Cold Drawn Bar
Transcription
Cold Drawn Bar
http://www.seahsp.co.kr Domestic Business Premises Pohang Plant 40 Goedong-ro, Nam-gu, Pohang-si, Gyeongsangbuk-do, Korea Tel : 82-54-285-4771 FAX : 82-54-285-4095 Chungju No.1 Plant 103 Chungjusandan 2-ro, Chungju-si, Chungcheongbuk-do, Korea Tel : 82-43-855-2170 FAX : 82-43-855-2174 Chungju No.2 Plant 34 Chungjusandan 1-ro, Chungju-si, Chungcheongbuk-do, Korea Tel : 82-43-842-0680 FAX : 82-43-852-0683 Seoul Office SeAH Tower 24F, 45 Yanghwa-ro, Mapo-gu, Seoul, Korea Tel : 82-2-6970-0200 FAX : 82-2-6970-0208 Busan Sales Office SeAH Building 3F, 28 Hakgam-daero 267beon-gil, Sasang-gu, Busan, Korea Tel : 82-51-321-2620 FAX : 82-51-321-2619 Daegu Sales Office 16 Yutongdanji-ro, Buk-gu, Daegu 702-710, Korea Tel : 82-53-382-9230 FAX : 82-53-382-9233 Overseas Business Premises POS-SeAH Steel Wire (Nantong) Co., Ltd. No. 92 JiangHai Road, Nantong E&T Development Area, JiangSu, China Tel : 86-513-8356-7277 FAX : 86-513-8356-7271 2013.5.31 Contents 04 Clean & Creative 06 History 08 Corporate Culture & Vision 10 Cold Heading Quality Wire Product Introduction Production Process Application of Products Facilities & Production Capability Tolerance of Wire Diameter Dimensions and Unit Weights Special Items 15 Seam Free Wire 16 HICON/H2 Bell Type Furnace Heat treated products 18 Cold Drawn Bar Product Introduction Production Process Application of Products Facilities & Production Capability Tolerance of Dimensions 22 Free-cutting Steel 23 Centerless Ground Bar 24 Stainless Steel Bar Features and Applications of each Steel Grade Special Items 26 Micro Alloy Steel Bar for Rack Bar 28 Quenched & Tampered Bar Production Process, Production Capability & Features 30 Application Examples of SeAH Products 31 SeAH Group Introduction Clean & Creative The pride of producing the best specialty steels, It s the will of SeAH Special Steel Co., Ltd., contained in Clean & Creative. SeAH Special Steel is producing CHQ wires and CD bars, the basic materials of automobile parts and mechanical industry, and is contributing to the growth and securing competitiveness of automobile industry. We are playing a major role in supplying materials to the domestic and the foreign industries with the advanced technologies and the state - of - the - art facilities, and we are focusing on developing excellent materials, reflecting the various needs of customers with Differentiation of Product and Quality as a growth strategy, by starting producing successfully localized Micro Alloy Steel Bar (for Rack Bar) in 1999. SeAH clearly appreciates that automotive & machinery components are the core elements to future economic growth and has tried to best efforts in developing new technologies for customer satisfaction & needs. Pohang Plant Endless challenge to new things... This is the trace of SeAH Special Steel which is realizing the dream of World best business. 1995. 11. Earned the ISO 9002 quality management system certification 1997. 02. Took over the SeAH Metal’s stainless steel bar business 1986. 11. Established Changwon Steel Co., Ltd. 1988. 03. Completed Pohang CHQ and CD Plant 1988. 05. Took over by SeAH Group 1988. 06. Changed its name into SeAH Special Steel Co., Ltd. 2001. 03. Received National Tax Service Head citation 2001. 07. Acquired Keuk-Dong Metal Co., Ltd. (CHQ WIRE firm) 2002. 03. Selected as an enterprise with the best new labor-management culture(Ministry of Labor) 2002. 10. Introduced a HICON/H2 Bell Type Furnace for the first time for the local industry 2003. 