docDanfoss Compressors
download 
Report Transcription
Danfoss Compressors
Making modern living possible L B L B R600a Danfoss Compressors 220-240 V • 50 Hz & 60 Hz REFRIGERATION & AIR CONDITIONING DIVISION Quick reference Code number EN 12900 (CECOMAF) Capacity [W] -35 PLE35K TLES4KK.3 TLES4.8KK.3 TLES5.7KK.3 TLES6.5KK.3 TLES7.5KK.3 TLES8.7KK.3 TLES10KK.3 NLE8.8KK.4 NLE10KK.4 NLE11KK.4 NLE13KK.4 NLE15KK.4 TLY4 KK.3 TLY4.8KK.3 TLY5.7KK.3 TLY6.5KK.3 TLY7.5KK.3 TLY8.7KK.3 TLY10KK.3 TLX4KK.3 TLX4.8KK.3 TLX5.7KK.3 TLX6.5KK.3 TLX7.5KK.3 TLX8.7KK.3 TLX4KK.4 TLX4.8KK.4 TLX10KK.4 NLX8.8KK NLX10KK NLX11KK NLX13KK NLX15KK NLX8.0KK.2 NLX8.8KK.2 NLX10KK.2 NLX11KK.2 NLX13KK.2 NLX15KK.2 TLES4KTK TLES5KTK TLES6KTK TLES7KTK TLES8KTK NLE9KTK NLE11KTK NLE15KTK NLE15KTK.2 101H0360 102H4438 102H4538 102H4638 102H4738 102H4838 102H4938 102H4038 105H6800 105H6867 105H6952 105H6959 105H6968 102H4442 102H4542 102H4642 102H4742 102H4842 102H4942 102H4042 102H4447 102H4547 102H4647 102H4747 102H4847 102H4947 102H4449 102H4532 102H4040 105H6874 105H6871 105H6984 105H6983 105H6981 105H6010 105H6011 105H6101 105H6971 105H6976 105H6977 102H4436 102H4536 102H4636 102H4736 102H4836 105H6848 105H6948 105H6946 105H6966 Evaporating temperature [°C] -20 -15 -10 -5 -30 19 28 36 45 53 62 73 63 74 82 99 110 19 28 36 46 53 65 74 21 29 37 46 55 65 29 40 50 61 71 83 97 84 98 109 131 146 29 40 51 62 71 86 98 32 42 52 63 75 88 38 57 73 89 105 122 143 162 141 164 184 217 243 57 73 89 106 122 144 164 59 74 91 106 125 146 32 76 60 74 84 98 110 52 62 75 86 95 110 18 28 31 40 48 54 73 93 103 83 100 112 133 147 73 85 101 115 129 147 28 41 48 57 66 74 98 128 140 144 169 189 223 249 130 147 171 192 219 245 55 76 87 101 116 128 162 219 239 PLE 52 75 94 114 134 155 181 205 179 207 232 274 307 74 94 114 135 155 182 208 76 94 115 133 157 184 182 215 240 282 317 167 187 217 242 277 309 74 99 112 130 149 166 206 280 305 68 96 119 144 168 194 228 255 223 257 290 340 382 95 119 144 170 194 227 260 95 117 143 165 195 227 94 124 265 227 269 300 350 397 210 234 271 301 345 384 96 126 140 163 188 211 261 351 383 87 123 159 0 109 154 196 5 EN 12900 (CECOMAF) at LBP rating point -25°C / 55°C Cooling COP COP Capacity without with RC RC [W] [W/W] [W/W] 27 42 55 68 81 94 110 126 110 128 143 170 190 42 55 68 82 94 112 128 45 57 70 83 98 115 46 58 132 111 131 147 174 193 99 113 133 150 170 192 40 57 66 77 89 98 127 169 184 0.90 1.00 1.02 1.02 1.02 1.03 0.98 1.18 1.19 1.19 1.18 1.20 0.96 1.04 1.03 1.10 1.09 1.12 1.15 0.83 0.93 0.95 0.95 0.95 1.03 1.03 1.00 1.15 ASHRAE subcooled at LBP rating point -23.3°C / 5 Cooling COP Capacity without RC 0.68 1.07 1.08 1.06 1.22 1.23 1.22 1.23 1.25 0.99 1.06 1.06 1.14 1.14 1.16 1.21 1.15 3) 1.23 3) 1.28 3) 1.30 3) 1.32 3) 1.31 3) 1.26 3) 1.32 3) 1.30 3) 1.35 1.36 1.36 1.36 1.34 1.47 3) 1.49 3) 1.49 3) 1.49 3) 1.49 3) 1.48 3) 0.84 0.95 0.97 0.97 0.97 1.05 1.05 1.02 TLES/TLX/TLY [W] [kcal/h] 38 57 74 91 108 126 147 168 147 170 191 226 253 57 74 91 110 126 149 170 60 77 93 110 130 152 61 78 175 148 174 195 231 257 133 151 178 200 227 255 54 77 88 103 119 131 167 225 245 33 49 65 79 94 108 126 145 127 151 165 194 213 49 65 79 94 108 126 146 52 66 80 95 112 131 53 67 150 127 150 168 199 221 115 130 153 172 196 220 47 66 76 89 103 112 144 194 211 [W/W] [kcal/Wh] 1.18 1.30 1.32 1.31 1.32 1.33 1.26 1.51 1.51 1.52 1.50 1.53 1.26 1.35 1.33 1.42 1.41 1.44 1.47 1.02 1.12 1.14 1.13 1.14 1.14 1.08 1.30 1.30 1.31 1.29 1.32 1.08 1.16 1.15 1.22 1.22 1.24 1.27 1.09 1.21 1.22 1.22 1.21 1.32 1.31 1.27 1.45 0.94 1.04 1.05 1.05 1.04 1.13 1.13 1.10 1.25 C C D 170 D E E B A A B AB 206 222 8300 166 130 8301-3 70 70 170 D NLE/NLX 70 ø16 ø16 157 Level Application 1. 