EcoSoya™ Wax - DPS/Morris Wax
Transcription
EcoSoya™ Wax - DPS/Morris Wax
SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com EcoSoya™ Wax Consumer & Manufacturer Benefits Made with pure, 100% natural soybeans complimented with botanical oils Longer, cooler and cleaner burning without soot build-up & fragrance Made in the USA with domestically grown crops Renewable sustainable resources requiring plant growth – more friendly to the environment Biodegradable & free from pesticide and herbicide Are very stable & can be kept in a molten state for life Adv. Soy 111ºF mp CB 135 122°F mp Cleans with soap & hot water eliminating solvents Consistent reliable sources of high quality natural wax Requires no additives, just add color & fragrance Excellent scent throw with fragrances & essential oils Works with soap and cosmetic fragrances enabling matched bath sets extended periods of time and allowing for long shelf CB-XceL 125ºF mp PB 130°F mp ECOSOYA® WAX COMPARISONS EcoSoya™ Adv. Soy EcoSoya™ CB-135 Melt Point: 111ºF 100% vegetable, made with soybean and botanical oils Molecularly Blueprinted to control polymorphism Extremely frost resistant Contracts slightly, producing a beautiful consistent appearance Requires only one pour Melt Point: 122ºF 100% vegetable, made with soybean and botanical oils Excellent scent throw with fragrances Smooth, even burn pool with consistent color retention May produce frosting Excellent adhesion without preheating EcoSoya™ CB-XceL Melt Point: 125ºF EcoSoya™ PB Molecularly Blueprinted to control polymorphism Extremely frost resistant Melt Point: 130ºF 100% vegetable, made with soybean and botanical oils Great for all molded candles (votives, pillars, tarts, etc.) For votives, try a mix of PB & CB-135 Excellent adhesion without preheating Self-releasing from molds 100% Soy Requires only one pour Requires only one pour Excellent scent throw Excellent scent throw with fragrances and with fragrances essential oils Even burn pool with Perfect for message consistent color candles retention New technology allows for top surface remelting Ships well in all Ships well in all climates climates Excellent scent throw Works best with fragrances Ships well in all climates SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com EcoSoya™ EcoSoya™ EcoSoya™ EcoSoya™ Adv. Soy CB-135 CB-XceL PB Melt Point, Mettler AOCS Cc 18-80 ºF(ºC) Needle Penetration ASTM D1321-65 1/10 mm Specific Gravity ASTM D1298-55 @ 190ºF (87.8ºC) Congealing Point ASTM D 938-60 ºF (ºC) Viscosity, Brookfield @190ºF (87.8ºC) cps Peroxide Value AOCS Cd 8-53 Me/Kg Saponification #: AOCS Cd 3-25 Color, Red AOCS 13b-45 Units Flash Point ASTM D-92 ºF (ºC) 111 (43.9) 122 (50) 125 (51.7) 130 (54.4) 40 44 47 21 .892 .895 .893 .894 103 (39.4) 100 (37.8) 107 (41.7) 124 (51.1) 10 10 10 10 2 max 196 3 max 450 min (233 min) 2 max 190 2 max 450 min (233 min) 2 max 195 3 max 450 min (233 min) 2 max 195 3.5 max 450 min (233 min) SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com EcoSoya™ Container Blend Tips for Use EcoSoya™ Container Blend Waxes EcoSoya™ Container Blends are all one-pour soy waxes requiring no additives that result in a smooth level surface. CB-135 and CB-XceL have excellent container adhesion while CBAdvanced Soy is designed to contract slightly away from the container. They have outstanding stability with no experienced shelf life in or out of candles. Old or partial candles may be remelted and the wax reused. Keep EcoSoya™ Container Blends stored in a cool dry location away from direct heat, sunlight and moisture. Temporary extremes in temperatures cold or hot have no adverse effect. EcoSoya™ waxes may be used frozen and if partially melted, allow them to cool and re-solidify before use. General Candle Making Making a candle is a process of combining wax with dye, fragrance, container configuration and wick. All these components can have a dramatic effect on the wax and how the candle performs. Dyes and fragrances can react poorly with each other and cause problems with wicking. They can also react with the wax to produce undesirable effects. Choose a container that you want to use for your candle. Pick and mix a dye with the wax that gives you the desired look, use a wick you think will burn well. Confirm that the combination looks the way you want it to. Then choose a fragrance and add it to the container, wax, dye and wick combination. Check the look and scent throw (both cold