Molding compounds product portfolio

Molding compounds
product portfolio
ACRYLITE® • ACRYMID® • CYROLITE® •
XT® polymer • CYREX®
Table of contents
General Remarks
4
Product Overview
Overview of applications
6
ACRYLITE® molding compounds
7
ACRYLITE® Resist (impact-modified)
8
ACRYLITE® Heatresist and ACRYMID® (high heat)
9
ACRYLITE® Satinice (light-diffusing)
10
ACRYLITE® LED
11
ACRYLITE® Optical
12
ACRYLITE® Hi-Gloss
13
ACRYLITE® MD (medical diagnostics)
14
CYROLITE® molding compounds (medical devices)
15
XT® polymer (packaging and appliances)
16
CYREX® acrylic-polycarbonate alloy (high impact resistance)
17
Special Grades
18
ACRYLITE® Heatstop (infrared-reflecting)
(previously CoolTouch)
Molding compounds with special additives
Vu-Stat® static dissipative acrylic multipolymer
ACRYLITE® cf (Coverform®)
Colors and delivery
19
Properties of selected molding compounds
20
Optical, rheological, mechanical and physical properties
3
General Remarks
ACRYLITE® molding compounds
ACRYLITE® molding compounds are thermoplastics based on polymethyl methacrylate
(PMMA), standardized to ASTM D788, DIN 7745/ISO 8257. ACRYLITE® molding
compounds are characterized by a number of chemical, physical and technical properties
that are indispensable for manufacturing high-quality parts by injection molding,
injection blow molding and extrusion.
Absolutely clear
ACRYLITE® molding compound grades are so highly transparent that molded parts and
semifinished products manufactured from them provide the maximum possible light
transmission of 92%. It shows only the physically unavoidable reflection loss of 4% at
each surface where light enters and exits. This unique clarity makes it possible to obtain
particularly pure colors with an outstanding degree of precision.
Convincing longevity
As confirmed by tests in all of the world’s climates, ACRYLITE® molding compounds
show unsurpassed resistance to weathering and aging. They do not turn yellow or
wear away under chemical attack, show no deterioration of their properties and are
not subject to decay. Therefore, ACRYLITE® makes a major contribution to resource
conservation. That was also one of the outstanding points in its favor in the Life Cycle
Assessment (LCA) performed in accordance with DIN ISO 14040ff.
Recyclable
Due to their chemical composition, ACRYLITE® molding compounds are uniquely
suitable for chemical recycling and material recovery.
Tough surface
In addition to their pleasant feel and sound, molded parts and semifinished products
made from ACRYLITE® (PMMA) present the greatest surface hardness and thus the best
scratch resistance of all thermoplastics. This enables them to preserve their high gloss
even after prolonged use.
4
Food contact approvals
The crystal-clear molding compounds ACRYLITE®, ACRYLITE® Resist and
ACRYLITE® Satinice conform to FDA Regulation 21CFR177.1010,
Commission Regulation (EU) No. 10/2011 repealing Commission Directive
2002/72/EC, as well as to Recommendation XXII of the German Federal
Institute for Risk Assessment (BfR, formerly BgVV). They also comply with
the German Consumer Goods Ordinance (December 23, 1997). Please
consult us with regard to other grades and colored molding compounds.
All clear grades of CYROLITE® (except CYROLITE® Med2 and CYROLITE®
Protect: both of which have not been tested) , CYREX 200-8005 and
clear grades of XT®polymer conform to FDA Regulations for food contact
requirements in 21CFR177.1010, 21CFR180.22 and 21CFR177.1580 as
appropriate to the specific product.
Certified quality
The Performance Polymers Business Unit of Evonik Industries maintains
high standards for its management systems. All manufacturing processes for
ACRYLITE® molding compounds are subjected to a continuous improvement
process. All sites are certified in accordance with ISO 14001:2004, and RC
14001:2008. Additionally, each manufacturing site is certified in accordance
with ISO 9001:2008.
Antimicrobial grades
CYROLITE® Protect and CYREX® Protect antimicrobial grades meet FDA Class
I or Class II medical devices covered by 510(k) PMN submission.
5
Product overview
Overview of applications
We encounter ACRYLITE® or one of our other molding compounds every day in a multitude of
applications and in different market segments.
Market applications
Product
Automotive &
Transportation *
Electronic &
Communication
Lighting
Technologies
ACRYLITE®
•
•
•
ACRYLITE® Heatresist
•
•
•
ACRYLITE® Heatstop
•
ACRYLITE® Hi-Gloss
•
•
ACRYLITE® LED
•
•
•
•
•
ACRYLITE® Optical
ACRYLITE® Resist
•
ACRYLITE® Satinice
•
•
Solar
Applications
Industrial
Construction
& Architecture
Home &
Garden
•
•
•
•
•
•
Furniture,
Exhibit
Booths &
Store Fixtures
•
•
•
•
•
•
•
•
•
•
•
•
CYROLITE®
•
XT®polymer
•
CYREX®
•
•
•
•
*Note on the Automotive & Transportation market segment
There are increasing demands from the automotive industry for material data to be entered in the
International Material Data System (IMDS).
The IMDS archives and manages all materials used in vehicle manufacture. This is one way to fulfill
the obligations imposed on automobile manufacturers, and consequently on suppliers, by national and
international norms, standards, laws and directives.
Our material data sheets are published in IMDS and are therefore accessible to all IMDS participants.
Contact our technical service department at +1 203 284-4290 for assistance in obtaining IMDS information
for ACRYLITE molding compounds.
6
•
•
•
ACRYLITE® Solar
ACRYMID®
Health &
Wellness
•
•
•
ACRYLITE® basic molding compounds
Depending on the grade, our general molding compounds differ in their physical
properties such as flow and heat deflection temperature under load. They can be
processed by all conventional thermoplastic processing methods.
