LG Checkpointcodes U02.3.M
Transcription
LG Checkpointcodes U02.3.M
LG LG Checkpoint-codes Versie 2.4P-M vervangt U02.3.M • BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THE SERVICEMANUAL. • ONLY FOR AUTHORIZED SERVICE PERSONNEL. 1 Hoofdstukindeling Single A (vloer- & plafond UV / cassette UT / kanaal UB)........................................04 - Aan / Uit - Inverter UU..(W) - Variabel (aan/uit)..........................................................................................................26 AT-C.. / AT-H.. / LB-C.. / LB-D.. / LB-G.. / LB-H.. / LT-B.. / LT-C.. / LT-D.. / LT-E.. / LV-B.. / P..AH Multi-split ......................................................................................................................39 - Inverter FM..AH - Variabel (aan/uit)..........................................................................................................92 M..AC/AH 2 - Multi-split tot 2005.......................................................................................................94 A2-C.. / A3-C.. / A2-H.. / A3-H.. / LM.. RAC...............................................................................................................................96 - Standaard wandunit (aan/uit)......................................................................................97 LS-J.. / LS-K.. / LS-L.. / S..ACL / S..ACP / S..AH(P) / G..AH - ART COOL Deluxe / Panel (aan/uit)............................................................................97 LS-P.. / A09AH* / -12- / -18- / C07AH* / -09- / -12- Standaard wandunit Inverter........................................................................................99 LS-N.. / LS-Q.. / LS-R.. / S..AN / S..AW - ART COOL Deluxe Inverter.........................................................................................101 C09AW* / C12AW* - ART COOL Deluxe Inverter.........................................................................................103 C18AW* / C24AW* -ART COOL Panel Inverter............................................................................................105 A09AW* / A12AW* / A09AW1 / A12AW1 3 LG Single A (vloer- & plafond UV / cassette UT / UB kanaal) UU..(W) Inverter 1-fase (single-split) Inverter 3-fase (Single-split) Synchro (master/slave) Variabel (aan/uit, single-split) 4 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.6 Check code Trouble shooting CH01, CH02, CH06 Display code Title Cause of error Check point & Normal condition 01 Indoor air sensor • Connector connection error • Faulty PCB • Faulty sensor (Open / Short) Normal resistor : 10KΩ/ at 25˚C (Unplugged) Normal voltage : 2.5Vdc / at 25˚C(Plugged) Refer to sensor resistance table. 02 Indoor inlet pipe sensor • Connector connection error • Faulty PCB • Faulty sensor (Open / Short) Normal resistor : 5KΩ/ at 25˚C(Unplugged) Normal voltage : 2.5Vdc / at 25˚C(Plugged) Refer to sensor resistance table. 06 Indoor outlet pipe sensor • Connector connection error Normal resistor : 5KΩ/ at 25˚C(Unplugged) • Faulty PCB Normal voltage : 2.5Vdc / at 25˚C(Plugged) • Faulty sensor (Open / Short) Refer to sensor resistance table. Check Flow Chart Unplug the sensor on Indoor unit PCB Estimate the Voltage of each sensor. Check the Connector connection Is the voltage of the sensor 2.5Vdc at 25˚C No Correct connection Yes Is it normal ? No Correct connection Repair or Change the PCB. Unplugged Yes Plugged Estimate the resistance of each sensor. Is the resistance of the sensor 10Ω / 5kΩ at 25˚C? Yes No Correct connection 10kΩ 2.5Vdc Ω V Plug the sensor on Indoor unit PCB Check the resistance Check the voltage LGE Internal Use Only 5 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.7 Check code Trouble shooting CH03 Display code 03 Title Cause of error Check point & Normal condition Communication Error (Wired remote controller) • Connector connection error • Faulty PCB / Remote controller • Connection wire break • Connection of wire • Main PCB Volt. DC12V • Noise interference Check Flow Chart CN-REMO Check the wire connection(Open / Short / Miswirring) Is it normal ? Yes Is the soldering state of connector is normal? Yes No Correct connection Or change connection wire No Re-soldering component Or change the PCB Check the volt. of main PCB power source. (DC 12V,DC 5V) Is it normal ? Yes Wired R/C Indoor Unit S 12V GND (YL) (RD) (BR) 12V S GND (RD) (YL) (BR) No Correct connection Or change the PCB 12Vdc 12Vdc V V Check the installation of wired remote controller. (Noise interference) Is it normal ? No Adjust the state of installation Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes Check the Volt. - 68 - Check the Volt. LGE Internal Use Only 6 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.8 Check code Trouble shooting CH04 Display code Title 04 Drain pump / Float switch Cause of error • Float switch open. (Normal : short) • Water over flow Check point & Normal condition • The connection of wire (Drain pump/ Float switch) • Drain pump power input. (220V) • Drain tube installation. • Indoor unit installation. (Inclination) Check Flow Chart Check the level of water (Float moves top position) Is it normal ? CN-Float No Check Drain Pump CN-Float Yes Is the float switch clean ? No Clean float switch ❊ Drain pump check Yes Check the wire connection (Open, Soldered poorly) Check the wire connection (Open, Soldered poorly) Is it normal ? Is it normal ? Yes Is the resistance of f loat switch normal (short) ? No Correct connection Or re-soldering PCB Yes No Change the float switch Is the resistance of Drain Pump? Normal ( about 400Ω ) ? No Correct connection Or re-soldering PCB No Change the Drain Pump Yes Is the drain pump clean ? No Clean drain pump Yes Check drain tube installation Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes - 69 - LGE Internal Use Only 7 5. Trouble Shooting Single A: Inverter & Synchro (UU..W & UU72 / 100) 6.9 Check code Trouble shooting CH09, CH10 Display code Title 09 EEPROM Check sum (Indoor) 10 BLDC motor fan lock (Indoor) Cause of error Check point & Normal condition • Check sum error • Check the poor soldering. • Change PCB • Fan motor break down • Fan motor & PCB poor contact • Obstruction to the fan • Check the indoor fan motor. • Check the connection status between • PCB and fan motor. Check Flow Chart Check the indoor fan motor. (Fan is locked by obstruction) Is it normal ? No Remove obstruction Yes Check the connection status between PCB and fan motor Is it normal ? No Correct connection Or re-soldering PCB Yes Check the DC Motor signal Is it normal ? No Change Indoor Motor Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes - 70 - LGE Internal Use Only 8 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.10 Check code Trouble shooting CH05, CH53 Display code 05 / 53 Title Communication (Indoor↔Outdoor) Cause of error Check point & Normal condition • The connector for transmission is disconnected. • The connecting wires are misconnected. • The communication line is break • Outdoor PCB is abnormal. • Indoor PCB is abnormal. • Check power input AC 230V. (Outdoor, Indoor) • Check connector for transmission • Check wires are misconnecting. • Check transmission circuit of outdoor PCB • Check transmission circuit of indoor PCB Check Flow Chart Check the input power AC230V (Outdoor, Indoor unit) Is it normal ? ( 230V ±10% ) Is the connection of GND,GND1,GND2, correctly connected? No Correct connection Yes No Needs electric work Change PCB Yes Check the communication wires are correctly connected. Is it normal ? Yes Check the resistance between communication line and GND. (Normal : Over 2MΩ) Is it normal ? No Adjust the connection of wire Confirm the wire of "Live", "Neutral", "Signal" ❊ CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit. No Correct connection Yes Is connector for communication correctly connected? Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes - 71 - LGE Internal Use Only 9 5. Trouble Shooting Single A: Inverter & Synchro (UU..W & UU72 / 100) 6.11 Check code Trouble shooting CH21 Display code 21 Title DC Peak Cause of error Check point & Normal condition • Instant over current • Over Rated current • Poor insulation of IPM • An instant over current in the U,V,W phase - Comp lock - The abnormal connection of U,V,W • Over load condition - Overcharging of refrigerant - Pipe length. • Poor insulation of compressor Check Flow Chart Check the wire connection.(U,V,W) Is it normal ? Yes Is it normal ? (1 Ph : 230V ±10% 3 Ph : 400V ±10% ) Yes No Correct connection Check DC link capacitor Is it normal? (Refer to belows) Check the resistance of comp. (No difference at each terminal) Is it normal ? Yes Yes Check Over load condition - Overcharging of refrigerant - Pipe Length - Condenser is blocked - Outdoor fan is locked No Change Compressor Check the electricity leakageof the compressor. (Refer to comp check table) Is it normal ? Yes No Needs electric work No Change DC link capacitor Or Main PCB Remove obstruction Change outdoor fan or motor Change refrigerant No Change Main PCB No Change Compressor ❊ Dc link voltage table Model 1 Phase Check the input power (Outdoor, Indoor unit) 3 Phase Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes DC Link Voltage Type Operating DC280V ± 10% DC280V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% PFC DC300V ± 10% DC380V ± 10% PSC PFC PFC DC540V ± 10% DC540V ± 10% DC540V ± 10% DC500V ± 10% DC680V ± 10% DC680V ± 10% PFC DC540V ± 10% DC680V ± 10% PSC PSC PFC PFC PFC PFC PFC AUUW606D AUUW368D AUUW428D AUUW488D AUUW608D - 72 - Non operating DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% AUUW126C AUUW186C AUUW246D AUUW306D AUUW366D AUUW426D AUUW486D LGE Internal Use Only 10 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.12 Check code Trouble shooting CH22 Display code Title 22 Max. C/T Cause of error Check point & Normal condition • Malfunction of compressor • Blocking of pipe • Low voltage input • Refrigerant, pipe length, blocked, … • Over current Check Flow Chart Check the wire connection.(U,V,W) Is it normal ? Yes Is it normal ? (1 Ph : 230V ±10% 3 Ph : 400V ±10% ) Yes No Correct connection Check DC link capacitor Is it normal? (Refer to belows) Check the resistance of comp. (No difference at each terminal) Is it normal ? Yes Yes Check Over load condition - Overcharging of refrigerant - Pipe Length - Condenser is blocked - Outdoor fan is locked No Change Compressor Check the electricity leakageof the compressor. (Refer to comp check table) Is it normal ? Yes No Needs electric work No Change DC link capacitor Or Main PCB Remove obstruction Change outdoor fan or motor Change refrigerant No Change Main PCB No Change Compressor ❊ Dc link voltage table Model 1 Phase Check the input power (Outdoor, Indoor unit) 3 Phase Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes DC Link Voltage Type Operating DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC280V ± 10% DC280V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% PFC DC300V ± 10% DC380V ± 10% PSC PFC PFC DC540V ± 10% DC540V ± 10% DC540V ± 10% DC500V ± 10% DC680V ± 10% DC680V ± 10% PFC DC540V ± 10% DC680V ± 10% AUUW126C AUUW186C AUUW246D AUUW306D AUUW366D AUUW426D AUUW486D PSC PSC PFC PFC PFC PFC PFC AUUW606D AUUW368D AUUW428D AUUW488D AUUW608D - 73 - Non operating LGE Internal Use Only 11 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.13 Check code Trouble shooting CH40 Title 40 C/T Internal circuit Cause of error • Initial current error Check point & Normal condition • Malfunction of current detection circuit. (Open / Short) • The voltage of “C01N” Is 4.0Vdc (25A) . → Display code Check Flow Chart Check the input power AC230V (Outdoor, Indoor unit) TRANS Is it normal ? ( 230V±10%) No Correct connection Yes → Check “C01N” Is it normal (4.0Vdc )? C01N No Change Main PCB Yes Check Check TRANS Is it normal? No Change TRANS Yes Change main PCB V Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes - 74 - LGE Internal Use Only 12 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.14 Check code Trouble shooting CH23, CH28 Display code Title 23 DC Link Low voltage. • 1ph : DC link volt. is 140Vdc . • 3ph : DC link volt. is 250Vdc . • Check the power source. • Check the components. 28 DC Link High voltage • 1ph : DC link volt. is 140Vdc . • 3ph : DC link volt. is 250Vdc . • Check the power source. • Check the components. 25 Input voltage • Abnormal Input voltage (140Vac , 300Vac ) • Check the power source. • Check the components. Cause of error Check point & Normal condition → → → → → ❊ Check DC link voltage Check Flow Chart Check the wire connection.