, Complete
Perkins 4.236 Gasoline Engine, Complete
Caterpillar 3054 Diesel Engine, Complete
Perkins 1004 Diesel Engine, Complete
1
1
1
1
Build No.: LD33833
Build No.: LE70291
Build No.: TS6042
Build No.: AR70413
2
3
4
448054
K34808
K34670
Stud
Washer, Lock
Nut
8
8
8
All
5
5
424858
425903
Bracket
Bracket
2
2
CP, CP--P & CP--PL
CP--PXL
6
7
8
9
K45840
424193
424194
K34981
Bolt
Washer
Rubber Mount
Nut, Lock
2
4
2
2
All
10**
10a**
10b**
11**
426368
425937
426057
127742
Alternator
Alt. Bracket (Use w/ Item 10b)
Alt. Brk’t Arm (Use w/ Item 10a)
Fan Belt
1
1
1
1
All
CP--PXL
CP--PXL
* NOTE: For all Engine Components (except those found in Section 6), please contact your nearest Perkins
or Caterpillar Dealer. S/N’s: M2300539, M240329 & above are Perkins 1004 engines. All other Perkins
engines are 4.236.
** For Perkins Engines only.
R/04--98
-- 6 -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
WATER TEMP. SENDER & MISC. ENGINE COMPONENTS
1
4
5
3
2
CYLINDER HEAD
(REF.)
6
7
9
10
8
11
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
1**
33171
491913
Sender, Water Temp
Sender, Water Temp
1
1
All
All
2
3***
4***
5***
133755
133919
138261
492385
Oil Filter, Engine
Filter Head
Gasket
Dipstick
1
1
1
1
6***
7***
8***
492386
492387
561386
Tube
Nut
Fuel Lift Pump
1
1
1
9***
10***
11***
107353
421206
492115
Kit, Fuel Lift Pump
1
Filter, Fuel Sedimenter
1
Kit, Engine Block Heater, 110 volt 1
Perkins 4.236 & 1004
* Use on Lift Truck Serial Number M2300323 & below (must be used with 425300 Instrument Panel).
** Use on Lift Truck Serial Number M2300324 & above (must be used with 491900 Instrument Panel).
*** Use on Perkins 4.236 Model Engine only. S/N’s: M2300539, M240329 & above are Perkins 1004
engines. All other Perkins engines are 4.236.
CATALOG B238
-- 6 -- 3 --
R/04--98
PARTS INDEX
CONTENTS
WATER PUMP & FAN
3
4
1
5
6
2
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
NOTE: S/N’s: M2300539, M240329 & above are Perkins 1004 engines. All other Perkins engines are 4.236.
1
2
3
3
133929
133597
425894
494743
Water Pump
Repair Kit
Fan
Fan
1
1
1
1
Perkins 4.236
Perkins 4.236
Perkins 4.236
Perkins 1004 & Cat. 3054
4
4
5
5
6
6
492593
493935
133604
KN600215
133696
K34806
Spacer
Spacer
Bolt
Bolt
Washer
Washer
1
1
4
4
4
4
Perkins 4.236
Perkins 1004 & Cat. 3054
Perkins 4.236
Perkins 1004 & Cat. 3054
Perkins 4.236
Perkins 1004 & Cat. 3054
R/04--98
-- 6 -- 4 --
CATALOG B238
PARTS INDEX
CONTENTS
STARTER MOTOR (PERKINS ENGINES ONLY)
DELCO--REMY STARTER used on S/N:
M2300391, M240270, M4300263,
M4400354 & ABOVE.
PERKINS STARTER used on all previous.
1
2
4
5
3
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
1*
561414
494755
Starter Motor (Perkins)
Starter Motor (Delco)
1
1
Perkins Engine
2
2
3
3
138163
495844
133640
495845
Stud (Perkins Starter)
Stud (Delco Starter)
Nut (Perkins Starter)
Nut (Delco Starter)
3
3
3
3
4
5
5
133697
473569
494756
Washer (Delco Starter)
Solenoid (Perkins)
Solenoid (Delco)
3
1
1
* Note the Label on the starter, “Perkins” or “Delco Remy”, before purchasing components. When
changing from a Perkins Starter to a Delco Starter, a spacer (495115, not shown), 3 longer studs (495844)
and 3 nuts (495845) are required.
CATALOG B238
-- 6 -- 5 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 6 -- 6 --
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 7
COOLING SYSTEMS:
ENGINE, TRANSMISSION & DRIVE AXLE
DESCRIPTION
PAGE
ENGINE/TRANSMISSION COOLING SYSTEM (RADIATOR) . . . . . . . . . . . . . . . . . . 7--2
TRANSMISSION COOLING SYSTEM (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 7--4
DRIVE AXLE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--6
CATALOG B238
-- 7 -- 1 --
R/04--98
PARTS INDEX
CONTENTS
ENGINE/TRANS. COOLING SYSTEM (RADIATOR)
1
2
11
10
16
17
12
13
4
24
5
26
14
15
WATER NECK
(REF)
18
16
6
19
9
18
8
7
20
3
AXLE HANGER
BRK’T (REF)
27
FAN SHOWN FOR REF.
(NOT INCLUDED IN KIT)
23
22
21
10
25*
11
EARLY STYLE**
COPAR RADIATOR KIT
R/04--98
-- 7 -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
492592
1
All
2
425983
Copar Radiator (Includes
Item 20, 492601)
Bracket, Left Radiator
1
2
424943
Bracket, Left Radiator
1
3
425984
Bracket, Right Radiator
1
3
424942
Bracket, Right Radiator
1
4
5
6
7
8
9
K44728
K34807
K20388
K44728
K34807
K20388
Washer, Flat
Washer, Lock
Bolt, Hex
Washer, Flat
Washer, Lock
Bolt, Hex
4
4
4
2
2
2
M2 30 CP--PXL
(77” & 81” Cab)
M2 30 CP
(84” & 95” Cab)
M2 30 CP--PXL
(77” & 81” Cab)
M2 30 CP
(84” & 95” Cab)
10**
10***
11**
11***
12
13
425432
425993
425195
425994
R18147--5
425064
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Connector
Clamp, Hose
1
1
1
1
2
2
14
15
16
17
17
18
18
19
425070
K20520
B2236--8
423873
493728
425648
493729
425647
Plate, Cover
Bolt, Hex
Clamp, Hose
Hose, Upper
Hose, Upper
Hose, Lower
Hose, Lower
Adapter
2
2
A/R
1
1
2
1 only
1
20***
20
492601
R19452--1
2
2
21**
21***
22**
22***
K20388
K20348
K34814
K34807
Elbow
Elbow (Fits Modine Radiator
with Items 10*** & 11***)
Bolt
Bolt
Washer, Lock
Washer, Lock
23**
23***
24
25*
K44750
K44728
423943
492592
2
2
1
26
27
495841
493627
Washer, Flat
Washer, Flat
Cap, Radiator
Radiator Kit (Includes Radiator,
Brackets, Spacer & Bolts)
Shroud, Fan (included w/ Item 1)
Tank, Lower (included w/ Item 1)
Cat Diesel Only
Cat Diesel Only
2
2
2
2
1
1
(soldering required)
* Item 25 (492592) is required if replacing the Early Modine Radiator with the New Copar Radiator.
** For use on Lift Truck S/N: M2300264 & Below (equipped with Beam Radiator).
*** For use on Lift Truck S/N: M2300265 & Above (equipped with Copar or Modine Radiator).
CATALOG B238
-- 7 -- 3 --
R/04--98
PARTS INDEX
CONTENTS
TRANSMISSION COOLING SYSTEM (OPTIONAL)
426462 A
2
1
4
5
3
19
18
8
6
7
22
19
20
9
13
10
12
17
11
15 (SHOWN)
16 (NOT SHOWN)
21
14R (SHOWN)
14L (OPPOSITE)
R/04--98
-- 7 -- 4 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
492592
1
All
2
3
4
5
426458
425994
R18147--5
425064
Copar Radiator (Includes
Item 9, 492601)
Hose Assembly
Hose Assembly
Connector
Clamp, Hose
6
7
8
9**
9***
425070
K20520
K6--12--16
492601
R19452--1
Plate, Cover
Bolt, Hex
Elbow
Elbow
Elbow
2
2
2
2
2
10
11
12
13
426459
K20388
K34807
K33799
Hose Assembly
Bolt
Washer, Lock
Nut
1
4
4
4
14R
14L
15
16
426454
426455
426112
426113
Brk’t, R.H.
Brk’t, L.H.
Spring Pin
Cable
1
1
2
2
17
18
19
20
21
22
426461
425647
425648
B2236--8
493627
495841
Cooler, Oil
Adapter
Hose, Lower
Clamp, Hose
Tank, Lower (included w/ Item 1)
Shroud, Fan (included w/ Item 1)
1
1
2
4
1
1
1
1
2
2
(soldering required)
* NOTICE: Item 25 (492592), page --7--2--, is required when replacing the Early Modine Radiator
with the New Copar Radiator.
** For use on Lift Truck S/N: M2300265 & Above (equipped with Copar Radiator).
*** For use on Lift Truck S/N: M2300264 & Below (equipped with Modine Radiator).
CATALOG B238
-- 7 -- 5 --
R/04--98
PARTS INDEX
CONTENTS
DRIVE AXLE COOLING SYSTEM
38
36
USED ON COMBINATION
AXLE/TRANS COOLING
SYSTEM ONLY
7
37
2
REF
3
REF
41
4
5
1
2
3
6
40
39
42
43 NOT SHOWN
15
31
32
30
14
13
11
12
10
INSTRUMENT
PANEL
29
9
8
25
26
28
27
24
23
16
18
17
19
20
22
33
21
ITEM
PART NUMBER
DESCRIPTION
QTY
1*
2
3
4
424282
425522
425523
K300862
Cooler, Axle Oil
Hose Assembly
Hose Assembly
Bolt, Hex
1
1
1
4
5
6
7
7
8
424472
Z2805
426104
426105
R18147--1
Washer
Spacer
Bracket R.H. (Shown)
Bracket L.H. (Opposite)
Connector
4
4
1
1
1
R/04--98
-- 7 -- 6 --
35
34
MODEL
All Poultry (Optional on CP)
S/N: M2300284 & Above
S/N: M2300284 & Above
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
9
-- -- -- --
Pump
10
11
12
R18147--6
425521
B2236--8
Connector
Hose Assembly
Clamp, Hose
1
1
1
13
14
15
16
17
18
425494
425481
425494
425520
425494
425542
Adapter
Filter, Flow
Adapter
Hose Assembly
Adapter
Tee
2
1
1
1
1
1
19
20
21
22
23
24
B109A34
425497
425493
425495
425520
B3698--12
Reducer
Switch, Temperature
Adapter
Adapter
Hose Assembly
Clamp
1
1
2
1
1
1
25
26
27
28
29
30
R19829--1
425551
425552
K224--6
B114A3
425493
Tee, Swivel Nut Run
Adapter
Plug
Tee
Plug
Fitting
1
1
1
1
1
1
31
32
33
34
35
36*
425534
425533
-- -- -- --- -- -- -425496
426461
Filter
Adapter
Wire, Temp. Switch
Wire, Connector
Temp. Alarm
Cooler, Oil
1
1
1
1
1
1 or 2
37
38
38
39
40
41
K6--12--16
426455
426454
K20388
K34807
K33799
Fitting, Elbow
Brk’t, L.H. (Shown)
Brk’t, R.H. (Opposite)
Bolt
Washer, Lock
Nut
2
1
1
4
4
4
42
43
426112
426113
Spring Pin
Cable
2
2
MODEL
(See HYDRAULIC SYSTEMS, Section 9)
All
* DO NOT combine Item 1 (424282, Axle Oil Cooler) with Item 36 (426461, Oil Cooler), Item 1 cannot be
used when a Transmission Oil Cooler is used. Item 36 (426461, Oil Cooler) is used when a Axle and/or a
Transmission Cooling System are desired.
CATALOG B238
-- 7 -- 7 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 7 -- 8 --
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 8
FUEL SYSTEM, AIR INTAKE & EXHAUST SYSTEM
DESCRIPTION
PAGE
FUEL TANK, PUMP & FILTERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--2
AIR INTAKE & FILTERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--4
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--8
ELECTRIC FUEL PUMP (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--9
INJECTION PUMP & PLUMBING (See your nearest Perkins/Detroit Diesel Dealer) . . . . . . 8--10
CATALOG B238
-- 8 -- 1 --
R/04--98
PARTS INDEX
CONTENTS
FUEL TANK, PUMP & FILTERING SYSTEM
Fuel Line, Fuel Filter & Choke
Cable for Perkins Gasoline
System not released.
40
39
38
36
37
35
33
1
34
6
32
31
30
29
7
3
2
4
5
28
27
26
REPLACES
EARLY STYLE
10
12 11
13
9
14
25
24
23
22
18
21
20
41*
19
15
16
See your nearest
Engine Dealer
8*
17
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
(Not Released)
424760
K20472
B3500
B2236--11
Fuel Tank Assembly
Fuel Tank Assembly
Elbow, Street
Fitting
Clamp, Hose
1
1
1
1
6
Perkins Gasoline
All Diesel Engines
5
6
7
425320
B3500
K87550
Hose, Return
Adapter
Adapter
1
1
1
R/04--98
-- 8 -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
8*
9
10
11
12
421206
425335
425321
455566
K20388
Filter, Fuel
Tube Assembly
Hose
Connector
Bolt, Hex
1
1
1
2
2
All
13
14
15
16
17
18
K34807
K44728
K20311
K34806
425334
425319
Washer, Lock
Washer, Flat
Bolt, Hex
Washer, Lock
Bracket Assembly
Hose, Suction
2
2
2
2
1
1
19
20
21
22
23
24
422647
425723
B114A2
K34670
K34808
K44732
Tube Assembly
Tap & Strainer Assembly
Plug, Drain
Nut, Hex
Washer, Lock
Washer, Flat
1
1
1
4
4
8
25
26
27
28
29
30
K304762
206302
424835
B169
B1290
424836
Bolt, Hex
Seal, Filler Neck
Fuel Filter Assembly
Fuel Cap
Fuel Sender
Fuel Sender Cover
4
1
1
1
1
1
31
32
33
34
35
K34807
K20388
424780
K55804
K20468
Washer, Lock
Bolt, Hex
Step, Weldment
Nut, Lock
Bolt, Hex
6
6
1
3
3
36
36
37
38
39
40
425503
425502
K20388
K44728
K34807
K33799
Extension, Fender (L.H. shown)
Extension, Fender (R.H. opposite)
Bolt
Washer
Washer, Lock
Nut
1
1
5
5
5
5
41*
107352
Fuel Pump
1
* See also SECTION 6, ENGINE.
CATALOG B238
-- 8 -- 3 --
R/04--98
PARTS INDEX
CONTENTS
AIR INTAKE & FILTERING SYSTEM (PERKINS DIESEL)
26
21b
25
24
21c
23
ENGINE INTAKE
MANIFOLD
(REF)
21a
21aa
1
21d
21
19
19
20
15
16
17
18
22
2
19
3
4
8
5
USE ON MODELS
CP--PL & CP--PXL
LIFT TRUCKS
ONLY
6
19
9
7
10
11
12
13
27
14
28
29
28
30
ENGINE INTAKE
MANIFOLD
(REF)
R/04--98
-- 8 -- 4 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
1
424973
424973D
Air Cleaner Assembly
Air Cleaner Assembly
1
1
Nelson
Donaldson
2
3
4
5
6
426206
425859
425860
492503
426200
O--Ring
Clamp Assembly
Baffle Assembly
Safety Element
Wing Nut
1
1
1
1
1
(Nelson Only)
(Donaldson Only)
(Donaldson Only)
(Nelson Only)
(Nelson Only)
7
8
9
424974
425866
426200
425858
426205
425861
Air Filter Replacement
Gasket Washer
Wing Nut
Screw Assembly, Thumb
Cup Assembly
Cup Assembly
1
1
1
1
1
1
(Nelson or Donaldson)
(Donaldson Only)
(Nelson Only)
(Donaldson Only)
(Nelson Only)
(Donaldson Only)
11
12
13
14
426197
426196
426198
426203
425862
Ring
Washer
Nut, Wing
Vaculator Cup Assembly
Vaculator Cup Assembly
1
1
1
1
1
(Nelson Only)
(Nelson Only)
(Nelson Only)
(Nelson Only)
(Donaldson Only)
15
16
17
18
19
20
424978
K20386SS
K34806SS
K33797SS
B2236--15
B2236--17
Clamp, Mounting
Bolt, Hex
Washer, Lock
Nut, Hex
Hose Clamp, 3”
Hose Clamp, 4”
2
4
4
4
A/R
A/R
All
21**
21a
21aa
21b***
21c
21d
493776
424977
B5966
492009
492790
K301420
Pre--cleaner, Air Intake
Hood, Air Intake
Hood, Air Intake
Turbo II, Air Intake
Adapter (use with Item 21b)
Set Screw (use with Item 21c)
1
1
1
1
1
4
(3” dia. mounting)
(4” dia. mounting)
(3” dia. mounting)
(3” dia. mounting)
22
23
24
25
26
77749
B109A31
B103A1
B116A1--1
424981
Hose, Rubber
Bushing
Elbow, Pipe
Nipple
Sender, Vacuum
1
1
1
1
1
CP & CP--P
All
27
28
29
30
425944
B2236--17
425946
425970
Hose, Rubber
Clamp, Hose
Tube
Hose, Rubber
1
3
1
1
CP--PL & CP--PXL
CP--PL & CP--PXL
CP--PL & CP--PXL
CP--PL & CP--PXL
10
* When converting from Donaldson to Nelson Air Filter Housing, the Air Filter Fender Brackets must be
spaced to 3” apart.
** Not for use on Trucks with glass installed on the back of the cab.
*** Not for use on Trucks with glass installed on the back of the cab or with --PXL (77”) cab.
CATALOG B238
-- 8 -- 5 --
R/04--98
PARTS INDEX
CONTENTS
AIR INTAKE & FILTERING SYSTEM (CATERPILLAR DIESEL)
10
9
8
6a
2
7
1
3, 4, 5
CATERPILLAR INTAKE
MANIFOLD
6b
2
7
1
10
9
8
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
2
3
424973
424978
K20386
Air Cleaner Assembly, Nelson
Clamp, Air Filter
Bolt, Hex
1
2
4
Caterpillar Diesel
4
5
6a
6b
7
K34806
K33797
493978
494501
B2236--13
Washer, Lock
Nut, Hex
Hose, Air Intake
Hose, Air Intake
Hose Clamp
4
4
1
1
2
8
9
10
B101A1
B116A1--1
424981
Elbow Fitting
Fitting
Sending Unit, Vacuum
1
1
1
84” & 95” Cab
77” & 81” Cab
* See previous pages for individual Nelson Air Cleaner Parts.
R/04--98
-- 8 -- 6 --
CATALOG B238
PARTS INDEX
CONTENTS
AIR INTAKE & FILTERING SYSTEM (PERKINS GASOLINE)
1
8
9
8
6
2
12
7
8
11
10
3, 4, 5
13
8
PERKINS CARB.
12
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
2
3
4
424973
424978
K20386
K34806
Air Cleaner Assembly, Nelson
Clamp, Air Filter
Bolt, Hex
Washer, Lock
1
2
4
4
Perkins Gasoline
5
6
7
8
K33797
494193
B2236--13
B2236--10
Nut, Hex
Reducer, Rubber
Hose Clamp
Hose Clamp
4
1
1
5
9
10
11
12
13
494203
B103A1
424981
425923
494198
Tube, Reduction Air Intake
Elbow Fitting
Sending Unit, Vacuum
Elbow, Rubber
Tube, Bent Air Intake
1
1
1
2
1
* See previous pages for individual Nelson Air Cleaner Parts.
CATALOG B238
-- 8 -- 7 --
R/04--98
PARTS INDEX
CONTENTS
EXHAUST SYSTEM
6
7
1
8
4
5
9
3
10
2
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4*
4
4
423562
424983
470096
425108
425890
494200
Muffler
Clamp
Clamp
Header Pipe (Perkins or Cat)
Header Pipe (Perkins or Cat)
Header Pipe (Perkins Gasoline)
1
2
1
1
1
1
All
5
5
6
6
77992
470096
77386
494199
Clamp
Clamp
Flex Pipe
Flex Pipe
2
All (except Perkins Gasoline)
2 (CP & CP--P Perkins Gasoline)
1
All (except Perkins Gasoline)
1 (CP & CP--P Perkins Gasoline)
7*,**
7**
7
7
7**
7**
7
8
425876
495300
494210
494239
425888
495932
494490
133890
Exhaust Flange (Perkins 4.236)
Exhaust Flange (Perkins 1004)
Exhaust Flange (Perkins Gasoline)
Exhaust Flange (Cat 3054)
Exhaust Flange (Perkins 4.236)
Exhaust Flange (Perkins 1004)
Exhaust Flange (Cat 3054)
Gasket
1
1
1
1
1
1
1
1
CP & CP--P
CP--PL & CP--PXL
CP & CP--P
CP & CP--P
CP & CP--P
CP & CP--P
CP & CP--P
CP--PL & CP--PXL
CP--PL & CP--PXL
CP--PL & CP--PXL
All
* For Trucks with 84”& 95” Cabs, S/N: M2300272 & below, these Items must be purchased together.
** S/N’s: M2300539, M240329 & above are Perkins 1004 engines. All other Perkins engines are 4.236.
R/04--98
-- 8 -- 8 --
CATALOG B238
PARTS INDEX
CONTENTS
ELECTRIC FUEL PUMP (OPTIONAL)
FUEL LINE FROM TANK
TO FUEL PUMP INLET (REF)
3
4
1
2
2
5
6
8
FUEL LINE FROM
FUEL PUMP OUTLET
TO FUEL FILTER
(REF)
7
2
3
FUEL FLOW
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
B862
B862--1
B2236--1
B863
Electric Fuel Pump
Mounting Kit
Hose Clamp
Frame Bracket
1
1
2
1
All (Option)
5
6
7
8*
K20346
K34806
K33797
492582
Bolt
Washer, Lock
Nut
Block Plate
4
4
4
1
* After removing the Perkins fuel pump, install Item 8 (Block Plate), using the same hardware & gasket.
CATALOG B238
-- 8 -- 9 --
R/04--98
PARTS INDEX
CONTENTS
INJECTION PUMP & PLUMBING
See your Engine Dealer
1
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
109757
Fuel Solenoid
1
All Perkins Diesel
R/04--98
-- 8 -- 10 --
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 9
HYDRAULIC SYSTEMS
(LESS STEERING SYSTEM)
DESCRIPTION
PAGE
HYDRAULIC SYSTEM, STANDARD (TANK, PUMP, VALVES) . . . . . . . . . . . . . . . . . 9--2
HYDRAULIC SYSTEM, POULTRY (TANK, PUMP, VALVES) . . . . . . . . . . . . . . . . . . . 9--6
TILT & SIDE SHIFT CYLINDER SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--10
TILT & SIDE SHIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--14
HYDRAULIC RETURN LINE, MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--16
HYDRAULIC CONTROL VALVE, KITS & LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--17
HYDRAULIC CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--18
CATALOG B238
-- 9 -- 1 --
R/04--98
PARTS INDEX
CONTENTS
HYDRAULIC SYSTEM, STANDARD (TANK, PUMP, VALVES)
2
5
1
11
12
13
14
10
3
4
16
17
18
6
19
20
7
8
15
21
22
23
24
9
35
37
48
33
45
36
43
42
44
39
40
38
50
51
52
46
29
47
28
41
34
25
49
34
36
24
30
26
27
32
31
FOR STEERING CONNECTIONS
SEE ”STEERING SYSTEMS”
54
53
57
33
65
62
67
R/04--98
66
59
61
63
64
58
60
LATEST STYLE HOOKUP
65
-- 9 -- 2 --
CATALOG B238
55
56
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
424750
424780
K20468
K55804
425502
425503
Tank Weldment
Step Weldment
Bolt, Hex
Nut, Hex--Lock
Extension, Fender R.H. (Shown)
Extension, Fender L.H.