3. Energy-optimized 4. 3. 4. High Energy-optimized 1. 2. 1. Tropical 2. Compressor ubcooled at t -23.3°C / 54.4°C COP COP hout RC with RC Displacement Recommended compressor cooling at ambient temperature [kcal/Wh] [W/W] [kcal/Wh] [cm3] 32°C 38°C 0.90 0.77 1.38 1.39 1.36 1.56 1.57 1.56 1.57 1.59 1.29 1.37 1.37 1.47 1.47 1.49 1.55 1.48 3) 1.58 3) 1.63 3) 1.65 3) 1.68 3) 1.66 3) 1.62 3) 1.68 3) 1.65 3) 1.72 1.72 1.73 1.72 1.70 1.88 3) 1.89 3) 1.89 3) 1.89 3) 1.89 3) 1.88 3) 1.10 1.23 1.24 1.24 1.23 1.35 1.34 1.30 1.19 1.19 1.17 1.34 1.35 1.34 1.35 1.37 1.11 1.18 1.18 1.27 1.27 1.28 1.33 1.28 3) 1.36 3) 1.40 3) 1.42 3) 1.44 3) 1.43 3) 1.39 3) 1.44 3) 1.42 3) 1.48 1.48 1.49 1.48 1.46 1.62 3) 1.63 3) 1.63 3) 1.63 3) 1.63 3) 1.62 3) 0.95 1.06 1.07 1.07 1.06 1.15 1.15 1.12 3.00 4.01 4.78 5.70 6.49 7.48 8.67 10.13 8.76 10.09 11.15 13.25 14.65 4.01 4.78 5.70 6.49 7.48 8.67 10.13 4.01 4.78 5.70 6.49 7.48 8.67 4.01 4.78 10.13 8.76 10.09 11.15 13.25 14.65 8.05 8.76 10.09 11.15 13.25 14.65 3.86 5.08 5.70 6.49 7.76 8.35 11.15 14.65 14.65 S* S S S S S S S S S S S S S S S S S S S S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S S S S S S S S S S* S S S S S S S S S S S S S S S S S S S S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S S S S S S S S S 43°C S S S S S S S S S S S S S S S S S S S S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S* S S S S S S S** F₁ S 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2/3 2/3 2 2 LST (RSIR) PTC Starting device without RC connector spades 4.8 mm 6.3 mm 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0018 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 103N0011 Electrical Equipment LST (RSCR) Run capacitor (RC) PTC Starting device 1) optional 2) compulsory with RC connector spades spades 4.8 mm 6.3 mm 4.8 mm 6.3 mm 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0050 103N0050 103N0050 103N0050 103N0050 103N0050 103N0050 103N0050 103N0050 103N0021 103N0021 103N0021 103N0021 103N0021 103N0050 103N0050 103N0050 103N0050 103N0050 103N0050 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0021 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 103N0016 117-71192) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71192) 117-71322) 117-71192) 117-71192) 117-71322) 117-71192) 117-71192) 117-71192) 117-71192) 117-71192) 117-71292) 117-71322) 117-71362) 117-71362) 117-71362) 117-71322) 117-71192) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) 117-71191) Compressor 117-71172) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71172) 117-71312) 117-71172) 117-71172) 117-71312) 117-71172) 117-71362) 117-71362) 117-71392) 117-71172) 117-71172) 117-71172) 117-71172) 117-71302) 117-7117 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 117-71171) 2) Cord relief Cover 103N0491 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N2010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 