Trowel - Walker Miller

SERVICE/PARTS MANUAL
MODELS:
CF24E, CF36, CF46
4 Blades
POWER TROWEL
A 100% employee-owned American manufacturer
REVISION: E 2/2002
P/N 56354
Table of Contents
CF Power Trowel
TABLE OF CONTENTS .......................................................................................... 3
USER INFORMATION ............................................................................................ 4
LIMITED WARRANTY ........................................................................................... 5
TECHNICAL DATA ................................................................................................. 6-10
Specifications .............................................................................................................. 6
Machine Sound and Vibration Measurements ............................................................ 7
Torque Chart - Imperial ............................................................................................... 8
Torque Chart - Metric .................................................................................................. 9
Hardware Key ............................................................................................................. 10
HEALTH and SAFETY ............................................................................................ 11-13
Safety Training ............................................................................................................ 11
Safety Precautions ....................................................................................................... 12-13
INTRODUCTION ..................................................................................................... 14-15
Location and Use of Controls ..................................................................................... 14
Adjust Tilt Knob Lock Nut ......................................................................................... 15
MAINTENANCE ...................................................................................................... 16-30
Maintenance, Lube & Adjustment .............................................................................. 16
Lubrication .................................................................................................................. 16
Hardware and Torque Chart ........................................................................................ 17
Cleaning ...................................................................................................................... 17
Dyna-Clutch Adjustment ............................................................................................. 18
Preliminary Adjustment .............................................................................................. 18
Final Testing and Adjustment ...................................................................................... 19
Blade Adjustment ........................................................................................................ 20
Bent Arm Adjustment .................................................................................................. 21-22
Spider Assembly--Removal and Replacement ............................................................ 23
Arm Removal and Replacement .................................................................................. 23-24
Arm Bearings Replacement ........................................................................................ 24
Throttle Cable Attachment .......................................................................................... 25-26
Repairing Gearcase Assembly ..................................................................................... 27
Troubleshooting .......................................................................................................... 28-30
EXPLODED DIAGRAMS & PARTS LIST ........................................................... 31-53
CF24E Handle Assembly ............................................................................................ 32-33
CF364 & CF464 Handle/Dyna-Clutch Assembly ....................................................... 34-37
Pro-Pitch Option Assembly ......................................................................................... 38-41
Gearcase Assembly ..................................................................................................... 42-43
CF24E Lower Assembly ............................................................................................. 44-45
CF364 & CF464 Lower Assembly .............................................................................. 46-49
Engine Assembly ......................................................................................................... 50-53
DECAL IDENTIFICATION .................................................................................... 54-55
MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS AND OTHERS PENDING, 4046483,
4232980, CAN.-1131461
DYNA-CLUTCH is a trademark of the Manufacturer.
- 3 -
User Information
Foreword
Please enter the following data. This will help
expedite any service or warranty work.
These instructions include:
Safety regulations
Operating instructions
Maintenance instructions
1.
These instructions have been prepared for operation
2.
on the construction site and for the maintenance
engineer.
These instructions are intended to simplify operation of
3.
the machine and to avoid malfunctions through improper operation.
4.
Observing the maintenance instructions will increase
the reliability and service life of the machine when used 5.
on the construction site and reduce repair costs and
downtimes.
Operating errors, improper maintenance and the use of
incorrect operating materials are not covered by the
warranty.
The above information does not extend the warranty
and liability conditions of business of Stone Construction Equipment, Inc.
Engine Type: ___________________________
Engine S/N: ____________________________
VIN: _________________________________
Purchase Date:__________________________
Dealer/Distributor Information:
Name: ________________________________
______________________________________
Only operate the machine as instructed and follow
these instructions.
Stone Construction Equipment, Inc. is not liable for the
function of the machine when used in an improper
manner and for other than the intended purpose.
Machine S/N: __________________________
Address:_______________________________
Always keep these instructions at the place of use of
the machine.
Observe the safety regulations as well as the guidelines of the civil engineering trade association.
Observe safety rules for the operation of equipment
and the pertinent regulations for the prevention of
accidents.
Machine Type:__________________________
Phone #:_______________________________
Fax #: _________________________________
6.
Battery
Manufacturer:___________________________
Battery Type: ___________________________
Battery S/N: ____________________________
Location of above information:
1.
Information on S/N tag.
2.
Information on engine tag.
3.
Information on S/N tag - if applicable.
4.
Date you purchased machine.
5.
Dealer machine was purchased from.
6.
Information on battery and battery warranty card.
Stone Construction Equipment, Inc.
P.O. Box 150, Honeoye, New York 14471
Phone: (800) 888-9926
Fax: (716) 229-2363
- 4 -
L i m i t e d
W a r r a n t y
The Manufacturer warrants that products manufactured shall be free from defects in material and
workmanship that develop under normal use for a period of 90 days for concrete vibrators and electric
pumps, one year for Rhino®, Bulldog®, Wolfpac Rollers™, trowels, Stompers®, saws, forward plates,
engine powered pumps, and 6 months for all other products from the date of shipment. The foregoing
shall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer. Our warranty
excludes normal replaceable wear items, i.e. gaskets, wear plates, seals, O-rings, V-belts, drive chains,
clutches, etc. Any equipment, part or product which is furnished by the Manufacturer but manufactured by
another, bears only the warranty given by such other manufacturer. (The Manufacturer extends the warranty
period to “Lifetime” for the drum bearings and seals for the mortar mixers, and agrees to furnish, free of
charge, the bearings and seals only upon receipt of the defective parts. The warranty is two years for
eccentric bearings on the forward plate compactors, mortar and plaster mixer drums, trowel gearboxes
and five years on the Bulldog trench roller eccentric bearings.) A Warranty Evaluation Form must accompany
all defective parts. Warranty is voided by product abuse, alterations, and use of equipment in applications
for which it was not intended, use of non-manufacturer parts, or failure to follow documented service
instructions. The foregoing warranty is exclusive of all other warranties whether written or oral, expressed
or implied. No warranty of merchantability or fitness for a particular purpose shall apply. The agents,
dealer and employees of Manufacturer are not authorized to make modification to this warranty, or additional
warranties binding on Manufacturer. Therefore, additional statements, whether oral or written, do not
constitute warranty and should not be relied upon.
The Manufacturer’s sole responsibility for any breach of the foregoing provision of this contract, with respect
to any product or part not conforming to the Warranty or the description herein contained, is at its option (a)
to repair, replace or refund such product or parts upon the prepaid return thereof to location designated
specifically by the Manufacturer. Product returns not shipped prepaid or on an economical transportation
basis will be refused (b) as an alternative to the foregoing modes of settlement - the Manufacturer’s dealer
to repair defective units with reimbursement for expenses, except labor, and be reviewed with the
Manufacturer prior to repair. A Warranty Evaluation Form must accompany all warranty claims.
Except as set forth hereinabove and without limitation of the above, there are no warranties or other
affirmations which extends beyond the description of the products and the fact hereof, or as to operational
efficiency, product reliability or maintainability or compatibility with products furnished by others. In no
event whether as a result of breach of contract or warranty or alleged negligence, shall the Manufacturer
be liable for special or consequential damages including but not limited to: Loss of profits or revenues, loss
of use of the product or any associated product, cost of capital, cost of substitute products, facilities or
services or claims of customers.
No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier
within fifteen days.
Effective April 1, 1998.
Bred Tough, Born To Work. The
Way It Ought To Be.
Phone: 1-800-888-9926 • 1-716-229-5141
Stone Construction Equipment, Inc.
Fax: 1-716-229-2363
32 East Main Street, P. O. Box 150
www.stone-equip.com • e-mail: [email protected]
Honeoye, NY 14471-0150
4/98 P/N 51018
Technical Data
MODEL
Dimensions
Operating Wt. (kg)
Diameter (cm)
Blades:
Number
Finish (cm)
Combination (cm)
Float (cm)
Blade Positioning /
Blade Leveler
Operating System
Engine
hp/(kw)
RPM'S (Hertz)
Gear Box
Standard Features:
Safety Shutoff
Trowels – Specifications
STONE
CF24E
STONE
CF364
STONE
CF464
130lbs.
(59)
160 - 185 lbs.
(72.7 - 84)
180 - 225 lbs.