1
1
3
3
1
1
CP
6
7
8
9
10
11
12
K33799
K34807
K44728
K20388
424367
425501
424756
Nut
Washer, Lock
Washer, Flat
Bolt, Hex
Gauge, Sight
Cap, Hydraulic Reservoir
Filler Tube
5
5
5
5
1
1
1
13
14
15
16
17
18
K34807
K20348
197930
B114A2
K304762
K44732
Washer, Lock
Bolt, Hex
Gasket
Plug
Bolt, Hex
Washer, Flat
4
4
1
1
4
8
19
20
21
22
23
24
K34808
K34670
424764
B101A12
KHI2424
455200
Washer, Lock
Nut, Hex
Filter, Suction
Elbow
Nipple
Clamp, Hose
4
4
1
1
2
2
25
26*
27*
28*
29*
30
425160
KOMC2024--45
424971
R18147--5
425157
425068
Hose
Fitting
Hydraulic Pump
Fitting
Hose Assembly
Clamp
1
1
1
1
1
4/5
31
32
33
34
35
425073
K300858
R19452--7
-- -- -- -KOMC1216--90
Cover Plate
4/5
Bolt, Hex
8/10
Fitting
1
See “Hyd. Control Valve & Levers“
Fitting, Beaded
1
* For use on Lift Trucks w/ S/N: M2300360, M2400253, M4300258, M4400351 & below.
CATALOG B238
-- 9 -- 3 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 9 -- 4 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
36
37
38
39
40
41
42
425394
K45518
425492
425491
425158
KHI1616
B109A90
Clamp, Hose
Bolt
Cover Plate
Clamp
Hose
Nipple
Bushing, Pipe
2
2
1
1
1
1
1
CP
43
44
45
46
47
48
424921
B116A10--2
K20346
K34806
422140
422141
KHI2420
Tee (NPT)
Nipple
Bolt, Hex
Washer, Lock
Filter, Complete Ass’y
Filter Element
Nipple
1
1
4
4
1
1
1
49
50
51
52
53*
53**
54
455200
425159
KHI2424
B101A12
424776
492605
K302264
Clamp, Hose
Hose Assembly
Nipple
Elbow
Pump Bracket (Shown)
Pump Bracket (Similiar)
Screw, Socket Head
2
1
2
1
1
1
4
55
56
57
58
59
59
60
K34807
K33799
K304762
K55826
423548
424640
K304725
Washer, Lock
Nut, Hex
Bolt, Hex
Nut, Hex--Lock
Drive Shaft, Pump
Repair Kit (U--Joint)
Bolt, Hex
4
4
2
2
1
1
4
61
62**
63**
64**
64**
65**
66**
67**
K34808
KOMC--2024--45
K225
B800
B799
R18147--6
426511
426510
Washer, Lock
Connector
O--Ring
Pump, Single
Seal Kit
Fitting
Hose Assembly
Hose Assembly
4
1
1
1
1
3
1
1
* For use on Lift Trucks w/ S/N: M2300360, M2400253, M4300258, M4400351 & below.
** For use on Lift Trucks w/ S/N: M2300361, M2400254, M4300259, M4400352 & above.
CATALOG B238
-- 9 -- 5 --
R/04--98
PARTS INDEX
CONTENTS
HYDRAULIC SYSTEM, POULTRY (TANK, PUMP, VALVES)
2
5
1
11
12
13
14
10
3
4
16
17
18
6
19
20
7
8
15
21
22
23
24
9
25
50
38
49
37
46
39
44
43
45
40
41
53
31
47
48
42
33
32
24
26
27
40
38
51
52
30
28
36
35
FOR STEERING CONNECTIONS
SEE ”STEERING SYSTEMS”
34
29
55
54
65
58
37
64
26
66
R/04--98
63
60
62
27
28
59
61
LATEST STYLE HOOKUP
29
-- 9 -- 6 --
CATALOG B238
56
57
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
5
424750
424780
K20468
K55804
425502
425503
Tank Weldment
Step Weldment
Bolt, Hex
Nut, Hex--Lock
Extension, Fender R.H. (Shown)
Extension, Fender L.H. (Opposite)
1
1
3
3
1
1
CP--P thru CP--PXL
6
7
8
9
10
11
12
K33799
K34807
K44728
K20388
424367
425501
424756
Nut
Washer, Lock
Washer, Flat
Bolt, Hex
Gauge, Sight
Cap, Hydraulic Reservoir
Filler Tube
5
5
5
5
1
1
1
13
14
15
16
17
18
K34807
K20348
197930
B114A2
K304762
K44732
Washer, Lock
Bolt, Hex
Gasket
Plug
Bolt, Hex
Washer, Flat
4
4
1
1
4
8
19
20
21
22
23
24
K34808
K34670
424764
B101A12
KHI2424
455200
Washer, Lock
Nut, Hex
Filter, Suction
Elbow
Nipple
Clamp, Hose
4
4
1
1
1
2
25
26
27
28
28*
28*
28*
28**
28**
425160
KORF--24--45
K225
425487
492644
492645
492646
492388
492389
Hose
Fitting
O--Ring
Hydraulic Pump Assembly
Seal Kit, Primary Pump
Seal Kit, Secondary Pump
Secondary Pump, Replacement
Seal Kit, Primary Pump
Seal Kit, Secondary Pump
1
1
1
1
1
1
1
1
1
29
30**
31**
32**
33**
34
35
36
R18147--6
425526
R18147--6
425488
425527
425068
425073
K300858
Fitting
Hose Assembly
Fitting
Flow Divider Valve
Hose Assembly
Clamp
Cover Plate
Bolt, Hex
1
1
2
1
1
5
5
10
* For use on Lift Trucks S/N: M2300307 & above.
** For use on Lift Trucks S/N: M2300306 & below.
CATALOG B238
-- 9 -- 7 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 9 -- 8 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
37
38
39
40
41
42
R19452--7
-- -- -- -KOMC1216--90
425394
425158
KHI1616
Fitting
See “Control Valve & Levers”
Fitting, Beaded
Clamp, Hose
Hose
Nipple
1
CP--P thru CP--PXL
43
44
45
46
47
48
B109A90
424921
B116A10--2
K20346
K34806
422140
422141
Bushing, Pipe
Tee (NPT)
Nipple
Bolt, Hex
Washer, Lock
Filter, Complete Ass’y
Filter Element
1
1
1
4
4
1
1
49
50
51
52
53
54
KHI2420
455200
425159
KHI2424
B101A12
424776
Nipple
Clamp, Hose
Hose Assembly
Nipple
Elbow
Pump Bracket
1
2
1
2
1
1
55
56
57
58
59
60
K302264
K34807
K33799
K304762
K55826
423548
424640
Screw, Socket Head
Washer, Lock
Nut, Hex
Bolt, Hex
Nut, Hex--Lock
Drive Shaft, Pump
Repair Kit (U--Joint)
4
4
4
2
2
1
1
61
62
63*
64*
65*
66*
K304725
K34808
426511
R18147--6
426174
426510
Bolt, Hex
Washer, Lock
Hose Assembly
Fitting
Valve, Flow Divider
Hose Assembly
4
4
1
2
1
1
1
2
1
1
* For use on Lift Trucks S/N: M2300361, M2400254, M4300259, M4400352 & above.
CATALOG B238
-- 9 -- 9 --
R/04--98
PARTS INDEX
CONTENTS
TILT & SIDE SHIFT CYLINDER SYSTEMS
4
1
3
2A
10
9
7
6
11
8
12
4
3
13
2B
21
5
19
22
20
23
27
28
24
2 PLACES
29
25
14
15
16
17
18
39
26
31
32
30
16
33
34
37
35
41
44
R/04--98
45
42
38
36
43
40
TO MAST
HYDRAULIC
SYSTEM
-- 9 -- 10 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2A
2B
3
4
5
B5505
424890
B6215
K34807
K20348
R18147--3
Tilt Cylinder Assembly
Pin, Tilt
Pin, Tilt
Washer, Lock
Bolt
Adapter
2
2
2
2
2
6
All
6*
6
7
7
425146
426083
425147
426082
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
1
1
1
1
All except CP--PXL
CP--PXL Only
All except CP--PXL
CP--PXL Only
8
9
10
11
425069
425074
K20427
R19831--2
Clamp
Cover Plate
Bolt, Hex
Tee Fitting
2
2
2
2
12
12
13**
13
425145
426081
425144
425146
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
1
1
1
1
All except CP--PXL
CP--PXL Only
All except CP--PXL
CP--PXL Only
14
15
16
17
18
K20464
425071
425065
425076
425075
Bolt, Hex
Cover Plate
Clamp
Bolt, Stacking
Lock--Plate
4
2
8
4
2
All
19
20
21
22
23
24
R19822--2
425156
425155
-- -- -- -R18147--3
425152
Union
2
Hose Assembly
1
Hose Assembly
1
See “Hyd. Control Valve & Levers”
Adapter
3
Hose Assembly
1
25
26
27
R18147--3
B6140
K20348
Adapter
Side Shift Cylinder
Bolt
2
1
1
* On Lift Trucks equipped with the 450 Forward Tilt Mast, use Hose Assembly 426081.
** On Lift Trucks equipped with the 450 Forward Tilt Mast, use Hose Assembly 426084.
CATALOG B238
-- 9 -- 11 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 9 -- 12 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
28
29
30
31
32
33
K34807
B5425
425153
R19452--6
R19452--1
425151
Washer, Lock
Pin, Tilt Cylinder
Hose Assembly
Fitting
Fitting
Hose Assembly
1
2
1
3
1
1
All
34
35
36
37a
37b
38a
38b
39
40
425188
B7822
425163
425132
495301
5373
204220
K301514
425162
Weldment, Fitting
Quick Disconnect
Hose Assembly
Fitting (for Item 38a)
Fitting (for Item 38b)
Accumulator (cast iron, painted)
Accumulator (polished stainless)
Screw, Set
Hose Assembly (w/ guard)
1
1
1
1
1
1
1
2
1
41
42
43
44
45
K300858
425073
425068
426210
B7860
CATALOG B238
Bolt, Hex
Cover Plate
Clamp
Fitting, Union
Tube Assembly (for Mast
Models 7600, 7500, 4000 & 3500)
-- 9 -- 13 --
utilizes Item 37a
utilizes Item 37b
2
1
1
1
1
R/04--98
PARTS INDEX
CONTENTS
TILT & SIDE SHIFT CYLINDER ASSEMBLY
1
13
10
11*
12
11*
5
2
3
8*
9*
6*
7*
4
14
16
R/04--98
15
-- 9 -- 14 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
B5505--1
B5505--2
B5505--3
B5505--4
B5505--5
Tilt Cylinder Assembly
Tilt Cylinder Assembly
Tilt Cylinder Assembly
Tilt Cylinder Assembly
Tilt Cylinder Assembly
2
2
2
2
2
200/150 Tilt
200/100 Tilt
450/100 Tilt
1.50/50 Tilt
30/100 Tilt
B6140
Side Shift Cylinder Assembly
1
All
1
1
1
1
1
B6875--1
B6875--2
B6875--3
B6875--2
B6875--2
Barrel, Tilt Cylinder
Barrel, Tilt Cylinder
Barrel, Tilt Cylinder
Barrel, Tilt Cylinder
Barrel, Tilt Cylinder
1
1
1
1
1
200/150 Tilt
200/100 Tilt
450/100 Tilt
1.50/50 Tilt
30/100 Tilt
1
B6875--4
Barrel, Side Shift Cylinder
1
All
2
2
2
2
2
B5506--1
B5506--2
B5506--3
B5506--5
B5506--2
Rod, Tilt Cylinder
Rod, Tilt Cylinder
Rod, Tilt Cylinder
Rod, Tilt Cylinder
Rod, Tilt Cylinder
1
1
1
1
1
200/150 Tilt
200/100 Tilt
450/100 Tilt
1.50/50 Tilt
30/100 Tilt
2
B5506--4
Rod, Side Shift Cylinder
1
All
3
3
B5521--1
B5521--2
Spacer
Spacer
1
1
1.50/50 Tilt
30/100 Tilt
4
5
6*
7*
8*
9*
B1655--2
K022
-- -- -- --- -- -- --- -- -- --- -- -- --
Head
O--Ring
O--Ring
Back--up Ring
Seal, Rod
Wiper
1
1
1
1
1
1
All
10
11*
12
13
14
15
16
B5512
-- -- -- -B5511
B1655--10
K71B1394
B5515
B1655--13
Lock Nut
Seal, Piston
Piston
Lock Wire
Jam Nut
Rod End Assembly
Seal Kit
1
2
1
1
1
1
1
* Items included in Seal Kit B1655--13 (Item 16).
CATALOG B238
-- 9 -- 15 --
R/04--98
PARTS INDEX
CONTENTS
HYDRAULIC RETURN LINE, MAST
K4800 MAST
LIFT CYLINDER
(REF)
3
2
1
6
4
7
5
HYDRAULIC TANK
(REF)
ITEM
PART NUMBER
DESCRIPTION
QTY
1*
2
3
4
426190
425501
426191
B2236--1
Filler Neck
Cap, Hydraulic
Hose, Return
Clamp, Hose
1
1
1
2
5
6
7
R12256
K20348
K34807
Elbow, Nipple
Bolt, Hex
Washer, Lock
1
4
4
MODEL
Use with Mast K4800
* For use on Trucks w/ S/N: M2300287 & Below.
R/04--98
-- 9 -- 16 --
CATALOG B238
PARTS INDEX
CONTENTS
HYDRAULIC CONTROL VALVE, KITS & LEVERS
7
8
1
9
2
11
10
12
13
14
3
5
6
4
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
495117*
495123**
Kit, 4 Spool to 5 Spool Valve
Kit, 4 Spool to 5 Spool Valve
1
1
77”--84” Cabs only
95” Cabs only
1
1
1
1
B1585--2
B1585--3
B1585--4
492653
Valve Assembly (Gresen)
Valve Assembly (Gresen)
Valve Assembly (Gresen)
Valve Assembly (Comm. Intertech)
1
1
1
1
(3 Spool) All
(4 Spool) All
(5 Spool) 77”--84” Cabs only
(5 Spool) 95” Cab only
2
2
2
424925
425805
492657
Plate, Weldment
Plate, Weldment
Plate, Weldment
1
1
1
(4 & 5 Spool) 77”--84” Cabs only
(3 & 4 Spool) 95” Cab only
(5 Spool) 95” Cab only
3
4
5
6
7
8
8
K45526
K34806
K34806SS
K304648SS
M100A1
424929
425808
Bolt, Hex
Washer, Lock
Washer, Lock
Bolt, Hex
Knob
Lever
Lever
3
3
4
4
A/R
A/R
A/R
9
10
11
12
12
13
14
K33942
424927
B5173
B7251
425900
K72044
425515
Nut, Jam
Handle, Mounting
Handle, Hub Valve
Shaft, Control Valve (4 & 5 Spool)
Shaft, Control Valve (3 & 4 Spool)
Pin, Cotter
Relief Valve, Lift Spool
A/R
A/R
A/R
1
1
A/R
1
77”--84” Cabs only
95” Cab only
77”--84” Cabs only
95” Cab only
95” Cab w/ K3600 Mast Only
* Add this Kit to the existing 4 Spool Valve (Item 1, B1585--4), all hardware and additional Lever included.
** Replace the 4 Spool Valve with this Kit and the 5 Spool Valve (Item 1, 492653, purchased separately), all hardware and
Levers included.
CATALOG B238
-- 9 -- 17 --
R/04--98
PARTS INDEX
CONTENTS
-- 9 -- 18 --
HYDRAULIC CONTROL VALVE ASSEMBLY
R/04--98
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4*
5*
6*
B1586
B1593
B1596
Ref
Ref
B1592--
1
1
1
1
1
1
ALL
7*
8*
9*
10*
11*
12
B1592--47
Ref
Ref
Ref
Ref
B1592--38
Inlet Section (Includes Items 2 & 3)
Body
Main Relief Valve, Complete
Cap
O--Ring
Spring (See Capacity Chart,
pg --9--20--)
Shim
Ring, Piston
Body and Piston Assy
Ring, Back Up
Seal
Nut
13
14
15
16
17
18
B1587
B1592--56
B1592--25
B1592--17
B1592--48
B1592--49
Spool Assy, 3 Way Lift Cylinder
Seal Kit
Wiper, Rod
Seal, Quad.
Sectional Seal, Exhaust, .937 Dia.
Sectional Seal, Pressure, .801 Dia.
1
1
1
1
2
2
19
20
21
22
23
24
B1592--9
B1592--8
B1592--7
B1592--5
B1592--4
B1592--50
O--Ring
Ring, Back Up
O--Ring
Ring, Back Up
O--Ring
Body and Spool Assy (Not Serviced)
2
2
2
4
2
1
25
26
27
28
29
30
B1592--10
B1592--21
B1592--6
B1592--3
B1592--20
B1592--12
Plug
Plug
Spring
Plug
Bracket, Handle
Collar, Stop
2
1
1
1
1
2
See Note Below
A/R
1
1
1
1
6
Includes Items 14 -- 37
Includes Items 15 -- 23
Order B1587
* Shimmed Style Relief Valve includes Items 4 -- 11. To specify the proper Part Number for Item 6 (Spring),
refer to the Capacity Chart pg --9--20--. Use Item 7 (Shim) as required for proper Capacity Adjustment.
NOTE: B1596 is a new adjustable style Main Relief Valve, it replaces the Early Shimmed Style pictured. It
uses Seal Kit B1592--112.
CATALOG B238
-- 9 -- 19 --
R/04--98
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
31
32
33
34
35
36
B1592--11
-- -- -- -B1592--65
B1592--16
B1592--13
B1592--14
Spring
1
All
Collar
Washer, Lock
Screw
Cover
1
1
1
1
37
38
39
40
41
42
B1592--15
K910
K64--10
B1584
B1592--56
B1592--25
Screw
O--Ring
Plug
Spool Assy, 4 Way Tilt Cylinder
Seal Kit
Wiper, Rod
4
1
1
1
1
1
43
44
45
46
47
48
B1592--17
B1592--48
B1592--49
B1592--9
B1592--8
B1592--7
Seal, Quad
Seal, Sectional Exhaust .937 Dia.
Seal, Sectional Pressure .801 Dia.
O--Ring
Ring, Back Up
O--Ring
1
2
2
2
2
2
49
50
51
52
53
54
B1592--5
B1592--4
B1592--55
B1592--20
B1592--3
B1592--6
Ring, Back Up
4
O--Ring
2
Body & Spool Assy (Not Serviced) 1
Bracket, Handle
1
Plug
2
Spring
2
55
56
57
58
59
60
B1592--67
B1592--68
B1592--66
B1592--12
B1592--11
B1592--65
Retainer, Ball
Ball
Body, Check
Collar, Stop
Spring
Collar
2
2
2
2
1
1
61
62
63
64
65
66
67
B1592--16
B1592--13
B1592--14
B1592--15
-- -- -- -B1588
B1592--56
Washer, Lock
Screw
Cover
Screw
1
1
1
4
R/04--98
Spool Assy, 4Way Side Shift & Acc.1
Seal Kit
A/R
-- 9 -- 20 --
Includes Item 38
Includes Items 42 -- 65
Includes Items 42 -- 50
Order B1584
Includes Items 68 -- 89
Includes Items 68 -- 76
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
68
69
70
71
72
B1592--25
B1592--17
B1592--48
B1592--49
B1592--9
Wiper, Rod
Seal, Quad
Seal, Sectional Exhaust .937 Dia.
Seal, Sectional Pressure .801 Dia.
O--Ring
1
2
2
2
2
All
73
74
75
76
77
78
B1592--8
B1592--7
B1592--5
B1592--4
B1592--55
B1592--20
Ring, Back Up
O--Ring
Ring, Back Up
O--Ring
Body & Spool Assy (Not Serviced)
Bracket, Handle
2
2
4
2
1
1
79
80
81
82
83
84
B1592--12
B1592--11
-- -- -- -B1592--65
B1592--16
B1592--13
Collar, Stop
Spring
2
1
Collar, Spool
Washer, Lock
Screw
1
1
1
85
86
87
88
89
90
90
B1592--14
B1592--15
B1592--10
B1592--6
B1592--3
B1594
B1589
Cover
Screw
Plug
Spring
Plug
Cover, End Std.
Cover, End W / Power Beyond
1
4
2
2
2
1
1
91
92
93
94
95
96
B1592--48
B1592--49
B1592--60
B1592--63
B1592--64
B1592--62
Seal, Sectional Exhaust .937 Dia.
Seal, Sectional Pressure .801 Dia.
Plug Assy, Conversion Power Beyond
Seal
Ring, Back Up
O--Ring
2
2
1
1
1
1
97
98
98
98
98
99
B1592--61
B1592--40
B1592--41
B1592--42
B1592--43
B1592--76
Sleeve, Power Beyond
Stud, 2 Spool
Stud, 3 Spool
Stud, 4 Spool
Stud, 5 Spool
Retainer, Plate Washer
1
3
3
3
3
2
100
101
B1592--75
B1592--74
Washer, Back Up
Seal, O--Ring
2
2
CATALOG B238
-- 9 -- 21 --
Order B1588
Includes Items 91 & 92
Includes Items 91 & 92
Includes Items 94 & 97
R/04--98
PARTS INDEX
CONTENTS
CAPACITY CHART
MAST
SERIES
K5300
K5300
K5300
K4800
K4700
TEST
WEIGHT
6000
5000
4000
3600*
6000
PRESSURE
SETTING
2050
1800
1500
2100
2100
K4700
K4700
K4500
K4300
5000
4000
6000
3600*
1800
1500
1900
1975
K4000
K3600
K3500
8000
10000
8000
1950
1850**
1850
K2300
K2100
5000
5000
1600
1600
K2100
K1400
4000
4500
1350
2200
ITEM
6
B1592--100
N/A
B1592--30
N/A
N/A
N/A
B1592--30
N/A
B1592--36
B1592--36
N/A
N/A
B1592--30
B1592--30
B1592--30
N/A
* 48” Load Center, all others are 24” Load Centers.
** Set the Main Relief Valve (Item 3, page 9 -- 19) to 2200 psi, then add Relief Valve 425515
(Item 14, page 9 -- 17) to the Lift Port. Re--check Lift Pressure.
