jaw english
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jaw english
Tracked Jaw Range | Quarrying • Contracting • Mining • Recycling Terex Pegson Ltd Mammoth Street, Coalville, Leicestershire, LE67 3GN, England. Tel: +44 (0) 1530 518 600 Fax: +44 (0) 1530 518 618 email [email protected] • www.terexpegson.com US Office Terex Crushing and Screening Inc.11001 Electron Drive, Louisville, Kentucky, 40299 USA. Tel: +1 502 736 5200 • Fax: +1 502 736 5202 FINANCIAL SERVICES All reasonable steps have been taken to ensure the accuracy of this publication, however due to a policy of continual product development we reserve the right to change specifications without notice. Plant performance figures given in this brochure are for illustration purposes only and will vary depending upon various factors, including feed material gradings and characteristics. Information relating to capacity or performance contained within this publication is not intended to be, nor will be, legally binding. Photographs may show some machines fitted with optional extras. For further information, please check with your Dealer or Terex Pegson Limited. Crusher Assembly with wall-mounted cylinders (Refers to XR400 only) UK Patent no. GB2387342B, International (PCT) No. WO 03/086633. Patents pending in China, Europe and US. Publication No: Track Jaw/Mar/07/Issue: 4 Your Local Authorised Terex Pegson Dealer: MODELS METROTRAK METROTRAK HA XA400S XR400S 1180 PREMIERTRAK XA750 TRACKED J AW R A N G E THE RIGHT CHOICE Terex Pegson, world leaders in crushing technology, are renowned for producing high performance jaw crushers that are suitable for quarries, recycling and contractors. By putting the customer at the heart of our business we have developed a series of track mounted Jaw crushers that are reliable, economical and productive. We are committed to maximising uptime and productivity and this is supported by a worldwide network of dealers. METROTRAK + METROTRAK HA DESIGNED TO PERFORM GRIZZLY FEEDER With the end user in mind, Terex Pegson have developed the Metrotrak, a compact high performance machine that will achieve a rapid return on investment. Stepped deck grizzly feeder with optional underscreen. MAGNET - OPTIONAL HYDRAULIC ADJUSTMENT OPTIONAL Hydraulic adjustment of crusher setting is now available on the Metrotrak HA. Suspended self-clearing magnet overband, fitted with endless belt to discharge metal content to the side of the plant. 5 PLANT CONTROL BOX Containing plant and engine controls. (Metrotrak HA only). Designed with a track mounted undercarriage the unit can be easily moved on to site and set-up quickly to achieve crushing capacities of up to 160 mtph. The standard equipment on this machine includes a powerful diesel engine, a vibrating grizzly feeder, large capacity feed hopper and a product discharge conveyor. RADIO REMOTE CONTROL - OPTIONAL4 This function is available in approved countries to control the tracking function and stop/start the feeder on all jaw plants. Unit Components Advantages Transport Dimensions Length: Width: Height: Weight: 13.12m 2.4m 3.2m 27.2 tonnes (Std. plant weight) 28.8 tonnes (Std. plant with dirt conveyor & magnet) HA Weight: 27.8 tonnes 29.4 tonnes (HA plant with dirt conveyor & magnet) 4 Well proven high performance 900mm x 600mm "M" series single toggle jaw crusher 4 Aggressive crushing action giving high output even at tight settings 4 Heavy duty fabricated chassis and track frame 4 Easily transported 4 Stepped self-cleaning grizzly with optional underscreen 4 Fully skirted product conveyor 4 Grizzly by-pass and fines chute 4 Optional dirt conveyor & magnetic separator 4 Hydraulically folding Hardox feed hopper 4 Optional radio remote control 4 Dust suppression sprays fitted as standard Crusher type: Terex Pegson "M" series toggle jaw Size: Feeder: Feed Hopper: Hopper length: Hopper width: Capacity: Powerpack: 900 x 600mm 800 x 3800mm Hydraulic folding hardox feed hopper 4m 1.8m Up to 3.6m3 Caterpillar 3126, 119kW at 1800rpm at sea level. Closed Side Setting PLANT DIRT/SIDE CONVEYOR - OPTIONAL Troughed belt conveyor with hydraulic folding mechanism. Typical Plant Output mm mtph 40* 50 63 75 100 100* 115 130 145 160 * Recycling only This crusher has been designed to work with feed materials having a 10% fines value not exceeding 390kN. XA400S PREMIERTRAK TECHNOLOGY DESIGNED FOR POWER The ground breaking XA400S is a high performance primary jaw crushing plant that is easy to set-up, versatile and engineered for quarrying, demolition and mining applications that require high production capacities. Built with a hydraulic setting adjustment system, at