(U,V,W) Is it normal ? Yes Is it normal ? Yes V No Correct connection ❊ Check TRANS1 No Change Compressor CN_TRANS 1 ❊ Dc link voltage table Is it normal ? Yes No Change Compressor Model 1 Phase Check the input power 3 Phase Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes DC Link Voltage Type Operating DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC280V ± 10% DC280V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% PFC DC300V ± 10% DC380V ± 10% PSC PFC PFC DC540V ± 10% DC540V ± 10% DC540V ± 10% DC500V ± 10% DC680V ± 10% DC680V ± 10% PFC DC540V ± 10% DC680V ± 10% AUUW126C AUUW186C AUUW246D AUUW306D AUUW366D AUUW426D AUUW486D PSC PSC PFC PFC PFC PFC PFC AUUW606D AUUW368D AUUW428D AUUW488D AUUW608D - 75 - Non operating LGE Internal Use Only 13 5. Trouble Shooting Single A: Inverter & Synchro (UU..W & UU72 / 100) 6.15 Check code Trouble shooting CH24 Display code Title 24 Press S/W Open Cause of error Check point & Normal condition • Check the connection of “CN_PRESS” • Check the SVC V/V open. • Check the leakage of refrigerant. • Low / High press S/W open. Check Flow Chart Is the wire connection normal ? ❊ Pressure switch table No Correct connection Switch Spec Model Yes Is the soldering state of connector is normal? No Re-soldering component Yes Is the SVC Valve opened ? Low pressure switch 0.03 Mpa AUUW126C AUUW186C High pressure switch 4.3 Mpa AUUW246D AUUW306D AUUW366D AUUW426D AUUW486D AUUW606D AUUW368D AUUW428D AUUW488D AUUW608D No Open SVC Valve Yes CN_PRESS Check the leakage of refrigerant. Check Pressure of suction pipe Check Pressure of discharge pipe Is it normal ? Yes No Re-vaccuming system & Re-charging Change main PCB Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes - 76 - LGE Internal Use Only 14 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.16 Check code Trouble shooting CH26, CH27 Display code Title 26 DC Compressor Position • Compressor position detect error • Check the connection of comp wire “U,V,W” • Malfunction of compressor • Check the component of “IPM”, detection parts. 27 PSC Fault PFC Fault • Over current at “IGBT”/PFC module • Check the component of “IGBT” /PFC module. • Check the components. Cause of error Check point & Normal condition Check Flow Chart Check the wire connection.(U,V,W) Is it normal ? Yes Is it normal ? (1 Ph : 230V ±10% 3 Ph : 400V ±10% ) Yes No Correct connection Check DC link capacitor Is it normal? (Refer to belows) Check the resistance of comp. (No difference at each terminal) Is it normal ? Yes Yes Check Over load condition - Overcharging of refrigerant - Pipe Length - Condenser is blocked - Outdoor fan is locked No Change Compressor Check the electricity leakageof the compressor. (Refer to comp check table) Is it normal ? Yes No Needs electric work No Change DC link capacitor Or Main PCB Remove obstruction Change outdoor fan or motor Change refrigerant No Change Main PCB No Change Compressor ❊ Dc link voltage table Model 1 Phase Check the input power (Outdoor, Indoor unit) 3 Phase Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes DC Link Voltage Type Operating DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC300V ± 10% DC280V ± 10% DC280V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% DC380V ± 10% PFC DC300V ± 10% DC380V ± 10% PSC PFC PFC DC540V ± 10% DC540V ± 10% DC540V ± 10% DC500V ± 10% DC680V ± 10% DC680V ± 10% PFC DC540V ± 10% DC680V ± 10% AUUW126C AUUW186C AUUW246D AUUW306D AUUW366D AUUW426D AUUW486D PSC PSC PFC PFC PFC PFC PFC AUUW606D AUUW368D AUUW428D AUUW488D AUUW608D - 77 - Non operating LGE Internal Use Only 15 4. Trouble Shooting Display code 29 Single A: Inverter & Synchro (UU..W & UU72 / 100) Title Inverter compressor over current Cause of error Check point & Normal condition 1. Overload operation (Pipe clogging/Covering/EEV defect/Ref. overcharge) Inverter compressor input 2. Compressor damage(Insulation damage/Motor current is over 30A damage) 3. Input voltage low 4. ODU inverter PCB assembly damage ■ Error Diagnosis and Countermeasure Flow Chart Is installation condition normal? No Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? No 1. Check Pipe clogging/distortion 2. Check Covering (Indoor/Outdoor Unit) 3. Check EEV connector assemble condition/normal operation 4. Check refrigerant pressure → Reassemble or manage if abnormality found 1. Check resistance between each terminal of compressor (0.188 ±7%) 2. Check insulation resistance between compressor terminal and pipe (over 50MΩ ) → Replace compressor if abnormality found Yes Is compressor Wire connection condition normal? No 1. Check inverter PCB assembly U,V,W connector connection condition 2. Check wire disconnection and wiring 3. Check compressor terminal connection condition (bad contact) → Reassemble if abnormality found Yes Is input voltage normal? No Check L~N phase is 220V ±15% → Check connection condition and wiring if power is abnormal No Check inverter PCB assembly IPM normality → Replace inverter PCB assembly Yes Is inverter PCB assembly normal? Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 90 - LGE Internal Use Only 16 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.17 Check code Trouble shooting CH32, CH33 Title 32 D-pipe (Inverter) temp. high (105˚C ) 33 D-pipe (Constant) temp. high (105˚C ) → → Display code Cause of error Check point & Normal condition • Discharge sensor (Inverter) temp. high • Check the discharge pipe sensor for INV. • Check the install condition for over load. • Check the leakage of refrigerant. • Check the SVC V/V open. • Refer to sensor resistance table. • Discharge sensor (Cons.) temp. high • Check the discharge pipe sensor for Cons. • Check the install condition for over load. • Check the leakage of refrigerant. • Check the SVC V/V open. • Refer to sensor resistance table. Check Flow Chart Check Over load condition - Refrigerant leakage - Condenser is blocked - Outdoor fan is locked Yes Is the resistance of the sensor is 200kΩ at 25˚C? No Remove obstruction Change outdoor fan or motor Change refrigerant Yes Plug the sensor on Indoor unit PCB Unplug the sensor on Outdoor unit PCB Estimate the Voltage of each sensor. Check the Connector connection Is it normal ? No Change the sensor Yes Is the voltage of the sensor is 4.5Vdc at 25˚C No Correct connection Yes Yes Repair or Change the PCB. Estimate the resistance of each sensor. Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes No Change the sensor - 78 - LGE Internal Use Only 17 Single A: Inverter & Synchro (UU..W & UU72 / 100) Display code Title 39 Transmission Error Between (PFC Micom → INV Micom) Cause of error 4. Trouble Shooting Check point & Normal condition 1. Micom defect/Circuit defect 2. Different Micom S/W Version 3. ODU inverter PCB assembly damage Communication Error Between PFC Micom and INV Micom. ■ Error Diagnosis and Countermeasure Flow Chart Is PFC Micom & INV Micom S/W Program normal? No Upgrade Micom Program Yes Is Inverter PCB assembly normal? No Replace inverter PCB assembly Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 115 - LGE Internal Use Only 18 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.18 Check code Trouble shooting CH41, CH44, CH45, CH46, CH47, CH65 Display code Title 41 47 D-pipe sensor(Inv) D-pipe sensor(Cons) • Connector connection error • Normal resistor : 200KΩ/ at 25˚C (Unplugged) • Normal voltage : 4.5Vdc / at 25˚C (plugged) • Faulty PCB • Faulty sensor (Open / Short) • Refer to sensor resistance table. 44 Air sensor • Connector connection error • Normal resistor : 10KΩ/ at 25˚C (Unplugged) • Normal voltage : 2.5Vdc / at 25˚C (plugged) • Faulty PCB • Faulty sensor (Open / Short) • Refer to sensor resistance table. 45 46 Condenser Pipe sensor Suction Pipe sensor • Connector connection error • Normal resistor : 5KΩ/ at 25˚C (Unplugged) • Normal voltage : 2.5Vdc / at 25˚C (plugged) • Faulty PCB • Faulty sensor (Open / Short) • Refer to sensor resistance table. 65 Heat sink sensor • Connector connection error • Normal resistor : 5KΩ/ at 25˚C (Unplugged) • Normal voltage : 2.5Vdc / at 25˚C (plugged) • Faulty PCB • Faulty sensor (Open / Short) • Refer to sensor resistance table. Cause of error Check point & Normal condition Check Flow Chart Unplug the sensor on Indoor unit PCB Estimate the Voltage of each sensor. Check the Connector connection Is the voltage of the sensor is 4.5Vdc / 2.5Vdc at 25˚C No Change the sensor Yes Is it normal ? No Correct connection Yes Repair or Change the PCB. Unplugged Plugged Estimate the resistance of each sensor. Is the resistance of the Sensor is 200kΩ/10kΩ⁄ /5kΩ at 25˚C? No Change the sensor Yes 10kΩ 2.5Vdc Ω V Plug the sensor on Indoor unit PCB Check the resistance Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes - 79 - Check the voltage LGE Internal Use Only 19 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.19 Check code Trouble shooting CH51, CH60 Display code Title 51 Over capacity 60 EEPROM Check sum Cause of error Check point & Normal condition • Over capacity Combination • Check the indoor unit capacity. • Check the combination table. • Check sum error • Check the connection port. • Check the poor soldering. Check Flow Chart (CH51) Check the indoor unit combination Check the outdoor unit max combination Is it normal ? No Correct connection Yes Check PCB Check Flow Chart (CH60) Check the the connection port. Is it normal ? No Correct connection Yes Change EEPROM Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes - 80 - LGE Internal Use Only 20 Single A: Inverter & Synchro (UU..W & UU72 / 100) Display code Title Cause of error 52 Transmission error between (Inverter PCB ➔ Main PCB) Main controller of Master unit of Master unit can’t receive signal from inverter controller 4. Trouble Shooting Check point & Normal condition 1. Power cable or transmission cable is not connected 2. Defect of outdoor Main fuse/Noise Filter 3. Defect of outdoor Main / inverter PCB ■ Error diagnosis and countermeasure flow chart Is transmission LED (Yellow) of inverter compressor PCB on? No Is noise filter or fuse normal? No Replace noise filter or fuse Yes Yes Replace inverter compressor PCB Is transmission cable connected correctly? No Re-connect transmission cable Yes No Is MAIN PCB normal? Replace MAIN PCB Yes Replace inverter compressor PCB Check Point - Check the Transmission connector and LED (Main & Inverter) 48/56k <Inverter PCB> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes <MAIN PCB> - 93 - LGE Internal Use Only 21 Single A: Inverter & Synchro (UU..W & UU72 / 100) Troubleshooting Guide 14) Troubleshooting CH54 Display code Title 54 3-phase wrong wiring of main outdoor unit Cause of error • 3-phase wrong wiring of outdoor unit (Reverse Phase /omission of phase) Check point & Normal condition • Abnormal Main PCB • No connection of CN_Phase • Changed R, S, T connection order Check Point 1. Check the connection condition of R,S,T wire. 2. Check the connection condition of CN_Phase. 3. Check the outdoor main fuse. 22 Single A: Inverter & Synchro (UU..W & UU72 / 100) 5. Trouble Shooting 6.20 Check code Trouble shooting CH61, CH62 Display code Title 61 Condenser pipe sensor temp. high • condenser pipe sensordetected high temp.(65˚C) • Check the load condition. • Check the sensor of Condenser pipe sensor. • Normal resistor : 5KΩ/ at 25˚C (Unplugged) • Normal voltage : 2.5Vdc / at 25˚C (Plugged) 62 Heat sink sensor temp. high • heat sink sensor detected high temp. (85˚C) • Check the load condition. • Check the sensor of heat sink. • Normal resistor : 10KΩ/ at 25˚C (Unplugged) • Normal voltage : 2.5Vdc / at 25˚C (Plugged) Cause of error Check point & Normal condition Check Flow Chart Check Over load condition - Refrigerant leakage - Condenser is blocked - Outdoor fan is locked Yes Is the resistance of the Sensor is 5kΩ /10kΩ at 25˚C? No Remove obstruction Change outdoor fan or motor Change refrigerant Yes Plug the sensor on Indoor unit PCB Unplug the sensor on Outdoor unit PCB Estimate the Voltage of each sensor. Check the Connector connection Is it normal ? No Change the sensor Yes Is the voltage of the sensor is 4.5Vdc / 2.5Vdc at 25˚C No Correct connection Yes Yes Repair or Change the PCB. Estimate the resistance of each sensor. Copyright ©2008 LG Electronics. Inc. All right reserved. Only for training and service purposes No Change the sensor - 81 - LGE Internal Use Only 23 Single A: Inverter & Synchro (UU..W & UU72 / 100) 4. Trouble Shooting Display code 73 Title AC input instant over current error (Matter of software) Cause of error Check point & Normal condition Inverter PCB input power current is over 48A(peak) for 2ms 1. Overload operation (Pipe clogging/Covering/EEV defect/Ref.overcharge) 2. Compressor damage (Insulation damage/Motor damage) 3. Input voltage abnormal (L, N) 4. Power line assemble condition abnormal 5. Inverter PCB assembly damage (input current sensing part) ■ Error Diagnosis and Countermeasure Flow Chart Is installation condition normal? No Yes 1.Check Pipe clogging/distortion 2.Check Covering (Indoor/Outdoor Unit) 3.Check EEV connector assemble condition/normal operation 4.Check refrigerant pressure → Reassemble or manage if abnormality found No Check L~N phase voltage is 220V ± 10% → Check connection condition and wiring if power is abnormal No 1.Check L,N connection condition 2.Check wire disconnection and wiring → Reassemble if abnormality found No 1.Check inverter PCB assembly U,V,W connector connection condition 2.Check wire disconnection and wiring 3.Check compressor terminal connection condition(bad contact) → Reassemble if abnormality found Is input voltage normal? Yes Is AC input Wire connection condition normal? Yes Is compressor Wire connection condition normal? Yes Is inverter PCB assembly normal? No Check inverter PCB assembly IPM normality → Replace inverter PCB assembly Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 102 - LGE Internal Use Only 24 Single A: Inverter & Synchro (UU..W & UU72 / 100) Troubleshooting Guide 16) Troubleshooting CH67, CH105 Display code Title Cause of error 67 Outdoor fan lock • Outdoor fan is not operating • Check the fan condition. • Check the fan connector 105 Communication error between main PCB and fan PCB • Communication error between main PCB and fan PCB • Short or fusing of communication line • Poor outdoor unit PCB • Power input when the DC link capacitor discharges Check Point Check point & Normal condition • CH 67 • CH 105 1. Check the install condition for fan. 1. Is communication line between the main PCB and the fan PCB normal? 