R/04--98
-- 9 -- 22 --
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 10
ELECTRICAL SYSTEMS
DESCRIPTION
QTY
WIRING SCHEMATIC , STANDARD (EARLY, PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . 10--3
WIRING SCHEMATIC, POULTRY (EARLY, PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . . . 10--4
WIRING SCHEMATIC , STANDARD (LATEST, PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . 10--5
WIRING SCHEMATIC, POULTRY (LATEST, PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . . 10--6
WIRING SCHEMATIC (PERKINS GASOLINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--7
WIRING SCHEMATIC (CATERPILLAR DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--8
PRIMARY HARNESS, STANDARD/POULTRY (PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . 10--10
SECONDARY HARNESS, STANDARD (PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . 10--14
SECONDARY HARNESS, POULTRY (PERKINS DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--18
WIRING HARNESS (PERKINS GASOLINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--22
WIRING HARNESS (CATERPILLAR DIESEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--24
BATTERY & CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--26
LIGHTING, STANDARD & POULTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--28
INSTRUMENT PANEL (FRAME BUILD # 2J0005M & BELOW) . . . . . . . . . . . . . . . . . . . . . . . 10--30
INSTRUMENT PANEL SCHEMATIC (FRAME BUILD # 2J0005M & BELOW) . . . . . . . . . . . 10--31
INSTRUMENT PANEL (FRAME BUILD # 2J0006M & ABOVE) . . . . . . . . . . . . . . . . . . . . . . . 10--32
INSTRUMENT PANEL SCHEMATIC (FRAME BUILD # 2J0006M & ABOVE) . . . . . . . . . . . 10--33
DASH PANEL SWITCHES, KEYS & HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--34
TACHOMETER & TRANSMISSION OIL TEMP. GAUGE (OPTIONS) . . . . . . . . . . . . . . . . . . 10--36
ROTATING BEACON, AMBER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--37
BACKUP ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--38
CATALOG B238
-- 10 -- 1 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
N/04--98
-- 10 -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
STANDARD WIRING SCHEMATIC
425904 Light
Switch
Use on Serial Number M2300323 & Below
76334
Fuel
Sender
# 12 WHITE
# 14 PURPLE
B3344
Left Rear
White Light
Left Front
White Light
B3344
#12 WHITE
106389
Engine
Oil
Press
76263 Converter
Oil Temp
Right Rear
White Light
B3344
B7933
Batt. Cable
B6114
Battery
424954
Starter
# 1O RED
Alt
Horn Switch B366
#14 BLUE
423309
Trans Oil
Temp Sender
# 1O WH
# 1O RED
Air
421226 Restriction
Switch
Engine
Pre--heat
133757
#14 BLACK
Trans Oil
Temp Gauge
423308
#14 WHITE
# 14 BLUE
491718 Rear Wiper
Brake Switch
Dump Valve
(Gear Shift Lever)
-- 10 -- 3 --
#14 WHITE
#14 GREEN
Tran Dump Valve
#14 GREEN
491718 Front Wiper
#14 WHITE/BLUE
#14 WHITE/BLUE
# 14 WHITE/BLUE
Dump Valve
(Fork Lift Lever)
Tach
424956
Hour
Meter
#14 ORANGE
# 14 BLACK
Engine Stop
Valve
107126
#14 GRAY
#14 YELLOW
#14 LT GRN
B3354
Heater Motor
Park Brake
Switch
R/12--97
Air Filter
Converter
Oil Temp
Alt
#10 RED
# 8 BROWN/RED
Neutral
109787 Start
Switch
CATALOG B238
Water
Temp
Horn
B7642
58862
Key Switch
Turn
Indicator
Engine
Oil Press
#12 RED
# 14 BLACK
#14 PURPLE
Trans
Reverse
Switch
# 12 WHITE
# 14 RED
Fuel
Right Front
White Light
B3344
#14 GREEN
33717
Water
Temp
#14 ORANGE
B6891
Backup
Alarm
# 14 PINK
# 14 WHITE
# 14 YELLOW
# 14 BROWN
# 14 BLACK
#12 YELLOW
#14 LT GREEN
Fan
B6827
Fan
Switch
B6147
Lights
Park
Brake
POULTRY WIRING SCHEMATIC
# 12 WHITE
# 14 PINK
# 14 PURPLE
White
Light
B3344
B3344
White
Light
58862
Key Switch
Right Front
White Light
B3344
Red
Light
B1335
#12 RED
Water
Temp
Horn Switch B366
#14 BLUE
Engine
Pre--heat
133757
Trans Oil
Temp Gauge
423308
Hour
Meter
#14 GRAY
Tach
424956
#14 YELLOW
#14 ORANGE
# 14 BLACK
#14 WHITE
# 14 BLUE
Brake Switch
# 14 WHITE/BLUE
#14 WHITE/BLUE
Heater Motor
B3354
#14 WHITE/BLUE
#14 LT GRN
Axle Oil
Temp Alarm
Dump Valve
(Fork Lift Lever)
425496
Dump Valve
(Gear Shift Lever)
#14 PURPLE
# 14 WHITE/BROWN
Tran Dump Valve
Park Brake
Switch
#14 WHITE/BROWN
-- 10 -- 4 --
R/01--94
#14 GREEN
#14 BLACK
Air Filter
Converter
Oil Temp
Alt
#10 RED
423309
Trans Oil
Temp Sender
# 1O WH
Turn
Indicator
Engine
Oil Press
Horn
B7642
#14 RED
CATALOG B238
Fuel
#12 RED
# 8 BROWN/RED
# 1O RED
Axle Oil
Temp
425497
#14 ORANGE
Right Rear
Red Light
B1335
# 14 BLACK
Neutral
109787 Start
Switch
Engine Stop
Valve
107126
B1335
Red
Light
Left Front
White Light
B3344
Right Rear
B3344
White Light
Batt. Cable
B7933
Alt
# 1O RED
# 14 RED
106389
Engine
Oil
Press
B6114
Batt.
Battery
Cable
424954
Starter
Air
421226 Restriction
Switch
#10 RED
#12 YELLOW
#12 PURPLE
B1335
Left Rear
Red Light
#12 RED
#12 WHITE
33717
Water
Temp
76263 Converter
Oil Temp
Trans
Reverse
Switch
#12 RED
B4252
Red Light
Solenoid
Left Rear B3344
White Light
# 12 WHITE
B6891
Backup
Alarm
421550
Light
Switch
B4252
White Light
Solenoid
#14 WHITE
76334
Fuel
Sender
# 14 WHITE
# 14 YELLOW
# 14 BROWN
# 14 BLACK
Use on Serial Number M2300323 & Below
#12 WHITE
PARTS INDEX
CONTENTS
Lights
Park
Brake
PARTS INDEX
CONTENTS
B3344
Toggle
Switch
B6147
BLUE
WHITE
White Lights
WHITE
425402
BLACK
BLACK
Use on Serial Number M2300324 & Above
BLUE
WHITE
491900
Instrument Panel Assembly
RED
425904
RED
BLUE
Horn
BROWN/RED
B7642
WHITE
423309
Cable B7933
B6114
Battery
Heater
Switch
Cable
424954
Preheat
Switch
B366
B3354
Heater
Axle
Temp
Switch
BLUE
PINK
BLACK
B6827
BLUE
Fan
Switch
WHITE
ORANGE
WHITE
Fan
ORANGE
425497
GREEN
PURPLE
10 Amp
Fuse
B7172
WHITE
492568
BLUE
492156
Ignition
Switch
BLUE
Trans
Temp
Sender
Oil
Press
Switch
106389
491913
Reverse
Alarm
Switch
YELLOW
B6891
76263
RED
Water
Temp
Sender
Rear
Wiper
Front
Wiper 491718
Motor
WHITE
YELLOW
107126
Fuel
Shut--Off
491718
BROWN/RED
RED
WHITE/BLACK
PINK
Trans
Temp
Switch
GREEN
133757
YELLOW
Air Filter
Restriction
Switch 421226
Glo--Plug
Backup
Alarm
B366
WHITE
WHITE
GREEN
109787
Neutral
Start
Switch
Horn
Switch
BROWN
GREEN
44850
Starter
BLUE
BLUE
Grd. Cable
RED
Alternator
491942
Light
Switch
YELLOW
B3344
B3344
B6006
PURPLE
White
Light
White
Light
Rotating
Beacon
RED
WHITE
Fuel
Level
Sender
B1290
STANDARD WIRING SCHEMATIC
Park Brake
Switch
WHITE/BROWN
B6147
425496
Axle
Temp
Alarm
BLUE
PINK
WHITE
ORANGE
GREY
B5797
Signal
Indicator
BLACK/GREY
Stop
Light B6886
Switch
R/01--94
WHITE
RED
BLUE
423308
BLK
WHITE
RED
-- 10 -- 5 --
Trans
Temp
Gauge
B5797
BLUE
CATALOG B238
PURPLE
Flasher
YELLOW
GREEN
BLK
YELLOW
Stop, Tail & Turn
Signal Option
Tachometer
YELLOW
BLACK
RED
WHITE
424956
WHITE
White Lights
B3344
PARTS INDEX
CONTENTS
BLUE
BLUE
WHITE
WHITE
RED
B1335
RED
Red Light
WHITE
White Lights B3344
RED
B1290
491900
Instrument Panel Assembly
RED
491942
B4252
Red Light
Solnoid
PURPLE
Neutral
Start
Switch
Horn
Switch
B366
BLUE
109787
44850
BROWN
Starter
Grd. Cable
GREEN
BLUE
425402
YELLOW
RED
WHITE
WHITE
PURPLE
BLUE
Alternator
RED
RED
Use on Serial Number M2300324 & Above
RED
Park Brake
Switch
RED
POULTRY WIRING SCHEMATIC
B3344
White
Light
BLACK
B1335
Red
Light
Fuel
Level
Sender
White
Light
Solnoid
B4252
RED
Horn
B7642
WHITE
BROWN/RED
RED
WHITE
B7933
Cable
424954
423309
Cable
491913
B6114
Battery
Preheat
Switch
WHITE
Heater
Switch
BLUE
492156
YELLOW
B6891
106389
Trans
Temp
Sender
492568
B366
10 Amp
Fuse B7172
RED
B3354
WHITE
Heater
Light
Switch
Red
Light
B1335
PINK
BLACK
WHITE
PURPLE
421550
BLUE
WHITE/BROWN
Water
Temp
Sender
Backup
Alarm
Oil
Press
Switch
Backup
Alarm
Switch
RED
Fuel 107126
Shut--Off
Ignition
Switch
RED
76263
BLUE
PINK
WHITE
BROWN/RED
WHITE
Trans
Temp Switch
GREEN
133757
Air Filter
Restriction
Switch 421226
YELLOW
Glo--Plug
425497
Axle
Temp
Switch
YELLOW
Axle 425496
Temp
Alarm
White
Light
B3344
WHITE
ORANGE
424956
Tachometer
YELLOW
White Lights B3344
GREY
WHITE
BLK
YELLOW
PURPLE
Trans
Temp
Gauge
WHITE
N/01--94
-- 10 -- 6 --
CATALOG B238
BLUE
Red Light B1335
423308
RED
BLK
PARTS INDEX
CONTENTS
WIRING SCHEMATIC
(PERKINS GASOLINE)
PARK BRAKE
SWITCH
425402
NC
CABLE
425023
INSTRUMENT PANEL
ASSEMBLY 491900
BATTERY 12V B6114
CABLE
425022
HR METER
FUEL
WHITE
LIGHT
B3344
CABLE
448850
WATER TEMP.
STARTER
MOTOR
WHITE
LIGHT
B3344
OIL PRESSURE
SWITCH
106389
ALTERNATOR
HORN
SWITCH
B366
HORN
B7642
IGNITION
COIL
REVERSE ALARM
B6891
TRANSMISSION
TEMP. SENSOR
423309
GROUND
TO FRAME
B7172
10 AMP
FUSE
LIGHT SWITCH
425904
ENGINE WATER
TEMP. SENDER
491913
BACK--UP ALARM
SWITCH 492156
IGN SW
492568
AIR FILTER
RESTICTION
SWITCH
421226
FUEL LEVEL
SENDER
B1290
NEUTRAL START SWITCH
421226
WHITE
LIGHT
B3344
CATALOG B238
-- 10 -- 7 --
R/12--97
WHITE
LIGHT
B3344
PARTS INDEX
CONTENTS
WIRING SCHEMATIC
(CATERPILLAR DIESEL)
PARK BRAKE
SWITCH
425402
NC
INSTRUMENT PANEL
ASSEMBLY 491900
CABLE
425023
BATTERY 12V B6114
HR METER
CABLE
425022
WHITE
LIGHT
B3344
FUEL
CABLE
448850
WATER TEMP.
STARTER
MOTOR
WHITE
LIGHT
B3344
ALTERNATOR
OIL PRESSURE
SWITCH
106389
HORN
B7642
HORN
SWITCH
B366
FUEL
PUMP
REVERSE ALARM
B6891
GLOW PLUG
ENGINE WATER
TEMP. SENDER
491913
BACK--UP ALARM
SWITCH 492156
GROUND
TO FRAME
TRANSMISSION
TEMP. SENSOR
423309
B7172
10 AMP
FUSE
LIGHT SWITCH
425904
IGN SW
492568
AIR FILTER
RESTICTION
SWITCH
421226
FUEL LEVEL
SENDER
B1290
NEUTRAL START SWITCH
421226
WHITE
LIGHT
B3344
CATALOG B238
-- 10 -- 8 --
R/12--97
WHITE
LIGHT
B3344
PREHEAT
SWITCH
425402
PARTS INDEX
CONTENTS
CATALOG B238
-- 10 -- 9 --
R/04--98
PARTS INDEX
CONTENTS
PRIMARY HARNESS, STANDARD/POULTRY
44X
PARK BRAKE SWITCH
2
A
22X
B
85X
80X
25X
A
46C
TACH
18X
46Y
A
GROUND
WATER TEMP
SENDER
B
B
NEUTRAL
START SWITCH
43X
A
TRANS OIL TEMP SENDER
3X
KEY SWITCH
7X
48X
B
46C
46B
B
84X
A
A
A
81X
HEATER BLOWER
46A
B
36X
50X
B
B
B
87X 85X
TRANS OIL TEMP
WARNING
B
B
ENGINE OIL
PRESS WARNING
B
A
82X
B
81X
FUEL SHUT--OFF
A
B
36X
48X
TACH & OIL TEMP GAUGE 46X
BACKUP ALARM
PARK BRAKE SWITCH
43X
A
A
46A
A
A
49X
A
A
44X
A
A
B
B
50X
HEATER BLOWER
TRANS OIL TEMP GAUGE
1
B
B
A
25Y
46X
46Y
49X
B
49Y
A
5
BACKUP ALARM
B
30Y
A
B
KEY SWITCH
TACH & OIL GAUGE LIGHTS
22X
25Y 25X
ALTERNATOR
FUEL LEVEL SENDER
TRANS OIL TEMP WARNING
A
REAR WHITE LIGHTS
(STD TRUCK)
WHITE LIGHT SOLENOID
(POULTRY TRUCK)
A
31Y
A
31Y
5X
18X
3X
A A
9X
A A
19X
A A
SOLENOID
RED LIGHT SOLENOID
(POULTRY TRUCK)
STARTER
7X
4
CATALOG B238
WHITE LIGHTS
A
3
AIR RESTRICTION SENDER
ENGINE WATER TEMP WARNING
ENGINE OIL PRESS WARNING
BACKUP ALARM
49Y
31Y
GLOW--PLUG
RED LIGHTS
49B
B
84X
-- 10 -- 10 --
FUEL LEVEL SENDER
19X
R/04--98
B
87X
B
80X
B
A
86X
B
B
B
49B
82X
4X
B
5X
B
4X
B
86X
B
9X
B
46X
GROUND / BACKUP ALARM
GROUND / FUEL SHUT--OFF
GROUND / AIR RESTRICTION SENDER
AIR RESTRICTION SENDER
ALTERNATOR
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
1
2
3
4
5
494956
494957
423631
423632
423633
423633
Wiring Harness
Wiring Harness
Connector, Blue Male
Connector, Black Male
Connector, White Male
Connector, White Male
1
1
1
1
1
1
Standard Truck
Poultry Truck
INDIVIDUAL WIRE INFORMATION
NO.
COLOR GAUGE
”A” END
”B” END
3X
4X
5X
7X
9X
18X
19X
22X
25X
Pink
Black
Black
Yellow
Purple
White
Brown
Red
Orange
Tab
Female, Q.D.
Tab
Tab
Tab
Tab
Tab
Tab
Tab
Female, Q.D.
Eyelet
Female, Q.D.
Female, Q.D.
Female, Q.D.
Female, Q.D.
Female, Q.D.
Female, Q.D.
Butt Splice
25Y
Orange 14
Tab
Splice, Butt
30Y
Red
12
Eyelet
Tab
31Y
White
12
Eyelet
Tab
31Y
White
12
Butt Splice
Tab
36X
43X
44X
46X
White
Green
Purple
White
12
14
14
14
Female, Q.D.
Tab
Tab
Tab
Male, Q.D.
Eyelet
46Y
46A
Yellow
White
14
14
-- -- -- -Tab
Female, Q.D.
Female, Q.D.
CATALOG B238
14
14
14
14
14
14
14
10
14
-- -- -- --
-- 10 -- 11 --
DESCRIPTION
6 Prong White Recept to Eng Oil Sender
Air Restriction Sender to Ground
6 Prong White Recept to Air Restric Sender
6 Prong White Recept to Trans Oil Temp
6 Prong White Recept to Alt
6 Prong White Recept to Water Temp Sender
6 Prong White Recept to Fuel Level Sender
8 Prong Black Recept to Ignition Spade
8 Prong Black Recept To Tach Blue Wire
(25X ”B” Common w/ 25Y ”B”)
8 Prong Black Recept To Oil Temp Gauge
Light (25Y ”B” Common w/ 25X ”B”)
Red Light Solenoid to 6 Prong White Plug
(Poultry Truck Only)
White Light Solenoid to 6 Prong White Plug
(Poultry Truck Only)
Light Switch to 6 Prong White Plug
(31Y ”A” Common w/ 32Y ”A”)
(Standard Truck Only)
Key Switch to Conn. (Standard Truck Only)
8 Prong Blue Recept to Preheat Switch
8 Prong Blue Recept to Park Brake Switch
8 Prong Blue Recept to Trans Oil Temp
Gauge, Pos.1 (46X ”B” Common w/ 46A ”B”)
Trans Oil Temp Gauge Pos. ”S” to Sender
8 Prong Blue Recept to Tach Pos 1
(46A ”B” Common w/ 46X ”B”)
R/04--98
PARTS INDEX
CONTENTS
INDIVIDUAL WIRE INFORMATION
NO.
COLOR GAUGE
”A” END
”B” END
DESCRIPTION
46B
46C
48X
49X
Yellow
Black
White
Red
14
14
14
14
Tab
Tab
Tab
Tab
Female, Q.D.
Eyelet
Spade
Splice, Butt
49Y
Blue
14
Splice, Butt
Tab
49B
50X
80X
81X
82X
84X
85X
86X
87X
Black
14
Green 14
Bwn/Red 8
Blue
14
Black
14
White 10
Red
10
Red
10
Red
10
Tab
Tab
Spade
Spade
Female, Q.D.
Spade
Spade
Eyelet
Eyelet
Eyelet
Female, Q.D.
Eyelet
Female, Q.D.
Eyelet
Female, Q.D.
Eyelet
Female, Q.D.
Eyelet
Tach Pos ”S” (Gray) to Alt Pos ”R”
Tach Pos ”G’ (Black) to Ground
8 Prong Blue Recept to Preheat Switch
8 Prong Blue Recept to Back--up Switch
(49X ”B” Common w/ 49Y ”A”)
Back--Up Switch to 6 Prong White Plug
(49Y ”A” Common w/ 49X ”B”)
6 Prong White Plug to Ground
8 Prong Blue Recept to Heater Blower
Ignition to Starter Main Post
Ignition to Fuel Shut--Off
Fuel Shut--Off to Ground
Preheat to Glow Plug
Ignition Switch to Neutral Start Switch
Starter Main Post to Alternator Positive Post
Neutral Start Switch to Starter Solenoid
-- 10 -- 12 --
CATALOG B238
N/04--98
PARTS INDEX
CONTENTS
CATALOG B238
-- 10 -- 13 --
R/04--98
PARTS INDEX
CONTENTS
SECONDARY HARNESS, STANDARD
LEFT FRONT
INSIDE WHITE LIGHT
31C
B
LIGHT SWITCH
1
31Y 31D 31C 32Y
RIGHT FRONT
INSIDE WHITE LIGHT
32Y
WHITE LIGHTS
B
32X
LIGHT POWER
A
RIGHT REAR
WHITE LIGHT
31Y
A
B
31D
2
BACKUP ALARM
3
WHITE LIGHTS
HORN SWITCH
37X
A
B
35X
B
36Y
A
36Y
A A
B
49Z
A
A
31B
HORN
A
B
35Y
7
KEY SWITCH
31A
34Y
6
5
B
4
R/04--98
8
49A
31A
B
35X
34X 37Y
35Y
-- 10 -- 14 --
CATALOG B238
BACKUP
ALARM
31B
32X
B
B
LEFT REAR
WHITE LIGHT
49A
A
B
49Z
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
425912
423630
423629
423627
Wiring Assembly
Connector, Red Male
Connector, White Male
Connector, White Male
1
1
1
1
Standard
5
6
7
8
425911
425909
425183
425910
Wiring Assembly
Wiring Assembly
Connector, White Female
Wiring Assembly
1
1
1
1
INDIVIDUAL WIRE INFORMATION
NO. COLOR GAUGE
”A” END
”B” END
DESCRIPTION
22X
31A
Red
10
White 12
Tab
Tab
Female Q.D.
Splice, Butt
31B
White 12
Tab
Splice, Butt
31C
White 12
Eyelet
Splice, Butt
31D
White 12
Eyelet
Splice, Butt
31X
32X
32Y
White 12
Yellow 12
White 12
Tab
Tab
Eyelet
Eyelet
Eyelet
Eyelet
34X
Green 14
Tab
Female Q.D.
35X
35Y
36Y
37X
Blue
Blue
White
Green
Tab
Eyelet
Tab
Tab
Eyelet
Female Q.D.
Female Q.D.
Female Q.D.
49Z
49A
75X
88X
Blue 14
Black 14
Cable
Cable
Tab
Eyelet
-- -- -- --- -- -- --
Eyelet
Tab
-- -- -- --- -- -- --
8 Prong Black Recept. to Ignition Spade #1
6 Prong White Recept. to Left Rear
White Light
6 Prong White Recept. to Right Rear
White Light
White Light to Left Front Inside White
Light (31C ”A” Common w/ 31D ”A”)
White Light to Right Front Inside White
Light (31D ”A” Common w/ 31C ”A”)
8 Prong Red Recept to White Light Solenoid
8 Prong Red Recept. to Light Switch
Light Switch (32Y ”A” Common w/ 31Y
”A”) to Light Switch (Common w/ 32Z ”B”)
8 Prong White Recept. to Connector Plug
(34X ”B” Common w/ 37X ”B”)
8 Prong White Recept. to Horn Switch
Horn Switch to Horn
8 Prong White Recept. to Ign. Spade #3
8 Prong White Recept. to Connector
Plug (37X ”B” Common w/ 34X ”B”)
6 Prong White Recept. to Backup Alarm
Backup Alarm to 6 Prong White Recept.
