Mid-Frame Winch (Contactor)

Transcription

Warn Industries, Inc.
12900 S.E. Capps Road
Clackamas, OR USA 97015-8903
1-503-722-1200
FAX: 1-503-722-3000
www.warn.com
Customer Service / Service Clients: 1-800-543-9276
International Sales Support / Les Ventes internationales
Soutiennent: 1-503-722-3008
© 2011Warn Industries, Inc. WARN®, the WARN logo are registered trademarks of Warn Industries, Inc.
WARN® et le logo WARN sont des marques
déposées de Warn Industries, Inc.
Mid-Frame Winch
(Contactor)
INSTALLATION AND OPERATOR’S GUIDE
GUIDE D’INSTALLATION ET OPERATEUR
86541A0
English........................................................................... 1
Français.......................................................................12
Español........................................................................23
Ð
Ñ
Ò
Ó
Ô
Õ
Ö
×
Ø
Ù
Ú
$
)
L
Û
K
Ü
'
I
2
8
8
L
%
.
Ý
1
0
:
=

;
M
%
2
8
8
Ü
/
H
0
%
?
:
(
7
/
=
K
<
:
H
>
-
$
)
L
Û
0
Ü
'
%
.
*
K
.
?
C
2
8
7
Þ
2
8
7
>
0
.
'

7
>
2
?
<
7
D
8
7
,
9
>
:
9
<
8

>
2
2
?
*

>
=
.
-
.
0
2
<
>
*
>
>
0
E
-
.
8
<
0
P
;
:
0
M
+
4
?

0
?
2
M
:
8
:
.
?
7
?
*
P
=
9
7
8
:
9
8
2
:
0
2
?
-
>
8
8
:
:
>
>
-
-
0
7
+
2
8
:
:
>
*
.
8
>
-
-
7
>
4
8
?
1
8
7
0
M
2
:
>
2

2
2
2
=
=
/
2
?
8
2
0
2
9
M
:
8
.
:
2
:
1
2
0
7
-
>
7
4
?
P
E
-
1
8
M
?
*
:
.
>
2
0
;
:
M

>
:
E
8
9
-
M
>
2
P

¥
-
¥
2
2
¦
?
¤
-

¤
7
£
2
2
£
P
¢
M
1
¢
7
¡
:
=
¡
.
1
>
?
1
>
0
7
¨
¦
.
.
¨
:
>
©
8
§
8

§
0
¦
>
.
-
0
7
9
:
¦
/
¬
-
7

4
«
*
-
¬
*
¢
9
:
«
=
ª
-
2
¢

¦
0
?
ª
>
©
0
-

=
¦
7
M
®
§
>
8
¡
¦
2
7
¡
0
0
®
1
§

+
7
®
¦
<
9
¢
+
,
-
-
¯
M
*
¯
:
®
2
:
§
9
M
>
¢
-
¦
>
¦
©
¢
>
2
>
¢
0
<
9
M
>
=
-
8
1
0
9
-
7
+
8
:
0
E
>
-
0
-
0
*
-
=
7