(82 - 102.3)
24" (61)
36" (91.5)
46" (116)
4
4
4
-
6" x 14" (15.2 x 35.6)
6" x 18" (15.2 x 45.7)
5"x9" (12.7 x 22.9)
8" x 14" (20.3 x 35.6)
8" x 18" (20.3 x 45.7)
-
10" x 14" (25.4 x 35.6)
10" x 18" (25.2 x 45.7)
Self-aligning aircraft
bearings - positive
blade positioning,
inf. var. blade leveler
Self-aligning aircraft
bearings - positive
blade positioning,
inf. var. blade leveler
Self-aligning aircraft
bearings - positive
blade positioning,
inf. var. blade leveler
4 hp Honda (2.98)
4.5hp Robin (3.36)
5 hp B&S, (3.7)
5 hp B&S I/P, (3.7)
8hp B&S I/P, (5.9)
5.5 hp Honda, (4.1)
8 hp Honda, 5.9)
6hp Robin (4.47)
9hp Robin (6.71)
8 hp B&S I/P, (5.9)
8 hp Honda, (5.9)
9hp Robin (6.71)
50 - 130 (.8 - 2.1)
50 - 130 (.8 - 2.1)
50 - 130 (.8 - 2.1)
Hardened steel worm Hardened steel worm
and bronze gear, cast
and bronze gear,
aluminum gear box, cast aluminum gear
tapered roller bearings box, tapered roller
bearings
Hardened steel worm
and bronze gear, cast
aluminum gear box,
tapered roller
bearings
Patented
Dyna-Clutch
Patented
Dyna-Clutch
Patented
Dyna-Clutch
Handle
Reinforced,
contoured,
Reinforced, tripletube,
contoured,
adjustable
Reinforced, tripletube,
contoured,
adjustable
Throttle
T-handle Throttle
(turns)
w/1/4-turn locking
T-handle Throttle
(turns)
w/1/4-turn locking
T-handle Throttle
(turns)
w/1/4-turn locking
Spider
cast iron
cast iron
cast iron
Stabilizing Ring
rotating
rotating
rotating
Lifting Eye
hand lift
standard
standard
oil sight gauge
oil sight gauge
oil sight gauge
assembled
assembled
Gauges
Shipped
Other Features:
Warranty
cushioned handgrips, cushioned handgrips,
rotating guard
shock-mounted
stationary guard
2-year gear case
- 6 -
2-year gear case
assembled
cushioned handgrips,
shock-mounted
stationary guard
2-year gear case
Machine Sound and Vibration Measurements
Technical Data
Sound and Vibration Measurements
Sound Pressure Values as measured are per the following:
Noise 1
Model/Configuration
Sound Pressure
at operator’s ear
CF36
5.5 Honda
92dBA
CF46
8 Honda
93dBA
RMS acceleration on the handle were measured per the following:
2 RMS
8.27
7.6
meter/sec
Sound and vibration values have been taken in accordance to the EEC machine
regulation (edition 93/68/EEC)
Sound Pressure measurements were taken with Simpson model 886-2 type 2 meter,
calibrated 1/31/98
Acceleration measurements were taken with Quest Tech model VI-100 meter, calibrated
4/17/96
Sound and vibration measurements were obtained with machine operating at maximum
engine speed of 3600 RPM.
Unit measurements were taken on steel test plate.
c:\winnt\bonnie\sound_cf feb 2000.doc
- 7 -
Technical Data
Torque Chart - Imperial
SAE GRADE 5
Coarse Thread
SIZE
1/4 – 20 (.250)
5/16 – 18 (.3125)
3/8 – 16 (.375)
7/16 – 14 (.4375)
1/2 – 13 (.500)
9/16 – 12 (.5625)
5/8 – 11 (.625)
3/4 – 10 (.750)
7/8 – 9 (.875)
1 – 8 (1.000)
SAE GRADE 8
Coarse Thread
PLATED
6 ft. lbs.
13 ft. lbs.
23 ft. lbs.
37 ft. lbs.
57 ft. lbs.
82 ft. lbs.
112 ft. lbs.
200 ft. lbs.
322 ft. lbs.
483 ft. lbs.
SIZE
1/4 – 20 (.250)
5/16 – 18 (.3125)
3/8 – 16 (.375)
7/16 – 14 (.4375)
1/2 – 13 (.500)
9/16 – 12 (.5625)
5/8 – 11 (.625)
3/4 – 10 (.750)
7/8 – 9 (.875)
1 – 8 (1.000)
8 Nm
18 Nm
31 Nm
50 Nm
77 Nm
111 Nm
152 Nm
271 Nm
436.5 Nm
655 Nm
SAE GRADE 5
Fine Thread
SIZE
1/4 – 28 (.250)
5/16 – 24 (.3125)
3/8 – 24 (.375)
7/16 – 20 (.4375)
1/2 – 20 (.500)
9/16 – 18 (.5625)
5/8 – 18 (.625)
3/4 – 16 (.750)
7/8 – 14 (.875)
1 – 12 (1.000)
1 – 14 (1.000)
PLATED
9 ft. lbs.
18 ft. lbs.
33 ft. lbs.
52 ft. lbs.
80 ft. lbs.
115 ft. lbs.
159 ft. lbs.
282 ft. lbs.
454 ft. lbs.
682 ft. lbs.
12 Nm
24 Nm
45 Nm
70 Nm
108 Nm
156 Nm
215 Nm
382 Nm
615 Nm
925 Nm
PLATED
10 ft. lbs.
20 ft. lbs.
37 ft. lbs.
58 ft. lbs.
90 ft. lbs.
129 ft. lbs.
180 ft. lbs.
315 ft. lbs.
501 ft. lbs.
746 ft. lbs.
764 ft. lbs.
14Nm
27 Nm
50 Nm
79 Nm
122 Nm
175 Nm
244 Nm
427 Nm
679 Nm
1011 Nm
1036 Nm
SAE GRADE 8
Fine Thread
PLATED
7 ft. lbs.
14 ft. lbs.
26 ft. lbs.
41 ft. lbs.
64 ft. lbs.
91 ft. lbs.
128 ft. lbs.
223 ft. lbs.
355 ft. lbs.
529 ft. lbs.
541 ft. lbs.
SIZE
1/4 – 28 (.250)
5/16 – 24 (.3125)
3/8 – 24 (.375)
7/16 – 20 (.4375)
1/2 – 20 (.500)
9/16 – 18 (.5625)
5/8 – 18 (.625)
3/4 – 16 (.750)
7/8 – 9 (.875)
1 – 12 (1.000)
1 – 14 (1.000)
10Nm
19 Nm
35 Nm
56 Nm
87 Nm
123 Nm
173 Nm
302 Nm
481 Nm
717 Nm
733 Nm
- 8 -
Technical Data
Torque Chart - Metric
Property Class 8.8
ZINC-PLATED
SIZE
M6
M8
M10
M12
M14
M16
M20
M24
Coarse Thread
Nm
ft. lbs.
9.9
7
24
18
48
35
83
61
132
97
200
148
390
288
675
498
Fine Thread
Nm
ft. lbs.
10
7
25
18
49
36
88
65
140
103
210
155
425
313
720
531
Property Class 10.9
ZINC-PLATED
SIZE
M6
M8
M10
M12
M14
M16
M20
M24
Coarse Thread
Nm
ft. lbs.
14
10
34
25
67
49
117
86
185
136
285
210
550
406
950
701
Fine Thread
Nm
ft. lbs.
14
10
35
26
68
50
125
92
192
142
295
218
600
443
1000
738
Property Class 12.9
ZINC-PLATED
SIZE
M6
M8
M10
M12
M14
M16
M20
M24
Coarse Thread
Nm
ft. lbs.
16.5
12
40
30
81
60
140
103
220
162
340
251
660
487
1140
841
Fine Thread
Nm
ft. lbs.
16.5
12
42
31
82
60
150
111
235
173
350
258
720
531
1200
885
Conversion Factor: 1 ft. lb. = 1.3558 Nm
- 9 -
Technical Data
Hardware Key
- 10 -
Health & Safety
Safety Training
SAFETY
These machines are designed to carry out the function of
finishing concrete surfaces.
If used correctly, they will provide an effective and safe
means of finishing and meet the appropriate performance
standards.
It is essential that the operator of the machine is adequately trained in its safe operation, be authorized to
operate it, and have sufficient knowledge of the machine
to ensure that it is in full working order, before being put
to use.