2. Is the communication LED on? 25 Single A Aan / uit, Single-split AT-C.. / AT-H.. LB-C.. / LB-D.. / LB-E.. / LB-G.. / LB-H.. LT-B.. / LT-C.. / LT-D.. / LT-E.. LV-B.. P03AH / P05AH / P08AH 26 Single A: Aan/uit Single-split (voor modellen, zie pag. 26) Troubleshooting Guide 1) Troubleshooting CH01, CH02, CH06 Display code Title 01 Indoor air sensor • Open / Short • Soldered poorly • Internal circuit error Normal resistor : 10K. / at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged) 02 Indoor inlet pipe sensor • Open / Short • Soldered poorly • Internal circuit error Normal resistor : 5K. / at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged) Indoor outlet pipe sensor • Open / Short • Soldered poorly • Internal circuit error Normal resistor : 5K. / at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged) 06 Cause of error Check point & Normal condition 10k. 2.5Vdc . V Check the resistance Check the voltage Check Point 1. Unplug the sensor on Indoor unit PCB. 2. Estimate the resistance of each sensor. 3. If the resistance of the sensor is 10K. / 5K. at 25°C, then sensor is normal. 4. If the resistance of the sensor is 0 K. or 8 , then sensor is abnormal. → Change the sensor. 5. Plug the sensor on Indoor unit PCB and Power ON. 6. Estimate the voltage of each sensor. 7. If the voltage of the sensor is 2.5Vdc at 25°C, then sensor is normal. 8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. → Repair or Change the PCB. 27 Single A: Aan/uit Single-split (voor modellen, zie pag. 26) Troubleshooting Guide 2) Troubleshooting CH03 Display code Title 03 Communication Wired R/C Cause of error Wired R/C 12V S • Open / Short • Wrong connection Indoor Unit GND 12V S • Connection of wire • Main PCB Volt. DC12V • Noise interference CN-REMO GND 12Vdc 12Vdc V V Check the Volt. Check point & Normal condition Check the Volt. Check Point 1. Check the wire connection. (Open / Short) → Repair the connection 2. Check the soldering state of connector. (Soldered poorly) → Repair or Change the PCB. 3. Check the volt. Of main PCB power source. (DC 12V, DC 5V) → Repair or Change the main PCB. 4. Check the installation of wired remote controller. (Noise interference) → Adjust the state of installation 28 Single A: Aan/uit Single-split (voor modellen, zie pag. 26) Troubleshooting Guide 3) Troubleshooting CH04 Display code Title 04 Drain pump / Float switch Cause of error • Float switch Open. (Normal : short) Check point & Normal condition • The connection of wire(Drain pump/ Float switch) • Drain pump power input. (220V) • Drain tube installation. • Indoor unit installation. (Inclination) CN Float CN-D/PUMP CN-Float 0. . Check the resistance Check Point 1. Check the wire connection. (Open, Soldered poorly) → Repair the connection or change the PCB. 2. Check the resistance of float switch (Abnormal : Open, Normal : short) → Check the float switch. 3. Check the level of water 4. Check the volt. Of Drain pump power supply. (AC 230V) → Repair or Change the main PCB. 29 Troubleshooting Guide Single A: Aan/uit Single-split (voor modellen, zie pag. 26) 4) Troubleshooting CH05, CH53 Display code 05 / 53 Title Communication (Indoor → Outdoor) Cause of error • Communication poorly Check point & Normal condition • Power input AC 220V. (Outdoor, Indoor) • The connector for transmission is disconnected. • The connecting wires are misconnected. • The GND1,2 is not connected at main GND. • The communication line is shorted at GND. • Transmission circuit of outdoor PCB is abnormal. • Transmission circuit of indoor PCB is abnormal. Check Point 1. Check the input power AC230V. (Outdoor, Indoor unit) 2. Check the communication wires are correctly connected. → Adjust the connection of wire → Confirm the wire of “Live”, “Neutral” 3. Check the resistance between communication line and GND. (Normal : Over 2M. ) 4. Check the connector for communication is correctly connected. 5. Check the connection of GND1, GND2, and main GND. 6. If one indoor unit is operated normally, outdoor PCB is no problem. → Check the another indoor unit. * CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit. 30 Single A: Aan/uit Single-split (voor modellen, zie pag. 26) Troubleshooting Guide 5) Troubleshooting CH21 Display code Title 21 Cause of error • Instant over current • Over Rated current • Poor insulation of IPM DC Peak Comp U Terminal U-V V-W W-U W Comp • An instant over current in the U,V,W phase - Comp lock - The abnormal connection of U,V,W • Over load condition - Overcharging of refrigerant - Pipe length. • Poor insulation of compressor Resistance(. ) at 20°C . V Check point & Normal condition Copper pipe Inverter Constant comp. comp. 0.64 0.64 0.64 0.8 0.8 0.8 Resistance(. ) at 20°C . Terminal U-GND V-GND W-GND Inverter Constant comp. comp. 2M. 2M. 2M. 2M. 2M. 2M. Check Point 1. Check the wire connection. (U,V,W) 2. Check the load condition. (Refrigerant, Pipe length, …) → Adjust the load condition 3. Check the electricity leakage of the compressor. → Normal : Over 2M. . 4. Check the resistance of compressor. → Normal : 0.65. (INV), 0.8. (Cons.) → No difference at each terminal. 5. Check the insulation from water at IPM part. → Check the trace of water. 6. Check the IPM circuit. 31 Single A: Aan/uit Single-split (voor modellen, zie pag. 26) Troubleshooting Guide 6) Troubleshooting CH21, CH22 Display code Title Cause of error 21 Max. C/T 22 C/T Internal circuit Check point & Normal condition Over current (14A ) Malfunction of compressor Blocking of pipe Low voltage input Refrigerant, pipe length, blocked, … Initial current error Malfunction of current detection circuit. (Open / Short) The voltage of “C01N” Is 4.0Vdc(25A) . V - Check Point 1. Check the power source. + - 2. Check the fan operation is right. + - 3. Check the current. 4. Check the install condition. 5. Check the internal circuit. (C/T, Diode, Resistor) 108 Universal System Air Conditioner + Troubleshooting Guide Single A: Aan/uit Single-split (voor modellen, zie pag. 26) 8) Troubleshooting CH24, CH25 Display code Title 24 Press S/W Open 25 Input voltage Cause of error Check point & Normal condition • Low / High press S/W open. • Check the connection of “CN_Press”. • Check the components. • Abnormal Input voltage (140Vac , 300Vac . • Check the power source. • Check the components. TRANS1 50Hz, DC12V CN PRESS CN TRNAS1 Check Point • CH 24 • CH 25 1. Check the connection of “CN_PRESS” 1. Check the power source. 2. Check the install condition for over load. 2. Check the components (Trans1, B/Diode, Diode, Resistance) 3. Check the SVC V/V open. 4. Check the leakage of refrigerant. 110 Universal System Air Conditioner Troubleshooting Guide Single A: Aan/uit Single-split (voor modellen, zie pag. 26) 10) Troubleshooting CH32, CH33 Display code Title 32 D-pipe (Inverter) temp. high (105°C ) 33 D-pipe (Constant) temp. high (105°C ) Cause of error Check point & Normal condition • Discharge sensor (Inverter) temp. high • Check the discharge pipe sensor for INV. • Check the install condition for over load. • Check the leakage of refrigerant. • Check the SVC V/V open. • Discharge sensor (Cons.) temp. high • Check the discharge pipe sensor for Cons. • Check the install condition for over load. • Check the leakage of refrigerant. • Check the SVC V/V open. D-Pipe temp. Toff(105) °C T2(95) °C T1(90) °C COMP Frequency Normal (Hz) LEV Openness (Pulse) Normal Normal OFF Normal OFF Control Check Point • CH 32 • CH 33 1. Check the install condition for over load. 1. Check the install condition for over load. 2. Check the SVC V/V open. 2. Check the SVC V/V open. 3. Check the leakage of refrigerant. 3. Check the leakage of refrigerant. 4. Check the constant compressor. (same with CH21) 34 Single A: Aan/uit Single-split (voor modellen, zie pag. 26) Troubleshooting Guide 11) Troubleshooting CH41, CH44, CH45, CH46, CH47, CH65 Display code Title 41 D-pipe sensor (Inverter) • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 200K. / at 25°C (Unplugged) • Normal voltage : 4.5Vdc / at 25°C (plugged) 44 Air sensor • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 10K. / at 25°C (Unplugged) • Normal voltage : 2.5Vdc / at 25°C (plugged) 45 Condenser Pipe sensor • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 5K. / at 25°C (Unplugged) • Normal voltage : 2.5Vdc / at 25°C (plugged) 46 Suction Pipe sensor • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 5K. / at 25°C (Unplugged) • Normal voltage : 2.5Vdc / at 25°C (plugged) D-pipe sensor (Constant) • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 200K. / at 25°C (Unplugged) • Normal voltage : 4.5Vdc / at 25°C (plugged) Heat sink sensor • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 10K. / at 25°C (Unplugged) • Normal voltage : 2.5Vdc / at 25°C (plugged) 47 65 Cause of error Check point & Normal condition Check Point 1. Estimate the resistance of each sensor.(Unplugged) 2. Estimate the voltage of each sensor.(Plugged) 3. If the resistance of the sensor is 0 k. or 8 , then sensor is abnormal. . If the voltage of the sensor is 0 V or 5Vdc, then sensor is abnormal. 35 Single A: Aan/uit Single-split (voor modellen, zie pag. 26) Troubleshooting Guide 12) Troubleshooting CH51, CH60 Display code Title 51 Over capacity 60 EEPROM Check sum Cause of error Check point & Normal condition • Over capacity Combination • Check the indoor unit capacity. • Check the combination table. • Check sum error • Check the PCB ASM P/No. • Check the poor soldering. Model Gross max. capacity Max. single indoor unit capacity AUUW126B 21k 12k AUUW186B AUUW246B 24k 12K AUUW306B AUUW366B 33k 18K AUUW4860 39k 18K AUUW6060 52k 24K Check Point • CH 51 • CH 60 1. Check the indoor unit capacity. 1. Check the insertion condition of EEPROM. 2. Check the poor soldering 36 Single A: Aan/Uit Single-split (voor modellen, zie pag. 26) Troubleshooting Guide 13) Troubleshooting CH61, CH62 Display code Title Cause of error 61 Condenser pipe sensor temp. high • Condenser pipe sensor detected high temp.(65°C) • Check the load condition. • Check the sensor of Condenser pipe sensor. 62 Heat sink sensor temp. high • Heat sink sensor detected high temp.(85°C) • Check the fan is locked. • Check the sensor of heat sink. Check point & Normal condition Heat Sink temp. Toff °C T2 °C T1 °C COMP Frequency Normal (Hz) Normal Check Point OFF Normal • CH 61 • CH 62 1. Check the install condition for over load. (Refrigerant, Pipe length, Blocked, …) 1. Check the fan is locked. 2. Check the Outdoor temp. is very high. 37 Single A: Aan/uit Single-split (voor modellen, zie pag. 26) Troubleshooting Guide Troubleshooting CH54 Display code Title 54 Phase error Cause of error Check point & Normal condition • Check the Main power • Check the CN_PHASE connector • Phase change U V Phase_A W 5.3 msec Phase_B Phase_C 1 0 1 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 Check Point 1. Check the Main power. 2. Check the connecting state of connector CN_3PHASE on the outdoor pcb ass'y. 38 LG Multi-split Inverter FM..AH 39 Multi-split: Inverter FM..AH 4. Trouble Shooting 6.6 Troubleshooting Indoor Error Display code Title 01 Indoor air sensor • Open / Short • Soldered poorly • Internal circuit error Normal resistor : 10KΩ/ at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged) 02 Indoor inlet pipe sensor • Open / Short • Soldered poorly • Internal circuit error Normal resistor : 5KΩ/ at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged) 06 Indoor outlet pipe sensor • Open / Short • Soldered poorly • Internal circuit error Normal resistor : 5KΩ/ at 25°C (Unplugged) Normal voltage : 2.5Vdc / at 25°C (plugged) Cause of error Check point & Normal condition 10kΩ 2.5Vdc Ω V Check the resistance Check the voltage Check Point 1. Unplug the sensor on Indoor unit PCB. 2. Estimate the resistance of each sensor. 3. If the resistance of the sensor is 10KΩ/ 5KΩ at 25°C, then sensor is normal. 4. If the resistance of the sensor is 0 KΩ or ∞, then sensor is abnormal. → Change the sensor. 5. Plug the sensor on Indoor unit PCB and Power ON. 6. Estimate the voltage of each sensor. 7. If the voltage of the sensor is 2.5Vdc at 25°C, then sensor is normal. 8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. → Repair or Change the PCB. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 59 - LGE Internal Use Only 40 Multi-split: Inverter FM..AH 4. Trouble Shooting Display code Title 03 Communication Wired R/C Cause of error Wired R/C 12V S • Open / Short • Wrong connection Indoor Unit GND 12V S • Connection of wire • Main PCB Volt. DC12V • Noise interference CN-REMO GND 12Vdc 12Vdc V V Check the Volt. Check point & Normal condition Check the Volt. Check Point 1. Check the wire connection. (Open / Short) → Repair the connection 2. Check the soldering state of connector. (Soldered poorly) → Repair or Change the PCB. 3. Check the volt. Of main PCB power source. (DC 12V, DC 5V) → Repair or Change the main PCB. 4. Check the installation of wired remote controller. (Noise interference) → Adjust the state of installation Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 60 - LGE Internal Use Only 41 Multi-split: Inverter FM..AH Display code Title 04 Drain pump / Float switch Cause of error • Float switch Open. (Normal : short) 4. Trouble Shooting Check point & Normal condition • The connection of wire(Drain pump/ Float switch) • Drain pump power input. (220V) • Drain tube installation. • Indoor unit installation. (Inclination) CN Float CN-D/PUMP CN-Float 0Ω Ω Check the resistance Check Point 1. Check the wire connection. (Open, Soldered poorly) → Repair the connection or change the PCB. 2. Check the resistance of float switch (Abnormal : Open, Normal : short) → Check the float switch. 3. Check the level of water 4. Check the volt. Of Drain pump power supply. (AC 230V) → Repair or Change the main PCB. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 61 - LGE Internal Use Only 42 4. Trouble Shooting Multi-split: Inverter FM..AH 6.7 Troubleshooting Outdoor Error ▶FM15AH t/m FM25AH Display code 05 / 53 Title Communication (Indoor → Outdoor) Cause of error • Communication poorly Check point & Normal condition • Power input AC 220V. (Outdoor, Indoor) • The connector for transmission is disconnected. • The connecting wires are misconnected. • The GND1,2 is not connected at main GND. • The communication line is shorted at GND. • Transmission circuit of outdoor PCB is abnormal. • Transmission circuit of indoor PCB is abnormal. Check Point 1. Check the input power AC230V. (Outdoor, Indoor unit) 2. Check the communication wires are correctly connected. → Adjust the connection of wire → Confirm the wire of “Live”, “Neutral” 3. Check the resistance between communication line and GND. (Normal : Over 2MΩ) 4. Check the connector for communication is correctly connected. 5. Check the connection of GND1, GND2, and main GND. 6. If one indoor unit is operated normally, outdoor PCB is no problem. → Check the another indoor unit. * CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 62 - LGE Internal Use Only 43 Multi-split: Inverter FM..AH 4. Trouble Shooting ▶FM27AH t/m FM57AH Display code Title 05 / 53 Title Communication (Indoor → Outdoor) Cause of error • Communication poorly Check point & Normal condition • Power input AC 220V. (Outdoor, Indoor) • The connector for transmission is disconnected. • The connecting wires are misconnected. • The communication line is shorted at GND. • Transmission circuit of outdoor PCB is abnormal. • Transmission circuit of indoor PCB is abnormal. Check Point 1. Check the input power AC230V. (Outdoor, Indoor unit) 2. Check the communication wires are correctly connected. Adjust the connection of wire Confirm the wire of "Live", "Neutral" 3. Check the resistance between communication line and GND. (Normal : Over 2MΩ) 4. Check the connector for communication is correctly connected. 5. If one indoor unit is operated normally, outdoor PCB is no problem. Check the another indoor unit. * CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit. 6. If all indoor unit is displayed CH05 but outdoor PCB not display CH53 : Check the CN_COM and CN_POWER is correctly connected. L N < TERMINAL BLOCK > • 27/30/40k 1. In Case of CH53, Check the Connection → L , N at the terminal block • 48/56k 1. In Case of CH05, Check the Connection → CN-POWER, CN-COMM at the Main PCB 2. In Case of CH53, Check the Connection → CN-COMM at the Main PCB → L , N at the terminal block L N N L N CN-COMM CN-Power < MAIN PCB > Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 72 - LGE Internal Use Only 44 Multi-split: Inverter FM..AH FM15AH t/m FM27AH 4. Trouble Shooting Display code Title Cause of error • Instant over current • Over Rated current • Poor insulation of IPM DC PEAK (IPM Fault) 21 Check point & Normal condition • An instant over current in the U,V,W phase - Comp lock - The abnormal connection of U,V,W • Over load condition - Overcharging of refrigerant Pipe length. Outdoor Fan is stop • Poor insulation of compressor ■ Error Diagnosis and Countermeasure Flow Chart 1. Check Pipe clogging/distortion 2. Check Covering (Indoor/Outdoor Unit) 3. Check EEV connector assemble condition/normal operation 4. Check refrigerant pressure Reassemble or manage if abnormality found No Is installation condition normal? Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? 1. Check resistance between each terminal of compressor (1.083~1.123Ω ±5%) 2. Check insulation resistance between compressor terminal and pipe (over 50M ) Replace compressor if abnormality found No Yes Is compressor Wire connection condition normal? No 1. Check inverter PCB assembly U,V,W connector connection condition 2. Check wire disconnection and wiring 3. Check compressor terminal connection condition (bad contact) Reassemble if abnormality found No Check inverter PCB assembly IPM normality Replace inverter PCB assembly Yes Is inverter PCB assembly normal? Yes Recheck power and installation condition ■ Comp checking method Comp U Resistance(Ω) at 20°C Ω V W Comp Copper pipe Terminal Inverter comp. U-V V-W W-U 1.083 1.123 1.096 Resistance(Ω) at 20°C Ω Terminal Inverter comp. U-GND V-GND W-GND 50MΩ 50MΩ 50MΩ Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only 45 Multi-split: Inverter FM..AH FM15AH t/m FM25AH 4. Trouble Shooting 1. Wait until inverter PCB DC voltage is discharged after main power off. 2. Pull out CN-L1(R), CN-L2(S), CN-L3(T) and CN-COMP Connector. 3. Set multi tester to resistance mode. 4. If the value between P and N terminal of IPM is short(0Ω) or open(hundreds MΩ), PCB needs to be replaced.(IPM damaged) 5. Set the multi tester to diode mode. 6. In case measured value is different from the table, PCB needs to be replaced.(PCB damaged). P U V W Nu Nv Nw P U V W Nu Nv Nw 27 26 25 24 23 22 21 27 26 25 24 23 22 21 0.4 ~ 0.6 V 0.4 ~ 0.6 V PFC_IPM check U, V, W ➔ R S T CAUTION In case that the control box is opend and before checking electrical parts, it should be checked that the LED 01M, 02M turned off(wait 7 minutes after main power OFF), otherwise it may cause electrical shock. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only 46 Multi-split: Inverter FM..AH FM27AH t/m FM57AH Display code Title Cause of error • Instant over current • Over Rated current • Poor insulation of IPM DC PEAK (IPM Fault) 21 4. Trouble Shooting Check point & Normal condition • An instant over current in the U,V,W phase - Comp lock - The abnormal connection of U,V,W • Over load condition - Overcharging of refrigerant Pipe length. Outdoor Fan is stop • Poor insulation of compressor ■ Error Diagnosis and Countermeasure Flow Chart 1. Check Pipe clogging/distortion 2. Check Covering (Indoor/Outdoor Unit) 3. Check EEV connector assemble condition/normal operation 4. Check refrigerant pressure Reassemble or manage if abnormality found No Is installation condition normal? Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? 1. Check resistance between each terminal of compressor (0.34~0.35 7%) 2. Check insulation resistance between compressor terminal and pipe (over 50M ) Replace compressor if abnormality found No Yes Is compressor Wire connection condition normal? No 1. Check inverter PCB assembly U,V,W connector connection condition 2. Check wire disconnection and wiring 3. Check compressor terminal connection condition (bad contact) Reassemble if abnormality found No Check inverter PCB assembly IPM normality Replace inverter PCB assembly Yes Is inverter PCB assembly normal? Yes Recheck power and installation condition ■ Comp checking method Comp U Resistance(Ω) at 20°C Ω V U-V V-W W-U W Comp Terminal Copper pipe Inverter Constant comp. comp. 0.64 0.64 0.64 0.8 0.8 0.8 Resistance(Ω) at 20°C Ω Terminal U-GND V-GND W-GND Inverter Constant comp. comp. 2MΩ 2MΩ 2MΩ Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes 2MΩ 2MΩ 2MΩ - 73 - LGE Internal Use Only 47 Multi-split: Inverter FM..AH 4. Trouble Shooting ■FM27AH t/m FM41AH LED01M LED02M U,V,W CONNECTOR U V W 1. Wait until inverter PCB DC voltage is discharged after main power off. 2. Pull out V, V, W COMP connector. 3. Set multi tester to resistance mode. 4. If the value between P and N terminal of IPM is short(0Ω) or open(hundreds MΩ), PCB needs to be replaced.(IPM damaged) 5. Set the multi tester to diode mode. 6. In case measured value is different from the table, PCB needs to be replaced.(PCB damaged). P U V W Nu Nv Nw P U V W Nu Nv Nw 27 26 25 24 23 22 21 27 26 25 24 23 22 21 0.4 ~ 0.6 V 0.4 ~ 0.6 V PFC_IPM chec U, V, W ➔ R S CAUTION In case that the control box is opend and before checking electrical parts, it should be checked that the LED 01M, 02M turned off(wait 7 minutes after main power OFF), otherwise it may cause electrical shock. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only 48 Multi-split: Inverter FM..AH 4. Trouble Shooting ■ FM49AH t/m FM57AH U V W LED01M LED02M CN(L)_BRWON CN(N)_BLUE U,V,W CONNECTOR 1. Wait until inverter PCB DC voltage is discharged after main power off. 2. Pull out CN(L), CN(N) connectors and U,V,W COMP Connector. 3. Set multi tester to resistance mode. 4. If the value between P and N terminal of IPM is short(0Ω) or open(hundreds MΩ), PCB needs to be replaced.(IPM damaged) 5. Set the multi tester to diode mode. 6. In case measured value is different from the table, PCB needs to be replaced.(PCB damaged). P U V W Nu Nv Nw P U V W Nu Nv Nw 27 26 25 24 23 22 21 27 26 25 24 23 22 21 0.4 ~ 0.6 V 0.4 ~ 0.6 V PFC_IPM chec U, V, W ➔ R S CAUTION In case that the control box is opend and before checking electrical parts, it should be checked that the LED 01M, 02M turned off(wait 7 minutes after main power OFF), otherwise it may cause electrical shock. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 75 - LGE Internal Use Only 49 Multi-split: Inverter FM..AH FM15AH t/m FM25AH 4. Trouble Shooting Display code Title Max. C/T 22 Cause of error Input Over Current Check point & Normal condition 1. Malfunction of Compressor 2. Blocking of Pipe 3. Low Voltage Input 4. Refrigerant, Pipe length, Blocked... ■ Error Diagnosis and Countermeasure Flow Chart Is installation condition normal? No Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? No 1. Check Pipe clogging/distortion 2. Check Covering (Indoor/Outdoor Unit) 3. Check EEV connector assemble condition/normal operation 4. Check refrigerant pressure → Reassemble or manage if abnormality found 1. Check resistance between each terminal of compressor 1.083~1.123Ω ±5% 2. Check insulation resistance between compressor terminal and pipe (over 50MΩ ) → Replace compressor if abnormality found Yes Is compressor Wire connection condition normal? No 1. Check inverter PCB assembly U,V,W connector connection condition 2. Check wire disconnection and wiring 3. Check compressor terminal connection condition (bad contact) → Reassemble if abnormality found Yes Is inverter PCB assembly power connection normal? No Check connection between inverter PCB assembly and bridge diode(misconnection, disconnection) → wiring again if abnormality found No Check R~S/S~T/T~R phase voltage is 380V ±10% R~N/S~N/T~N phase voltage is 220V ±10% → Check connection condition and wiring if power is abnormal. No Check inverter PCB assembly IPM normality → Replace inverter PCB assembly Yes Is input voltage normal? Yes Is inverter PCB assembly normal? Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 108 - LGE Internal Use Only 50 FM15AH t/m FM25AH Multi-split: Inverter FM..AH 4. Trouble Shooting Check Point 1. Check the power source.(200~240V) 2. Check the fan operation is right. 3. Check the current. 4. Check the install condition. 5. Check the CT Sensor Output signal (Check output pin 1.2 of the CT Sensor : 5V ) Tester CT Sensor Output (at the INVERTER PCB) Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 109 - LGE Internal Use Only 51 Multi-split: Inverter FM..AH FM27AH t/m FM57AH 4. Trouble Shooting Display code 22 Title Cause of error Max. C/T Input Over Current(27/30/40k-17A↑ 48/56k-29A↑ ) Check point & Normal condition 1. Malfunction of Compressor 2. Blocking of Pipe 3. Low Voltage Input 4. Refrigerant, Pipe length, Blocked... ■ Error Diagnosis and Countermeasure Flow Chart Is installation condition normal? No Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? No 1. Check Pipe clogging/distortion 2. Check Covering (Indoor/Outdoor Unit) 3. Check EEV connector assemble condition/normal operation 4. Check refrigerant pressure → Reassemble or manage if abnormality found 1. Check resistance between each terminal of compressor (0.188 ±7%) 2. Check insulation resistance between compressor terminal and pipe (over 50MΩ ) → Replace compressor if abnormality found Yes Is compressor Wire connection condition normal? No 1. Check inverter PCB assembly U,V,W connector connection condition 2. Check wire disconnection and wiring 3. Check compressor terminal connection condition (bad contact) → Reassemble if abnormality found Yes Is inverter PCB assembly power connection normal? No Check connection between inverter PCB assembly and bridge diode(misconnection, disconnection) → wiring again if abnormality found No Check L~N phase is 220V ±15% → Check connection condition and wiring if power is abnormal No Check inverter PCB assembly IPM normality → Replace inverter PCB assembly Yes Is input voltage normal? Yes Is inverter PCB assembly normal? Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 76 - LGE Internal Use Only 52 FM27AH t/m FM57AH Multi-split: Inverter FM..AH 4. Trouble Shooting Check Point 1. Check the power source.(220V ±15%) 2. Check the fan operation is right. 3. Check the current. 4. Check the install condition. 5. Check the CT Sensor Output signal (27/30/40k - Check output the CT Sensor : DC 2.5±0.2V) (48/56k - Check output pin 1.2 of the CT Sensor : 5V ) Vdc < Input Power Source Check Point > < Main PCB> <CT Sensing Check Point> < Inverter PCB> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes <CT Sensing Check Point> - 77 - LGE Internal Use Only 53 Multi-split: Inverter FM..AH FM15AH t/m FM25AH 4. Trouble Shooting Display code 23 Title DC Link Low voltage Cause of error • DC Link volt is below 300V Check point & Normal condition • Check point & Normal condition • Check the TAB1 is connect. • At not operating : DC Link voltage(260V↑ ) • At Comp operating : DC Link voltage(500V↑ ) ■ Error Diagnosis and Countermeasure Flow Chart Is DC Link voltage under 380V ? No Check the DC link Voltage AD Input of Inverter PCB If AD Input is strange, change the Inverter PCB (refer the next page.) Yes Is input voltage normal ? No R~S/S~T/T~R phase voltage is 400V ±10% R~N/S~N/T~N phase voltage is 220V ±10% → Check connection condition and wiring if power is abnormal. No Check connection from terminal block to Inverter PCB assembly CN_L1(R), CN_L2(S), CN_L3(T) Yes Is Inverter PCB assembly Power connection normal? Yes Is Inverter PCB Normal? No Replace inverter PCB assembly Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 110 - LGE Internal Use Only 54 FM15AH t/m FM27AH Multi-split: Inverter FM..AH 4. Trouble Shooting Check Point 1. Check the Tab1 connection condition. (Refer to outdoor wiring diagram) 2. Check the CN_L1(R), CN_L2(S), CN_L3(T) connection condition 3. Check the DC Link voltage at not operating(380V↑ ) 4. Check the DC Link voltage at Comp operating(500V↑ ) 5. Check DC Link Sensing Signal (Refer the Picture) Vdc 500Vdc ±10% + GND <INVERTER PCB> <DC Link Voltage Check Point> GND Tester DC Link Voltage oltage INV <INPUT VOLTAGE Check Point> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 111 - LGE Internal Use Only 55 FM27AH t/m FM57AH 4. Trouble Shooting Display code 23 Multi-split: Inverter FM..AH Title DC Link Low voltage Cause of error • DC Link volt is below 140Vdc Check point & Normal condition • Check point & Normal condition • Check theCN_(L),CN_(N) Connection. • At not operating : DC Link voltage(280V↑ ) • At Comp operating : DC Link voltage(340V↑ ) ■ Error Diagnosis and Countermeasure Flow Chart No Check L~N Voltage is 220V±15% Is input voltage normal ? Yes No Is Inverter PCB assembly Power connection normal? Check connection from terminal block to Inverter PCB assembly CN(L), CN(N) Yes No Is Inverter PCB Normal? Replace inverter PCB assembly Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 78 - LGE Internal Use Only 56 FM27AH t/m FM57AH Multi-split: Inverter FM..AH 4. Trouble Shooting Check Point 1. Check the WCN_P(L),P(N) Connection condition at the Main PCB.(Refer to outdoor wiring diagram) 2. Check the DC Link voltage at not operating(280V↑ ) 3. Check the DC Link voltage at Comp operating(340V↑ ) 4. Check DC Link Sensing Signal :2.4~2.8V (Refer the Picture) < Input Power Source Check Point > 27/30/40k Vdc < Main PCB> Vdc <DC_LINK Sensing Check Point> <DC Link Voltage Check Point> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 79 - LGE Internal Use Only 57 Multi-split: Inverter FM..AH 4. Trouble Shooting FM49AH t/m FM57AH Vdc N GND < Inverter PCB> L <DC Link Voltage Check Point> <Connection Check Point> Vdc DC_LINK GND <DC_LINK Sensing Check Point> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 80 - LGE Internal Use Only 58 Multi-split: Inverter FM..AH Display code Title 24 Press S/W Open Cause of error • Low / High press S/W open. 4. Trouble Shooting Check point & Normal condition • Check the connection CN_L/PRESS,H/PRESS • Check the components. ■ Error diagnosis and countermeasure flow chart Is high pressure switch connector connected to PCB?* No Connect securely Yes Is high pressure switch connector short during off time?** No Replace high pressure switch Yes Is SVC valve open? No Open SVC valve Yes Is this error appeared again after reset? No Re-check momentary problem or not Yes Is high pressure more than 2500kPa at manifold gauge? No Replace PCB Yes Is high pressure of LGMV similar as at manifold gauge? No Replace high pressure sensor Yes Check pipe is blocked or not and take measure Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 81 - LGE Internal Use Only 59 4. Trouble Shooting Multi-split: Inverter FM..AH Check Point 1. Check the connection of H/press switch 2. Check short or not at the connector of high pressure switch (Normal open) 27/30/40k < Main PCB : Connection Check Point > < Checking the Press switch > 48/56k < Main PCB : Connection Check Point > Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes < Checking the H/press switch > - 82 - LGE Internal Use Only 60 Multi-split: Inverter FM..AH FM15AH t/m FM25AH 4. Trouble Shooting Display code Title 25 Input voltage Cause of error Abnomal Input Voltage (R,S,T -N /140Vac↓ , 300Vac ↑ ) Check point & Normal condition Check the power source. • Check the components. ■ Error Diagnosis and Countermeasure Flow Chart Is input voltage normal? No R~S/S~T/T~R phase voltage is 400V ±10% R~N/S~N/T~N phase voltage is 220V ±10% → Check connection condition and wiring if power is abnormal. Yes Is Inverter PCB Normal? No Replace inverter PCB assembly Yes Recheck power and installation condition <INVERTER PCB> Tester GND < CH25 Check Point > INPUT VOLTAGE VOL AGE INV <INPUT VOLTAGE Check Point> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 112 - LGE Internal Use Only 61 Multi-split: Inverter FM..AH FM27AH t/m FM57AH Display code Title Cause of error 25 Input voltage • Abnormal Input voltage (140Vac , 300Vac) 4. Trouble Shooting Check point & Normal condition • Check the power source. • Check the components. ■ Error Diagnosis and Countermeasure Flow Chart Is input voltage normal ? No Check L~N Voltage is 220V±15% Yes Is Inverter PCB Normal? No Replace inverter PCB assembly Yes Recheck power and installation condition Check Point 1. Check the Input Voltage (L–N ➔ 220V±10%) 2. Check Input Voltage Sensor output voltage (2.5Vdc±10%) < Input Power Source Check Point > Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 83 - LGE Internal Use Only 62 4. Trouble Shooting Multi-split: Inverter FM..AH FM27AH t/m FM57AH Vdc < Inverter PCB> < Input Voltage Sensing Check Point > FM49AH t/m FM57AH Vdc INPUT(V) GND < Input Voltage Sensing Check Point > < Inverter PCB> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 84 - LGE Internal Use Only 63 Multi-split: Inverter FM..AH FM15AH t/m FM25AH Display code Title 26 DC Compressor Position Cause of error • Compressor Starting fail error 4. Trouble Shooting Check point & Normal condition • Check the connection of comp wire “U,V,W” • Malfunction of compressor • Check the component of “IPM”, detection parts. ■ Error Diagnosis and Countermeasure Flow Chart Is installation condition normal? No 1. Check Pipe clogging/distortion 2. Check Covering (Indoor/Outdoor Unit) 3. Check EEV connector assemble condition/normal operation 4. Check refrigerant pressure → Reassemble or manage if abnormality found Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? No 1. Check resistance between each terminal of compressor (0.188 ±7%) 2. Check insulation resistance between compressor terminal and pipe (over 50MΩ ) → Replace compressor if abnormality found Yes Is compressor Wire connection condition normal? No 1. Check inverter PCB assembly U,V,W connector connection condition 2. Check wire disconnection and wiring 3. Check compressor terminal connection condition (bad contact) → Reassemble if abnormality found No Check inverter PCB assembly IPM normality → Replace inverter PCB assembly Yes Is inverter PCB assembly normal? Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 85 - LGE Internal Use Only 64 Multi-split: Inverter FM..AH FM27AH t/m FM57AH Display code Title 26 DC Compressor Position Cause of error • Compressor Starting fail error 4. Trouble Shooting Check point & Normal condition • Check the connection of comp wire “U,V,W” • Malfunction of compressor • Check the component of “IPM”, detection parts. ■ Error Diagnosis and Countermeasure Flow Chart Is installation condition normal? No 1. Check Pipe clogging/distortion 2. Check Covering (Indoor/Outdoor Unit) 3. Check EEV connector assemble condition/normal operation 4. Check refrigerant pressure Reassemble or manage if abnormality found Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? No 1. Check resistance between each terminal of compressor (1.083~1.123Ω ±5%) 2. Check insulation resistance between compressor terminal and pipe (over 50M ) Replace compressor if abnormality found Yes Is compressor Wire connection condition normal? No 1. Check inverter PCB assembly U,V,W connector connection condition 2. Check wire disconnection and wiring 3. Check compressor terminal connection condition (bad contact) Reassemble if abnormality found No Check inverter PCB assembly IPM normality Replace inverter PCB assembly Yes Is inverter PCB assembly normal? Yes Recheck power and installation condition Check Point 1. Check the connection condition of PCB. 2. Check the connection condition of Comp. U,V,W wire. 3. Check the comp resistor and insulation resistance . WVU 4. Check the IPM.(Refer 106 page) 5. Check the pressure of refrigerant. 6. Check the Service Valve Open. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 113 - LGE Internal Use Only 65 Multi-split: Inverter FM..AH 4. Trouble Shooting Display code 27 Title Cause of error Check point & Normal condition 1. Overload operation (Pipe clogging/Covering/EEV defect/Ref. overcharge) 2. Compressor damage (Insulation damage/Motor Inverter PCB input damage) current is over100A(peak) 3. Input voltage abnormal (L,N) for 2us 4. Power line assemble condition abnormal 5. Inverter PCB assembly Damage (input current sensing part) AC Input Instant over Current Error ■ Error Diagnosis and Countermeasure Flow Chart Is installation condition normal? No Yes 1.Check Pipe clogging/distortion 2.Check Covering (Indoor/Outdoor Unit) 3.Check EEV connector assemble condition/normal operation 4.Check refrigerant pressure → Reassemble or manage if abnormality found No Check L~N phase voltage is 220V ±15% → Check connection condition and wiring if power is abnormal No 1.Check L,N connection condition 2.Check wire disconnection and wiring → Reassemble if abnormality found No 1.Check inverter PCB assembly U,V,W connector connection condition 2.Check wire disconnection and wiring 3.Check compressor terminal connection condition(bad contact) → Reassemble if abnormality found Is input voltage normal? Yes Is AC input Wire connection condition normal? Yes Is compressor Wire connection condition normal? Yes Is inverter PCB assembly normal? No Check inverter PCB assembly PFCM normality → Replace inverter PCB assembly Yes Recheck power and installation condition ※ PFCM Moudle checking method ① Set the multi tester to diode mode. ② Check short between input signal pin which are placed below PFC Module ③ Replace PCB assembly if it is short between pins except No.4,5 pins. Signal pin CAUTION PFCM module No.4,5 pins are internal short state. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes 8 - 86 - 1 LGE Internal Use Only 66 Multi-split: Inverter FM..AH FM27AH t/m FM57AH Display code Title Cause of error 28 Inverter DC link high voltage error Inv PCB DC link voltage supplied over 420V 4. Trouble Shooting Check point & Normal condition 1. Input voltage abnormal (L~N) 2. ODU inverter PCB damage(DC Link voltage sensing part) ■ Error Diagnosis and Countermeasure Flow Chart No Is input voltage normal ? Check L~N Voltage is 220V±15% Yes Is Inverter PCB assembly Power connection normal? No Check connection from terminal block to Inverter PCB assembly CN(L), CN(N) Yes No Is Inverter PCB Normal? Replace inverter PCB assembly Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 87 - LGE Internal Use Only 67 FM27AH t/m FM57AH 4. Trouble Shooting Multi-split: Inverter FM..AH Check Point 1. Check the CN_(L),CN_(N) Connection condition at the Inverter PCB.