docSpartan Motors Chassis, Inc. Circuit Numbers
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Spartan Motors Chassis, Inc. Circuit Numbers
0340-GG7 2010.5 NEWMAR MM/MMGT ISB 07 SPARTAN CHASSIS, INC. PARK RES ON OFF OFF HI/LO SET n so li Al S M A R TWH EEL S M A R TWH EEL CANCEL P ! ELECTRICAL SYSTEMS GUIDE KE RA CB NO. PA SER. 200 0 120 93 37 F° 149 C° 300 60 400 0 50 42 16 82 F° C° 180 100 50 1/2 100 psi -60 psi 0 150 REAR AIR PRESS 240 0 150 E 0 E K 60 F -120 FRONT AIR PRESS 120 AMPS 15 20 16 12 24 28 8 20 35 25 10 30 5 35 RPMx100 32 0 40 25 15 5 60 40 45 80 kmh 20 55 65 100 120 MPH 40 275 20 137 75 85 psi 0 60 413 551 80 kpa 100 MAIN DISCONNECT SWITCH REAR PDC BUSSMANN BULKHEAD 48" 6awg POWER STUD 87A 30 4F 85" 3F 40" 1ga 80" PREHEAT BOARD ASSY 3F + 87 + ABS 85 JUNCTION BLOCK S - - + - 100 A R B C ALTERNATOR 4F 85" 3F 86 FRAME 3F RAIL ENGINE BLOCK 3F BULKHEAD STUD ! "America's Choice for Performance" Motorhome Chassis Motorhome Chassis Spartan Chassis, Inc. P.O. BOX 440 - 1165 Reynolds Rd., CHARLOTTE, MI 48813 1 0340-GG7 2010.5 NEWMAR MM/MMGT ISB 07 1) 2) 3) 4) ABBREVIATIONS WIRE LIST SYMBOLS SCHEMATICS CIRCUIT FUNCTION SCHEMATIC NUMBER CIRCUIT FUNCTION SCHEMATIC NUMBER MODULAR LAYOUT 0242-GG9-000 STEP POWER 0242-GG9-056 ABS 0242-GG9-002 STOP/REVERSE LIGHTS 0242-GG9-058 ACCESSORY POWER TO FUSES 0242-GG9-004 THROTTLE 0242-GG9-060 ADJUSTABLE PEDALS 0242-GG9-006 TOW VEHICLE 0242-GG9-062 AIR DRYER 0242-GG9-008 TRANSMISSION ECU 0242-GG9-064 AIR AND TAG DUMP SYSTEM 0242-GG9-010 TRW COLUMN 0242-GG9-066 ALTERNATOR 0242-GG9-012 WIPER 0242-GG9-068 AUXILIARY BRAKE 0242-GG9-014 BUSSMANN (2961-GG5D-003) PAGE 1 OF 2 0242-GG9-070 BACKLIGHTING 0242-GG9-016 BUSSMANN (2961-GG5D-003) PAGE 2 OF 2 0242-GG9-070 BATTERY POWER 0242-GG9-018 FRONT PDC ASSEMBLY (3403-GG5-001) PAGE 1 OF 3 0242-GG9-072 CAPTAIN'S AND DRIVER'S SEAT POWER/HEAT 0242-GG9-020 FRONT PDC ASSEMBLY (3403-GG5-001) PAGE 2 OF 3 0242-GG9-072 CLEAN GROUND 0242-GG9-022 FRONT PDC ASSEMBLY (3403-GG5-001) PAGE 3 OF 3 0242-GG9-072 CLEAN POWER 0242-GG9-024 CLIMATE CONTROL 0242-GG9-026 COMMON GROUND (PAGE 1 OF 2) 0242-GG9-028 COMMON GROUND (PAGE 2 OF 2) 0242-GG9-028 CRUISE CONTROL WITH VIP (PAGE 1 OF 2) 0242-GG9-030 CRUISE CONTROL NON-VIP (PAGE 2 OF 2) 0242-GG9-030 CUSTOMER CONNECTORS 0242-GG9-032 DATALINK/DIAGNOSTICS 0242-GG9-034 DOCK LIGHTS 0242-GG9-036 ENGINE ECM/FAN 0242-GG9-038 BACKBONE ENGINE HARNESS 3064-GG10B HEADLAMP/TURN/MARKER (PAGE 1 OF 2) 0242-GG9-040 CAB HARNESS 3404-GG10A HEADLAMP/TURN/MARKER (PAGE 2 OF 2) 0242-GG9-040 FRONT ABS HARNESS 2665-GG10A HORN 0242-GG9-042 FRONT CHASSIS HARNESS 3405-GG10B IGNITION/START/CHARGE (PAGE 1 OF 2) 0242-GG9-044 MAIN CHASSIS HARNESS 3060-GG10D IGNITION/START/CHARGE (PAGE 2 OF 2) 0242-GG9-044 MOISTURE EJECTOR HARNESS 2685-GG10A IGNITION POWER TO FUSES 0242-GG9-046 REAR ABS HARNESS 2663-GG10A INSTRUMENT POWER 0242-GG9-048 REAR CHASSIS HARNESS 2888-GG10C MOISTURE EJECTORS 0242-GG9-050 START/RUN CUMMINS HARNESS 3093-GG10A NEUTRAL SIGNAL 0242-GG9-052 STEERING EFFORT CONTROL HARNESS 3119-GG10B SPARES 0242-GG9-054 TAG AXLE ABS HARNESS 2664-GG10A WIPER RELAY CHP HARNESS 3326-GG10B 5) CONNECTOR DESCRIPTION DRAWING FUNCTION 2 DRAWING NUMBER ABBREVIATION LIST A DESCRIPTION And Ampere Air Cleaner Air Deflector Air over Hydraulic Anchor nut Arm rest Anti rattle Air suspension Automatic transmission Absolute Absorber Antilock brake system Above Air Conditioning Alternating current Access Accelerator Accumulator-Front Accelerometer Accumulator-Rear ABBREVIATION & A A/CL A/DFL A/H A/NUT A/RST A/RTL A/SUSP A/TRNS ABS ABS ABS ABV AC AC ACC ACCEL ACCF ACCLRM ACCR DESCRIPTION Acceleration Accumulator Accent Accessory Actuator Active Adapter Additive Adhesive Adjust Adjuster Advance Aft Extension Air Aluminum All seasons touring All seasons performance Alarm All seasons Alternator Altitude ABBREVIATION ACCRTN ACCUM ACNT ACSRY ACTR ACTV ADAP ADDT ADHES ADJ ADJR ADV AE AIR AL AL2 AL3 ALRM ALS ALT ALT DESCRIPTION Amplitude modulation Ambient Ammeter Amplifier Armature Anchor Antenna Applique' Application Assembly Assist Attach Axle-torque-Left Rear Axle torque-Right Rear Automatic Auxiliary Average After the Event Average Roughness Ambient ABBREVIATION AM AMB AMM AMPF AMT ANC ANT APLQ APPL ASM ASST ATCH ATLR ATRR AUTO AUX AVG POST RA TAMB ABBREVIATION BKSW BKT BKUP BLEDR BLK BLO BLW BLW BOLS BOLT BOOS BPR BR BR BRD BRDR BRG BRK BRK BRKR DESCRIPTION Bracket Breather Bottom Button Bushing Button Blackwall Bezel Boot Caliper - Left Boot Caliper - Right Bearing inner Race - Left Front Bearing inner Race - Left Rear Bearing Inner Race - Right Front Bearing Inner Race - Right Rear Bearing Outer Race - Left Front Bearing Outer Race - Left Front Bearing Outer Race - Right Front Bearing Outer Race - Right Rear Booster Skin ABBREVIATION BRKT BTHER BTM BTN BUSH BUT BW BZL TBCL TBCR TBILF TBILR TBIRF TBIRR TBOLF TBOLR TBORF TBORR TBSKIN B DESCRIPTION Bellcrank Ball Joint Back Up Balance Barometric Barrier Battery Barrel Body control module Board Beam Both fronts Baffle Bulkhead Binding Backing Buckle Booklet Backplate Brakeplate ABBREVIATION B/C B/JNT B/U BAL BARO BARR BAT BBL BCM BD BEAM BF BFL BHD BIND BKG BKL BKLT BKPLT BKPLT DESCRIPTION Brake switch - 12 volt Bucket Backup Bleeder Block Blower Below Bleed Bolster Bolt/Screw Booster Bumper Both rears Brace Braid Border Bearing Brake Brake Breaker 3 ABBREVIATION LIST C DESCRIPTION Counterbalance Cross Bar Cylinder block Crankcase Courtesy Lamp Cigarette lighter Crossmember Crossover Center Pillar Cross Shaft Control Valve Cabinet Calibrate Calibration Calibrator Cancel Capacitor Carburetor Carrier Case Cavity Citizens band Cable Compact disc Compact disc player Conduit Combination emission control Certification Cable tension - park brake left rear Chassis Channel Chassis Chemical Check Chamber Charge Circuit Circuit Clamp Clear Clearance Cooling Clock Cleaning ABBREVIATION C/BAL C/BAR C/BLK C/CASE C/LP C/LTR C/MBR C/OVR C/PLR C/SHF C/VLV CABT CAL CALN CALR CANC CAPAC CARB CARR CASE CAV CB CBL CD CD/PLYR CDT CEC CERT CFLR CH CHAN CHAS CHEM CHK CHMBR CHRG CIR CIRC CLA CLER CLER CLG CLK CLNG DESCRIPTION ABBREVIATION CLNR CLOOP CLPR CLR CLSR CLT CLU CLV CM/SHF CMP CMPD CMPR CMPTR CMPTR CMTR CNCT CNDCT CNDSR CNSL CNSTR CNTNR CNTNR CNTR COAX COEF COIL COL COLR COM COMB COML COMM COMP COMPL COMPT CONN CONT CONTAM CONTAM CONV CONV COOL COOL CORN Cleaner Closed loop Caliper Cooler Closure Clutch Clutch Clevis Camshaft Component Compound Compression Compressor Computer Commutator Contact Conductor Condenser Console Canister Container Control Counter Coaxial Coefficient of friction Coil Column Collar Communication Combination Commercial Communicate Compensator Complete Compartment Connector Control Contamination Continue Converter Convertible Coolant Coolant Corner 4 DESCRIPTION ABBREVIATION Cornering CORN Corporation CORP Cotter COT Coupling CPLG Capillary CPLY Companion CPN Capsule CPSL Carpet CPT Cross CR Cruise Control CRCONT Crank CRK Corrosion CRSN Cruise CRUZ Customer CST Casting CSTG Cluster CSTR Crankshaft CT/SHF Coated CTD Cable tension - park brake front CTF Coating CTG Catch CTH Catcher CTHR Central CTL Cataytic CTLTC Carton CTN Cable tension - park brake CTPB Center CTR Cable travel - park brake front CTRF Cable travel left rear CTRLR Cable tension - park brake right rear CTRR Cable travel - park brake right rear CTRRR Countershaft CTSHF Courtesy CTSY Contour CTUR Current CUR Cushion CUSH Curtain CUT Constant velocity CV Cover CVR Counterweight CWT Cycle CYC Cylinder CYL Continually Increasing Rate RAMP ABBREVIATION LIST D DESCRIPTION Dust Cover Dual Exhaust Double offset Dust Seal Driver Seat Dust Shield Dimmer Switch Dash Double Decelerate Deadener Deceleration Defogger Defroster Dehydrator Depression Devices Deflector Diode Diagonal Diagram Diagnostic Diaphragm Differential ABBREVIATION D/CVR D/EXH D/O D/SEAL D/SEAT D/SHLD D/SW DA DBL DCLR DDN DECL DEFG DEFR DEHYDR DEPR DEV DFL DI DIAG DIAG DIAGN DIAPH DIFF DESCRIPTION ABBREVIATION DIMR DIR DISCH DISF DISLF DISP DISPL DISPR DISR DISR DISRF DISRR DIST DISTR DISTR DIV DIV DLVR DMG DMG DN DNSFT DNSHFT DOC Dimmer Direct Discharge Displacement - front Displacement - left front Displacement Displacement Dispenser Displacement - left rear Displacement Rear Displacement Right Front Displacement Right Rear Distance Distribution Distributor Divider Division Delivery Damage Dome Down Do Not Shift Down Shift Documentation DESCRIPTION Design of experiment Dome Dampener Door Drain Drive Driven Driver Dryer Design Dash Diesel Détente Deterrent Dump Diverter Drawing Drum Down - Left Rear Drum Down - Right Rear Drum Up - Left Rear Drum Up - Right Rear ABBREVIATION DOE DOME DPNR DR DRN DRV DRVN DRVR DRY DSGN DSH DSL DTNT DTRNT DUMP DVTR DWG TDDLR TDDRR TDULR TDURR E DESCRIPTION Extrusion Engine Compartment End Gate Each Eccentric Economic Commission for Europe Engine Control Module ECM Low voltage potential ECM input voltage ECU European Economic Community Early Fuel evaporation Exhaust gas recirculation Ejector Ejector Elbow ABBREVIATION *EXTR E/CMPT E/GATE EA ECC ECE ECM ECMLO ECMV ECU EEC EFE EGR EJCTR EJT EL DESCRIPTION Electronic level control Electric Electrically disconnected ABS Electronic Emblem Event marker Emergency Emission Engine Engine Engagement Energy Energizer Envelope End of test Exhaust pressure regulator ABBREVIATION ELC ELEC ELEC DISC ABS ELEK EMB EMCO EMER EMIS ENG ENG ENGMT ENGY ENGZR ENV EOT EPR 5 DESCRIPTION Equalizer Equipped Engine RPM European Community Commission Escutcheon Evaporative Evaporator Exchanger Exhaust Exhaust Expanding Expansion External Extension Exterior Eyelet ABBREVIATION EQLZR EQUIP ERPM ESCC ESCUT EVAP EVAP EXCH EXH EXH EXPDG EXPN EXT EXTN EXTR EYLT ABBREVIATION LIST F DESCRIPTION First Fourth Four Wheel Antilock FIFTH Fifth Front Axle Front Compartment Front of dash Front Seat Front end Front Fender Front Floor Fast Idle Foot Rest Folding Top Facing Factor Fender ABBREVIATION 1ST 4TH 4WAL 5TH 5th F/AXL F/CMPT F/D F/DEAT F/END F/FDR F/FLR F/IDL F/RST F/TOP FACT FACT FDR DESCRIPTION Foundation Filament Filler Finish Folding Flexible Flange Flammability Floor Floor Board Flasher Flasher Filter Float Flywheel Frequency Modulation Forging Frequency ABBREVIATION FDTN FILA FILA FIN FLDG FLEX FLG FLMBTY FLR FLRBD FLSH FLSHR FLTR FLTR FLYWHL FM FORG FREQ DESCRIPTION Friction Frame Frame Unit From Front Fastener Front fitting Front View Forward Front wheel Slide Fluid - Left Front Fluid - Left Rear Fluid - Right Front Fluid - Right Rear ABBREVIATION FRICT FRM FRM/U FROM FRT FSTN FT FTG FV FWD FWS TFLF TFLR TFRF TFRR ABBREVIATION GASKT GDE GEN GLS GLZ GND GND GOV GRL GROM GRP DESCRIPTION Groove Grooved Gravel Gold Stripe General Services Administration Gutter Gusset Gross Vehicle Weight Gross Vehicle Weight ABBREVIATION GRV GRVD GRVL GS GSA GTR GUSS GVWR GVWR ABBREVIATION HD HD HDL HDLNG HDLP HDR HDW HE DESCRIPTION Handle Force - Park Brake High Holder High Line Pressure Hanger Hold Down Hood Horizontal ABBREVIATION HFPB HI HLDR HLP HNGR HOLDN HOOD HORIZ G DESCRIPTION Government Gear Glass Channel Glencove and tollgate Garnish Molding Glass Run Gage Gauge Gallery Gallon Garnish ABBREVIATION *GOVT AR D/CHAN EMSP G/MLDG G/RUN GA GA GAL GAL GARN DESCRIPTION Gasket Guide Generator Glass Glaze Ground Ground Governor Grille Grommet Group H DESCRIPTION High Performance Head Restraint High Compression Hinge Pillar Heat Shield Harmonic Harness Heat Cycle ABBREVIATION D/PRF D/RST H/C H/ILR H/SHLD HARM HARN HC DESCRIPTION Head Head Handle Headlining Headlamp Header Hardware Hinge 6 ABBREVIATION LIST Hour Hour Horn Housing Heat Heated Heater Heavy Heavy Highway high Performance Highway Hydraulic Hertz Hazard Hydraulic Line Pressure - Left Front Hydraulic Line Pressure –Booster Input Hydraulic Line Pressure –Before Lh HR HR HRN HSG HT HTD HTR HVY HVY HW4 HWY HYD HZ HZD LBLF LPBI LPBLF hose Hydraulic Line Pressure –Booster output Hydraulic Line Pressure –Rear before Hose Hydraulic Line Pressure –Before RF hose Hydraulic Line Pressure – Front Hydraulic Line Pressure –After Combo Hydraulic Line Pressure –Before ABS Hydraulic Line Pressure –Before Combo Hydraulic Line Pressure – 4Wal Unit Hydraulic Line Pressure - Left Rear Hydraulic Line Pressure –Master Cylinder Hydraulic Line Pressure –Master LPBO LPBR LPBRF LPF LPFAC LPFBA LPFBC LPLFA LPLR LPMC Front Hydraulic Line Pressure –Master Rear LPMER Hydraulic Line Pressure – Rear LPR Hydraulic Line Pressure –Rear 4wal LPR4P pump Hydraulic Line Pressure –Rear after LPRAA ABS Hydraulic Line Pressure –Rear after LPRAC Comb Hydraulic Line Pressure –Rear before LPRBA ABS Hydraulic Line Pressure –Rear before LPRBC Colv Hydraulic Line Pressure –Right Front LPRF Hydraulic Line Pressure –4wal Combo LPRF4 Hydraulic Line Pressure –Right Rear LPRR LPMCF I DESCRIPTION Idler arm Instrument Panel Inside Intermediate Seat Input - Current - ABS Inhibit Ignition Control Module Identification Identify Ignition Ignition Illuminated Impact Impeller Intercooler Indicate Indicator Indicator ABBREVIATION I/ARM I/P I/S I/SEAT IAB IBIT ICM IDENT IDENT IGN IGN ILLUM IMP IMP INCLR IND IND IND DESCRIPTION ABBREVIATION INFL INFL INFO INJN INJR INL INR INS INSL INSP INST INST INSTL INSTR INT INT INTER INTLK Inflatable Inflator Information Injection Injector Inlet Inner Insert Insulator Inspection Instrument Instrument Install Instruction Intake Internal Intermediate Interlock DESCRIPTION Interior Inverter Iso Valve Rear Four Wheel Antilock Interface Intermittent Inner Bearing - Left Front Inner Bearing - Left Rear Inner Bearing - Right Front Inner Bearing - Right Rear Inboard Pad - Left Front Inboard Pad - Right Front Inboard Pad - Left Rear Inboard Pad - Right Rear Inboard Rotator - Right Front Inboard Rotor - Left Front Inboard Rotor - Left Rear Inboard Rotor - Right Rear ABBREVIATION INTR INV ISOR ITRF ITRM TIBLF TIBLR TIBRF TIBRR TIPLF TIPLF TIPLR TIPRR TIRIF TRILF TRILR TRIRR J DESCRIPTION Junction Block Jack Jacking Jacket ABBREVIATION J/BLK JK JKG JKT DESCRIPTION ABBREVIATION JPR JRP JS JT Jumper Jumper Jack Shaft Joint 7 DESCRIPTION Junction ABBREVIATION JUNC ABBREVIATION LIST K DESCRIPTION Kick up ABBREVIATION K/UP DESCRIPTION Knuckle ABBREVIATION KNU DESCRIPTION ABBREVIATION ABBREVIATION LIM LIQ LK LKG LLVW LMP LMTNG LNG LNKG LNR LO LOC LP LR LSEAT LSTG LT LTR DESCRIPTION Letter Left Turn Lubricate Luggage Louver Level Leveling Lever Lower Lower Left Sensor Left Rear - Pivot Left Rear - Thread Leading Shoe - Left Rear Leading Show - Right Rear ABBREVIATION LTR LTRN LUB LUGG LUV LVL LVLG LVR LWR LWR PULSLS TLRP TLRT TLSLR TLSRR DESCRIPTION Molding Moderate Modulator Moisture Monitor Monitor Motor Motor Moisture Mount Mounting Meter Meter Metering Muffler ABBREVIATION MLDG MOD MOD MOIST MON MON MOT MOT MSTRE MT MTG MTR MTR MTRG MUFF L DESCRIPTION Lift Gate Lock Pillar Limited Slip Lift Window Laboratory Label Laminate Latch Lateral Lacing Ledge Left Front Left Lifter Light Longitudinal Left Hand License ABBREVIATION *L/GATE L/PLR L/SLIP L/WDO LAB LABL LAM LAT LATL LCG LDG LF LFT LFTR LGT LGTDNL LH LIC DESCRIPTION Limit Liquid lock locking Lightly Loaded Vehicle Weight Lamp Limiting Lining Linkage Liner Low Location Lamp Left Rear Left Seat Listing Light Left Temperature M DESCRIPTION Mile marker Master Cylinder Malfunction Multifunction Multiport Manual transmission Magnetic Maintenance Manual Manifold Manifold Absolute Pressure Manifold Absolute Pressure Master Material Material Specification Maximum ABBREVIATION EMMI M/CYL M/FUNC M/FUNC M/PORT M/TRNS MAG MAINT MAN MANIF MAP MAP MAS MATL MATLSPEC MAX DESCRIPTION Member Machining Module Manifold differential pressure Medallion Metal Mass Flow Booster Input Mass Flow Booster Output Microphone Military Minimum Mirror Miscellaneous Mixture Marker Marker ABBREVIATION MBR MCHG MDL MDP MEDLN MET MFBI MFBO MIC MIL MIN MIR MISC MIX MKR MKR 8 ABBREVIATION LIST N DESCRIPTION Name plate Name Needle Negative Negative ABBREVIATION N/PLT NA NDL NEG NEG DESCRIPTION Neutral Neutral Nipple Number No contamination ABBREVIATION NEU NEVT NIP NO NOCONTAM DESCRIPTION Nozzle Notice No wheel slide ABBREVIATION NOZ NTC NWS ABBREVIATION ORNA OSPD OTLT OTMP OTP OTR OTRGR OVFL OXIDN OXY TOBLF DESCRIPTION Outer Bearing - Left Rear Outer Bearing - Right Front Outer Bearing - Right Rear Outboard Pad - Left Front Outboard Pad - Left Front Outboard Pad - Rear Front Outboard Pad - Right Rear Outboard Rotor - Left Rear Outboard Rotor - Right Rear Outboard Rotor - Left Front ABBREVIATION TOBLR TOBRF TOBRR TOPLF TOPLR TOPRF TOPRR TRILR TRIRR TROLF ABBREVIATION PC PCM PCV PE PED PENDLM PERF PFPB PFPB PFSB PFSB PHT PILO PIT PIV PKG PKG PKT PLGR PLMN PLNT PLR DESCRIPTION Plate Platform Plumbing Player Panel Point Pointer Pinch Out Positive Positive Position Purple Prior to the event Predelivery Pressure Present Pressure Prevent Program Primary Proportion ABBREVIATION PLT PLTF PLUMB PLYR PNL PNT PNT PO PO POS POSN PPL PRE PREDLVY PRES PRESS PRESS PREV PRGM PRIM PROBN O DESCRIPTION Overdrive Oil gage Oil pump Outside Odometer Oil On/Off road Operate Opening Option Orientation ABBREVIATION O/D O/GA O/PMP O/S ODOM OIL OOR OPER OPG OPT ORIENT DESCRIPTION Ornament Overspeed Outlet Overtemp Output Outer Outrigger Overflow Oxidation Oxygen Outer Bearing - Left Front P DESCRIPTION Park Brake Apply - Foot Lever Power Brake Pushbutton Pinion Gear Power Steering Passenger Seat Power Window Procedure Public address Parking Pedal acceleration - Service Brake Passage Passenger Pattern Park Brake Park Brake Park Brake Apply - Hand Lever Park Brake Release Force Park Brake Park Brake - Structload - Left Rear Park Brake - Structload - Right Rear Peak Count ABBREVIATION BPAF P/B P/BUT P/GR P/S P/SEAT P/W P[ROC PA PARK PASB PASS PASS PATT PB PB PBAH PBRF PBRK PBSL PBSRR PC DESCRIPTION Peak Count Powertrain Control Module Positive Crankcase Ventilation Pedal Effort Pedal Pendulum Performance Pedal Force - Park Brake Pedal Force Park brake Pedal Force - Service Brake Pedal Force Service Brake Preheat Pillow Pitman Pivot Package Packaging Pocket Plunger Plenum Planetary Pillar 9 ABBREVIATION LIST Process Programmer Propeller Protection Protector Protective Passive Piston Position Prop Shaft Torque Pedal Travel PROC PROGMR PROP PROTN PROTR PROTV PSIV PSTN PSTN PSTQ PT Pintle Hook Power Take-Off Pedal Travel - Park Brake Pedal Travel Service Brake Pickup Box Pulley Pull-down Pull Printed Wiring Board Pulse Width Modulation Pulse Width Modulation Rear PTLHK PTO PTPB PTSB PUBX PUL PULDN PULL PWB PWM PWMR Power Power Piston Castilation - Left Front Piston Castilation - Right Front Piston Bel Cast & slot - Left Front Piston Bel Cast & slot - Right Front Piston Inner/Closed - Left Front Piston Inner/Closed - Right Front Primary Brake Shoe - Left Rear Primary Brake Shoe - Right Rear PWR PWR TORS TPCLF TPCRF TPCSRF TPICLF TPICRF TPSLR TPSRR Q DESCRIPTION Quarter Panel ABBREVIATION Q/PNL DESCRIPTION Quarter Window ABBREVIATION Q/WDO DESCRIPTION ABBREVIATION ABBREVIATION REFL REFLTY REFRIG REG REINF REL REM REMT REPL REQT RES RES RESO RESV RET RETR REV REV REV REV REVBR REVLDT RF RF RFI RH RIV RKR DESCRIPTION Rail Relief Roller Relay Relay Round Range Roof Rotator Rotor Revolutions Per Minute RPM Steering Pump Repair Report Rear Right Rear Reset Switch Combo Valve Riser Reset Switch Rear 4Wal Restraint Restriction Restrictor Reservoir Right Return Retarder Right Seat Right Turn ABBREVIATION RL RLF RLR RLY RLY RND RNG ROOF ROT ROT RPM RPMSP RPR RPRT RR RR RSC RSR RSR4 RST RSTN RSTR RSVR RT RTN RTRDR RTST RTTRN R DESCRIPTION Right Sensor Rear Rear Floor Rear Overhang Rear Quarter Rear Axle Rear Compartment Remote Control Rear Door Rear End Rear Fender Ring Gear Reveal Molding Roof Rail Rear Seat Removable Top Rear Window Radio Rebound Receiving Receiver Recovery Reduction Reducer Reading Radiator Recliner Recirculation ABBREVIATION PULSRS R R.FLR R.OH R.Q R/AXL R/COMPT R/CON R/D R/END R/FDR R/GR R/MLDG R/RL R/SEAT R/TOP R/WDO RAD RBND RCVG RCVR RCVY RDCN RDCR RDG RDO RECL RECRG DESCRIPTION Reflector Reflectivity Refrigerant Regulator Reinforcement Release Remote Remote Replace Requirement Resistor Resume Resonator Reserve Retainer Retractor Revere Reverse Reversible Revision Reverberator Revalidation Right Front Roof Radio Frequency Interference Right Hand Rivet Rocker 10 ABBREVIATION LIST Reveal Rear Wheel Antilock Rear Wheel Drive RVL RWAL RWD Rear Wheel Slide Roughness Depth Right Rear - Pivot RWS RZ TRRP Right Rear - Thread TRRT ABBREVIATION SI SIG SIG SIL SK SLDG SLDR SLEV SLV SM SNBR SND SNDR SNFR SOC SOL SOL SOT SPA SPARE SPCHG SPCR SPD SPD SPDL SPDO SPEC SPECD SPEEDO SPH SPHER SPKR SPKT SPLG SPLP SPLTR SPLY SPR SPR SPWELD SPWELD DESCRIPTION Steering Sear Start Stationary Stabilizer Stator Stitching Stiffener Strainer Stop Storage Stowage Staple Starter Strip Stringer Striker Strap Stripe Starter Suction Supplement Suppressor Support Surface Suspension Side View Switch Switch Steering Wheel Angle Steering Wheel Front Swivel Synchronizer System Sensor Conduit Inside - Left Front Sensor Conduit Inside - Right Front Sensor Conduit Outside - Right Front Sensor Face - Left Front Sensor Face - Right Front Sensor Head Center - Left Front Sensor Head Center - Right Front ABBREVIATION SRGER ST ST STA STAB STAT STCHG STFNR STNR STOP STOR STOW STPL STR STR STRGER STRK STRPE STRPE STRTR SUC SUP SUPPR SUPT SURF SUSP SV SW SW SWA SWE SWIV SYN SYS TSCILF TSCIRF TSCORF TSFLF TSFRF TSHCLF TSHCRF S DESCRIPTION Second Side Rail Straight and Smooth Shock Absorber Side Door Steering Gear Steering Knuckle Stop Lamp Side Member Side Panel Sunshade Sealing Strip Safety Scavenging Source Scalp Screen Sector Sender Secondary Section Selector Sensor Sensor Separator Sequential Serial Service Set Spot Face Sheet Shaft Shock Shift Shifter Shackle Shield Shoulder Shelf Shipping Shroud ABBREVIATION 2nd RL S&S S/ABS S/D S/GR S/KNU S/LP S/MBR S/PNL S/S S/STR SAF SCAV SCE SCP SCRN SCTR SDR SECD SECT SEL SEN SENS SEP SEQ SER SERV SET SF SH SHF SHF SHFT SHFT SHKL SHLD SHLDR SHLF SHPG SHRD DESCRIPTION Side Signal Signal Silencer Skirt Sliding Solder Sleeve Solvent Small Snubber Sound Sender Snuffer Socket Solenoid Solenoid Start of test Spare Spare Channel Descriptor Supercharge Spacer Speed Speed Spindle Speedometer Specification Specified Speedometer Splash Spherical Speaker Sprocket Spark Plug Spot Lamp Splitter Supply Spoiler Spring Specified Weld Specified Welds 11 ABBREVIATION LIST Sensor Left Side - Left Front Sensor Left Side - Right Front Sensor Conduit Outside - Left Front Sensor Pulse - Left Sensor Pulse - Rear Sensor Right Side - Left Front Sensor Right Side - Right Front Sensor Inside Bearing - Left Rear Sensor Inside Bearing - Right Front TSLSLF TSLSRF TSOLF TSPL TSPR TSRSLF TSRSRF TSSBLF TSSBRF Shield Surface Inside - Left Front Wire Shield Surface Inside - Right Front Wire Sensor Shield Lower Secondary Brake Shoe - Left Rear SHD Surface Outside - Left Front Rotor SHD Surface Outside - Right Front TSSILF Rotor Secondary Brake Show - Right Rear Sensor Shield Upper Sensor Top Front - Left Front Sensor Top Front - Right Front Shield at Clip - Left Front Shield at Clip - Right Front Stopping distance - 5th wheel TSSRR TSSU TSTLF TSTRF TSWACLF TSWACRF VDFW ABBREVIATION TEMPL TENS TENSR TERM THD THERM THNR THR THROT TK TL TLSCP TMG TMP TORQ TORQ TPS TR TRACT TRANS TRANS TRFER TRK DESCRIPTION Trailer Trailer Turn Throttle Trunnion Time Speed Distance Test Tube Type Trailing Shoe - Left Rear Trailing Shoe - Right Rear Tumbler Tunnel Turbine Turbocharger Tower Thermal Expansion Valve Transceiver Transducer Transformer Transmitter ABBREVIATION TRLR TRLR TRN TRTL TRUN TSD TST TT TTSLR TTSRR TUMB TUN TURB TURBO TWR TXV XCVR XDCR XFMR XMTR ABBREVIATION U/V UJT UND UP DESCRIPTION ABBREVIATION UPR UPSHFT DESCRIPTION ABBREVIATION TSSIRFD TSSL TSSLR TSSOLF TSSORF T DESCRIPTION Third Three Way Tilt and Telescope Terminal Block Torque Converter Temperature Gage Tail Lamp Tape Player Trim Panel Turn Signal Throttle Valve Tachometer Tachometer Tappet Tapping Tarpaulin Throttle Body Fuel Injection Transfer Case Torque Converter Clutch Transmission Control Module Telephone Temperature Temporary ABBREVIATION 3rd 3WAY T&T T/BLK T/CV T/GA T/LP T/PLYR T/PNL T/SIG T/V TACH TACH TAP TAP TARP TBI TCASE TCC TCM TEL TEMP TEMP DESCRIPTION Template Tension Tensioner Terminal Thread Thermostat Thinner Thrust Throttle Tank Tubeless Telescope Timing Temperature Torque Torsion Throttle Position Sensor Trim Traction Transmission Transmission Transfer Track U DESCRIPTION Unit Underhood Underbody Underseat ABBREVIATION U U/HOOD U/N U/SEAT DESCRIPTION Under Vehicle Universal Joint Under Upper Upper Upshift V DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION 12 ABBREVIATION LIST Vacuum Vacuum Booster Vacuum Engine Valance Valve Valve Valve Cover Vanity VAC VAVB VACE VAL VLV VLV V/CVR VAN Vapor Variable Vehicle Vehicle Control Module Vehicle description Number Vehicle Identification Number Vehicle Speed - 5th Wheel Vehicle Speed - Transmission VPR VAR VEH *VCM VDN VIN VSFW VSTR Vehicle Test Specifications Velocity Vertical Vibrate Volt Volt VTS V VERT VIB V VOLT ABBREVIATION WGE WHL WL WLDG WMGR WOT WPR WPR WRG WRLF WRLR WRN WRNG WRRF WRRR WS DESCRIPTION White Stripe Washer Wheel Speed - Left Front Wheel Speed - Left Rear Wheel Speed - Right Front Wheel Speed - Right Rear Windshield Wiper Windshield Washer Weight Wheel Torque - Left Front Wheel Torque - Right Front Wheel Torque - Rear Right Wheel Well Weather ABBREVIATION WS WSHR WSLF WSLR WSRF WSRR WSW WSWA WT WTLF WTRF WTRR WWL WX DESCRIPTION ABBREVIATION W DESCRIPTION Watt With Wheelhouse Windlace Without Water Pump Windshield Weather-strip Warm Up Washer Warranty Water Wheelbase Window Webbing Wheel Torque - Left Rear ABBREVIATION W W/ W/H W/LACE W/P W/PMP W/S W/STR W/UP WA WARR WAT WB WDO WEBG WFLR DESCRIPTION Wedge Wheel White Letter Welding Worm Gear Wide Open Throttle Wiper Wiper Wiring Wheel Revolutions - Left Front Wheel Revolutions - Left Rear Warning Warning Wheel Revolutions - Right Front Wheel Revolutions - Right Rear Wheel Slide XYZ DESCRIPTION Zipper ABBREVIATION ZPR DESCRIPTION ABBREVIATION 13 ABBREVIATION LIST COLOR ABBREVIATIONS COLOR BLACK BLUE BROWN BROWN w/WHITE STRIP CLEAR DARK BLUE DARK BLUE w/WHITE STRIP DARK GREEN GREEN ABBREVIATION BK BE BN BN/WE CR DKBE DKBE/WE DKGN GN COLOR GREEN/YELLOW GREY LIGHT BLUE LIGHT GREEN LIGHT GREY LIGHT PURPLE ORANGE PINK PURPLE ABBREVIATION GN/YW GY LTBE LTGN LTGY LTPE OE PK PE 14 COLOR RED RED/WHT STRIPED SHIELD SILVER TAN WHITE YELLOW ABBREVIATION RD RE/WE SD SR TN WE YW Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR AT101 AT101 AT102 AT102 AT103 AT103 AT104 AT104 AT105 AT105 AT106 AT106 AT107 AT107 AT108 AT108 AT109 AT109 AT110 AT110 AT111 AT111 AT112 AT112 AT113 AT113 AT114 AT114 AT115 AT115 AT116 AT116 AT117 AT117 AT118 AT119 AT119 AT120 AT120 AT121 AT121 AT122 AT122 AT123 AT123 BE-Blue BE-Blue YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow OE-Orange OE-Orange YW-Yellow YW-Yellow YW-Yellow YW-Yellow DKGN-Dark Green DKGN-Dark Green GY-Gray GY-Gray PK-Pink PK-Pink OE-Orange OE-Orange PK-Pink PK-Pink YW-Yellow YW-Yellow GY-Gray GY-Gray WE-White WE-White BE-Blue BE-Blue BE-Blue BE-Blue OE-Orange BE-Blue BE-Blue BE-Blue BE-Blue GN-Green GN-Green YW-Yellow YW-Yellow GN-Green GN-Green SPECIAL NOTES J1939 CABLE J1939 CABLE J1939 CABLE J1939 CABLE TWP-26 TWP-26 PART DESCRIPTION TRANS 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 CIRCUIT DEFINITION PRIMARY AUX RANGE INHIBIT AUX RANGE INHIBIT ENG BRK POS PRES REQ ENG BRK POS PRES REQ SIGNAL RETURN SIGNAL RETURN ENG BRK ENABLE ENG BRK ENABLE OUTPUT SPEED INDICATOR A OUTPUT SPEED INDICATOR A J2284 CAN POS J2284 CAN POS J1939 CAN POS J1939 CAN POS J1939 CAN NEG J1939 CAN NEG TCM CLEAN GND TCM CLEAN GND TCM CLEAN PWR TCM CLEAN PWR HSD 1 HSD 1 SENSOR SUPPLY (+5VDC) SENSOR SUPPLY (+5VDC) AT113 OUTPUT FUNC 8 INTER MODE SIG SW C INTER MODE SIG SW C PCS 5 PCS 5 OIL LEVEL SEN OIL LEVEL SEN AUTOMATIC NEUTRAL AUTOMATIC NEUTRAL FILTER MONITOR PCS 7 PCS 7 TURBINE SPEED LOW TURBINE SPEED LOW ABS RESPONSE ABS RESPONSE PUMP ENABLE PUMP ENABLE PUMP MODE PUMP MODE 15 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR AT123 AT124 AT124 AT125 AT125 AT126 AT126 AT127 AT127 AT128 AT128 AT129 AT129 AT130 AT130 AT131 AT131 AT132 AT132 AT133 AT133 AT134 AT134 AT135 AT135 AT136 AT136 AT137 AT137 AT138 AT138 AT139 AT139 AT140 AT140 AT141 AT141 AT142 AT142 AT143 AT143 AT144 AT144 AT145 AT145 AT147 GN-Green YW-Yellow YW-Yellow TN-Tan TN-Tan YW-Yellow YW-Yellow DKGN-Dark Green DKGN-Dark Green YW-Yellow YW-Yellow GN-Green GN-Green WE-White WE-White YW-Yellow YW-Yellow WE-White WE-White YW-Yellow YW-Yellow WE-White YW-Yellow BE-Blue BE-Blue OE-Orange OE-Orange WE-White WE-White OE-Orange TN-Tan OE-Orange OE-Orange GN-Green GN-Green TN-Tan TN-Tan WE-White WE-White BE-Blue BE-Blue BE-Blue BE-Blue OE-Orange OE-Orange DKGN-Dark Green SPECIAL NOTES J1939 CABLE J1939 CABLE TWP-25 TWP-25 TWP-27 TWP-27 TWP-28 TWP-28 PART DESCRIPTION TRANS 3500 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 CIRCUIT DEFINITION PRIMARY DISPLAY BLANKING RANGE INHIBITED INDIC RETARDER INDICATOR SPEEDOMETER SIGNAL SPEEDOMETER SIGNAL J2284 CAN POS J2284 CAN POS J2284 CAN NEG J2284 CAN NEG J1939 CAN POS J1939 CAN POS CHECK TRANS LT CHECK TRANS LT PTO ENABLE PTO ENABLE HSD 3 HSD 3 J1587 CAN HIGH J1587 CAN HIGH SSS-2 PCS 3 INTERNAL MODE SW PB DIRECTION SIGNAL WATER TEMP WATER TEMP PCS 2 PCS 1 TORQUE CONVERTER CLUTCH TORQUE CONVERTER CLUTCH INTERNAL MODE SW NS SS-P ENGINE SPEED LOW ENGINE SPEED LOW OUTPUT SPEED LOW OUTPUT SPEED LOW NEUTRAL START NEUTRAL START SECONDARY MODE PTO REQUEST/AUX RANGE PTO INPUT PTO REQUEST TPS TPS RANGE INDICATOR RANGE INDICATOR J2284 CAN NEG 16 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR AT147 AT148 AT148 AT149 AT149 AT150 AT150 AT151 AT151 AT152 AT152 AT153 AT153 AT154 AT154 AT155 AT155 AT156 AT156 AT157 AT157 AT158 AT158 AT159 AT159 AT160 AT160 AT161 AT161 AT162 AT162 AT163 AT163 AT164 AT164 AT165 AT165 AT166 AT166 AT167 AT167 AT168 AT168 AT169 AT169 AT170 DKGN-Dark Green YW-Yellow YW-Yellow SD-Shield Drain SD-Shield Drain PK-Pink PK-Pink YW-Yellow WE-White GN-Green GN-Green YW-Yellow GN-Green TN-Tan TN-Tan WE-White WE-White WE-White WE-White WE-White WE-White GN-Green GN-Green TN-Tan TN-Tan YW-Yellow YW-Yellow OE-Orange OE-Orange YW-Yellow YW-Yellow YW-Yellow YW-Yellow BE-Blue BE-Blue TN-Tan TN-Tan YW-Yellow YW-Yellow SD-Shield Drain SD-Shield Drain DKGN-Dark Green DKGN-Dark Green GY-Gray GY-Gray PK-Pink SPECIAL NOTES J1939 CABLE J1939 CABLE J1939 CABLE J1939 CABLE TWP-27 TWP-27 TWP-28 TWP-28 J1939 CABLE J1939 CABLE PART DESCRIPTION TRANS 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 CIRCUIT DEFINITION PRIMARY J2284 CAN NEG J1939 CAN POS J1939 CAN POS J1939 SHIELD J1939 SHIELD PTO ENABLE OUTPUT FUNC 7 SSS 3 SS 1 SSS 1 PCS 2 INTERNAL MODE SIG SW 8 SS-2 SUMP TEMP SENSOR SUMP TEMP SENSOR PCS 1 PCS 4 RMR RMR ENG BRK NEG PRESECT ENG BRK NEG PRESECT ANALOG GROUND ANALOG GROUND ENGINE SPEED HIGH ENGINE SPEED HIGH OUTPUT SPEED HIGH OUTPUT SPEED HIGH OVERDRIVE DISABLE RETARDER ENABLE SERVICE BRK STATUS SERVICE BRK STATUS IGNITION SIG IGNITION SIG RET TEMP/SERV IND RET TEMP/SERV IND REVERSE WARNING REVERSE WARNING J2284 CAN HIGH J2284 CAN HIGH J2284 SHIELD J2284 SHIELD J1939 CAN LOW J1939 CAN LOW TCM CLEAN GND TCM CLEAN GND TCM CLEAN PWR 17 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR AT170 AT171 AT171 AT172 AT172 AT173 AT173 AT174 AT174 AT175 AT175 AT176 AT176 AT177 AT177 AT178 AT179 AT179 AT180 AT180 AT181 AT181 AT181 AT182 AT182 AT182 AT183 AT183 AT183 CT099 CT101 CT121 CT166 CT229 CT234 CT249 CT381 CT472 CT473 CT710 CT793 CT794 CT900 CT906 CT921 CT924 PK-Pink YW-Yellow YW-Yellow BE-Blue BE-Blue BE-Blue OE-Orange BE-Blue BE-Blue OE-Orange OE-Orange YW-Yellow YW-Yellow GN-Green GN-Green WE-White PK-Pink PK-Pink OE-Orange OE-Orange BE-Blue BE-Blue BE-Blue WE-White WE-White WE-White GN-Green GN-Green GN-Green BN-Brown RD-Red YW-Yellow YW-Yellow BK-Black BK-Black BK-Black PE-Purple YW-Yellow YW-Yellow BE-Blue BE-Blue YW-Yellow YW-Yellow BN-Brown PK-Pink OE-Orange SPECIAL NOTES TWP-25 TWP-25 TWP-26 TWP-26 J1939 TWP-06 TWP-06 J1939 PART DESCRIPTION TRANS 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 3000 2000 2000 3000 2000 3000 2000 3000 3500 2000 3000 3500 2000 3000 3500 CIRCUIT DEFINITION PRIMARY TCM CLEAN PWR HSD 2 HSD 2 J1587 CAN LOW J1587 CAN LOW INTERNAL MODE SIG SW A SS-1 MAIN MODE MAIN MODE RETARDER TEMP SENSOR RETARDER TEMP SENSOR TRANS ID TRANS ID PS-4 PS 1 TORQUE CONVERTER CLUTCH PS-2 INPUT FUNC 11 TURBINE SPEED HIGH TURBINE SPEED HIGH SPARE 1 SPARE 1 SPARE 1 SPARE 2 SPARE 2 SPARE 2 SPARE 3 SPARE 3 SPARE 3 CURRENT DRV RET TCM PWR REVERSE IND OUTPUT SPD IND TCM GND TCM SENS RETURN J1939 SHD PTO ENABLE OUT TRANS TEMP LT CHECK TRANS LT ENG START IN J1587 NEG J1587 POS J1939 POS TCM IGN HOLD GEAR RTRDR PWM 18 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR CT938 CT939 CT942 CT944 CT945 CT946 CT947 CT948 CT949 CT964 CT976 CT981 CT982 CT983 CT990 CT992 CT994 CT998 CT999 DD555 EN001 EN002 EN003 EN004 EN005 EN006 EN007 EN008 EN009 EN010 EN011 EN012 EN013 EN014 EN015 EN016 EN017 EN018 EN019 EN020 EN021 EN022 EN023 EN024 EN025 EN026 YW-Yellow PE-Purple OE-Orange BE-Blue BE-Blue BN-Brown OE-Orange OE-Orange YW-Yellow BN-Brown YW-Yellow OE-Orange BE-Blue PE-Purple GN-Green PE-Purple BN-Brown BE-Blue GN-Green WE-White RD-Red OE-Orange PK-Pink RD-Red OE-Orange PK-Pink RD-Red RD-Red BK-Black RD-Red GY-Gray GY-Gray GY-Gray GY-Gray PK-Pink GY-Gray GY-Gray PK-Pink GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray PE-Purple PK-Pink SPECIAL NOTES PART DESCRIPTION TRANS CAT J1939 CIRCUIT DEFINITION PRIMARY AUTO NEUTRAL 2 RTRDR LO/HI SW AUTO NEUTRAL SPD ENABLE OUT GEAR ENABLE OUT RTRDR SHIFT EN DRV LN PTO REQ IN GEN PUR OUT 2 GEN PUR OUT 3 RTRDR MED SW PARK BRK QUICK GEAR LIM NEU TO GEAR INHIBIT DIR CHG INHIBIT J1939 NEG SVC BRK STARTER LOCK PTO ENABLE DRV LN PTO SW PSG MODE LT GRID HTR 1 PWR GRD HTR 1 FEED GRID HTR 1 SIG GRID HTR 2 PWR GRD HTR 2 FEED GRID HTR 2 SIG F/PUMP FEED F/PUMP RLY PWR F/PUMP GND F/PUMP PWR BRAKE SW SIG CLUTCH SW SIG DIAGN ON/OFF ENG BRK ON/OFF ENG BRK ENABLE ENG FLUIDS SIG ENG STOP SIG FAN CLUTCH FUEL SHUTOFF OFF IDLE SIG IDLE SIG IDLE DECR SIG IDLE INCR SIG THROT INTERLOC COOL LVL RTN COOL LVL POS 19 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR EN027 EN028 EN029 EN030 EN031 EN032 EN033 EN034 EN035 EN036 EN037 EN038 EN039 EN040 EN041 EN042 EN043 EN044 EN045 EN046 EN047 EN048 EN049 EN050 EN051 