Hercules General Catalog FINAL

Transcription

Hercules General Catalog FINAL.qxd
4/21/11
9:15 AM
Page 1
4/21/11
9:15 AM
Page 2
HERCULES® General Products | Table of Contents
The Hercules® Difference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Classic Stuffing Boxes
SB™, SBT™ & DPSB™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Inverted Cone Stuffing Boxes
IVSB™, IVSBT™ & IVDPSB™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
High-Performance Stuffing Boxes
Big Stuff® & Big Stuff® DPSB™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
NACE® Big Stuff® & Big Stuff® DPSB™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Critical Service Stuffing Boxes
PCSB™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
HTD™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Stuffing Box Accessories
Upper Glands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Big Stuff® Upper Gland . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Leak Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Pollution Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Stuffing Box Packing
DOME® Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Double Packed Stuffing Box (DPSB™) with
Oil Reservoir Gland (ORG™) & DOME® Packing . . . . . . . . . . . . . . . . . . . . .14
Cone & V-Ring Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Pumping Flow Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Blow-Out Preventers
150H™ & 200P™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
BOP Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Adjustable Choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Well King™ Back Pressure Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Hercules® Polished Rod Accessories
Polished Rod Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21
Leveling Plates & Clamp-Off Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Lubricators & Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Rod Rotators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
The Complete Reciprocating Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
2
HERCULES® General Products
4/21/11
9:15 AM
Page 3
HERCULES® Stuffing Boxes | The Hercules® Difference
The Hercules Difference
Hercules stuffing boxes are recognized for superior quality and design unsurpassed in the industry. Hercules originated
cone-style packing and it quickly became the industry standard. Now with the advent of DOME® packing, Hercules has
introduced a new concept destined to become an even greater standard. Both cone and DOME® packing provide a tight
seal without the excessive tightening required for compression-type packing. Certain Hercules stuffing boxes have a unique
misaligning feature that
reduces the need for exact
alignment with the pumping
unit. The newer inverted cone
and DOME® style packing
automatically compensate
for flow line pressures.
Today, Hercules continues
to set standards for quality
and dependability in the
oil field with new packing
designs, materials and the
most extensive line of stuffing
box models. No wonder
production personnel think
of Hercules first.
Unsurpassed Quality Features
• Extensive Product Line
• Full Selection of Accessories
• Patented Designs
• Corrosion Resistant Materials & Coatings
• Years of Proven Experience
• Fail Safe Environmental Systems
• NACE® Options
• Parts Interchangeability Between
Many Models
• Temperature Options to 540˚ F
• Broad Selection of Packing Designs
& Materials
• Working Pressures to 3000 PSI
• Superior Field Service & Training
® NACE is a registered trademark of NACE International
3
www.rmenergy.com
4/21/11
9:15 AM
Page 4
HERCULES® Classic Stuffing Boxes | SBTM, SBTTM & DPSBTM
Regular Stuffing Box (SB™)
Tee Base Stuffing Box (SBT™)
• Original design
• Combines SB™ and cross tee with
1" bleeder
• Superior & dependable performance
• Lub Upper Gland (LUGTM) with
grease zerk
• Optional Oil Reservoir Gland (ORG™)
and Anti-Pollution Adapter (APA™)
• Unique misaligning feature reduces
need for exact alignment with the
pumping unit
DPSB™ Double Packed Stuffing Box
Lub Gland
Cap Bolt
Lub Gland Cap
Split Cone
Packing Ring
Lub Gland
Body with Zerk
Double Packed Stuffing Box
(DPSB™)
• Most widely-used stuffing box in
the industry
• Eliminates one threaded connection
• Primary packing can be changed
under pressure by tightening
compression bolts
• Results in a shorter hook-up
• Side outlets:
2" LP with 2" bottom connection
3" LP with 2-1/2" or 3" bottom
connection
grease zerk
• Unique misaligning feature
reduces need for exact alignment
with the pumping unit
• Adaptable to many accessories
grease zerk
• LUGTM has two heavy hex nuts on
each bolt, which can support up to
20,000 lbs. when engaged during
well servicing
• LUGTM has two heavy hex nuts on
each bolt, which can support up to
20,000 lbs. when engaged during
well servicing
Upper
Gland Bolts
• Flanged bottom connection
available by special order
Lower Gland
Lower
Gland Bolts
Split Cone
Packing Rings
SPECIFICATIONS
SB™
SBT™
DPSB™
Body
Working Pressure
1500 PSI
1500 PSI
1500 PSI
Compression
Bolt Packing
Nut
Bottom Thread
(API Tubing or LP)
2", 2-1/2",
3", 4"
2", 2-1/2",
3"
2", 2-1/2",
3", 4"
Compression
Bolt Packing
Ring
Bottom Connection
Male
Female
Male
24 lbs.
25 lbs.
26 lbs.
29 lbs.
33 lbs.
37 lbs.
42 lbs.
N/A
50 lbs.
51 lbs.
52 lbs.
56 lbs.
13-1/2"
16"
17"
Flange Bolts
Weight
2"
2-1/2"
3"
4"
Compression
Bolt
Compression
Ring
Split Cone
Packing Rings
O-Ring
Base
All Hercules® Classic Stuffing Boxes