05. Won the Best Prize in the category of harmonious management at Korean Corporate Image Awards 2003. 09. Operated automatic pickling and coating facilities 2004. 12. Won the Best Prize in the value management category at Korea Management Awards 2005. 03. Won finance and Economy Minister’s Citation for a model taxpayer 2005. 11. Completed Chungju No.1 Plant 2008. 10. Completed POS-SeAH Steel Wire Plant (Nantong, China) 2008. 11. Won National Quality Prize(Production Innovation Award) at National Quality Management Competition 2008. 11. Won a medal for exports of USD 30 million 2010. 05. Selected as a model taxpayer 2010. 12. Earned an ISO 14001 environmental management system certification 2011. 04. Completed Chungju No.2 Plant 2011. 06. Initial public offering(KOSPI) 2011. 07. Launched BAR TO BAR business 2011. 12. Launched PEELED BAR business 2012. 09. Completed joint venture agreement [POS-SeAH Steel Wire (Tianjin) Co., Ltd.] with POSCO 2012. 12. Won Presidential Award at nationwide Quality Group Competition(seven years in a row) Corporate Culture & Vision The global leader with the best competitiveness in wire-producing Industry. SeAH Special Steel is creating and maintaining faithful and reliable relationship with our customers, and is maximizing the values of all the interest parties such as stock holders, customers, employees, and suppliers with Differentiation of Product and Quality as a growth strategy based on the principles of harmonized, transparent and ethical management. SeAH is pursuing reliable, clean, and righteous company to achieve consistent growth and based on this philosophy, we are leaping to the global leader with the best competitiveness in wire industry. Products Differentiation Value Maximization Ethical Management Righteous Management HICON/H2 Bell Type Furnace Production Process CHQ WIRE (Cold Heading Quality Wire) CHQ Wire is a wire for Cold Heading or Cold Forging (a processing method in a room temperature), one method of metal forming. A strict quality level is required for the internal (structure, internal defects) and external (dimensions and surface conditions) properties. Material SeAH Special Steel is supplying excellent quality of CHQ Wire domestic & oversea industries with the state-of-the-art facilities such as HICON/H2 Bell Type Furnace and automatic pickling & coating lines, etc. R P A PC D H D PC D A PC D SAIP PC D A PC D SAIP SAF PC D A PC SAF Packing Final Inspection Intermediate Drawing Annealing Pickling & Coating Check-ups Decarburization Spheroidized Ratio Tensile Strength Skin Pass Inspection on Coating Pickling & Coating Application of Cold Heading Quality Wire Carbon steels Alloy steels Cr steel Mo steel Mn steel Cr-Mo steel Ni-Cr-Mo steel Boron steels Bearing steels Spring steels Technical Data for Application Application Material AISI/SAE JIS Wire Drawer Process Wood Screw Machine Screw (Siotted) 1008 -1010R CH8A,CH10A HD AIP Wood Screw (+) 1008 -1010R CH8A,CH10A SAIP,AIP Machine Screw (+) 1008 -1012AI 1010R CH8A,CH10A,CH12A SAIP,AIP HD Tapping Screw (+) 1015-1016AI 1018-1022R CH18A,CH22A SAIP AIP Tubular Rivet 1006AI 1006R CH6A SAIP Tubular Rivet (Drilled) 1006AI 1006R CH6A HD Bolt (Automobile) 1045 4135 CH45K SCM435 SAIP 1008 -1015R 1108 - 1110 CH8A,CH10A,CH22A HD 1023 -1025AI 1023 -1025SI CH25K SAIP 1035 - 1045 4135 - 4140 5135 - 5140 CH25K,CH45K SCM435,SCM440 SCr440 SAIP 1010 -1020AI 1010 -1020SI CH10A,CH18A CH12A SAIP Steel Ball 1010 -1015R 5115 - 5120 4115 - 4120 52100 CH10A,CH12A SCr415,420 SCM415,420 SUJ2 HD