TIP0412-04B Quick Reference Catalog (Print).cdr

TIP0412-04B Quick Reference Catalog (Print).cdr

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Commercial Vehicle Products
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Commercial Vehicle Products
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Commercial Vehicle Products
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Commercial Vehicle Products
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Air Products
Quick Reference
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Phoenix, Arizona •
Indianapolis, Indiana • 602.253.1007 • FAX 800.222.2334 •
www.sealcocvp.com
Air Products Quick Reference
@D[0
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Table Of Contents
616 . . . . . ...... Page4
617 . . . . . ...... Page4
A1 OOOS . . . . . ...Page 1
1300 .......... Page4
1300-45 ....... Page4
1300-80 ....... Page4
2000B 1/2 ... Page4
2000B 3/8 ... Page4
2000C 1/2 ... Page4
2000C 3/8 ... Page4
20000 1/2 ... Page4
20000 3/8 ... Page4
2200 1/2 ...... Page4
2200 1/4 ...... Page4
2200 3/4 ...... Page4
2550 .......... Page4
3800 .......... Page4
5400 .......... Page3
6002 .......... Page4
6003 .......... Page4
6006 .......... Page4
6010 .......... Page4
6011 .......... Page4
6012 .......... Page4
7800 ....... ...
9125 ....... ...
9400 ....... ...
10200 1/2 . . .
10200 3/4 ...
10200 3/8 ...
176006 ......
17620 . . ..... . .
21600 . . ..... . .
102001 ......
102002 ......
110139 ......
110170 ......
110171 ......
110183 ......
110191 ......
110197 ......
110198 ......
110199 ......
110200 ......
110205 ......
110207 ......
110228 ......
110257 ......
Page4
Page2
Page3
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Page3
Page3
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Page4
Page4
Page2
Page 1
Page 1
Page4
Page 1
Page2
Page 2
Page 2
Page 1
Page 1
Page2
Page2
Page 1
110258
110275
110310
110315
110338
110360
110365
110376
110380
110385
110410
110412
110415
110416
110450
110460
110470
110475
110487
110488
110500
110505
110507
110510
. . ....
. . ....
. . ....
. . ....
......
......
......
. . ....
. . ....
. . ....
. . ....
......
......
......
. . ....
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Page2
Page 1
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Page2
Page 1
Page 1
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Page2
Page2
Page 1
Page 1
Page2
Page 1
110570 ...... Page2
110571 ...... Page2
110580 ...... Page2
110582 ...... Page2
110584 ...... Page2
110587 ...... Page 3
110588 ...... Page2
110589WC ... Page3
110591 ...... Page3
110595 ...... Page 3
110597 ...... Page 3
110600 ...... Page2
110605 ...... Page2
110606 ...... Page2
110615 ...... Page2
110657 ...... Page4
110690 ...... Page2
110700 ...... Page 1
110770 ...... Page 3
110790 ...... Page2
110800 ...... Page 1
138000 ...... Page3
140200 ...... Page4
140270 ...... Page4
140280 ......
140290 ......
140300 ......
140370 ......
140380 ......
140390 ......
152000 ......
200000 ......
200001 ......
200002 ......
200003 ......
200004 ......
200006 ......
220000 ......
220100 ......
320100 ......
780210 ......
780212 ......
780212P .....
780214 ......
780219 ......
940000 ......
996555 ......
Page4
Page4
Page4
Page4
Page4
Page4
Page3
Page4
Page4
Page4
Page4
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Page3
Page3
(.________________S_A_ E_U_ n_ i_fo_r_m_L_ a_b_el_in _g_F_o_r_V_al_v_es_________________..)
Most Sealco valves have a small metal tag attached displaying the SAE uniform labeling code. This five character code is the valve type and
the crack pressure. The first two characters indicate the valve type.
TP=Tractor Protection Valve
RE=Relay Emergency Valve
QR=Quick Release Valve
BV=Brake Foot Valve
XX=Other
RV=Relay Valve
LV=Front Axle Limiting Valve
RB=Booster Relay Valve
RD=Decaying Ratio Relay Valve
PR=Ratio Relay Valve
The last three digits indicate the nominal crack pressure or force. For example 'RV040' would indicate a Relay Valve with a 4 pound crack
pressure. The list below shows which tags (in bold) are installed on which valves.