are available with either Cone or
DOME® packing. (see pages 13-15)
Height
Ductile Iron*
Material
1", 1-1/8", 1-1/4", 1-5/16",
1-3/8", 1-7/16", 1-1/2", 1-3/4"
Split Cone Packing
Rod Sizes
Pieces Required:
Top Cones
Bottom Cones
4
1
4
1
* Corrosion-resistant coatings available, contact customer service.
4
6
1
4/21/11
9:15 AM
Page 5
HERCULES® Inverted Cone Stuffing Boxes | IVSBTM, IVSBTTM & IVDPSBTM
Hercules inverted cone stuffing boxes
feature unique inverted cone packing
that is pressure activated by well fluids,
providing a superior seal without
excessive tightening. The packing is
very easy to adjust and results in a
more uniform and longer lasting seal.
Patented
Patented
Regular Inverted Stuffing Box
(IVSB™)
Tee Base Inverted Stuffing
Box (IVSBT™)
Double-Packed Inverted
Stuffing Box (IVDPSB™)
• Combines IVSB and cross tee
with 1" bleeder
• Eliminates one threaded connection
• Exceptionally rugged, built for
performance under tough
conditions
• Lower profile than Classic models
• Side outlets:
2" LP with 2" bottom connection
• Lowest profile design
3" LP with 2-1/2" or 3" bottom
connection
• Optional Oil Reservoir Gland (IV-ORG™)
• Ideal for smaller pumping units
• Optional Oil Reservoir Gland (IV-ORG™)
IVSB™
IVSBT™
Working Pressure
1500 PSI
1500 PSI
1500 PSI
Bottom Thread
(API Tubing or LP)
2", 2-1/2",
3", 4"
2", 2-1/2",
3"
2", 2-1/2",
3", 4"
Bottom Connection
Male
Female
Male
SPECIFICATIONS
IVDPSB™
Weight
2"
2-1/2"
3"
4"
Height
19 lbs.
20 lbs.
21 lbs.
24 lbs.
28 lbs.
32 lbs.
38 lbs.
N/A
45 lbs.
46 lbs.
47 lbs.
51 lbs.
10"
12"
14"
Material
Split Cone Packing
Rod Sizes
Pieces Required:
Top Cones
Bottom Cones
Ductile Iron*
1", 1-1/8", 1-1/4", 1-5/16",
1-3/8", 1-7/16", 1-1/2", 1-3/4"
3
1
Patented
3
1
5
1
• Furnished with three
“Top Cones” & one
“Bottom Cone”. One
Top Cone (thin cone)
can be removed to
reduce overall height
even further without
impairing pressure
rating (if reduced
packing life is a
acceptable)
• A PRS (Polish Rod
Support) is required
during well servicing
to prevent the
transfer of rod
string weight to
the packing
(see page 21)
• Primary packing can be changed
under pressure by tightening
compression bolts
• Lower profile than Classic model
• Optional Oil Reservoir Gland
(IV-ORG™) and Anti-Pollution
Adapter (APA™)
• Furnished with three “Top Cones” &
one “Bottom Cone”. One Top Cone
(thin cone) can be removed to
reduce overall height even further
without impairing pressure rating
(if reduced packing life is a
acceptable)
• A PRS (Polish Rod Support) is
required during well servicing to
prevent the transfer of rod string
weight to the packing (see page 21)
• Flanged bottom connection available by special order
All Hercules® Inverted Cone Stuffing Boxes are available with
either Cone or DOME® packing. (see pages 13-15)
5
www.rmenergy.com
4/21/11
9:15 AM
Page 6
HERCULES® High-Performance Stuffing Boxes | Big Stuff® & Big Stuff® DPSBTM
Top
Follower
Polished
Rod
Top
Follower
Polished
Rod
Cap
Cap
Primary
Cone
Packing
Compression
Bolts (2)
Cone
Packing
Body
Body
1/4" NPT
Port (2)
Patented
Packing
Alignment
Ring
Secondary
Cone Packing
Packing
Alignment
Ring
Patented
Big Stuff ®
Big Stuff® DPSB™
• Easy to adjust threaded cap — no bolts to tighten
• Cone packing is inverted to achieve a pressure-assisted seal
• Reduces costly packing maintenance time
• Exceptionally rugged, built for performance under tough
conditions
• Packing compression forces are distributed evenly
• Ideal for short stroke pumping units
• Primary packing can be changed under pressure by
tightening compression bolts to temporarily engage
secondary packing
• Convenient protection of packing from weight of rod string
• Lower profile compared to Classic model
• A Hercules Polish Rod Lubricator is highly recommended as
a grease zerk is not available due to the low profile
• Two 1/4" ports (180˚ apart) for installation of needle valve
& grease zerk or pressure gauge, if desired by operator
• Available with adapters for APATM Control Device or Hercules
Stuffing Box Leak Detector
• Low profile design
SPECIFICATIONS
BIG STUFF®
BIG STUFF® DPSB™
1500 PSI
Working Pressure
1500 PSI
NOTE: 1500 PSI cap is not interchangeable with 2500 PSI models
Bottom Thread
(API Tubing or LP)
2", 2-1/2", 3", 4"
2", 2-1/2", 3", 4"
Bottom Connection
Male
Male
20 lbs.
21 lbs.
21 lbs.
27 lbs.
45 lbs.
45 lbs.
46 lbs.
49 lbs.
9-3/4"
15"
Weight
2"
2-1/2"
3"
4"
Height
30,000 lbs. for 2" 11.5V. &
40,000 lbs. for all other sizes
Maximum Body/Cap Load
Body & Cap Material
Ductile Iron*
Split Cone Packing
Rod Sizes
1", 1-1/8", 1-1/4", 1-5/16",
1-3/8", 1-7/16", 1-1/2", 1-3/4"
Pieces Required:
Top Cones
Bottom Cones
3
1
6
5
1
All Hercules® High
Performance Stuffing
Boxes are available
with either Cone or
DOME® packing. (see
pages 13-15)
4/21/11
9:15 AM
Page 7
HERCULES® High-Performance Stuffing Boxes | NACE® Big Stuff® & Big Stuff® DPSBTM
Patented
Patented
NACE® Big Stuff ®
NACE® Big Stuff® DPSB™
• Meets NACE® MR0175
• High pressure service
• High pressure service
• Exceptionally rugged, built for performance under tough
conditions
• Reduces costly packing maintenance time
• Packing compression forces are distributed evenly
• Ideal for short stroke pumping units
• Primary packing can be changed under pressure by
tightening compression bolts to temporarily engage
secondary packing
• Lower profile compared to Classic model
• A Hercules Polish Rod Lubricator is highly recommended
as a grease zerk is not available due to the low profile
• Two 1/4" NPT ports (180˚ apart) for grease zerk & pressure
