ENVIRONMENTAL PRODUCT DECLARATION Trespa International
Transcription
ENVIRONMENTAL PRODUCT DECLARATION Trespa International
ENVIRONMENTAL PRODUCT DECLARATION in accordance with ISO 14025 Declaration holder Publisher Programme holder Declaration number Issue date Validity Trespa International B.V. Institut Bauen und Umwelt (IBU) Institut Bauen und Umwelt (IBU) EPD-TRE-2012211-E 28.06.2012 27.06.2017 Trespa International B.V. www.bau-umwelt.com 1 General information ! $ +, ! + % %% + ' ! / (,4 (& 9** % % % %< % < # +, 0# 12 "" #5 67 3 " % +8" " " # % % &' $ () # & * - . # " ! : 0 471 9 # 0# 01 4# & ! 6 # "# 1 # 7 % $ " 4+) ) +) ; 01 # #0 +, 67 11# 1 0# ! 0# ' ) 5 " &= ; % 8 " # ,4 " 7 8 Prof. Dr.-Ing. Horst J. Bossenmayer (President of Institut Bauen und Umwelt e.V.) Prof. Dr.-Ing. Hans-Wolf Reinhardt (Chairman of the Expert Committee) 2 Dr. Frank Werner (Independent auditor appointed by the SVA) Product 2.1 Product description Trespa Meteon Standard panels are decorative highpressure compact panels (high-pressure laminates HPL) in accordance with the European EN 438 standard and ISO 4586. Trespa Meteon Standard panels comprise individual wood-based layers of fibre, treated with thermosetting resins and pressed under high pressure. The panels are attributed a decorative surface. 2.2 Application Trespa Meteon Standard is used for vertical applications outdoors such as façade and balcony cladding as well as for horizontal applications in outdoor ceiling areas. In façade cladding, Trespa Meteon Standard panels are mounted as a component of back-ventilated curtain façades. 2.3 Technical data Characteristic Resistance impact by large ball to a Test process Unit EN 438-2: 21 mm 10 Result Dimensional stability at high temperature EN 438-2: 17 Vertically % 0.25 Horizontally % 0.25 Resistance moisture EN 438-2: 15 % 3 degrees 4 to Bending module EN ISO 178 MPa 9000 Bending EN ISO MPa 120 strength 178 Density EN ISO 1183 g/cm³ 1.35 Thermal resistance conductivity EN 12524 W/m.K 0.3 Resistance to quick changes in climate Index 0.95 EN 438-2: 19 Index 0.95 Assessment degree 4 Grey scale assessment ISO 105 A02 4-5 Grey scale assessment ISO 105 A03 4-5 Assessment degree 4 Grey scale assessment ISO 105 A02 4-5 Grey scale assessment ISO 105 A03 4-5 Assessment degree 4 Resistance to artificial weathering (including light fastness) Western European cycle EN 438-2: 29 Resistance to artificial weathering (including light fastness) Florida cycle 3000 h Trespa standard Fire performance EN 438-7 Euro class D-s2, d0 Fire performance (Germany) DIN 41021 Class B2 Environmental Product Declaration Trespa International B.V. – Meteon Standard 2 2.4 Placing on the market / Application rules Trespa Meteon Standard panels comply with the EN 438-6. Trespa Meteon Standard panels bear the CE symbol in accordance with EN 438-7. 2.5 Delivery status Panel dimensions: Length: up to 4270 mm Width: up to 2130 mm Thickness: 6, 8, 10, 13 mm 2.6 Base materials / Auxiliaries Approx. 70% of Trespa Meteon Standard panels comprise fibres of paper and/or wood origin. Approx. 30% comprise hardened phenol formaldehyde resin for core layers. The phenol formaldehyde resins form irreversiblylinked chemical bonds during hardening in the manufacture of a non-reactive, stable material.M_26_IBU_GrundstoffeHilfsstoffe The surface layer comprises an (EBC) acrylicurethane coating hardened by electron beam. M_26_IBU_GrundstoffeHilfsstoffe 2.7 Production The panel core comprises either kraft paper or wood chips. The kraft paper or wood chips are impregnated with a thermosetting phenol formaldehyde resin. The panel décor is produced in-house and comprises a pigmented acrylic urethane layer on a substrate of impregnated kraft paper. The pigmented acrylic urethane layer is hardened using an electron beam. No solvents are used in this coating process. The HPL panel comprises impregnated sheets of kraft paper or fibre mats and two decorative layers. The number of sheets/mats used determines the final thickness of the Trespa panel. The finished panel is produced under high pressure in a multilevel press and at the corresponding temperature. 