HPL35 WRECKER PARTS MANUAL

HPL35 WRECKER
PARTS MANUAL
1080 Hykes Road
Greencastle, PA 17225
Phone (717) 597-7111
www.jerr-dan.com
5-376-000112
Rev 02 - July 01, 2010
© 2010 Jerr-Dan Corporation. All Rights Reserved.
HPL35 Wrecker Parts Manual - Page 2
5-376-000112
Rev 02 - 07/10
This manual covers the following Jerr-Dan Models:
HPL35 Wrecker
Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained
within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous
product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.
Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are
not reflected in this manual.
This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).
That information is provided by the chassis manufacturer.
When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information is be found on the
aluminum tag riveted to the inside of the driver’s side toolbox of the main body.
MANUFACTURED BY
An Oshkosh Corporation Company
GREENCASTLE, PENNSYLVANIA
SERIAL NO.
MODEL NO.
VEHICLE
IDENT. NO.
001
Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.
Price and availability will be quoted at time of the request.
Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail at
[email protected] or by FAX on 717-593-2362.
Manufactured under one or more of the following patents: 5,575,606; 5,672,042; 5,697,741; 5,713,714; 5,722,810; 5,782,596; 5,839,775 and
6,315,515 B1with other Patents Pending.
Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.
The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied,
reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
INDEX
DESCRIPTION
PAGE
Body - Aluminum -Complete .................................................................................................... 4 - 5
Body Assembly - Aluminum ..................................................................................................... 6 - 9
Body - Steel -Complete ........................................................................................................ 10 - 11
Body Assembly - Steel - 60” ............................................................................................... 12 - 13
Body Assembly - Steel - 84” ............................................................................................... 14 - 15
Subframe
........................................................................................................................ 16 - 18
Hydraulic Reservoir ............................................................................................................. 20 - 21
Tunnel Toolbox - 22” & 24” Aluminum - Foreign ................................................................. 22 - 23
Tunnel Toolbox - 48” Aluminum - Foreign ........................................................................... 24 - 25
Tunnel Toolbox - 24” Aluminum - Ford, IHC & GMC ............................................................ 26 - 27
Tunnel Toolbox - 22” & 24” Steel - Foreign ........................................................................ 28 - 29
Tunnel Toolbox - 24” Steel - Ford, IHC & GMC ................................................................... 30 - 31
Deck Mounted 8,000 lb Recovery Winch ........................................................................... 32 - 33
Deck Mounted Recovery Winch Cable Tensioner .............................................................. 34 - 35
4 Ton Wrecker Boom - Single 8,000 lb Winch .................................................................... 36 - 39
8 Ton Wrecker Boom - Single 8,000 lb Winch .................................................................... 40 - 43
8 Ton Wrecker Boom - Dual 8,000 lb Winch ....................................................................... 44 - 47
12 Ton Wrecker Boom - Single 10,000 lb Winch ................................................................ 48 - 51
12 Ton Wrecker Boom - Dual 10,000 lb Winch .................................................................. 52 - 55
12 Ton Wrecker Boom - Dual 12,000 lb Winch .................................................................. 56 - 59
Wrecker Boom Single / Dual Winch - Cable Tensioner ...................................................... 60 - 61
Winch Mounted Light Pylon ................................................................................................. 62 - 63
8 / 12 Ton Dual Winch Free Spool ....................................................................................... 64 - 65
Underlift Boom -Complete .................................................................................................... 66 - 67
Underlift Boom Assembly .................................................................................................... 68 - 69
Manual L-Arm Wheel Lift Grid and Storage ........................................................................ 70 - 71
Manual T37 Pivoting Wheel Lift Grid and Storage .............................................................. 72 - 73
Hydraulic Components - PTO Version + ............................................................................. 74 - 75
Dual Controls - 3 Bank ........................................................................................................ 76 - 77
Dual Controls - 4 Bank ......................................................................................................... 78 - 79
Dual Controls - 6 Bank ......................................................................................................... 80 - 81
Dual Controls - 7 bank ......................................................................................................... 82 - 83