- 11 -
Health & Safety
WARNING
Safety Precautions
• Before using this equipment, study the entire owner's manual
to become familiar with its operation. Do not allow untrained or unauthorized personnel, especially children, to
operate this equipment. Use only factory authorized parts
for service.
• When warning decals are destroyed or missing, contact the
Manufacturer immediately at 1-800-888-9926 for replacement. For the safety of yourself and others, it is imperative
that the following rules are observed. Failure to do so may
result in serious injury or death.
USE COMMON SENSE WHEN HANDLING FUELS
• Transport and handle fuel only when contained in approved
safety containers.
• Do not smoke when refueling the engine or during any other
fuel handling operation.
• Do not refuel with the engine running or while hot.
• If fuel is spilled during refueling, wipe it off from the engine immediately and discard the rag in a safe place. Do
not operate the mixer if fuel or oil leaks exist-repair immediately.
• Never operate this equipment in an explosive atmosphere.
• Never perform any work on the trowel while it is running.
Before working on it, stop the engine and disconnect the
spark plug wire to prevent accidental starting.
• Do not operate this trowel without all guards in place. Keep
hands, feet, clothing and jewelry away from the trowel
blades and all moving parts. Rotating and moving parts
will cause serious injury if contacted during operation.
• Do not allow anyone to stand or lean on the trowel during
operation.
- 12 -
Health & Safety
Safety Precautions
• Keep the patented Dyna-Clutch safety system in adjustment
and good operating condition at all times. Do not operate
the trowel if it does not work properly. Out of control Trowels can cause serious personal injury and damage to fresh
concrete surfaces. The Dyna-Clutch system will automatically stop the trowel if the operator loses control of it during operation.
• Make sure the Dyna-Clutch is disengaged (lever in the down
position) before starting the trowel. Keep one hand firmly
on the handle while starting and do not let go of the handle
during operation.
• Avoid contact with hot exhaust systems and engine parts.
• Allow engine to cool before performing any repairs or
service.
• Ear protection required when operating this equipment.
• Never operate any gas powered equipment in a poorly
ventilated or enclosed area.
• Avoid prolonged breathing of exhaust gases.
- 13 -
Introduction
Location and Use of Controls
LOCATION AND USE OF CONTROLS
Before operating this trowel, it is important to
familiarize yourself, and any other personnel
who will be using it, with the location and
proper use of the controls to insure safe and
efficient operation:
A - HANDLE ADJUSTMENT KNOB - to
adjust the handle for maximum operator
comfort and control, simply turn the knob-one-quarter turn maximum counterclockwise to loosen, move handle to desired
position and tighten knob to lock handle in
place.
B - THROTTLE CONTROL - this is a pushpull type throttle control which can be
locked at any desired blade speed from 50 to
130 RPM, to meet varying job conditions.
To use, simply push or pull the throttle
control to obtain the desired blade speed.
To lock the throttle at the speed, turn the
control clockwise. To unlock the throttle for
further adjustments, turn the control counter
clockwise approximately 1/4 turn.
- 14 -
C - DYNA-CLUTCH LEVER - this is a
patented feature which acts as a safety
device to stop the trowel from spinning out
of control if the operator lets go of the
handle. It also allows the operator to control
the engagement and disengagement of the
trowel blades independent of engine speed.
To use, simply move the lever all the way up
to the RUN position to engage the trowel
blades. To stop the blades from turning,
push the lever all the way down to STOP
position. In the event that the operator lets
go of the handle while the blades are
turning, the centrifugal force from the swing
of the handle will throw the Dyna-Clutch
lever to the STOP position. This prevents
the trowel from spinning out of control and
causing injury to personnel or damage to the
trowel and fresh concrete. Since the DynaClutch system disengages the blades from
the engine, rather than shutting down the
engine to stop the blades, time is saved in
getting the trowel operating again. The
operator simply moves the Dyna-Clutch
lever to RUN position instead of having to
restart the engine and readjust engine speed.
D - TILT ADJUSTMENT KNOB - adjusts the
angle of the blades for different curing
stages and conditions of the concrete.
Turning the knob clockwise increases the
angle of the blades to the concrete. Turning
the knob counterclockwise flattens or
decreases the angle of the blades.
Adjust Tilt Knob Lock
Nut/Linkage Rod
Introduction
TO ADJUST TILT KNOB LOCK NUT --The
tilt lock nut is located on the tilt rod assembly.
Using the lifteye, raise the trowel with an overhead
crane. Back off tilt knob until there is enough
cable slack to access the tilt lock nut. For more
tilt, loosen lock nut set screw and turn lock nut
towards tilt knob, 1 turn, and lock set screw.
Crank knob to full tilt position and check clearance
between the tilt lever and gearcase for 1/64"
(paper thickness). Repeat adjustment if required.
NOTE: Cables may stretch over time and may
need to be replaced if full tilt is no longer
obtainable.
TO ADJUST ProPitch™ LINKAGE
Rod--The linkage rod is fastened to a yoke end
and a swivel by two nuts. To adjust follow the
steps listed below.
1. Using the lifteye, raise the trowel using an
overhead crane.
2. The lower end of the linkage rod is connected
to a yoke and held in place with two (2) nuts.
Loosen the nut on the upper end of the linkage
rod to allow slack in the tilt cable when the
ProPitch handle is in full tilt position.
4. With handle in full tilt position, adjust the nut
on the backside of swivel at the upper end of
linkage rod until the proper gap is achieved
between the tilt lever and the gearcase-approximately 1/64 inch.
5. Tighten nut on the outside of swivel to lock
linkage rod into position.
6. Repeat adjustment if required.
NOTE: Cables may stretch over time and
may need to be replaced if full tilt is no
longer obtainable. Refer to Service and Parts
Manual for full diagram and parts breakdown.
NUT
SWIVEL
NUT
LINKAGE ROD
NUT
YOKE END
- 15 -
Maintenance
Maintenance, Lube & Adjustment
MAINTENANCE, LUBRICATION
AND ADJUSTMENT
These oil requirements are general guidelines
only, for specific requirements consult the
ENGINE MANUAL included with the trowel.
To get long and trouble free service from your
new CF Power Trowel, it is essential to perform
periodic maintenance on engine and machine
mechanisms. Follow the guidelines listed
below:
B. TROWEL GEARCASE
LUBRICATION
A. ENGINE CRANKCASE
Daily--check oil level in engine. Engine warranty is VOID if it is run without oil. Add oil as
required to keep crankcase full. Engine oil
should be changed every 250 hours of operation,
or once a year, whichever comes first.
Daily--check oil level in gearcase. Trowel
warranty is VOID if is run without oil. Oil level
should fill the sight plug, located on the right
side of the gearcase, when the trowel is at rest
on a level surface. Add oil as required to keep
oil level at correct height. Gearcase oil should
be changed every 250 hours of operation, or
once a year, whichever comes first. Use 90
weight oil when changing or adding oil to the
gearcase.
C. ARM BEARING
Monthly--grease arm bearing through the grease
fittings in the spider. There are (3) fittings on
(3) arm trowels and (4) fittings on (4) arm
trowels. Pump grease into each fitting until
clean grease comes out of spider at either end,
thoroughly clean excess grease off from spider
when all arms have been greased. Use any
grade #1 lithium base grease.
Oil requirements are as follows:
Temperatures above 40°F (4°C) - SAE 30
Temperatures below 40°F (4°C) - SAE 5W20
D. THRUST BEARING
Weekly--grease with any grade 1 Lithium based
grease to purge out any dirt or water. Wipe off
excess grease.
Yearly--for bearing lubrication remove
thrust bearing and clean thoroughly.
Inspect for damage and replace if necessary or repack with any grade #1
lithium-based grease and reinstall.
- 16 -
Maintenance
Hardware and Torque Chart/
Cleaning
E. DYNA-CLUTCH LEVER CABLE
CLEANING
Yearly--lubricate the DYNA-CLUTCH lever
cable with any good control cable lubricant.
Spray the lubricant down the end of the cable
housing from inside of the Dyna-Clutch housing, wipe off excess lubricant from the ends of
the cable.
For consistent performance and long life,
thoroughly clean the trowel at end of daily
operation. Spray the blades and lower end of
the trowel with water to clean off accumulated
concrete. Wipe dirt and concrete from engine
with a damp rag. Thoroughly dry trowel and
apply a light coat of WD-40 or other light oil to
the blades to prevent rust.
