Testing NEXBTL renewable diesel in boat use by Boote
Transcription
Testing NEXBTL renewable diesel in boat use by Boote
FUEL COMPARISON A special synthetic diesel fuel is supposed to clean up boat engines and, incidentally, defeat the so-called „diesel pest“. Now, what does the new C.A.R.E.-diesel® promise? Diesel engines and their corresponding fuel being the first choice as boat engines is out of question. The advantages such as less consumption, high operational safety and steady availability of diesel oil at nautical petrol stations are of common knowledge. Nevertheless, diesel fuel has an Achilles‘ heel that makes many boat owners worry increasingly. We are talking about the so-called „diesel oil pest“. This means the increase of microorganisms in diesel fuel after its expiry date, the consequences resulting in slick development in the tank. This bio slick is blocking tubes, filters and injection nozzles and, consequently, might cause a complete engine failure. This holds as well for diesel-operated heating facilities. The main cause for this problem, though, are we ourselves. Biofuel without bio? Though C.A.R.E.-diesel is consisting in large parts of renewable raw materials, it is no biodiesel. BOAT: PFEIL 42 WITH 2 X VOLVO PENTA TAMD 60 C Consumption l/n.m. Using the boat for only some hours per year means using little fuel. In case, the tank capacity of the boat being high, though, in the worst of cases more than 1000 liters of fuel are being taken for a walk without really using them. In addition, there is the creation of condense water due to considerable temperature deviations during summer and winter storage. Now, a sustainable solution of the problem is promised by the Finland-based mineral oil company Neste Oil. Their so-called C.A.R.E.-diesel is consisting - among others - of fat residues from the food industry, residues from plant oil processing and renewable oil plants such as, e.g., rape, soya or palm trees. And, what is more, the lack of aromatics, as, e.g. benzene as well as a high cetane value (describing the ignition capability of the fuel) of 76. For comparison: Conventional diesel fuel has a cetane value between 51 and 56, with so-called premium diesel fuels, as available at normal car petrol stations, it‘s between 58 and 60. This composition, according to the manufacturer, eliminates the bacteria problem and, at the same time, all its after-effects. Moreover, C.A.R.E.-diesel distributor Toolfuel from Hamburg promises the fuel to have a definitely improved resistance to cold of up to minus 38 degrees Celsius, a quieter engine run and less smoke generation. Especially the last item is supposed to make the owners of older motor boats sit up and take notice. Because quite frequently discussions come up when clouds of smoke of aged diesel engines during its warm up phase pass over to the coffee tables of the neighboring berths. Sound level dB Improvements in the partial loads area: With the approximately 30-year-old Volvo Penta TAMD 60 engines, C.A.R.E.-diesel led to measurable emission reductions in consumption and sound. At top speed, the engines were about 2 dB less noisy, subjectively, were running more smoothly and consumption was about 15% less. FUEL COMPARISON If you believe C.A.R.E.-diesel distributor Fuel-Tool, all these problems will soon belong to the past. We wanted to know in detail and started an extensive test run at the beginning of the 2015 season, the first results of which are being published here. BOAT: ANCORA 41 WITH 2 X VOLVO PENTA D 6/310 Consumption l/n.m. Our questions were the following: 1. Is there indeed an unlimited storage time of C.A.R.E.-diesel? 2. Is there a reduced smoke generation compared to conventional diesel fuels? 3. What are the consequences for the running of the engine and thus noise generation? 4. Does C.A.R.E.-diesel have any impact on fuel consumption and/or the engine power? 5. Can old and new diesel engines be influenced in different ways? In order to answer these five questions, we refueled two approximately similar two-engine motor yachts of advanced years with the new „wonder fuel“ and carried out various measurements and long-time surveys. Before the crystal-clear C.A.R.E.-diesel was filled into the tanks, all measurements were carried out first with conventional diesel and, subsequently, the tanks were emptied completely. As test engines, we chose two about 30-year-old Volvo Penta TAMD 60 C and two about 5-year-old Volvo Penta D 6 310. This comparison allows drawing conclusions from possibly different impacts of the fuel on mechanically controlled injection systems (TAMD-engines) and modern, electronically controlled diesel engines. Our testing was accompanied by engine manufacturer Volvo-Penta, making it possible for us to evaluate the consumption values of the D6-engines and, moreover, they conferred their permission for using C.A.R.E.-diesel with our test engines. SMOKE GENERATION As described above, especially older Sound level dB Only at low speeds: With the more modern Volvo D 6 engines, we could detect improvements in the number of revolutions up to about 1500 r.p.m. Consumption per nautical mile was about 10% less, sound levels maximum 2 dB below the values with conventional diesel. At full load, the values approximate. diesel engines are suffering from partly heavy smoke generation during the warm-up phase. The nuisances bound up with this are annoying, but cannot be eliminated with justifiable technical effort. The aged TAMD-engines of our Pfeil 42 were suffering from this problem, too. During the first minutes after starting the engine, it was impossible avoiding the generation of clearly visible smoke. After replacing the conventional diesel fuel by C.A.R.E.