103N1010 NLX-KK.2 170 PLE35K TLES4KK.3 TLES4.8KK.3 TLES5.7KK.3 TLES6.5KK.3 TLES7.5KK.3 TLES8.7KK.3 TLES10KK.3 NLE8.8KK.4 NLE10KK.4 NLE11KK.4 NLE13KK.4 NLE15KK.4 TLY4 KK.3 TLY4.8KK.3 TLY5.7KK.3 TLY6.5KK.3 TLY7.5KK.3 TLY8.7KK.3 TLY10KK.3 TLX4KK.3 TLX4.8KK.3 TLX5.7KK.3 TLX6.5KK.3 TLX7.5KK.3 TLX8.7KK.3 TLX4KK.4 TLX4.8KK.4 TLX10KK.4 NLX8.8KK NLX10KK NLX11KK NLX13KK NLX15KK NLX8.0KK.2 NLX8.8KK.2 NLX10KK.2 NLX11KK.2 NLX13KK.2 NLX15KK.2 TLES4KTK TLES5KTK TLES6KTK TLES7KTK TLES8KTK NLE9KTK NLE11KTK NLE15KTK NLE15KTK.2 170 E E D Compressor base C C Was Grommet sleeve Compressor ba 9 ø16 ø16 Nut M6 3327 2 A B Cabinet base Screw M6 x 25 Bolt joint for one compressor: in quantities: Rubber grommet 118-1917 118-1918 Cabinet bas Sna in q 254 254 8302-6 8302-3 The mounting accessories for the compressors are ava with bolt joint or snap-on joint. The rubber grommets are designed for the 16 mm holes Mounting accessories Washer 70 0.94 1.04 1.05 1.05 1.04 1.13 1.13 1.10 1.25 166 1.02 1.12 1.14 1.13 1.14 1.14 1.08 1.30 1.30 1.31 1.29 1.32 1.08 1.16 1.15 1.22 1.22 1.24 1.27 Voltage and frequencies Height [mm] Dimensions Connectors location/I.D. [mm] Suction Pro- Discess charge A B C D E 137 163 163 163 163 163 163 173 190 190 190 190 197 163 163 163 163 163 173 173 173 173 173 173 173 173 173 173 173 203 203 203 203 203 203 203 203 203 203 203 173 173 173 173 173 197 197 197 203 135 159 159 159 159 159 159 169 183 183 183 183 190 159 159 159 159 159 169 169 169 169 169 169 169 169 169 169 169 197 197 197 197 197 197 197 197 197 197 197 169 169 169 169 169 191 191 191 197 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 8.2 8.2 8.2 6.2 6.2 6.2 8.2 8.2 8.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 6.2 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 6.2 6.2 6.2 5.0 5.0 5.0 6.2 6.2 6.2 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 Hermetic Compressors R600a • 220-240 V • 50 Hz & 60 Hz Model designation Compressor Optimization Compressor Application Start Generation design level size range characteristics PL Blank Standard energy level S Nominal Semi-direct displacement intake in cm3 TL NL K R600a LBP/(MBP) Blank => universal (principal rule) Blank => first generation .2 => Exception: second E For PL generation Energy-opticompressors K = LST mized KT the characteristics .3 => (optimized R600a capacity at (capillary tube) third motor) LBP/(MBP) rating point is generation tropical stated. X, Y etc. High Energyoptimized (high optimization level) Examples PL E 35 K TL ES 6 KT K NL X 15 K K Application range • All compressors for R600a have denominations ending with K after the number for displacement or capacity. They are designed for low operating temperatures - LBP (Low Back Pressure) for use in refrigerators, freezers and similar applications. • Compressors with endings K and KK are designed for regions with stable supply voltage. • Endings KTK are designed for less stable supply voltage and tropical conditions. Some of the smaller compressors and the variable speed compressors are also released for medium operating temperatures - MBP (Medium Back Pressure). • R600a is flammable in concentrations of air between approximatey 1.5% and 8.5% by volume (LEL lower explosion limit and UEL upper explosion