>
0
<
M
8
0
1
P
7
-
P
2
7
7
>
E
E
>
0
E
:
2
<
M
0
>
±
=
2
?
4
I
2
+
2
+
,
2
7

,
2
<
8
=
?
.
7
2
:
2

8
?
+
2
H
2

Þ
-
>
0
-
>
?
0
8
<
9
M
2
>
:
*
?
8
7
>
2
:
=
8
-
9
:
E
>
-
7
0
2
!
>
8
?
:
1
>
>
+
!
9
P
9
2
-
7
7
"
:
2
0
8
:
0

<
*
2
-
=
7
<
-
0
?
:
8
0
:
E
-
-
1

=
1
E
+
2
0
:
8
0
1
<
-
0
?
>
?
:
2
0
:
9
-
<
-

=
7
2
7
&
'
(
7
-
:
2
<
:
>
-
*
+
6
,
2
(
0
8
-
2
I
9
.
7
2
J
/
8
0
.
C
F
-
L
-
2
7
?
-
?
J
?
2
C
>
0
<
M
8
?
8
%
:
.
K
1
$
-
(
=
/
0
2
<
P
7
-
P
M
7
.
2
8
3
9
4
2
4
:
4
4
*
4
4
4
;
4
7
4
4
2
4
4
<
4
4
8
4
4
=
:
4
>
4
4
4
-
4
4
0
4
?
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
:
>
7
D
K
>
H
0
0
E
F
-
0
1
>
:
>
-
0
?
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
@
A
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
G
:
2
:
C
>
0
<
M
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
N
4
4
4
4
4
O
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
7
7
>
<
8
:
>
8
.
0
E
F
-
/
0
0
0
?
2
:
7
<
=
:
<
>
:
>
-
0
-
?
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
0
?
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Q
A
R
7
2
:
<
M
>
0
E
C
>
7
2
I
-
P
2
g
R
S
A
U
b
V
c
n
W
d
h
o
X
d
W
Y
e
p
h
Z
f
q
[
g
h
\
h
j
r
V
]
i
^
i
R
s
[
x
j
y
l
q
z

{
e
z
{
|
}
o

y
z
{

h
y
}
l
z
~

h
h
n
k
k
c
W
_
l
2
-
7
8
.
*
:
$
-
2
9
8
Þ
:
-
Ü
-
-
8
1
>
0
D
>
9
0
1
I
ß
7
-
=
P
2
-
0
-
Û
:
:
-
8
-
H
2

Þ
-
-
H
+
(
+
>
0
E
Þ
8

2
7
Þ
8
0
Þ
8

8
7
2
;
2
-
P
.
2
*
?
D
J
$
?
:
7
2
8
$
=
P
P
.
>
2
1
P
2
7
%
D
P
(
>
P
.
P
*
-
Ü
7
-
Ü
8
8
:
<
1
:
2
K
-
M
2

-
2
7
P
-
C
9
>
ß
0
7
1
=
I
-
P

2
+
à
&
8
>
7
.
2
8
1
F
7
=
?
M
>
0
E
8

1
;
8
7
·
³
¸
´
µ
¹
º
Æ
µ
²
·
»
Ç
Â
7
.
2
8
1
=
7
;
>
0
<
M
;
-
>
8
7
0
:
>
2
7
<
>
0
E
à
F
=
:
:
>
0
E
t
d

a
3
P
.

¼
¸
´
½
Á
º
¾
Â
È
¿
À
Æ
µ
¿
É
³
´
º
´
º
À
Á
Â
¸
º
´
º
·
¸
´
³
·
º
Ã
³
´
Ä
Â
¿
Å
²
³
´
µ
Æ
µ
·
Ç
Â
¸
´
Á
º
Â
È
Æ
µ
É
-
?

t
b
b

d
d

~

u
d

t
b
b

d
d
d

{

o
l
7
7
>
-
0
à
=
Û
7
?
:
>
0
$
9
8
<
2
Þ
8

1
E
P
'
1
E
2
Þ
8

8
7
1
L
q

Ê
Ê
:
>
7
2
8
0
1
=
Û
7
0
Þ
8

8
7
1
1

d

8
8

u

M

w

8
u
e

-
1
m

h
µ
>
1
`
h
~

³
²

R
X
j

Î
-
L
S
v
¶
:
$
E
g
Î
-
B
4
T
µ
7
5
4
a
Í
2
#
$
´

-
&
Ì
M
4
Þ
³
:
0
'
$
Ë
8
?
H
Þ
Þ
'
²
2
H
0
&
$
$
Ü
K
2
&
H
7
/
)
$
/
8
(
*
-
%
;
2
%
1
C
$
2
C
H
9
(

*
?
2
%
:
;
>
'
*

Ü
¥
E
7
¥
:
©
?
?