-diesel, the problem remained at first. It was only after several hours under operation that smoke generation decreased considerably. This problem is unknown to the D6-engines about 25 years younger. Smoke generation during cold starting was, and still is, negligible, so that in this case, there was no difference between both fuel types, as expected. With reference to „clean combustion“ we could only confirm the manufacturer‘s statements. Now, if the C.A.R.E.-diesel will have a positive impact on the exhaust system on a long-term basis, we cannot say at this moment, this will be proved by the inspection to be executed next spring. ENGINE RUN AND SOUND LEVEL The Volvo consumption indicator can be equipped subsequently with all D6-engines without problem END SMOKE AND OFFENSIVE DIESEL SMELL C.A.R.E. Diesel There are two criteria for evaluating the engine run. First, the purely subjective impression for the driver‘s ear and, secondly, the measurable sound pressure level in dB. C.A.R.E.-diesel could convince in both points. Here, as well, the improvements were clearly more evident than with the D6-engines. The perceived „smoother“ engine run with the TAMDs was confirmed by measured values. On an average, sound levels were about 2 dB lower than with conventional diesel. This deviation could be measured as well with the D6-engines, subjectively, there were no audible ® BIO - aber kein Biodiesel NIE WIEDER DIESELPEST. Premium Diesel aus nachwachsenden Rohstoffen. Infostand auf der Hanseboot: Wir beraten Bootseigner und Tankanlagenbetreiber über unseren innovativen C.A.R.E. Diesel®. FUEL COMPARISON STORAGE CAPACITy With reference to the alleged nearly unlimited time of storage of the C.A.R.E.fuel, i.e., after the testing period of approximately six months, we are not yet in a position to report final results. Our bacteria tests via quick testing did not show any infestation so far. Nevertheless, this fact is not very reliable as conventional diesel as well can be used without problems after this period. As for this, we have to wait for the coming winter storage and the next summer season to present reliable results. Our test candidates: Pfeil 42 (left) with two Volvo Penta TAMD 60 C and Ancora 41 (right) with two Volvo Penta 06-310 diesel engines changes with these engines. CONSUMPTION AND PERFORMANCE We were eagerly waiting for the results of the consumption and speed measurements. For a better comparison, we used the testing results to calculate consumption interdependent from velocity, resulting in fuel consumption per nautical mile (l/n.m.). with the TAMD-engines, this value with conventional diesel running in march (approx. 8 kn at 1250 r.p.m.) was about 1 l/n.m. When using C.A.R.E.-diesel, this value decreased to approx. 0.85 l/n.m., corresponding to a cut down of around 15%. When increasing the number of revolutions and approaching sliding cruise, the savings were reduced and, from about 12 kn onwards, were lost entirely. In the velocity segment between 13 kn and 16 kn (2200 r.p.m. to 2500 r.p.m.) the picture was even reverse: At 2500 r.p.m. (16 kn) the TAMDs consumed about 0.17 l/n.m. per engine more C.A.R.E.-diesel than conventional diesel. In the full load area, 18 kn at 2700 r.p.m., C.A.R.E consumption was reduced in order to finally remain slightly (0.07 l/n.m.) below the value of the conventional diesel. A similar picture resulted from the measured values of the more modern D6-engines with the Ancora 41. here, too, C.A.R.E consumption per nautical mil remained, first in displacement cruise (8 kn) around 10% below the values of conventional diesel, in order to then adapt to sliding cruise, which means in case of this boat about 3000 r.p.m. In number: At around 23 kn of top speed about 2.8.l of fuel per nautical mile are passing through each of the engines‘ injection nozzles, no matter, if standard or C.A.R.E- diesel had been refueled. So, comprehensively, we can ascertain in this testing unit, that synthetic THE ONLy DISADVANTAGE: AVAILABILITy IS STILL LIMITED C.A.R.E- diesel does definitely lead to cost cut downs in the lower area of revolution numbers, which, nevertheless, are adapting then to the normal values in the full load area. Considering, though, that boats of this size are generally cruising with lower velocities and numbers of revolutions on longer distances, in the end, there will remain a saving of about 40 Euros for a distance of 2000 n.m. RESULT Summarizing all single results, we come to the following conclusion: The manufacturer‘s specifications referent C.A.R.E.- diesel are correct for the area tested by us. Smoke generation is significantly reduced, the sound level measured in dB are about 2 dB lower, fuel consumption is measurably lower in the partial loads area. And we would like to stress the fact that the usual mal odour generated from conventional diesel fuel is not applicable at all. Due to its composition, C.A.R.E.-diesel cannot smell of diesel fuel. And, in addition, considering the significantly higher cetane value as well as its high resistance to cold of up to minus 38 degrees Celsius, we are quite confident, that C.A.R.E.-diesel will look into an interesting future, at least in the maritime field. But, of course, there is no light without shadow: Availability of the new fuel is still limited at nautical petrol stations. Currently, this fuel is only available at the petrol station of the Grömitz Marina (Baltic Sea) and at the Yacht Club Accumersiel (North Sea), though there are more to come for the start of the season in 2016. Among them, hopefully inland petrol stations as well. Prices for C.A.R.E.-diesel are guided by the market prices of conventional diesel fuel, in consequence, they are not supposed to be much higher.