QR010
2000D-3/8 2000D-1/2 200000 200001
200002 200003 200004 200006
QR045
20008-3/8 20008-1/2
QR100
2000C-3/8 2000C-1/2
RBOOO
110570 110571 110690 110606 110580
110582 110588 110605 110790
Phoenix, Arizona •
RD045
110139 110600
RD060
110575
RE015
A1000S
RE045
110200 110205 110460 110470 110475
110338
RE085
110459
Indianapolis, Indiana
RV015
110380 110360 110385 110365
RV025
3100
RV040
110410 110412 110415 110416 110615
110197 110198 110199 110275
RV045
110450
RV055
110488 9125 110207 110228 110487
RV060
110507
• 602.253.1007 • FAX 800.222.2334 •
www.sealcocvp.com
Spring Brake & Emergency Valves Quick Reference
View the full Sealco product line on the web at www.sealcocvp.com
(~_ _ _ _ _ _ _
S_p_ri_n_g_B_r_a_k_e_V_a_lv_e_s________)
(-_ _ _ _ _ _E_m_e_rg_e_n_c_y_C_o_n_tr_o_l_V_a_lv_e_s_ _ _ _ _~ )
Spring brake valves are primarily designed to release the springs
on dual air chamber brakes and fill the reservoir. All include
supply line protection , anti-compounding support, and a delivery
pressure holding feature. Each have four 3/8" delivery ports, a
3/8" supply port, a 3/8" control port and at least one Y:z" reservoir
port.
110376 is a 3/8" ported emergency control
valve. It is often used to add emergency &
park brake features to relay valves on
vehicles that do not use spring brakes.
Fill Priority indicates how the valve directs flow when the reservoir is
empty. 'Spring" means the spring chambers get 100% of the flow up to
about 80 psi. "Service" means the reservoir shares the flow with the
spring chambers.
110257 is a specialized 3/8" ported , emergency
pressure protection valve. It provides supply line
protection when coupled with the 110376 or the
110338 valve. It should not replace or be replaced
with conventional pressure protection valves.
Relay Fill feature uses reservoir pressure to dramatically reduce the
brake's release time.
(-____P_r_e_m_i_u_m_F_o_u_r_P_o_rt_S_p_r_in_g_B_r_a_ke_V_a_lv_e_s____)
(-_______R_e_la_y_E_m_e_r_g_e_n_c_y_V_a_lv_e_s_ _ _ _ _ _~)
These small body premium valves include the Relay Fill feature.
Part
Number
Fill
Priority
110800
Spring
110700
Service
Always aim
vent downward
Relay emergency valves are used in brake systems with single
chamber brake actuators. Each valve features a 3/4" reservoir
port, four 3/8" delivery ports, two control and one supply port.
Ratio valves produce a momentary pressure surge during harder
than normal braking.
Non-Charging Style
Service Assemblies
Part
Number
110515 Pressure Protection
110705 Movable Seat.
Con/Sup
Ports
(-_ _ _
V_a_lu_e_P_r_ic_e_d_F_o_u_r_P_o_rt_S_p_ri_n_g_B_r_a_k_e_V_a_lv_e_s_ _~ )
Charging Style
These are small body spring brake priority valves.
Part
Number
Con/Sup
Ports
Ratio
Valve
Supply
Out
Part
Number
Plugged
Ports
110200
1/4"
*Yes
No
110500
None
110205
3/8"
*Yes
No
Delivery Ports B
110460
1/4"
No
No
110470
3/8"
No
No
110505
110510
Service Assemblies/Kits
Delivery Ports A
110143 Plug Unit Assembly
110162 Spool Assembly
110166 Minor Spool Kit
Service Assemblies
110515 Pressure Protection
110520 Movable Seat.
No
Yes
110475
110201 Charging Valve Repair Kit
3/8"
*Ratio valves should not be used on dollies, steerable axles, & lift axles.
(-__P_ro_t_e_c_te_d_R_e_s_e_rv_o_i_r_F_o_u_r_P_o_rt_S_p_ri_n_g_B_r_a_k_e_V_a_lv_e_s__)
These large body valves have two reservoir ports and include
the Relay Fill feature.
