Roof System Components
Transcription
Roof System Components
Boral Roofing Build something great™ Roof System Components A COMPREHENSIVE ROOF COMPONENTS COLLECTION Components A roof is not a mere tile covering but a dynamic, performing system that protects, breathes and ages with the structure. By studying roof performance characteristics and failure points, we have created Roof System Components that, when installed properly and used comprehensively, provides a tile roof that lasts longer and increases energy savings. Helps prevent water damage Increases airflow and ventilation Provides aesthetically pleasing design elements Creates a Cool Roof System with selected components CONTENT Boral® Strength............................................. 1 Contractor’s Advantage................................ 2 Boral™ Cool Roof System.............................. 4 Roof System Components............................ 6 Underlayments............................................. 8 Battens...................................................... 13 Hips & Ridges............................................ 15 Eaves......................................................... 19 Flashings................................................... 20 Valleys....................................................... 22 Rake & Gable Ends.................................... 23 Fasteners .................................................. 24 Oxides....................................................... 25 Boral Roof Systems.................................... 26 Additional Products.................................... 30 Roof Materials Checklist............................. 31 Piece-by-Piece Peace of Mind Boral Strength About Boral Roofing We are focused on building materials, so we are determined to get it right. Our focus drives us to continuously improve our products and services. Boral Roofing is the largest provider of roof tiles and complete roofing solutions in the USA. Boral Roofing provides roof tiles and components at all of its 12 clay and concrete tile manufacturing plants throughout the US. Many components are also available for drop shipment directly from the manufacturer to the customer’s desired location to decrease lead time and provide greater flexibility and service. ® Boral Limited is an international building and construction materials group with gross sales revenue of $4.6 billion and nearly 15,000 employees worldwide. Boral has major market positions in cement and construction materials, plasterboard, bricks, masonry, and roof tiles in Australia, Asia and the United States. Boral’s purpose is to create sustainable solutions for a worldwide building and construction materials industry by providing high performing, sustainable products and services for its customers. We want to partner with you to build something great. Confidence with Boral ® Boral stands behind our roof tiles and components. Many of Boral’s roof system components have long term express limited warranties to give you peace of mind that the product will function properly and last when installed according to the manufacturer’s instructions. Boral Roofing - Concrete Plants US Tile by Boral - Clay Plants ® ® Brick Plants Stone Plants Trim and Siding Plants Fly-Ash Building Products Distribution Construction Materials Research & Development Lab Mexico 1 Contractor’s Advantage When you purchase a product from Boral Roofing, you get the entire company backing your hard won business. We provide exceptional service that is ready when you are! Boral Roofing has many products and services to help you grow your business faster than your competition. Brand Recognition Boral roof tiles have been the preferred brand throughout the U.S. and we have the awards to prove it - from Builder Magazine, Custom Home Magazine, Remodeling Magazine, Home Builder Executive, and Architectural Record. Boral’s concrete tile was selected as the preferred concrete roof tile product by readers of Builder and Developer, OPTIONS For Today’s Fine Homes, 50+BUILDER, Residential Contractor and Green Builder. Quality & Testing Boral has studied roof performance and failure points since we started business in the U.S. in 1962. Our experience, knowledge and studies reinforce our conviction that our products are tested, certified and proven to meet the needs and requirements to last in the various climates throughout the country. All our products meet or exceed code requirements in the regions they are offered as well as meet Boral’s higher standards of quality and sustainability. Boral’s Cool Roof System was voted one of the 100 Best Products by Professional Builder Magazine in 2008. Product – Warranties Boral is a worldwide building and construction materials business that stands behind all their products, many of which have long term warranties to give you peace of mind that they will perform and last when installed according to the manufacturer’s instructions. When you buy all your products from Boral Roofing, you have a single reliable and high quality provider. Ease of Use, Save Time Boral is committed to providing products that not only provide the best in quality and durability, but also are safe and easy to install to save time and money. We know time is money. Our products get the job done right the first time. Eliminate Call Backs As a professional, when you price your jobs you count on getting the job done right the first time. We offer professional grade products for a complete roof system that can help prevent costly call backs. This can significantly reduce costs of repairs and maintain a superior reputation in the market, which can lead to more referral business. “Buyers are more informed and educated than they used to be. When they see the difference between tile versus composition shingles, they can see the quality and they want the quality.” “In the last 12 months, we have had twice as many sales as the guys across the street