Belting Products - Fenner Dunlop Americas

Transcription

Fenner Dunlop Engineered Conveyor Solutions
Belting Products
TABLE of CONTENTS
Belting Products
Introduction
Fenner Dunlop Engineered Conveyor Solutions..............................2 – 3
Carcass Construction..............................................................................4 – 5
Product Preview – Industrial..........................................6 – 7
PSR®.............................................................................................................8 – 13
UsFlex®........................................................................................................14 – 17
RockMaster®..............................................................................................18 – 19
DynaFlight®...............................................................................................20 – 21
Fenner Dunlop Vision “To be respected as the safest,
most professional and successful
conveyor belt solution provider
in the world.”
PowerGuard®............................................................................................22 – 23
HarvestLine®.............................................................................................24 – 25
HarvestFlex®..............................................................................................26 – 27
LogMaster®................................................................................................28
HotShot®....................................................................................................29
CleatLine®..................................................................................................30 – 31
Product Preview – Mining...............................................32
MineHaul®.................................................................................................33 – 35
LongHaul®.................................................................................................36 – 38
MineFlex®...................................................................................................39 – 40
LongFlex®...................................................................................................41 – 42
DynaFlight®...............................................................................................43
Compounds Overview....................................................44
Standard Offerings..................................................................................45 – 48
Specification Tables.................................................................................49
Value Added Benefits
Conveyor Services & Solutions..............................................................50 – 51
Diagnostic Services.................................................................................52 – 53
Belt Wizard Application Program & Data Sheet...............................54 – 55
Distribution Network..............................................................................56
1
When You Choose Fenner Dunlop Belting,
You Know What You’ll Get
Conveying Quality For Over 100 Years.
With Fenner Dunlop belting, you know you’re getting the best. Investments in our
North American operations totaling over $100 million in the past two years ensure that
our manufacturing process is the most modern and efficient anywhere. For more than
100 years, we have been the leader in some of the most significant and technologically
advanced conveyor belt innovations. And, because we are publicly traded, you can
count on Fenner Dunlop to continue the tradition of being the market leader in
conveyor belt manufacturing.
Fast Access To Better Serve Your Needs.
Fenner Dunlop is the world’s largest belt
manufacturer. But we are also local—
• Four ISO 9001:2008 certified manufacturing
plants in North America, including our own
fabric weaving facility for better quality and
lead-time control
• A nationwide distribution network fully
stocked with Fenner Dunlop conveyor
belt inventory
• Domestic manufacturing ensures quick
delivery on made-to-order belts
• Fast access to technical support, including Belt Wizard and
Fenner Dunlop Application Engineers who “walk the systems”
Belting Tailored To Your Specific Requirements.
We offer belting solutions for all of your mining and industrial needs. By conducting
research and development based on local markets, Fenner Dunlop provides a
comprehensive product line well suited for domestic applications such as conveying
aggregates, heavy ores, forest products, coal and grain.
With Fenner Dunlop, You Get All Of That. And Much More.
• Our Certified Splice Program ensures the best splicing techniques
are used to prolong the life of your belt
• The best engineering and technical support in the business
• Instructional on-site belt training and publications to keep you up-to-date
• A qualified distributor network across North America ready to serve 24/7
• Absolute confidence that “You know what you’re getting”
2
33
Carcass Construction Best Performance Depends on Superior Design
The proper carcass choice will often determine total belt life.
With state-of-the-art textile and steel cord manufacturing capabilities,
Fenner Dunlop offers a complete range of carcass options to choose from.
Textile Options
With its textile belt offerings, Fenner Dunlop Engineered Conveyor Solutions
primarily utilizes two proven fabric designs, “flat duck” and “straight-warp”, in its
rubber-ply conveyor belts. Together, these textile product offerings provide
unequaled conveying solutions to our valued customer base, the performance
of which has helped position Fenner Dunlop as the most valued and
preferred flat belting product in the market.
Straight-Warp
The “straight-warp” construction, as used in UsFlex®, MineFlex®, LongFlex™,
PowerGuard® and HarvestFlex® belting, incorporates a unique weave design
concept that provides unrivaled rip, tear and impact resistance. Differing from
the more common “flat duck” weave design, Fenner Dunlop’s straight-warp
(or “UsFlex”) weave utilizes a primary layer of straight-laid high modulus
length-wise yarns placed between two parallel planes of rugged straight-laid
cross-wise yarns – all locked together by a unique binder system. The result
is a carcass ply without the crimping of any yarns. This translates to a high
strength, low elongation woven product with field abuse resistance that far
exceeds that of conventional competitive carcasses.
Flat Duck
The “flat duck” construction as used in PSR®,
MineHaul®, LongHaul®, PowerGuard®, LogMaster®
and HarvestLine® belting, utilizes a ply design that
is characterized by alternating high strength length-wise
yarns over-and-under each successive cross-wise yarns.
Fenner Dunlop uses many variations of this woven ply concept,
along with the appropriate synthetic yarn choices, to create the optimum
value for the intended application. With each flat duck ply variation,
high strength along with low elongation and good fastener holding are
fundamental design criterion. Ultimate satisfaction is typically achieved with
high strength polyester length-wise yarns and rugged nylon cross-wise yarns,
which combine to offer optimum service life when compared to competitive
plied belt performance.
Available in 2 to 6 ply carcass constructions, ranging up to
2500 PIW operating tension, Fenner Dunlop’s flat duck
offerings provide the following additional benefits:
• Excellent troughability and load support attributes
• Better carcass impact, rip, and tear resistance as compared
to traditional plied offerings
• Very low elongation or stretch means there is little need for
any initial break-in period
• Coupling with the proper Fenner Dunlop cover compound
guarantees maximum trouble-free belt life
4
Available in both single and dual unit carcass
designs, ranging to 1800 PIW operating tension,
Fenner Dunlop’s UsFlex straight-warp carcasses
offer the following additional benefits:
• Binder system acts as built-in breaker to additionally
help resist impact and puncture
• High load-carrying capacity, outstanding troughability
and tracking characteristics
• State-of-the-art RFL fabric treatment, along with a textured
surface, generates unequaled ply and cover adhesions
• Enhanced resistance to moisture penetration and degradation
• Satisfying demanding field applications for over 40 years
Steel Cord Option
When bulk haulage requirements exceed the tension capabilities of textile
constructions, belt carcass considerations often turn to the “steel cord” option.
A single-ply carcass design, consisting of high performance steel cables that are
equally spaced within a layer of high adhesion cable rubber, Fenner Dunlop’s
“DynaFlight” steel cord carcass is designed to provide the following benefits:
•
Tension ratings up to ST7000. Maximum operating tension
of 6000 piw or 1225 kN/m
• Extremely low elongation
• Excellent tracking, troughability and load support attributes
• Available with DynaCord breakers (for maximum rip, tear, and
impact resistance)
55
PRODUCT PREVIEW
Industrial
PSR® (pages 8 - 13)
PSR is Fenner Dunlop’s premier heavy duty plied conveyor belt product line. PSR
is constructed with tough synthetic fabric plies vulcanized together with premium
rubber skims, creating superior adhesions to form a high performance carcass.
Armoring this carcass with the correct cover compound guarantees maximum
maintenance-free belt life.
HarvestLine® (pages 24 & 25)
HarvestLine has enjoyed being the first choice of grain elevator superintendents for
over 35 years. HarvestLine utilizes Fenner Dunlop’s PSR ply construction for enhanced
impact resistance from sharp objects and impingement from trapped materials.
Compared to other traditional ply products Harvestline offers superior load support,
low elongation, and excellent bolt retention.
UsFlex® (pages 14 - 17)
The unique straight-warp carcass of UsFlex is engineered to provide outstanding rip,
tear and impact resistance. Made to be flexible and lighter weight, UsFlex offers
excellent load support, troughability and tracking. Offering both high strength and
abuse resistance, UsFlex is a clear choice for your most punishing applications.
HarvestFlex® (pages 26 & 27)
HarvestFlex is the most durable heavy duty rubber belt available in the agricultural
industry today. Used as a conveyor belt or elevator belt in the grain, feed, milling and
other agricultural applications, HarvestFlex uses Fenner Dunlop’s unique straight-warp
construction to provide maximum durability.
RockMaster® (pages 18 & 19)
RockMaster belting is an economical, high-strength plied rubber belt used in
general service applications such as coal, sand & gravel, and aggregates. RockMaster
is manufactured under the same stringent ISO 9001:2008 quality standards as the
entire Fenner Dunlop product line.
LogMaster® (page 28)
To battle persistent impact, cutting and gouging when conveying wood products,
Fenner Dunlop manufactures LogMaster as your everyday solution. Enhanced fabric
construction for crosswise rigidity and increased skims are built into each belt to
provide maximum belt life in the most severe conditions.
DynaFlight® (pages 20 & 21)
DynaFlight steel cord belting delivers the toughest loads over long hauls.
Manufactured with uniformly spaced cables, specially designed to maximize product
adhesion and minimize corrosion, DynaFlight is ideally suited for high-tension/
low-stretch applications such as overland conveying systems.
HotShot® (page 29)
Designed for conveying hot material with extreme temperature spikes, HotShot is
manufactured by uniting a glass fiber carcass with Fenner Dunlop’s DeltaHeat® cover
compound. The result is a superior heat resistant belt when belt burn-through
or carcass melt-down are a concern.
PowerGuard® (pages 22 & 23)
PowerGuard is designed and constructed to combat the harshest above ground coal
handling environments in power generation and coal preparation plants, where
leaching agents and dust suppressants can be major influences on belt deterioration.
Fenner Dunlop offers three compounds, Guardian, Guardian AR and Guardian CA, specifically formulated to address these problems.
CleatLine® (pages 30 & 31)
CleatLine is designed to handle the aggressive transfer and elevation of free-flowing
materials such as grain, wood chips, bark, cement, light aggregates and materials
handled on road machines. All patterns are designed for efficient and smooth
operation over return idlers and for quick pick-up at loading points.
6
7
INDUSTRIAL
PSR® Longer belt life, greater cost savings
Measurable, sustainable results…
day in and day out
PSR, Fenner Dunlop’s premium plied rubber belting, is what
you want for heavy duty applications where you expect many
years of service. The true workhorse in the belting industry,
PSR is custom engineered for each application to ensure
minimum downtime and maximum haulage.
Applications:
• Aggregates
• Wood/paper products
• Sand & gravel
• Hard rock mining
• Steel/foundries
•
•
•
•
Power generation
Cement
Coal/prep plants
Bulk terminals
Reasons to Count on PSR
• Low stretch
• Unsurpassed resistance to abrasion, cutting, gouging
and tearing
• Excellent load support and troughability
• Resistant to moisture and mildew
• Excellent adhesion between the covers and plies
• Available in standard and custom carcass constructions
• 100% made in USA and Canada by Fenner Dunlop
8
9
INDUSTRIAL
PSR® Specification Table - “Imperial”
GENERAL DATA
Fabric Ply
Carcass Style
Number of Plies
3
Carcass Gauge (in)
4
Carcass Weight (lb/in/ft)
Elastic Modulus (lbs/in)
CONVEYOR BELT SPECIFICS
Max Tension Rating 2 (PIW)
1
Troughing/Empty – Min Belt Width (in)
20 degree idlers
35 degree idlers
45 degree idlers
PSR 150
3-450 4-600 5-750
3
4
5
PSR 200
4-800 5-1000
4
5
PSR 250
3-750 4-1000 5-1250
3
4
5
PSR 300
2-600 3-900 4-1200
2
3
4
PSR 500
5-1500 3-1500 4-2000
5
3
4
PSR 80
2-160
2
.110
2-220
2
.122
PSR 110
3-330
4-440
3
4
.176
.216
5-550
5
.276
2-250
2
.132
PSR 125
3-375
3
.188
4-500
4
2-300
2
.234
.052
26000
.054
35000
.081
45000
.101
55000
.131
65000
.059
30000
.087
35000
.110
55000
.150
.066
160
220
330
440
550
250
375
500
300
450
600
750
400
600
800
1000
1200
500
750
1000
1250
600
900
1200
1500
1500
2000
14
18
NR
16
20
24
20
24
30
24
30
36
30
30
36
16
20
24
20
24
30
30
30
36
18
20
28
24
30
36
30
36
42
36
36
42
20
24
30
28
30
36
30
36
42
36
42
48
42
48
54
24
30
36
30
36
42
36
42
48
42
48
54
28
30
36
30
36
42
36
42
48
48
54
60
42
48
54
48
54
60
.183
.081
.252
.114
.321
.147
2-400
2
3-600
3
.186
.083
.237
.108
.324
.153
.411
.197
6-1200
6
.498
.242
37000 47000 57000 67000 44000 72000 82000 105000 132000
2-500
2
.198
.255
.348
.441
.087
.116
.162
.209
62000 72000 90000 98000
.182 .285
.388
.491
.432
.584
.077 .130
.182
.235
.186
.258
63000 84000 100000 108000 108000 134000
1
Load Support – Max Belt Width (in)
20 deg idlers
20 deg idlers
20 deg idlers
20 deg idlers
0 - 40 lbs/ft 3
41 - 80 lbs/ft 3
81 - 120 lbs/ft 3
over 120 lbs/ft 3
36
30
30
NR
48
42
36
30
60
54
48
42
72
66
60
54
72
72
66
60
54
48
42
36
72
60
54
48
84
72
66
60
60
54
48
42
72
60
54
48
84
84
72
66
84
84
84
72
66
60
54
48
84
72
66
60
96
96
84
72
96
96
84
84
96
96
84
84
72
66
60
54
84
72
72
60
96
96
84
72
96
96
84
84
72
72
60
54
96
84
72
66
96
96
84
72
96
96
84
84
96
96
84
84
96
96
84
84
35 deg idlers
35 deg idlers
35 deg idlers
35 deg idlers
0 - 40 lbs/ft 3
41 - 80 lbs/ft 3
81 - 120 lbs/ft 3
over 120 lbs/ft 3
36
24
24
NR
42
36
30
24
54
48
42
36
72
60
54
48
72
72
60
54
48
42
36
30
60
60
54
42
72
66
60
54
54
48
42
36
60
60
54
42
84
72
66
54
84
72
66
60
60
54
48
42
72
60
54
48
96
84
72
60
96
84
72
66
96
96
84
84
66
60
54
48
72
66
60
54
96
84
72
66
96
96
84
72
72
60
54
48
84
72
60
54
96
84
72
66
96
96
84
84
96
96
84
72
96
96
84
84
45 deg idlers
45 deg idlers
45 deg idlers
45 deg idlers
0 - 40 lbs/ft 3
41 - 80 lbs/ft 3
81 - 120 lbs/ft 3
over 120 lbs/ft 3
30
24
NR
NR
42
36
30
24
48
42
36
30
60
54
48
42
72
66
54
48
48
36
30
NR
60
54
48
36
72
60
54
48
48
42
36
30
60
48
48
36
72
66
60
54
84
72
60
54
54
48
42
36
66
60
54
42
72
72
60
54
96
96
72
66
96
96
84
72
60
54
48
42
72
66
54
48
84
72
60
54
96
96
84
72
66
54
48
42
72
66
60
54
84
72
66
60
96
96
84
72
96
84
72
72
96
96
84
72
14
12
10
16
14
12
20
18
16
26
20
16
30
24
20
16
14
12
20
18
16
28
24
20
18
16
14
22
18
16
28
24
20
30
24
20
20
18
16
24
20
18
28
24
20
36
32
26
48
40
32
20
18
16
24
20
18
28
24
20
40
32
28
20
18
16
28
22
18
36
30
24
48
36
30
42
36
30
48
42
36
120
100
190
170
280
250
370
330
475
425
210
195
320
290
425
390
260
230
390
350
520
465
645
580
345
310
520
465
690
620
870
775
1030
930
425
385
645
580
870
775
1060
960
520
465
765
695
1030
930
1275
1155
1275
1155
1700
1540
16
14
12
16
14
12
20
18
16
26
20
16
30
24
20
16
14
12
20
18
16
26
20
16
18
22
28
30
20
24
28
36
48
20
24
28
40
20
28
36
48
42
48
16
14
18
16
24
20
24
20
18
16
20
18
24
20
32
26
40
32
18
16
20
18
24
20
32
28
18
16
22
18
30
24
36
30
36
30
42
36
6
NR
6
5
8
7
10
10
10
12
7
6
9
8
11
11
7
6
10
9
11
12
11
14
10
9
10
12
11
14
12
16
12
20
10
8
11
14
12
14
12
18
10
8
11
14
12
14
12
18
12
14
14
16
Minimum Pulley Diameters (in)
81 – 100% belt rated tension
Up to 60% belt rated tension
ELEVATOR BELT SPECIFICS
Maximum Tension Rating (PIW)
“Grain, Wood Chip” Service (50 lbs/ft 3 )
“Industrial” Service (100 lbs/ft 3 )
Maximum Bucket Projection (in)
“Centrifugal” Elevators
“Continuous” Elevators
1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used.
1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact
When in doubt,
please
contactforyour
FDAguidance
representative
for selection. guidance.
.
your FDA
representative
selection
. .
2 PSR tension
reflectreflect
a minimum
10:1
factor
through
thePIW
750offerings,
PIW offerings,
an 8:1
minimum
safety
factor
for the
2 PSRratings
tension ratings
a minimum
10:1safety
safety factor
through
the 750
and an 8:1and
minimum
safety
factor for the
remaining
higher
the appropriate
fastener
selection and
installation,
4:1 minimum
fastener
safety factors
can be achieved.
remainingtension
higherofferings.
tensionWith
offerings.
With the
appropriate
fastener
selection
and mechanical
installation,
4:1 minimum
mechanical
Add thefactors
appropriate
gauge to this carcass gauge to obtain the approximate overall belt thickness.
fastener3 safety
cancover
be achieved.
Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.
3 Add the4appropriate
cover gauge to this carcass gauge to obtain the approximate overall belt thickness.
4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.
10
can be achieved.