ACRYLITE® L40
• molding compound with maximum flow and a low heat deflection temperature under load
• application: injection molding of thin-walled parts with long flow paths
ACRYLITE® M30
• molding compound with high flow and a medium heat deflection temperature under load
• application: injection molding of optical and technical items such as optical lens and lighting louvers, nameplates and magnifying glasses
ACRYLITE® H12
• molding compound with medium flow and a medium heat deflection temperature under load
• application: injection molding of technical items to satisfy higher demands on heat deflection temperature
under load (e.g. lighting industry, automotive industry taillights, etc.)
ACRYLITE® H15
• less flow than ACRYLITE H12, with high heat deflection temperature and high mechanical properties
• application: injection molded automotive taillights and extrusion of profiles and sheets for overhead lighting
ACRYLITE® 8N
• improved flow over H15, with high heat deflection and high mechanical properties
• application: injection molded automotive taillights and extrusion of profiles and sheets for overhead lighting
ACRYLITE® 8H
• variant of ACRYLITE® 8N with higher molecular weight and improved stress crack resistance.
Somewhat tougher than ACRYLITE® 8N at the same heat deflection temperature under load.
• application: extrusion of profiles and sheets for overhead lighting
7
Product overview
ACRYLITE® Resist – impact-modified (zk)
ACRYLITE® Resist acrylic polymers are specially formulated to offer enhanced impact resistance and
toughness. They offer clarity similar to standard PMMA. ACRYLITE® Resist acrylic polymers are resistant
to the adverse affects of outdoor weathering and they are chemical resistant. ACRYLITE® Resist grades can
easily be blended with ACRYLITE® acrylic polymers to optimize impact properties and processability.
Decreasing
impact
strength
ACRYLITE® Resist zk6
This grade offers maximum impact strength, low flow and a balanced property spectrum. The
product is found in a wide variety of applications.
ACRYLITE® Resist zkD
This product has maximum impact resistance and medium flow characteristics. It is used
in applications that require a higher level of processability than what ACRYLITE® zk6 can
provide.
ACRYLITE® Resist zk6SR
This grade offers maximum impact resistance, low flow and is specially formulated to provide
high melt strength for extrusion applications.
ACRYLITE® Resist zkM
It offers medium impact strength and medium flow. Often used for electronic instrumentation
windows and security camera housing applications.
ACRYLITE® Resist zkX
This material provides medium impact strength with low flow. Frequently used in sheet and
profile extrusion applications.
ACRYLITE® Resist zk5BR
The material provides medium impact strength with medium flow. It has the highest heat
deflection temperature of any ACRYLITE® Resist grade.
ACRYLITE® Resist zkF
The product provides medium impact strength with maximum flow. It is the most processable
ACRYLITE® Resist grade.
ACRYLITE® Resist zkP
It is a medium impact grade with medium flow characteristics. Found in appliance applications.
8
ACRYLITE® Heatresist and ACRYMID® –
high heat deflection temperature under load
Products of the ACRYLITE® Heatresist and ACRYMID® groups are crystal-clear molding compounds
with higher heat deflection temperatures under load than other grades of ACRYLITE®.
ACRYLITE® Heatresist FT15
ACRYLITE® Heatresist FT15 is a new molding compound based on PMMA with a higher heat
deflection temperature under load combined with improved flow. ACRYLITE® Heatresist FT15 is
particularly suitable for injection-molding and extrusion applications with stringent requirements in
terms of heat deflection temperature and flow. The special property profile offers benefits particularly
when it comes to designing moldings with challenging wall thickness/flow path ratios (e.g. multicomponent injection molding).
ACRYLITE® Heatresist hw55
ACRYLITE® Heatresist hw55 is particularly suited for injection-molded technical parts subjected to high
thermal stress. ACRYLITE® Heatresist hw55 is a copolymer based on methyl methacrylate (MMA) with
comonomer constituents. These provide a high heat deflection temperature under load for a PMMA
molding compound, combined with high chemical resistance and ease of processing.
ACRYMID® TT50 and TT70
Polymethyl methacrylimide (PMMI) with high heat deflection temperature that is suitable for
high-temperature applications such as headlamp lenses, drum lenses and built-in furniture lighting.
Besides their high transmission and clarity and excellent strength and rigidity, these specialty molding
compounds offer extremely stable optical values after long-term exposure to heat.
9
Product overview
ACRYLITE® Satinice – light-diffusing (df)
Bead-shaped polymer particles impart light-diffusing properties to products made from ACRYLITE®
Satinice, with minimal loss of transmitted light. Furthermore, in extrusion processes, matte surfaces can
be obtained.
Increasing
light
diffusion
ACRYLITE® Satinice df20 – 23
• ACRYLITE® Satinice df20
• ACRYLITE® Satinice df21
• ACRYLITE® Satinice df22
• ACRYLITE® Satinice df23
ACRYLITE® Satinice zd23 and zd24
• ACRYLITE® Satinice zd23
This is a specially formulated maximum impact strength and medium flow product that offers the highest
light diffusion characteristics. It is typically used in lighting as well as in automotive interior applications.
• ACRYLITE® Satinice zd24
This product is specially formulated with maximum impact resistance and medium flow that offers medium
light diffusion characteristics. It is designed for extrusion applications.
ACRYLITE® Satinice zd24 impact-modified light-diffusing acrylic polymer complies with requirements in
IEC 60598-1 IEC:2008 Luminaires sections 4.15 and 13.3.2 for thermoplastic translucent covers, shades,
and similar parts not having an insulation function as tested following IEC 60695 -2-12 flammability test
procedures using a glow-wire.
Testing was performed by a UL certified laboratory for flammability in thicknesses of 1.5 mm (0.059
inch), 2.0 mm (0.079 inch) and 3.0 mm (0.118 inch). Test values of this product are all greater than
650°C (1,292°F). Temperatures equal to and greater than 650°C (1,202°F) are required. 1.5 mm thick
zd24 exceeds 750° C (1,382°F).
10
ACRYLITE® LED – for LED lighting
Specialty molding compounds for efficient lighting engineering applications in combination
with LEDs. There is a choice of products either for edge lighting with maximum transmission
or for backlighting to eliminate disturbing hot spots.
