KV Valve Data

KV
Elevator Control Valves
EN ISO 9001
KV ½" solenoid valves are designed for small hydraulic lifts operating at speeds up to 0.16 m/s (32 fpm) depending on the valve
selected. The smooth and accurate ride characteristics of the KV2S valve which includes 'soft stop' in both directions, render it
highly suitable for quality home lifts and lifts for the handicapped.
Flow Range:
5-80 l/min (1.3-20 US gpm) - see flow pressure charts
Pressure Range:
3-100 bar (45-1500 psi)
Oil Viscosity:
25-60 cSt. at 40°C (104°F)
Burst Pressure:
500 bar (7500 psi)
Solenoids AC:
24 V/1.8 A, 42 V/1.0 A, 110 V/0.5 A, 230 V/0.18 A, 50/60 Hz
Max. Oil Temperature:
70°C (158°F)
Solenoids DC: 12 V/2.1 A, 24 V/1.1 A, 42 V/0.6 A, 80 V/0.3 A, 125 V/0.25 A, 196 V/0.14 A.
Ports:
P Pump, Z Cylinder and T Tank all G½"
Insulation Class, AC and DC: IP 68
B44
Speeds max. (EN code)
KV1P
Z
1.8 kg
T
Z
T
Z
T
Down
One down speed, 0.16 m/s (32 fpm) max.
Down start has adjustable damping.
Down speed is adjustable.
Down stop has built-in damping.
Up
One up speed 0.16 m/s (32 fpm) max. with soft stop,
or 0.4 m/s (80 fpm) max. with overtravel and relevelling.
Up start has built-in damping.
Up stop has adjustable damping (delayed pump stop required).
Down
One down speed, 0.16 (32 fpm) max.
Down start has adjustable damping.
Down speed is adjustable.
Down stop has built-in damping.
Up
One up speed, 0.16 m/s (32 fpm) max.
Up start has built-in damping.
Up stop has no damping (pump stops).
Down
Two down speeds, 1 m/s (200 fpm) max.
Down start has adjustable damping.
Fast down speed and levelling speeds are adjustable.
Slow down and stop have built-in damping.
Up
One up speed, 0.16 m/s (32 fpm) max. with soft stop,
or 0.4 m/s (80 fpm) max. with overtravel and relevelling.
Up start has built-in damping.
Up stop has adjustable damping (delayed pump stop required).
Down
Two down speeds, 1 m/s (200 fpm) max.
Down start has adjustable damping.
Fast down speed and levelling speeds are adjustable.
Slow down and stop have built-in damping.
P
KV2P
2.5 kg
One up speed, 0.16 m/s (32 fpm) max.
Up start has built-in damping.
Up stop has no damping (pump stops).
P
KV1S
2.3 kg
Up
P
KV2S
Z
3.2 kg
T
P
Blain Hydraulics GmbH
Pfaffenstrasse 1
74078 Heilbronn
Germany
Tel. +49 7131 28210
Fax +49 7131 282199
www.blain.de
[email protected]
Designer and Manufacturer of the highest
quality control valves & safety components
for hydraulic elevators
GmbH
Control Elements
A
C
D
U
H
Solenoid ‘Up Stop’
Solenoid ‘Down Deceleration’
Solenoid ‘Down Stop’
Bypass Valve
Manual Lowering
V
X
Y
F
S
Check Valve
Down Valve
Down Level Valve
Main Filter
Relief Valve
Adjustments UP
Adjustments DOWN
1
5
6
7
9
Bypass
Up Soft Stop
Up Acceleration built-in
Down Deceleration built-in
Hydraulic Circuit
KV1P
DL
B44
Down Acceleration
Down Full Speed
Down Levelling Speed
Electrical Sequence
HP
DH
D
6
3 mm socket key
6 D
BV
V
EN
D
F
RS
S
9
H
S
U
Y
H
9
6
H
KS
Motor
ES
1
9
1
1
M
KV1S
DL
Alternative Overtravel
HP
DH
D
3 mm socket key
5
6 D
5
A
6
BV
ES
V
EN
D
F
RS
S
A
6
9
5
S
H
U
Y
H
KS
1
9
Motor
9
5
1
M
1
A
KV2P
DL
HP
DH
C
D
C
D
6
3 mm socket key
6 D
C
BV
ES
V
EN
D
F
RS
C
S
7
6
H
7
9
S
KS
U
X
1
7
9
Motor
Y
H
9
1
1
M
KV2S
DL
Alternative Overtravel
HP
DH
5
3 mm socket key
6
D
C
5
A
6
BV
ES
RS
V
EN
D
F
C
S
A
6
7
Y
H
H
7
9
S
KS
X
9
5
U
1
7
1
M
BLAIN HYDRAULICS
9
Motor
5
1
A
Warning: Only qualified personell should adjust or service valves. Unauthorised manipulation may result in injury,
loss of life or damage to equipment. Prior to servicing internal parts, ensure that the electrical power is switched off,
cylinder line is closed and residual pressure in the valve is reduced to zero.