Electrical Components - Standard Lights and Wiring ......................................................... 84 - 85
Electrical Components - Optional Lights and Wiring .......................................................... 86 - 87
Electrical Components - Tail Light Converter ..................................................................... 88 - 89
Wheellift Boom Elevation Cylinder Assembly ..................................................................... 90 - 91
Wheellift Boom Tilt Cylinder Assembly ................................................................................ 92 - 93
Wrecker Boom Tilt Cylinder Assembly - 4 Ton ................................................................... 94 - 95
Wrecker Boom Extension Cylinder Assembly - 4 Ton ....................................................... 96 - 97
Wrecker Boom Tilt Cylinder Assembly - 8 / 12 Ton ............................................................ 98 - 99
Wrecker Boom Extension Cylinder Assembly - 8 / 12 Ton ........................................... 100 - 101
Remote Control Operation .............................................................................................. 102 - 103
Mud Flaps
................................................................................................................... 104 - 105
DESCRIPTION
PAGE
Fender Flares .................................................................................................................. 106 - 107
Headboard - Body Mount ............................................................................................... 108 - 109
Headboard - Toolbox Mount ............................................................................................. 110 - 111
Tow Sling
.................................................................................................................... 112 - 113
Self-Loading Dolly ............................................................................................................ 114 - 115
Decals
.................................................................................................................... 116 - 117
Forks and Adapters ......................................................................................................... 118 - 119
Switch Panel ................................................................................................................... 120 - 121
Lightbar
................................................................................................................... 122 - 123
Fold Down Lightbar Bracket .......................................................................................... 124 - 125
Chain and Straps ............................................................................................................ 126 - 127
Jump Start Kit ................................................................................................................... 128 - 129
Wheel Chocks ................................................................................................................. 130 - 131
Stone Guard - Tunnel Toolbox ........................................................................................ 132 - 133
Battery Box - Tunnel ToolBox ........................................................................................ 134 - 135
Pull-Out Drawer - Tunnel ToolBox ................................................................................. 136 - 137
Ford Diesel 08 Exhaust Alteration ................................................................................. 138 - 139
Dodge Diesel 08 Exhaust Alteration .............................................................................. 140 - 141
Foreign Chassis Lights and Wiring ................................................................................ 142 - 143
Fuel Fill
................................................................................................................... 144 - 145
HPL35 Wrecker Parts Manual - Page 3
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HPL35 Wrecker Parts Manual - Page 4
BODY - ALUMINUM -COMPLETE
ITEM
1
PART NO.
3502080179
3502080181
3502080177
3502080180
3502080178
2
3
4
5
6
7
8
9
4706000717
7660162601
3708000002
3708000003
7115181450
7660182301
4178000186
4178000186
7115140850
7115140850
10
7950140161
7950140161
11
7660142600
7660142600
DESCRIPTION
60” Body Assembly (60” CA)
(no toolboxes)
60” Body Assembly (84” CA)
(no toolboxes)
60” Body Assembly (60” CA)
(left side toolbox)
60” Body Assembly (84” CA)
(left side toolbox)
60” Body Assembly (60” & 84” CA)
(left & right side toolbox)
Plate
Locknut, 0.38”-16NC
Chain Box Weld, LH
Chain Box Weld, RH
Capscrew, 0.50”-13NC x 1.75”
Locknut, 0.50”-13NC
Bracket (body w/ no toolboxes)
Bracket (body w/ left side toolbox)
Capscrew, 0.25”-20NC x 1.00”
(body w/ no toolboxes)
Capscrew, 0.25”-20NC x 1.00”
(body w/ left side toolbox)
Flatwasher, 0.25” ID
(body w/ no toolboxes)
Flatwasher, 0.25” ID
(body w/ left side toolbox)
Locknut, 0.25”-20NC
(body w/ no toolboxes)
Locknut, 0.25”-20NC
(body w/ left side toolbox)
QTY
1
4
4
1
1
8
8
2
1
2
1
2
1
2
1
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BODY - ALUMINUM -COMPLETE
B
BACK OF CAB
3
2
3
2
3
2
1
3
2
7
6
4
5
B
4
SUBFRAME
5
1
FRONT SADDLE
11
10
9
TRUCK FRAME
PARTIAL SECTION B - B
WITHOUT TOOLBOX
8
HPL35 Wrecker Parts Manual - Page 5
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HPL35 Wrecker Parts Manual - Page 6
BODY ASSEMBLY - ALUMINUM
ITEM
1
2
PART NO.