For edge lighting
Components made from the molding compounds of the LD range appear clear and transparent
when unlit. These molding compounds have been optimized for edge lighting and for guiding light
across differently sized areas. No additional diffusion films or microstructures are required on the
component surface in order to achieve uniform light output over the entire surface.
Light
guiding
over large
area with
light input
from both
sides
ACRYLITE® LED LD
• ACRYLITE® LED LD12
• ACRYLITE® LED LD24
• ACRYLITE® LED LD48
• ACRYLITE® LED LD96
Formulated using ACRYLITE® 8N molding compounds.
For backlighting
Molding compound colors developed for uniform light distribution when backlit with strong LED
light. Combined with high transmission, the products eliminate disturbing hotspots (spots of light).
These properties make it possible to reduce the spacing required between the cover and the LED
light source, and to optimize the wall thickness of the component.
ACRYLITE® LED White
• ACRYLITE® LED White 0V606 molding compounds made from this special color appear white in
incident light.
• ACRYLITE® LED White 0V200
Special color for higher transmission, while retaining light-diffusing properties.
11
Product overview
ACRYLITE® Optical
Specialty crystal-clear molding compounds that provide high optical purity for applications that require
high transmission efficiency in long light paths. One example is the manufacture of optical light guides for
backlight units in TFT-LCD displays. The products in the ACRYLITE® Optical POQ grade portfolio differ in
their flow properties, which are adjusted to optimize the results for different processing methods.
ACRYLITE® Optical POQ66
Suitable for extrusion:
• balanced combination of melt elasticity and flow properties
• high heat deflection temperature under load
• good mechanical properties for post-treatment of extruded sheets
ACRYLITE® Optical POQ64
Suitable for injection molding and injection-compression molding:
• excellent flow properties
• optimized de-molding behavior
• accurate reproduction of mold surfaces
ACRYLITE® Optical POQ62
Suitable for injection molding, injection-compression molding and co-extrusion:
• outstanding flow properties
• highly accurate reproduction of microstructures
ACRYLITE® Optical SuPure®
ACRYLITE® Optical SuPure® is produced with a process designed to deliver an end-product of extreme
purity and clarity that has no visible defects. The product that is produced is then packaged in premium
Gaylord boxes and super sacks to further ensure that the product maintains its purity in transport.
ACRYLITE® Optical SuPure® is typically available in 8N, additional grades upon request.
12
ACRYLITE® Hi-Gloss – for opaque high gloss surfaces
Molding compounds of the ACRYLITE® Hi-Gloss family are particularly suitable for injection-molded
applications. The high brilliance of ACRYLITE® Hi-Gloss makes it possible to manufacture high-gloss,
Class A surfaces. They are usually provided in opaque colors. The color Black 9V022 was specially
developed for “piano black” applications.
Applications: add-on automotive body parts (e.g. pillar panels, spoilers, roof
elements), decorative trim in car interiors and exteriors, mirror housings etc.
ACRYLITE® Hi-Gloss FT8
• molding compound with high heat deflection temperature under load
• good flow and melt viscosity
ACRYLITE® Hi-Gloss FT15
• highest heat deflection temperature under load combined with good flow
ACRYLITE® Hi-Gloss NTA-1
• slightly impact-modified molding compound with high heat deflection
temperature under load
ACRYLITE® Hi-Gloss NTA-3
• molding compound with higher heat deflection temperature under load
13
Product overview
ACRYLITE® MD
ACRYLITE® MD polymers are specially designed for medical diagnostic
applications. They offer exceptional ultra-violet light transmittance and optical
clarity while providing maximum flow properties and high dimensional stability.
Both grades are suitable for diagnostic test packs, rotors and cuvettes as well as for
any container or accessory requiring USP Class VI , ISO 10993-1, and food contact
FDA 21CFR177.1010 compliance.
ACRYLITE® MD L40
• extremely high flow with lower heat deflection temperature under load
• suitable for fast cycles and multi-cavity tooling
ACRYLITE® MD H12
• medium flow with medium heat deflection temperature under load
14
CYROLITE® molding compounds
CYROLITE® is a MMA/styrene/ethyl acrylate terpolymer with an added impact modifier. Highly transparent and
tough, these compounds are specially engineered to support the medical device industry. They are resistant to
lipids, alcohol and the plasticizers found in PVC tubing. They can be sterilized by a variety of techniques and can be
processed by all conventional thermoplastic processing methods. CYROLITE® is used in a wide variety of medical
devices including luer connectors, Y-sites, filter housings and blood collection devices. Not recommended for
outdoor or implantable applications.
All clear grades of CYROLITE® passed Class VI United States Pharmacopoeia tests for determining the suitability of
a plastic material intended for use in fabricating containers or accessories thereto, for parenteral preparations. Most
grades of CYROLITE® have been found to be in compliance with Tripartite and ISO 10993-1 (CYROLITE® Protect
has not been tested) and found to be non-hemolytic, non-cytotoxic, non-pyrogenic, non-sensitizing and
non-mutagenic. USP, Tripartite and ISO tested in 001 tint only.
CYROLITE® G-20
• medium flow and a high heat deflection temperature under load
• can be sterilized via gamma irradiation, E-beam or ethylene oxide gas
• provides for excellent bonding to PVC tubing and other mating plastics.
CYROLITE® G-20 HIFLO®
• highest flow, a high heat deflection temperature under load and offers most of the other
features that CYROLITE® G20 provides
• used extensively in devices that are molded with very high mold cavitation
CYROLITE® GS-90
• high flow and a medium heat deflection temperature under load
• best appearance directly following exposure to gamma sterilization
• can be sterilized via gamma irradiation, E-beam or ethylene oxide gas
CYROLITE® CG-97
• medium flow with medium heat deflection temperature
• excellent lipid resistance and excellent appearance directly following exposure to gamma sterilization
• can be sterilized via gamma irradiation, E-beam or ethylene oxide gas
CYROLITE® Med 2
• medium flow with medium heat deflection temperature
• CRYOLITE Med 2 is highly resistant to lipid and alcohol attack
• can be sterilized via gamma irradiation, E-beam or ethylene oxide gas
CYROLITE® Protect
• specifically designed for FDA Class I or Class II medical devices covered by 510(k) PMN submission.