who have composition shingles on their roofs.” “Boral Roofing is a great company. They’ve supported us well, been on time, are a leader in their industry and they’ve got a great product.” Jim McVaugh President, McVaugh Custom Homes, Texas 2 “Using Boral Roofing allows us to give people a better roof, a much more attractive roof and a longer-lasting roof. Your curb appeal is day and night when compared with your run-of-the-mill shingle roof.” “Our sales outpaced our competitors across the street at a similar price point because of the tile roofs and the curb appeal they offer.” Carlos Rivero Café Homes, Florida Customer Service When you need help, Boral is there. Boral’s Customer Service is consistently ranked among the highest in the industry. With an average speed of answer time less than 12 seconds and an average handle time of 2 minutes, you can be assured that you will get the answers you need without long waits or getting the runaround. Boral Roofing’s trained Sales Representatives are dedicated to providing the utmost professional sales support for our products. Boral Roofing also has dedicated Technical Service Representatives to support customer’s technical needs and provide free installation and technical training to anyone who’d like to learn more about efficient and comprehensive tile roof installation. Technical Support If you have technical questions or issues, contact our Customer Service department. They may have the answer at their fingertips. If not, they can put you in touch with one of our dedicated full-time Technical Service Representatives to provide you the information you need to properly install a Boral roof product to meet or exceed code requirements. My Boral - Internet Access 24/7 Our web-based Customer Portal “My Boral” delivers a comprehensive array of online business tools for our customers. Designed to simplify the ordering process and let our customers manage their own accounts, this one-stop resource provides the necessary information quickly. My Boral offers a simple and highly efficient means to place, manage and review product orders in real time. You earned your spot at the customers’ kitchen table and we want to help you close the deal and get that contract signed. Marketing Materials and Tools Online Choose from a wide variety of marketing materials to better educate your customers. Product brochures, video demonstrations, online calculators, and much more is available at www.boralroof.com. If you need help finding something online, contact our Customer Service department and they’ll be happy to guide you through our informative website. Your success is important to us. We provide many different tools to help you grow your business. Product Information Video Demonstrations Boral Cool Roof System Brochures Cut Sheets Energy Efficiency Information AIA Certified CEU Courses Energy Calculator Samples of Tiles and Best Selling Roof System Components 3 Boral Cool Roof System ™ Why should you choose a Boral Cool Roof System? ™ How does it work? Tile roofs are highly insulating and prevent much of the sun’s heat from penetrating the building. Boral offers tiles in a wide range of profiles in highly reflective colors and certain tiles meet Energy Star and U.S. Green Building Council’s LEED (Leadership in Energy and Environmental Design) rating. In addition to tile’s thermal mass, the air space between the tile and the roof deck provides a layer of insulation. Boral Roofing goes a step further by naturally ventilating this air space. Nearly all the heat that penetrates through the tiles is vented through the ridge. This keeps the building cooler, reducing your energy bills every year with no electrical or mechanical parts. Letting your roof system breathe will also make it last longer than traditional tile roof construction. The most common reason for re-roofing is deterioration of the roof system beneath the tiles when tiles or flashings are damaged or installed incorrectly. Boral roof systems provide better protection for your roof than standard offerings. 4 Hot air is released through the ridge Hot air rises and is vented off the roof “Our goal is to offer the best roof available. The tile manufacturer backs the tiles for 50 years or more and we back the installation for 25 years by doing it the right way with proper ventilation and security provided by Boral’s Cool Roof System. We aim to change the culture one customer at a time. The true result is hearing our customers tell us their home is so much cooler after re-roofing with our system—the Boral ™ Cool Roof System. They say how glad they made the choice to include the above sheathing ventilation with the Elevated Batten System®. This is the way it should be done. This is the way our industry will continue to move.” David Mann President, Patriot Roofing How much could you save? According to the Oak Ridge National Laboratory, an independent firm, a single family home with a Boral Cool Roof System could save up to 22% per year on heating and cooling costs compared to the standard asphalt shingle roof.* A single family house with a Boral Cool Roof System could save an average of $15 to $20 per month immediately compared to a standard asphalt shingle roof and as energy rates rise year over year, your savings could increase as well and could amount up to $20,000 over 30 years.** Air enters through vented eave riser “Boral’s Cool Roof System has been greatly received by the majority of CBV Resort Home clients. Green building techniques reduce attic heat build up by 50% through the use of a proprietary ventilation system, while reductions in household energy consumption have averaged 22%.