°
=
8
°
+
®
2
,
®
>
¡
7
2
¡
0
§
0
8
-
;
E
ß
8

6
Ý
Ï
-

>
0
E
;
8
7
:
?
Þ
8

8
7
1
7
ï
ð
ñ
ð
ò
ó
ô
õ
ó
ö
ð
÷
ø
ù
ò
ð
ú
ó
û
÷
ü
ý
ñ
õ
ï
ð
ñ
ð
ò
ó
ô
õ
ó
ö
ð
÷
ø
ù
ò
ð
ú
ó
û
÷
ü
ý
ñ
õ
Warnings and Cautions
As you read these instructions, you will see
WARNINGS, CAUTIONS, NOTICES and NOTES.
Each message has a specific purpose. WARNINGS
are safety messages that indicate a potentially
hazardous situation, which, if not avoided could result
in serious injury or death. CAUTIONS are safety
messages that indicate a potentially hazardous
situation which, if not avoided, could result in minor
or moderate injury. A CAUTION may also be used
to alert against unsafe practice. CAUTIONS and
WARNINGS identify the hazard, indicate how to avoid
the hazard, and advise of the probable consequence
of not avoiding the hazard. NOTICES are messages
to avoid property damage. NOTES are additional
information to help you complete a procedure.
PLEASE WORK SAFELY!
Failure to observe these instructions could
lead to serious injury or death.
FALLING OR CRUSHING HAZARD
General Safety:
Winching Safety:
• Always choose a mounting location that is
sufficiently strong to withstand the maximum pulling
capacity of your winch.
• Always use grade 5 (grade 8.8 metric) or better
hardware.
• Never weld mounting bolts.
• Always use factory approved mounting hardware,
components, and accessories.
• Never use bolts that are too long.
• Always complete the winch installation and hook
attachment before installing the wiring.
• Always keep hands clear of winch rope, hook
loop, hook and fairlead opening during installation,
operation, and when spooling in or out.
• Always position fairlead with warning readily visible
on top.
• Always prestretch rope and respool under load
before use. Tightly wound rope reduces chances of
“binding”, which can damage the rope.
• Always ensure hook latch is closed and not
supporting load.
• Never apply load to hook tip or latch. Apply load
only to the center of hook.
• Never use a hook whose throat opening has
increased, or whose tip is bent or twisted.
• Always use a hook with a latch.
• Always ensure the operator and bystandnders are
aware of the stability of the vehicle and/or load.
• Always keep wired remote control lead and
power cord clear of the drum, rope, and rigging.
Inspect for cracks, pinches, frayed wires or loose
connections. Damaged components must be
replaced before operation.
• Always pass remote lead thru window when used
in vehicle.
ã
Installation Safety:
â
MOVING PARTS ENTANGLEMENT
HAZARD
• Always Know Your Winch. Take time to fully read
the Instructions and/or Operations Guide, and/or
Basic Guide to Winching Techniques, in order to
understand your winch and its operations.
• Never exceed winch or winch rope rated capacity.
Double line using a snatch block to reduce winch