Part
Number
Reservoir
A
B
Rotated
Cover
110170
1/2"
1/2"
No
110171
1/2"
3/8"
Yes
110191
3/8"
1/2"
Yes
110310
3/8"
1/2"
No
110315
1/2"
3/8"
No
(
Relay Emergency Valves (Pre FMVSS 121 Regulations) )
A charging style relay emergency valve used for single chamber
brake actuators on US air brake systems prior to implementation
of FVMSS 121 . It features a 1.5 psi crack pressure, 1/2"
reservoir port and 1/4" delivery, control , and supply ports.
A 1OOOS Relay Emergency Valve
~
1000-SA
Rotated Cover
Reseivoir
Supply
Control
Reseivoir
110175 Plug Unit (PRE 10/92)
110609 Plug Unit (Post 9/92)
110185 Major Repair Kit
110195 Minor Repair Kit
Phoenix, Arizona
Service Assemblies
1000-5A Replacement Cartridge
10-5 Repair Kit.
•
Supply
Out
3/8"
110338
No
Yes
110359 Non-Charging Valve Repair Kit
(1) Hole indicates the valve is a 110800
Service Assemblies
Ratio
Valve
Indianapolis, Indiana
•
602.253.1007 • FAX 800.222.2334
-1-
•
SUP
www.sealcocvp.com
Service Brake Valves Quick Reference
View the full Sealco product line on the web at www.sealcocvp.com
(~_ _'f_w_o_&_F_o_u_r_D_e_li_ve_ry_P_o_rt_P_is_t_o_n_S_ty_l_e_V_a_lv_e_s_ _ _)
Piston style service relay valves with 3/8" delivery and control
ports. Suitable for reservoir or frame mounting. No service parts
are available.
4 Delivery Port Valves
( ____T_h_r_e_e_D_e_li_v_e_ry_P_o_rt_D_i_a_p_hr_a_g_m_S_ty_l_e_V_a_lv_e_s_ _~)
These frame mounted valves are commonly used on tractor,
trucks, or lift axles. They feature a 5.5 psi crack pressure, two
3/8" delivery ports, one %"delivery ports, two W' reservoir ports,
two control ports and a mounting kit.
2 Delivery Port Valves
Part
Number
Control
Port
Mounting
Kit
9125
1/4"
110237
110207
3/8"
110237
110228
3/8"
110156
9125-5 Plug Unit Assembly
912-5 Repair Kit
( ____'f_w_o_D_el_iv_e_ry_P_o_rt_D_ia_p_h_ra_g_m_S_ty_le_V_a_lv_e_s_ _ _~)
Part
Number
Crack
Pressure
Mounting
Part
Number
Crack
Pressure
110380
110385
1.5 psi
Nipple
110360
1.5 psi
Nipple
1.5 psi
Frame
110365
1.5 psi
Frame
110415
4.0 psi
Nipple
110410
4.0 psi
Nipple
These rugged diaphragm valves are primarily used for single
axle vehicle or lift axle applications. They are configured with a
%" reservoir port, two 3/8" control and two 3/8" delivery ports.
Mounting
Part
Number
Crack
Pressure
Mounting
4.0 psi
Nipple
Nipple (1)
110416
4.0 psi
Frame
110412
4.0 psi
Frame
110197
110488
5.5 psi
Nipple
110487
5.5 psi
Nipple
110198
4.0 psi
110615
4.0 psi
*2030
110199
4.0 psi
Nipple (2)
110275
4.0 psi
Frame (3)
110507
6.0 psi
Tank
(
*Use four #2030 screws for mounting
)
Control Line Booster Valves
These "speed up" valves are primarily used on dollies, lead semi ,
and long trailers to accelerate the apply and release of the
control line signal. They have two 3/8" delivery ports, one %''
reservoir port, a 3/8" control port and feature a zero pound crack
pressure. Some are equipped with a reduced flow delivery port
marked "Dolly" which improves brake balance on trailer trains.