Adjustments UP
Valves are already adjusted and tested. Check electrical operation before changing valve settings.
Test that the correct solenoid is energised, by removing the nut and raising the solenoid slighty to feel pull.
Nominal Settings: Adjustment 1 level with flange faces. Adjustment 5 (KV1S & KV2S) level with flange faces.
KV1P
1. Up Bypass: When the pump is started, the unloaded car should remain stationary at the floor for a period of about 1
second before starting upwards. The length of this delay is according to the setting of adjustment 1. 'In' (clockwise)
shortens the delay, 'out' (c-clockwise) lengthens the delay.
Up Stop: At floor level, the pump-motor is de-energized. The stop may be abrupt depending on load and speed of
approach. No adjustment possible.
S Relief Valve: 'In' (clockwise) produces a higher, 'out' (c-clockwise) a lower maximum pressure setting. After turning
'out', open manual lowering H for an instant.
Important: When testing relief valve, close ball valve gradually.
KV1S
1. Up Bypass: When the pump is started, the unloaded car should remain stationary at the floor for a period of about 1
second before starting upwards. The length of this delay is according to the setting of adjustment 1. 'In' (clockwise)
shortens the delay, 'out' (c-clockwise) lengthens the delay.
5. Up Stop: At floor level solenoid A is de-energized. Through a time relay the pump must run approx. 1 seconds longer
to allow the car to stop smoothly by valve operation according to the setting of adjustment 5. 'In' (clockwise) provides
a softer stop, 'out' (c-clockwise) a quicker stop. Pre-adjustment: With solenoid A disconnected and the pump running,
5 should be turned in until the car starts to move up, then slowly backed off again until the car stops.
Alternative Up Stop: At relatively higher speeds and with the time relay arrangements as with 'up stop' above, the car
may travel to just above floor level. In overtravelling the floor, down levelling solenoid D is energized, lowering the
car smoothly back down to floor level where D is de-energized.
S Relief Valve: 'In' (clockwise) produces a higher, 'out' (c-clockwise) a lower maximum pressure setting. After turning
'out', open manual lowering H for an instant.
Important: When testing relief valve, close ball valve gradually.
KV2P
1. Up Bypass: When the pump is started, the unloaded car should remain stationary at the floor for a period of about 1
second before starting upwards. The length of this delay is according to the setting of adjustment 1. 'In' (clockwise)
shortens the delay, 'out' (c-clockwise) lengthens the delay.
Up Stop: At floor level, the pump-motor is de-energized. The stop may be abrupt depending on load and speed of
approach. No adjustment possible.
S Relief Valve: 'In' (clockwise) produces a higher, 'out' (c-clockwise) a lower maximum pressure setting. After turning
'out', open manual lowering H for an instant.
Important: When testing relief valve, close ball valve gradually.
KV2S
1. Up Bypass: When the pump is started, the unloaded car should remain stationary at the floor for a period of about 1
second before starting upwards. The length of this delay is according to the setting of adjustment 1. 'In' (clockwise)
shortens the delay, 'out' (c-clockwise) lengthens the delay.
5. Up Stop: At floor level solenoid A is de-energized. Through a time relay the pump must run approx. 1 seconds longer
to allow the car to stop smoothly by valve operation according to the setting of adjustment 5. 'In'' (clockwise) provides
a softer stop, 'out' (c-clockwise) a quicker stop. Pre-adjustment: With solenoid A disconnected and the pump running,
5 should be turned in until the car starts to move up, then slowly backed off again until the car stops.
Alternative Up Stop: At relatively higher speeds and with the time relay arrangements as with 'up stop' above, the car
may travel to just above floor level. In overtravelling the floor, down levelling solenoid D is energized, lowering the
car smoothly back down to floor level where D is de-energized.
S Relief Valve: 'In' (clockwise) produces a higher, 'out' (c-clockwise) a lower maximum pressure setting. After turning
'out', open manual lowering H for an instant.
Important: When testing relief valve, close ball valve gradually.
BLAIN HYDRAULICS
Warning: Only qualified personell should adjust or service valves. Unauthorised manipulation may result in injury,
loss of life or damage to equipment. Prior to servicing internal parts, ensure that the electrical power is switched off,
cylinder line is closed and residual pressure in the valve is reduced to zero.
Adjustments DOWN
Valves are already tested and adjusted. Check electrical operation before changing valves settings. Test that the correct solenoid is
energized by removing nut and raising solenoid slightly to feel pull.