EN052 EN053 EN054 EN055 EN056 EN057 EN058 EN059 EN060 EN061 EN062 EN063 EN064 EN065 EN066 EN067 EN068 EN069 EN070 EN071 EN072 PE-Purple GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray PK-Pink PK-Pink GY-Gray PE-Purple GY-Gray GY-Gray PE-Purple WE-White PK-Pink TN-Tan GY-Gray GY-Gray BK-Black BK-Black PK-Pink GY-Gray GY-Gray RD-Red PK-Pink BE-Blue GY-Gray GY-Gray GY-Gray PK-Pink TN-Tan YW-Yellow GY-Gray BK-Black OE-Orange BE-Blue BK-Black BK-Black BK-Black BK-Black PK-Pink YW-Yellow BE-Blue PE-Purple WE-White GN-Green SPECIAL NOTES TWT-15 TWT-15 TWT-15 TWT-16 TWT-16 TWT-16 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY COOL LVL SPLY COOL LVL NEG FAN CLUTCH IN A/C PRESS SIG REM PTO ON/OFF REMT THROT SIG REMT THROT 5V TPS 5V WIF SENSOR REM THROT/WIF WT TO ST LT WIF LIGHT ANALOG TORQUE ECM COM SW RET ABM AIR SIG ABM AIR RET FAN SIG RET ALTERNATE RET ECU RET 1 ECU RET 2 ENG BRK RLY ENG BRK RET CAB GOV SW OIL LVL PWR OIL LIGHT PWR OIL LIGHT SIG OIL TEST SIG OIL TEMP REMOTE ACCEL ON/OFF OIL PRESSURE SIGNAL TWO SPEED AXLE ACCRTN POSN SEN 1 SCE ACCRTN POSN SEN 1 ACCRTN POSN SEN 1 RET SENSOR SUPPLY 5 V ACCRTN POSN SEN 2 ECM RETURN SEN ECM RET TEMP LVL D ECM RET GEN E ECM RET GEN F PFT SENSOR 1 INLET PFT SENSOR 2 MID PFT SENSOR 3 OUTLET CSF DELTA PRESS SEN SIG AFT 5V SEN SUP AFT ANALOG SEN RET 20 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR EN073 EN074 EN075 EN076 EN077 EN078 EN079 EN080 EN081 EN082 EN083 EN084 EN085 EN086 EN087 EN115 EN150 EN151 EN240 EN241 EN242 EN243 EN244 EN245 EN246 EN247 EN340 EN341 EN342 EN343 EN344 EN350 EN351 EN352 EN353 EN354 EN416 EN417 EN419 EN420 EN421 EN422 EN423 EN424 EN425 EN439 PK-Pink YW-Yellow PE-Purple BE-Blue OE-Orange RD-Red PK-Pink BK-Black BK-Black BK-Black PK-Pink BK-Black OE-Orange BK-Black GY-Gray PK-Pink WE-White WE-White RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red PK-Pink PK-Pink PK-Pink BK-Black GY-Gray PK-Pink BK-Black GY-Gray PK-Pink SPECIAL NOTES TWT-01 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY PFT TRAP #1 DIFF PRESS PFT TRAP #1 INTAKE TEMP PFT TRAP #1 OUTLET TEMP AFT TEMP SEN RET AFT IGN CLEAN PWR EMP CAT THROT INPUT CONTR ECU GND TO ENG MAIN PWR RELAY ENABLE ENG CRANK INHIBIT BRAKE PRESS SW RADIATOR SHUTTER ENABLE EXH GAS RECIR POS MASS AIR FLOW SEN GND MASS AIR FLOW SEN COOLANT LEVEL BATT NEG BATT NEG BATT POS BATT POS BATT POS BATT POS BATT POS BATT POS BATT POS BATT POS BATT FUSE PWR BATT FUSE PWR BATT FUSE PWR BATT FUSE PWR BATT FUSE PWR BATT FUSE SW PWR BATT FUSE SW PWR BATT FUSE SW PWR BATT FUSE SW PWR BATT FUSE SW PWR SENSOR SUPPLY THROT SIG CHECK ENG LT DCHARGE +5V DCHARGE GND DCHARGE SIG INTAKE +5V INTAKE GND INTAKE SIG CLEAN IGN 21 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR EN440 EN451 EN452 EN499 EN505 EN509 EN510 EN523 EN524 EN525 EN528 EN531 EN532 EN533 EN540 EN541 EN542 EN543 EN544 EN545 EN555 EN556 EN557 EN563 EN564 EN565 EN566 EN583 EN749 EN801 EN802 EN803 EN804 EN805 EN806 EN807 EN808 EN809 EN810 EN811 EN812 EN813 EN814 EN905 EN908 EN916 RD-Red GY-Gray BK-Black GY-Gray PK-Pink GY-Gray PK-Pink GY-Gray GY-Gray PK-Pink GY-Gray GY-Gray PK-Pink GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray PK-Pink GY-Gray PK-Pink PK-Pink GY-Gray GY-Gray PK-Pink GY-Gray GY-Gray GY-Gray PK-Pink OE-Orange GY-Gray PE-Purple BN-Brown YW-Yellow BE-Blue GN-Green PK-Pink YW-Yellow BE-Blue WE-White PE-Purple TN-Tan GY-Gray YW-Yellow PK-Pink PK-Pink SPECIAL NOTES TWT-01 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY BATT POS DIAGN REQUEST SENSOR RETURN PSG ACTIVE LT TACHOMETER STOP ENG LT VAR SPEED THRT PSG MODE THROT INHIBIT REMOTE THROTTLE VSG INHIBIT PARK BRAKE TURBO / TEMP SENSOR REMOTE PTO / HIGH IDLE JAKE DISABLE SET/DECREASE ALT MIN VSG PSG ACTIVE CRUISE ENABLE RESUME/INCREASE ENG OIL TMP LT VSS POS VSS NEG COOLANT LEVEL START LOCKOUT FAN CONTROL #1 A/C STATUS ENG BRAKE MED PUMP SEN SUP DPF LAMP DPF SWITCH MIL LAMP HET LAMP PV HIGH SIDE SUP SENSOR GND SENSOR GND DPF SEN TEMP BEFORE TRAP DPF SEN TEMP INLET TRAP DPF TEMP AFTER TRAP DPF SEN SUPPLY DPF SEN EXH PRESS AFTER FILTER DPF SEN EXH PRESS BEFORE FILTER MAN REG SW AMBIENT AIR TEMP PWM #1 SENSOR SPLY +5V 22 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR EN952 EN953 EN976 EN979 EN985 EN988 EN990 EN991 EN992 EN993 EN994 EN995 EN996 EN997 EN998 EN999 EN1000 EN1001 EN1002 EN1003 EN1004 EN1005 EN1006 EN1007 EN1008 EN1009 EN1010 EN1011 EN1012 EN1013 EN1014 EN1015 EN1016 EN1017 EN1018 EN1019 EN1020 EN1021 EN1022 EN1023 EN1024 EN1025 EN1026 EN1027 EN1028 EN1029 GY-Gray BK-Black PK-Pink GY-Gray BE-Blue WE-White PK-Pink PK-Pink PK-Pink TN-Tan BK-Black OE-Orange PK-Pink BK-Black PK-Pink BK-Black PK-Pink BK-Black PK-Pink BK-Black PK-Pink BK-Black OE-Orange PE-Purple BK-Black BK-Black BK-Black OE-Orange RD-Red RD-Red PK-Pink BE-Blue BK-Black GN-Green BK-Black YW-Yellow BK-Black OE-Orange BK-Black YW-Yellow BK-Black OE-Orange BK-Black PE-Purple BK-Black TN-Tan SPECIAL NOTES TWT-01 TWT-17 TWT-17 TWT-17 TWT-18 TWT-18 TWT-18 TWP-35 TWP-35 TWP-36 TWP-36 TWP-37 TWP-37 TWP-38 TWP-38 TWT-19 TWT-19 TWT-19 TWP-42 TWP-42 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY SENS RETURN (-) BATT NEG RELATIVE HUMIDITY ENG BRAKE LOW TPS +8V ENG BRK ACTIVE RLY TO HEAT 1 RLY TO HEAT 2 COOL SENS SUPPLY COOL SENS SIGNAL COOL SENS RETURN SENSOR SUPPLY 5V REMOTE THROTTLE ECM RETURN SEN FAN CONTROL OUTPUT ECM RET GEN E INTAKE AIR HTR ECM RET GEN F AUX BRAKE LAMP ECM RET GEN E STARTER LOCKOUT ECM RET GEN F SENSOR SUPPLY 5V CSF DELTA PRESS SEN SIG ECM RET SEN ECM RETURN (SWITCH) ECM RETURN (SENSOR) SENSOR SUPPLY 5V TAILPIPE NOx BATT POS DCU BATT POS DCU IGN HH RELAY CNTRL POS HH RLY CNTRL NEG HH1 SUPPLY HH1 RETURN HH2 SUPPLY HH2 RETURN HH3 SUPPLY HH3 RETURN METERING VLV HIGH METERING VLV LOW TANK HTR HIGH TANK HTR LOW TNK LVL SENS SIG TNK LVL SENS RTN TNK TMP SENS SIG 23 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR EN1030 EN1031 EN1032 EN1033 EN1034 EN1035 EN1036 EN1037 EN1038 EN1039 EN1040 EN1041 EN1042 EN1043 EN1044 EN1045 EN1046 EN1047 EN1048 EN1049 EN1050 EN1051 EN1052 EN1053 EN1054 EN1055 EN1056 EN1057 EN1058 EN1059 EN1060 EN1061 EN1062 EN1063 FW078 FW079 FW080 FW081 FW129 LC101 LC102 LC103 LC104 LC105 LC106 LC107 BK-Black GN-Green BK-Black PE-Purple GN-Green BK-Black BK-Black PK-Pink TN-Tan WE-White BK-Black TN-Tan PK-Pink OE-Orange BK-Black BK-Black TN-Tan PE-Purple OE-Orange WE-White BK-Black YW-Yellow BE-Blue BK-Black PE-Purple YW-Yellow GY-Gray GY-Gray PK-Pink RD-Red WE-White BK-Black YW-Yellow GN-Green BN-Brown OE-Orange BN-Brown GY-Gray OE-Orange GY-Gray YW-Yellow PK-Pink YW-Yellow GY-Gray WE-White OE-Orange SPECIAL NOTES TWT-22 TWT-22 TWT-22 TWQ-1 TWQ-1 TWQ-1 TWQ-1 TWP-46 TWP-46 TWP-53 TWP-53 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY TNK TMP SENS RTN PMP MOTOR SUPPLY PMP MOTOR RETURN PMP MOTOR PWM REVERTING VLV SIG REVERTING VLV RTN PSI SENS RETURN PSI SENS SUPPLY 5V PSI SENS SIG ELEC HTR SUPPLY ELEC HTR RETURN PFT FILTER OUTLET PSI SIG FAN SPD SENS SUPPLY FAN SPD SENS SIG FAN SPD SENS RETURN ECU RETURN SENSOR DPF DELTA PRESSURE DPF OUTLET PRESSURE SENSOR SUPPLY 5V DOC OUTLET TEMP ECU RETURN SWITCH DOC INLET TEMP DPF OUTLET TEMP ECU RETURN SENSOR SCR OUTLET TEMP SCR INLET TEMP DPF MANUAL REGEN DPF REGEN INHIBIT TNK SENS SUPPLY 12V ENG NOx BATT POS AMBIENT AIR TEMP SEN AMBIENT AIR TEMP SEN RET DATALINK HIGH DATALINK LOW DEAD BOLT OUTPUT DEAD BOLT RIGHT DOOR LOCK OUTPUT DOOR LOCK LEFT DOOR LOCK TYPE 1 GROUND IGN ACTIVE POWER BATTERY DIRECT IGN ACTIVE TYPE 1 PTO ENABLE EXHAUST BRAKE ENABLE 24 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR LC108 LC109 LC110 LC111 LC112 LC113 LC114 LC115 LC116 LC117 LC118 LC119 LC120 LC121 LC122 LC123 LC124 LC125 LC126 LC127 LC128 LC129 LC130 LC131 LC132 LC201 LC202 LC203 LC204 LC205 LC206 LC207 LC208 LC210 LC213 LC214 LC215 LC216 LC217 LC218 LC220 LC221 LC222 LC223 LC224 LC225 WE-White WE-White YW-Yellow GN-Green BE-Blue PK-Pink OE-Orange SPECIAL NOTES WE-White OE-Orange WE-White BE-Blue PK-Pink WE-White GN-Green TN-Tan TN-Tan YW-Yellow RD-Red GN-Green BK-Black BE-Blue PK-Pink WE-White GN-Green BE-Blue YW-Yellow GY-Gray WE-White TN-Tan OE-Orange BE-Blue YW-Yellow GN-Green TN-Tan OE-Orange GN-Green YW-Yellow YW-Yellow WE-White PK-Pink OE-Orange TWP-21 TWP-21 TWP-22 TWP-22 TWP-23 TWP-23 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY AUTO NEUTRAL PLUG SEC. SHIFT SCHDULE AUX. RANGE INHIBIT RETARDER ENABLE ABS SERVICE BRAKE STATUS PLUG PLUG PLUG PLUG PTO OUTPUT EXHAUST BRAKE OUTPUT RANGE IDICATOR OUTPUT SPEED INDICTR RANGE INHIBIT RETARDER INDICATOR CHECK TRANS SPD SIG NON-ZERO CROSS SPD SIG ZERO CROSS SIGNAL RETURN J1939+ PLUG SHIELD J1939PRESSURE SWITCH C PRESSURE SWITCH D PRESSURE SWITCH E PRESSURE SWITCH R NSBU SWITCH A NSBU SWITCH B NSBU SWITCH C NSBU SWITCH P SUMPTEMP TURBINE SPEED HI TURBINE SPEED LO OUTPUT SPEED HI OUTPUT SPEED LO ENGINE SPEED HI ENGINE SPEED LO COMMON RETURN TRANS ID SOL A RETURN SOL A SOL B SOL B RETURN 25 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR LC226 LC227 LC228 LC229 LC230 LC231 LC232 RB008 RB016 RB021 RB024 RB033 RB061 RB062 RB065 RB070 RB080 RB091 RB092 RB094 RB106 RB118 RB123 RB124 RB133 RB170 RB178 RB302 RB303 RB304 RB305 RB306 RB346 RR0001 RR0002 RR0003 RR0004 RR0005 RR0006 RR0007 RR0008 RR0009 RR0010 RR0011 RR0012 RR0013 GN-Green BE-Blue GY-Gray WE-White BE-Blue TN-Tan GN-Green PE-Purple WE-White RD-Red RD-Red WE-White WE-White WE-White GN-Green BK-Black WE-White WE-White WE-White WE-White BE-Blue GN-Green YW-Yellow RD-Red GY-Gray BK-Black OE-Orange WE-White BE-Blue RD-Red BK-Black GN-Green PE-Purple GN-Green GN-Green GN-Green GN-Green BN-Brown PE-Purple YW-Yellow OE-Orange OE-Orange PE-Purple RD-Red BN-Brown WE-White SPECIAL NOTES TWP-40 TWP-40 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY SOL C ON/OFF SOL D ON/OFF SOL E ON/OFF SOL F LOCKUP MOD MAIN PSI SOL C, D, E RETURN SOL F RETURN REAR WARN LTS BODY OPEN DOOR LT IGNITION PUMP SHIFT POWER OK TO PUMP (+) SPARE SPARE PUMP ENGAGED COMMON GND PTO PUMP AND ROLL SPARE SPARE PARK BRAKE ROAD MODE PUMP MODE PUMP MODE POS INPUT SPEED CONTROL FUSED PWR OK TO PUMP (-) SPEED CONTROL BATT GND REAR BEACONS J1587 POSITIVE J1587 NEGATIVE THROTTLE +5V THROTTLE RETURN THROTTLE SIGNAL ECM HIGH IDLE ENABLE C/S DR SW #6 COMP SW #6.5 COMP SW #8 COMP SW #8-7 SCENE FT LT BAR BENCH LT #6.5 COMP LT #6 SCENE LT AUX DOME LT DOME LT TMR TRIG GND OEM TAP SIREN HORN 26 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR RR0014 RR0015 RR0016 RR0017 RR0018 RR0019 RR0020 RR0021 RR0022 RR0023 RR0024 RR0025 RR0026 RR0027 RR0028 RR0029 RR0030 RR0031 RR0032 RR0033 RR0034 RR0035 RR0036 RR0037 RR0038 RR0039 RR0040 RR0041 RR0042 RR0043 RR0044 RR0045 RR0046 RR0047 RR0048 RR0049 RR0050 RR0051 RR0052 RR0053 RR0054 RR0055 RR0056 RR0057 RR0058 RR0059 WE-White RD-Red GY-Gray PE-Purple RD-Red YW-Yellow BK-Black OE-Orange BK-Black BE-Blue GY-Gray RD-Red PE-Purple YW-Yellow WE-White PE-Purple PE-Purple YW-Yellow BE-Blue BE-Blue WE-White BN-Brown GN-Green GN-Green WE-White WE-White OE-Orange RD-Red RD-Red WE-White BK-Black BE-Blue GN-Green OE-Orange GN-Green OE-Orange GN-Green OE-Orange GN-Green OE-Orange GN-Green OE-Orange YW-Yellow RD-Red BE-Blue OE-Orange SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY EXTRA DRL CUTOUT DRL 1 DRL 2 HEAT VALVE SIREN SPEAKER 1 + SIREN SPEAKER 1 SIREN SPEAKER 2 + SIREN SPEAKER 2 HORN RING CHASSIS HORN INTERSECTION LT GRILL LT CAB DOOR E BRAKE REAR SCENE LTS SUCTION COT LTS ATTENDANT LT HI BEAM FLSHR HI BEAM IND EXHAUST FAN REAR DR SW SIDE DR SW O2 LIGHT O2 SOLENOID ADDL HD LT FD FLASHER A FLASHER B FLASHER C REAR LIGHT BAR #1 COMPT SW #1 COMPT LT #2 COMPT SW #2 COMPT LT #3 COMPT SW #3 COMPT LT #4 COMPT SW #4 COMPT LT #5 COMPT SW #5 COMPT LT DRIVING LT SWITCH PANEL FD LOW VOLTAGE IND OPEN DOOR IND 27 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR RR0060 RR0061 RR0062 RR0063 RR0064 RR0065 RR0066 RR0067 RR0068 RR0069 RR0070 RR0071 RR0072 RR0073 RR0074 RR0075 RR0076 RR0077 RR0078 RR0079 RR0080 RR0081 RR0082 RR0083 RR0084 RR0085 RR0086 RR0087 RR0088 RR0089 RR0090 RR0091 RR0092 RR0093 RR0094 RR0095 RR0096 RR0097 RR0098 RR0099 RR0100 RR0101 RR0102 RR0103 RR0104 RR0105 OE-Orange OE-Orange BE-Blue BE-Blue BE-Blue BE-Blue OE-Orange OE-Orange YW-Yellow PE-Purple OE-Orange OE-Orange PE-Purple YW-Yellow OE-Orange OE-Orange GN-Green OE-Orange OE-Orange OE-Orange RD-Red WE-White OE-Orange OE-Orange GN-Green GN-Green OE-Orange GN-Green OE-Orange WE-White BK-Black BN-Brown PK-Pink YW-Yellow DKGN-Dark Green GY-Gray OE-Orange WE-White PK-Pink PK-Pink RD-Red OE-Orange GY-Gray GY-Gray OE-Orange PE-Purple SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY OPEN COMPT IND MOD DISC IND SS GEN SS AMB SS RED SS BUZZER #6 COMP LT #8 COMP LT #1-2 SCENE #4-5 SCENE #3 SCENE PARK SIGNAL FLASH PRIM TRIG FLASH SEC TRIG CLIMATE FAN HI CLIMATE FAN LO #7 COMPT SW #7 COMPT LT CLIMATE FAN MED CLIMATE CONTROL FD INVERTER REMOTE INVERTER REMOTE SS REAR SCENE LT CS REAR SCENE LT FLSHR/BRK COMPT #8 SW COMPT #8 LT COMPT #6 SW COMPT #6 LT MODEM RING MODEM TIP OEM MRKR TAP OEM STOP TAP OEM LEFT TURN TAP OEM RIGHT TURN TAP OEM E-BRAKE TAP OEM PARK/NEU TAP OEM REV TAP OEM IGN TAP OEM ACC TAP REAR SCENE LTS FLSHR PRI TRIG FLSHR SEC TRIG TIMER CUT-OUT DUMP ENABLE SUCTION PUMP 28 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR RR0106 RR0107 RR0108 RR0109 RR0110 RR0111 RR0112 RR0113 RR0114 RR0115 RR0116 RR0117 RR0118 RR0119 RR0120 RR0121 RR0122 RR0123 RR0124 RR0125 RR0126 RR0127 RR0128 RR0129 RR0130 RR0131 RR0132 RR0133 RR0134 RR0135 RR0136 RR0137 RR0138 RR0139 RR0140 RR0141 RR0142 RR0143 RR0144 RR0145 RR0146 RR0147 RR0148 RR0149 RR0150 RR0151 RD-Red PK-Pink RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY MUX NODE PWR MUX NODE IGN MOD IGN PWR CLIMATE MOD PWR CURRENT MOD PWR O2 MOD PWR 1660 FLSHR PWR MED ISO PWR MED ISO OUTLET PWR DOME LT MOD PWR 12V OUTLET PWR DOOR LOCK PWR CABNT LOCK PWR FSP PWR RSP PWR WARN 1A PWR WARN 1A RTN WARN 2A PWR WARN 2A RTN WARN 3B PWR WARN 3B RTN WARN 4A PWR WARN 4A RTN WARN 5A PWR WARN 5A RTN WARN 6A PWR WARN 6A RTN WARN 7B PWR WARN 7B RTN WARN 8A PWR WARN 8A RTN WARN 9C PWR WARN 9C RTN WARN 10A PWR WARN 10A RTN WARN 11A PWR WARN 11A RTN WARN 12B PWR WARN 12B RTN WARN 13A PWR WARN 13A RTN WARN 14A PWR WARN 14A RTN WARN 15A PWR WARN 15A RTN WARN 16C PWR 29 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR RR0152 RR0153 RR0154 RR0155 RR0156 RR0157 RR0158 RR0159 RR0160 RR0161 RR0162 RR0163 RR0164 RR0165 RR0166 RR0167 RR0168 RR0169 RR0170 RR0171 RR0172 RR0173 RR0174 RR0175 RR0176 RR0177 RR0178 RR0179 RR0180 RR0181 RR0182 RR0183 RR0184 RR0185 RR0186 RR0187 RR0188 RR0189 RR0190 RR0191 RR0192 RR0193 RR0194 RR0195 RR0196 RR0197 BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue RD-Red BE-Blue BK-Black RD-Red BE-Blue BK-Black PK-Pink PK-Pink PK-Pink RD-Red PK-Pink GN-Green RD-Red RD-Red RD-Red RD-Red BE-Blue RD-Red WE-White BK-Black RD-Red WE-White BK-Black PK-Pink PK-Pink RD-Red WE-White BK-Black RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red GN-Green OE-Orange RD-Red PK-Pink SPECIAL NOTES TWT-23 TWT-23 TWT-23 TWT-24 TWT-24 TWT-24 TWT-25 TWT-25 TWT-25 TWT-26 TWT-26 TWT-26 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY WARN 16C RTN WARN 17C PWR WARN 17C RTN WARN 18C PWR WARN 18C RTN WARN 19C PWR WARN 19C RTN CUR SENS PWR CUR SENS SIG CUR SENS RTN O2 SENS PWR O2 SENS SIG O2 SENS RTN OEM ACC OEM IGN HEAT PUMP FLSHR PWR AUTO EJECT SIG MOD PWR SW SIG FSP PWR RSP PWR PWR DOOR LOCKS TIME DELAY PWR DOME LT TMR TRIG +12V INT TMP SEN POS INT TMP SEN SIG INT TMP SEN NEG EXT TMP SEN POS EXT TMP SEN SIG EXT TMP SEN NEG CS SCENE LTS SS SCENE LTS SER RX SER TX SER GND COT LTS HI COT LTS LO BENCH LTS HI BENCH LTS LO DOME LTS HI DOME LTS LO SIREN/HORN PWR #8.5 COMP SW #8.5 COMP LT STEP WELL LT PWR CLK ILLUM PWR 30 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR RR0198 RR0199 RR0200 RR0201 RR0202 RR0203 RR0204 RR0205 RR0206 RR0207 RR0208 RR0209 RR0210 RR0211 RR0212 RR0213 RR0214 RR0215 RR0216 RR0217 RR0218 RR0219 RR0220 RR0221 RR0222 RR0223 RR0224 RR0225 RR0226 RR0227 RR0228 RR0229 RR0230 RR0231 RR0232 RR0233 RR0234 RR0235 RR0236 RR0237 RR0238 RR0239 SP001 SP002 SP003 SP004 GY-Gray RD-Red PK-Pink OE-Orange RD-Red RD-Red RD-Red PK-Pink RD-Red RD-Red BE-Blue OE-Orange GN-Green WE-White RD-Red YW-Yellow RD-Red PK-Pink BK-Black RD-Red OE-Orange BK-Black OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue OE-Orange BE-Blue GY-Gray OE-Orange BE-Blue YW-Yellow BN-Brown GY-Gray PK-Pink RD-Red BK-Black RD-Red SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY FLASHER PRIM/SEC LT BAR FLASH PRIM/SEC LT BAR PRI SW LT BAR PRI SEC SW MOD POWER COTS LTS BENCH LTS REAR FLOOD ENABLE REAR DOOR PWR SIDE DOOR PWR PWR DR SW LK PWR DR SW UNLK PWR DR LK PWR DR UNLK O2 LIFT 1 O2 LIFT 2 HEAT PAD RLY HEAT PAD THERMOSTAT RECTIFIER PWR CABINET LT FLASHER BRAKES GND WARN 20A PWR WARN 20A RTN WARN 21A PWR WARN 21A RTN WARN 22A PWR WARN 22A RTN WARN 23A PWR WARN 23A RTN WARN A PWR WARN A RTN WARN B PWR WARN B RTN WARN C PWR WARN C RTN FLSHR BRK TRIG WARN 24A PWR WARN 24A RTN PWR DR LK PWR DR UNLK ANTI THEFT HDLP SW TO MKR ABS BATT PWR ABS LIGHT GND IGN TO ABS ECU 31 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP005 SP006 SP007 SP008 SP009 SP011 SP012 SP013 SP014 SP015 SP016 SP017 SP018 SP019 SP020 SP021 SP022 SP023 SP024 SP025 SP026 SP027 SP028 SP029 SP030 SP031 SP032 SP033 SP034 SP035 SP036 SP037 SP038 SP039 SP040 SP041 SP042 SP043 SP044 SP045 SP046 SP047 SP048 SP049 SP050 SP051 PK-Pink BK-Black RD-Red RD-Red RD-Red RD-Red RD-Red PK-Pink RD-Red PK-Pink GY-Gray GY-Gray GY-Gray GY-Gray RD-Red GY-Gray GY-Gray TN-Tan PK-Pink RD-Red GY-Gray PE-Purple GY-Gray GY-Gray GY-Gray PK-Pink GY-Gray PK-Pink GY-Gray PK-Pink RD-Red RD-Red PK-Pink RD-Red TN-Tan RD-Red RD-Red RD-Red YW-Yellow DKGN-Dark Green RD-Red DKGN-Dark Green YW-Yellow RD-Red PK-Pink GY-Gray SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY ABS RELAY COMMON GND AC CLT SW PWR MRKR LT PWR FT DSH LP PWR AIR DRYER PWR BATT SENSE IGN ACT TO ALT B/UP LIGHT PWR B/UP LT ACTIVE OIL PRS SW NEG COL TMP SW NEG LO AIR SW1 NEG LOW COL LT NEG INSTRUMENT PWR LO COOL SNDR IGN START GND COOL TEMP SNDR STP PRS SW1 STP CIR FT PWR NEUTRAL SIGNAL CRCONT JUMPER CRCONT SET SW CRCONT SET DSH CRCONT RESUME CRUZ ACTIVE CRUZ MTR NEG CRUZ MTR POS CRUZ CLT NEG CRUZ CLT POS CRUZ POWER CRUZ PWR - ECU EXH BRK ACTIVE ENG BRK POWER FUEL SNDR SIG HZD/TRNSIG PWR FLASHER OUTPUT CORNER LT PWR LEFT TURN SIG RIGHT TURN SIG REAR TURN PWR RIGHT TRN REAR LEFT TURN REAR HORN POWER HRN RLY TO HRN HORN BUTTON 32 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP052 SP053 SP054 SP055 SP056 SP057 SP058 SP059 SP060 SP061 SP062 SP063 SP064 SP065 SP066 SP067 SP068 SP069 SP070 SP071 SP072 SP073 SP074 SP075 SP076 SP077 SP078 SP079 SP080 SP081 SP082 SP083 SP084 SP085 SP086 SP087 SP088 SP089 SP090 SP091 SP092 SP093 SP094 SP095 SP096 SP097 GY-Gray RD-Red PK-Pink PK-Pink PK-Pink PK-Pink RD-Red RD-Red RD-Red RD-Red BK-Black RD-Red BN-Brown BN-Brown RD-Red TN-Tan GY-Gray RD-Red GY-Gray BK-Black RD-Red RD-Red RD-Red RD-Red RD-Red PK-Pink GY-Gray TN-Tan BN-Brown LTBE-Light Blue DKGN-Dark Green YW-Yellow OE-Orange PE-Purple RD-Red GY-Gray PK-Pink GY-Gray RD-Red PK-Pink RD-Red RD-Red RD-Red PE-Purple GY-Gray TN-Tan SPECIAL NOTES TWP-05 TWP-05 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY HOURMETER SNDR BATTPOS/IGN SW IGN SW/ACC RLY IGNITION SW START SIGNAL START RELAY HDLMP PWR HIGH LOW SW HDLP LO BM PWR HDLP HI BM PWR DOME LT SW GND MARKER LIGHTS R MRKR LT PWR REAR MRKR RLY MOIST EJCT PWR OIL PRESS SNDR PARK BRK LIGHT PREHT CONT PWR PRHT START SIG FT ECU GND ABS START RELAY STARTER SOL STRT TO FL SOL STOP LIGHT PWR STP LT-RLY/LT TACH GAUGE POS TACH GAUGE NEG TRANS TEMP SIG LVL JK FLT SW LVL JK MTR SOL LVL JK DMP VLV LVL JK LEFT LVL JK RIGHT LVL JK FRONT ACC PWR TO LEVEL CONT LEVEL CONT NEG LEVEL CONT POS LEVEL WARN LT TOW VEH POWER HOOD LIGHTS DRIVER ST PWR CAPT SEAT PWR WIPER POWER WIPER LOW WIPER HIGH WIPER INTRM 33 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP098 SP099 SP100 SP101 SP102 SP103 SP104 SP105 SP106 SP107 SP108 SP109 SP110 SP111 SP112 SP113 SP114 SP115 SP116 SP117 SP118 SP119 SP120 SP121 SP122 SP123 SP124 SP125 SP126 SP127 SP128 SP129 SP130 SP131 SP132 SP133 SP134 SP135 SP136 SP137 SP138 SP139 SP140 SP141 SP142 SP143 RD-Red RD-Red GY-Gray RD-Red BK-Black RD-Red RD-Red RD-Red RD-Red RD-Red BK-Black RD-Red PK-Pink RD-Red BK-Black RD-Red BK-Black BK-Black BK-Black BK-Black RD-Red RD-Red RD-Red RD-Red BK-Black RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red BK-Black BK-Black RD-Red PK-Pink PK-Pink PK-Pink PK-Pink GY-Gray RD-Red PK-Pink RD-Red RD-Red RD-Red BK-Black SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY WASHER HOOD LIGHT PWR MRKR FLASH SW TURN SIGNAL PWR DAYTIME LT PWR CIGAR LTR PWR SPOTLIGHT PWR BLWR MTR PWR CNDSR FAN PWR FOG LMP PWR FOG LMP SW/LTS DOCK LT PWR DOCK LIGHTS PWR BMNT LT SW BASEMENT LIGHT DASH FAN PWR DASH FAN PWR DASH FAN PWR DASH FAN PWR DASH FAN PWR PWR AUX ST SW AUX START PWR PWR TO STEP SW STEP SW PWR HORN SOLENOID RADIO SW PWR PWR - RADIO SW RADIO POWER MEMORY POWER CB POWER REAR AUTO HTR HEATER RELAY RLY - COND MTR RADIO GND MIRROR PWR RT MIRROR SIG RT MIRROR SIG MIRROR SIGNALS SPEED SW POS SPEED SW NEG HTD MIRROR PWR RT HTD MIRROR REAR CAM PWR DOME LIGHT PWR DOME LIGHT PWR LFT CRNRING LT 34 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP144 SP145 SP146 SP147 SP148 SP149 SP150 SP151 SP152 SP153 SP154 SP155 SP156 SP157 SP158 SP159 SP160 SP161 SP162 SP163 SP164 SP165 SP166 SP167 SP168 SP169 SP170 SP171 SP172 SP173 SP174 SP175 SP176 SP177 SP178 SP179 SP180 SP181 SP182 SP183 SP184 SP185 SP186 SP187 SP188 SP189 BK-Black BK-Black GY-Gray YW-Yellow LTGN-Light Green LTBE-Light Blue GY-Gray BK-Black PK-Pink GY-Gray TN-Tan TN-Tan TN-Tan TN-Tan TN-Tan GY-Gray PK-Pink GY-Gray TN-Tan PK-Pink GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray PK-Pink GY-Gray WE-White TN-Tan WE-White GY-Gray PK-Pink PK-Pink RD-Red RD-Red BK-Black ----YW-Yellow DKGN-Dark Green RD-Red SPECIAL NOTES TWT-14 TWT-14 TWT-14 J1939-11 CABLE J1939-11 CABLE J1939-11 CABLE PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY RT CRNRING LT DUMP VLV RT DUMP VLV COM DUMP VLV LEFT AIR DUMP AIR FILL MIR - MIR CONT DOME LMP NEG DOME SW TO RLY LOW FUEL WARN KYSR OIL HI KYSOR OIL TEMP KYSOR COOL LOW KYSOR COOL HI KYSON OIL LOW NEUTRAL SW RET THROTTLE POS THROTTLE NEG THROTTLE SIG IDLE SW N.OPEN IDLE SW N.CLS ENG BRK SIGNAL CRUZ SW ON CRUZ SET CRUZ RESUME CHECK ENG STOP ENG IDLE INCREMENT IDLE DECREMENT BRAKE SWITCH DIANOSTIC TEST LEVEL SENSOR C LEVEL SENSOR B LEVEL SENSOR D LEVEL SENSOR A FAN CLUTCH NEG AC PRS SW N CL ENGINE BRAKE 1 ENGINE BRAKE 2 CLEAN PWR BATTERY PWR CLEAN GND J1939-11 SHLD DRN J1939-11 POS J1939-11 NEG BCC IGN PWR 35 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP190 SP191 SP192 SP193 SP194 SP195 SP196 SP197 SP198 SP199 SP200 SP201 SP202 SP203 SP204 SP205 SP206 SP207 SP208 SP209 SP210 SP211 SP212 SP213 SP214 SP215 SP216 SP217 SP218 SP219 SP220 SP221 SP222 SP223 SP224 SP225 SP226 SP227 SP228 SP229 SP230 SP231 SP232 SP233 SP234 SP235 RD-Red RD-Red RD-Red BK-Black BN-Brown GY-Gray YW-Yellow DKGN-Dark Green YW-Yellow DKGN-Dark Green BK-Black GY-Gray GY-Gray GY-Gray TN-Tan TN-Tan BE-Blue BN-Brown PK-Pink GY-Gray GY-Gray GY-Gray TN-Tan TN-Tan RD-Red PK-Pink RD-Red RD-Red RD-Red PK-Pink GY-Gray PK-Pink PK-Pink RD-Red PK-Pink DKGN-Dark Green YW-Yellow GY-Gray GY-Gray PK-Pink PK-Pink PK-Pink PK-Pink GY-Gray SPECIAL NOTES TWP-06 TWP-06 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY CUST BATT CUST IGN CUST ACC MKR RLY FL RLY MKR RLY FL RLY JAKE RLY TO SW L STP COL-RLY R STP COL-RLY L STP RLY - LT R STP RLY - LT HDLP SW FL RLY ATC SW TO ECU ENG PROT OIL SW HR MTR 2ND COOL GA 2ND OIL PRS TO GA DR INTRLCK SIG BAV BAV J1587 POS J1587 NEG BRK FLUID LVL ECU TO ATC LT AIR 1 TO GA AIR 2 TO GA BATT TO FUSES RLY 1 TO RLY 2 BATT TO FUSES FRT BATT PWR REAR BATT PWR IGN RLY TO FUS AUD ALRM NEG IGN RLY TO FUS FUSE TO J BLK FRT ACC PWR ACC RLY TO FUS RIGHT STOP/TURN LEFT STOP/TURN PHT TMP RET PHT OIL PRS SW PHT FL SOL PWR PHT RLY ACTIVA ST RLY - STRTR LR JACK EXTEND LR JACK LIMIT 36 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP236 SP237 SP238 SP239 SP240 SP241 SP242 SP243 PK-Pink PK-Pink GY-Gray PK-Pink BK-Black BN-Brown BN-Brown BK-Black GN/YWGreen/Yellow BN-Brown BE-Blue GN/YWGreen/Yellow BN-Brown BE-Blue YW-Yellow DKGN-Dark Green BN-Brown BK-Black BN-Brown BK-Black GN/YWGreen/Yellow BN-Brown BE-Blue GN/YWGreen/Yellow BN-Brown BE-Blue PK-Pink GY-Gray PK-Pink PK-Pink GY-Gray PK-Pink PK-Pink WE-White BK-Black RD-Red TN-Tan TN-Tan RD-Red TN-Tan TN-Tan TN-Tan TN-Tan SP244 SP245 SP246 SP247 SP248 SP249 SP250 SP251 SP252 SP253 SP254 SP255 SP256 SP257 SP258 SP259 SP260 SP261 SP262 SP263 SP264 SP265 SP266 SP267 SP268 SP269 SP270 SP271 SP273 SP274 SP275 SP276 SP277 SP279 SP281 SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY TWP-07 TWP-07 TWP-08 TWP-08 LR JACK RETRCT RR JACK EXTEND RR JACK LIMIT RR JACK RETRCT ABS 1 SENS L2 ABS 1 SENS L1 ABS 1 SENS R1 ABS 1 SENS R2 TWT-05 TWT-05 TWT-05 ABS 1 VLV COM L ABS 1 VLV I/L L ABS 1 VLV O/L L TWT-06 TWT-06 TWT-06 TWP-09 TWP-09 TWP-10 TWP-10 ABS 1 VLV COM R ABS 1 VLV I/L R ABS 1 VLV O/L R L STP/TRN OUT R STP/TRN OUT ABS 2 SENS L1 ABS 2 SENS L2 ABS 2 SENS R1 ABS 2 SENS R2 TWT-07 TWT-07 TWT-07 ABS 2 VLV COM L ABS 2 VLV I/L L ABS 2 VLV O/L L TWT-08 TWT-08 TWT-08 ABS 2 VLV COM R ABS 2 VLV I/L R ABS 2 VLV O/L R RF JACK EXTEND RF JACK LIMIT RF JACK RETRCT LF JACK EXTEND LF JACK LIMIT LF JACK RETRCT DRVG LT SW FD DRVG LTS ACT INSTRUMENT GND 24V SUPPLY ECAS DR INPUT SENS RR ECAS 24V IGNITION ECAS DSH SOUND ECAS EXT SOUND LOW RIDE ECAS HI RIDE SWITCH TWP-15 37 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP282 SP283 SP284 SP285 SP286 SP287 SP288 SP289 SP292 SP293 SP294 SP295 SP296 SP297 SP298 SP299 TN-Tan TN-Tan TN-Tan TN-Tan TN-Tan BK-Black TN-Tan BK-Black TN-Tan TN-Tan TN-Tan TN-Tan BK-Black BN-Brown BN-Brown BK-Black GN/YWGreen/Yellow BN-Brown BE-Blue GN/YWGreen/Yellow BN-Brown BE-Blue BN-Brown BN-Brown TN-Tan TN-Tan TN-Tan RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow BN-Brown SP300 SP301 SP302 SP303 SP304 SP305 SP308 SP309 SP310 SP311 SP312 SP315 SP316 SP317 SP318 SP319 SP320 SP321 SP322 SP323 SP324 SP325 SP326 SP327 SP328 SP329 SP330 SP331 SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY TWP-18 TWP-18 TWP-17 TWP-17 SHPNG LVL SW KNEELING LIGHT LO RIDE SWITCH AUTO KNEEL SW MAN KNEEL SW SENS RL ECAS SENS F ECAS 24V GND-ECAS FAULT LIGHT 24V NEUT GND ECAS PARK BRK HI RIDE LT ECAS ABS 3 SENS L2 ABS 3 SENS L1 ABS 3 SENS R1 ABS 3 SENS R2 TWT-10 TWT-10 TWT-10 ABS 3 VLV COM L ABS 3 VLV I/L L ABS 3 VLV O/L L TWT-09 TWT-09 TWT-09 TWP-15 TWP-16 ABS 3 VLV COM R ABS 3 VLV I/L R ABS 3 VLV O/L R ECAS SENS RR COM ECAS SENS RL COM RTRDER BRK SIG FUEL HTR POS CHARGE LIGHT BAT - PHT FUSE BAT - PHT FUSE PHT FSE TO RLY PHT FSE TO RLY BAT TO FL RLY R STP/TRN PWR FUS TO IGN RLY HDLT FLSH COL CUSTOMER 1 CUSTOMER 2 CUSTOMER 3 CUSTOMER 4 CUSTOMER 5 CUSTOMER 6 CUSTOMER 7 CUSTOMER 8 VIP DATA LINK (-) TWP-16 TWP-14 TWP-14 TWP-19 38 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SPECIAL NOTES SP332 SP333 SP334 SP335 SP336 SP337 SP338 SP339 SP340 SP341 SP342 SP343 SP344 SP345 SP346 SP347 SP348 SP349 SP350 SP351 SP352 SP353 SP354 SP355 SP356 SP357 SP358 SP359 SP360 SP361 SP362 SP363 SP364 SP365 SP366 SP367 SP368 SP369 SP370 SP371 SP372 SP373 SP374 SP375 SP376 SP377 YW-Yellow GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray RD-Red RD-Red BK-Black BK-Black RD-Red BK-Black TN-Tan BK-Black RD-Red RD-Red GY-Gray GY-Gray PK-Pink GY-Gray RD-Red GY-Gray PK-Pink RD-Red PK-Pink RD-Red PK-Pink RD-Red PE-Purple GY-Gray GY-Gray GY-Gray GY-Gray RD-Red RD-Red PK-Pink GY-Gray GY-Gray RD-Red PK-Pink RD-Red PK-Pink TN-Tan TN-Tan TWP-19 TWP-20 TWP-20 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY VIP DATA LINK (+) VIP MKR LMP OF VIP MKR LMP ON VIP HD LMP WPR VIP HD LMP OFF VIP HD LMP ON HDLT FLASH MKR LT FLASH GENER START VAC PUMP PWR AUTO STEP A AUTO STEP B FAN SOL PWR FAN SOL GND FAN THERM SIG FAN THERM GND FAN POWER FAN POWER-12V FAN OVER-RIDE RETRDR IND LT SPEEDO POS SPEEDO NEG SPD GENER PWR TRANS TEMP SW LVL JACK CONT POS BATT SLIDE OUT PWR KNEEL VLV FILL KNEEL VLV PWR TAG DUMP DRV LGT PWR SW DRV LGT H'MAX FLOW SW H'MAX WRNG LMP H'MAX PUMP SIG H'MAX PUMP POS H'MAX RLY FEED DDEC BUZZER PSG INTRLK POS PSG INTRLK NEG LO AIR 2 SW FL PRMR PWR PRMR SW TO PMP SHUTDOWN PWR SHTDN SW - SOL FAST IDLE MAN DISABLE MAN 39 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP378 SP379 SP380 SP381 SP382 SP383 SP384 SP385 SP386 SP387 SP388 SP389 SP390 SP391 SP392 SP393 SP394 SP395 SP396 SP397 SP398 SP399 SP400 SP401 SP402 SP403 SP404 SP405 SP406 SP407 SP408 SP409 SP410 SP411 SP412 SP413 SP414 SP415 SP416 SP417 SP418 SP419 SP420 SP421 SP422 SP423 PE-Purple PK-Pink PK-Pink GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray WE-White PK-Pink GY-Gray PK-Pink PK-Pink GY-Gray GY-Gray PK-Pink RD-Red PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink RD-Red RD-Red PK-Pink RD-Red PK-Pink PK-Pink RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red PK-Pink PK-Pink RD-Red RD-Red PK-Pink RD-Red PK-Pink RD-Red RD-Red RD-Red SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY TAG STEER LOCK TAG PRESS SW FAST IDLE SW HIGH IDLE LAMP SIREN BRAKE SIREN RELAY WIPER PARK L WIPER PARK R RIGHT WIPER LO RIGHT WIPER HI EXTERIOR TEMP DIAGN TOOL PWR TRANS ENGAGED LVL JACKS DOOR RLTC HNDL SENS RLR SENS LTCH JMP LVL JACK BATT LFT SD WARNING RT SD WARNING RT LWR WRNING LT LWR WRNING SD WRN RLY SD WARN SW SD WARN PWR INTERLOCK MAP LT LFT WARNING LT RT WARNING LT FRT WARN PWR CRTSY LMP PWR BEACON BEACON PWR BEACON SWITCH ALT LT PWR WRN LT RLY WARN LT SW SIREN PWR OPN DR BEAC PW P-MODE SHIFT DEFROST FAN BRKR TO RLY RLY TO BUS BAR BRKR - AC BLWR BRKR - AC BLWR 40 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP424 SP425 SP426 SP427 SP428 SP429 SP430 SP431 SP433 SP434 SP435 SP436 SP437 SP438 SP439 SP440 SP441 SP442 SP443 SP444 SP445 SP446 SP447 SP448 SP449 SP450 SP451 SP452 SP453 SP454 SP455 SP456 SP457 SP458 SP459 SP460 SP461 SP462 SP463 SP464 SP465 SP466 SP467 SP468 SP469 SP470 GY-Gray GY-Gray GY-Gray PK-Pink RD-Red RD-Red RD-Red GY-Gray RD-Red RD-Red RD-Red GY-Gray GY-Gray RD-Red RD-Red RD-Red PK-Pink PK-Pink RD-Red PK-Pink PK-Pink RD-Red PK-Pink PK-Pink RD-Red PK-Pink RD-Red PK-Pink GN-Green GN-Green YW-Yellow RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red PK-Pink RD-Red RD-Red GY-Gray PK-Pink PK-Pink PK-Pink SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY DOME LT LFT DOME LT RT DUMP VLV OFF DUMP VLV ON HTR PWR HTR PWR HTR PWR ABS WARN FRT WARN FLSHR MSTR WARN SW FEED MSTR WARN SW PWR N TO R INHIBIT 4TH RANGE IND LEFT SPOT LT RIGHT SPOT LT RELAY 1 PWR RELAY 1 NC RELAY 1 NO RELAY 2 PWR RELAY 2 NC RELAY 2 NO RELAY 3 PWR RELAY 3 NC RELAY 3 NO RELAY 4 PWR RELAY 4 NO RELAY 5 PWR RELAY 5 NO SEAT AIR 1 SEAT AIR 2 DR SW TO AUX SW BRKR PWR LIVE BRKR PWR IGN PWR MAST PWR IGN PWR CO ALARM PWR LP ALARM PWR MONITOR PWR HEATED MIRROR HTD MIRROR PWR POWER MIRROR DOOR WARNING RT LOW WARN LT LF LOW WARN LT DIFF LOCK LT 41 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP471 SP472 SP473 SP474 SP475 SP476 SP477 SP478 SP479 SP480 SP481 SP482 SP483 SP484 SP485 SP486 SP487 SP488 SP489 SP490 SP491 SP492 SP493 SP494 SP495 SP496 SP497 SP498 SP499 SP500 SP501 SP502 SP503 SP504 SP505 SP506 SP507 SP508 SP509 SP510 SP511 SP512 SP513 SP514 SP515 SP516 GY-Gray RD-Red PK-Pink RD-Red PK-Pink PK-Pink PK-Pink PK-Pink RD-Red PK-Pink GY-Gray PK-Pink GY-Gray RD-Red RD-Red RD-Red PK-Pink PK-Pink PK-Pink RD-Red PK-Pink PK-Pink RD-Red RD-Red PK-Pink GY-Gray PK-Pink RD-Red GY-Gray RD-Red PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink RD-Red BK-Black GN-Green YW-Yellow SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY RACOR ALARM CAB FEED POS FUEL HEAT SW START SOL #2 FRT STROBE RLY SIDE STROBE RY FRT STROBE SW SIDE STROBE SW GROUND LT PWR ENG SD SIG POS ENG SD SIG NEG THRTL COM POS THRTL COM NEG ALTERNATOR OUT BAT POS TO STR PTO POWER LEFT SCENE LT RIGHT SCENE LT CAB TILT SOL. TO ALARM FLOOD LT POWER RT FLOOD LIGHT LT FLOOD LIGHT OPTICOM POWER OPTICOM SWITCH PTO CLUTCH SW PTO IND LIGHT RELAY TO A/C CONDNSR BREAKER TO A/C COND RY A/C EVAP TO COND LOAD MGR PWR LOAD MGR #1 LOAD MGR #2 LOAD MGR #3 LOAD MGR #4 LOAD MGR #5 LOAD MGR #6 LOAD MGR #7 LOAD MGR #8 LOAD MGR #9 LOAD MGR #10 LOAD MGR #11 LOAD MGR #12 SCENE LT PWR SWITCHED GND ABS BLINK IN ABS BLINK OUT 42 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP517 SP518 SP519 SP520 SP521 SP522 SP523 SP524 SP525 SP526 SP527 SP528 SP529 SP530 SP531 SP532 SP533 SP534 SP535 SP536 SP537 SP538 SP539 SP540 SP541 SP542 SP543 SP544 SP545 SP546 SP547 SP548 SP549 SP550 SP551 SP552 SP553 SP554 SP555 SP556 SP557 SP558 SP559 SP560 SP561 SP562 RD-Red RD-Red GY-Gray SPECIAL NOTES BE-Blue GY-Gray GY-Gray GY-Gray GY-Gray GY-Gray RD-Red PK-Pink GY-Gray RD-Red RD-Red RD-Red PK-Pink BK-Black PK-Pink PK-Pink BK-Black OE-Orange PK-Pink GY-Gray PK-Pink RD-Red PK-Pink GY-Gray BN-Brown GY-Gray GY-Gray PK-Pink PK-Pink RD-Red BN-Brown PK-Pink GY-Gray PK-Pink PK-Pink RD-Red PK-Pink PK-Pink RD-Red RD-Red RD-Red TWP-31 TWP-31 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY IGN TO ABS ECU RELAY TO WARN LT FUEL PRESS SNDR NSBU ACC FEED REV ACTIVE PARK ACTIVE Left Mirror Heat (-) Left Mirror Heat (+) Left Mirror Adj. Left Mirror Adj. Left Mirror Adj. DATALINK PWR AMMETER POS AMMETER NEG PWR VENT SW PWR VENT PWR PWR VENT SEC SIG STP LT RLY PROP VALVE PROP VALVE COOLANT TEMP (+) COOLANT TEMP (-) MC PWR CONTR INSTR DATA + INSTR DATA GAUGE DATA VDC PWR VDC IGN VDC ACT FT MRKR LT AIR FILTER CAB AJAR TV FUSE TO RLY TV PWR FROM RLY BACK LT PWR BACK LT TAG LFT LGHT ACTIVE REVERSE OUTPUT SIG(GRD) CLN IGN FRM FUSE CUST IGN FRM FUSE AUD ALRM POS AUX BRK SIG AUX BRK IND CUST ACC FRM FUSE LTBAR PWR 1 LTBAR SYS 1 43 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP563 SP564 SP565 SP566 SP567 SP568 SP569 SP570 SP571 SP572 SP573 SP574 SP575 SP576 SP577 SP578 SP579 SP580 SP581 SP582 SP583 SP584 SP585 SP586 SP587 SP588 SP589 SP590 SP591 SP592 SP593 SP594 SP595 SP596 SP597 SP598 SP599 SP600 SP601 SP602 SP603 SP604 SP605 SP606 SP607 SP608 RD-Red RD-Red RD-Red RD-Red DKGN-Dark Green YW-Yellow DKGN-Dark Green YW-Yellow PK-Pink PK-Pink TN-Tan BK-Black PE-Purple GN-Green RD-Red GY-Gray GY-Gray RD-Red RD-Red RD-Red GY-Gray GY-Gray GY-Gray BK-Black RD-Red PK-Pink PK-Pink RD-Red PK-Pink PK-Pink RD-Red PK-Pink PK-Pink RD-Red PK-Pink PK-Pink RD-Red PK-Pink PK-Pink RD-Red PK-Pink PK-Pink RD-Red PK-Pink PK-Pink RD-Red