• provides antimicrobial capabilities* against a variety of microorganisms commonly found in healthcare facilities.
• can be sterilized via gamma irradiation, E-beam or ethylene oxide gas
*as tested by the JIS Z 2801 protocol.
15
Product overview
XT® polymer
XT® polymer is a MMA/styrene/acrylonitrile terpolymer with an added impact modifier. Highly transparent
and tough these compounds are used in a wide variety of applications ranging from medical and food
packaging to appliance parts and paper towel dispenser covers. They are resistant to the plasticizers found in
PVC. In thin sheet form they can be sterilized by gamma radiation and in any form by EtO gas. The material
has excellent cold temperature impact resistance. It can be processed by all conventional thermoplastic
processing methods. Not recommended for outdoor or implantable applications.
All grades of XT® polymer passed Class VI United States Pharmacopoeia tests for determining the suitability
of a plastic material intended for use in fabricating containers or accessories thereto, for parenteral
preparations. Most grades of XT® polymer have been found to be in compliance with Tripartite and ISO
10993 and found to be non-hemolytic, non-cytotoxic, non-pyrogenic, non-sensitizing and non-mutagenic.
USP, Tripartite and ISO tested in natural and 301 tint only.
XT® 250 polymer
• medium flow and a high heat deflection temperature under load
• high impact strength
XT® 375 polymer
• medium flow and a high heat deflection temperature under load
• highest impact strength at either room or cold temperature
• high chemical resistance
XT® X800RG polymer
• highest flow and a high heat deflection temperature under load
• high impact strength
• designed for use in large tools such as the tooling needed to make paper towel dispensers
16
CYREX® acrylic-polycarbonate alloy
CYREX® is an opaque, acrylic-polycarbonate alloy. When the two components are combined with a
proprietary compatabilizer, a synergistic effect is produced. The result is a material with extremely high
impact strength. The alloy’s notched impact resistance is much higher than polycarbonate’s yet it can be
processed using conditions similar to that of an acrylic. Used in tool boxes, furniture, appliances and medical
devices. Not recommended for outdoor or implantable applications.
CYREX® 200-8005 and CYREX® Protect passed Class VI United States Pharmacopoeia tests for determining
the suitability of a plastic material intended for use in fabricating containers or accessories thereto, for
parenteral preparations. CYREX® 200-8005 has been found to be in compliance with Tripartite and ISO
10993-1 and found to be non-hemolytic, non-cytotoxic, non-pyrogenic, non-sensitizing and non-mutagenic.
USP, Tripartite and ISO tested in 8005 color only. It is used in luer connectors, Y-sites, filter housings and
blood collection devices.
CYREX® 200 – 8000
• medium flow and a high heat deflection temperature under load
• extremely high impact resistance almost double that of polycarbonate
• general purpose grade
CYREX® 200 – 8005
• medium flow and a high heat deflection temperature under load
• specially formulated for the medical industry – exhibits little color change after exposure to gamma radiation
sterilization
CYREX® 953
• designed for thin-walled applications and has a high heat deflection temperature under load
CYREX® Protect
• specifically designed for FDA Class I or Class II medical devices covered by 510(k) PMN submission
• provides antimicrobial capabilities* against a variety of microorganisms commonly found in healthcare
facilities
• medium flow and a high heat deflection temperature under load
• specially formulated for the medical industry – exhibits little color change after exposure to gamma radiation
sterilization
*as tested by the JIS Z 2801 protocol.
17
Special grades
ACRYLITE® Heatstop (formerly CoolTouch)
Specialty opaque molding compound that reflects heat rays directly at the surface. ACRYLITE® Heatstop is
suitable for all thermoplastic processing methods, including coextrusion.
Vu-Stat® static dissipative acrylic multipolymer
Vu-Stat compounds have outstanding ESD properties and an excellent balance of mechanical, thermal and
flow properties. Vu-Stat Y-20 compound was developed for medical device applications that are sensitive to
static charge discharge. Vu-Stat provides permanent ESD protection even after many washings. The product
can be processed in all types of molding equipment.
Molding compounds with special additives
Standard molding compounds with special properties are
available on request. These include:
• increased UV absorption
• UV transmission
• easy mold release, for particularly complex molding shapes to minimize
the risk of de-molding fractures. The mold release agent causes no haze.
ACRYLITE® cf (CoverForm®)
The specialty molding compound ACRYLITE cf is a component of the CoverForm® system solution.
Together with a solvent-free multi-component reactive system on an acrylate base, PMMA components
can be coated directly inside the injection mold. The surfaces obtained in this way are highly resistant to
scratching and wear, as well as to a large number of chemicals.
CoverForm® is a new surface technology developed by Evonik and KraussMaffei to meet particularly
stringent requirements. The innovative system solution enables the application of a thin functional layer to
PMMA moldings directly during the injection molding process, with no need for subsequent coating.
18
Colors and delivery
Colors
ACRYLITE® colors
Special colors
Standard colors are identified by a five-digit number after
the color name. The 1st digit stands for the main color
(in analogy to RAL):
0 = white
5 = blue
1 = yellow
6 = green
2 = orange
7 = gray
3 = red
8 = brown
4 = purple
9 = black and clear
We offer a variety of special colors. Among others,
these include colors for signaling applications and
lighting engineering, as well as ones with good hiding
power for coextrusion.
Further information on the availability of special colors
is available on request.
(email: [email protected])
AMECA*-listed colors are available that can be employed
for automotive signal purposes. They meet the requirements
of SAE J 576.
* Automotive Manufacturers Equipment Compliance Agency
Delivery
Physical Forms
ACRYLITE®, ACRYMID®, CYROLITE®, XT®polymer and CYREX® molding compounds are
supplied in injection molding and extrusion quality as pellets of uniform size.