the press of a button the jaw size can be altered enabling the size of the product to be quickly changed. This system greatly reduces machine down time, which would result in expensive delays to the operator. The XA400S also benefits from being designed with an aggressive crushing action and high swing jaw, which encourages material to enter the crushing chamber. These plants are fitted with Terex Pegson’s direct drive system that has already been proved as being extremely fuel efficient and will achieve substantial savings on running costs. Other features include a product conveyor which can be raised and lowered hydraulically, giving class leading clearances under the crusher and engine. This conveyor has also been extended to produce a greater discharge height for stockpiling material and is available with an optional deflector plate to prolong the life of the belt and to assist in recycling applications. Unit Components Advantages 315mm thick 4 High performance jaw crushing plant Hardox wear resistant feed hopper. 4 High throughput capacities up to 400 mtph 4 Aggressive crushing action with high swing jaw 4 Very low fuel consumption, typically only 22 litres/hour depending on application, due to highly efficient HFO direct drive system Single toggle jaw with hydraulic adjustment & release Size: 1100 x 700mm Feeder: 1.06m x 4.08m Feed Hopper: Boltless hydraulic folding hopper Hopper length: 4.9m Hopper width: 2.41m 4 Hydraulic adjustment of crusher setting 4 Excellent under crusher access for removal of wire with hydraulic tilting conveyor system Crusher type: 5The XA400S can be operated from a wheel loader or excavator using an optional radio remote control unit. 4 Heavy duty fabricated chassis and track frame Transport Dimensions 4 Hydraulic folding feed hopper, with boltless fixing system Length: 15.36m 4 Optional dirt conveyor, magnet and radio remote control Height: 3.42m 4 Optional big hopper for loading shovel feed from rear Weight: 45.1 tonnes (Plant with dirt conveyor & magnet) Width: 2.8m Weight: 44.5 tonnes (Basic plant) 3Image shows new cartridge style bearings for easier major service work Capacity: Up to 10m3 Powerpack: Caterpillar C-9 Tier 3; 172kW at 1600rpm at sea level. Closed Side Setting Typical Plant Output mm mtph 50* 63* 75 100 125 160* 180* 230 290 350 * Recycling only This crusher has been designed to work with feed materials having a 10% fines value not exceeding 390kN. XR400S PREMIERTRAK TECHNOLOGY DESIGNED FOR EFFICIENCY The XR400S is the perfect choice for recycling on primary applications. The hydraulic release jaw crusher fitted to this plant will sense an overload and open when required to protect the crusher against serious damage when uncrushables up to 200mm cube enter the crushing chamber. The huge benefit of wonderful clearance under the crusher and power pack is further improved when the conveyor is lowered at the push of a button. Attention to detail on any plant is the secret of a good design and features like the tunnel under the crusher with minimal snagging points, clean crusher entry, low running cost and high performance all indicate the attention to detail that has been applied to the plant. The high discharge height conveyor, without a complicated and troublesome joint, easy set-up hopper and minimal operator demands are all designed to keep this plant working and generating maximum profit for its owner. The plant is available with a number of options including magnet, side conveyor, radio remote, flipper plate and extra large hopper to further enhance this excellent plant's capabilities. 4 High output and excellent reduction capacity 4 Excellent under crusher access for the removal of wire with hydraulic tilting conveyor system 4 Very low fuel consumption, typically only 22 litres/hour depending on application, due to the highly efficient HFO direct drive system 4 Hydraulic oil & filter changes only required every 2000 hours 4 Aggressive crushing action with high swing jaw 4 Hydraulic crusher overload system ideal for applications with uncrushable material in feed up to 200mm cube in feed 4 3.9m high product conveyor that can be easily lowered for transport 4 Hydraulic crusher setting adjustment and unblocking facility 4 Hydraulic folding feed hopper, with boltless fixing system 4 Optional dirt conveyor, magnet and radio remote control 4 Optional big hopper for loading shovel feed from rear Unit Components 3CRUSHER IN Advantages OVERLOAD POSITION. Photograph shows jaws fully open in overload position with standard jaw plates. 3 JAW PLATES Jaw in closed position and fitted with multi tooth jaw plates for recycling applications. 