limit). • An ignition source at a temperature higher than 460°C is needed for a combustion to occur. • Yellow warning label: Clip Steel pin ase Motor types RSIR: Resistant Start Induction Run RSCR: Resistant Start Capacitor Run Starting devices LST: Low Starting Torque LST is used with capillary tube control and pressure equalizing. (Pressure equalizing may exceed 10 minutes). The PTC starting device requires 5 minutes cooling before each start. Note: To fulfil the requirements of EN 60355-2-34 the protection screen 103N0476 must be applied to the PTC starting device. Electrical Equipment 1) Run capacitor optional 2) Run capacitor compulsory 3) COP values with ePTC Run capacitors (RC): 117-7117: 4 µF 117-7119: 4 µF 117-7129: 5 µF 117-7130: 5 µF 117-7131: 3 µF 117-7132: 3 µF 117-7136: 2 µF 117-7139: 2.5 µF .2 Warnings sher Applications LBP: Low Back Pressure MBP: Medium Back Pressure Test conditions EN 12900 (CECOMAF) Application R600a Condensing temperature 55°C Ambient temperature 32°C Suction gas temperature 32°C Liquid temperature 55°C 220 V / 50 Hz Test conditions ASHRAE Application R600a Condensing temperature 54.4°C Ambient temperature 32°C Suction gas temperature 32°C Liquid temperature 32°C 220 V / 50 Hz Compressor cooling S =Static cooling normally sufficient O =Oil cooling F₁ =Fan cooling 1.5 m/s (compressor compartment temp. equal to ambient temperature) F₂ =Fan cooling 3.0 m/s necessary * =Run capacitor compulsory ** =Run capacitor compulsory in 43°C ambient temp. at 60 Hz Voltages and frequencies 1 = 198-254 V, 50 Hz 2 = 187-254 V, 50 Hz 3 = 198-254 V, 60 Hz, LBP, F₁ 4 = 198-254 V, 50-60 Hz 7382 2 se Rubber grommet ap-on uantities: 118-1919 ilable in two versions, of the baseplate. R600a 8122-2 9 = preliminary data • Isobutane is significantly different from R12 and R134a. This means that compressors for R600a cannot be used with R12 or R134a. • No high potential test nor start tests must be carried out while the compressor is under vacuum. • No attempt must be made to start the compressor without a complete starting device. • Allow the compressor to assume a temperature above 10°C before starting the first time in order to avoid starting problems. • Anti-freeze agents must not be used in the compressors as such agents are damaging to several of the materials used. In particular, the ethyl or methyl alcohol contents of such anti-freeze agents have a destructive effect on the synthetic motor insulation. LST - RSCR PLE LST - RSIR TLES/TLX/TLY - NLE/NLX e g e g TLES/TLY - NLE g b b b 8217 8223 8216 a1 d d d e e Main winding a1 a1 a1 S N Main winding Main winding a1 Start winding N a1 Start winding S Start winding N C N L C N L N Protection screen for PTC Note: To fulfil the requirements of EN 60355-2-34 the protection screen 103N0476 must be applied to the PTC starting device. Run capacitor holder L Winding protector Winding protector Winding protector C Run capacitor holder assembly sequence A run capacitor holder is available for the „Energy-optimized“ and „High Energy-optimized“ compressor range. This optional part enables to fix the run capacitor for 220V directly and earthconnected on the compressor shell, concentrating all electrical accessories on the compressor. This will save space in the machine compartment. Code numbers: run capacitor holder 117-0300 screw M4 x 8 PZD 2 117-0301 L B L B 3. 