Battery Positive Post To Starter Main Post
Battery Negative Post To Ground
CATALOG B238
14
14
12
14
-- 10 -- 15 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
N/04--98
-- 10 -- 16 --
CATALOG B238
PARTS INDEX
CONTENTS
CATALOG B238
-- 10 -- 17 --
R/04--98
PARTS INDEX
CONTENTS
SECONDARY HARNESS, POULTRY
1
LEFT FRONT
OUTSIDE WHITE LIGHT
LEFT FRONT
INSIDE WHITE LIGHT
B
92X
RED LIGHT
SOLENOID
91X POST #4
POST #3
32Z
POST #1
31E
31E 31C
30X
A B
30A 30D 30C
A
B
B
HORN BRACKET
(GROUND)
92X
B
29A 29B
A
LIGHT INDICATOR ON
INSTRUMENT PANEL
B
POST #2
A
RED/WHITE LIGHT SWITCH
4
29B 31D 31C
B
LEFT FRONT
RED LIGHT
32Y
91X
30C
31X
RIGHT FRONT
RED LIGHT
POST #2
POST #3
A
POST #4
POST #1
A
B
A B
A
31X
A
A
RIGHT REAR
WHITE LIGHT
31F 31D
B
RIGHT FRONT
INSIDE WHITE LIGHT
3
B
10
RED LIGHTS
BACKUP ALARM
HORN SWITCH
37X
A
35X
36X
B
35X
35Y
B
36X
KEY SWITCH
HORN
A
B
A
A
49A
49Z
31A
POST
SOLENOID
7
DETAIL ”A”
(TOP VIEW)
-- 10 -- 18 --
B
11
35Y
POST
B
8
R/04--98
A
A A
31B
POST
34X
34X 37X
WHITE LIGHTS
30A
30B
POST
A
CATALOG B238
32X
NEUTRAL POSITION
RIGHT REAR
RED LIGHT
30B
B
A
49A
B
49Z
BACKUP ALARM
31F
RIGHT FRONT
OUTSIDE WHITE LIGHT
9
WHITE LIGHT POSITION
B
5
30X
31B
6
RED LIGHT POSITION
32Y
B
32X
2
32Z
B
A
WHITE LIGHT
SOLENOID
30D
B
B
31A
B
LEFT REAR
WHITE LIGHT
30A
LEFT REAR
RED LIGHT
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
425174
425173
423630
425268
Wire Assembly
Wire Assembly
Connector, Red Male
Wire Assembly
1
1
1
1
Poultry
5
6
7
8
425175
423629
423627
425170
Wire Assembly
Connector, White Male
Connector, White Male
Wire Assembly
1
1
1
1
9
10
11
425171
425183
425169
Wire Assembly
Connector, White Female
Wire Assembly
1
1
1
INDIVIDUAL WIRE INFORMATION
NO. COLOR GAUGE
”A” END
”B” END
DESCRIPTION
30X
Red
12
Tab
Eyelet
30A
Red
12
Tab
Splice, Butt
30B
Red
12
Tab
Splice, Butt
30C
Red
12
Eyelet
Splice, Butt
30D
Red
12
Eyelet
Splice, Butt
31X
White 12
Tab
Eyelet
31A
White 12
Tab
Splice, Butt
31B
White 12
Tab
Splice, Butt
31C
White 12
Eyelet
Splice, Butt
31D
White 12
Eyelet
Splice, Butt
8 Prong Red Recept. to Red Light Solenoid
(Post #1)
6 Prong White Recept. to Left Rear Red
Light (30A ”A” Common w/ 30B ”A”)
6 Prong White Recept. to Right Rear Red
Light (30B ”A” Common w/ 30A ”A”)
Red Light Solenoid (Post #2) to Left Front
Red Light
Red Light Solenoid (Post #2) to Right Front
Red Light
8 Prong Red Recept. to White Light
Solenoid (Post #1)
6 Prong White Recept. to Left Rear
White Light
6 Prong White Recept. to Right Rear
White Light
White Light Solenoid (Post #2) to Left Front
Inside White Light (31C ”B” Common w/
31E ”A”)
White Light Solenoid (Post #2) to Right
Front Inside White Light (31D ”B”
Common w/ 31F ”A”)
CATALOG B238
-- 10 -- 19 --
R/04--98
PARTS INDEX
CONTENTS
INDIVIDUAL WIRE INFORMATION
NO. COLOR GAUGE
”A” END
”B” END
DESCRIPTION
31E
White 12
Splice, Butt
Splice, Butt
31F
White 12
Splice, Butt
Splice, Butt
32X
Yellow 12
Tab
Eyelet
32Y
White 12
Eyelet
Eyelet
32Z
Red
Eyelet
Eyelet
34X
Green 14
Tab
Tab
35X
Blue
14
Tab
Eyelet
Left Front Inside White Light to Left Front
Outside White Light (31E ”A” Common w/
31C ”B”)
Right Front Inside White Light to Right
Front Outside White Light (31F ”A” Common
w/ 31D ”B”)
8 Prong Red Recept. to Light Switch
Neutral Position
Red/White Light Switch to White Light
Solenoid (Post #3)
Red/White Light Switch to Red Light
Solenoid (Post #3)
8 Prong White Recept. to Connector Plug
(34X ”B” Common w/ 37X ”B”)
8 Prong White Recept. to Horn Switch
35Y
Blue
14
Eyelet
Spade
Horn Switch to Horn
36X
White 12
Tab
Female Q.D.
8 Prong White Recept. to Key Switch
37X
Green 14
Tab
Tab
49Z
Blue
14
Tab
Eyelet
8 Prong White Recept. to Connector
Plug (37X ”B” Common w/ 34X ”B”)
6 Prong White Recept. to Back--Up Alarm
49A
Blue
14
Eyelet
Tab
Back--Up Alarm to 6 Prong White Recept
75X
Cable
-- -- -- --
-- -- -- --
Battery Positive Post To Starter Main Post
88X
Cable
-- -- -- --
-- -- -- --
Battery Negative Post To Ground
91X
Black 14
Eyelet
Eyelet
92X
Black 14
Eyelet
Eyelet
White Light Solenoid (Post #4) to Red Light
Solenoid (Post #4), (91X ”B” Common w/
92X ”A”)
Red Light Solenoid (Post #4) to Ground
(92X ”A” Common w/ 91X ”B”)
N/04--98
12
-- 10 -- 20 --
CATALOG B238
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
CATALOG B238
-- 10 -- 21 --
R/04--98
PARTS INDEX
CONTENTS
WIRING HARNESS
(PERKINS GASOLINE)
494959
PRIMARY WIRING HARNESS
423633
WHITE MALE
CONNECTOR
B/U ALARM
IGNITION SPADE 4
IGNITION SPADE 1
LIGHT SWITCH TO
REAR LIGHTS
AIR FILTER RESTRICTION SENSOR
IGNITION SPADE 2
REAR WHITE
LIGHTS
ENGINE WATER TEMP SENSOR
ENGINE LOW OIL PRES. WARNING
NEUTRAL START
SWITCH
FUEL LEVEL
SENSOR
ALTERNATOR
POST #1
ALTERNATOR
FUEL LEVEL SENSOR
B/U ALARM SWITCH
TRANS OIL TEMP WARNING
B/U ALARM SWITCH
LEFT FRONT LIGHT
TRANS TEMP SENSOR
423633
MALE CONNECTOR
RIGHT FRONT LIGHT
GROUND TO
FRAME
AIR FILTER RESTRICTION
SENSOR
ALTERNATOR
POST B
STARTER - MAIN POST
STARTER - MAIN POST
IGNITION COIL
423631
MALE CONNECTOR
STARTER SOLENOID
ENGINE LOW OIL PRESS SENSOR
425912 WIRING HARNESS
423632
MALE CONNECTOR
ENGINE WATER TEMP SENSOR
423630
MALE CONNECTOR
IGNITION SWITCH SPADE 1
LIGHT SWITCH
LIGHT SWITCH
425183
WHITE FEMALE
CONNECTOR
425911 WIRING HARNESS
RIGHT REAR WHITE LIGHT
B/U ALARM
IGNITION SWITCH SPADE 3
B/U ALARM
423629
MALE CONNECTOR
REAR WHITE LIGHTS
425910 WIRING HARNESS
B/U ALARM
B/U ALARM
HORN
HORN SWITCH
425909 WIRING HARNESS
LEFT REAR WHITE LIGHT
423627
MALE CONNECTOR
R/04--98
-- 10 -- 22 --
CATALOG B238
CONTENTS
PARTS INDEX
CATALOG B238
INDIVIDUAL WIRE INFORMATION (PERKINS GASOLINE)
-- 10 -- 23 -R/04--98
PARTS INDEX
CONTENTS
WIRING HARNESS
(CATERPILLAR DIESEL)
494958
PRIMARY WIRING HARNESS
423633
WHITE MALE
CONNECTOR
PREHEAT BUTTON
B/U ALARM
IGNITION SPADE 4
IGNITION SPADE 1
LIGHT SWITCH TO
REAR LIGHTS
AIR FILTER RESTRICTION SENSOR
IGNITION SPADE 2
ENGINE WATER TEMP SENSOR
ENGINE LOW OIL PRES. WARNING
REAR WHITE
LIGHTS
FUEL LEVEL
SENSOR
NEUTRAL START
SWITCH
AIR FILTER RESTRICTION
SENSOR
ALTERNATOR
FUEL LEVEL SENSOR
ALTERNATOR
POST #1
TRANS OIL TEMP WARNING
ALTERNATOR
POST B
GROUND TO
FRAME
B/U ALARM
SWITCH
GLOW PLUG
LEFT FRONT LIGHT
TRANS TEMP SENSOR
423633
MALE CONNECTOR
RIGHT FRONT LIGHT
STARTER - MAIN POST
423631
MALE CONNECTOR
INJECTION PUMP
STARTER SOLENOID
ENGINE LOW OIL PRESS SENSOR
425912 WIRING HARNESS
423632
MALE CONNECTOR
PREHEAT BUTTON
ENGINE WATER TEMP SENSOR
PREHEAT BUTTON
IGNITION SWITCH SPADE 1
LIGHT SWITCH
425911 WIRING HARNESS
LIGHT SWITCH
IGNITION SWITCH
SPADE 3
423630
MALE CONNECTOR
HORN
RIGHT REAR WHITE LIGHT
BACKUP ALARM
HORN SWITCH
425909 WIRING HARNESS
423629
MALE CONNECTOR
423627
MALE CONNECTOR
R/04--98
-- 10 -- 24 --
CATALOG B238
REAR WHITE LIGHTS
425183
WHITE FEMALE
CONNECTOR
425910 WIRING HARNESS
LEFT REAR WHITE LIGHT
BACKUP ALARM
CONTENTS
PARTS INDEX
CATALOG B238
INDIVIDUAL WIRE INFORMATION (CATERPILLER DIESEL)
-- 10 -- 25 -R/04--98
PARTS INDEX
CONTENTS
BATTERY & CABLES
TO FRAME
GROUND
8
7
1
TO STARTER
GROUND POST
6
4
7
2
3
TO STARTER
TO ENGINE
5
4
5
RIGHT REAR
FENDER WELDMENT
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
2
3
4
B6114
425022
470425
425023
424935
Battery, Diesel
Cable, Battery (+)
Cable, Battery (+) (72”)
Cable, Battery (--)
Rod, All Thread
1
1
1
1
2
ALL
5
6
7
8
K33799SS
424932
K33897
448850
Nut
Strap, Battery
Nut, Wing
Cable, Starter Ground
4
1
2
1
N/04--98
-- 10 -- 26 --
CP--PL & CP--PXL
CATALOG B238
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
CATALOG B238
-- 10 -- 27 --
R/04--98
PARTS INDEX
CONTENTS
LIGHTING, STANDARD & POULTRY
1*
3
8
4*
5*
2*
6*
RIGHT FRONT
FENDER (REF)
9
7*
2
3
RIGHT FRONT
FENDER (REF)
LEFT REAR FENDER
(POULTRY, REF)
10
11
12
2, 15
N/04--98
-- 10 -- 28 --
13 SHOWN
14 OPPOSITE SIDE
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
2*
3
4*
424179
B3344
B1335
K30468SS
Light Fixture, Front
Light, White
Light, Red Poultry
Bolt, Hex
4/6
4/6
4
8/12
Standard/Poultry
Poultry
Standard/Poultry
5*
6*
7*
8
K44728SS
K34807SS
K33799SS
424175
Washer, Flat
Washer, Lock
Nut, Hex
Light Fixture, Rear
8/12
8/12
8/12
2
Poultry
9
10
11
12
424178
K36870SS
K34806
K33797
Guard Assembly, White Light
Screw, Stainless
Washer, Lock
Nut, Hex
2
12
12
12
13
14
15
B5402
B5403
R13601
Wire Shield, Right
Wire Shield, Left
Pedestal, aluminum spacer
(required for lamp alignment in front fender)
All
1
1
1
* This Item also used on Rear Fenders of Standard Lift Truck.
CATALOG B238
-- 10 -- 29 --
R/04--98
PARTS INDEX
CONTENTS
INSTRUMENT PANEL (SERIAL NO. M2300323 & BELOW)
22
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1*
425300
Instrument Panel Assembly
1
All
2
173055
Instrument Board
1
3
165054
Screw
4
4
175769
Cable
1
5
162825
Gauge, Water Temp.
1
6
164146
Meter, Hour
1
7
162824
Gauge, Fuel
1
8
173489
Cover, L.H. Fuse Box
1
9
173491
Fuse, 7.5 AMP
8
10
162826
Indicator, Green
1
11
162828
Indicator, Red
6
12
162827
Indicator, Blue
1
13
169917
Indicator, Turn Flasher Unit
1
14
K34805
Washer
1
15
54232
Nut
1
16
173489
Cover, R.H. Fuse Box
1
17
174815
Seal
2
18
175831
Bracket
4
19
K34805
Washer
4
20
54232
Nut
4
21
37186
Lamp
2
22
425436
Fuse, 25 AMP
2
* Replaced by 491900 Instrument Panel Assembly, see INSTRUMENT PANEL (Serial No. M2300324 &
above), this Section.
N/04--98
-- 10 -- 30 --
CATALOG B238
PARTS INDEX
CONTENTS
CATALOG B238
PANEL SCHEMATIC (SERIAL NO. M2300323 & BELOW)
TRANS
LOW
OIL PRESS
ENGINE
OIL
PRESS
TURN
SIGNAL
TRANS
OIL
TEMP
AIR
FILTER
ALT
LIGHTS
PARK
BRAKE
43
5
+
18
3
9
19
7
--
+
--
--
+
--
+
--
+
--
1
2
3
4
5
6
7
8
9
+
+
--
+
11
12
44
-45
42
10
9A
16
22
20
23 22
-- 10 -- 31 --
25 24
35
27 26
41
38
28
41
34
32
31
46
16
4
19
26
39
30
27
42
37A
25
40
29 28
23
37A
37
24
41A
51
17
47
6
2
36
31 30
48
8
17
18
9A
41A
49
13
45
50
14
11
33 32
52
40 39
15
12
33
14
20 1
15
13
21
27A
38
28A
27A
37
28A
21
29
35
34
36
43
46
48
47
49
44
50
R/04--98
PARTS INDEX
CONTENTS
INSTRUMENT PANEL (SERIAL NO. M2300324 & ABOVE)
1
2
4
5
6
7
8
3
9
10
ITEM
PART NUMBER
DESCRIPTION
QTY
1*
2
3
4
5
6
491900
491898
K52915SS
B1293
B1265
B1271
Instrument Panel Assembly
Instrument Board
Screw, Self Tap
Gauge, Fuel
Meter, Hour
Gauge, Water Temp.
1
1
4
1
1
1
7
8
8
9
10
11
12
491903
491904
B3527--4
B3527--15
Z4181
491942
491831
Indicator, Red
Fuse Holder
Fuse, 10 Amp
Fuse, 25 AMP
Seal
Resistor
Adapter
6
12
10
2
32”
1
1
MODEL
All (Replaces 425300)
next page
”
”
13
491906
Harness
1
”
”
14
491907
Harness
1
”
”
15
491909
Wire Assembly
1
”
”
16
491908
Wire Assembly
1
”
”
17
491911
Wire Assembly
1
”
”
18
491905
Harness
1
”
”
* NOTICE: When replacing 425300 Instrument Panel with 491900, also replace the Water Temp. Sender
33171 with 491913.
N/04--98
-- 10 -- 32 --
CATALOG B238
PARTS INDEX
CONTENTS
CATALOG B238
PANEL SCHEMATIC (SERIAL NO. M2300324 & ABOVE)
11*
12*
13*
9
45
LITE
44
7
9A
LITE
8
8
PARK
BRAKE
5
LITE TRANS
TEMP
42
9A
LITE
6
13
ALT
3
AIR
FILTER
LITE
4
LITE
42
OIL
PRESS
37A
FUSE
48
38
23
54
51
55
-- 10 -- 33 --
FUSE 11
39
FUSE
8
46
54
53
FUSE
53
FUSE
12
9
50
14 G
S
18
14
6
I
WATER
TEMP
45
19
17
FUEL
16
36
FUSE
33
41
FUSE
31
24 25
28 29
35
28A
FUSE
6
3
25
41
BLACK
2
24
38A
WHITE
22 23
26 27
30
32
13
52
37A
16
5
3
7 19
FUSE 1
4
26
34
41
52
FUSE
49
FUSE
HOUR
METER
7
9
GLOW
PLUG
22
41
38A
51
55
FUSE
10
18 5
43
40
28
27
27A
30 31
RED
32 33
39 40
17
15*
17*
16*
R/04--98
38
44
47 46
50 49
48
46
34
29
37 27A
36
35
21
BLUE
28A
14*
WHITE
18*
* PART NUMBERS LOCATED ON PREVIOUS PAGE
PARTS INDEX
CONTENTS
DASH PANEL SWITCHES, KEYS & HORN
14
19
STANDARD CAB
CONSOLE (REF)
17
18
3
20
4
POULTRY CAB
DASH PANEL
(REF)
5
22
16
21
15
14
23
24
5
13
12
10
11
4
6
3
1
2
7
8
9
N/04--98
-- 10 -- 34 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
1
2
3**
4**
491900
K52915SS
492570
492569
Instrument Panel
Screw
Keys
Nut
1
4
2
1
5*
5**
6
7
8
9
10
58862
492568
B7642
K20348SS
K34807SS
K33799SS
B4252
Ignition Switch w/ Keys
Ignition Switch
Horn Assembly
Bolt, Hex
Washer, Lock
Nut, Hex
Relay
1
1
1
1
1
1
2
Poultry Trucks
11
12
13
14**
15
K20348SS
K34807SS
K33799SS
B366
B366
Bolt, Hex
Washer, Lock
Nut, Hex
Switch, Glow Plug
Switch, Horn
4
4
4
1
1
Poultry Trucks
Poultry Trucks
Poultry Trucks
All
All
16
17*
425496
33171
17**
491913
18
19
20
5642
425904
421550
21
22
23
24
B6511
B6512
B254
B6251
Light, Differential Overheat
1
Sender, Water Temp.
1
Note: Must be used with 425300 Instrument Panel
Sender, Water Temp.
1
Note: Must be used with 491900 Instrument Panel
Seal
1
Switch, Light
1
Switch, Light
1
Plate, Boot
Rubber Sheet
Rivet
Cap
1
1
4
1
MODEL
All (Replaces 425300)
Poultry Trucks
All
All
Standard Trucks
Poultry Trucks
All
* For use on Lift Trucks Serial No. M2300323 & below.
** For use on Lift Trucks Serial No. M2300324 & above.
CATALOG B238
-- 10 -- 35 --
R/04--98
PARTS INDEX
CONTENTS
TACH & TRANS. OIL TEMP. GAUGES (OPTIONS)
7
8
9
1
2
3
13
11 10
14
12
6
5
4
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
6
7
424359
424354
424443
B194
Z4176
B3526
423308
Tach/Hourmeter Kit, Complete
Tachometer only, less Hdwr
Light Kit
Connection, Bullet
Loom x 3”
Grommet
Gauge, Oil Temperature
1
1
1
4
1
1
1
All
8
9
10
11
12
13
14
B3103
B5764
423309
425190
425192
423309
425193
Eyelet Connector
Light Kit
Transmission Hot Oil Sender
Adapter
Tee
Sender, Temperature
Adapter
3
3
1
1
1
1
1
N/04--98
-- 10 -- 36 --
CATALOG B238
PARTS INDEX
CONTENTS
ROTATING BEACON, AMBER (OPTIONAL)
1
2
3
4
5
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
B6006
Z4169
Z4000
B3698--2
K40919
Beacon, Amber w/ Hdwr
Loom x 110”
Wire, Red x 110”
Clamp
Screw, Self--tapping
1
1
1
7
7
All
Note: Connect the Red Wire from the Beacon to the White Connector of the Instrument Panel, Terminal #29
(Green).
CATALOG B238
-- 10 -- 37 --
R/04--98
PARTS INDEX
CONTENTS
BACK UP ALARM
2
1
3
4
5
6
8
9
REAR FENDER
(REF)
EXISTING
HARDWARE
7
10
TRANSMISSION
(REF)
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
B6891
K20386SS
K34806
K44722
K33797
Alarm, Backup
Bolt, Hex
Washer, Lock
Washer, Flat
Nut, Hex
1
4
4
4
4
All
6*
7
8
9
10
492631
B194
K52915
K34778
492632
Micro Switch
Splice, Butt
Screw
Washer, Lock
Bracket, Micro Switch
1
2
2
2
1
for use with Item 6 only
* Lever type micro--switch replaces all previous plunger types, requires Item 10 for mounting.
N/04--98
-- 10 -- 38 --
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 11
FRAME, HOOD, CAB & COUNTER WEIGHTS
DESCRIPTION
PAGE
FRAME, REAR FENDERS & FILLER PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--2
HOOD, FIREWALL & SCREEN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--4
SIDE SHIFT MOUNTS, MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--7
CAB & MOUNTINGS (MODEL CP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--8
CAB & MOUNTINGS (MODELS CP--PL & CP--PXL) . . . . . . . . . . . . . . . . . . . . . . . . . . 11--10
ENCLOSED CAB (MODELS CP & CP--P, 95” CAB) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--12
SEAT & SEAT BELT ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--14
CAB HEATER & FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--15
COUNTERWEIGHTS & CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--16
CAB FRONT GUARD, MIRRORS & TOWING HITCH . . . . . . . . . . . . . . . . . . . . . . . . . 11--18
CATALOG B238
-- 11 -- 1 --
R/04--98
PARTS INDEX
CONTENTS
FRAME, REAR FENDERS & FILLER PANELS
2
3
1
16
7
19
8
17
18
11 12
6
9
15
14
13
10
5
4
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
2
3
3
424680
424768
493343
424769
493344
Frame Assembly
Right Rear Fender w/ batt. tray
Right Rear Fender w/ batt. tray
Left Rear Fender
Left Rear Fender
1
1
1
1
1
All
std width (16 13/16”)
extra wide (23 7/16”)
std width (16 13/16”)
extra wide (23 7/16”)
4
5
6
7
K20388
K34807
K44728
K20430
Bolt, Hex
Washer, Lock
Washer, Flat
Bolt, Hex
6
6
6
4
R/04--98
-- 11 -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
8
9
10
11
12
13
K44732
K34808
K34670
424778
424779
K20348
Washer, Flat
Washer, Lock
Nut, Hex
Filler Panel, Right
Filler Panel, Left
Bolt, Hex
4
4
4
1
1
2
All
14
15
16
17
18
19
K34807
K44728
K20388
K34807
K44728
K33799
Washer, Lock
Washer, Flat
Bolt, Hex
Washer, Lock
Washer, Flat
Bolt, Hex
2
2
4
4
8
4
CATALOG B238
-- 11 -- 3 --
R/04--98
PARTS INDEX
CONTENTS
HOOD, FIREWALL & SCREEN ASSEMBLY
10
12, 13, 14
11
15, 16, 17
1
27, 28, 29, 30
18, 19,
20, 21
23, 24, 25, 26
7
22
9
2, 3, 4, 5
8
31, 32, 33, 34
6
37
35
36
38, 39, 40
41, 42, 43, 44
45, 46,
47, 48
R/04--98
-- 11 -- 4 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART
1
2
3
4
5
6
6
424880
425863
K20388
K34807
K44728
424887
425991
7
8
9
10
11
12
QTY
MODEL
Weldment, Hood
Firewall Assembly
Bolt, Hex
Washer, Lock
Washer, Flat
Weldment, Nose
Weldment, Nose
1
1
4
4
4
1
1
All
All except CP--PXL
CP--PXL Only
424873
424874
424871
-- -- -- --- -- -- -424879
Retainer, R.H.