gauge
• Available with adapters for APATM Control Device or
Hercules Stuffing Box Leak Detector
• Low profile design
SPECIFICATIONS
Working Pressure
BIG STUFF®
BIG STUFF® DPSB™
2500 PSI
2500 PSI
NOTE: 2500 PSI cap is not interchangeable with 1500 PSI models
Bottom Thread
(API Tubing or LP)
2", 2-1/2", 3", 4"
2", 2-1/2", 3", 4"
Bottom Connection
Weight
2"
2-1/2"
3"
4"
Height
Male
Male
23 lbs.
24 lbs.
24 lbs.
30 lbs.
9-3/4"
48 lbs.
48 lbs.
49 lbs.
52 lbs.
15"
30,000 lbs. for 2" 11.5V. &
40,000 lbs. for all other sizes
Maximum Body/Cap Load
Body & Cap Material
Ductile Iron*
Split Cone Packing
Rod Sizes
Pieces Required:
Top Cones
Bottom Cones
1", 1-1/8", 1-1/4", 1-5/16",
1-3/8", 1-7/16", 1-1/2", 1-3/4"
3
1
5
1
All Hercules® High
Performance Stuffing
Boxes are available
with either Cone or
DOME® packing. (see
pages 13-15)
7
www.rmenergy.com
4/21/11
9:15 AM
Page 8
HERCULES® Critical Service Stuffing Boxes | PCSBTM
Pollution Control Stuffing Box (PCSB™)
• An enhanced version of Hercules DPSB using “PCSB Adapter
Unit” below the BOP section & LUGTM is replaced with PCSB
Upper Gland (a.k.a. Hercules HPLUGTM)
• If polished rod breaks below stuffing box, flapper closes
automatically
• Two independently adjustable packing chambers — primary
Cone Packing in DPSB Body & V-Ring Packing in PCSB Upper
Gland.The V-Rings contain full working pressure, unlike the
single Wiper Cone used in a LUGTM
• Pollution Control Adapter acceptable to -50˚ F
• Pollution Control Adapter meets NACE® MR0175
• Base has 1/2" NPT test port
• Adaptable to Anti-Pollution Adapter Control Device or
Hercules SBTM Leak Detector
• Primary cone packing can be changed under pressure
• Unique misaligning feature reduces need for exact alignment
with the pumping unit
• Flanged bottom connection available
SPECIFICATIONS
• Available with welded bottom flange connections
PCSB™
Working Pressure
1500 PSI
Bottom Thread
(API Tubing or LP)
2", 2-1/2", 3"
Bottom Connection
Male or Flanged
• Available with 1500 or 2500 PSI Big StuffTM DPSBTM Top Section
(& with or without HPLUGTM)
Primary Split Cone Packing
or optional DOME® Packing
Weight
PCSB Packing Gland Cap
Hex Bolts w/Lock Washers
2"
2-1/2"
3"
Height
102 lbs.
107 lbs.
112 lbs.
DPSB Compression
Bolt
24-1/2"
Low Temperature Steel
Stainless Steel
Ductile Iron*
Split Cone Packing
Rod Sizes
1", 1-1/8", 1-1/4", 1-5/16",
1-3/8", 1-7/16", 1-1/2", 1-3/4"
V-Ring Packing O.D.
V-Ring Stack Height
PCSB V-Ring
Packing (split)
Std. DPSB Body
Material
Base & Adapter Spool
Flapper
Body & Packing Glands
Pieces Required:
Top Cones
Bottom Cones
Packing
Support (split)
5
1
DPSB Compression
Ring
Packing
Support (split)
Split Cone
Packing
PCSB Upper Gland
Body (HPLUG Body)
Pollution Control
Adapter Spool
Upper Gland
Bolts for DPSB
Flapper
Wear Pad
2-1/2"
3"
3/4" NPT Port
Flapper Valve
Lower Gland
for DPSB
PCSB Base
Lower Gland
Bolts for DPSB
NOTE: V-RING PACKING FOR PCSB IS NOT
INTERCHANGEABLE WITH HTD V-RING PACKING.
Note: O-Rings for PCSB
Spool are not shown
(1 top & 2 bottom)
Available with DOME® primary packing. (see pages 13-14)
8
4/21/11
9:15 AM
Page 9
HERCULES® Critical Service Stuffing Boxes | HTD™
High Temperature Double-Packed Stuffing Box
(HTD™)
• Designed for high pressure & high temperature wells
• Lower packing can be temporarily energized by loosening
Lock Ring & tightening Upper Body to allow changing primary
packing under pressure
• Dual packing chamber
• Primary packing can be changed under pressure
• Versatile chamber design accepts different types of packing,
including V-Ring, standard crown ring compression, and
Kevlar®/PTFE square braid rope packing
• Can be installed on API Flanged Trees using a Hercules
Companion Flange
• Single-pack version available for low-profile installations
Cap
HTD Upper Split Bushing
SPECIFICATIONS
HTD™
Primary Packing
Working Pressure
3000 PSI
HTD Lower Split Bushing
Bottom Thread
(API Tubing or LP)
2", 2-1/2", 3", 4"
Bottom Connection
Male
Upper Body
Lock Nut
Secondary Packing
Weight
2"
2-1/2"
3"
4"
Height
14"
Material
Body, Base & Cap
Lock Nut
Split Bushings
Rod Sizes
O-Ring
Packing O.D.
Stack Height
(Primary or Secondary)
Packing Type
Base
HTD packing is not interchangeable
with PCSB packing. HTD uses 3
Upper Split Bushings and 1 Lower
Split Bushing.
31 lbs.
32 lbs.
33 lbs.
35 lbs.
NBR V-Ring
HSN V-Ring
FKM V-Ring
Kevlar®/PTFE
Alloy Steel*
Carbon Steel*
Bronze*
1-1/8", 1-1/4", 1-1/2", 1-3/4"
2-1/4"
2-1/2"
Max. Temp.
250˚ F/121˚ C
325˚ F/163˚ C
400˚ F/204˚ C
540˚ F/282˚ C
® Kevlar is a registered trademark of E.I. DuPont Corp.
9
www.rmenergy.com
4/21/11
9:15 AM
Page 10
HERCULES® Stuffing Box Accessories | Upper Glands
Std. PCSB Cap
High Performance Lubricating Upper Gland
(HPLUG™)
Std. PCSB
Packing Support
(MDS Nylon)
• Provides a secondary seal for stuffing boxes
Std. PCSB
NBR V-Ring
Packing
• Allows installation of Hercules Stuffing Box Leak Detector or
Control Device for Hercules Anti-Pollution Adapter (APA™)
Std. PCSB
Packing Support
(MDS Nylon)
• Fits any Hercules® Classic model
• Zerk fitting for periodic greasing using ordinary NLGI-2
automotive chassis lubricant
PCSB Upper
Gland Body
(HPLUG Body)
• Uses V-Ring packing (braided Kevlar packing optional)
3/4" NPT Port for Hercules Leak
Detector or APA™ Control Device
• Rod sizes: 1-1/8", 1-1/4", 1-1/2", 1-3/4"
• Body & cap: ductile iron
Bolts with Nuts
& Washers
• Upper/Lower Packing Rings: MDS Nylon
(Bronze-optional)
High Performance Oil Reservoir Gland (HPORG™)
• Uses same bolts as Hercules Lubricating Upper Gland (LUG™)