load.
• Always wear heavy leather gloves when handling
winch rope.
• Never use winch or winch rope for towing. Shock
loads can damage, overload and break rope.
• Never use a winch to secure a load.
• Never operate this winch when under the influence
of drugs, alcohol or medication.
• Never operate this winch if you are under 16 years
of age.
HAZARD
á
HAZARD
ä
å
ä
æ
ç
è
é
ã
î
å
ê
è
ë
á
å
ä
ì
í
• Always inspect winch rope, hook, and slings
before operating winch. Frayed, kinked
or damaged winch rope must be replaced
immediately. Damaged components must be
replaced before operation. Protect parts from
damage.
• Always remove any element or obstacle that may
interfere with safe operation of the winch.
• Always be certain the anchor you select will
withstand the load and the strap or chain will not
slip.
• Always use supplied hook strap whenever
spooling winch rope in or out, during installation
and during operation.
• Always require operators and bystanders to be
aware of vehicle and or load.
• Always be aware of stability of vehicle and load
during winching, keep others away. Alert all
bystanders of an unstable condition.
• Always unspool as much wire rope as possible
when rigging. Double line or pick distant anchor
point.
• Always take time to use appropriate rigging
techniques for a winch pull.
• Never touch winch rope or hook while someone
else is at the control switch or during winching
operation.
• Never engage or disengage clutch if winch is
under load, winch rope is in tension or drum is
moving.
• Never touch winch rope or hook while under
tension or under load.
• Always stand clear of winch rope and load and
keep others away while winching.
• Never use vehicle to pull load on winch rope.
Combined load or shock load can damage,
overload and break rope.
• Never wrap winch rope back onto itself. Use a
choker chain or tree trunk protector on the anchor.
á
â
ã
ä
å
ä
• Always stand clear, keep hands clear, keep others
away.
• Never operate winch with less than 5 wraps of rope
around the drum. Rope could come loose from the
drum, as the rope attachment to the drum is not
designed to hold a load.
• Never use winch as a hoist or to suspend a load.
• Always be certain anchor will withstand load, use
appropriate rigging and take time to rig correctly.
• Never use winch to lift or move persons.
• Never use excessive effort to freespool winch rope.
• Always use proper posture/lifting technique or
get lifting assistance while handling and installing
product.
• Always spool the rope onto the drum in the
direction specified by the winch warning label on
the winch and/or documentation. This is required
for the automatic brake (if so equipped) to function
properly.
• Always spool the winch rope onto the drum as
indicated by the drum rotation label.
CUT AND BURN HAZARD