and hot) of the candle. If the look is off then you may need another type or manufacturer of dye or fragrance. If the scent throw is not satisfactory you may need another type of wick or a different type or manufacturer of fragrance. Fragrances vary from company to company; for example, one company may have hundreds of different vanillas that are different from another company’s vanillas. Now check your wicking. Test burn the candle for burn pool diameter and “mushrooming”. Mushrooming is when carbon and/or other substances build up on the end of the wick interfering with combustion. Mushrooming can cause sooting and off odors. Try different wicks until you have your desired burn pool diameter and a good clean flame. The burn pool should be about ¼ to ½ inch deep within 4 to 5 hours. Every combination of container, wax, dye, fragrance and wick must be tested for burn quality. Containers Containers and jars should be clean and ambient temperature. No preheating is necessary. Dyes Most dyes (powder, liquid, chips, blocks, etc.) work with EcoSoya™. We recommend powder dyes as liquid dye may cause objectionable frosting and/or bleed due to their solvent base. However many liquid dyes do work well. Pigments do not dissolve in EcoSoya™. When using powder dyes heat the wax to 190° F, add the dye and mix until dissolved. Powder dyes may also be dissolved in fragrance and then added to the melted wax, be sure the dye has dissolved completely before adding. When using powder dyes dissolved in fragrance, liquid dyes, color blocks, chips or no dye heat the wax to 155° F. If you wish to make your candle darker or “richer” add a little black dye to the color you are using. To achieve better color depth, use about 30% more dye. SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com Fragrance EcoSoya™ Container Blends may be used with most any fragrance or essential oil. Soap fragrances can be used for matched gift sets. Recommended maximum scent load for CB-XceL is about 12%. To minimize scent loss, add scent prior to pouring but at a wax temperature no less than 135ºF. Accommodate for temperature drop due to the addition of the cooler scent when targeting the pour temperature. Optimum hot scent throw is achieved with a full diameter with a depth of ¼ to ½ inch (0.6 to 1.3 cm) within a 4 to 5 hour burn time. Some scents may react poorly causing bleed, objectionable frosting, or poor flame quality. Try a different scent or manufacturer to correct that occurrence. Melting When using liquid, chip and block dyes, heat the wax to a minimum of 155° F under gentle agitation to promote even heating and thorough mixing. For powder dyes, heat the wax to 190° F to ensure the dye dissolves. Temporary high temperatures have no adverse effect as long as the wax is cooled quickly. Higher temperatures, in excess of 190ºF, may cause the wax to discolor. Allow the wax to cool to the desired pour temperature, add the fragrance and mix well. Wicking EcoSoya™ Container waxes require larger wick sizes than paraffin and burn more down than out allowing them to have longer burning periods. Wicks such as paper cored, cotton cored or metal cored should be avoided as they tend to cause sooting and carbon build-up. A general rule of thumb: have a full burn pool of ¼ to ½ inch (0.6 to 1.3 cm) deep, from side to side, in approximately the same number of hours for every inch (2.5 cm) of the container diameter. Too large of a wick will produce deeper, quicker burn pools but may also cause sooting and short burn times. If you experience poor flame quality or stability, try a different type of wick. Test burning should be done after the candle has had a chance to set up and cure for 48 hours after pouring. The following table suggests wick sizes to begin testing with, adjustments may be needed. Keep wicks trimmed to ¼ inch. CONTAINER SIZE Diameter: 1-2 inches Diameter: 2 to 3 inches Diameter: 3 to 4 inches Diameter: 4 inches and larger INTIAL WICK SUGGESTIONS TO BEGIN TESTING WICK SIZES AND TYPES TO TRY ARE NOT LIMITED TO THOSE LISTED HTP: 52 Eco: 2 Flat Braid: 18 CD: 5 RRD: 34 Square Braid: #4/0 HTP: 104 or Eco: 6 Flat Braid: 30 105 RRD: 40 Square Braid: #1 CD: 12 HTP: 1212 Eco: 14 Flat Braid: 60 CD: 20 RRD: 50 Square Braid: #3 or #4 Typically requires double wicking. Try using 2 wicks evenly spaced from the above 2 to 3 inch diameter table Pouring It is typical for wax to solidify at the beginning of the pour during