• Provides polished rod lubrication and extends packing life
• Wicks reduce oil consumption
Gland Cap
• Adaptable to Anti-Pollution Adapter (APA™)
• Top split cone wiper controls oil film on polished rod
Wick Housing
Retaining Ring
Standard Top
Wiper Cone
Felt Wicks
• Optional for all Hercules Classic models
• Modified version available for Hercules IVSB™, IVSBT™ & IVDPSB™
models (IV-ORG™)
• Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4"
Wick Housing (Steel)
• Material: ductile iron
Patented
O-Ring
Standard Oil Reservoir
Gland (ORG™)
• Designed for use on “problem”
wells that pump or flow off
• Holds one quart of 30W motor
oil (or other viscosity as necessary
for extreme high or low temp.
applications)
Lubricating Upper Gland (LUG™)
• Standard on Classic models
• Zerk fitting for periodic greasing using ordinary NLGI-2
automotive chassis lubricant
• Has 3/4" NPT Port for installation
of Hercules Anti-Pollution Adapter
(APA™) Control Device (see Page 12)
• Top split cone wiper
controls oil film on
polished rod
• Top split cone wiper controls oil film on polished rod
• Extends packing life
& reduces maintenance costs
• Optional for all Hercules Classic models
• Rod sizes: 1", 1-1/8",
1-1/4", 1-5/16", 1 3/8",
7/16", 1-1/2", 1-3/4"
• Modified version available for Hercules IVSB™, IVSBT™ & IVDPSB™
models
• Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 1-3/4"
• Standard ORGTM Cap & Drain Nipple captures oil that escapes
past loose or worn Wiper Cone
• For areas with high rainfall LUGTM Gland Cap option recommended
to prevent rainwater from prematurely shutting down well
10
4/21/11
9:15 AM
Page 11
HERCULES® Stuffing Box Accessories | Big Stuff® Upper Gland & Leak Detector
Std. PCSB™ Cap
Std. PCSB™ Packing Support
(MDS Nylon or Bronze)
Std. PCSB™ V-Packing
Std. PCSB™ Packing Support
(MDS Nylon or Bronze)
HPLUG™ Body for Big Stuff®
3/4" NPT Port for
SB Leak Detector
Grease Zerk
(180° opposite of 3/4" NPT)
Existing Big Stuff® Cap
(Cap not furnished with Big Stuff® HPLUG™ Adapter Kit)
Spiral Retaining Ring
(also used for Big Stuff APA™ Adapter)
2500 PSI Big Stuff DPSB with HPLUG
shown above w/optional flanged DPSB
Base — available by special order
FKM O-Ring (also used for APA™ Adapter)
Special Big Stuff Top Follower
(also used for APA™ Adapter)
Big Stuff® High Performance Lubricating
Upper Gland (HPLUG™)
• Required accessory for installation of Hercules Stuffing Box
Leak Detector on all Big Stuff & Big Stuff DPSB models
• Can also be used for installing Hercules APA Control
Device on all Big Stuff & Big Stuff DPSB models (in place
of Hercules SB Leak Detector)
• Provides a secondary seal for all Big Stuff & Big Stuff
DPSB stuffing box models
Hercules® Leak Detector
• Adapts to all Hercules Classic Stuffing Boxes
and Hercules Big Stuff Stuffing Boxes
• Consists of three elements:
• Zerk fitting for periodic greasing
Pressure activated shutdown switch
• Uses V-Ring packing (braided Kevlar optional) for
Hercules PCSB Stuffing Box
- Meets NEC Class 1 Div 1 requirements
- Provides positive shut down of the flow
• Rod Sizes: 1-1/8", 1-1/4", 1-1/2", & 1-3/4"
- Easily wired to SCADA or a controller
• Body & Cap meet NACE® MR0175
• Upper/Lower Packing Support Rings: MDS Nylon (standard) or Bronze (for high temp applications)
• Retrofitting existing Big Stuff models requires a special
Top Follower (with FKM O-Ring seal between HPLUG &
Follower)
• Can also be used with models equipped with DOME
Packing (requires special Big Stuff DOME APA/HPLUG Top
Follower with both internal & external FKM O-Ring seals)
Manifold connection
- Two 1/2" ports and one 3/4" port allow
custom installation
- 3/4" end cap allows easy clean out
of blockage
High Performance Lubricating Upper Gland
(HPLUG ™) required for installation (not
included — must purchase separately)
• 3/4" NPT side port allows attachment of Leak Detector or
APA Control Device
• Uses same Packing, Packing Support Rings, & Cap as our
Pollution Control Stuffing Box (PCSB™ )
11
www.rmenergy.com
4/21/11
9:15 AM
Page 12
HERCULES® Stuffing Box Accessories | Pollution Control
Control Device for Anti-Pollution Stuffing Box
Adapter (APA™)
• The original Hercules Leak detection system to prevent costly
stuffing box spills; used worldwide since 1975
• Converts Hercules ORGTM to Anti-Pollution Stuffing Box
Adapter (APATM). Can also be used with HPORGTM or HPLUGTM
• Durable stainless steel container
• Meets NEC Class 1, Div. 1 (with explosion-proof switch)
• Switch options:
Standard
Explosion Proof (NEC Class 1, Div. 1), UL, FM, & CSA Approved
with CE Conformance Mark
Suggested APA Switch Wiring Connections
Pumping Units With
Electric Motors
Pumping Units
With Gas Engines
“NO” Contact
“NO” Contact
(Not Used)
(To Magneto)
“Common”
“Common”
(To Starter Coil)
(To Spark Plug)
“NC” Contact
“NC” Contact
(Connect Hot Lead)
(Not Used)
Connect Common & “NC” (normally closed)
contacts in series with starter coil of motor starter.
If packing leaks, container will lower, open the
“NC” contact & disconnect motor starter.
Connect Common & “NO” (normally open)
contacts in parallel with magneto & spark plug.
If packing leaks, container will lower, close the
“NO” contact & ground the spark plug.
IMPORTANT NOTE: The potential for the presence of flammable materials in the atmosphere may create a hazardous location as defined by the national
electrical code (NFPA-70). Hazardous (classified) locations require the use of explosion proof equipment suitable for the hazardous class, division and group.