(Refer to outdoor wiring diagram) 2. Check the DC Link voltage at not operating(280V↑ ) 3. Check the DC Link voltage at Comp operating(340V↑ ) 4. Check DC Link Sensing Signal : 2.4~2.8V (Refer the Picture) < Input Power Source Check Point > 27/30/40k Vdc < Main PCB> Vdc <DC_LINK Sensing Check Point> <DC Link Voltage Check Point> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 88 - LGE Internal Use Only 68 Multi-split: Inverter FM..AH FM27AH t/m FM57AH 4. Trouble Shooting 48/56k Vdc N GND < Inverter PCB> L <DC Link Voltage Check Point> <Connection Check Point> Vdc DC_LINK GND <DC_LINK Sensing Check Point> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 89 - LGE Internal Use Only 69 Multi-split: Inverter FM..AH 4. Trouble Shooting Display code 29 Title Inverter compressor over current Cause of error Check point & Normal condition 1. Overload operation (Pipe clogging/Covering/EEV defect/Ref. overcharge) Inverter compressor input 2. Compressor damage(Insulation damage/Motor current is over 30A damage) 3. Input voltage low 4. ODU inverter PCB assembly damage ■ Error Diagnosis and Countermeasure Flow Chart Is installation condition normal? No Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? No 1. Check Pipe clogging/distortion 2. Check Covering (Indoor/Outdoor Unit) 3. Check EEV connector assemble condition/normal operation 4. Check refrigerant pressure → Reassemble or manage if abnormality found 1. Check resistance between each terminal of compressor (0.188 ±7%) 2. Check insulation resistance between compressor terminal and pipe (over 50MΩ ) → Replace compressor if abnormality found Yes Is compressor Wire connection condition normal? No 1. Check inverter PCB assembly U,V,W connector connection condition 2. Check wire disconnection and wiring 3. Check compressor terminal connection condition (bad contact) → Reassemble if abnormality found Yes Is input voltage normal? No Check L~N phase is 220V ±15% → Check connection condition and wiring if power is abnormal No Check inverter PCB assembly IPM normality → Replace inverter PCB assembly Yes Is inverter PCB assembly normal? Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 90 - LGE Internal Use Only 70 Multi-split: Inverter FM..AH 4. Trouble Shooting Display code Title 32 D-pipe (Inverter) temp. high (105°C↑ ) 33 D-pipe (Constant) temp. high (105°C↑ ) Cause of error Check point & Normal condition • Discharge sensor (Inverter) temp. high • Check the discharge pipe sensor for INV. • Check the install condition for over load. • Check the leakage of refrigerant. • Check the SVC V/V open. • Discharge sensor (Cons.) temp. high • Check the discharge pipe sensor for Cons. • Check the install condition for over load. • Check the leakage of refrigerant. • Check the SVC V/V open. D-Pipe temp. Toff(105) °C T2(95) °C T1(90) °C COMP Frequency Normal (Hz) LEV Openness (Pulse) Normal Normal OFF Normal OFF Control Check Point • CH 32 • CH 33 1. Check the install condition for over load. 1. Check the install condition for over load. 2. Check the SVC V/V open. 2. Check the SVC V/V open. 3. Check the leakage of refrigerant. 3. Check the leakage of refrigerant. 4. Check the constant compressor. (same with CH21) Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 68 - LGE Internal Use Only 71 Multi-split: Inverter FM..AH Display code Title 39 Transmission Error Between (PFC Micom → INV Micom) Cause of error 4. Trouble Shooting Check point & Normal condition 1. Micom defect/Circuit defect 2. Different Micom S/W Version 3. ODU inverter PCB assembly damage Communication Error Between PFC Micom and INV Micom. ■ Error Diagnosis and Countermeasure Flow Chart Is PFC Micom & INV Micom S/W Program normal? No Upgrade Micom Program Yes Is Inverter PCB assembly normal? No Replace inverter PCB assembly Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 115 - LGE Internal Use Only 72 Multi-split: Inverter FM..AH FM15AH t/m FM25AH 4. Trouble Shooting Display code 40 Title C/T Sensor Error Cause of error Check point & Normal condition • Malfunction of current detection circuit. (Open / Short) • The voltage of "C01N" Is 4.0Vdc(25A) . • Check CT Sensor output voltage : 2.5Vdc ±5% • Initial current error ■ Error Diagnosis and Countermeasure Flow Chart Is CT Sensor Output is right? No If the CT Sensor output is not 2.5Vdc°æ5% Replace the Inverter PCB No Check the input voltage source (Is nomal the offset of R-N,T-N voltage) Yes Is input voltage normal? Yes Recheck the Inverter PCB and installation condition Tester CT Sensor Output (at the INVERTER PCB) GND COMP CURRENT U,V ,W U,V,W <INVERTER PCB> INPUT VOL AGE INV VOLTAGE <INPUT VOLTAGE Check Point> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 116 - LGE Internal Use Only 73 Multi-split: Inverter FM..AH FM27AH t/m FM57AH Display code Title C/T Sensor Error 40 4. Trouble Shooting Cause of error Check point & Normal condition • Initial current error • Malfunction of current detection circuit. (Open / Short) • Check CT Sensor output voltage : 2.5Vdc ±5% ■ Error Diagnosis and Countermeasure Flow Chart Is input voltage normal ? No Check L~N Voltage is 220V±15% Yes Is Inverter PCB Normal? No Replace inverter PCB assembly Yes Recheck power and installation condition Check Point 1. Check the Input Voltage (L–N ➔ 220V±10%) 2. Check Input Voltage Sensor output voltage (2.5Vdc±10%) < Input Power Source Check Point > Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 91 - LGE Internal Use Only 74 4. Trouble Shooting Multi-split: Inverter FM..AH FM27AH t/m FM41AH Vdc 1 2 3 < Inverter PCB> < CT Sensing Check Point > FM49AH t/m FM57AH Vdc INPUT(CT) GND < CT Sensing Check Point > < Inverter PCB> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 92 - LGE Internal Use Only 75 Multi-split: Inverter FM..AH 4. Trouble Shooting Display code Title 41 D-pipe sensor (Inverter) • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 200KΩ / at 25°C (Unplugged) • Normal voltage : 4.5Vdc / at 25°C (plugged) 44 Air sensor • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 10KΩ / at 25°C (Unplugged) • Normal voltage : 2.5Vdc / at 25°C (plugged) 45 Condenser Pipe sensor • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 5KΩ / at 25°C (Unplugged) • Normal voltage : 2.5Vdc / at 25°C (plugged) 46 Suction Pipe sensor • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 5KΩ / at 25°C (Unplugged) • Normal voltage : 2.5Vdc / at 25°C (plugged) 47 D-pipe sensor (Constant) • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 200KΩ / at 25°C (Unplugged) • Normal voltage : 4.5Vdc / at 25°C (plugged) 65 Heat sink sensor • Open / Short • Soldered poorly • Internal circuit error • Normal resistor : 10KΩ / at 25°C (Unplugged) • Normal voltage : 2.5Vdc / at 25°C (plugged) Cause of error Check point & Normal condition Check Point 1. Estimate the resistance of each sensor.(Unplugged) 2. Estimate the voltage of each sensor.(Plugged) 3. If the resistance of the sensor is 0 kΩ or ∞, then sensor is abnormal. Ω If the voltage of the sensor is 0 V or 5Vdc, then sensor is abnormal. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 69 - LGE Internal Use Only 76 Multi-split: Inverter FM..AH FM15AH t/m FM25AH 4. Trouble Shooting Display code Title 51 Over capacity 60 EEPROM Check sum Cause of error Check point & Normal condition • Over capacity Combination • Check the indoor unit capacity. • Check the combination table. • Check sum error • Check the PCB ASM P/No. • Check the poor soldering. Model Gross max. capacity A2UW146FA3 21k Max. single indoor unit capacity A2UW166FA0 A2UW166FA1 24k 12k A3UW186FA0 A3UW216FA3 A4UW246FA3 33k 18k Check Point • CH 51 • CH 60 1. Check the indoor unit capacity. 1. Check the insertion condition of EEPROM. 2. Check the poor soldering Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 70 - LGE Internal Use Only 77 Multi-split: Inverter FM..AH FM41 t/m FM57AH 4. Trouble Shooting Display code Title 51 Over capacity • Over capacity • Check the indoor unit capacity. • Check the combination table. 60 Over capacity • Check sum error • Check the PCB ASM P/No. • Check the poor soldering. Cause of error Model Gross Max. Capacity[Btu/h] A7UW428FA3 54k A8UW488FA3 62k A9UW548FA3 73k Check point & Normal condition Max. Single Indoor Unit Capacity[Btu/h] 24k Check Point • CH 51 • CH 60 1. Check the indoor unit capacity. 1. Check the insertion condition of EEPROM. 2. Check the poor soldering Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 118 - LGE Internal Use Only 78 Multi-split: Inverter FM..AH Display code Title Cause of error 52 Transmission error between (Inverter PCB ➔ Main PCB) Main controller of Master unit of Master unit can’t receive signal from inverter controller 4. Trouble Shooting Check point & Normal condition 1. Power cable or transmission cable is not connected 2. Defect of outdoor Main fuse/Noise Filter 3. Defect of outdoor Main / inverter PCB ■ Error diagnosis and countermeasure flow chart Is transmission LED (Yellow) of inverter compressor PCB on? No Is noise filter or fuse normal? No Replace noise filter or fuse Yes Yes Replace inverter compressor PCB Is transmission cable connected correctly? No Re-connect transmission cable Yes No Is MAIN PCB normal? Replace MAIN PCB Yes Replace inverter compressor PCB Check Point - Check the Transmission connector and LED (Main & Inverter) 48/56k <Inverter PCB> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes <MAIN PCB> - 93 - LGE Internal Use Only 79 Multi-split: Inverter FM..AH Display code Title 54 3-phase wrong wiring of main outdoor unit Cause of error 4. Trouble Shooting Check point & Normal condition • 3-phase wrong wiring of outdoor unit (Reverse Phase /omission of phase) • Abnormal Main PCB • No connection of CN_Phase • Changed R, S, T connection order ■ Error Diagnosis and Countermeasure Flow Chart No Is PCB connection Normal? Yes No Is input voltage normal ? Yes 1. Check the Connection condition of PCBs 1) Input &Output (R,S,T,N) wire Connection of Noise Filter. 2) Check reverse connecting and non connecting for CN-L1(R), CN-L2(S), CN-L3(T) of the Inverter PCB 3) Check the CN-AC-220V Connector of the Inverter PCB and T-N connector of the Noise Filter 2. Check the connection or damage of power source fuses. R~S/S~T/T~R phase voltage is 380V °æ 10% R~N/S~N/T~N phase voltage is 220V °æ10% Check connection condition and wiring if power is abnormal. Recheck power and installation condition T-N R S T N R S T Fuse R S T N R G S T N <Terminal Block&Fuse Check> <Noise Filter Connection Check> CN-L3(T) CN-L1(R) CN-AC-220V CN-L2(S) <INVERTER PCB Connection Check> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 119 - LGE Internal Use Only 80 FM27AH t/m FM57AH 4. Trouble Shooting Display code 60 Multi-split: Inverter FM..AH Title Cause of error Check point & Normal condition 1. EEPROM contact defect/wrong insertion 2. Different EEPROM Version 3. ODU Inverter & Main PCB assembly damage Inverter PCB & Main EEPROM Access error EEPROM check sum error and Check SUM error ■ Error Diagnosis and Countermeasure Flow Chart Is EEPROM insertion normal? No 1.Check EEPROM insert direction/connection condition 2.Check EEPROM Check SUM → Replace if abnormality found Yes Is inverter PCB assembly normal? No Replace inverter PCB assembly Yes MAIN PCB assembly normal? No Replace MAIN PCB assembly Yes Recheck power and installation condition Check Point - Check the EEPROM Check sum & Direction 27/30/40k <EEPROM Direction Check Point> <MAIN PCB> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 94 - LGE Internal Use Only 81 Multi-split: Inverter FM..AH 4. Trouble Shooting FM49AH t/m FM57AH <MAIN PCB> <Inverter PCB> <EEPROM Direction Check Point> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 95 - LGE Internal Use Only 82 Multi-split: Inverter FM..AH 4. Trouble Shooting Display code Title Cause of error 61 Condenser pipe sensor temp. high • Condenser pipe sensor detected high temp.(65°C) 62 Heat sink sensor temp. high Check point & Normal condition • Check the load condition. • Check the sensor of Condenser pipe sensor. • Heat sink sensor detect- • Check the Heat sink sensor (10kΩ ±10% at 25°C) ed high temp.(85°C) • Check that outdoor fan is driving rightly Gd`sRhmjပ Snee 8/°C S1 74°C S0 7/°C ქኩ༯ ZGy\ Ⴓ ໎ཙ ქኩ༯ ხᄅ α Gy Cnvm ጒ ხᄅ α Gy Cnvm NEE α Gy Cnvm Ⴓ ქኩ༯ Comp frequecy control accoding to heatsink temp. ■ Comp frequency control according to heat sink temp. Is normal heatsink sensor connecting ? No Connect the heatsink sensor right Yes Is normal heatsink sensor ? (10kΩ ±10% at 25°C) No Replace the heatsink sensor Yes Is normal Inverter PCB ? No Replace the heatsink sensor Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 120 - LGE Internal Use Only 83 4. Trouble Shooting Display code 65 Multi-split: Inverter FM..AH Title Heatsink High error Cause of error Inverter PCB heatsink sensor is open or short Check point & Normal condition 1. ODU fan locking 2. Heatsink assembly of INV PCB assemble condition abnormal 3. Defect of temperature sensing circuit part defect of INV PCB ■ Error Diagnosis and Countermeasure Flow Chart Is installation condition normal ? No 1. Check fan locking 2. Check covering of heat exchanger 3. Check distance between ODU and obstacles 4. Check pipe distortion and abnormality 5. Check service valve is opened → Eliminate causes for abnormal condition Yes Is assemble condition of INV PCB heatsink normal ? No Check assemble condition between INV PCB heatsink and PFC & IPM module → Reassemble if abnormality found Yes Is PCB temperature sensing part normal ? No Check resistance between NO.19 pin and NO.20 pin of PFC module Check resistance between NO.24 pin and NO.25 pin of PFC module → 7KΩ ±10%(at 25°C) → Replace PCB if abnormality found Check Point 1. Check resistance between No.19 pin and NO.20 pin of PCB PFC module 2. Check resistance between No.24 pin and NO.25 pin of PCB PFC module - only 48/56k 3. Resistance value should be in 7kΩ ±10%.