Packaging
• 1500 pound Gaylord box packages
• 300 pound drums (CYROLITE®, XT® polymer and CYREX®) or 375 pound drums
(ACRYLITE®) or sample box packages
• Further forms of packaging, such as silos, on request
Inspection and other certificates
An inspection certificate can be provided on request.
Availability
• ACRYLITE® molding compound in crystal-clear and standard colors is normally available
on short notice
• All other molding compounds are manufactured to order, subject to certain minimum
quantities
• Color matching and new colors are available on request, at a charge
19
Properties of selected molding compounds
ACRYLITE® – Properties
Property
ASTM
Method
ACRYLITE
MD L40*
ACRYLITE
M30
ACRYLITE
MD H12*
ACRYLITE
H15
ACRYLITE
8N
ACRYLITE
8H
D-1003
92
92
92
92
92
92
OPTICAL
Light Transmission, %
Light Transmission, % @ 340 nm
D-1003
min 87.7
–
min 87.7
–
–
–
Haze, %
D-1003
<1
<1
<1
<1
<1
<1
Refractive Index
D-542
1.49
1.49
1.49
1.49
1.49
1.49
Yellowness Index
D-1925
<1
<1
<1
<1
<1
<1
D-1238
26
24
7
2.2
3.3
0.7
RHEOLOGICAL
Melt Flow Rate, g/10 min
@ 230°C & 3.8 kg
MECHANICAL
Tensile Strength, psi (MPa)
D-638
8800 (60.7)
9,200 (63.4)
9500 (65.5)
9,800 (67.6)
11,300 (77.9)
11300 (77.9)
Tensile Modulus, x106 psi (GPa)
D-638
0.47 (3.2)
0.47 (3.2)
0.47 (3.2)
0.47 (3.2)
0.47 (3.2)
0.49 (3.3)
Tensile Elongation @ Yield, %
D-638
2-4
2-4
4 -6
4-6
4 -6
6-8
Tensile Elongation @ Break, %
D-638
2-4
2-4
4-6
4-6
4 -6
6-8
Flexural Strength, psi (MPa)
D-790
14,200 (97.9)
15,500 (106.9)
17,000 (117.2)
17,000 (117.2)
16,200 (111.7)
17,900 (123)
Flexural Modulus, x106 psi (GPa)
Notched Izod, ft-lb/in
(J/m) ¼ bar @23°C
Notched Izod, ft-lb/in
(J/m) ¼ bar @0°C
D-790
0.44 (3.0)
0.46 (3.2)
0.49 (3.4)
0.49 (3.4)
0.50 (3.5)
–
D-256
0.36 (19)
0.36 (19)
0.36 (19)
0.36 (19)
0.36 (19)
0.53 (28)
D-256
–
–
–
–
–
–
Rockwell Hardness, M scale
D-785
84
89
94
95
95
98
DTL, °F (°C) @ 264 psi, annealed
D-648
165 (74)
180 (82)
201 (95)
203 (96)
212 (100)
212 (100)
Vicat Softening Point, °F (°C)
D-1525
180 (82)
194 (90)
221 (105)
221 (105)
226 (108)
226 (108)
PHYSICAL
Specific Gravity
D-792
1.19
1.19
1.19
1.19
1.19
1.19
Water Absorption, % max
D-570
0.3
0.3
0.3
0.3
0.3
0.3
Mold Shrinkage, in/in, mm/mm
D-955
0.003-0.006
0.003-0.006
0.004-0.006
0.004-0.007
0.004-0.007
0.004-0.006
Coefficient of Linear Expansion
in/in/°F, 32 - 212°F
(mm/mm °C, 0-100°C)
D-696
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
UL 94 HB (f1)
UL 94 HB (f1)
UL 94 HB (f1)
UL 94 HB (f1)
UL 94 HB (f1)
UL 94 HB
PMMA 0112V7
PMMA 0130V4
PMMA 0130V4
PMMA 0140V2
PMMA 0140V3
PMMA0132V1
UL Flammability Class
CLASS
*also available in standard grade
20
D-788
ACRYLITE
Resist zk6
ACRYLITE
Resist zkD
ACRYLITE
Resist zk6SR
ACRYLITE
Resist zkM
ACRYLITE
Resist zkX
ACRYLITE
Resist zk5BR
ACRYLITE
Resist zkF
ACRYLITE
Resist zkP
91.5
91.5
91
91.5
91.5
>90
92
92
–
–
–
–
–
–
–
–
1
1
1
1
1
<2
1
1
1.49
1.49
1.49
1.49
1.49
1.49
1.49
1.49
0.3
0.3
0.2
0.3
0.3
0.3
0.3
0.3
1.7
5.8
1.3
3.5
1
3.4
13
4.5
6,300 (43.4))
6,400 (44.1))
6,000 (41)
8,500 (58.6)
9,300 (64.1)
9000 (62)
8,200 (56.2)
10500 (72.4)
0.22 (1.5)
0.23 (1.6)
0.23 (1.6)
0.32 (2.2)
0.37 (2.5)
0.36 (2.5)
0.33 (2.3)
0.40 (2.8)
5
5
5
5
5
5
5
5
55
40
60
30
25
30
25
20
8,600 (59.3))
9,400 (64.8))
8,000 (55.2)
13,000 (89.6)
15,000 (103.4)
12,900 (88.7)
10,000 (68.9)
15,700 (72.4)
0.22 (1.5)
0.23 (1.6)
0.2 (1.4)
0.32 (2.2)
0.35 (2.5)
0.33 (2.3)
0.29 (2.0)
0.40 (2.8)
1.1 (58.1)
1.1 (58.1)
1.1 (58.1)
0.85 (44.9)
0.85 (44.9)
0.80 (41.6)
0.75 (39.6)
0.60 (31.5)
0.70 (36.8)
0.65 (34.1)
0.8 (43)
0.50 (26.3)
0.60 (31.7)
0.50 (26.3)
0.45 (23.9)
0.35 (18.5)
40
33
40
68
70
70
65
80
194 (90)
190 (88)
181 (83)
196 (91)
200 (93)
210 (99)
196 (91)
198 (92)
201 (94)
201 (94)
196 (91)