5The photograph demonstrates the dirt conveyor depositing natural fines on to a stockpile. Transport Dimensions Length: 15.36m Width: 2.8m Height: 3.42m Weight: 44.5 tonnes ( Basic plant) Weight: 45.1 tonnes (Plant with dirt conveyor and magnet) 3HIGH JAW GUARD This assists the entry of large material into the crusher mouth. Crusher type: Single toggle Jaw with hydraulic adjustment and release Size: 1100 x 700mm Feeder: 1.06m x 4.08m Feed Hopper: Boltless hydraulic folding hopper Hopper length: 4.9m Hopper width: 2.41m Capacity: Up to 10m3 Powerpack: Caterpillar C-9 Tier 3; 172kW at 1600rpm at sea level. Closed Side Setting Typical Plant Output mm mtph 50* 63* 75 100 125 160* 180* 230 290 350 * Recycling only - minimum settings depend on feed material type and conditions. Crusher Assembly with wall-mounted cylinders UK Patent no.GB2387342B, International (PCT) No. WO 03/086633. Patents pending in China, Europe and US. XR400S HYDRAULIC RELEASE SYSTEM XA400S HYDRAULIC ADJUST SYSTEM Illustration shows bearing construction, active head and wedge arrangement for swing jaw Illustration shows bearing construction, active head and wedge arrangement for fixed jaw • Flywheels and eccentric shaft arrangement • Flywheels and eccentric shaft • Crusher body arrangement • Shims • Toggle beam • Hydraulic overload adjustment cylinders • Shims • Toggle beam • Toggle plate • Fixed jaw • Cheek • Toggle plate plates • Compression spring arrangement The Terex Pegson XA hydraulic adjust system provides the ability to quickly adjust the machine setting without having to alter the compression spring mechanism. Based upon many common components of the HR system, the toggle beam is free to slide within a slot in the side walls of the crusher with the assistance of small hydraulic cylinders operated by the plant control system. Small shims are inserted in equal amounts each side behind the toggle beam to provide the required setting and the beam is then locked in position by the mainframe and located with the adjusting cylinders. The XA system is ideal for use in quarry and recycling applications with clean feeds and recycling applications with no tramp material and low rebar content. • Adjustment cylinders • Fixed jaw • Cast steel swing jaw stock Features & Benefits 4 Quick and easy setting adjustment 4 Setting changes do not require drawback rod adjustments 4 Jawstock is supported both sides giving even stress distribution 4 Strong frame construction 4 No welding in critical areas 4 Cylinders mounted in line with side plates 4 Cartridge construction to aid build/service & improve sealing 4 New overlap jaw protects jawstock/Pitman and new one piece fixed jaw support 4 Improved manganese liner retention 4 Revised eccentric shaft arrangement for lower stresses • Compression spring arrangement The Terex Pegson XR hydraulic release system protects the machine from damage due to tramp metal up to 200mm3 and is ideal for recycling applications. The toggle beam is free to slide within a slot in the side walls of the crusher and the cylinders continuously act on the rear of the beam, pushing it forwards against a shim pack at the front. As crushing force is applied through the toggle plate, there is no movement of the toggle beam until the pre-load is exceeded as a result perhaps of uncrushable material entering the chamber. Should this occur, the pressure will be discharged permitting the toggle beam to be pushed back under no load until the uncrushable material is cleared. This system ensures that the cylinders see no live load, giving maximum seal life and crushing efficiency. Terex Pegson's XR hydraulic release system is ideal for use in recycling and medium-hard stone crushing applications. Crusher Assembly with wall-mounted cylinders UK Patent no.GB2387342B, International (PCT) No. WO 03/086633. Patents pending in China, Europe and US. Features & Benefits 4 Protects crusher from damage if uncrushable material up to 200mm3 enters the feed mouth. This is ideal for recycling applications and eliminates the need for an operator on the maintenance platform 4 Setting changes do not require drawback rod adjustments 4 Jaw stock is supported both sides 4 Even stress distribution 4 Easy blockage clearance 4 Chamber can be cleared with jaw stationary by opening and closing cylinders 4 Strong frame construction 4 No welding in critical areas 4 Cylinders mounted in line with side plates 4 Cartridge construction to aid build/service & improve sealing 4 New overlap jaw protects jawstock/Pitman and new one piece fixed jaw support 4 Improved manganese liner retention 4 Revised eccentric shaft arrangement