SPECIAL NOTES TWP-24 TWP-24 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY LTBAR PWR 2 LTBAR SYS 2 LTBAR SW 1 LTBAR SW 2 R TURN SIG FROM SW TO FR RLY L TURN SIG FROM SW TO FR RLY R TURN FROM RLY TO LTS L TURN FROM RLY TO LTS FAN ON/OFF FAN HIGH/LOW OFF FAN VARIABLE FAN SIG RTN PRIVATE DATABUS (+) PRIVATE DATABUS (-) CNDSR PWR FRM SW TO FAN TRIP RESET ENGLISH/METRIC MASTER SW SMRT WHEEL/VIP B (+) ROAD RELAY B (+) WASHER SIGNAL (-) WIPER SW LOW WIPER SW HIGH BACK LT GND CAB SPOT LT PWR RELAY 4 NC RELAY 5 NC RELAY 6 PWR RELAY 6 NC RELAY 6 NO RELAY 7 PWR RELAY 7 NC RELAY 7 NO RELAY 8 PWR RELAY 8 NC RELAY 8 NO RELAY 9 PWR RELAY 9 NC RELAY 9 NO RELAY 10 PWR RELAY 10 NC RELAY 10 NO RELAY 11 PWR RELAY 11 NC RELAY 11 NO RELAY 12 PWR 44 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP609 SP610 SP611 SP612 SP613 SP614 SP615 SP616 SP617 SP618 SP619 SP620 SP621 SP622 SP623 SP624 SP625 SP626 SP627 SP628 SP629 SP630 SP631 SP632 SP633 SP634 SP635 SP636 SP637 SP638 SP639 SP640 SP641 SP642 SP643 SP644 SP645 SP646 SP647 SP648 SP649 SP650 SP651 SP652 SP653 SP654 PK-Pink PK-Pink YW-Yellow YW-Yellow YW-Yellow YW-Yellow WE-White WE-White WE-White WE-White WE-White WE-White WE-White WE-White WE-White WE-White RD-Red WE-White WE-White WE-White WE-White WE-White WE-White RD-Red PE-Purple RD-Red RD-Red PK-Pink RD-Red PK-Pink RD-Red PK-Pink RD-Red PK-Pink RD-Red PK-Pink RD-Red PK-Pink RD-Red PK-Pink RD-Red PK-Pink BK-Black BK-Black BK-Black BK-Black SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY RELAY 12 NC RELAY 12 NO CUSTOMER 9 CUSTOMER 10 CUSTOMER 11 CUSTOMER 12 TELMA LT 1 TELMA LT 2 TELMA LT 3 TELMA LT 4 TELMA RELAY 1 TELMA RELAY 2 TELMA RELAY 3 TELMA RELAY 4 TELMA THRTLE ACT 1 TELMA THRTLE ACT 1 TELMA POWER TELMA BRAKE LT TELMA ABS TELMA STAGE 1 TELMA STAGE 2 TELMA STAGE 3 TELMA STAGE 4 INSTRUMENT (B+) TIRE CHAIN SW TO SOL LUG LOCK PWR BATT TO IGN RLY IGN PWR TO FUSES BATT TO IGN RLY IGN PWR TO FUSES BATT TO IGN RLY IGN PWR TO FUSES BATT TO IGN RLY IGN PWR TO FUSES BATT TO IGN RLY IGN PWR TO FUSES BATT TO ACC RLY ACC PWR TO FUSES BATT TO ACC RLY ACC PWR TO FUSES BATT TO ACC RLY ACC PWR TO FUSE COMMON GND COMMON GND COMMON GND CLEAN GND 45 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP655 SP656 SP657 SP658 SP659 SP660 SP661 SP662 SP663 SP664 SP665 SP666 SP667 SP668 SP669 SP670 SP671 SP672 SP673 SP674 SP675 SP676 SP677 SP678 SP679 SP680 SP681 SP682 SP683 SP684 SP685 SP686 SP687 SP688 SP689 SP690 SP691 SP692 SP693 SP694 SP695 SP696 SP697 SP698 SP699 SP700 BK-Black RD-Red RD-Red WE-White PK-Pink BK-Black PK-Pink GN-Green SD-Shield Drain BK-Black WE-White RD-Red PK-Pink WE-White RD-Red RD-Red RD-Red PK-Pink OE-Orange GY-Gray OE-Orange YW-Yellow RD-Red GY-Gray GY-Gray GY-Gray GY-Gray WE-White BE-Blue RD-Red PK-Pink PK-Pink OE-Orange RD-Red BK-Black CR-Clear BK-Black SD-Shield Drain PK-Pink RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red SPECIAL NOTES SHIELD CABLE SHIELD CABLE SHIELD CABLE PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY CLEAN GND GPS BATT (+) FUEL/WATER SEP (+) STATE OF ABS LT SUN VISOR IGN PWR LVL JK GND NT VISION SW IGN ADCAN SHIELD CAN L CAN H SLU BATT (+) SLU WAKE-UP (EREV0) DIAG CN (EREV1) MCU BATT (+) NODE BATT (+) NODE IGN (+) NODE IGN RLY CONTROL DIAG K LINE DIAG L LINE STP MTR BI-DIRECT STP MTR BI-DIRECT STEP LIGHT ACCESSORY SIG (-) IGNITION SIG (-) START SIG (-) BATT BOOST DOOR LOCK DOOR STP OVR RIDE AIR HORN PWR AIR HORN SOL SW SIREN SW PWR ANALOG SIG SENSOR PWR SENSOR GND MUX HIGH MUX LOW MUX SHIELD PARK BRAKE POS FAN PWR FT FAN PWR RR LT BAR A LT BAR B LT BAR C LT BAR D HDLT SW PWR 46 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP701 SP702 SP703 SP704 SP705 SP706 SP707 SP708 SP709 SP710 SP711 SP712 SP713 SP714 SP715 SP716 SP717 SP718 SP719 SP720 SP721 SP722 SP723 SP724 SP725 SP726 SP727 SP728 SP729 SP730 SP731 SP732 SP733 SP734 SP735 SP736 SP737 SP738 SP739 SP740 SP741 SP742 OE-Orange PK-Pink DKGN-Dark Green YW-Yellow RD-Red RD-Red PK-Pink BE-Blue BE-Blue PE-Purple PK-Pink WE-White RD-Red BE-Blue GN-Green PK-Pink PK-Pink PK-Pink RD-Red RD-Red BK-Black RD-Red BK-Black RD-Red BK-Black RD-Red BK-Black RD-Red BK-Black RD-Red BK-Black RD-Red BK-Black TN-Tan RD-Red BK-Black TN-Tan RD-Red BK-Black TN-Tan OE-Orange BE-Blue SP743 BE-Blue SP744 BN-Brown SPECIAL NOTES TWT-11 TWT-11 TWT-11 TWT-12 TWT-12 TWT-12 TWT-13 TWT-13 TWT-13 LEONI CABLE 2 WIRE LEONI CABLE 2 WIRE PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY EVAP THERM COND FAN CONTR RIGHT TURN ENABLE LEFT TURN ENABLE MAST PWR FUSE MUX PWR PUMP W/ PARK NGI PWR +7.6V TRAILER BRAKE SEAT BELT IND ISS INDICATOR LT PSG INTRLK STROBE POWER FRNT STROBE SW SIDE STROBE SW CLEAN IGN PWR RADIO IGN A/C THERM TO PRS SW COOLANT LVL PWR LF VLV POS LF VLV NEG RF VLV POS RF VLV NEG LR VLV POS LR VLV NEG RR VLV POS RR VLV NEG TAG LR VLV POS TAG LR VLV NEG TAG RR VLV POS TAG RR VLV NEG FRT VERT SENS POS FRT VERT SENS NEG FRT VERT SENS SIG RR VERT SENS POS RR VERT SENS NEG RR VERT SENS SIG LATL SENS POS LATL SENS NEG LATL SENS SIG FAULT IND HARD/SOFT IND ABS ATC VLV APLY ABS ATC VLV COM 47 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP745 SP746 SP747 SP748 SP749 SP750 SP751 SP752 PK-Pink GY-Gray PK-Pink PK-Pink PK-Pink PK-Pink BE-Blue PE-Purple SP753 BE-Blue SP754 SP755 SP756 SP757 SP758 SP759 SP760 SP761 SP762 SP763 SP764 SP765 SP766 SP767 SP768 SP769 SP770 SP771 SP772 SP773 SP774 SP775 SP776 SP777 SP778 SP779 SP780 SP781 SP782 SP783 SP784 SP785 SP786 SP787 SP788 BN-Brown GN-Green RD-Red PK-Pink RD-Red YW-Yellow YW-Yellow PK-Pink GY-Gray PK-Pink GY-Gray BN-Brown BN-Brown RD-Red PK-Pink PK-Pink TN-Tan LTBE-Light Blue OE-Orange YW-Yellow GY-Gray BK-Black PK-Pink RD-Red RD-Red PK-Pink BK-Black WE-White YW-Yellow PE-Purple GN-Green OE-Orange WE-White BK-Black PK-Pink SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY SAR IGN POS INTER SW TO LT INTER BRKR TO SW INTER SW TO SOL DCDL SW TO SOL DCDL BRKR TO SW LP SIGNAL ZF EASY STRT SIG LEONI CABLE 2 WIRE LEONI CABLE 2 WIRE ZF EASY STRT SOL APLY ZF EASY STRT SOL COM ZF ZF EASY STRT BRK SIG ZF 24V BATT POS ZF 24V IGN ZF 12V BATT POS ENGINE BRAKE 3 SHUTDOWN DELAY PWR COL TILT U PWR COL TILT D PWR COL TELE F PWR COL TELE R MRKR LT TRLR MRKR LT ADJ PEDAL PWR CONTROLLER IGN MEM CTRL IGN PWR MEM MAN HOME MEMORY SW 2 MEMORY SW 1 MEMORY SET MEMORY SW COMMON ENGINE LT SIG ENGINE LT SW PWR MEMORY PWR 1 MEMORY PWR 2 POTENTIOMETER POS POTENTIOMETER NEG POTENTIOMETER SENS SET RIDE HT RAISE RIDE HT LOWER RIDE HT HADLEY LIGHT + HADLEY LIGHT SWITCH RETURN L WARN LT 48 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP789 SP790 SP791 SP792 SP793 SP794 SP795 SP796 SP797 SP798 SP799 SP800 SP801 SP802 SP803 SP804 SP805 SP806 SP807 SP808 SP809 SP810 SP811 SP812 SP813 SP814 SP815 SP816 SP817 SP818 SP819 SP820 SP821 SP822 SP823 SP824 SP825 SP826 SP827 SP828 SP829 SP830 SP831 SP832 SP833 SP834 PK-Pink RD-Red BE-Blue RD-Red GN-Green RD-Red WE-White RD-Red YW-Yellow WE-White WE-White WE-White WE-White WE-White WE-White WE-White RD-Red OE-Orange WE-White BN-Brown TN-Tan WE-White GN-Green DKBE-Dark Blue WE-White YW-Yellow OE-Orange WE-White GY-Gray RD-Red RD-Red RD-Red BE-Blue RD-Red GN-Green RD-Red WE-White RD-Red YW-Yellow RD-Red OE-Orange BN-Brown TN-Tan DKGN-Dark Green DKBE-Dark Blue YW-Yellow SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY R WARN LT SEAT FRT UP INPUT SEAT FRT DN INPUT SEAT REAR UP INPUT SEAT REAR DN INPUT SEAT BASE FWD INPUT SEAT BASE RWD INPUT SEAT BACK FWD INPUT SEAT BACK RWD INPUT SEAT FRT POT 5V SEN SEAT REAR POT 5V SEN SEAT BASE POT 5V SEN SEAT BACK POT 5V SEN THROT POT 5V SEN PWR COL TILT PT 5V SEN PWR COL TELE PT 5V SEN MIRROR UP INPUT MIRROR DN INPUT MIR DRV PT 5V SEN UP/DN MIRROR LT INPUT MIRROR RT INPUT MIR DRV PT 5V SEN LFT/ RT MIR PAS SIDE UP INPUT MIR PAS SIDE DN INPUT MIR PAS PT 5V SEN UP/DN MIR PASS SIDE LT INPUT MIRROR PAS SIDE RT INPUT MIR PASS PT 5V SEN LT/RT MIR SEL DRV / PAS REFRIG 1 REFRIG 2 SEAT MTR FRONT UP SEAT MTR FRONT DN SEAT MTR REAR UP SEAT MTR REAR DN SEAT MTR BASE FWD SEAT MTR BASE RWD SEAT MTR BACK FWD SEAT MTR BACK REAR MIR MTR DRVS UP MIR MTR DRVS DN MIR MTR DRVS. LFT MIR MTR DRVS. RT MIR MTR PASS UP MIR MTR PASS DN MIR MTR PASS LFT 49 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP835 SP836 SP837 SP838 SP839 SP840 SP841 SP842 SP843 SP844 SP845 SP846 SP847 SP848 SP849 SP850 SP851 SP852 SP853 SP854 SP855 SP856 SP857 SP858 SP859 SP860 SP861 SP862 SP863 SP864 SP865 SP866 SP867 SP868 SP869 SP870 SP871 SP872 SP873 SP874 SP875 SP876 SP877 SP878 SP879 SP880 OE-Orange RD-Red PK-Pink WE-White PK-Pink WE-White PK-Pink WE-White PK-Pink WE-White PK-Pink WE-White RD-Red RD-Red RD-Red OE-Orange WE-White BN-Brown TN-Tan WE-White GN-Green DKBE-Dark Blue WE-White YW-Yellow OE-Orange WE-White GY-Gray RD-Red OE-Orange BN-Brown TN-Tan DKGN-Dark Green DKBE-Dark Blue YW-Yellow OE-Orange RD-Red OE-Orange RD-Red GN-Green RD-Red YW-Yellow OE-Orange GN-Green PK-Pink GY-Gray WE-White SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY MIR MTR PASS RT WINDOW PWR DRV MTR PWR DRV MTR RET DRV RR MTR PWR DRV RR MTR RET OFCR MTR PWR OFCR MTR RET OFCR RR MTR PWR OFCR RR MTR RET WINDOW MTR PWR WINDOW MTR RET HADLEY IGN PWR MEMORY PWR 3 CNVX MIRROR UP INPUT CNVX MIRROR DN INPUT CNVX MIR DRV PT 5V SEN UP/DN CNVX MIRROR LF INPUT CNVX MIRROR RT INPUT CNVX MIR DRV PT 5V SEN LFT/RT CNVX MIR PAS SIDE UP INPUT CNVX MIR PAS SIDE DN INPUT CNVX MIR PAS PT 5V SEN UP/DN CNVX MIR PASS SIDE LT INPUT CNVX MIR PAS SIDE RT INPUT CNVX MIR PASS PT 5V SEN LT/RT CNVX MIR SELECT DRV / PASS CNVX MIR MTR DRVS UP CNVX MIR MTR DRVS DN CNVX MIR MTR DRVS LFT CNVX MIR MTR DRVS RT CNVX MIR MTR PASS UP CNVX MIR MTR PASS DN CNVX MIR MTR PASS LFT CNVX MIR MTR PASS RT BKUP ALRM PWR BLKOUT LT PWR BLKOUT SWD PWR HDLP SW TO BO LT RED BACKLIGHT WIPER DELAY A WIPER DELAY B WIPER DELAY C NEUTRAL SIG POS NEUTRAL SIG NEG NEUTRAL SIG POS / NEG 50 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP881 SP882 SP883 SP884 SP885 SP886 SP887 SP888 SP889 SP890 SP891 SP892 SP893 SP894 SP895 SP896 SP897 SP898 SP899 SP900 SP901 SP902 SP903 SP904 SP905 SP906 SP907 SP908 SP909 SP910 SP911 SP912 SP913 SP914 SP915 SP916 SP917 SP918 SP919 SP920 SP921 SP922 SP923 SP924 SP925 SP926 PK-Pink TN-Tan TN-Tan PK-Pink RD-Red BE-Blue YW-Yellow OE-Orange GN-Green BN-Brown PE-Purple BK-Black WE-White TN-Tan LTBE-Light Blue DKBE-Dark Blue LTBE-Light Blue LTGN-Light Green DKGN-Dark Green PK-Pink WE-White PK-Pink GY-Gray PK-Pink RD-Red PK-Pink BE-Blue GN-Green YW-Yellow GY-Gray PK-Pink RD-Red BE-Blue YW-Yellow GY-Gray BN-Brown PK-Pink OE-Orange DKGN-Dark Green DKBE-Dark Blue PE-Purple WE-White TN-Tan RD-Red YW-Yellow LTGN-Light Green SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY T-CASE AWD ENABLE ANT UP WARNING JACK DOWN WARNING CUSTOMER 1 CUSTOMER 2 CUSTOMER 3 CUSTOMER 4 CUSTOMER 5 CUSTOMER 6 CUSTOMER 7 CUSTOMER 8 CUSTOMER 9 CUSTOMER 10 CUSTOMER 11 CUSTOMER 12 CUSTOMER 13 CUSTOMER 14 CUSTOMER 15 CUSTOMER 16 BRAKE CNTRL BLKOUT STP LT T-CASE LO ENABLE T-CASE LO LT TRW IGN TRW BATT DIFF LOCK ENABLE AWD CONTROL LOGIC DIFF CONTROL LOGIC T-CASE CONTROL LOGIC AWD LT CUSTOMER 17 CUSTOMER 18 CUSTOMER 19 CUSTOMER 20 SLS 5 VDC REG SLS RAISE / ARROW 1 GN LED SLS LOWER / ARROW 1 YW LED SLS RIDE HEIGHT / ARROW 2 GN LED SLS SUSP / ARROW 2 YW LED SLS AIR PRES / SET LED SLS BANK SEL LOW / BANK SEL HIGH SLS BANK SEL HIGH / BANK SEL LOW SLS ENABLE SLS SET SLS STD RIDE SLS LOWER 51 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP927 SP928 SP929 SP930 SP931 SP932 SP933 SP934 SP935 SP936 SP937 SP938 SP939 SP940 SP941 SP942 SP943 SP944 SP945 SP946 SP947 SP948 SP949 SP950 SP951 SP952 SP953 SP954 SP955 SP956 SP957 SP958 SP959 SP960 SP961 SP962 SP963 SP964 SP965 SP966 SP967 SP968 SP969 SP970 SP971 SP972 LTBE-Light Blue BK-Black RD-Red RD-Red BE-Blue WE-White WE-White RD-Red PK-Pink PK-Pink WE-White RD-Red RD-Red PK-Pink PK-Pink OE-Orange BE-Blue PK-Pink PK-Pink PK-Pink PK-Pink RD-Red GY-Gray PE-Purple BE-Blue GN-Green WE-White BK-Black RD-Red WE-White BK-Black BN-Brown GN-Green YW-Yellow BE-Blue PE-Purple BE-Blue BE-Blue BN-Brown YW-Yellow DKGN-Dark Green PK-Pink PK-Pink PK-Pink PK-Pink RD-Red SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY SLS RAISE SLS TOUCH PAD GROUND HDLP SW TO IR LT IR LT PWR LT AND ALARM DIS SPD/NEU LOCK POS SPD/NEU LOCK NEG DC CONVERTOR PWR (24V) CREW DOME LT PWR SW CREW DOME LT RD/WE SW WHITE DOME LT PWR RED DOME LT PWR DOOR SW PWR DOOR SW TO DOME LT RLY FAN HIGH SPEED FAN MED SPEED FAN LOW SPEED A/C RECIRC SIG A/C DEFROST SIG A/C HEAT VALVE SIG A/C FACE SIG DC CONVERTOR PWR (12V) GAUGE ALARM DISABLE HDLP LOW BEAM SIG HDLP HIGH BEAM SIG WINCH POWER IN WINCH COMMON WINCH POWER OUT SPOT LT CONTROL 1 SPOT LT CONTROL 2 SPOT LT CONTROL 3 SPOT LT CONTROL 4 SPOT LT CONTROL 5 SPOT LT CONTROL 6 SPOT LT CONTROL 7 SPOT LT CONTROL 8 INVERTER ON-OFF SW ABS RSC VALUE APPLY ABS RSC VALUE COM TRLR L STOP/TURN TRLR R STOP/TURN TIRE PRESSURE IGN COMPASS MODULE IGN JUNIOR MODULE IGN A/C CLUTCH CONTROL TRLR BATT CHARGE 52 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP973 SP974 SP975 SP976 SP977 SP978 SP979 SP980 SP981 SP982 SP983 SP984 SP985 SP986 SP987 SP988 SP989 SP990 SP991 SP992 SP993 SP994 SP995 SP996 SP997 SP998 SP999 SP1000 SP1001 SP1002 SP1003 SP1004 SP1005 SP1006 SP1007 SP1008 SP1009 SP1010 SP1011 SP1012 SP1013 SP1014 SP1015 SP1016 SP1017 SP1018 RD-Red RD-Red RD-Red RD-Red RD-Red PK-Pink LTGN-Light Green WE-White BE-Blue RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red GY-Gray GY-Gray PK-Pink RD-Red PK-Pink BE-Blue OE-Orange RD-Red PE-Purple OE-Orange WE-White PE-Purple GY-Gray OE-Orange WE-White BE-Blue GN-Green YW-Yellow PK-Pink BE-Blue GY-Gray GY-Gray BK-Black DKGN-Dark Green YW-Yellow GY-Gray GY-Gray PK-Pink PK-Pink RD-Red TN-Tan SPECIAL NOTES TWP-29 TWP-29 TWT-02 TWT-02 TWT-02 TWP-54 TWP-34 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY HDLP HIGH BEAM / L FLASH HDLP HIGH BEAM / R FLASH PWR POINT LIVE PWR POINT MASTER REMOTE BATT DIS PWR REMOTE BATT DIS SIG SPARTAN DATA BUS J1587 POS J1587 NEG BATT POS BATT POS BATT POS CLN BATT POS CLN BATT POS CLN BATT POS GND LT NEG SCNE LT NEG IGN SIG PUMP POWER PUMP SWITCH PUMP MODE REQUESTED PUMP ENGAGED OK TO PUMP THROTTLE READY LIN POWER LIN GROUND LIN COMM SRS WARN LT ELECT PUMP SOL SPARE 1 SPARE 2 SPARE 3 SPARE 4 SPARE 5 DC CURRENT SEN AUD ALARM NEG INPUT AUD ALARM NEG OUTPUT MUX GND MRKR - R TURN SIG MRKR - L TURN SIG SEC BRK INPUT 1 SEC BRK INPUT 2 SEC BRK OUTPUT 1 SEC BRK OUTPUT 2 STEERING COL PWR ICSP PGD 53 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP1019 SP1020 SP1021 SP1022 SP1023 SP1024 RD-Red BE-Blue OE-Orange PK-Pink PK-Pink DKBE-Dark Blue DKBE/WE-Dark Blue/White BN-Brown BN/WEBrown/White RD-Red GN-Green YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow YW-Yellow PE-Purple GY-Gray PK-Pink GY-Gray PK-Pink RD-Red RD-Red WE-White RD-Red RD-Red BE-Blue PK-Pink PK-Pink BN-Brown BN-Brown BN-Brown YW-Yellow OE-Orange GN-Green PE-Purple YW-Yellow BE-Blue OE-Orange SP1025 SP1026 SP1027 SP1028 SP1029 SP1030 SP1031 SP1032 SP1033 SP1034 SP1035 SP1036 SP1037 SP1038 SP1039 SP1040 SP1041 SP1042 SP1043 SP1044 SP1045 SP1046 SP1047 SP1048 SP1049 SP1050 SP1051 SP1052 SP1053 SP1054 SP1055 SP1056 SP1057 SP1058 SP1059 SP1060 SP1061 SP1062 SPECIAL NOTES PART DESCRIPTION TRANS TWP-34 CIRCUIT DEFINITION PRIMARY TWP-32 ICSP PGC ICSP PGM ICSP RESET ICSP 5V+ PUMP ROAD MODE PYRO BELT (+) TWP-32 TWP-33 PYRO BELT (-) PYRO CURT (+) TWP-33 PYRO CURT (-) TRAILER ABS PWR TRAILER ABS LT SPARE 0 SPARE 1 SPARE 2 SPARE 3 SPARE 4 SPARE 5 SPARE 6 SPARE 7 SPARE 8 SPARE 9 TC NEU CONTROL LOGIC TCASE NEU LT TCASE NEU ENABLE CLEAN GND SW PUMP SHIFT SW IR LT HI BM PWR IR LT LO BM PWR ENGINE RUNNING EVAP POWER COND POWER CREW OVERRIDE SW SW IGN TO A/C BO MRKR LT PWR MRKR LTS FRNT MRKR LTS REAR SMRT WHL SWITCH SMRT WHL BANK AMBNT LT SENSOR AUTO WIPER SENSOR AUTO WIPER DISABLE TAG DMP SW BK LT INC BK LT DEC 3000 54 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP1063 SP1064 SP1065 SP1066 SP1067 SP1068 SP1069 SP1070 SP1071 SP1072 SP1073 SP1074 SP1075 SP1076 SP1077 SP1078 SP1079 SP1080 SP1081 SP1082 SP1083 SP1084 SP1085 SP1086 SP1087 SP1088 SP1089 SP1090 SP1091 SP1092 SP1093 SP1094 SP1095 SP1096 GY-Gray RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red WE-White YW-Yellow WE-White WE-White BE-Blue BE-Blue YW-Yellow DKGN-Dark Green RD-Red GY-Gray PE-Purple RD-Red DKGN-Dark Green YW-Yellow RD-Red RD-Red DKGN-Dark Green YW-Yellow DKGN-Dark Green YW-Yellow DKGN-Dark Green YW-Yellow OE-Orange PK-Pink OE-Orange PK-Pink GY-Gray SP1097 RD-Red SP1098 BN-Brown SP1099 BE-Blue SP1100 YW-Yellow SP1101 RD-Red SP1102 SP1103 BN-Brown GN-Green SPECIAL NOTES PART DESCRIPTION TRANS 3000 WABCO CABLE 449 362 XXX 0 WABCO CABLE 449 362 XXX 0 WABCO CABLE 449 362 XXX 0 WABCO CABLE 449 362 XXX 0 WABCO CABLE 449 722 XXX 0 WABCO CABLE 449 722 XXX 0 WABCO CABLE 449 CIRCUIT DEFINITION PRIMARY ICC BLINK HDLP L HI BEAM HDLP L LO BEAM HDLP R HI BEAM HDLP R LO BEAM FOG LT LEFT FOG LT RIGHT TAG SW AUTO TAG SW MANUAL TELMA THRTLE ACT 3 TELMA THRTLE ACT 4 VENT FAN SW FEED VENT FAN SW RTN LEFT TURN TO GAUGE RIGHT TURN TO GAUGE HIGH BEAM TO GAUGE MRKR LMP SW HDLP SW STOP LTS TRLR R TURN SIG TRLR L TURN SIG TRIP COMPUTER PWR TRLR STOP LT RIGHT TRN SIG FROM SW LEFT TRN SIG FROM SW TRLR R STP/TRN OR TRN TRLR L STP/TRN OR TRN INPUT R STP/TRN OR TRN INPUT L STP/TRN OR TRN B/UP ALARM HORN OUTPUT SCM OUTPUT SPEED INDIC MARKER SWITCH SIGNAL STP SW TO SCM WABCO POWER WABCO GROUND WABCO CAN HIGH WABCO CAN LOW WABCO SENSOR POWER WABCO SENSOR GROUND WABCO SENSOR SIGNAL 55 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY 722 XXX 0 SP1104 SP1105 SP1106 SP1107 SP1108 SP1109 SP1110 SP1111 SP1112 SP1113 SP1114 SP1115 SP1116 SP1117 SP1118 SP1119 SP1120 SP1121 SP1122 SP1123 SP1124 SP1125 SP1126 SP1127 SP1128 SP1129 SP1130 SP1131 SP1132 SP1133 SP1134 SP1135 SP1136 SP1137 SP1138 SP1139 SP1140 SP1141 SP1142 SP1143 SP1144 SP1145 SP1146 SP1147 GY-Gray RD-Red BE-Blue BN-Brown RD-Red OE-Orange RD-Red BK-Black RD-Red GN-Green BE-Blue OE-Orange GY-Gray BE-Blue GN-Green GY-Gray TN-Tan BN-Brown TN/WE-Tan/White BN/WEBrown/White GN-Green YW-Yellow PK-Pink GN-Green WE-White WE-White WE-White WE-White PK-Pink PK-Pink PK-Pink GY-Gray GY-Gray GY-Gray RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red RD-Red TORQUE LIMIT SW SIREN BRAKE PWR FRT AXLE BRK VLV APLY FRT AXLE BRK VLV COM IR SPOTLIGHT PWR ACD HARD/SOFT SELECT DOOR LOCK POWER B+ DOOR LOCK GROUND COMPARTMENT LOCK OUTPUT EMS COMPARTMENT LOCK OUTPUT COMPARTMENT UNLOCK OUT EMS COMPARTMENT UNLOCK OUT DOME LIGHT INPUT CAB UNLOCK OUTPUT CAB LOCK OUTPUT COURTESY LIGHT OUTPUT CAB UNLOCK INPUT CAB LOCK INPUT COMPARTMENT UNLOCK INPUT COMPARTMENT LOCK INPUT APPARATUS LOCK OUTPUT APPARATUS UNLOCK OUTPUT CRN LOCKOUT PWR STEER FLUID SENS OUT BOOM UP BOOM DOWN SWING LEFT SWING RIGHT FT DIFF LOCK EN RR DIFF LOCK EN CRANE ON SIG FT AXLE DIFF LT RR AXLE DIFF LT MID AXLE DIFF LT PERSONNEL HEATER RADIO/INTERCOM LITTER MOTOR GYROCAM DVE/CREW2/DAGR AN/GRC-213 HELIOS/LITTER ELEC CROWS FBCB2 FIRE SUPRESSION 56 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP1148 SP1149 SP1150 SP1151 SP1152 SP1153 SP1154 SP1155 SP1156 SP1157 SP1158 SP1159 SP1160 SP1161 SP1162 SP1163 SP1164 SP1165 SP1187 SP1188 SP1189 SP1190 SP1191 SP1192 SP1193 SP1194 SP1195 SP1196 SP1197 SP1198 SP1199 SP1200 SP1201 SP1202 SP1203 SP1204 SP1205 SP1206 SP1207 SP1208 SP1209 SP1210 SP1211 SP1212 SP1213 SP1214 RD-Red RD-Red RD-Red RD-Red PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink BK-Black RD-Red YW-Yellow YW-Yellow YW-Yellow DKGN-Dark Green RD-Red PE-Purple PK-Pink RD-Red YW-Yellow GN-Green RD-Red BE-Blue WE-White OE-Orange BN-Brown TN-Tan BN-Brown YW-Yellow WE-White GN-Green PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink RD-Red GN-Green GN-Green PK-Pink BE-Blue SPECIAL NOTES J1939-15 CABLE J1939-15 CABLE PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY NATO SLV PWR VEHICLE BATT PWR ALT REG STRTR V ALT REG MISS V LT FUEL PUMP RT FUEL PUMP FUEL SENDER PWR AWD/DIFF PWR TCASE/DIFF LT PWR LOUDSPEAKER CREW2 COM POST 1 COM POST 2 EPLRS FUEL SNDR RTN A/C WATER PUMP PROGRAM 1 PROGRAM 2 J1939-15 POS J1939-15 NEG STRTR BATT PWR REV BATT V PROTECT STRTR IGN PWR AUX TOW PWR NVD COMPAT BKLT TOW MODE INTERLOCK LRAS3/TOW-ITAS 4x4 HIGH 4X4 LOW 4X4 VALVE 2 SPD REAR AXLE INPUT 4X4 LT 2X4 LT 4X4 ENGAGE F DIFF CONTROL LOGIC R DIFF CONTROL LOGIC AWD SEL LT R DIFF SEL LT F DIFF SEL LT TC LO SEL LT TC NEU SEL LT TILT PUMP POWER WINSHIELD WASHER SENSOR POWER STEERING SENSOR AIR HORN SWITCH CAB TILT UP 57 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP1215 SP1216 SP1217 SP1218 SP1219 SP1220 SP1221 SP1222 SP1223 SP1224 SP1225 SP1226 SP1227 SP1228 SP1229 SP1230 SP1231 SP1232 SP1233 SP1234 SP1235 SP1236 SP1237 SP1238 SP1239 SP1240 SP1241 SP1242 SP1243 SP1244 SP1245 SP1246 SP1247 SP1248 SP1249 SP1250 SP1251 SP1252 SP1253 SP1254 SP1255 SP1256 SP1257 SP1258 SP1259 SP1260 RD-Red RD-Red RD-Red RD-Red PK-Pink PK-Pink GN-Green WE-White BE-Blue GN-Green YW-Yellow BN-Brown GY-Gray RD-Red PK-Pink RD-Red PK-Pink RD-Red RD-Red RD-Red PK-Pink PK-Pink PK-Pink PK-Pink RD-Red GY-Gray PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink PK-Pink RD-Red TN-Tan BE-Blue YW-Yellow OE-Orange BE-Blue PK-Pink BK-Black PK-Pink SPECIAL NOTES TWP-39 TWP-39 TWP-41 TWP-41 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY CAB TILT DOWN FRONT DOME LT REAR DOME LT CLEAR WARNING LT SIREN BRAKE MASTER SW SIG 400A ALT REG A 400A ALT REG B 400A ALT REG C CRUISE SET CRUISE RESUME CRUISE ON SIREN SWITCH SLAVE SW PWR SLAVE SW SIG BUS SW PWR BUS SW SIG STRTR BATT PWR VHCL BATT PWR SLAVE PWR STRT DIS SOL TRIG VEH DIS SOL TRIG SLV DIS SOL TRIG BUS CON SOL TRIG BATT SWAP PWR BATT SWAP COIL SIG PTO REQUESTED PTO ENGAGED SERV BRK STATUS NEU ACTIVE OIL PRESS OK LOW SPEED STARTER INTERLOCK ENG STOP REQ STARTER REQUEST KNEEL INTERLOCK START REQUEST T-CASE HI ENABLE STR WHL EFFORT CNTRL AMMETER 1 SIG AMMETER 2 SIG BATT TEMP SENSE SIG BATT TEMP SENSE RTN LFT FRT SCN LT PWR LFT FRT SCN LT RTN FRT SCN LT PWR 58 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP1261 SP1262 SP1263 SP1264 SP1265 SP1266 SP1267 SP1268 SP1269 SP1270 SP1271 BK-Black PK-Pink BK-Black PK-Pink BK-Black PK-Pink BK-Black PK-Pink BK-Black PE-Purple RD-Red GN/YWGreen/Yellow BN-Brown BE-Blue GN/YWGreen/Yellow BN-Brown BE-Blue YW-Yellow YW-Yellow BE-Blue PK-Pink RD-Red GY-Gray PE-Purple PK-Pink PK-Pink OE-Orange PE-Purple OE-Orange PE-Purple OE-Orange PE-Purple OE-Orange PE-Purple OE-Orange PE-Purple OE-Orange PE-Purple OE-Orange PE-Purple OE-Orange PE-Purple OE-Orange PE-Purple SP1272 SP1273 SP1274 SP1275 SP1276 SP1277 SP1278 SP1279 SP1280 SP1281 SP1282 SP1283 SP1284 SP1285 SP1286 SP1287 SP1288 SP1289 SP1290 SP1291 SP1292 SP1293 SP1294 SP1295 SP1296 SP1297 SP1298 SP1299 SP1300 SP1301 SP1302 SP1303 SP1304 SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY FRT SCN LT RTN RGT FRT SCN LT PWR RGT FRT SCN LT RTN LFT REAR SCN LT PWR LFT REAR SCN LT RTN REAR SCN LT PWR REAR SCN LT RTN RGT REAR SCN LT PWR RGT REAR SCN LT RTN FLSHR RESISTOR 24V METER ABS 2 VLV COM L RR AXL ABS 2 VLV I/L L RR AXL ABS 2 VLV O/L L RR AXL ABS 2 VLV COM R RR AXL ABS 2 VLV I/L R RR AXL ABS 2 VLV O/L R RR AXL CAB LOWER CAB LOWER VALVE CAB TILT LIMITED SW 4X4 SW PWR MAST CUST BATT SENSOR RETURN COMM ERROR 4X4 LOW LIGHT 4X2 VALVE SEAT BELT SW A SEAT OPTION SW A SEAT BELT SW B SEAT OPTION SW B SEAT BELT SW C SEAT OPTION SW C SEAT BELT SW D SEAT OPTION SW D SEAT BELT SW E SEAT OPTION SW E SEAT BELT SW F SEAT OPTION SW F SEAT BELT SW G SEAT OPTION SW G SEAT BELT SW H SEAT OPTION SW H SEAT BELT SW J SEAT OPTION SW J 59 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP1305 SP1306 SP1307 SP1308 SP1309 SP1310 SP1311 SP1312 SP1313 SP1314 SP1315 SP1316 SP1317 SP1318 SP1319 SP1320 SP1321 SP1322 SP1323 SP1324 SP1325 SP1326 SP1327 SP1328 OE-Orange PE-Purple PK-Pink PK-Pink PK-Pink PK-Pink RD-Red RD-Red GN-Green YW-Yellow BE-Blue OE-Orange PK-Pink BE-Blue GY-Gray PK-Pink OE-Orange GY-Gray RD-Red PK-Pink YW-Yellow GN-Green PK-Pink RD-Red SP1329 SP1330 SP1331 SP1332 SP1333 SP1334 SP1335 SP1336 SP1337 SP1338 SP1339 SP1340 SP1341 SP1342 SP1343 SP1344 SP1345 SP1346 SP1347 SP1348 RD-Red GY-Gray PK-Pink PK-Pink PK-Pink PK-Pink GY-Gray OE-Orange DKBE-Dark Blue PE-Purple PK-Pink PK-Pink PK-Pink PK-Pink CPR-Copper CR-Clear CPR-Copper CR-Clear PK-Pink PK-Pink SPECIAL NOTES TWT-20 TWT-20 TWT-20 TWT-21 TWT-21 TWT-21 120 ohm Impedance (120 ohm , 0.8m, 19 Strand) PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY SEAT BELT SW K SEAT OPTION SW K KNEELING SW PWR KNEELING IND LT KNEELING ACTIVATION KNEELING AIR SOL SBW BATT PWR 1 SBW BATT PWR 2 SBW MOTOR 1A SBW MOTOR 1B SBW MOTOR 2A SBW MOTOR 2B SBW POS SENS PWR 1A SBW POS SENS SIG 1B SBW POS SENS GND 1C SBW POS SENS PWR 2A SBW POS SENS SIG 2B SBW POS SENS GND 2C VDR POWER BED LIGHT PWR 12V L STP/TRN 12V R STP/TRN 12V AUX PWR 12V STOP LT 120 OHM JUMP WIRE AIR DUMP ENGAGED TILT ENABLE SOL CAB TILT MOTOR SOL CAB TILT DN CAB LOCKED DN CAB TILT LIMIT SW KNEEL ON KNEEL OFF KNEEL DEACTIVATION KNEEL OFF SW PWR FRONT BMPR WARN LT SIDE BMPR WARN LT SIREN ENABLE SPEAKER PWR 1 SPEAKER GND 1 SPEAKER PWR 2 SPEAKER GND 2 CAB WARN LT PTO RELAY 60 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP1349 SP1350 SP1351 SP1352 SP1353 SP1354 SP1355 SP1356 SP1357 SP1358 SP1359 SP1360 SP1361 SP1362 SP1363 SP1364 SP1365 SP1366 SP1367 SP1368 SP1369 SP1370 SP1371 SP1372 SP1373 SP1374 SP1375 SP1376 SP1377 SP1378 SP1379 SP1380 SP1381 SP1382 SP1383 SP1384 SP1385 SP1386 SP1387 SP1388 SP1389 SP1390 SP1391 SP1392 SP1393 SP1394 RD-Red BK-Black GY-Gray YW-Yellow GY-Gray GY-Gray RD-Red BK-Black BE-Blue GN-Green OE-Orange YW-Yellow BN-Brown PE-Purple WE-White BK-Black RD-Red BK-Black BK-Black YW-Yellow DKGN-Dark Green ----RD-Red BK-Black YW-Yellow DKGN-Dark Green OE-Orange PE-Purple OE-Orange PE-Purple GY-Gray RD-Red GY-Gray YW-Yellow DKGN-Dark Green BE-Blue YW-Yellow GN-Green TN-Tan OE-Orange PE-Purple WE-White BN-Brown BE-Blue WE-White PE-Purple SPECIAL NOTES TWP-43 TWP-43 TWP-44 TWP-44 RG-179 CABLE J1939-11 CABLE J1939-11 CABLE J1939-11 CABLE TWP-45 TWP-45 J1939-15 CABLE J1939-15 CABLE PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY IR REMOTE POS IR REMOTE NEG METZ SPARE 1 RKR SW LT ENG RPM SET SPD A ENG RPM SET SPD B CAMERA POWER CAMERA RTN CAM CTL BIT 0 CAM CTL BIT 1 CAM CTL BIT 2 CAM CTL BIT 3 CAM CTL BIT 4 CAM CTL BIT 5 CAM CTL SPARE CAM CTL RTN DEBRIS SHLD PWR DEBRIS SHLD GND CAM VID SIGNAL ARV CAN BUS + ARV CAN BUS ARV CAN BUS SHIELD TETHER PWR TETHER RTN TETHER DATA + TETHER DATA SEAT BELT SW 11 SEAT OPTION SW 11 SEAT BELT SW 12 SEAT OPTION SW 12 GEN SIG NEG GEN SIG POS TIRE CHAINS ENGAGED J1939-15 POS J1939-15 NEG FRONT AXLE ENGAGE FRONT AXLE ENGAGE LT INTER AXLE LOCK INTER AXLE LOCK LT ROAD MODE ROAD MODE LT PTO MODE PTO MODE LT COAX SHLD COAX SIGNAL RTRDR DISABLE FROM ABS 61 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP1395 SP1396 SP1397 SP1398 SP1399 TN-Tan PK-Pink GY-Gray GN-Green BE-Blue GN/YWGreen/Yellow BE-Blue BK-Black YW-Yellow RD-Red GY-Gray GY-Gray OE-Orange OE-Orange PK-Pink GY-Gray GN-Green DKGN-Dark Green OE-Orange BK-Black PK-Pink OE-Orange BK-Black RD-Red PK-Pink GY-Gray RD-Red BK-Black OE-Orange PK-Pink GY-Gray RD-Red PK-Pink CPR-Copper CR-Clear CPR-Copper CR-Clear OE-Orange PK-Pink PK-Pink RD-Red PK-Pink GY-Gray GN-Green BK-Black SP1400 SP1401 SP1402 SP1403 SP1404 SP1405 SP1406 SP1407 SP1408 SP1409 SP1410 SP1411 SP1412 SP1413 SP1414 SP1415 SP1416 SP1417 SP1418 SP1419 SP1420 SP1421 SP1422 SP1423 SP1424 SP1425 SP1426 SP1427 SP1428 SP1429 SP1430 SP1431 SP1432 SP1433 SP1434 SP1435 SP1436 SP1437 SP1438 SP1439 SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY THROTTLE POSITION THROTTLE 12V THROTTLE GND T-CASE TEMP SW T-CASE LOW PRESS SW TWP-30 TWP-30 TURN SIGNAL COOL HTR DIAG COOL HTR GND COOL HTR SWITCHED PWR COOL HTR PWR REAR STEER FAULT REAR STEER LOCK REAR STEER PWR REAR STEER RTN UNLOAD COIL PWR UNLOAD COIL RTN METZ PTO SW REQ METZ PTO SW REQ SIG SLF RECOVERY SW T-CASE GND INT DIFF LOGIC INT DIFF ENABLE COMP DRIVE REAR AIR INT AXLE SEL LT INT AXLE DIFF LT IGNITION SW LOW PRESSURE OUT LOW PRESSURE IN DATA LINK POS DATA LINK NEG HYD COOL FAN PWR HYD COOL FAN IGN SPEAKER PWR 3 SPEAKER GND3 SPEAKER PWR 4 SPEAKER GND 4 RADIO BACKLIGHTING SEAT HEAT 1 SEAT HEAT 2 IGN ACC PWR POS DISABLE INPUT NEG DISABLE INPUT NIGHT LIGHT COMP DRIVE ENGAGED 62 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP1440 SP1441 SP1442 SP1443 SP1444 SP1445 SP1446 SP1447 SP1448 SP1449 SP1450 SP1451 SP1452 SP1453 SP1454 SP1455 OE-Orange GN-Green OE-Orange RD-Red RD-Red WE-White WE-White WE-White BK-Black WE-White GN-Green WE-White BE-Blue RD-Red WE-White WE-White WE/BKWHITE/BLACK GY-Gray GY/BKGREY/BLACK GN-Green GN/BKGREEN/BLACK PE-Purple PE/BKPURPLE/BLACK PK-Pink PK-Pink PK-Pink PK-Pink GY-Gray BN-Brown BN-Brown BN-Brown BN-Brown DKBE-Dark Blue DKBE-Dark Blue BN-Brown BN-Brown BN-Brown BN-Brown DKBE-Dark Blue DKBE-Dark Blue DKGN-Dark Green DKGN-Dark Green DKBE-Dark Blue SP1456 SP1457 SP1458 SP1459 SP1460 SP1461 SP1462 SP1463 SP1464 SP1465 SP1466 SP1467 SP1468 SP1469 SP1470 SP1471 SP1472 SP1473 SP1474 SP1475 SP1476 SP1477 SP1478 SP1479 SP1480 SP1481 SP1482 SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY TWP-49 COMP TEMP SW COMP DRIVE DISENGAGED COMP DRIVE ENGAGED LCD CONTROLLER EVAP CONTROL PWR HIGH PRESS FEED BACK LOW PRESS FEED/CLUTCH OUTSIDE SENDOR POS OUTSIDE SENDOR NEG CLUTCH OUTPUT SIG DATA LINK POS DATA LINK NEG A/C CLUTCH SIG EVAP FAN MOTOR PWR LOW PRESS FEED/CLUTCH LF SPEAKER POS TWP-49 TWP-50 LF SPEAKER NEG RF SPEAKER POS TWP-50 TWP-51 RF SPEAKER NEG LR SPEAKER POS TWP-51 TWP-52 LR SPEAKER NEG RR SPEAKER POS TWP-52 RR SPEAKER NEG FRT WARN LT SD WARN LT FRT CLR WARN LT SD CLR WARN LT FUEL HT SW NEG MID FWD BELT (-) MID FWD BELT (+) DRVR/OFCR RR FWD BELT (-) DRVR/OFCR RR FWD BELT (+) DRVR/OFCR RWD CRTN (-) DRVR/OFCR RR FWD CTRN (+) MID RR BELT (-) MID RR BELT (+) DRVR/OFCR RR BELT (-) DRVR/OFCR RR BELT (+) DRVR/OFCR RR CTRN (-) DRVR/OFCR RR CRTN (+) DRVR/OFCR FT BELT (-) DRVR/OFCR FT BELT (+) DRVR/OFCR FT CTRN (-) TWP-47 TWP-47 TWP-48 TWP-48 TWP-58 TWP-58 TWP-59 TWP-59 TWP-60 TWP-60 TWP-61 TWP-61 TWP-62 TWP-62 TWP-63 TWP-63 TWP-64 TWP-64 TWP-65 63 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR SP1483 SP1484 SP1485 SP1486 SP1487 SP1488 SP1489 SP1490 SP1491 SP1492 SP1493 SP1494 SP1495 SP1496 SP1497 SP1498 SP1499 SP1500 SP1501 WT101 WT102 WT103 WT104 WT105 WT106 WT107 WT110 WT111 WT112 WT113 WT114 WT115 WT116 WT117 WT118 WT119 WT120 WT121 WT123 WT124 WT125 WT126 WT127 WT128 WT129 WT130 DKBE-Dark Blue TN-Tan BK-Black RD-Red BK-Black RD-Red BK-Black BE-Blue YW-Yellow BK-Black BK-Black BK-Black BK-Black BK-Black BK-Black BK-Black BK-Black BN-Brown WE-White BE-Blue OE-Orange GN-Green WE-White GN-Green PK-Pink GN-Green WE-White GN-Green TN-Tan WE-White WE-White GN-Green YW-Yellow WE-White WE-White YW-Yellow WE-White TN-Tan TN-Tan PK-Pink WE-White YW-Yellow WE-White OE-Orange TN-Tan YW-Yellow SPECIAL NOTES TWP-65 TWP-54 TWP-56 TWP-55 TWP-55 TWP-56 TWP-57 TWP-57 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY DRVR/OFCR FT CTRN (+) SRS DRAIN WIRE SRS WARN LT GND SRS IGN PWR SUP IN SRS CLEAN GND IN SRS IGN PWR SUP OUT SRS CLEAN GND OUT SRS COMM (+) SRS COM (-) LF DOOR SW GND LR DOOR SW GND LMID CAB COMPART SW GND LR CAB COMPART SW GND RF DOOR SW GND RR DOOR SW GND RMID CAB COMPART SW GND RR CAB COMPART SW GND WINDOW UP WINDOW DWN N SOL, LOW SOL SPLY A,D,J C SOL LOW G SOL LOW TRAN OVRTP NEG TRANS TO ECU SOL SUPPLY F F SOL, LOW J SOL, LOW ENG OVRSPD RLY REV IND RLY RNG IND RLY CHK TRANS LMP RTRDR SOL SPLY GEN PUR IN 8 AUTO NEUTRAL EXH BRK INPUT A SOL, LOW SOL SPLY B,E NEU SFTY POS ECM TO SHFTR GEN PUR OUT 4 GEN PUR IN 9 H SOL, LOW B SOL, LOW E SOL, LOW SOL SPLY C, G 64 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR WT131 WT132 WT135 WT136 WT137 WT138 WT139 WT140 WT141 WT142 WT143 WT144 WT146 WT147 WT148 WT149 WT150 WT151 WT153 WT154 WT155 WT156 WT157 WT158 WT159 WT160 WT161 WT162 WT163 WT164 WT165 WT166 WT167 WT168 WT169 WT170 WT171 WT172 WT173 WT174 WT175 WT176 WT177 WT178 WT179 WT180 BE-Blue OE-Orange GN-Green PK-Pink OE-Orange OE-Orange YW-Yellow BE-Blue TN-Tan WE-White GY-Gray GY-Gray YW-Yellow TN-Tan GN-Green OE-Orange OE-Orange BE-Blue YW-Yellow WE-White GN-Green BE-Blue TN-Tan GY-Gray TN-Tan PK-Pink YW-Yellow WE-White BE-Blue YW-Yellow BE-Blue TN-Tan WE-White GY-Gray BE-Blue OE-Orange GN-Green BE-Blue YW-Yellow TN-Tan GN-Green OE-Orange TN-Tan OE-Orange BE-Blue BE-Blue SPECIAL NOTES TWP-11 TWP-12 TWP-13 TWP-11 TWP-12 TWP-13 PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY D SOL, LOW EXH BRK RLY ANALOG GND ECU POWER SERV BRK STAT RTRDR TMP SENS OTPT SPD SENS TURB SPD LO ENG SPD SEN,HI SERIAL COM POS ECU GROUND CHASSIS GND IGN SW SMP TMP SEN IN OTPT SPD SENS TURB SPD HI ENG SPD SEN LO J1587 POS AUTO NEUT INPUT ABS INPUT NEG NEU RNG INH SW THRTL POS SENS SPEEDO SIG POS LIGHT SWITCH COMMUNICATION REMT SHFTR POS SIG GND C-3 PRES SW IN RTRDR SW RTRDR MOD REQ OIL LVL SENS GEN PUR OUT 7 GEN PUR OUT 8 REMT SHFTR NEG ENGINE BRAKE SHFT SEL BIT 1 SHFT SEL BIT 2 SHFT SEL BIT 4 SHFT SEL BIT 8 SHFT SEL PAR SHF SEL MD IN GENERL OUT NEG GEN PUR OUT 10 GEN PUR IN 11 ENG H2O TEMP SHIFT SEL DISP 65 Spartan Motors Chassis, Inc. Circuit Numbers WIRE PART CIRCUIT NUMBERS COLOR WT186 WT187 WT188 WT190 WT191 WT192 WT193 WT194 WT195 WE-White YW-Yellow GY-Gray OE-Orange GN-Green BE-Blue YW-Yellow TN-Tan YW-Yellow SPECIAL NOTES PART DESCRIPTION TRANS CIRCUIT DEFINITION PRIMARY DIMMER A DIMMER B DIMMER GND SEC SHFT BIT 1 SEC SHFT BIT 2 SEC SHFT BIT 4 SEC SHFT BIT 8 SEC SHFT PAR TRANS ID 66 67 A REVISIONS E.C.R. DATE BY CHECKED BY 68 APPROVED BY ENGINEER DATE DRAWN BY DATE CHECKED BY DATE 0340-GG7 2010.5 NEWMAR MM/MMGT ISB 07 MODULAR LAYOUT NOTE: STEERING EFFORT CONTROL HARNESS (3119-GG5B), & WIPER RELAY CHP HARNESS (3326-GG5B) USED BUT NOT SHOWN. 