F. BLADE TILT MECHANISM
Yearly--lubricate the tilt knob threads and
bearings with a few drops of light oil. Screw the
tilt adjustment knob out just far enough to gain
access to the threads and bearing. DO NOT
screw the knob completely out of the handle.
Hanging the trowel from its lifteye facilitates
this operation.
HARDWARE AND TORQUE CHART
Periodically inspect all hardware on the trowel
and engine. Loose hardware can contribute to
broken parts and early component failure. Use
the torque chart below as a general guideline
and keep all hardware tight.
THREAD
DIAMETER
#10
1/4
5/16
3/8
32*
7
14
24
NEVER GET HANDS, FEET
OR ANY OBJECT NEAR THE
BLADES WHEN THE ENGINE IS RUNNING.
DISCONNECT SPARK PLUG
WIRE BEFORE CLEANING
THE TROWEL.
TORQUE WHEN
THREADED INTO
STEEL
NEVER POUR OR SPRAY
WATER OVER THE ENGINE.
ALUMINUM
29*
6
10
18
*Recommended torque is in lb. in., all other
figures are in lb. ft.
- 17 -
Maintenance
Dyna-Clutch Adjustment
DYNA-CLUTCH ADJUSTMENT
The Dyna-Clutch is an important safety device
which prevents the trowel from spinning out of
control in the event the operator lets go of the
handle during operation. When properly adjusted,
it will disengage the trowel blades from the engine within the first 3/4 revolution of the handle.
The handle may "coast" another 1/2 to 3/4 revolution, but it is no longer swinging under power.
This will prevent injury to personnel and damage
to the trowel and fresh concrete surfaces.
6. If finer adjustments are required, loosen
the (2) lock nuts slightly. By turning both
lock nuts clockwise, tension on the cable
and spring will be increased. Turning both
lock nuts counter clockwise will decrease
tension.
B
The Dyna-Clutch must be adjusted periodically
to compensate for belt wear and stretch, and also
whenever the belt is changed.
PRELIMINARY ADJUSTMENT - to adjust
Dyna-Clutch, proceed as follows:
7. Tighten the (2) lock nuts against the cable
housing bracket after making any
adjustments.
1. Move the Dyna-Clutch control lever on the
handle to the STOP position.
8. As a preliminary test, start the trowel,
engage the Dyna-Clutch and run for a few
moments then move the Dyna-Clutch lever
to the STOP position. Observe the blades,
watching for any sign of continued
rotation. If the blades do not want to stop,
there is too much tension on the cable and
spring. Shut down the engine and decrease
the amount of tension as per steps (6) and
(7) above, to allow the Dyna-Clutch to
disengage completely.
2. Loosen (2) lock nuts (A) and spin them out
of the way toward either end of the cable
housing adjustment barrel (B).
3. Grasping the cable housing with one hand,
lightly pull it away from the cable housing
bracket (E) to apply tension to the control
cable (C). Proper adjustment is when the
control cable is taut but there is no tension
on the spring (D).
Also make sure that there is still enough
tension on the cable and spring to prevent
these parts from coming unhooked during
operation. If the tendency for the blades to
rotate when the Dyna-Clutch is disengaged
cannot be adjusted out of the system
without taking all tension off the cable and
spring, carefully inspect the drive belt and
Dyna-Clutch system for wear or damage.
Make sure all parts are operating freely.
Repair as necessary to insure proper
operation of the Dyna-Clutch system.
4. Spin the (2) lock nuts against the cable
housing bracket with the other hand and
tighten them against the bracket to lock the
cable in adjustment.
5. Check the tension on the control cable and
spring. If there is too much tension on the
control cable and spring, the Dyna-Clutch
will not disengage completely. If there is
not enough tension, the spring and cable
may disconnect from the Dyna-Clutch,
leaving the system inoperative.
- 18 -
Maintenance
Final Testing and Adjustment
FINAL TESTING AND ADJUSTMENT - to
make sure the Dyna-Clutch is properly adjusted,
the trowel must be tested as follows before it is
allowed back in service.
3. Start the trowel, move the Dyna-Clutch
lever to the RUN position to engage the
blades and adjust engine speed if
necessary.
BEFORE PROCEEDING TO
THE FINAL TESTING AND ADJUSTMENT OF THE DYNACLUTCH, ALL TENDENCY FOR
THE TROWEL BLADES TO ROTATE WHILE THE DYNACLUTCH LEVER IS IN THE
STOP (DISENGAGED) POSITION MUST BE ADJUSTED
OUT OF THE SYSTEM!
USE EXTREME CAUTION
WHEN PERFORMING THIS
TEST
1. Place the trowel in the center of a cleared
area at least 12 x 12 foot square. The
surface the trowel is tested on must be a
level, clean, dry and crack free section of
fully cured concrete.
4. Firmly holding the other end of the string
attached to the spark plug wire over head in
one hand, let go of the trowel handle and
step back out of the way.
NO ONE, BESIDES THE OPERATOR, SHOULD BE ALLOWED
WITHIN THIS AREA WHILE
THE TROWEL IS BEING
TESTED.
2. Tie one end of a 10 foot length of heavy
string to spark plug wire of the engine as a
safety precaution. The string must be tied
near the spark plug end of the wire, so that
the operator can pull the plug wire off of the
plug, to stop the engine if the Dyna-Clutch
is not adjusted properly and allows the
trowel to spin out of control.
MAKE SURE NO ONE IS IN
THE AREA BEFORE YOU LET
GO OF THE TROWEL.
If the Dyna-Clutch is correctly adjusted, the blades
will be disengaged from the engine (stopping their
rotation) within the first 3/4 revolution of the
handle. If the Dyna-Clutch does not disengage
properly and the trowel starts to spin out of control, immediately pull the string hard enough to
disconnect the spark plug wire and kill the engine.
DO NOT ATTEMPT TO GRAB
THE HANDLE TO STOP THE
TROWEL.
- 19 -
Final Testing and
BladeAdjustment
Maintenance
NOTE:
Be sure to watch for the
disengagement of the Dyna-Clutch. Even
if it disengages within the specified 3/4
revolution, the trowel handle may "coast"
an additional 1/2 to 3/4 revolution
depending on the condition of the floor.
This is acceptable as long as the DynaClutch has disengaged as specified, since
the handle will not be under power during
this "coasting" period.
If the trowel has been dropped or mishandled, the
spider and arms have been disassembled, the
blades replaced or bent arm adjustments made, the
following adjustment may be necessary to remove
excessive wobble:
5. If the Dyna-Clutch did not disengage
completely or soon enough, some final
adjustments will have to be made. Shut the
engine down, move the Dyna-Clutch lever to
the STOP position and loosen the (2) lock
nuts holding the cable housing in place.
Alternately turning each lock nut counter
clockwise, slightly decrease the amount of
tension on the control cable and spring to
allow the Dyna-Clutch to fully disengage
sooner. Tighten the (2) lock nuts against the
cable housing bracket to lock in the
adjustment.
6. Retest and readjust the trowel as
necessary to insure proper disengagement
of the Dyna-Clutch within the first 3/4
revolution of the handle.
BLADE ADJUSTMENT
1. Place (3) to (4) blocks of equal height
under the stationary blade guard (outer
ring) to raise the blades off the floor - make
sure the blocks clear the blades so they can
be rotated without interference.
Disconnect spark plug wire and move the
Dyna-Clutch lever to STOP (disengaged)
position.
2. Choose one of the blades and measure the
height of the leading edge of that blade
from the floor. Make a note of the
measurement, mark the blade and mark the
spot on the floor from which the
measurement was taken for reference.
3. Rotate the blades until the next blade is in
the same position as the first one was.
Measure the leading edge height of the
second blade from the spot marked on the
floor and compare this measurement with
one recorded from the first blade.
- 20 -
Maintenance
Bent Arm Adjustment
BENT ARM ADJUSTMENT
4. If the height of the second blade is not
within 1/32 of an inch of the height of the
first blade, the second blade must be
adjusted. To do this, loosen the (2) lock
nuts (A), and adjust the blade arm lever (B)
up or down as necessary to match the
second blade height to the first blade height
If the trowel still wobbles after adjusting the
blades as outlined above, it may have a bent
arm. If the arm is not bent too much, it can be
compensated for as follows:
1. Place trowel on a perfectly flat section of
concrete or floor. Disconnect spark plug
wire. Turn the tilt adjustment knob
counter clockwise until all tension is off
of the tilt adjustment cable and the
blades are flat against the floor. DO
NOT screw the knob completely out of
the handle.
within the specified 1/32 of an inch.
