DMU / DMC monoBLOCK® Series
Transcription
DMU / DMC monoBLOCK® Series
Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 www.gildemeister.com 14:38 Uhr Seite 3 DMG – innovative technologies CNC-Universal Milling Machines / CNC-Universal Machining Centres DMU / DMC monoBLOCK ® Series Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 4 02 | 03 Applications and workpieces 04 | 11 Machine, Technology and Options DMU 60 / 80 / 100 monoBLOCK ® 12 | 15 Machine, Technology and Options DMC 60 T monoBLOCK ® 16 | 17 Control Technology 18 | 20 Performance Diagrams and Floor Plans 21 | 22 Technical Data and Options DMU / DMC monoBLOCK® Series: The best results from simple to complex cubical workpieces, and from single part to small series production. Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 5 DMU 60 / 80 / 100 monoBLOCK ® and DMC 60 T monoBLOCK ® Applications and workpieces 02 | 03 DMU / DMC monoBLOCK ® Series: Universal and Productive – for 3- to 5-axis simultaneous machining. New trends create new challenges. As metal removal production for single part and small series manufacturing moves to towards large series production, there is a need for a machine design that covers the entire range. With not only the full capability to handle various applications, but easily expandable, compact and at a reasonable price: the DMU / DMC monoBLOCK® Series meets those requirements. This Series represents the latest concept in Universal Milling Machines with its monoBLOCK® design – its ability and range of applications for cubic workpieces, from single to serial production, is unrivalled in this machine class. Whether for classic universal operation, for tool and mould making with slanted tools, complete machining with 5-sided / 5-axis machining, or where negative angles are required, the DMU / DMC monoBLOCK® Series provides state-of-the-art and efficient machining. |1| Mould insert for cover / automotive industry |2| Mould insert / automotive industry |3| Reflector mould / automotive industry |4| Mould insert for plastic bowl / food industry |5| Mould for cellular phone |6| Mould for mud guard / bicycle industry |7| Bottle mould / synthetics industry 1 2 5 6 3 4 7 Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 DMU 60 / 80 / 100 monoBLOCK ® 14:38 Uhr Seite 6 Machine and Technology DMU 60 / 80 / 100 monoBLOCK ®: 100% higher dynamics, 30% shorter job times and 25% lower space requirements! Performance without limits, maximum flexibility, all at the same price – the new DMU monoBLOCK® Series is in a class by itself. These modular machines can be expanded with various spindle options, between 10,000 rpm. and 42,000 rpm. They have a new milling head with a large swivel range in the B-axis for negative angles up to 30°, as well as a reduced distance between the horizontal spindle and table surface. These innovative, easy access and user-friendly machines open up a new range of production for efficient universal applications. In addition to the new compact monoBLOCK® design providing a 25% reduction of required space, the most noticeable feature of the ergonomic machine design is the revolving door that with single motion gives access to 100% of the work area. DMU 60 / 80 / 100 monoBLOCK®: 3- to 5-axes, the highest dynamics, a new swivelmilling head with B-axis for negative angles up to 30°, and a unique selection of various spindles. The modular monoBLOCK® design ensures the necessary rigidity and offers the best ergonomics, with large viewing panel and a wide-opening revolving door, for simple loading and direct access to the work table. 05.09.2005 14:38 Uhr Seite 7 DMU 60 / 80 / 100 monoBLOCK ® 1 Machine and Technology 2 > Pro_D3681_0505_DMUmonoBLO_uk.qxd 188 mm 04 | 05 > Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 8 3 |1| Optimized tool magazine for 24 or 32 tools |2| Short minimum distance between horizontal spindle and table surface |3| Large work area with integrated NC-rotary table (optional) Highlights _ More than 30% time-savings, due to 0.7 g acceleration, 25% faster chip-to-chip times and up to a 3-fold increase in speed on rotary axes _ 150° B-axis (optional) – negative angles up to 30° possible, rapid traverse and feed up to 35 rpm. _ More