2888-GG5 REAR CHASSIS REAR CHASSIS DROPS 3060-GG5 MAIN CHASSIS ITEM: 53 CHASSIS INTERFACE A FCI (LT GRAY) FCI APEX (LT GY) 14-WAY ITEM: 1 3093-GG5 CUMMINS RUN/START ITEM: 96 ITEM: 53 REAR HARNESS INTERFACE REAR LIGHTING INTERFACE FCI APEX (LT GN) 10-WAY 14-WAY ITEM: 2 CHASSIS INTERFACE RUN HARN INTERCONNECT DEUTSCH DEUTSCH 23-WAY 23-WAY ITEM: 96 3064-GG5 REAR LIGHTING INTERFACE FCI APEX (LT GN) BACKBONE HARNESS ITEM: 1 ITEM: 1 CUST. CHASSIS INTERFACE CAB INTERCONNECT DEUTSCH DEUTSCH 102-WAY 102-WAY ITEM: 8 & 9 FCI CAB HARNESS INTERCONNECT DEUTSCH DEUTSCH 21-WAY 21-WAY ENGINE BACKBONE INTERFACE CHASSIS INTERFACE A FCI (BLACK) FCI (BLACK) 14-WAY TO NEWMAR FOWARD LAMP HARNESS ITEM: 17 FRT CHASSIS INTERFACE ITEM: 97 ITEM: 97 FRONT HARNESS INTERFACE 14-WAY ITEM: 17 10-WAY ITEM: 98 ENGINE BACKBONE INTERFACE CHASSIS INTERFACE B FCI (NAUTRAL) FCI (NAUTRAL) 14-WAY ENGINE ECM 14-WAY ITEM: 98 TO WIPER RELAY CHP HARNESS BUSSMANN 2961-GG5-003 TCM INTERFACE 14-WAY 3405-GG5 3404-GG5 FRONT CHASSIS CAB HARNESS NEWMAR CUSTOMER CIRCUITS ITEM: 13 J4 PDC INTERCONNECT 3403-GG5-001 FRONT PDC ASSY DEUTSCH 23-WAY ITEM: 14 J3 PDC INTERCONNECT DEUTSCH 16-WAY PDC ASSEMBLY ITEM: 16 J1 PDC INTERCONNECT AMP 24-WAY ITEM: 15 J2 PDC INTERCONNECT AMP 14-WAY 2665-GG5 WABCO MODULAR ABS MODULE, FRONT WHEELS ITEM: 5 ITEM: 85 ABS CONNECTOR ABS CONNECTOR DEUTSCH (BLACK) DEUTSCH 12-WAY 12-WAY ABS MODULE ITEM: 6 ITEM: 5 ABS CONNECTOR ABS CONNECTOR DEUTSCH (GREEN) DEUTSCH (BROWN) 12-WAY 12-WAY FRONT LEFT FRONT RIGHT REAR LEFT REAR RIGHT ABS VALVE ABS VALVE ABS VALVE ABS VALVE 2663-GG5 2664-GG5 WABCO MODULAR ABS MODULE, REAR AXLE ABS HARNESS, TAG AXLE PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 69 DATE APPROVED BY LEFT TAG RIGHT TAG ABS VALVE ABS VALVE Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 63 SP185N (BK-8GA) SEE COMMON GROUND 20A SEE CLEAN GROUND + 2961-GG5-003 BUSSMANN ABS IGN BATTERY CABLE (RD-10GA) SP183A 15A ABS IGN 10A BK 2-CAV (RD-10GA) SP183B 78 ABS ECU SPL-30 61 12-CAV 8-CAV ABS RESISTOR 1K OHM 0.25 WATT 85 86 (BK-14GA) SP185T 11 (BK-14GA) SP185U 12 (RD-14GA) SP004B 2 A SP004A (RD-14GA) (RD-14GA) SP004A 1 (GN-18GA) SP515 10 (PK-18GA) SP209D 4 (GY-18GA) SP210D 9 (DK GN-20GA) SP1188F 6 (YW-20GA) SP1187F 7 (GY-18GA) SP201 3 82 E 30 CONNECTOR (RD-14GA) 87A 87 ABS 85 SP004B GY ABS IGN GY B C 8-CAV SP515 (GN-18GA) SEE DATALINK/ DIAGNOSTIC BE 79 8-CAV F SP055 E SP006D SEE IGN/ START/CHARGE (PK-18GA) (BK-18GA) ABS CONNECTOR CLEAN GROUND ABS 2 SENS R2 CLEAN GROUND ABS 2 SENS R1 IGN TO ABS ECU ABS 2 VLV O/L R IGN TO ABS ECU ABS 2 VLV COM R ABS BLINK IN ABS 2 VLV I/L R O J1587 POS ABS 2 VLV O/L L J1587 NEG ABS 2 VLV COM L ABS 2 VLV I/L L J1939-15 NEG J1939-15 POS ABS 2 SENS L2 ATC SW TO ECU I ABS 2 SENS L1 GN 6 SP201 (GY-18GA) 5 RIGHT TAG WHEEL SPD SENSOR 3060-GG5 MAIN CHASSIS RIGHT TAG ABS VALVE A SP299 (BK-18GA) SP298 (BK-18GA) ABS 3 VLV COM R 1 LEFT TAG ABS VALVE ABS 3 VLV O/L L ABS 3 VLV COM L ABS 3 VLV I/L L ABS 3 SENS L2 ABS 3 SENS L1 BN SP305 (BE-16GA) 12-CAV SP255 (BK-18GA) 4 SP254 (BN-18GA) (BE-16GA) SP261 1 7 SP261 (BE-16GA) (GN/YW-16GA) SP259 2 8 SP259 (GN/YW-16GA) (BN-16GA) SP260 3 9 SP260 (BN-16GA) 10 SP258 (BE-16GA) 11 SP256 (GN/YW-16GA) 12 3-CAV 3-CAV SP257 (BN-16GA) (GN/YW-16GA) SP256 2 1 SP253 (BK-18GA) (BN-16GA) SP257 3 2 SP252 (BN-18GA) SP303 (GN YW-16GA) (BK-18GA) SP299 5 ABS 3 SENS R2 SP304 (BN-16GA) (BK-18GA) SP298 6 ABS 3 SENS R1 (BE-16GA) SP305 7 ABS 3 VLV O/L R 1 3-CAV SP302 (BE-16GA) 2 SP300 (GN YW-16GA) 3 SP301 (BN-16GA) A B (GN YW-16GA) SP303 8 ABS 3 VLV COM R (BN-16GA) SP304 9 ABS 3 VLV I/L R (BE-16GA) SP302 10 ABS 3 VLV O/L L (GN YW-16GA) SP300 11 ABS 3 VLV COM L 2-CAV (BN-16GA) SP301 12 ABS 3 VLV I/L L SP296 (BK-18GA) (BK-18GA) SP296 3 SP297 (BN-18GA) (BN-18GA) SP297 4 ABS 3 SENS L2 ABS 3 SENS L1 SEE COMMON GROUND ABS BK CONNECTOR 5 ABS 1 SENS R2 ABS 1 SENS R1 ABS 1 VLV O/L R ABS 1 VLV COM R ABS 1 SENS L2 12-CAV (BK-18GA) SP006B 9 ABS 1 SENS L1 + OUTPUT SEE COMMON GROUND 10 SP009S (RD-18GA) SP201 (GY-18GA) LEGEND O A (BN-18GA) SP252 B ABS 2 SENS L2 ABS 2 SENS L1 LEFT REAR ABS SENSOR (BK-18GA) SP185P 2 1 24-CAV (GY-18GA) SP212 11 12 SP460 (RD-18GA) A (BN-18GA) SP242 B 6 SP243 (BK-18GA) 5 SP242 (BN-18GA) (BE-16GA) SP249 1 3 SP249 (BE-16GA) (GN/YW-16GA) SP247 2 (BN-16GA) SP248 3 9 SP247 (GN/YW-16GA) 4 SP248 (BN-16GA) 10 SP246 (BE-16GA) 11 SP244 (GN/YW-16GA) 3-CAV (RD-18GA) SP460 3-CAV J1 ASR RIGHT FRONT ABS SENSOR ABS 1 VLV O/L R ABS 1 VLV COM R RIGHT FRONT ABS VALVE ABS 1 VLV I/L R 3 1 SP245 (BN-16GA) (GN/YW-16GA) SP244 2 7 SP240 (BK-18GA) (BN-16GA) SP245 3 8 SP241 (BN-18GA) 2-CAV 21 ABS 1 SENS R1 2 (BE-16GA) SP246 2 ABS 1 SENS R2 12-CAV 3403-GG5-001 FRONT PDC ASSY. SP212 (GY-18GA) 1 (BK-18GA) SP243 SEE BACKLIGHTING 3A O ABS 2 VLV I/L L LEFT REAR ABS VALVE 4 (BK-18GA) SP253 2-CAV ABS 1 VLV O/L L WABCO ATC - INPUT ABS 2 VLV O/L L ABS 2 VLV COM L 2665-GG5 ABS 1 VLV I/L R 31 I ABS 2 VLV I/L R RIGHT REAR ABS VALVE ABS HARN. (FRONT) ABS 1 VLV I/L L + INPUT ABS 2 VLV O/L R ABS 2 VLV COM R 3 1 CONNECTOR ABS 1 VLV COM L I 2 (BE-16GA) SP258 ABS 5 12-CAV 3 4 LEFT TAG WHEEL SPD SENSOR 3-CAV 2 3 SP201 1 ABS 3 VLV O/L R ABS 3 VLV I/L R 26 102-CAV ABS 3 SENS R1 26 1 RIGHT REAR ABS SENSOR ABS HARN. (TAG AXLE) 2-CAV B 2 (GY-18GA) SP201 102-CAV ABS 3 SENS R2 3404-GG5 CAB HARNESS (GY-18GA) NL ABS 2 SENS R1 5 98 ABS 2 SENS R2 2664-GG5 1 SP201 14-CAV A B 2-CAV NL 98 (BK-18GA) SP255 (BN-18GA) SP254 3 SEE COMMON GROUND 14-CAV 1 2-CAV RD 81 ABS HARN. (REAR) - SP183A (RD-10GA) + A 2663-GG5 3064-GG5 BACKBONE ENGINE 60 A B - (RD-10GA) SP183B BATTERY CABLE A POWERTRAIN 64 IGN SOURCE 64 ABS 1 VLV O/L L ABS 1 VLV COM L LEFT FRONT ABS VALVE ABS 1 VLV I/L L 4 (BK-18GA) SP240 A (BN-18GA) SP241 B ABS 1 SENS L2 ABS 1 SENS L1 LEFT FRONT ABS SENSOR SEE CLEAN POWER - OUTPUT PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 70 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3093-GG5 BATTERY CABLE 3064-GG5 BACKBONE ENGINE 3060-GG5 MAIN CHASSIS START/RUN HARNESS BATTERY CABLE STARTER MOTOR SOLENOID - S ACCESSORY SWITCH I BATTERY CABLE 18 BATTERY CABLE 6 BAT 1 6-CAV SP053 (RD-14GA) G-2 ACC 3 SP054 (PK-16GA) 2 97 14-CAV 23-CAV 1 (RD-14GA) SP053 L L SP053 (RD-14GA) (PK-16GA) SP054 Q Q SP054A (PK-16GA) G-1 (RD-8GA) SP184D 23-CAV (RD-14GA) SP053 1 A 76 2-CAV B SP184E (RD-8GA) (RD-8GA) SP184E 15A BK BN 97 1 KEY SW C 50A 150A BK 2961-GG5-003 BUSSMANN BK COMMON POWER SOURCE W/CIRCUIT PROTECTION A SEE CLEAN POWER 27 DISCONNECT SWITCH (PK-16GA) START BATTERY CABLE 30 SP054B B2 + 40 CAV ACC IGN + + KEY SWITCH - - SPARTAN CONTROL MODULE INTERFACE P2 KEYING B 14-CAV SP053 71 8-CAV (RD-14GA) (RD-14GA) SP053 C IGN SPL-18 SP054C (PK-16GA) 23 23 SOL 102-CAV 1 102-CAV (PK-16GA) SP054A 3404-GG5 CAB HARNESS 1 3403-GG5-001 FRONT PDC ASSY. CUST ACC CUST ACC 87 30 14-CAV (PK-16GA) SP054B J2 30A 4 85 86 SPL-12 ACC RLY 2 24-CAV (PK-16GA) SP054C 23-CAV (PK-14GA) SP054G 24-CAV (PK-16GA) SP054H SEE BATTERY POWER J1 19 HADLEY SLS INTERFACE ACC PWR TO LEVEL CON J4 39 JACK CONTROL ACC PWR TO LEVEL CON 3 SP086B Q 30 J1 85 (RD-14GA) 20 86 WIPER CUSTOMER B CUST ACC 13 9 CUSTOMER PDC CUST ACC A SP054F N (RD-14GA) SP086A O 86 SEE WIPER CUST ACC 10A LVL CNTRL LEGEND 10A 16-CAV (RD-14GA) (RD-12GA) SP192D J3 CUST ACC I + INPUT I - INPUT O + OUTPUT L 20A 1 CAV SP192C SEE SEAT HEAT 86 J4 (PK-14GA) 15 CAV SP192D SP1434B (PK-14GA) 87 SPL-30 75 L 85 SEE BACKLIGHTING 3 CAV SP086C SEE SEAT HEAT 10A 87 30 87 30 23-CAV SP1433B (PK-14GA) 10A ACC RLY 1 85 (RD-14GA) 23-CAV 86 BACKLIGHTING 118A 8 85 J4 M SEAT HEAT 2 SPL-36 14-CAV SEE COMMON GROUND SEAT HEAT 1 87 30 (RD-12GA) (RD-12GA) SP192C S O PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 71 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER - OUTPUT 3404-GG5 CAB HARNESS 28 12-CAV ADJUSTABLE PEDALS (BK-18GA) SP006P 9 SP009M (RD-18GA) 10 SEE BACKLIGHTING SP009N (RD-18GA) SP767A (RD-14GA) (GY-16GA) SP483 SP767B (RD-16GA) 4 SP006M (BK-18GA) 2-CAV SP006N (BK-18GA) ADJUSTABLE PEDALS MOTOR (PK-16GA) SP482 6 5 SP006P (BK-18GA) 8 SP767B (RD-16GA) 12 SP009N (RD-18GA) SP767A (RD-14GA) SP482 (PK-16GA) 102-CAV 1 102-CAV 1 3060-GG5 MAIN CHASSIS B2 SPARTAN CONTROL MODULE INTERFACE P2 KEYING B O 97 1 SP006N (BK-18GA) 97 M + 2 - (GY-16GA) SP483 SEE COMMON GROUND SP767 (RD-14GA) 83 2 1 ADJ PEDAL PWR 40-CAV 1 SP767 (RD-14GA) LEGEND I + INPUT I - INPUT O + OUTPUT O - OUTPUT PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 72 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3064-GG5 BACKBONE ENGINE 41 BATTERY CABLE BATTERY CABLE A STARTER MOTOR BATTERY CABLE SP006A (BK-10GA) SOLENOID - - - - S A + + SEE CLEAN POWER BATTERY CABLE BATTERY CABLE + + BATTERY CABLE BATTERY CABLE 2-CAV 12 2961-GG5-003 BUSSMANN A B AIR DRYER SPL-13 8-CAV (BK-16GA) SP006B SP011 (RD-16GA) (RD-16GA) SP011 72 BE 8-CAV 30 SEE IGN/ START/CHARGE 29 DISCONNECT SWITCH 27 A SP184D 27 (RD-8GA) 150A B A 10A 79 F E BK COMMON POWER SOURCE W/CIRCUIT PROTECTION (PK-18GA) SP055 (BK-18GA) SP006D AIR DRYER H 2-CAV SP184E (RD-8GA) (RD-8GA) SP184E AIR DRYER 76 87A C 30 87 85 50A 86 PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 73 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3404-GG5 CAB HARNESS 2884-GG5 HADLEY SLS JACK INT. 2888-GG5 REAR CHASSIS 2-CAV 11 (PK-16GA) SP360C A (BK-18GA) SP006C B SPL-1 2-CAV TAG DUMP COMMON GROUND DRIVERS SIDE TAG DUMP 10 (PK-16GA) SP360B A (BK-18GA) SP006B B TAG DUMP COMMON GROUND CURB SIDE TAG DUMP SPL-13 DK GY DK GY AIR DUMP AIR FILL COMMON GROUND 1 SPL-26 SP148A (LT GN-16GA) 2 SP149A (LT BE-16GA) SPL-25 3 SP006F (BK-16GA) SEE COMMON GROUND (LTGN-16GA) SP148C 3 3 SP148 (LTGN-18GA) (LTGN-18GA) SP148 L (LTBE-16GA) SP149C 4 4 SP149 (LTBE-18GA) (LTBE-18GA) SP149 M (BK-8GA) SP006A AIR DUMP HADLEY-JACK CONTROLLER AIR FILL (LTGN-16GA) SP148B 1 1 38 38 2-CAV 102-CAV SP148 (LTGN-16GA) SEE COMMON GROUND (LTBE-16GA) SP149B 39 39 SP149 (LTBE-16GA) SEE COMMON GROUND 29 (YW-18GA) SP1060 SEE COMMON GROUND (BK-18GA) SP006E A (BK-18GA) SP006G B (YW-18GA) SP1060 2 AIR DUMP COMMON GROUND 53 AIR DUMP A COMMON GROUND LEFT FRAME RAIL 23 (LT BE-16GA) SP149 A (BK-18GA) SP006H B AIR FILL COMMON GROUND AIR FILL 12-CAV TAG DUMP AUTO/ DISABLE/MANUAL 9 GY 14-CAV 22 (LT GN-16GA) SP148 2-CAV 53 8 3060-GG5 MAIN CHASSIS 14-CAV (PK-14GA) SP360 GY 102-CAV 12 1-CAV 2 118 SP360A (PK-14GA) AIR DUMP TO JACK CONTROLLER 118A 4-CAV 8 38 SP009P (RD-18GA) 10 SP009Y (RD-18GA) 1 SP1071 (YW-18GA) 4 SP1070 (WE-18GA) 12 SP009Y (RD-18GA) SEE BACKLIGHTING A1 40-CAV (YW-18GA) SP1071 88 88 SP1071 (YW-18GA) (PK-14GA) SP360 12 (WE-18GA) SP1070 87 87 SP1070 (WE-18GA) (WE-18GA) SP1070 37 O TAG DUMP SW (AUTO) I TAG DUMP SW (MAN) I SPARTAN CONTROL MODULE INTERFACE P1 KEYING A B2 40-CAV (YW-18GA) SP1071 TAG DUMP (+) 13 SPARTAN CONTROL MODULE INTERFACE P2 KEYING B LEGEND I + INPUT I - INPUT O + OUTPUT O - OUTPUT PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 74 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3064-GG5 BACKBONE ENGINE 41 BATTERY CABLE BATTERY CABLE SEE COMMON GROUND STARTER MOTOR SOLENOID A BATTERY CABLE SEE CLEAN GROUND - - - - A S + + + + BATTERY CABLE BATTERY CABLE SEE CLEAN POWER BATTERY CABLE PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 75 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3404-GG5 CAB HARNESS 21 3060-GG5 MAIN CHASSIS 12-CAV AUX BRAKE HI/OFF/LOW SEE BACKLIGHTING SEE COMMON GROUND (BK-18GA) SP009K +10 SP006D (BK-18GA) 9 (BK-18GA) SP009L (BK-18GA) SP006V SP006E (BK-18GA) SEE COMMON GROUND SP1013B (GY-18GA) 2 (BK-18GA) SP006T (BK-18GA) SP006T 6 (BK-18GA) SP009L +12 1 SP1013A (GY-18GA) 4 SP1014 (GY-18GA) 1 1 (GY-18GA) SP1013A 73 73 SP1013 (GY-18GA) (GY-18GA) SP1013 25 (GY-18GA) SP1014 74 74 SP1014 (GY-18GA) (GY-18GA) SP1014 35 102-CAV 102-CAV 40-CAV B2 AUX BRAKE INPUT A AUX BRAKE INPUT B I I SPARTAN CONTROL MODULE INTERFACE P2 KEYING B 5 8 SP1013B (GY-18GA) LEGEND I + INPUT I - INPUT O + OUTPUT O PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 76 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER - OUTPUT 3060-GG5 MAIN CHASSIS BACK LT PWR COLUMN BACK LT GND 16-CAV 102-CAV 1 1 102-CAV 40-CAV A1 R SP551 (RD-18GA) (RD-18GA) SP551 61 61 SP551 (RD-18GA) SP551 (RD-18GA) 32 S SP586 (BK-18GA) (BK-18GA) SP586 62 62 SP586 (BK-18GA) SP586 (BK-18GA) 21 SPARTAN CONTROLLER MODULE INTERFACE P1 KEYING A STEER WHEEL PWR O 77 3093-GG5 START/RUN O 3404-GG5 CAB HARNESS STEER WHEEL GRND R1-RADIO J4 23-CAV SPL-37 (PK-14GA) SP054G Q (RD-14GA) SP054F N 9-CAV (PK-16GA) SP054H 20 86 (GY-18GA) SP1079E 16 85 J2 14-CAV SP1079B (GY-16GA) SP1079A (GY-16GA) SPL-36 F SP006X (BK-16GA) (GY-16GA) SP1079E 14 (GY-16GA) SP1079D 13 (GY-16GA) SP1079F 10 (GY-16GA) SP1079C 11 SEE COMMON GROUND J4 23-CAV (OE-16GA) SP1432 23-CAV 3403-GG5-001 FRONT PDC ASSY. SP009B (RD-18GA) 40-CAV SPL-14 CUSTOMER B RADIO BACKLIGHTING DSH LMP PWR HIGH/OFF/LOW DSH LMP POWER DSH LMP POWER ADJUSTABLE PEDALS 2 SP1432 (OE-16GA) (RD-18GA) SP009Y 10 SP009C (RD-16GA) (RD-18GA) SP009Y 12 SP009K (RD-18GA) 10 SP009L (RD-18GA) 12 SP009L (RD-18GA) 28 12-CAV DSH LMP POWER DSH LMP POWER SP009N (RD-18GA) 12 SP009N (RD-18GA) 10 DSH LMP POWER (RD-18GA) SP009F 10 DSH LMP POWER 12-CAV DSH LMP PWR DSH LMP PWR 6 SP009 (RD-18GA) 2 3 TO TRANS SHIFT PAD DSH LMP PWR B2 (GY-16GA) SP1079C 70 70 SP1079 (GY-18GA) (GY-18GA) SP1079 38 (RD-16GA) SP009A 19 19 SP009C (RD-16GA) (RD-16GA) SP009A 11 (OE-18GA) SP1062 82 82 SP1062 (OE-18GA) (OE-18GA) SP1062 26 (BE-18GA) SP1061 81 81 SP1061 (BE-18GA) (BE-18GA) SP1061 16 SPARTAN CONTROLLER MODULE INTERFACE P2 KEYING B MRKR SWITCH INPUT BACKLIGHT O DECREMNT BKLIGHTING INCREMNT BKLIGHTING TAG DUMP AUTO/ DISABLED/MANUAL DSH LMP PWR AMTEK LMC INSTRUMENT PANEL DSH LMP PWR TIRE PRESSURE MONITOR 12-CAV 3 SP009S (RD-18GA) A AUTO WIPER DISABLE SWITCH (BLUNT) 12-CAV SP009T (RD-18GA) LEGEND SP009U (RD-18GA) 89 (RD-18GA) SP006S (RD-18GA) SP006S SEE COMMON GROUND 12-CAV DIMMER SWITCH 9 2 (RD-18GA) SP006AB 10 SP009X (RD-18GA) 1 SP1062 (OE-18GA) 4 SP1061 (BE-18GA) 12 SP009X (RD-18GA) + INPUT I - INPUT O + OUTPUT O PAGE 1 OF 1 DRAWN BY REVISIONS I SP009U (RD-18GA) ENGINEER REV. H 16-CAV 42A C (RD-18GA) SP009W 91 FOG LAMP SWITCH (RD-18GA) SP009E 3-CAV H 23-CAV 52 30-CAV SP009M (RD-18GA) 10 31 WABCO ATC 29 (RD-18GA) SP009P 3 21 12-CAV AUXILIARY BRAKE 15-CAV 1 R SPL-9 75 2 I D SEE MARKER LIGHTS SEE ACCESSORY I 90 87 I SWITCH 30 J1 24-CAV HEADLIGHT BACKLIGHTING E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 77 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER - OUTPUT ACC 1 30 PASS THROUGH 40A DISCONNECT SWITCH POWER STUD 45 W/CIRCUIT PROTECTION A BATTERY CABLE 30 SEE TOW VEHICLE 86 87 15A 30 SEE ACC PWR TO FUSES STEP PWR MEM 1 15A CUST ACC 87 30 E SP121 (RD-14GA) H SP777 (RD-14GA) 5A MEM 3 P CUST ACC SEE HADLEY SLS/PRK BRK/ LVL CNTRL PAGE 1 85 86 SP356 (PK-14GA) SP972 (RD-10GA) G IGN 1 SP848 (RD-14GA) SEE STEP PWR SEE MEMORY PAGE 1 E JACKS 23-CAV SP681 (GY-18GA) J4 GY GN 72 WIPER 86 87 30 20A J3 N 16-CAV SP094A (RD-14GA) ENG RUN INDICATION SEE WIPER 87 85 86 SEE IGN/START CHARGE CUST ACC L SP192A (RD-12GA) 30 N 10A 87 BATTERY CABLE 30 START SOLENOID 87 85 86 TRLR MARKER LIGHTS 30 87A 85 87 TRLR BRAKE LIGHTS 87 LVL CNTRL PAGE 1 10A 30 87A 30 87 85 86 10A ENG/TRANS IGN 87 30 86 10A STOP/TURN 86 86 87 ENGINE POWER CONNECTOR BATTERY POS CLEAN GROUND 30A PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 78 DATE APPROVED BY Spartan Chassis, Inc. TITLE SEE DATALINK/ DIAGNOSTIC 8-CAV D AT110D (PK-16GA) C SP183P (RD-10GA) SEE CLEAN POWER 23 8-CAV E EN240A (RD-10GA) F EN240B (RD-10GA) SPL-14 4-CAV 4 EN240C (RD-12GA) 1 SP655A (BK-12GA) SEE CLEAN GROUND CAGE CODE DWG. NUMBER SP528B (RD-16GA) OE 30A TRLR BATT CHARGE F 74 ECM BATT TRLR RIGHT 85 SP528A (RD-16GA) CAB INSTRMNT BATTERY 30 85 85 SEE CLEAN POWER 8-CAV E 81 85 86 30 AT110A (PK-12GA) RD SHIFT SEL BATTERY 30 85 30 AT170A (PK-12GA) G 80 10A ABS 86 STOP/TURN 8-CAV H YW DATALINK BATTERY A/C CLUTCH 87 79 10A 85 TRLR LEFT 87 2-CAV TCM BATT 15A 86 HADLEY SLS/PRK BRK/ GY 75 2-CAV AIR DRYER 86 SEE BK 78 30 86 SEE ACC PWR TO FUSES - + BN 71 BE 86 SEE CUSTOMER CONNECTORS SP054F (PK-14GA) SP086A (RD-14GA) 76 85 23-CAV LVL CNTRL O BK 2-CAV KEY SW TRLR REVERSE WARNING 87 CUST ACC 77 85 20A J4 27 2961-GG5-003 BUSSMANN 15A WIPER 28 8-CAV SEE MEMORY PAGE 1 30A 85 2-CAV 8-CAV 27 SP183J (RD-18GA) NL 85 SEE IGN PWR TO FUSES 98 SEE CLEAN POWER CHARGE SP183H (RD-18GA) 14-CAV 30 SEE IGN/ START/ PLUG 87 C SEE IGN PWR TO FUSES 31 SP053 (RD-14GA) IGN 2 98 D 14-CAV SEAT PWR/AIR BATTERY CABLE BATTERY CABLE C CPTN'S & DRVR'S 30A SP184D (RD-8GA) SP093 (RD-10GA) 32 50A E NL SEE SEE COMMON GROUND A SEAT PWR/AIR 31 SP184E (RD-8GA) SEE CPTN'S & DRVR'S PASS SEAT SEE ACC PWR TO FUSES SP681 (GY-18GA) COMMON POWER SP092 (RD-10GA) 14 SEE CLEAN GROUND B D SEE MEMORY PAGE 1 C SP778 (RD-12GA) 102-CAV 30A C 1 SP184A (RD-10GA) HOOD LIGHT A TOW VEHICLE/ B 30A SEE SP900B (PK-10GA) S BATTERY CABLE 3060-GG5 MAIN CHASSIS (RD-10GA) SP184B DRV SEAT 30A CUSTOMER PDC CUST BATTERY SP184B (RD-10GA) MEM 2 85 86 A C 30A ACC 2 30 8 TYPE 4 POWER B 87 1-CAV SP190 (RD-12GA) 30A BRK CNTRL SEE ACC PWR TO FUSES 16-CAV SP681 (GY-18GA) A 13 J3 13 CUST BATT 150A (GY-18GA) SP681 86 BATTERY CABLE B A 85 A 87 SP184 (RD-10GA) BATTERY CABLE SEE COMMON GROUND 47 A - SP006R (BK-10GA) B + B (RD-10GA) SP905 - SP905 (RD-10GA) C COMMON GROUND 47 2-CAV A SP183B (RD-10GA) TRW BATTERY STARTER MOTOR SOLENOID 3064-GG5 BACKBONE ENGINE C 72 TRW POWER 3403-GG5-001 FRONT PDC ASSY. 3404-GG5 CAB HARNESS + 47B CLEAN POWER 3405-GG5 FRONT CHASSIS 3404-GG5 CAB HARNESS 2969-GG5-001 FRONT PDC ASSY. LT GY 9 CAPTAIN'S SEAT CAPT SEAT PWR COMMON GROUND B A 21-CAV SP093 (RD-10GA) SP006E (BK-10GA) (RD-10GA) SP093 17 D LT GY 17 D 16-CAV 21-CAV SP093 (RD-10GA) (RD-10GA) SP093 J3 SEE COMMON GND DRIVER'S SEAT COMMON GROUND DRV SEAT B SP092 (RD-10GA) A SP006C (BK-10GA) (RD-10GA) SP092 B B SP092 (RD-10GA) (RD-10GA) SP092 SEAT HEAT 2 SEAT HEAT 2 COMMON GROUND 2 30A SPL-39 SP1434 (PK-12GA) SP006D (BK-12GA) (PK-12GA) SP1434 G G SP1434A (PK-12GA) SEAT HEAT 1 COMMON GROUND 23-CAV (PK-14GA) SP1434B J4 SPL-38 SEAT HEAT 1 1 SP1433 (PK-12GA) 2 SP006B (BK-12GA) (PK-12GA) SP1433 E E SP1433A (PK-12GA) (PK-14GA) SP1433B M SEE COMMON GND 10A PAGE 1 OF 1 ENGINEER REVISIONS SEE ACC POWER TO FUSES 10A DRAWN BY REV. SEAT HEAT 2 L SEE COMMON GND 6 SEAT HEAT 1 D SEE COMMON GND 8 1 SEE BATTERY POWER 30A 7 DRIVER ST PWR PASS SEAT E E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 79 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3060-GG5 MAIN CHASSIS TO TRANS SHIFT PAD 3093-GG5 RUN/START 5 SPARTAN CONTROL MODULE SPARTAN CONTROL MODULE INTERFACE P2 KEYING B INTERFACE P1 KEYING A 2 (GY-18GA) 13 E 23 SP185B 1 23-CAV 2 23-CAV AT169 E (BK-16GA) SP185D (BK-18GA) 12 9-CAV DIAGNOSTIC CONNECTOR (BK-16GA) SP185D A 1 1 TIRE PRESSURE MONITOR (BK-18GA) 51 51 SP185G (BK-16GA) (BK-10GA) SP185A 48 48 SP185C (BK-10GA) 3 JUNIOR AIR SENDER 3-CAV B (BK-18GA) SP185F SPL-19 102-CAV SP185G SPL-24 42A 80-CAV 1 ENGINE POWER CONNECTOR 84 9 (GY-18GA) AT169B 69 TCM CLEAN GROUND TCM CLEAN GROUND TCM INTERFACE SPL-49 102-CAV 57 23 (GY-18GA) AT109B BK 97 97 AT169 7 (GY-16GA) (BK-10GA) 14-CAV AT169D (GY-16GA) 7 NL NL 14-CAV 98 98 SP185A 7 GY 85 12-CAV (BK-14GA) SP185T 11 (BK-14GA) SP185U 12 ABS 14-CAV 7 SP185R (BK-12GA) SPL-30 6-CAV SP185J B 7 STOP BRAKE SWITCH BK 14-CAV AT169A (GY-14GA) SP185G SP655A SPL-48 (GY-16GA) (BK-16GA) 25 SP185K A1 (BK-18GA) 30-CAV 14 (BK-12GA) ECM GROUND A 4-CAV AT109A (GY-14GA) 52 LMC INSTRUMENT PANEL SP655A 23-CAV SP185B J2 40-CAV (BK-18GA) (BK-16GA) 86 14 B2 85 15 30 SP185E 40-CAV (BK-16GA) LOCKOUT (-) SP185F SPEED 14-CAV 20 (BK-12GA) AT169 3403-GG5-001 FRONT PDC ASSY. 87 3064-GG5 BACKBONE HARNESS TCM CLEAN GROUND 3404-GG5 CAB HARNESS (BK-16GA) 2-CAV SP185L A (BK-18GA) DK GY 14-CAV SP185E (BK-16GA) (BK-18GA) ELECTRONIC TRAILER BRAKE CONTOLLER 65 BLUNT 3 SP185M (BK-12GA) 64B 3 4-CAV 69A SP185Q B COMPASS MODULE 64A 3 SPL-62 SP185L (BK-12GA) (BK-18GA) 12-CAV 31 SP185P 2 2-CAV SP185N SP185P (BK-10GA) SP185N (BK-8GA) SP185A (BK-16GA) 9-CAV (BK-16GA) SP185A 1 A DIAGNOSTIC PORT 55A A HADLEY SET RIDE HEIGHT BATTERY CABLE - (BK-18GA) WABCO ATC 60 A 11 - 118A HADLEY SLS INTERFACE HARNESS + SEE CLEAN GND + SEE COMMON GND BATTERY CABLE PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 80 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER BATTERY CABLE 3404-GG5 CAB HARNESS 3403-GG5-001 FRONT PDC ASSY. CLEAN IGN CHARGE - S 86 3A SP460 (RD-18GA) SEE IGN/ START/CHARGE BATTERY CABLE 61 SEE TIRE BATTERY CABLE BATTERY CABLE PRESSURE/ASR P INSTRMNT POWER 24 12 5A SP970 (PK-16GA) SP969 (PK-18GA) 3064-GG5 BACKBONE ENGINE SEE INSTRUMENT POWER (RD-10GA) SP183B 63 66 POWERTRAIN 64 64 IGN SOURCE POWERTRAIN 67 67 BATT SOURCE B A SP183A (RD-10GA) (RD-8GA) SP183D A B 20A 60A 10A 2961-GG5-003 BUSSMANN 2 T J2 GY 75 14-CAV 30A (RD-18GA) SP632 (RD-18GA) SP020 A J4 (RD-18GA) SP025 23-CAV TCM BATT 2-CAV (RD-10GA) SP183B 78 C 30 TRLR BATT CHARGE SP183 (RD-10GA) 49 3060-GG5 MAIN CHASSIS SPL-23 84 TCM INTERFACE 3093-GG5 RUN/START 14-CAV NL NL 98 98 (RD-10GA) SP183A 1 2 13 16-CAV AT110 (PK-18GA) 23-CAV (PK-18GA) AT110 1 B 2 B 23-CAV 14-CAV AT110 (PK-16GA) TCM CLEAN POWER 10 AT110B (PK-18GA) 70 AT170B (PK-18GA) 8-CAV E GN 72 (RD-10GA) SP972 D C SEE DATALINK/ DIAGNOSTICS (PK-16GA) AT110D 8-CAV (RD-10GA) SP183P E (RD-16GA) SP528A F (RD-16GA) SP528B G F H (PK-12GA) AT170A 8-CAV RD 81 SEE TOW VEHICLE/ HOOD LIGHT SPL-47 LEGEND SPL-46 14-CAV I + INPUT I - INPUT O + OUTPUT BK 97 (PK-16GA) AT110 I 8-CAV YW 80 SP183R (RD-12GA) 1 BK I TCM CLEAN POWER SEE ENGINE ECM 80-CAV BE 79 (PK-12GA) AT110A SPARTAN CONTROL MODULE INTERFACE P2 KEYING B (RD-10GA) EN240B B2 4 (RD-10GA) EN240A OE 74 E 30A 8-CAV (RD-14GA) SP183B TCM CLEAN POWER 5A 86 40-CAV TO TRANS SHIFT PAD 87 85 49 1 SHIFT SELECTOR 15A 87A 30 SP183J (RD-8GA) CAB INSTRUMENTATION BATTERY ABS SEE INSTRUMENT POWER (RD-10GA) SP183C 102-CAV 10A STOP/REV LIGHTS SP183H (RD-8GA) 87 86 SEE A C DATALINK BATT 10A ECM/TRANS IGN SPL-27 2-CAV SPL-28 BK 85 1 SPL-26 SP183E (RD-8GA) ECM BATT 102-CAV SEE BATTERY POWER 3 3A (RD-10GA) SP183 J3 21 NOT USED JR/CMPSS 16-CAV SP904 (PK-18GA) 97 5 5 14-CAV SPL-61 AT110D (PK-16GA) O PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 81 SP183F (RD-4GA) NOT USED 10 3A GAUGES + 24-CAV + ASR J1 + STEER COLUMN CHARGE A IGN/START/ SP183G (RD-4GA) SEE - IGN/START/ 85 - 87 30 STARTER MOTOR SOLENOID BATTERY CABLE SEE DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER - OUTPUT 3404-GG5 CAB HARNESS 3060-GG5 MAIN CHASSIS 3064-GG5 BACKBONE ENGINE BK 2-CAV (RD-8GA) SEE BATTERY POWER SP184E 2961-GG5-003 BUSSMANN 76 C BE 8-CAV SEE COMMON GND 75 AC CLT SW PWR CUSTOMER B BLOWER MTR PWR 15-CAV 1 102-CAV (RD-16GA) 1 SP007 14 SP105 (RD-10GA) (RD-16GA) SP007 42 1 42 14-CAV 102-CAV SP007 (RD-16GA) (RD-16GA) NL NL 98 98 SP007 3 3 (BK-18GA) E A/C CLUTCH 14-CAV SP007A SP006D 79 8-CAV (RD-18GA) BN 30 71 85 86 (RD-18GA) SP007A A (RD-16GA) SP007B E 87 A/C CLUTCH 7.5A 2-CAV 5A (GY-18GA) EN030A A (GY-18GA) EN030A B A/C PRESSURE SIG A/C PRESSURE SIG A/C PRESSURE SW NOTE: THIS JUMPER MAY BE INSTALLED IN PLACE OF A/C HIGH PRESSURE SWITCH IF THE CONDENSER IS NOT PART OF THE RADIATOR. ATTACH TO ITEM 5 IF USED. 3405-GG5 FRONT CHASSIS 3403-GG5-001 FRONT PDC ASSY. SEE IGN POWER TO FUSES BLOWER J3 H 5 16-CAV 24 SP105 (RD-10GA) A/C PRESSURE SIG A/C PRESSURE 50-CAV 10 SWITCH EN030 (GY-18GA) A B EN045 (BK-18GA) 25A SEE IGN POWER TO FUSES VAC PWR G SP341 (RD-14GA) LT GY LT GY 17 17 P P ENGINE ECM 1 (RD-16GA) SP341 A VAC PUMP PWR VACUUM POWER ECU RET 1 41 EN045 (BK-18GA) 30A SPL-4 K 2 SP106 (RD-12GA) (BK-16GA) SP006A 25A A SPL-5 2-CAV DIODE 1 COMMON GROUND VACUUM GROUND B (BK-16GA) SP006K A AC CLT SW PWR A/C CLUTCH SP106 (RD-12GA) COMMON GROUND SEE COMMON GROUND 41 BATTERY CABLE BATTERY CABLE BATTERY CABLE BATTERY CABLE 2 A S + + BATTERY CABLE + + FRONT PASS THROUGH STUD - - - (BK-10GA) SP006A - 5 BLUNT BATTERY CABLE STARTER MOTOR SOLENOID A 5 (RD-16GA) 1N4005 SEE COMMON GND CONDENSER FAN POWER 6 SP007C A SEE IGN POWER TO FUSES CNDSR BATTERY CABLE BATTERY CABLE PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 82 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER SEE CLEAN POWER 3404-GG5 CAB HARNESS 102-CAV (BK-6GA) SP006A (BK-18GA) SP006E 2-CAV (BK-14GA) SP006E SP006A (BK-6GA) 43 9 (BK-18GA) SP006V 2 (BK-18GA) SP006T 2-CAV 2-CAV 6 (BK-18GA) SP006T 2-CAV (BK-18GA) SP006H 90 MOISTURE EJECTOR 15 MOISTURE EJECTOR 22 B AUXILIARY BRAKE SWITCH 14 2 (BK-18GA) SP006G HIGH/OFF/LOW MOISTURE EJECTOR 2 (BK-14GA) SP006F TAG DUMP SWITCH 13 2 102-CAV 21 (BK-18GA) SP006D 9-CAV (BK-14GA) SP006D (BK-6GA) 9 12-CAV 43 1 29 12-CAV (BK-18GA) SP006E 1 2-CAV 3060-GG5 MAIN CHASSIS AIR DUMP 23 B AIR FILL SEE PAGE 2 BATTERY BATTERY CABLE (BK-18GA) SP006J H CABLE FROM NEGATIVE (BK-18GA) SP006X F SIDE OF STARTER (BK-18GA) SP006X A HEADLIGHT SWITCH 14-CAV (BK-16GA) SP006W 3 (BK-18GA) SP006AD BLUNT CUT 2 8 (BK-10GA) SP006B 1 (BK-10GA) SP006L 14 FRONT HARNESS INTERFACE A AUTO WIPER DISABLE SWITCH 5 A 12-CAV SPL-16 SP006M (BK-18GA) ADJUSTABLE PEDALS 4 SP006N (BK-18GA) 5 SP006N (BK-18GA) SWITCH 9 38 AIR DUMP OEM 3 TRW POWER (BK-10GA) SP006AW 16-CAV SPL-18 SP006P (BK-18GA) SP006P (BK-18GA) 4-CAV (BK-18GA) SP006AE C (BK-18GA) SP006AJ F (BK-18GA) SP006AK G THROUGH STUD 14 2-CAV WABCO ATC SWITCH 2-CAV STEERING COLUMN B (BK-16GA) SP006C 8 2 2-CAV (BK-14GA) SP006J SEAT HEAT 2 52 B REAR STREET SIDE DOCK LIGHT 2-CAV (BK-14GA) SP006H 51 B REAR CURB SIDE DOCK LIGHT DIMMER SWITCH 9 2-CAV (BK-16GA) SP006F 3403-GG5-001 FRONT PDC 9 WIPER 87 (BK-14GA) SP006AV SEAT HEAT 1 11 B FRONT STREET SIDE DOCK LIGHT J1 SP006B (BK-18GA) 6 2 2-CAV 2 (BK-18GA) SP006S SP006H (BK-18GA) ACC RELAY 2 87 30 30 2-CAV R2-CUST ACC 87 (BK-16GA) SP006G R4-NOT USED 87 30 85 85 85 86 86 86 86 12 B FRONT CURB SIDE DOCK LIGHT 30 85 1-CAV SP006A (BK-10GA) 2 A VACUUM GROUND J4 2-CAV V SP006C (BK-10GA) R6-CLEAN IGN 87 IGN RELAY 1 87 30 30 IGN RELAY 2 87 87 30 3405-GG5 FRONT CHASSIS 30 85 85 85 85 86 86 86 86 PAGE 1 OF 2 ENGINEER E.C.R. CHECKED BY DATE 7 A ACC RELAY 1 DRAWN BY REVISIONS SEE PAGE 2 A 89 (BK-18GA) SP006S 30-CAV 23-CAV REV. SP006A (BK-12GA) (BK-12GA) SP006B 5 9 (BK-18GA) SP006Z SP006G (BK-18GA) 24-CAV 9 SP006R (BK-12GA) 6 A FOG LIGHT SWITCH (BK-18GA) SP006Z 12-CAV 11 6 A INSTRUMENT PANEL 31 11 (BK-10GA) SP006C 2 12-CAV 7 3326-GG5 WIPER RELAY HARNESS 91 (BK-18GA) SP006AB AMETEK LMC GROUND PASS SP006F (BK-18GA) SWITCH 52 14-CAV (BK-10GA) SP006K (BK-12GA) SP006D 12-CAV A FRONT CHASSIS 77 (BK-18GA) SP006Y PARK BRAKE AIR A SP006R (RD-10GA) 1 4 INTERFACE 50 2-CAV B 9 14-CAV 46 72 28 A BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 83 DATE APPROVED BY 2-CAV SP006E (BK-10GA) Spartan Chassis, Inc. CAPTAIN SEAT CAGE CODE DWG. NUMBER 9 A TITLE DRIVER SEAT 2961-GG5-003 BUSSMANN ABS 87A 30 87 30 87 COOLING FAN 87 30 NEU. SAFETY 30 87 ENG RUN INDICATION 30 87 START SOLENOID 30 87 30 TRAILER MRKR LTS A/C CLUTCH AIR DRYER 87 87 30 TRAILER L STP/TRN 87 30 87 30 TRAILER R STP/TRN 30 85 85 85 85 85 85 85 85 85 85 86 86 86 86 86 86 86 86 86 86 86 BATTERY CABLE RIGHT FRAME RAIL BATTERY CABLE A (BK-10GA) SP006A BATTERY CABLE 2/0 BATTERY CABLE - - BATTERY CABLE + SEE COMMON GROUND (BK-8GA) SP006A BATTERY CABLE A + SEE CLEAN GROUND S + 41 - 79 87 E 85 (BK-18GA) SP006D 3064-GG5 BACKBONE ENGINE ENG/TRANS IGN 41 LEFT FRAME RAIL CHASSIS GROUND SEE PAGE 1 TO FRONT A BATTERY CABLE 6 BATTERY CABLE CHASSIS GROUND PASS (BK-16GA) SP006K THROUGH STUD A A/C CLUTCH SPL-5 SPL-4 DIODE 1 SEE CLIMATE CONTROL 2888-GG5 REAR CHASSIS 3326-GG5 WIPER RELAY HARNESS IN4005 10 B CURB SIDE TAG DUMP (BK-16GA) SP006J SP006B (BK-18GA) 14-CAV SEE PAGE 1 B 2 SP006R (BK-12GA) (BK-12GA) SP006R 11 SP006A (BK-12GA) (BK-12GA) SP006B 6 B COMMON GROUND COMMON GROUND OUTPUT TO B TOW POWER HARNESS AIR DRYER SP006C (BK-18GA) 27 CUSTOMER B SPL-13 11 TAG DUMP 12 (BK-16GA) SP006B 9 SP006K (BK-10GA) (BK-18GA) SP006R B REVERSE WARNING ALARM 32 TAIL LIGHT CONNECTOR 5 SP006J (BK-10GA) 12 SP006L (BK-12GA) SPL-13 R3-LOW/PARK R4-HIGH/LOW 87A 30 87 87A 30 85 85 86 86 50 87 LEFT MRKR LIGHTS B SP006E (BK-18GA) 49 RIGHT MRKR LIGHTS B SP006D (BK-18GA) PAGE 2 OF 2 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 84 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER STEERING COLUMN 3404-GG5 CAB HARNESS 3060-GG5 MAIN CHASSIS CLOCK SPRING: 4 BAND RIBBON VIP WHEEL WHEEL V4 OR V44 SWITCH POD 77 16-CAV MPX SIG (YW) A YELLOW A A YELLOW N N SP1056 (YW-18GA) MPX GND (BN) B GRAY B B GRAY P P PNL LTS GND (GRN) C BLACK C C BLACK S PNL LTS PWR (RD) D GREEN D D GREEN R 102-CAV 1 1 (YW-18GA) SP1056 76 76 SP1055 (BN-18GA) (BN-18GA) SP1055 75 75 S SP586 (BK-18GA) (BK-18GA) SP586 62 R SP551 (RD-18GA) (RD-18GA) SP551 61 102-CAV 40-CAV A1 (YW-18GA) SP1056 34 SP1055 (BN-18GA) (BN-18GA) SP1055 33 62 SP586 (BK-18GA) (BK-18GA) SP586 21 61 SP551 (RD-18GA) (RD-18GA) SP551 32 SMART WHEEL SWITCH I SMART WHEEL BANK I BACK LIGHT GROUND O BACK LIGHT POWER SPARTAN CONTROL MODULE INTERFACE P1 KEYING A O LEGEND I + INPUT I - INPUT O + OUTPUT O PAGE 1 OF 2 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 85 DATE APPROVED BY Spartan Chassis, Inc. TITLE VIP CAGE CODE DWG. NUMBER - OUTPUT 3404-GG5 CAB HARNESS 102-CAV 1 3060-GG5 MAIN CHASSIS 1 NOTE: THESE INPUTS ARE USED WITH A STEM MOUNTED CRUISE SWITCH. 102-CAV 40-CAV A1 63 EN541 (GY-18GA) (GY-18GA) EN541 19 64 EN544 (PK-18GA) (PK-18GA) EN544 29 65 EN545 (GY-18GA) (GY-18GA) EN545 28 CRUISE SET I CRUISE ON/OFF I CRUISE RESUME I SPARTAN CONTROL MODULE INTERFACE P1 KEYING A LEGEND I + INPUT I - INPUT O + OUTPUT O PAGE 2 OF 2 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 86 DATE APPROVED BY Spartan Chassis, Inc. TITLE NON-VIP CAGE CODE DWG. NUMBER - OUTPUT 3403-GG5-001 FRONT PDC ASSY. 3404-GG5 CAB HARNESS CUSTOMER PDC CUSTOMER PDC CUST BATT CUST ACC 16-CAV 8 1-CAV A (RD-12GA) SP190 J3 (RD-12GA) SP190 CUST BATT SEE BATTERY A POWER 30A CUST ACC 9 1-CAV A (RD-12GA) SP192C (RD-12GA) SP192C S 87 CUST ACC SEE BATTERY 30 POWER 85 30A 86 CUST ACC 75 15-CAV 13 SP192D (RD-14GA) 4 SP191 (RD-12GA) 15 SP062 (BK-16GA) 14 SP105 (RD-10GA) CUST ACC (RD-14GA) SP192D L (RD-12GA) SP191 F SEE ACCESSORY F7(20A) CUST IGN DOME LT SW GND BLWR MTR PWR AC CLT SW PWR DSH LP PWR RADIO BACKLIGHTING PARK BRK LT CUSTOMER B STP PRS SW1 B/UP LT ACTIVE RIGHT TURN SIG LEFT TURN SIG MRKR LAMP SW JACK DOWN WARNING 1 SP007 (RD-16GA) 3 SP009C (RD-16GA) 2 SP1432 (OE-16GA) 5 SP068E (GY-18GA) 6 SP1081C (PK-18GA) 12 SP015 (PK-18GA) 7 SP045C (DK GN-14GA) 8 SP044C (YW-14GA) 9 SP1079B (GY-18GA) 11 SP883A (TN-18GA) SEE HDLP/ TURN/MRKR F3(30A) SEE CLIMATE CONTROLS (PK-14GA) ANT UP WARNING 23-CAV J4 SP884 J CUST IGN 2 SEE IGNITION SEE BACKLIGHTING F4(7.5A) LEVEL CONTROL SEE STOP/ SEE PARK BRAKE/ REVERSE LIGHTS SEE HDLP/ TURN/MRKR 14-CAV (TN-18GA) SP883C SPL-54 10 CUST IGN SP882 (TN-18GA) 30-CAV 118A 12 JACK DOWN WARNING HADLEY SLS INTERFACE HARNESS 52 (TN-18GA) SP883B 15 (TN-18GA) SP882 16 JACK DWN WRNG ANT UP WRNG AMTEK LMC INSTRMNT PANEL 3405-GG5 FRONT CHASSIS CUSTOMER 2 CUSTOMER 3 CUSTOMER 4 CUSTOMER 5 CUSTOMER 6 CUSTOMER A CUSTOMER 7 CUSTOMER 8 SPEEDOMETER SIGNAL HORN BUTTON HORN OUTPUT HORN SOLENOID DOCK LIGHTS 21-CAV 17 17 21-CAV 74 12-CAV (PK-14GA) SP884 A A SP884 (PK-14GA) (PK-14GA) SP884 A 1 SP885 (RD-14GA) (RD-14GA) SP885 C C SP885 (RD-14GA) (RD-14GA) SP885 A 2 SP886 (BE-14GA) (BE-14GA) SP886 F F SP886 (BE-14GA) (BE-14GA) SP886 A 3 SP887 (YW-14GA) (YW-14GA) SP887 H H SP887 (YW-14GA) (YW-14GA) SP887 A 4 SP888 (OE-14GA) (OE-14GA) SP888 J J SP888 (OE-14GA) (OE-14GA) SP888 A 37 5 SP889 (GN-14GA) (GN-14GA) SP889 K K SP889 (GN-14GA) (GN-14GA) SP889 A 38 6 SP890 (BN-14GA) (BN-14GA) SP890 L L SP890 (BN-14GA) (BN-10GA) SP890 A 39 7 SP891 (PE-14GA) (PE-14GA) SP891 M M SP891 (PE-14GA) (PE-10GA) SP891 A 40 8 AT125 (TN-18GA) 9 SP051 (GY-18GA) 10 SP1093 (PK-14GA) 11 SP122 (BK-14GA) 12 SP110 (PK-14GA) 35 36 CUSTOMER BLUNT CUT LP SIGNAL SEE HORN BLUNT SEE DOCK LIGHTS PAGE 1 OF 1 ENGINEER REVISIONS 34 SEE TRANSMISSION ECU DRAWN BY REV. 33 E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 87 DATE APPROVED BY 3 A SP751 (BE-16GA) (BE-16GA) SP751 Spartan Chassis, Inc. TITLE 10 BLUNT CAGE CODE DWG. NUMBER A VORAD 102-CAV (PK-18GA) SP209A 9 SP210C (GY-18GA) (GY-18GA) SP210A 10 (RD-16GA) SP528 28 28 SP528 (RD-16GA) (RD-16GA) SP528 6 (YW-18GA) SP1187A 46 46 SP1187E (YW-18GA) 47 47 SP1188E (DKGN-18GA) 77 77 SP979 (LTGN-18GA) 83 SP1063 (GY-18GA) 67 SP997 (OE-18GA) (OE-18GA) SP997 2 SP998 (WE-18GA) (WE-18GA) SP998 68 68 SP998 (WE-18GA) 3 SP999 (PE-18GA) (PE-18GA) SP999 69 69 SP999 (PE-18GA) J1939-15 POSITIVE J1939-15 NEGATIVE SP210B (GY-18GA) B SP528 (RD-16GA) C SP1187H (YW-18GA) D SP1188H (DK GN-18GA) J1939 TERMINATING RESISTOR J1939-15 POSITIVE J1939-15 NEGATIVE SP1188J (DK GN-18GA) 10-CAV 8 SP1187K (YW-18GA) 7 SP1188K (DK GN-18GA) (DK GN-18GA) SP1188L 76A 76B TO TRANS SHIFT PAD 2 J1939-15 NEGATIVE J1939-15 POSITIVE 15 8 16-CAV SP209F (PK-18GA) (PK-18GA) SP209D 4 (GY-18GA) SP210D 9 6 SP528A (RD-16GA) 2 SP1187C (YW-20GA) J1939-15 POS J1939-15 NEG SPARTAN DATABUS AMB LT/WIPER SNSR PWR 1 BATTERY CABLE 60 SEE COMMON GROUND SP1187B (YW-18GA) 29 21 (YW-20GA) SP1187D 1 J1587 NEGATIVE NEGATIVE J1939-15 POSITIVE J1939-15 1 (GY-18GA) SP210A G (PK-18GA) SP209A F (BK-16GA) SP185A A (RD-16GA) SP528B B (YW-20GA) SP1187A C (DK GN-20GA) SP1188A D DIAGNOSTIC J1587 NEGATIVE J1587 POSITIVE CLEAN GROUND DATALINK POWER J1939-15 POSITIVE J1939-15 NEGATIVE 10 (DK GN-20GA) SP1188B B (YW-20GA) SP1187B A 11 BATTERY CABLE SPL-2 SPL-26 SPL-27 SEE CLEAN GROUND B 66 61 A B 2-CAV SP183G (RD-4GA) (RD-8GA) SP183H A (RD-8GA) SP183J C SPL-28 PAGE 1 OF 1 DRAWN BY CHECKED BY BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 88 DATE APPROVED BY SP183E (RD-8GA) Spartan Chassis, Inc. E (RD-16GA) SP528B F DATALINK BATT 10A CAGE CODE DWG. NUMBER 80 (RD-16GA) SP528A TITLE 2961-GG5-003 BUSSMANN YW 8-CAV 60A ENGINEER 75 (RD-4GA) SP183F POWERTRAIN 67 BATT SOURCE 67 SP183D (RD-8GA) DATE (GY-18GA) SP210C (DK GN-20GA) SP1188D ENGINE ECM J1587 POSITIVE SP185A (BK-16GA) 23-CAV A E.C.R. 39 3-CAV SPL-10 REVISIONS J1587 NEGATIVE J1939 TERMINATING RESISTOR SPARTAN CONTROLLER MODULE INTERFACE P1 KEYING A SP1188B (DK GN-18GA) J1587 POSITIVE B 23-CAV REV. (PK-18GA) SP209C 9-CAV SPL-2 POSITIVE J1939-15 ABS BLINK IN 24 50-CAV SP1188C (DK GN-20GA) SP1187F (YW-18GA) 14 SP979 (LTGN-18GA) SP997 (OE-18GA) SP998 (WE-18GA) SP1188F (YW-18GA) 24 35 36 16 SP999 (PE-18GA) SPL-3 (GN-18GA) SP515 SP210F (GY-18GA) B SPL-9 (YW-18GA) SP1187L A SP1187J (YW-18GA) 71 26 RUN/START SPL-8 SPL-7 TRW POWER COLUMN LIN 3093-GG5 7 10 A G SEE ABS (YW-20GA) SP1187F ABS ECU (GRAY) NEGATIVE J1939-15 A DATALINK POWER SP209B (PK-18GA) J1939 CAN NEG 85 10 - J1587 NEGATIVE F 9-CAV SPARTAN CONTROLLER MODULE INTERFACE P2 KEYING B TCM INTERFACE J1939 CAN POS 6 9 + J1587 POSITIVE 57 SPL-6 - DIAGNOSTIC CONNECTOR 8 SPL-3 + SPL-5 AMB LT/WIPER SNSR GND SP1188F (DK GN-18GA) SP1188B (DKGN-18GA) 30 SP1187B (YW-18GA) SP1187F (YW-18GA) S SP210C (GY-18GA) S 28 29 SP1188J (DK GN-20GA) A1 (DK GN-18GA) SP1188A SP209C (PK-18GA) B2 SP1187C (YW-18GA) 30-CAV 27 SPL-22 40-CAV 40-CAV R J1939-15 NEGATIVE 52 SPL-4 R SP1188D (DKGN-18GA) (DK GN-20GA) AT108 12-CAV SP1187J (YW-20GA) SPL-11 SP1187D (YW-18GA) 28 SPL-21 SPL-12 (GY-18GA) SP1063 B 3-CAV (YW-20GA) AT128 (DK GN-20GA) SP1188F SPL-10 SPL-12 19 A SP1188C (DK GN-18GA) SP997 (OE-18GA) 67 SP1187C (YW-18GA) 1 (YW-18GA) SP1187A J1939-15 POSITIVE SPL-2 SPL-1 SP1188C (DK GN-18GA) 3-CAV W 4A X J1587 NEGATIVE SP1187G (YW-20GA) SP209C (PK-18GA) 30 (LTGN-18GA) SP979 84 80-CAV SPL-41 14-CAV SP1187E (YW-20GA) 29 X