210 (99)
230 (110)
217 (103)
208 (98)
219 (104)
1.16
1.16
1.16
1.18
1.16
1.18
1.17
1.18
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.004 - 0.007
0.003 - 0.006
0.004 - 0.007
0.003 - 0.006
0.004 - 0.007
0.004 - 0.007
0.003 - 0.006
0.003 - 0.006
0.00004
(0.000072)
0.000052
(0.0000936)
0.00005
(0.00009)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
UL 94 HB (f1)
UL 94 HB
UL 94 HB (f1)
UL 94 HB (f1)
UL 94 HB (f1)
UL 94 HB
UL 94 HB
UL 94 HB (f1)
PMMA 0231V1
PMMA 0221V3
PMMA 0231V1
PMMA 0221V3
PMMA 0221V1
PMMA 0221V3
PMMA 0221V5
PMMA 0221V3
21
Properties of selected molding compounds
ACRYLITE® – Properties
Property
ASTM
Method
ACRYLITE
Heatresist hw55
ACRYLITE
Satinice df20 8N
ACRYLITE
Satinice df21 8N
ACRYLITE
Satinice df22 8N
ACRYLITE
Satinice df23 8N
OPTICAL
Light Transmission, %
D-1003
91
90
90
88
86
Light Transmission, % @ 340 nm
D-1003
–
–
–
–
–
Haze, %
D-1003
<1
50
83
94
96
Refractive Index
D-542
1.512
1.492
1.496
1.498
1.498
Yellowness Index
D-1925
<2
<1
<2
<4.5
<6.5
D-1238
1.3
3.2
3.1
3
2.9
Tensile Strength, psi (MPa)
D-638
12,500 (86)
11,350 (78.3)
11,500 (79.3)
11,500 (79.3)
11,500 (79.3)
Tensile Modulus, x106 psi (GPa)
D-638
0.55 (3.8)
0.54 (3.7)
0.55 (3.8)
0.55 (3.8)
0.55 (3.8)
Tensile Elongation @ Yield, %
D-638
2-4
4
4
4
4
Tensile Elongation @ Break, %
D-638
2-4
4
4
4
4
RHEOLOGICAL
Melt Flow Rate,
g/10 min @ 230°C & 3.8 kg
MECHANICAL
Flexural Strength, psi (MPa)
D-790
19,800 (136.5)
19,000(131)
20,000 (138)
20,000 (138)
19,000 (131)
Flexural Modulus, x106 psi (GPa)
Notched Izod, ft-lb/in
(J/m) ¼ bar @23°C
Notched Izod, ft-lb/in
(J/m) ¼ bar @0°C
D-790
0.50 (3.5)
0.50 (3.5)
0.50 (3.5)
0.50 (3.5)
0.50 (3.5)
D-256
0.25 (13)
0.3 (16)
0.3 (16)
0.3 (16)
0.3 (16)
D-256
–
–
–
–
0.5 (26.3)
Rockwell Hardness, M scale
D-785
100
95
95
95
95
D-648
223 (106)
221 (105)
221 (105)
221 (105)
221 (105)
PHYSICAL
DTL, °F (°C) @ 264 psi, annealed
Vicat Softening Point, °F (°C)
D-1525
246 (119)
243 (117)
246 (119)
246 (119)
246 (119)
Specific Gravity
D-792
1.19
1.19
1.19
1.19
1.19
Water Absorption, % max
D-570
0.3
0.3
0.3
0.3
0.3
Mold Shrinkage, in/in, mm/mm
Coefficient of Linear Expansion
in/in/°F, 32 - 212°F
(mm/mm °C, 0-100°C)
D-955
0.009-0.010
0.003 – 0.006
0.003 – 0.006
0.003 – 0.006
0.003 – 0.006
D-696
0.000056
(0.000094)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
UL 94 HB
UL 94 HB (f1)
UL 94 HB (f1)
UL 94 HB (f1)
UL 94 HB (f1)
PMMA 0140V1
PMMA 0122V7
PMMA 0122V7
PMMA 0140V2
PMMA 0140V2
UL Flammability Class
CLASS
22
D-788
ACRYLITE
Satinice zd23
ACRYLITE
Satinice zd24
ACRYLITE
LED LD12
ACRYLITE
LED LD24
ACRYLITE
LED LD48
ACRYLITE
LED LD96
85
87
90
91
91
92
–
–
–
–
–
–
96
97
<8
<4
<2
<1
1.49
1.49
1.49
1.49
1.49
1.49
5.5
–
<1
<1
<1
<1
3.1
0.8
3.1
3.1
3.1
3.1
6,400 (44.1)
7,330 (51)
11,600 (80)
11,600 (80)
11,600 (80)
11,600 (80)
0.25 (1.7)
0.33 (2.3)
0.47 (3.2)
0.47 (3.2)
0.47 (3.2)
0.47 (3.2)
4
4-3
4-6
4-6
4-6
4-6
20
43
4-6
4-6
4-6
4-6
10,000 (69.5)
18,700 (128.9)
18,700 (128.9)
18,700 (128.9)
18,700 (128.9)
18,700 (128.9)
0.26 (1.8)
0.30 (2.1)
0.42 (2.9)
0.42 (2.9)
0.42 (2.9)
0.42 (2.9)
1.0 (52.5)
0.62 (32.3)
0.33 (17.3)
0.33 (17.3)
0.33 (17.3)
0.33 (17.3)
0.5 (26.3)
–
–
–
–
–
44
63
101
101
101
101
185 (85)
182 (83)
198 (92)
198 (92)
199 (93)
210 (99)
226 (108)
208 (98)
226 (108)
226 (108)
226 (108)
226 (108)
1.15
1.15
1.18
1.18
1.18
1.18
0.3
0.3
0.3
0.3
0.3
0.3
0.003 – 0.006
0.003-0.006
0.004-0.007
0.004-0.007
0.004-0.007
0.004-0.007
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
0.00004
(0.000072)
UL 94 HB
UL 94 HB
UL 94 HB (f1)
UL 94 HB (f1)
UL 94 HB (f1)
UL 94 HB (f1)
PMMA 0231V2
PMMA 0221V3
PMMA 0140V3
PMMA 0140V3
PMMA 0140V3
PMMA 0140V3
23
Properties of selected molding compounds