machining options – minimum distance between the top of the NC-rotary table and centre of the horizontally positioned milling spindle: 188 mm _ Up to 5 axes (optional) – standard-equipped with 3 axes, fixed table, manually pivoting milling head _ NC-rotary table (optional) – max. load up to 800 kg, rapid traverse and feed up to 40 rpm. _ High process safety – due to the standard-equipped scraper-belt chip conveyor _ 25% smaller footprint and reduced height due to compact monoBLOCK®-design _ The fastest way to the end product: DMG ControlPanel with 3D-software and 15" TFT screen, choice of Heidenhain iTNC 530, or MillPlus IT with DMG 3D-software MillPlus Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 9 DMU 60 / 80 / 100 monoBLOCK ® Machine and Technology 06 | 07 DMU 60 / 80 / 100 monoBLOCK® Dynamics Highlights: up to 30% faster, 3-fold speed increase on rotary axes and 0.7 g acceleration. Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 DMU 60 / 80 / 100 monoBLOCK ® 14:38 Uhr Seite 10 Machine and Technology A Solid Performer! The innovative monoBLOCK® design of the DMU Series has numerous benefits. It has increased sturdiness, more speed, more precision, better surface finishes and a smaller footprint. The design makes it possible for longitudinal and lateral motions to be performed by the milling head, with only vertical motions performed by the table. This leads to greater dynamics and ensures optimal traction in the Z-axis guide-way, and yet machining quality is not affected by the machining height. The dynamics of the machine series is reflected in rapid traverse speeds of 30 m/min up to 40 m/min in the rotary axes. The modular monoBLOCK® design ensures the solid stable base and also provides optimal ergonomics and ease of use. The funnel design of the machine bed is also a new feature that ensures the best retrieval of swarf and coolant. The extensive standard equipment package includes the liquid-cooled motor spindle, digital drives with direct measuring systems, roller guide-ways free from float, 3-point support for quick installation, scraper-belt chip conveyor, temperature compensation and state-of-the-art, open CNC-controls. Maximum precision: digital drives, direct measuring systems, electronic temperature compensation, very sturdy monoBLOCK® design for high feed power at maximum precision. Greatest stability: the linear guide-ways in the Z-axis with 530 / 600 / 600 mm (DMU 60 / 80 / 100) ensure best stability for absolute precision. Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 11 DMU 60 / 80 / 100 monoBLOCK ® 1 2 3 |1| Digital drives, direct measuring systems |2| Optimized tool magazine for 24 or 32 tools |3| Integrated scraper belt conveyor |4| Liquid cooled, 12,000 rpm. motor spindle 4 Machine and Technology 08 | 09 Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 DMU 60 / 80 / 100 monoBLOCK ® 14:38 Uhr Seite 12 Options 1 1 1 1 2 3 4 |1| Milling head as controlled B-axis |2| Internal coolant supply |3| NC-rotary table integrated into the fixed table |4| NC-attachment table, mounted vertically 5 Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 13 DMU 60 / 80 / 100 monoBLOCK ® Options 10 | 11 Simple expansion options and unparalleled spindle diversity gives you more flexibility than ever before. Motor spindles with 12,000, 18,000, 24,000 (HSK-A63), 30,000 (HSK-E50), and 42,000 rpm. (HSK-E50), available for all models, leads to the best milling performance and surface qualities in HSC-operations. A torque spindle for the DMU 80 / 100 monoBLOCK® with 286 Nm and 10,000 rpm., combined with the optional production package (internal coolant supply, rotating viewing glass, work area flusher, etc.) and the extremely stable monoBLOCK® design, lead to lucrative metal removal performance. The options of the electronic hand wheel, measuring probe, tool measurement in the work area and oil mist separator offer the right solution for every need. The more specific your machining needs, the more you will come to appreciate the expansion options of the DMU 60 / 80 / 100 monoBLOCK®. These include the manual swivel head with adjustment support and direct measuring system, a CNC-controlled B-axis, which allows machining with slanted tools, and which allows complex 5-sided / 5-axis machining when combined with the NC-attachment table or the NC-workpiece unit. The NC-attachment table is also available for all three models and can even be mounted horizontally on the DMU 60 monoBLOCK® and the DMU 80 monoBLOCK® if required. 