J1587 POSITIVE J1939-15 NEGATIVE J1587 NEGATIVE 29 SPL-3 AMTEK LMC INSTRUMENT PANEL (DK GN-18GA) SP1188A 12 30 ICC BLINK J1939-15 NEGATIVE 11 12 (GY-18GA) SP210A J1939 NODAL DROP 3A TO TRIP COMPUTER J1939-15 POSITIVE 11 (PK-18GA) SP209A SP1188E (DK GN-18GA) LIN COMM (YW-18GA) SP1187A SP210D (GY-18GA) SP1187E (YW-18GA) LIN GROUND SPL-14 SP209D (PK-18GA) SP1188G (DK GN-18GA) LIN POWER 102-CAV D SP1187G (YW-18GA) INPUT INTERFACE 1 E (DK GN-18GA) SP1188A AUTO WIPER/ LIGHTS 1 W J1587 POSITIVE NL 98 14-CAV SPL-13 SPL-17 (YW-18GA) SP1187C J1587 NEGATIVE NL 98 SPL-102 PAGE 1 (DK GN-18GA) SP1188C TRIP COMPUTER 6-CAV SPL-45 SPL-42 A SPL-11 36 SEE HADLEY SLS/ PRK BRK/LVL CNTRL (YW-18GA) SP1187B SPL-44 3064-GG5 BACKBONE ENGINE SP1188E (DK GN-20GA) (DKGN-18GA) SP1188B SPL-101 A SEE MEMORY PAGE 1 B (LTGN-18GA) SP979 (YW-18GA) SP1187D SP209E (PK-18GA) 101 (DK GN-18GA) SP1188D SP210E (GY-18GA) C D J1587 NEG J1587 POS 6-CAV D C 69A 3-CAV (GY-18GA) SP210B COMPASS MODULE 3 (PK-18GA) SP209B 6-CAV 3060-GG5 MAIN CHASSIS SP1188G (DK GN-20GA) J1939 FOR J1939-15 POSITIVE JUNIOR AIR SENDER J1587 POSITIVE 3404-GG5 CAB HARNESS 3404-GG5 3405-GG5 CAB HARNESS FRONT CHASSIS 12 74 CUSTOMER A DOCK LIGHTS 12-CAV 12 SP110 LT GY LT GY 17 17 21-CAV (PK-14GA) (PK-14GA) SP110 N N 21-CAV SEE COMMON GND SPL-3 SP110A (PK-14GA) SEE COMMON GND SEE COMMON GND (PK-16GA) SP110C A (BK-16GA) SP006G B (PK-16GA) SP110B A (BK-16GA) SP006F B (PK-14GA) SP110E A (BK-14GA) SP006J B (PK-14GA) SP110D A (BK-14GA) SP006H B DOCK LIGHTS COMMON GROUND FRONT CURBSIDE DOCKING LIGHTS 11 DOCK LIGHTS COMMON GROUND FRONT STREETSIDE DOCKING LIGHTS 52 DOCK LIGHTS COMMON GROUND REAR STREETSIDE DOCKING LIGHTS 51 DOCK LIGHTS COMMON GROUND REAR CURBSIDE DOCKING LIGHTS SEE COMMON GND PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 89 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ENGINE ECM 50-CAV 8-CAV EN1007 (PE-18GA) EN1007 6 38 EN064 (BK-18GA) (BK-18GA) EN064 4 9 EN069 (BE-18GA) (BE-18GA) EN069 3 40 EN068 (YW-18GA) (YW-18GA) EN068 2 49 EN067 (PK-18GA) (PK-18GA) EN067 1 28 EN060 (BK-18GA) (GY-18GA) EN1008 7 35 EN059 (GY-18GA) (PK-18GA) EN1006 5 27 EN058 (YW-18GA) 25 EN062 (BE-18GA) 39 SP209C (PK-18GA) 29 SP210C 1 SP1187D (YW-20GA) 21 SP1188D (DK GN-20GA) 41 EN045 (BK-18GA) A/C PRESS SIG 10 EN030 (GY-18GA) ECM RETURN (SENSOR) 22 EN1010 (BK-18GA) 60 EN993 (TN-18GA) 26 EN1011 (OE-18GA) ECM RET TEMP LVL D PFT SEN 3 OUTLET I I PFT SEN 2 MID PFT SEN 1 INLET I ACCRTN POSN SEN 1 RET ACCRTN POSN SEN 1 ACCRTN POSN SEN 1 SCE ACCRTN POSN SEN 2 J1587 POSITIVE J1587 NEGATIVE J1939-15 POSITIVE J1939-15 NEGATIVE ECU RET 1 O COOL LVL POS SENSOR SPLY 5V (PE-18GA) SEE THROTTLE INTAKE AIR HTR EN1000 (GY-18GA) (PK-18GA) CSF DELTA PRESS SEN ECM RET TEMP LVL D PFT SEN 3 OUTLET PARTICULATE FILTER INTERFACE PFT SEN 2 MID PFT SEN 1 INLET ECM RET SEN SENS SPLY 5V 2961-GG5-003 BUSSMANN 30 DIAGNOSTIC F 3-CAV 3 (BK-18GA) EN1001 (BK-18GA) EN994 C (TN-18GA) EN993 B (PK-18GA) EN992 A SPL-19 44 EN066A 52 1 GRID HEATER GROUND COOL SENS SIGNAL 53 1 ENGINE RUN INDICATION COOL SENS SUPPLY SPL-20 30 INTAKE AIR HTR SEE BATTERY POWER GRID HEATER GROUND (GY-18GA) SP681 87 85 GN STRTR LOCKOUT 86 72 87A C 30 ECM RET GEN F (BK-18GA) (BK-18GA) SP1005 SPL-16 8-CAV START LOCKOUT CLEAN IGN I O ECM RET GEN E FAN SIG RTN 2 EN1004 SEE IGN/ START/CHARGE COOL SENS RETURN 66 87 85 GY 86 75 NEU SAFETY ECM RET GEN F SP073 (RD-16GA) 10A LOW COOLANT PROBE 8-CAV 1-CAV 8-CAV 86 SEE CLIMATE CONTROLS (PK-18GA) 71 87 85 EN1000 BN START SOLENOID START SOLENOID SEE DATALINK/ 1-CAV 54 3064-GG5 BACKBONE HARNESS 45 34 CSF DELTA PRESS SEN O 24 (PK-18GA) (PK-18GA) EN1004 F 30 BK 85 73 86 87 SPL-26 SPL-27 2-CAV POWERTRAIN 67 A SP183H (RD-8GA) SP183G (RD-4GA) C SP183J (RD-8GA) SP183F (RD-4GA) (RD-8GA) 67 BATT SOURCE SP183E B SP183D (RD-8GA) A 60A SPL-28 63 C BK 45 EN439 (PK-18GA) 78 32 EN999 (BK-18GA) C 52 EN998 (PK-18GA) 64 8-CAV SP183B (RD-10GA) (RD-10GA) SP183B POWERTRAIN IGN SOURCE B A 61 64 SP183A (RD-10GA) A BATTERY CABLE - + - + 20A BATTERY CABLE FAN SIG RTN ECM RET GEN E 4 1 2 2-CAV EN998 (PK-18GA) EN999 (BK-18GA) BK ENGINE POWER CONNECTOR CLEAN BATT GND POS ECM GROUND CLEAN GND 23 2-CAV 4 EN240C (RD-12GA) 1 SP655A (BK-12GA) 76 OE 8-CAV 74 (RD-10GA) EN240B F (RD-10GA) EN240A E C A 1-CAV SP655A 8-CAV (BK-12GA) (PK-18GA) ECM BATT - INPUT O SP184D (RD-8GA) A B BATTERY CABLE 150A + BATTERY CABLE EN439 81 ECM IGN F 79 5A ENG/TRANS IGN SEE COMMON GROUND SEE IGN/ START/CHARGE (BK-18GA) SP006D E 85 (PK-18GA) SP055 F 86 87 3060-GG5 MAIN CHASSIS 14-CAV O A 50A 30 LEGEND I B RD 20 BE + INPUT SP184E (RD-8GA) 30 BREAKER DISCONNECT 30A SPL-14 8-CAV I 2-CAV 28 COMMON PWR 27 27 SOURCE - OR REAR AIR CLUTCH STARTER MOTOR SOLENOID S VAR SPD HYD FAN + OUTPUT BK BK 97 97 14-CAV 3093-GG5 START/RUN 23-CAV 2 1 23-CAV 6-CAV 4 (OE-18GA) EN061 11 11 EN061 (OE-18GA) (OE-18GA) EN061 O O EN061 (OE-18GA) EN061 D (BK-18GA) EN063 13 13 EN063 (BK-18GA) (BK-18GA) EN063 K K EN063 (BK-18GA) EN063 E CUMMINS THROTTLE SENSOR SPLY +5V ECM RETURN SEN - OUTPUT PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 90 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 12-CAV J2 3403-GG5-001 FRONT PDC ASSY. SP1079C (GY-16GA) (GY-16GA) SP1079C 70 70 SP1079 (GY-18GA) 10 SP1079F (GY-16GA) (BE-18GA) SP951 89 89 SP951 (BE-18GA) 13 SP1079D (GY-16GA) (DKGN-14GA) SP045A 35 35 SP045C (DKGN-14GA) 14 SP1079E (GY-16GA) (YW-14GA) SP044A 34 34 SP044C (YW-14GA) (BN-14GA) SP1053 98 98 SP1053C (BN-14GA) (RD-18GA) SP107 86 86 SP107 (RD-18GA) SPL-36 SEE BACKLIGHTING 21 9 8 (RD-14GA) SP1067 (RD-14GA) SP1069 (RD-14GA) SP1068A FOG LAMPS LEFT FOG LAMPS RIGHT 31 (DKGN-14GA) SP226 HDLP R LO BEAM 33 (BE-18GA) SP951 RIGHT STOP/TURN 38 (GY-18GA) SP1079 HIGH BEAM MRKR LAMP SW RIGHT TURN 36 (YW-18GA) SP1087 FOG LAMPS LEFT TURN MRKR LAMPS REAR LEFT STOP TURN RIGHT TURN SIG LEFT TURN SIG MRKR LAMPS FRONT HDLP L HI BEAM HDLP L LO BEAM HDLP R HI BEAM HDLP SW 23 B2 40-CAV 14-CAV SPL-15 GY GY 53 53 14-CAV (DKGN-10GA) SP047 5 5 SP047A (DKGN-10GA) (YW-10GA) SP048 2 2 SP048A (YW-10GA) (DKGN-14GA) SP226 6 6 SP226A (DKGN-14GA) (YW-14GA) SP227 3 3 SP227A (YW-14GA) (BN-10GA) SP1054B 11 11 SP1054A (BN-10GA) SEE PAGE 2 SPL-17 COLUMN HARNESS TURN SIGNAL SWITCH 22 SP1087 (YW-18GA) 11 (BK-18GA) SP108 SP1086 (DKGN-18GA) 85 (DKGN-18GA) SP1086 84 85 1 84 (YW-18GA) SP1087 (BN-14GA) SP1054A (DKGN-18GA) SP1086 14-CAV 20 SP108 (BK-18GA) (YW-14GA) SP227 71 5 71 (DKGN-14GA) SP045A SP1080 (PE-18GA) (BK-18GA) SP108 4 80 (YW-14GA) SP044A 80 I 7 SP1078 (RD-18GA) (PE-18GA) SP1080 SP1079A (GY-18GA) I (BN-14GA) SP1053A 93 I 2 93 O (RD-14GA) SP1064 SP1077 (RD-18GA) (RD-18GA) SP1078 I 10 92 O O I (RD-14GA) SP1065 92 O 17 SP1076 (YW-18GA) (DKGN-18GA) SP1077 102-CAV HIGH BEAM TO GAUGE LEFT TURN TO GAUGE 91 O (RD-14GA) SP1066 SP1079B (GY-18GA) 1 91 102-CAV O O O 27 SP006X (BK-18GA) D 1 (YW-18GA) SP1076 O (PE-18GA) SP1080 SP006X (BK-18GA) F A1 I O 8 SP006W (BK-16GA) 40-CAV 30-CAV O O (RD-18GA) SP1078 SP1080 (PE-18GA) A 52 O 3 J SEE COMMON GROUND O 15 SP006J (BK-16GA) I 2888-GG5 REAR CHASSIS SPARTAN CONTROL MODULE INTERFACE P2 KEYING B (RD-18GA) SP1077 SP062 (BK-16GA) H O I L TURN TO GAUGE 9-CAV B SPARTAN CONTROL MODULE INTERFACE P1 KEYING A I R TURN TO GAUGE SP107 (RD-18GA) 5 90 SP108 (BK-18GA) 12 HIGH BEAM TO GAUGE HEADLIGHT SWITCH 4 4 (BK-18GA) SP006Y SEE BACKLIGHTING (RD-18GA) SP1078 SP009U (RD-18GA) 3060-GG5 MAIN CHASSIS RIGHT TURN TO GAUGE 3404-GG5 CAB HARNESS AMETEK LMC INSTRUMENT PANEL (DKGN-18GA) SP1077 (BK-18GA) SP006Z 2 SP009T (RD-18GA) 10 12 SEE COMMON GROUND 9 (YW-18GA) SP1076 SPL-16 (BK-18GA) SP006Z (YW-18GA) SP1076 91 FOG LAMP SWITCH SPL-3 SPL-11 294 BK (BK 18GA) SPL-56 SP1067 (RD-14GA) SP1069 (RD-14GA) SP1068B (RD-14GA) SP045C (DKGN-14GA) 6 13 MRKR LMP SW CUSTOMER B DOME LT SW GND RIGHT TURN SIG LEFT TURN SIG 8 10 RIGHT TURN SIG MEMORY INTERFACE LEFT TURN SIG MRKR LTS FRNT 15-CAV SP044C (DKGN-14GA) 15-CAV 5 SP045B (DKGN-14GA) 6 SP044B (YW-14GA) 7 SP1053 (BN-14GA) BK 8 14-CAV FOG LT LEFT SP062 (BK-16GA) 7 75 FOG LT RIGHT SP1079B (GY-18GA) 15 SPL-16 HDLP R LO BEAM 9 4 SPL-57 SP045B (DKGN-14GA) HI/LO SWITCH SEE COMMON GROUND 5 (BK-18GA) SP951 (BE-18GA) RIGHT TURN SIG SP006AE E SP044 (YW-14GA) C E 12 C SPL-8 LEFT TURN SIG (BK-18GA) SP1053B (BN-14GA) SP006AJ 7 SP1087 (YW-18GA) F MRKR LTS FRONT L F SP1064 (RD-14GA) L 71 YW 10 13 GN HDLP L HI BEAM SP1086 (DKGN-18GA) SP1065 (RD-14GA) SP006AK J 3 G J HDLP L LO BEAM G HDLP R HI BEAM LEFT 16-CAV SP1066 (RD-14GA) 77 12 RD 11 RIGHT LEGEND FRONT HARNESS INTERFACE A I + INPUT I - INPUT O + OUTPUT O PAGE 1 OF 2 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 91 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER - OUTPUT 2888-GG5 REAR CHASSIS 32 14-CAV (DKGN-10GA) SP047B 8 (YW-10GA) SP048B 14 (DKGN-14GA) SP226B 1 RIGHT STOP/ TURN (YW-14GA) SP227B 7 LEFT STOP/ TURN (BN-10GA) SP1054D 3 3-CAV SPL-5 TAIL LIGHT CONNECTOR LEFT TURN REAR MRKR LIGHTS REAR 49 (DKGN-18GA) SP047C A (BN-18GA) SP1054B C SPL-4 RIGHT TURN REAR RIGHT TURN REAR LEFT MARKER LIGHTS MRKR LIGHTS REAR SP047A (DKGN-10GA) SP048A (YW-10GA) SEE PAGE 1 SP226A (DKGN-14GA) 3-CAV SP227A (YW-14GA) SPL-3 SP1054A (BN-10GA) SPL-6 50 (YW-18GA) SP048C A (BN-18GA) SP1054C C LEFT TURN REAR RIGHT MARKER LIGHTS MRKR LIGHTS REAR SPL-7 F (YW-12GA) SP1088 D TRLR R STP/TRN OR TR (YW-12GA) SP1089 G TRLR R STP/TRN OR TR TRLR MARKER LT TOW PLUG SP1089 (YW-12GA) SP1088 (YW-12GA) 27 8 8 SP766 (BN-12GA) (YW-14GA) SP1089 10 4 4 10 (BN-14GA) SP766 (DKGN-14GA) SP1088 3 3 (BN-18GA) SP1054 SP1091 (YW-18GA) 7 (YW-18GA) SP1091 SP1054E (BN-18GA) 9 96 7 LT GN 10-CAV 9 96 (DKGN-18GA) SP1090 LT GN 10-CAV SP1090 (DKGN-18GA) 7-CAV (BN-12GA) SP766 3064-GG5 BACKBONE HARNESS GY 8-CAV (YW-14GA) SP1089 2961-GG5-003 BUSSMANN 82 STOP/TURN G (DKGN-14GA) SP1088 H (DKGN-18GA) SP1090 B 7.5A TRLR LEFT STOP/TURN BE 79 30 (BK-18GA) SP006D E 85 (YW-18GA) SP1091 A 86 (BN-14GA) SP766 B (BN-18GA) SP1054 C 8-CAV TRAILER MRKR LTS 87 TRLR RIGHT STOP/TURN LEGEND SEE COMMON GROUND 15A GY 2-CAV SEE BATTERY POWER TRLR LEFT (RD-10GA) SP184B 7.5A 77 TRAILER MRKR LTS C 30 87 TRLR RIGHT STOP/TURN 30 85 85 86 86 I + INPUT I - INPUT O + OUTPUT 87 O PAGE 2 OF 2 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 92 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER - OUTPUT 3060-GG5 MAIN CHASSIS B2 SPARTAN CONTROL MODULE INTERFACE P2 KEYING B I O HORN BUTTON HORN OUTPUT 40-CAV 39 SP051 (GY-18GA) 6 SP1093A (PK-16GA) 8 FRONT HARNESS INTERFACE A HORN SOLENOID 1 1 (GY-18GA) SP051 66 (PK-14GA) SP1093C 100 (BK-14GA) SP122 72 66 102-CAV 12-CAV SP051 (GY-18GA) 74 (GY-18GA) SP051 9 10 11 100 SP1093 (PK-14GA) (PK-14GA) SP1093 72 SP122 (BK-14GA) (BK-14GA) SP122 HORN BUTTON HORN OUTPUT CUSTOMER INTERFACE A HORN SOLENOID SPL-2 BK HORN OUTPUT 102-CAV 3404-GG5 CAB HARNESS 14-CAV 8 SP1093B (PK-16GA) 2 SP122 (BK-14GA) LEGEND I + INPUT I - INPUT O + OUTPUT O - OUTPUT PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 93 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3404-GG5 CAB HARNESS 3060-GG5 MAIN CHASSIS 3064-GG5 BACKBONE ENGINE 2961-GG5-003 BUSSMANN IGN SWITCH ACCESSORY SWITCH SPARTAN CONTROL MOD. INTERFACE P2 KEYING B 87 28 86 (PK-16GA) SP054B 18 85 (PK-16GA) SP055D 30 B2 40-CAV STARTER SOLENOID ENG/TRANS IGN 10A START SOLENOID ABS 86 87A 30 87 85 SEE ABS STR LOCKOUT 86 86 BE 3093-GG5 START/RUN C 79 8-CAV 78 SP183B 76 2-CAV 2-CAV (RD-10GA) SP055C (PK-16GA) BK E BK F (PK-16GA) SP055 31 SP055 23 31 (PK-18GA) SP054C (PK-16GA) 23 NEUTRAL SAFTEY SEE COMMON GROUND 8-CAV SEE NEUTRAL SIGNAL (TN-18GA) AT141 1 SP053 (RD-14GA) G-1 ACC NL NL 14-CAV 98 98 (GY-18GA) SP681 13 13 SPL-34 G-2 23-CAV 3 (PK-16GA) SP054 SP054 (PK-16GA) 1 Q 2 Q 23-CAV SP054A (PK-16GA) SP055 (PK-14GA) (PK-14GA) SP055 M M SP055A (PK-16GA) (PK-16GA) SP055B 4 4 SP055 (PK-18GA) 2 SP056 (PK-14GA) (PK-14GA) SP056 N N SP056 (PK-18GA) (PK-18GA) SP056 2 2 SP056 (PK-18GA) (RD-14GA) SP053 L L SP053 (RD-14GA) (YW-18GA) AT163 D D AT163 (YW-18GA) BK 97 C (GY-18GA) SP681 1 1 SP053 (RD-14GA) (YW-18GA) AT163 6 6 AT163D (YW-18GA) 8-CAV A A O + OUTPUT - OUTPUT A (YW-16GA) I A 63 IGNITION SIG AT163A (YW-18GA) (RD-8GA) A 30 SP184D A SP073 (RD-16GA) B SP184E 64 SP183A (RD-10GA) BATT CABLE (RD-10GA) TO (+) PASS SP183A PAGE 1 OF 2 E.C.R. CHECKED BY DATE BY CHECKED BY A B SHEET FORMAT REV: B DATE: 05/19/2010 94 ECM/FAN SP183B (RD-10GA) 20A DRAWN BY DATE APPROVED BY SEE ENGINE POWERTRAIN 64 IGN SOURCE THROUGH STUD ENGINEER 10A 73 5A C 60-CAV (RD-8GA) 63 50A W/CIRCUIT PROTECTION 150A ECM IGN COMMON PWR 27 SOURCE DISCONNECT SWITCH A F 2A 28 27 B TCM IGN BK 61 BATTERY CABLE TO TRANS SHIFT PAD REVISIONS G (PK-18GA) EN439 REV. H (PK-18GA) EN1004 BATTERY CABLE BATTERY CABLE SHIFT SEL IGN 81 (YW-18GA) AT163A + BATTERY CABLE I C AT163D 8-CAV (RD-16GA) A O - INPUT IGNITION SIG I + INPUT 80-CAV + BATTERY CABLE I 84 SP073 36 12 AT163 (YW-18GA) A SEE CLEAN GROUND - 2 TCM INTERFACE - + 16-CAV + 86 72 RD - LEGEND S 87 85 14-CAV (RD-14GA) SP053 BATTERY CABLE SEE COMMON GROUND ENG RUN INDICATION F GN 8-CAV BATTERY CABLE - 15A D 30 BATTERY CABLE START SOLENOID KEYSWITCH BATTERY SP681 (GY-18GA) 5 97 G (RD-14GA) SP053 (RD-16GA) SP073 14-CAV SOL BK B (PK-18GA) SP056 PLUG IGN 14-CAV 71 H 6 BAT 86 BN START 87 30 85 ACC IGN 87 85 C SP681 (GY-18GA) 30 (BK-18GA) SP006D KEY SWITCH 14 (PK-16GA) SP054 87A SPL-18 102-CAV (RD-8GA) SEE PAGE 2 1 SP184E 1 102-CAV 87 30 85 44 (TN-18GA) EN998 52 (BK-18GA) EN999 32 (PK-18GA) EN1004 2 (PK-18GA) EN439 45 Spartan Chassis, Inc. TITLE ECM RET GEN F FAN CONTROL OUTPUT ECM RET GEN E STARTER LOCKOUT ENGINE ECM CLEAN IGN CAGE CODE DWG. NUMBER 24 (BK-18GA) EN066A 3404-GG5 CAB HARNESS 3403-GG5-001 FRONT PDC ASSY. INSTRMNT PWR 10A SPD LOCKOUT (-) 87 SEE BATTERY POWER 30 CLEAN IGN 85 86 87 30 85 J4 86 23-CAV A SP020 (RD-18GA) V SP006AV (BK-14GA) SEE COMMON GROUND IGN RLY 2 SEE IGN POWER TO FUSES IGN RLY 1 SEE IGN POWER TO FUSES 87 87 SEE INSTRUMENT POWER 30 85 30 86 85 86 SEE BATTERY POWER CUST ACC JR/COMPASS SEE IGN POWER TO FUSES 30A 87 CUST ACC 87 P 30 16-CAV SP183 (RD-10GA) SEE CLEAN POWER 85 5A SEE ACC POWER TO FUSES J3 ACC RLY 1 86 ASR 30 85 3A 86 ACC RLY 2 STEER COLUMN SEE IGN POWER TO FUSES 87 30 85 3A 86 GAUGES SEE CLEAN GROUND SEE INSTRUMENT POWER 21 24 12 23 19 (RD-18GA) SP460 (PK-16GA) SP970 (PK-18GA) SP969 (PK-18GA) SP055B (PK-16GA) SP054C 6 10 (PK-18GA) SP904 8 2 (RD-18GA) SP632 14-CAV (OE-18GA) AT105 4 (PK-16GA) SP054B J2 (GY-16GA) SP137 12 (BK-18GA) SP185B 3A J1 24-CAV SEE INSTRUMENT POWER SEE HADLEY SLS/ PRK BRK/LVL CNTRL SEE TRANSMISSION ECU 10-CAV SEE ABS (PK-18GA) SP904 71 1 TRW IGNITION TRW POWER COLUMN SPL-12 (PK-16GA) SP054A (PK-16GA) SP055 PAGE 2 OF 2 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 95 DATE APPROVED BY SEE PAGE 1 Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3405-GG5 FRONT CHASSIS 3404-GG5 CAB HARNESS 3403-GG5A-001 FRONT PDC ASSY. 21-CAV 33 CUSTOMER WIRE BLUNT (PK-14GA) A 1 VACUUM POWER VAC PUMP POWER 17 SP884 A 17 A 21-CAV SP884 23-CAV (PK-14GA) (PK-14GA) SP884 16-CAV 1-CAV (RD-16GA) A SP341 P P SP341 (RD-14GA) (RD-14GA) 75 CUST IGN 4 SP341 J4 87 30 85 7.5A J3 86 VAC PWR SEE BATTERY POWER SEE IGN/START/ SEE COMMON GND CHARGE G 30A 15-CAV SP191 IGN 1 CUST IGN 2 J CUST IGN (RD-12GA) (RD-12GA) SP191 F 30A CUSTOMER B IGN 2 BLOWER BLWR MTR PWR 14 SP105 (RD-10GA) (RD-10GA) BLUNT A H 87 SP105 SP106 (RD-12GA) (RD-12GA) SP106 30 85 25A 5 CONDENSER FAN POWER SP105 86 CNDSR K 25A MST EJECT (RD-14GA) SEE MOISTURE EJECTORS SP066 J 20A PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 96 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3404-GG5 CAB HARNESS 69A COMPASS MODULE IGN CLEAN GND COMPASS MODULE J1587 POS J1587 NEG 75 JACK DWN WRNG CUSTOMER B ANT UP WRNG 6-CAV A SP969 (PK-18GA) B SP185Q (BK-18GA) C SP209E (PK-18GA) D SP210E (GY-18GA) SEE SEE CLEAN GROUND DATALINK/ DIAGNOSTICS 15-CAV 11 SP883A (TN-18GA) 10 SP882 (TN-18GA) 3403-GG5-001 FRONT PDC ASSY. 24-CAV AMETEK LMC INSTRUMENT PANEL ANT UP WRNG I JACK DWN WRNG I INSTR PWR INSTRUMENT (B+) HIGH BEAM TO GAUGE I R TURN TO GAUGE I I L TURN TO GAUGE DSH LMP PWR PARK BRK LT I J1587 POS J1587 NEG J1939-15 POS J1939-15 NEG FUEL SNDR SIG EXTERIOR TEMP INSTR GND CLEAN GROUND COMMON GROUND STR WHL EFFORT CNTRL 3060-GG5 MAIN CHASSIS 52 30-CAV 16 SP882 (TN-18GA) 15 SP883B (TN-18GA) 10 SP020 (RD-18GA) 13 SP632 (RD-18GA) 12 SP1078 (RD-18GA) 4 SP1077 (DK GN-18GA) 5 SP1076 (YW-18GA) 6 SP009E (RD-18GA) 9 SP068C (GY-18GA) 27 SP209C (PK-18GA) 28 SP210C (GY-18GA) 29 SP1187F (YW-18GA) 30 SP1188F (DK GN-18GA) J1 (PK-18GA) SP969 12 (PK-16GA) SP970 24 JR/COMPASS 6-CAV 5A SP883C (TN-18GA) 23-CAV SEE CUSTOMER CONNECTORS (RD-18GA) SP020 J4 SEE CLEAN GROUND INSTR PWR SEE HDLP/ TURN/MRKR 14-CAV (RD-18GA) SP632 SEE BACKLIGHTING J2 SEE PARK BRAKE/ SEE DATALINK/ 1 1 (PK-16GA) SP970 18 18 SP970 (PK-16GA) 102-CAV DIAGNOSTICS (PK-16GA) SP970 A SP040 (TN-18GA) (WE-18GA) SP388 45 SP388 (WE-18GA) (BK-18GA) SP270A 27 27 SP270A (BK-14GA) SEE CLEAN GROUND (TN-18GA) SP040 102-CAV SP388 (WE-18GA) SP1253 (TN-18GA) B JUNIOR AIR SENDER J1587 NEG CLEAN GND JUNIOR MODULE IGN 32 22 23 (BK-16GA) SP185J J1587 POS FUEL SENDER 45 SP006H (BK-18GA) D 3A LEVEL CONTROL 22 7 (GY-18GA) SP210B GAUGES (TN-18GA) SP040 SP185G (BK-18GA) DIAGNOSTICS 2 SP040 (TN-18GA) SP270B (BK-18GA) C 10A 22 26 (PK-18GA) SP209B SEE CLEAN POWER A 25 14 SEE DATALINK/ SPL-54 3 1 2 SP270D (BK-18GA) SPL-20 SPL-34 SEE COMMON GROUND SP270C (BK-18GA) SP1253 (TN-18GA) 2-CAV SEE TRW COLUMN 16 (BK-18GA) SP270E B (WE-18GA) SP388 A INSTRUMENT GND EXTERIOR TEMP AMBIENT TEMP SENSOR 3064-GG5 BACKBONE HARNESS LEGEND I + INPUT I - INPUT O + OUTPUT O 74 CUSTOMER A SPEEDOMETER SIG 8 12-CAV AT125 (TN-18GA) (TN-18GA) AT125 13 13 AT125 (TN-18GA) BK BK 14-CAV 97 97 (TN-18GA) AT125 2 2 80-CAV 14-CAV AT125 (TN-18GA) (TN-18GA) AT125 84 25 SPEEDOMETER SIG TCM INTERFACE - OUTPUT PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 97 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 2685-GG5 MOISTURE EJTR HARNESS 2 MOISTURE EJECTOR MST EJT PWR COMMON GROUND A B 2-CAV 2-CAV 1 3060-GG5 MAIN CHASSIS 13 3404-GG5 CAB HARNESS 2-CAV SP066 (RD-12GA) A SP066B (RD-14GA) SP006 (BK-12GA) B SP006D (BK-14GA) SEE COMMON GND 3403-GG5-001 FRONT PDC ASSY. SPL-39 15 MOISTURE EJECTOR MST EJT PWR COMMON GROUND A SP066D (RD-14GA) B SP006F (BK-14GA) 14 MOISTURE EJECTOR MST EJT PWR COMMON GROUND 2-CAV 102-CAV 1 (RD-10GA) SP066A 6 1 6 PAGE 1 OF 1 REVISIONS E.C.R. 16-CAV (RD-14GA) SP066 J3 MST EJECT SEE IGN POWER TO FUSES J 20A 2-CAV A SP066C (RD-14GA) B SP006E (BK-14GA) SEE COMMON GND ENGINEER SP066 (RD-14GA) SEE COMMON GND DRAWN BY REV. 102-CAV CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 98 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3404-GG5 CAB HARNESS 39 JACK CONTROL 15-CAV MEMORY INTERFACE NEUTRAL SIG POS 3064-GG5 BACKBONE HARNESS 3-CAV 1 NEUTRAL SIG POS 3060-GG5 MAIN CHASSIS 10 SP878B (PK-18GA) SP878B (PK-18GA) 11 SP878A (PK-18GA) 102-CAV (PK-18GA) SP878A 1 56 1 102-CAV 40-CAV A1 56 SP878 (PK-18GA) 39 57 SP879 (GY-18GA) 31 NEUTRAL SIG POS O NEUTRAL SIG NEG O SPARTAN CONTROL MODULE INTERFACE P1 KEYING A 3093-GG5 RUN/START KEY SWITCH ACC IGN START 6 BAT 1 SP053 (RD-14GA) SEE IGN/ START/CHARGE G-1 2961-GG5-003 BUSSMANN G-2 ACC 3 SP054 (PK-16GA) IGN 5 SP055 (PK-14GA) SOL 2 SP056 (PK-14GA) SEE ACC PWR TO FUSES SEE IGN/ START/CHARGE 23-CAV 1 N 2 N 23-CAV SP056 14-CAV (PK-18GA) (PK-18GA) SP056 NL NL 98 98 2 2 BN 14-CAV SP056 (PK-18GA) (PK-18GA) 8-CAV 71 NEU SFTY SP056 G 30 87 SEE IGN/START/ CHARGE BE 8-CAV SEE COMMON GND (BK-18GA) SP006D 79 E 85 86 BN 84 TRANSMISSION ECU O NEUTRAL START 41 80-CAV 8-CAV AT141 (TN-18GA) 71 B LEGEND I + INPUT I - INPUT O + OUTPUT O PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 99 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER - OUTPUT 3404-GG5 CAB HARNESS 3060-GG5 MAIN CHASSIS 2888-GG5 REAR CHASSIS NL 9 FRONT HARNESS INTERFACE D 14-CAV 14 SPARE 7 B2 SPARTAN CONTROL MODULE INTERFACE P2 KEYING B SP1037 40-CAV 24 SPARE 7 (YW-14GA) SP1037 (YW-14GA) GY GY 14-CAV 53 53 14-CAV SP1034 4 4 SP1034 BK 8 FRONT HARNESS INTERFACE A SPARE 4 14-CAV 9 SP1034 (YW-10GA) (YW-10GA) 32 (YW-10GA) (YW-10GA) SP1034 TOW VEHICLE POWER BLUNT SPARE 4 TAIL LIGHT CONNECTOR SPARES 102-CAV 63 BLUNT 11 1 1 28 102-CAV A SP1035 (YW-10GA) (YW-10GA) SP1035 4 4 SP1035 (YW-10GA) (YW-10GA) SP1035 14 14 SP1035 (YW-10GA) (YW-10GA) SP1035 A1 SP1033 (YW-14GA) (YW-14GA) SP1033 9 9 SP1033 (YW-14GA) (YW-14GA) SP1033 13 13 SP1033 (YW-14GA) (YW-14GA) (BLUNT) SPARE 5 A SP1033 A (BLUNT) SPARE 3 NOTE: WIRES ARE NOTE: WIRES ARE TAPED BACK WITH LOCATED NEAR TOW PLUG. ELECTRONIC BRAKE CONTROLLER. 3064-GG5 BACKBONE HARNESS NOTE: WIRES ARE LOCATED NEAR ENGINE BRAKE SWITCH. SPARES 32 BLUNT (YW-18GA) A SP1032 24 24 SP1032 (YW-18GA) (YW-18GA) NL NL 14-CAV 98 98 SP1032 14 BK SP1036 102 102 SP1036 (YW-14GA) (YW-14GA) A1 SP1036 9 SPARE 6 SPARTAN CONTROL MODULE INTERFACE P1 KEYING A (YW-18GA) SP1032 2 (YW-18GA) B (YW-18GA) A BLUNT BK 14-CAV 97 97 14-CAV SP1031 14 14 SP1031 BLUNT NOTE: WIRES ARE LOCATED 18" BACK FROM DIAGNOSTIC CONNECTOR, TUCKED IN LOOM. 3093-GG5 23-CAV 1 SP1031 RUN/START A 2 (YW-18GA) 2886-GG5 FRONT CHASSIS 23-CAV A SP1031 (YW-18GA) BLUNT (YW-14GA) A 40-CAV 14 SPARES 14 CAV SPARES 3 LP SIGNAL 3 BLUNT A A SP751 (BE-16GA) 10 (BE-16GA) SP751 A NOTE: WIRE LOCATED NEAR TRANS. SHIFT PAD, TUCKED IN LOOM. BLUNT PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS BLUNT E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 100 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3405-GG5 FRONT CHASSIS 3404-GG5 CAB HARNESS LT GY 37 AUTOSTEP A AUTOSTEP B 17 3-CAV 2 SP342 (BK-14GA) 3 SP343 (BK-14GA) POWER STEP LT GY 17 4 (BK-14GA) SP342 R R SP342 (BK-14GA) (BK-14GA) SP342 A (BK-14GA) SP343 S S SP343 (BK-14GA) (BK-14GA) SP343 B (BLUNT) AUTOSTEP A (BLUNT) AUTOSTEP B NOTE: WIRES ARE LOCATED 130" FROM CAB INTERFACE CONNECTOR, ITEM 17. STEP POWER 3403-GG5-001 FRONT PDC ASSY. 23-CAV STEP SW POWER 1 SP121 (RD-14GA) (RD-14GA) SP121 J4 STEP POWER E SEE BATTERY POWER 5A PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 101 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3060-GG5 MAIN CHASSIS 2888-GG5 REAR CHASSIS 6 STOP PRESSURE SWITCH (GY-18GA) SP1096B A B B2 SPARTAN CONTROLLER CONTROLLER MODULE INTERFACE P2 KEYING B SP1096A (GY-18GA) BRAKE SWITCH I RIGHT STOP/TURN O 29 SP1096A (GY-18GA) 14-CAV 31 SP226 (DKGN-14GA) A1 7 STOP BRAKE SWITCH (GY-18GA) SP1096B B O SPARTAN CONTROLLER CONTROLLER MODULE INTERFACE P1 KEYING A A STOP LIGHTS REVERSE LIGHTS O 40-CAV 20 LEFT STOP/TURN O 40-CAV SP1081A (RD-14GA) 30 SP015 (PK-18GA) GY 53 SPL-7 SPL-6 14-CAV (DKGN-14GA) SP226 6 6 SP226A (DKGN-14GA) (YW-14GA) SP227 3 3 (RD-10GA) SP1081B 1 (BE-10GA) SP709 10 SP227 (YW-14GA) 40 GY 53 32 14-CAV (DKGN-14GA) SP226B 1 SP227A (YW-14GA) (YW-14GA) SP227B 7 1 SP1081 (RD-10GA) (RD-10GA) SP1081 9 10 SP709 (BE-10GA) (PK-14GA) SP015C 13 R STOP/TURN L STOP/TURN TAIL LIGHT CONNECTOR STOP LIGHTS BACK/UP LIGHT ACTIVE SPL-14 27 7-CAV SPL-16 SP185L (BK-18GA) SEE CLEAN GND SEE HDLP/TURN (PK-14GA) SP015D A (BE-10GA) SP709 C (DKGN-12GA) SP1088 D TRLR R STP/TRN OR TR (YW-12GA) SP1089 G TRLR L STP/TRN OR TR (BN-12GA) SP766 F B/UP LT ACTIVE TRAILER BRAKE TOW PLUG TRLR MRKR LT SP015A (PK-14GA) SP1088 (DKGN-12GA) LT GN 96 10-CAV 96 10-CAV 1 (PK-14GA) SP015 SP1090 (DK GN-18GA) 10 (DKGN-14GA) SP1088 10 SP1089 (YW-12GA) 9 (DKGN-18GA) SP1090 9 SP1091 (YW-18GA) 8 8 (YW-14GA) SP1089 7 7 (YW-18GA) SP1091 (RD-14GA) SP1085 6 SP766 (BN-12GA) 5 (RD-18GA) SP1081 3 4 3 4 SP1054E (BN-18GA) 3064-GG5 BACKBONE HARNESS (BN-18GA) SP1054 3404-GG5 CAB HARNESS (BN-14GA) SP766 SP015 (PK-18GA) 53 53 (PK-14GA) SP015 8 SP1081C (RD-18GA) 58 8 1 58 102-CAV (BE-10GA) SP709 1 (RD-18GA) SP1081A 102-CAV SP709 (BE-10GA) MARKER 2-CAV SEE BATTERY POWER (RD-10GA) SP184B SP1081B (RD-18GA) CONNECT ITEM 64B TO ITEM 64A. SPL-55 I + INPUT I - INPUT O + OUTPUT O CUSTOMER B STP PRS SW 1 B/UP LT ACTIVE 6 SP1081C (RD-18GA) 12 SP015 (PK-14GA) 65 LEGEND 15-CAV 84 80-CAV REVERSE WARNING 75 TCM INTERFACE - OUTPUT (BK-18GA) SP709 (BE-10GA) 5 (OE-18GA) 4 5 SP1092 4 (RD-18GA) SP1081E NOTE: (YW-14GA) SP1089 G (TN-18GA) AT165 D (RD-14GA) SP1085 A (PK-14GA) SP015 C PAGE 1 OF 1 E.C.R. CHECKED BY DATE BY CHECKED BY 87 TRLR & CHASSIS REVERSE LTS, BK-UP ALARM F SHEET FORMAT REV: B DATE: 05/19/2010 102 86 TRLR REV WARNING 87 TRLR LEFT 8-CAV SEE IGN/ START/CHARGE 9 2-CAV STOP/TURN 79 (PK-18GA) SP055 F (YW-18GA) SP1091 A (RD-18GA) SP1081 D (BN-14GA) SP766 B (BN-18GA) SP1054 C (BK-18GA) SP006D E 30 85 7.5A BE 30 85 86 TRLR LEFT STOP/TURN 87 30 85 7.5A 86 TRLR MRKR LTS 15A TRAILER MRKR LTS 87 30 85 SEE COMMON GND DRAWN BY DATE APPROVED BY STOP/TURN 86 REVERSE WARNING ALARM ENGINEER REVISIONS B TRLR RIGHT 15A REV. (DKGN-14GA) SP1088 SP1092 STOP/TURN 82 (DKGN-18GA) SP1090 B/UP ALARM (BE-10GA) SP709A A SP006R A B 64A A BLUNT TRLR RIGHT SEE COMMON GND COMMON GROUND BLUNT 64B C H (OE-18GA) AT165 (TN-18GA) 65 77 GY 8-CAV ELECTRONIC TRAILER BRAKE CONTROLLER 2961-GG5-003 BUSSMANN GY LT GN Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3093-GG5 3060-GG5 MAIN CHASSIS START/RUN 3065-GG5 BACKBONE ENGINE CUMMINS THROTTLE WITH WILLIAMS PEDALS 4 23-CAV 6-CAV BK BK 1 2 23-CAV 14-CAV BK BK 97 97 14-CAV 50-CAV C EN058 (YW-18GA) (YW-18GA) EN058 G G EN058 (YW-18GA) (YW-18GA) EN058 8 8 EN058 (YW-18GA) (YW-18GA) EN058 27 A EN059 (GY-18GA) (CY-18GA) EN059 U U SP059 (GY-18GA) (CY-18GA) EN059 9 9 SP059 (GY-18GA) (GY-18GA) SP059 35 B EN060 (BK-18GA) (BK-18GA) EN060 T T EN060 (BK-18GA) (BK-18GA) EN060 10 10 EN060 (BK-18GA) (BK-18GA) EN060 28 24 ACC RTN POSN SEN 1 SCE O ACC RTN POSN SEN 1 ACC RTN POSN SEN 1 RET SEE ENGINE ENGINE ECM ECM/FAN SPL-20 D EN061 (OE-18GA) (OE-18GA) EN061 O O EN061 (OE-18GA) (OE-18GA) EN061 11 11 EN061 (OE-18GA) (OE-18GA) EN1011 26 F EN062 (BE-18GA) (BE-18GA) EN062 P P EN062 (BE-18GA) (BE-18GA) EN062 12 12 EN062 (BE-18GA) (BE-18GA) EN062 25 E EN063 (BK-18GA) (BK-18GA) EN063 K K EN063 (BK-18GA) (BK-18GA) EN063 13 13 EN063 (BK-18GA) (BK-18GA) EN1010 22 SENSOR SUPPLY 5V O ACC RTN POSN SEN 2 ECM RETURN SENSOR SPL-19 SEE ENGINE ECM/FAN LEGEND I + INPUT I - INPUT O + OUTPUT O PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 103 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER - OUTPUT 75 CUSTOMER B 3403-GG5-001 FRONT PDC ASSY. STOP LIGHTS J4 V J3 BRK CNTRL B 3404-GG5 3060-GG5 CAB HARNESS MAIN CHASSIS HARN 15-CAV SP1081C (RD-18GA) 6 23-CAV SP006AV (BK-14GA) SEE COMMON GND 16-CAV 65 BRAKE CNTRL (BLUNT) CLEAN GROUND (BLUNT) STP PRS SW1 (BLUNT) 40 (BN-18GA) SP1054A 1 STOP LTS O MRKR LIGHTS REAR O SP900B (PK-10GA) 30A TRAILER BRAKE (BLUNT) (RD-14GA) SP1081A 16-CAV SP709A (BE-10GA) 64B 64A SPL-55 16-CAV (BE-10GA) SP709A 4 4 SP709 (BE-10GA) A SP900A (PK-10GA) (PK-10GA) SP900A 6 6 SP900B (PK-10GA) A SP185M (BK-12GA) (BK-12GA) SP185M 3 3 SP185L (BK-12GA) A SP1081E (PK-18GA) (PK-18GA) SP1081E 5 5 SP1081B (RD-18GA) NOTE: GY GY 14-CAV 53 53 102-CAV (BN-10GA) SP1054B 11 (RD-10GA) SP1081B 1 (BE-10GA) SP709 10 SPL-16 ELECTRONIC TRAILER BRAKE CONTROLLER A 2888-GG5 REAR CHASSIS A1 SPARTAN CONTROL MOD. INTERFACE P1 KEYING A 40-CAV 1 1 (RD-18GA) SP1081A 58 58 SP1081C (RD-18GA) (BE-10GA) SP709 8 8 SP709 (BE-10GA) 102-CAV SPL-17 14-CAV 11 SP1054A (BN-10GA) 1 SP1081 (RD-10GA) 10 SP709 (BE-10GA) 96 96 10-CAV LT GN LT GN SEE HDLP/TURN/ MARKER LIGHTS 7-CAV SEE STOP/ REV LIGHTS 27 (BE-10GA) SP709 C (BN-12GA) SP766 F TOW POWER TRAILER BRAKE SEE CLEAN GND CONNECT ITEM 64B TO ITEM 64A 3064-GG5 BACKBONE HARNESS 10-CAV 3 3 SP1054E (BN-18GA) (BN-14GA) SP766 4 4 SP766 (BN-12GA) (YW-18GA) SP1091 7 7 SP1091 (YW-18GA) (RD-18GA) SP1081 5 (RD-10GA) SP972B 2 2 SP972 (PK-14GA) SP015 1 1 SP015A (PK-14GA) (DKGN-18GA) SP1090 9 9 SP1090 (DKGN-18GA) (DKGN-14GA) SP1088 10 10 SP1088 (DKGN-12GA) (YW-14GA) SP1089 8 8 SP1089 (YW-12GA) (RD-14GA) SP1085 6 SEE HDLP/TURN/ MARKER LIGHTS MARKER LIGHTS PLUG (RD-10GA) (RD-10GA) SEE HDLP/TURN/ MARKER LIGHTS SP1090 (DKGN-18GA) SP1088 (DKGN-14GA) SP1089 (YW-14GA) SP1085 (RD-14GA) G A GY 82 H AT165 (TN-18GA) 8-CAV 30 SEE COMMON GND REVERSE LTS, C SEE COMMON GND SEE IGN/ START/CHARGE 15A 30 D 85 (YW-18GA) SP1091 A 86 (BN-14GA) SP766 B (BN-18GA) SP1054 C (BK-18GA) SP006D E (PK-18GA) SP055 F TRAILER MRKR LTS 2-CAV SEE CLEAN POWER 75 A (RD-8GA) SP183J C 30 30A B TRLR L STP/TRN OR TR COMMON GROUND SEE BATTERY POWER 87 7.5A 85 TRAILER MRKR LTS 86 30 LEGEND TRLR RIGHT STOP/TURN 87 30 85 85 86 86 PAGE 1 OF 1 E.C.R. CHECKED BY DATE O = POSITIVE OUTPUT O = NEGATIVE OUTPUT I = POSITIVE INPUT I = NEGATIVE INPUT 87 DRAWN BY REVISIONS (BK-10GA) SP006K TRLR R STP/TRN OR TR 87 ENGINEER REV. G STOP/TURN 15A TRLR BATT CHARGE D (YW-12GA) SP1089 TRLR R STP/TRN OR TR TRLR RIGHT BRAKE (RD-8GA) SP183H (DKGN-12GA) SP1088 TRLR BATT CHARGE 2-CAV SP184B (RD-10GA) TRLR LEFT 79 GY A STOP/TURN (RD-18GA) SP1081 8-CAV 77 7.5A 87 86 BE (PK-14GA) SP015D GY BK-UP ALARM 85 E PLUG STOP/TURN TRLR & CHASSIS TRAILER REV WARNING SP972 SPL-14 TRLR LEFT 2961-GG5-003 BUSSMANN TRLR MARKER LIGHT SEE HDLP/TURN/ 80-CAV SP972A (RD-10GA) 72 REVERSE WARNING E GN 8-CAV O 65 (BK-18GA) B 84 TCM INTERFACE SEE COMMON GND SP1092 (OE-18GA) COMMON GROUND SP006R (OE-18GA) SP015 (PK-14GA) B SP1092 C A B/UP ALARM 2-CAV AT165 (TN-18GA) 9 F REVERSE WARNING ALARM D SPL-60 (BN-18GA) SP1054 BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 104 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3404-GG5 CAB HARNESS 74 CUSTOMER A SPEEDOMETER SIG 12-CAV 1 1 13 13 102-CAV (TN-18GA) AT125 AT125 (TN-18GA) 8 3060-GG5 MAIN CHASSIS 3064-GG5 BACKBONE ENGINE 102-CAV AT125 (TN-18GA) 94 TURBINE SPEED LOW TURBINE SPEED HIGH FILTER MONITOR 3403-GG5-001 FRONT PDC ASSY. 14-CAV SEE CLEAN GROUND (BK-18GA) SP185B J2 SPD LOCKOUT (-) 12 30 87 HSD1 J1 8 SENSOR SUPPLY (+5VDC) 24-CAV SP137 (GY-16GA) SEE HADLEY SLS/ PRK BRK/LVL CNTRL HSD3 PAGE 1 85 SEE IGN/ START/ OIL LEVEL SEN PCS3 86 PCS1 CHARGE 6 AT105 (OE-18GA) (OE-18GA) AT105 52 TRANSMISSION INTERFACE AT105 (OE-18GA) 52 TORQUE CONVRTR CLUTCH SS1 PCS2 SUMP TEMP SENSOR PCS4 ANALOG GND MAIN MODE TRANS ID PS1 3093-GG5 START/RUN TRANSMISSION SHIFT PAD DIRECTIONAL SIGNAL TCM CLEAN GND I IGNITION SIG TCM CLEAN POWER DSH LP POWER J1939-15 POS J1939-15 NEG 2 16-CAV 1 23-CAV 14-CAV BK BK 97 97 14-CAV 2 AT125 (TN-18GA) (TN-18GA) AT125 2 2 23-CAV (OE-18GA) AT105 4 HSD2 AT134 (YW-18GA) (YW-18GA) AT134 C C AT134 (YW-18GA) (YW-18GA) AT134 3 3 AT134 (YW-18GA) 5 AT169 (GY-18GA) (GY-18GA) AT169 E E AT169 (GY-16GA) (GY-16GA) AT169 7 7 AT169D (GY-16GA) 12 AT163 (YW-18GA) (YW-18GA) AT163 D D AT163 (YW-18GA) (YW-18GA) AT163 6 6 AT163D (YW-18GA) (BK-14GA) SP185T 13 AT110 (PK-18GA) (PK-18GA) AT110 B B AT110 (PK-16GA) (PK-16GA) AT110 5 5 AT110D (PK-16GA) (BK-14GA) SP185U 3 SP009 (RD-18GA) SP1187B (YW-18GA) 15 SP1188B (DKGN-18GA) DATALINK/ 75 2961-GG5-003 BUSSMANN 20 13 AT180 (OE-18GA) (OE-18GA) AT180 80 17 AT118 (OE-18GA) (OE-18GA) AT118 18 1 AT111 (OE-18GA) (OE-18GA) AT111 11 16 AT112 (PK-18GA) (PK-18GA) AT112 12 15 AT116 (BE-18GA) (BE-18GA) AT116 16 11 AT131 (YW-18GA) (YW-18GA) AT131 31 9 AT133 (YW-18GA) (YW-18GA) AT133 33 4 AT136 (OE-18GA) (OE-18GA) AT136 36 12 AT137 (WE-18GA) (WE-18GA) AT137 37 10 AT151 (WE-18GA) (WE-18GA) AT151 51 5 AT152 (GN-18GA) (GN-18GA) AT152 52 18 AT154 (TN-18GA) (TN-18GA) AT154 54 2 AT155 (WE-18GA) (WE-18GA) AT155 55 19 AT158 (GN-18GA) (GN-18GA) AT158 58 8 AT174 (BE-18GA) (BE-18GA) AT174 74 20 AT176 (YW-18GA) (YW-18GA) AT176 76 3 AT177 (GN-18GA) (GN-18GA) AT177 77 6 AT171 (YW-18GA) (YW-18GA) AT171 71 (TN-18GA) AT125 25 (YW-18GA) AT134 34 (GY-14GA) AT109A SPL-48 (GY-18GA) AT109B 9 (GY-14GA) AT169A SPL-49 (GY-18GA) AT169B 69 (DKGN-20GA) AT108 8 (YW-20GA) AT128 28 (TN-18GA) AT141 41 SEE DATALINK/ DIAGNOSTIC SEE CLEAN GND GY DIAGNOSTIC SEE NEUTRAL SIGNAL 2-CAV SEE STOP/ REVERSE A SP183H (RD-8GA) C SP183J (RD-8GA) 84 (BE-18GA) AT120 SPL-30 SEE BACKLIGHTING SEE 80-CAV AT120 (BE-18GA) TCM INTERFACE TURBINE SPEED LOW TURBINE SPEED HIGH I FILTER MONITOR HSD1 O SENSOR SUPPLY (+5VDC) OIL LEVEL SEN HSD3 O PCS3 O PCS1 O TORQUE CONVRTR CLUTCH SS1 O PCS2 O O SUMP TEMP SENSOR PCS4 O ANALOG GND MAIN MODE O O TRANS ID PS1 HSD2 I O SPEEDOMETER SIGNAL PLUG 11 8 20-CAV 14 (TN-18GA) AT165 65 DIRECTIONAL SIGNAL TCM CLEAN GND TCM CLEAN GND J1939 CAN NEG J1939 CAN POS NEUTRAL START O O REVERSE WARNING SEE CLEAN POWER BE 79 TCM BATT 10A 8-CAV SPL-46 G AT110A (PK-12GA) H AT170A (PK-12GA) F SP055 (PK-18GA) E SP006D (BK-18GA) 91 87 SEE COMMON GND 85 78 ENGINE SPEED LOW ENGINE SPEED BK 86 ENGINE SPEED HIGH SP183B (RD-10GA) SEE CLEAN POWER LEGEND + INPUT I - INPUT TCM IGN O AT139 (OE-18GA) (OE-18GA) AT139 39 A AT159 (TN-18GA) (TN-18GA) AT159 59 ENGINE SPEED LOW ENGINE SPEED HIGH OUTPUT SPEED 8-CAV D AT110D (PK-16GA) H AT163D (YW-18GA) G AT163A (YW-18GA) F EN439 (PK-18GA) OUTPUT SPEED LOW OUTPUT SPEED HIGH 2-CAV B AT140 (GN-18GA) (GN-18GA) AT140 40 A AT160 (YW-18GA) (YW-18GA) AT160 60 (YW-18GA) AT163A 63 2A + OUTPUT OUTPUT SPEED LOW OUTPUT SPEED HIGH IGNITION SIG I SEE ENGINE ECM/FAN 5A - OUTPUT PAGE 1 OF 1 ENGINEER DRAWN BY REV. I ECM IGN 10A O I TCM CLEAN PWR SHIFT SEL IGN 10A I TCM CLEAN PWR 2-CAV B 93 RD 81 70 2-CAV C SHIFT SEL BATT 10 SPL-47 SEE IGN/ START/CHARGE ENG/TRANS IGN 30 (PK-18GA) AT110B (PK-18GA) AT170B REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 105 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3404-GG5 CAB HARNESS COMMON GROUND B SP006R (BK-10GA) (RD-10GA) SP905 47 A W/CIRCUIT PROTECTION 45 SP184 (RD-10GA) BATTERY CABLE A 40A BATTERY CABLE B A 150A S - SP905 (RD-10GA) B BATTERY CABLE TRW COLUMN POWER A DISCONNECT SWITCH + TRW BATTERY CLEAN POWER 47 2-CAV 3060-GG5 MAIN CHASSIS 30 47B 72 STARTER MOTOR SOLENOID 3064-GG5 BACKBONE ENGINE PASS THROUGH POWER STUD SEE COMMON GROUND SP1253B (BK-18GA) 2-CAV SP270C (BK-18GA) SPARTAN CONTROL MODULE INTERFACE P2 KEYING B - BATTERY CABLE 200 OHM RESISTOR BATTERY CABLE SP1253A (BK-18GA) (BK-18GA) SP1253A 2 SP1253 (TN-18GA) 2 40-CAV J SP1086 (DKGN-18GA) 13 GN L L SP1087 71 YW F F SP006AJ C C SP006AE (BK-18GA) 102-CAV SP270A (BK-14GA) (BE-18GA) SP951 89 89 SP951 (BE-18GA) SP1086 84 84 SP1086 (DKGN-18GA) (YW-18GA) (YW-18GA) SP1087 85 85 SP1087 (YW-18GA) (BK-18GA) (YW-18GA) SP1056 76 76 SP1055 SP1056 (YW-18GA) (BN-18GA) SP1055 75 75 SP551 (BN-18GA) (RD-18GA) SP551 61 61 SP586 (RD-18GA) (BK-18GA) SP586 62 62 SPL-16 SEE COMMON GROUND SEE CRUISE CONTROL SEE INSTRUMENT POWER (BK-18GA) 10 STR COLUMN 3A TRW IGN I + INPUT TRW POWER COLUMN J1939-15 POSITIVE J1939-15 NEGATIVE - INPUT O + OUTPUT (PK-18GA) 1 SP904 8 SP1187K (YW-18GA) 7 SP1188K (DKGN-18GA) 76A SPL-9 (YW-18GA) SP1187L A (DKGN-18GA) SP1188L B 76B J1939 TERMINATING RESISTOR SPL-10 B I 10-CAV 40-CAV A 71 LEGEND SEE CLEAN POWER SEE DATALINK/ O DIAGNOSTICS - OUTPUT SP1188J (DKGN-18GA) PAGE 1 OF 1 ENGINEER REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY DRAWN BY SHEET FORMAT REV: B DATE: 05/19/2010 106 DATE APPROVED BY O O I I SPARTAN CONTROL MOD. INTERFACE P1 KEYING A SP1187J (YW-18GA) REV. A1 SP1056 J3 SP904 34 16-CAV SP1055 (PK-18GA) STEERING WHL POWER 3403-GG5-001 FRONT PDC ASSY. 33 (BK-18GA) (BE-18GA) SP551 SP951 27 SP586 E 1 27 (DKGN-18GA) HI/LO SWITCH E 1 SP1087 J SP270A (YW-18GA) 12 RD (BK-18GA) (YW-18GA) (BK 18GA) SP951 SP006AK SP1086 102 CAV G (BE-18GA) AMETEK LMC INSTRUMENT PANEL (DKGN-18GA) INSTRUMENT GROUND STR WHL EFFORT CNTRL (BN-18GA) 23 32 LEFT 26 16-CAV G RIGHT (BK-18GA) SP270B (TN-18GA) SP1253 21 77 294 BK B2 I 52 STEERING WHL GROUND TURN SIGNAL SWITCH 30-CAV I (RD-18GA) SPL-34 COLUMN HARNESS 33 HIGH BEAM I LEFT TURN 2 (BK-18GA) SP270A 35 1 RIGHT TURN SP1253B (BK-18GA) 1 36 3 1 2-CAV STEER WHL SW VALUE SP270B (BK-18GA) 23 1 + SPL-4 STEER WHL BNK VALUE STR WHL EFFORT CNTRL 2 RESISTOR + INSTRUMENT GROUND STR WHL EFFORT CNTRL SPL-5 3 BATTERY CABLE STEERING WHEEL EFFORT CONTROL POTENTIOMETER - BATTERY CABLE 3119-GG5 STEERING EFFORT CNTRL Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER LEGEND 3404-GG5 CAB HARNESS I + INPUT I - INPUT O + OUTPUT 3060-GG5 MAIN CHASSIS 3326-GG5 WIPER RELAY SPARTAN CONTROL MODULE INTERFACE P2 KEYING B WASHER 32 (RD-16GA) SP098 WIPER HIGH 3 (GY-14GA) SP096E WIPER HIGH 2 (GY-14GA) SP096D WIPER LOW 5 (PE-14GA) SP095L WIPER PARK L 27 (GY-16GA) SP384 WIPER LOW WIPER PARK R O 37 O (GY-16GA) SP385A O 7 WIPER HIGH O (PE-14GA) SP095A WIPER HIGH I 20 I (GY-14GA) SP096B O 10 B2 O 12 40-CAV. O (GY-14GA) SP096A - OUTPUT (PE-18GA) SP1059 O AUTO WIPER DISABLE I SEE COMMON GROUND 14-CAV AUTO WIPER DISABLE SWITCH NL NL 9 1 SEALED RELAY/DIODE MODULE ITEM 6 / DETAIL A 14-CAV NL 14-CAV 2 (BK-10GA) SP006C 6 6 SP006A (BK-12GA) SP006B (BK-12GA) 6 (RD-16GA) SP098 4 4 SP098 (RD-16GA) SP098 (RD-16GA) 4 87A SP095B (PE-14GA) 2 87 SP096B (GY-14GA) 3 87A SP384B (GY-16GA) 5 87 SP094B (RD-14GA) 1 3 DSH LP PWR (BLUNT) A SP009W (RD-18GA) AUTO WIPER DISABLE (BLUNT) A SP1059 (PE-18GA) COMMON GROUND (BLUNT) A SP006AD (BK-18GA) 102-CAV SEE BACKLIGHTING (PE-18GA) SP1059 1 79 1 79 OUTPUT TO CUSTOMER HARNESS COMMON GROUND WASHER 4 102-CAV HIGH/LOW SP1059 (PE-18GA) RELAY BASE SEE COMMON GROUND 30 85 WIPER LOW WIPER HIGH 86 3 SPL-7 (GY-14GA) SP096L 3 3 SP096A (GY-14GA) LOW/PARK RELAY BASE 30 85 3403-GG5-001 FRONT PDC ASSY. SEE BATTERY POWER WIPER BREAKER WIPER 30 20A 87 J3 16-CAV N SP094A (RD-14GA) 85 SPL-29 (PE-14GA) SP095L 2 2 SP095A (PE-14GA) (GY-16GA) SP384 5 5 SP384A (GY-16GA) (RD-14GA) SP094L 99 99 SP094L (RD-14GA) (RD-14GA) SP094L 1 1 SP094A (RD-14GA) (RD-14GA) SP094R 94 94 SP094R (RD-14GA) (RD-14GA) SP094R 8 (GY-14GA) SP096R 10 WIPER PARK L WIPER POWER 86 86 CUST ACC J4 23-CAV N SP054F (PK-16GA) J1 24-CAV SEE ACCESSORY POWER TO FUSES 10A 9 SP006C (BK-16GA) SPL-6 SEE COMMON GROUND 96 SP096C (GY-14GA) 95 SP095C (RD-14GA) 101 SP385C (GY-14GA) 16 SP130 (BK-14GA) SPL-5 SPL-4 (PE-14GA) SP095R 9 (GY-16GA) SP385B 12 (BK-14GA) SP130 13 PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 107 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER R4 R6 R2 R5 F4 R8 F5 F2 R7 F6 R9 F7 F8 1 DVEC CONNECTOR NUMBER 2 3 4 R 5 6 2 GREEN 3 BLACK 4 ORANGE 1 R3 F17 F10 F11 F18 F12 F19 F20 X R10 RE1 F21 X CLEAN BATT PWR (+) 5C CLEAN BATT PWR (+) 7C COMMON PWR (+) 8C CLEAN BATT PWR (+) 6C COMMON PWR (+) F22 F13 F23 X RED 5A R11 F24 X R12 F25 F15 R14 X GREY F14 R15 X F16 F26 X GREY BLACK 7 BLACK YELLOW F9 5 6 B C F27 9 BLUE 10 RED 12 GREY F4 R8 F5 R5 F10 F11 F12 R10 R11 R12 F14 G 9E 9F F18 F19 F20 RE1 F21 F22 F23 F24 H F15 F16 F25 R14 R15 F26 F27 H RELAY AND FUSE GRID LOCATION EXAMPLE RELAY AND FUSE GRID LOCATION EXAMPLE FUSE #5 IS LOCATED IN LC7 AND LD7. FUSE #24 IS LOCATED IN RG1 AND RH1. 