Retainer, L.H.
Screen, Grill Cover
See Section 8
See Section 8
Hinge
1
1
1
Poultry Only
Poultry Only
Poultry Only
2
All
13
14
15
16
17
18
K20348SS
K34807SS
K20388SS
K34807SS
K33799SS
174114
Bolt, Stainless
Washer, Lock
Bolt, Stainless
Lock Washer, Stainless
Nut, Stainless
Cylinder, Air
6
4
4
4
4
1
19
20
21
22
23
24
K20426
K33797
K34806
B7582--3
424186
K36870SS
Bolt, Hex
Nut, Hex
Washer
Seal Strip
Handle, Grab
Bolt, Stainless
2
4
2
2
4
8
25
26
27
28
29
30
K44723
K55691
421564
K20344SS
K34805
K33795
Washer, Flat
Nut, Lock
Hook
Bolt, Stainless
Washer
Nut, Hex
8
8
4
8
8
8
31
32
33
34
35
36
424870
K35485SS
K34807SS
K44728SS
B7582--6
B7582--5
Weldment, Grill
Bolt, Stainless
Lock Washer, Stainless
Washer, Stainless
Seal Strip
Seal Strip
1
10
10
10
1
2
37
38
39
40
B7582--4
424881
K20468
K34807
Seal Strip
Spacer, Nose
Bolt, Hex
Washer, Lock
2
4
4
4
CATALOG B238
NUMBER DESCRIPTION
-- 11 -- 5 --
R/04--98
PARTS INDEX
CONTENTS
ITEM
PART
41
42
43
44
421532
K20344SS
K34805
K33795
45
45*
45*
45**,***
45**,***
46
47
48
NUMBER DESCRIPTION
QTY
MODEL
Latch
Bolt, Stainless
Washer
Nut, Hex
4
8
8
8
All
426465
425511
425986
424875
425987
Weldment, Cover w/ Trans. Cooler
Weldment, Cover w/ Axle Cooler
Weldment, Cover w/ Axle Cooler
Weldment, Cover
Weldment, Cover
1
1
1
1
1
84”& 95” Cab
84”& 95” Cab
77”& 81” Cab
84”& 95” Cab
77”& 81” Cab
K20348SS
K34807SS
K44728SS
Bolt, Stainless
Lock Washer, Stainless
Flat Washer, Stainless
2
2
2
* For use on S/N: M2300283 & below, with Drive Axle Cooler Brackets.
** For use on S/N: M2300284 & above, with Drive Axle Cooler Brackets.
*** For use on Trucks without Drive Axle Cooler.
R/04--98
-- 11 -- 6 --
CATALOG B238
PARTS INDEX
CONTENTS
SIDE SHIFT MOUNTS, MAST
FRAME (REF)
1
MAST OUTER
RAIL
2
3
4
5
6
7
6
5
8
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
B5407
B6119
B5795
K87901
Bar, Mast Support
Bolt, Cap
Mast Mount Assembly
Grease Fitting
2
4
4
2
All
5
6
7
8
R106
R4584
R7638
R20152
Ring, Retaining
Wiper
Bearing
Spacer (use on mast w/o side--shift)
4
4
4
2
CATALOG B238
-- 11 -- 7 --
R/04--98
PARTS INDEX
CONTENTS
CAB & MOUNTINGS (MODEL CP)
8
2
4
7
6
5
14
12
9
10
11
13
1
15
3
16
20
19
47
48
46
49
50
17
18
15
14
21
22
23
39
24
25
26
27
28
29
30
31
32
33
34
42
35
36
37
43, 44, 45
40
41
38
51
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
1
2
3
4
5
6
425820
494100
425668
K20346SS
K34806SS
K44722SS
B5629--10
Cab
Cab (for suspension seat)
Cowl Weldment
Bolt, Hex
Washer, Lock
Washer, Flat
Trim
1
1
1
9
9
9
1
CP (95” Cab)
7
8
9
10
11
12
13
14
425836
425312
425309
425310
425313
425311
-- -- -- -K20346SS
Door Assembly
Stud, Wing Head
Spring, Stud Ejection
Washer
Retainer
Receptacle, Stud
Rivet
Bolt, Hex
1
1
1
1
1
1
2
14
R/04--98
-- 11 -- 8 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
15
16
17
18
19
20
21
K44722SS
425801
425837
425213
425212
K72073
77520
Washer, Flat
Cover Weldment, Column
Panel
Mount, Front Cab
Pin, Cab Pivot
Pin, Cotter
Mount, Cab Isolation
14
1
1
2
2
4
2
CP (95” Cab)
22
23
24
25
26
27
28
425307
K44736
K20552
K20346
K34806
K44722
K20432
Spacer
Washer, Flat
Bolt, Hex
Bolt, Hex
Washer, Lock
Washer, Flat
Bolt, Hex
2
2
2
4
4
4
2
29
30
31
32
33
34
35
K44736
425661
77520
425307
K44736
K20548
K20346
Washer, Flat
Mount Weldment, Cab
Mount, Cab Isolation
Spacer
Washer, Flat
Bolt, Hex
Bolt, Hex
2
2
2
2
2
2
4
36
37
38
39
40
41
42
K34806
K44722
78658
K76281
K76060
K72034
K44722
Washer, Lock
Washer, Flat
Cylinder
Pin, Clevis
Pin, Clevis
Pin, Cotter
Washer, Flat
4
4
2
2
2
4
4
43
44
45
46
47
48
49
425413
425414
425415
425306
K20324
K44719
K34805
Floormat, L.H.
Floormat, R.H.
Floormat, R.H. (4WD)
Plate, Cover
Bolt
Washer, Flat
Washer, Lock
1
1
1
1
4
4
4
4WD Cab
4WD Cab
4WD Cab
4WD Cab
50
51
K33795
426128
Nut, Hex
Stand Weldment
4
1
4WD Cab
All
CATALOG B238
-- 11 -- 9 --
R/04--98
PARTS INDEX
CONTENTS
CAB & MOUNTINGS (MODELS CP--P, --PL & --PXL)
1
2
7
8
4
9
5
6
3
10
13
11
16
15
44
45
43
46
47
21
12
14
17
18
19
20
24
22
23
37
26
27
28
29
30
25
38
35
36
34
39
31
32
33
40, 41, 42
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
1
425302
425955
Cab Assembly
Cab Assembly
1
1
2
3
4
5
6
425270
K20346SS
K34806SS
K44722SS
425269
Cowl, Weldment
Bolt, Stainless
Lock Washer, Stainless
Flat Washer, Stainless
Panel, Cover
1
9
9
9
1
CP--P (84”)
CP--PL (81”) &
CP--PXL (77”)
All
7
8
9
10
11
12
13
425312
425309
425310
425313
425311
-- -- -- -B5629--10
Stud, Wing Head
Spring, Stud Ejector
Washer, Cupped Nylon
Retainer, Split Ring
Receptacle, Stud
Rivet, Aluminum
Trim, Edge
2
2
2
2
2
2
1
R/04--98
-- 11 -- 10 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
14
15
16
17
18
425213
425212
K72073
77520
425307
Mount, Front Cab
Pin, Cab Pivot
Pin, Cotter
Mount, Cab Isolation
Spacer
2
2
4
2
2
All
19
20
21
22
23
24
K44736
K20552
K20346
K34806
K44722
K20432
Washer, Flat
Bolt, Hex
Bolt, Hex
Washer, Lock
Washer, Flat
Bolt, Hex
2
2
4
4
4
2
25
26
27
28
29
30
K44736
425205
77520
425307
K44736
K20548
Washer, Flat
Weldment, Cab Mount
Mount, Cab Isolation
Spacer
Washer, Flat
Bolt, Hex
2
2
2
2
2
2
31
32
33
34
35
36
K20346
K34806
K44722
78658
K72034
K76060
Bolt, Hex
Washer, Lock
Washer, Flat
Cylinder
Pin, Cotter
Pin, Clevis
4
4
4
2
4
2
37
38
39
40
40
K76281
K44722
425315
425975
425413
Pin, Clevis
Washer, Flat
Stand Weldment, Tilt
Floor Mat, L.H.
Floor Mat, L.H.
2
4
1
1
1
CP--PL & CP--PXL
CP
41
41
42
425976
425414
425415
Floor Mat, R.H.
Floor Mat, R.H.
Floor Mat, R.H.
1
1
1
CP--PL & CP--PXL
CP
CP 4WD Cab
43
44
45
46
47
425306
K20324
K44719
K34805
K33795
Plate, Cover
Bolt, Hex
Washer, Flat
Washer, Lock
Nut, Hex Plated
1
4
4
4
4
CATALOG B238
-- 11 -- 11 --
R/04--98
PARTS INDEX
CONTENTS
ENCLOSED CAB (MODELS CP & CP--P, 95” CAB)
26
25
27
24
L.H. DOOR -- TOP VIEW
2
1
3
5
2
22
6
7
8
4
10
23
20, 21
19
11
16A
17, 18
2
9
12
15
13A
14
13
ITEM
PART NUMBER
DESCRIPTION
1
2
3*
3*
3
491713
491717
426678
494919
493360
Front Panel Assembly (Safety Glass) 1
Screw, Self Tapping
A/R
Top Panel (Plexiglass)
1
Top Panel (Safety Glass)
1
Top Panel, Wire Mesh
1
4
5
6
7
8
9
426683
K20384
K34805
K33795
K52927
491718
Rear Panel Assembly (Safety Glass)1
Bolt, Hex
5
Washer, Lock
5
Nut, Hex
5
Screw
2
Wiper Motor (Front or Rear)
2
R/04--98
-- 11 -- 12 --
QTY
MODEL
95” Cab only
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
10
11
12
13
14
15
16A
16B
17
18
491714
491719
426685
424878
K34807SS
K20348SS
492794
426675
491712S
491711S
Wiper Arm (Front or Rear)
Wiper Blade (Front or Rear)
Block, Tapped
Hinge, 2 Piece Stainless
Lock Washer, Stainless
Bolt, Stainless
Doorway Post, L.H. (shown)
Doorway Post, R.H. (opp. side)
Door Assembly, L.H. (shown)
Door Assembly, R.H. (opp. side)
2
2
4
4 pair
8
8
1
1
1
1
19
20
21
22
23
24
25
26
27
491715
493446
K40919
426686
426687
426670
426669
424186
426668
Side Panel Assembly
Cab Door Stop
Fastener, Cab Door
Sliding Glass, Front--Side
Sliding Glass, Rear--Side
Door Handle, Outside (w/ shaft)
Door Handle, Inside (w/ set screw)
Pull Handle (less hardware)
Door Latch (less hardware)
2
2
8
2
2
2
2
2
2
MODEL
* Silicone required (purchase locally).
CATALOG B238
-- 11 -- 13 --
R/04--98
PARTS INDEX
CONTENTS
SEAT & SEAT BELT ASSEMBLIES
1, 3, 4
5
2
5
10
11
13
9
12
8
7
6
14
11
6
12
7
8
9
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3*
4**
4a
491746
425317
493339
494297
494337
1
1
1
1
1
95” Cab only
All except 95” Cab
95” Cab only
95” Cab only
95” Cab only
5
6
7
8
B6991
K34671SS
491820
K34808SS
Seat
Seat
Seat, Adjustable Suspension
Seat, Safety (requires Item 4a)
Pressure Switch, Safety
(use w/ Item 4)
Seat Belt less Hdwr
Bolt, Stainless
Washer, Square
Lock Washer, Stainless
1
2
2
2
All
9
10
11
12
13
14
K20391SS
K20520
K34806
K33797
425827
K20326
Nut, Stainless
Bolt, Hex
Washer, Lock
Nut, Hex
Spacer
Bolt, Hex
2
4
4
4
4
4
95” Cab
All
95” Cab
All except 95” Cab
* This seat available for replacement only, the original installation must have been made at the factory.
** This seat utilizes a built--in switch that stops the engine if leaving the seat.
R/04--98
-- 11 -- 14 --
CATALOG B238
PARTS INDEX
CONTENTS
CAB HEATER & FAN
3
4, 5
2
6
8
9
A
1
NOTE:
RE--LOCATE TRUCK
ID PLATE HERE
WHEN INSTALLING
HEATER OPTION
7
10
12 11
14
VIEW A
(95” MODELS)
13
RED WIRE
FROM MOTOR
13
HEATER SWITCH
CONNECTIONS
KEY
SWITCH
ORANGE WIRE
FROM MOTOR
LM H
B
C
TO FUSED PANEL
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
6*
6a
6b
7
B6827
K20308
K34805
K40919
B3698--2
494960
B3354--7
493544
Z2823
Fan Kit (requires additional wire)
Bolt, Hex
Washer, Lock
Screw, Self Tapping
Clamp, Wire
Heater Installation Kit
Heater Blower
Heater Mount (housing)
Hose x 72”
1
2
2
A/R
A/R
1
1
1
2
All
8
9
10
11
12
13**
14**
B2236--3
B3522
B111A--34
B116A4--1
B3521
493219
B6147
Hose Clamp
Valve, Heater
Reducer
Nipple
Fitting, Heater
Switch, Heater
Switch, Fan
4
1
1
1
1
1
1
6.5”x10”x5” deep
See VIEW A
See VIEW A
* Includes Items 6a -- 13 and misc. mouting hardware (Items 4 & 5 not included). Remove the Truck ID Plate
and re--locate it as noted above. Mount the heater to the Driver’s right, in place of the ID Plate, using Item 6b as
a mounting pattern.
** On other than 95” Models; locate switch on the dash, to the right of the hydraulic control levers.
CATALOG B238
-- 11 -- 15 --
R/04--98
PARTS INDEX
CONTENTS
COUNTERWEIGHTS & CHART
1
2
3
FRAME, REAR
(REF)
4
18
5
16
13
17
22
21
12
11
19
6
17
15
10
20
18
8
9
7
19
21
20
14
16
FRAME, LEFT
FRONT (REF)
MAST
LIFT HT.
24” LOAD
CENTER
UNIT
PART NO.
REMARKS
M230CP
M430CP
6K 2--STAGE
K4700
TO 168”
6000#
K100--26.2
B5105A
(6K CTWT.)
M230CP
M430CP
6K 3--STAGE
K5304
K5307
TO 267”
4000#
K100--26.2
B5105A
(6K CTWT.)
TO 360”
TO 148”
1500#
3600# @
48” L.C.
TO 146”
6000#
TO 148”
8000#
TO 168”
TO 192”
7600#
7300#
TO 181”
8000#
TO 220”
TO 240”
TO 264”
TO 288”
TO 336”
TO 360”
6500#
5800#
4500#
3500#
2000#
1800#
TRUCK
M230CPP 3.6K 3--STAGE
M430CPP
K4800
M230CPPL 6K 3--STAGE
M230CPPXL
K4300
8K 2--STAGE
M240CP
K3502
K3503
M440CP
K3504
8K 3--STAGE
K4002
K4003
M240CP
K4004
K4005
M440CP
K4006
K4007
K4008
R/04--98
--26.2 & .8
B5105A & 426281 REAR FRAME CTWTS
K100--26.2
B5105A
POULTRY TRKS
(6K CTWT.)
K100--26.3
B5110A
(8K CTWT.)
K100--26.4
B8075
(10K CTWT.)