NOTE: On the explosion-proof switch, the red wire is the “NC” contact, blue is the “NO” contact, black is common and green is ground.
Pollution Control Adapter
• Compatible with any Hercules DPSB™
• Can be retrofitted in the field
• Comprehensive spill protection from polished rod breaks
Pollution Control Adapter Spool
(Carbon Steel w/Charpy)
Flapper Valve Wear Pad
(MDS-filled Nylon)
• Suitable for cold weather service (-50˚ F)
Flapper Valve (CF8M SS)
• 1/2" NPT test port
• Base options:
2" EUE Male
2-1/2" EUE Male
3" 8V LP Male
3" EUE Male
2-1/16" 2000 PSI API Flange
Contact Customer Service for
additional base options
12
Pollution Control Adapter Base
(LCC Cast Steel)
Note: O-Rings for PCSB
Spool are not shown
(1 top & 2 bottom)
4/21/11
9:15 AM
Page 13
HERCULES® Stuffing Box Packing | Dome® Packing
Patented
®
DOME Packing
• Rod sizes: 1-1/8", 1-1/4", 1-5/16",
1-3/8", 1-1/2", 1-3/4"
• Dramatically reduces stuffing box
failures & maintenance costs
Blind Hole
for Packing
Pick Tip
Insertion
• Rubber packing with unique PTFE
seal ring
• PTFE seal ring minimizes contact
between rubber & polished rod
• Low coefficient of friction
A set of DOME ® packing consists of three
pieces of rubber packing, each of which has
a split PTFE seal ring sandwiched inside.
• Less heat build-up
• Lower drag on polished rod
• Unique bowl shape converts
vertical compression forces into radial
forces for a tight seal around polished rod
1/4"-20 NC
“Pullout
Threads”
• Automatically compensates for changes in flow line pressure
• One-time conversion kit to retrofit most cone packed stuffing boxes
• Designed for easy replacement using a conventional “corkscrew
style” Packing Pick (available from R&M Energy Systems —
P/n 99756K14)
Material
Max % H2S
Max CO2
Max. Temperature
NBR
2%
Not Recommended
250° F (121° C)
HSN
10%
20%
325° F (163° C)
TFEP (Aflas®)
35%
15%
450° F (232° C)
Conversion kit for DOME ® Packing and
Lub Upper Gland. Also used for Big
Stuff™ Stuffing Boxes.
H2S & CO2 Conversion Chart
1,000 PPM
0.1%
2,000 PPM
0.2%
10,000 PPM
1.0%
20,000 PPM
2.0%
50,000 PPM
5.0%
100,000 PPM
10.0%
150,000 PPM
15.0%
200,000 PPM
20.0%
350,000 PPM
35.0%
PPM = Parts Per Million
Split bronze rings with retainer rings
required with DOME ® packing and
Lub Upper Gland. (see page 13) for
ORG Conversion.
® Aflas is a registered trademark of Aashi Glass Co. Ltd.
13
www.rmenergy.com
4/21/11
9:15 AM
Page 14
HERCULES® Stuffing Box Packing | DPSBTM with ORGTM & DOME® Packing
Double Packed Stuffing Box
(DPSB™) with Oil Reservoir
Gland (ORG™) & DOME®
Packing
Nitrile Gasket
ORG™ Adapter Ring
• Includes port for Anti Pollution
Adapter (APA™) Control Device
Small Split Ring
(HTD Lower Split Bushing)
• Includes DOME® packing, nitrile
gasket, small DOME® top split ring,
and ORG™ adapter ring
• Large & small split rings are made
from bronze
DOME® Packing
• “Hi-temp” gasket optional
• Can also be used with High
Performance Oil Reservoir Glands
(HPORG™)
Large Split Ring
Oil Reservoir Gland (ORG™)
Adapter with DOME® Packing
Hercules® DPSB™ with Oil Reservoir
Gland (ORG™) & DOME® Packing
SELECTION CRITERIA FOR RUBBER COMPOUNDS IN R&M ENERGY SYSTEMS STUFFING BOXES AND BOPS
Rubber Compound
Name
Maximum Service
Temperature with
Concentrations of
H2S & CO2
Below 1%
Maximum Service
Resistance to
Temperature with
Explosive
Concentrations of
Decompression
Maximum Maximum
H2S & CO2
in CO2
Tolerances Tolerances Concentrations
at Maximum
for H2S
for CO2
Tolerance Levels
up to 20%
Performance
in Steam
Environments
Mechanical,
Tear and
Abrasive
Resistance
ASTM
Type
°F
°C
°F
°C
SBR
160
71
160
71
2%
NR
Poor
Poor
Good
Compound C™
Compound D™
NBR
300
149
250
121
2%
10%
Good
Good
Excellent
Compound G™
Compound H™
Compound S™
Compound ST™
HNBR
EPDM
SBR
325
425
160
163
218
71
300
350
160
149
177
71
10%
5%
2%
20%
NR
2%
Good to Excellent
Poor
Poor
Very Good
Good
Poor
Excellent
Fair
Good
Nitrile Dome®
NBR
250
121
150
65
2%
5%
Fair
Poor
Good
HNBR
325
163
300
149
10%
20%
Good to Excellent
Very Good
Excellent
TFEP
450
232
350
177
35%
15%
Fair
Excellent
Fair
Soft™, Hard™,
Special Lubricated™,
Heavy Duty™,
PTFE Filled™
Hercules Gold™
HSN Dome
®
®
®
Aflas Dome
Note: Above temperatures are suggested “Maximum Short-Term” ratings & should not be considered as a “Continuous Operating Temperature”.
NR - Not Recommended
SBR - Styrene Butadiene Rubber
NBR - Nitrile Rubber
HSN - Highly Saturated Nitrile or Hydrogenated Nitrile
EPDM - Ethylene Propylene
® Aflas is a registered trademark of Aashi Glass Co. Ltd.
14
4/21/11
9:15 AM
Page 15
HERCULES® Stuffing Box Packing | Cone & V-Ring Packing
Special Lubricated™
The most important feature of stuffing
box packing is long-lasting performance. R&M Energy Systems continually
tests new and better materials to meet
the demands for ever-changing well
conditions. Extensive field tests make
certain new packing stands up to
stringent durability and performance
standards. Cone packing is available in
sizes for all polished rods 1" through
1-3/4" in sets of four (3 top cone and
1 bottom cone) and five (4 top cone
and 1 bottom cone).
For sweet crudes and wells without
constant flow.
Heavy-Duty™
For prolonged service on
sweet crudes and wells
without constant flow.
PTFE Filled™
For sweet crudes and wells with
long stroke and fast pumping cycles.
Split Cone Packing
Rod sizes: 1", 1-1/8", 1-1/4", 1-5/16", 1-3/8",
1-7/16", 1-1/2", 1-3/4"
Slick Pack® with Teflon® Flakes
(Compound ST™)
Hercules Gold™
For reducing polished rod noise
(“squeaking”) in noise-sensitive