11
INDUSTRIAL
PSR® Specification Table - “Metric”
GENERAL DATA
Fabric Ply
Carcass Style
Number of Plies
3
Carcass Gauge (mm)
4
2
Carcass Weight (kg/m )
Elastic Modulus (N/mm)
PSR 80
2-160
2
2.8
2-220
2
3.1
PSR 110
3-330
4-440
3
4
4.5
5.5
5-550
5
7.0
2-250
2
3.4
PSR 125
3-375
3
4.8
4-500
4
5.9
3.0
4550
3.2
6125
4.7
7875
5.9
9625
7.7
11375
3.5
5250
5.1
6125
28
39
58
77
96
44
350
450
NR
400
500
600
500
600
750
600
750
900
750
750
900
2-300
PSR 150
3-450 4-600
5-750
2-400
3-600
3
6.0
6.3
PSR 200
4-800 5-1000 6-1200 2-500
4
8.2
9.0
5
10.4
11.6
6
12.7
14.1
2
5.0
5.1
PSR 250
3-750 4-1000 5-1250 2-600
3
6.5
6.8
4
8.8
9.5
5
11.2
12.3
2
4.6
4.5
PSR 300
PSR 500
3-900 4-1200 5-1500
1500 3-1500 4-2000
6.5
9625
2
3.8
3.8
3
4.6
4.8
4
6.4
6.7
5
8.2
8.6
2
4.7
4.9
3
7.2
7.6
4
9.9
10.7
5
12.5
13.8
3
11.0
10.9
4
14.8
15.1
6475
8225
9975
11725
7700
66
88
53
79
105
131
70
105
140
175
210
88
131
175
219
105
158
210
263
263
350
350
450
600
500
600
750
750
750
900
450
500
700
600
750
900
750
900
1050
900
900
1050
500
600
750
700
750
900
750
900
1050
900
1050
1200
1050
1200
1400
600
750
900
750
900
1050
900
1050
1200
1050
1200
1400
700
750
900
750
900
1050
900
1050
1200
1200
1400
1500
1050
1200
1400
1200
1400
1500
12600 14350 18375 23100 10850 12600 15750 17150 11025 14700 17500 18900 18900 23450
Max Tension Rating2 (N/mm)
1
Troughing/Empty – Min Belt Width (mm)
20 degree idlers
35 degree idlers
45 degree idlers
1
Load Support – Max Belt Width (mm)
20 deg idlers
20 deg idlers
20 deg idlers
20 deg idlers
0 - 640 kg/m 3
3
641- 1280 kg/m
1281 - 1920 kg/m 3
over 1920 kg/m 3
900
750
750
NR
1200
1050
900
750
1500
1400
1200
1050
1800
1700
1500
1400
1800
1800
1700
1500
1400
1200
1050
900
1800
1500
1400
1200
1900
1800
1700
1500
1500
1400
1200
1050
1800
1500
1400
1200
2150
2150
1800
1700
2150
2150
2150
1800
1700
1500
1400
1200
2150
1800
1700
1500
2450
2450
2150
1800
2450
2450
2150
2150
2450
2450
2150
2150
1800
1700
1500
1400
2150
1800
1800
1500
2450
2450
2150
1800
2450
2450
2150
2150
1800
1800
1500
1400
2450
2150
1800
1700
2450
2450
2150
1800
2450
2450
2150
2150
2450
2450
2150
2150
2450
2450
2150
2150
35 deg idlers
35 deg idlers
35 deg idlers
35 deg idlers
0 - 640 kg/m 3
3
641- 1280 kg/m
1281 - 1920 kg/m 3
over 1920 kg/m 3
900
600
600
NR
1050
900
750
600
1400
1200
1050
900
1800
1500
1400
1200
1800
1800
1500
1400
1200
1050
900
750
1500
1500
1400
1050
1800
1700
1500
1400
1400
1200
1050
900
1500
1500
1400
1050
2150
1800
1700
1400
2150
1800
1700
1500
1500
1400
1200
1050
1800
1500
1400
1200
2450
0
2150
1800
1500
2450
2150
1800
1700
2450
2450
2150
2150
1700
1500
1400
1200
1800
1700
1500
1400
2450
2150
1800
1700
2450
2450
2150
1800
1800
1500
1400
1200
2150
1800
1500
1400
2450
2150
1800
1700
2450
2450
2150
2150
2450
2450
2150
1800
2450
2450
2150
2150
45 deg idlers
45 deg idlers
45 deg idlers
45 deg idlers
0 - 640 kg/m 3
3
641- 1280 kg/m
1281 - 1920 kg/m 3
over 1920 kg/m 3
750
600
NR
NR
1050
900
750
600
1200
1050
900
750
1500
1400
1200
1050
1800
1700
1400
1200
1200
900
750
NA
1500
1400
1200
900
1800
1500
1400
1200
1200
1050
900
750
1500
1200
1200
900
1800
1700
1500
1400
2150
1800
1500
1400
1400
1200
1050
900
1700
1500
1400
1050
1800
1800
1500
1400
2450
2450
1800
1700
2450
2450
2150
1800
1500
1400
1200
1050
1800
1700
1400
1200
2150
1800
1500
1400
2450
2450
2150
1800
1700
1400
1200
1050
1800
1700
1500
1400
2150
1800
1700
1800
2150
2150
2150
1800
2450
2150
1800
1800
2450
2450
2150
1800
350
300
250
400
350
300
500
450
400
650
500
400
750
600
500
400
350
300
500
450
400
700
600
500
450
400
350
550
450
400
700
600
500
750
600
500
500
450
400
600
500
450
700
600
500
900
800
650
1200
1000
800
500
450
400
600
500
450
700
600
500
1000
800
700
500
450
400
750
550
450
900
750
600
1200
900
750
1050
900
750
1200
1050
900
21
18
33
30
49
44
65
58
83
74
37
34
56
51
74
67
46
40
68
61
91
81
113
102
61
54
91
81
121
109
152
136
180
163
74
67
113
102
152
136
186
168
91
81
134
122
180
163
223
202
223
202
298
270
400
350
300
400
350
300
500
450
400
650
500
400
750
600
500
400
350
300
500
450
400
650
500
400
450
400
350
550
450
400
700
600
500
750
600
500
500
450
400
600
500
450
700
600
500
900
800
650
1200
1000
800
500
450
400
600
500
400
700
600
500
1000
800
700
500
450
400
700
550
450
900
750
600
1200
900
750
1050
900
750
1200
1050
900
150
NR
150
120
200
175
250
250
250
300
175
150
220
200
280
280
175
150
250
220
280
300
280
350
250
220
250
300
280
350
300
400
300
500
250
200
280
350
300
350
300
450
250
200
280
350
300
350
300
450
300
350
350
400
Minimum Pulley Diameters (mm)
Maximum Tension Rating (N/mm)
“Grain, Wood Chip” Service (800 kg/m3)
3
“Industrial” Service (1600 kg/m )
Maximum Bucket Projection (mm)
1 Troughability
and Load
Support
values
cancan
bebeinfluenced
certain
and compound
used.please contact
1 Troughability
and
Load Support
values
influenced byby
certain
covercover
gaugegauge
and compound
combinationscombinations
used. When in doubt,
your FDA
representative
selection
. .
When in doubt,
please
contact for
your
FDA guidance
representative
for selection guidance.
2 PSRreflect
tensionsareflect
a minmum
safety
factor through
through thethe
140131
N/mm
rated offerings,
and an 8:1and
minimum
safety
factor for the
remaining
2 PSR tensions
minmum
10:110:1
safety
factor
N/mm
rated offerings,
an 8:1
minimum
safety
factorhigher
tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.
for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical
3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness.
fastener 4safety
factors
can cover
be achieved.
Add the
appropriate
weight to this carcass weight to obtain the appropriate overall belt weight.
12
13
INDUSTRIAL
UsFlex® Go tougher, not thicker!
Toughest rip and puncture resistant belt made…period.
UsFlex belting has longitudinal rip resistance more than three times that of multiple-ply
belts of equivalent rating because of our unique straight-warp construction. UsFlex
provides impact resistance up to three times greater than that of conventional plied
belting. This unequaled toughness means the belt will not be easily damaged in the
loading and conveying of large, sharp material. As a result, UsFlex will provide the
longest belt life in the harshest conveying conditions, guaranteed!
Markets & Applications:
• Large aggregate
• Forest products
• Coal mining
• Hard rock mining
• Steel/foundries
• Bulk terminals
• Recycling
Reasons to Count on UsFlex
• Balanced covers reduce cupping, curling and tracking problems
• Maximum belt strength and abuse resistance even with large loads
• Excellent load support combined with outstanding troughability
due to lightweight, flexible design
• Carcass binder system acts as built-in breaker to resist impact,
rip and puncture
• Available in single or dual unit carcass
• Superior carcass adhesion
• State-of-the-art Finger Splice Technology prolongs belt life
14
15
INDUSTRIAL
UsFlex® Specification Table - “Imperial”
UsFlex Specification Table - “Metric”
UsFlex … SPECIFICATION TABLE – “Imperial”
UsFlex … SPECIFICATION TABLE – “Metric”
GENERAL DATA
GENERAL DATA
Carcass Style
UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex
S2
S3
S4
S5
D5
D6
D8
D10
D12
D15
1
1
1
1
2
2
2
2
2
2
.095
.139
.142
.169
.234
.270
.300
.320
.388
.439
.031
.043
.044
.058
.096
.112
.124
.137
.162
.187
25000 35000 45000 50000 58000 50000 60000 70000 85000 92000
Number of Plies
3
Carcass Gauge (in)
4
2
Max Tension Rating (PIW)
1
20 degree idlers
35 degree idlers
45 degree idlers
245
330
440
550
550
660
800
1000
1250
1500
16
20
24
20
24
30
24
30
36
24
30
36
24
30
36
24
30
36
30
36
42
30
36
42
30
36
42
30
36
42
60
48
42
36
72
66
60
48
84
72
66
60
84
72
72
66
84
84
84
72
96
84
84
72
96
96
84
84
96
96
84
84
96
96
84
84
96
96
84
84
3
48
36
36
30
66
54
48
42
72
60
54
48
72
66
60
54
84
72
66
60
96
84
72
72
96
96
84
84
96
96
84
84
96
96
84
84
3
42
36
30
24
54
48
42
36
60
54
48
42
66
60
54
48
72
72
60
54
96
84
72
66
96
96
84
72
96
96
84
72
16
14
12
18
16
14
20
18
16
20
18
16
24
20
18
30
24
20
36
24
20
36
30
24
0 – 40 lbs/ft
3
41 – 80 lbs/ft
3
81 – 120 lbs/ft
3
over 120 lbs/ft
35 deg idlers
35 deg idlers
35 deg idlers
35 deg idlers
0 – 40 lbs/ft
3
41 – 80 lbs/ft
3
81 – 120 lbs/ft
3
over 120 lbs/ft
45 deg idlers
45 deg idlers
45 deg idlers
45 deg idlers
0 – 40 lbs/ft
3
41 – 80 lbs/ft
3
81 – 120 lbs/ft
3
over 120 lbs/ft
“Grain, Wood Chip” Service (50 lbs/ft 3 )
“Industrial” Service (100 lbs/ft 3 )
2
Max Tension Rating (N/mm)
1
Troughing/Empty – Min Belt Width (mm)
43
58
77
97
97
116
140
175
219
263
400
500
600
500
600
750
600
750
900
600
750
900
600
750
900
600
750
900
750
900
1050
750
900
1050
750
900
1050
750
900
1050
3
1500
1200
1050
900
1800
1700
1500
1200
2150
1800
1700
1500
2150
1800
1800
1700
2150
2150
2150
1800
2450
2150
2150
1800
2450
2450
2150
2150
2450
2450
2150
2150
2450
2450
2150
2150
2450
2450
2150
2150
3
1200
900
900
750
1700
1400
1200
1050
1800
1500
1400
1200
1800
1700
1500
1400
2150
1800
1700
1500
2450
2150
1800
1800
2450
2450
2150
2150
2450
2450
2150
2150
2450
2450
2150
2150
2450
2450
2150
2150
3
1050
900
750
600
1400
1200
1050
900
1500
1400
1200
1050
1700
1500
1400
1200
1800
1800
1500
1400
2450
2150
1800
1700
2450
2450
2150
1800
2450
2450
2150
1800
2450
2450
2150
2150
2450
2450
2150
2150
400
350
300
450
400
350
500
450
400
500
450
400
600
500
450
750
600
500
900
600
500
900
750
600
900
750
600
900
750
600
34
175
49
250
65
330
77
400
77
400
96
480
121
620
152
775
186
940
201
1050
400
350
300
450
400
350
500
450
400
500
450
400
600
500
450
750
600
500
900
600
500
900
750
600
900
750
600
900
750
600
200
175
250
230
250
250
250
300
300
325
350
375
375
400
400
450
425
500
450
550
20 degree idlers
35 degree idlers
45 degree idlers
20 deg idlers
20 deg idlers
20 deg idlers
20 deg idlers
0 – 640 kg/m
3
641 -1280 kg/m
3
1281 -1920 kg/m
over 1920 kg/m3
96
96
84
84
35 deg idlers
35 deg idlers
35 deg idlers
35 deg idlers
0 – 640 kg/m
3
641 -1280 kg/m
3
1281 -1920 kg/m
over 1920 kg/m3
96
96
84
84
96
96
84
84
45 deg idlers
45 deg idlers
45 deg idlers
45 deg idlers
0 – 640 kg/m
3
641 -1280 kg/m
3
1281 -1920 kg/m
over 1920 kg/m3
36
30
24
36
30
24
Number of Plies
3
Carcass Gauge (mm)
4
2
1
3
20 deg idlers
20 deg idlers
20 deg idlers
20 deg idlers
UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex
S2
S3
S4
S5
D5
D6
D8
D10
D12
D15
1
1
1
1
2
2
2
2
2
2
2.4
3.5
3.6
4.3
6.0
6.9
7.6
8.1
9.9
11.2
1.8
2.5
2.6
3.4
5.6
6.6
7.3
8.0
9.5
10.9
4375
6125
7875
8750
10125
8750
10500 12250 14875 16125
1
Carcass Style
Maximum Tension Rating (N/mm)
195
175
280
250
370
330
440
400
440
400
550
480
690
620
870
775
1060
940
1150
1050
16
14
12
18
16
14
20
18
16
20
18
16
24
20
18
30
24
20
36
24
20
36
30
24
36
30
24
36
30
24
8
7
10
9
10
10
10
12
12
13
14
15
15
16
16
18
17
20
18
22
When
in doubt,
please
contact
yourcan
FDA
representative
selection
guidance.
1 Troughability
and
Load Support
values
be influenced
by certainfor
cover
gauge and
compound combinations used. When in doubt, please contact your
FDA representative
for selection
.
2 UsFlex
tension ratings
reflect guidance.
a minimum
10:1 safety factor through the 660 PIW offering, and an 8:1 minimum safety
2 UsFlex
ratings reflect
a minimum
10:1
safety factorWith
through
660 PIW offering
and anselection
8:1 minimum
safety
factor for the remaining higher tension
factor
for tension
the remaining
higher
tension
offerings.
thethe
appropriate
fastener
and
installation,
With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.
4:1 offerings.
minimum
mechanical fastener safety factors can be achieved.
3 Add
thetheappropriate
cover
gauge
tocarcass
this carcass
to obtain
theoverall
approximate
overall belt thickness.
4 Add
appropriate cover
weight
to this
weight togauge
obtain the
appropriate
belt weight.
16
3
“Grain, Wood Chip” Service (800 kg/m )
3
“Industrial” Service (1600 kg/m )
Maximum Bucket Projection (mm)
1 Troughability
Load Support
values
influenced by certain
gauge guidance.
and compound combinations used. When in doubt, please contact your
When
in doubt,and
please
contact
yourcan
FDberepresentative
for cover
selection
FD representative for selection guidance.
2 UsFlex
tensions reflect a minimum 10:1 safety factor through the116 N/mm rated offerings, and an 8:1 minimum safety
2 UsFlex tensions reflect a minimum 10:1 safety factor through the116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher
factor
for the
remaining
higher
tension
offerings.
the appropriate
fastener
selection
installation,
tension
offerings.
With the
appropriate
fastener
selection With
and installation,
4:1 minimum
mechanical
fastenerand
safety
factors can be achieved.
4:1
mechanical
fastener
bethe
achieved.
3 minimum
Add the appropriate
cover gauge
to thissafety
carcassfactors
gauge tocan
obtain
approximate overall belt thickness.
4 Add
appropriate cover
to this
weight togauge
obtain the
appropriate
belt weight.overall belt thickness.
3 Add
thethe
appropriate
coverweight
gauge
to carcass
this carcass
to obtain
theoverall
approximate
17
INDUSTRIAL
RockMaster® There’s No Compromising for Price
RockMaster Specification Table - “Imperial / Metric”
RockMaster … SPECIFICATION TABLE
Durable and Economical?
We’ve got your belt!
Fabric Ply
Carcass Style
Number of Plies
• Crushed stone
• Sand & gravel
• Ready mix
• Cement
• Fertilizers
Reasons to Count on RockMaster
• Less than 2% stretch at full working tension,
reducing downtime
• 4 to 1 mechanical splice fastener retention safety factor
• Full gauge rubber between plies for excellent
beam stiffness and overall flexibility
• Outstanding wear characteristics with our Platinum®
and Abrader® cover compounds
• Available in 2-220, 3-330 or 4-440 constructions
• Superior carcass adhesions in both wet and dry
applications
• 100% made in USA and Canada by Fenner Dunlop
18
3-330
2
4-440
3
4
Imperial
Metric
Imperial
Metric
Imperial
Metric
.095
.044
26000
2.5
2.7
4550
.130
.063
29000
3.3
3.7
5100
.168
.083
46000
4.3
4.9
8050
220
39
330
58
440
77
14
18
350
450
20
24
500
600
24
30
600
750
3
42
36
30
1050
900
750
60
54
42
1500
1400
1050
72
60
54
1800
1500
1400
3
36
30
24
900
750
600
54
48
36
1400
1200
900
60
54
48
1500
1400
1200
16
14
12
400
350
300
20
18
14
500
450
350
24
20
18
600
500
450
3
RockMaster is the reliable, economically priced belt for less
demanding applications such as sand and gravel. RockMaster
has full between ply rubber gauges and will stretch less than
2% at full operating tension. We manufacture RockMaster
under the same stringent ISO 9001:2008 quality standards as
the entire Fenner Dunlop product line.