SAIP SAIP Socket Screw 4037 - 4042 4035 - 4140 SCM435,440 SAIP 5115 - 5120 4115 - 4120 SCr415,420 SCM415,420 5135 - 5140 4135 - 4140 SCr440 SCM435,440 Piston Pin 5015 - 5020 5115 - 5120 4115 - 4120 SCr415,420 SCM415,420 Special Application (Difficult Cold Forming) Special Application (Machine and Cold Forming) Low-Silicon or Aluminium Killed Steel Rimmed or Free Cutting Steel Nut Ball Joint Stud SAIP SAIP SAIP AIP HD,SAIP Facilities & Production Capability Equipment Quantity Size Range Capacity(Ton/year) 21 6 2 47 1 5 2.5 mm - 40.0 mm 4.5 mm - 12.5 mm - 276,000 74,000 411,000 462,000 2,000 229,000 HICON/H2 Bell Type Furnace Batch Type Furnace Pickling & Coating Line Drawing Machine Shaving Machine Off Line Shot Blast Dimension Tolerance SAIP /HD Wire Diameter (mm) Diameter Tolerance (mm) Up to 5.00 5.01 - 10.00 10.01 - 16.00 Over 16.01 + 0 / - 0.02 + 0 / - 0.03 + 0 / - 0.04 + 0 / - 0.05 Out of Roundness (mm) Below 0.01 Below 0.015 Below 0.02 Below 0.025 SAF Wire Diameter (mm) Diameter Tolerance (mm) Out of Roundness (mm) + 0.04 / - 0.04 + 0.05 / - 0.05 Below 0.04 Below 0.05 Under 16.00 Over 16.00 Dimension and Coil Weight Wire Diameter (mm) Up to 5.00 5.01 - 14.00 Over 14.01 Inside Coil Size (mm) 400 - 600 700 - 1,100 1,000 - 1,150 Outside Coil Size (mm) 700 - 850 1,050 - 1,450 1,300 - 1,500 Coil Weight (kgs) Max. 500 Max. 1,000 Max. 2,000 Seam Free Wire Seam Free Wire guarantees no defects from the cold drawing process by removing certain depth of the surface (containing surface defects) of raw materials with a shaving machine. It s a strategic product to satisfy the quality requirements of sophisticated items. Production Process W/R Pickling Annealing Pickling & Coating Intermediate Drawing Annealing Pickling & Coating Skin Pass Applicable steel types and products Steel Type Alloy Steel Bearing Steel Spring Steel Stainless Steel Representative of Steel Type AISI 8740 SCM435 SUJ2 SUP9 XM-7 Applicable Products Materials for aircraft Materials for compress General & automobile Bearing General & automobile Bearing Specific components HICON/H2 Bell Type Furnace Heat treated Products SeAH Special Steel is supplying the heat-treated products for which the uniformity of spherical structure, mechanical properties, and coating quality are dramatically improved through Hydrogen Bell type furnace. The HICON/H2 Bell Type Furnace heat-treated products shows excellent cold forging features and improvement of the life span of metallic patterns. Additionally, it shows outstanding improvement for heat treatment of both CH45F and Bearing steel which are delicate in heat treatment. HICON/H2 Bell Type Furnace Facility Characteristics Item Batch type HICON/H2 Bell Type Furnace Spheridized & homogeneous structure N2+RX or N2 H2 Spherical Structure & Uniformity A structural deviation could occur between the surface and the center of material because of temperature non-uniformity in a furnace. There is no structural deviation due to uniform temperature in a furnace, secured by high convection, which is possible with H2 gas with good heat conductivity and a high speed FAN. Decarburization & Carburization Decarburization and Carbonization could occur when the sealing is imperfect. The control of RX gas is not necessary and carburization & decarburization is impossible due to complete sealing. Coating Quality The defect of pickling and inhomogeneity of coating could be occurred by soot problem. Hardly is soot found by using HICON/H2 Bell Type Furnace and coating, quality is homogeneous. Production