2.8 Environment and health during manufacturing Trespa International complies with the requirements of the European 2010/75/EU Guideline on Industrial Emissions (integrated avoidance and minimised environmental pollution). In accordance with this Guideline, Trespa takes all of the corresponding precautionary measures against environmental pollution, in particular by applying best available techniques to improve its environmental performance. The best available techniques (BAT) applied by Trespa: BREF Polymers BREF Waste Water and Waste Gas Treatment o BREF Industrial Cooling Systems o BREF Emissions from Storage. Application of the best available techniques forms the basis for Trespa's environment permits and is evaluated by the state government. o o 2.9 Product processing / installation Similar to high-quality hardwood, Trespa Meteon Standard panels can be processed using standard carpentry tools. Trespa panels should be treated and processed in compliance with the processing guidelines approved by Trespa. 2.10 Packaging Packaging materials for Trespa Meteon Standard panels include o Wooden pallets o Paper sheets o Polypropylene foil o Polyethylene foil Trespa recycles wooden pallets and polypropylene foil. 2.11 Condition of use The product remains unchanged during its use phase. 2.12 Environment and health during use The product remains unchanged during its use phase and does not react with the environment. Trespa Meteon Standard panels do not require any special protection or maintenance. Trespa Meteon Standard panels display a sealed surface which is extremely impervious to soiling. Although Trespa Meteon Standard panels require minimum maintenance, it is advisable to clean them after mounting on site and at annual intervals or after window cleaning, depending on the area and type of application. 2.13 Reference Service Life (RSL) The RSL for standard applications is approx. 50 years in accordance with an expert evaluation. 2.14 Extraordinary effects Fire • Trespa Meteon Standard panels comply with the requirements of Euro class D-s2 d0 in accordance with EN 438-7. • Trespa Meteon Standard panels comply with the requirements of class B2 in accordance with EN 4102-1. Water Trespa is not aware of any environmental impacts by Trespa Meteon Standard panels on water quality and health. No tests were carried out. It is recommended that the product is exchanged after unforeseen exposure to water, e.g. flooding. Mechanical destruction After mechanical destruction, there are no known risks for the environment. 2.15 Re-use phase Trespa Meteon Standard panels are suitable for thermal utilisation in officially-approved industrial incineration plants. 2.16 Disposal Trespa Meteon Standard panels can be disposed of in accordance with the EURAL Code 030199 for waste substances in Europe. Environmental Product Declaration Trespa International B.V. – Meteon Standard 3 There is no specific waste code for HPL from deconstruction in accordance with the European Waste Catalogue. 3 2.17 Further information More information available at: www.trespa.info www.trespa.com LCA: Calculation Rules 3.1 Declared unit This Declaration refers to 1 m² Meteon Standard of 1,400 kg/m³ in accordance with the PCR Guidelines for Construction Products and building-related product group services. 2 thicknesses are declared (6 and 8 mm) and a formula is provided for greater thicknesses. 