for lower stresses 1180 PREMIERTRAK DESIGNED TO DELIVER Terex Pegson pioneered the development of the 1180 Premiertrak to produce a reliable large capacity jaw crusher that is suitable for a variety of quarrying and contract crushing applications. Behind the success of the 1180 Premiertrak is the “M” series S.H.D. single toggle jaw crusher which has been designed to deliver unsurpassed crushing performance on the toughest applications. This versatile unit is suitable for primary operations and will achieve capacities of up to 450mtph depending on the size and type of material being processed. A variety of options are available including an 800mm wide dirt conveyor together with a 75mm wide grizzly bar spacing for high fines applications. Unit Components Advantages Transport Dimensions 4 High output and excellent reduction capacity 4 High performance 1100 x 800mm S.H.D single jaw crusher Length: 16.6m 4 Heavy duty fabricated chassis and track frame Height: 3.80m Width: 2.97m Weight: 57.1 tonnes (Basic plant) 4 Fully skirted product conveyor with hydraulic tail lift 4 Hydraulically folding hopper fitted as standard 4 Two way dirt chute 4 Dust suppression sprays 4 Aggressive stroke with very high swing jaw 4 Oversize cartridge encased mainframe bearings suitable for arduous applications and long life 4 Low fuel consumption due to high efficiency drive system 4 Dust suppression sprays fitted as standard Weight: 58.8 tonnes (Plant with dirt conveyor and magnet) 5 THE PERFECT COMBINATION Crusher type: Terex Pegson "M" super heavy duty single toggle jaw Size: Feeder: Feed Hopper: Hopper length: Hopper width: Capacity: Powerpack: 1100 x 800mm 1.06 x 4.26m Hydraulic folding feed hopper 3.72m 2.4m Up to 9.1m3 Caterpillar C-13 ,385 HP (297 kW) at 2100 rpm at sea level. An 1180 Premiertrak shown working as a primary crusher with a 1300 Maxtrak in a quarry application. 3FEED ENTRY High swing jaw and aggressive motion improves feed entry into the crushing chamber. 5 CHASSIS The chassis has a heavy duty “I” section fabrication to withstand rugged environments. 5 JAW PLATES The crusher jaw plates have been designed to give long life and are easy to replace. Closed Side Setting Typical Plant Output mm mtph 90 100 125 150 285 320 375 450 This crusher has been designed to work with feed materials having a 10% fines value not exceeding 550kN S.H.D = super heavy duty. XA750 DESIGNED FOR C A PA C I T Y Terex Pegson has developed a reputation for setting industry standards with their product developments and the XA750 tracked jaw crusher is no exception. This robust high capacity crusher has been designed to meet the challenges of large quarries, in pit operations and construction and recycling sites. Operating as either a stand alone crusher, or primary crusher feeding secondary or tertiary units it can deliver capacities of up to 750tph depending on type and composition of the feed material. The XA750 jaw crusher is one of the most advanced and efficient tracked crushing plants on the market today. It offers substantial savings as its automated control system means it can be a one man operation. Other benefits include an unrestricted feed opening to maintain high production capacities and prevent bridging; a hydraulic Closed Side Setting adjustment which can be changed quickly at the push of a button and a hydraulic draw back rod retention system so downtime for maintenance is reduced. The XA750 uses a Terex Jaques WJ3254 single toggle jaw crusher to produce high volume product with excellent reduction which can be stockpiled via a product conveyor to a discharge height of 4m. The product conveyor can be raised and lowered hydraulically for additional clearance. As a standard feature the XA750 is powered by a Caterpillar C13 Tier lll Acert diesel engine and uses a direct drive system to achieve greater power transmission, optimising fuel efficiency. This engine has low emission levels and coupled with the plants under belt dust suspression sprays, dust covers and noise limitation features the XA750 meets and exceeds current environmental legislation. Transport Dimensions Length: 18m Width: 3.1m - 3.48m (DC Folded) Height: 4.1m Weight: 67 Tonnes (Basic plant) Plant with dirt conveyor Feeder module size: 2.5m(H) x 6.1m(L) x 3.1m(W) Feeder module weight: 15.25 tonnes Unit Components Advantages Crusher type: 4 High performance Jaques WJ3254 single toggle jaw crusher with hydraulic adjust system 4 High throughput capacities of up to 750tph 4 Low running costs due to direct crusher drive and efficient plant control 4 Hydraulic draw back mechanism keeps jaw stock in tension on toggle plate 4 Hydraulic live pre-screening unit,with a bolt in cartridge style grizzly section (optional) 5 PLANT DESIGN The plant has been designed to be separated into two modules for transportation if required. 