CYROLITE® /Vu-Stat®/ XT Polymer®/CYREX® – Properties
Property
ASTM
Method
CYROLITE
G-20
CYROLITE
G-20 HIFLO
CYROLITE
GS-90
CYROLITE
CG-97
CYROLITE
Med 2
CYROLITE
Protect
OPTICAL
Light Transmission, %
D-1003
89
89
89
87
85
40
Haze, %
D-1003
5.0
6.0
3.0
5.0
7.0
48
Refractive Index
D-542
1.515
1.515
1.515
1.515
1.515
1.518
Yellowness Index
D-1925
-0.3
-0.3
-0.3
-0.3
-1.0
45
D-1238
2.6
10
6.5
1.8
2.1
10
6,850 (47.2)
RHEOLOGICAL
Melt Flow Rate,
g/10 min @ 230°C & 5.0 kg
MECHANICAL
Tensile Strength, psi (MPa)
D-638
6,800 (46.9)
7,000 (48.3)
6,300 (43.4)
5,270 (36.3)
5,320 (36.7)
Tensile Modulus, x106 psi (GPa)
D-638
0.32 (2.2)
0.37 (2.6)
0.43 (3.0)
0.27 (1.9)
0.25 (1.7)
0.33 (2.3)
Tensile Elongation @ Yield, %
D-638
4.0
3.6
3.6
3.8
3.9
3.0
Tensile Elongation @ Break, %
D-638
9.5
9.5
6.7
13.9
22
8.0
Flexural Strength, psi (MPa)
D-790
10,500 (72.4)
9,400 (64.8)
10,800 (74.5)
9,800 (67.6)
8,590 (59.2)
10,200 (70.3)
Flexural Modulus, x10^6 psi (GPa)
D-790
0.34 (2.3)
0.31 (2.1)
0.33 (2.3)
0.27 (1.8)
0.24 (1.6)
0.325 (2.2)
Notched Izod, ft-lb/in (J/m) @23°C
D-256
1.9 (101)
1.9 (101)
2.0 (107)
2.3 (122)
2.2 (117)
1.3 (69)
Notched Izod, ft-lb/in (J/m) @0°C
D-256
1.1 (59)
1.1 (59)
0.8 (43)
–
–
1.0 (53)
Compressive Strength, psi (MPa)
D-695
11,500 (79.3)
11,500 (79.3)
8,190 (56.5)
6,200 (42.8)
–
11,500 (79.3)
Rockwell Hardness, M scale
D-785
39
27
30
L47
33
40
DTL, °F (°C) @ 264 psi, annealed
D-648
186 (86)
186 (86)
163 (73)
158 (70)
163 (73)
167 (75)
Vicat Softening Point, °F (°C)
D-1525
214 (101)
214 (101)
210 (99)
194 (90)
201 (94)
212 (100)
Specific Gravity
D-792
1.11
1.11
1.11
1.08
1.08
1.11
PHYSICAL
Water Absorption, % max
D-570
0.30
0.30
0.30
0.40
0.38
0.30
Mold Shrinkage, in/in, mm/mm
D-955
0.004-0.007
0.004-0.007
0.004-0.006
0.005-0.007
0.005-0.007
0.004-0.007
Coefficient of Linear Expansion
in/in/°F, 32 212°F
(mm/mm °C, 0-100°C)
D-696
0.0000514
(0.0000925)
0.0000514
(0.0000925)
0.00004
(0.000072)
0.000053
(0.000095)
0.000048
(0.000086)
0.0000514
(0.0000925)
UL 94 HB
UL 94 HB
UL 94 HB
UL 94 HB
UL 94 HB
–
UL Flammability Class
24
Vu-Stat
Y-20
XT polymer
250
XT polymer
375
XT polymer
X800RG
CYREX
200-8000
CYREX
200-8005
CYREX
953
CYREX
Protect
85
90
86
86
Opaque
Opaque
Opaque
Opaque
7.0
2.5
2.5
5.0
–
–
–
–
1.515
1.515
1.515
1.515
–
–
–
–
-0.3
4
-1.0
-1.0
–
–
–
–
9.0
4.2
2.6
11
3.9*
3.5*
1.9*
3.0*
5,700 (39.3)
8,000 (55.2)
7,000 (48.3)
6,300 (43.4)
8,850 (61.0)
8,000 (55.2)
7,860 (54.2)
7,900 (54.5)
0.31 (2.1)
0.43 (3.0)
0.37 (2.6)
0.43 (3.0)
0.35 (2.4)
0.32 (2.2)
0.30 (2.1)
0.31 (2.14)
3.0
4.0
4.0
4.0
4.7
4.3
4.2
4.0
18
15
28
28
58
57
88
25
8,300 (57.2)
13,000 (89.6)
11,000 (75.8)
9,700 (66.9)
12,500 (86.2)
11,300 (78.9)
12,500 (86.2)
13,400 (92.4)
0.24 (1.7)
0.40 (2.8)
0.35 (2.4)
0.32 (2.2)
0.35 (2.4)
0.32 (2.2)
0.30 (2.1)
0.30 (2.1)
1.3 (69)
1.2 (64.0)
2.0 (107.0)
1.9 (101.0)
30.0 (1600)
26.0 (1387)
26.1 (1392)
12 (641)
0.5 (26.2)
0.9 (48)
1.6 (85)
1.2 (64)
4.0 (213)
–
17.1 (913)
–
–
11,500 (79.3)
9,500 (65.5)
11,500 (79.3)
–
–
–
–
54
56
45
22
46
49
44
45
194 (90)
189 (87)
186 (86)
186 (86)
214 (101)
214 (101)
217 (103)
205 (96)
217 (103)
214 (101)
217 (103)
201 (94)
277 (136)
286 (141)
275 (135)
266 (130)
1.13
1.11
1.11
1.11
1.15
1.15
1.15
1.16
0.30
0.30
0.30
0.30
0.26
0.26
0.26
0.26
0.004-0.007
0.004-0.007
0.004-0.007
0.004-0.007
0.004-0.008
0.004-0.008
0.004-0.008
0.004-0.008
0.0000514
(0.0000925)
0.00004
(0.000072)
0.00005
(0.00009)
0.000048
(0.000086)
0.000052
(0.0000936)
0.000052
(0.0000936)
0.000052
(0.0000936)
0.000052
(0.0000936)
–
UL 94 HB
UL 94 HB
UL 94 HB
UL 94 HB
UL 94 HB
UL 94 HB
–
* Melt Flow Rate, g/10 min @ 230°C & 3.8 kg
25
Properties of selected molding compounds
ACRYLITE® / ACRYMID® – Properties by ISO test method
Property
ISO
Method
ACRYLITE