KV Nominal Settings: Adjustments 7 & 9, screwheads level with the hexagon heads.
KV1P / KV1S
6. Down Acceleration: When solenoid D is energized, the car will accelerate downwards according to the setting of adjustment 6.
'In' (clockwise) provides a softer down acceleration, 'out' (c-clockwise) a quicker acceleration. Pre-adjustment: 6 should be turned
all the way in and then solenoid D energized. Turn 6 slowly back out until the car accelerates downwards.
9. Down Speed: With solenoid D energized as above, the down speed of the car is according to the setting of adjustment 9. 'In'
(clockwise) provides a slower down speed, 'out' (c-clockwise) a faster down speed.
Down Stop: At floor level, solenoid D is de-energized causing the car to stop. No adjustment necessary.
H Manual Lowering: 'out' (c-clockwise) allows the car to be lowered by hand. Closes automatically on release.
KV2P / KV2S
6. Down Acceleration: When solenoids C and D are energized, the car will accelerate downwards according to the setting of
adjustment 6. 'In' (clockwise) provides a softer down acceleration, 'out' (c-clockwise) a quicker acceleration. Pre-adjustment: 6
should be turned all the way in and then solenoid C and D energized. Turn 6 slowly back out until the car accelerates downwards.
7. Down Speed: With solenoids C and D energized as above, the down speed of the car is according to the setting of adjustment 7.
'In' (clockwise) provides a slower down speed, 'out' (c-clockwise) a faster down speed.
Down deceleration: When solenoid C is de-energized whilst solenoid D remains energized, the car will decelerate according to the
built-in damping. No further adjustment will be required.
9. Down Levelling: With solenoid C de-energized and solenoid D remaining energized, the car will travel at its down levelling speed
according to the setting of adjustment 9. 'In' (clockwise) provides a slower, 'out' (c-clockwise) a faster down levelling speed.
Down Stop: At floor level, solenoid D is de-energized causing the car to stop. No adjustment necessary.
H Manual Lowering: 'out' (c-clockwise) allows the car to be lowered by hand. Closes automatically on release.
KS Slack Rope Valve: Solenoid D must be de-energised! The KS, is adjusted with a 3 mm Allan Key by turning the screw K 'in' for
higher pressure and 'out' for lower pressure. With K turned all the way 'in', then half a turn back out, the unloaded car should descend
when Manual Lowering H is opened. Should the car not descend, K must be backed off until the car just begins to descend, then
backed off a further half turn to ensure that with cold oil, the car can be lowered as required.
Optional
KV Optional Equipment
Ball Valve built in
Emergency Power Solenoid
Hand Pump H 13
Slack Rope Valve
Pressure Switch 10-100 bar
Pressure Switch 1-10 bar
CSA Solenoids
Emergency Manual Down Speed Adj.
BV
HP (H13)
The possible options are shown with KV1P Valve.
The same Options can be applied to all other KV Valve types.
EN
BV
HP (H13)
EN
44
90°
60
90
65
65
BV
EN
HP
KS
DH
DL
CSA
HA
30
DH/DL
HA
KS
DH/DL
KV Example with Options
BLAIN HYDRAULICS
HA
KS
Assembly
KV1P
KV1P &
KV1S
6
KV1S
D
5
Z
KV2S
KV2P
KV2P &
KV2S
A
6
D
C
A
5
Z
9
1
T
1
T
Y U P
F V
F
Z
U
P
V
Y
X
Z
L
H
KS
S
L
Control Elements
Adjustments
A
C
D
U
V
X
Y
H
L
F
1
5
6
7
9
S
Solenoid ‚Up Stop‘
Solenoid ‚Down Deceleration‘
Solenoid ‚Down Stop‘
Bypass Valve
Check Valve
Down Valve
Down Levelling Valve
Manual Lowering
Gauge Shut Off Cock
Main Filter
Connections
P
T
Z
7
KS H
9
S
Bypass
Soft Stop ‚Up‘
Start ‚Down‘
Speed ‚Down‘
Levelling ‚Down‘
Relief Valve
Important: Length of ½" thread on pipe connections
should not be longer than 14 mm!
Pump
Tank - return
Cylinder
Measurements
KV2P
125
KV1S
65
50
15,5
G ¼"
DH-DL
40
111
T
40
M6
10,5
P
M6
65
65
7,5
20
Z
36
50
P
M6
140
14
8
20
M6
P
34,5
40,6
48,5
M6
M6
Z
7
15,5
34,5
T
34
44
50
P
T
M6
25
7
G ¼"
DH-DL
T
50
36,5
25
KV2S
Z
43
43
65
Z
110
110
125
KV1P
BLAIN HYDRAULICS
M6
KV
KV Spare Parts List
Pos.