3512300117
3686000005
4686000030
3
3899000018
3686000004
4686000031
4
5
6
7
8
9
10
11
12
13
14
15
16
3899000017
4679000070
4679000069
4415000049
4415000048
3502300022
3502300021
4706002282
7701000003
7111140650
4706002286
7660162601
7114140818
7115161050
7115161050
7115161050
17
18
19
7114141023
7660142600
7950140161
DESCRIPTION
Deck Weld (aluminum)
Body Panel Weld- LH
(no toolboxes) (60” CA)
Side Panel - LH
(no toolboxes) (84” CA)
Toolbox Weld- LH (left side toolbox only)
Body Panel Weld- RH (no toolboxes or
left side toolbox only) (60” CA)
Side Panel - RH (no toolboxes or
left side toolbox only) (84” CA)
Toolbox Weld- RH (left & right side toolbox)
Pad- LH (left side toolbox)
Pad- RH (right side toolbox)
Fender- LH
Fender- RH
Tail Weld- LH
Tail Weld- RH
Plate
Plug
Capscrew, 0.25”-20NC x 0.75”
Plate
Locknut, 0.38”-16NC
Capscrew, 0.25”-20NC x 1.00”
Capscrew, 0.38”-16NC x 1.25”
(no toolboxes)
Capscrew, 0.38”-16NC x 1.25”
(left side toolbox only)
Capscrew, 0.38”-16NC x 1.25”
(left & right side toolbox only)
Capscrew, 0.25”-20NC x 1.25”
Locknut, 0.25”-20NC
Flatwasher, 0.25” ID
* included in Door & Frame Assembly, P/N 3455000001
QTY
1
1
ITEM
20
PART NO.
7950160161
7950160161
7950160161
1
21
7950160000
7950160000
7950160000
1
1
1
1
1
1
1
3
9
1
7
21
27
29
22
23
24
25
26
27
28
29
30
31
7413000002
7115140850
4706001333
4706001334
4706001519
7950140000
3502300054
8632000018
7189000007
7189000007
4411000001*
4411000001*
32
4411000002*
4411000002*
33
4411000003*
4411000003*
31
6
27
35
DESCRIPTION
QTY
Flatwasher, 0.38” ID
48
(no toolboxes)
Flatwasher, 0.38” ID
50
(left side toolbox only)
Flatwasher, 0.38” ID
(left & right side toolbox only)
Lockwasher, 0.38” ID
20
(no toolboxes)
Lockwasher, 0.38” ID
22
(left side toolbox only)
Lockwasher, 0.38” ID
24
(left & right side toolbox only)
Nutsert, 0.25”-20NC
12
Capscrew, 0.25”-20NC x 1.00”
3
Plate
1
Plate
1
Plate
1
Lockwasher, 0.25” ID
12
Tail Plate Weld
1
Edge Trim
18in
Bumper (left side toolbox only)
2
Bumper (left & right side toolbox only)
4
Seal Channel - Top (left side toolbox only)
1
Seal Channel - Top
2
(left & right side toolbox only)
Seal Channel - Left (left side toolbox only)
1
Seal Channel - Left
2
(left & right side toolbox only)
Seal Channel - Right (left side toolbox only)
1
Seal Channel - Right
2
(left & right side toolbox only)
BODY ASSEMBLY - ALUMINUM
ITEM
34
PART NO.
4411000053*
4411000053*
35
36
37
38
39
40
41
42
4706000022*
4706000022*
4411000004*
4411000004*
4706000023*
4706000023*
4763000003*
4763000003*
7585000012*
7585000012*
7796000084*
7796000084*
7796000002*
7796000002*
7114080418*
7114080418*
43
7660082500*
7660082500*
44
4706003611*
4706003611*
7759000017*
7759000017*
45
DESCRIPTION
QTY
Seal Channel - Bottom
1
(left side toolbox only)
Seal Channel - Bottom
2
(left & right side toolbox only)
Plate (left side toolbox only)
2
Plate (left & right side toolbox only)
4
Hinge (left side toolbox only)
1
Hinge (left & right side toolbox only)
2
Door (left side toolbox only)
1
Door (left & right side toolbox only)
2
Hinge Rod (left side toolbox only)
1
Hinge Rod (left & right side toolbox only)
2
T-Handle Latch (left side toolbox only)
1
T-Handle Latch
2
(left & right side toolbox only)
Gasket (left side toolbox only)
1
Gasket (left & right side toolbox only)
2
Seal (left side toolbox only)
60in
Seal (left & right side toolbox only)
120in
Capscrew, #8-32 NC x 0.50”
4
(left side toolbox only)
Capscrew, #8-32 NC x 0.50”
8
(left & right side toolbox only)
Locknut, #8-32NC (left side toolbox only)
4
Locknut, #8-32NC
8
(left & right side toolbox only)
Plate (left side toolbox only)
1
Plate (left & right side toolbox only)
2
Rivet (left side toolbox only)
2
Rivet (left & right side toolbox only)
4
ITEM
46
PART NO.