Process CD BAR (Cold Drawn Bar) CD Bar is a main material for machinery process such as grinding or cutting. It’s premium quality product produced through grinding and fixing to define surface illumination, precise dimensions and straightness after cutting in a certain length while cold drawing in a specific dimension with circle shape or anomaly shapes (hexagon, tetragon, and octagon, etc.) suitable for machinery process of raw materials. Material Centerless Ground Bars Annealing Combined Drawing Descaling Eddy Current Test Polishing & Straightening Cold Drawn Bars Straightening Dimensional Inspection Application of Cold Drawn Bar Carbon steels Alloy steels- Cr steel Mo steel Mn steel / Cr-Mo steel Ni-Cr-Mo steel Boron steels Bearing steels Spring steels Free cutting steels Stainless steels Facilities and Production Capability Equipment CD Bar CG Bar After Treatment Quantity Size Range Capacity(Ton/year) 4 3 1 2 1 1 1 7 4 1 4 2 4 1 1 3mm - 8mm 4mm - 13mm 7mm - 14mm 8mm - 22mm 10mm - 31mm 20mm - 34mm 19mm - 42mm 9,000 13,000 7,000 22,000 28,000 30,000 29,000 2,000 20,000 3,000 18,000 18,000 4,000 3,000 1,000 Schumag 0B Schumag IB-5 Schumag IB-6.5 Schumag IB-8 Schumag IIB-15 Schumag IIIB-20 Schumag IIIB-25 Schumag Centerless Grinding M/C Quenching & Tempering Line SRA Line Chamfering In-Line Chamfering Off-Line Cutting Machine 4Roll Straightening M/C VH 9Roll Straightening M/C Dimension Tolerance Grade Grade6(h6) Grade7(h7) Grade8(h8) Grade9(h9) Grade10(h10) Grade11(h11) Up to 3.00 0 - 0.006 0 - 0.010 0 - 0.014 0 - 0.025 0 - 0.040 0 - 0.060 3.01 - 6.00 0 - 0.008 0 - 0.012 0 - 0.018 0 - 0.030 0 - 0.048 0 - 0.075 6.01 - 10.00 - 0 - 0.022 0 - 0.027 0 - 0.036 0 - 0.043 0 - 0.058 0 - 0.070 0 - 0.090 10.01 - 18.00 0 - 0.015 0 - 0.018 0 - 0.110 18.00 - 30.00 - 0 - 0.021 0 - 0.033 0 - 0.052 0 - 0.084 0 - 0.130 Over 30.01 - 0 - 0.025 0 - 0.039 0 - 0.062 0 - 0.100 0 - 0.160 Diameter(mm) Free-Cutting Steel Free-cutting steel, with the improved properties for machine process and cutting by adding S (sulfur), Bi (bismuth), etc., is a material for processing precision parts used in electronic parts, automobile parts, OA & optical instruments. SUM24L 12L14 1214Bi S45CL SUM22 SUM23 Comparison of Machinability and Price Price Machinability Centerless Ground Bar CG Bar is superior in terms of dimensional precision to CD Bar. The surface is sleek and also guarantees JIS h7. Roundness Free Cutting 303F S45CL SUM24L To be used for precision machine components. Roughness Stainless Steel Bar Typical Grades Types Chemical Comp. 304(L) 316(L) 303F 303C 410 416 420F 430F 18Cr - 8Ni 18Cr - 12Ni - 2.5Mo 18Cr - 8Ni - 3Mn - S 18Cr - 8Ni - S - Cu 13Cr 13Cr - S 13Cr - 0.3C - S 18Cr - S Characteristic Most Widely Used Steel Superior Corrosion Resistance Better Machinability Low Magnetic Good Quench-hardenable Better Machinability Good Quench-hardenable Better Machinability Usage Shaft, Bolt, Nut Chemical industry Free Cutting Parts Electric Shaft Shaft, Bolt Shaft Shaft Free Cutting Parts Comparison of Machinability and Corrosion Resistance Corrosion Resistance Machinability Stainless Steel Type Chemical Composition(%) KS C Cr Ni Mo Others (ASTM) AISI DIN S20200 202 1.4371 - - S30200 302 1.4319 - S : 0.20 / 0.28 S30300 303 1.4305 - S : 0.30 / 0.35 - - - - S : 0.25 / 0.30 Cu : 2.5 / 3.0 - - - - S : 0.015 / 0.030 S30400 304 1.4301 - 304H - - 304M - - 304S - 304HC 0.04 - 304HC - 304L 304L 0.03 S30403 304L 1.4306 XM7 XM7 0.017 - S 0.010 N 0.050 S 0.010 N 0.050 S 0.005 N 0.030 Cu : 2.00 / 2.40 N 0.035 S : 0.015 / 