3.2 System boundary Type of EPD: cradle to plant gate - with options The EPD system boundary complies with the modular construction defined in the DIN EN 15804. The analysis of the product life cycle includes the production and transport of preliminary products, production of the product and packaging materials, and is declared in Modules A1-A3. It also includes the manufacture of refinery products and auxiliary energy such as steam which is produced on site. Transport of the product to the building site is declared in Module A4. The use phase is not taken into consideration in the LCA calculations. The positive environmental impact on account of energy savings depends on the application system in the building. This must be regarded at a higher level along with evaluation of the building. The End-of-Life scenarios include transport to the End-of-Life phase (C2), the expenses and emissions incurred during the incineration process (C3) – Scenario A, and the expenses associated with landfilling (C4) – Scenario B. Credits for electricity and thermal energy arising during the incineration processes (Scenario A) and credits for electricity from Scenario B are declared in Module D. and the background data was provided by the PE INTERNATIONAL GaBi data base (GaBi 2010). The power mix for the Netherlands was applied. 3.6 Data quality The data recoded by the company for the production year was used for modelling the life cycle for manufacture of Meteon Standard. All other relevant background data records were taken from the GaBi 4 software data base and are less than 10 years old. 3.7 Period under review The data is characteristic for the production process in 2009. 3.3 Estimates and assumptions Various coatings, pigments and chemical additives were totalled and estimated with a similar chemical data set (conservative approach). The mass percentage is less than 1%. 3.8 Allocation An allocation based on the specific calorific value and energy content was carried out among the steam and compressed air co-products in the Trespa Energy Department. In Module A1, an economic allocation was carried out between BPA production and BPA-C production. BPA-C tar is a BPA co-product which can partially substitute (up to 60%) the input of phenol. Economic allocations were performed on the basis of the following prices: BPA-C (€ 0.5/kg) and Biphenol A (€ 0.9/kg). BPA-C is used by Trespa for manufacturing phenol resin in the Meteon Standard product. The supply chain for wood chips was modelled using mass allocations from forestry and sawmills. In the thermal recycling of production waste in an incineration plant, credits for electricity and thermal energy are taken consideration of in an inputspecific manner in A3 and the elementary composition and calorific value are also taken into account. The credited processes relate to the Netherlands on account of the production facilities located there. It can be assumed that the thermal energy used is of similar quality for incinerating waste and for manufacturing the product. 3.4 Cut-off criteria All flows contributing to more than 1% of the entire system mass, energy or environmental impacts were taken into consideration in the study. The total sum of processes ignored per module is not greater than 5% of the energy and mass applied. 3.9 Comparability As a general rule, EPD data can only be compared or evaluated when all of the data sets to be compared have been generated in accordance with EN 15804 and the building context and/or productspecific characteristics are taken into consideration. 3.5 Background data The primary data was supplied by Trespa International B.V. from the Weert plant in the Netherlands 4 LCA: Scenarios and other technical information The following technical information forms the basis for the declared modules or can be used for developing specific scenarios within the context of a building appraisal if modules are not declared (MND). Type Euro truck Transport distance Capacity utilisation (including empty runs) 500 km 85% Bulk density of products transported Utilisation factor 1.4 t/m 100% 3 Transport to the building site (A4) Environmental Product Declaration Trespa International B.V. – Meteon Standard 4 End of Life (C1-C4) Collected separately Collected