7114140818*
7114140818*
47
7949000056*
7949000056*
48
7661000062*
7661000062*
49
3455000001
3455000001
50
7660142601*
7660142601*
DESCRIPTION
Capscrew, 0.25”-20NC x 1.00”
(left side toolbox only)
Capscrew, 0.25”-20NC x 1.00”
(left & right side toolbox only)
Nylon Washer, 0.25” ID
(left side toolbox only)
Nylon Washer, 0.25” ID
(left & right side toolbox only)
Locknut, 0.25”-20NC
(left side toolbox only)
Locknut, 0.25”-20NC
(left & right side toolbox only)
Door & Frame Assembly
(left side toolbox only)
Door & Frame Assembly
(left & right side toolbox only)
Locknut, 0.25”-20NC
(left side toolbox only)
Locknut, 0.25”-20NC
(left & right side toolbox only)
QTY
21
42
21
42
16
32
1
1
2
5
10
* included in Door & Frame Assembly, P/N 3455000001
HPL35 Wrecker Parts Manual - Page 7
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Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 8
BODY ASSEMBLY - ALUMINUM
11
20
16
28
A
A
20
21
16
1
13
26
16
20
14
SECTION A - A
29
1
23
27
19
22
10
24
25
1
20
21
16
16
21
20
24
1
12
27
19
22
DETAIL"B"
18
19
15
22
19
27
12
18
19
20
17
B
13
6 (This Side)
7 (Opp Side)
2 (This Side)
3 (Opp Side)
4 (This Side)
5 (Opp Side)
See page 9 for Toolbox part number callouts
16
19
14
8
9
25
9
8
10
15
20
19
18
BODY ASSEMBLY - ALUMINUM
36
37
39
40
41
42
43
31
45
44
3
2
45
44
49
46
47
48
35
37 36
41
32
3
2
33
35
30
34
49
30
42
43
39
40
46
47
50
38
HPL35 Wrecker Parts Manual - Page 9
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HPL35 Wrecker Parts Manual - Page 10
BODY - STEEL - COMPLETE
ITEM
1
PART NO.
3502080182
3502080183
3502080184
2
3
4
5
6
7
8
9
4706000717
7660182601
7115181450
7660182301
4706001516
4178000186
7790141056
7111140850
7111140850
10
7950140161
7950140161
11
7660142600
7660142600
12
13
14
4017000553
7120000016
7661000011
DESCRIPTION
60” Body Assembly (60” & 84” CA)
(left side toolbox)
60” Body Assembly (60” & 84” CA)
(left & right side toolbox)
84” Body Assembly (84” CA)
(left & right side toolbox)
Plate
Locknut, 0.50”-13NC
Capscrew, 0.50”-13NC x 1.75”
Locknut, 0.50”-13NC
Plate
Bracket (body w/ left side toolbox)
Screw, 0.25”-20NC x 0.63”
Capscrew, 0.25”-20NC x 1.00”
(body w/ left side toolbox)
Capscrew, 0.25”-20 NC x 1.00”
(body w/ left & right side toolbox)
Flatwasher, 0.25” ID
(body w/ left side toolbox)
Flatwasher, 0.25” ID
(body w/ left & right side toolbox)
Locknut, 0.25”-20NC
(body w/ left side toolbox)
Locknut, 0.25”-20NC
(body w/ left & right side toolbox)
Angle (84” body)
Capscrew, 0.50”-13NC x 1.25” (84” body)
Locknut, 0.50”-13NC (84” body)
QTY
1
4
4
8
8
1
1
2
2
1
2
1
2
1
2
4
4
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Rev 02 - 07/10
BODY - STEEL - COMPLETE
12
12
1
A
BACK OF
CAB
TRUCK FRAME
13
14
1
3
2
VIEW A - A
3
2
1
84" BODY FRONT MOUNTING
B
4
5
B
A
1
SUBFRAME
1
FRONT SADDLE
8
TRUCK FRAME
6
7
PARTIAL SECTION B - B
WITHOUT TOOLBOX
9
10
11
9
10
11
HPL35 Wrecker Parts Manual - Page 11
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Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 12
BODY ASSEMBLY - STEEL - 60”
ITEM
1
2
3
4
5
6
PART NO.