RockMaster 110
2-220
Carcass Gauge (in / mm)
4
2
Carcass Weight (lb/in/ft / kg/m )
Elastic Modulus (lbs/in / N/mm)
2
Max Tension Rating (PIW / N/mm)
1
Troughing/Empty – Min Belt Width (in / mm)
0
20 idlers
0
35 idlers
1
Load Support – Max Belt Width (in / mm)
0
3
20 idlers
200 idlers
200 idlers
(0 – 40 lbs/ft / 0 - 640 kg/m )
3
3
(41 – 80 lbs/ft / 641 - 1280 kg/m )
3
3
(81 – 120 lbs/ft / 1281 - 1920 kg/m )
350 idlers
350 idlers
350 idlers
3
(0 – 40 lbs/ft / 0 - 640 kg/m )
3
(41 – 80 lbs/ft / 641 - 1280 kg/m 3)
3
(81 – 120 lbs/ft /1281 - 1920 kg/m 3)
Minimum Pulley Diameters (in / mm )
Standard Constructions Available
1/8” X 1/16” Platinum & Abrader covers
3/16” x 1/16” Platinum & Abrader covers
1/4” x 1/16” Platinum & Abrader covers
Yes
Yes
-
Yes
Yes
Yes
Note:
RockMaster is designed for general purpose applications (ie, material size is 3” or less, the material drop is 4’ or less, 0
Note: RockMaster is designed for general purpose applications (ie, material size is 4” or less, the material drop is 4’ or less, the idler troughing angle is 35
0
3
the or
idler
angle
is 35
ormore
less,than
and
material
weight is no more than 120 lbs/ft3.)
).
less,troughing
and the material
weight
is no
120the
lbs/ft
1 Troughability
and Load
Support FDA
valuesfor
canselection
be influenced
by certain cover gauge and compound combinations used. When in doubt, please contact
When
in doubt, please
contact
guidance.
FDA for tension
selection guidance
. .reflect a minimum 8:1 safety factor. With the appropriate fastener selection and installation,
2 RockMaster
ratings
2 RockMaster tension ratings reflect a minimum 8:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical
a minimum
4:1 mechanical fastener safety factor can be achieved.
fastener safety factor can be achieved.
3 Add3the
appropriate
cover
this
carcass
tothe
obtain
the approximate
covergauge
gauge toto
this
carcass
gaugegauge
to obtain
approximate
Add the appropriate
4 Add4the
appropriate
cover
this
carcass
tothe
obtain
the appropriate
overall belt weight.
Add
the appropriate
coverweight
weight toto
this
carcass
weightweight
to obtain
appropriate
5 “Imperial/English” values above are in BLACK, while “Metric” values are in RED.
19
INDUSTRIAL
DynaFlight® When the Going Gets Tough
Reasons to Count on DynaFlight
No matter how demanding, DynaFlight delivers!
Tension capabilities
Using highly efficient and precision engineered
steel cords, available belt operating ratings
up to 6000 PIW (ST7000)
Product quality
Superior results stem from the finest
materials, the utmost in manufacturing
procedures & equipment, and a meticulous
testing & quality control mindset
Product design
Enhanced by using individually pre-tensioned
cords with alternating twists, cable positioning
is both in-plane and uniform. Results in
optimum belt tracking in the field
Adhesion & corrosion protection
With zinc plated open-weave steel cords, high
pressure curing and quality compounding,
maximum belt adhesion and cable corrosion
protection is assured. Splice life is unequaled
DynaFlight belting is designed to withstand the most demanding applications.
With a single plane of carefully constructed and pre-tensioned steel cords
DynaFlight conveys the toughest loads, over the longest distances and at the
highest tensions.
Enhanced by today’s computer technology, Fenner Dunlop brings a century of belt
design and manufacturing experience to each DynaFlight belt it produces. It’s
no wonder that customers, worldwide, have such confidence in DynaFlight steel
cord belting.
• Power generation
• Metal & non-metals mining
• Overland conveyance such as coal, copper, limestone handling
• Slope belts in deep mines, open-pit mines
• Stacker/reclaimer & bulk terminal conveyors
• Ship unloaders, high capacity feeders, unit train loadouts
DynaCord Breaker
Option available to enhance belt rip,
impact, and penetration resistance
Minimal elongation
Take-up travel less than 0.25% of
conveyor centers
Energy efficient
Low rolling resistant rubbers available
EagleEye®, rEscan®, and Rip Ranger
Highly sophisticated electronic monitoring,
rip protection & X-ray options available
Unsurpassed performance
The finest in materials, product design,
manufacturing and quality control all
combine to assure a problem-free
operating belt in service
DynaFlight Specification
Table
- DynaFlight
“Imperial”…and
“Metric”
DynaFlight
… SPECIFICATION
TABLE
SPECIFICATION
TABLE
Standard
Carcass
1
Styles
Max
Tension
2
Rating
Elastic
Modulus
Standard
Carcass
1
Styles
PIW N/mm lbs/in
ST500
ST630
ST800
ST1000
ST1250
ST1400
ST1600
ST1800
ST2000
ST2250
ST2500
ST2800
ST3150
ST3500
ST4000
ST4500
ST5000
ST5400
430
535
685
860
1070
1195
1370
1535
1720
1920
2140
2390
2690
2985
3440
3840
4280
4605
75
94
120
151
187
209
240
269
301
336
375
418
471
522
602
672
749
806
20
mm
206000 ST500
36000
259000 ST630
46000
329000 ST800
58000
411000ST1000
72000
514000ST1250
90000
576000ST1400
101000
658000ST1600
116000
740000ST1800
130000
822000ST2000
144000
925000ST2250
162000
1030000ST2500
180000
1151000ST2800
201000
1295000ST3150
227000
1439000ST3500
252000
1640000ST4000
287000
1850000ST4500
324000
2055000ST5000
360000
2220000ST5400
390000
Cord
Max
Pitch
Tension
2
Rating
Max.Cord
Cord
4
Diameter
Pitch
Carcass
Elastic
5
Weight
Modulus
2
in N/mm
mm lbs/in/ft
PIW
lbs/in kg/m
mm
0.551
430
0.433
535
0.472
685
0.472
860
0.551
1070
0.551
1195
0.591
1370
0.531
1535
0.472
1720
0.433
1920
0.591
2140
0.531
2390
0.591
2690
0.591
2985
0.591
3440
0.630
3840
0.669
4280
0.669
4605
14.0
75
11.0
94
12.0
120
12.0
151
14.0
187
14.0
209
15.0
240
13.5
269
12.0
301
11.0
336
15.0
375
13.5
418
15.0
471
15.0
522
15.0
602
16.0
672
17.0
749
17.0
806
0.092
206000
0.097
259000
1.164
329000
1.127
411000
1.584
514000
1.644
576000
1.944
658000
2.052
740000
2.196
822000
2.316
925000
2.724
1030000
2.784
1151000
3.564
1295000
3.912
1439000
4.080
1640000
4.644
1850000
5.160
2055000
5.568
2220000
5.4
36000
5.7
46000
6.8
58000
6.6
72000
9.3
90000
9.6
101000
11.4
116000
12.0
130000
12.8
144000
13.6
162000
15.9
180000
16.3
201000
20.9
227000
22.9
252000
23.9
287000
27.2
324000
30.2
360000
32.6
390000
inin
0.118
0.551
0.118
0.433
0.146
0.472
0.165
0.472
0.193
0.551
0.197
0.551
0.220
0.591
0.220
0.531
0.220
0.472
0.220
0.433
0.283
0.591
0.283
0.531
0.319
0.591
0.339
0.591
0.350
0.591
0.382
0.630
0.429
0.669
0.445
0.669
3
3
6
6
Troughing/Empty
Minimum
Pulley Diameter
Troughing/Empty
Minimum Pulley Diameter
Carcass
Minimum5 Belt Max.
WidthCord
% Minimum
Rated BeltBelt
Tension
Width
% Rated Belt Tension
Splice
Weight
Splice
4
Diameter
Step
Step
0
0
0
0
0
0
20
35
45
81 –20
100 61 –3580 up to
4560 81 – 100 61 – 80 up to 60
Pattern
Pattern
idlers
idlers
idlers
idlers
idlers
idlers
2
mm
mm kg/m
in mm in
in mm
mm inlbs/in/ft
mm inin mm
mm inin mm
mm inin mm
mm in mm in mm in mm
3.0
14.0
3.0
11.0
3.7
12.0
4.2
12.0
4.9
14.0
5.0
14.0
5.6
15.0
5.6
13.5
5.6
12.0
5.6
11.0
7.2
15.0
7.2
13.5
8.1
15.0
8.6
15.0
8.9
15.0
9.7
16.0
10.9
17.0
11.3
17.0
24 0.092
600
24 0.097
600
24 1.164
600
24 1.127
600
24 1.584
600
24 1.644
600
24 1.944
600
30 2.052
750
30 2.196
750
30 2.316
750
30 2.724
750
30 2.784
750
30 3.564
750
30 3.912
750
36 4.080
900
36 4.644
900
36 5.160
900
36 5.568
900
245.4600 0.118
24
245.7600 0.118
24
246.8600 0.146
30
246.6600 0.165
30
309.3750 0.193
36
309.6750 0.197
36
30
36
11.4750 0.220
30
36
12.0750 0.220
30
36
12.8750 0.220
30
36
13.6750 0.220
30
36
15.9750 0.283
30
36
16.3750 0.283
36
36
20.9900 0.319
36
36
22.9900 0.339
42
10500.350
42
23.9
42
10500.382
42
27.2
48
12000.429
48
30.2
48
12000.445
48
32.6
600
3.0 2424 600
600
600
3.0 2424 600
600
750
3.7 3624 900
600
750
4.2 3624 900
600
900
4.9 4224 1050
600
900
5.0 4824 1200
600
900
5.6 4824 1200
600
900
5.6 4830 1200
750
900
5.6 4830 1200
750
900
5.6 4830 1200
750
900
7.2 5430 1400
750
900
7.2 5430 1400
750
900
8.1 5430 1400
750
900
8.6 6030 1500
750
1050
8.9 6036 1500
900
1050
9.7 6636 1700
900
1200
10.9 7236 1800
900
1200
11.3 7836 2000
900
2024 500
600 1624 400
600 1-Step
16 400
2024 500
600 1624 400
600 1-Step
16 400
3024 750
600 1830 450
750 1-Step
20 500
3024 750
600 1830 450
750 1-Step
22 550
3630 900
750 2036 500
900 1-Step
26 650
3630 900
750 2036 500
900 1-Step
26 650
3630 900
750 2436 600
900 1-Step
32 800
3630 900
750 2436 600
900 1-Step
32 800
3630 900
750 2436 600
900 1-Step
36 900
3630 900
750 2436 600
900 2-Step
36 900
4230 1050
750 3636 900
900 2-Step
40 1000
4230 1050
750 3636 900
900 2-Step
40 1000
4836 1200
900 3636 900
900 2-Step
46 1150
4836 1200
900 3636 900
900 2-Step
46 1150
4842 1200
1050 4242 1050
1050 3-Step
54 1350
5442 1400
1050 4842 1200
1050 3-Step
54 1350
6048 1500
1200 5448 1400
1200 3-Step
60 1500
6648 1700
1200 5448 1400
1200 3-Step
60 1500
1 For additional DynaFlight constructions, including
those of higher
tension,
please contact
your FDA
representative.
1 For additional
DynaFlight
constructions,
including
those
of higher tension, please contact your FDA representative.
2 DynaFlight tension ratings reflect a minimum
safetytension
factor. ratings reflect a minimum 6.7:1 safety factor.
2 6.7:1
DynaFlight
3 Troughibility values can be influenced by certain
cover gauge
andcan
compound
combinations
used.
When
using
3 Troughibility
values
be influenced
by certain
cover
gauge
andacompound combinations used. When using a
DynaCord Breaker, another 6” (150mm) of belt
width is required.
DynaCord
Breaker, another 6” (150mm) of belt width is required.
14
14
16
18
22
22
26
26
30
30
32
32
38
38
44
44
48
48
350
350
400
450
550
550
650
650
750
750
800
800
950
950
1100
1100
1200
1200
10
10
12
14
16
16
20
20
22
22
24
24
28
28
34
34
36
36
250
250
300
350
400
400
500
500
550
550
600
600
700
700
850
850
900
900
1-Step
1-Step
1-Step
1-Step
1-Step
1-Step
1-Step
1-Step
1-Step
2-Step
2-Step
2-Step
2-Step
2-Step
3-Step
3-Step
3-Step
3-Step
21
1 For additional DynaFlight constructions, including those of
higher tension, please contact your FDA representative.
2 DynaFlight tension ratings reflect a minimum 6.7:1 safety factor.
3 Troughability values can be influenced by belt construction.
When using Dynacord breaker, another 6” (150 mm) of belt
width is required.
4 Add the appropriate cover gauge to the cord diameter value
to obtain the approximate overall belt thickness.
5 Add the appropriate cover weight to this carcass weight to
obtain the appropriate overall belt weight.
6 Pulleys must be straight-faced, engineered class (no crowns)
and for several reasons, preferably lagged.
INDUSTRIAL
PowerGuard® Conserving Energy, Safely & Efficiently
Reduce your downtime, keep your energy flowing.
PowerGuard is constructed for above ground coal handling in power generation and
coal preparation plants where leaching agents and dust suppressants can be major
influences on belt deterioration. Fenner Dunlop offers two compounds specifically
formulated to fight these problems, Guardian® , Guardian®AR and Guardian® CA.
• Coal preparation plants
• Power generation facilities
• Above ground coal handling
Compounds that Outperform the Competition
Guardian
• Fire retardant
• Meets ARPM Class 2 fire retardance
• Increased resistance to abrasion and cover wear
Guardian AR
• High quality Grade l compound
• Excellent abrasion and cover wear properties
• Meets ARPM Grade I physical properties
• Meets ARPM Class 2 fire retardance
Guardian CA
• Compounded as Halogen (chlorine) free
• High quality Grade II fire retardant compound
Reasons to Count on PowerGuard
• Reduces conveying problems related to dust suppressants and leaching agents
• Compounds formulated to reduce durometer creep and plasticizer extraction
• Balanced carcass construction minimizes cupping and curling
• Excellent resistance to abrasion, tearing and cover wear
• Low stretch reduces belt break-in and downtime
• Outstanding load support and tracking characteristics
For PowerGuard belt specifications, please reference the
PSR® tables, pages 10 - 13, or UsFlex® tables, pages 16 & 17.
22
23
INDUSTRIAL
HarvestLine® Performance That Speaks for Itself
The first choice of elevator superintendents
for over 30 years.
HarvestLine‘s ply design delivers high strength along with low
elongation and excellent fastener holding properties. Fenner Dunlop
protects your purchase by offering a range of cover compounds
engineered to fight oil attack, meet OSHA static conductivity
requirements and frigid temperatures in harsh grain handling
conditions. Long relied on in the grain industry, HarvestLine continues
to satisfy end-users as a belt that reduces costs and improves margins.
Applications:
• Grains
• Feed silos
• Milling
• Other agricultural uses
Reasons to Count on HarvestLine
• Superior load support and troughability properties
• Excellent bolt retention/bucket projection ratings
• Unequaled cover and ply adhesions
• Very low elongation, minimizing initial
break-in period
• Meets OSHA requirements for static
conductivity & flame resistance
• Ideal choice for vulcanized splicing
or mechanical fasteners
• Variety of cover compounds available to guard
against oil attack and cold temperatures
24
HarvestLine Specification Table - “Imperial”
HarvestLine … SPECIFICATION TABLE – “Imperial”
GENERAL DATA
Carcass Style
HL
HL
HL
2-220 2-300 3-330
2
2
3
.095 .150
.158
.055 .070
.083
26000 37000 29000
Number of Plies
3
Carcass Gauge (in)
4
HL
HL
HL
HL
HL
HL
HL
HL
HL
4-440 3-450 3-600 4-600 3-750 4-800 4-1000 5-1000 6-1200
4
3
3
4
3
4
4
5
6
.168
.183 .237
.252
.255 .324
.348
.411
.498
.100
.085 .114
.120
.121 .161
.170
.208
.255
55000 47000 72000 57000 72000 82000 90000 105000 132000
2
220
300
330
440
450
600
600
750
800
1000
1000
1200
14
18
24
18
20
28
20
24
30
24
30
36
24
30
36
28
30
36
30
36
42
30
36
42
30
36
42
36
42
48
36
42
48
42
48
54
42
36
30
60
54
48
60
54
48
72
60
54
72
60
60
84
72
66
84
84
72
84
72
72
96
96
72
96
96
84
96
96
96
96
96
96
16
14
12
20
16
14
20
18
14
24
20
16
22
18
16
24
20
18
28
24
20
24
20
18
28
24
20
28
24
20
36
32
26
48
40
32
190
260
280
370
390
520
520
645
690
870
870
1030
16
14
12
18
16
14
18
16
14
24
20
18
22
20
18
30
24
20
32
26
22
34
28
22
36
30
24
38
32
26
42
36
30
48
42
36
6
5
7
6
8
7
10
10
10
9
10
12
11
12
11
14
11
14
12
14
12
16
12
20
1
20 degree idlers
35 degree idlers
45 degree idlers
1
20 deg idlers
35 deg idlers
45 deg idlers
3
0 – 50 lbs/ft
3
0 – 50 lbs/ft
3
0 – 50 lbs/ft
1 Troughability
and Load
Support
values
influenced
by certain
gauge
and compound
used.please contact
1 Troughability
and Load
Support
valuescan
can be
be influenced
by certain
cover cover
gauge and
compound
combinationscombinations
used. When in doubt,
When in your
doubt,
contact
FDA
representative for selection guidance.