(at 25°C). 4. Check the PFC Module No.19, 20 and IPM Module No.24, 25 pin soldering condition. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 98 - LGE Internal Use Only 84 Multi-split: Inverter FM..AH 4. Trouble Shooting FM27AH t/m FM40AH PFCM : Measuring resistance between No.19,20 pin FM49AH t/m FM57AH PFCM : Measuring resistance between No.19,20 pin Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 99 - IPM : Measuring resistance between No.24,25 pin LGE Internal Use Only 85 Multi-split: Inverter FM..AH FM15AH t/m FM25AH 4. Trouble Shooting Display code Title Cause of error Check point & Normal condition 67 Outdoor fan lock • Outdoor fan is not operating • Check the fan condition. • Check the fan connector • Check the fan control part of the INVERTER PCB ■ Error Diagnosis and Countermeasure Flow Chart CH67(Outdoor fan lock) occurrence Is fan connector condition right ? No Do right fan connector condition Yes No Is Fan motor nomal? Change abnomal motor Yes Replace inverter PCB assembly <INVERTER PCB connection> <fan motor middle connection> <FAN Motor Connection check> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 121 - LGE Internal Use Only 86 FM27AH t/m FM57AH 4. Trouble Shooting Display code 67 Multi-split: Inverter FM..AH Title Fan Lock Error Cause of error Check point & Normal condition 1. ODU fan locking Fan RPM is 10RPM or 2. Heatsink assembly of INV PCB assemble condiless for 5 sec. when ODU tion abnormal fan starts or 40 RPM or 3. Defect of temperature sensing circuit part defect less after fan starting. of INV PCB ■ Error Diagnosis and Countermeasure Flow Chart Is ODU Fan Motor Assemble condition normal? No Check ODU Fan Motor assemble condition and fan locking → Reassemble or replace if abnormality found No 1. Set the multi tester to diode mode. 2. Check voltage between 1pin and 4pin of Fan Motor (1±0.2V) 3. Replace Inverter PCB if abnormality found. Yes Is ODU Fan Motor normal? Yes Is wire connection of ODU Fan Motor wire normal? No Check wiring between OUD fan motor and Inverter PCB ( Check if Hall Senor and Motor output terminal color is matched) → Reassemble if abnormality found Yes Is Inverter PCB assembly normal? No Replace Inverter PCB assembly Yes Recheck power and installation condition Check Point 1. Check voltage between 1pin and 4pin of Fan Mortor connector (Tester diode mode) 2. Voltage vaule should be in 1V ±0.2V. Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 100 - LGE Internal Use Only 87 Multi-split: Inverter FM..AH 4. Trouble Shooting FM27AH t/m FM41AH Check voltage betwen 1pin and 4pin of fan motor Fan motor connector Tester <Main PCB> FM49AH t/m FM57AH <Inverter PCB> Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 101 - LGE Internal Use Only 88 Multi-split: Inverter FM..AH 4. Trouble Shooting Display code 73 Title AC input instant over current error (Matter of software) Cause of error Check point & Normal condition Inverter PCB input power current is over 48A(peak) for 2ms 1. Overload operation (Pipe clogging/Covering/EEV defect/Ref.overcharge) 2. Compressor damage (Insulation damage/Motor damage) 3. Input voltage abnormal (L, N) 4. Power line assemble condition abnormal 5. Inverter PCB assembly damage (input current sensing part) ■ Error Diagnosis and Countermeasure Flow Chart Is installation condition normal? No Yes 1.Check Pipe clogging/distortion 2.Check Covering (Indoor/Outdoor Unit) 3.Check EEV connector assemble condition/normal operation 4.Check refrigerant pressure → Reassemble or manage if abnormality found No Check L~N phase voltage is 220V ± 10% → Check connection condition and wiring if power is abnormal No 1.Check L,N connection condition 2.Check wire disconnection and wiring → Reassemble if abnormality found No 1.Check inverter PCB assembly U,V,W connector connection condition 2.Check wire disconnection and wiring 3.Check compressor terminal connection condition(bad contact) → Reassemble if abnormality found Is input voltage normal? Yes Is AC input Wire connection condition normal? Yes Is compressor Wire connection condition normal? Yes Is inverter PCB assembly normal? No Check inverter PCB assembly IPM normality → Replace inverter PCB assembly Yes Recheck power and installation condition Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 102 - LGE Internal Use Only 89 Multi-split: Inverter FM..AH 4. Trouble Shooting 27/30/40k N L < Noise Filter wiring Check Point > N L < Main PCB wiring Check Point > < Input Power Source Check Point > Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes - 103 - LGE Internal Use Only 90 Multi-split: Inverter FM..AH 4. Trouble Shooting 48/56k N L < Noise Filter wiring Check Point > L N N L < Input Power Source Check Point > Copyright ©2007 LG Electronics. Inc. All right reserved. Only for training and service purposes < Inverter PCB wiring Check Point > - 104 - LGE Internal Use Only 91 LG Multi-split Variabel (aan/uit) M..AC/AH 92 Multi-split: Aan / Uit M..AC / AH Functions Signal Receptor Receives the signals from the remote controller.(Signal receiving sound: two short beeps or one long beep.) Operation Indication Lamps : Lights up during the system operation. : Lights up during Sleep Mode Auto operation. : Lights up during Timer operation. : Lights up during Defrost Mode or Hot Start operation (Heat pump model only) : Lights up during outdoor unit operation. (Cooling model only) On/Off Sleep Mode Timer Signal receptor Defrost Mode OUT OUTDOOR UNIT DOOR OPERATION Operation indication lamps Receives the signals from the remote controller.(Signal receiving sound: two short beeps or one long beep.) Operation Indication Lamps : Lights up during the system operation. : Lights up during Sleep Mode Auto operation. Timer : Lights up during Timer operation. Defrost Mode : Lights up during Defrost Mode or Hot Start operation.(Heat pump model only) Outdoor unit operation : Lights up during outdoor unit operation.(Cooling model only) PLASMA : Indicate PLASMA purifier operation. On/Off Sleep Mode Operation indication lamps Self-diagnosis Function ■ Error Indicator • The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble. • Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table. • If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed. • After error occurrence, if error is released, error LED is also released simultaneously. • To operate again on the occurrence of error code, be sure to turn off the power and then turn on. • Having or not of error code is different from Model. Error Code 1 2 5 Error LED (Indoor body operation LED) 5sec (once) 3sec 3sec 3sec (twice) 3sec 3sec (5times) (6times) 3sec (7times) 7 • Indoor air temperature thermistor open/short. • Indoor air TH ass'y check • Indoor inlet pipe temperature thermistor open/short. • Indoor inlet pipe TH ass'y check • Poor communication • Communication line/circuit • Indoor outlet pipe temperature thermistor open/shor • Indoor outlet pipe TH ass'y check • Defferent Operation (Simultanueous operation of cooling and heating. • Operate indoor units only heating or cooling mode. 3sec • Indoor EEP ROM data (Art type only) • Replace main PCB DC ASM • Outdoor air temperature thermistor open/short • Outdoor air TH ass'y check • Outdoor pipe themperature thermistor open/short • Outdoor pipe TH ass'y check • Overload combination • Indoor unit combination check (Refer to Max. capacity) (9times) 9 3sec 3sec 3sec 45 3sec 51 SVC check point 3sec 6 44 Error contents 3sec 3sec : ten digits : one digits 93 Multi-split Multi-split tot 2005 A2-C.. A3-C.. A2-H.. A3-H.. LM.. 94 Multi-split: Aan / Uit voor 2005 (modellen, zie pag. 105) Display Function 1. Heating Model 2. Cooling Model Operation Indicator Operation Indicator • Cooling, Soft Dry, Fan, Heating • Cooling, Soft Dry, Fan Sleep Timer Indicator Sleep Timer Indicator • Sleep Mode • Sleep Mode Timer Indicator Timer Indicator • Timer Mode • Timer Mode Compressor on Indicator Defrost Indicator OUT DOOR • Hot-start, Defrost Self-diagnosis Function ■ Error Indicator • The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble. • Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table. • If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed. • After error occurrence, if error is released, error LED is also released simultaneously. • To operate again on the occurrence of error code 12, be sure to pull out power cord and then re-insert. • Having or not of error code is different from Model. Error Code 1 2 Error LED (Indoor body operation LED) Error contents • Indoor suction temperature thermistor open/short. • Indoor TH ass'y check • Indoor pipe temperature thermistor open/short. • Outdoor suction temperature thermistor open/short. • Outdoor TH ass'y • Outdoor pipe temperature check thermistor open/short. • Abnormal operation of multi product. • Resetting of remocon (Simultanueous operation of operating mode cooling and heating) (once) 3sec (twice) 3sec 3sec (3times) 3sec 3sec 3 3sec (5times) 3sec • Poor communication 5 (once) 3sec (twice) (once) 12 3sec 3sec 3sec SVC check point (twice) • Communication line/circuit check • Primarily check • Misconnection of connecting refrigerant pressure cables • Connecting pipe check • Connecting cable check 95 LG RAC Standaard wandunit (aan/uit & Inverter) Art Cool Deluxe (aan/uit & Inverter) (hoge wand) Art Cool Panel (aan/uit & Inverter) 96 RAC Standaard wandunit (aan/uit) Alle typen/uitvoeringen o.a: LS-J.. / LS-K.. / LS-L.. S..ACL / S..AH / S..ACP / S..AHP G..AH ART COOL Panel / Deluxe (aan/uit) LS-P.... .. A09/12/18AH* C07/09/12AH* 97 RAC: AAN / UIT Standaard wandunit, Panel & Deluxe Operation Display Function 1. Heating Model 2. Cooling Model Operation Indicator Operation Indicator • Cooling, Soft Dry, Fan, Heating • Cooling, Soft Dry, Fan Compressor on Indicator Deicer Indicator OUT DOOR • Hot-start, Deice Self-diagnosis Function Error Code 1 Error Display LED (Indoor body operation LED) (once) 3sec 3sec 3sec Error contents • Indoor room temperature thermistor open/short • Indoor pipe temperature thermistor open/short. SVC check point • Indoor Thermistor assembly check 98 LG RAC Standaard wandunit Inverter LS-N.... LS-Q.... LS-R.... S..AN S..AW 99 RAC: Wandunit Inverter LS-N/Q/R, S..AN & S..AW Troubleshooting Guide Self-diagnosis function 1. The malfunction indicator of indoor (see the operating LED of the INDOOR) Error Code The cause of malfunction Malfunction indicator The operating state Indoor TH. is short or open. The operating LED will be blinking once. Keep operating state. Outdoor TH. is short or open. The operating LED will be blinking twice. Keep operating state. 4 Temp. of Heat sink is over 95°C. /Heat sink TH. is short or open. The operating LED will be blinking 4 times. Restart compressor when Heat sink Temp is 85°C below. 5 Comunication error (serial comunication). The operating LED will be blinking 5 times. The operation is off(enable to restart by remote controller). DC peak error. The operating LED will be blinking 6 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 7 Running current is overloaded. (CT2) The operating LED will be blinking 7 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 8 Indoor fan lock error (BLDC fan model) The operating LED will be blinking 8 times. The operation is off(enable to restart by remote controller). 9 Outdoor fan lock error (BLDC fan model) The operating LED will be blinking 9 times. The operation is off(enable to restart by remote controller). D-PIPE TH is short or open. The operating LED will be blinking 10 times. Compressor will be turned off immediately. (restart compressor when D-PIPE TH. is recovred) 1 2 6 10 ❈ Error code ➅, ➆ can’t be operated unless the power cord is removed. 2. The malfunction indicator of outdoor (see the LED01M on the outdoor PCB ass’y) Error Code The cause of malfunction Malfunction indicator Indoor TH. is short or open. The LED01M will be blinking twice. Keep operating state. 4 Temp. of Heat sink is over 95°C, or Heat sink TH. is shortor open. The LED01M will be blinking 4 times. Restart compressor when heat sink Temp. is 85°C below. 5 Comunication error (serial comunication). The LED01M will be blinking 5 times. The operation is off(enable to restart by remote controller). DC peak error. The LED01M will be blinking 6 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 7 Running current is overloaded. The LED01M will be blinking 7 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 9 Outdoor fan lock error (BLDC fan model) The LED01M will be blinking 9 times. The operation is off(enable to restart by remote controller). D-PIPE TH is short or open. The LED01M will be blinking 10 times. Compressor will be turned off immediately. (restart compressor when D-PIPE TH. is recovered) 2 6 10 The operating state 100 RAC ART COOL Deluxe Inverter C09AW* C12AW* 101 RAC: ART COOL Inverter C09AW* & C12AW* Troubleshooting Guide Self-diagnosis function 1. The malfunction indicator of indoor (see the operating LED of the INDOOR) Error Code The cause of malfunction Malfunction indicator The operating state Indoor TH. is short or open. The operating LED will be blinking once. Keep operating state. Outdoor TH. is short or open. The operating LED will be blinking twice. Keep operating state. 