6 7 |5| NC-workpiece unit with rapid traverse of 22 m/min, as high-performance machine “made by DECKEL MAHO” with 80 m/min |6| Tool measurement with laser-beam (Fa. Blum) |7| Measuring probe Heidenhain TS641 Pro_D3681_0505_DMUmonoBLO_uk.qxd DMC 60 T monoBLOCK ® 05.09.2005 14:38 Uhr Seite 14 Machine and Technology 1 2 3 4 |1| Large work area with 150° B-axis |2| Standard-equipped with fast rotary pallet changer |3| Machining angles up to negative 30° |4| Tool changer with double gripper DMC 60 T monoBLOCK®: The compact machining centre in 5-axis design with the most efficient use of space, excellent rigidity, ergonomics, a small footprint and rotary pallet changer arranged at a 45º angle. It leads to highest productivity due to the standardequipped production package with 40-Bar internal cooling unit, 900-litre coolant tank, paper band filter, scraper belt chip conveyor and Rotoclear view window. Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 15 DMC 60 T monoBLOCK ® Machine and Technology 12 | 13 DMC 60 T monoBLOCK ®: 5-axis Compact Universal Machining Centre – all inclusive! This compact Universal Machining Centre comes standard-equipped with 5 axes, making it unique in its class. This successful machining centre is based on the monoBLOCK® design, paired with a fast and compact pallet changer and in combination with an optimized work area and excellent control options, the DMC 60 T can deliver productive solutions even for exceptional machining tasks. To make certain that all requirements are met, the production package is already fitted as standard. High dynamics on all five axes, chip-to-chip times of less than 6 seconds, a chain magazine for up to 180 tools with fast double gripper, and a milling head with 150° swivel range are some of the outstanding features that have been designed specifically for universal productivity. This is unparalleled technological equipment that accomplishes 5-axis / 5-sided machining in previously unattainable manufacturing dimensions, to set new standards in the universal compact class. Highlights _ Compact 5-axis machining centre standard-equipped with fast rotary pallet changer (2 pallets) _ Rotary magazine RS 3 (optional) – 3 additional pallets _ Rapid traverse and feed 50 m/min, acceleration of 6 m/s2 in the X- and Y-axes and 5 m/s2 in the Z-axis _ Highest dynamics also in the milling head (switch from horizontal to vertical in 0.8 seconds), swivel range of the B-axis 150°, with up to 30° negative angles _ NC-rotary table with rapid traverse of 30 rpm already in the standard version _ Fast tool exchange with double gripper (chip-to-chip time ≤ 5.5 seconds) _ Optimal chip disposal through standard-equipped production package (900 l, 40-bar internal coolant supply, scraper belt conveyor, paper band filter, etc.) _ ATC-software (optional) and spindle sensors Pro_D3681_0505_DMUmonoBLO_uk.qxd DMC 60 T monoBLOCK ® 05.09.2005 14:38 Uhr Seite 16 Technology and Options Cutting-edge technology for both the standard version and customized options The DMC 60 T possesses wide-ranging scope with its NC-controlled swivel milling head which can be seen in many ways. The machine comes with a 121 Nm-torque / 28-kW spindle, with a standard 12,000 rpm., or optional with 18,000 or 24,000 rpm. In addition, it features a standard-equipped NC-controlled B-axis, which allows machining of negative angles, due to its swivel range of 30° on the horizontal or vertical axes. Rapid traverse speeds of 50 m/min, accelerations of 0.6 g in the X-, Y-, and Z-axes, and the 40-bar coolant supply are additional features that ensure increased productivity. More proof of the almost unlimited universality of the DMC 60 T are the operational design and the work area, which has been optimized throughout, with a travel of 780 mm in the X-axis – unique in the 600 machine class. The combination of the B-axis with a swivel range increased to 150°, pallet changer and tool changer with double gripper gives the operator an impressive amount of freedom for highly productive 5-axis / 5-sided machining. DMC 60 T monoBLOCK®: A solid base and best ergonomics with minimum space requirements and a rotary pallet changer arranged at a 45°-angle. Active cooling unit integrated into the machine – for the Z-feed drive, motor spindle and the control cabinet. Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 17 DMC 60 T monoBLOCK ® Technology and Options 14 | 15 1 2 3 |1| Fast pallet changer: from variable single workpiece production to productive utilization in manufacturing |2| Optimal chip disposal through standard production package (900 l, 40-bar internal coolant supply, scraper belt conveyor, paper band filter, etc.) |3| Tool magazine, expandable to 180 pockets Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 18 DMU 60 / 80 / 100 monoBLOCK ® and DMC 60 T monoBLOCK ® Control technology 1 |1| DMG Powertools – Increase efficiency wisely. The innovative software solutions from DMG unleash completely new production perspectives: they improve training opportunities, minimize down-times and increase machine up-time. 2 More information at: www.gildemeister.com |2| CollisionMonitoring* – on Heidenhain iTNC 530: _ Optimum protection of the machine from collision _ Dynamic monitoring and best usage of the work area _ relief of strain for the operator * for DMU 60 / 80 / 100 monoBLOCK® standard as a 5-axis model; for DMC 60 T if required OLLISION MONITORING ollision Monitoring ATC: Tuning of the feed-drives at the press of a button 3D quicktSET: to monitor and adjust axis-accuracy in the work area Three settings (surface, speed, precision) are available from _ Correction function to adjust precision of the delivery status anywhere within the workpiece program. _ Easy handling for the operator Your benefit: minimum machining time combined with maximum quality (programming also available in relation to workpiece weight). Application Tuning Cycle quickSET Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 19 DMU 60 / 80 / 100 monoBLOCK ® and DMC 60 T monoBLOCK ® Control technology 16 | 17 Cutting-edge control technology with 3D-workpiece simulation. The DMU 60 / 80 / 100 monoBLOCK® Series is available with Heidenhain iTNC 530 or MillPlus IT controls. For the DMC 60 T monoBLOCK®, the Siemens 840D powerline is available as a third control option. All CNC-controls are perfectly integrated into the performance spectrum of the DMU / DMC monoBLOCK® Series, feature high storage capacities, extremely fast processors, a 15"-TFT screen, and supportive 3D-software. The innovative DMG Powertools expand the capabilities of the machine and give you even greater precision, productivity and process safety. The standard-equipped Ethernet interface allows fast and direct access to external networks, ensuring the service and safety of DMG Netservice. Siemens 840D powerline* Heidenhain iTNC 530 Heidenhain MillPlus IT _ Workshop or DIN-ISO programming _ DMG 3D-software MillPlus _ ShopMill mit Windows XP _ 3D-workpiece representation _ Cutting-edge software interfaces _ 3D-simulation _ Graphic programming _ Adjustable jerk-control _ Fast network access _ Coordinate transformation _ 3D-workpiece representation _ Job processing directly from _ Fast programme-generation through _ Ergonomic menu-design ™ the hard drive _ Quick editing of large programs _ Simple, visually supported setup _ Extensive tool management graphic programming _ Ease-of-use due to a wide range of available cycles _ Standard-equipped with CollisionMonitoring in the 5-axis version *only for DMC 60 T monoBLOCK® _ Highly flexible data access _ Integrated safety technology 05.09.2005 14:38 Uhr Seite 20 Performance Diagrams and Floor Plans DMU 60 / 80 / 100 monoBLOCK ® and DMC 60 T monoBLOCK ® Torque / Performance Diagrams DMU 60 / 80 / 100 DMC 60 T standard-equipped 12,000 rpm. standard-equipped 12,000 rpm. Performance (kW) Torque (Nm) 630 10 20 19 kW 100% 121 Nm 40% 125 5 25 2 18 5 82 Nm 100% 50 2 22 15 8 10 7.29 1,100 87 Nm 100% 50 10 kW 100% 28 kW 40% 315 2,200 125 20 8,000 130 Nm 40% 15 kW 40% 4,300 315 25 Performance (kW) Torque (Nm) 630 1 9 1 8 6,300 12,000 2,500 1,000 400 160 63 20 6,300 DMU 60 / 80 / 100, DMC 60 T DMU 60 / 80 / 100, DMC 60 T Option 18,000 rpm. Option 24,000 rpm. Torque (Nm) Performance (kW) 630 35 kW 40% 315 25 kW 100% 125 Rotational speed (rpm.) 12,000 2,500 1,000 400 160 63 20 Rotational speed (rpm.) 121 Nm 40% 82 Nm 100% Torque (Nm) Performance (kW) 40 680 26.7 kW 40% 40 19 kW 100% 20 20 315 10 125 85.6 Nm 40% 10 60.9 Nm 100% 5 Option 30,000 rpm. Performance (kW) 20 10 16 Nm 15 5 10,000 6,300 2,500 1,000 400 160 63 6,300 15,000 18,000 2,500 24,000 20 15 10 7 6 5 5 Rotational 1 speed (rpm.) 1 30,000 8,000 1,100 5 1 Rotational speed (rpm.) 20 15 kW S1 – 100% 10 2 8 19 kW 25,000 27,000 36 24 19 S1 – 100% S6 – 40% 20 12 Nm 20,000 125 S6 – 40% 20 15,000 S6 – 40% S1 – 100% 12,000 190 Nm Rotational speed (rpm.) Performance (kW) 10,000 285 Nm S6 – 40% S1 Torque (Nm) 5,000 20 kW 25 1,000 DMU 60 / 80 / 100 Option 10,000 rpm. 30 kW 50 20 15,000 18,000 1,000 20 DMU 60 / 80 / 100 Torque (Nm) 315 400 1 160 8 Rotational speed (rpm.) 63 1 6,300 8 2,500 2 400 25 160 50 2 50 63 5 25 1,000 Pro_D3681_0505_DMUmonoBLO_uk.qxd Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 21 DMU 60 / 80 / 100 monoBLOCK ® and DMC 60 T monoBLOCK ® Performance Diagrams and Floor Plans 18 | 19 Torque / Performance Diagrams DMU 60 / 80 / 100 Option 42,000 rpm. Torque (Nm) Performance (kW) 20 13 kW 40% 10 kW 100% 10 20 10 8.3 Nm 40% 6.4 Nm 100% 5 5 2 2 1 1 42,000 15,000 6,300 2,500 400 1,000 63 160 20 Rotational speed (rpm.) Floor plans DMU 60 monoBLOCK® 3506 1035 2880 1370 Option oil-mist separator Pivot point – commando-arm Y-travel 29 560 Pivot point – door 560 180 Exterior outline 2880 630 Pivot point – control cabinet 1200 2385 Chip disposal height 25% less required space! DMU 60 monoBLOCK® – NEW: DMU 60 – required space required space 17.10 m2 previously 22.20 m2 2460 1850 10 2 9 600 E R 730 630 B-axis X-travel X-travel 2786 2298 965 Chip disposal height Transport width 1850 P 816 560 894 (866 for NC-RT) Z-travel (844 for NC-RT) 3010 Transport height 2340 Y-travel Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 22 Floor plans DMU 60 / 80 / 100 monoBLOCK ® and DMC 60 T monoBLOCK ® DMU 80 monoBLOCK® 4103 3323 1173 1370 Y-travel 630 Option oil-mist separator 2310 13 11 Ex t 600 er io ro ut li ne 2930 X-travel 880 B-axis 2310 Transport width X-travel 980 manual milling head 3199 2497 Chip disposal height 956 951 630 Z-travel 35 R 29 886 700 63 (936 for NC-RT) 3207 2538 Transport height 630 (901 for NC-RT) Y-travel 180 Exterior outline 1122 Chip disposal height 965 3323 2845 DMU 100 monoBLOCK® 4228 1295 3448 897 1370 Y-travel 710 Option oil-mist separator 3170 2560 2560 X-travel 1250 manual milling head X-travel 1150 B-axis 3458 Transport width 2578 R 29 14 2 0 610 Ex te rio 965 ro ut lin e 886 (936 for NC-RT) 710 Z-travel Chip disposal height 954 (904 for NC-RT) 710 180 Exterior outline 1122 3448 Chip disposal height 965 2895 DMC 60 T monoBLOCK® 5000 1511.5 3412 3272 Option oil-mist separator 1827 R 70 R9 2790 4082 3272 2404.5 1915 Transport height 2447.5 (29) Band filter unit 900l 4500 X-travel 780 4500 1140 2390 81 5 1122 2476.5 3256 Transport height 2619 Y-travel Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 23 DMU 60 / 80 / 100 monoBLOCK ® and DMC 60 T monoBLOCK ® Technical Data and Options 20 | 21 Technical data monoBLOCK ® Series DMC 60 T DMU 60 DMU 80 DMU 100 Work area X-axis mm 780 730 (630)* 980 (880)* 1,250 (1,150)* Y- / Z-axis mm 560 / 560 560 / 560 630 / 630 560 / 560 m/min 50 30 30 30 kg 8,500 6,000 8,650 9,600 • • • • Max. rapid traverse and feed velocity Machine weight 3D CNC control Tool changer Tool fitting Tool magazine Type Number of magazine pockets Chip-to-chip time sec. SK40 SK40 SK40 SK40 Chain Plate magazine Plate magazine Plate magazine 30 (60 / 120 / 180) 24 32 32 5.5 9 10 11 Main drive motor spindle Performance (40 / 100% DC) kW 28 / 19 15 / 10 15 / 10 15 / 10 Max. Torque (40 / 100% DC) Nm 121 / 82 130 / 87 130 / 87 130 / 87 rpm. 12,000 12,000 12,000 12,000 – • • • • º º º Degrees -30 / +120 -30 / +120 -30 / +120 -30 / +120 sec. 1.5 1.5 1.5 1.5 rpm. 35 35 35 35 Max. spindle speed Milling heads Manual swivel milling head NC-controlled swivel milling head (B-axis) Swivel range Swivel time Rapid traverse Tables – • • • mm – 1,000 x 