* *Steep-slope Assembly Testing of Clay and Concrete Tile with and without Cool Pigmented Colors, Oak Ridge National Laboratory, 2005. Results vary based on profile of tile installed, location, weather and other factors. **Results based on a 22 square roof in Southern California with no additional energy efficient upgrades during an average annual weather pattern, annual inflation rate of 3%, and annual energy cost increase of 3.5%. Savings may vary based on location, weather and other factors. Savings estimates are based on comparison to similar size asphalt shingle roof. The bottom line is that Boral’s Cool Roof System is the long term solution for green environmentally friendly roof systems that conserve energy and dry roofing components quickly, thereby adding years on to the regular lifespan of a roof system.” Mark S. Mongon Engineer, CBV Resort Homes $ † † Calculate how much you could save by visiting www.BoralRoof.com/About and clicking on the Energy Calculator button. † Temperatures measured in simulated attics using identical heat sources simulating sun’s radiation to compare Boral Cool Roof System to common asphalt shingle roof system. 5 Roof System Components Battens Valleys Boral offers high-performance battens and batten extenders to enhance water flow off the roof for a longer lasting and better performing roof system. Boral’s Elevated Batten System™ and Tru-Flow™ Battens are also key components of Boral’s Cool Roof System. Valleys collect and channel large volumes of water from two intersecting roofs. Tile roofs require Ribbed Valley Metal to properly channel water off the roof. The ribs help prevent the tiles and debris from clogging the water flow. Hip & Ridge Prevent wind-driven rain, snow and other debris from entering through the hips and ridges with Boral’s hip & ridge products. Vented hip & ridge products allow the roof and attic to breathe for improved energy efficiency and longer life span for the entire roof system. Flashing Proper flashings help prevent water, snow and debris from entering joints of the roof such as apexes, valley transitions, wall junctions, chimneys, skylights, vents and plumbing pipes. 6 Fasteners While standard roofing nails meet minimum code requirements for most regions, Boral recommends premium fasteners for greater performance and security. Oxides Oxides are natural pigments used to color the mortar at the hips and ridges of the roof. The oxides that Boral provides are specific to the tile colors offered and are the same pigments used in the manufacturing of our tiles. Underlayments Underlayments are waterproofing membranes used as a secondary layer of protection beneath the roof covering. As a crucial barrier that contributes to the performance and longevity of the roof system, it is important to choose the right underlayment for your climate and roof design. Eaves Proper eave treatment by elevating the first course of tile to the proper height contributes to the overall aesthetics of the roof while helping to protect against weather, infestation and burning embers. Vented Eave Risers allow natural intake of air as part of Boral’s Cool Roof System. Rake & Gable End As an alternative to rake tiles, Boral offers components that help provide a traditional appearance of slate and shake roofs. They also help to protect against weather, vermin and debris accumulation. 7 Underlayments Boral Roofing’s Underlayments Boral Roofing offers a wide selection of underlayments categorized into two main types: Self-Adhesive (Peel & Stick) Underlayments are typically used in severe climates, but can be used in any climate. Mechanically Fastened (Nail Down) Underlayments are commonly used in moderate climates. Cold climates often require use of self-adhesive underlayments at critical areas of the roof where ice damming may occur and cause damage. Ice damming is melted snow or ice that re-freezes and prevents water from shedding off the roofing material. High wind regions also may require self-adhesive underlayments and sometimes base sheets as well for additional protection against severe weather. Boral Rofing’s Underlayments Type Roof Applicati Name Description Boral TileSeal ® HT Modified Asphalt Self-Adhesive Underlayment Boral TileSeal 50 HT Self-Adhesive Composite Underlayment GatorSeal Granular Surface Self-Adhesive Underlayment ® SELF-ADHESIVE ® Citadel Plus ® StormSentry White LOW SLOPE ROOFING MECHANICALLY FASTENED StormSentry Black Polyfaced Self-Adhesive Base Sheet ® Low Slope Roofing ® Self-Adhesive, Black Mineral Surfaced Low Slope Roofing StormSentry Weatherwood Self-Adhesive, Weatherwood Mineral Surfaced Low Slope Roofing StormSetry Desert Tan Self-Adhesive, Desert Tan Mineral Surfaced Low Slope Roofing ® ® SBS Modified Fiberglass Reinforced Underlayment Boral Ply 40 ® *When installed with Boral TileSeal 8 Self-Adhesive, White Mineral Surfaced ® Asphalt Tile, Shake & Slate All underlayment fasteners may be protected and sealed under the laps to reduce risk of leaks. The underlayments self-seal around the fasteners that fix the roofing material (tiles, shingles, slates, metal) to the sheathing or framing. ion Features & Benefits Metal Easy Install Self-Sealing High Grip No Slip Warranty Part Numbers Exposure (months) Warranty Period (years) Full Truck Drop Ship Mixed Truck Pick Up at Plant 6 30 91059 91860 91020 3 25 91742 91742 91749 3 20 91746 91746 91753 1 20 up to 30* 91990 91990 91991 91761 91761 NA 91747 91747 91754 10 years 10 years 10 10 10 years 10 91970 91970 NA 10 years 10 92000 92000 NA 3 10 92101 NA 92059 No performance guarantee is offered or implied beyond that expressly indicated. Underlayments Boral self-adhered underlayments provide two critical advantages over most mechanically fastened underlayments: 9 Underlayments Boral TileSeal ® HT FL14317 NOA 13-1113.05 Premium self-adhesive underlayment for fast, easy installation Suitable under all roofing materials, including metal Superior slip resistant, high strength woven polyester surface Ideal for foam fastening roof tiles Self-seals around mechanical fasteners UV resistant for up to 6 months exposure Up to 10 tiles per stack when roof loading Stable in low and high temperatures for all climates 30 year manufacturer’s