0.030 (W.R : 0.010 ) Cu : 3.10 / 3.50 N 0.015 - 0.04 S30430 302HQ - 305 305 0.04 - S 0.015 S30500 305 1.4303 309 309 0.06 - - S30908 309S 1.4828 316 316 0.04 0.07 1.4401 0.03 S : 0.015 / 0.030 (W.R : 0.010) S : 0.015 / 0.030 (W.R : 0.010) 316 316L S31603 316L 1.4404 316F 316F S : 0.10 / 0.15 - 316F 1.4427 316Ti 316Ti 0.05 0.07 0.03 0.06 Ti : 5 C / 0.80 S31635 316Ti 1.4571 Y316 Y316 0.050 Mn: 1.80 / 2.10 - ER316 - Y316L Y316L 0.023 Mn: 1.80 / 2.10 - ER316L 1.4430 Y316 LSi Y316 LSi 0.025 2.00 2.30 2.00 2.30 1.90 2.20 2.00 2.30 2.00 3.00 2.00 3.00 2.00 2.50 S31600 316L 7.00 8.00 8.00 10.00 8.00 9.00 8.00 9.00 9.00 9.50 8.00 8.50 8.00 8.40 9.00 9.40 10.00 10.40 8.10 8.50 9.00 10.40 9.50 9.90 12.00 13.00 13.50 14.00 10.00 11.00 12.00 12.50 11.00 11.50 12.00 13.00 11.00 14.00 11.50 12.00 12.00 13.00 Mn : 7.50 / 8.50 N : 0.25 / 0.35 304S Si : 0.70 / 0.90 - 430 430 0.04 - N 0.040 S43000 430 1.4016 430Ti 430Ti - Ti : 0.25 / 0.80 - - - 410 410 - - S41000 410 1.4006 416 416 - S : 0.20 / 0.30 S41600 416 1.4005 420J1 420J1 - - S42000 420 1.4021 420J2 402J2 0.03 0.09 0.10 0.14 0.10 0.14 0.19 0.22 0.30 0.40 17.50 18.50 17.50 19.00 17.00 18.00 17.00 18.00 17.00 17.50 18.00 18.50 18.30 18.90 18.20 18.80 18.00 18.60 18.00 18.60 18.00 18.60 17.30 17.70 17.00 18.00 23.00 25.00 16.00 17.50 16.50 17.00 16.00 18.00 16.50 17.50 18.00 20.00 18.00 20.00 18.00 19.00 16.60 17.20 16.50 19.50 11.50 13.00 12.00 13.00 12.00 13.00 12.00 14.00 - 304M 0.08 0.10 0.065 0.085 0.03 0.06 0.06 0.10 0.03 0.06 0.05 0.08 0.06 0.08 0.03 0.05 - - S42000 420 1.4028 (JIS) 202 202M 302 302 303 303 303F 303C 304 304H AUSTENITE AUSTENITE 304 MARTENSITE FERRITE MARTENSITE FERRITE Corresponding Standards UNS NO - ER316LSi 1.4430 Micro Alloy Steel Bar for Rack Bar Micro Alloy Steel Bar was mass-produced and applied to new cars from 1999 by developing Micro Alloy Steel Bar for rack bar in cooperation with consumers and domestic raw material makers in 1996. It has contributed to the competitiveness of domestic automobile technologies by localization, and it is being applied to more new models because of its competitiveness of quality and cost. The rack bar is a key safety part, deciding the direction of a car by transmitting a drivers steering wheel control to the wheels so the materials for rack bar should secure quality features such as homogeneous material properties, durability, wear-resistance, easy cutting during process, hardenability of heat treatment, and straightening, etc. Multi-function Inspection Tester UT ECT Quenched & Tempered Bar Q/T Bar is used mainly for stud bolts by threading, and its application includes high temperature pressure stud bolts and high strength long axle materials. SeAH Special Steel is exporting Q/T Bar to oversea customers(America, South Asia) by developing Q/T Bar in 1999, and intensively producing and selling Q/TBar by installing one Quenching&Tempering Line on Nov.2001. Competitiveness is guaranteed through cost saving, delivery time curtailment, and productivity improvement by dramatically improving manufacturing process by using Q/T Bar directly. Production Process W/R Pickling Annealing Combined Drawing M/C Q/T Annealing Straightening Production Capability and Features Capability Features Applicable Steel Grade Traditional process Production Diameters Capacity(Ton/month) 6.0mm - 39.5mm 600 No decarburization due to induction heater type Homogeneous mechanical properties and structure No need for consumers straightening process due to high quality straightness Materials for B7, L7, B16 