FDAplease
representative
foryour
selection
guidance.
2 HarvestLine
ratings
reflect
minimum 10:1
factor
through
800 PIW
offerings,
and an 8:1 minimum
factor for the
remaining
2 HarvestLine
tensiontension
ratings
reflect
a aminimum
10:1safety
safety
factor
through
750
PIW offerings,
and an safety
8:1 minimum
safety
factor
higher tension
offerings.
Withofferings.
the appropriate
fastener
selection and fastener
installation,selection
4:1 minimum
mechanical
fastener
factors mechanical
can be achieved.
for the remaining
higher
tension
With
the appropriate
and
installation,
4:1safety
minimum
fastener
safety factors can be achieved.
4 NOTE:
Add theFor
appropriate
cover weight
to this carcassplease
weightrefer
to obtain
theMetric
appropriate
Metric HarvestLine
Specifications,
to PSR
Table,overall
pagesbelt
12 weight.
& 13.
NOTE: For Metric HarvestLine Specifications above 3-450 please refer to PSR Metric Table, pages 12 & 13. For
HarvestLine Specifications 2-220, 3-330 and 4-440, please consult your Fenner Dunlop representative.
25
INDUSTRIAL
HarvestFlex® Your Grain Belt Solution
HarvestFlex Specification Table - “Imperial”
HarvestFlex … SPECIFICATION TABLE – “Imperial”
Best combination of durability, oil
and cold temperature resistance!
HarvestFlex is the toughest conveyor belt made for
the agricultural market today. HarvestFlex is produced
with a straight-warp carcass to provide maximum rip
and tear resistance coupled with superior bolt retention
properties. No other belt offers the same durability in
conveyor belt or bucket elevator belt applications.
GENERAL DATA
Carcass Style
HvFlex HvFlex HvFlex HvFlex HvFlex HvFlex HvFlex HvFlex HvFlex HvFlex
S2
S3
S4
S5
D5
D6
D8
D10
D12
D15
1
1
1
1
2
2
2
2
2
2
.095
.139
.142
.169
.234
.270
.300
.320
.388
.439
.035
.042
.044
.058
.101
.118
.130
.143
.167
.194
25000 35000 45000 50000 45000 50000 60000 70000 85000 90000
Number of Plies
3
Carcass Gauge (in)
4
2
245
330
440
550
550
660
800
1000
1250
1500
16
20
24
20
24
30
24
30
36
24
30
36
24
30
36
24
30
36
30
36
42
30
36
42
30
36
42
30
36
42
60
48
42
72
66
54
84
72
60
84
72
66
84
84
72
96
96
96
96
96
96
96
96
96
96
96
96
96
96
96
16
14
12
18
16
14
20
18
16
20
18
16
24
20
18
30
24
20
36
24
20
36
30
24
36
30
24
36
30
24
195
280
370
440
440
550
690
870
1060
1150
16
14
12
18
16
14
20
18
16
20
18
16
24
20
18
30
24
20
36
24
20
36
30
24
36
30
24
36
30
24
8
7
10
9
10
10
10
12
12
13
14
15
15
16
16
18
17
20
18
22
1
20 degree idlers
35 degree idlers
45 degree idlers
1
20 deg idlers
35 deg idlers
45 deg idlers
Applications:
• Grains
• Feed silos
• Milling
• Other agricultural uses
3
0 – 50 lbs/ft
3
0 – 50 lbs/ft
3
0 – 50 lbs/ft
Reasons to Count on HarvestFlex
• Superior rip and tear resistance
• Unsurpassed bolt retention
• Outstanding troughability and load
support attributes
• Unequaled ply and cover adhesions
• Excellent tracking characteristics
• Meets or exceeds OSHA
requirements for conductivity
& flame resistance
• Variety of cover compounds
available to guard against oil attack
and cold temperatures
1 Troughability
Loadcontact
Support values
can berepresentative
influenced by certain
gauge guidance.
and compound combinations used. When in doubt, please contact your
When
in doubt, and
please
your FDA
forcover
selection
FDA representative for selection guidance.
2 HarvestFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings and an 8:1 minimum safety factor
2 HarvestFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher
for the
remaining
higher
tension
offerings.
theand
appropriate
fastener
selection
and
installation,
4:1can
minimum
mechanical fastener
tension
offerings.
With the
appropriate
fastener With
selection
installation, 4:1
minimum
mechanical
fastener
safety factors
be achieved.
safety
factors
can be cover
achieved.
3 Add
the appropriate
gauge to this carcass gauge to obtain the approximate overall belt thickness.
4 the
Addappropriate
the appropriatecover
cover weight
to to
thisthis
carcass
weightgauge
to obtaintothe
appropriate
3 Add
gauge
carcass
obtain
the approximate
NOTE: For Metric HarvestFlex Specifications, please refer to UsFlex Metric Table, page 17.
NOTE: For Metric HarvestFlex Specifications, please refer to UsFlex Metric Table, page 17.
26
27
INDUSTRIAL
INDUSTRIAL
LogMaster® Your Best Defense
HotShot® It Can Take the Heat!
Conveying logs?
Put your trust in Fenner Dunlop!
LogMaster handles persistent impact, cutting and gouging
problems when conveying wood products day in and day out.
Fenner Dunlop offers LogMaster III (3-ply) and LogMaster IV
(4-ply) wood handling conveyor belts engineered to be your
solution to the most severe conveying challenges. Our specially
formulated cover compounds maximize belt life and lower your
cost per ton conveyed.
Applications:
• Slasher decks
• Log drops
• Debarkers in and out feeds
• Chipper in feeds
• Drum discharge
Reasons to Count on LogMaster
• Specially engineered carcass construction for
enhanced crosswise rigidity
• Increased skim gauges enhance energy
absorption and belt resilience
• Superior impact and tear resistance
• Improved adhesion levels protects
against heavy impact, trapped material
and edge damage
• Matchless®, MOR and Duroslide® cover
compounds are your best defense against
cutting, gouging and oil saturation
• Minimum pulley diameters - 16” for
LogMaster III and 18” for LogMaster IV
Some high temperature applications involve localized pockets of fired or hot material. Today’s typical
thermoplastic carcasses just cannot stand up to such
intense, isolated heat. Belt “burn-through” and/or
carcass “melt-down” are likely results. Carcass and
splice integrity quickly deteriorate and burn away.
If your plant’s bottom line suffers from such high heat
belt degradation, then you need to switch to HotShot.
The key to HotShot is its fiberglass carcass, uniquely
built into a solid-woven design. The result is no belt
burn-through or carcass melt-down even when in
contact with isolated pockets of furnace-hot material.
Protected by the industry’s best performing high heat
compound, DeltaHeat®, overall belt integrity is assured
with HotShot.
Bottom line, HotShot is your best belting choice for
high-spike, high heat material applications.
Standard Offerings:
• Available Top Cover Compounds
• Matchless (RMA Grade I)
• MOR (Moderate Oil Resistance)
• Top Cover Gauges
•3/8
•1/4
•3/16
•5/32
•
Bottom Covers
• Duroslide (. 30 coefficient of friction)
• Bareback (.18 coefficient of friction)
Reasons to Count on HotShot
• Unique fiberglass carcass, resists
burn-through to 10000 F
• Solid-woven weave eliminates
risk of ply separation
• Premium cover compound
DeltaHeat® provides optimum
heat resistance to belt
• Excellent mechanical splice retention
• Minimal belt elongation
HotShot Specification Table - “Imperial” and “Metric”
HotShot … SPECIFICATION TABLE
Carcass Style
Number of Plies
HotShot 300
1
Carcass Gauge3 (in / mm)
Carcass Weight4 (lb/in/ft / kg/m2 )
Elastic Modulus (lbs/in / N/mm)
Max Tension Rating2 (PIW / N/mm)
Imperial
Metric
.140
.053
95000
3.5
3.1
16625
300
53
18
24
450
600
1
Troughing/Empty – Min Belt Width (in / mm)
200 idlers
350 idlers
Load Support1 – Max Belt Width (in / mm)
200 idlers
200 idlers
200 idlers
(0 – 40 lbs/ft3 / 0 – 640 kg/m3)
(41 – 80 lbs/ft3 / 641 -1280 kg/m3)
(81 – 120 lbs/ft3 /1281 -1920 kg/m3)
72
66
60
1800
1700
1500
350 idlers
350 idlers
350 idlers
(0 – 40 lbs/ft3 / 0 – 640 kg/m3)
(41 – 80 lbs/ft3 / 641 -1280 kg/m3)
(81 – 120 lbs/ft3 /1281 -1920 kg/m3)
66
54
48
1700
1400
1200
24
22
20
600
550
500
Minimum Pulley Diameters (in / mm)
28
Applications:
• Cement clinker
• Ore pelletizing plants
• Sintering and coking applications
• Calcined lime
• Smelting and refining operations
• Hot foundry/casting plants
• Any “yellow/cherry red” material
where burn through is a problem
29
1 Troughability and Load Support values can be influenced by certain cover gauge and compound
combinations used. When in doubt, please contact FDA for selection guidance.
2 HotShot tension ratings reflect a minimum 10:1 safety factor. With the appropriate fastener
1
Troughability and Load Support values can be
influenced by certain cover gauge and compound
combinations used. When in doubt, please contact
FDA for selection guidance.
2 HotShot tension ratings reflect a minimum 10:1
safety factor. With the appropriate fastener selection
and installation, a minimum 4:1 mechanical fastener
safety factor can be achieved. (With extreme product
temperatures, mechanical fasteners are the preferred
splice method.)
3 Add the appropriate cover gauge to this carcass gauge
to obtain the approximate overall belt gauge.
4 Add the appropriate cover weight to this carcass weight
to obtain the approximate overall carcass weight.
INDUSTRIAL
CleatLine® Locks in Your Materials!
CleatLine Specification Table4 - “Imperial” and “Metric”
CleatLine … SPECIFICATION TABLE4
Free flowing materials...no problem!
Made to handle aggressive transfer and elevation of free flowing materials,
Fenner Dunlop’s CleatLine is designed for efficient and smooth operation over
return idlers and for quick pick-up at loading points. Each cleat pattern is integrally
molded into the belt eliminating the possibility of separation or the need for
vulcanizing cleats onto the belt.
CLEATLINE UTILITY
Carcass Style
CleatLine … SPECIFICATION TABLE4
CLEATLINE UTILITY
Carcass Style
2-160
Number of Plies
3-240
2
2
Carcass Gauge (in … mm)
3
2
Carcass Weight (lb/in/ft … kg/m )
.096
.035
1
Max Tension Rating (PIW … N/mm)
160
CLEATMASTER
2-220
3
2.2
2.0
.109
.041
28
240
3-330
2
2.7
2.4
.095
.044
42
220
PSR CLEATLINE
2-220
3
2.4
2.6
.130
.063
39
330
3-330
2
3.3
3.7
.122
.054
58
220
3
3.1
3.2
.176
.081
39
330
4.5
4.7
58
1
Troughing/Empty - Min Belt Width (in…mm)
0
20 idlers
0
35 idlers
14
18
350
450
42
36
30
1050
900
750
16
20
400
500
14
18
350
450
42
36
30
1050
900
750
20
24
500
600
16
20
400
500
20
24
500
600
1
Load Support – Max Belt Width (in … mm)
0
20 idlers
0
20 idlers
0
20 idlers
0
35 idlers
0
35 idlers
0
35 idlers
3
3
3
3
(0 – 40 lbs/ft … 0 – 640 kg/m )
3
3
(41 – 80 lbs/ft … 641 -1280 kg/m )
3
3
(81 – 120 lbs/ft …1281 -1920 kg/m )
(0 – 40 lbs/ft … 0 – 640 kg/m )
3
3
(41 – 80 lbs/ft … 641 -1280 kg/m )
3
3
(81 – 120 lbs/ft …1281 -1920 kg/m )
Minimum Pulley Diameters (in … mm)
54
48
42
1400
1200
1050
60
54
42
1500
1400
1050
48
42
36
1200
1050
900
36
30
24
900
750
600
48
42
36
1200
1050
900
36
30
24
900
750
600
54
48
42
1400
1200
1050
42
36
30
1050
900
750
54
48
42
14
12
10
350
300
250
16
14
12
400
350
300
16
14
12
400
350
300
20
18
14
500
450
350
16
14
12
400
350
300
20
18
16
60
54
48
1500
1400
1200
1400
1200
1050
500
450
400
1 PSR CleatLine tension ratings reflect a minimum 10:1 safety factor. CleatMaster and CleatLine Utility tension ratings reflect a minimum 8:1 safety
factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical fastener safety factor can be achieved.
Standard Offerings:
• Compounds … Grade II, MOR
• Cover gauges … 1/8” min top cover, and 3/32” min bottom cover
• Dimensional … 72 inch max widths, and 96 inch max roll diameter
1/31/12
Carcass Gauge (in … mm)
3
2
Carcass Weight (lb/in/ft … kg/m )
1
Max Tension Rating (PIW … N/mm)
Reasons to Count on CleatLine
• Molded cleats ensure years of trouble free service no chance of cleats separating from the belt
• Cleats can be made with recessed edges to accommodate
skirtboarding
• Available constructions: UsFlex®, PSR®, RockMaster® or Utility®
• Variety of compounds offered: MOR, Granite, ORWP,
UGH, CGH and Platinum
• Available widths: 48”, 60” & 72” or custom order
• Available lengths: 600’ & 1,200’ or custom order
3-240
2-220
3-330
2-220
3-330
2
3
2
3
2
3
.096
.035
2.2
2.0
.109
.041
2.7
2.4
.095
.044
2.4
2.6
.130
.063
3.3
3.7
.122
.054
3.1
3.2
.176
.081
4.5
4.7
160
28
240
42
220
39
330
58
220
39
330
58
14
18
350
450
16
20
400
500
14
18
350
450
20
24
500
600
16
20
400
500
20
24
500
600
1
Troughing/Empty - Min Belt Width (in…mm)
0
• Grain
• Wood chips
• Bark
• Cement
• Light aggregates
• Materials handled on road machines
20 idlers
0
35 idlers
1
Load Support – Max Belt Width (in … mm)
0
(0 – 40 lbs/ft … 0 – 640 kg/m )
3
3
(41 – 80 lbs/ft … 641 -1280 kg/m )
3
3
(81 – 120 lbs/ft …1281 -1920 kg/m )
0
(0 – 40 lbs/ft … 0 – 640 kg/m )
3
3
(41 – 80 lbs/ft … 641 -1280 kg/m )
3
3
(81 – 120 lbs/ft …1281 -1920 kg/m )
20 idlers
0
20 idlers
0
20 idlers
35 idlers
0
35 idlers
0
35 idlers
3
3
42
36
30
1050
900
750
54
48
42
1400
1200
1050
42
36
30
1050
900
750
60
54
42
1500
1400
1050
48
42
36
1200
1050
900
60
54
48
1500
1400
1200
3
3
36
30
24
900
750
600
48
42
36
1200
1050
900
36
30
24
900
750
600
54
48
42
1400
1200
1050
42
36
30
1050
900
750
54
48
42
1400
1200
1050
14
12
10
350
300
250
16
14
12
400
350
300
16
14
12
400
350
300
20
18
14
500
450
350
16
14
12
400
350
300
20
18
16
500
450
400
Minimum Pulley Diameters (in … mm)
1
PSR CleatLine tension ratings reflect a minimum 10:1 safety factor. CleatMaster and CleatLine Utility tension ratings reflect a minimum 8:1 safety
1 PSR factor.
CleatLine
tension
ratings
reflect
a minimum
10:1 asafety
factor.
CleatMaster
and
CleatLine
tension ratings reflect a
With the
appropriate
fastener
selection
and installation,
minimum
4:1 mechanical
fastener
safety
factor canUtility
be achieved.
2 Add the
appropriate
cover gauge
this carcass
gauge to
obtain theselection
approximate
overall
belt thickness.
minimum
8:1
safety factor.
Withtothe
appropriate
fastener
and
installation,
a minimum 4:1 mechanical fastener safety
3 Add
cover weight to this carcass weight to obtain the appropriate overall belt weight.
factor
canthebeappropriate
achieved.
Standard Offerings:
3 Add the appropriate
cover weight to this carcass weight to obtain the appropriate overall belt weight.
• Compounds … Grade II, MOR
4 “Imperial/English”
values above are in BLACK, while “Metric” values are in RED.
• Cover gauges … 1/8” min top cover, and 3/32” min bottom cover
• Dimensional … 72 inch max widths, and 96 inch max roll diameter
Standard Offerings:
• Cover gauges - 1/8” min top cover and 3/32” min bottom cover
• Roll size - 72 inch max width and 96 inch max roll diameter
Choose from seven proven patterns:
•V-Top
•B-Pattern
•U-Top
•F-Pattern
•C-Top
• Chevron Pattern
•Y-Top
30
PSR CLEATLINE
2-160
Number of Plies
2
CLEATMASTER
31
1/31/12
PRODUCT PREVIEW
MINING
Mining
MineHaul® Safe, Flexible & DEPENDABLE!
Mining’s underground workhorse.
MineHaul® (pages 33 -35)
MineHaul is Fenner Dunlop’s premium multi-ply underground conveyor belt specifically
designed for the heavy duty mining industry. Armed with MSHA CFR Title 30, Part 14
certified Fire Boss® cover compound for ultimate fire retardance, MineHaul
delivers unsurpassed conveying performance.
LongHaul® (pages 36 - 38)
LongHaul conveyor belting is your ideal choice for moderate to severe surface conveying applications. Made with the same fabrics used in our successful MineHaul products,
LongHaul is available with a variety of surface and non-MSHA underground compounds.