limited warranty 216 sq ft, 3’ wide, 72’ long roll, 60 mils thick, 68 lbs per roll “I have used other self-adhered tile underlayments and Boral TileSeal far exceeds them in warranty and ease of installation. Thanks Boral for a great product with a great warranty.” Craig Squier President, Kirkey Roofing, Inc. Englewood, FL Description Boral TileSeal ® HT Part Number Roof Applications Packaging 91020 Asphalt, Tile, Shake & Slate, Metal 2 Square Roll Boral TileSeal 50 HT ® FL14317 Description Boral TileSeal 50 HT ® 10 Durable, self-adhesive composite underlayment Withstands the rigors of residential and commercial construction Slip resistant and cool working surface Cold temperature adhesion and stable under high heat UV resistant for up to 90 days exposure Thermally stable up to 260° F for metal roofing 25 year manufacturer’s limited warranty 200 sq ft, 3’ wide, 66.6’ long roll, 50 mils thick, 68 lbs per roll Part Number Roof Applications Packaging 91749 Asphalt, Tile, Shake & Slate, Metal 2 Square Roll ® FL14317 ICC ESR-1783 SURFACE TEXTURE Granular surfaced self-adhesive underlayment Modified asphalt reinforced with an extra heavy fiberglass mat Uniformly seals to the deck and around fastener penetrations Helps to protect building from damage due to ice dams and wind driven rain UV resistant for up to 90 days exposure Aggressive bond at low temperatures 20 year manufacturer’s limited warranty 200 sq ft, 3’ wide, 66.6’ long roll, 55 mils thick, 76 lbs per roll Description Part Number Roof Applications Packaging GatorSeal 91753 Asphalt, Tile, Shake & Slate 2 Square Roll ® Underlayments GatorSeal Citadel Plus Base Sheet BASE SHEET ® Easy peel & stick application – no fastener punctures Poly facer provides excellent foot traction and adhesion to cap sheet Designed for use with Boral TileSeal , Boral TileSeal 50 and GatorSeal Install in high winds No special tools or hot asphalt needed Excellent moisture resistance and thermal stability SBS modified asphalt core self seals nail penetrations 30 year warranty when installed as a base sheet under Boral TileSeal HT 25 year warranty when installed as a base sheet under Boral TileSeal 50 HT 20 year warranty when installed as a base sheet under GatorSeal 200 sq ft, 3’ wide, 66.7’ long roll, 48 mils thick, 62 lbs per roll ® ® ® ® ® ® Description Part Number Roof Applications Packaging Citadel® Plus 91991 Asphalt, Tile, Shake & Slate, Metal, Low slope 2 Square Roll No performance guarantee is offered or implied beyond that expressly indicated. 11 Underlayments StormSentry Self-Adhesive, Mineral Surface Low Slope Roofing FL14317 ® SURFACE TEXTURE - BLACK Hot mop replacement Modified asphalt reinforced with an extra heavy fiberglass mat Uniformly seals to the deck and around fastener penetrations Helps to protect building from damage due to ice dams and wind driven rain Low slope residential applications Commercial low slope roofing or heavy duty underlayment under clay or concrete tile High temperature stability UV resistant for up to 10 years exposure Aggressive bond at low temperatures Available in Black, energy saving White, Weatherwood and Desert Tan colors 10 year manufacturer’s limited warranty 100 sq ft, 3’ wide, 33.3’ long roll, 120 mils thick, 80 lbs per roll SURFACE TEXTURE - WHITE Description Part Number Roof Applications Packaging StormSentry® - White 91761 Low Slope 1 Square Roll StormSentry® - Black 91747 Low Slope 1 Square Roll StormSentry® - Weatherwood 91970 Low Slope 1 Square Roll StormSentry® - Desert Tan 92000 Low Slope 600 Rolls Boral Ply 40 SBS Modified Fiberglass Reinforced Underlayment ® 12 Modified asphalt fiberglass reinforced underlayment/base sheet Better performance than felt at a low cost 10 year limited warranty 214 sq ft, 3’ 3-3/4” wide, 64’ 7-1/4” long, 50 mils thick, 78 lbs per roll Description Part Number Roof Applications Packaging Boral® Ply 40 92059 Asphalt, Tile, Shake & Slate; Base sheet 2 Square Roll ® FL7849 Part of the Boral Cool Roof System NOA 12-0308.10 Prolongs the life of any tile roof Prevents water damming that causes leaks Battens Elevated Batten System (EBS) Eliminates nail penetrations through waterproofing underlayment Saves energy by ventilating and insulating High grade wood with 100% recycled pads Hi-Bor ® pressure treated option with Osmose® 20 year Limited Warranty in Hawaii FirePro® fire retardant pressure treated option with Osmose® 50 year Limited Warranty 1” x 2” and 1” x 3” sizes available in 4’ or 8’ lengths 24 per bundle for 4’ lengths, 12 per bundle for 8’ lengths “Our goal is to offer the best roof available. The true result is hearing our customers tell us their home is so much cooler after reroofing with our system — the Boral® Cool Roof System. Our customers tell us how glad they are they made the choice to include the above sheathing ventilation with the Elevated Batten System® battens.” David Mann President, Patriot Roofing Description Part Number Feature Packaging EBS 1”x 2”x 8’ 91152 Most cost effective size 12/Bundle EBS 1”x 2”x 4’ 91093 Easier handling than 8’ 24/Bundle EBS 1”x 3”x 8’ 91153 Stronger, more stable than 2” 12/Bundle EBS 1”x 3”x 4’ 91150 Easier handling than 8’ 24/Bundle EBS - FirePro® 1”x 2”x 4’ 91320 Fire retardant treated 24/Bundle EBS - FirePro® 1”x 3”x 4’ 91322 Fire retardant treated 24/Bundle EBS - Hi-Bor® Pressure Treated 1”x 3”x 8’ 91155 Pressure treated to resist rot, termites and decay 12/Bundle No performance guarantee is offered or implied beyond that expressly indicated. 