1
5
6
7+9
S
H
HA
KS
A
C+D
C
D
C
D
C
C
C
Z
L
No.
1F
1E
EO
U
UO
UF
5
6
7E
9F
YO
XO
XT
FI
X
Y
Y
SE
SM
MS
SO
SZ
SF
SK
H
HO
HA
KS
MM
AD
M
AR
MO
AN
AF
AH
AS
M
DR
DR6
MO
DF
DN
N6
HN
DK
DG
S6
CO
ZA
V
VO
F
L
Item
Flange - Bypass
Adjustment - Bypass
0-Ring - Adjustment (3,5x1,5 - P)
Flow Guide - Bypass
0-Ring - Bypass (17x1 - V)
Spring - Bypass
Adjustment - Up Stop
Adjustment - Down Acceleration
Adjustment - Down Valve
Spring - Down Valve
0-Ring - Flow Guide (10x1 - V)
Seal - Flow Guide (5.28x1.78 - V)
0-Ring Disc
Filter - Down Valve
Down Flow Guide (Brass)
Down Levelling Flow Guide (Steel) - KV2
Down Flow Guide (Steel) - KV1
Adjustment Screw - Relief Valve
Hexagonal - Relief Valve
Locking Screw
0-Ring - Nipple
Nipple - Relief Valve
Spring - Relief Valve
Piston - Relief Valve
Manual Lowering - Self Closing
Seal - Man. Lowering (0-Ring 5.28x1.78 - V)
Adjustable Manual Lowering
Slack Rope Valve
Nut Solenoid
Collar Solenoid
Coil Solenoid (indicate voltage)
Tube Solenoid 'Up'
0-Ring Solenoid
Needle Solenoid 'Up'
Spring Solenoid 'Up'
Seat Housing 'Up'
Seat Solenoid 'Up'
Coil Solenoid (indicate voltage)
Tube - Solenoid 'Down', w/o adj. 6
Tube Solenoid 'Down', with adj. 6
0-Ring Solenoid
Spring Solenoid 'Down'
Needle Solenoid 'Down'
Needle Solenoid 'Down' (Nipple)
Needle Solenoid 'Down'
Core Solenoid 'Down'
Seat Housing 'Down'(Solen.D with screen)
Seat Solenoid 'Down'
0-Ring Seat Housing
Cylinder Thread Connection
Check Valve
0-Ring Check Valve (5,28x1,78 - V)
Main Filter
Gauge Shut Off Cock
KV1P
Solenoid Valves
D
C
Adjustments
A
MM
MM
SK
M
M
5
KV1S, KV2S
MM
AD
SF SZ SO MS SM SE
M
S
DR6
DR
HO
AR
MO
MO
6
DF
H
MO
AN
DF
KS
DN
N6
DK
Flow Valves
AF
DK
DG
AH
DG
S6
U UO EO 1E
1
KV1S
KV2S
X/Y
XO XT FI YO
In case of down leakage, replace
and test in the following order:
S6, N6, HO, V complete, XO,
(2x XO with KV2).
9F SZ SO MS SM
V
VO
KV2P
A
D/6
KV2S
A
C
5
5
1
Z
Z
9
DH/DL
h
1
DH/DL
KS
F
Z
D/6
L
7E
7+9
ZA
KV1S
0-Rings: V = FKM -Viton
P = NBR - Perbunan
1F
AS
S6
KV2P
KV2S
UF
H
S
0-Rings:
0-Ringe:9x2
9x2PP
L
KS H 7
0-Rings: 9x2 P
S 0-Ringe: 9x2 P
9
Pressure Drop P - Z
Insert Selection and Down Flow Chart
US gpm
US gpm
5
10
15
20
5
25
30
1400
Static pressure with empty car.
90
1200
80
70
60
10
20
1000
40
V1
40
30
800
K
50
80
2
KV
20
bar
nov 15
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
l/min
25
20
For pressure-flow conditions
within shaded area, use ¾" piping
to avoid unnecessary pressure loss.
Pump flows above 80 l/min are not
recommended
400
psi
V2
KV1&K
10
bar
10 20 30 40 50 60 70 80 90 100
l/min
300
200
100
psi
Lowest Relief Pressure
US gpm
600
200
10
15
20
35
100
10
5
Example order
KV2S, 65 l/min, 25 bar (empty),
220 AC
or:
KV2S/80/220 AC
10
15
20
25
30
20
10
bar
10 20 30 40 50 60 70 80 90 100
l/min
BLAIN HYDRAULICS Designer and Manufacturer of High Quality Valves for Hydraulic Elevators
400
300
200
100
psi
Printed in Germany