MineFlex® (pages 39 - 40)
MineFlex combines a unique straight-warp carcass construction with Fenner Dunlop’s
MSHA CFR Title 30, Part 14 certified Fire Boss cover compounds to deliver the toughest,
most fire retardant belt in the underground mining industry.
LongFlex™ (pages 41 – 42)
LongFlex is made with the same trusted carcass construction as MineFlex, delivering top
performance in the harshest above ground mining applications.
MineHaul is Fenner Dunlop’s premium multi-ply
conveyor belt designed specifically for the
demanding nature of the heavy duty underground
mining industry. Manufactured with MSHA CFR
Title 30, Part 14 certified Fire Boss® fire retardant
compounds which meets and exceeds MSHA
requirements. MineHaul is designed to safely handle
loads in tough mining applications. MineHaul has a
proven history in the mining industry for
dependability and performance.
(where compliance with MSHA CFR
Title 30, Part 14 is required or desired)
• Coal
• Metals
• Hard rock and minerals
DynaFlight® (page 43)
DynaFlight steel cord belting delivers the toughest loads over long hauls. Manufactured
with specially designed and coated cables to maximum product adhesion and minimum
corrosion, DynaFlight is ideally suited for high-tension/low-stretch applications such as
overland conveying systems.
32
33
Reasons to Count on MineHaul
• MSHA certified Fire Boss cover
compounds for ultimate fire retardance
• Meets ARPM-FR Class 1
• Low stretch
• Excellent troughability and load
support
• Exceptional mechanical fastener
retention
• Resistant to moisture, mildew and
acid mine water
• Uses traditional diagonal lapped
splice or FDA developed Finger Splice
Technology
• Excellent adhesion between the covers
and plies assures long service life
• Available in a variety of poly/nylon and
poly/poly constructions
MINING
MineHaul SPECIFICATION TABLE – “Imperial & Metric”
5
MineHaul5 … SPECIFICATION
MineHaulTABLE
… SPECIFICATION
– “Imperial” TABLE – “Imperial”
Imperial
Carcass Style
MH
Carcass Style
MH
MH
2-400
4-440
2-500
2
Number of2Plies 4
3 .216
.186
.198
Carcass Gauge
(in)
4.116
.094
.099
Carcass Weight
(lb/in/ft)
44000 55000
Elastic Modulus
(lbs/in)62000
Number of Plies
3
Carcass Gauge (in)
4
2
MH
3-500
3
.183
.098
47000
2
Max Tension
400 Rating
440 (PIW)
500
1
MH
MH
MH
MH
MH
MH
MH
MH
MH
MH
MH
2-600 2-400
3-600 4-440
3-750 2-500
4-800 3-500
3-900 2-600
4-1000
2
23
43
24
33
24
.194
.186
.237 .216
.255
.198
.324 .183
.285 .194
.348
.092
.094
.121 .116
.128
.099
.172 .098
.144 .092
.181
63000 44000
72000 55000
72000 62000
82000 47000
94000 63000
90000
MH
MH
3-600
2-1000
32
.237
.280
.121
.122
72000
82000
MH
MH
3-750
4-1200
34
.255
.388
.128
.203
72000
100000
MH
MH
4-800
5-1250
45
.324
.441
.172
.234
82000
98000
MH
MH
MH
MH
MH
MH
MH
MH
MH
3-900
3-1500 4-1000
4-2000 2-1000 4-1200 5-1250 3-1500 4-2000
33
44
2
4
5
3
4
.285
.432 .348
.584 .280
.388
.441
.432
.584
.144
.200 .181
.279 .122
.203
.234
.200
.279
94000
108000 90000
134000 82000 100000 98000 108000 134000
400
600
440
750
500
800
500
900
600
1000
1000
600
1200
750
1250
800
1500
900
2000
1000
1000
1200
1250
1500
2000
28
30
36
2028
2430
3036
2430
3036
3642
2430
3036
3642
2430
3036
3642
2836
3042
3648
2836
3042
3648
3036
3642
4248
3042
3648
4254
3042
3648
4254
3648
4254
4860
36
42
48
36
42
48
42
48
54
42
48
54
48
54
60
60
60
54
72
60
54
6072
5460
4860
6672
6066
5466
6696
6084
5472
6084
6072
5466
7296
6084
5472
7260
6054
6048
7296
6684
6672
9696
8496
7284
8496
7296
6684
9696
8496
7284
60
54
48
96
84
72
96
96
84
96
96
84
96
96
84
22
18
16
20
18
16
2024
1820
1618
2624
2020
1618
2028
1824
1620
2228
1822
1618
2028
1824
1620
2436
2030
1824
2436
2030
1824
2840
2432
2028
2842
2236
1830
2848
2442
2036
36
30
24
36
30
24
40
32
28
42
36
30
48
42
36
500
600
1
Troughing/Empty - Min Belt WidthTroughing/Empty
(in)
- Min Belt Width (in)
20 degree idlers
35 degree idlers
45 degree idlers
20idlers 24
20 degree
24idlers 30
35 degree
30idlers 36
45 degree
1
24
30
36
24
30
36
1
3
20 deg idlers
35 deg idlers
45 deg idlers
41 – 80 lbs/ft
3
41 – 80 lbs/ft
3
41 – 80 lbs/ft
3
60
20 deg idlers
54
35 deg idlers
48
45 deg idlers
66– 80 lbs/ft
66
41
60– 80 lbs/ft
60 3
41
54– 80 lbs/ft
54 3
41
20 belt rated
26 tension
20
81 – 100%
18 belt rated
20 tension
18
61 – 80%
16belt rated
16 tension
16
Up to 60%
1 Troughibility and Load Support values can be influenced
1 Troughibility
by certain
andcover
Loadgauge
Support
andvalues
compound
can be
combinations
influenced by
used.
certain
When
cover gauge and compound combinations used. When
in doubt, please contact your FDA representative forinselection
doubt, please
guidance.
contact your FDA representative for selection guidance.
1 2Troughability
and
Load
Support
values
can
be influenced
by
certain
cover
gauge
and
compound
3 factor
Add the appropriate cover gauge to this carcass gauge to obtain the approximate
MineHaul tension
ratings
reflect
a minimum
10:1 2safety
MineHaul
factor
through
tension ratings
750 PIW
reflect
offerings,
a minimum
and
an10:1
8:1
minimum
safety factor
safety
through
factor750 PIW offerings, and an 8:1 minimum safety
for
the remaining higher
tension
offerings.
With theplease
for
appropriate
the remaining
fastener
higher
selection
tension
and
offerings.
installation,
With4:1
theminimum
appropriate
mechanical
fastenerguidance.
selection and installation, 4:1 minimum mechanical
combinations
used.
When
in doubt,
contact
your
FDA
representative
for selection
overall belt thickness. fastener safety factors can be achieved.
fastener safety factors can be achieved.
2 3MineHaul
tensioncover
ratings
a minimum
10:1
safety
factor
through
750 PIW
4 Add the appropriate cover weight to this carcass weight to obtain the approximate
Add the appropriate
gaugereflect
to this carcass
gauge
3 Addtothe
obtain
appropriate
the approximate
cover
gauge
overall
to this
beltcarcass
thickness.
gaugeofferings,
to obtain theand
approximate overall belt thickness.
an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate
4 Add the appropriate cover weight to this carcass 4weight
Add to
theobtain
appropriate
the approximate
cover weight
overall
to this
beltcarcass
weight.weight to obtain the approximate overall belt weight.
fastener selection and installation, 4:1 minimum
mechanical
fastener
safety
factors
can listing
be achieved.
5 listing
For a complete listing of available MineHaul products and specifications,
5. For
a complete
5. For a complete
of available MineHaul products and specifications, please
of available
contact
MineHaul
your FDA
products
representative.
and specifications, please contact your FDA representative.
please contact your FDA representative. MineHaul5 … SPECIFICATION
MineHaul5 …TABLE
SPECIFICATION
– “Metric”TABLE – “Metric”
1/15/12
1/15/12
Metric
Carcass Style
Carcass Style MH
Number of Plies
3
Carcass Gauge (mm)
4
2
MH
2-400
4-440
4
Number of Plies2
3
Carcass Gauge4.7(mm) 5.5
4
2
Carcass Weight5.5(kg/m6.8)
7700
9625
Elastic Modulus
(N/mm)
2
MH
2-500
2
5.0
5.8
10850
2
Max Tension Rating (N/mm)Max Tension Rating
(N/mm)
70
77
88
1
MH
3-500
3
4.7
5.7
8225
MH
MH
2-400
2-600
22
4.9
4.7
5.4
5.5
11025
7700
MH
MH
3-600
4-440
34
6.0
5.5
7.1
6.8
12600
9625
MH
MH
3-750
2-500
32
6.5
5.0
7.5
5.8
12600
10850
MH
MH
4-800
3-500
43
8.2
4.7
10.1
5.7
14350
8225
MH
MH
3-900
2-600
32
7.2
4.9
8.4
5.4
14700
11025
MH
MH
4-1000
3-600
43
8.8
6.0
10.6
7.1
15750
12600
MH
MH
2-1000
3-750
23
7.1
6.5
7.2
7.5
14350
12600
MH
MH
4-1200
4-800
44
9.9
8.2
11.9
10.1
17500
14350
MH
MH
5-1250
3-900
53
11.2
7.2
13.7
8.4
17150
14700
88
105
70
105
77
131
88
140
88
158
105
175
105
175
131
210
140
219
158
263
175
700
500
750
600
900
750
700
600
750
750
900
900
750
600
900
750
1050
900
750
600
900
750
1050
900
750
700
900
750
1050
900
900
700
1050
750
1200
900
900
750
1050
900
1200
1050
900
750
1050
900
1200
1050
1050
750
1200
900
1400
1050
1500
1500
1400
1800
1500
1500
1400
1400
1200
1800
1700
1500
1500
1500
1400
1800
1700
1700
1500
1700
1400
2450
1500
2150
1500
1800
1400
2150
1800
1800
1500
1700
1400
2450
1800
2150
1500
1800
1500
1500
1800
1400
1700
1200
1700
2450
2450
2150
2150
1800
1800
550
450
400
500
500
450
450
400
400
600
650
500
500
450
400
600
500
500
450
450
400
700
550
600
450
500
400
700
500
550
450
450
400
700
600
600
500
500
450
900
600
750
500
600
450
900
700
750
600
600
500
MH
4-1200
4
9.9
11.9
17500
MH
5-1250
5
11.2
13.7
17150
MH
3-1500
3
11.0
11.7
18900
MH
4-2000
4
14.8
16.4
23450
263
175
210
219
263
263
1050
900
1200
1050
1400
1200
1200
900
1400
1050
1500
1200
900
1050
1200
1050
1200
1400
1050
1200
1400
1200
1400
1500
2450
2150
2450
1800
2150
1700
2450
2450
2450
2150
2150
1800
2450
1500
2450
1400
2150
1200
2450
2150
1800
2450
2450
2150
2450
2450
2150
2450
2450
2150
1000
700
800
550
700
450
1050
700
900
600
750
500
1200
900
1050
750
900
600
900
750
600
1000
800
700
1050
900
750
1200
1050
900
1
Troughing/Empty - Min Belt Troughing/Empty
Width (mm)
- Min Belt Width (mm)
20 degree idlers
35 degree idlers
45 degree idlers
500
20 degree idlers
600
35 degree idlers
750
45 degree idlers
1
600
750
900
600
750
900
600
750
900
1
Load Support – Max Belt Width
Load(mm)
Support – Max Belt Width (mm)
20 deg idlers
35 deg idlers
45 deg idlers
MH
MH
MH
MH
3-1500
4-1000 4-2000
2-1000
34
42
8.8
14.8
7.1
11.0
11.7
10.6
16.4
7.2
18900
15750 23450
14350
3
3
1700kg/m1700
641 -1280 kg/m 20 deg idlers 1500
641 -1280
3
3
1500kg/m1500
641 -1280 kg/m 35 deg idlers 1400
641 -1280
3
3
1400kg/m1400
641 -1280 kg/m 45 deg idlers 1200
641 -1280
650
81 – 100% belt500
rated tension
450 tension
500
61 – 80% belt rated
400
Up to 60% belt 400
rated tension
500
450
400
1 Troughibility and Load Support values can
1 be
Troughibility
influencedand
by certain
Load Support
cover gauge
valuesand
cancompound
be influenced
combinations
by certainused.
cover When
gaugein
and
doubt,
compound
please combinations
contact your FDA
used.representative
When in doubt,
for please
selection
contact
guidance.
your FDA representative for selection guidance.
1 Troughability
and reflect
LoadaSupport
values
can
be
influenced
by
certain
cover
gauge
and
compound
3safety
Add
theWith
cover
gauge
to this
carcass
gauge to
obtain
the approximate
2 MineHaul tensions
minimum 10:1
2 safety
MineHaul
factor
tensions
through
reflect
the 131
a minimum
N/mm
rated
10:1offerings,
safety factor
and an
through
8:1
minimum
the
131 N/mm
safety rated
factor offerings,
for the remaining
and an 8:1
higher
minimum
tension
offerings.
factor
forappropriate
the
theremaining
appropriate
higher
fastener
tension
selection
offerings.
and With
the appropriate
fastener
selection
and
installation, 4:1 minimum
installation,
safety
factors
4:1
minimum
can be your
achieved.
mechanical
fastener safety factors
be achieved.
combinations
used. mechanical
When infastener
doubt,
please
contact
FDA representative
forcan
selection
guidance.
3 Add the appropriate
gauge
to this carcass
3 Add
the
gauge
appropriate
to obtain
cover
the approximate
gauge to this
overall
carcass
gauge
thickness.
to
obtain the approximate overall belt thickness.
2 Minehaul
tensions cover
reflect
a minimum
10:1
safety
factor
through
the
131belt
N/mm
rated
4 Add the appropriate cover weight to this carcass weight to obtain the appropriate
4 Add the appropriate cover weight to this 4
carcass
Add the
weight
appropriate
to obtaincover
the approximate
weight to thisoverall
carcass
beltweight
weight.
to obtain the approximate overall belt weight.
offerings,
and
an
8:1
minimum
safety
factor
for
the
remaining
higher
tension
offerings.
With the
5. For a complete listing of available MineHaul
5. For
products
a complete
and specifications,
listing of available
please
MineHaul
contact products
your FDAand
representative.
specifications, please contact your FDA representative.
appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors
5 For a complete listing of available MineHaul products and specifications,
can be achieved.
please contact your FDA representative.
34
1/4/11
35
1/4/11
MINING
LongHaul SPECIFICATION TABLE – “Imperial & Metric”
5
5
LongHaul
…TABLE
SPECIFICATION
TABLE – “Imperial”
LongHaul
…
SPECIFICATION
– “Imperial”
Imperial
Carcass Style LH
Carcass Style
LH
2-400
4-440
4
Number of Plies2
3
Carcass Gauge.186(in) .216
4
.083
.101
Carcass Weight
(lb/in/ft)
44000
55000
Elastic Modulus
(lbs/in)
Number of Plies
3
Carcass Gauge (in)
4
2
2
(PIW)
Max Tension Rating (PIW) Max Tension Rating
400
440
LH
2-500
2
.198
.087
62000
LH
3-500
3
.195
.099
47000
LH
LH
2-400
2-600
22
.186
.182
.083
.077
44000
63000
LH
LH
4-440
3-600
34
.216
.237
.101
.108
55000
72000
LH
LH
2-500
3-750
32
.198
.255
.087
.116
62000
72000
LH
LH
3-500
4-800
43
.195
.324
.099
.153
47000
82000
500
500
400
600
440
600
500
750
500
800
600
900
600
1000
750
1000
800
1200
900
1250
1000
1500
1000
2000
1200
1250
1500
2000
24
30
36
20
28
24
30
30
36
24
28
30
30
36
36
24
30
30
36
36
42
24
30
30
36
36
42
28
30
30
36
36
42
28
36
30
42
36
48
30
36
36
42
42
48
30
36
36
42
42
48
30
42
36
48
42
54
36
42
42
48
48
54
36
48
42
54
48
60
36
42
48
42
48
54
42
48
54
48
54
60
60
60
54
60
72
54
60
48
54
66
72
60
60
54
60
66
72
60
66
54
66
60
96
60
96
54
72
72
84
60
72
54
66
72
96
60
84
60
72
72
84
66
72
66
66
96
96
96
84
72
72
84
96
72
96
66
96
96
96
84
96
72
84
84
96
72
96
66
96
96
84
72
96
96
96
96
96
84
96
96
96
22
18
16
20
20
18
18
16
16
26
24
20
20
16
18
20
24
18
20
16
18
22
28
18
24
16
20
20
28
18
22
16
18
24
28
20
24
18
20
24
36
20
30
18
24
28
36
24
30
20
24
28
40
22
32
18
28
28
42
24
36
20
30
36
48
30
42
24
36
36
30
24
40
32
28
42
36
30
48
42
36
1
1
- Min Belt Width (in)
Troughing/Empty - Min Belt Troughing/Empty
Width (in)
20 degree idlers20
35 degree idlers24
45 degree idlers30
20 degree idlers
35 degree idlers
45 degree idlers
24
30
36
24
30
36
1
1
Load
Support – Max Belt Width (in)
Load Support – Max Belt Width
(in)
3
20 deg idlers
35 deg idlers
45 deg idlers
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
LH
2-600 4-1000
3-600 2-1000
3-750 4-1200
4-800 5-1250
3-900 3-1500
4-1000 4-2000
2-1000 4-1200 5-1250 3-1500 4-2000
3-900
4
5
3
4
32
43
23
44
53
34
42
.182
.237
.255
.324
.285
.348
.280
.388
.441
.432
.584
.285
.348
.280
.388
.441
.432
.584
.077
.108
.116
.153
.130
.162
.115
.182
.209
.186
.258
.130
.162
.115
.182
.209
.186
.258
63000 90000
72000 82000
72000 100000
82000 98000
94000 108000
90000 134000
82000 100000 98000 108000 134000
94000
41 – 80 lbs/ft
3
41 – 80 lbs/ft
3
41 – 80 lbs/ft
20 deg idlers
35 deg idlers
45 deg idlers
3
60
41 – 8066
lbs/ft
3
54
41 – 8060
lbs/ft
3
48
54
41 – 80 lbs/ft
66
60
54
26
81 – 100% belt 20
rated tension
20
61 – 80% belt 18
rated tension
16
Up to 60% belt 16
rated tension
20
18
16
11 Troughibility
Troughability
and Support
Load Support
can be
influenced
by
certain
cover
gauge
and used.