Part
Number
Dolly
Port
110570
Yes
®
None
110571
Yes
@
None
110580
No
®
None
110582
No
©
None
110588
No
@
None
110605
No
®
10200 Y,
110606
Yes
None
10200 Y,
110690
Yes
None
None
110790
No
None
None
Mount
Check
Valve
(1) 6002 (Y:.") nipple included
(2) 6003 (3/4 ") nipple included
(3) 110237 frame kit included
110227 Plug Unit Assembly For All But The 110507
912-5 Repair Kit
( ________F
_o_u_r_P
_o
_rt
_ S_e_rv
_ ic_e_R
_e
_l_a_y_ _ _ _ _ _ _)
Service relay valves with four 3/8" delivery ports, a 3/4 reservoir
port and 3/8" auxiliary supply port (unless otherwise noted).
Ratio valves produce a momentary pressure surge during harder
than normal braking.
*Ratio Valves
Part
Number
Aux.
Supply
(Crack Pressure)
Plug Unit
110139
Yes
110143 (4.5)
110584
Yes
110583 (5.5)
110600
No
110143 (4.5)
Non-Ratio Valve
Mount Locations
Part
Number
Aux.
Supply
(Crack Pressure)
Plug Unit
110450
Yes
110143 (4.5)
Dolly Port
*10200%
Check Valve
~
~
Phoenix, Arizona
110673 Auxiliary Supply Port Repair Kit
*Most applications require the 10200 Y:,
to be installed in the reservoir port.
•
Indianapolis, Indiana
•
*Ratio valves should not be used on dollies, steerable axles, & lift axles.
602 .253.1007 • FAX 800.222.2334
-2-
•
www.sealcocvp.com
Control Valves Quick Reference
View the full Sealco product line on the web at www.sealcocvp.com
S_u_s _p e_ n_ s_i o_ n_ _E_x_h a_ _u_s t_ V_ a_ l_v e_ _W_i__R
t h e_ s_ e_ t_P_ i_lo_ t_P_ o_ rt_�)
(___
Commonly used to exhaust air suspensions.
,-----------,
Installation with optional
(_______
L_e_ v_e_r _H_a_n_d_ C_o n_ t_ r_o_lV_ a_ l_ v_e_s _____�)
A versatile manually operated lever valve used in a wide variety
of applications. Toggles side to side to open or close.
supply line reset.
Ride
996555
Valves With Plates & Mounting Screws
Leveling
216050
110413
-
11111
Supply Line
t
110301
(_______
P_a_ r_k_B_ r_a _k_e _R_e_ l_ea_ s_ e_V a_ l_ v_e_s _____�)
Use to release parking brakes on trailers or dollies
21600-2
Basic Valve
110167 Mounting Screws & No Plate
Supply Line From
Front Of Trailer
I
From
Reservoir
216000 �
�
0 6 0
_______
P ilo
_ _ t _C_ o_n t_ r_o l_ V_ a_ lv_ e_s
______ �)
(�
To Supply
Port On
Axle's
Emergency
Brake Valve
Pilot operated control valves with exhaust breather.
110587 Normally Closed
110591 Normally Open
Single Hole Mounting With
Weather Boot (No Plate)
176-5 Repair Kit
N_o_rm
_a l_ ly_C_lo
_ s_e_d_ P_ i_lo_ t_ R_ e_ s_e_t _H_a _n _d _V_a_ lv_ e ____)
(_____
Used in systems where delivery vents when the vehicle's park
brakes are released.
@
(________P_ r_e _s s_ _u_r e_C_o _n t_ r_o_lV_ a_ _lv_e_s _______)
Robust pressure regulators suitable for outdoor use. Each has a
1 /4" inlet, a 1 /4" outlet, and a 1 /8" exhaust port.
Commonly used for slider
suspension locks.
9400 & 940000
5400
110589WC
(______M_ o_m_ e_ n_ t_a _r y _
(D_ e_a_d_m_ a_ n_)_ H_ a_ n_d_ V_ a_ l_v e_ ___�)
Delivers when knob is depressed and held in. Commonly used
for locking mechanisms such as sliding fifth wheel plates.
110770
Part
Number
Minimum
Delivery
Maximum
Delivery
5400
Zero PSI
Inlet PSI
9400
5PSI
85PSI
940000
Zero PSI
Inlet PSI
F_a _s t_ _F_il_l S_us_ _p e_ n_ s_i_o n_ _V _a_lv_ e_ s _____�)
(_______
Provides fast filling of air suspension up to 40 psi then returns
control to the leveling valve. Each has a minimum of two 3/8"
control ports, two 3/8" delivery ports and a W' reservoir port.