13 Battens 14 Batten Extenders (Fits on 1” x 2” battens only) Ideal solution for clogged valley repairs Properly install cut tiles at valleys and other roof intersections Prevent clogs and roof leaks Suitable for all tile profiles Description Part Number Profile Packaging Batten Extender 10” 90000 All 50/Bag Batten Extender 18” 90001 All 50/Bag ® Hips & Ridges Figaroll Plus Part of the Boral Cool Roof System Helps protect against driving rain & snow Innovative channel system 8 sq. inches ventilation per foot Fast and easy roll-on installation Blends smoothly with the roof tiles Replaces unsightly roof vents Dual ventilation for attic and under tiles Description Part Number Profile Packaging Figaroll Plus 11+” x 33’ 91910 Flat & medium profiles 4 Rolls/Box Figaroll Plus 13.4+” x 33’ 91911 All high profiles 4 Rolls/Box ® ® Zephyr Roll ® Part of the Boral Cool Roof System All in one ridge vent and weather block Flexible sides with butyl strips firmly seal and molds to all tile profiles Easy installation Dual ventilation – attic space and Cool Roof System 8 square inches ventilation per foot at optimal location Reduce unappealing field venting and roof penetrations 33’ long roll, 11” or 13.4” wide, 6.4 or 7.6 lbs/roll “We install Zephyr Roll on every job because it is quick to put on, effective, and doesn’t leak. We’ve been using it for more than 2 years now and I put it on my own home.” Tony Diaz Century Roof and Solar, Hayward, CA Description Part Number Profile Packaging Zephyr Roll 11” x 33’ ® 90744 Flat & medium profiles 4 Rolls/Box Zephyr Roll 13.4” x 33’ 90746 All high profiles 4 Rolls/Box ® No performance guarantee is offered or implied beyond that expressly indicated. 15 Hips & Ridges Zephyr Block TM Description Part Number Profile Packaging Zephyr Block™ 11” x 33’ 91078 Flat & medium profiles 4 Rolls/Box Zephyr Block™ 13.5” x 33’ 91079 All high profiles 4 Rolls/Box Boral™ Ridge Block NEW 16 Universal hip and ridge weather block Rollable installation reduces labor and installation costs Butyl adhesive strips provide a weather-tight seal Flexible enough to fit any tile profile 33’ long roll, 11” or 13.5” wide, 6 or 7.3 lbs/roll Moldable weather block Prevents intrusion of wind-driven rain and snow Rollable installation gets the job done faster Flexible to work with all tile profiles Available in 2 width sizes UV resistant Description Part Number Profile Packaging Boral™ Ridge Block 11.6” x 33’ 91890 Flat & medium profiles 4 Rolls/Box Boral™ Ridge Block 14.4” x 33’ 91891 All high profiles 4 Rolls/Box FL5374-R1 TM 1 Higher uplift values than competing trim attachment systems 1 Only hip & ridge system with interlocking bond with foam adhesive Hemmed edges for improved safety and rigidity Patented Design 2 More sizes than any competing product 10’ long, various heights and weights Test results for Trim Lock TM Community Affairs website 2 and competing products listed on Florida Department of U.S. Patent Numbers D583, 965 and 7,739,840 Description Part Number Profile Trim Lock Hip & Ridge Metal - 3.0” 91642 Cedarlite /Madera 10’ Piece Trim Lock Hip & Ridge Metal - 4.0” 91644 Saxony 10’ Piece Trim Lock Hip & Ridge Metal - 5.0” 91645 Villa 900/Spanish “S” Nuevo 10’ Piece Trim Lock Hip & Ridge Metal - 6.0” 91646 Barcelona 10’ Piece Trim Lock Plus Hip & Ridge TM Hips & Ridges Trim Lock Hip & Ridge Packaging ® ® FL5374 NEW No nails to fasten to the roof deck Only hip & ridge system featuring interlocking bond with foam adhesive to roof deck and tiles Hemmed edges for improved safety and rigidity More sizes than any competing product Description Part Number Profile Packaging Trim Lock Hip & Ridge Metal - 3.0” 92172 Madera 10’ Piece Trim Lock Hip & Ridge Metal - 4.0” 92173 Saxony 10’ Piece Trim Lock Hip & Ridge Metal - 5.0” 92174 Villa 900/Spanish “S” Nuevo 10’ Piece Trim Lock Hip & Ridge Metal - 6.0” 92175 Barcelona 900 10’ Piece No performance guarantee is offered or implied beyond that expressly indicated. ® 17 Hips & Ridges Ridge Riser Brackets ® Elevates ridge board to proper height One product fits all tile profiles at ridges and hips Uses a common 2” x 2” nailer on all tile profiles for less lumber costs and less sizes required Enhance ridge ventilation with a larger, single ridge opening 16 gauge galvanized steel for long term durability 100 pieces per box Description Ridge Riser Brackets ® 18 Part Number Profile Packaging 90760 All 100/Box Part of the Boral Cool Roof System Provides ventilation naturally without electricity Elevates eave tiles to proper heights Different styles fit Boral Roofing tile profiles Profile styles are decorative and functional Approximately 10’ long, various heights, weights and colors @ Eaves Vented Eave Riser To determine which products are available, please visit our website www.BoralRoofComponents.com. Eave Riser Made to fit the first row of tiles and raise them to proper height Helps to prevent wind driven rain, snow or embers and vermin from damaging the roof deck Approximately 10’ long, various heights, weights and colors @ To determine which products are available, please visit our website www.BoralRoofComponents.com. No performance guarantee is offered or implied beyond that expressly indicated. 19 Flashings Wakaflex ® NOA 12-0308.08 Universal flashing for roof abutments, valley details, and roof penetrations, venting, plumbing & solar Clean, finished appearance High UV resistant material easily painted to match tiles or trim Non-toxic alternative to lead for installer safety and healthy water run-off 1 eavy duty Polyisobutylene (PIB) material chemically seals to itself without H heat, adhesives or tools Aluminum webbing inside to shape and form to all tile profiles and other complex surfaces Butyl adhesive edges seal to concrete, clay or metal surfaces 33’ long roll, 11” wide, 33’ long or 22” wide, 16.5’ long; 2 rolls per box 1 According to U.S Department of Labor - OSHA: Substance Data Sheet for Occupational Exposure to Lead - 1926.62 App A, Section II Health Hazard Data, Part B: “There is no sharp dividing line between rapidly developing acute effects of lead and chronic effects which take longer to acquire. Lead adversely affects numerous body systems, and causes forms of health impairment and disease which arise after periods of exposure as short as days or as long as several years.” Description Part Number Profile Packaging Wakaflex 11” x 33’ - Black 