To avoid injury to hands and fingers:
• Always wear heavy leather gloves when handling
winch rope.
• Always be aware of possible hot surfaces at winch
motor, drum or rope during or after winch use.
æ
ç
è
é
ã
þ
å
ê
è
ë
á
å
ä
ì
í
!
"
#
$
%
&
'
(
)
*
+
%
)
,
(
-
(
%
)
+
_
`
a
U
X
U
b
WARNING
.
Always stand
clear, keep
hands clear,
keep others
away.
1
2
2
0
1
6
6
4
5
3
1
4
<
?
/
5
5
<
0
/
1
0
1
5
=
4
5
0
/
0
3
4
3
3
2
3
>
0
1
1
=
=
4
0
5
<
0
6
<
3
:
/
4
:
0
0
:
3
0
2
/
2
7
C
D
0
6
/
?
8
8
<
E
H
3
7
1
=
9
J
3
1
2
=
<
4
?
9
=
9
:
4
4
0
6
8
6
8
0
F
4
4
4
G
I
8
@
A
F
D
1
5
c
:
.
<
0
6
0
B
9
;
/
>
0
7
/
8
4
:
4
3
4
6
0
5
3
6
7
8
0
3
1
3
6
1
0
2
0
2
=
D
/
2
0
1
H
3
5
0
0
5
9
6
5
4
<
6
>
=
3
7
B
>
/
:
O
9
5
0
F
9
0
3
0
3
5
7
<
4
A
/
6
:
0
@
2
/
0
0
d
5
=
0
6
=
4
3
3
A
6
H
6
>
/
0
0
7
4
9
1
3
0
3
3
3
7
>
@
8
7
5
>
/
B
K
0
/
<
>
8
0
:
<
5
/
5
/
0
/
1
1
9
7
2
D
<
?
:
<
=
>
/
e
6
0
8
1
:
2
3
0
6
6
7
3
0
:
4
5
0
3
4
=
9
4
K
CUT AND BURN HAZARD
<
6
@
• Never let winch rope slip through your hands.
CHEMICAL AND FIRE HAZARD
• Always remove jewelry and wear eye protection.
• Never route electrical cables across sharp edges.
• Never route electrical cables near parts that get
hot.
• Never route electrical cables through or near
moving parts.
• Always place the supplied terminal boots on
wires and terminals as directed by the installation
instructions.
• Never lean over battery while making
connections.
• Never route electrical cables over battery
terminals.
• Never short battery terminals with metal objects.
• Always verify area is clear of fuel lines, fuel tank,
brake lines, electrical wires, etc., when drilling.
• Always consult operator’s manual for proper
wiring details.
• Always insulate and protect all exposed wiring
and electrical terminals.
7
=
5
0
9
1
=
?
3
1
=
5
1
?
0
/
<
>
8
0
F
B
6
1
4
2
;
3
WARNING
Always require
operators and
bystanders to be
aware of vehicle
and or load.
/
2
0
3
6
0
0
6
0
=
4
5
?
5
0
/
2
1
0
6
:
<
<
3
5
<
0
1
=
3
6
1
:
2
<
0
?
8
3
8
/
1
0
8
@
2
6
:
5
3
<
L
<
=
<
=
>
/
f
5
/
:
1
/
2
0
0
=
3
7
8
N
5
0
0
=
A
0
9
5
3
0
/
1
9
2
=
5
=
M
0
4
3
0
3
4
5
9
3
:
/
<
?
8
5
1
9
:
<
@
1
=
0
4
0
0
0
/
5
0
:
<
3
0
3
1
2
0
?
4
<
8
6
@
4
;
1
9
B
>
/
0
?
>
0
3
4
8
4
.
=
1
2
3
1
=
1
@
5
6
3
6
5
1
<
8
O
/
0
>
8
?
1
0
3
B
7
8
8
;
9
.
/
?
3
5
1
1
5
2
0
P
?
:
3
5
/
4
B
5
D
<
8
1
I
3
B
0
1
@
Q
Q
2
0
7
6
@
3
5
F
4
5
?
<
3
=
:
1
4
;
@
A
5
B
.
6
/
/
O
0
0
<
4
:
6
<
:
<
8
5
2
1
=
A
0
5
1
>
8
0
4
=
5
/
0
7
<
4
6
3
<
=
<
A
<
5
7
:
@
0
1
0
=
A
>
A
<
^
/
0
/
=
8
>
0
/
0
;
@
4
1
=
>
/
>
g
3
8
0
6
3
<
<
>
6
/
4
6
1
6
4
8
6
5
/
4
5
=
1
<
B
6
1
1
4
=
=
8
4
5
3
6
0
6
2
<
1
9
6
7
6
<
0
O
8
0
B
0
=
8
>
8
0
4
6
5
a
h
X
U
i
/
2
`
U
R
3
0
0
=
5
5
/
0
8
<
a
1
?
0
3
B
U
8
j
7
1
O
?
`
3
5
<
/
>
4
0
5
<
:
<
1
=
=
<
>
6
3
/
7
0
k
=
8
7
0
<
6
3
0
6
9
5
?
/
1
3
0
K
CAUTION
0
HAZARD