Tighten the (2) lock nuts securely when
proper adjustment is reached.
5. Repeat steps (3) and (4) for each of the
remaining blades.
2. Examine each arm to determine which
one is bent, all blades should be perfectly
flat to the floor along their length. When
the bent arm is located, loosen bolt (A) in
that arm approximately (3) to (4) turns.
Loosen lock nut (B) and tighten bolt (C)
until the blade lays flat against the floor.
Tighten lock nut (B) and tighten bolt (A)
to 14 lb. ft.
- 21 -
Maintenance
Bent Arm Adjustment
3. Check all blades again to make sure they
are flat on the floor. Double check blade
adjustment as outlined in the BLADE
ADJUSTMENT section above.
NOTE: If the trowel still wobbles after these
adjustments, or if an arm is bent bad enough that
it cannot be compensated for with the adjusting
bolts, the bent arm must be replaced, and the
trowel should be closely examined to make sure
that no other parts are bent or broken. All such
parts must be replaced before returning the
trowel to service.
- 22 -
Maintenance
Spider Assembly--Removal and
Replacement/Arm--Removal
and Replacement
SPIDER ASSEMBLY--REMOVAL
AND REPLACEMENT
ARM--REMOVAL AND REPLACEMENT
Refer to the SPIDER AND BLADE ASSEMBLY exploded view section and proceed as
follows:
Refer to the SPIDER AND BLADE ASSEMBLY exploded view section and proceed as
follows:
1. Raise the trowel to gain working space
underneath it and support it so that it cannot
fall or tip over while being worked on.
Disconnect spark plug wire.
2. Remove the bolt and washer which retain
the spider to the gearcase output shaft.
3. Using an appropriate puller, remove the
spider (intact with all arms, blades, the
rotating ring and all associated hardware)
from the output shaft. Someone should
support this assembly as it is being pulled
from the trowel to prevent it from falling
and causing injury or damage. All lower
end parts may now be easily reached for
service or replacement as necessary.
4. To reassemble the spider and blade
assembly to the trowel, refer to the
exploded diagram and reverse the order of
disassembly. Make sure that the output
shaft key is in place. Replace the spider
washer and (new) lock washer and install
using on drop of loctite #262 (or equivalent
thread-locking compound) on the spider
retaining bolt. Torque bolt to 40 lbs. ft.
1. Remove the spider and associated parts as
a unit as outlined in the SPIDER
ASSEMBLY - REMOVAL AND
REPLACEMENT section.
2. Remove all bolts securing the rotating ring
to the arm and remove the rotating ring.
3. Loosen (2) bolts securing the blades to the
arm that needs replacing and remove the
blade.
4. Slide the arm, with the rod and bearing, out
of the spider.
5. Loosen the lower lock nut on the rod end
bearing in the arm and remove the rod end
bearing. DO NOT disturb the location of
the upper lock nut on the rod end bearing.
6. Loosen lock nut and remove bolt and lock
nut from the arm.
7. Clean old grease from arm bore in spider.
8. Install the rod end bearing removed in step
#5 to the new arm and install the lower
locknut finger-tight. Again, DO NOT
disturb the location of the upper lock nut on
the rod end bearing.
9. Install new nylon bearings to the new arm,
grease lightly and slide the arm assembly
back into the spider. Make sure that the rod
end bearing engages the pin in the thrust
plate.
10. Tighten the lower lock nut retaining the rod
end bearing to the arm.
11. Install the blade to the arm the same way it
came off with (2) bolts, lock washers and
flat washers item. Torque the bolts 14 lbs.
ft.
- 23 -
Maintenance
Arm--Removal and Replacement/
Arm Bearings Replacement
12. Install the bent arm adjusting bolt and lock
washer and turn the bolt into the arm until
it lightly touches the blade. Back the bolt
off about 1/2 turn and tighten the lock nut
to secure.
4. Install (2) new bearings to the arm and
grease lightly, slide the arm into the spider
and secure it in place as outlined in step (9)
of the ARM - REMOVAL AND
REPLACEMENT section.
13. Repeat steps (3) through (12) for each arm
that needs to be replaced.
5. Repeat step (2) through (4) for each arm
requiring bearing replacement and
reassemble the trowel as outline in step
(14) and (15) of the ARM - REMOVAL
AND REPLACEMENT section.
14. Install rotating ring to arms with bolts. Use
Loctite #262 (or equivalent thread-locking
compound) and torque bolts to 24 lbs. ft.
15. Reassemble spider and blade assembly to
trowel as outlined in the SPIDER
ASSEMBLY--REMOVAL&
REPLACEMENT section and lower
trowel to the floor. Check blade
adjustment as outlined in the BLADE
ADJUSTMENT section and adjust as
necessary.
6. After installation, fully grease each arm
that has been replaced as outlined in the
LUBRICATION SECTION.
ARM BEARINGS--REPLACEMENT
Refer to the SPIDER AND BLADE ASSEMBLY exploded view section and proceed as
follows:
1. Remove the spider and associated parts
and hardware as a unit as outlined in the
SPIDER ASSEMBLY - REMOVAL &
REPLACEMENT section.
2. Remove an arm as outlined in the ARM REMOVAL AND REPLACEMENT
section without removing the rod end
bearing and adjusting bolt.
3. Remove the old bearings from the arm and
clean the old grease from the spider and
arm.
- 24 -
Maintenance
Throttle Cable Attachment
THROTTLE CABLE ATTACHMENT
If the throttle cable is disconnected from the
engine for service or replacement, it must be
rerouted and reconnected to insure proper
operation. When removing the throttle cable
from the trowel, make a note of how it was
routed to the engine, and route the cable the
same way when it is reinstalled or replaced. To
reconnect the throttle cable to the engine correctly, consult the appropriate diagrams on these
two pages for the engine you are working with.
NOTE: On some engines, the throttle cable end
must be bent into the configuration shown in
diagram (X). All other engines require the cable
end to be left straight as shown in diagram (Y).
The required cable end is called out in each
cable hookup diagram with the appropriate note
"cable end (X)" or "cable end (Y)".
3 HP, 5 HP, 5 HP I/P & 8 HP I/P BRIGGS AND
STRATTON
4HP Honda, 5.5 HP (GX160) HONDA
- 25 -
Maintenance
Throttle Cable Attachment
4.5hp (EX13) Robin, 8hp (GX240) Honda, 6hp (EX17)
Robin, 9hp (EX27) Robin Engines--Assemble as shown
- 26 -
Maintenance
Repairing Gearcase Assembly
1. Disassemble gear case and clean all bolts
thoroughly in paint thinner. Dry bolts and
apply Loctite primer #T747. Allow primer
to dry.
8. Install input shaft through opposite side of
case and install blind end side cover
without any shims or O-ring. Install four
(4) attaching bolts finger tight then 1/8 turn
with wrench. Do Not tighten. Using feeler
gauges, check for equal gap all around the
joint surface. Loosen and tighten the four
(4) attaching bolts until the gap is equal all
around. Note the feeler gage thickness
here. The measured thickness is the correct
amount of shimming required. (i.e. if
feeler gage amount is .027", then .027" is
correct amount of shim thickness for this
line only). Remove the attaching bolts and
remove the end cap by gently tapping the
sheave end of the shaft with a soft faced
mallet. Install the measured amount of
shims and a new O-ring (lightly lubricated)
to the cap and install and tighten cap to
case. (Use Loctite #242 or equivalent) and
check for ease of operation by rotating the
shaft in the assembly. Insure that there is
no end play in the assembly. If the shaft
does not rotate freely, more shims are
required. If end play is found, less shims
are required.
2. Wash all remaining parts thoroughly in
Safety Kleen solution or equivalent & dry
thoroughly before continuing.
3. Inspect condition of all components
including for good threads in tapped holes.
File or stone any "dings" or "burrs" on joint
surfaces. Stone (ONLY) any marks in the
bore areas.
4. Press off any worn components and
replace with new as required. If bearings
are being replaced, make certain to replace
both halves of the bearing (i.e. cup and
cone sections).