90912 All 2 Rolls/Box Wakaflex 22” x 16.5’ - Black 91216 All 2 Rolls/Box Wakaflex 11” x 33’ - Brown 91894 All 2 Rolls/Box Wakaflex 11” x 33’ - Terra Cotta 91893 All 2 Rolls/Box ® ® ® ® Colors Sample Wakaflex Pipe Flashings ® Durable and flexible flashing suitable for all tile profiles Excellent alternative to lead or metal flashing because of its malleability Easy to work with and install Easy to handle and self-adhering for fast installation Paint-ready and provides a clean, finished look No environmental concerns High UV resistance Various sizes available Description Part Number Profile Packaging Wakaflex Pipe Flashing- SolarFlash - 1” 91730 All Piece Wakaflex Pipe Flashing - Plumbing - 1.5” 91731 All Piece Wakaflex Pipe Flashing - Plumbing - 2” 91732 All Piece Wakaflex Pipe Flashing - Exhaust w/top - 4” 91733 All Piece Wakaflex Pipe Flashing - Exhaust w/top - 6” 91734 All Piece ® TM ® ® ® ® 20 Flashings Double ribs elevate tile & battens above water flow area Direct water flow off roof away from waterproofing underlayment Helps to prevent debris accumulation that can block water flow and Flashings Ribbed Tile Pan direct it into the roof system! Description Ribbed Tile Pan - 26 ga Galvanized Flat outside edge to seal and fasten outside the water flow area 26 gauge galvanized steel for corrosion resistance Recommended for all tile installations 10’ long, 6” wide, 4” tall Part Number Profile Packaging 90098 All 10’ Piece No performance guarantee is offered or implied beyond that expressly indicated. 21 Valleys Ribbed Valley Metal Double ribs elevate tile & battens above water flow area Direct water flow off roof away from waterproofing underlayment Helps to prevent debris accumulation that can block water flow and direct it into the roof system Flat outside edge to seal and fasten outside the water flow area 26 gauge galvanized steel for corrosion resistant, long-term durability Recommended for all tile installations 10’ length, 22” min. width, various center diverter heights @ 22 To determine which products are available, please visit our website www.BoralRoofComponents.com. Rake & Gable Ends Gable End Rubber Wedges Maintains look of traditional wood shake and natural slate rake line Fill spaces beneath overlapping tiles Protects against weather, vermin & debris accumulation at vulnerable rake and gable ends of roof Low cost and easy to install Great alternative to rake tiles or mortar 100 pieces per box Packaging Description EBS - Rubber Wedges Part Number Profile 91233 Madera/Cedarlite on EBS ® 100/Box Deck - Rubber Wedges 90137 Madera/Cedarlite ® 100/Box Batten - Rubber Wedges 91111 Saxony on Battens 100/Box Deck - Rubber Wedges 91235 Saxony Direct Deck 100/Box No performance guarantee is offered or implied beyond that expressly indicated. ® ® 23 Fasteners QuikDrive Screws ® Quicker installation with more wind uplift resistance than nails Suitable for all tile profiles Various sizes and corrosion resistance available 1500 or 2000 pieces per box depending on size of screws Part Number 90963 2000/Box QuikDrive 2” Zinc Galvanized Screws 90210 2000/Box QuikDrive 2-1/2” Galvanized Screws 91089 1500/Box ® ® ® Profile Packaging Description QuikDrive 1-3/4” Zinc Galvanized Screws Zip-Clip Roof Tile Clips ® DECK CLIP BATTEN CLIP Adjustable, corrosion-proof glass reinforced polymer tile clip Latest technology in securing tile roofs in high wind and hurricane regions Tested up to 134 mph Galvanized or stainless steel nails available Easy to install with counter batten or Boral’s Elevated Batten systems No sharp edges 500 clips per box Description Zip-Clip Batten Clip w/Galvanized Nail Part Number Profile Packaging 91650 All 500/Box Zip-Clip Batten Clip w/Stainless Nail 91651 All 500/Box Zip-Clip Deck Clip - Tall 91882 High* 500/Box Zip-Clip Deck Clip - Medium 91881 Flat & Medium* 500/Box ® ® ® ® 24 NOA 12-0308.16 *See website www.boralroof.com for specific tile profiles and installation methods. Zip Clip® Deck Clips do not fit Cedarlite ®, Madera or Monterey™ Shake tiles. Oxides are pigments that color the mortar used at the hips and ridges. Oxides Oxides The oxides that Boral Roofing provides are specific to the tile colors offered and are the same pigments used in the manufacture of Boral Roofing’s concrete tiles. @ To determine which products are available, please visit our website www.BoralRoofComponents.com. No performance guarantee is offered or implied beyond that expressly indicated. 25 Boral™ Cool Roof Systems Separate yourself from the competition When submitting a bid to your customers, offer them an opportunity to upgrade from a standard installation to Boral Cool Roof System package. Let your customers make an informed choice by allowing them to compare the benefits and costs of each system in a way that is easy to understand. Separate your business from the competition by offering your customer the choices to decide which roof system is best. The Boral Cool Roof Systems shown are based on a good, better, best approach with clear differences in cost and benefits. They can be priced as an additional cost per square above your standard, competitive roof bid. How much more will depend on how much cost is added when substituting Boral’s suggested components for your standard ones. For severe climates, such as high wind regions or cold climates subject to snow and ice dams, Boral Roofing can recommend climate specific Cool Roof System that is more appropriate for such areas. Boral provides sales and marketing tools to educate your customers about the benefits of Cool Roof System and the benefits of each individual component. We provide a focused Cool Roof System brochure describing each of the systems, their benefits and their individual components. Our online video demonstration shows how each of these components work. Don’t let the upgrade costs scare off customers. Show them how to use our online Energy Calculator to determine how much money