its first contact with the container. The wax should have a pour temperature that is high enough so when the container SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com is full, the initial solidified wax has re-melted. The temperature should not be so high that the liquid wax sits more than 30 minutes before starting to solidify. As a generalization we suggest pouring at 125°F for most applications, this will vary according to container type & size, fragrance & dye used and the effects you want to achieve. You can pour as low as 100° F if the wax is kept in motion (constant mixing) up until pouring. There is a difference in cooling rates for different container configurations. Cooling too quickly or too slowly can cause concaving and/or frosting. Large jars such as the apothecaries and large candles, above 12 oz., cool slower and require lower pour temperatures, about 125°F or lower. Tall thin jars such as an 8 ounce jamming jar or smaller candles of 12 oz. or less cool faster requiring a higher pour temperature, about 155°F. If there are any occurrences with frosting lower the pour temperature in increments of 10ºF. Conversely, if there are any imperfections in the candle top, raise the pour temperature in increments of 10ºF. The goal is to balance the pour temperature to achieve optimal results. Candle tops in the CB-XceL wax may be re-melted as required. When candles are poured at a lower temperature (about 110ºF), add the scent at a higher temperature (about 140ºF and allow the wax to cool to the desired pour temperature. Pour temperatures should be checked and confirmed according to seasonal changes. Candle Cooling Cool undisturbed candles at room temperature (about 70° F). The containers should be about 1/2 inch apart to allow air circulation for even cooling. Containers too close together can cause slow uneven cooling resulting in a poor candle surface quality and frosting. The container should remain open during cooling, at least 24 hrs, (large candles, 2 lbs and greater may require longer times). Slower cooling will encourage container adhesion while quicker cooling will encourage container pull away. CB-XceL is designed to adhere to the glass and should be encouraged to do so. Candles should be allowed to sit undisturbed for 48 hours before test burning. Test burn the candle for burn pool diameter and quality after it has setup (cured or dried) for a minimum of 48 hours. Every combination of container, wax, dye, fragrances, and wick should be tested for burn quality. General Troubleshooting If you experience a problem with your candle, try the following steps to isolate the cause. Whatever the issue may be it’s important that you test for only one variable at a time. This enables you to isolate the cause of your problem. Variables include but are not limited to the container, wax, dye, fragrance, wick, pour temperature and even environmental conditions. • • • • First make a candle in the container with only the wick (no dye or fragrance). If it looks good then the wax is performing normally. Then one at a time change a variable. Try adding the dye without fragrance to the container, wax and wick. If it looks good and burns well the dye is compatible with the wax. Try adding the fragrance without dye to the container, wax and wick. If it looks good and burns well the fragrance is compatible with the wax. Try the dye and fragrance together with the container, wax and wick. If it looks good and burns well the dye/fragrance combination is compatible with the wax. SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] • • 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com If you are experiencing burn problems, try a different type or size of wick. Other variables to try are different pouring and cooling temperatures and even different containers. Be sure all equipment and materials are contamination free. This can be a lot of work but you will find the cause of your problem. Be sure to record all your testing and results. When you do find the cause, substitute a different type or manufacturer of that component until you achieve the results you desire. The above suggestions are only suggestions, your results may vary. Testing and experimenting are the only way to achieve the effects and results you desire. Be sure to follow all safety precautions and directions recommended by the manufacturer of the tools, materials and equipment you use. Copyright © 