locations on sweet crudes
that pump off or have long
stroke and fast pumping cycles.
For sweet crudes with high oil-to-water
ratios, low sand content and where salt
or corrosion buildups on Polished Rod
have caused premature wear of other
packings.
Soft Cone Packing™
Compound C™
For sweet crudes with high oil-to-water
ratios and low sand content.
For steam injection wells
producing sweet crudes.
Hard Cone Packing™
Compound D™
For sweet crudes with low oil-to-water
ratios.
For steam injection wells where
polished rod scoring is a concern.
Slick Pack® (Compound S™)
V-Ring Packing
Compound H™
For reducing polished rod noise
(“squeaking”) in noise-sensitive locations on crudes with high oil-to-water
ratios and low sand content.
Rod sizes: 1-1/8", 1-1/4", 1-1/2", 1-3/4"
For steam injection wells.
Compound G™*
For H2S and CO2 wells.
CONE PACKING
Material
Soft™
™
Hard
OTHER PACKING
Max % H2S Max. Temperature
Material
Product
Max
% H2S
Max
Temperature
2%
160˚ F (71˚ C)
2%
160˚ F (71˚ C)
NBR V-Ring
PCSB™ & HTD™
2%
250˚ F (121˚ C)
™
10%
325˚ F (163˚ C)
Compound S™
2%
160˚ F (71˚ C)
HSN V-Ring
PCSB & HTD
Special Lubricated™
2%
160˚ F (71˚ C)
FKM V-Ring
PCSB™ & HTD™
20%
400˚ F (204˚ C)
™
2%
160˚ F (71˚ C)
Kevlar®/PTFE
HTD™
20%
540˚ F (282˚ C)
™
2%
160˚ F (71˚ C)
Compound ST
2%
160˚ F (71˚ C)
™
2%
300˚ F (149˚ C)
™
Compound D
2%
300˚ F (149˚ C)
Compound H™
Compound G™*
5%
350˚ F (177˚ C)
10%
250˚ F (120˚ C)
Heavy Duty
PTFE Filled
™
Compound C
™
HTD™ Packing O.D. is 2-1/4" , PCSB™ HPLUG™ packing O.D. is 2-1/2"
® Kevlar and Teflon are registered trademarks of E.I. DuPont Corp.
IMPORTANT NOTE: The guidelines on this page are for general reference purposes only and should not be used as the sole determining factor for packing
material selection. Each downhole condition is different and must be
addressed on a case-by-case basis to determine the best material solution for
your particular well.
PCSB AND HTD V-RING PACKING
ARE NOT INTERCHANGEABLE.
* Recommended for CO2 in concentrations up to 20%.
15
www.rmenergy.com
4/21/11
9:15 AM
Page 16
HERCULES® | Pumping Flow Tees
Pumping Flow Tees
• Ductile Iron construction
• Most precise alignment in the industry
• Hundreds of thread combinations
• 2", 2-1/2", & 3" cast steel tees meeting NACE®
MR0175 available
• Corrosion resistant coatings available
• 4-way cross configuration available in 2" & 4" LP
• 1" NPT standard (or smaller) bleeder port. 2"
available in some sizes (bleeder port can be left
blank by request)
3000 PSI WP
Most Common Models (Other Models Available)
3000 PSI Working Pressure Heavy Duty Tees
Model No.
Bottom Thread
(Tubing or LP)
Top Thread
(Tubing or LP)
Major Side
Outlet (LP)
2"
2"
Height
6"
Weight
CT-7
2"
9 lbs.
CT-13
2" Male
2"
2"
7-1/4"
7 lbs.
CT-8
2"
2-1/2"
2"
7-1/4"
13 lbs.
CT-17
2"
3"
2"
8"
21 lbs.
CT-1
2"
3" **
3"
8"
18 lbs.
CT-18
2-1/2"
2"
2"
7-1/4"
13 lbs.
CT-11
2-1/2"
2-1/2"
2"
7-1/4"
13 lbs.
CT-14
2-1/2" Male
2-1/2"
2"-2-1/2"
8"
10 lbs.
CT-9
2-1/2"
2-1/2"
2-1/2"
7-1/4"
12 lbs.
CT-19
2-1/2"
2-1/2"
3"
8"
20 lbs.
CT-12
2-1/2"
3"
2"
8"
20 lbs.
CT-10
2-1/2"
3"
2-1/2"
8"
20 lbs.
CT-16
2-1/2" Male
3"
2"
8"
10 lbs.
CT-2
2-1/2"
3" **
3"
8"
18 lbs.
CT-20
3"
2-1/2"
2"
8"
20 lbs.
CT-21
3"
2-1/2"
2-1/2"
8"
20 lbs.
CT-22
3"
2-1/2"
3"
8"
20 lbs.
CT-23
3"
3"
2"
8"
20 lbs.
CT-3
3"
3" **
3"
8"
18 lbs.
CT-25
3" Male
3"
2"-3"
9-1/2"
19 lbs.
CT-4
4"
3"
3"
7-3/4"
22 lbs.
CT-24
4"
4"
3"
7-3/4"
21 lbs.
CT-6
4"
4"
4"
7-3/4"
18 lbs.
Note: Pumping Tee Test Pressure > 1.5 X Working Pressure (Male Threads) and 2 X Working Pressure (Female Threads)
** CT-1, CT-2, & CT-3 available in carbon steel with welded 3.12" 2M or 3M API Top Flange for attachment of PCP drive head.
16
4/21/11
9:15 AM
Page 17
HERCULES® Blow-Out Preventers | 150H™ & 200P™
Body
Body
Packing Ring
Packing Gland
Packing Gland
Packing Ring
Tapered Cap
Wing Cap
O-Ring
Ram Screw
150 H Ram
Ram Screw
200P Ram
150H™
200P™
• Caps have Hammer Lugs and Acme threads for fast removal
and replacement. Acme threads eliminate cross-threading
• Taper threaded end caps with Blow-out proof ram screw
• Reinforced ram block reduces extrusion
• Cap with internal threads protected from the environment
• Higher working pressure than 150H
• Blow-out proof ram screw
• Full opening
• Full opening
• 2" thru 3" EUE thread connections (3" EUE is 3.5" OD 8RD EUE)
• Reinforced ram block reduces extrusion
• Optional NACE® trim
• Cap O-Ring provides reliable, pressure-tight seal
• Optional low temperature carbon steel (200PS Model)
• 150H Rams can interchange with Ratigan® #212 BOPs
• Carbon steel models available with welded flanges in API
Flanged, X Flanged or Flanged X Threaded (200PF Model)
150H™
SPECIFICATIONS
Sizes Available
Vertical Bore
Working Pressure
Body & Cap Material
200P™
2"
2-1/2"
3" LP
2"
2-1/2"
3"
1.975"
2.560"
2.970"
2.120"
2.440"
3.000"
1500 PSI
2000 PSI
Ductile Iron*
Ductile Iron*, Carbon Steel
Ram Material
Ram Screw & Packing Gland
Ram Sizes
See Page 18
Carbon Steel**
Alloy Steel
Blind, 5/8"-1", 1-1/8", 1-1/4",
1-1/2", 1-3/4"
Blind, 5/8"-1", 1-1/8", 1-1/4",
1-1/2", 1-3/4"
NOTE: 150H & 200P RAMS ARE NOT INTERCHANGEABLE. ALSO THEY ARE “DIRECTIONAL” DUE TO
THE INTERNAL REINFORCEMENT PLATE. ALWAYS INSTALL WITH YELLOW “THIS SIDE UP” STICKER FACING UP.
Ram Screw Packing
Acrylic Braided PTFE
NBR, HSN & FKM
Connection
Male x Female Thread
Male x Female Thread or Flange
N/A
2-1/16" 2000, 2-9/16" 2000,
3-1/8" 2000***
Height
9-1/2"
10"
Weight
43 lbs.
52 lbs.
20"
26"
Optional
Optional
Optional Flange Connections
Width (Rams Open)
Handles
*
**
***
®