5. Press new components in place. If original
shafts are being retained but bearing have
been pressed off, use Loctite # 680 (or
equivalent) bearing locker to insure that
bearing is retained properly on the shaft.
The same applies to bearing parts removed
and installed into the bores of existing caps
or gearcase. Allow Loctite to cure before
proceeding.
6. Press out and replace all (3) seals. To
prevent oil leaks after reassembling, cover
keyways in both shafts with masking or
electrical tape to insure that the new seals
are not damaged during assembly.
7. Install new O-ring lightly lubricated to
sheave end side cover (P/N 42718) and
install to case using Loctite #242 (or
equivalent). Insure that the O-ring is not
cut during installation.
9. Repeat step 8 for the output shaft and its
cap with the following exception: After
measuring for Shim amount, subtract .003"
from the measurement.
(i.e. if
measurement is .027", .027" - .003" =
.024". .024" would be the correct shim
amount.)
10. After assembly is complete, insure ease of
rotation by rotating the input shaft.
Maximum allowable torque required is 7
lb. in. Refill the case with 40 oz. of 80W 90W oil through the oil sight plug hole and
reinstall the oil sight plug. The case is
ready for immediate use.
- 27 -
Maintenance
PROBLEM
1.Trowel blade turns when
pulling recoil on engine or
creeps when disengaged.
Troubleshooting
PROBABLE CAUSE
REMEDY
a.Clutch not disengaged.
See Operating Instructions.
b.Clutch not adjusted properly.
See Dyna-Clutch Adjustment.
c.Belt guide bracket bent.
Bend belt guide bracket to
insure tension between belt
guide bracket, belt and Dynalever.
a.Bent arm.
See Bent Arm Adjustment.
b.Arm out of adjustment.
See Blade Adjustment and
Bent Arm Adjustment.
c.Tilt mechanism out of
adjustment.
See Blade Adjustment.
d.Rod end bearings worn or
out of adjustment.
See Blade Adjustment.
3.Trowel blades wear
consistently on the tips of
all blades.
a.Normal wear.
Replace blades.
4.Trowel bounces up &
down, rocks back and forth
or digs into concrete
during operation.
a.Output shaft bent.
Check tolerances. Take spider
assembly off trowel. Unbolt
tilt lever from case (2 screws).
Make an L shape bracket.
Using the L shape bracket, bolt
indicator on the bracket, bolt
the bracket to the gearcase
and place indicator against
shaft. Turn gearcase over by
turning input pulley. Maximum indicator run out .007
tolerance.
2.Trowel blades wearing
unevenly (opposite blades
wearing faster than others.)
- 28 -
Maintenance
4.(Continued)
5.Tilt knob turns hard/ won't
turn/ProPitch handle
difficult to raise to maximum pitch or hangs up.
6.Dyna-Lever won't engage/
disengage properly.
7.Throwing belts.
Troubleshooting
b.One or more arms bent.
See Bent Arm Adjustment.
c.Arm out of adjustment.
See Blade Adjustment &
Bent Arm Adjustment.
d.Arm bearings worn.
Replace - see arm bearing
replacement section.
a.Acme nut seized (knob
only).
Lubricate Acme thread
whenever seize.
b.Tilt lever worn or bent.
Replace.
c.Thrust plate seized.
Lubricate or replace.
d.Thrust bearing worn or
seized.
Replace.
e.Tilt pivot not seated properly. (Knob Only)
Disassemble tilt cable from
tilt lever, free pivot pulley
and reassemble insuring the
cable runs in the pulley
groove.
f.Tilt lock nut out of adjustment.
g. Cam bent or worn (ProPitch)
h. Linkage rod out of
adjusment (proPitch only)
Adjust.
a.Incorrect tension on cable
spring.
See Dyna-Lever Adjustment.
b.Dyna-Lever binding in case.
Disassemble & check, parts
may be worn or bent.
c.Clutch cable seized.
Replace cable.
a.Idler pulley worn.
b.Clutch lever worn or bent.
c.Sheaves out of alignment.
Replace.
Replace.
Realign with straight edge.
- 29 -
Replace.
Adjust.
Maintenance
8.Belt slips.
Troubleshooting
a.Not enough tension on clutch
spring.
See Dyna-Lever Adjustment.
b.Belts glazed.
Replace.
c.Not using manufacturers raw
edged belt.
Replace. See engine assembly.
d.Belts stretched or too long.
Replace with correct manufacturers belt. See Engine
Assembly.
a.Oil level low due to seal
leaking.
Replace and re-lubricate. See
Lubrication.
b.Worm or worm gear worn.
Replace. See Gearcase
Assembly.
c.Bearings worn.
Replace. See Gearcase
Assembly.
10.Throttle cable won't hold
to desired RPM's.
a.Collet worn or broken.
Replace. See Throttle.
11. Edger rotating ring
rotates with blades
a. Not enough compression on
wave spring in friction plate.
Replace. See CF24E lower
assembly
12. ProPitch™ handle
difficult to unlock or lock.
a. Not enough compression in
spring.
Replace
b. Guide or plate for locking
worn.
Replace
9.Grinding noise in gearcase.
- 30 -
Exploded Diagrams & Parts List
CF24E Handle Assembly ..................................................................... 32-33
CF364 & CF464 Handle/Dyna-Clutch Assembly ............................... 34-37
ProPitch™ Option Assembly ............................................................... 38-41
Gearcase Assembly .............................................................................. 42-43
CF24E Lower Assembly ...................................................................... 44-45
CF364 & CF464 Lower Assembly ...................................................... 46-49
Engine Assembly ................................................................................. 50-53
Decal Identification ............................................................................. 54-55
- 31 -
Part Numbers
CF24E Handle Assembly
- 32 -
Part Numbers
Item
Part No.
CF24E Handle Assembly
Description
Qty.
1
21977
Lever Dyna-Clutch Assy CF
1
2
27353-2
Housing Dyna-Clutch Machined
1
3
27355-2
Cover Dyna-Clutch Machined
1
4
27360
Tilt Knob Machined
1
5
32117
Bushing Flange Nylon .250
2
6
34785
Pivot Pulley
1
7
35346
Throttle Assy
1
8
45719-2
Weldment Handle CF24
1
9
45730
Grommet 1.0 ID x 1.50 OD
1
10
45735
Rod Tilt CF24
1
11
47125
Handle Grip
2
12
32118
Bearing
1
13
36764
Cable Dyna-Clutch
1
14
28396
Name Plate
1
15
45736
Spacer Tilt Rod Edger
1
16
45724
Weld Block Tilt
1
17
34795
Tilt Cable
1
A
80044
HHCS 1/4-20 x 2 GR8 Pln
1
B
80058
WSHRL 3/8 Med Split ZN
4
C
80070
PPHMS 10-24 X 1
4
D
80102
HHCS 3/8-16 X 1 Pln
4
E
80236
NUTKP 1/4-20 ZN
3
F
80250
NUTFX 1/2-13 ZN
1
G
80261
SHSS 3/8-16 X 3/4 Cup PT Blk
1
H
80272
FHSCS 1/4-20 x 5/8 Blk
2
I
80275
SHSHB 5/16 x 1 Blk
1
J
80321
PINSP 3/8 x 1-1/4 Lg
1
K
80571
WSHR 1/4 SAE ZN
1
L
80006
PINDL 1/4 x 7/8
1
M
80069
Snap Ring 1/4 Extended
1
N
80305
PINSP 1/8 x 5/16 ZN
1
O
80676
NUTNY 1/4-20 SS
1
REMARK:
- 33 -
CF364 & CF464 Handle/
Dyna-Clutch Assembly
Part Numbers
- 34 -
CF364 & CF464 Handle/
Dyna-Clutch Assembly
Part Numbers
Item
Part No.
Description
Qty.