2000-2004 by Nature’s Gifts, Inc. All rights reserved. SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com EcoSoya™ Pillar Blend Suggestions and Tips for Use EcoSoya™ PB EcoSoya™ PB require no additives and have outstanding stability with no experienced shelf life in or out of candles. Old or partial candles may be re-melted and the wax reused. EcoSoya™ waxes should be stored in a cool dry location away from direct heat, sunlight and moisture. Temporary extremes in temperatures cold or hot have no adverse effect. EcoSoya™ waxes may be used frozen and if partially melted, allow it to cool and re-solidify before use. General Candle Making Making a candle is a process of combining wax with dye, fragrance, mold configuration/size and wick. All these components can have a dramatic effect on the wax and how the candle performs. Dyes and fragrances can react poorly with each other and cause problems with wicking. They can also react with the wax to produce undesirable effects. Choose a mold that you want to use for your candle. Pick and mix a dye with the wax that gives you the desired look, use a wick you think will burn well. Confirm that the combination looks the way you want it to. Then choose a fragrance and add it to the mold, wax, dye and wick combination. Check the look and scent throw (both cold and hot) of the candle. If the look is off then you may need another type or manufacturer of dye or fragrance. If the scent throw is not satisfactory you may need another type of wick or a different type or manufacturer of fragrance. Fragrances vary from company to company; one company may have many different vanillas which may be different from another company’s vanillas. Now check your wicking. Test burn the candle for burn pool diameter and “mushrooming”. Mushrooming is when carbon and/or other substances build up on the end of the wick interfering with combustion. Mushrooming can cause sooting and off odors. Try different wicks until you have your desired burn pool diameter and a good clean flame. Every combination of container, wax, dye, fragrance and wick must be tested for burn quality. Molds Molds should be clean and room temperature. Your molds may need “conditioning” before using EcoSoya™. If your candle does not release well after drying, clean the mold, re-melt the wax and re-pour. This will have “conditioned” the mold. Color Most any dyes work with EcoSoya™. We recommend powder dyes as liquid dye may cause objectionable frosting and/or bleed due to their solvent base. However many liquid dyes do work well. Pigments do not dissolve in EcoSoya™. When using powder dyes heat the wax to 190° F, add the dye and mix until dissolved. Powder dyes may also be dissolved in fragrance and then added to the melted wax, be sure the dye has dissolved completely before adding. When using powder dyes dissolved in fragrance, liquid dyes, color blocks, chips or no dye heat the wax to 165° F. If you wish to make your candle darker or “richer” add a little black dye to the color you are using. SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com Wicking EcoSoya™ soy waxes require larger wick sizes than paraffin. They tend to burn more down than out allowing them to have longer burn periods. Scent, color and candle configuration have a great impact on the best wick choice. Too large of a wick may cause sooting, quick burn times and guttering (wax leaking through the side of the candle). The following table is a list of suggested wick sizes to begin testing with, adjustments may be needed. Keep wicks trimmed to ¼ inch. CANDLE VotiveSize Pillar: 2-3 inch diameter Pillar: 3-4 inch diameter 4 inches or larger diameter INTIAL WICK SUGGESTIONS TO BEGIN TESTING HTP: 41 or 62 Eco: 1 Flat Braid: 18 CD: 4 or 5 RRD: 29 Square Braid: #5/0 HTP: 83, 104 or Eco: 6 Flat Braid: 24 105 RRD: 37 Square Braid: #1/0 CD: 10 or 12 HTP: 1212 Eco: 14 Flat Braid: 42 or 45 CD: 20 RRD: 50 Square Braid: #3 or #4 Typically requires multiple wicking. Try using 2 or 3 smaller wicks evenly spaced or in a triangular pattern. Fragrance EcoSoya™ PB waxes may be used with most any fragrance. Soap fragrances can be used for matched gift sets. Burn pool size and depth greatly affect scent throw so proper wicking is essential. Some fragrances may react poorly with the wax causing bleed or objectionable frosting; try a different fragrance or manufacturer to eliminate it. Melting When using liquid, chip and block dyes or no dye