Corrosion resistant materials & coatings available, contact customer service.
NACE® stainless steel optional.
Other flange sizes available.
Ratigan is a registered trademark of J.P. Ratigan, Inc.
17
www.rmenergy.com
4/21/11
9:15 AM
Page 18
HERCULES® | 150H & 200P Blow-Out Preventer Rams | Chokes
Hercules® 150H & 200P BOP Rams
150H & 200P Ram Materials
NBR
Compound C™ HSN
FKM
Max.
250˚ F
Temperature (121˚ C)
AFLAS®
300˚ F
325˚ F
400˚ F
450˚ F
(149˚ C)
(163˚ C)
(204˚ C)
(232˚ C)
Max. H2S
2%
2%
10%
20%
35%
Max. CO2
NR
10%
20%
5%
15%
ALWAYS INSTALL WITH YELLOW “THIS SIDE UP” STICKER FACING UP
TO MINIMIZE EXTRUSION UNDER PRESSURE.
Note: Above temperatures are suggested “Maximum Short-Term” ratings & should not be considered
as a “Continuous Operating temperature”.
Illustration of Metal Reinforcement
Inside 150H & 200P BOP Rams
Adjustable Choke (B-29™)
• Thumb screw secures stem setting position
• Stem can be lubricated with standard grease gun
• Available carbide trim for increased abrasion resistance
• Stainless steel model available by special order for NACE® applications
SPECIFICATIONS
B-29™
Size
2" x 2" LP
Working Pressure
2000 PSI
Max Orifice Size
3/4"
Height
Weight
Open
17-5/8"
Closed
16-3/8"
20 lbs.
Note: Adjustable chokes are not intended to be used as shutoff valves.
18
B-29™
4/21/11
9:15 AM
Page 19
HERCULES® | Well King™ Back Pressure Regulators
2" Back Pressure Regulators
• Liquid or gas service
• Reduces paraffin by keeping gas in solution
• Less free gas and better lubrication at the stuffing box
• Increases pump efficiency by keeping bottom hole
pressure above the bubble point
2" Back
Pressure Regulator
• Differential pressure type - recommended for systems where
down-stream pressure is less than 10% of set pressure
• 2" regulator has standard dual 1/4" NPT pressure
ports for proper gauge orientation
• Standard connections: 2" male LP inlet x single 2"
female LP outlet
• Optional connections: 2" male LP inlet x two 2"
female LP outlets using 4-way cross
• External body shell components for all assemblies
have a 2000 PSI “Shell Test Pressure” capability
4-Way Cross
2" Back Pressure
Regulator with Sand Trim
Standard 2" Back
Pressure Regulator
2" Back Pressure Regulator
Pressure Range Orifice
5-200 PSI
10-500 PSI
10-900 PSI
10-1000 PSI
10-1500 PSI
.875"
.875"
.875"
.683"
.683"
Ball Size Spring Material
1.125"
1.125"
1.125"
1.000"
1.000"
Monel
302 SS
Carbon Steel
Elgiloy
Carbon Steel*
*Same spring used in 10-900 PSI model
Sand Trim option for 2" Back Pressure Regulator
consist of:
FL
OW
FL
OW
• Carbide tipped plunger and carbide seat which
replaces ball & seat and lower spring keeper
• Available in 200, 500, 900 and 1000 PSI (not available
in 1500 PSI)
• 10-1000 PSI model fully meets NACE® MR0175
• Less vibration
• Smoother flow
• More abrasion resistance
• Greater control sensitivity
19
www.rmenergy.com
4/21/11
9:15 AM
Page 20
HERCULES® Polished Rod Accessories | Polished Rod Clamps
Rod Boss™ & Rod Boss Jr.™ Clamps
Figure™ Clamps
• Friction style – Rod Boss (see pg. 20)
• Indention style (see pg. 20)
• Indention Style – Rod Boss Jr. (see pg. 20)
• Rugged, yet light & easy to handle
• Zinc phosphate coating for better corrosion resistance
• Lower stress concentrations in polished rods
• Highest clamping capacity at any bolt torque
• Independent clamping segments on a common hinge
• Bolts have to be tightened only once
• Ends are precision machined perpendicular to axis of
polished rod
• Streamlined design
• Small rotating diameter for use with rod rotators
• Zinc phosphate coating for better corrosion resistance
• Most economical design in
the industry
Rod Boss™
Rod Boss Jr.™
CAUTION: ALL MODELS CAN ONLY BE USED ON
PISTON-STEEL POLISH RODS. ROD CLAMPS ARE NOT
CAPABLE OF GRIPPING THE SPRAYMETAL SECTION
OF “HARDFACED” OR “HARDCOATED” POLISH RODS.
INSTALLATION OF ROD CLAMPS ON THE SPRAYMETAL
PORTION OF A HARDFACED/HARDCOATED POLISH ROD
MAY ALSO CRACK THE HARDCOATING.
Figure 1™
Figure 2™
Figure 3™
SPECIFICATIONS
Figure 1™
Figure 2™
Figure 3™
Rod Boss™
Rod Boss Jr.™
Rated Load
13,000 lbs.
26,000 lbs.
40,000 lbs.
40,000 lbs.
25,000 lbs.
Max. Test Load
32,000 lbs.
64,000 lbs.
76,000 lbs.
55,000 lbs.
35,000 lbs.
1", 1-1/8", 1-1/4",
1-5/16", 1-1/2"
1", 1-1/8", 1-1/4",
1-5/16", 1-1/2"
1", 1-1/8", 1-1/4",
1-5/16", 1-1/2"
1-1/4", 1-1/2"
(1-1/8" not available)
1-1/8", 1-1/4",
1-1/2"
250 ft-lbs.
250 ft-lbs.
250 ft-lbs.
550 ft-lbs.
250 ft-lbs.
Weight
3.75 lbs.
7.5 lbs.
11.25 lbs.
25 lbs.
10.5 lbs.
Height
2-1/2"
5"
7-1/2"
6-3/4"
4-1/8"
Rotating Diameter
5-3/4"
5-3/4"
5-3/4"
9"
9"
Forged Steel
Forged Steel
Forged Steel
Forged Steel
Forged Steel
Polished Rod Size
Recommended Max.
Bolt Torque
Body Material
Caution: Do not exceed the bolt torque values specified above, otherwise galling of bolt threads may occur.
20
4/21/11
9:15 AM
Page 21
HERCULES® Polish Rod Accessories | Polish Rod Clamps
Indention Style
CLAMPING CAPACITY
MAX LOAD (1,000’S LBS.)
(Figure™ Clamps & Rod Boss Jr.™ )
Contact
Indention Style
Friction Style
BOLT TORQUE (Ft-lbs.)
DEPTH OF POLISHED ROD INDENTIONS
FROM FIGURE™ CLAMPS
Friction Style
™
(Rod Boss Clamp)
Contact
M
I
C
R
O
I
N
C
H
E
S
API design limit
*
BOLT TORQUE (FT-LBS.)
* Recommended Torque
1 Microinch = 0.000010 = 10-6 inches
STRESS-CYCLE ENDURANCE STRENGTH
Note: Illustrations not to scale.
• Indention style clamps have greater
clamping capacity at any given bolt
torque
• Polished rod indentions are 27
times less than design limits in
API Specification 11B
STRESS (KSI)
Indention Style