3
Add inthe
appropriate
cover
to this carcass
gauge
to obtain the approximate overall
1values
Troughibility
and
Load Support
values
can
be
influenced
by certain
coverWhen
gaugeinand
compound
used.
When
doubt,
please contact
your gauge
FDA representative
for selection
guidance.
and Load
values can
be
influenced
by certain
cover gauge
and
compound
combinations
doubt,
please combinations
contact your FDA
representative
for selection
guidance.
compound
combinations
in doubt,
contact
your 10:1
FDA
representative
for
beltWith
thickness.
2When
LongHaul
tension
ratings reflect
a minimum
through
750factor
PIW offerings,
and an 8:1
minimum
factor
for the
higher
tension
offerings.
With the appropriate
fastener selection and installation, 4:1
2 LongHaul
tension
ratings reflect aused.
minimum
10:1 safety
factor please
through
750
PIW
offerings,
andsafety
an
8:1factor
minimum
safety
for the remaining
higher
tensionsafety
offerings.
theremaining
appropriate
fastener
selection
and installation,
4:1
mechanical fastener safety factors can be achieved.
minimum
mechanical
fastener safety factorsminimum
can be achieved.
selection
guidance.
4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall
3 a Add
the
appropriate
cover
gauge
to this
carcass
gauge
to obtain
the approximate
the appropriate
cover
gauge reflect
to this carcass
gauge
to10:1
obtainsafety
the approximate
overall
belt
thickness.
23 Add
LongHaul
tension
ratings
minimum
factor
through
750
PIW
offerings,
and
belt weight.
Add the
appropriate
weight to this
carcass
4 Add the appropriate cover weight to this carcass
weight
to obtaincover
the approximate
overall
beltweight
weight.to obtain the approximate overall belt weight.
an 8:1 minimum safety factor for4 the
remaining
higher
tension
offerings.
With the appropriate
5 For a complete listing of available LongHaul products and specifications,
5. For
a complete
LongHaul
products
5. For a complete listing of available LongHaul
products
and specifications,
please
contact your
FDAand
representative.
fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.
please contact your FDA representative.
LongHaul5 … SPECIFICATION
TABLE – “Metric”
LongHaul5 … SPECIFICATION
TABLE – “Metric”
Metric
Carcass Style
Carcass Style
Number of Plies
3
Carcass Gauge (mm)
4
2
LH
LH
4-440
2-400
4
Number of Plies 2
3 4.7
5.5
Carcass Gauge (mm)
4 4.9
2 5.9
Carcass Weight (kg/m
)
7700
9625
LH
2-500
2
5.0
5.1
10850
2
2
Max Tension Rating
70 (N/mm)
77
88
LH LH LH LH LH LH LH LH LH LH LH LH LH LH LH LH LH LH LH LH LH 1/15/12
LH LH LH
3-500 2-400
2-600 4-440
3-600 2-500
3-750 3-500
4-800 2-600
3-900 3-600
4-10003-750
2-10004-800
4-12003-900
5-12504-1000
3-15002-1000
4-20004-1200
3
2 2
4 3
2 3
3 4
2 3
3 4
3 2
4 4
3 5
4 3
2 4
4
4.7 4.74.6 5.56.0 5.06.5 4.7 8.2 4.67.2 6.0 8.8 6.57.1 8.2 9.9 7.211.2 8.811.0 7.114.8 9.9
5.0 4.94.5 5.97.1 5.16.8 5.0 9.0 4.57.6 7.1 9.5 6.86.7 9.010.7 7.612.3 9.510.9 6.715.1 10.7
8225 7700
11025 9625
1260010850
12600 8225
1435011025
1470012600
1575012600
1435014350
1750014700
1715015750
1890014350
2345017500
105158
105175
131175
140210
158219
175263
175263
LH
3-1500
3
11.0
10.9
18900
1/15/12
LH
4-2000
4
14.8
15.1
23450
70105
77105
88131
210
219
263
263
500700
600750
750900
600700
750750
900900
1050 900
1050 900
1200 900
600750 600750 700750 700900 750900 750900 750
1050 900
1050 900
1050 900
1200 1050
1200 1050
1400 1050
750900 750900 750900 750
1050 900
1050 900
1050 900
1200 1050
1200 1050
1200 1050
1400 1200
1400 1200
1500 1200
900
1050
1200
1400
1050
1200
1400
1200
1400
1500
1500 1500
1800 1700
1800 1700
1800 1500
2450 1800
2150 1800
2450 1800
2150 2450
2450 2150
2450 2450
2450 2150
2450 2450
1500 1400
1500 1500
1500 1500
1700 1500
2450 1500
1800 1500
2150 1700
1800 2450
2150 1800
2450 2150
2450 1800
2450 2150
1400 1200
1400 1400
1500 1400
1700 1400
1800 1400
1700 1500
1800 1700
1700 1800
1800 1700
2450 1800
2150 1700
2450 1800
2450
2450
2450
2450
2450
2150
2450
2450
2450
550
450
400
1000
800
700
1050
900
750
1200
1050
900
88
88 140
LH
5-1250
5
11.2
12.3
17150
1
Troughing/Empty - Min Belt
Width (mm) 1 - Min Belt Width (mm)
Troughing/Empty
20 degree idlers
35 degree idlers
45 degree idlers
20 degree idlers 500
600
750
900
600
750
900
600
750
900
1
Load Support – Max Belt Load
WidthSupport
(mm) 1 – Max Belt Width (mm)
20 deg idlers
35 deg idlers
45 deg idlers
3
641 – 1280 kg/m
20 deg idlers
3
641 – 1280 kg/m
35 deg idlers
3
641 – 1280 kg/m
45 deg idlers
3
1500
1700
641
– 1280
kg/m 1700
3
1400
1500
641
– 1280
kg/m 1500
3
1200
1400
641
– 1280
kg/m 1400
Minimum Pulley Diameters
(mm) Pulley Diameters (mm)
Minimum
500tension
650
81 – 100% belt rated tension 81 – 100% belt rated
450tension
500
61 – 80% belt rated tension 61 – 80% belt rated
400tension
400
Up to 60% belt rated tension Up to 60% belt rated
500
450
400
500500
450450
400400
650600
500500
400450
500600
450500
400450
550700
450600
400500
500700
450550
400450
600700
500600
450500
600900
500750
450600
700900
600750
500600
1000 700
1050 900
1200 900
700
1050 750
550800 600900 750
450700 500750 600900 600
and Load
values
be influenced
byinfluenced
certain
cover
gauge
and
combinations
used.
When
doubt, please
contact your
FDA
representative
for selection
guidance.
11 Troughibility
Troughability
and Support
Load Support
values
can
by
certain
cover gauge
andcover
3 When
Add
appropriate
cover
to this carcass
gauge
to obtain the approximate
1 can
Troughibility
andbe
Load
Support
values
can
be compound
influenced
by certain
gauge
andincompound
combinations
used.
inthe
doubt,
please
contact
yourgauge
FDA representative
for selection
guidance.
2 LongHaul
tensions
reflect a minimum
safetyin
factor
through
the
131
N/mm10:1
rated
offerings,
and
an 8:1
safety
for theand
remaining
higher tension
offerings.
Withremaining
the appropriate
fastenerofferings.
selection and
2 10:1
LongHaul
tensions
reflect
a minimum
safety
factor
through
theminimum
131 for
N/mm
ratedfactor
offerings,
an 8:1 minimum
safety
factor
for the
higher tension
With the appropriate fastener selection and
compound
combinations
used.
When
doubt,
please
contact
your
FDA
representative
overall
belt
thickness.
installation, 4:1 minimum mechanical fastener
safety4:1
factors
can be
achieved.fastener safety factors can be achieved.
installation,
minimum
mechanical
selection guidance.
4 Add the appropriate cover weight to this carcass weight to obtain the approximate
3 Add the appropriate cover gauge to this
carcass
gauge to obtain
approximate
overallgauge
belt thickness.
3 Add
the appropriate
coverthe
gauge
to this carcass
to obtain the approximate overall belt thickness.
24 LongHaul
tension
ratings
reflect
a
minimum
10:1
safety
factor
through
131
N/mm
offerings, and
Add the appropriate cover weight to 4
thisAdd
carcass
weight to obtain
approximate
overallweight
belt weight.
the appropriate
coverthe
weight
to this carcass
to obtain the approximate overall belt weight.
an a8:1
minimum
factor
remaining
higher
tension
offerings.
the
appropriate
5. For
complete
listing safety
of available
LongHaul
and
specifications,
please
contact
yourWith
FDAspecifications,
representative.
5.for
Forthe
aproducts
complete
listing
of available
LongHaul
products
and
please contact your FDA representative. 5 For a complete listing of available LongHaul products and specifications,
fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.
please contact your FDA representative. 36
37
1/15/12
1/15/12
MINING
MINING
LongHaul® Belting Mine Duty Surface Belt with Endurance!
MineFlex® Belting Tough, Reliable, PROVEN!
Relax…let us carry your load!
MineFlex STRONG - Fire Boss® SAFE.
LongHaul utilizes the same Fenner Dunlop developed
fabrics as our successful MineHaul products, with the
added flexibility of offering multiple compounds to
meet a wide variety of surface and non-MSHA
underground applications including compounds which
meet ARPM Class 2 requirements.
MineFlex combines a unique Fenner Dunlop developed straight-warp carcass with specially
compounded MSHA CFR Title 30, Part 14 certified Fire Boss covers for underground mining applications.
You can expect fire retardant properties which meet and exceed MSHA requirements coupled with unsurpassed resistance to impact, puncture, rip and tear. Fenner Dunlop puts safety first by manufacturing
MineFlex STRONG and Fire Boss SAFE to protect your employees and your conveyor belting investment.
• Aboveground coal handling
• Metals
Reasons to Count on MineFlex
• MineFlex offers MSHA certified Fire Boss cover
• Superior troughability, tracking and load support
• Unsurpassed impact resistance up to 3 times
greater than traditional plied belting
• Up to 3 times more longitudinal rip resistance than
standard plied belting constructions
• Greater flexibility than plied belts
• Available in single or dual unit carcass constructions
• Superior adhesions giving longer product life
in difficult applications
• Resistant to moisture, mildew and acid mine water
• State-of-the-art Fenner Dunlop developed Finger
Splice Technology prolongs splice life and
decreases unplanned belt maintenance
• Coal
• Metals
• Overland/transfers
• Loadouts
Reasons to Count on LongHaul
• Low stretch
• Excellent troughability and load support
• Exceptional mechanical fastener retention
• Uses traditional diagonal lapped splice or Fenner
Dunlop developed Finger Splice Technology
• Excellent adhesion between the covers and plies
assures long service life
• Available in a variety of poly/nylon, poly/poly,
and nylon/nylon constructions
38
39
MINING
MineFlex SPECIFICATION TABLE – “Imperial & Metric”
LongFlex SPECIFICATION TABLE – “Imperial & Metric”
LongFlex5 … SPECIFICATION TABLE – “Imperial”
MineFlex5 … SPECIFICATION TABLE – “Imperial”
Imperial
Imperial
Carcass Style
Number of Plies
3
Carcass Gauge (in)
4
2
1
Troughing/Empty - Min Belt Width (in)
20 degree idlers
35 degree idlers
45 degree idlers
MF
S5
1
.169
.058
50000
MF
D5
2
.234
.108
58000
MF
D6
2
.270
.124
50000
MF
D8
2
.300
.136
60000
MF
D10
2
.320
.150
70000
MF
D12
2
.388
.174
85000
MF
D15
2
.439
.203
92000
550
550
660
800
1000
1250
1500
24
30
36
24
30
36
24
30
36
30
36
42
30
36
42
30
36
42
30
36
42
1
3
20 deg idlers
35 deg idlers
45 deg idlers
41 – 80 lbs/ft
3
41 – 80 lbs/ft
3
41 – 80 lbs/ft
72
66
60
84
72
72
84
84
84
96
96
96
96
96
96
96
96
96
96
96
96
20
18
16
24
20
18
30
24
20
36
24
20
36
30
24
36
30
24
36
30
24
1 Troughability and Load Support values can be influenced by
3 Add the appropriate cover gauge to this carcass
1 Troughibility
and and
Loadcompound
Support values
can be influenced
by certain
combinations
used.
When in doubt,
pleasebelt
contact
your
certain
cover gauge
combinations
used.
Whencover
in gauge and compound
gauge
to obtain the
approximate
overall
thickness.
FDAplease
representative
selection
doubt,
contactforyour
FDAguidance.
2 MineFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher
2 MineFlex
tension ratings reflect a minimum 10:1 safety factor through
weight to obtain the appropriate overall belt weight.
the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining
5 For a complete listing of available MineFlex products
higher
tension
offerings.cover
With
the appropriate
and
and
4 Add
the appropriate
weight
to this carcassfastener
weight to selection
obtain the appropriate
overall belt
weight.
installation,
4:1 minimum
mechanical
fastener
safety
factors
can beplease
achieved.
5. For a complete
listing of
available MineFlex
products
and
specifications,
contact your FDA representative.
MineFlex5 … SPECIFICATION TABLE – “Metric”
Metric
Carcass Style
Number of Plies
3
Carcass Gauge (mm)
4
2
2
1
Troughing/Empty - Min Belt Width (mm)
20 degree idlers
35 degree idlers
45 degree idlers
MF
S5
1
4.3
3.2
8750
MF
D5
2
6.0
6.3
10125
MF
D6
2
6.9
7.3
8750
MF
D8
2
7.6
8.0
10500
MF
D10
2
8.1
8.8
12250
MF
D12
2
9.9
10.2
14875
MF
1/15/12
D15
2
11.2
11.9
16125
97
97
116
140
175
219
263
600
750
900
600
750
900
600
750
900
750
900
1050
750
900
1050
750
900
1050
750
900
1050
1800
1700
1500
2150
1800
1800
2150
2150
2150
2450
2450
2450
2450
2450
2450
2450
2450
2450
2450
2450
2450
1
20 deg idlers
35 deg idlers
45 deg idlers
641 – 1280 kg/m
3
641 – 1280 kg/m
3
641 – 1280 kg/m
500
450
400
600
500
450
750
600
500
900
600
500
900
750
600
900
750
600
900
750
600
1 Troughability and Load Support values can be influenced by cer
gauge
to obtain used.
the approximate
overall
thickness.
certain
cover gauge
and Support
compound
combinations
used.
Whencover
in gauge and compound
1 Troughibility
and Load
values
can be influenced
by certain
combinations
When in doubt,
pleasebelt
contact
your
4 Add the appropriate cover weight to this carcass weight
doubt,
contact
FDA
FDA please
representative
for your
selection
guidance.
2 MineFlex
tensions
reflectaaminimum
minimum 10:1
factor
through
the 116
and an 8:1
safetyoverall
factor for
theweight.
remaining higher
to obtain
theminimum
appropriate
belt
2 MineFlex
tensions
reflect
10:1safety
safety
factor
through
theN/mm
116 rated offerings,
tension
offerings.
With and
the appropriate
fastener selection
and installation,
4:1 minimum mechanical
safety
factors
be achieved.
5 For afastener
complete
listing
ofcan
available
MineFlex products and
N/mm
rated
offerings,
an 8:1 minimum
safety factor
for the remaining
3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt
thickness.
specifications,
please contact your FDA representative. higher
tension offerings. With the appropriate fastener selection and
installation,
4:1
minimum
mechanical
fastener
safety
factors
can
be
achieved.
5 For a complete listing of available MineFlex products and specifications, please contact your FDA representative.
40
Number of Plies
3
Carcass Gauge (in)
4
2
1
Troughing/Empty - Min Belt Width (in)
20 degree idlers
35 degree idlers
45 degree idlers
LF
S3
1
.139
.043
35000
LF
S4
1
.142
.044
45000
LF
S5
1
.169
.058
50000
LF
D5
2
.234
.096
58000
LF
D6
2
.270
.112
50000
LF
D8
2
.300
.124
60000
LF
D10
2
.320
.137
70000
LF
D12
2
.388
.162
85000
LF
D15
2
.439
.187
92000
330
440
550
550
660
800
1000
1250
1500
20
24
30
24
30
36
24
30
36
24
30
36
24
30
36
30
36
42
30
36
42
30
36
42
30
36
42
66
54
48
72
60
54
72
66
60
84
72
72
84
84
84
96
96
96
96
96
96
96
96
96
96
96
96
18
16
14
20
18
16
20
18
16
24
20
18
30
24
20
36
24
20
36
30
24
36
30
24
36
30
24
1
3
20 deg idlers
35 deg idlers
45 deg idlers
41 – 80 lbs/ft
3
41 – 80 lbs/ft
3
41 – 80 lbs/ft
1 Troughability and Load Support values can be influenced by cer
tain
gauge
compound
combinations
used.
Whencover
in gauge and compound combinations
gauge to obtain
approximate
overall
1 cover
Troughibility
andand
Load
Support values
can be influenced
by certain
used. the
When
in doubt, please
contactbelt
yourthickness.
doubt,
please contact
your FDA
FDA representative
for selection
guidance.
2 LongFlex
tension
ratings
minimum
factor the
through
to obtain
the factor
appropriate
overall higher
belt weight.
2 LongFlex
tension
ratings reflect
reflect a a
minimum
10:110:1
safetysafety
factor through
660 PIW offerings, andweight
an 8:1 minimum
safety
for the remaining
offerings.