as mixed construction waste For re-use For recycling For energy recovery Waste incineration plant efficiency Electricity to steam ratio (Hu) 0.06 5 R1-value < 0.6 For landfilling 50% Electricity from landfill gas Utilisation capacity 1.08 MJ/kg waste (lower calorific value) Transport to EoL 50 km 0% 100% 0% 0% 50% 0.944 LCA: Results SYSTEM BOUNDARIES (X = INCLUDED IN THE LCA; MND = MODULE NOT DECLARED) Construction process stage Benefits and loads beyond the system boundary Manufacturing Transport Construction-installation process Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use De-construction / Demolition Transport Waste processing Disposal Re-use, recovery or recycling potential End-of-life stage Transport Use stage Raw material supply Product stage A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D x x x x MND MND MND MND MND MND MND MND MND x x x x LCA RESULTS: ENVIRONMENTAL EFFECTS Meteon Standard 6 mm Produc- Transtion port Parameter Unit [kg CO2 equiv.] [kg CFC11 ODP equiv.] [kg SO 2 AP equiv.] [kg PO43 EP equiv.] [kg ethene POCP equiv.] [kg Sb ADPE equiv.] GWP ADPF Legend [MJ] 8 mm EoL Benefit A1-A3 A4 C2 C3 C4 12.6 0.41 0.22 8.59 13.2 Produc- Transtion port D (from D (from A1-A3 C3) C4) -2.21 -8.82E-01 5.69E-7 8.25E-10 4.34E-10 2.68E-09 1.18E-08 -2.13E-08 -5.08E-08 16.4 7.26E- EoL Benefit A4 C2 C3 C4 0.54 0.29 11.4 17.6 D (from D (from C3) C4) -2.94 -1.18 1.10E-09 5.79E-10 3.58E-09 1.58E-08 -2.84E-08 -6.77E-08 5.07E-2 1.85E-03 9.89E-04 7.60E-04 1.86E-03 -1.28E-03 -1.10E-03 6.46E-2 2.46E-03 1.32E-03 1.01E-03 2.48E-03 -1.70E-03 -1.46E-03 6.78E-3 4.21E-04 2.26E-04 2.15E-04 3.49E-04 -2.35E-04 -1.31E-04 8.92E-3 5.61E-04 3.02E-04 2.86E-04 4.66E-04 -3.14E-04 -1.75E-04 9.08E-3 1.99E-04 1.10E-04 1.27E-04 1.83E-03 -1.15E-04 -8.38E-05 1.17E-2 2.65E-04 1.47E-04 1.69E-04 2.44E-03 -1.53E-04 -1.12E-04 7.82E-6 8.71E-09 4.58E-09 1.42E-07 3.47E-08 -1.35E-07 -3.86E-08 9.78E-6 1.16E-08 6.11E-09 1.89E-07 4.62E-08 -1.80E-07 -5.15E-08 421 5.72 3.01 3.29 3.88 -36.2 -10.0 551 7.63 4.01 4.39 5.18 -48.3 -13.3 GWP = Global Warming Potential; ODP = Ozone Depletion Potential; AP = Acidification Potential of soil and water; EP = Eutrification Potential; POCP Photochemical Ozone Creation Potential; ADPE = Abiotic Depletion Potential for Elements; ADPF = Abiotic Depletion Potential of Fossil Fuels Environmental Product Declaration Trespa International B.V. – Meteon Standard 5 LCA RESULTS: USE OF RESOURCES Meteon Standard 6 mm Produc- Transtion port EoL Parameter Unit A1-A3 A4 C2 C3 C4 PERE [MJ] 142 - - - - PERM [MJ] 55.4 - - - PERT [MJ] 197 7.67E-03 4.04E-03 1.54E-02 8 mm Produc- Transtion port Benefit 0.12 D (from D (from A1-A3 C3) C4) - - 193 - - 73.9 -1.86E-01 -4.35E-01 267 EoL Benefit D (from D (from C3) C4) A4 C2 C3 C4 - - - - - - - 1.02E-02 5.38E-03 2.05E-02 0.16 - - - - -2.48E-01 -5.81E-01 PENRE [MJ] 355 PENRM [MJ] 86.9 - - - - - - 116 - - - - - - PENRT [MJ] 442 5.75 3.03 3.39 4.30 -37.0 -11.9 578 7.67 4.03 4.52 5.73 -49.4 -15.9 - - - - - - - - - - 462 - - - - - - SM [kg] 0 - - - - 0 - - - - RSF [MJ] 8.95E-04 0 0 2.63E-05 2.47E-03 0 0 1.05E-3 0 0 3.50E-05 3.29E-03 0 0 NRSF [MJ] 3.00E-03 0 0 8.83E-05 3.67E-03 0 0 3.54E-3 0 0 1.18E-04 4.89E-03 0 0 FW [m³] 0.360 Legend 4.24E-05 2.23E-05 7.09E-03 7.40E-03 -7.14E-04 -1.64E-03 0.475 5.66E-05 2.98E-05 9.46E-03 9.86E-03 -9.51E-04 -2.18E-03 PERE = Primary energy, renewable; PERM = Primary energy, renewable, used as raw materials; PERT = Total use of renewable primary energy; PENRE = Primary energy, non-renewable; PENRM = Primary energy, non-renewable, used as raw materials; PENRT = Total use of non-renewable primary energy; SM = Use of secondary materials; RSF = Renewable secondary fuels; NRSF = Non-renewable secondary fuels; FW = Use of fresh water resources LCA RESULTS - OUTPUT FLOWS AND WASTE CATEGORIES: Meteon Standard 6 mm Produc- Transtion port Parameter Unit HWD [kg] NHWD [kg] RWD [kg] EoL A1-A3 A4 C2 2.62E-2 0 0 17.3 C3 C4 6.10E-02 