1
23095
Kit Handle Main
1
2#
21844
Assembly Adjustment Knob
1
3
55059
Decal Knob
2
4
35346
Throttle Assembly
1
36620
Throttle Assembly (5 B&S, 5 B&S I/P only)
1
5
32118
Bearing
1
6
27360
Tilt Knob
1
7
22239
Rod Tilt
1
8
22244-2
Tilt Block
1
9
34795
Tilt Cable
1
10
21843-2
Handle Adjustable
1
11
47125
Handle GRIP
2
12
27353-2
Dyna-Clutch Housing
1
14
32117
Bearing Nyliner
2
15
27355-2
Dyna-Clutch Cover
1
16
28396
Name Plate Dyna-Clutch
1
17
23365
Kit Cable Clutch
1
18
34785
Pivot Pulley
1
19
28022
Tilt Cable Pivot
1
20
21977
Dyna-Clutch Assembly
1
21
47190
Collet
1
22
42530
Tilt Lock Nut
1
*
22809
Kit Tilt Cable & Nut
1
REMARK:
*Includes items 9, 22 and D.
- 35 -
CF364 & CF464 Handle/
Dyna-Clutch Assembly
Part Numbers
- 36 -
CF364 & CF464 Handle/
Dyna-Clutch Assembly
Part Numbers
Item
Part No.
Description
Qty.
A
80058
WSHRL 3/8 MED SPLIT ZN
4
B
80102
HHCS 3/8 - 16 x 1 PLN
4
C
80236
NUTKP 1/4-20 ZN
3
D
80269
SHSS 10-32 x 5/16
1
G
80261
SHSS 3/8-16 x 3/4 Cup PT
1
H
80729
NUTSQ 1/2-13
2
I
80321
PINSP 3/8 x 1-1/4
1
J
80070
PPHMS 10-24 x 1
4
K
80272
FHSCS 1/4-20 x 5/8
2
L
80069
RING Extension 1/4
1
M
80305
PIN 1/8 x 5/16
1
N
80275
SHSHB 5/16 x 1
1
O
47185
WSHR Urethane
1
P
35335
Locknut
REMARK:
- 37 -
Part Numbers
ProPitch Option Assembly
- 38 -
Part Numbers
Item
Part No.
ProPitch Option Assembly
Description
Qty.
1
21843-2
Handle Adjustable Weld CF
1
2
21977
Lever Dyna-Clutch Assy CF
1
3
21844
Knob Adjustment Assy
1
4
27353-2
Dyna-Clutch Housing Machined
1
5
27355-2
Dyna-Clutch Cover Machined
1
6
36762
Tilt Cable
1
7
28396
Name Plate Dyna-Clutch
1
8
32117
Bushing Flange Nylon .250
2
9
36739-2
Weldment Column Handle Main
1
10
36741
Guide locking Pitch
1
11
36742
Plate Locking Pitch
1
12
36743
Swivel Linkage Rod
1
13
36744
Rod Linkage Pitch
1
14
36745
Pin Swivel Linkage
2
15
36747-2
Machine Pitch Handle
1
16
36748-2
Cover Handle Inspection
1
17
36750-2
Handle Trip Machined
1
18
36753-2
Cam Pivot Tilt Cable
1
19
36772
Spring Compression .42 OD 1.75 LG
1
20
36757
Spring Compression .24 OD x 3/4
1
21
36758
Plug .375 OD x .375 Nylon
1
22
36759
Pin Pivot Release
2
23
36763
Cable Throttle Push/Pull
1
24
39255
Yoke End 3/8-24
1
25
47125
Handle Grip
2
26
36767
Pivot Pulley
1
27
36764
Dyna-Clutch Cable
1
28
36773
Spring Compression .24 OD x 1-1/4 LG
1
29
47355
Mount Shock
4
REMARK:
- 39 -
Part Numbers
ProPitch Option Assembly
- 40 -
Part Numbers
Item
Part No.
ProPitch Option Assembly
Description
Qty.
A
80058
WSHRL 3/8 MED SPLIT ZN
4
B
80066
SHSHB 1/2 x 1/2 Blk
2
C
80070
PPHMS 10-24 X 1
4
D
80716
HHCS 3/8 - 16 x 1-1/4 GR8 ZN
4
E
80116
WSHRL 1/4 Med Split ZN
2
F
80236
NUTKP 1/4-20 ZN
4
G
80242
NUTFX 3/8-24 Pln
3
H
80272
FHSCS 1/4-20 x 5/8 Blk
2
I
80305
PINSP 1/8 x 5/16
1
J
80434
HHCS 1/4-20 x 3/4 GR5 ZN
2
K
81074
BHSCS 10-32 x 1/2 SS
3
L
81076
PINSP 1/8 x 3/4 SS
3
M
81077
PINSP 1/8 x 1/2 SS
1
N
81078
NUTAC 1/4-20 ZN
2
O
80511
SHSS 3/8-16 x 1/2 CUPPT Blk
1
P
80275
SHSHB 5/16-18 x 1
2
Q
80006
PINDL 1/4 x 7/8
1
R
80069
Snap Ring 1/4 Extended
1
S
80043
WSHR 3/8 WROT ZN PL
4
REMARK:
- 41 -
Part Numbers
Gearcase Assembly
- 42 -
Part Numbers
Item
Part No.
Gearcase Assembly
Description
Qty.
^
39562
Assembly Gearcase CF
1
1
39547
Gearcase Machined
1
2
42719
Side Cover
1
3
42718
Bearing Cover
1
4
32270
Bearing Output Shaft
2
5
39009
Worm Gear
1
6
42715
Output Shaft
1
45716
Output Shaft (CF24E only)
1
7
32272
O-ring #01-162
1
8
42799
Shim Set Large Bore
1
9
42720
Cap Bottom Bearing
1
10
39014
Shaft Seal
3
11
27368-2
Tilt Lever
1
12
32271
O-ring #01-140
2
13
32233
Bearing
2
14
42712
Input Shaft
1
15
42800
Shim Set Small Bore
1
16
21667
Assembly Clutch Lever
1
17
35203
Vee Idler Pulley
1
18
34835
Sheave
1
19
42787-2
Belt Guard Mounting Bracket
1
20
34096
Oil Sight Plug
1
A*
80161
HHCS 5/16 - 18 X 1 GR2 ZN #
10
B
80086
WSHRL 5/16 MED SPLIT ZN
11
C*
80285
SHSHB 3/8 X 1/2 BLK
2
D
80744
KEY HARD 5/16 SQ X 1
1
E*
80105
FHSCS 5/16 - 18 X 1 BLK #
1
F*
80093
SHSHB 3/8 X 3/4 BLK
1
G
80100
KEY HARD CLASS 1 1/4 SQ X 1
1
H
80124
SHSHB 3/8 X 1 BLK
1
REMARK:
*When reassembling Trowel, clean these bolts and their mating holes thoroughly, and apply (1) drop of Loc-tite #242 (or equivalent thread
locking compound) to the threads.
^ Includes items 1-10, 12-16, 19-20, A, B,D, E, F
- 43 -
Part Numbers
CF24E Lower Assembly
- 44 -
Part Numbers
Item
Part No.
CF24E Lower Assembly
Description
Qty.
1
22200-2
Weldment Thrust Plate Cover
1
2
28283-2
Spider 4 Arm Machined
1
3
28435
Washer Steel 1.25 x .41 x .19
1
4
32123
Bearing Ball Thrust 1.500
1
5
32124
Rod End Bearing
4
6
32180
Bushing Sleeve Nylon .875
8
7
32329
Bearing Ball 45mm x 85mm
1
8
32330
Blade Combo Set 4 CF24
1
9
32331
Retaining Ring Extension 45mm
1
10
45701-2
Ring Edger Machined
1
11
45708-2
Ring Stabilizer Machined
1
12
45709
Bumper Ring Edger
1
13
45710
Subassembly Gearcase CF
1
14
45711-2
Weldment Tilt Arm
4
15
45712-2
Subassembly Base Engine 4hp Honda
1
16
45715
Tilt Plate Machined
1
17
46042
Fitting Grease 1/4-28 ZN
4
18
45737-2
Weld Plate Friction Edger
1
A
80001
PINDL 1/4 OD x 1/2 Lg
2
B
80058
WSHRL 3/8 Med Split ZN
5
C
80068
FHSCS 3/8-16 x 1.00 Blk
8
D
80086
WSHRL 5/16 Med Split ZN
8
E
80167
HHCS 5/16-18 x 1-3/4 GR2 ZN
8
F
80174
HHCS 3/8-16 x 1 GR8 ZN
1
G
80243
NTFXJ 3/8-24 ZN
8
H
80271
SHCS 1/4-20 x 1/2 Blk
4
I
80348
WSHR WROT 5/16 ZN
8
J
80394
Key Square 1/4 x 1.25 Pln
1
REMARK:
- 45 -
Part Numbers
CF364 & CF464 Lower Assembly
15
- 46 -
Part Numbers
Item
CF364 & CF464 Lower Assembly
Part No.