11B LF4 11A LH5 12E 11E LH2 11F LH3 RF6 F10 - LE2 RA8 - RD8 - LF2 - RB8 RC8 RE7 RG2 - RF7 4G 2G RC2 RE8 - RH2 4H 1G 1H 1B 2C 2D 3C 86 87 RF2 RF3 86 87 LF5 LF6 2F RG7 - RF8 1F 2H RG8 - RH7 2B RG1 - RH8 2A PAGE 1 OF 2 ENGINEER REVISIONS E.C.R. CHECKED BY DATE 86 87 LB5 LB6 86 87 LB7 LB8 30 85 86 87 LD5 LD6 RELAY 11 LE8 30 85 LD1 LE1 - LC1 86 87 LF7 LF8 RA7 F1 85 F9 30 F3 85 MICRO-RELAY 87 RC1 30 MICRO-RELAY 86 85 LE7 - RD7 - LF1 - RB7 RE4 - RC7 RF4 RD2 - LH4 RD4 30 LC6 RH1 1A LG6 LC7 - BY CHECKED BY 1E 12C 12F 12D DRAWN BY SHEET FORMAT REV: B DATE: 05/19/2010 108 DATE LC8 LD7 APPROVED BY - LH6 9C 9B - LD8 9D 12A LG7 - F23 USED 87 RD3 NOT USED 85 RIGHT STOP/TURN RELAY 8 LC5 F22 USED 86 87a RB2 30 LA8 TRAILER LEFT STOP/TURN RELAY 4 LA7 F6 NOT 85 LA6 TRAILER BRAKE LTS RELAY 3 LA5 MICRO-RELAY 87 RF5 30 LE6 TRAILER MARKER LTS RELAY 10 LE5 F5 86 85 RE3 TRAILER REVERSE WARNING RELAY 12 RE2 MICRO-RELAY RH6 NOT 30 RA2 TRAILER A/C CLUTCH RELAY 5 RA1 MICRO-RELAY 87 RH5 87a RE6 RC4 MICRO-RELAY 86 85 RC3 MICRO-RELAY RH4 30 RELAY 9 MICRO-RELAY 87 RH3 85 MICRO-RELAY 86 30 RD6 AIR/WIF/GRID HTR/TAG START SOLENOID RELAY 13 RD5 F21 LG4 RC6 MICRO-RELAY 87 RC5 - 11H MICRO-RELAY 86 85 RG6 F24 LG3 - 11G MICRO-RELAY RB4 87a RB6 30 LOCKOUT RELAY 15 RG5 F27 LG2 - LH1 87 RB3 85 RG4 F26 LG1 - 86 30 ENG RUN INDICATION RELAY 14 RG3 F16 LG5 1K 85 RA6 F25 LE4 - LB2 30 SAFETY RELAY 7 RA5 STARTER REV. F8 G F17 F4 LF3 87 LB1 RA4 F15 LE3 - 86 RA3 F20 LC4 RE1 87 LC3 F12 86 85 MICRO-RELAY NOT USED 30 COOLING FAN RELAY 6 F19 87a LB4 LA2 F18 85 LA1 F17 30 COOLING FAN RELAY 1 MICRO-RELAY LA4 F11 F13 MICRO-RELAY 1D LA3 NEUTRAL ENG/TRANS IGN RELAY 2 1C F7 RB1 ABS RF1 F2 F LC2 RE1 F1 R13 F13 LD2 - 8 R9 E F9 GREEN LB3 7 R7 F6 E X BROWN 6 D YELLOW 11 5 C F3 F BLACK 4 R6 B R2 GREY 8 3 R4 D R13 2 A R1 BROWN 8 A CONNECTOR COLOR 1 7 F14 F3 F1 L F8 R3 GREY F7 BLUE R1 BLACK F2 GREY ORANGE BLACK LH7 9A 12G LG8 - LH8 12B 12H 9G Spartan Chassis, Inc. TITLE 10F 10E 11D 11C 4A 4B 4C 4D 4E 4F 2E CAGE CODE DWG. NUMBER 9H ITEM: 71 ITEM: 72 BUSSMANN BOX BUSSMANN BOX 32006-H22 (BROWN) 32006-C22 (GREEN) BUSSMANN BUSSMANN OPT: ALL OPT: -001, -002, -003, -004, -005, -006, -007, -008 MAP: E46 R2 R3 F4(10) CAV R5 F5(15) R8 R9 10 F3 30 F8 R13 F10(15) 15 F11 10 F12 R10 R11 SIZE MAT. MAP: C44 DESCRIPTION WIRES NOTE A SP007A 0.8 GXL RD AC CLT SW PWR --- A PLUG --- --- --- --- --- B AT141 0.8 TXL TN NEUTRAL START --- B PLUG --- --- --- --- --- C SP053 2.0 GXL RD BATTPOS/IGN SW --- C SP681 0.8 GXL GY BATT BOOST --- D PLUG --- --- --- --- --- D PLUG --- --- --- --- E SP007B 1.0 GXL RD AC CLT SW PWR --- E SP972A 5.0 TXL RD TRLR BATT CHARGE --- F SP073 1.0 GXL RD STARTER SOL --- F EN1005 0.8 GXL BK ECM RET GEN F TWP-38 COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT SIZE 15 F13 R12 MAT. COLOR G SP056 0.8 GXL PK START SIGNAL --- G PLUG --- --- --- --- --- H PLUG --- --- --- --- --- H SP011 1.0 GXL RD AIR DRYER PWR --- (mm²) NOTES: 32006-TP2 F14(30) ITEM: 74 BUSSMANN BOX BUSSMANN BOX 32006-A22 (BLACK) 32006-G22 (ORANGE) BUSSMANN BUSSMANN OPT: ALL OPT: -001, -002, -003, -004, -005, -006, -007, -008 MAP: D43 10 F9 CIRCUIT SIZE MAT. MAP: C41 COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT SIZE DESCRIPTION WIRES NOTE A PLUG --- --- --- --- --- A PLUG --- --- --- --- --- B PLUG --- --- --- --- --- B PLUG --- --- --- --- --- PLUG --- --- --- --- --- (mm²) 10 F16 MAT. COLOR (mm²) C EN1004 0.8 GXL PK STARTER LOCKOUT TWP-38 C D PLUG --- --- --- --- --- D PLUG --- --- --- --- --- E PLUG --- --- --- --- --- E EN240A 5.0 TXL RD BATT POS --- F PLUG --- --- --- --- --- F EN240B 5.0 TXL RD BATT POS --- --- --- --- --- --- --- --- --- --- --- --- --- G PLUG --- --- --- --- --- G H PLUG --- --- --- --- --- H NOTES: 32006-TP2 NOTES: 32006-TP2 ITEM: 75 F18 5 F19 10 F20 2 RE1 1K F21 15 F22 7.5 F23 7.5 F24 7.5 F25 10 R14 R15 SIZE ITEM: 76 BUSSMANN BOX BUSSMANN BOX 32004-B2 (GRAY) 32004-A2 (BLACK) BUSSMANN BUSSMANN OPT: ALL OPT: ALL MAP: D43 MAP: D46 CAV CIRCUIT MAT. COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT MAT. COLOR DESCRIPTION WIRES NOTE A SP183H 8.0 GXL RD CLEAN PWR --- A PLUG --- SIZE --- --- --- --- C SP183J 8.0 GXL RD CLEAN PWR --- C SP184E 8.0 GXL RD BATTERY PWR --- (mm²) (mm²) NOTES: 32004-TP2 NOTES: 32004-TP2 ITEM: 77 MINI-FUSES RELAYS F1 - NOT USED R1 - ENG/TRANS ITEM: 78 BUSSMANN BOX BUSSMANN BOX 32004-B2 (GRAY) 32004-A2 (BLACK) BUSSMANN BUSSMANN OPT: ALL OPT: ALL MAP: D48 F2 - NOT USED R2 - ABS F3 - TCM BATT (10A) R3 - TRLR MARKER LIGHTS F4 - DATALINK BATT (10A) R4 - NOT USED F5 - TRLR MRKR LTS (15A) R5 - AIR DRYER CAV CIRCUIT A PLUG C SP184B SIZE MAP: C49 MAT. COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT --- --- --- --- --- A PLUG 5.0 TXL RD BATTERY PWR --- C SP183B SIZE (mm²) F6 - NOT USED R6 - NOT USED R7 - NOT USED F8 - ECM BATT (30A) R8 - TRLR LEFT STOP/TURN F9 - SHIFT SELECTOR BATT (10A) R9 - STARTER SOLENOID F10 - CAB INSTRUMENTATION BATT (15A) R10 - TRLR & CHASSIS REVERSE LTS, BK-UP ALARM F11 - ABS IGN (15A) R11 - TRLR RIGHT STOP/TURN MAT. COLOR DESCRIPTION WIRES NOTE --- --- --- --- --- 5.0 TXL RD CLEAN PWR --- (mm²) NOTES: 32004-TP2 F7 - NOT USED NOTES: 32004-TP2 ITEM: 79 ITEM: 80 BUSSMANN BOX BUSSMANN BOX 32006-D22 (BLUE) 32006-E22 (YELLOW) BUSSMANN BUSSMANN OPT: ALL OPT: ALL MAP: D51 F12 - ABS IGN (10A) CAV CIRCUIT A SP1091 B C SIZE MAP: D51 MAT. COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT 0.8 GXL YW INPUT L STP/TRN OR T --- A PLUG SP766 2.0 GXL BN TRLR MRKR LT --- B SP1054 0.8 GXL BN MRKR LTS REAR --- C D SP1081 0.8 GXL RD STOP LTS --- E SP006D 0.8 GXL BK COMMON GND --- F SP055 0.8 GXL PK IGNITION SW G AT110A 3.0 GXL PK H AT170A 3.0 GXL PK SIZE MAT. COLOR DESCRIPTION WIRES NOTE --- --- --- --- --- PLUG --- --- --- --- --- PLUG --- --- --- --- --- D PLUG --- --- --- --- --- E SP528A 1.0 GXL RD DATALINK PWR --- --- F SP528B 1.0 GXL RD DATALINK PWR --- TCM CLEAN PWR --- G PLUG --- --- --- --- --- TCM CLEAN PWR --- H PLUG --- --- --- --- --- (mm²) F13 - KEYSWITCH BATT (15A) F14 - TRLR BATT CHARGE (30A) (mm²) NOTES: 32006-TP2 NOTES: 32006-TP2 ITEM: 81 F15 - NOT USED RELAYS F16 - AIR DRYER (10A) R12 - A/C CLUTCH F17 - NOT USED R13 - STARTER LOCKOUT F18 - ECM IGN (5A) R14 - NEUTRAL SAFETY F19 - TCM IGN (10A) R15 - BATT BOOST ITEM: 82 BUSSMANN BOX BUSSMANN BOX 32006-F22 (RED) 32006-B22 (GRAY) BUSSMANN BUSSMANN OPT: ALL OPT: ALL MAP: D49 F20 - SHIFT SELECTOR IGN (2A) CAV CIRCUIT A SP004A B SP004B SIZE MAP: D48 MAT. COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT 2.0 GXL RD IGN TO ABS ECU --- A SP1085 2.0 GXL RD IGN TO ABS ECU --- B F22 - TRLR LEFT STOP/TURN (7.5A) RESISTORS MAT. COLOR DESCRIPTION WIRES NOTE 2.0 GXL RD TRLR STOP LT --- SP1090 0.8 GXL DKGN F23 - TRLR RIGHT STOP/TURN (7.5A) RE1 - ABS (1K OHM 0.25 WATT) (mm²) C SP183P 5.0 TXL RD CLEAN PWR --- C SP015 2.0 GXL PK INPUT R STP/TRN OR T B/UP LT ACTIVE F24 - A/C CLUTCH (7.5A) D AT110D 1.0 GXL PK TCM CLEAN PWR --- D AT165 0.8 TXL TN REVERSE WARNING --- F25 - START SOLENOID (10A) E PLUG --- --- --- --- --- E SP515 0.8 GXL GN ABS BLINK IN --- F26 - NOT USED F EN439 0.8 GXL PK CLEAN IGN --- F SP1092 0.8 GXL OE G AT163A 0.8 TXL YW IGNITION SIG --- G SP1089 2.0 GXL YW H AT163D 0.8 GXL YW IGNITION SIG --- H SP1088 2.0 GXL DKGN B/UP ALARM TRLR L STP/TRN OR TR TRLR R STP/TRN OR TR F27 - NOT USED 32181-0 LR-1 2961-GG5D-003 NOTES: 32006-TP2 PAGE 2 OF 2 ENGINEER DRAWN BY REV. SIZE (mm²) F21 - TRLR & CHASSIS REVERSE LTS, BK-UP ALARM (15A) --- NOTES: 32006-TP2 ITEM: 73 CAV Bussmann CIRCUIT (mm²) 2961-GG5D-003 LR-1 32181-0 R1 REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 109 DATE APPROVED BY --- --- --- --- --- NOTES: 32006-TP2 Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3A J2/10 DIODE 2 3A J2/11 BATTERY CABLE B+ 3A J2/13 BATTERY CABLE B+ DIODE 3 3A J2/14 J4/V GND 3A J1/1 DIODE 1 3A PAGE 1 OF 3 87a 87 30A 10A J4/D 10A J4/C J1/7 J4/B 1A 10A 1A J1/4 1A J1/14 5A 30 30 FUSE 16 86 30 30A 87 85 J3/C 86 J1/11 5A J2/6 J1/15 1A 5A J2/8 5A J2/5 J1/18 5A 1A J2/9 J1/23 3A 5A J1/17 1A J1/5 J1/6 1A 5A ENGINEER REVISIONS 87 30 TYCO 1-794108-0 (24POS) TYCO 1-770973-0 (14POS) DEUTSCH HDP26-24-16SN (16POS) DEUTSCH HDP26-24-23SN (23POS) DRAWN BY REV. 86 85 BREAKER 1 87 87a 30 30A 86 RLY 3 RLY 11 85 J3/B 87 87a 30 FUSE 15 86 RLY 10 85 J3/A 87a 30 30A SPDT RLY RLY 9 85 5A SPST-NO RLY 87 30 5A SPDT RLY 86 J1/8 5A J2/12 10A FUSE 32 RLY 7 85 10A J4/A FUSE 31 5A FUSE 30 FUSE 29 CONNECTOR CONNECTOR CONNECTOR CONNECTOR VAR J1/10 3A J1/21 3A 5A 3 30 5A SPDT RLY 5A SPST-NO RLY - 3 J1/3 J1/24 J1 J2 J3 J4 J1/12 FUSE 28 5 5A FUSE 27 3A FUSE 26 3 J1/2 3A 3 J1/22 30A 3 J3/P FUSE 8 FUSE 9 87 3A 10A 86 RLY 8 85 J2/2 J2/3 VAR J4/T 5 5A FUSE 10 30A SPST-NO RLY RLY 6 30 5A SPDT RLY J1/13 E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 110 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER FUSE 13 FUSE 14 FUSE 11 FUSE 12 VAR VAR 15 VAR RLY 1 PAGE 2 OF 3 ENGINEER REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 111 APPROVED BY 85 86 87 RLY 4 30 85 86 87 30A SPST-NO RLY 87 30 30A SPST-NO RLY 86 30A SPST-NO RLY 85 Spartan Chassis, Inc. TITLE 30 85 86 87 15A J4/S J2/7 1A 1A J1/16 15A J4/R J1/20 CAGE CODE DWG. NUMBER 1A 15A J4/Q J4/P 15A 30A J3/S J2/4 1A 30A J3/R 1A J1/9 25A J3/N 25A J3/M FUSE 7 30A SPST-NO RLY DATE 20A FUSE 6 DRAWN BY 30 RLY 2 VAR J3/L 10A 10 J4/O FUSE 5 VAR 10A 10 J4/N FUSE 23 15 10A 87 FUSE 24 86 RLY 5 J4/M 2A 2 J2/1 25 85 15A 87 30 J4/L 86 30A SPST-NO RLY 85 FUSE 25 30 1A FUSE 35 30A SPST-NO RLY ACC RLY 1 J1/19 J3/H 20 25A VAR 30A 10 J3/K 87 FUSE 34 86 20A 85 ACC RLY 2 J3/J 30 FUSE 33 87 70A SPST-NO RLY 86 FUSE 1 85 10A FUSE 2 30 IGN RLY 2 J4/K 30A FUSE 3 30 J3/G 30A FUSE 4 30 J3/F 7.5A FUSE 20 VAR J4/J 30A VAR J3/E FUSE 19 30A FUSE 18 30 J3/D 15A FUSE 21 VAR J4/H 15A VAR J4/G FUSE 22 J4/E 15A VAR J4/F VAR 15A FUSE 17 70A SPST-NO RLY IGN RLY 1 TOP VIEW CONNECTORS AND BUS BAR D1 HARNESS EXTEND THIS WAY F20 F19 RLY 1 RLY 7 F4 F26 F22 F27 F10 F9 F29 RLY 6 FAN F31 RLY 10 F32 ACC RLY 5 RLY 9 F30 F23 RLY 3 RLY 8 F28 F8 RLY 4 F21 RLY 11 F3 RLY 2 F18 IGN F17 F2 RLY 1 F16 F15 F1 F24 RLY 2 F33 F25 ACC BREAKER 1 F34 F14 F13 F6 F11 RLY 1 F12 CB F5 D2 F35 IGN RLY 2 F7 D3 BUS BAR COMPONENT NUMBER AMPERAGE LABEL COMPONENT NUMBER AMPERAGE LABEL COMPONENT NUMBER AMPERAGE 30A BRK CNTRL FUSE 15 30A CUST BATT FUSE 33 25A BLOWER DIODE 1 DIODE 1 --- FUSE 16 30A MEM 2 FUSE 34 20A MST EJECT DIODE 2 DIODE 2 RADIO BACKLIGHTING FUSE 17 5A STEP PWR FUSE 35 25A CNDSR DIODE 3 DIODE 3 RADIO BACKLIGHTING FUSE 18 15A MEM 1 RELAY 1 RADIO BACKLIGHTING RADIO BACKLIGHTING FUSE 1 --- --- FUSE 19 30A DRVR SEAT RELAY 2 CUST ACC CUST ACC FUSE 2 30A VAC PWR FUSE 20 30A PASS SEAT RELAY 3 --- --- FUSE 3 30A CUST IGN FUSE 21 15A JACKS RELAY 4 --- --- FUSE 4 7.5A CUST IGN FUSE 22 --- --- RELAY 5 WIPER WIPER FUSE 5 10A CUST ACC FUSE 23 10A SEAT HEAT 1 RELAY 6 CLEAN IGN CLEAN IGN FUSE 6 10A LVL CNTRL FUSE 24 10A SEAT HEAT 2 RELAY 7 FUSE 7 20A CUST ACC FUSE 25 --- --- RELAY 8 FUSE 8 3A GAUGES FUSE 26 --- --- RELAY 9 --- --- FUSE 9 --- --- FUSE 27 --- --- RELAY 10 --- --- FUSE 10 --- --- FUSE 28 5A JR/CMPSS RELAY 11 --- --- --- SPD LOCKOUT (-) FUSE 11 30A CUST ACC FUSE 29 --- --- ACC RELAY 1 ACC RELAY 1 ACC RELAY 1 20A CIR BRKR WIPER FUSE 30 3A ASR ACC RELAY 2 ACC RELAY 2 ACC RELAY 2 FUSE 13 --- --- FUSE 31 3A STEER COLUMN IGN RELAY 1 IGN RELAY 1 IGN RELAY 1 FUSE 14 15A MEM 3 FUSE 32 10A INSTR PWR IGN RELAY 2 IGN RELAY 2 IGN RELAY 2 PAGE 3 OF 3 ENGINEER REVISIONS --- SPD LOCKOUT (-) FUSE 12 DRAWN BY REV. LABEL CIRCUIT BREAKER 1 E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 112 DATE APPROVED BY 3403-GG5-001 NEWMAR CHP Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 1 2 3 4 5 6 7 8 9 10 24 15 16 17 18 19 20 10 6 CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT SIZE (mm²) MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) SIZE MAT. COLOR DESCRIPTION WIRE NOTES (mm²) 1 SP1187D 0.5 --- YW J1939-15 POS J1939-15 21 SP1188D 0.5 --- DKGN J1939-15 NEG J1939-15 41 EN045 0.8 GXL BK ECU RET 1 --- 2 EN1004 0.8 GXL PK STARTER LOCKOUT TWP-38 22 EN1010 0.8 GXL BK ECM RETURN (SENSOR) --- 42 PLUG --- --- --- --- --- 3 PLUG --- --- --- --- --- 23 PLUG --- --- --- --- --- 43 PLUG --- --- --- --- --- 4 PLUG --- --- --- --- --- 24 PLUG --- --- --- --- --- 44 EN066A 0.8 GXL BK ECM RET GEN F --- 5 PLUG --- --- --- --- --- 25 EN062 0.8 GXL BE ACCRTN POSN SEN 2 TWT-16 45 EN439 0.8 GXL PK CLEAN IGN --- 6 PLUG --- --- --- --- --- 26 EN1011 0.8 GXL OE SENSOR SUPPLY 5V --- 46 PLUG --- --- --- --- --- 7 PLUG --- --- --- --- --- 27 EN058 0.8 GXL YW ACCRTN POSN SEN 1 SC TWT-15 47 PLUG --- --- --- --- --- 8 PLUG --- --- --- --- --- 28 EN060 0.8 GXL BK ACCRTN POSN SEN 1 RE TWT-15 48 PLUG --- --- --- --- --- 9 EN069 0.8 GXL BE PFT SENSOR 3 OUTLET --- 29 SP210C 0.8 GXL GY J1587 NEG TWP-06 49 EN067 0.8 GXL PK PFT SENSOR 1 INLET --- 10 EN030 0.8 GXL GY A/C PRESS SIG --- 30 PLUG --- --- --- --- --- 50 PLUG --- --- --- --- --- 11 PLUG --- --- --- --- --- 31 PLUG --- --- --- --- --- 51 PLUG --- --- --- --- --- 12 PLUG --- --- --- --- --- 32 EN999 0.8 GXL BK ECM RET GEN E TWP-35 52 EN998 0.8 GXL PK FAN CONTROL OUTPUT TWP-35 13 PLUG --- --- --- --- --- 33 PLUG --- --- --- --- --- 53 PLUG --- --- --- --- --- 14 PLUG --- --- --- --- --- 34 EN1007 0.8 GXL PE CSF DELTA PRESS SEN TWT-19 54 EN1000 0.8 GXL PK INTAKE AIR HTR TWP-36 15 PLUG --- --- --- --- --- 35 EN059 0.8 GXL GY ACCRTN POSN SEN 1 TWT-15 55 PLUG --- --- --- --- --- 16 PLUG --- --- --- --- --- 36 PLUG --- --- --- --- --- 56 PLUG --- --- --- --- --- 17 PLUG --- --- --- --- --- 37 PLUG --- --- --- --- --- 57 PLUG --- --- --- --- --- 18 PLUG --- --- --- --- --- 38 EN064 0.8 GXL BK ECM RET TEMP LVL D --- 58 PLUG --- --- --- --- --- 19 PLUG --- --- --- --- --- 39 SP209C 0.8 GXL PK J1587 POS TWP-06 59 PLUG --- --- --- --- --- 20 PLUG --- --- --- --- --- 40 EN068 0.8 GXL YW PFT SENSOR 2 MID --- 60 EN993 0.8 GXL TN COOL SENS SIGNAL TWT-17 94 ITEM: 94 TRANSMISSION INTERFACE R-62183 AFL OPT: ALL MAP: A17 CAV 84 COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT PLUG 2 3 4 MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT --- --- --- --- --- 28 AT128 0.5 --- YW J1939 CAN POS J1939 55 AT155 PLUG --- --- --- --- --- 29 PLUG --- --- --- --- --- 30 PLUG --- --- --- --- --- 56 PLUG --- --- --- --- --- 57 PLUG --- --- --- --- --- 31 AT131 0.8 TXL YW HSD 3 --- 58 MAT. COLOR DESCRIPTION WIRE NOTES 0.8 TXL WE PCS 4 --- PLUG --- --- --- --- --- PLUG --- --- --- --- --- AT158 0.8 TXL GN ANALOG GROUND --- (mm²) PLUG --- --- --- --- --- 32 PLUG --- --- --- --- --- 59 AT159 0.8 TXL TN ENGINE SPEED HIGH TWP-27 6 PLUG --- --- --- --- --- 33 AT133 0.8 TXL YW PCS 3 --- 60 AT160 0.8 TXL YW OUTPUT SPEED HIGH TWP-28 7 PLUG --- --- --- --- --- 34 AT134 0.8 TXL YW DIRECTION SIGNAL --- 61 PLUG --- --- --- --- --- 8 AT108 0.5 --- DKGN J1939 CAN NEG J1939 35 PLUG --- --- --- --- --- 62 PLUG --- --- --- --- --- 9 AT109B 0.8 TXL GY TCM CLEAN GND --- 36 AT136 0.8 TXL OE PCS 1 --- 63 AT163A 0.8 TXL YW IGNITION SIG --- 10 AT110B 0.8 TXL PK TCM CLEAN PWR --- 37 AT137 0.8 TXL WE TORQUE CONVERTER CLU --- 64 PLUG --- --- --- --- --- 11 AT111 0.8 TXL OE HSD 1 --- 38 PLUG --- --- --- --- --- 65 AT165 0.8 TXL 12 AT112 0.8 TXL PK SENSOR SUPPLY (+5VDC --- 39 AT139 0.8 TXL OE ENGINE SPEED LOW TWP-27 66 PLUG --- --- TN REVERSE WARNING --- --- --- --- 13 PLUG --- --- --- --- --- 40 AT140 0.8 TXL GN OUTPUT SPEED LOW TWP-28 67 PLUG --- --- --- --- --- 14 PLUG --- --- --- --- --- 41 AT141 0.8 TXL TN NEUTRAL START --- 68 PLUG --- --- --- --- --- 15 PLUG --- --- --- --- --- 42 PLUG --- --- --- --- --- 69 AT169B 0.8 TXL GY TCM CLEAN GND --- 16 AT116 0.8 TXL BE OIL LEVEL SEN --- 43 PLUG --- --- --- --- --- 17 PLUG --- --- --- --- --- 44 PLUG --- --- --- --- --- 70 AT170B 0.8 TXL PK TCM CLEAN PWR 71 AT171 0.8 TXL YW HSD 2 18 AT118 0.8 TXL OE FILTER MONITOR --- 45 PLUG --- --- --- --- 19 PLUG --- --- --- --- --- 46 PLUG --- --- --- --- --- 72 PLUG --- --- --- --- 73 PLUG --- --- 20 AT120 0.8 TXL BE TURBINE SPEED LOW TWP-26 47 PLUG --- --- --- 21 PLUG --- --- --- --- --- 48 PLUG --- --- --- --- --- 74 AT174 0.8 TXL --- --- 75 PLUG --- --- 22 PLUG --- --- --- --- --- 49 PLUG --- --- --- --- --- 76 AT176 0.8 TXL 23 PLUG --- --- --- --- --- 50 PLUG --- --- --- --- --- 77 AT177 0.8 24 PLUG --- --- --- --- --- 51 AT151 0.8 TXL WE SS 1 --- 78 PLUG 25 AT125 0.8 TXL TN SPEEDOMETER SIGNAL --- 52 AT152 0.8 26 PLUG --- --- --- --- --- 53 PLUG --- TXL GN PCS 2 --- 79 --- --- --- --- 80 27 PLUG --- --- --- --- --- 54 AT154 0.8 TXL TN SUMP TEMP SENSOR --- --- 4 5 6 7 5 9 (mm²) SIZE 8 (mm²) SIZE 71 72 73 74 75 76 77 78 79 80 MAT. 61 62 63 64 65 66 67 68 69 70 1 SIZE 10 CIRCUIT 51 52 53 54 55 56 57 58 59 60 MAP: A30 41 42 43 44 45 46 47 48 49 50 AFL 31 32 33 34 35 36 37 38 39 40 R-61991-001 21 22 23 24 25 26 27 28 29 30 11 12 13 14 15 16 17 18 19 20 ITEM: 84 TCM INTERFACE OPT: ALL CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) NOTES: USE GOLD TERMINALS; DRESS AS SHOWN IN DETAIL A. CAV 5 MAP: A75 OPT: -001, -002, -003, -004, -005, -006, -007, -008 CAV 9 DEUTSCH 4 56 57 58 59 60 3 51 52 53 54 55 8 ENGINE ECM DRC26-60S06 2 50 7 41 13 14 40 11 12 ITEM: 24 30 31 1 20 11 21 1 AT111 0.8 TXL OE HSD 1 --- 2 AT155 0.8 TXL WE PCS 4 --- 3 AT177 0.8 TXL GN PS 1 --- 4 AT136 0.8 TXL OE PCS 1 --- 5 AT152 0.8 TXL GN PCS 2 --- 6 AT171 0.8 TXL YW HSD 2 --- 7 PLUG --- --- --- --- --- 8 AT174 0.8 TXL BE MAIN MODE --- 9 AT133 0.8 TXL YW PCS 3 --- 10 AT151 0.8 TXL WE SS 1 --- 11 AT131 0.8 TXL YW HSD 3 --- 12 AT137 0.8 TXL WE TORQUE CONVERTER CLU --- 13 AT180 0.8 TXL OE TURBINE SPEED HIGH TWP-26 14 AT120 0.8 TXL BE TURBINE SPEED LOW TWP-26 15 AT116 0.8 TXL BE OIL LEVEL SEN --- 16 AT112 0.8 TXL PK SENSOR SUPPLY (+5VDC --- 17 AT118 0.8 TXL OE FILTER MONITOR --- 18 AT154 0.8 TXL TN SUMP TEMP SENSOR --- 19 AT158 0.8 TXL GN ANALOG GROUND --- 20 AT176 0.8 TXL YW TRANS ID --- NOTES: GROMMET COVER: E-4566, WIRE DRESS: E-4569, CONVOLUTE CAPTURE: E-4570, PLUG/CAVITY SEAL: 12034413 (DELPHI), TERMINAL (RIGHT REEL PAYOFF): 33001-2004 (MOLEX), TERMINAL (LEFT REEL PAYOFF): 33001-3004 (MOLEX). ITEM: 45 PARTICULATE FILTER INTERFACE DTM06-08SA DEUTSCH OPT: ALL MAP: A71 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) EN067 0.8 GXL PK PFT SENSOR 1 INLET --- EN068 0.8 GXL YW PFT SENSOR 2 MID --- 3 EN069 0.8 GXL BE PFT SENSOR 3 OUTLET --- 4 EN064 0.8 GXL BK ECM RET TEMP LVL D --- 5 EN1006 0.8 GXL OE SENSOR SUPPLY 5V TWT-19 --- 6 EN1007 0.8 GXL PE CSF DELTA PRESS SEN TWT-19 --- 7 EN1008 0.8 GXL BK ECM RET SEN TWT-19 --- --- 8 PLUG --- --- --- --- --- --- --- BE MAIN MODE --- --- --- --- YW TRANS ID --- TXL GN PS 1 --- --- --- --- --- --- PLUG --- --- --- --- --- AT180 0.8 TXL OE TURBINE SPEED HIGH TWP-26 --- --- --- --- --- --- 1 2 3 1 2 NOTES: TPA WM-8S 45 8 7 6 5 1 2 3 4 NOTES: GROMMET COVER: E-4542, WIRE DRESS: E-4550, WIRE DRESS: E-4551, TERMINAL (RIGHT REEL PAYOFF): 33001-2004 (MOLEX), TERMINAL (LEFT REEL PAYOFF): 33001-2004, CAVITY PLUG: 12034413 (DELPHI). PAGE 1 OF 4 ENGINEER BUPDATED TO REV B--08/20/10 KPW --- BLC REV. REVISIONS E.C.R. DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 113 DRAWN BY CHECKED BY DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER A SP183H C SP183J SIZE BUSSMANN BOX FCI APEX 32004-A2 (BLACK) 54201012 (LIGHT GREEN) BUSSMANN BUSSMANN BUSSMANN OPT: ALL OPT: -009, -010, -011, -012, -013, -014 OPT: ALL C A MAP: D41 MAT. COLOR DESCRIPTION WIRES NOTE 8.0 GXL RD CLEAN PWR --- 8.0 GXL RD CLEAN PWR --- CAV CIRCUIT A PLUG B COLOR DESCRIPTION WIRES NOTE D E C B F G A 74 H ITEM: 73 BUSSMANN BOX 32006-A22 (BLACK) OPT: ALL MAP: E34 SIZE MAT. COLOR DESCRIPTION WIRES NOTE 73 (mm²) --- --- --- --- PLUG --- --- --- --- --- B PLUG --- --- --- --- --- C EN1004 0.8 GXL PK STARTER LOCKOUT TWP-38 D PLUG --- --- --- --- --- E PLUG --- --- --- --- --- F PLUG --- --- --- --- --- G PLUG --- --- --- --- PLUG --- --- --- C PLUG --- --- D PLUG --- E EN240A F H PLUG --- --- SIZE --- --- CAV C B A E F G H PLUG --- --- C SP183B --- --- --- --- --- --- --- 1 2 3 4 5.0 TXL RD BATT POS --- 6 7 8 9 10 EN240B 5.0 TXL RD BATT POS --- G EN998 0.8 GXL PK FAN CONTROL OUTPUT TWP-35 H EN999 0.8 GXL BK ECM RET GEN E TWP-35 CAV CIRCUIT --- A PLUG --- C SP184E CAV CAV WIRES NOTE --- --- --- --- B PLUG --- --- --- --- --- C SP681 0.8 GXL GY BATT BOOST --- D PLUG --- --- --- --- E SP972A 5.0 TXL RD TRLR BATT CHARGE --- F EN1005 0.8 GXL BK ECM RET GEN F TWP-38 G SP571 0.8 GXL PK FAN ON/OFF --- H SP011 1.0 GXL RD AIR DRYER PWR --- TRLR BATT CHARGE SP1054 0.8 --- GXL BN MRKR LTS REAR 4 SP766 --- 2.0 GXL BN TRLR MRKR LT 5 --- SP1081 0.8 GXL RD STOP LTS --- 6 SP1085 2.0 GXL RD TRLR STOP LT --- 7 SP1091 0.8 GXL YW 8 SP1089 2.0 GXL YW 9 SP1090 0.8 GXL DKGN 10 SP1088 2.0 GXL DKGN INPUT L STP/TRN OR T TRLR L STP/TRN OR TR INPUT R STP/TRN OR T TRLR R STP/TRN OR TR SP972B 5.0 TXL RD CLEAN PWR --- 3 5 96 CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE --- --- --- --- --- B PLUG --- --- --- --- --- OPT: ALL C PLUG --- --- --- --- --- MAP: D38 D PLUG --- --- --- --- --- E SP528A 1.0 GXL RD DATALINK PWR --- F SP528B 1.0 GXL RD DATALINK PWR --- G PLUG --- --- --- --- --- H PLUG --- --- --- --- --- WIRES NOTE --- --- --- --- --- 8.0 GXL RD BATTERY PWR --- CIRCUIT D C B A E F G H 80 PLUG DESCRIPTION FCI APEX OPT: ALL MAP: B11 CAV SIZE MAT. CIRCUIT SIZE MAT. COLOR 6 5 4 3 2 1 9 8 97 1 SP053 2.0 GXL RD BATTPOS/IGN SW --- AT125 0.8 TXL TN SPEEDOMETER SIGNAL --- 3 AT134 0.8 TXL YW DIRECTION SIGNAL --- 4 --- --- --- --- --- --- ITEM: 81 5 AT110D 1.0 GXL PK TCM CLEAN PWR --- BUSSMANN BOX BUSSMANN BOX 6 AT163D 0.8 GXL YW IGNITION SIG --- 32004-B2 (GRAY) 32006-F22 (RED) 7 AT169D 1.0 GXL GY TCM CLEAN GND --- BUSSMANN BUSSMANN 8 EN058 0.8 GXL YW ACCRTN POSN SEN 1 SC TWT-15 OPT: ALL OPT: ALL 9 EN059 0.8 GXL GY ACCRTN POSN SEN 1 TWT-15 MAP: D39 MAP: E41 10 EN060 0.8 GXL BK ACCRTN POSN SEN 1 RE TWT-15 11 EN061 0.8 GXL OE SENSOR SUPPLY 5 V TWT-16 12 EN062 0.8 GXL BE ACCRTN POSN SEN 2 TWT-16 13 EN063 0.8 GXL BK ECM RETURN SEN TWT-16 14 SP1031 0.8 GXL YW SPARE 1 --- COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) A PLUG --- --- --- --- --- A SP004A 2.0 GXL RD IGN TO ABS ECU --- C SP184B 5.0 TXL RD BATTERY PWR --- B SP004B 2.0 GXL RD IGN TO ABS ECU --- C SP183P 5.0 TXL RD CLEAN PWR --- D AT110D 1.0 GXL PK TCM CLEAN PWR --- 81 D C B A E F G H NOTES: --- D 72 E C F B G E PLUG --- --- --- --- --- ITEM: 79 F EN439 0.8 GXL PK CLEAN IGN --- BUSSMANN BOX G AT163A 0.8 TXL YW IGNITION SIG --- ITEM: 98 32006-D22 (BLUE) H AT163D 0.8 GXL YW IGNITION SIG --- CHASSIS INTERFACE B A H --- BUSSMANN BOX 32006-H22 (BROWN) BUSSMANN D C B A E F G H OPT: ALL MAP: E38 DESCRIPTION FCI APEX NOTES: 32006-TP2 54201418 (NATURAL) WIRES NOTE (mm²) CAV CIRCUIT A SP1091 B C D SIZE OPT: ALL MAT. COLOR DESCRIPTION WIRES NOTE 0.8 GXL YW INPUT L STP/TRN OR T --- 79 SP766 2.0 GXL BN TRLR MRKR LT --- SP1054 0.8 GXL BN MRKR LTS REAR --- SP1081 0.8 GXL RD STOP LTS --- E SP006D 0.8 GXL BK COMMON GND --- F SP055 0.8 GXL PK IGNITION SW --- MAP: D19 ITEM: 82 (mm²) 7 BUSSMANN BOX A SP007A 0.8 GXL RD AC CLT SW PWR --- G AT110A 3.0 GXL PK TCM CLEAN PWR --- B AT141 0.8 TXL TN NEUTRAL START --- H AT170A 3.0 GXL PK TCM CLEAN PWR --- 32006-B22 (GRAY) CIRCUIT A SP1085 B SP1090 SIZE CLEAN PWR --- --- OPT: ALL 3 SP007A 0.8 GXL RD AC CLT SW PWR --- 4 SP055 0.8 GXL PK IGNITION SW --- 5 SP201 0.8 GXL GY ATC SW TO ECU --- 6 SP528A 1.0 GXL RD DATALINK PWR --- 7 SP185R 3.0 TXL BK CLEAN GND --- 8 PLUG --- --- --- --- --- 9 SP209F 0.8 GXL PK J1587 POS TWP-06 10 SP210F 0.8 GXL GY J1587 NEG TWP-06 11 SP1187J 0.5 --- YW J1939-15 POS J1939-15 12 SP1188J 0.5 --- DKGN J1939-15 NEG J1939-15 13 SP681 0.8 GXL GY BATT BOOST --- 14 SP1032 0.8 GXL YW SPARE 2 --- MAT. COLOR DESCRIPTION WIRES NOTE 2.0 GXL RD TRLR STOP LT --- 0.8 GXL DKGN REVERSE WARNING --- E SP515 0.8 GXL GN ABS BLINK IN --- --- F SP1092 0.8 GXL OE START SIGNAL --- G SP1089 2.0 GXL YW --- --- H SP1088 2.0 GXL DKGN B/UP ALARM TRLR L STP/TRN OR TR TRLR R STP/TRN OR TR E SP007B 1.0 GXL RD AC CLT SW PWR --- F SP073 1.0 GXL RD STARTER SOL G SP056 0.8 GXL PK H PLUG --- --- --- 71 E F B G A H NOTES: 32006-TP2 --- --- 82 D C B A E F G H --- --- --- NOTES: 32006-TP2 NOTES: PAGE 2 OF 4 ENGINEER REVISIONS E.C.R. DRAWN BY CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 114 DATE APPROVED BY WIRES NOTE START SIGNAL TN C DESCRIPTION PK PK D COLOR RD TXL --- MAT. TXL (mm²) NOTES: 32006-TP2 SIZE (mm²) MAP: E39 CAV CIRCUIT GXL GXL --- --- CAV 98 0.8 0.8 BATTPOS/IGN SW --- 1 8 3.0 2.0 RD --- 3 SP056 AT165 GXL --- 4 SP183R SP015 2.0 PLUG 5 1 C SP053 6 2 D C 2 14 13 12 11 10 9 BUSSMANN INPUT R STP/TRN OR T B/UP LT ACTIVE D REV. WIRES NOTE 2 MAP: D43 COLOR DESCRIPTION (mm²) ITEM: 77 NOTES: 32004-TP2 ITEM: 71 MAT. --- 54201415 (BLACK) 14 13 12 11 10 BUSSMANN SIZE --- ITEM: 97 OPT: ALL CIRCUIT --- CHASSIS INTERFACE A NOTES: 32006-TP2 NOTES: 32006-TP2 CAV --- NOTES: A (mm²) (mm²) --- B/UP LT ACTIVE RD 2 (mm²) COLOR 77 A MAP: D44 PLUG PK --- 32006-E22 (YELLOW) MAT. OPT: -009, -010, -011, -012, -013, -014 A TXL --- BUSSMANN BOX (mm²) 76 A SIZE BUSSMANN DESCRIPTION GXL 3.0 SP015 --- MAP: E43 BUSSMANN BOX COLOR 2.0 1 --- BUSSMANN ITEM: 72 MAT. WIRES NOTE --- 7 SIZE DESCRIPTION WIRES NOTE ITEM: 80 NOTES: 32004-TP2 CIRCUIT COLOR DESCRIPTION NOTES: 32004-TP2 ITEM: 76 NOTES: 32006-TP2 CAV MAT. COLOR (mm²) BUSSMANN C SIZE (mm²) A 32004-A2 (BLACK) 32006-C22 (GREEN) CIRCUIT MAT. OPT: ALL D C MAP: A20 --- BUSSMANN BOX A A CIRCUIT NOTES: 32006-TP2 BUSSMANN C CAV (mm²) NOTES: 32004-TP2 CIRCUIT SIZE OPT: ALL 78 MAP: D41 MAT. (mm²) CAV REAR LIGHTING INTERFACE BUSSMANN BOX 75 MAP: D36 CIRCUIT ITEM: 78 32006-G22 (ORANGE) BUSSMANN BOX 32004-B2 (GRAY) CAV ITEM: 96 ITEM: 74 ITEM: 75 Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 52 GRID HTR GND #10 OPT: ALL CIRCUIT SIZE MAT. COLOR DESCRIPTION 3 WIRES NOTE EN1000 0.8 8 DTP06-4S " DEUTSCH RING TERMINAL (mm²) 1 ENGINE POWER CONNECTOER BATTERY - 52 MAP: A55 CAV ITEM: 23 ITEM: 60 RING TERMINAL OPT: ALL OPT: ALL GXL PK INTAKE AIR HTR TWP-36 23 MAP: A51 NOTES: CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE COMMON POWER 12085030 A SP185A 1.0 GXL BK CLEAN GND --- A SP185N 8.0 GXL BK CLEAN GND --- A SP185P 5.0 TXL BK CLEAN GND --- NOTES: OPT: ALL 31 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE A SIZE MAT. COLOR DESCRIPTION WIRES NOTE 1 SP655A 3.0 GXL BK CLEAN GND --- 2 PLUG --- --- --- --- --- 3 PLUG --- --- --- --- --- 4 EN240C 3.0 GXL RD BATT POS --- NOTES: WEDGELOCK WP-4S. PACKARD MAP: D62 CIRCUIT (mm²) (mm²) ITEM: 31 MAP: A65 CAV B 60 (mm²) ITEM: 3 LOW COOLANT PROBE A SP184A 5.0 TXL RD BATTERY PWR --- B SP184B 5.0 TXL RD BATTERY PWR --- 12110293 PACKARD NOTES: OPT: ALL 3 A ITEM: 64 B 12085030 PACKARD 64 OPT: ALL A ITEM: 61 B CIRCUIT A SP183A B SP183B SIZE MAT. COLOR DESCRIPTION WIRES NOTE 5.0 TXL RD CLEAN PWR --- 5.0 TXL RD CLEAN PWR --- 3 8 MAT. COLOR DESCRIPTION WIRES NOTE A EN992 0.8 GXL PK COOL SENS SUPPLY TWT-17 B EN993 0.8 GXL TN COOL SENS SIGNAL TWT-17 C EN994 0.8 GXL BK COOL SENS RETURN NEEDED AFTER THESE SPLICES. ITEM: 85 OPT: ALL ABS MAP: A49 NOTES: CAV CIRCUIT A SP183A A SP183D SIZE MAT. COLOR DESCRIPTION WIRES NOTE 5.0 TXL RD CLEAN PWR --- 8.0 GXL RD CLEAN PWR --- DT06-12SA-B016 (mm²) ITEM: 12 DEUTSCH OPT: ALL MAP: D39 CAV NOTES: 12020599 PACKARD 7 8 9 10 11 12 6 5 4 85 OPT: ALL 3 2 1 MAP: E82 SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) A SP011 1.0 GXL RD AIR DRYER PWR --- B SP006B 1.0 GXL BK COMMON GND --- CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) AIR DRYER CIRCUIT TWT-17 TWISTING IS NOT " RING TERMINAL (mm²) CAV SIZE NOTES: TPA 12052845; THESE WIRES TWISTED TO SPLICES 19 & 20. BATTERY + BKBN ITEMS MAP: A46 CAV CIRCUIT (mm²) 61 CLEAN POWER MAP: A81 CAV C 12 NOTES: TPA 12034446. ITEM: 10 1 SP004A 2.0 GXL RD IGN TO ABS ECU --- 2 SP004B 2.0 GXL RD IGN TO ABS ECU --- 3 SP201 0.8 GXL GY ATC SW TO ECU --- 4 SP209D 0.8 GXL PK J1587 POS TWP-06 5 PLUG --- --- --- --- --- 6 SP1188F 0.5 --- DKGN J1939-15 NEG J1939-15 7 SP1187F 0.5 --- YW J1939-15 POS J1939-15 8 PLUG --- --- --- --- --- 9 SP210D 0.8 GXL GY J1587 NEG TWP-06 10 SP515 0.8 GXL GN ABS BLINK IN --- 11 SP185T 2.0 GXL BK CLEAN GND --- 12 SP185U 2.0 GXL BK CLEAN GND --- NOTES: WEDGELOCK W12S. J1939 BACKBONE 30 DT06-3S-P032 41 DEUTSCH OPT: ALL MAP: D88 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE 10 SP1187B 0.5 --- YW J1939-15 POS J1939- B SP1188B 0.5 --- DKGN J1939-15 NEG J1939- C PLUG --- --- --- --- --- DIAGNOSTIC PORT ITEM: 30 C (mm²) A ITEM: 41 SEE TAB OPTION 2 FOR SIZE CHASSIS GROUND " NOTES: WEDGE LOCK W3S 1939-P012 (BLUE). SIZE MAT. COLOR ITEM: 11 WIRES NOTE A SP184A 5.0 TXL RD BATTERY PWR --- A SP184D 8.0 GXL RD BATTERY PWR --- DEUTSCH 11 OPT: ALL C MAP: E50 CAV CIRCUIT SIZE MAT. COLOR WIRES NOTE A SP006A 5.0 J H GXL BK COMMON GND CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION F G --- NOTES: B C PAGE 3 OF 4 ENGINEER REVISIONS MAT. COLOR DESCRIPTION WIRES NOTE 1 --- A SP185A 1.0 GXL BK CLEAN GND B SP528B 1.0 GXL RD DATALINK PWR --- C SP1187A 0.5 --- YW J1939-15 POS J1939- D SP1188A 0.5 --- DKGN J1939-15 NEG J1939- E --- --- --- --- --- --- F SP209A 0.8 GXL PK J1587 POS TWP-06 G SP210A 0.8 GXL GY J1587 NEG TWP-06 H --- --- --- --- --- --- J --- --- --- --- --- --- NOTES: HDC16-9 (CAP); 1847-NN1-001 (TETHER); HD18-009 (STRAIN RELIEF). WIRES NOTE (mm²) NOTES: WEDGE LOCK W3P 1939 (BLUE); ATTACH TO ITEM 10. REV. SIZE (mm²) MAP: E88 CAV CIRCUIT E A B DESCRIPTION (mm²) NOTES: A D OPT: ALL DESCRIPTION (mm²) TERMINATION RESISTOR MAP: B88 RING TERMINAL MAP: D64 CIRCUIT DEUTSCH OPT: ALL 1 2 OPT: ALL CAV HD10-9-1939P TYPE IV POWER RING TERMINAL DT04-3P-P006 ITEM: 1 A B E.C.R. DRAWN BY CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 115 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 4 FAN VARIABLE SPEED HYDRAULIC FAN OR REAR AIR CLUTCH DT06-2S DEUTSCH OPT: -001, -002, -003, -004, -005, -006, -007, -008 ITEM: 53 ITEM: 20 OPT: ALL MAP: A53 20 OPT: ALL CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE GXL BK CLEAN GND --- 1 (mm²) A SP655A 3.0 MAT. COLOR DESCRIPTION WIRES NOTE GXL BK ECM RET GEN F TWP-36 EN1001 0.8 COLOR DESCRIPTION WIRES NOTE 1 EN998 0.8 GXL PK FAN CONTROL OUTPUT TWP-35 2 EN999 0.8 GXL BK ECM RET GEN E TWP-35 ITEM: 4 NOTES: VISCOUS FAN CLUTCH w/SPEED SENSING 282089-1 ITEM: 9 CIRCUIT PACKARD 9 MAP: E83 COLOR DESCRIPTION SIZE MAT. COLOR DESCRIPTION WIRES NOTE B A 36 WIRES NOTE (mm²) A SP1092 0.8 GXL OE B/UP ALARM --- B SP006R 0.8 GXL BK COMMON GND --- 1 EN1043 0.8 GXL OE FAN SPD SENS SIG TWT-22 2 EN1044 0.8 GXL BK FAN SPD SENS RETURN TWT-22 A/C CLUTCH MAP: E54 CAV 15300027 CIRCUIT 6 MAP: A76 COLOR DESCRIPTION A A B SP073 1.0 SP006K 1.0 GXL BK COMMON GND --- SP007C 1.0 GXL RD AC CLT SW PWR --- WIRES NOTE GXL BK COMMON GND --- SP183D 8.0 GXL RD CLEAN PWR --- GXL PK FAN ON/OFF A 0.8 --- B SP183E 8.0 GXL RD CLEAN PWR --- 5 EN1042 0.8 GXL PK FAN SPD SENS SUPPLY TWT-22 NOTES: LK-02FMAX A 67 ITEM: 27 27 ITEM: 4a COMMON PWR FAN VARIABLE SPEED HYDRAULIC FAN OR REAR AIR CLUTCH CAP CN-02FMAX DILL BLOX DT04-2P MAT. COLOR DESCRIPTION WIRES NOTE GXL RD STARTER SOL --- OPT: ALL DEUTSCH MAP: D58 OPT: -001, -002, -003, -004, -005, -006, -007, -008 CAV MAP: E93 NOTES: CAV CIRCUIT 1 PLUG 2 PLUG SIZE MAT. COLOR DESCRIPTION WIRES NOTE --- --- --- --- --- --- --- --- --- --- CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) (mm²) (mm²) A DESCRIPTION 0.8 B WIRES NOTE B COLOR SP571 (mm²) PACKARD MAT. SIZE MAT. SP006F RING TERMINAL OPT: ALL SIZE (mm²) NOTES: ITEM: 6 CIRCUIT 3 STARTER SOLENOID TRIGGER OPT: ALL CAV 4 #10 SIZE OPT: ALL MAP: A43 ITEM: 36 NOTES: TPA 12052634; INSTALL CAP 9a CIRCUIT DILL BLOX (mm²) OPT: ALL MAT. CN-02FMAX MAP: D90 CAV 12052641 SIZE CLEAN POWER OPT: -009, -010, -011, -012, -013, -014 REVERSE WARNING ALARM CIRCUIT ITEM: 67 AMP 53 CAV MAT. NOTES: WS2 (ORANGE) NOTES: CAV SIZE (mm²) MAP: A68 CIRCUIT SIZE CIRCUIT (mm²) 4 RING TERMINAL " 16 RING TERMINAL CAV CAV #10 ECM GROUND 5 MAP: D93 GRID HTR GND A SP184D 8.0 GXL RD BATTERY PWR --- B SP184E 8.0 GXL RD BATTERY PWR --- NOTES: LK-02FMAX NOTES: W2P (ORANGE); ATTACH TO ITEM 4. NOTES: TPA 15300014. ITEM: 93 OUTPUT SPEED SENSOR 13520101 ITEM: 5a A/C PRESSURE SWITCH CAP COLOR DESCRIPTION MAP: A83 WIRES NOTE B (mm²) A EN030A 0.8 GXL GY B EN030A 0.8 GXL GY CIRCUIT A/C PRESS SIG A/C PRESS SIG A --- --- NOTES: ATTACH TO ITEM 5 CAV CIRCUIT SIZE SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) OPT: ALL 5a MAP: A74 MAT. CAV --- OPT: ALL SIZE MAP: A20 --- PACKARD CIRCUIT OPT: ALL BLUNT CUT 12015792 CAV DELPHI ITEM: 2 MAT. COLOR DESCRIPTION WIRES NOTE (mm²) 93 A SP1031 0.8 GXL YW SPARE 1 --- B SP1032 0.8 GXL YW SPARE 2 --- A NOTES: BLUNT CUT WIRES TO BE HEATSHRINKED AND PUT INTO THE HARNESS BETWEEN B DATUM B & CC A AT160 0.8 TXL YW OUTPUT SPEED HIGH TWP-28 B AT140 0.8 TXL GN OUTPUT SPEED LOW TWP-28 NOTES: CPA: 15496486, CONVOLUTE CAPTRE: 15358890, TERMINAL: 15326267, SEAL:15305351. ITEM: 91 91 ENGINE SPEED SENSOR 13520101 ITEM: 5 DELPHI A/C PRESSURE SWITCH OPT: ALL 2 12010973 A PACKARD OPT: ALL CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) 5 MAP: B74 CAV MAP: A23 CAV B A AT159 0.8 TXL TN ENGINE SPEED HIGH TWP-27 B AT139 0.8 TXL OE ENGINE SPEED LOW TWP-27 NOTES: CPA: 15496486, CONVOLUTE CAPTURE: 15358890, TERMINAL: 15326267, SEAL: (mm²) 15305351. A EN030 0.8 GXL GY A/C PRESS SIG --- B EN045 0.8 GXL BK ECU RET 1 --- NOTES: PAGE 4 OF 4 ENGINEER REV. REVISIONS E.C.R. DRAWN BY CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 116 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 5 ITEM: 1 CONDENSER FAN POWER CUSTOMER CHASSIS INTERFACE BLUNT WIRE DRB12-102PANE BLUNT WIRE DEUTSCH OPT: ALL CAV CIRCUIT 1 --- 2 SIZE OPT: ALL MAP: A118 MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT --- --- --- --- --- 35 SP045A --- --- --- --- --- --- 36 SIZE MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT 2.0 TXL DKGN RIGHT TURN SIG --- 69 SP999 --- --- --- --- --- --- 70 (mm²) MAT. COLOR DESCRIPTION WIRE NOTES 0.8 GXL PE LIN COMM TWT-02 SP1079C 1.0 TXL GY MRKR LMP SW --- (mm²) SIZE MAP: A98 CAV (mm²) CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE TXL RD CNDSR FAN PWR --- (mm²) 1 SP106 3.0 NOTE: HEATSHRINK (SEALED) 3 --- --- --- --- --- --- 37 --- --- --- --- --- --- 71 SP108 0.8 GXL BK FOG LMP SW/LTS --- 4 SP1035 5.0 TXL YW SPARE 5 --- 38 SP148B 1.0 TXL LTGN AIR DUMP --- 72 SP122 2.0 TXL BK HORN SOLENOID --- 5 --- --- --- --- --- --- 39 SP149B 1.0 TXL LTBE AIR FILL --- 73 SP1013A 0.8 GXL GY SEC BRK INPUT 1 --- 6 SP066 2.0 TXL RD MOIST EJCT PWR --- 40 --- --- --- --- --- --- 74 SP1014 0.8 GXL GY SEC BRK INPUT 2 --- 7 --- --- --- --- --- --- 41 --- --- --- --- --- --- 75 SP1055 0.8 TXL BN SMRT WHL SWITCH --- 8 SP709 5.0 TXL BE TRAILER BRAKE --- 42 SP007 1.0 TXL RD AC CLT SW PWR --- 76 SP1056 0.8 TXL YW SMRT WHL BANK --- 9 SP1033 2.0 TXL YW SPARE 3 --- 43 SP006A 13.0 TXL BK COMMON GND --- 77 SP979 0.8 TXL LTGN SPARTAN DATA BUS --- 10 --- --- --- --- --- --- 44 --- --- --- --- --- --- 78 SP068A 0.8 TXL GY PARK BRK LIGHT --- 11 --- --- --- --- --- --- 45 SP388 0.8 TXL WE EXTERIOR TEMP --- 79 SP1059 0.8 TXL PE AUTO WIPER DISABLE --- 12 --- --- --- --- --- --- 46 SP1187A 0.8 --- YW J1939-15 POS J1939-15 80 SP1080 0.8 TXL PE HDLP SW --- 13 AT125 0.8 TXL TN SPEEDOMETER SIGNAL --- 47 SP1188A 0.8 --- DKGN J1939-15 NEG J1939-15 81 SP1061 0.8 GXL BE BK LT INC --- 14 --- --- --- --- --- --- 48 SP185A 5.0 TXL BK CLEAN GND --- 82 SP1062 0.8 GXL OE BK LT DEC --- 15 --- --- --- --- --- --- 49 SP183 5.0 TXL RD CLEAN PWR --- 83 --- --- --- --- --- --- 16 --- --- --- --- --- --- 50 --- --- --- --- --- --- 84 SP1086 0.8 TXL DKGN RIGHT TRN SIG FROM S --- 17 --- --- --- --- --- --- 51 SP185G 0.8 TXL BK CLEAN GND --- 85 SP1087 0.8 TXL YW LEFT TRN SIG FROM SW --- 18 SP970 1.0 TXL PK JUNIOR MODULE IGN --- 52 AT105 0.8 TXL OE OUTPUT SPEED INDICAT --- 86 SP107 0.8 GXL RD FOG LMP PWR --- 19 SP009A 1.0 TXL RD DSH LP PWR --- 53 SP015 0.8 TXL PK B/UP LT ACTIVE --- 87 SP1070 0.8 GXL WE TAG SW AUTO --- 20 --- --- --- --- --- --- 54 --- --- --- --- --- --- 88 SP1071 0.8 GXL YW TAG SW MANUAL --- 21 --- --- --- --- --- --- 55 --- --- --- --- --- --- 89 SP951 0.8 TXL BE HDLP HIGH BEAM SIG --- 22 SP040 0.8 TXL TN FUEL SNDR SIG --- 56 SP878A 0.8 TXL PK NEUTRAL SIG POS --- 90 --- --- --- --- --- --- 23 SP054A 1.0 TXL PK IGN SW/ACC RLY --- 57 --- --- --- --- --- --- 91 SP1076 0.8 TXL YW LEFT TURN TO GAUGE --- 24 SP1032 0.8 TXL YW SPARE 2 --- 58 SP1081A 0.8 TXL RD STOP LTS --- 92 SP1077 0.8 TXL DKGN RIGHT TURN TO GAUGE --- 25 --- --- --- --- --- --- 59 --- --- --- --- --- --- 93 SP1078 0.8 TXL RD HIGH BEAM TO GAUGE --- 26 SP201 0.8 GXL GY ATC SW TO ECU --- 60 --- --- --- --- --- --- 94 SP094R 2.0 TXL RD WIPER POWER --- 27 SP270A 0.8 TXL BK INSTRUMENT GND --- 61 SP551 0.8 TXL RD BACK LT PWR --- 95 --- --- --- --- --- --- OPT: ALL 28 SP528 1.0 TXL RD DATALINK PWR --- 62 SP586 0.8 TXL BK BACK LT GND --- 96 --- --- --- --- --- --- MAP: A81 PK IGNITION SW --- 65 --- --- --- --- --- --- 99 SP094L 2.0 TXL RD WIPER POWER --- --- --- --- --- 66 SP051 0.8 TXL GY HORN BUTTON --- 100 SP1093 2.0 TXL PK HORN OUTPUT --- 33 --- --- --- --- --- --- 67 SP997 0.8 GXL OE LIN POWER TWT-02 101 --- --- --- --- --- --- 34 SP044A 2.0 TXL YW LEFT TURN SIG --- 68 SP998 0.8 GXL WE LIN GROUND TWT-02 102 SP1036 2.0 TXL YW SPARE 6 --- MAT. COLOR DESCRIPTION WIRES NOTE 1 SP190 3.0 GXL RD CUST BATT --- NOTES: SOLDER WIRE AND APPLY RED SEALED HEAT SHRINK ITEM: 9 CUSTOMER PDC 35772 1 4 " AMP 95 TXL --- 83 1.0 --- 71 SP055 SIZE (mm²) 63 31 32 CIRCUIT 58 --- CAV 46 52 --- MRKR LTS FRNT " OPT: ALL 41 ADJ PEDAL PWR BN 21 33 RD TXL 9 GXL 2.0 1 2.0 SP1053 54 SP767A 98 48 97 --- 60 --- --- 43 --- --- 55 --- --- 49 --- --- 1 4 AMP MAP: A83 94 102 --- --- 35772 8 82 --- 64 70 63 TWP-06 1 62 TWP-06 J1587 NEG 51 57 J1587 POS GY 45 PK TXL 40 TXL 0.8 32 0.8 SP210A 20 SP209A ITEM: 8 CUSTOMER PDC 8 29 30 5 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE GXL RD CUST ACC --- (mm²) 1 SP192C 3.0 NOTES: SOLDER WIRE AND APPLY RED SEALED HEAT SHRINK WEDGELOCK: WB-51PAR. WEDGELOCK: WB-51PAL. NOTE: ATTACH FLANGE DRBF-1A. NOTE: USE DEUTSCH CONTACTS ONLY. NOTE: J1587/J1939 USE GOLD PLATED TERMINALS. 9 ITEM: 17 FRONT CHASSIS HARNESS INTERFACE HDP26-24-21SE ITEM: J3 DEUTSCH PDC INTERCONNECT OPT: ALL G HDP24-24-16PE DEUTSCH OPT: ALL CAV CIRCUIT SIZE MAT. COLOR MAP: A102 DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) SIZE MAT. COLOR DESCRIPTION J3 WIRE NOTES J A CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) P D C K CAV R E B (mm²) MAP: D116 S F H N A SP884 2.0 TXL PK CUSTOMER 1 --- B SP092 5.0 TXL RD DRIVER ST PWR --- C SP885 2.0 TXL RD CUSTOMER 2 --- A SP190 3.0 GXL RD CUST BATT --- J SP066 2.0 TXL RD MOIST EJCT PWR --- B SP900B 5.0 TXL PK BRAKE CNTRL --- K SP106 3.0 TXL RD CNDSR FAN PWR --- D SP093 5.0 TXL RD CAPT SEAT PWR --- C SP778 3.0 TXL RD MEMORY PWR 2 --- L SP192D 3.0 TXL RD CUST ACC --- E SP1433A 3.0 TXL PK SEAT HEAT 1 --- D SP092 5.0 TXL RD DRIVER ST PWR --- M --- --- --- --- --- --- F SP886 2.0 TXL BE CUSTOMER 3 --- E SP093 5.0 TXL RD CAPT SEAT PWR --- N SP094A 2.0 TXL RD WIPER POWER --- G SP1434A 3.0 TXL PK SEAT HEAT 2 --- F SP191 3.0 TXL RD CUST IGN --- P SP183 5.0 TXL RD CLEAN PWR --- H SP887 2.0 TXL YW CUSTOMER 4 --- G SP341 2.0 TXL RD VAC PUMP PWR --- R --- --- --- --- --- --- H SP105 5.0 TXL RD BLWR MTR PWR --- S SP192C 3.0 GXL RD CUST ACC --- L M 46 NOTE: USE DEUTSCH SOLID CONTACTS ONLY ITEM: 45 ITEM: 46 BATTERY PWR CHASSIS GND 33220 (3/8)" 33220 45 AMP CAV CIRCUIT SIZE MAT. SP184 5.0 TXL 8 " SP888 2.0 TXL OE CUSTOMER 5 --- SP889 2.0 TXL GN CUSTOMER 6 --- L SP890 2.0 TXL BN CUSTOMER 7 --- M SP891 2.0 TXL PE CUSTOMER 8 --- N SP110 2.0 TXL PK DOCK LIGHTS --- P SP341 2.0 TXL RD VAC PUMP PWR --- R SP342 2.0 TXL BK AUTO STEP A --- S SP343 2.0 TXL BK AUTO STEP B --- T PLUG --- --- --- --- --- U PLUG --- --- --- --- --- OPT: ALL OPT: ALL V PLUG --- --- --- --- --- MAP: A78 MAP: A80 W PLUG --- --- --- --- --- X PLUG --- --- --- --- --- COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT RD BATTERY PWR --- SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) (mm²) 1 3 AMP J K 1 SP006R 5.0 V F U T J K B L C A E D S R P M N NOTE: USE DEUTSCH SOLID CONTACTS ONLY TXL BK COMMON GND --- PAGE 1 OF 5 ENGINEER DRAWN BY REVISIONS 17 G NOTES: SOLDER WIRE AND APPLY BLACK SEALED HEAT SHRINK NOTES: SOLDER WIRE AND APPLY RED SEALED HEAT SHRINK REV. H X W E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 117 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 47B ITEM: J2 CLEAN POWER FUSE J2 47B ATO-40 (AMBER) ANY BRAND 7 1 14 8 PDC INTERCONNECT 770582-1 AMP OPT: ALL OPT: ALL MAP: A77 CAV CIRCUIT SIZE MAT. CAV COLOR DESCRIPTION CIRCUIT SIZE MAT. COLOR MAP: A106 DESCRIPTION WIRE NOTES CAV CIRCUIT SIZE (mm²) WIRES NOTE (mm²) MAT. COLOR DESCRIPTION WIRE NOTES (mm²) 1 --- --- --- --- --- --- 8 --- --- --- --- --- --- 2 SP632 0.8 TXL RD INSTRUMENT (B+) --- 9 --- --- --- --- --- --- 3 --- --- --- --- --- --- 10 SP1079F 1.0 TXL GY MRKR LMP SW --- 4 SP054B 1.0 TXL PK IGN SW/ACC RLY --- 11 SP1079C 1.0 TXL GY MRKR LMP SW --- 5 --- --- --- --- --- --- 12 SP185B 0.8 TXL BK CLEAN GND --- ITEM: J1 6 --- --- --- --- --- --- 13 SP1079D 1.0 TXL GY MRKR LMP SW --- PDC INTERCONNECT 7 --- --- --- --- --- --- 14 SP1079E 1.0 TXL GY MRKR LMP SW --- NOTE: CONNECT 47B TO 47 J1 12 1 24 13 NOTES: 770587-1 AMP OPT: ALL CAV CIRCUIT SIZE MAT. MAP: A110 COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) SIZE MAT. COLOR DESCRIPTION WIRE NOTES ITEM: J4 (mm²) 1 --- --- --- --- --- --- 13 --- --- --- --- --- --- PDC INTERCONNECT 2 --- --- --- --- --- --- 14 --- --- --- --- --- --- HDP24-24-23PE 3 --- --- --- --- --- --- 15 --- --- --- --- --- --- DEUTSCH 4 --- --- --- --- --- --- 16 SP1079E 1.0 TXL GY MRKR LMP SW --- 5 --- --- --- --- --- --- 17 --- --- --- --- --- --- 6 AT105 0.8 TXL OE OUTPUT SPEED INDICAT --- 18 --- --- --- --- --- --- 7 --- --- --- --- --- --- 19 SP054C 1.0 TXL PK 8 SP137 1.0 GXL GY SPEED SW NEG --- 20 SP054H 1.0 TXL PK IGN SW/ACC RLY IGN SW/ACC RLY 9 SP006C 0.8 TXL BK COMMON GND --- 21 SP460 0.8 GXL RD IGN PWR --- 10 SP904 0.8 TXL PK TRW IGN --- 22 --- --- --- --- --- --- 11 --- --- --- --- --- --- 23 SP055 1.0 TXL PK IGNITION SW --- 12 SP969 0.8 TXL PK COMPASS MODULE IGN --- 24 SP970 1.0 TXL PK JUNIOR MODULE IGN --- OPT: ALL --- ITEM: 118B ITEM: 118A 54201463 (DARK GRAY) HADLEY SLS INTERFACE HARNESS FCI APEX 54201413 (DARK GRAY) OPT: ALL FCI APEX MAP: D93 CAV CIRCUIT 1 --- 2 SIZE MAT. COLOR DESCRIPTION WIRES NOTE --- --- --- --- --- --- --- --- --- --- --- 1 (mm²) CAV CIRCUIT SIZE MAT. A SP020 B C SIZE MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT 0.8 TXL RD INSTRUMENT PWR --- N SP054F --- --- --- --- --- --- O --- --- --- --- --- --- P D --- --- --- --- --- --- E SP121 2.0 TXL RD STEP SW PWR F --- --- --- --- G SP356 2.0 TXL H SP777 2.0 J SP884 K MAT. COLOR DESCRIPTION WIRE NOTES 2.0 TXL PK IGN SW/ACC RLY --- SP086A 2.0 TXL RD ACC PWR TO LEVEL CON --- SP848 2.0 TXL RD MEMORY PWR 3 --- Q SP054G 2.0 TXL PK IGN SW/ACC RLY --- --- R SP1432 1.0 TXL OE RADIO BACKLIGHTING --- --- --- S --- --- --- --- --- --- PK LVL JACK CONT POS BA --- T --- --- --- --- --- --- TXL RD MEMORY PWR 1 --- U --- --- --- --- --- --- 2.0 TXL PK CUSTOMER 1 --- V SP006AV 2.0 TXL BK COMMON GND --- --- --- --- --- --- --- W --- --- --- --- --- --- L SP1434B 2.0 TXL PK SEAT HEAT 2 --- X --- --- --- --- --- --- M SP1433B 2.0 TXL PK SEAT HEAT 1 --- --- --- --- --- --- --- OPT: ALL ITEM: 37 ITEM: 39 MAP: D91 STEP POWER JACK CONTROL 1-480700-0 1-480700-0 COLOR 0.8 TXL O X J DESCRIPTION WIRES NOTE GY PARK BRK LIGHT --- 3 --- --- --- --- --- --- 2 SP782 0.8 TXL YW SET RIDE HT --- --- --- --- --- --- --- 3 SP148C 1.0 GXL LTGN AIR DUMP --- --- --- --- --- --- --- 4 SP149C 1.0 GXL LTBE AIR FILL --- --- --- --- --- --- --- 5 SP1187B 0.8 --- YW J1939-15 POS J1939-15 7 --- --- --- --- --- --- 6 SP1188B 0.8 --- DKGN J1939-15 NEG J1939-15 --- --- --- --- --- --- 7 --- --- --- --- --- --- 9 --- --- --- --- --- --- 8 SP086B 2.0 TXL RD ACC PWR TO LEVEL CON --- 10 --- --- --- --- --- --- 9 --- --- --- --- --- --- 11 --- --- --- --- --- --- 10 SP137 1.0 GXL GY SPEED SW NEG --- 12 --- --- --- --- --- --- 11 SP185E 1.0 GXL BK CLEAN GND --- 13 --- --- --- --- --- --- 12 SP883C 0.8 TXL TN JACK DOWN WARNING --- 14 --- --- --- --- --- --- 13 --- --- --- --- --- --- 14 SP356 2.0 TXL PK LVL JACK CONT POS BA --- AMP OPT: ALL OPT: ALL CAV CIRCUIT 1 SP121 2 3 SIZE D P E Q COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT SIZE COLOR DESCRIPTION 4 3 2 1 14 13 12 11 10 9 8 2.0 TXL RD STEP SW PWR --- 1 SP878B 118A 1 8 2 3 4 5 R T S SP342 2.0 TXL BK AUTO STEP A --- 2 SP068D 0.8 TXL PK NEUTRAL SIG POS --- 0.8 TXL GY PARK BRK LIGHT --- SP343 2.0 TXL BK AUTO STEP B --- 3 SP086C 2.0 TXL RD ACC PWR TO LEVEL CON --- (mm²) NOTE: USE SOCKET CONTACTS A 6 37 1 C 2 39 ITEM: 3B CAP A B 3 3A C 7 1 2 DT04-3P-E008 3 DEUTSCH OPT: ALL MAP: A54 CAV MAT. COLOR DESCRIPTION WIRES NOTE (mm²) PLUG --- --- --- --- --- PLUG --- --- --- --- --- C PLUG --- --- --- --- --- DEUTSCH OPT: ALL LOCK: W3P (GREEN) MAP: A56 CAV CIRCUIT SIZE MAT. A SP1187D 0.8 B SP1188D 0.8 C PLUG --- --- NOTE: ATTACH 3B TO 3A COLOR DESCRIPTION WIRES NOTE --- YW J1939-15 POS J1939-15 --- DKGN J1939-15 NEG J1939-15 --- --- --- (mm²) MAP: A75 SIZE COLOR A PACKARD CIRCUIT MAT. B 12033731 CAV SIZE DT06-3S-P032 FUSE HOLDER CAP OPT: ALL CIRCUIT J1939 NODAL DROP TO TRIP COMPUTER ITEM: 47A 9 10 11 12 13 14 B NOTE: USE SOCKET CONTACTS ITEM: 3A 118B U WIRES NOTE 47A 5 F 3B MAT. NOTE: DRESS TOWARDS ITEMS 1 AND 17, J1939 USE GOLD PLATED TERMINALS. 6 V G MAP: A49 MAT. (mm²) 5 8 AMP MAP: A51 6 7 W H A C N (mm²) (mm²) SP068G SIZE B NOTE: USE DEUTSCH SOLID CONTACTS ONLY 4 NOTE: ATTACH ITEM 118B TO 118A CIRCUIT M J4 MAP: A95 (mm²) --- NOTES: CAP CAV K L DESCRIPTION WIRES NOTE (mm²) NOTE: CONNECT 47A TO 47 LOCK: W3S-P012 (GREEN) PAGE 2 OF 5 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 118 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 21 AUTO WIPER DISABLE SWITCH LC1-01 BLUNT CARLINGSWITCH BLUNT SIZE OPT: ALL OPT: ALL MAP: A71 MAP: A45 MAT. COLOR DESCRIPTION WIRES NOTE SEC BRK INPUT 1 --- GY SEC BRK INPUT 1 --- 0.8 --- SP006T 0.8 3 --- --- GXL BK COMMON GND --- --- --- --- --- 4 SP1014 0.8 GXL GY SEC BRK INPUT 2 --- 5 --- --- --- --- --- --- 6 SP006T 0.8 GXL BK COMMON GND --- 7 --- --- --- --- --- --- 8 SP1013B 0.8 GXL GY SEC BRK INPUT 1 --- 9 SP006D 0.8 GXL BK COMMON GND --- 9 SP006E 0.8 GXL BK COMMON GND --- 10 SP009K 0.8 GXL RD DSH LP PWR --- 10 SP009L 0.8 GXL RD DSH LP PWR --- 11 --- --- --- --- --- --- 12 SP009L 0.8 GXL RD DSH LP PWR --- 21 11 COMMON GND 8 BK 7 2 GXL 1 SP1059 2 3 SIZE MAT. COLOR DESCRIPTION WIRES NOTE 0.8 TXL PE AUTO WIPER DISABLE SP006AD 0.8 TXL BK SP009W 0.8 TXL RD CAV CIRCUIT --- A SP006G COMMON GND --- B SP068B DSH LP PWR --- MAT. COLOR DESCRIPTION WIRES NOTE 0.8 TXL BK COMMON GND --- 0.8 TXL GY PARK BRK LIGHT --- (mm²) TPA: 15300014 3 2 1 6 5 4 9 8 7 12 11 10 15 14 13 10 B 52 7 6 5 4 3 2 1 ITEM: 31 22 21 20 19 18 17 16 15 WABCO ATC 14 13 12 11 10 9 8 30 29 28 27 26 25 24 23 CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) MC 1 --- --- --- --- --- --- 2 SP979 0.8 TXL LTGN SPARTAN DATA BUS --- 3 SP068H 0.8 TXL GY PARK BRK LIGHT --- 4 SP848 2.0 TXL RD MEMORY PWR 3 --- 5 SP045B 2.0 TXL DKGN RIGHT TURN SIG --- 6 SP044B 2.0 TXL YW LEFT TURN SIG --- 7 SP1053 2.0 TXL BN MRKR LTS FRNT --- 8 SP777 2.0 TXL RD MEMORY PWR 1 --- 9 SP778 3.0 TXL RD MEMORY PWR 2 --- 10 --- --- --- --- --- --- 11 SP878A 0.8 TXL PK NEUTRAL SIG POS --- 11 SP878B 0.8 TXL PK NEUTRAL SIG POS --- 12 --- --- --- --- --- --- 13 --- --- --- --- --- --- 14 --- --- --- --- --- --- 15 --- --- --- --- --- --- COLOR DESCRIPTION WIRES NOTE NOTE: USE SOCKET CONTACTS LC1-01 CARLINGSWITCH OPT: ALL 9 10 5 IL-AG5-30S-D3C1 2 6 JAE 3 CIRCUIT MAT. COLOR DESCRIPTION WIRE NOTES 1 --- --- --- --- --- --- 16 SP882 0.8 TXL TN ANT UP WARNING --- 2 --- --- --- --- --- --- 17 --- --- --- --- --- --- CAV CIRCUIT 1 SP201 SIZE 1 SP212 2 SP185P 0.8 3 --- --- 4 --- --- COLOR DESCRIPTION WIRES NOTE 0.8 GXL GY ATC SW TO ECU --- PACKARD 0.8 GXL GY ECU TO ATC LT --- OPT: ALL GXL BK CLEAN GND --- --- --- --- --- --- --- --- --- 12085030 5 --- --- --- --- --- --- 6 --- --- --- --- --- --- 3 --- --- --- --- --- --- 18 --- --- --- --- --- --- --- --- --- --- --- SP1077 0.8 TXL DKGN RIGHT TURN TO GAUGE --- 19 7 --- 4 --- --- --- --- --- --- 8 --- --- --- --- --- --- 5 SP1076 0.8 TXL YW LEFT TURN TO GAUGE --- 20 --- --- --- --- --- --- SP009E 0.8 TXL RD DSH LP PWR SP006B 0.8 GXL BK COMMON GND --- 21 9 --- 6 --- --- --- --- --- --- 10 SP009S 0.8 GXL RD DSH LP PWR --- 7 SP006H 0.8 TXL BK COMMON GND --- 22 SP040 0.8 TXL TN FUEL SNDR SIG --- 11 SP212 0.8 GXL GY ECU TO ATC LT --- 8 --- --- --- --- --- --- 23 SP1253 0.8 TXL TN STR WHL EFFORT CNTRL --- 12 SP460 0.8 GXL RD IGN PWR --- 9 SP068C 0.8 TXL GY PARK BRK LIGHT --- 24 --- --- --- --- --- --- 10 SP020 0.8 TXL RD INSTRUMENT PWR --- 25 SP388 0.8 TXL WE EXTERIOR TEMP --- 11 --- --- --- --- --- --- 26 SP270B 0.8 TXL BK INSTRUMENT GND --- 12 SP1078 0.8 TXL RD HIGH BEAM TO GAUGE --- 27 SP209C 0.8 TXL PK J1587 POS TWP-06 13 SP632 0.8 TXL RD INSTRUMENT (B+) --- 28 SP210C 0.8 TXL GY J1587 NEG TWP-06 14 SP185G 0.8 TXL BK CLEAN GND --- 29 SP1187F 0.8 --- YW J1939-15 POS J1939-15 15 SP883B 0.8 TXL TN JACK DOWN WARNING --- 30 SP1188F 0.8 --- DKGN J1939-15 NEG J1939-15 FUSE HOLDER MAT. (mm²) 31 11 (mm²) 12 (mm²) SIZE MC 8 CAV 4 WIRE NOTES ITEM: 47 MAP: A63 7 1 DESCRIPTION MAP: A89 CAV 50 MAP: A38 COLOR SIZE 3 OPT: ALL MAT. OPT: ALL NOTES: HEATSHRINK CIRCUITS INDIVIDUALLY (SEALED) AMETEK LMC INSTRUMENT PANEL SIZE AMP PACKARD OPT: ALL ITEM: 52 CIRCUIT 1-480710-0 15300027 A NOTE: ENGINEERING REFERENCE ONLY, L26D1CNN1 (COMPRESSION), L21D1CNN1 (EXHAUST) CAV PARK BRAKE SWITCH MAP: A43 (mm²) 6 SP006V 12 2 CIRCUIT 5 GY GXL CAV 9 GXL 0.8 4 MC 0.8 SP1013B 3 MC SP1013A 1 2 MC 1 1 MC 10 (mm²) MEMORY INTERFACE MAP: B77 CAV B CIRCUIT AUX OR VGT BRAKE (HIGH/OFF/LOW) ITEM: 50 CIRCUIT 47 SIZE MAT. (mm²) A CAV ITEM: 10 ITEM: 3 A SP184 5.0 TXL RD BATTERY PWR --- B SP905 5.0 TXL RD TRW BATT --- NOTE: SPOT TAPE WIRES TOGETHER 100mm FROM ITEM 47 FOR 20mm ITEM: 35 STEERING WHEEL EFFORT CONTROL NOTE: ENGINEERING REFERENCE ONLY, L15D1XN61 1-480698-0 35 AMP OPT: ALL 1 2 MAP: A73 CAV CIRCUIT MAT. COLOR DESCRIPTION WIRES NOTE (mm²) ITEM: 29 NOTE: J1587/J1939 USE GOLD PLATED TERMINALS. SIZE TAG DUMP AUTO/DISABLED/MANUAL 1 SP270C 0.8 TXL BK INSTRUMENT GND --- LC1-01 2 SP1253 0.8 TXL TN STR WHL EFFORT CNTRL --- NOTES: SOCKET CONTACTS CARLINGSWITCH OPT: ALL MAP: A65 A --- A SP185N --- B SP782 WIRES NOTE --- --- --- --- --- --- --- --- (mm²) SIZE COLOR DESCRIPTION WIRES NOTE 0.8 TXL BK CLEAN GND --- 0.8 TXL YW SET RIDE HT --- (mm²) NOTE: USE PIN TERMINALS NOTE: ATTACH 55B TO 55A MC MAT. DESCRIPTION WIRES NOTE 1 SP1071 0.8 GXL YW TAG SW MANUAL --- 2 SP1060 0.8 GXL YW TAG DMP SW --- 3 --- --- --- --- --- --- 4 SP1070 0.8 GXL WE TAG SW AUTO --- 5 --- --- --- --- --- --- 6 --- --- --- --- --- --- 7 --- --- --- --- --- --- 8 --- --- --- --- --- --- 9 SP006E 0.8 GXL BK COMMON GND --- 9 SP1060 0.8 GXL YW TAG DMP SW --- 10 SP009P 0.8 GXL RD DSH LP PWR --- 10 SP009Y 0.8 GXL RD DSH LP PWR --- 11 --- --- --- --- --- --- 12 SP009Y 0.8 GXL RD DSH LP PWR --- AMP OPT: ALL MAP: E48 CAV 38 CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE --- (mm²) 1 SP148A 1.0 TXL LTGN AIR DUMP 2 SP149A 1.0 TXL LTBE AIR FILL --- 3 SP006F 1.0 TXL BK COMMON GND --- 4 --- --- --- --- --- --- NOTE: USE PIN CONTACTS SEAL: 12089679 PAGE 3 OF 5 ENGINEER REVISIONS AIR DUMP 1-480702-0 NOTE: ENGINEERING REFERENCE ONLY, L17D1AN01 DRAWN BY REV. ITEM: 38 4 CIRCUIT DESCRIPTION COLOR 3 MC MAP: E38 CAV COLOR MAT. 1 29 OPT: ALL MAT. SIZE 2 --- 11 PACKARD 8 12010973 PACKARD 7 12015792 6 B 5 HADLEY SET RIDE HEIGHT 12 CAP 4 --- 9 3 A 2 ITEM: 55A MAP: E39 SIZE 1 ITEM: 55B OPT: ALL CIRCUIT 10 55A 55B CIRCUIT (mm²) A B CAV CAV B E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 119 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 57 ITEM: 32 ITEM: 69A DIAGNOSTIC CONNECTOR SPARE COMPASS MODULE ITEM: 28 HD10-9-1939P BLUNT 12066317 ADJUSTABLE PEDAL'S DEUTSCH BLUNT PACKARD LC1-01 OPT: ALL OPT: ALL OPT: ALL CARLINGSWITCH MAP: D35 SIZE SP528 C SP1187H D D --- A SP969 2.0 TXL YW SPARE 6 --- B C 1 SP1032 1.0 TXL RD DATALINK PWR --- 2 SP1036 0.8 --- YW J1939-15 POS J1939-15 NOTE: HANK TO JUST BEFORE ITEM 22 BREAKOUT, HEAT SHRINK CIRCUITS INDIVIDUALLY SP1188H 0.8 --- DKGN J1939-15 NEG J1939-15 (SEALED) E --- --- --- --- --- --- F SP209B 0.8 TXL PK J1587 POS TWP-06 G SP210B 0.8 TXL GY J1587 NEG TWP-06 H --- --- --- --- --- --- I --- --- --- --- --- --- DESCRIPTION WIRES NOTE 0.8 TXL PK COMPASS MODULE IGN --- SP185Q 0.8 TXL BK CLEAN GND --- SP209E 0.8 TXL PK J1587 POS TWP-06 D SP210E 0.8 TXL GY J1587 NEG TWP-06 E PLUG --- --- --- --- --- F PLUG --- --- --- --- --- MAP: A68 (mm²) (mm²) 32 CAV NOTES: SEE 3270-GG5A FOR MOUNTING ORIENTATION, J1587 USE GOLD PLATED MC 28 MC 11 12 TERMINALS. MC NOTE: INSTALL (1) HDC16-9 (CAP), (1) HD18-009 (BACKSHELL), (1) 1847-NN2-001 (TETHER). NOTE: INSTALL BRACKET, SEE 2957-GG5A FOR ASSEMBLY AND PART REQUIREMENTS. 69A ITEM: 65 65 ELECTRONIC TRAILER BRAKE CONTROLLER BLUNT WIRES 4 1 5 6 3 2 OPT: ALL SIZE MAT. CAV --- --- COLOR --- D E DESCRIPTION --- WIRES NOTE --- SP709A TRAILER BRK --- 2 --- --- --- --- --- --- 3 SP185L 3.0 TXL BK CLEAN GND --- 4 SP709 5.0 TXL BE TRAILER BRAKE --- 5 SP1081B 0.8 TXL RD STOP LTS --- 6 SP900B 5.0 TXL PK BRAKE CNTRL --- CIRCUIT SIZE MAT. COLOR F DESCRIPTION WIRES NOTE SP185M GROUND SP900A BRK CNTRL + 4A MAT. CAV COLOR DESCRIPTION WIRES NOTE --- --- --- --- --- --- 2 --- --- --- --- --- --- 3 --- --- --- --- --- --- SP1081E STOP LIGHTS 6 5 4 9 12 8 11 7 10 CAV CIRCUIT COLOR DESCRIPTION WIRES NOTE CUSTOMER 2 --- CIRCUIT SIZE SP006M 0.8 GXL BK COMMON GND --- 4 SP006N 0.8 GXL BK COMMON GND --- 5 SP006N 0.8 GXL BK COMMON GND --- 5 SP006P 0.8 GXL BK COMMON GND --- 6 SP482 1.0 GXL PK THRTL COM POS --- 7 --- --- --- --- --- --- 8 SP767B 1.0 GXL RD ADJ PEDAL PWR --- 9 SP006P 0.8 GXL BK COMMON GND --- 10 SP009M 0.8 GXL RD DSH LP PWR --- 10 SP009N 0.8 GXL RD DSH LP PWR --- 11 --- --- --- --- --- --- 12 SP009N 0.8 GXL RD DSH LP PWR --- --- ITEM: 76B --- TERMINATION RESISTOR 6 SP900A 5.0 TXL PK BRAKE CNTRL --- DT04-3P-P006 A B C 76B DEUTSCH OPT: ALL MAT. CAV COLOR DESCRIPTION CIRCUIT SIZE 64B 4 1 5 2 6 3 CIRCUIT SIZE MAT. COLOR 1 WIRES NOTE COLOR DESCRIPTION WIRES NOTE NOTE: ATTACH ITEM 76B TO ITEM 76A MAT. COLOR DESCRIPTION WIRES NOTE --- --- J1939 TRUNK LINE DT06-3S-P032 ITEM: 76A (mm²) WIRES NOTE DESCRIPTION (mm²) NOTE: W3P-1939 (BLUE) --- --- --- --- 1 SP997 0.8 GXL OE LIN POWER TWT-02 2 --- --- --- --- --- --- 2 SP998 0.8 GXL WE LIN GROUND TWT-02 3 SP185M 3.0 TXL BK CLEAN GND --- DEUTSCH 3 SP999 0.8 GXL PE LIN COMM TWT-02 4 SP709A 5.0 TXL BE TRAILER BRAKE --- OPT: ALL 5 SP1081E 0.8 TXL RD STOP LTS --- 6 SP900A 5.0 TXL PK BRAKE CNTRL --- MAP: E33 A B 76A C NOTE: USE PIN CONTACTS CAV CIRCUIT SIZE MAT. (mm²) A SP1187L 0.8 --- YW J1939-15 POS J1939-15 B SP1188L 0.8 --- DKGN J1939-15 NEG J1939-15 C PLUG --- --- --- --- --- PLATED TERMINALS. MTA 71 1 2 3 4 6 7 8 9 10 5 B OPT: ALL CAV CIRCUIT --- 1 SP904 --- 2 --- 3 SP886 2.0 TXL BE CUSTOMER 3 --- 3 SP887 2.0 TXL YW CUSTOMER 4 4 SP888 2.0 TXL OE CUSTOMER 5 CUSTOMER 6 SIZE COLOR DESCRIPTION WIRES NOTE 0.8 TXL PK TRW IGN --- --- --- --- --- --- --- TRW POWER --- --- --- --- --- --- CBHDWR009 4 --- --- --- --- --- --- MTA (mm²) ITEM: 63 63 TOW VEHICLE POWER ITEM: 72 SP890 2.0 TXL BN CUSTOMER 7 --- 7 SP891 2.0 TXL PE CUSTOMER 8 --- 5 --- --- --- --- --- --- OPT: ALL 8 AT125 0.8 TXL TN SPEEDOMETER SIGNAL --- 6 --- --- --- --- --- --- MAP: E29 9 SP051 0.8 TXL GY HORN BUTTON --- 7 SP1188K 0.8 --- DKGN J1939-15 NEG J1939-15 10 SP1093 2.0 TXL PK HORN OUTPUT --- 8 SP1187K 0.8 --- YW J1939-15 POS J1939-15 11 SP122 2.0 TXL BK HORN SOLENOID --- 9 --- --- --- --- --- --- 10 --- --- --- --- --- DOCK LIGHTS A 72 MAT. 6 PK --- 4 STOP LTS MAP: E32 TXL --- RD OPT: ALL MAP: A15 2 2.0 --- TXL MAP: A28 PACKARD RD SP110 --- 0.8 AMP 15329073 TXL 12 --- SP1081E OPT: ALL OPT: ALL NOTE: USE SOCKET CONTACTS --- 5 AMP ITEM: 71 GN --- 3 --- 1-480701-0 TRW POWER COLUMN MAT. TXL THRTL COM NEG CLEAN GND AUTO WIPER / LIGHTS INPUT INTERFACE AMP 2.0 2.0 GY TRAILER BRAKE NOTE: HEAT SHRINK CIRCUITS INDIVIDUALLY (SEALED) 1-480708-0 SP885 SP889 GXL NOTE: USE GOLD PLATED TERMINALS, W3S-1939-P012 (BLUE), J1939 USE GOLD 1 5 1.0 BE NOTE: USE PIN CONTACTS (mm²) 74 SP483 BK NOTE: ATTACH 64B TO 64A. SIZE --- 2 TXL 1-480705-0 CUSTOMER A 1 --- ADJ PEDAL PWR TXL ITEM: 74 2 ADJ PEDAL PWR RD 5.0 NOTE: ATTACH ITEM 4B TO 4A 3 RD GXL 3.0 (mm²) (mm²) 1 GXL 1.0 SP709A MAP: A18 MAP: A20 SIZE 2.0 SP767B SP185M ELECTRONIC TRAILER BRAKE CONTROLLER AMP OPT: ALL CIRCUIT SP767A 1 3 ITEM: 4A 1-480700-0 CAV WIRES NOTE MAP: D33 CAP 3 DESCRIPTION 1 CAV ITEM: 4B 2 COLOR 4 ITEM: 64B 1 MAT. NOTE: ENGINEERING REFERENCE ONLY, L28D1AN01 NOTE: USE SOCKET CONTACTS 4B SIZE (mm²) (mm²) 1 C MAP: A25 MAP: A29 CIRCUIT B OPT: ALL AMP CAV A BLUNT WIRES 1-480704-0 64A MC BLUNT WIRES ITEM: 64A CIRCUIT (mm²) 8 H SPARE 2 --- COLOR 7 J YW CLEAN GND MAT. 4 G 57 B TXL BK SIZE 3 C A F 0.8 TXL (mm²) E CIRCUIT CIRCUIT 6 B CAV CAV 5 1.0 WIRES NOTE WIRES NOTE 9 SP185D DESCRIPTION DESCRIPTION 2 A COLOR COLOR SIZE OPT: ALL MAP: E41 MAP: A59 MAT. MAT. 1 CIRCUIT 10 CAV CAV CIRCUIT --- A SP905 --- B SP006R SIZE BLUNT BLUNT OPT: ALL MAP: A32 CAV MAT. COLOR DESCRIPTION WIRES NOTE 5.0 TXL RD TRW BATT --- 5.0 TXL BK COMMON GND --- (mm²) CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) 1 SP1033 2.0 TXL YW SPARE 3 --- 2 SP1035 5.0 TXL YW SPARE 5 --- NOTE: HEAT SHRINK CIRCUITS INDIVIDUALLY (SEALED) CPA: TYPE "E" NOTE: TPA: 15329074, J1939 USE GOLD PLATED TERMINALS. TPA: TYPE "B" PAGE 4 OF 5 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 120 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 90 HEADLIGHT SWITCH 08905152 PACKARD OPT: ALL MAP: A9 CAV H F MC E 90 C G J A MC B ITEM: 75 CUSTOMER B 1-480710-0 2 1 AMP 5 4 9 8 7 12 11 10 15 14 13 MAT. COLOR DESCRIPTION WIRES NOTE A SP006W 1.0 TXL BK COMMON GND --- A SP006X 1.0 TXL BK COMMON GND --- B SP062 1.0 TXL BK DOME LT SW GND --- C --- --- --- --- --- --- D SP1079A 1.0 TXL GY MRKR LMP SW --- D SP1079B 1.0 TXL GY MRKR LMP SW --- E --- --- --- --- --- --- F SP006X 1.0 TXL BK COMMON GND --- G --- --- --- --- --- --- H SP006J 1.0 TXL BK COMMON GND --- J SP1080 0.8 TXL PE HDLP SW --- DESCRIPTION WIRES NOTE --- NOTES: OPT: ALL 6 SIZE (mm²) D 3 CIRCUIT MAP: A12 CAV 75 CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) 1 SP007 1.0 TXL RD AC CLT SW PWR --- 2 SP1432 1.0 TXL OE RADIO BACKLIGHTING --- ITEM: 89 3 SP009C 1.0 TXL RD DSH LP PWR --- DIMMER SWITCH 4 SP191 3.0 TXL RD CUST IGN --- LC1-01 5 SP068E 0.8 TXL GY PARK BRK LIGHT --- CARLINGSWITCH 6 SP1081C 0.8 TXL RD STOP LTS --- OPT: ALL 7 SP045C 2.0 TXL DKGN RIGHT TURN SIG --- 8 SP044C 2.0 TXL YW LEFT TURN SIG --- 9 SP1079B 1.0 TXL GY MRKR LMP SW --- 10 SP882 0.8 TXL TN ANT UP WARNING --- 11 SP883A 0.8 TXL TN JACK DOWN WARNING --- 12 SP015 0.8 TXL PK B/UP LT ACTIVE --- MAP: B9 CAV CIRCUIT SIZE MAT. COLOR (mm²) MC 1 SP1062 0.8 GXL OE BK LT DEC 2 SP006AB 0.8 GXL BK COMMON GND --- 2 SP006S 0.8 GXL BK COMMON GND --- 13 SP192D 3.0 TXL RD CUST ACC --- 3 --- --- --- --- --- --- 14 SP105 5.0 TXL RD BLWR MTR PWR --- 4 SP1061 0.8 GXL BE BK LT INC --- 15 SP062 1.0 TXL BK DOME LT SW GND --- 5 --- --- --- --- --- --- 6 --- --- --- --- --- --- 7 --- --- --- --- --- --- 8 --- --- --- --- --- --- 9 SP006S 0.8 GXL BK COMMON GND --- 10 SP009U 0.8 GXL RD DSH LP PWR --- 10 SP009X 0.8 GXL RD DSH LP PWR --- 11 --- --- --- --- --- --- 12 SP009X 0.8 GXL RD DSH LP PWR --- DESCRIPTION WIRES NOTE --- NOTE: USE SOCKET CONTACTS 9 5 6 7 8 11 89 10 1 2 3 4 12 MC NOTE: ENGINEERING REFERENCE ONLY L18D1CNN1 A B C D E F G H J K L M N P R S 1 2 83 ITEM: 91 77 ITEM: 77 A --- B --- SIZE CARLINGSWITCH 7283-6443-40 15326863 YAZAKI PACKARD OPT: ALL OPT: ALL CIRCUIT LC1-01 ADJUSTABLE PEDAL'S MOTOR COLUMN CAV FOG LAMP SWITCH ITEM: 83 MAP: D23 MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT --- --- --- --- --- J SP1086 --- --- --- --- --- K --- (mm²) SIZE OPT: ALL MAP: D9 CAV MAP: E17 MAT. COLOR DESCRIPTION WIRE NOTES 0.8 TXL DKGN RIGHT TRN SIG FROM S --- --- --- CAV CIRCUIT --- 1 SP482 --- --- 2 SP483 NOTES: (mm²) SIZE MAT. COLOR DESCRIPTION WIRES NOTE 1.0 GXL PK THRTL COM POS --- 1.0 GXL GY THRTL COM NEG --- CIRCUIT SIZE MAT. COLOR (mm²) (mm²) MC 9 5 6 7 8 11 10 1 2 3 4 12 1 --- --- --- --- --- 2 SP006Y 0.8 GXL BK COMMON GND --- 2 SP006Z 0.8 GXL BK COMMON GND --- 3 --- --- --- --- --- --- 4 SP108 0.8 GXL BK FOG LMP SW/LTS --- --- 5 --- --- --- --- --- --- SMRT WHL SWITCH --- 6 --- --- --- --- --- --- RD BACK LT PWR --- 7 --- --- --- --- --- --- BK BACK LT GND --- 8 --- --- --- --- --- --- 9 SP006Z 0.8 GXL BK COMMON GND --- 10 SP009T 0.8 GXL RD DSH LP PWR --- 10 SP009U 0.8 GXL RD DSH LP PWR --- 11 --- --- --- --- --- --- 12 SP107 0.8 GXL RD FOG LMP PWR --- C SP006AE 0.8 TXL BK COMMON GND --- L SP1087 0.8 TXL YW LEFT TRN SIG FROM SW --- D --- --- --- --- --- --- M --- --- --- --- --- --- E SP951 0.8 TXL BE HDLP HIGH BEAM SIG --- N SP1056 0.8 TXL YW SMRT WHL BANK F SP006AJ 0.8 TXL BK COMMON GND --- P SP1055 0.8 TXL BN G SP006AK 0.8 TXL BK COMMON GND --- R SP551 0.8 TXL H --- --- --- --- --- --- S SP586 0.8 TXL 91 CPA: 15317832 MC NOTE: ENGINEERING REFERENCE ONLY L11D1CNN1 PAGE 5 OF 5 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 121 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER B A 1 ITEM: 1 FRONT RIGHT WHEEL SPD SENSOR CAVITY CIRCUIT COLOR GAUGE DESCRIPTION A (BK) B (BN) SP243 BK 0.8 ABS 1 SENS R2 SP242 BN 0.8 ABS 1 SENS R1 2 3 BROWN GREEN/YELLOW 7 8 9 10 11 12 6 5 4 3 2 1 1 BLUE 5 2 ITEM: 5 ITEM: 2 FRONT AXLE ABS CONNECTOR FRONT RIGHT ABS VALVE CAVITY CIRCUIT COLOR GAUGE DESCRIPTION 1 SP249 BE 1.0 ABS 1 VLV O/L R 2 SP247 GN/YW 1.0 ABS 1 VLV COM R 3 SP248 BN 1.0 ABS VLV I/L R 1 BLUE 3 BROWN 2 CAVITY CIRCUIT COLOR GAUGE 1 PLUG -- -- --- 2 SP245 BN 1.0 ABS 1 VLV I/L L ABS 1 VLV O/L R ABS VLV I/L R DESCRIPTION 3 SP249 BE 1.0 4 SP248 BN 1.0 5 SP242 BN 0.8 ABS 1 SENS R1 6 SP243 BK 0.8 ABS 1 SENS R2 7 SP240 BK 0.8 ABS 1 SENS L2 8 SP241 BN 0.8 ABS 1 SENS L1 9 SP247 GN/YW 1.0 ABS 1 VLV COM R 10 SP246 BE 1.0 ABS 1 VLV O/L L 11 SP244 GN/YW 1.0 ABS 1 VLV COM L 12 PLUG -- -- --- GREEN/YELLOW 3 ITEM: 3 FRONT LEFT ABS VALVE CAVITY CIRCUIT COLOR GAUGE DESCRIPTION 1 SP246 BE 1.0 ABS 1 VLV O/L L 2 SP244 GN/YW 1.0 ABS 1 VLV COM L 3 SP245 BN 1.0 ABS 1 VLV I/L L B A 4 ITEM: 4 FRONT LEFT WHEEL SPD SENSOR CAVITY CIRCUIT COLOR GAUGE DESCRIPTION A (BK) B (BN) SP240 BK 0.8 ABS 1 SENS L2 SP241 BN 0.8 ABS 1 SENS L1 PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 122 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER AMP 39 40 OPT: ALL MAP: A28 MAP: D28 MAT. 38 --- OPT: ALL SIZE 36 BLUNT CUT 3/8" RING TERMINAL CIRCUIT 35 LP SIGNAL FRONT CHASSIS GROUND BUSS INTERFACE CAV 34 ITEM: 3 ITEM: 5 COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT A SP751 SIZE MAT. COLOR DESCRIPTION WIRE NOTES GXL BE LP SIGNAL --- CAV 1.0 1 SP006C 5.0 TXL BK COMMON GND --- SP006A 1.0 TXL BK COMMON GND --- 3 SP006E 5.0 TXL BK COMMON GND --- A 3 DESCRIPTION WIRES NOTE TXL YW CUSTOMER 4 --- SP887 2.0 CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRE NOTES TXL RD VAC PUMP PWR --- 1 SP341 1.0 SP888 2.0 CAV CIRCUIT A MAT. COLOR DESCRIPTION WIRES NOTE CIRCUIT A SP006A SIZE SIZE TXL OE CUSTOMER 5 --- SP886 ITEM: 2 CUSTOMER WIRE BLUNT CUT AMP HEAT SHRINK END A 4-520447-2 OPT: ALL NOTES: COLOR DESCRIPTION WIRE NOTES TXL BK COMMON GND --- TXL GN CUSTOMER 6 --- 2.0 ITEM: 35 ITEM: 39 CUSTOMER WIRE BLUNT CUT BLUNT CUT HEAT SHRINK END HEAT SHRINK END MAT. COLOR DESCRIPTION WIRES NOTE TXL BE CUSTOMER 3 --- CAV CIRCUIT 2.0 CAV 37 SIZE MAT. COLOR DESCRIPTION WIRES NOTE TXL BN CUSTOMER 7 --- (mm²) A SP890 2.0 NOTES: CIRCUIT SIZE ITEM: 34 ITEM: 40 CUSTOMER WIRE CUSTOMER WIRE BLUNT CUT BLUNT CUT HEAT SHRINK END HEAT SHRINK END OPT: ALL OPT: ALL MAP: B14 MAP: B12 MAT. COLOR DESCRIPTION WIRES NOTE TXL RD CUSTOMER 2 --- CAV CIRCUIT SP885 2.0 SIZE MAT. COLOR DESCRIPTION WIRES NOTE TXL PE CUSTOMER 8 --- (mm²) (mm²) A SP891 2.0 NOTES: CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE TXL PK CUSTOMER 1 --- (mm²) (mm²) 1.0 SP889 MAP: A11 CAV MAT. WIRES NOTE CUSTOMER WIRE NOTES: VACUUM GROUND MAP: B32 CAV A (mm²) ITEM: 33 2 DESCRIPTION OPT: ALL NOTES: OPT: ALL COLOR MAP: B12 NOTES: (mm²) A A SIZE MAT. OPT: ALL (mm²) MAP: B32 CAV CIRCUIT SIZE (mm²) MAP: B14 MAP: A10 CAV CIRCUIT NOTES: OPT: ALL OPT: ALL CAV BLUNT CUT AMP 4-520447-2 OPT: ALL MAP: A12 CUSTOMER WIRE HEAT SHRINK END VACUUM POWER OPT: ALL MAP: A14 COLOR ITEM: 37 ITEM: 1 BLUNT CUT HEAT SHRINK END MAT. NOTES: SOLDER WIRES AND APPLY BLACK SEALED HEAT SHRINK 5 BLUNT CUT HEAT SHRINK END NOTES: NOTES: 2 SIZE ITEM: 38 CUSTOMER WIRE (mm²) (mm²) (mm²) CIRCUIT ITEM: 36 CUSTOMER WIRE A SP884 2.0 NOTES: NOTES: 33 ITEM: 17 ITEM: 52 ITEM: 51 STREET SIDE DOCKING LIGHT CURB SIDE DOCKING LIGHT CAB HARNESS INTERFACE HDP24-24-21PE DEUTSCH 10 OPT: ALL CAV MAP: D32 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION CIRCUIT (mm²) ITEM: 10 LP SIGNAL SP884 2.0 TXL PK CUSTOMER 1 --- B SP092 5.0 TXL RD DRIVER ST PWR --- C SP885 2.0 TXL RD CUSTOMER 2 --- D SP093 5.0 TXL RD CAPT SEAT PWR --- E SP1433 3.0 TXL PK SEAT HEAT 1 --- F SP886 2.0 TXL BE CUSTOMER 3 --- MAT. PACKARD 12010973 OPT: ALL OPT: ALL MAP: E14 MAP: E12 COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) WIRE NOTES A SIZE PACKARD 12010973 MAT. COLOR DESCRIPTION WIRE NOTES A SP110E 2.0 TXL PK DOCK LIGHTS --- A SP110D 2.0 TXL PK DOCK LIGHTS --- B SP006J 2.0 TXL BK COMMON GND --- B SP006H 2.0 TXL BK COMMON GND --- NOTES: BLUNT CUT SIZE (mm²) NOTES: --- OPT: ALL MAP: E20 