4 Temp. of Heat sink is over 95°C. /Heat sink TH. is short or open. The operating LED will be blinking 4 times. Restart compressor when Heat sink Temp is 85°C below. 5 Comunication error (serial comunication). The operating LED will be blinking 5 times. The operation is off(enable to restart by remote controller). DC peak error. The operating LED will be blinking 6 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 7 Running current is overloaded. (CT2) The operating LED will be blinking 7 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 8 Indoor fan lock error (BLDC fan model) The operating LED will be blinking 8 times. The operation is off(enable to restart by remote controller). 9 Outdoor fan lock error (BLDC fan model) The operating LED will be blinking 9 times. The operation is off(enable to restart by remote controller). D-PIPE TH is short or open. The operating LED will be blinking 10 times. Compressor will be turned off immediately. (restart compressor when D-PIPE TH. is recovred) 1 2 6 10 ❈ Error code ➅, ➆ can’t be operated unless the power cord is removed. 2. The malfunction indicator of outdoor (see the LED01M on the outdoor PCB ass’y) Error Code The cause of malfunction Malfunction indicator Indoor TH. is short or open. The LED01M will be blinking twice. Keep operating state. 4 Temp. of Heat sink is over 95°C, or Heat sink TH. is shortor open. The LED01M will be blinking 4 times. Restart compressor when heat sink Temp. is 85°C below. 5 Comunication error (serial comunication). The LED01M will be blinking 5 times. The operation is off(enable to restart by remote controller). DC peak error. The LED01M will be blinking 6 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 7 Running current is overloaded. The LED01M will be blinking 7 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 9 Outdoor fan lock error (BLDC fan model) The LED01M will be blinking 9 times. The operation is off(enable to restart by remote controller). D-PIPE TH is short or open. The LED01M will be blinking 10 times. Compressor will be turned off immediately. (restart compressor when D-PIPE TH. is recovered) 2 6 10 The operating state 102 LG RAC ART COOL Deluxe Inverter C18AW* C24AW* 103 RAC: ART COOL Inverter C18AW* & C24AW* Troubleshooting Guide Self-diagnosis function 1. The malfunction indicator of indoor (see the operating LED of the INDOOR) Error Code The cause of malfunction Malfunction indicator The operating state Indoor TH. is short or open. The display show "C1" Keep operating state. Outdoor TH. is short or open. The display show "C2" Keep operating state. 4 Temp. of Heat sink is over 95°C. /Heat sink TH. is short or open. The display show "C4" Restart compressor when Heat sink Temp is 85°C below. 5 Comunication error (serial comunication). The display show "C5" The operation is off(enable to restart by remote controller). DC peak error. The display show "C6" Compressor will be turned off immediately. (not enable to restart by remote controller) 7 Running current is overloaded. (CT2) The display show "C7" Compressor will be turned off immediately. (not enable to restart by remote controller) 8 Indoor fan lock error (BLDC fan model) The display show "C8" The operation is off(enable to restart by remote controller). 9 Outdoor fan lock error (BLDC fan model) The display show "C9" The operation is off(enable to restart by remote controller). D-PIPE TH is short or open. The display show "CA" Compressor will be turned off immediately. (restart compressor when D-PIPE TH. is recovred) 1 2 6 10 ❈ Error code ➅, ➆ can’t be operated unless the power cord is removed. 2. The malfunction indicator of outdoor (see the LED01M on the outdoor PCB ass’y) Error Code The cause of malfunction Malfunction indicator Indoor TH. is short or open. The LED01M will be blinking twice. Keep operating state. 4 Temp. of Heat sink is over 95°C, or Heat sink TH. is shortor open. The LED01M will be blinking 4 times. Restart compressor when heat sink Temp. is 85°C below. 5 Comunication error (serial comunication). The LED01M will be blinking 5 times. The operation is off(enable to restart by remote controller). DC peak error. The LED01M will be blinking 6 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 7 Running current is overloaded. The LED01M will be blinking 7 times. Compressor will be turned off immediately. (not enable to restart by remote controller) 9 Outdoor fan lock error (BLDC fan model) The LED01M will be blinking 9 times. The operation is off(enable to restart by remote controller). D-PIPE TH is short or open. The LED01M will be blinking 10 times. Compressor will be turned off immediately. (restart compressor when D-PIPE TH. is recovered) 2 6 10 The operating state 104 RAC ART COOL Panel Inverter A09AW A12AW A09AW1 A12AW1 105 RAC: ART COOL PANEL Inverter A..AW & A..AW1 Troubleshooting Guide Self diagnosis Function Error Code 1 time 1 Cause of Error Error Indicator 1time 3 sec 1time 3 sec 1time 3 sec 1time 3 sec 2 times 2 times 2 times 2 times 3 sec 3 sec 3 sec 2 4 5 4 times 4 times 3 sec 3 sec 5times 5times 3 sec 3 sec 6times 6 6times 3 sec 3 sec 8times 8 8times 3 sec 9times 9 9times 3 sec 10 times 10 times 10 3 sec 1time 12 2times 1time 3 sec 1time 13 1time 4 times 3 sec • Outdoor Temp. sensor error - Sensor open or short O O ON • Heat Sink sensor error - Sensor open or short - Heat Sink temp is over 95 °… O O ON O O OFF • DC Peak error O O SHUT DOWN • Over current error (CT2) O O SHUT DOWN • Indoor fan lock error (BLDC fan model only) O • Outdoor fan lock error (BLDC fan model only) O O OFF • D-Pipe TH. is short or open. O O ON • Communication error ON 1time OFF O ON 3 times • PSC Error - PSC Fault Error O ON 4 times • Comp Phase Current Error (180 Driver Comp Control Model Only) O ON 3 sec 3 times O • EEPROM Error - EEPROM Check sum Error 3 sec 1time 14 2times Indoor Operation • Indoor Temp. sensor error - Sensor open or short 7times 7times 7 Display Indoor Outdoor 106 RAC: ART COOL PANEL Inverter A..AW & A..AW1 Troubleshooting Guide Troubleshooting for error code Error code Description 1 Indoor TH. is short or open Check flow Cause of error • Indoor TH. (sensor) is short or open • Indoor TH. (sensor) is not connected to the indoor pcb assembly • Damage or defect on the sensing circuit of indoor pcb assembly. (R01H, R02H, R03H, R04H, C01H, C02H) YES Indoor TH. is connected to Indoor pcb assembly ? YES Sensing circuit of indoor pcb is right ? Indoor TH. is right ? No No Check Indoor TH. - Measure resistance of TH. (air : about 10k . at 25 °C, pipe : about 5k . at 25 °C) - Connect to CN-TH1 in indoor pcb assembly Error code Description 2 Outdoor TH. is short or open Check flow Outdoor TH. is connected to outdoor pcb assembly ? No - Connect to CN-TH1 in outdoor pcb assembly No - Check soldering state of R01H ~ R04H, C01H, C02H Cause of error • Outdoor TH. (sensor) is short or open • Outdoor TH. (sensor) is not connected to the outdoor pcb assembly • Damage or defect on the sensing circuit of outdoor pcb assembly. (R03H~R06H, C02H, C03H) YES YES Outdoor TH. is right ? No Check outdoor TH. - Measure resistance of TH. (air : about 10k . at 25 °C, pipe : about 5k . at 25 °C) Sensing circuit of outdoor pcb is right ? No - Check soldering state of R03H ~ R06H, C02H, C03H 107 Troubleshooting Guide RAC: ART COOL PANEL Inverter A..AW & A..AW1 • 9K / 12K Description Error code 4 Cause of error Heat-sink Temp. is over 95°C Heat-sink TH. is open or short Check flow Heat-sink TH is connected to outdoor PCB assembly? No - Connect to CN-TH2 in outdoor PCB assembly • Heat-sink TH. is damaged(short or open). • Heat-sink Temp. is over 95°C • Damage or defect on the sensing circuit of outdoor pcb assembly. (R01H, R02H, C01H) YES YES Heat-sink TH. in INV-IC is Right ? No Check heat-sink TH. - Measure resistance of TH. (about 10k . at 25 °C) Sensing circuit of outdoor pcb is right ? No - Check soldering state of R01H, R02H, C01H 108 RAC: ART COOL PANEL Inverter A..AW & A..AW1 Description Error code 5 Cause of error • Wrong or missing wiring between indoor and outdoor unit cable • Defect of communication components in indoor pcb assembly • Defect of communication components in outdoor pcb assembly • Defect of power supply components in outdoor pcb assembly • No ground connection in air conditioner unit (affected by noise in power source) Communication Error Check flow YES No Indoor 1(BR) 2(BL) 3(GN/YL) 4(RD) YES Is the voltage of T/Block , in outdoor about AC 220/240V ? Wiring connection Is right ? Is the voltage of GND & DC5V in Outdoor pcb about DC 5V ? No Outdoor 1(BR) 2(BL) 3(GN/YL) 4(RD) Troubleshooting Guide No Check power connector Is not connected to the T/Block in indoor unit. YES Check FUSE, NF01/02J, PTC, Power Module, BD-01S in Outdoor pcb assembly YES Communication circuit of indoor & outdoor pcb Is right ? No Check IC01K, IC02K,D01K~D03K, ZD01K~ZD03K, R01K~R10K, C01K~C04K Ground connection is installed ? (power outlet or outdoor chassis) No Earth port Install ground connection from outdoor unit. (In case power outlet has no earth port) 109 RAC: ART COOL PANEL Inverter A..AW & A..AW1 Troubleshooting Guide Error code Cause of error Description 6 DC Peak Error Check flow • Supplied power is not normal • Comp Connector (CN-U,V,W) is disconnected or inserted to wrong position • Compressor is damaged (coil short) ➔ replace compressor • Too much Refrigerant • Defect in outdoor pcb assembly ➔ replace pcb assembly YES Supplied voltage to Outdoor pcb is about AC 220/240V ? YES Is connector (CN-U,V,W) connected to compressor and inserted to pcb in right position ? No Refrigerant pressure is right ? No No Check CN-U,V,W connector (U : RD, V : BL, W : YL) Check power source YES Check refrigerant pressure and adjust. YES Inverter components in outdoor right ? Is the compressor right ? No No Check resistance Between U-V, V-W, U-W port. → Short / Open circuit (Comp.motor coil error) → normal : 1 ~2 . Between U,V,W and Body °Ê normal : over10M . * 9 K/12K Model Check Short of SPM3 pins (GND - P, U, V, W pin) Direction of D01Z~D03Z, C08Z,10Z,12Z,16Z Assembling state of R01P ~ R21P & IC01P Assembling state of screw between INV-IC & Heat-sink DC 15V output of Power module. U . V W pcb assembly are * 18 K Model Check Short of SPM2 pins (GND – P, U, V, W pin) Direction of D01Z~D03Z, C08Z,10Z,12Z,16Z Assembling state of R01P ~ R21P & IC01P Assembling state of screw between INV-IC & Heat-sink DC 15V output of Power module. 110 RAC: ART COOL PANEL Inverter A..AW & A..AW1 Error code Description 7 Over current Error (CT2) Check flow Cause of error • Supplied power is not normal • Indoor/outdoor fan is locked • Too much refrigerant • Defect in current sensing circuit in outdoor pcb assembly YES YES Supplied voltage to Outdoor pcb is about AC 220/240V ? Does indoor / outdoor fan work normally ? No No Check indoor / outdoor fan and adjust. Check power source Troubleshooting Guide Refrigerant pressure is right ? No Check refrigerant pressure and adjust. YES Current sensing circuit is right ? No Check current sensing circuit. - check CT is damaged in outdoor pcb (output wire is disconnected to pin or not) - BD01N is inserted in right position (refer marking on pcb and component) - Spec of R01N (1k. ), R02N (1.65k. ) is correct - Direction of diode (D01N, D02N) is right 111 RAC: ART COOL PANEL Inverter A..AW & A..AW1 Troubleshooting Guide Error code Description 8 Indoor fan is locked (BLDC fan model only) Check flow Cause of error • Indoor fan is locked or separated • Fan connector is not connected to indoor pcb assembly • Defective in DC-fan driving circuit YES Indoor fan is rotating ? (1) YES Indoor fan is rotating ? (2) No DC–fan driving circuit is right ? No Check indoor unit - remove obstacles in indoor unit - fan assembled correctly. Description 9 Outdoor fan is locked (BLDC fan model only) Outdoor fan is rotating ? (1) No Check outdoor unit - remove obstacles in outdoor unit Check DC Fan Driving circuit (Soldering state & Direction) - R01F~R09F, C01F~C03F, IC01F~IC03F, Q01F~Q02F, ZD01F Check soldering state of CN-Motor1 & assembling state of DC Fan connector Error code Check flow No Cause of error • Outdoor fan is locked by an obstacle (ex : branch of tree, bar…etc) • Fan connector is not connected to outdoor pcb assembly • Defective in DC-fan driving circuit YES YES Outdoor fan is rotating ? (2) No Check connector is not connected to outdoor pcb assembly (CN-FAN2) DC–fan driving circuit is right ? No Check DC Fan driving circuit (Soldering state & Direction) - R01F~R05F, C01F~C03F, Q01F~Q04F, ZD01F 112 RAC: ART COOL PANEL Inverter A..AW & A..AW1 Error code 10 Description Cause of error D-Pipe TH. is short or open Check flow D_PIPE TH. is connected to Outdoor pcb assembly ? No Connect to CN-D_PIPE in outdoor pcb assembly Troubleshooting Guide • D_pipe TH. is short or open • D_pipe TH. is not connected to the outdoor pcb assembly • Damage or defect on the sensing circuit of outdoor pcb assembly YES YES D_PIPE TH. is right ? No Check D_PIPE TH. - Measure resistance of TH. (about 200k. at 25°C.) Sensing circuit of outdoor pcb is right ? No - Check soldering state of R07H, R08H, C04H 113
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