5 EXTRA CLEARANCE Large clearance between engine compartment and product conveyor has been created for recycling applications. 4 1300mm wide plain troughed main conveyor with a discharge height of 4m 4 Product conveyor can hydraulically raise and lower for transport and maintenance purposes 4 Modular design heavy duty chassis and track frame. For ease of transport the plant can be dismantled into two parts. (Hopper/feeder module) 4 Hydraulic folding hopper with over centre struts and a wedgelock system 4 Optional 800mm wide side stockpile conveyor 5 BY PASS SHUTE The by chute delivers material from the pre-screen onto the dirt conveyor and/or product conveyor. 5 FLIPPER PLATE A flipper plate sited under the jaw crusher extends the wear life of the product conveyor. Jaques WJ3254 Single toggle hydraulic adjust jaw Feeder: 1350 x 3250mm Pre-screen: 2285 x 1350mm Feed Hopper: Boltless hydraulic folding hopper Hopper Length: 5.9m Hopper Width: 3.8m at top Capacity: Up to 13m3 Powerpack: Caterpillar C13 Tier III Acert, 328kW (438Hp) at 1800rpm at sea level CRUSHER WEAR PARTS GENUINE W E A R PA R T S Jaw stock guards Always use genuine Terex Pegson spare parts to ensure you achieve the best performance from any Terex Pegson crushing plant. Terex Pegson’s global dealer network will ensure you are provided with fast and easy access to parts, when and where required, at competitive prices Wedges Contact your dealer to obtain your genuine Terex Pegson parts. Cheek plates Jaw plates Terex Pegson wear parts are manufactured from top quality material and meet original design specification, giving you increased uptime and cost effectiveness of operation 18% Manganese Wedges Wedges 18% manganese jaw plates is a proven all rounder for quarry and recycling applications. It is available in a choice of profiles to maximise performance across all applications and has been designed with an easy lifting system to facilitate changes. Jaw stock guard Premium This has been an industry standard for years and is suitable for most quarrying and recycling applications. It gives an excellent £$/per tonne crushed cost ratio. Cheek plate Supertooth The Supertooth jaw plate is ideal for quarrying applications as it offers reduced wear without compromising on strength or product shape. Multitooth Jaw plates The "sharper" profile makes the Multitooth jaw plate ideal for most recycling applications, particularly those involving concrete or asphalt. Terex Pegson wear parts are quality products and will give you increased uptime and cost effectiveness of operation. Jaw plates An illustration of a Jaw crushing chamber. An illustration of a Supertooth jaw plate. COMBINATION PLANTS SETTING THE S TA N D A R D Combinations of Terex Pegson tracked crushing plants can be used in multi stages together with tracked screens if required for aggregate processing applications. This eliminates the need for expensive and inflexible static crushing plants. AFTER SALES Our dealers are committed to supporting every aspect of your operation from supplying products and spare parts to commissioning and servicing equipment. Their expertise will help you to improve productivity and lower operating costs throughout the working life of your machine. PARTS At Terex Pegson we know the right parts can make the difference to the efficiency and performance of your equipment so when you buy Terex Pegson parts you are can expect: 4 Availability 4 Competitive prices 4 Warranty compliance 4 Fast delivery 4 Specification compliance FINANCIAL SOLUTIONS Terex Financial Solutions simplify capital equipment purchase by offering finance arrangements and customised payment plans to suit your business requirements. (Available subject to status and location.) WARRANTY Subject to our sales terms and conditions all new Terex Pegson crushing plants carry a 12 month warranty. 5 1180 Premiertrak working with 1000SR to create three different stockpiles of material. 5 A Metrotrak feeding a Powerscreen 600 Chieftain producing screened aggregate. 5 XA400S with extended hoppers working with a 1300 Maxtrak achieves excellent throughput capacities. 5 The combination of an 1180 Premiertrak feeding a 4242SR offers high reduction ratios and excellent throughput.
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4 Optional feed hopper for loading shovel feed from rear 4 Dust suppression sprays fitted as standard
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