at all, heat the wax to 165ºF. For powder dye use, heat the wax to 190ºF, add the dye and mix until dissolved. Temporary high temperatures have no adverse effect as long as the wax is cooled back down. Allow the wax to cool to your desired pour temperature, add the fragrance and mix well. Pouring Pour temperatures may vary according to mold type & size, fragrance & dye used and the effects you want to achieve. If you experience difficulties with your pour temperature try a lower or higher temperature. EcoSoya™ PB do not produce bubbles when poured, tapping of the molds is not necessary. PB Double-Pour: When using EcoSoya™ PB two pours are required with larger candles such as 3 & 4 inch pillars. Do the first pour at 155ºF by filling the mold to the top and allowing the candle to cool until it’s still warm with a congealed center that has no liquid. If the top of the mold (bottom of the candle) has “skinned” over and left a void inside, poke two holes into the candle near the wick and pour a second time at 145ºF. Do not pour past the solidified wax of SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com the first pour; in essence you are “filling” the first pour. Cool at room temperature; other cooling techniques used with paraffin have similar effects. Making Votives with PB: Make the first pour at 155ºF by filling the mold to within inch from the top. Allow the candle to cool until it’s still warm with a congealed center that has no liquid. If the top of the candle has “skinned” over, poke two holes near the wick and pour a second time at 145ºF to completely fill the votive mold. Candle Cooling and mold release Cool undisturbed candles at room temperature (about 70ºF). The molds should be about ¼ to ½ inch apart to allow air circulation for even cooling. EcoSoya™ PB is self-releasing. Spray silicone mold release may be used in the unusual event of sticking. General Troubleshooting If you experience a problem with your candle, try the following steps to isolate the cause. Whatever the issue may be it’s important that you test for only one variable at a time. This enables you to isolate the cause of your problem. Variables include but are not limited to the mold, wax, dye, fragrance, wick, pour temperature and even environmental conditions such as cooling temperature • • • • • • First make a candle in the mold with only the wick (no dye or fragrance). If it looks good then the wax is performing normally. Then one at a time change a variable. Try adding the dye without fragrance to the wax and wick. If it looks good and burns well the dye is compatible with the wax. Try adding the fragrance without dye to the wax and wick. If it looks good and burns well the fragrance is compatible with the wax. Try the dye and fragrance together with the wax and wick. If it looks good and burns well the dye/fragrance combination is compatible with the wax. If you are experiencing burn problems, try a different type or size of wick. Other variables to try are different pouring and cooling temperatures and even different molds. Be sure all equipment and materials are contamination free. This can be a lot of work but you will find the cause of your problem. Be sure to record all your testing and results. When you do find the cause, substitute a different type or manufacturer of that component until you achieve your desired results. The above suggestions are only suggestions, your results may vary. Testing and experimenting are the only way to achieve the effects and results you desire. Be sure to follow all safety precautions and directions recommended by the manufacturer of the tools, materials and equipment you use. Copyright © 2003 by Nature’s Gifts, Inc. All rights reserved. SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com EcoSoya™ Wax General Questions Can scents affect how my candle comes out? Most scents work well with EcoSoya™. However some scents can have a dramatic effect on your final candle. They can cause frosting, a lumpy surface, poor adhesion, small diameter burn pools and even poor burn (combustion) quality including mushrooming or sooting. If you are experiencing problems with your candle make sure the scent is compatible with the EcoSoya™ you are using. Read how to isolate the problems in the Product sheets under Troubleshooting. General Troubleshooting If you experience a problem with your candle, try the following steps to isolate the cause. Whatever the issue