K100--26.4
K100--26.6
B8075
&
425590 (2)
-- 11 -- 16 --
USES
SIDE FRAME
CTWT.S
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
1
1
1
1
2
3
4
5
B5100A
B5105A
B5110A
B8075
K44748
K34813
K304898
K304911
Main Counterweight, 2200#
Main Counterweight, 3200#
Main Counterweight, 4400#
Main Counterweight, 5470#
Washer, Flat
Washer, Lock
Bolt, Hex
Bolt, Hex
1
1
1
1
4
4
2
2
6
7
8
9
10
11
12
13
14
425590
K20510
K34809
K33845
K301328
K34813
K34674
425586
425588
Side Counter Weight, 480#
Bolt, Hex
Washer, Lock
Nut, Hex
Bolt, Hex
Washer, Lock
Nut, Hex
Bracket, Mounting
Bracket, Lower
2
2
2
2
4
4
4
2
4
15
16
17
18
19
20
21
426281
K34924
K44746
426274
K44746
K34813
K34674
Rear Counter Weight, 240#
Bolt, Hex
Washer, Flat
Bracket
Washer, Flat
Washer, Lock
Nut, Hex
1
2
2
2
2
2
2
22a
22b
426280
494840
Rear Counter Weight, 920#
Rear Counter Weight, 912#
1
1
CATALOG B238
-- 11 -- 17 --
MODEL
See Chart on previous page
R/04--98
PARTS INDEX
CONTENTS
CAB FRONT GUARD, MIRRORS & TOWING HITCH
4
1
2
5
3
10
6
9
7
11
8
ITEM
12
PART NUMBER
DESCRIPTION
QTY
494911
1
CP & CP--P (95” Cab)
1
Front Guard required
1
4
8
2
2
4
4
4
CP & CP--P (95” Cab)
1
1
4
4
1
2
3
4
5
6
7
8
494910
494909
494914
494915
494916
K45564
K34807
K33799
Front Guard Assembly, less mirrors
(hardware included)
Dual Mirror Kit
(hardware included)
Front Guard Weldment
Guard Mounting Tab
Mounting Pad (rubber)
Mirror
Mirror Mounting Tab
Bolt (for Front Guard mounting)
Washer, Lock
Nut, Hex
9
10
11
12
B8045
B8065
K34813
K45798
Hitch Bracket
Hitch Pin
Washer, Flat
Bolt, Hex
494912
R/04--98
-- 11 -- 18 --
MODEL
CATALOG B238
PARTS INDEX
CONTENTS
SECTION 12
DECALS
DESCRIPTION
PAGE
DECAL & NAME PLATE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13--2
DECALS & NAME PLATES PICTURED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13--4
CATALOG B238
-- 12 -- 1 --
R/04--98
PARTS INDEX
CONTENTS
DECAL & NAME PLATE LOCATIONS
1
2
12
SEE DETAIL A
14
INNER CAB, SEE
DETAIL B & C
3
4
13
15
11
10
28
5
DETAIL A
6
7
8
9
4
20
21
19
22
23
18
24
25
23
28
17
26
16
29
30
27
DETAIL C
DETAIL B
R/04--98
-- 12 -- 2 --
CATALOG B238
PARTS INDEX
CONTENTS
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1
2
3
4
5
6
492829
B6109
B6141--1
B6111
422536
420732
B886
Decal Kit (All Decals except Item 7)
Plate, OHG
Decal, KDM Logo (17” x 2 1/2”)
Plate, KDM Serial Number
Decal, Tire Pressure
Decal, ”No Riders”
Safety Walk
1
1
1
1
4
2
2
All
7
7
7
7
7
7
425343
426130
425348
426132
425341
425342
Decal, M2 30 CPP
Decal, M2 30 CPPXL
Decal, M4 30 CPP
Decal, M4 30 CPPXL
Decal, M2 26 CP
Decal, M2 30 CP
2
2
2
2
2
2
M2 30 CP--P
M2 30 CP--PXL
M4 30 CP--P
M4 30 CP--PXL
M2 26 CP
M2 30 CP
7
7
7
7
7
7
425344
425345
425346
425347
425349
425350
Decal, M2 40 CP
Decal, M2 50 CP
Decal, M4 26 CP
Decal, M4 30 CP
Decal, M4 40 CP
Decal, M4 50 CP
2
2
2
2
2
2
M2 40 CP
M2 50 CP
M4 26 CP
M4 30 CP
M4 40 CP
M4 50 CP
8
8
9
9
10
11
12
B6141--3
B5867
B4832
B4794
423398
76572
420772
Decal, KDM Logo (26” x 6”)
Decal, ”Chicken Hawk”
Decal, ”Diesel Only”
Decal, Hydraulic Oil
Decal, Fan Shroud
Decal, Anti--Freeze
Cable, Catalog
2
2
1
1
1
1
1
Standard Trucks
Poultry Trucks
Diesel Tank
Hydraulic Tank
All
13
14
15
16
17
18
420774
B239
420792
B4712
B4726
425357
Case, Literature
Operator/Owner’s Manual
Decal, ”Before You Operate”
Decal, Diff. Lock
Decal, Park Brake
Decal, Shift Pattern
1
1
1
1
1
1
19
20
21
22
23
24
B287
425557
164091
423397
K71D1004
B363
Plate, Horn
Decal, Axle Heat
Decal, Brake Fluid
Decal, to Protect Engine
Decal, Fwd/Rev
Decal, Lift Levers
1
1
1
1
1
1
25
25
25
26
27
28
29
30
B6512
B6511
B254--1
420795
421728
424277
B289
496162
Rubber Sheet
Plate
Rivet
Decal, Warning
Decal, Lights
Decal, Glo--Plug
Decal Plate, Lights
Decal, Backup
1
1
4
1
1
1
1
1
31
32
33
34
B6108
B6146--1
R40
426643
Decal, Warning
Decal, Logo
Decal, Notice
Decal, Pinch Point (2 1/2” x 4 7/16”)
2
2
1
8
CATALOG B238
-- 12 -- 3 --
Poultry Trucks
All
Poultry Trucks
Standard Trucks
Mast decal
Mast decal
Mast decal
Mast decal
R/04--98
PARTS INDEX
CONTENTS
DECALS & NAME PLATES PICTURED
2/8
1
5
3
4
7
8
9
16
15
10
11
19
18
17
20
21
R/04--98
-- 12 -- 4 --
CATALOG B238
PARTS INDEX
CONTENTS
DECALS & NAME PLATES PICTURED
22
24
23
26
27
28
32
31
29
30
33
34
CATALOG B238
-- 12 -- 5 --
R/04--98
PARTS INDEX
CONTENTS
THIS PAGE LEFT BLANK INTENTIONALLY
R/04--98
-- 12 -- 6 --
CATALOG B238
CONTENTS
PARTS INDEX: Part no., Page(s)
PARTS INDEX
CATALOG B238, R/04--98
105101, 4B --- 37
105117, 3 --- 7
105424, 4B --- 37
105492, 3 --- 8, 5 --- 15
105660, 4B --- 35
105662, 4B --- 35
105664, 4B --- 35
105745, 4B --- 8, 4B --20, 4B --- 21
105938, 3 --- 4, 4B --- 35
105958, 3 --- 9
105988, 3 --- 8, 3 --- 10
106010, 3 --- 10
106017, 3 --- 9
106019, 3 --- 10
106027, 3 --- 11
106050, 4B --- 35
106079, 3 --- 5
106080, 3 --- 4
106389, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6, 10
--- 7, 10 --- 8
106530, 3 --- 9, 4B --- 31
106533, 3 --- 9, 4B --- 31
106535, 3 --- 8, 3 --- 9
106537, 3 --- 9, 4B --- 31
106542, 3 --- 7
106543, 3 --- 7
106544, 3 --- 7
106545, 3 --- 7
106547, 3 --- 7
106548, 3 --- 7
106550, 3 --- 7, 4B --- 33
106555, 3 --- 7, 4B --- 32
106558, 3 --- 7, 4B --- 32
106559, 4B --- 32
106561, 3 --- 8, 4B --- 33
106565, 3 --- 8
106567, 3 --- 8, 3 --- 10
106568, 3 --- 5, 4B --- 35
106569, 3 --- 5
106573, 4B --- 35
106576, 4B --- 35
106578, 3 --- 4, 4B --- 35
106579, 4B --- 35
106581, 3 --- 5
106582, 3 --- 5
106583, 4B --- 35
106586, 3 --- 5, 4B --- 35
106589, 3 --- 4, 4B --- 37
106590, 3 --- 5, 4B --- 37
106591, 3 --- 5, 4B --- 37
106592, 4B --- 35
106597, 3 --- 10
106598, 3 --- 10
106602, 3 --- 10
107126, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6
107196, 3 --- 7
107283, 3 --- 10
107284, 3 --- 10
107285, 3 --- 11
107286, 3 --- 11
107292, 3 --- 7, 4B --- 33
107293, 3 --- 7, 4B --- 33
107294, 3 --- 7, 4B --- 33
107296, 3 --- 7
107352, 8 --- 3
107353, 6 --- 3
107738, 4B --- 35
107796, 3 --- 10
108039, 3 --- 5
108056, 3 --- 11
108100, 4B --- 37
108247, 4B --- 37
108379, 4B --- 37
108380, 4B --- 37
108381, 4B --- 37
108383, 4B --- 37
108549, 3 --- 9
108553, 3 --- 7
108554, 3 --- 7
108556, 3 --- 8, 4B --- 33
108794, 4B --- 37, 4B --38
108900, 3 --- 9
108902, 4B --- 5, 4B --14, 4B --- 15
108904, 4B --- 14
108908, 4B --- 14
108909, 4B --- 14
108910, 4B --- 5, 4B --14, 4B --- 15
108914, 4B --- 6, 4B --16
108915, 4B --- 6, 4B --16
108916, 4B --- 6, 4B --16
108917, 4B --- 7, 4B --16
108920, 4B --- 7, 4B --16, 4B --- 18
108927, 4B --- 20
108929, 4B --- 20
108931, 4B --- 20
108933, 4B --- 20
108935, 4B --- 20
108937, 4B --- 20
108939, 4B --- 20
108941, 4B --- 20
108943, 4B --- 20
108945, 4B --- 20
108948, 4B --- 7, 4B --8, 4B --- 16, 4B --18, 4B --- 20, 4B --21
108949, 4B --- 8, 4B --20, 4B --- 21
108950, 4B --- 9
108952, 4B --- 9, 4B --22, 4B --- 23
108954, 4B --- 9, 4B --22, 4B --- 23
108955, 4B --- 9, 4B --22, 4B --- 23
108956, 4B --- 9, 4B --22, 4B --- 23
108960, 4B --- 24, 4B --26
108961, 4B --- 12, 4B --24, 4B --- 26, 4B --29
108963, 4B --- 24
108964, 4B --- 24
108965, 4B --- 5, 4B --14, 4B --- 15
108967, 4B --- 24
108976, 4B --- 12
108977, 4B --- 12
108979, 4B --- 13, 4B --27, 4B --- 28
108980, 4B --- 13, 4B --27, 4B --- 28
108981, 4B --- 13, 4B --27, 4B --- 29
108982, 4B --- 13, 4B --27, 4B --- 29
108984, 4B --- 13
108985, 4B --- 13, 4B --27, 4B --- 29
108987, 4B --- 13
108990, 4B --- 6, 4B --16, 4B --- 18
108991, 4B --- 16
108994, 4B --- 7, 4B --17, 4B --- 19
108995, 4B --- 17
109043, 3 --- 9
109278, 4B --- 17, 4B --19
109279, 4B --- 7, 4B --17, 4B --- 19
109478, 3 --- 4
109479, 3 --- 4
109480, 1 --- 5, 3 --- 4
109481, 3 --- 4, 4B --- 35
109483, 3 --- 5, 4B --- 37
109484, 3 --- 5
109485, 3 --- 5
109487, 3 --- 5, 4B --- 35
109488, 3 --- 5
109490, 3 --- 5
109492, 3 --- 5
109494, 3 --- 5
109495, 3 --- 5
109496, 3 --- 5
109497, 3 --- 5, 4B --- 35
109498, 3 --- 11
109499, 3 --- 9
109500, 3 --- 7, 4B --- 33
109507, 3 --- 8
109532, 4B --- 5, 4B --14
109533, 4B --- 6, 4B --17
109534, 4B --- 16, 4B --18
109536, 4B --- 17, 4B --19
109537, 4B --- 6
109538, 4B --- 16, 4B --18
109539, 4B --- 7, 4B --17, 4B --- 19
109540, 4B --- 7, 4B --17, 4B --- 19
109541, 4B --- 17
109542, 4B --- 7
109547, 4B --- 24
109550, 4B --- 12, 4B --28
109552, 4B --- 12, 4B --26, 4B --- 28
109557, 4B --- 26
109558, 4B --- 26
109560, 5 --- 5
109561, 5 --- 7
109562, 5 --- 7
109563, 5 --- 4
109564, 5 --- 5
109565, 5 --- 4
109566, 5 --- 6
109567, 5 --- 5
109568, 5 --- 7
109569, 5 --- 7
109570, 5 --- 7
109571, 5 --- 7
109572, 5 --- 5
109575, 5 --- 6
109576, 5 --- 6
109577, 5 --- 6
109579, 5 --- 5
109580, 5 --- 4
109581, 5 --- 4
109582, 5 --- 4
109583, 5 --- 5
109584, 5 --- 5
109585, 5 --- 6
109586, 5 --- 7
109587, 5 --- 11
109588, 5 --- 13
109594, 5 --- 6
109595, 5 --- 4
109596, 5 --- 7
109597, 5 --- 6
109598, 5 --- 7
109599, 5 --- 7
109600, 5 --- 7
109601, 5 --- 7
109602, 5 --- 7
109603, 5 --- 4
109605, 5 --- 6
109607, 5 --- 5
109608, 5 --- 15
109611, 5 --- 4
109612, 5 --- 4
109615, 5 --- 6
109616, 5 --- 6
109617, 5 --- 6
109618, 5 --- 6
109619, 5 --- 6
109620, 5 --- 6
109621, 5 --- 7
109623, 5 --- 4
109624, 5 --109625, 5 --109626, 5 --109628, 5 --109629, 5 --109631, 5 --109632, 5 --109633, 5 --109634, 5 --109635, 5 --109636, 5 --109637, 5 --109639, 5 --109640, 5 --109644, 5 --109645, 5 --109646, 5 --109647, 5 --109649, 5 --109650, 5 --109651, 5 --109652, 5 --109653, 5 --109654, 5 --109655, 5 --109656, 5 --109658, 5 --109660, 5 --109661, 5 ----- 13
109662, 5 --109663, 5 --109664, 5 --109665, 5 --109666, 5 --109667, 5 --109668, 5 --109669, 5 --109670, 5 --109671, 5 --109672, 5 --109673, 5 --109676, 5 --109677, 5 --109678, 5 --109679, 5 --109681, 5 --109682, 5 --109683, 5 --109686, 5 --109687, 5 --109689, 5 --109690, 5 --109691, 5 --109692, 5 --109694, 5 --109695, 5 --109697, 5 --109698, 5 --109699, 5 --109700, 5 --109701, 5 --109702, 5 --109703, 5 --109704, 5 --109705, 5 --109706, 5 --109709, 5 --109710, 5 --109711, 5 --109712, 5 --109714, 5 --109715, 5 --109717, 5 --109718, 5 --109719, 5 --109720, 5 --109721, 5 --109722, 5 --109723, 5 --109724, 5 --109726, 5 --109727, 5 --109728, 5 --109729, 5 ---
-- 1 --
6
11
11
11
13
11
11
11
11
11
11
11
11
11
11
11
5
6
6
6
6
7
7
5
6
7
5
4
4, 5 --- 5, 5
6
6
7
7
7
5
5
5
5
5
5
4
5
4
4
5
4
4
5
11
6
4
5
8
8
8
8
8
8
8
4
6
4
7, 5 --- 15
5
4
5
4
4
6
4, 5 --- 7
11
6
4
5
4
5
11
13
13
5
5
6, 5 --- 16
5
5
109730, 5 --- 6
109731, 5 --- 5
109732, 5 --- 4
109736, 5 --- 13
109737, 5 --- 4, 5 --- 16
109741, 5 --- 7
109742, 5 --- 7, 5 --- 15
109743, 5 --- 7
109744, 5 --- 7
109748, 5 --- 8
109750, 5 --- 7
109752, 3 --- 3
109755, 3 --- 3, 4B --- 39,
4B --- 41
109756, 3 --- 3, 4B --- 41
109757, 8 --- 10
109779, 5 --- 11
109784, 5 --- 13
109785, 5 --- 13
109786, 5 --- 13, 5 --- 15
109787, 5 --- 13, 10 --- 3,
10 --- 4, 10 --- 5, 10
--- 6
109788, 5 --- 13
109790, 5 --- 13
109791, 5 --- 13
109792, 5 --- 13
109795, 5 --- 15
109797, 5 --- 15
109798, 5 --- 15
109799, 5 --- 15
109800, 5 --- 15
109801, 5 --- 15
109806, 5 --- 15
109807, 5 --- 15
109808, 5 --- 15
109809, 5 --- 15
109810, 5 --- 15
109811, 5 --- 15
109812, 5 --- 15
109820, 5 --- 16
109821, 5 --- 15
109822, 5 --- 15
109823, 5 --- 15
109824, 5 --- 15
109864, 4B --- 9, 4B --22
109865, 4B --- 9, 4B --22
109948, 3 --- 7, 4B --- 33
109949, 3 --- 7, 4B --- 33
109960, 3 --- 8
109989, 5 --- 5
109990, 5 --- 11
111424284071, 3 --- 5, 3
--- 9
116525, 4B --- 20
11839, 4A --- 3
11841, 4A --- 3
11842, 4A --- 5
126855, 4B --- 7
127170, 3 --- 9, 4B --- 31
127742, 6 --- 2
127860, 4A --- 3
128174, 4A --- 3
12956, 4A --- 5
129586, 3 --- 5
129817, 4A --- 3
129818, 4A --- 3
133011, 3 --- 5
133025, 3 --- 8, 3 --- 10
133026, 3 --- 7, 4B --- 33
133029, 4B --- 35
133044, 4B --- 31, 4B --37
133078, 4B --- 35
133136, 4B --- 33
133137, 4B --- 33
133138, 4B --- 33
133144, 3 --- 5
133173, 4B --- 32
133191, 4B --- 38
133197, 3 --- 5, 4B --- 35
133276, 3 --- 5, 4B --- 37
133296, 3 --- 9, 4B --- 5,
4B --- 13, 4B --- 15,
4B --- 29, 4B --- 31
133453, 3 --- 8
133563, 3 --- 7
133564, 3 --- 7, 4B --- 33
133566, 3 --- 7
133567, 3 --- 7
133568, 3 --- 7
133569, 3 --- 7
133597, 6 --- 4
133604, 6 --- 4
133640, 6 --- 5
133696, 6 --- 4
133697, 6 --- 5
133755, 6 --- 3
133757, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6
133890, 8 --- 8
133919, 6 --- 3
133929, 6 --- 4
13398, 4A --- 5
138163, 6 --- 5
138261, 6 --- 3
160904, 3 --- 4
161020, 1 --- 3
161538, 1 --- 3
162809, 3 --- 3, 4B --- 39,
4B --- 41
162824, 10 --- 30
162825, 10 --- 30
162826, 10 --- 30
162827, 10 --- 30
162828, 10 --- 30
162866, 4A --- 5
163504, 4A --- 5
163505, 4A --- 5
163725, 4A --- 3
163733, 4A --- 3
164091, 12 --- 3
164146, 10 --- 30
165054, 10 --- 30
165078, 4A --- 3
165374, 4A --- 5
165376, 4A --- 5
167155, 3 --- 11
169917, 10 --- 30
169969, 1 --- 3
169970, 1 --- 3
170153, 5 --- 20
171155, 5 --- 15
173055, 10 --- 30
1731, 4A --- 5
173123, 4A --- 5
173131, 4A --- 5
173489, 10 --- 30
173491, 10 --- 30
174114, 11 --- 5
174815, 10 --- 30
175769, 10 --- 30
175831, 10 --- 30
176617, 1 --- 3, 1 --- 4
176697, 1 --- 3, 1 --- 4
1767, 1 --- 5, 4A --- 5
177743, 5 --- 8
178200, 5 --- 7
181683, 2 --- 3, 2 --- 5, 2
--- 7
18377, 4A --- 5
185232, 2 --- 3, 2 --- 5, 2
--- 7
189956, 5 --- 4, 5 --- 13
191, 4A --- 5
197474, 3 --- 2
197883, 5 --- 4
197884, 5 --- 4
197930, 9 --- 3, 9 --- 7
206302, 8 --- 3
206383, 4B --- 15
225, 4A --- 3
25714, 3 --- 8
26169, 4A --- 5
27188, 5 --- 15
31140, 3 --- 8
CONTENTS
PARTS INDEX: Part no., Page(s)
PARTS INDEX
CATALOG B238, R/04--98
3212, 2 --- 3, 2 --- 5, 2 --7
32847, 4A --- 5
33171, 6 --- 3, 10 --- 35
33717, 10 --- 3, 10 --- 4
34614, 4A --- 3
35, 4A --- 3
35010, 4A --- 3
35348, 5 --- 6
36366, 1 --- 5
37186, 10 --- 30
37346, 4A --- 5
37347, 4A --- 3
3934, 4B --- 13
4039, 5 --- 7
4051, 5 --- 11
41186, 4A --- 5
420189, 4B --- 16
420431, 4B --- 5, 4B --14, 4B --- 15
420439, 4B --- 16
420443, 4B --- 14
420444, 4B --- 20
420446, 4B --- 20
420448, 4B --- 14
420517, 4B --- 14
420528, 4B --- 7, 4B --18
420571, 4B --- 16
420573, 4B --- 16
420637, 4B --- 8, 4B --20, 4B --- 21
420638, 4B --- 8, 4B --20, 4B --- 21
420732, 12 --- 3
420772, 12 --- 3
420774, 12 --- 3
420792, 12 --- 3
420795, 12 --- 3
421116, 1 --- 5, 4A --- 9
421180, 4A --- 9
421206, 6 --- 3, 8 --- 3
421226, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6, 10
--- 7, 10 --- 8
421237, 4A --- 9
421304, 4A --- 9
421305, 4A --- 9
421306, 4A --- 9
421307, 4A --- 9
421309, 4A --- 9
421310, 4A --- 9
421311, 4A --- 9
421315, 4A --- 9
421318, 4A --- 7, 4A --9
421377, 4A --- 7
421395, 5 --- 19
421402, 5 --- 19
421456, 4A --- 7
421457, 4A --- 7
421458, 4A --- 7
421459, 4A --- 7
421481, 2 --- 10, 2 --- 11,
2 --- 12
421510, 4A --- 9
421520, 4A --- 7
421532, 11 --- 6
421536, 4A --- 7
421538, 4A --- 9
421550, 10 --- 4, 10 --- 6,
10 --- 35
421564, 11 --- 5
421728, 12 --- 3
421743, 1 --- 4
422066, 4A --- 7
422140, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4A --- 19, 4B --43, 4B --- 45, 4B --47, 4B --- 49, 9 --5, 9 --- 9
422141, 9 --- 5, 9 --- 9
422251, 4A --- 21
422252, 4A --- 7, 4A --15, 4A --- 17, 4A --19, 4A --- 21
422252K, 4A --- 21
422253, 4A --- 21
422257, 4A --- 21
422258, 4A --- 21
42232, 4A --- 5
422536, 12 --- 3
422647, 8 --- 3
423307, 3 --- 12
423308, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6, 10
--- 36
423309, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6, 10
--- 7, 10 --- 8, 10 --36
423397, 12 --- 3
423398, 12 --- 3
423417, 1 --- 5
423440, 3 --- 12
423546, 4A --- 11, 4A --13, 4A --- 14, 4B --44
423548, 9 --- 5, 9 --- 9
423562, 8 --- 8
423627, 10 --- 15, 10 --19
423629, 10 --- 15, 10 --19
423630, 10 --- 15, 10 --19
423631, 10 --- 11
423632, 10 --- 11
423633, 10 --- 11
423644, 3 --- 2
423873, 7 --- 3
423943, 7 --- 3
423985, 4A --- 7
423987, 4A --- 7
423988, 4A --- 7
423994, 4A --- 7
423995, 4A --- 7
424099, 1 --- 3, 1 --- 4
424100, 1 --- 3, 1 --- 4
42412, 3 --- 8, 3 --- 10
424175, 10 --- 29
424178, 10 --- 29
424179, 10 --- 29
424186, 11 --- 5, 11 --13