lead to minor or moderate injury.
Never leave
remote control
where it can be
activated during
free spooling,
rigging, or when
the winch is not
being used.
5
0
4
=
0
:
A
2
4
8
5
;
0
/
9
@
0
7
1
3
<
=
0
=
5
2
0
3
A
:
:
<
4
<
5
=
5
/
1
5
3
>
1
/
8
1
/
0
7
5
4
?
1
9
4
<
?
/
2
3
8
0
4
4
7
8
9
3
8
<
4
@
=
9
6
=
A
B
:
<
:
4
6
=
>
5
0
/
/
0
3
<
R
0
0
3
:
1
3
L
4
3
1
7
=
9
5
/
0
:
<
3
0
6
0
3
>
<
K
3
1
2
0
:
<
8
0
7
=
9
0
3
8
1
4
9
B
2
ÿ
O
5
0
/
>
0
<
0
0
6
=
1
=
5
6
>
0
>
3
7
7
O
3
@
@
6
7
0
H
6
3
4
5
A
k
>
1
0
7
9
4
@
<
8
2
8
<
g
=
0
0
9
5
0
3
0
>
0
0
4
=
6
5
6
>
1
1
3
3
1
1
=
6
4
<
1
6
=
9
2
1
4
@
6
6
<
4
O
8
A
J
?
5
5
@
0
0
5
B
1
/
0
K
>
S
T
U
V
#
.
/
W
X
0
:
Y
<
Y
=
X
>
S
/
U
<
Y
1
O
6
9
0
6
<
A
=
0
9
6
1
=
5
0
6
3
0
3
1
0
8
2
3
<
2
8
>
4
4
>
>
0
L
0
9
<
9
6
6
:
7
/
O
0
@
=
0
5
/
3
A
0
0
:
9
<
H
=
<
>
/
<
7
6
5
6
B
K
/
4
0
5
N
6
5
>
5
/
0
4
5
0
0
<
1
6
9
1
Z
=
B
7
=
[
.
9
9
/
0
\
0
4
1
@
?
2
<
3
0
6
1
3
6
<
@
4
1
=
5
5
1
6
/
3
9
0
1
1
@
7
=
2
6
0
5
3
O
1
l
5
4
5
1
3
]
6
0
0
<
8
0
=
>
5
5
0
/
3
<
3
0
>
>
4
4
8
L
8
O
>
6
5
1
4
=
1
5
=
O
0
A
/
5
0
0
3
>
>
;
5
0
>
<
1
3
4
=
5
O
8
6
4
<
4
=
5
0
6
5
m
/
4
=
[
0
9
9
;
4
3
4
;
1
=
0
K
NOTICE
Never submerge
winch in water.
4
5
:
<
8
<
0
=
6
0
1
4
>
6
N
2
5
/
>
0
3
P
:
0
4
0
5
?
/
<
9
1
<
3
]
5
8
B
D
0
I
=
Q
2
A
6
B
1
0
Z
6
5
4
Q
4
[
5
<
@
3
9
1
F
5
<
=
\
=
?
4
H
3
A
?
/
1
B
3
4
@
J
1
5
?
5
/
@
5
0
5
/
0
0
/
>
:
/
<
=
>
/
8
0
4
2
1
<
4
=
9
=
=
4
5
6
0
0
J
:
<
=
>
/
=
9
5
<
5
4
5
4
8
8
>
1
=
=
0
>
5
<
B
=
4
6
?
2
5
0
0
>
3
5
0
5
4
/
>
0
:
/
<
:
<
=
3
0
>
3
/
<
1
2
=
0
A
O
1
0
2
?
0
3
1
3
4
5
0
<
1
=
B
K
<
=
6
2
0
>
5
0
9
4
5
4
=
4
7
5
/
1
3
<
^
0
9
6
0
3
<
>
0
n
/
0
=
9
4
@
4
A
0
9
H
3
0
2
8
4
>
0
:
<
5
/
5
/
0
0
=
K
0
=
5
0
3
B
6
:
• Always avoid side pulls which can pile up wire
rope at one end of the drum. This can damage
wire rope or winch.
• Always ensure the clutch is fully engaged or
disengaged.
• Always use care to not damage the vehicle frame
when anchoring to a vehicle during a winching
operation.
• Never submerge winch in water.
• Always store the remote control in a protected,
clean, dry area.
6
?
K
/
AVOID WINCH AND EQUIPMENT
DAMAGE
4
J
K
5
To avoid injury to hands or fingers:
• Never leave remote control where it can be
activated during free spooling, rigging, or when the
winch is not being used.
• Never leave the winch remote control plugged in
when installing, freespooling, rigging, servicing or
when the winch is not being used.
=
L
O
6
K
1
6
3
9
1
/
<
^
0
4
6
3
0
5
2
6
O
0
p
6
<
ÿ
ÿ
2
1
;
5
<
=
>
5
8
/
0
5
0
4
0
5
5
3
A
:
<
3
5
@
<
3
:
1
7
9
1
:
=
9
g
H
0
1
B
<
6
/
1
/
>
<
.
<
@
/
@
@
:
1
K
0
G
A
B
A
K
>
ÿ
4
K
.
lead to minor or moderate injury.
1
=
5
1
:
0
B
3
/
0
3
1
5
/
5
2
9
3
o
5
:
1
4
0
1
4
3
0
@
<
1
=
>
4
4
<
>
@
=
B
5
6
0
3
@
6
0
>
4
1
7
9
8
n
B
4
=
2
0
@
7
5
0
/
=
8
9
4
:
4
<
8
>
1
;
4
=
6
5
0
5
9
/
0
5