may be it’s important that you test for only one variable at a time. This enables you to isolate the cause of your problem. Variables include but are not limited to the container, wax, dye, fragrance, wick, pour temperature and even environmental conditions. • • • • • • First make a candle in the container with only the wick (no dye or fragrance). If it looks good then the wax is performing normally. Then one at a time change a variable. Try adding the dye without fragrance to the container, wax and wick. If it looks good and burns well the dye is compatible with the wax. Try adding the fragrance without dye to the container, wax and wick. If it looks good and burns well the fragrance is compatible with the wax. Try the dye and fragrance together with the container, wax and wick. If it looks good and burns well the dye/fragrance combination is compatible with the wax. If you are experiencing burn problems, try a different type or size of wick. Other variables to try are different pouring and cooling temperatures and even different containers. Be sure all equipment and materials are contamination free. This can be a lot of work but you will find the cause of your problem. Be sure to record all your testing and results. When you do find the cause, substitute a different type or manufacturer of that component until you achieve the results you desire. Is it OK to remelt EcoSoya™ after it has been poured? Yes, remelting and reusing EcoSoya™ has no ill effects as long as normal melting directions are followed. Can different EcoSoya™ waxes be mixed? Yes, all EcoSoya™ waxes are compatible with each other. Some of our customers do blend different EcoSoya™ waxes to get a special combination for their needs. How much fragrance should I use and what is the maximum amount? SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com Generally speaking, for container candles we recommend using about 5% and for molded candles about 3%, with a maximum of around 12% for both, although people have used more. What type of color should I use? We recommend powder dyes to start. Powder does not have a solvent or paraffin base which adds an additional variable toward finding your candle formula. Liquid, block and chip dyes do work very well in EcoSoya™ waxes and should be explored also. Testing your combinations is the only way to find which is best for you. What type of wick should I use? Non-cored wicks work best. Try such wicks as: HTP, RRD, CD, Eco, flat braid, square braid, hemp, etc. Wick size and type is totally dependant on candle size and type, shape, scent, color and the type burn characteristics you desire. How long should my candle setup (cure) before I test burn it? Burn tests should be done at least 48 hours after you make your candle. This will give the best accuracy and reproducibility between your test candles. My candle doesn’t seem to have a good scent throw, what can I do? EcoSoya™’s chemistry is very different from that of paraffin so please inform your supplier that you are using it. Many fragrance companies have experimented with EcoSoya™ enabling them to give recommendations. Most scents work with EcoSoya™ waxes but if you do come across a scent that doesn’t have good hot and/or cold throw try another type of scent or the same one made by a different company. Also, a proper burn pool is critical. For container candles you should achieve a ¼ to ½ inch deep (side to side) pool in about 4 to 5 hours. At this point you will have the best hot scent throw. You may need to adjust your wicking to achieve this. Can I use your waxes to make soap? Yes EcoSoya™ waxes are used in many soaps. Please see the appropriate saponification number EcoSoya™ EcoSoya™ EcoSoya™ EcoSoya™ Adv. Soy CB-135 Pure Soy PB Melt Point, Mettler AOCS Cc 18-80 ºF(ºC) Needle Penetration ASTM D1321-65 1/10 mm Specific Gravity ASTM D1298-55 @ 190ºF (87.8ºC) Congealing Point ASTM D 938-60 ºF (ºC) Viscosity, Brookfield @190ºF (87.8ºC) cps 111 (43.5) 122 (50) 120 (48.9) 130 (54.4) 34 49 46 20 .888 .894 .899 .889 103 (39.4) 100 (37.8) 105 (40.6) 124 (51.1) 10 10 10 10 SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 Peroxide Value AOCS Cd 8-53 Me/Kg Saponification #: AOCS Cd 3-25 Color, Red AOCS 13b-45 Units Flash Point ASTM D-92 ºF (ºC) 1 max -2 max 450 min (233 min) 0.5 max 190 1 max 450 min (233 min) 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com 0.5 max 192 1 max 450 min (233 min) 1 max 195 2 max 450 