600 1,250 x 700 1,500 x 800 kg – 700 900 1,100 Fixed table Dimensions Max. load NC-rotary table integrated into fixed table – º º º Dimensions rotary table mm – ø 600 ø 700 ø 800 Dimension fixed table mm – 1,000 x 600 1,250 x 700 1,500 x 800 kg – 500 650 800 30 Max. load Max. rapid traverse and feed velocity rpm. – 40 30 • – – – mm 500 x 630 – – – NC-rotary table (C-axis) with pallet changer Dimensions Max. load Max. rapid traverse and feed velocity Pallet exchange time kg 400 – – – rpm. 30 – – – sec. 10 – – – º – – – Rotary pallet magazine RS 3 incl. 3 pallets NC-attachment table Dimensions Max. load Max. rapid traverse and feed velocity – º º º mm – ø 560 ø 700 ø 800 x 630 kg – 400 600 500 rpm. Assembly NC-workpiece unit with tailstock Swing Max. rapid traverse and feed velocity Max. rapid traverse and feed velocity • = standard, º = optional, – = not available, * with B-axis 16 16 16 vert. / horizont. vert. / horizont. horizontal – º º º mm – 160 220 220 rpm. – 22 22 22 – º º º mm – 160 160 160 rpm. – 80 80 80 High Performance NC worktable Swing – – Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 24 Options DMC 60 T DMU 60 – – º º – – 30 / 20 30 / 20 Integrated 10,000-rpm motor spindle (SK40) Performance (40 / 100% DC) Max. torque (40 / 100% DC) Max. spindle speed kW Max. torque (40 / 100% DC) Max. spindle speed Nm – – 285 / 190 285 / 190 – – 10,000 10,000 º º º º kW 28 / 19 28 / 19 28 / 19 28 / 19 Nm 121 / 82 121 / 82 121 / 82 121 / 82 rpm. 18,000 18,000 18,000 18,000 º º º º kW 26 / 19 26 / 19 26 / 19 26 / 19 Nm 85 / 60 85 / 60 85 / 60 85 / 60 rpm. 24,000 24,000 24,000 24,000 Integrated 24,000-rpm. motor spindle (HSK-A63) Performance (40 / 100% DC) Max. torque (40 / 100% DC) Max. spindle speed Integrated 30,000-rpm. motor spindle (HSK-E50) Performance (100% DC) Max. torque (100% DC) DMU 100 rpm. Integrated 10,000-rpm motor spindle (SK40) Performance (40 / 100% DC) DMU 80 – º º º kW – 15 15 15 Nm – 11.9 11.9 11.9 rpm. – 30,000 30,000 30,000 – º º º Performance (100% DC) kW – 10 10 10 Max. torque (100% DC) Nm – 6.4 6.4 6.4 Max. spindle speed Integrated 42,000-rpm. motor spindle (HSK-E50) Max. spindle speed rpm. – 42,000 42,000 42,000 • º º º Chip conveyor (scraper belt conveyor) • • • • Tool fitting BT 40, CAT 40, HSK-A63 º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º º Production package Internal coolant supply 20 or 40 bar through the spindle centre (AD), Rotoclear, chip flusher in the work area door Coolant tank 600 l (DMU 60 – 100) / 900 l (DMC 60 T) Infrared calliper Tool measurement in work area Chuck hydraulics for fixed table / NC-rotary table Oil- and emulsion mist separator Shatterproof viewing glass Minimum-quantity lubrication Pressurized air through the spindle centre Electronic hand wheel Operating mode 4 Rinsing pistol 2nd processor card for IT applications 3D-CNC-control iTNC 530 3D-CNC-control MillPlus IT 3D-CNC-control Siemens 840D powerline OMATIVE adaptive control ATC - Application Tuning Cycle 3D quickSET CollisionMonitoring • = standard, º = optional, _ = not available, * for 5-axis version • • • • • • • • • – – – º º º º º º º º º º º º Optional •* •* •* Pro_D3681_0505_DMUmonoBLO_uk.qxd 05.09.2005 14:38 Uhr Seite 1 DMU 60 / 80 / 100 monoBLOCK ® and DMC 60 T monoBLOCK ® Technical data and options 22 | 23 DMU 60 / 80 / 100 monoBLOCK® The highest precision and surface quality with the new DMU / DMC monoBLOCK® Series. 05.09.2005 14:38 Uhr Seite 2 DMG Vertriebs und Service GmbH Gildemeisterstraße 60 D-33689 Bielefeld Tel.: +49 (0) 52 05 / 74 - 30 13 Fax: +49 (0) 52 05 / 74 - 30 77 DMG Austria Riedstraße 1 · A-6833 Klaus Tel.: +43 (0) 55 23 / 6 91 41 - 0 Fax: +43 (0) 55 23 / 6 91 41 - 100 DMG Gebrauchtmaschinen Lausitzer Straße 7 D-82538 Geretsried Tel.: +49 (0) 81 71 / 817 - 826 Fax: +49 (0) 81 71 / 817 - 878 _ Bielefeld Gildemeisterstraße 60 D-33689 Bielefeld Tel.: +49 (0) 52 05 / 74 - 38 92 Fax: +49 (0) 52 05 / 74 - 38 91 Germany DMG Berlin Egelpfuhlstraße 42 a D-13581 Berlin Tel.: +49 (0) 30 / 35 19 06 - 0 Fax: +49 (0) 30 / 331 20 18 Service Turning: +49 (0) 3 71 / 815 01 - 26 to 27 Service Milling: +49 (0) 3 71 / 815 01 - 22 to 24 Service Fax: +49 (0) 3 71 / 815 01 - 10 _ Neukirchen Südstraße 1 D-09221 Neukirchen Tel.: +49 (0) 3 71 / 81 50 1 - 0 Fax: +49 (0) 3 71 / 81 50 1 - 11 DMG Bielefeld Gildemeisterstraße 60 D-33689 Bielefeld Tel.: +49 (0) 52 05 / 74 - 22 33 Fax: +49 (0) 52 05 / 74 - 22 39 Service Tel.: +49 (0) 52 05 / 74 - 22 22 Service Fax: +49 (0) 52 05 / 74 - 22 19 DMG Frankfurt Steinmühlstraße 12 d D-61352 Bad Homburg Tel.: +49 (0) 61 72 / 495 57 - 0 Fax: +49 (0) 61 72 / 495 57 - 30 Service Turning: +49 (0) 61 72 / 49 55 7 - 21 Service Milling: +49 (0) 61 72 / 49 55 7 - 20 and +49 (0) 61 72 / 49 557 - 27 Service Fax: +49 (0) 61 72 / 49 55 7 - 40 DMG Hilden Im Hülsenfeld 23 D-40721 Hilden Tel.: +49 (0) 21 03 / 57 01 - 0 Fax: +49 (0) 21 03 / 57 01 - 40 Service Turning: +49 (0) 21 03 / 57 01 - 31 Fax: +49 (0) 21 03 / 57 01 - 39 Service Milling: +49 (0) 21 03 / 57 01 - 21 Fax: +49 (0) 21 03 / 57 01 - 44 DMG München Lausitzer Straße 7 D-82538 Geretsried Tel.: +49 (0) 81 71 / 81 7 - 51 50 Fax: +49 (0) 81 71 / 81 7 - 51 59 Service Turning: +49 (0) 81 71 / 81 7 - 51 80 Service Milling: +49 (0) 81 71 / 81 7 - 51 70 Service Fax: +49 (0) 81 71 / 81 7 - 51 79 DMG Stuttgart Riedwiesenstraße 19 D-71229 Leonberg Tel.: +49 (0) 71 52 / 90 90 - 0 Fax: +49 (0) 71 52 / 90 90 - 20 00 Service Turning: +49 (0) 71 52 / 90 90 - 12 10 Service Milling: +49 (0) 71 52 / 90 90 - 12 20 Service Fax: +49 (0) 71 52 / 90 90 - 22 08 GILDEMEISTER Italiana Deutschland Riedwiesenstraße 19 · D-71229 Leonberg Tel.: +49 (0) 71 52 / 90 90 - 11 51 Fax: +49 (0) 71 52 / 90 90 - 21 75 Service multi-spindle automatic lathes: +49 (0) 71 52 / 90 90 - 12 35 Service long and short turning automatics: +49 (0) 71 52 / 90 90 - 12 37 DMG Trainings-Akademie Gildemeisterstraße 60 D-33689 Bielefeld Tel.: +49 (0) 52 05 / 74 - 25 01 Fax: +49 (0) 52 05 / 74 - 25 02 DMG Benelux _ Nederland Wageningselaan 48 · NL-3903 LA Veenendaal Tel.: +31 (0) 318 - 55 76 11 Fax: +31 (0) 318 - 52 44 29 Service Turning: +31 (0) 318 - 55 76 - 24 Service Milling: +31 (0) 318 - 55 76 - 33 / -34 Service Fax: + 31 (0) 318 - 55 76 - 10 _ Belgium Maalbeekweg 45 · B-1930 Zaventem Tel.: +32 (0) 2 / 7 12 10 - 90 Fax: +32 (0) 2 / 7 12 10 - 99 Service: +32 (0) 2 / 7 12 10 - 94 DMG Czech Kaštanová 8 · CZ-620 00 Brno Tel.: +420 (0) 5 / 4 54 263 - 11 Fax: +420 (0) 5 / 4 54 263 - 10 DMG Danmark Gammelgårdsvej 87 B th · DK-3520 Farum Tel.: +45 49 12 74 10 Fax: +45 49 17 77 00 Service: +45 49 12 74 19 Service Fax: +45 49 17 78 00 DMG France DMG Paris: Parc d’Activités de Courtaboeuf, 4 avenue du Parana, BP 60 F-91942 Courtaboeuf Cedex Tel.: +33 (0) 1 / 69 18 60 00 Fax: +33 (0) 1 / 69 28 75 50 Service Fax: +33 (0) 1 / 69 28 55 73 DMG Lyon Z.A.C. de Chesnes Ouest · 99, Boucle de la Ramée F-38070 Saint Quentin Fallavier Tel.: +33 (0) 4 / 74 94 53 82 Fax: +33 (0) 4 / 74 94 51 52 _ Haute-Savoie Espace Scionzier · 520 avenue des Lacs F-74950 Scionzier Tel.: +33 (0) 4 / 50 96 41 62 Fax: +33 (0) 4 / 50 96 41 30 DMG Ibérica Barcelona Pol. Ind. Els Pinetons · Avenida Torre Mateu 2-8 Nave 1 · E-08291 Ripollet · Barcelona Tel.: +34 / 93 - 5 86 30 86 Fax: +34 / 93 - 5 86 30 91 DMG Turkey GSD Techno Plaza Atatürk Caddesi Nazmi Ilker Sokak No: 8 TR-34852 Zümrütevler Maltepe, Istanbul Tel.: +90 216 457 48 55 Fax: +90 216 457 48 56 DMG Guangdong Room 901 · Guangzhou Zhengsheng Mansion No. 5-9 Tian He Bei Rd. Guangzhou 510620 · P.R. China Tel.: +86 (0) 20 / 22 64 47 20 Fax: +86 (0) 20 / 22 64 47 23 DMG UK Unitool House, 151 Camford Way, Sundon Park · GB Luton LU3 3AN Tel.: +44 (0) 15 82 - 57 06 61 Fax: +44 (0) 15 82 - 59 37 00 Service Fax: +44 (0) 15 82 - 44 55 38 DMG Korea Seoul 30-1, Yangpyung-Dong 6-Ga Youngdungpo-Ku Seoul · Korea Tel.: +82 2 2677 46 65 Fax: +82 2 2677 47 22 Service Turning: +82 2 26 77 - 46 67 Service Milling: +82 2 26 77 - 46 68 Asia DMG Asia Pacific Pte Ltd 6 Kian Teck Way · Singapore 628754 Tel.: +65 66 60 66 88 Fax: +65 66 60 66 99 Service Hotline: +65 66 60 66 66 Service Fax: +65 66 60 66 67 DMG Asia Pacific Representative Office 3/F IDM Building 155 N. 