8N
ACRYLITE
Optical POQ66
ACRYLITE
Hi-Gloss
FT8
ACRYLITE
Hi-Gloss
FT15
OPTICAL
Luminous transmittance D65 %
13468-2
92
92
Opaque
Opaque
Refractive Index
489
1.49
1.49
Opaque
Opaque
1133
3
2.9
3
4.5
Tensile Modulus @ 1mm / min MPa
527
3,300
3,200
3,300
3,500
Stress @ Break @ 5 mm / min MPa
527
77
69
77
50
RHEOLOGICAL PROPERTIES
Melt Volume Rate, 230°C & 3.8kg cm3 / 10min
MECHANICAL
Strain @ Break @ 5 mm / min , %
527
5.5
4
5.5
3.1
Charpy Impact Strength, kJ/m2
179 / 1eU
20
20
20
18
PHYSICAL
Deflection Temperature Under Load @ 0.45 MPa °C
75
103
–
103
107
Deflection Temperature Under Load @ 1.8 MPa °C
75
98
–
98
105
Vicat Softening Point, B / 50°C
306
108
104
108
115
Glass Transition Temperature °C
IEC 10006
117
108
117
121
Density g / cm3
1183
1.19
1.19
1.19
1.19
Water Absorption 23°C / 50% RH
62
–
–
–
–
Water Absorption, Sat / 23°C, %
62
>3
>3
>3
>3
Mold shrinkage, mm / mm
294
–
–
–
–
Coefficient of Linear Thermal Expansion (0 - 50°C), E-5 /°K
11359
8
8
8
–
Fire Rating
DIN 4102
B2
B2
B2
B2
Flammability (1.6 mm), Class
IEC 707
UL 94 HB
UL 94 HB
UL 94 HB
UL 94 HB
All listed technical data are typical values intended for your guidance. They are given without obligation and do not constitute materials specification.
26
ACRYLITE
Hi-Gloss
NTA-1
ACRYLITE
Hi-Gloss
NTA-3
ACRYLITE
Heatresist
hw55
ACRYLITE
Heatresist
FT15
ACRYMID
TT50
ACRYMID
TT70
Opaque
Opaque
91
91
91
91
Opaque
Opaque
1.51
1.502
1.53
1.54
3
2
1.2
4.5 (2)
5 (1)
1.7 (1)
2,700
2,900
3,600
3,500
4,000
4,000
68 (2)
60
80
50
80
80
10 (2)
2.6
3.5
3.1
3
3
33
16
20
18
20
20
103
106
109
107
140
158
102
106
106
105
132
149
110
116
120
115
150
170
120
126
–
121
151
–
1.18
1.18
1.19
1.19
1.21
1.21
–
–
0.6
0.46
0.63
0.54
>3
>3
2.2
2
4
6
–
–
0.002 - 0.006
0.002 - 0.005
0.002 - 0.005
0.001 - 0.004
–
–
6.4
6.6
5.3
5.7
B2
B2
B2
B2
B2
B2
UL 94 HB
UL 94 HB
UL 94 HB
UL 94 HB
UL 94 HB
UL 94 HB
(1) Melt Volume Rate, 260°C & 10.0kg cm2 / 10min
(2) Stress at break and strain at break at 50 mm/min
27
® = registered trademark
ACRYLITE®, ACRYMID®, CYROLITE®, XT® polymer,
CYREX®, and Vu-Stat® and are registered trademarks
of Evonik Cyro LLC.
Evonik Industries is a worldwide manufacturer of
PMMA products sold under the PLEXIGLAS®
trademark on the European, Asian, African and
Australian continents and under the ACRYLITE®
trademark in the Americas.
Important Notice:
This information and all technical and other advice are
based on Evonik’s present knowledge and experience.
However, Evonik assumes no liability for such information or advice, including the extent to which such
information or advice may relate to third party intellectual property rights. Evonik reserves the right to
make any changes to information or advice at any
time, without prior or subsequent notice. EVONIK
DISCLAIMS ALL REPRESENTATIONS AND WARRANTIES, WHETHER EXPRESS OR IMPLIED, AND
SHALL HAVE NO LIABILITY FOR, MERCHANTABILITY OF THE PRODUCT OR ITS FITNESS FOR
A PARTICULAR PURPOSE (EVEN IF EVONIK IS
AWARE OF SUCH PURPOSE), OR OTHERWISE.
EVONIK SHALL NOT BE RESPONSIBLE FOR CONSEQUENTIAL, INDIRECT OR INCIDENTAL DAMAGES (INCLUDING LOSS OF PROFITS) OF ANY
KIND. It is the customer’s sole responsibility to arrange for inspection and testing of all products by
qualified experts. Reference to trade names used by
other companies is neither a recommendation nor an
endorsement of the corresponding product, and does
not imply that similar products could not be used.
Product Portfolio and technical data subject to alteration.
©2012 Evonik Cyro LLC. All rights reserved.
Printed in USA.
Evonik Cyro LLC
299 Jefferson Road
Parsippany, NJ 07054
United States
3790-1112-1BM
phone +1 800 631-5384
[email protected]
www.acrylite-polymers.com
www.evonik.com