min (233 min) What causes “mushrooming” (carbon build up on the wick) and how do I reduce it? The main factors contributing to “mushrooming” are the choice of wick (type and size), the fuel (wax) and what has been put into the fuel. EcoSoya™ waxes themselves burn exceptionally clean. Adding scent and dye to the wax “contaminates” the combustion process of a candle. Scent and color are non-fuel sources which can collect in the wick creating the “mushroom” or carbon ball you see. Changing the wick, scent and dye combination will correct this problem. We recommend using NON-cored wicks only. What causes “frosting” on some of my candles and what can I do? Frosting is the result of two different factors. The first is simple. Glass container candles can experience what looks like frosting but is really the candle pulling away from the container and leaving wax residue on the glass. This is an issue of glass adhesion not frosting. The second condition is frosting, also known as “bloom” in the world of fats. You may be familiar with this condition in chocolate. Bloom is the white that appears on chocolate, even fine chocolates will experience this. When a liquid turns into a solid it forms crystals. Frosting is the formation of a different type of crystal than that of the body of the candle. The frosting and the body are the exact same material with a different crystal structure. For example, when water freezes you may see clear ice with white looking frosting on it. While they appear different, both are made of water. There are many factors that effect the formation of frosting such as fragrance, dye pour temperature, cooling temperature and storage temperature. Try altering the pour temperature either up or down by 10 to 30 degrees and make sure the room temperature is about 70ºF while the candle cools. When possible store your candles at 70ºF. Cold storage temperatures will cause the candle to frost but when warmed to 70ºF for a day or two the frosting should disappear. What is the shelf life of EcoSoya™ and candles made with it? EcoSoya™ has no determined shelf. It should be stored in a cool dry location away from direct heat, sunlight and moisture. Temporary extremes in temperatures cold or hot have no adverse effect. EcoSoya™ waxes may be used frozen and if partially melted, allow it to cool and re-solidify before use. To date the manufacturer has not experienced, nor have their customers reported a shelf life for candles made with EcoSoya™. They have candles made in June of 1999 that are perfectly fine. SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com How are EcoSoya™ soy waxes made? EcoSoya™ waxes are created with pure, 100% natural soybeans and carefully selected botanical oils. Some of the waxes are than enhanced with carefully selected botanical oils. EcoSoya™ waxes are non-petroleum renewable resources, promoting the growth and care of our environment while burning crisp and clean with a gentle natural glow. Enjoy the coziness of biodegradable EcoSoya™ while doing something good for yourself and the environment. The philosophy at Nature’s Gifts is: “Caring for our Environment. While we must use natural resources, we strive to be respectful and appreciative for what the Earth’s bounty. Our ingredients are grown from rich fertile soils and turned into biodegradable EcoSoya™, providing a renewable, sustainable wax that encourages growth without depletion.” Research began on EcoSoya™ waxes in 1992 with the goal of creating all-natural waxes from renewable resources. Much like Thomas Edison in searching for the right filament to make a light bulb, we tested and developed countless materials and processes to produce our current EcoSoya™ waxes. We have set the benchmark for any vegetable based wax with our quality and performance. We focus on using domestically grown crops, starting with soybeans from which the oil is separated. That crude oil is purified to give pristine soybean oil which then goes through a process called hydrogenation turning it into a solid. All our waxes are made from soybeans with exacting consistency from batch to batch. Unlike other vegetable or soy waxes on the market, EcoSoya™ waxes are 100% vegetable, guaranteed! There are no beeswax or petroleum products hidden in it. Depending on the blend we then add the finest botanical oils available to give EcoSoya™ waxes their unparalleled characteristics and performances. These ingredients are processed