they may be able to save in heating and cooling costs with an Energy Efficient Roof . They can also see how it compounds, year after year, potentially amounting to a dramatic savings over 30 years. You can also easily print the results and attach to a bid proposal.1 We want to help you build your business and increase profitability. Contact your local Boral Roofing Sales Representative today. Boral is committed to providing you the tools and support to offer more to your customers, the community, and the environment. Vented Ridge Underlayment igh quality protection from the elements as H a secondary water proof barrier under tiles nderlayments sold by Boral Roofing are U backed by limited manufacturer’s warranties Provides weather protection at hips and ridges Exhausts heated air from under the tiles Also can ventilate the attic Clay & Concrete Tile ighly efficient material due to high H thermal mass and insulating air space beneath the tiles Durable and long lasting.2 Vented Eave Riser Elevated Batten System® (EBS) Elevates tiles to allow free flow of air and water Provides effective thermal barrier and ventilation Please refer to page 5 of this brochure. 1 Boral Roofing concrete and clay tiles are covered by strong warranties - see our website www.boralroof.com for details. 2 26 ade to fit the first row of tiles M and raise them to proper height rovides intake of air for ventilation P under the roof tiles rofiled styles are decorative P and functional The Roof Systems Recommended by Boral Roofing “ Most people assume that if you want a truly green product, you have to give something up, whether it’s in the look, performance, or both. Boral provides the best of both worlds: the greenest Cool Roof products that are perfect for building Zero Energy homes alongside unparalleled beauty and performance.” Mark Rutenberg President of Rutenberg Homes Premium Preferred A SUPERIOR SYSTEM WITH BETTER PROTECTION AGAINST THE ELEMENTS AND SIGNIFICANT ENERGY SAVINGS Premium quality components and construction methods provide superior durability and energy efficiency.1 The Elevated Batten System® provides natural air insulation and ventilation while eliminating thousands of perforations through the water proofing underlayment. Boral TileSeal® underlayment has a cool white surface and adheres to the deck without nails or staples for better protection against leaks. A BETTER TILE ROOF SYSTEM MORE PROTECTION PLUS ENERGY EFFICIENCY Better quality components installed correctly provide better quality results. The Elevated Batten System® provides natural air insulation and ventilation while eliminating thousands of perforations through the water proofing underlayment. GatorSeal® adheres to the deck without nails or staples for better protection against leaks. Contractor’s Choice AFFORDABLE SYSTEM FOR THE COST-CONSCIOUS This is an affordable energy saving1 roof with better quality and more security than the code minimum standard. This system upgrades a few code required components to create a roof that breathes with the innovative roof ventilation developed by Boral Roofing along with a durable, high performance underlayment at a modest price. Energy Star Tiles Clay and Concrete Tiles Clay and Concrete Tiles Boral TileSeal HT GatorSeal Boral™ Ply 40 Elevated Batten System® (EBS) Elevated Batten System® (EBS) Elevated Batten System® (EBS) Figaroll® Plus Figaroll® Plus Zephyr Roll® EBS Vented Eave Riser EBS Vented Eave Riser EBS Vented Eave Riser ® ® B 27 Boral™ Cool Roof Systems VENTED EAVE RISER VENTED RIDGE 4 5 ® 2 HT Extremely strong polyester surface Self-adhesive for high wind areas and eliminates fastener penetrations Self-seals around tile fasteners Miami-Dade and Florida approved 30 year limited warranty Elevated Batten System (EBS) - 1”x 3” 3 ® Greater width - stronger, more stable and durable Prevents water damming Significantly less penetrations through underlayment Plastic pads protect batten fasteners from leaks 100% post-consumer recycled plastic pads 3 4 Figaroll Plus ® xhaust ventilation at the ridge E Hidden by ridge tiles at peak of roof Butyl adhesive strips provide weather-tight seal 8 square inches ventilation per foot EBS Vented Eave Riser Provides ventilation naturally without electricity Elevates eave tiles with Elevated Batten System® Different styles fit Boral Roofing tile profiles Profiled styles are decorative and functional 5 UNDERLAYMENT Boral TileSeal ELEVATED BATTENS ELEVATED BATTENS 3 Energy Star tiles reflect at least 25% of the sun’s heat 1 Highly efficient material due to high thermal mass and insulating air space beneath the tiles Durable & long lasting 2 VENTED RIDGE UNDERLAYMENT 2 1 Energy Star Tiles VENTED EAVE RISER CLAY TILE CONCRETE TILE 1 Preferred CLAY TILE CONCRETE TILE Premium NOTE: Each component of a system may be upgraded. For example, the underlayment in the Contractor’s 28 1 Energy Star roofing requirements and definitions at http://www.energystar.gov/index.cfm?c=roof_prods.pr_crit_roof_products. 2 Boral Roofing concrete and clay tiles are covered by strong warranties - see our website www.BoralRoof.com for details. 