±
³
´
×
±
º
Ø
¹
Ù
Ú

³
»
´
¹
º
º
¹
´
µ
±

¥
¤

¤

©

¦

¤

¦

À

±
À
¤

´
¦

µ

©
ª

¦

¤
¤

¥

¦
¤

¤

¥

©

¤

¦

¤

¡

§

©

¤

Ð
É

Í
§
¤

©

¡

¤
¤

¤

Â

¦

¤

¯

©

¦

¥

¦

Always choose
a mounting
location that is
sufficiently strong
to withstand the
maximum pulling
capacity of your
winch.

WARNING

Always complete
the winch
installation and
attach the hook
before installing
the wiring.

§

¦
¤

¤

¤
¡

©

¥
¤

WARNING

Never use bolts
that are too long.
§
±
à
¤

©
ß
¦
á

¶
¤

¡
º
Ä

´
Ø
Ô
à
¹
Ç
É
´
Þ
Ç
´
Æ
Þ
¸
§
Æ
×
Ï
§
³
Ç
Ï
¼
Â
Ç
Ð
Â
Ï
Ä
Æ
Ï

Ð

Þ

Ä
Þ
Ä
Ä
Æ
Ä
§
Æ
§
Ì

Ì
ç

è
æ

ã

ê

å
ì

í

ã

é

ê

î
ß
¹
´
´
¸
×
ï
ì
¸
Never route
electrical cables
across sharp
edges.
ª

©
¤
ª

¯

¥

¤

¡

¥

¤

¦

©

¤

©

¤

Þ

£

¤

«

¤

¡

¤

§

¥

¤

°

§

ª

¦

¤
¦

±
²
³
´
µ
³
¶
·
¸
´
¹
µ
º
»
¼
Ø
½
½
¾
Ë
¿
À
¿
Ì

Å

Í

Ç

È
Î

§
Ï

Ð
Ï
¦
Á

Â

Ê

¥

Ã

Ä
¤
Å
Æ
Ñ
Ç
È
É
§
Æ

º
Ä
½
Ò
¿
Ì
Å
Í
Ó
Ä
É
Ñ
Ä
Ä
Å
Æ
Ç

Â

¤

¦

Ï
ª

Ñ

¤
®

Ì
Ô
Ó
Ì
Ï
¡

§

ª

§
È
Æ
Ä
Ó
Æ
Õ
Ö
´
¸

â
µ
Ù
Ú

Å
Æ
Ç
È
Õ

³
¸
Ê
»
»
ß
±
º
´
ã
¸
³
¶
´
â
Å
Í
Ç
È
Ä
Ô

Å
Ð
Ç
È
Ä
Ì

Ä
§
Ð
Ï
Ç
È
Ì
Ð

Ê
Ê
Ä
§
Ï
Ç
È
Æ
Ô

Ê
Æ
Ì
¬
¹
Ê
Æ
Ê
Ä
r
s
t
u
t
v
w
x
y
s
~
u
z
x
{
q
u
t
|
}
ë
¯

©
ë

¸
«

á

³
ð

¹
¤

¤

´

µ

±
³

¤

ª

¦

©

¤

»

¤

¡
®
£
£

£

¤
É

¦

¤

Ï

Ô
§
WARNING
Ý
Never route
electrical cables
near parts that
get hot.

©

Â

©

¥

¡

¤
©
¤

©

¤
Ø

©

¤

µ
Ä
ê
º
¸
Ù
´
×
µ
Ù
¹
³
ñ

±
º
±
×
§
º
·
µ
¹
¶
×
¹
ë
»
ò
¤

¥

¼
Ð
Ü
Ì
ò
Æ
ó

WARNING
Never route
electrical cables
through or near
moving parts.
¤

Ï
É
°

¦
WARNING
F1
A
F2
1
2
3
6
5
4
Always insulate
and protect all
exposed wiring
and electrical
terminals.
Black
Red
Green
Brown
White
q
±

¬

£

Ð

¤
§
Ä

©

¤
¡
WARNING

Ù
WARNING
Always place
the supplied
terminal boots
on wires and
terminals as
directed by
the installation
instructions.

Ý

ª
£

£

¤
å
ê

ª

©
Ö
ª

¤
¬

Þ

§

°
£

¤

¤
©

«

¦

Ü

©

Á

É

¦

Ì

¤

Ý

ª

§

¤

©
ª

¦

¦
¬

¤

£

§

¤

¯

¡

ª

©

Û

¦

¤

ª
¦

©

¦

§

£
¤

¤
¦

«

ª

¯
¤

¦
¤
³

¤

³

¡

²

ª
£

¦

©

§
¦

©

¦

©

§
°

¤

£

¤

¥

®

¤

ª

¤

¦

¤

¦

¤

¥

©

¤
¤

¯

£

¡
¥

©

°

¦

¤

¯

©

¦

¨

§

¢

¤

®

¡

¦
¤

¤
©

¬

¥

©

¡
¬

¥

æ
³
WARNING

å
q
r
s
t
u
t
v
w
x
y
s
ä
u
z
x
{
q
u
t
|
}

¦
7
C
6
5
6
x
WARNING
%
!
!
.
+
)
+
.
)
!
!
%
"
2
$
!
"
#
!
$
!
E
y
z
^
f
{
^
f
z
u
_
z
^
6
f
v
z
w
E
z
>
^
f
{