under close supervision with careful regard for secrecy. Only a select few people know the actual ingredients and how our wax is made after it is hydrogenated. Every ingredient has met with the approval of the United States Food and Drug Administration and Kosher Certification criteria. EcoSoya™ soy waxes are FREE from pesticides, herbicides and Genetically Modified Material. Every pound of our wax is analyzed in a state of the art laboratory to assure its quality. Only after receiving a Certificate of Analysis guaranteeing our high standards does any wax leave the plant. Should I wash my containers before I make my candles? Unless your container is dirty, washing or dry wiping is unnecessary and not recommended. How far apart should my containers be while the candles cool? Space your containers about one half inch apart so that air may flow between them. Containers too close together can cause slow uneven cooling resulting in a poor candle surface quality and frosting. How can I improve candle adhesion to my glass containers? SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com Be sure your containers are clean and wicks centered. Try a different fragrance and dye. Pour, cooling and storage temperatures are very important. Try altering the pour temperature either up or down by 10 to 30 degrees. Slowing the cooling rate may also help. Cool storage will cause the candle to pull from the container, store at temperatures of about 70ºF. What is a proper burn pool for a container candle? The ideal burn pool to achieve is ¼ to ½ inch deep from side to side within about 4 to 5 hours. My candles are sticking in the molds, what can I do? Try any or all of the following: • • • • • • Candle release spray A mold made of a different material Changing your fragrance and dye Add a few percent Triple Pressed Palm Stearic Acid Increase your pour temperature Decrease your cooling temperature To get the stuck candle out of the mold either place the mold in the freezer or melt the wax out. The wax may be reused. After my pillars are half way burnt sometimes they crack, what can I do? Be sure your wick is appropriate for the candle. The wick should leave a thin wall as it burns down without guttering (causing a hole in the wall that allows the wax to spill out). Thick walls tend to crack. If your wick is not the problem try any or all of the following: • • • • Change your type of fragrance Add a few percent soybean oil or castor oil Change your pour temperature either up or down by 10 to 30 degrees As a last resort add about 10% to 20% beeswax Do votives made with EcoSoya™ PB need two pours? Generally no. Sometimes the fragrance, dye and technique combination do cause excess shrinkage resulting in the need for two pours. Make the first pour at 155ºF by filling the mold to within inch from the top. Allow the candle to cool until it’s still warm with a congealed center that has no liquid. If the top of the candle has “skinned” over, poke two holes into the candle near the wick and pour a second time at 145ºF to completely fill the votive mold. How do I do two pours for my pillars? Do the first pour at 155ºF by filling the mold to the top and allowing the candle to cool until it’s still warm with a congealed center that has no liquid. If the top of the mold (bottom of the candle) has “skinned” over and left a void inside, poke two holes into the candle near SACO, DPS/MORRIS WAX A Division of KWS Holdings LLC 441 DeGroate Rd., New Lenox, IL 60451 815-462-0939 Fax: 815-485-1194 www.dpswax.com email: [email protected] 1601 Fairfax Traffic Way, Kansas City, KS 66115 500 N. National, Springfield, MO 65802 417-869-7333 Fax: 417-831-4671 www.morriswax.com the wick and pour a second time at 145ºF. Do not pour past the solidified wax of the first pour; in essence you are “filling” the first pour. Cool at room temperature. Can very large molded candles such as a 12 x 12 pillar be made with EcoSoya™ PB? That is one huge candle! Yes, it can be done. Pour as you normally would for a pillar candle. You may have to do more than two pours due to the size of your candle. Wicking type again is the same. Practice with some smaller candles and find a wick that you like the burn and flame size & quality. Then measure the diameter of the burn pool for that wick. When you layout the wick pattern overlap the burn pool diameters a bit to get even burning. Leave about a half inch wall on the candle as it burns down.