3.86E-03 1.45E-02 7.61E-03 8.19E-02 Produc- Transtion port Benefit 4.67 D (from D (from A1-A3 C3) C4) 0 0 3.31E-2 -6.15E-01 -1.27 21.8 A4 C2 0 0 8 mm EoL Benefit C3 D (from D (from C3) C4) C4 8.14E-02 5.15E-03 1.93E-02 1.02E-02 1.09E-01 6.22 0 0 -8.20E-01 -1.69 7.04E-3 1.03E-05 5.42E-06 3.37E-05 1.48E-04 -2.65E-04 -6.37E-04 9.00E-3 1.37E-05 7.23E-06 4.49E-05 1.98E-04 -3.53E-04 -8.50E-04 CRU [kg] - - - - - - - - - - - - - - MFR [kg] - - - - - - - - - - - - - - MER EE [Type 1] EE [Type 2] Legend [kg] - - - - - - - - - - - - - - [MJ] - - - 1.86 4.55 - - - - - 2.48 6.07 - - [MJ] - - - 28.2 - - - - - - 37.6 - - - HWD = Hazardous waste, disposed of; NHWD = Non-hazardous waste, disposed of; RWD = Radioactive waste, disposed of; CRU = Components for re-use; MFR = Materials for recycling; MER = Materials for energy recovery; EE = Exported energy by type (type 1: electricity; type 2: thermal energy) Please use the following formula to calculate results for other thicknesses (> 8 mm): P(x)=P(6mm)+(x-6)/2*(P(8mm)-P(6mm)): [P(x) = Parameter value not available for the Meteon product with a thickness of “x” mm (e.g. 10 mm)] 6 LCA: Interpretation Environmental Product Declaration Trespa International B.V. – Meteon Standard 6 Fig. 6-1: Relative contributions by modules to the environmental impacts reviewed and primary energy requirements of one m² of "Meteon Standard" In all impact categories with the exception of ODP, the dominant influence of preliminary product manufacturing (A1) is apparent with shares ranging from 12% for the Global Warming Potential (GWP) to 92% with regard to the Abiotic Depletion Potential for Elements (ADPE). As a general rule, the two largest shares in Module A1 are accounted for by preliminary products for the manufacture of resins (e.g. phenol and BPA-C) and the upstream chains associated with the manufacture of kraft paper. Meteon Standard production also plays a key role accounting for a share of 66% in terms of the Ozone Depletion Potential and approx. 32% regarding the Abiotic Depletion Potential of Fossil Fuels (ADPF) 7 and Photochemical Ozone Creation Potential (POCP). The greatest effect in Module A3 is accounted for by energy, and electricity consumption in particular. Renewable energy for Module A1 accounts for a share of 95%. The kraft paper and wood chip upstream chains each account for approx. half of this figure. In terms of non-renewable primary energy, the largest share is accounted for by Module A1 with 72% (primarily from preliminary products associated with resin production, e.g. phenol and BPAC) and 35% from Module A3 which is attributable to the use of energy in the plant. Requisite evidence 7.1 Formaldehyde Formaldehyde migration limits for materials and items with food contact: Not applicable – Contact with food is not included in the area of application for Trespa Meteon Standard panels. 7.4 Eluate analysis EN 71 Part 3 (Safety of toys) and DIN 38414 (German standard methods for the examination of water, waste water and sludge) are not included in the CE marking for Trespa Meteon. 7.2 Melamine Melamine migration limits for materials and items with food contact: Not applicable – Trespa Meteon Standard panels do not contain any melamine. 7.5 Phenol The VDI 3485 (Measurement of gaseous immissions) is not included in the CE marking for Trespa Meteon.M_7_Nachweis_6 7.3 Total migration Further restrictions governing the migration of materials and items are subject to the German Commodity Ordinance and the EU 10/2011/EC Guideline: Not applicable – Contact with food is not included in the area of application for Trespa Meteon Standard panels. 7.6 Formaldehyde emissions Formaldehyde emission levels of Trespa Meteon Standard panels comply with the requirements of Class E1 in accordance with EN 717-1 and 717-2 ( 3.5 mg/m²/h). 