With the
appropriate
selection
installation,
4:1remaining
minimum mechanical
fastener
safety factors
can of
be available
achieved. LongFlex products and
thetension
660 PIW
offerings,
and
an 8:1 fastener
minimum
safetyand
factor
for the
5 For
a complete
listing
3 Add
the appropriate
coverWith
gauge
to this
carcass gauge
to obtain
the approximate
higher
tension
offerings.
the
appropriate
fastener
selection
and in overall belt thickness.
4 Add the
appropriate
cover
weight to this
carcass weight
obtain the
appropriate
stallation,
4:1
minimum
mechanical
fastener
safetytofactors
can
be achieved.
5. For a complete listing of available LongFlex products and specifications, please contact your FDA representative.
LongFlex5 … SPECIFICATION TABLE – “Metric”
Metric
3
Carcass Style
Carcass Style
Number of Plies
3
Carcass Gauge (mm)
4
2
2
1
Troughing/Empty - Min Belt Width (mm)
20 degree idlers
35 degree idlers
45 degree idlers
LF
S3
1
3.5
2.5
6125
LF
S4
1
3.6
2.6
7875
LF
S5
1
4.3
3.2
8750
LF
D5
2
5.6
5.6
10125
LF
D6
2
6.9
6.8
8750
LF
D8
2
7.6
7.3
10500
LF
D10
2
8.1
8.0
12250
58
77
97
97
116
140
500
600
750
600
750
900
600
750
900
600
750
900
600
750
900
1700
1400
1200
1800
1500
1400
1800
1700
1500
2150
1800
1800
450
400
350
500
450
400
500
450
400
600
500
450
1/15/12
LF
D12
2
9.9
9.5
14875
LF
D15
2
11.2
10.9
16125
175
219
263
750
900
1050
750
900
1050
750
900
1050
750
900
1050
2150
2150
2150
2450
2450
2450
2450
2450
2450
2450
2450
2450
2450
2450
2450
750
600
500
900
600
500
900
750
600
900
750
600
900
750
600
1
20 deg idlers
35 deg idlers
45 deg idlers
3
641 – 1280 kg/m
3
641 – 1280 kg/m
3
641 – 1280 kg/m
1 Troughability and Load Support values can be influenced by
1 Troughibility
and Load
Support
values can
be influenced by
certainWhen
cover gauge
and compound combinations
used.
When
doubt, please contact
your
certain
cover gauge
and
compound
combinations
used.
in
gauge to
obtain
thein approximate
overall
belt thickness.
FDA representative for selection guidance.
doubt,
please contact your FDA representative for selection guidance.
2 LongFlex tensions reflect a minimum 10:1 safety factor through the 116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher
2 LongFlex
tensions reflect a minimum 10:1 safety factor through the 116
weight to obtain the appropriate overall belt weight.
N/mm
offerings,
andgauge
an 8:1
minimum
safetytofactor
for approximate
the remaining
5 For a complete listing of available LongFlex products
3 Addrated
the appropriate
cover
to this
carcass gauge
obtain the
higher
offerings.
With the
appropriate
fastener
and overall belt weight. and specifications, please contact your FDA representative.
4 Addtension
the appropriate
cover weight
to this
carcass weight
to obtainselection
the appropriate
5 For a complete
LongFlex
productssafety
and specifications,
please
contact your FDA representative.
installation,
4:1 minimum
mechanical
fastener
factors can
be achieved.
41
1/15/12
MINING
MINING
LongFlex™ Maximize Your Investment
DynaFlight® Conveying Your World
Brutal conveying conditions? Bring it on!
Measures up to your toughest challenge.
LongFlex utilizes the same unique fabric construction of our very
successful MineFlex® product, with cover compounds designed to
handle demanding surface and underground applications.
• Aboveground coal handling
•
•
•
•
•
Hard rock and minerals
Metals
Overland/transfers
Loadouts
Coal preparation
Reasons to Count on LongFlex
• Superior troughability, tracking and load support
• Compared to standard plied constructions,
LongFlex offers:
- up to 3 times greater impact resistance
- up to 3 times more longitudinal rip resistance
- greater flexibility
• Superior adhesions result in longer product life in
difficult applications
• Available in single or dual unit carcass weaves
• State-of-the-art FDA developed Finger Splice
Technology prolongs splice life and decreases
unplanned belt maintenance
• LongFlex is not suitable for underground
applications requiring MSHA CFR Title 30,
Part 14 certification
DynaFlight Steel Cord belting is the result of more than a
century of innovation, engineering expertise, state-of-the-art
manufacturing equipment and quality assurance.
DynaFlight belting is “Made in North America.” Fenner Dunlop
has invested more than $100 million in the US including the
newest technology in 96” steel cord production equipment.
• Coal mining
• Power generation
• Overland conveyance
• Slope belts in deep mines,
open-pit mines
• Refuse belts
• Stacker/reclaimers,
unit train loadouts
Reasons to Count on DynaFlight
• Dynaflight available in MSHA certified Fire Boss cover
• Complete product range from 30” - 96” widths with
tension capabilities ST500 through ST7000
• Individual cord tensioning, with alternating twist
to ensure optimum tracking forces
• Open weave steel cord design protects against
corrosion and maximizes rubber to cord adhesions,
prolonging the productive life of your conveyor
investment
• DynaCord Breaker directs unwanted energy
from material impact away from the critical tension
bearing cords
• Fenner Dunlop’s Diagnostics Division provides the
latest in scanning and monitoring of steel cord
belting. Reporting equipment monitors the condition
of your belt and provides real time information on
damage and wear to your belt and splices
• Fenner Dunlop Conveyor Services provide the largest
and most advanced team of field technicians capable
of time critical installation and proper splicing of your
DynaFlight conveyor belt
For Imperial and Metric DynaFlight Specifications,
please refer to tables on pages 20 & 21.
42
43
COMPOUNDS
Compounds
Compounds Categories
Operating conditions demand
the correct cover compound.
Pure and simple, the primary purpose of conveyor
belt “compounds” is to protect the valued carcass.
Carcass compounds, skim and cable rubber
formulations provide the adhesion and flexibility
the belt needs while facing continual dynamic
challenges of the conveyor system. Cover
compounds must be of sufficient quality and
thickness to withstand the varied operational and
environmental hazards present.
Compounds, including both the carcass and cover
varieties, are essentially elastomeric recipes. Each
such recipe typically includes a primary polymer
which defines the “grade” or expected function of
the compound. Also included are a number of
supporting ingredients, such as carbon black,
plasticizers, curing agents, and clays/fillers. Today,
the number of different compound recipes available
from these individual components is staggering.
Fenner Dunlop analyzes these seemingly endless
options through extensive research and
development, rigid quality control testing, and
years of application experience. Only from such a
thorough study can they be assured of providing the
most innovative, and appropriate, compounds to
meet today’s increasing material haulage demands.
General Service Covers
Matchless® (ARPM Grade I)
• Superior endurance against combined cutting,
gouging and heavy impact
• Recommended for transporting large, heavy lump
ores, rocky earths, granite trap rock and quartz
• Unequaled in conveying heavy logs from the
debarker
• Very good abrasion resistance
• Superb for glass cullet handling and other
types of sharp, abrasive material
Granite® (ARPM Grade II)
• Excellent where heavy, continuous abrasion is the
primary concern
• Good resistance to cutting and gouging
• Recommended for most abrasive material handling
applications, such as aggregates, limestone, sand and
gravel, potash, trona, salt, Run-of-Mine and sized coal,
and coal mine refuse
Abrader® (ARPM Grade II)
• Good abrasion, cut and gouge resistance
• Meets new ARPM 175 mm3 abrasion limit
• Recommended for most abrasive material handling
applications, such as aggregates, sand, and gravel
Matchless® Plus (ARPM Grade I)
• Provides enhanced features to Matchless
with increased cut and gouge characteristics
• Compound for the most severe cut,
gouge and impact applications
• Good abrasion resistance
• Compliant with European DIN Standard “X”
Titanium® (ARPM Grade I)
• Recommended for applications requiring superior
resistance to abrasion and wear
• Provides increased service life without increasing
cover thickness
• Performs well in high impact applications
Platinum® (ARPM Grade I)
• Excellent endurance against heavy,
continuous abrasion
• Excellent resistance to cut and gouging
• Cost effective upgrade from Grade II products
• Recommended for very aggressive abrasion
applications, such as aggregates, crushed ores and
rock, slag, Run-of-Mine materials, coal mine refuse
and coke/sinter
DIN Y (ARPM Grade l)
• Provides increased service life without increasing
cover thickness
• Recommended for applications requiring excellent
resistance to abrasion and wear
• Performs well in high impact applications
• Compliant with European DIN standard “Y”
Platinum® Plus (ARPM Grade I)
• Ultimate high tensile compound that combines
the best of impact and abrasion resistance
• Physical properties compliant with DIN X standards
ZR1® (ARPM Grade II)
• Offers absolute best resistance to heavy,
continuous abrasion
• Good resistance to cutting and gouging
Bottom line...when both the cover and carcass
compounds are functioning together as a team, you
have a conveyor belt solution that truly can provide
the lowest cost per ton of material conveyed. Fenner
Dunlop is committed to working with each and
every customer in satisfying that challenge!
44
45
COMPOUNDS
Fire Retardant Covers
Fire Boss®
• Fire retardant abrasion resistant MSHA compound that
meets requirements per MSHA CFR Title 30, Part 14
• Ideal when an increased fire retardant level is desirable
• For underground coal mining applications
CSA-FF
• Fire retardant cover compound with abrasion
resistance for mining and industrial applications
• Meets Canadian Standards Association M422 – M87
current specification for Grade C
• For surface applications
CSA-FFAR
• Fire retardant cover compound with greater abrasion
resistance for mining and industrial applications
• Meets Canadian Standards Association M422 –M87
Fire Boss® V
• Fire retardant abrasion resistant MSHA compound
that meets requirements per MSHA CFR Title 30, Part 14
• UV and ozone protection for above ground applications
Guardian®
• Specifically designed to counter the negative effects
of leaching agents as well as dust suppressants
• Fire retardant abrasion resistant compound that
meets ARPM-FR Class 2
• Recommended for Power Generation Facilities
and Coal Prep Plants
Fire Boss® AR
• Fire retardant abrasion resistant MSHA compound that
meets U.S. Mine Safety and Health Administration
requirements per MSHA title 30, part 14
• UV and ozone protection for above ground applications
Guardian® AR (ARPM Grade II)
• High quality grade II fire retardant compound
specifically designed to counter the negative effects
of leaching agents as well as dust suppressants
• Excellent abrasion and cover wear characteristics
• Recommended for Power Generation Facilities and
Coal Prep plants
Mining-FAR
• Excellent abrasion resistant cover compound for
mining applications
• For underground, non-coal mining applications
Mining-FFAR
• Excellent abrasion resistant cover compound for mining
and industrial applications where MSHA specifications
are required
Guardian CA (ARPM Grade II)
• High quality grade II fire retardant compound
Coal Prep plants
• Compounded as Halogen (chlorine) free
Mining-FFSAR
• Superior abrasion resistant cover compound for
mining applications where MSHA specifications
are required
• Excellent abrasion and cover wear characteristics
Fire Retardant/MSHA Relationships
Fire Boss
FEATURES
Premium abrasion resistance, for use in high trip rate
and/or abrasive applications.
Fire Boss
AR
Mining
FFAR
X
Underground Only. Meets MSHA Title 30 Code of Federal Regulations
Part 14 Version January 1, 2010.
X
X
X
Surface Only. Meets previous MSHA Title 30 Code 18.65 Version 200712-12 standards plus UV and ozone protection.
X
X
Excellent abrasion resistance, suitable for most mining applications.
Mining
FFSAR
X
Underground and Surface. Meets MSHA Title 30 Code of
Federal Regulations Part 14 Version January 1, 2010.
X
X
X
NOTE: Customer is responsible for the proper compound selection that meets local,
state, and federal MSHA codes relevant to his industry and specific application.
Fire Retardant and Oil Resistant Covers
UGH® (Ultra Grain Handler)
• Provides maximum oil resistance to the destructive effects
of grain oils and oil based dust suppressant additives
Temperature range -30° to 200° F (-34°C to 93°C)
• Surpasses U.S. Occupational Safety and Health
Administration specifications for static conductivity
• Fire retardant compound that meets ARPM-FR Class 2
• Designed for oil treated grain, crushed soybeans and other
materials where mineral, animal, or vegetable fats are a
deteriorating factor and where combustion properties are
a concern
CGH® (Classic Grain Handler)
• Moderate oil resistant covers for grain handling
• Compounded for colder operating climates
• Electrical resistance to 300 megohms maximum
• Designed for whole oily grains, including wheat, corn,
soybeans, cotton seed, flax seed, and sunflower seed
Administration specifications for static conductivity.
Electrical resistance to 300 megohms maximum
• Designed for whole oily grains, including wheat, corn,
soybeans, cotton seed, flax seed, and sunflower seed
Mining-FFOR
• Fire retardant abrasion resistant compound that meets
ARPM-FR Class 2
• Medium Oil Resistant compound for Power Generation
and Coal Preparation applications where oil resistance
is required
• For above ground applications
• Static conductive
Mining – FFORN
• Freeze resistant and fire retardant non-coal compound
with Neoprene that meets ARPM-FR Class 2
• Moderate oil resistant properties
Mining – FFORNS
• Fire retardant compound with Neoprene and SBR
rubber that meets ARPM-FR Class 2
• Moderate oil resistant properties
CSA-FFOR (Fire Freeze & Oil Resistant)
• Fire retardent compound that meets ARPM-FR Class 2
• Fire retardant cover compound that meets Canadian
Standards Association M422 – M87 current specification
for Grade C
• Moderate oil resistant covers for grain handling
• Compounded for colder operating climates.