Description
22899-2
Guard Sty ISO CF36
1
22900-2
Guard Sty ISO CF46
1
2+
39562
Gearcase Assy
1
3
22171-2
Ring Retaining CF36
1
22172-2
Ring Retaining CF46
1
4
22200-2
Cover Thrust Plate
1
5
32123
Bearing Thrust
1
6
21684-2
Plate Tilt Assy
1
7
28283-2
Spider 4-Arm
1
8
32180
Bearing Arm Nyliner
8
9
32124
Rod Ends Superior
4
10
22183-2
Arm Weld CF36
4
22184-2
Arm Weld CF46
4
34578
Blade Set 4 Finished CF36
1
34580
Blade Set 4 Finished CF46
1
34583
Blade Set 4 Combination CF36
1
34585
Blade Set 4 Combination CF46
1
12
47183
Cap Plug W-1-Red
4
13
46042
Fitting Grease
4
14
47001
Cap Plug GC-5 Blue
4
15
39553-2
Base Engine Assy
1
1
11
Qty.
3,5.5 B&S/5.5 Honda/4.6 Robin/5 B&S I/P
39555-2
Base Engine Assy 8 B&S/8 Honda
1
39554-2
Base Engine Assy 7.5 Robin
1
16
47355
Mount Shock
4
17^*
23398
Kit Tilt Plate
1
REMARK:
^Not Shown
* Includes items 4,5,6
+ See Gearcase Assembly section
- 47 -
Part Numbers
CF364 & CF464 Lower Assembly
15
- 48 -
Part Numbers
Item
Part No.
CF364 & CF464 Lower Assembly
Description
Qty.
A+
80068
FHSCS 3/8 - 16 X 1 BLK
8
B
80066
SHSHB 1/2 X 1/2 BLK
4
C
80394
KEY SQUARE 1/4 X 1-1/4
1
D
28435
WSHR
1
E
80174
HHCS 3/8 - 16 X 1 GR8 ZN
1
F
80176
HHCS 3/8 - 16 X 1-1/2 GR2 ZN
4
G
80043
WSHR 3/8 WROT ZN
4
H
80243
NTFXJ 3/8 - 24 ZN
8
I
80167
HHCS 5/16 - 18 X 1-3/4 GR2 ZN
8
J
80086
WSHRL 5/16 MED SPLIT ZN
8
K
80348
WSHR 5/16 WROT ZN
8
L
80166
HHTB 5/16 - 18 X 1-3/4 GR2 ZN
4
M
80244
NUTFXJ 5/16 - 18 ZN
4
N
80058
WSHRL 3/8 MED SPLIT ZN
2
O
80056
NUTNY 3/8 - 16 ZN
4
REMARK:
+ When reassembling, clean bolts and holes, apply one drop loctite #242 or #262 (or equivalent thread locking compound to threads)
- 49 -
Part Numbers
Engine Assembly
- 50 -
Part Numbers
Item
Part No.
1
Engine Assembly
Description
Qty.
24543-2
Lifteye 8 B&S
1
42451-2
Lifteye 5 B&S, 5 B&S I/P
1
28318-2
Lifteye 4.0 Honda, 5.5 Honda, 4.5 Robin, 6 Robin 1
28683-2
Lifteye 8 Honda, 9 Robin
1
2
55021
Decal Caution
1
3
55043
Decal Idle Engine
1
4
30586
Engine 5.5hp B&S Intek
1
30587
Engine 5.5hp B&S I/P
1
30320
Engine 8hp B&S I/P
1
31235
Engine 4hp Honda
1
30159
Engine 5.5hp Honda
1
30160
Engine 8hp Honda
1
30598
Engine 4.5hp Robin
1
30599
Engine 6hp Robin
1
30600
Engine 9hp Robin
1
39553-2
Base Engine Assy
1
5^
1
5 B&S/5.5 Honda/6 Robin/5.5B&S I/P
45712-2
Base Engine Assy 4 Honda/4.5 Robin
1
39555-2
Base Engine Assy 8 B&S/8 Honda/9 Robin
1
6
55049
Decal Oper & Safety
1
7
34797
Idler Return Spring
1
8
34796
Clutch Spring
1
9
47229-2
Guard Belt
1
10*
35331
Belt L427 5.5 B&S/4,5.5 Honda/5.5B&S I/P
1
4.5 Robin, 6 Robin
11
35333
Belt L429 8 B&S IP/8 Honda/9 Robin
1
34833
Sheave AK34x3/4 5 B&S/5.5 Honda/5B&S I/P
1
4.5, 6 Robin
34834
Sheave AK34x1 8 Honda/9 Robin
1
12+
28301-2
Belt Guard Rear
1
13
28431-2
Belt Guide Bracket
1
14#
39562
Gearcase CF Assembly
1
REMARK:
^
*
+
#
^1
Not Shown
For best trowel performance and longest belt life, use only raw-edged Kevlar belts.
Inside belt guard mounts under belt guard bracket. To install inside guard, loosen (2) 5/16 bolts securing belt guard bracket to the
gear case. Slide inside guard behind the bracket and retighten the (2) 5/16 bolts.
See Gearcase Assembly or CF24E Lower Assembly
CF24E Lower Assembly Section
- 51 -
Part Numbers
Engine Assembly
- 52 -
Part Numbers
Item
Part No.
15^
38055
Engine Assembly
Description
Qty.
Exhaust Deflector 5 B&S (Intek Only)
1
39059
Exhaust Deflector 5 B&S (Intek Pro Only)
1
30166
Exhaust Deflector 4 & 5.5 Honda
1
A
80114
NUTNY 5/16 - 18
4
B
80086
WSHR 5/16 MED SPLIT
5
C
80096
NUTNY 5/16 - 24
2
D
80158
HHCS 5/16 - 18 X 1/2
3
E
80348
WSHR 5/16 X 1 WROT
2
80586
WHB 5/16-18-1/2
2
F#
80068
FHSCS 3/8 - 16 X 1
8
G*1
80060
KEY SQUARE 3/16 X 1
1
+
1
H
I
J^
2
^
*
+
REMARK:
#
^1
^2
*1
+1
80100
KEY SQUARE 1/4 X 1 CLS 1
2
80348
WSHR 5/16 WROT ZN
5
80579
HHCS 5/16 - 18 X 2-1/4 ZN
1
80171
FHSCS 5/16-24x3/4
1
Not Shown
For best trowel performance and longest belt life, use only raw-edged Kevlar belts.
Inside belt guard mounts under belt guard bracket. To install inside guard, loosen (2) 5/16 bolts securing belt guard
bracket to the gear case. Slide inside guard behind the bracket and retighten the (2) 5/16 bolts.
See Gearcase Assembly or CF24E Lower Assembly Section
CF24E Lower Assembly Section
Not Shown. Lifteye Mounting Hardware Required
3/16 x 1 square keys are used on the following engines:5 B&S, 5 B&S I/P, and 5.5 Honda.
1/4 X 1 hard square keys are used in the following engines: 8 Honda, 8 B&S
- 53 -
Part Numbers
Decal Identification
55156
55049
55417
- 54 -
Part Numbers
Item
Part No.
Decal Identification
Description
Qty.
^
23263
Kit Decal Warnings
1
1
55018
Decal, Kevlar Belts
1
2
55021
Decal, Caution Safety Straps
1
3
55417
Decal, Idle
1
4
55049
Decal, Caution--Warnings
1
5
55156
Decal, Missing
1
6
55453
Decal ProPitch™
1
7
55454
Decal Raise/Lower ProPitch™
1
REMARK: ^ Not Shown--Kit includes items 1-5
- 55 -
CALIFORNIA PROPOSITION 65 WARNING:
Operation of this equipment and/or engine
exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects, or other reproductive harm.
Bred Tough. Technology Born to Work.
The Way It Ought To Be.
Stone Construction Equipment, Inc.
P.O. Box 150, Honeoye, New York 14471
Phone: (800) 888-9926
Fax: 716-229-2363
e-mail: [email protected]
www: stone-equip.com
A 100% employee-owned American manufacturer
© 1983 Stone Construction Equipment, Inc.
Printed in U.S.A.
GP1M