Friction Style
• Polished rod endurance strengths
are greater with indention clamps
1,000’s CYCLES
More information is available in R&M Energy Systems’ technical papers on
rod clamps. They can be downloaded from our website: www.rmenergy.com
21
www.rmenergy.com
4/21/11
9:15 AM
Page 22
HERCULES® Polish Rod Accessories | Leveling Plates, Clamp-Off Support, Lubricators & Liners
PILOT
Leveling Plate
• Minimizes polished rod breaks
• Compensates for carrier bar
misalignment up to 2 degrees
WITH ROD ROTATOR
• Installed under rod rotator, or
under polished rod clamp if
rotators are not used
• Available for all polished
rod sizes
WITHOUT ROD ROTATOR
• Ensures uniform engagement between polished rod
clamp & carrier bar
PILOT ASSURES ALIGNMENT
IN PUMPING UNIT CARRIER BAR
Note: Mating convex & concave surfaces should be lubricated with grease
prior to installation
Polished Rod Support (PRS)
• Prevents crushing of packing
by transferring rod load to
stuffing box body
• Designed for use with
Hercules® SB™, SBT™ & DPSB™
stuffing boxes equipped
with standard Lub Upper
Gland (LUG)
• Constructed of light weight,
high-strength aluminum alloy
• Weight: 25 lbs.
MAXIMUM LOAD: 50,000 lbs.
Polished Rod Lubricators
Polished Rod Liners
• Provides convenient polished rod lubrication
• Economical alternative to
replacing polished rod
• Easy installation. Use with any style of stuffing box
• Extends useful life of worn or
pitted polished rod
• Lubrication extends stuffing box packing life
• Uses replaceable felt wicks. (Specify rod size when ordering)
• Available for all polished rod sizes
• 5-1/2" height
• Hard faced spray metal surface
• Internally epoxy coated
• Integral head
• Packing is easily replaceable
• Lengths: 4' thru 22'
Polished Rod O.D.
1-1/8"
1-1/8"
1-1/4"
1-1/2"
Liner O.D.
1-5/16"
1-3/8"
1-1/2"
1-3/4"
22
4/21/11
9:15 AM
Page 23
HERCULES® Polish Rod Accessories | Rod Rotators
Rod rotation is the most effective means of removing paraffin from inside the
tubing and distributing wear evenly. This process also protects against severe
rod and tubing wear when used in conjunction with rod guides. Hercules®
rod rotators are available in maximum recommended loads ranging from
13,000-40,000 pounds.
T-164™
T-302SG™ (Slow Gear)
T-302™
A no-slip conversion kit for
T-252 and T-302SG models is available.
Contact Customer Service for details.
Specify model of rod clamp when ordering.
SPECIFICATIONS
T-164™
T-164SG™
Max. Output Torque Ft/Lbs*
106
106
Max. Recommended Load
13,000 lbs.
T-252™
T-302™
T-302SG™
120
240
240
13,000 lbs.
33,000 lbs.
40,000 lbs.
40,000 lbs.
4"
4"
6"
7"
7"
1-1/8" thru 1-1/4"
1-1/8" thru 1-1/4"
1-1/8" thru 1-1/2"
1-1/8" thru 1-3/4"
1-1/8" thru 1-3/4"
Shipping Weight
18 lbs.
18 lbs.
35 lbs.
47 lbs.
47 lbs.
Height
4-1/4"
4-1/4"
5-1/2"
6-1/2"
6-1/2"
Rotation Type
Helical Gear
Helical Gear
Ratchet Table
Helical Gear
Helical Gear
Body Material
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
*Actuator Cable
16'
16'
25'
25'
25'
90˚ Lever Pulls Per Revolution
28
43
24
77
154
Required Opening
Between Bridle Lines
Polished Rod Sizes
T-252™
* Cable lengths available upon request: 10', 16' and 25'.
NOTE: Rotators must be under load to operate (except for no-slip models). “Bench testing” to verify functionality is not recommended.
23
www.rmenergy.com
4/27/11
4:53 PM
Page 24
HERCULES® | The Most Complete Reciprocating Hook-Up
Hercules®
Polished Rod Clamp
Hercules®
Rod Rotators
Hercules®
Rod Liners
Hercules®
Rod
Lubricators
Hercules®
Stuffing Box
Hercules®
Leak Detector
Yale
Unions
®
Magnum®
Needle Valve
Hercules®
Cross Tees
Hercules®
Tubing Head
Hercules®
Ball Valve
Hercules®
Back Pressure
Regulator
Hercules®
BOP
RODEC™
Adapter
Flange Rotator
Hercules®
Choke
Yale®
Unions
Hercules®
Casing Heads
Hercules®
Belled Nipples/
Couplings
Hercules®
Plug Valve
The Names You
Know & Trust
Hercules®
Ball Valve
New Era®
Rod Guides
& Scrapers
•
•
•
•
•
•
•
•
•
•
Hamer®
Hercules®
Magnum®
Moyno®
New Era®
Resun®
RODEC™
SENTRY®
StayTite®
Yale®
For more information, please contact any of these Service Centers:
R&M Energy Systems Canada
R&M Energy Systems
Web Site: www.rmenergy.com
E-Mail: [email protected]
301 Premier Road
Borger, Texas, U.S.A. 79007
(800) 858-4158
(806) 274-5293
Fax: (806) 274-3418
3703 - 98th Street
Edmonton, Alberta, Canada T6E 5N2
(800) 661-5659
(780) 465-9500
Fax: (780) 465-9535
© 2011 by R&M Energy Systems, Inc.
® Hercules, Big Stuff, Big Stuff DPSB, NACE Big Stuff, NACE Big Stuff DPSB, DOME, Slick Pack, SENTRY, Magnum, Moyno, Hamer, Resun, StayTite, New Era and
Yale are registered trademarks of R&M Energy Systems.
TM SB, SBT, DPSB, IVSB, IVSBT, IVDPSB, PCSB, HTD, HPORG, ORG, 150H, 200P, Well King, APA, IV-ORG, HPLUG, LUG, Soft Cone Packing, Hard Cone Packing,
Compound S, Special Lubricated, Heavy-Duty, PTFE Filled, Compound ST, Compound C, Compound D, Compound H, Compound G, B-29, T-302SG, T-302,
T-252, T-164, T164SG, Rod Boss, Rod Boss Jr., Figure, Figure 1, Figure 2, Figure 3, RODEC and Hercules Gold are trademarks of R&M Energy Systems, Inc.
R&M Energy Systems, Inc. is a Unit of Robbins & Myers, Inc.
Printed in U.S.A.
C-3001-0411

Hercules General Catalog FINAL

Transcription

Similar documents

Pectacular TW Lewis Home With Lots Of Upgrades!

Softub T-220 - Softub of the Carolinas

K9 SUPERFUEL TM Human Grade Ingredients

Artic King Crab flyer

WHAT TO PACK FOR YOUR STAY AT UMNGAZI

- the Troy Main WSA Snocross Racing Team Website

SC-2300 spec

2713 Hot Rod - Watson Gloves

Presentation 2

recycling done right - Vancouver