424193, 5 --- 20, 6 --- 2
424194, 5 --- 20, 6 --- 2
424207, 1 --- 3
424277, 12 --- 3
424282, 7 --- 6
424354, 10 --- 36
424359, 10 --- 36
424367, 9 --- 3, 9 --- 7
424443, 10 --- 36
424472, 7 --- 6
424511, 1 --- 3
424640, 9 --- 5, 9 --- 9
424647, 3 --- 3, 4B --- 39,
4B --- 41
424680, 11 --- 2
424685, 4A --- 3
424733, 1 --- 3
424734, 1 --- 3
424746, 4A --- 3, 4A --9, 4B --- 2, 4B --- 3
424750, 9 --- 3, 9 --- 7
424756, 9 --- 3, 9 --- 7
424760, 8 --- 2
424764, 9 --- 3, 9 --- 7
424768, 11 --- 2
424769, 11 --- 2
424776, 9 --- 5, 9 --- 9
424778, 11 --- 3
424779, 11 --- 3
424780, 8 --- 3, 9 --- 3, 9
--- 7
424835, 8 --- 3
424836, 8 --- 3
424858, 6 --- 2
424860, 5 --- 20
424861, 5 --- 20
424870, 11 --- 5
424871, 11 --- 5
424873, 11 --- 5
424874, 11 --- 5
424875, 11 --- 6
424878, 11 --- 13
424879, 11 --- 5
424880, 11 --- 5
424881, 11 --- 5
424887, 11 --- 5
424888, 3 --- 2
424890, 9 --- 11
424895, 2 --- 3, 2 --- 5
424899, 2 --- 3
424913, 3 --- 12
424917, 3 --- 12
424920, 3 --- 12
424921, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4A --- 19, 4B --43, 4B --- 45, 4B --47, 4B --- 49, 9 --5, 9 --- 9
424925, 9 --- 17
424927, 9 --- 17
424929, 9 --- 17
424932, 10 --- 26
424935, 10 --- 26
424938, 5 --- 19
424940, 5 --- 19
424942, 7 --- 3
424943, 7 --- 3
424947, 2 --- 10, 2 --- 11,
2 --- 12
424950, 2 --- 9
424954, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6
424956, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6
424959, 4A --- 9, 4B --2, 4B --- 3
424971, 4A --- 11, 4A --15, 4B --- 43, 9 --- 3
424973, 8 --- 5, 8 --- 6, 8
--- 7
424973D, 8 --- 5
424974, 8 --- 5
424977, 8 --- 5
424978, 8 --- 5, 8 --- 6, 8
--- 7
424981, 8 --- 5, 8 --- 6, 8
--- 7
424983, 8 --- 8
424993, 4B --- 45, 4B --47
425022, 10 --- 7, 10 --- 8,
10 --- 26
425023, 10 --- 7, 10 --- 8,
10 --- 26
425064, 7 --- 3, 7 --- 5
425065, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4B --- 43, 4B --45, 9 --- 11
425068, 9 --- 3, 9 --- 7, 9
--- 13
425069, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4A --- 19, 4B --43, 4B --- 45, 4B --47, 4B --- 49, 9 --11
425070, 7 --- 3, 7 --- 5
425071, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4B --- 43, 4B --45, 9 --- 11
425073, 9 --- 3, 9 --- 7, 9
--- 13
425074, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4A --- 19, 4B --43, 4B --- 45, 4B --47, 4B --- 49, 9 --11
425075, 9 --- 11
425076, 9 --- 11
425088, 2 --- 10
425094, 4A --- 20
425097, 4A --- 20
425108, 8 --- 8
425113, 4A --- 20
425114, 4A --- 5
425115K, 4A --- 20
425117, 4A --- 5
425126, 4A --- 13, 4A --17, 4A --- 19, 4B --45, 4B --- 47, 4B --49
425132, 9 --- 13
425142, 4A --- 11, 4A --13, 4B --- 45
425143, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4A --- 19, 4B --45
425144, 9 --- 11
425145, 9 --- 11
425146, 9 --- 11
425147, 9 --- 11
425150, 4A --- 11, 4A --15, 4B --- 43
425151, 9 --- 13
425152, 9 --- 11
425153, 9 --- 13
425155, 9 --- 11
425156, 9 --- 11
425157, 9 --- 3
425158, 9 --- 5, 9 --- 9
425159, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4B --- 43, 4B --45, 9 --- 5, 9 --- 9
425160, 9 --- 3, 9 --- 7
425161, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4A --- 19, 4B --43, 4B --- 45, 4B --47, 4B --- 49
425162, 9 --- 13
425163, 9 --- 13
425169, 10 --- 19
425170, 10 --- 19
425171, 10 --- 19
425173, 10 --- 19
425174, 10 --- 19
425175, 10 --- 19
425180, 2 --- 3, 2 --- 5, 2
--- 7
425183, 10 --- 15, 10 --19
425188, 9 --- 13
425190, 10 --- 36
425192, 10 --- 36
425193, 10 --- 36
425195, 7 --- 3
425199, 4B --- 43, 4B --45, 4B --- 47
425201, 2 --- 3, 2 --- 5, 2
--- 7
425203, 2 --- 3, 2 --- 5
425205, 11 --- 11
425207, 2 --- 9
425212, 11 --- 9, 11 --11
425213, 11 --- 9, 11 --11
425217, 2 --- 10
425228, 2 --- 3, 2 --- 6, 3
--- 12
425229, 3 --- 12
425234, 2 --- 3
-- 2 --
425244, 2 --- 3, 2 --- 5
425268, 10 --- 19
425269, 11 --- 10
425270, 11 --- 10
425300, 10 --- 3, 10 --- 4,
10 --- 30
425302, 11 --- 10
425306, 11 --- 9, 11 --11
425307, 11 --- 9, 11 --11
425309, 11 --- 8, 11 --10
425310, 11 --- 8, 11 --10
425311, 11 --- 8, 11 --10
425312, 11 --- 8, 11 --10
425313, 11 --- 8, 11 --10
425315, 11 --- 11
425316, 2 --- 10, 2 --- 12
425317, 11 --- 14
425318, 11 --- 14
425319, 8 --- 3
425320, 8 --- 2
425321, 8 --- 3
425330, 3 --- 3, 4B --- 39,
4B --- 41
425334, 8 --- 3
425335, 8 --- 3
425339, 2 --- 9
425340, 2 --- 9, 2 --- 12
425341, 12 --- 3
425342, 12 --- 3
425343, 12 --- 3
425344, 12 --- 3
425345, 12 --- 3
425346, 12 --- 3
425347, 12 --- 3
425348, 12 --- 3
425349, 12 --- 3
425350, 12 --- 3
425353, 2 --- 3, 2 --- 5, 2
--- 6
425354, 2 --- 3, 2 --- 5, 2
--- 6
425357, 12 --- 3
425358, 2 --- 11, 5 --- 20
425359, 5 --- 20
425361, 5 --- 19
425386, 4A --- 3
425387, 4A --- 5
425388, 4A --- 3
425390, 4A --- 3
425394, 9 --- 5, 9 --- 9
425398, 2 --- 9
425401, 2 --- 9
425402, 2 --- 9, 10 --- 5,
10 --- 6, 10 --- 7, 10
--- 8
425413, 11 --- 9, 11 --11
425414, 11 --- 9, 11 --11
425415, 11 --- 9, 11 --11
425419, 5 --- 19
425430, 2 --- 3, 2 --- 5, 2
--- 6, 5 --- 20
425431, 5 --- 20
425432, 7 --- 3
425435, 4B --- 39
425436, 10 --- 30
425437, 5 --- 20
425438, 5 --- 20
425440, 4B --- 2
425442, 4B --- 2
425451, 2 --- 3, 2 --- 5, 2
--- 7, 2 --- 9
425470, 4B --- 2, 4B --39
425471, 4B --- 2
425481, 7 --- 7
425487, 4A --- 13, 4A --17, 4B --- 45, 9 --- 7
425488, 4A --- 13, 4A --17, 4B --- 45, 9 --- 7
425491, 9 --- 5
425492, 9 --- 5
425493, 7 --- 7
425494, 7 --- 7
425495, 7 --- 7
425496, 7 --- 7, 10 --- 4,
10 --- 5, 10 --- 6, 10
--- 35
425497, 7 --- 7, 10 --- 4,
10 --- 5, 10 --- 6
425501, 9 --- 3, 9 --- 7, 9
--- 16
425502, 8 --- 3, 9 --- 3, 9
--- 7
425503, 8 --- 3, 9 --- 3, 9
--- 7
425511, 11 --- 6
425515, 9 --- 17
425520, 7 --- 7
425521, 7 --- 7
425522, 7 --- 6
425523, 7 --- 6
425525, 4A --- 13, 4A --17, 4B --- 45
425526, 4A --- 13, 4A --17, 4B --- 45, 9 --- 7
425527, 9 --- 7
425533, 7 --- 7
425534, 7 --- 7
425539, 1 --- 4
425540, 4A --- 13, 4A --17, 4B --- 45
425542, 7 --- 7
425551, 7 --- 7
425552, 7 --- 7
425557, 12 --- 3
425570, 4A --- 3
425586, 11 --- 17
425588, 11 --- 17
425590, 11 --- 17
425639, 4A --- 11, 4A --15, 4B --- 43
425647, 7 --- 3, 7 --- 5
425648, 7 --- 3, 7 --- 5
425653, 1 --- 4
425654, 2 --- 3, 2 --- 5, 2
--- 6
425661, 11 --- 9
425668, 11 --- 8
425674, 4A --- 7
425675, 4A --- 7
425684, 4A --- 3
425685, 4A --- 5
425723, 8 --- 3
425790, 5 --- 17
425791, 5 --- 17
425801, 11 --- 9
425802, 5 --- 17
425805, 9 --- 17
425808, 9 --- 17
425811, 2 --- 7
425815, 5 --- 19
425820, 11 --- 8
425827, 11 --- 14
425830, 2 --- 7
425836, 11 --- 8
425837, 11 --- 9
425839, 4B --- 43, 4B --45, 4B --- 47
425841, 4B --- 43, 4B --47, 4B --- 49
425847, 3 --- 12
425858, 8 --- 5
425859, 8 --- 5
425860, 8 --- 5
425861, 8 --- 5
425862, 8 --- 5
CONTENTS
PARTS INDEX: Part no., Page(s)
PARTS INDEX
CATALOG B238, R/04--98
425863, 11 --- 5
425866, 8 --- 5
425869, 2 --- 7
425875, 2 --- 7
425876, 8 --- 8
425879, 2 --- 7
425881, 2 --- 7
425882, 1 --- 4
425883, 5 --- 19
425885, 5 --- 19
425888, 8 --- 8
425889, 5 --- 20
425890, 8 --- 8
425892, 11 --- 14
425894, 6 --- 4
425895, 5 --- 20
425896, 5 --- 20
425900, 9 --- 17
425903, 6 --- 2
425904, 10 --- 3, 10 --- 5,
10 --- 7, 10 --- 8, 10
--- 35
425909, 10 --- 15
425910, 10 --- 15
425911, 10 --- 15
425912, 10 --- 15
425913, 3 --- 2
425923, 8 --- 7
425930, 4A --- 9
425937, 6 --- 2
425938, 1 --- 3, 1 --- 4
425939, 1 --- 3, 1 --- 4
425944, 8 --- 5
425946, 8 --- 5
425952, 5 --- 17
425955, 11 --- 10
425957, 4A --- 3
425970, 8 --- 5
425972, 5 --- 19
425975, 11 --- 11
425976, 11 --- 11
425982, 1 --- 4
425983, 7 --- 3
425984, 7 --- 3
425985, 1 --- 4
425986, 11 --- 6
425987, 11 --- 6
425991, 11 --- 5
425993, 4B --- 43, 7 --- 3
425994, 7 --- 3, 7 --- 5
426006, 4A --- 15, 4A --17, 4A --- 19
426007, 4A --- 15, 4A --17, 4A --- 19
426008, 4A --- 15, 4A --17
426041, 4A --- 7
426042, 4A --- 7
426043, 4A --- 7
426049, 4A --- 5, 4A --11, 4A --- 13, 4A --20
426050, 4A --- 20
426052, 4A --- 20
426057, 6 --- 2
426064, 2 --- 10, 2 --- 11,
2 --- 12
426070, 2 --- 5
426072, 2 --- 5
426081, 9 --- 11
426082, 9 --- 11
426083, 9 --- 11
426084, 9 --- 11
426097, 2 --- 7
426098, 2 --- 7
426100, 2 --- 5
426104, 7 --- 6
426105, 7 --- 6
426110, 2 --- 5
426112, 7 --- 5, 7 --- 7
426113, 7 --- 5, 7 --- 7
426128, 11 --- 9
426130, 12 --- 3
426131, 4A --- 7
426132, 12 --- 3
426141, 1 --- 4
426143, 1 --- 4
426174, 4A --- 19, 4B --47, 4B --- 49, 9 --- 9
426175, 4A --- 18
426176, 4A --- 18, 4B --46, 4B --- 48
426178, 4A --- 19, 4B --47, 4B --- 49
426180, 4A --- 9
426190, 9 --- 16
426191, 9 --- 16
426193, 4A --- 9
426196, 8 --- 5
426197, 8 --- 5
426198, 8 --- 5
426200, 8 --- 5
426203, 8 --- 5
426205, 8 --- 5
426206, 8 --- 5
426247, 4A --- 9
426264, 4B --- 39, 4B --41
426274, 11 --- 17
426280, 11 --- 17
426281, 11 --- 17
426368, 6 --- 2
426454, 7 --- 5, 7 --- 7
426455, 7 --- 5, 7 --- 7
426458, 7 --- 5
426459, 7 --- 5
426460, 4B --- 47, 4B --49
426461, 7 --- 5, 7 --- 7
426473, 2 --- 3, 2 --- 5, 2
--- 6
426476, 2 --- 5
426510, 9 --- 5, 9 --- 9
426511, 9 --- 5, 9 --- 9
426512, 4A --- 19, 4B --47, 4B --- 49
426513, 4A --- 19, 4B --47, 4B --- 49
426514, 4A --- 19, 4B --47, 4B --- 49
426515, 4A --- 19
426521, 4B --- 43, 4B --47, 4B --- 49
426562, 4B --- 5, 4B --14, 4B --- 15
426563, 4B --- 5, 4B --14, 4B --- 15
426564, 4B --- 5, 4B --14, 4B --- 15
426565, 4B --- 5, 4B --14, 4B --- 15
426604, 3 --- 3
426605, 3 --- 3
426643, 12 --- 3
426648, 3 --- 2
426649, 3 --- 2
426650, 3 --- 2
426668, 11 --- 13
426669, 11 --- 13
426670, 11 --- 13
426675, 11 --- 13
426678, 11 --- 12
426683, 11 --- 12
426685, 11 --- 13
426686, 11 --- 13
426687, 11 --- 13
426688, 4A --- 9, 4B --2, 4B --- 3
42741, 3 --- 4, 4B --- 35
447817, 4B --- 33
448054, 6 --- 2
44860, 4A --- 3
448850, 10 --- 5, 10 --- 6,
10 --- 7, 10 --- 8, 10
--- 26
455200, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4B --- 43, 4B --45, 9 --- 3, 9 --- 5, 9
--- 7, 9 --- 9
455566, 8 --- 3
45633, 4A --- 5
470096, 8 --- 8
470425, 10 --- 26
473193, 4B --- 20
473195, 4B --- 22, 4B --23
473196, 4B --- 22
473197, 4B --- 22
473198, 4B --- 24
473199, 4B --- 24
473200, 4B --- 26
473201, 4B --- 28
473202, 4B --- 26, 4B --28
473204, 4B --- 28
473205, 4B --- 22, 4B --23
473206, 4B --- 26, 4B --28
473207, 4B --- 22
473226, 5 --- 5
473227, 5 --- 7
473228, 5 --- 7
473293, 4B --- 22
473336, 5 --- 15
473366, 5 --- 4
473373, 5 --- 4
473444, 5 --- 16
473446, 5 --- 16
473447, 5 --- 16
473448, 5 --- 16
473449, 5 --- 16
473451, 5 --- 15
473452, 5 --- 15
473454, 5 --- 15
473456, 5 --- 15
473457, 5 --- 15
473458, 5 --- 15
473503, 3 --- 7
473504, 3 --- 8
473506, 3 --- 8
473507, 3 --- 8
473512, 4B --- 35
473514, 4B --- 35
473515, 3 --- 5
473518, 3 --- 9
473519, 3 --- 7
473520, 3 --- 5
473569, 6 --- 5
473677, 4B --- 35
473725, 5 --- 6
473824, 4B --- 22
473920, 5 --- 4
473921, 5 --- 11
473922, 5 --- 11
473923, 5 --- 11
473924, 5 --- 11
473927, 5 --- 16
474158, 4B --- 35
474159, 4B --- 35
474160, 4B --- 35
474161, 4B --- 35
474276, 4B --- 11, 4B --25
474280, 4B --- 25
474296, 4B --- 31
474298, 4B --- 33
474300, 4B --- 33
474302, 4B --- 32
474303, 4B --- 31
474306, 4B --- 35
474311, 4B --- 35
474312, 4B --- 37
474313, 4B --- 37
474314, 4B --- 37
474689, 4B --- 35
475062, 4B --- 11
475063, 4B --- 25
475064, 4B --- 25
475260, 4B --- 35
475265, 4B --- 7, 4B --15
475266, 4B --- 7
475268, 4B --- 5, 4B --15
475269, 4B --- 5, 4B --15
475270, 4B --- 7
475290, 4B --- 8, 4B --21
475291, 4B --- 8, 4B --21
475292, 4B --- 22
475293, 4B --- 9, 4B --23
475296, 4B --- 12, 4B --28
475301, 4B --- 13, 4B --27
475303, 4B --- 13, 4B --27
475304, 4B --- 7, 4B --19
475310, 4B --- 22
475393, 4B --- 12, 4B --26, 4B --- 28
475450, 5 --- 16
475453, 5 --- 15
475796, 3 --- 10
476801, 4B --- 28
476804, 4B --- 12, 4B --28
476805, 4B --- 12, 4B --28
476806, 4B --- 12, 4B --29
476897, 4B --- 11, 4B --25
476898, 4B --- 25
476899, 4B --- 11, 4B --25
476902, 4B --- 7, 4B --18
476903, 4B --- 9, 4B --23
476904, 4B --- 6, 4B --18, 4B --- 51
476906, 4B --- 9
476953, 5 --- 13
477278, 3 --- 8
477279, 3 --- 10
477298, 4B --- 7, 4B --19
477300, 4B --- 12, 4B --28
477305, 4B --- 7, 4B --19
477316, 4B --- 23
477527, 5 --- 13
477538, 4B --- 30
477553, 5 --- 11
477817, 3 --- 7
477964, 4B --- 30
477965, 4B --- 30
478022, 4B --- 33
478042, 4B --- 37
479270, 5 --- 5
479339, 4A --- 5
48124, 4A --- 5
49028, 5 --- 11
491711S, 11 --- 13
491712S, 11 --- 13
491713, 11 --- 12
491714, 11 --- 13
491715, 11 --- 13
491717, 11 --- 12
491718, 10 --- 3, 10 --- 5,
11 --- 12
491719, 11 --- 13
491746, 11 --- 14
491820, 11 --- 14
491828, 2 --- 9
491831, 10 --- 32
491864, 3 --- 8, 4B --- 32,
5 --- 16
491877, 4B --- 26
-- 3 --
491880, 4B --- 15, 4B --16
491884, 4B --- 12, 4B --26, 4B --- 28
491885, 4B --- 12
491895, 4B --- 26
491896, 4B --- 26
491898, 10 --- 32
491900, 10 --- 5, 10 --- 6,
10 --- 7, 10 --- 8, 10
--- 32, 10 --- 35
491902, 2 --- 9
491903, 10 --- 32
491904, 10 --- 32
491905, 10 --- 32
491906, 10 --- 32
491907, 10 --- 32
491908, 10 --- 32
491909, 10 --- 32
491911, 10 --- 32
491913, 6 --- 3, 10 --- 5,
10 --- 6, 10 --- 7, 10
--- 35
491942, 10 --- 5, 10 --- 6,
10 --- 32
491950, 1 --- 3, 1 --- 4
492009, 8 --- 5
492012, 5 --- 13
492115, 6 --- 3
492120, 4B --- 46, 4B --48
492121, 4B --- 43
492122, 4A --- 18, 4B --43, 4B --- 46, 4B --48
492156, 10 --- 5, 10 --- 6,
10 --- 7, 10 --- 8
492167, 1 --- 3, 1 --- 4
492370, 4A --- 16
492385, 6 --- 3
492386, 6 --- 3
492387, 6 --- 3
492388, 9 --- 7
492389, 9 --- 7
492434, 4A --- 11, 4A --13, 4A --- 14, 4B --44
492503, 8 --- 5
492568, 10 --- 5, 10 --- 6,
10 --- 7, 10 --- 8, 10
--- 35
492569, 10 --- 35
492570, 10 --- 35
492582, 8 --- 9
492592, 7 --- 3, 7 --- 5
492593, 6 --- 4
492601, 7 --- 3, 7 --- 5
492605, 9 --- 5
492631, 10 --- 38
492632, 10 --- 38
492644, 9 --- 7
492645, 9 --- 7
492646, 9 --- 7
492653, 9 --- 17
492657, 9 --- 17
492658, 1 --- 3, 1 --- 4
492697, 4B --- 20
492714, 3 --- 7
492771, 4A --- 18, 4B --43, 4B --- 46, 4B --48
492786, 1 --- 3
492790, 8 --- 5
492791, 1 --- 3
492794, 11 --- 13
492795, 2 --- 11, 2 --- 12,
5 --- 19
492829, 12 --- 3
493164, 1 --- 3
493219, 11 --- 15
493233, 4B --- 43, 4B --45, 4B --- 47, 4B --53
493234, 4B --- 43, 4B --45, 4B --- 47, 4B --53
493243, 1 --- 3, 1 --- 4
493246, 1 --- 3, 1 --- 4
493247, 1 --- 3, 1 --- 4
493249, 4B --- 16, 4B --18
493252, 4B --- 2
493339, 11 --- 14
493343, 11 --- 2
493344, 11 --- 2
493360, 11 --- 12
493446, 11 --- 13
49354, 3 --- 5
493544, 11 --- 15
493602, 2 --- 10
493627, 7 --- 5
493648, 3 --- 11
493728, 7 --- 3
493729, 7 --- 3
493776, 8 --- 5
493921, 2 --- 12
493935, 6 --- 4
493936, 6 --- 2
493978, 8 --- 6
493999, 6 --- 2
494100, 11 --- 8
494190, 2 --- 11
494193, 8 --- 7
494198, 8 --- 7
494199, 8 --- 8
494200, 8 --- 8
494203, 8 --- 7
494210, 8 --- 8
494225, 1 --- 3
494226, 1 --- 3
494239, 8 --- 8
494297, 11 --- 14
494337, 11 --- 14
494441, 4B --- 14, 4B --17
494490, 8 --- 8
494501, 8 --- 6
494651, 4B --- 18
494732, 4B --- 22
494743, 6 --- 4
494755, 6 --- 5
494756, 6 --- 5
494761, 5 --- 6
494840, 11 --- 17
494842, 3 --- 7, 4B --- 33
494870, 1 --- 3, 1 --- 4
494895, 4B --- 3
494909, 11 --- 18
494910, 11 --- 18
494911, 11 --- 18
494912, 11 --- 18
494914, 11 --- 18
494915, 11 --- 18
494916, 11 --- 18
494919, 11 --- 12
494956, 10 --- 11
494957, 10 --- 11
494960, 11 --- 15
494989, 4B --- 49
494990, 5 --- 19
495002, 4B --- 53
495030, 4B --- 53
495031, 4B --- 53
495032, 4B --- 53
495033, 4B --- 53
495034, 4B --- 53
495035, 4B --- 53
495036, 4B --- 53
495037, 4B --- 53
495038, 4B --- 53
495039, 4B --- 53
495040, 4B --- 53
495041, 4B --- 53
495042, 4B --- 53
495043, 4B --- 53
495044, 4B --- 53
CONTENTS
PARTS INDEX: Part no., Page(s)
PARTS INDEX
CATALOG B238, R/04--98
495045, 4B --- 53
495046, 4B --- 53
495047, 4B --- 53
495061, 4B --- 3, 4B --41
495062, 1 --- 3, 1 --- 4
495107S, 4B --- 11
495117, 9 --- 17
495123, 9 --- 17
495205, 4B --- 3, 4B --30
495206, 4B --- 32
495300, 8 --- 8
495792, 6 --- 4
495844, 6 --- 5
495845, 6 --- 5
495932, 8 --- 8
4996, 4A --- 5