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION A WIRE NOTES B B (mm²) G SP1434 3.0 TXL PK SEAT HEAT 2 --- A H SP887 2.0 TXL YW CUSTOMER 4 --- NOTES: SP751 A 14 B A 1.0 GXL BE LP SIGNAL --- 1 ITEM: 14 2 FRONT CHASSIS GROUND BUSS INTERFACE J SP888 2.0 TXL OE CUSTOMER 5 --- K SP889 2.0 TXL GN CUSTOMER 6 --- L SP890 2.0 TXL BN CUSTOMER 7 --- M SP891 2.0 TXL PE CUSTOMER 8 --- N SP110A 2.0 TXL PK DOCK LIGHTS ITEM: 6 ITEM: 7 --- P SP341 1.0 TXL RD VAC PUMP PWR SEAT HEAT 1 DRIVER'S SEAT --- AMP PACKARD R SP342 2.0 TXL BK AUTO STEP A --- 1-480698-0 08917545 S SP343 2.0 TXL BK AUTO STEP B --- OPT: ALL OPT: ALL 1 SP006B T PLUG --- --- --- --- --- MAP: E23 MAP: E22 2 SP006F U PLUG --- --- --- --- --- 3 SP006D V PLUG --- --- --- --- --- 4 W PLUG --- --- --- --- --- X PLUG --- --- --- --- --- NOTES: ATTACH THE FOLLOWING PARTS: RED SHIPPING CAP RC 21-11, 10 52 51 6 3/8" RING TERMINAL 7 AMP OPT: ALL H J K 17 L M A C D P R W G B N X V F U E S T CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) SIZE MAT. COLOR MAP: D26 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRE NOTES 3.0 TXL BK COMMON GND --- 1.0 TXL BK COMMON GND --- 3.0 TXL BK COMMON GND --- SP006G 1.0 TXL BK COMMON GND --- (mm²) DESCRIPTION WIRE NOTES (mm²) 1 SP1433 3.0 TXL PK SEAT HEAT 1 --- A SP006C 5.0 TXL BK COMMON GND --- 5 SP006H 2.0 TXL BK COMMON GND --- 2 SP006B 3.0 TXL BK COMMON GND --- B SP092 5.0 TXL RD DRIVER ST PWR --- 6 SP006J 2.0 TXL BK COMMON GND --- NOTES: SOCKET CONTACTS 350923-3 NOTES: SOLDER WIRES AND APPLY BLACK SEALED HEAT SHRINK NOTES: LOCK WASHER 2414-001-2486 AND PANEL NUT 2411-001-2405. PAGE 1 OF 2 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 123 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER CAV CIRCUIT SIZE MAT. ITEM: 8 ITEM: 9 ITEM: 11 ITEM: 12 SEAT HEAT 2 CAPTIAN'S SEAT STREET SIDE DOCKING LIGHT CURB SIDE DOCKING LIGHT AMP PACKARD PACKARD PACKARD 1-480698-0 08917545 12010973 12010973 OPT: ALL OPT: ALL OPT: ALL OPT: ALL MAP: A23 MAP: A22 MAP: A20 MAP: A19 COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) SIZE MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) SIZE MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) SIZE MAT. COLOR DESCRIPTION WIRE NOTES (mm²) 1 SP1434 3.0 TXL PK SEAT HEAT 2 --- A SP006E 5.0 TXL BK COMMON GND --- A SP110B 1.0 TXL PK DOCK LIGHTS --- A SP110C 1.0 TXL PK DOCK LIGHTS --- 2 SP006D 3.0 TXL BK COMMON GND --- B SP093 5.0 TXL RD CAPT SEAT PWR --- B SP006F 1.0 TXL BK COMMON GND --- B SP006G 1.0 TXL BK COMMON GND --- NOTES: SOCKET CONTACTS 350923-3 NOTES: NOTES: 9 8 1 NOTES: 12 11 A B 2 A B B A ITEM: 4 POWER STEP BLUNT CUT --- OPT: ALL MAP: A26 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRE NOTES (mm²) A SP342 2.0 TXL BK AUTO STEP A --- B SP343 2.0 TXL BK AUTO STEP B --- NOTES: 4A 4B PAGE 2 OF 2 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 124 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER CAV CIRCUIT SIZE ITEM: 6 ITEM: 7 ITEM: 24 ITEM: 4 STOP PRESSURE SWITCH STOP BRAKE SWITCH STOP SWITCH OUTPUT COMMON GROUND 15300027 15300027 15300027 PACKARD PACKARD PACKARD OPT: ALL OPT: ALL OPT: ALL OPT: ALL MAP: C60 MAP: C59 MAP: C57 MAP: D39 MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT SIZE (mm²) MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) SIZE MAT. COLOR 3/8 RING DESCRIPTION WIRE NOTES CAV (mm²) CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE --- (mm²) A SP1096A 0.8 GXL GY STP SW TO SCM --- A SP185L 0.8 GXL BK CLEAN GND --- A SP025 0.8 GXL RD STP CIR FT PWR --- A SP006B 5.0 TXL BK COMMON GND B SP1096B 0.8 GXL GY STP SW TO SCM --- B SP1096B 0.8 GXL GY STP SW TO SCM --- B SP024 0.8 GXL PK STP PRS SW1 --- A SP006C 5.0 TXL BK COMMON GND --- A SP006L 5.0 TXL BK COMMON GND --- A SP006K 5.0 TXL BK COMMON GND --- LOCK 15300014 LOCK 15300014 LOCK 15300014 6 7 NOTES: 24 4 A A B B A ITEM: 5 B COMMON GROUND 3/8 RING ITEM: 3 OPT: ALL JUNIOR AIR SENDER MAP: D34 12066317 A B C D E F CAV OPT: ALL ITEM: 9 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRE NOTES A SP970 1.0 TXL PK JUNIOR MODULE IGN --- B C SP185J 1.0 GXL BK CLEAN GND --- SP209B 0.8 GXL PK J1587 POS TWP-06 D SP210B 0.8 E PLUG --- GXL GY J1587 NEG TWP-06 --- --- --- --- F PLUG --- --- --- --- --- FRONT HARNESS INTERFACE D 54201414 (NAUTRAL) (mm²) 3 FCI APEX 2.8 OPT: ALL MAP: A56 CAV ITEM: 2 RUN HARNESS INTERCONNECT HDP24-24-23PE DEUTSCH OPT: ALL MAP: D64 CAV CIRCUIT SIZE A SP1031 0.8 B AT110 C AT134 D AT163 E AT169 1.0 F PLUG --- G EN058 0.8 H SP009B CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE 1 SP094L 2.0 GXL RD WIPER POWER --- 2 SP095L 2.0 GXL PE WIPER LOW --- 3 SP096L 2.0 GXL GY WIPER HIGH --- 4 SP098 1.0 GXL RD WASHER --- 5 SP384 1.0 GXL GY WIPER PARK L --- 6 SP006C 5.0 TXL BK COMMON GND --- 7 PLUG --- --- --- --- --- 8 SP094R 2.0 GXL RD WIPER POWER --- 9 SP095R 2.0 GXL PE WIPER LOW --- 10 SP096R 2.0 GXL GY WIPER HIGH --- 11 SP006K 5.0 TXL BK COMMON GND --- 12 SP385B 1.0 GXL GY WIPER PARK R --- 13 SP130 2.0 GXL BK RLY - COND MTR --- 14 SP1037 2.0 GXL YW SPARE 7 --- MAT. COLOR DESCRIPTION WIRE NOTES GXL YW SPARE 1 --- 1.0 TXL PK TCM CLEAN PWR --- ITEM: 8 0.8 GXL YW DIRECTION SIGNAL --- FRONT HARNESS INTERFACE A 0.8 GXL YW IGNITION SIG --- TXL GY TCM CLEAN GND --- FCI APEX 2.8 --- --- --- --- OPT: ALL TXL YW ACCRTN POSN SEN 1 SC TWT-15 0.8 GXL RD DSH LP PWR --- DESCRIPTION WIRES NOTE --- SP006A 13.0 TXL BK COMMON GND A SP006D 2.0 TXL BK COMMON GND --- A SP006E 2.0 GXL BK COMMON GND --- A SP006F 2.0 GXL BK COMMON GND --- A SP006G 0.8 GXL BK COMMON GND --- A SP006H 0.8 GXL BK COMMON GND --- 5 NOTES: ITEM: 9A 9A SEALED CAP D 54201464 (NAUTRAL) FCI APEX ITEM: 16A ATTACH ITEM 9A TO ITEM 9 AMBIENT SENSOR 16A 12160244 PACKARD 9 1 2 8 9 10 11 12 13 14 3 4 5 6 7 ITEM: 16 AMBIEMT TEMP SENSOR 15335987 J PLUG --- --- --- --- --- K EN063 0.8 TXL BK ECM RETURN SEN TWT-16 L SP053 2.0 TXL RD BATTPOS/IGN SW --- M SP055A 1.0 GXL PK IGNITION SW --- N SP056 0.8 GXL PK START SIGNAL --- O EN061 0.8 TXL OE SENSOR SUPPLY 5 V TWT-16 P EN062 0.8 TXL BE ACCRTN POSN SEN 2 TWT-16 Q SP054A 1.0 TXL PK IGN SW/ACC RLY --- R SP1187B 0.8 GXL YW J1939-15 POS J1939- S SP1188B 0.8 GXL DKGN J1939-15 NEG J1939- T EN060 0.8 TXL BK ACCRTN POSN SEN 1 RE TWT-15 TXL GY ACCRTN POSN SEN 1 V PLUG --- --- --- --- --- SP1187C 0.8 GXL YW J1939-15 POS J1939- X SP1188C 0.8 GXL DKGN J1939-15 NEG J1939- PACKARD MAP: B24 CIRCUIT 1 SP006B 2 SP122 3 SIZE MAT. COLOR 5.0 TXL 2.0 TXL SP1065 2.0 4 SP1067 2 NOTES: USE SOLID DEUTSCH TERMINALS ONLY K M B O J W H A C N X D P E Q V U G F R T S PAGE 1 OF 3 TITLE DESCRIPTION WIRES NOTE BK COMMON GND --- BK HORN SOLENOID --- GXL RD HDLP L LO BEAM --- 2.0 GXL RD HDLP R LO BEAM --- 5 SP045B 2.0 GXL DKGN RIGHT TURN SIG --- 6 SP1069 2.0 GXL RD FOG LT RIGHT --- 7 SP1053B 2.0 GXL BN MRKR LTS FRNT --- 8 SP1093B 1.0 GXL PK HORN OUTPUT --- 9 SP1034 5.0 TXL YW SPARE 4 --- 10 SP1064 2.0 GXL RD HDLP L HI BEAM --- 11 SP1066 2.0 GXL RD HDLP R HI BEAM --- 12 SP044B 2.0 GXL YW LEFT TURN SIG --- 13 SP1068B 2.0 GXL RD FOG LT LEFT --- 14 SP006L 5.0 TXL BK COMMON GND --- A SP388 B SP270E SIZE MAT. COLOR 0.8 TXL 0.8 TXL WE EXTERIOR TEMP --- BK INSTRUMENT GND --- Spartan Chassis, Inc. TITLE B NOTES: CPA P/N 15317832 8 1 2 8 9 10 11 12 13 14 3 4 5 6 7 ITEM: 8A 8A SEALED CAP A 54201459 (BLACK) FCI APEX ATTACH ITEM 8A TO ITEM 8 NOTES: BLOCK--07/21/10 THRTHRTHR REVISIONS CIRCUIT (mm²) ENGINEER F UPDATE WIRES NOTE (mm²) L CAV A DESCRIPTION MAP: B56 CAV 16 OPT: ALL 54201411 (BLACK) TWT-15 W REV. COLOR A NOTES: (mm²) 0.8 MAT. (mm²) NOTES: EN059 SIZE (mm²) MAP: D54 U CIRCUIT PACKARD E.C.R. DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 125 DRAWN BY CHECKED BY DATE APPROVED BY CAGE CODE DWG. NUMBER ITEM: A1 ITEM: B2 SPARTAN CONTROL MODULE INTERFACE P1 KEYING A SPARTAN CONTROL MODULE INTERFACE P2 KEYING B DRC18-40SA DRC18-40SB DEUTSCH DEUTSCH OPT: ALL CAV CIRCUIT SIZE MAT. MAP: A45 COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT SIZE (mm²) MAT. OPT: ALL COLOR DESCRIPTION WIRE NOTES CAV (mm²) CIRCUIT SIZE MAT. MAP: A42 COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) SIZE MAT. COLOR DESCRIPTION WIRE NOTES (mm²) 1 SP1054A 2.0 GXL BN MRKR LTS REAR --- 21 SP586 0.8 GXL BK BACK LT GND --- 1 SP767 2.0 GXL RD ADJ PEDAL PWR --- 21 SP1067 2.0 GXL RD HDLP R LO BEAM --- 2 SP1064 2.0 GXL RD HDLP L HI BEAM --- 22 PLUG --- --- --- --- --- 2 SP096D 2.0 GXL GY WIPER HIGH --- 22 SP108 0.8 GXL BK SP1076 0.8 GXL YW LEFT TURN TO GAUGE --- 23 SP185D 1.0 GXL BK CLEAN GND FOG LMP SW/LTS --- 3 --- 3 SP096E 2.0 GXL GY WIPER HIGH --- 23 SP1086 0.8 GXL DKGN RIGHT TRN SIG FROM S --- 4 SP044A 2.0 GXL YW LEFT TURN SIG --- 24 SP1188F 0.8 GXL DKGN J1939-15 NEG J1939- 4 SP183B 2.0 GXL RD CLEAN PWR --- 24 SP1037 2.0 GXL YW SPARE 7 --- 5 SP045A 2.0 GXL DKGN RIGHT TURN SIG --- 25 SP185K 0.8 GXL BK CLEAN GND --- 5 SP095L 2.0 GXL PE WIPER LOW --- 25 SP1013 0.8 GXL GY SEC BRK INPUT 1 --- 6 PLUG --- --- --- --- --- 26 SP999 0.8 GXL PE LIN COMM TWT-02 6 SP1093A 1.0 GXL PK HORN OUTPUT --- 26 SP1062 0.8 GXL OE BK LT DEC --- 7 SP1053A 2.0 GXL BN MRKR LTS FRNT --- 27 SP1080 0.8 GXL PE HDLP SW --- 7 SP095A 2.0 GXL PE WIPER LOW --- 27 SP384 1.0 GXL GY WIPER PARK L --- 8 SP1078 0.8 GXL RD HIGH BEAM TO GAUGE --- 28 EN545 0.8 GXL GY RESUME/INCREASE --- 8 SP1068A 2.0 GXL RD FOG LT LEFT --- 28 SP055D 1.0 GXL PK IGNITION SW --- 9 SP1036 2.0 GXL YW SPARE 6 --- 29 EN544 0.8 GXL PK CRUISE ENABLE --- 9 SP1069 2.0 GXL RD FOG LT RIGHT --- 29 SP1096A 0.8 GXL GY STP SW TO SCM --- 10 SP1065 2.0 GXL RD HDLP L LO BEAM --- 30 SP015 0.8 GXL PK B/UP LT ACTIVE --- 10 SP096A 2.0 GXL GY WIPER HIGH --- 30 PLUG --- --- --- --- --- 11 PLUG --- --- --- --- --- 31 SP879 0.8 GXL GY NEUTRAL SIG NEG --- 11 SP009A 1.0 GXL RD DSH LP PWR --- 31 SP226 2.0 GXL DKGN --- 12 SP360 2.0 GXL PK TAG DUMP --- 32 SP551 0.8 GXL RD BACK LT PWR RIGHT STOP/TURN --- 12 SP1059 0.8 GXL PE AUTO WIPER DISABLE --- 32 SP098 1.0 GXL RD WASHER --- 13 SP185B 1.0 GXL BK CLEAN GND --- 33 SP1055 0.8 GXL BN SMRT WHL SWITCH --- 13 SP1071 0.8 GXL YW TAG SW MANUAL --- 33 SP951 0.8 GXL BE HDLP HIGH BEAM SIG --- 14 SP1187F 0.8 GXL YW J1939-15 POS J1939- 34 SP1056 0.8 GXL YW SMRT WHL BANK --- 14 SP185E 1.0 GXL BK CLEAN GND --- 34 SP068 0.8 GXL GY PARK BRK LIGHT --- 15 SP1077 0.8 GXL DKGN RIGHT TURN TO GAUGE --- 35 SP979 0.8 GXL LTGN SPARTAN DATA BUS --- 15 SP185F 1.0 GXL BK CLEAN GND --- 35 SP1014 0.8 GXL GY SEC BRK INPUT 2 --- 16 SP998 0.8 GXL WE LIN GROUND TWT-02 36 SP997 0.8 GXL OE LIN POWER TWT-02 16 SP1061 0.8 GXL BE BK LT INC --- 36 SP1087 0.8 GXL YW LEFT TRN SIG FROM SW --- 17 SP1066 2.0 GXL RD HDLP R HI BEAM --- 37 SP1070 0.8 GXL WE TAG SW AUTO --- 17 PLUG --- --- --- --- --- 37 SP385A 1.0 GXL GY WIPER PARK R --- 18 PLUG --- --- --- --- --- 38 PLUG --- --- --- --- --- 18 SP054B 1.0 TXL PK --- 38 SP1079 0.8 GXL GY MRKR LMP SW --- 19 EN541 0.8 GXL GY --- 39 SP878 0.8 GXL PK NEUTRAL SIG POS --- 19 SP1063 0.8 GXL GY ICC BLINK --- 39 SP051 0.8 GXL GY HORN BUTTON --- 20 SP227 2.0 GXL YW SET/DECREASE LEFT STOP/TURN IGN SW/ACC RLY --- 40 SP1081A 2.0 GXL RD STOP LTS --- 20 SP096B 2.0 GXL GY WIPER HIGH --- 40 PLUG --- --- --- --- --- NOTES: ATTACH TEMPOARY YELLOW CAP TO ITEM A1. NOTES: ATTACH TEMPORARY YELLOW CAP TO ITEM B2. USE SOLID DEUTSCH TERMINALS ONLY USE SOLID DEUTSCH TERMINALS ONLY B2 1 2 3 4 5 11 22 23A 22A 21 23 6 7 8 9 10 15 16 25 26 31 32 33 34 35 1 2 3 4 5 20 6 7 8 9 10 11 30 21 A1 36 37 38 39 40 15 16 25 26 31 32 33 34 35 20 ITEM: 97 30 ENGINE BACK BONE INTERFACE A 54201411 (BLACK) 36 37 38 39 40 FCI APEX 2.8 OPT: ALL ITEM: 13A MAP: A5 CAP CAV 12015792 A B A SIZE MAT. A B ITEM: 23A ITEM: 23 AIR DUMP CAP CAP AIR FILL 12015792 PACKARD 12015792 12010973 PACKARD 12010973 PACKARD PACKARD COLOR DESCRIPTION A SP148 1.0 TXL LTGN AIR DUMP --- B SP006G 0.8 GXL BK COMMON GND --- CIRCUIT PLUG A PLUG PLUG B PLUG CIRCUIT A B WIRES NOTE (mm²) CAVITY CAVITY NOTE: ATTACH ITEM 22A TO 22 CAVITY CIRCUIT A PLUG B PLUG 97 NOTE: ATTACH ITEM 13A TO 13 13A OPT: ALL MAP: E19 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 (mm²) NOTE: ATTACH ITEM 23A TO 23 NOTES: A SP149 1.0 TXL LTBE AIR FILL --- B SP006H 0.8 GXL BK COMMON GND --- B SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) PACKARD ITEM: 22A MAP: E20 CIRCUIT B A ITEM: 22 OPT: ALL CAV B CIRCUIT A NOTES: 1 SP053 2.0 TXL RD BATTPOS/IGN SW --- 2 AT125 0.8 GXL TN SPEEDOMETER SIGNAL --- 3 AT134 0.8 GXL YW DIRECTION SIGNAL --- 4 AT105 0.8 TXL OE OUTPUT SPEED INDICAT --- 5 AT110 1.0 TXL PK TCM CLEAN PWR --- 6 AT163 0.8 GXL YW IGNITION SIG --- 7 AT169 1.0 TXL GY TCM CLEAN GND --- 8 EN058 0.8 TXL YW ACCRTN POSN SEN 1 SC TWT-15 9 EN059 0.8 TXL GY ACCRTN POSN SEN 1 TWT-15 10 EN060 0.8 TXL BK ACCRTN POSN SEN 1 RE TWT-15 11 EN061 0.8 TXL OE SENSOR SUPPLY 5 V TWT-16 12 EN062 0.8 TXL BE ACCRTN POSN SEN 2 TWT-16 13 EN063 0.8 TXL BK ECM RETURN SEN TWT-16 14 SP1031 0.8 GXL YW SPARE 1 --- NOTES: ITEM: 101A CAP DT06-3S-P032 101 ITEM: 101 J-1939 FOR VORAD DEUTSCH CAVITY CIRCUIT A PLUG B PLUG C PLUG LOCK: W3S P012 (GREEN) 101A DT04-3P-E008 DEUTSCH ITEM: 13 OPT: ALL A B MOISTURE EJECTOR MAP: E12 CAV CIRCUIT A SP1187D B C SIZE COLOR DESCRIPTION WIRE NOTES PACKARD 0.8 GXL YW J1939-15 POS J1939- MAP: A14 SP1188D 0.8 GXL DKGN J1939-15 NEG J1939- PLUG --- --- --- --- --- (mm²) C OPT: ALL LOCK: W3P (GREEN) ALSO HEAT SHRINK OVER CONNECTOR TO CABLE A B 13 12010973 MAT. CAV CIRCUIT SIZE A MAT. COLOR DESCRIPTION WIRES NOTE B (mm²) 1 SP066B 2.0 TXL RD MOIST EJCT PWR --- 2 SP006D 2.0 TXL BK COMMON GND --- NOTES: C PAGE 2 OF 3 ENGINEER REV. REVISIONS E.C.R. DRAWN BY CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 126 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 14 ITEM: 15 ITEM: 32 MOISTURE EJECTOR MOISTURE EJECTOR FUEL SENDER 12010973 12010973 DT06-2S PACKARD PACKARD DEUTSCH OPT: ALL OPT: ALL OPT: ALL ITEM: 53 REAR HARNESS INTERFACE MAP: A13 54201412 (GREY) CAV FCI APEX MAP: C5 CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE 2 3 4 5 6 7 8 9 10 11 12 13 14 53 MAT. MAP: A11 COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT SIZE 1 SP1081B 5.0 TXL RD STOP LTS --- 2 SP048 5.0 TXL YW LEFT TURN REAR --- 3 SP227 2.0 GXL YW LEFT STOP/TURN --- 4 SP1034 5.0 TXL YW SPARE 4 --- 5 SP047 5.0 TXL DKGN RIGHT TRN REAR --- 6 SP226 2.0 GXL DKGN RIGHT STOP/TURN --- 7 SP021 0.8 GXL GY LO COOL SNDR --- 8 SP360 2.0 GXL PK TAG DUMP --- 9 PLUG --- --- --- --- --- 10 SP709 5.0 TXL BE TRAILER BRAKE --- 11 SP1054B 5.0 TXL BN MRKR LTS REAR --- 12 PLUG --- --- --- --- --- 13 SP1033 2.0 TXL YW SPARE 3 --- 14 SP1035 5.0 TXL YW SPARE 5 --- MAT. MAP: A9 COLOR DESCRIPTION WIRES NOTE CAV CIRCUIT (mm²) SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) 1 SP066C 2.0 TXL RD MOIST EJCT PWR --- 1 SP066D 2.0 TXL RD MOIST EJCT PWR --- 1 SP040 0.8 GXL TN FUEL SNDR SIG --- 2 SP006E 2.0 GXL BK COMMON GND --- 2 SP006F 2.0 GXL BK COMMON GND --- 2 SP270D 0.8 TXL BK INSTRUMENT GND --- NOTES: (mm²) 1 SIZE (mm²) OPT: ALL CAV CIRCUIT NOTES: 14 ITEM: 14A NOTES: W2S WEDGE LOCK. 15 ITEM: 15A CAP CAP 12015792 A PACKARD A B 12015792 B 14A CAVITY CIRCUIT A PLUG B PLUG USE DEUTSCH STAMPED & FORMED TERMINALS. PACKARD 15A A B B CAVITY CIRCUIT A PLUG B PLUG A NOTE: ATTACH ITEM 14A TO 14 32 NOTE: ATTACH ITEM 15A TO 15 NOTES: ITEM: 98 ENGINE BACK BONE INTERFACE B ITEM: 1 54201414 (NATURAL) CAB INTERCONNECT FCI APEX 2.8 DRB16-102SAE-L018 OPT: ALL DEUTSCH MAP: D5 CAV CIRCUIT 1 SP183A 2 3 4 SIZE OPT: ALL COLOR DESCRIPTION WIRES NOTE 5.0 TXL RD CLEAN PWR --- --- --- --- PK START SIGNAL 35 SP045C 2.0 GXL DKGN RIGHT TURN SIG --- GXL PLUG --- 0.8 1 --- SP056 69 SP999 --- --- --- --- --- --- --- AC CLT SW PWR PLUG --- RD 36 --- TXL PLUG --- 1.0 2 --- SP007 70 SP1079 --- 3 PLUG --- --- --- --- --- 37 PLUG --- --- --- --- --- 71 SP055B 1.0 GXL PK IGNITION SW --- 4 SP1035 5.0 TXL YW SPARE 5 --- 38 SP148 1.0 TXL LTGN AIR DUMP --- 5 PLUG --- --- --- --- --- 39 SP149 1.0 TXL LTBE AIR FILL 6 SP066A 5.0 TXL RD MOIST EJCT PWR --- 40 PLUG --- --- --- CAV (mm²) 1 8 2 3 4 5 6 7 9 10 11 12 13 14 98 MAP: A35 MAT. CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) SIZE MAT. COLOR DESCRIPTION WIRE NOTES CAV CIRCUIT MAT. COLOR DESCRIPTION WIRE NOTES 0.8 GXL 0.8 GXL PE LIN COMM TWT-02 GY MRKR LMP SW SP108 0.8 --- GXL BK FOG LMP SW/LTS 72 SP122 --- 2.0 TXL BK HORN SOLENOID --- 73 --- SP1013 0.8 GXL GY SEC BRK INPUT 1 --- --- --- 74 SP1014 0.8 GXL GY SEC BRK INPUT 2 --- (mm²) SIZE (mm²) 5 SP201 0.8 GXL GY ATC SW TO ECU --- 6 SP528 1.0 TXL RD DATALINK PWR --- 7 SP185A 5.0 TXL BK CLEAN GND --- 7 PLUG --- --- --- --- --- 41 PLUG --- --- --- --- --- 75 SP1055 0.8 GXL BN SMRT WHL SWITCH --- 8 PLUG --- --- --- --- --- 8 SP709 5.0 TXL BE TRAILER BRAKE --- 42 SP007 1.0 TXL RD AC CLT SW PWR --- 76 SP1056 0.8 GXL YW SMRT WHL BANK --- 9 SP209A 0.8 GXL PK J1587 POS TWP-06 9 SP1033 2.0 TXL YW SPARE 3 --- 43 SP006A 13.0 TXL BK COMMON GND --- 77 SP979 0.8 GXL LTGN SPARTAN DATA BUS --- 10 SP210A 0.8 GXL GY J1587 NEG TWP-06 10 PLUG --- --- --- --- --- 44 PLUG --- --- --- --- --- 78 SP068 0.8 GXL GY PARK BRK LIGHT --- 11 SP1187A 0.8 GXL YW J1939-15 POS J1939- 11 PLUG --- --- --- --- --- 45 SP388 0.8 TXL WE EXTERIOR TEMP --- 79 SP1059 0.8 GXL PE AUTO WIPER DISABLE --- 12 SP1188A 0.8 GXL DKGN J1939-15 NEG J1939- 12 PLUG --- --- --- --- --- 46 SP1187E 0.8 GXL YW J1939-15 POS J1939- 80 SP1080 0.8 GXL PE HDLP SW --- 13 SP681 0.8 GXL GY BATT BOOST --- 13 AT125 0.8 GXL TN SPEEDOMETER SIGNAL --- 47 SP1188E 0.8 GXL DKGN J1939-15 NEG J1939- 81 SP1061 0.8 GXL BE BK LT INC --- 14 SP1032 0.8 GXL YW SPARE 2 --- 14 SP681 0.8 GXL GY BATT BOOST --- 48 SP185C 5.0 TXL BK CLEAN GND --- 82 SP1062 0.8 GXL OE BK LT DEC --- 15 PLUG --- --- --- --- --- 49 SP183C 5.0 TXL RD CLEAN PWR --- 83 SP1063 0.8 GXL GY ICC BLINK --- 16 SP130 2.0 GXL BK RLY - COND MTR --- 50 PLUG --- --- --- --- --- 84 SP1086 0.8 GXL DKGN RIGHT TRN SIG FROM S --- 17 PLUG --- --- --- --- --- 51 SP185G 1.0 GXL BK CLEAN GND --- 85 SP1087 0.8 GXL YW LEFT TRN SIG FROM SW --- 18 SP970 1.0 TXL PK JUNIOR MODULE IGN --- 52 AT105 0.8 TXL OE OUTPUT SPEED INDICAT --- 86 SP107 0.8 GXL RD FOG LMP PWR --- 19 SP009C 1.0 GXL RD DSH LP PWR --- 53 SP015 0.8 GXL PK B/UP LT ACTIVE --- 87 SP1070 0.8 GXL WE TAG SW AUTO --- 20 PLUG --- --- --- --- --- 54 PLUG --- --- --- --- --- 88 SP1071 0.8 GXL YW TAG SW MANUAL --- 21 SP021 0.8 GXL GY LO COOL SNDR --- 55 PLUG --- --- --- --- --- 89 SP951 0.8 GXL BE HDLP HIGH BEAM SIG --- 22 SP040 0.8 GXL TN FUEL SNDR SIG --- 56 SP878 0.8 GXL PK NEUTRAL SIG POS --- 90 PLUG --- --- --- --- --- 23 SP054C 1.0 TXL PK IGN SW/ACC RLY --- 57 SP879 0.8 GXL GY NEUTRAL SIG NEG --- 91 SP1076 0.8 GXL YW LEFT TURN TO GAUGE --- 24 SP1032 0.8 GXL YW SPARE 2 --- 58 SP024 0.8 GXL PK STP PRS SW1 --- 92 SP1077 0.8 GXL DKGN RIGHT TURN TO GAUGE --- 25 PLUG --- --- --- --- --- 59 SP025 0.8 GXL RD STP CIR FT PWR --- 93 SP1078 0.8 GXL RD HIGH BEAM TO GAUGE --- 26 SP201 0.8 GXL GY ATC SW TO ECU --- 60 PLUG --- --- --- --- --- 94 SP094R 2.0 GXL RD WIPER POWER --- 27 SP270A 2.0 TXL BK INSTRUMENT GND --- 61 SP551 0.8 GXL RD BACK LT PWR --- 95 SP095C 2.0 GXL PE WIPER LOW --- 28 SP528 1.0 TXL RD DATALINK PWR --- 62 SP586 0.8 GXL BK BACK LT GND --- 96 SP096C 2.0 GXL GY WIPER HIGH --- 29 SP209C 0.8 GXL PK J1587 POS TWP-06 63 EN541 0.8 GXL GY SET/DECREASE --- 97 SP767 2.0 GXL RD ADJ PEDAL PWR --- 30 SP210C 0.8 GXL GY J1587 NEG TWP-06 64 EN544 0.8 GXL PK CRUISE ENABLE --- 98 SP1053C 2.0 GXL BN MRKR LTS FRNT --- 31 SP055C 1.0 GXL PK IGNITION SW --- 65 EN545 0.8 GXL GY RESUME/INCREASE --- 99 SP094L 2.0 GXL RD WIPER POWER --- 32 PLUG --- --- --- --- --- 66 SP051 0.8 GXL GY HORN BUTTON --- 100 SP1093C 2.0 GXL PK HORN OUTPUT --- 33 PLUG --- --- --- --- --- 67 SP997 0.8 GXL OE LIN POWER TWT-02 101 SP385C 2.0 GXL GY WIPER PARK R --- 34 SP044C 2.0 GXL YW LEFT TURN SIG --- 68 SP998 0.8 GXL WE LIN GROUND TWT-02 102 SP1036 2.0 GXL YW SPARE 6 --- NOTES: 95 83 71 63 58 52 46 41 33 21 9 1 54 48 60 43 55 49 102 94 82 70 62 51 45 57 40 32 20 8 1 NOTES: PLUG WEDGELOCKS WB-51SAL & WB-51SAR ATTACH YELLOW SHIPPING CAP P/N 3315-016-0005 USE DEUTSCH STAMPED & FORMED TERMINALS PAGE 3 OF 3 ENGINEER REV. REVISIONS E.C.R. DRAWN BY CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 127 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 1 MOISTURE EJECTOR SIGNAL 12015792 1 PACKARD CAVITY CIRCUIT COLOR A SP066 RD B SP006 BK mm (GAUGE) 3.0 (12GA) 3.0 (12GA) DESCRIPTION MOIST EJECT PWR B A A B COMMON GND ITEM: 2 MOISTURE EJECTOR REAR 12010973 2 PACKARD CAVITY CIRCUIT COLOR A SP066 RD B SP006 BK mm (GAUGE) 3.0 (12GA) 3.0 (12GA) DESCRIPTION MOIST EJECT PWR COMMON GND ENGINEER: ROB A REV: INITIAL REVISION RELEASE DESCRIPTION 04/09/07 REVISION DATE SFS REVISION BY DRAWING BY: TITLE: SCHLACK MOISTURE SCOTT STANTON JUMPER 128 DRAWING NUMBER: EJECTOR 2685-GG10A HARNESS PAGE: 1 REV: OF 1 A Spartan Chassis, Inc. WORLD WIDE VEHICLES AND CHASSIS 1165 REYNOLDS RD. CHARLOTTE, MICHIGAN 48813 ITEM: 1 RIGHT REAR WHEEL SPEED SENSOR CAVITY CIRCUIT COLOR GAUGE DESCRIPTION A (BK) B (BN) SP255 BK 0.8 ABS 2 SENS R2 SP254 BN 0.8 ABS 2 SENS R1 B 1 A 2 ITEM: 2 3 BROWN GREEN/YELLOW RIGHT REAR ABS VALVE CAVITY CIRCUIT COLOR GAUGE DESCRIPTION 1 SP261 BE 1.0 ABS 2 VLV O/L R 2 SP259 GN/YW 1.0 ABS 2 VLV COM R 3 SP260 BN 1.0 ABS 2 VLV I/L R 2 1 BLUE 1 BLUE ITEM: 3 LEFT REAR ABS VALVE CAVITY CIRCUIT COLOR GAUGE DESCRIPTION 1 SP258 BE 1.0 ABS 2 VLV O/L L 2 SP256 GN/YW 1.0 ABS 2 VLV COM L 3 SP257 BN 1.0 ABS 2 VLV I/L L 3 3 BROWN 2 GREEN/YELLOW ITEM: 4 LEFT REAR WHEEL SPEED SENSOR CAVITY CIRCUIT COLOR GAUGE DESCRIPTION A (BK) B (BN) SP253 BK 0.8 ABS 2 SENS L2 SP252 BN 0.8 ABS 2 SENS L1 B 4 A ITEM: 6 REAR AXLE ABS CONNECTOR CAVITY CIRCUIT COLOR GAUGE DESCRIPTION 1 SP253 BK 0.8 ABS 2 SENS L2 2 SP252 BN 0.8 ABS 2 SENS L1 3 SP255 BK 0.8 ABS 2 SENS R2 4 SP254 BN 0.8 5 PLUG -- -- 6 PLUG -- -- --- 7 SP261 BE 1.0 ABS 2 VLV O/L R 8 SP259 GN/YW 1.0 ABS 2 VLV COM R ABS 2 VLV I/L R ABS 2 VLV O/L L 6 ABS 2 SENS R1 --- 9 SP260 BN 1.0 10 SP258 BE 1.0 11 SP256 GN/YW 1.0 ABS 2 VLV COM L 12 SP257 BN 1.0 ABS 2 VLV I/L L ENGINEER: 7 8 9 10 11 12 6 5 4 3 2 1 TITLE: DRAWING NUMBER: KYLE FINKBEINER HARNESS A REV: INITIAL REVISION RELEASE DESCRIPTION 03/17/06 REVISION DATE EDG REVISION BY DRAWING BY: ERIC GARNAAT REAR 129 ABS 2663-GG10A PAGE: AXLE 1 REV: OF 1 A Spartan Chassis, Inc. WORLD WIDE VEHICLES AND CHASSIS 1165 REYNOLDS RD. CHARLOTTE, MICHIGAN 48813 ITEM: 28 SPARES BLUNT CUT-SHRINK OFF ITEM: 10 --- OPT: ALL CURB SIDE TAG DUMP PACKARD OPT: ALL CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) A B A SP360B 1.0 TXL PK TAG DUMP --- B SP006B 0.8 GXL BK COMMON GND --- CAV CIRCUIT A SP1033 A1 SP1035 SIZE MAT. COLOR DESCRIPTION WIRES NOTE 2.0 TXL YW SPARE 3 --- 5.0 TXL YW SPARE 5 --- ITEM: 50 (mm²) 10 MAP: A21 CAV 28 MAP: A7 12015792 LEFT TURN / MARKER LIGHTS 12040977 PACKARD NOTES: LOOP BACK OVER CONDUIT AND TAPE DOWN TO CONDUIT. OPT: ALL NOTES: 54201414 (NAUTRAL) ITEM: 11A CAP B CIRCUIT A B A 12010973 10A PACKARD CAVITY FCI APEX CAP A 12010973 PACKARD CAVITY CIRCUIT PLUG A PLUG PLUG B PLUG SIZE 0.8 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE RIGHT STOP/TURN --- --- --- --- --- 5.0 TXL BN MRKR LTS REAR --- 4 PLUG --- --- --- --- --- ITEM: 11 5 SP006J 5.0 TXL BK COMMON GND --- DRIVERS SIDE TAG DUMP 6 PLUG --- --- --- --- --- 12015792 7 SP227B 2.0 GXL YW LEFT STOP/TURN --- 1 8 SP047B 5.0 TXL DKGN RIGHT TRN REAR --- 9 SP1081 5.0 TXL RD STOP LTS 1 SP1081 --- 2 SP048A 10 PLUG --- --- --- --- --- 3 11 SP1034 5.0 TXL YW SPARE 4 --- 12 SP006L 3.0 TXL BK COMMON GND 13 SP015C 2.0 TXL PK B/UP LT ACTIVE 14 SP048B 5.0 TXL YW LEFT TURN REAR 11 DESCRIPTION WIRES NOTE A B TXL PK TAG DUMP --- 0.8 GXL BK COMMON GND --- NOTES: 32 1 2 3 4 5 6 1 / 2 EYELET SEALED CAP 8 9 10 11 12 13 14 12 MRKR LTS REAR --- CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE 5.0 TXL 5.0 TXL RD STOP LTS --- YW LEFT TURN REAR SP227A 2.0 --- GXL YW LEFT STOP/TURN 4 SP1034 5.0 --- TXL YW SPARE 4 --- --- 5 SP047A --- 6 SP226A --- 5.0 TXL DKGN RIGHT TRN REAR --- 2.0 GXL DKGN RIGHT STOP/TURN 7 --- PLUG --- --- --- --- --- 8 SP360A 2.0 TXL PK TAG DUMP --- 9 PLUG --- --- --- --- --- 10 SP709 5.0 TXL BE TRAILER BRAKE --- 11 SP1054A 5.0 TXL BN MRKR LTS REAR --- 12 PLUG --- --- --- --- --- 13 SP1033 2.0 TXL YW SPARE 3 --- 14 SP1035 5.0 TXL YW SPARE 5 --- (mm²) 53 2 1 14 13 12 11 10 9 7 6 5 4 3 8 NOTES: 5 WIRES NOTE ITEM: 27A TOW COMMON GND BN OPT: ALL FCI APEX (mm²) BK --- GXL MAP: C23 MAP: A13 GXL --- COMMON GND C FCI APEX 32A 54201464 (NAUTRAL) RING DESCRIPTION LEFT TURN REAR BK B 54201416 (LIGHT GRAY) ITEM: 32A COMMON GROUND COLOR YW GXL 7 ITEM: 12 MAT. GXL A CHASSIS INTERFACE A NOTES: OPT: ALL WIRES NOTE ITEM: 53 --- COLOR DESCRIPTION (mm²) PLUG MAT. COLOR NOTES: SP1054D 1.0 8.0 SP1054C 3 SP006C SP006A C 2 SP360C A 0.8 DKGN A SIZE SP006E GXL B CIRCUIT 0.8 B MAT. MAP: C5 11A (mm²) CAV SP048C 2.0 MAP: A20 CIRCUIT A SP226B OPT: ALL SIZE OPT: ALL B PACKARD CAV CIRCUIT (mm²) ITEM: 32 TAIL LIGHT CONNECTOR ITEM: 10A 50 MAP: E21 CAV --- PLUG 27A 4 11-893 NOTES: 6 1 7 3 POLLAK ITEM: 96 2 REAR LIGHTING INTERFACE TO ENGINE HARN. 54201018 (LT GREEN) MALE FCI APEX ITEM: 27 PACKARD OPT: ALL MAT. COLOR 49 MAP: E23 MAP: A6 DESCRIPTION G F WIRES NOTE (mm²) 27 E A B CAV CIRCUIT A SP047C B SP015D 2.0 TXL PK B/UP LT ACTIVE --- B SP006K 5.0 TXL BK COMMON GND --- C C SP709 5.0 TXL BE TRAILER BRAKE --- NOTES: D SP1088 3.0 TXL DKGN TRLR R STP/TRN OR TR --- E SP972 5.0 TXL RD TRLR BATT CHARGE --- F SP766 3.0 TXL BN TRLR MRKR LT --- G SP1089 3.0 TXL YW TRLR L STP/TRN OR TR --- NOTES: TPA 12191649 C A DESCRIPTION WIRES NOTE C 1 SP015A 2.0 TXL PK B/UP LT ACTIVE --- 2 SP972 5.0 TXL RD TRLR BATT CHARGE --- 3 SP1054E 0.8 GXL BN MRKR LTS REAR --- WIRES NOTE 4 SP766 3.0 TXL BN TRLR MRKR LT --- 0.8 GXL DKGN RIGHT TRN REAR --- 5 PLUG --- --- --- --- --- SP006D 0.8 GXL BK COMMON GND --- 6 PLUG --- --- --- --- --- SP1054B 0.8 GXL BN MRKR LTS REAR --- 7 SP1091 0.8 GXL YW 8 SP1089 3.0 TXL YW 9 SP1090 0.8 GXL DKGN 10 SP1088 3.0 TXL DKGN INPUT L STP/TRN OR T TRLR L STP/TRN OR TR INPUT R STP/TRN OR T TRLR R STP/TRN OR TR ITEM: 49A CAVITY CIRCUIT A 5 4 3 2 1 10 9 8 7 6 --- --- --- --- NOTES: ITEM: 50A 15300003 49A A B C PACKARD CAVITY CIRCUIT PLUG A PLUG B PLUG B PLUG C PLUG C PLUG 50A PAGE 1 OF 1 BLOCK--07/20/10 THRTHRTHR E.C.R. 96 CAP A B ENGINEER REVISIONS COLOR DESCRIPTION PACKARD REV. MAT. COLOR CAP TITLE SIZE MAT. 15300003 CUPDATE B (mm²) A D SIZE CIRCUIT (mm²) PACKARD OPT: ALL SIZE CAV 12040977 15354653 CIRCUIT MAP: B15 RIGHT TURN / MARKER LIGHTS TOW POWER CAV OPT: ALL ITEM: 49 DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 130 C DRAWN BY CHECKED BY DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 2 TO TRANS SHIFT PAD ITEM: 1 12191065 MAIN CHASSIS HARNESS INTERCONNECT PACKARD HDP26-24-23SE OPT: ALL DEUTSCH MAP: A13 OPT: ALL CAV CIRCUIT CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRE NOTES MAT. COLOR DESCRIPTION WIRES NOTE 1 PLUG --- --- --- --- --- 2 PLUG --- --- --- --- --- A SP1031 0.8 GXL YW SPARE 1 --- 3 SP009 0.8 GXL RD DSH LP PWR --- B AT110 0.8 TXL PK TCM CLEAN PWR --- 4 PLUG --- --- --- --- --- (mm²) C AT134 0.8 TXL YW DIRECTION SIGNAL --- 5 AT169 0.8 TXL GY TCM CLEAN GND --- D AT163 0.8 TXL YW IGNITION SIG --- 6 PLUG --- --- --- --- --- E AT169 0.8 TXL GY TCM CLEAN GND --- 7 PLUG --- --- --- --- --- F PLUG --- --- --- --- --- 8 SP1187B 0.8 GXL YW J1939-15 POS J1939-15 G EN058 0.8 TXL YW ACCRTN POSN SEN 1 SC TWT-15 H SP009 0.8 GXL RD DSH LP PWR --- J PLUG --- --- --- --- --- K EN063 0.8 TXL BK ECM RETURN SEN TWT-16 L SP053 2.0 GXL RD BATTPOS/IGN SW M SP055 2.0 GXL PK N SP056 2.0 GXL PK O EN061 0.8 TXL OE SENSOR SUPPLY 5 V TWT-16 P EN062 0.8 TXL BE ACCRTN POSN SEN 2 TWT-16 Q SP054 1.0 GXL PK IGN SW/ACC RLY --- R SP1187A 0.8 GXL YW J1939-15 POS J1939-15 S SP1188A 0.8 GXL DKGN J1939-15 NEG J1939-15 9 PLUG --- --- --- --- --- 10 PLUG --- --- --- --- --- 11 AT134 0.8 TXL YW DIRECTION SIGNAL --- 12 AT163 0.8 TXL YW IGNITION SIG --- --- 13 AT110 0.8 TXL PK TCM CLEAN PWR --- IGNITION SW --- 14 PLUG --- --- --- --- --- START SIGNAL --- 15 SP1188B 0.8 GXL DKGN J1939-15 NEG J1939-15 16 PLUG --- --- --- --- --- T EN060 0.8 TXL BK ACCRTN POSN SEN 1 RE TWT-15 U EN059 0.8 TXL GY ACCRTN POSN SEN 1 TWT-15 V PLUG --- --- --- --- --- W SP1187C 0.8 GXL YW J1939-15 POS J1939-15 X SP1188C 0.8 GXL DKGN J1939-15 NEG J1939-15 2 (mm²) MAP: A15 CAV SIZE 8 16 1 9 ITEM: 4 CUMMINS THROTTLE ITEM: 4 W/ WILLIAMS PEDALS CUMMINS THROTTLE 12066317 PACKARD PACKARD OPT: -001, -002, -003 OPT: -004, -005, -006 MAP: CAV CIRCUIT SIZE MAT. COLOR B7 MAP: B6 DESCRIPTION WIRE NOTES CAV CIRCUIT (mm²) NOTES: SEAL 12191066, TPA 12191067, CPA LOCK 12191068, STRAIN RELIEF 12191068, TERMINAL 12084912, CAVITY PLUG 12129557 W/ TELE FLEX PEDALS 12066317 SIZE MAT. COLOR DESCRIPTION WIRE NOTES (mm²) A EN059 0.8 TXL GY ACCRTN POSN SEN 1 TWT-15 A EN059 0.8 TXL GY ACCRTN POSN SEN 1 TWT-15 B EN060 0.8 TXL BK ACCRTN POSN SEN 1 RE TWT-15 B EN060 0.8 TXL BK ACCRTN POSN SEN 1 RE TWT-15 C EN058 0.8 TXL YW ACCRTN POSN SEN 1 SC TWT-15 C EN058 0.8 TXL YW ACCRTN POSN SEN 1 SC TWT-15 D EN061 0.8 TXL OE SENSOR SUPPLY 5 V TWT-16 D EN061 0.8 TXL OE SENSOR SUPPLY 5 V TWT-16 E EN063 0.8 TXL BK ECM RETURN SEN TWT-16 E EN062 0.8 TXL BE ACCRTN POSN SEN 2 TWT-16 F EN062 0.8 TXL BE ACCRTN POSN SEN 2 TWT-16 F EN063 0.8 TXL BK ECM RETURN SEN TWT-16 NOTES: PIN OUT USED ONLY WITH WILLIAMS PEDAL OPTION NOTES: PIN OUT USED ONLY TELE FLEX PEDAL OPTION 4 NOTES: ATTACH RED SHIPPING CAP P/N EC-25. USE SOLID DEUTSCH TERMINALS ONLY 1 A V U T W H G S F R X J A E Q K C P C D E F L B D B M N O ITEM: 6 KEY SWITCH DT06-6S DEUTSCH 5 4 DEUTSCH 6 OPT: ALL 1 2 6 MAP: C6 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRE NOTES (mm²) 3 1 SP053 2.0 GXL RD BATTPOS/IGN SW --- 2 SP056 2.0 GXL PK START SIGNAL --- 3 SP054 1.0 GXL PK IGN SW/ACC RLY --- 4 PLUG --- --- --- --- --- 5 SP055 2.0 GXL PK IGNITION SW --- 6 PLUG --- --- --- --- --- NOTES: WEDGLOCK W6S-P012 PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 131 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER 3 2 1 SIDE VIEW TOP VIEW 2 1 3 1 ITEM: 3 STEERING WHEEL EFFORT CONTROL POTENTIOMETER RV4NAYSD102A ITEM: 1 CLAROSTAT CAB INTERFACE OPT: ALL 1-480699-0 MAP: C7 CAV CIRCUIT 1 SP270B 2 SIZE AMP MAT. COLOR DESCRIPTION WIRES NOTE 0.8 TXL BK INSTRUMENT GND --- SP1253A 0.8 TXL TN STR WHL EFFORT CNTRL --- 2 SP1253B 0.8 TXL TN STR WHL EFFORT CNTRL --- 1 SP270A 3 SP1253B 0.8 TXL TN STR WHL EFFORT CNTRL --- 2 SP1253A OPT: ALL (mm²) NOTES: 1KΩ, 1 4 MAP: B4 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE 0.8 TXL 0.8 TXL BK INSTRUMENT GND --- TN STR WHL EFFORT CNTRL --- (mm²) " SHAFT ∅, KNOB BY ELECTRONIC HARDWARE CORP. P/N EH71-1DSB2S, NOTES: PIN CONTACTS HEATSHRINK AROUND TERMINALS PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 132 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 1 ITEM: 5 RIGHT TAG WHEEL SPD SENSOR TAG AXLE ABS CONNECTOR 340-001 CAVITY CIRCUIT COLOR A (BK) B (BN) SP229 BK SP298 BN mm (GAUGE) 0.8 (18GA) 0.8 (18GA) B 1 LEONI CABLE A DT06-12SD-B016 (BROWN) DEUTSCH CAVITY CIRCUIT COLOR ABS 3 AENS R2 1 PLUG -- -- ABS 3 AENS R1 2 PLUG -- -- 3 SP296 BK 4 SP297 BN 5 SP299 BK 6 SP298 BN 7 SP305 BE 8 SP303 GN/YW ITEM: 2 2 3 BROWN GREEN/YELLOW RIGHT TAG ABS VALVE 449 532 XXX 0 WABCO CAVITY CIRCUIT COLOR 1 SP305 BE 2 SP303 GN/YW 3 SP304 BN mm (GAUGE) 1.0 (16GA) 1.0 (16GA) 1.0 (16GA) mm (GAUGE) DESCRIPTION DESCRIPTION 2 ABS 3 VLV O/L R 9 SP304 BN 10 SP302 BE 11 SP300 GN/YW 12 SP301 BN 0.8 0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.0 1.0 (18GA) (18GA) (18GA) (18GA) (16GA) (16GA) (16GA) (16GA) (16GA) (16GA) DESCRIPTION --- --- ABS 3 SENS L2 ABS 3 SENS L1 7 8 9 10 11 12 6 5 4 5 ABS 3 AENS R2 3 2 1 ABS 3 AENS R1 ABS 3 VLV O/L R ABS 3 VLV COM R ABS 3 VLV I/L R ABS 3 VLV O/L L ABS 3 VLV COM L ABS 3 VLV I/L L 1 BLUE ABS 3 VLV COM R ABS 3 VLV I/L R ITEM: 3 1 BLUE LEFT TAG ABS VAVLE 449 413 XXX 0 WABCO CAVITY CIRCUIT COLOR 1 SP302 BE 2 SP300 GN/YW 3 SP301 BN mm (GAUGE) 1.0 (16GA) 1.0 (16GA) 1.0 (16GA) DESCRIPTION 3 3 BROWN ABS 3 VLV O/L L ABS 3 VLV COM L MATING VIEW SHOWN ABS 3 VLV I/L L ITEM: 4 LEFT TAG WHEEL SPD SENSOR 340-001 4 LEONI CABLE CAVITY CIRCUIT COLOR A (BK) B (BN) SP296 BK SP297 BN mm (GAUGE) 0.8 (18GA) 0.8 (18GA) B A DESCRIPTION ABS 3 SENS L2 ABS 3 SENS L1 PAGE 1 OF 1 ENGINEER BUPDATED TITLE BLOCK --07/20/10 THRTHRTHR REV. REVISIONS E.C.R. DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 133 DRAWN BY CHECKED BY DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER ITEM: 1 ITEM: 2 INPUT FROM CHASSIS HARNESS OUTPUT TO CUSTOMER HARNESS 54201418 (NAUTRAL) OPT: ALL 1 MAP: A15 CAV CIRCUIT SIZE MAT. COLOR 54201414 (NAUTRAL) 6 FCI APEX 2.8 SERIES DESCRIPTION WIRES NOTE 2 1 14 13 12 11 10 9 7 6 5 4 3 8 FCI APEX 2.8 SERIES OPT: ALL SEE DETAIL A (mm²) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2 MAP: A10 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) 1 SP094A 2.0 TXL RD WIPER POWER --- 1 SP094B 2.0 TXL RD WIPER POWER --- 2 SP095A 2.0 TXL PE WIPER LOW --- 2 SP095B 2.0 TXL PE WIPER LOW --- 3 SP096A 2.0 TXL GY WIPER HIGH --- 3 SP096B 2.0 TXL GY WIPER HIGH --- 4 SP098 1.0 TXL RD WASHER --- 4 SP098 1.0 TXL RD WASHER --- 5 SP384A 1.0 TXL GY WIPER PARK L --- 5 SP384B 1.0 TXL GY WIPER PARK L --- 6 SP006A 3.0 TXL BK COMMON GND --- 6 SP006B 3.0 TXL BK COMMON GND --- 7 PLUG --- --- --- --- --- 7 PLUG --- --- --- --- --- 8 PLUG --- --- --- --- --- 8 PLUG --- --- --- --- --- 9 PLUG --- --- --- --- --- 9 PLUG --- --- --- --- --- 10 PLUG --- --- --- --- --- 10 PLUG --- --- --- --- --- 11 SP006R 3.0 TXL BK COMMON GND --- 11 SP006R 3.0 TXL BK COMMON GND --- 12 PLUG --- --- --- --- --- 12 PLUG --- --- --- --- --- 13 PLUG --- --- --- --- --- 13 PLUG --- --- --- --- --- 14 PLUG --- --- --- --- --- 14 PLUG --- --- --- --- --- DETAIL A HARNESS TO MODULE INTERFACE SEE ITEM: 6 SP096A SP095A SP006B NOTES: CAVITY PLUG P/N 54200005 SP006A SP384B SP384A SP094B SP094A SP095B SP096B NOTES: CAVITY PLUG P/N 54200005 3 ITEM: 6 LOW/PARK HARNESS TO MODULE INTERFACE (BLACK POTTED BOX) RELAY BASE VARIOUS BRANDS OPT: ALL 5 87A 30 87 MAP: B12 4 WAY MODULE INTERFACE 85 86 1 4 HIGH/LOW 2 RELAY BASE 4 3 CAV CIRCUIT SIZE MAT. COLOR DESCRIPTION WIRES NOTE (mm²) 1 SP094A 2.0 TXL RD WIPER POWER --- 2 SP094B 2.0 TXL RD WIPER POWER --- 3 SP095A 2.0 TXL PE WIPER LOW --- 4 SP095B 2.0 TXL PE WIPER LOW --- 5 SP096A 2.0 TXL GY WIPER HIGH --- 6 SP096B 2.0 TXL GY WIPER HIGH --- 7 SP384A 1.0 TXL GY WIPER PARK L --- 8 SP384B 1.0 TXL GY WIPER PARK L --- 9 SP006A 3.0 TXL BK COMMON GND --- 10 SP006B 3.0 TXL BK COMMON GND --- NOTES: SEE DETAIL A 87A 30 87 85 86 PAGE 1 OF 1 ENGINEER DRAWN BY REV. REVISIONS E.C.R. CHECKED BY DATE BY CHECKED BY SHEET FORMAT REV: B DATE: 05/19/2010 134 DATE APPROVED BY Spartan Chassis, Inc. TITLE CAGE CODE DWG. NUMBER
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