Material for stud bolts, high strength long axles High strength long axles AISI4140, SNB16 S45C, SUJ2 CD Bar Cutting Q/T Straightening Threading improving process Improved process CD Bar Cutting Threading Q/T Straightening RACK BAR PISTON ROD DRIVE SHAFT TIE ROD Application Examples of SeAH Products for Automobile Main Parts Piston Rod of Shock Absorber Product name : CH45FS CD BAR Important quality control item : Surface Defects Constant Velocity Joint of Drive Shaft Product name : SAE 1541M CD BAR AISI 1050SH CD BAR AISI10b38 CD BAR Important quality control item : Surface Defects, Strength of Twist (decarburization, S.A ratio) Tie Rod of Control System Gear Box Product name : CH45FCR CHQ Wire Important quality control item : Surface Defects, Hardenability (chemical components, S.A ratio, decarburization) Rack Bar of Steering System Gear Box Product name : POSMA45R CD Bar SAE1141M CD Bar Important quality control item : Surface Defects, Mechanical Properties, Straightness, Residue Stress from Drawing Manufacturing Part Service I Other Part IT Part SeAH Steel Corp. SeAH Holdings Corp. SeAH Networks Co., Ltd. SeAH Tower 25~27F, 45 Yanghwa-ro, Mapo-gu, Seoul, Korea Tel : 82-2-6970-1000 Fax: 82-2-6970-1199 Main business : manufacturing and sales of steel pipe and color steel plate SeAH Tower 30F, 45 Yanghwa-ro, Mapo-gu, Seoul, Korea Tel : 82-2-6970-0110 Fax: 82-2-6970-0127 Main business : investment and management consulting SeAH Tower 3F, 45 Yanghwa-ro, Mapo-gu, Seoul, Korea Tel : 82-2-6970-1500 Fax: 82-2-6970-1518 Main business : system integration(SI), networks integration(NI), multimedia integration(MI), solution etc. SeAH Besteel Corp. SeAH Logistics Corp. 522 Oehang-ro, Gunsan-si, Jeollabuk-do, Korea Tel : 82-63-460-8114 Fax: 82-63-460-8560 Main business : special steel parts, large-size single product, railroad & wheels 348 Cheolgang-ro, Nam-gu, Pohang-si, Gyeongsangbuk-do, Korea Tel : 82-54-278-8701 Fax: 82-54-278-8120 Main business : inland trucking, freight forwarder, cargo management, warehousing Korea Bundy Corp. 19 Silli-gil, Jinwi-myeon, Pyeongtaek-si, Gyeonggi-do, Korea Tel : 82-31-662-3335 Fax: 82-31-662-8502 Main business : manufacturing and sales of small diameter tube, wire condenser ass y ESAB SeAH Corp. 26-11 Samjeongja-ro 51beon-gil, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea Tel : 82-55-289-8111 Fax: 82-55-289-8864 Main business : manufacturing and sales of welding materials (flux cored wire, welding rod) SeAH Metal Co., Ltd. 280 Gongdan-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea Tel : 82-55-266-8777 Fax: 82-55-283-7404 Main business : manufacturing and sales of stainless wire Haiduk Steel Corp. SeAH Tower 23F, 45 Yanghwa-ro, Mapo-gu, Seoul, Korea Tel : 82-2-6970-0700 Fax: 82-2-6970-0769 Main business : sales of steel plate and other steel materials SeAH M&S Corp. 188 Sandanjungang-ro, Yeosu-si, Jeollanam-do, Korea Tel : 82-61-807-7114 Fax: 82-61-807-7129 Main business : manufacturing molybdenum products SeAH E&T Corp. 252 Songdeok-ro 212beon-gil, Daesong-myeon, Nam-gu, Pohang-si, Gyeongsangbuk-do, Korea Tel : 82-54-727-2301 Fax: 82-54-727-2303 Main business : facilities engineering, various gas tank manufacturing Hai-Am Art and Scholarship Foundation SeAH Tower 30F, 45 Yanghwa-ro, Mapo-gu, Seoul, Korea Tel : 82-2-6970-0110 Fax: 82-2-6970-0127 Dreamline Co., Ltd. IT Venture Tower 9F, 135 Jungdae-ro, Songpa-gu, Seoul, Korea Tel : 82-2-6007-6200 Fax: 82-2-6007-6299 Main business : lease of electric communication lines and facilities