8 References Institut Bauen und Umwelt e.V., Königswinter (pub.) General Principles for the EPD Programme of the Institute Construction and Environment e.V. (IBU), 2011-06 Product Category Rules for Construction Products, Part A: Calculation Rules for the Life Cycle Assessment and Requirements on the Background Report, 2011-07 Product Category Rules for Construction Products, Part B: Requirements on the EPD for thick laminate, Institute Construction and Environment e.V., version 08/2011 (www.bau-umwelt.de) Environmental Product Declaration Trespa International B.V. – Meteon Standard 7 DIN EN ISO 14025:2007-10, Environmental Designations and Declarations – Type III Environmental Declarations – Basic Principles and Processes (ISO 14025:2006); German and English DIN EN 15804:2012-04, Sustainability of construction works – Environmental product declarations – Core rules for the construction products product category; German version DIN EN 15804:2012-04 GaBi 4 2010: Software and data base for comprehensive analysis. LBP, University of Stuttgart and PE International, 2011 GaBi 4 2010B: Data base of GaBi 4 data records LBP, University of Stuttgart and PE International, 2010. http://documentation.gabi-software.com DIN EN 438:2005-04, High-pressure decorative laminates (HPL) – Sheets based on thermosetting resins (laminates); German version EN 4381/2/6/7:2005 Part 1: Introduction and general information Part 2: Determination of properties Part 6: Classification and specifications for exterior-grade compact laminates of thickness 2 mm and greater o Part 7: Compact laminate and HPL composite panels for internal and external wall and ceiling finishes ISO 4586-1/2:2004-10, High-pressure decorative laminates – Sheets made of thermosetting resins – Part 1: Classification and Specifications; Part 2: Determination of properties DIN EN ISO 178:2011-04, Plastics – Determination of flexural properties (ISO 178:2010); German version EN ISO 178:2010 DIN EN ISO 1183-1:2011-03, Plastics – Methods for determining the density of non-cellular plastics – Part 1: Immersion method, liquid pyknometer and titration method (ISO/DIS 1183-1.2:2010); German version prEN ISO 1183-1:2011 EN 12524:2000-11, Building materials and products – Hygrothermal properties – Tabulated design values DIN 4102-1:1998-08, Fire performance of building materials and components - Part 1: Building Materials, Terms, Requirements and Tests German standard, version: 1998-05 ISO 105 A02/A03:1994-10, Textiles – Tests for colour fastness – Part A02: Grey scale for assessing change in colour (ISO 105-A02:1993); Part A03: Grey scale for assessing staining (ISO 105A03:1993); German version EN 20105A02/A03:1994 10/75/EU: 2011-10, Directive 2010/75/EU of the European Parliament and of the Council of 24 November 2010 on industrial emissions (integrated avoidance and minimised environmental pollution) DIN EN 717–1/2:2005-01, Wood-based panels – Determination of formaldehyde release – Part 1: Formaldehyde emission by the chamber method; Part 2: Formaldehyde release by the gas analysis method; German version EN 717-1:2004 and prEN 717-2:2011 o o o Environmental Product Declaration Trespa International B.V. – Meteon Standard 8 Publisher Institut Bauen und Umwelt e.V. Rheinufer 108 53639 Königswinter Germany Tel. Fax E-mail Web +49 (0)2223 296679-0 +49 (0)2223 296679-0 [email protected] www.bau-umwelt.com Programme holder Institut Bauen und Umwelt e.V. Rheinufer 108 53639 Königswinter Germany Tel. Fax E-mail Web +49 (0)2223 296679-0 +49 (0)2223 296679-0 [email protected] www.bau-umwelt.com Holder of the Declaration Trespa International B.V. Wetering 20 6002 SM Weert The Netherlands Tel. Fax E-mail Web 0800 186 0422 0800 186 0733 [email protected] www.trespa.com Author of the Life Cycle Assessment PE INTERNATIONAL AG Hauptstrasse 111 - 113 70771 Leinfelden-Echterdingen Germany Tel. Fax E-mail: Web +49 (0)711 341817-0 Fax +49 (0)711 341817-25 [email protected] www.pe-international.com Environmental Product Declaration Trespa International B.V. – Meteon Standard 9