3 Recycled contents of various products calculated and certified by Boral Roofing or its manufacturers and are available at www.BoralRoof.com. M odified asphalt reinforced with an extra heavy fiberglass mat Uniformly seals to the deck and around fastener penetrations UV protected surface Helps to protect building from damage due to ice dams and wind driven rain Aggressive bond even at low temperatures Elevated Batten System (EBS) - 1”x 2” ® 33 Provides effective thermal barrier and ventilation Prevents water damming Significantly less penetrations through underlayment Plastic pads protect batten fasteners from leaks 100% post-consumer recycled plastic pads3 44 Figaroll Plus ® xhaust ventilation at the ridge E Hidden by ridge tiles at peak of roof Butyl adhesive strips provide weather-tight seal 8 square inches ventilation per foot EBS Vented Eave Riser rovides ventilation naturally without electricity P Elevates eave tiles with Elevated Batten System® Different styles fit Boral Roofing tile profiles Profiled styles are decorative and functional 55 UNDERLAYMENT 22 ® ELEVATED BATTENS GatorSeal VENTED RIDGE Clay and Concrete Tiles H ighly efficient material due to high thermal mass and insulating air space beneath the tiles Durable & long lasting 2 VENTED EAVE RISER 11 CLAY TILE CONCRETE TILE Contractor’s Choice Clay and Concrete Tiles H ighly efficient material due to high thermal mass and insulating air space beneath the tiles Durable & long lasting 2 Boral™ Ply 40 Modified asphalt fiberglass reinforced underlayment Better performance than felt at a low cost 10 year limited warranty Elevated Batten System (EBS) - 1”x 2” ® Provides effective thermal barrier and ventilation Prevents water damming Significantly less penetrations through underlayment Plastic pads protect batten fasteners from leaks 100% post-consumer recycled plastic pads 3 Zephyr Roll ® Universal ridge vent and weather block Cost effective, code compliant ventilation 8 square inches per foot Eliminates roof vents & reduces risks of leaks Butyl adhesive strips provide weather-tight seal EBS Vented Eave Riser rovides ventilation naturally without electricity P Elevates eave tiles with Elevated Batten System® Different styles fit Boral Roofing tile profiles Profiled styles are decorative and functional Choice system can be upgraded to Boral TileSeal . ® No performance guarantee is offered or implied beyond that expressly indicated. 29 Additional Products Battens Fasteners Cedar Battens Boosted Barcelona Wire Ties Wind Clips Hips and Ridges Ridge Closure - Rubber Ridge Closure - Metal Flashings Rake & Gable Ends Anti-Ponding Taper Strip Metal Rake Trim Clay Bird Stops 2-Piece Mission Birdstop @ 30 1-Piece “S” Tile Birdstop To determine which products are available, please visit our website at www.BoralRoofComponents.com. Roof Materials Checklist Make sure you have all the materials and components required to build your complete tile roof system: Tile Profile Build something great TM Boral Recommends Boral® Tile Tile Color Highly Reflective Underlayment Boral TileSeal® Battens Elevated Batten System® Ridge Tile Matching tile profile Ridge Weather Block Boral™ Ridge Block/ Figaroll® Plus/ Zephyr Roll® Hip Tile Matching tile profile Hip Starter Tile Matching tile profile Hip Weather Block Zephyr Block ™ Rake Tile Matching tile profile Rake Metal (flat tiles only) Metal Rake Trim Gable End Rubber Wedges (flat tiles only) Gable End Rubber Wedges HT Rake & Gable Ends Fasteners Field Tile Fasteners QuikDrive ® Screws Trim Tile Fasteners QuikDrive ® Screws Batten Fasteners QuikDrive ® Screws Mastic Flashings Valleys Ribbed Valley Metal Chimneys Wakaflex® Plumbing/Vent Pipes Wakaflex® Pipe Flashing Apexes Wakaflex ® Skylights Wakaflex ® Other Attic Exhaust Ventilation Boral™ Ridge Block/ Figaroll® Plus/ Zephyr Roll® Ridge Vent (also ridge weather block) Roof Field Vents Gable End Vents Attic Intake Ventilation Additional considerations for the following conditions: High Wind Region Wind Clips Foam Fastening Zip Clip® Roof Tile Clips Snow Retention Solar Flashing Snow Brackets of your choice Wakaflex® 31 32 33 ABOUT BORAL ROOFING ABOUT BORAL ROOFING Boral Roofing is a subsidiary of Boral USA, is the country’s largest premium Boral Roofing is a subsidiary of Boral USA, andand is the country’s largest provider of complete roofing and re-roofing solutions for architects as well as premium provider of complete roofing and re-roofing solutions for architects commercial and residential builders. Boral Roofing operates 12 clay andclay concrete tile as well as commercial and residential builders. Boral Roofing operates 14 manufacturing plants throughout the U.S. and concrete tile manufacturing plants throughout the U.S. ABOUT BORAL USA ABOUT BORAL USA Headquartered in Roswell, Georgia, Boral USA is the holding company for Boral’s Headquartered in Roswell, Georgia, Boral USA is the holding company operations which include manufacturers in the building for US Boral’s US operations which leading include leading manufacturers in the material industry. Boral material USA’s subsidiaries include Boral Bricks; #1include manufacturer of clay#1 brick in building industry. Boral USA’s subsidiaries Boral Bricks; the United of States, BoralinRoofing; the States, nation’sBoral leading manufacturer of clay and manufacturer clay brick the United Roofing; the nation’s concrete roof tiles, of Boral Products, manufacturer of Cultured Stone the leading manufacturer clayStone and concrete roof tiles, Boral Stone Products, most recognized brandStone of manufactured stone veneer, and Composites Inc; manufacturer of Cultured the most recognized brand ofBoral manufactured manufacturer BoralComposites TruExterior Inc; Siding and Trim, the #1 brand of poly-ash exterior stone veneer, andofBoral manufacturer of Boral TruExterior ® ® ™ ® products. Trim, the #1 brand of poly-ash exterior trim products. ™ ™ Build something great with Boral Build something great with Boral Brick | Stone Trim | Siding || Roofing Roof Tiles | Roof| Components Bricks | Trim | Stone | Fly Ash ® ® www.BoralAmerica.com www.boralna.com Corporate Office Customer Service Boral Roofing 200 Mansell Court East, Suite 310 Roswell, GA 30076 1.800.669.TILE (8453) Phoenix, ARIZONA Lake Wales, FLORIDA Corona, CALIFORNIA Atlanta, GEORGIA Lathrop, CALIFORNIA Kapolei, HAWAII Stockton, CALIFORNIA Henderson, NEVADA Rialto, CALIFORNIA Katy, TEXAS Western Office Denver, COLORADO Tacoma, WASHINGTON Boral Roofing 7575 Irvine Center Drive, Ste. #100 Irvine, CA 92618 Pompano Beach, FLORIDA 1.800.669.TILE (8453) | www.BoralRoofComponents.com Website Download a QR Code reader app for your smartphone, then take a photo to visit our website. © 2015 Boral Roofing LLC BR043 - 4/15 Sales Offices