2. 7363 1. 8436 8 35 Electronically controlled PTC (ePTC) Introduction The asynchronous motor of a single phase AC powered compressor has two windings, a main and an auxiliary winding. The auxiliary winding is powered high at start by means of a starting device, then powered down, often still utilized continuously by means of a run capacitor. The starting device of our standard PTC-starters is a “Positive Temperature Coefficient” resistor, PTC. When heated up during the start phase, the PTC almost cuts off the current to the auxiliary winding, leaving only enough current to keep itself heated to this closing level. The heat loss for this amount to approximately 2.5 W. With the ePTC this loss can be reduced down to approximately 0.4 W by an extra electronic circuit. The ePTC solution is an easy way to save energy in existing and future freezer and refrigerator designs. It is fully interchangeable with the conventional PTC types 103N0018 and 103N0021 with 4.8 mm spade connectors. Advantages: •2 watt power consumption reduction •Short recovery time (re-start possible after few seconds if pressure is eualized) •Can be used to reach a higher cabinet energy class •Can be used to replace a run capacitor in connection with e.g. a TLES compressor •Run capacitor acceptance Functional Description The main component of the ePTC is the same PTC pill like in other 220-240 V 103N…. Danfoss PTC starters. Thus the start of the compressor motor is performed in the same way. In standard PTC starters the >2 W energy loss to keep the PTC heated during compressor operation are not avoidable. In the ePTC a small electronic circuit cuts off the current through the PTC short time after start and thus reduces the energy loss down to approx 0.4 W. The switch used is a Triac, an electronic AC switch, controlled by a timer circuit. As the timer circuit has a short reset time and the main PTC cools down during compressor operation already, the full start torque will be available after approx 6 s compressor off time. However, it is still a LST starting device, needing full pressure equalization before start. ePTC (code number 103N0050) Legend a1: PTC starting device a2: Starting relay a3: Starting device b: Cover b1: Clamp (part of compressor) b2: Gasket (part of compressor) c: d: e: g: Starting capacitor Cord relief Run capacitor Protection screen for PTC Applications Our compressor range will perfectly fit various applications like: • Refrigerators and freezers •Laboratory and medical equipment • Clip-on and condensing units • Compressed air dryers • Glass door merchandisers •Bakery refrigeration equipment •Low temperature display cabinets • Vending machines • Ice making machines • Slush and frozen beverage makers •Bottle coolers Refrigeration Controls programme consists of: Thermostatic expansion valves Hermetic filter drier with solid core Direct or servo operated solenoid valve Sight glass with moisture indicator Danfoss Compressors GmbH • Mads-Clausen-Str. 7 • D-24939 Flensburg / Germany • Tel: +49 (0461) 4941-0 • Fax: +49 (0461) 44715 • compressors.danfoss.com DEHC.PB.520.D5.02/520N0642 compressors.danfoss.com (Produced by Danfoss Compressors/DEHC 6093, 06.2008)