46
Fire Boss V
Guardian OR
Coal Prep plants requiring moderate oil resistance
47
COMPOUNDS
Heat Resistant Covers
DeltaHeat®
• Premium hot material compound providing superb
protection against prolonged exposure to high
temperature payloads and abrasive materials
• Temperature resistant to 400° F (205° C) for abrasive
coarse lumps (2 inches +/ 50mm +) and 350 ° F (175° C)
for abrasive fines
• Designed to resist the negative effects of cover cracking,
hardening, abrasion, tearing and flexing associated with
high temperature environments
• Applications include, but are not limited to:
hot cement clinker, iron ore pellets, and casting sand
MOR (E)
• Excellent abrasion resistant cover with outstanding
resistance to the deteriorating effects of moderately
oily materials and terpenes
• Increased oil resistant properties, recommended for
specialized service such as wood chips, whole grains
such as corn and soybeans, waste disposal, sewage,
sludge and lightly oil treated materials
White DeltaHeat®
• Premium hot material compound providing superb
protection against prolonged exposure to high
temperature payloads and abrasive materials
• Temperature resistant to 350° F (175 ° C) for abrasive
coarse lumps (2 inches +/ 50mm +) and 300° F (150° C)
for abrasive fines
• Off White-color compound, designed to resist the negative
effects of cover cracking, hardening, tearing and flexing
associated with high temperature environments
ORN (Oil Resistant Neoprene)
• Excellent resistance to abrasion and deteriorating
effects of heavy concentrations of crude oils,
lubricating oils and greases
• Recommended for conveying lightly oily covered
coke, abrasive granules and dry sulfur
ORP (Oil Resistance Plus)
• Superior resistance to materials containing high
concentrations of animal fats and oils
• Recommended for use involving heavy exposure to
aromatic hydrocarbons such as petroleum based
oily coke, benzol and toluene
ORWP (Oil Resistance Wood Pitch)
• Premium moderately oil resistant compound
for the Forest Products Industry
• Resists deteriorating effects of terpenes
• Ideal for lumber and wood chip handling
Butyl
• Provides good chemical resistance in elevated operating
temperature environments
coarse lumps (2 inches + / 50mm +) and 300° F (150° C)
for abrasive fines
• Applications include but are not limited to:
cement clinker, calcined lime, foundry sand and clay
Specialty Cover Compounds
Static Conductive Compounds
Greatly exceed the requirements as set forth by OSHA,
tested by ASTM 25 and ISO 284 procedures
ClimateGuard
• Excellent resistance to oil and heat up to 250° F (120°C)
temperatures for coarse lumps (2 inches =/- 50mm)
and 200° F (93° C) for abrasive fines
• Also provides excellent oil resistance down
to -50° F (-46° C)
• Provides excellent abrasion resistance at both below
zero and elevated temperatures
OSHA
Surpasses U.S. Occupational Safety and Health
CSA
Meets Canadian Standards Association M422 – M87
Natural Tan Gum
• Natural rubber compound for slow down conveyor
applications in the Wood Products Industry
• Soft compound with high coefficient of friction
• Non-marking, highly abrasion resistant tan
rubber compound
Duroslide®
• Low coefficient of friction slider bed compound for the
Wood Product Industry
• .30 coefficient of friction
• Non-reverting, non-marking dark brown compound
Compound
COMPOUND SSpecifications
PECIFICATIONS Recommended MINIMUM Cover Thickness Top Cover Class of Material Sahara®
• Provides good abrasion resistance in elevated
operating temperature environments
coarse lumps (2 inches + / 50mm +) and 250° F (120° C)
for abrasive fines
• Ideal for hot dusty products and environments
Oil Resistant
CWOR (Cold Weather Oil Resistant)
• Outstanding resistance to the very difficult combined
effects of cold, abrasion and petroleum products
• Cold Weather Temperature resistance to -50° F (-46° C)
• Recommended for conveying tar sands, bitumen,
oil sprayed coal and similar materials
MOR (Moderate Oil Resistance)
• Recommended for specialized service such as wood chips,
whole grains like corn and soybeans, waste disposal,
sewage, sludge and lightly oil treated materials
• Resistant to the deteriorating effects of moderately
oily materials and terpenes
48
SOHR (Super Oil & Heat Resistant)
• Superior resistance to oil and heat up to 350° F (175° C) for
coarse lumps (2 inches + / 50mm +) and 300° F (150° C) for
abrasive fines
• Recommended for conveying hot mixtures containing
diesel oil as well as kerosene, petroleum coke, hot asphalt,
paving mixes and carbon pitch
Inches 1/8 to 3/16 3.0 to 4.5 3/16 to 1/4 4.5 to 6.0 3/32 2.0 MILDLY ABRASIVE MATERIALS -‐ Sharp Sand, Clinker, Earth, Bituminus Coal and Rock under 3" size. ABRASIVE MATERIALS -‐ Anthracite Coal, Coke, Sinter, Gravel, or Crushed Stone. Overburden or coal up to 10" size. Iron and Copper ores or Limestone under 6" size HEAVY ABRASIVE MATERIALS -‐ Iron, Copper, Rock Ores, Zinc, Lead Ores, or ROM coal, Limestone or Slag under 9" size. inches mm 1/16 1.5 1/16 1.5 1/4 to 3/8 6.0 to 9.5 1/8 3.0 HEAVY, SHARP ABRASIVE MATERIALS -‐ Trap rock, quartz, Hard Ores, Slag, glass cullet. Any hard heavy sharp ore over 9" size. 1/16 to 1/8 NON-‐ABRASIVE MATERIALS -‐ Wood Chips, Pulp, Grain, Loose Cement, Potash Ore or very fine Coal mm 1.5 to 3.0 Heat & Oil Resistant Covers
OHR (Oil & Heat Resistant)
• Excellent resistance to oil and heat up to 250° F (120° C)
temperatures for coarse lumps (2 inches + / 50mm +) and
200° F (93° C) for abrasive fines
• Recommended for conveying hot mixtures containing
diesel oil as well as kerosene, petroleum coke, hot asphalt,
paving mixes and carbon pitch
• Ideal for oil extractors and applications handling oily
grains and seeds where the belt must withstand the
effects of vegetable oils at high temperatures as well as
moisture from steam
Bottom Cover 3/8 to 3/4 9.5 to 19.0 3/16 4.5 Recommended Service Temperatures HOT – Maximum Load Temperature Type of Compound Fines or mixed 0
180 F 0
180 F 0
180 F 0
205 F 0
180 F 0
200 F 0
180 F 0
350 F 0
300 F 0
250 F 0
200 F 0
300 F 0
180 F 0
200 F CWOR, MATCHLESS, MATCHLESS PLUS, DIN X GRANITE, ZR1, GUARDIAN AR, PLATINUM, PLATINUM PLUS, TITANIUM, DIN Y, ABRADER MOR, MOR (E), ORP, ORWP, UGH MINING FFORN, ORN, MINING FFORNS FIRE BOSS, FIRE BOSS V, FIRE BOSS AR CLIMATEGUARD CGH, CSA-‐FF, CSA-‐FFOR, MINING-‐FAR, MINING-‐FFAR, MINING-‐FFSAR, MINING FFOR DELTAHEAT BUTYL, WHITE DELTAHEAT SAHARA, SAHARA SAR OHR SOHR
CSA-‐FFAR, GUARDIAN OR GUARDIAN, GUARDIAN CA Coarse 2” or More 0
82 C 0
82 C 0
82 C 0
96 C 0
82 C 0
93 C 0
82 C 0
175 C 0
150 C 0
120 C 0
93 C 0
150 C 0
82 C 0
93 C 0
200 F 0
200 F 0
200 F 0
225 F 0
200 F 0
250 F 0
200 F 0
400 F 0
350 F 0
300 F 0
250 F 0
350 F 0
200 F 0
225 F 0
93 C 0
93 C 0
93 C 0
110 C 0
93 C 0
120 C 0
93 C 0
205 C 0
175 C 0
150 C 0
120 C 0
175 C 0
93 C 0
110 C Cover Weight Factors lbs/in/ft … per 1/32” COLD – Low thickness Temperature Limit 0
-‐50 F 0
-‐40 F 0
-‐30 F 0
-‐15 F 0
-‐30 F 0
-‐50 F 0
-‐40 F 0
-‐40 F 0
-‐40 F 0
-‐40 F 0
-‐10 F 0
-‐10 F 0
-‐40 F 0
-‐30 F 0
-‐46 C 0
-‐40 C 0
-‐34 C 0
-‐26 C 0
-‐34 C 0
-‐46 C 0
-‐40 C 0
-‐40 C 0
-‐40 C 0
-‐40 C 0
-‐23 C 0
-‐23 C 0
-‐40 C 0
-‐34 C Contact Fenner Dunlop for special applications and/or cover compounds.
49
.016 .016 .016 .017 .019 .016 .018 .015 .015 .015 .015 .015 .017 .017 2
kg/m … per 1 mm thickness 0.936 0.936 0.936 0.994 1.111 0.936 1.053 0.887 0.887 0.887 0.887 0.887 0.994 0.994 VALUE ADDED BENEFITS
Conveyor Services & Solutions
We can prioritize your “needs”
and customize your “wants”.
Your productivity is directly linked to your conveyor systems’
health. Unplanned downtime due to a breakdown equates
to lost productivity, unscheduled maintenance and labor
costs, and potentially unsafe working conditions. Fast,
dependable conveyor service is a must for getting your
system back up and running.
Fenner Dunlop’s Total Conveyor Solutions Distributors
(TCSD’s) partner with us in the field each day to meet the
growing needs for safe, reliable emergency service. They not
only provide Fenner Dunlop conveyor belting, but a wide
range of services including belt splicing and installation,
conveyor system services, Classic Conveyor components,
and customized maintenance programs. Together our goal
is to manage your risks while maximizing uptime, improving
productivity and profitability.
Belt Splicing and Belt Installation
Factory-certified splice and service technicians are on-call
24/7 to safely and quickly react to your conveyor system
needs utilizing the best techniques, equipment and
materials available. With shops strategically located
throughout the U.S., Fenner Dunlop and its TCSD Network
are always positioned to deliver on-the-spot support 24
hours a day, 365 days a year.
•
•
•
•
•
•
Conveyor belt vulcanized splicing
Conveyor belt installation
High-tension steel cord belt splicing
Belt refurbishing and slitting services
Turnkey belt change-outs
On-site belt repair and reconditioning
50
Splice Materials
Fenner Dunlop splice materials are product specific, offering compatible choices for each
and every Fenner Dunlop conveyor belt offered. Developed by our research and development technicians, Fenner Dunlop splice materials achieve extremely high adhesion levels
and optimum splice performance.
Belt Cleaner Products and Scraper Maintenance Services
Look no further for economical, efficient cleaning solutions. We understand that no two
applications are the same and Classic Conveyor Belt Cleaner & Tensioning Systems gives
you limitless options – primary pre-cleaners, secondary scrapers, scraper blades and plows.
Additionally, our TCSD network can provide you with maintenance services to help you
realize maximum service life.
Engineering Services
Our Engineering Group offers solutions for the most complex applications. Better
engineering improves overall safety and better design reduces rolling component
failure, belt damage or failure, all while increasing conveyor productivity and
minimizing fugitive material and dust.
Training
Having trained service crews to maintain
and service your conveyor systems is
extremely valuable – whether it’s your
employees or an outside provider. Fenner
Dunlop provides onsite and classroom
training in conveyor safety, certified
splicing and component installation.
Additionally, each training session is
customized to ensure that participants
increase their skill levels and knowledge
base as needed to improve their level of
service to customers.
51
VALUE ADDED BENEFITS
Diagnostic Services Smarter Belt Management
Take your belts to the max.
With the emergence of new technologies, Fenner Dunlop continually searches for
innovative ways to provide total solutions-based service programs for the end-user.
Fenner Dunlop offers rip detection and diagnostic belt monitoring services that will detect
and alert customers of potential belt damage and failure in steel cord and fabric belting.
Rip Detection
Eagle Eye® - The Intelligent Belt Monitoring System
Fenner Dunlop’s EagleEye Conveyor Belt Monitoring System is the most advanced
combined rip detection and continuous belt monitoring system in the world. Named
EagleEye because it utilizes a sophisticated Programmable Logic Control (PLC) system
to constantly keep a watchful eye over your conveyor. It gives users instant access to
information about the conveyor belt condition and gives 24/7 protection via the conveyor’s
control system which has the ability to sound an alarm or stop the belt should any
significant damage occur.
EagleEye is a permanently installed conveyor diagnostics and rip detection tool designed
for the analysis of splice condition and cord damage without the need to stop production
on a steel cord conveyor system. The interface allows for belt positioning and auto stoppages at a determined position on the conveyor system.
Rip Ranger®
The Rip Ranger® system is a microprocessor monitoring unit designed with durable field
proven components. Advanced diagnostics provide continuous system monitoring that
minimizes and eliminates system faults or malfunctions. Antennas are embedded intermittently throughout the conveyor belt. Transmitters and receivers are located strategically
near conveyor loading and discharge sections where most belt rips occur.
52
Diagnostic Belt Monitoring
rEscan® Technology
Fenner Dunlop’s rEscan provides monitoring systems and services for
the detection of early splice failure, cord/strand breaks, cord corrosion
and carcass defects in steel cord belting. rEscan monitoring systems
use a combination of specially developed software, purpose built
hardware and NDT methodologies including magnetic flux leakage, ultrasonics, laser
and inductive methods for the monitoring and detection of conveyor belt defects.
rEscan 24/7 Enhanced Belt Monitoring System
rEscan has developed the ultimate belt monitoring system which can now scan the
belting every revolution on fixed speed or variable speed belts. The rEscan 24/7
system provides the ability to alert users at the instant any significant cord damage
or splice damage is detected. In addition, a PC interface gives users the ability to
stop the belting at any selected splice, detected cord damage or belt length
location and to position the belt wherever required.
rEscan has developed different system levels to
accommodate individual customer needs:
• rEscan Remote Scanning System is a permanently
installed conveyor diagnostics tool designed for the
analysis of splice condition, lay-up, cord damage and
cord corrosion without the need to stop production
• rEscan Full Manual Scanning System involves a
trained rEscan Technician to travel on-site and
perform a full longitudinal scan, condition inspection,
cover profiles and life predictions of the conveyor belt
• rEscan Cover Profiling can quickly and accurately
ascertain cover thickness on steel cord conveyors.
Ultrasonic thickness testing is used for the measuring
of fabric and solid woven belting
• rEscan SMS (Splice Monitoring System) is a
permanently installed diagnostics tool designed to
monitor all types of joints in fabric and in solid woven
conveyor belting
• Pulsed Digital X-ray Service inspections visualize and
quantify anomalies found in a scan. Clear images
displayed in “real time” at 16,383 levels of gray allow
for close inspection to determine the best course of action
53
Diagnostic Services
• The Belt Wand™ Survey Inspections
• Mobile Scanning
• Cover Analysis
• Ultrasound Wear Analysis
• Splicing Quality Assurance
• Thermographic Bearing Analysis
• X-Raying
• Belt Surveys
• Design Audits
• Belt and Component Inspections
• Splice Mapping
Tired of having troubling conveyor belting problems that are
costing you valuable time and money? Looking for the most cost
effective solution? Then it might be time to contact
Fenner Dunlop and let Belt Wizard work for you.
Belt Wizard is a belt calculation tool that provides
complete tension and horsepower analysis
• addressing belt and conveyor interface issues for
any bulk or package handling conveyor
• overall profile configurations, during all
operating modes
• with various power inputs - single pulley, multiple
drives, and split-power situations
• and offering the flexibility to quickly and accurately
• change any input
• analyze field problems
• and evaluate “what if” scenarios
Belt Wizard also assists in the belt selection process by
recommending belt carcass, cover grade, and cover gauge, while
utilizing current Fenner Dunlop product specifications from its own
internal database.
Additional Belt Wizard features
• Full internet viewing of all files through a
Fenner Dunlop website access
• Detailed belt data sheet (see adjacent pg 55),
also available in electronic format
• Provides warnings when design limits are
exceeded or are insufficient
• Compares and evaluates multiple belt offerings
alongside one another
• Complete belt roll weight and shipping details
• Full print and /or e-mail capabilities
• Information provided in both Imperial (English)
and Metric formats
• Now applicable to elevator calculations
and recommendations
54
Page No.______of______
WIZ
A
LT
Belt Wizard “Conveyor” Data Sheet
RD
The most advanced and sophisticated belt
modeling program available ANYWHERE!
BE
Belt Wizard® Conveying Magic!
Customer
________________________________
Plant / Mine
________________________________
Location
________________________________
Distributor
________________________________
Conveyor (Name or #)_______________________
If Possible... Sketch Conveyor Profile Above
(Note: Provide as separate attachment if necessary)
Drive Details:
Covered, Underground or Tripper?___________________
Type__________________Horsepower, total___________
Reversible(Y/N)_______ Min Ambient Temp( F)__________
Total Wrap Angle (deg)____________Lagging_________
o
Location from Head (ft)____________________________
Dimensional Data:
Width (in) ___________
Profile:
1
Total Belt Length (ft)_________
2
3
4
Brakes (Y/N) ___________ Torque (ft-lbs)__________
Length (ft)______ ________ ________ ________
Lift (ft)
Pulley Diameters (in):
______ ________ ________ ________
Conveyance Details:
Capacity (tph)_________
Hrs/Day______
Head______
Belt Speed (fpm)___________
Days/Yr_______
Tons/Yr__________
Tail______ Drive______
Type____________________________________________
Weight (pcf)_____________________________________
Max Size (in)____________
Drop to Belt (ft)_________
Temp ( F)_______________
Oil (Y/N)_______________
Skirting Length (ft)____________
Transfer Angle____________ If Other (deg)___________
Snub_______
Takeup____TU Bends____ “Other” (Note in Comments)
Takeup:
Type____________________ Cwt (lbs)________________
Movement (ft)_______
Material:
o
Acceleration: Time (sec)_____or Torque (%Nmplt)_____
Location from Head (ft)______
Transition Distances (in):
Head__________ Tail__________ Tripper___________
Turnovers:
Distances (ft): Head____________ Tail_____________
Splice Type_______________________________
Belt History:
Idlers:
Type/Style________________ Roll Diam (in)___________
Spec_________________________________________
Degree Trough____________ Degree Return___________
Problems/Failure/Service?________________________
Spacing (ft):
______________________________________________
Trough__________ Return____________
Comments / Concerns / Suggestions:
______________________________________________________________________________________
_____________________________________________________________________________________
Submitted By____________________________________________Date_____________________
55
4/23/07
Fenner is committed to a strong health and safety culture…
Total Conveyor Solutions Distributors
everyone who works for Fenner, anywhere, is responsible for
the safety of themselves and their colleagues. This is an
individual and collective responsibility; everyone has to do
Experience & nationwide access sets
our distributor network apart!
their utmost to ensure the environment in which they work is
safe for themselves, their colleagues, our customers, and for
Safe, fast, dependable conveyor service is crucial to keeping your plant up and running.
Fenner Dunlop partners with the strongest distributors in the business to form our
Total Conveyor Solutions Distributor (TCSD) network. Strategically located throughout
the US, Canada and Mexico, the TCSD network is always positioned to deliver conveyor
GREENLAND
GREENLAND
belt expertise and on-the-spot support 24/7. Together we strive to manage your risks
while maximizing your uptime, improving productivity and profitability.
all those with whom we work. People are our most important
asset; therefore, the safety of our employees is paramount!
ICELAND
TheAlaska
TCSD Advantage:
• Authorized Distributors of Fenner Dunlop products
• Qualified to service all aspects of a conveyor belt system
Yukon
• Provides Territory
conveyor belt and technical expertise
Nunavut
Northwest
Territories trained belt technicians on call 24/7
• In-house Fenner Dunlop
• Offers a complete conveyor system service package
& conveyor components
NEWFOUNDLAND
& LABRADOR
Alberta
British
Columbia
Manitoba
Saskatchewan
CANADA
Prince
Edward
Island
Quebec
Ontario
New
Brunswick
Washington
Montana
Oregon
Maine
North Dakota
Idaho
South Dakota
New
York
Wisconsin
Wyoming
Michigan
Nebraska
Utah
Colorado
Illinois
U.S.A
Kansas
California
Arizona
New
Mexico
Oklahoma
NH
MA
CT
RI
Pennsylvania
Iowa
Nevada
Nova
Scotia
VT
Minnesota
Indiana
Ohio
MD
West
Virginia
Virginia
NJ
DE
Kentucky
Missouri
North
Carolina
South
Carolina
Tennessee
Arkansas
Mississippi
Alabama
Georgia
“Very simply Safety is our Top Priority.”
Texas
Louisiana
Florida
- Mark Abrahams,
Chairman of the Board, Fenner PLC
THE BAHAMAS
MEXICO
PUERTO
RICO
CUBA
TCSD Locations
HAITI
Fenner Dunlop
Service Locations
DOMINICAN
REPULIC
JAMAICA
Manufacturing Facilities
TRINIDAD
BELIZE
Corporate Locations
GUATEMALA
56
EL SALVADOR
HONDURAS
NICARAGUA
COSTA
VENEZUELA
Fenner Dunlop Americas
Omega Corporate Center
1000 Omega Drive, Suite 1400
Pittsburgh, PA 15205
Phone: 412-249-0700
Fax: 412-249-0701
Industrial Sales:
(800) 661-2358
(705) 645-2228
Mining Sales:
(800) 537-4483
(419) 635-4068
Export & Steel Cord Sales:
(800) 537-4483
(412) 249-0688
A Member Of
a service to our customers. As operating conditions, performance requirements and
conveyor designs vary system to system, no representation or warranty is made by
information provided herein about our products and services are applicable to or
will in any way guarantee performance in any individual conveyor system.
any liability whatsoever in regard to the use of the information provided herein by a
current or potential purchaser of Fenner Dunlop products or services. A purchaser of
Fenner Dunlop products should determine for itself the suitability of such products or
which the products or services will be applied. Please contact Fenner Dunlop Americas,
©2012 Fenner Dunlop Engineered Conveyor Solutions FDECSBP0112

Belting Products - Fenner Dunlop Americas

Transcription

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