^
E
6
x
%
!
&
;
}
~

$
!
+
:
!
:
"
,
+
%
!
%
!
(
)
)
!
*
+
$
!
,
+
-
$
,
$
!
+
+
-
H
!
.
"
*
!
"
.
+
!
.
,
"
2
.
Always
take time to
fully understand
your winch and
the winching
operation by
reviewing The
Basic Guide
to Winching
Techniques
included with
your winch.
G
'
.
!
/
0
!
"
#
+
)
$
!
%
!
&
!
(
)
)
!
(
,
+
%
!
%
!
/
I
!
:
%
!
:
%
!
!
.
+
)
*
'
'
'
,
+
1
&
"
2
%
!
.
(
+
"
*
"
)
!
%
(
+
%
!
%
!
(
:
%
&
$
!
,
+
-
$
1
.
'
-
*
+
+
"
*
3
%
4
"
!
%
2
*
%
"
+
,
!
%
(
!
(
)
$
%
!
%
!
&
#
!
/
'
'
"
2
!
.
+
$
!
,
+
%
!
%
!
&
+
)
$
4
!
'
<
8
=
>
?
8
@
(
:
*
%
!
!
!
%
/
.
+
.
!
4
)
"
2
)
&
!
"
(
$
!
-
"
(
2
(
.
-
$
'
!
/
;
+
$
!
)
(
'
)
$
,
+
%
!
%
!
:
%
$
!
,
+
-
$
+
)
'
!
%
"
+
/
J
!
!
K
L
M
N
O
P
Q
R
S
T
Q
U
M
'
V
+
W
Q
X
:
%
Y
R
&
L
Q
"
\
Y
+
Z
,
K
"
M
R
L
Y
Q
[
T
M
P
:
%
&
%
!
/
2
.
!
"
#
!
"
!
"
.
]
,
%
"
.
Always keep
hands clear
of winch rope,
hook loop, hook
and fairlead
opening during
installation,
operation, and
when spooling in
or out.
n
!
!
"
%
'
&
:
"
+
+
+
%
!
&
(
&
-
"
*
!
:
.
.
(
+
$
!
:
%
!
$
!
*
%
(
&
5
6
7
8
WARNING
/
9
$
!
$
!
-
(
-
$
+
.
!
)
"
)
!
*
7
$
!
)
!
"
%
%
"
+
+
.
-
(
!
*
$
C
^
_
D
`
8
D
1
a
Never engage or
disengage clutch
if winch is under
load, winch rope
is in tension or
drum is moving.
!
#
!
%
!
b
-
!
!
*
,
+
-
$
c
.
%
"
!
*
!
'
+
!
(
/
'
,
+
%
!
%
!
*
%
(
&
"
*
'
,
!
%
-
"
4
!
'
d
,
!
%
e
+
$
!
,
+
%
!
%
!
!
#
!
2
'
%
"
.
:
!
%
%
!
*
:
%
&
$
!
,
+
-
$
&
%
/
"
9
$
!
$
!
-
(
-
$
+
.
*
+
.
!
.
+
)
"
)
!
*
+
*
+
)
$
2
H
+
$
!
*
%
(
&
/
;
$
+
.
%
!
#
!
.
$
!
(
!
%
,
+
%
!
,
%
"
.
+
$
!
:
%
!
!
.
'
+
"
*
$
H
+
.
"
*
+
%
!
-
%
!
-
!
2
%
!
"
o
!
:
+
/
p
)
q
&
r
:
%
&
$
!
+
/
!
,
+
#
,
!
+
%
.
/
:
%
&
.
+
)
+
$
!
+
!
%
!
*
!
%
$
!
(
.
!
"
(
%
+
!
)
&
+
(
.
.

4
%
.
!
+
$
!
%
!
&
"
+
*
!
%
:
%
+
.
*
%

(
(
.
*
.
'
-
!
Never touch
winch rope
or hook while
someone else
is