17620-2 Mounting Kit (Optional)
Includes Weather Boot & Retainer Nut
F_iv_e _P_ o_rt_&_S_u_s _p e_ n_ s_i_o_n _V_ a_ l_v e_ s _____
_
(� _____
T hese valves are commonly used to raise and lower lift axles.
110595 Frame Mounted Version
Includes an extra %" reservoir and
delivery port.
110597 Nipple Mounted Version
152000 Manual Valve
Includes extra pilot reset port. Can
be mounted through panel or body
mounted.
138000 LSAS MR
Automatically lowers lifted
axles when a load is sensed.
Phoenix, Arizona •
Indianapolis, Indiana • 602.253.1007 • FAX 800.222.2334 •
-3-
www.sealcocvp.com
Auxiliary System Valves Quick Reference
View the full Sealco product line on the web at www.sealcocvp.com
(~_____s_e_t_P_re_s_s_u_re_P_r_ot_e_c_ti_o_n_V_a_l_v_es
______)
(~_ _ _ _ _ _ _ _
S_ys_t_em_F_il_te_r_ _ _ _ _ _ _~)
These valves can be nipple or body mounted. The 140 series
include an internal check valve.
110 Series
Part
Number
In/Out
Ports
Close
*PSI
Repair
Kit
140200
3/8"
50
140201
140270
3/8"
60
140271
140280
3/8"
70
140281
140290
3/8"
80
140291
(~_ _ _ _ _ _ _Q_u_i_c_k_R_e_l_e_as_e_V_a_lv_e_s_ _ _ _ _ _~ )
140300
1/4"
50
140201
Heavy duty brake and suspension system quick release valves
140370
1/4"
60
140271
140380
1/4"
70
140281
140390
1/4"
80
110258
3/8"
90
110657
Always aim vents downward
This supply line filter provides extra protection
from contamination introduced through the
gladhand.
3/8"
70
2550 Supply Line Filter With 3/8" NPT Ports
Part
Number
Inlet
Port
Outlet
Ports
Crack
PSI
Repair
Kit
140291
2000B 3/8
3/8"
1/4"
4-5
20-5
None
2000B 1/2
1/2"
3/8"
4-5
20-5
2000C 3/8
3/8"
1/4"
8-10
20-5
2000C 1/2
1/2"
3/8"
8-10
20-5
2000D 3/8
3/8"
1/4"
0-1
20D-5
2000D 1/2
1/2"
3/8"
0-1
20D-5
None
*Nominal Closing Pressure
( _____A_d_ju_s_t_a_b_le_P_r_e_s_s_u_re_P_ro_t_e_c_ti_o_n_V_a_l_ve_s_ _ _~ )
These PPVs feature an adjustable closing pressure.
Part
Number
1300
1300-45
Always aim
vent downward
1300-80
In/Out Factory
Ports
*Set
3/8"
3/8"
3/8"
60
45
80
U!!___EXH
Adjust
Range
20-70
*Exhaust Port
Threaded W NPT
20-70
20-85
*Nominal Opening Pressure
200000
1/4"
1/4"
0-1
20D-5
*200001
3/8"
3/8"
0-1
20D-5
*200002
1/2"
3/8"
0-1
20D-5
*200003
3/8"
1/4"
0-1
20D-5
*200004
3/8"
3/8"
0-1
200135
*200006
1/4"
1/4"
0-1
20D-5
(~_ _ _ _ _ _ _C_h_e_ck_V_a_lv_e_s_ _ _ _ _ _~ )
( ______
Q_u_ic_k_R_el_e_a_se_&_H_o_l_d_in_g_V_al_v_e_s_ _ _ _ _)
Rugged all metal body check valves
These valves will deliver and retain pressure until the supply
pressure drops to less than half that of the delivery.