5021, 5 --- 11
5135, 4A --- 3
51534, 4B --- 30
5373, 9 --- 13
5374, 4B --- 35, 5 --- 11
53949, 1 --- 5
54159, 5 --- 8
54232, 10 --- 30
548661, 4B --- 35
548908, 4B --- 15
548909, 4B --- 15
548910, 4B --- 15
548911, 4B --- 18
549100, 5 --- 8
549233, 4B --- 35
549234, 4B --- 37
549235, 4B --- 38
549272, 4B --- 21
549273, 4B --- 21
549274, 4B --- 21
549275, 4B --- 21
549276, 4B --- 21
549277, 4B --- 21
549278, 4B --- 21
549279, 4B --- 21
549280, 4B --- 21
549281, 4B --- 21
550555, 4B --- 33
550556, 4B --- 33
550557, 4B --- 33
550564, 3 --- 5, 4B --- 37
550584, 4B --- 35
550659, 4B --- 38
5511, 4A --- 3
551615, 4B --- 33
551616, 4B --- 33
552486, 5 --- 6
552487, 5 --- 6
552489, 5 --- 8
552515, 4B --- 33
552516, 4B --- 33
552517, 4B --- 33
552521, 4B --- 37
552541, 4B --- 35
554780, 4B --- 23
55508, 4A --- 5
55940, 3 --- 9
561362, 4B --- 32
561363, 4B --- 32
561386, 6 --- 3
561414, 6 --- 5
561749, 5 --- 5
561909, 4B --- 38
562103, 4B --- 32
562126, 4B --- 35
562127, 4B --- 35
562128, 4B --- 38
562703, 4B --- 51
562844, 4B --- 51
562845, 4B --- 51
562846, 4B --- 51
562847, 4B --- 51
562848, 4B --- 51
562849, 4B --- 51
562857, 4B --- 8
56354, 4A --- 5
5642, 2 --- 3, 10 --- 35
56707, 4A --- 5
5705, 3 --- 5
58546, 4B --- 35
58548, 3 --- 5, 4B --- 35
58862, 10 --- 3, 10 --- 4,
10 --- 35
6108, 4A --- 5
6109, 4A --- 5
63546, 4A --- 3
63547, 3 --- 7
65723F301071, 3 --- 7
7111, 4A --- 5
73192, 5 --- 8
73193, 5 --- 8
73868, 1 --- 3, 1 --- 4
75982, 3 --- 2
75985, 5 --- 8
75986, 5 --- 8
76263, 5 --- 8, 10 --- 3,
10 --- 4, 10 --- 5, 10
--- 6
76333, 5 --- 7
76334, 10 --- 3, 10 --- 4
76572, 12 --- 3
77251, 4A --- 3
77252, 4A --- 3
77253, 4A --- 3
77369, 3 --- 3
77386, 8 --- 8
77400, 6 --- 2
77520, 11 --- 9, 11 --- 11
77749, 8 --- 5
77957, 2 --- 10
77992, 8 --- 8
78022, 5 --- 19
78088, 5 --- 19
78179, 2 --- 3, 2 --- 5, 2
--- 7
78237, 2 --- 3, 2 --- 5, 2
--- 7
78617, 5 --- 19
78658, 11 --- 9, 11 --- 11
80305, 2 --- 5, 2 --- 7
81047, 2 --- 3, 2 --- 5, 2
--- 7
86990, 5 --- 16
900894100571, 3 --- 11
9116251663, 4B --- 16
976003220871, 5 --- 6
977, 5 --- 11
B101A1, 8 --- 6
B101A12, 4A --- 11, 4A
--- 13, 4A --- 15, 4A
--- 17, 4B --- 43, 4B
--- 45, 9 --- 3, 9 --5, 9 --- 7, 9 --- 9
B103A1, 8 --- 5, 8 --- 7
B1074, 2 --- 10, 2 --- 12,
3 --- 12, 5 --- 20
B109A31, 8 --- 5
B109A34, 7 --- 7
B109A90, 4A --- 11, 4A
--- 13, 4A --- 15, 4A
--- 17, 4A --- 19, 4B
--- 43, 4B --- 45, 4B
--- 47, 4B --- 49, 9
--- 5, 9 --- 9
B111A---34, 11 --- 15
B114A2, 8 --- 3, 9 --- 3, 9
--- 7
B114A3, 7 --- 7
B116A1---1, 8 --- 5, 8 --6
B116A10---2, 4A --- 11,
4A --- 13, 4A --- 15,
4A --- 17, 4A --- 19,
4B --- 43, 4B --- 45,
4B --- 47, 4B --- 49,
9 --- 5, 9 --- 9
B116A4---1, 11 --- 15
B1265, 10 --- 32
B1271, 10 --- 32
B1290, 8 --- 3, 10 --- 5,
10 --- 6, 10 --- 7, 10
--- 8
B1293, 10 --- 32
B1335, 10 --- 4, 10 --- 6,
10 --- 29
B1584, 9 --- 20
B1585---2, 9 --- 17
B1585---3, 9 --- 17
B1585---4, 9 --- 17
B1586, 9 --- 19
B1587, 9 --- 19
B1588, 9 --- 20
B1589, 9 --- 21
B1592---, 9 --- 19
B1592---10, 9 --- 19, 9 --21
B1592---11, 9 --- 20, 9 --21
B1592---12, 9 --- 19, 9 --20, 9 --- 21
B1592---13, 9 --- 20, 9 --21
B1592---14, 9 --- 20, 9 --21
B1592---15, 9 --- 20, 9 --21
B1592---16, 9 --- 20, 9 --21
B1592---17, 9 --- 19, 9 --20, 9 --- 21
B1592---20, 9 --- 19, 9 --20, 9 --- 21
B1592---21, 9 --- 19
B1592---25, 9 --- 19, 9 --20, 9 --- 21
B1592---3, 9 --- 19, 9 --20, 9 --- 21
B1592---38, 9 --- 19
B1592---4, 9 --- 19, 9 --20, 9 --- 21
B1592---40, 9 --- 21
B1592---41, 9 --- 21
B1592---42, 9 --- 21
B1592---43, 9 --- 21
B1592---47, 9 --- 19
B1592---48, 9 --- 19, 9 --20, 9 --- 21
B1592---49, 9 --- 19, 9 --20, 9 --- 21
B1592---5, 9 --- 19, 9 --20, 9 --- 21
B1592---50, 9 --- 19
B1592---55, 9 --- 20, 9 --21
B1592---56, 9 --- 19, 9 --20
B1592---6, 9 --- 19, 9 --20, 9 --- 21
B1592---60, 9 --- 21
B1592---61, 9 --- 21
B1592---62, 9 --- 21
B1592---63, 9 --- 21
B1592---64, 9 --- 21
B1592---65, 9 --- 20, 9 --21
B1592---66, 9 --- 20
B1592---67, 9 --- 20
B1592---68, 9 --- 20
B1592---7, 9 --- 19, 9 --20, 9 --- 21
B1592---74, 9 --- 21
B1592---75, 9 --- 21
B1592---76, 9 --- 21
B1592---8, 9 --- 19, 9 --20, 9 --- 21
B1592---9, 9 --- 19, 9 --20, 9 --- 21
B1593, 9 --- 19
B1594, 9 --- 21
B1596, 9 --- 19
B1655---, 9 --- 15
B1655---13, 9 --- 15
B169, 8 --- 3
B1828, 4A --- 11, 4A --13, 4A --- 15, 4A --16, 4A --- 18, 4B ---
43, 4B --- 44, 4B --46, 4B --- 48
B1829, 4A --- 18, 4B --43, 4B --- 46, 4B --48
B1905, 4A --- 14
B1905---50, 4A --- 16
B1905---51, 4A --- 14
B194, 10 --- 36, 10 --- 38
B2007, 4A --- 11, 4A --13, 4A --- 15, 4A --16, 4A --- 18, 4B --43, 4B --- 44, 4B --46, 4B --- 48
B2236---1, 8 --- 9, 9 --16
B2236---10, 8 --- 7
B2236---11, 8 --- 2
B2236---13, 8 --- 6, 8 --7
B2236---15, 8 --- 5
B2236---17, 8 --- 5
B2236---3, 11 --- 15
B2236---8, 7 --- 3, 7 --- 5,
7 --- 7
B2257, 1 --- 5
B2258, 1 --- 5
B239, 12 --- 3
B254, 10 --- 35
B254---1, 12 --- 3
B287, 12 --- 3
B289, 12 --- 3
B309, 2 --- 7
B3103, 10 --- 36
B312, 2 --- 3, 2 --- 5, 2 --7
B3168, 2 --- 3, 2 --- 5, 2
--- 7
B3344, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6, 10
--- 7, 10 --- 8, 10 --29
B3354, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6
B3354---7, 11 --- 15
B3500, 8 --- 2
B3521, 11 --- 15
B3522, 11 --- 15
B3526, 10 --- 36
B3527---15, 10 --- 32
B3527---4, 10 --- 32
B363, 12 --- 3
B366, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6, 10
--- 7, 10 --- 8, 10 --35
B3698---12, 7 --- 7
B3698---2, 10 --- 37, 11
--- 15
B3698---9, 4A --- 15, 4A
--- 17, 4A --- 19
B4252, 10 --- 4, 10 --- 6,
10 --- 35
B4712, 12 --- 3
B4726, 12 --- 3
B4794, 12 --- 3
B4832, 12 --- 3
B5091, 4A --- 9
B5100A, 11 --- 17
B5105A, 11 --- 17
B5110A, 11 --- 17
B5173, 9 --- 17
B5176, 3 --- 12
B5402, 10 --- 29
B5403, 10 --- 29
B5407, 11 --- 7
B5425, 9 --- 13
B5494, 1 --- 4
B5497, 1 --- 3, 1 --- 4
B5505, 9 --- 11
B5505---, 9 --- 15
B5506, 9 --- 15
B5511, 9 --- 15
B5512, 9 --- 15
-- 4 --
B5515, 9 --- 15
B5521---, 9 --- 15
B5593, 2 --- 9
B5629---10, 11 --- 8, 11
--- 10
B5764, 10 --- 36
B5776, 2 --- 9
B5777, 2 --- 9
B5795, 11 --- 7
B5797, 10 --- 5
B5867, 12 --- 3
B5966, 8 --- 5
B6006, 10 --- 5, 10 --- 37
B6108, 12 --- 3
B6109, 12 --- 3
B6111, 12 --- 3
B6114, 10 --- 3, 10 --- 5,
10 --- 6, 10 --- 7, 10
--- 8, 10 --- 26
B6119, 11 --- 7
B6140, 9 --- 11, 9 --- 15
B6141---1, 12 --- 3
B6141---3, 12 --- 3
B6146---1, 12 --- 3
B6147, 10 --- 3, 10 --- 5,
11 --- 15
B6215, 9 --- 11
B6251, 10 --- 35
B6511, 10 --- 35, 12 --- 3
B6512, 10 --- 35, 12 --- 3
B6827, 10 --- 3, 10 --- 5,
11 --- 15
B6875---, 9 --- 15
B6886, 10 --- 5
B6891, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6, 10
--- 7, 10 --- 8, 10 --38
B6991, 11 --- 14
B7172, 10 --- 5, 10 --- 6,
10 --- 7
B7251, 9 --- 17
B7582---3, 11 --- 5
B7582---4, 11 --- 5
B7582---5, 11 --- 5
B7582---6, 11 --- 5
B7642, 10 --- 3, 10 --- 4,
10 --- 5, 10 --- 6, 10
--- 7, 10 --- 8, 10 --35
B7822, 9 --- 13
B7933, 10 --- 3, 10 --- 4,
10 --- 5
B799, 9 --- 5
B800, 9 --- 5
B8045, 11 --- 18
B8065, 11 --- 18
B8075, 11 --- 17
B862, 8 --- 9
B862---1, 8 --- 9
B863, 8 --- 9
B886, 12 --- 3
CAR020510, 4B --- 13,
4B --- 29
CAR020744, 4B --- 9
CAR020746, 4B --- 21
CAR020749, 4B --- 8
CAR021105, 4B --- 8,
4B --- 21
CAR021199, 4B --- 6,
4B --- 18
CAR021327, 4B --- 19
CAR022411, 4B --- 8,
4B --- 21
CAR022439, 4B --- 6
CAR022440, 4B --- 6,
4B --- 18
CAR022443, 4B --- 6,
4B --- 19
CAR022854, 4B --- 8,
4B --- 9
CAR023120, 4B --- 7,
4B --- 19
CAR024368, 4B --- 13
CAR024784, 4B --- 12,
4B --- 29
CAR027309, 4B --- 23
CAR028103, 4B --- 5,
4B --- 15
CAR028294, 4B --- 12
CAR065492, 4B --- 21
CAR066338, 4B --- 28
CAR072235, 4B --- 5,
4B --- 15
CAR087031, 4B --- 6,
4B --- 18
CAR087660, 4B --- 5,
4B --- 15
CAR088759, 4B --- 6,
4B --- 18
CAR098239, 4B --- 8
CAR115633, 4B --- 27
CAR115812, 1 --- 5
CAR115975, 4B --- 27
CAR116453, 4B --- 17
CAR116525, 4B --- 8,
4B --- 21
CAR118832, 4B --- 6
CAR119505, 1 --- 5
CAR119887/1, 4B --- 26
CAR119888/1, 4B --- 26
CAR119946, 4B --- 6
CAR120542, 4B --- 6
CAR121741, 4B --- 6
CAR123075, 4B --- 11
CAR20492, 4B --- 27
CAR20510, 4B --- 27
CAR20749, 4B --- 20
CAR20967, 4B --- 17
CAR22123, 4B --- 17
CAR22854, 4B --- 20,
4B --- 22
CAR22863, 4B --- 17
CAR24210, 4B --- 17
CAR24445, 4B --- 17
CAR24789, 4B --- 26
CAR65417/1, 4B --- 27
CAR71288, 4B --- 17
CAR92270, 4B --- 14,
4B --- 27
K11---6, 2 --- 3, 2 --- 5, 2
--- 7
K134, 4A --- 7
K20308, 11 --- 15
K20311, 8 --- 3
K20324, 11 --- 9, 11 --11
K20324SS, 5 --- 19
K20326, 11 --- 14
K20344SS, 4A --- 11,
4A --- 13, 4A --- 15,
4A --- 16, 4B --- 2,
4B --- 44, 11 --- 5,
11 --- 6
K20346, 3 --- 12, 8 --- 9,
9 --- 5, 9 --- 9, 11 --9, 11 --- 11
K20346SS, 11 --- 8, 11
--- 10
K20347, 2 --- 10
K20348, 2 --- 3, 2 --- 5, 7
--- 3, 9 --- 3, 9 --- 7,
9 --- 11, 9 --- 16, 11
--- 3
K20348SS, 4A --- 19, 4B
--- 47, 4B --- 49, 10
--- 35, 11 --- 5, 11
--- 6, 11 --- 13
K20384, 11 --- 12
K20386, 8 --- 6, 8 --- 7
K20386SS, 2 --- 3, 2 --5, 2 --- 7, 8 --- 5, 10
--- 38
K20388, 4B --- 43, 7 --3, 7 --- 5, 7 --- 7, 8
--- 3, 9 --- 3, 9 --- 7,
11 --- 2, 11 --- 3, 11
--- 5
CONTENTS
PARTS INDEX: Part no., Page(s)
PARTS INDEX
CATALOG B238, R/04--98
K20388SS, 11 --- 5
K20389, 2 --- 11
K20391SS, 11 --- 14
K20424, 2 --- 10, 2 --- 11,
2 --- 12, 4A --- 9, 5
--- 19
K20426, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4A --- 19, 4B --43, 4B --- 45, 4B --47, 4B --- 49, 5 --17, 11 --- 5
K20427, 9 --- 11
K20428, 2 --- 7
K20430, 11 --- 2
K20432, 11 --- 9, 11 --11
K20464, 4A --- 11, 4A --13, 4A --- 15, 4A --17, 4B --- 43, 4B --45, 9 --- 11
K20466SS, 2 --- 3, 2 --- 5
K20468, 4A --- 7, 4A --15, 4A --- 17, 4A --19, 8 --- 3, 9 --- 3, 9
--- 7, 11 --- 5
K20472, 8 --- 2
K20505, 2 --- 9
K20510, 11 --- 17
K20520, 7 --- 3, 7 --- 5,
11 --- 14
K20524, 5 --- 19
K20538, 4A --- 7
K20548, 5 --- 19, 11 --- 9,
11 --- 11
K20552, 11 --- 9, 11 --11
K224---6, 7 --- 7
K225, 9 --- 5, 9 --- 7
K300141, 2 --- 7
K300858, 9 --- 3, 9 --- 7,
9 --- 13
K300862, 7 --- 6
K301328, 11 --- 17
K301420, 8 --- 5
K301514, 9 --- 13
K301553, 5 --- 19
K302210, 4A --- 5, 4A --9
K302264, 4A --- 7, 4A --9, 9 --- 5, 9 --- 9
K302281, 4A --- 9
K304648SS, 2 --- 7
K30468SS, 10 --- 29
K304725, 9 --- 5, 9 --- 9
K304762, 8 --- 3, 9 --- 3,
9 --- 5, 9 --- 7, 9 --9
K304898, 4A --- 3, 11 --17
K304911, 11 --- 17
K305019, 5 --- 20
K33795, 2 --- 10, 2 --- 11,
2 --- 12, 5 --- 19, 11
--- 5, 11 --- 6, 11 --9, 11 --- 11, 11 --12
K33796, 2 --- 3, 2 --- 5, 2
--- 7, 3 --- 12, 5 --20
K33797, 4A --- 19, 4B --47, 4B --- 49, 5 --17, 5 --- 19, 8 --- 6,
8 --- 7, 8 --- 9, 10 --29, 10 --- 38, 11 --5, 11 --- 14
K33797SS, 8 --- 5
K33798, 2 --- 9
K33799, 2 --- 3, 2 --- 5, 2
--- 7, 4A --- 7, 4A
--- 15, 4A --- 17, 4A
--- 19, 7 --- 5, 7 --7, 8 --- 3, 9 --- 3, 9
--- 5, 9 --- 7, 9 --- 9,
11 --- 3, 11 --- 18
K33799SS, 10 --- 26, 10
--- 29, 10 --- 35, 11
--- 5
K33845, 4A --- 7, 5 --19, 11 --- 17
K33897, 10 --- 26
K33924, 2 --- 5
K33942, 9 --- 17
K33946, 4A --- 7
K340648SS, 9 --- 17
K34079, 2 --- 10, 2 --- 11,
2 --- 12
K3446488SS, 4A --- 3
K34670, 6 --- 2, 8 --- 3, 9
--- 3, 9 --- 7, 11 --- 3
K34671SS, 11 --- 14
K34674, 11 --- 17
K34689, 5 --- 19
K34691, 3 --- 2
K34778, 10 --- 38
K34779, 2 --- 10, 2 --- 11,
2 --- 12
K34805, 2 --- 10, 2 --- 11,
2 --- 12, 4A --- 9,
4B --- 2, 5 --- 19, 5
--- 20, 10 --- 30, 11
--- 5, 11 --- 6, 11 --9, 11 --- 11, 11 --12, 11 --- 15
K34806, 2 --- 9, 2 --- 10,
3 --- 12, 4A --- 3,
4A --- 19, 4B --- 47,
4B --- 49, 5 --- 19, 6
--- 4, 8 --- 3, 8 --- 6,
8 --- 7, 8 --- 9, 9 --5, 9 --- 9, 9 --- 17,
10 --- 29, 10 --- 38,
11 --- 5, 11 --- 9, 11
--- 11, 11 --- 14
K34806SS, 4A --- 11,
4A --- 13, 4A --- 15,
4A --- 16, 4B --- 44,
8 --- 5, 9 --- 17, 11
--- 8, 11 --- 10
K34807, 2 --- 3, 2 --- 5, 2
--- 7, 2 --- 11, 4A --15, 4A --- 17, 4A --19, 4B --- 2, 4B --43, 7 --- 3, 7 --- 5, 7
--- 7, 8 --- 3, 9 --- 3,
9 --- 5, 9 --- 7, 9 --9, 9 --- 11, 9 --- 13,
9 --- 16, 11 --- 2, 11
--- 3, 11 --- 5, 11 --18
K34807SS, 4A --- 19, 4B
--- 47, 4B --- 49, 10
--- 29, 10 --- 35, 11
--- 5, 11 --- 6, 11 --13
K34808, 5 --- 19, 6 --- 2,
8 --- 3, 9 --- 3, 9 --5, 9 --- 7, 9 --- 9, 11
--- 3
K34808SS, 11 --- 14
K34809, 4A --- 7, 5 --19, 11 --- 17
K34811, 3 --- 12
K34813, 11 --- 17, 11 --18
K34814, 7 --- 3
K34833, 4B --- 3
K34924, 11 --- 17
K34981, 5 --- 20, 6 --- 2
K34988, 4B --- 2, 4B --3
K34992, 4A --- 3
K35485SS, 11 --- 5
K35560SS, 2 --- 3, 2 --5, 2 --- 7
K36870SS, 10 --- 29, 11
--- 5
K4---8, 4B --- 43, 4B --45, 4B --- 47
K40919, 10 --- 37, 11 --13, 11 --- 15
K42953, 5 --- 8
K44719, 5 --- 19, 11 --- 9,
11 --- 11
K44722, 2 --- 9, 10 --- 38,
11 --- 9, 11 --- 11
K44722SS, 2 --- 7, 11 --8, 11 --- 9, 11 --- 10
K44723, 11 --- 5
K44728, 4B --- 2, 5 --17, 7 --- 3, 8 --- 3, 9
--- 3, 9 --- 7, 11 --2, 11 --- 3, 11 --- 5
K44728SS, 10 --- 29, 11
--- 5, 11 --- 6
K44732, 8 --- 3, 9 --- 3, 9
--- 7, 11 --- 3
K44736, 11 --- 9, 11 --11
K44742, 5 --- 20
K44746, 4A --- 3, 4A --9, 4B --- 2, 4B --- 3,
11 --- 17
K44748, 11 --- 17
K44750, 7 --- 3
K45512, 5 --- 19
K45518, 9 --- 5
K45526, 9 --- 17
K45546, 4A --- 19, 4B --47, 4B --- 49
K45564, 11 --- 18
K45798, 11 --- 18
K45840, 5 --- 20, 6 --- 2
K45861, 4B --- 3
K52915, 10 --- 38
K52915SS, 10 --- 32, 10
--- 35
K52927, 11 --- 12
K55691, 11 --- 5
K55700, 4A --- 21
K55802, 2 --- 3, 2 --- 5, 2
--- 7
K55804, 8 --- 3, 9 --- 3, 9
--- 7
K55826, 9 --- 5, 9 --- 9
K58634, 4B --- 2
K58654, 4B --- 2, 4B --3
K58758, 4A --- 9
K6---12---16, 7 --- 5, 7 --7
K64---10, 9 --- 20
K71---8, 4A --- 13, 4A --17, 4B --- 43, 4B --45, 4B --- 47
K71B1394, 9 --- 15
K71C5301, 4A --- 9
K71D1004, 12 --- 3
K72004, 2 --- 9
K72016, 2 --- 3, 2 --- 6, 2
--- 9, 3 --- 12
K72034, 2 --- 3, 2 --- 5, 2
--- 6, 11 --- 9, 11 --11
K72035, 5 --- 17
K72044, 9 --- 17
-- 5 --
K72057, 4A --- 9
K72071, 4A --- 7
K72073, 11 --- 9, 11 --11
K73---8, 4B --- 43, 4B --45, 4B --- 47
K74181, 2 --- 7
K76060, 11 --- 9, 11 --11
K76184, 2 --- 9
K76281, 11 --- 9, 11 --11
K87550, 8 --- 2
K87901, 4A --- 9, 4B --2, 4B --- 53, 11 --- 7
K87907, 3 --- 12, 4A --- 3
K910, 9 --- 20
KDMC1216---90, 9 --- 3,
9 --- 9
KHI1616, 4A --- 11, 4A
--- 13, 4A --- 15, 4A
--- 17, 4A --- 19, 4B
--- 43, 4B --- 45, 4B
--- 47, 4B --- 49, 9
--- 5, 9 --- 9
KHI2420, 4A --- 11, 4A
--- 13, 4A --- 15, 4A
--- 17, 4B --- 43, 4B
--- 45, 9 --- 5, 9 --- 9
KHI2424, 4A --- 11, 4A
--- 13, 4A --- 15, 4A
--- 17, 4B --- 43, 4B
--- 45, 9 --- 3, 9 --5, 9 --- 7, 9 --- 9
KN600215, 6 --- 4
KN601815, 3 --- 12
KN605531, 2 --- 12
KN605546, 5 --- 17
KN605558, 5 --- 7
KN605559, 5 --- 20
KN630173, 2 --- 12
KN630174, 3 --- 3
KN630175, 5 --- 7, 5 --20
KN646395, 5 --- 17
KOMC2024---45, 9 --- 3,
9 --- 7
KORF---24---45, 9 --- 5
M100A1, 5 --- 17, 5 --19, 9 --- 17
R106, 11 --- 7
R12256, 9 --- 16
R13351---3, 4A --- 5, 4A
--- 9
R13453---12, 2 --- 7
R13601, 10 --- 29
R18147---1, 7 --- 6
R18147---2, 4B --- 47,
4B --- 49
R18147---3, 4A --- 11,
4A --- 13, 4A --- 15,
4A --- 16, 4A --- 17,
4A --- 19, 4B --- 44,
9 --- 11
R18147---4, 2 --- 7, 4A
--- 11, 4A --- 15, 4A
--- 19, 4B --- 43, 4B
--- 47, 4B --- 49
R18147---5, 7 --- 3, 7 --5, 9 --- 3
R18147---6, 4A --- 13,
4A --- 17, 4A --- 19,
4B --- 45, 4B --- 47,
4B --- 49, 7 --- 7, 9
--- 5, 9 --- 7, 9 --- 9
R18147---9, 4A --- 19,
4B --- 47, 4B --- 49
R19452---1, 7 --- 3, 7 --5, 9 --- 13
R19452---6, 4A --- 11,
4A --- 13, 4A --- 15,
4A --- 17, 4A --- 19,
4B --- 45, 4B --- 47,
4B --- 49, 9 --- 13
R19452---7, 9 --- 3, 9 --9
R19452---8, 4B --- 43
R19452---9, 4A --- 19
R19822---2, 9 --- 11
R19829, 7 --- 7
R19831, 4A --- 17, 4B --45
R19831---2, 4A --- 13,
4A --- 15, 4A --- 17,
4A --- 19, 4B --- 47,
4B --- 49, 9 --- 11
R20152, 11 --- 7
R2211---15, 4A --- 20
R23783, 4A --- 7
R32, 4A --- 9, 4B --- 2,
4B --- 3
R40, 12 --- 3
R4573---5, 4A --- 21
R4584, 11 --- 7
R7333, 2 --- 3, 2 --- 5
R7638, 11 --- 7
R8260---5, 4A --- 20
R8857---11, 4A --- 20
T0022, 1 --- 4
T0030, 1 --- 3, 1 --- 4
T0034, 1 --- 4
T0036, 1 --- 4
Z2805, 7 --- 6
Z2823, 11 --- 15
Z4000, 10 --- 37
Z4169, 10 --- 37
Z4176, 10 --- 36
Z4181, 10 --- 32

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