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Olaso Pab. 46 E-20870 Elgoibar · Guipúzcoa Tel.: +34 94 374 03 50 Fax: +34 94 374 38 62 DMG India Bangalore Hosto Centre · 43 Millers Road Bangalore - 560 052 · India Tel.: +91 (0) 80 / 51 13 12 81, +91 (0) 80 / 2 28 65 57 or 2 38 00 90 Fax: +91 (0) 80 / 22 25 69 38 DMG Italia Bergamo Via G. Donizetti 138 I-24030 Brembate di Sopra (BG) Tel.: +39 035 62 28 201 Fax: +39 035 62 28 250 Service Hotline: +39 199 177 811 Service Fax: +39 035 6228 250 _ New Delhi JCM-1, FF-1, DLF City · Phase II, Gurgaon (Haryana) - 122001 · India Tel.: +91 (0) 124 / 2 56 30 26 Fax: +91 (0) 124 / 2 56 31 57 DMG Italia Tortona Via W. Graziano 15 · I-15057 Tortona (AL) Tel.: +39 0131 81 81 61 Fax: +39 0131 81 81 65 Service Hotline: +39 199 177 811 Service Fax: +39 035 6228 250 DMG Italia Ancona Via dell´Artigianato 36 / 38 I-60019 Senigallia (AN) Tel.: +39 071 792 88 83 Fax: +39 071 792 95 92 Service Hotline: +39 199 177 811 Service Fax: +39 035 6228 250 DMG Shanghai DMG Technology Trading (Shanghai) Co., Ltd. No.178, Chen Chun Road · Chun Shen Village Xin Qiao Town · Song Jiang District · Shanghai 201612 · P.R China Tel.: +86 (21) 6764 8876 Fax: +86 (21) 6764 9033 DMG Beijing Room 926, Jingxin Plaza Jia 2 Dongsanhuan Beilu · Chaoyang District · Beijing 100027 · P.R. China Tel.: +86 (0) 10 / 85 29 81 77 Fax: +86 (0) 10 / 85 29 81 76 DMG Polska ul. Fabryczna 7 · PL-63-300 Pleszew Tel.: +48 (0) 627 / 428 151 Fax: +48 (0) 627 / 428 114 Service: +48 (0) 62 / 742 81 - 53 _ Xi’an Room 207, Unit C, Zhi Cheng Commercial Building, No. 17 Gao Xin Si Road · Xi'an, Shan Xi Province 710075 · P.R. China Tel.: +86 (0) 29 / 88 33 57 06 Fax: +86 (0) 29 / 88 33 57 05 DMG Russland Nowohohlowskaja-Strasse 23 / 1 109052 Russland Tel.: +7 095 225 49 60; +7 095 912 54 30 Fax: +7 095 225 49 61; +7 095 912 50 09 DMG Chongqing No. 35, Yu Zhou Road Shi Qiao Pu 400039 · P.R. China Tel.: +86 (0) 23 / 68 88 01 45 Fax: +86 (0) 23 / 68 88 01 46 DMG Schweiz Lagerstrasse 14 · CH-8600 Dübendorf Tel.: +41 (0) 44 / 8 24 48 - 48 Fax: +41 (0) 44 / 8 24 48 - 24 Service: +41 (0) 44 / 8 24 48 - 12 Service Fax: +41 (0) 44 / 8 24 48 - 25 DMG Shenyang Rong Fu Plaza, Room 1-20-A2 17, North East Road No. 2 Tie Xi District · P.R. China Tel.: +86 (0) 24 / 2511 4263 Fax: +86 (0) 24 / 2511 4253 DMG Vertriebs und Service GmbH: Gildemeisterstraße 60, D-33689 Bielefeld, Tel.: +49 (0) 52 05 / 74 - 30 13, Fax: +49 (0) 52 05 / 74 - 30 77, [email protected], www.gildemeister.com MONTFORT Europe DMG Nippon K.K. Yokohama 2-15-1, Fukuura · Kanazawa-Ku, Yokohama 236-0004 · Japan Tel.: +81 (0) 45 / 7 91 - 34 00 Fax: +81 (0) 45 / 7 91 - 34 01 DMG Training Academy Asia Located at DMG Asia Pacific Pte Ltd 6 Kian Teck Way Singapore 628754 Tel.: +65 66 60 66 45 Fax: +65 66 60 66 99 DMG Training Academy Asia Located at DMG Technology Trading (Shanghai) Co., Ltd. No.178, Chen Chun Road Chun Shen Village Xin Qiao Town · Song Jiang District · Shanghai 201612 · P.R. China Tel.: +86 (21) 6764 88 76 Fax: +86 (21) 6764 94 47 DMG Australia Pty Ltd Unit 3, 25 Howleys Road Notting Hill · Victoria 3168 Australia Tel.: +61 3 / 85 404 600 Fax: +61 3 / 85 404 601 America DMG Charlotte 13509 South Point Blvd. Charlotte · NC 28273-6759 · USA Tel.: +1 (704) 5 83 - 11 93 Fax: +1 (704) 5 83 - 11 49 Service Fax: +1 (704) 5 83 - 14 66 DMG Chicago 1665 Penny Lane Schaumburg IL 60173 · USA Tel.: +1 (847) 7 81 - 02 77 Fax: +1 (847) 7 81 - 03 88 Service Fax: +1 (847) 7 81 - 03 77 DMG Los Angeles 5552 Cerritos Ave Cypress, CA 90630 · USA Tel.: +1 (714) 5 27 - 49 81 Fax: +1 (714) 5 27 - 49 86 DMG Canada 165 Admiral Blvd. Mississauga, ON L5T 2T3 · Canada Tel.: +1 (905) 7 95 - 28 91 Fax: +1 (905) 7 95 - 03 93 DMG Brazil Rua Dr. Luiz Migliano · 173 05711-000 Sao Paolo · SP · Brazil Tel.: +55 (0) 11 / 37 42 - 50 00 Service Tel.: +55 (0) 11 / 92 72 - 37 72 Fax: +55 (0) 11 / 37 73 - 88 55 DMG México Boulevard Díaz Ordaz 124 Colonia Santa María · Monterrey Nuevo León 64650 · Mexico Tel.: +52 81 / 83 78 - 29 00 Fax: +52 81 / 83 78 66 52 DMG Used Machine Division York Franke, Used Machinery Sales 1665 Penny Lane Schaumburg · IL 60173 · USA Tel.: +1 (847) 7 81 - 02 77 Fax: +1 (847) 7 81 - 03 88 DMG Training Academy 1665 Penny Lane Schaumburg · IL 60173 · USA Tel.: +1 (847) 7 81 - 02 56 Fax: +1 (847) 7 81 - 03 88 Technical update rights reserved. Headquarters WERBUNG www.gildemeister.com Subject to modification. Always close by! PRO.Dxxxx/xxxxUK Pro_D3681_0505_DMUmonoBLO_uk.qxd
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