3800
Single Check All Female
Part
Number
Inlet
Port
Single Check Female/Male
Outlet
Port
Part
Number
Inlet
Port
Outlet
Port
2200 1/4
1/4"
1/4"
10200 3/8
3/8"
3/8"
2200 1/2
1/2
1/2
10200 1/2
1/2
1/2"
2200 3/4
3/4"
3/4"
10200 3/4
3/4"
3/4"
102001
3/4"
1/2
102002
1/2
3/4"
*Bypass Check All Female
Part
Number
Port
Size
3800
1/4"
7800
1/4"
780210
3/8"
*780219
3/8"
*Includes Exhaust Seal
( _______M_o_u_nt_in_g_N_ip_p_l_e_s_A_n_d_~_e_e_s_ _ _ _ _ _)
These parts are NPT threaded fittings for use in air systems. The
plated steel schedule 80 nipples are suitable for mounting air
brake valves to reservoirs.
Number
Threads
Notes
Number
Threads
6002
1/2"x1/2"
...
616
1/2"x3/4"
[W]
6003
1/2"x3/4"
...
617
1/2"x3/4"
[W] [FJ
.030
6006
3/4"x3/4"
[W]
.062
6010
1/2"x3/4"
[SJ
6011
1/2"x1/2"
[SJ
6012
3/4"x3/4"
[SJ [W]
Part
Number
Ports
Size
Orifice
Size
110183
1/4"
.028"
220000
3/4"
220100
1/4"
*Bypass check valves deliver full flow
in one direction and metered flow
(based upon orifice size) in the other.
These should not be used in place of
standard check valves.
Phoenix, Arizona
•
Two Way Check All Female
Part
Number
Inlet
Port
Outlet
Ports
320100
3/8"
3/8"
Indianapolis, Indiana
[FJ=3/4" Thread Is Female
[SJ=Pre-installed Sealant
[W]=Wrench Pad ~
780212
780212P
780214
• 602.253.1007 • FAX 800.222.2334 •
-4-
Notes
www.sealcocvp.com
'1fJ[0
'1fJ[0
Application Diagrams
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Sy_s_te_m_s_ _ _ _ _ _ _~ )
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S_ys_te_m_s_(C_o_n_tin_u_e_d_)- - - - - ~ )
Tandem Axle Semi Trailer (ABS Or Non-ABS)
Dolly With Non-Charging Style Relay Emergency Valve
Control
Control
Control
110800
110700
110500
Supply
Supply
Supply
(Page 1)
Dolly With Charging Relay Emergency Valve
Protected Reservoir Two Axle Semi Trailer (ABS Or Non-ABS)
Control
Control
o)~----------'
Control
Supply
Supply
Supply
1+1 Full Trailer (ABS Or Non-ABS)
Single Axle Lead Semi Trailer (ABS Or Non-ABS)
Control
110800
110700
110500
Supply
Control
(Page 1)
Supply
(
Convert From 110147 to 110170
Dolly With Service Relay Valve (ABS Or Non-ABS)
Control
Control
0
Service
Brake
Valve
(Page 2)
0
Supply
110147
Control
Supply
110376/110257 Application
110338/110257 Application
Control
Phoenix, Arizona •
Indianapolis, Indiana • 602.253.1007 • FAX 800.222.2334 •
www.sealcocvp.com
)
9
~ealco
Commercial Vehicle Products
215 East Watkins Street -
Phoenix, Arizona 85004 -
www.sealcocvp.com
Phone 602/253-1007 -
Fax 800/222-2334
North West/West Canada
Kevin Roberts
(360) 993-2138 (Office)
(602) 315-7281 (Mobile)
East Canada
Rick Skalski
(416) 930-0690 (Office)
(905) 878-2021 (Fax)
South West
Gilbert Arias
(562) 402-7903 (Office)
(602) 418-7221 (Mobile)
North East
Jack Taylor
(610) 296-3611 (Office)
(602) 418-7229 (Mobile)
South Central
Ken Roan
(817) 281-4718 (Office)
(602) 418-7224 (Mobile)
North Central
Hank Schneider
(815) 338-8991 (Office)
(602) 418-7228 (Mobile)
North Mexico
Alejandro Escamilla
011 5281-8317-3397 (Office)
011 5281-8253-8902 (Mobile)
South Mexico
Andres Salinas
011 5255 1951-3364 (Office)
011 5255 5783-9695 (Fax)
South East
Darryl Lovell
(615) 792-9908 (Office)
(602) 418-7225 (Mobile)
You may contact our Regional Managers via email through our
company website contact page at sealcocvp.com
SCVP-APQR1104