3097000534
3097000535
4679000087
7701000003
7595000002
7595000002
7796000031
7796000031
7114080418
7114080418
7
7660082500
7660082500
8
9
3502300022
3502300022
7118160516
7118160516
10
7660162301
7660162301
11
12
8632000018
4679000084
DESCRIPTION
QTY
Deck Weld (steel) (left side toolbox)
1
Deck Weld (steel) (left & right side toolbox)
Pad (left side toolbox)
1
Plug
2
Paddle Handle (left side toolbox only)
1
Paddle Handle
2
(left & right side toolbox only)
Gasket (left side toolbox only)
1
Gasket (left & right side toolbox only)
2
Capscrew, #8-32NC x 0.50”
4
(left side toolbox only)
Capscrew, #8-32NC x 0.50”
8
(left & right side toolbox only)
Locknut, #8-32NC
4
(left side toolbox only)
Locknut, #8-32NC
8
(left & right side toolbox only)
Door Weld (left side toolbox only)
1
Door Weld (left & right side toolbox only)
2
Capscrew, 0.38”-16NC x 0.63”
2
(left side toolbox only)
Capscrew, 0.38”-16NC x 0.63”
4
(left & right side toolbox only)
Locknut, 0.38”-16NC
2
(left side toolbox only)
Locknut, 0.38”-16NC
4
(left & right side toolbox only)
Edge Trim
18in
Pad (right side toolbox)
1
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Rev 02 - 07/10
BODY ASSEMBLY - STEEL - 60”
12
3
11
1
10
9
4
5
7
6
1
1
2
8
HPL35 Wrecker Parts Manual - Page 13
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Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 14
BODY ASSEMBLY - STEEL - 84”
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
3097000536
4679000080
4679000081
4679000082
4679000083
4679000092
7701000003
7595000002
7595000001
7796000031
7114080418
7660082500
3706000039
3706000040
7759000001
7118160516
7660162301
4763000160
8632000018
DESCRIPTION
Deck Weld (steel) (84”)
Pad (left side toolbox)
Pad (right side toolbox)
Pad (center toolbox)
Pad (right side toolbox)
Pad (center deck)
Plug
Paddle Lock Handle
Paddle Handle
Gasket
Capscrew, #8-32NC x 0.50”
Locknut, #8-32NC
Door Weld
Door Weld
Rivet
Capscrew, 0.38”-16NC x 0.63”
Locknut, 0.38”-16NC
Lock Rod
Edge Trim
QTY
1
1
1
1
1
1
3
2
2
4
16
16
2
2
16
8
8
4
18in
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Rev 02 - 07/10
BODY ASSEMBLY - STEEL - 84”
13
9
10
15
9
18
18
9
15
SECTION A - A
6
17
16
12
11
10
8
10 12
9 11
1
7
1
19
A
A
4
14
2
3
5
13
16
17
HPL35 Wrecker Parts Manual - Page 15
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Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 16
SUBFRAME
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
3502700230
4017000387
4706005903
4706005904
4811001194
7115181650
7950180153
7660182601
Not Required
Not Required
Not Required
Not Required
1
2
3
4
5
6
7
8
9
10
11
12
3502700230
4017000387
4706005903
4706005904
4811001194
7115181650
7950180153
7660182601
4706005907
4706005906
4706000718
Not Required
DESCRIPTION
Ford F-Series
Subframe Weld
Angle
Plate
Plate
Plate
Capscrew, 0.50”-13NC x 2.00”
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
Ford F-Series with 19,000 lb GVWR
Subframe Weld
Angle
Plate
Plate
Plate
Capscrew, 0.50”-13NC x 2.00”
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
Plate
Plate
Plate
QTY
1
1
1
1
2
20
20
20
1
1
1
1
2
20
20
20
1
2
2
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
3502700230
4017000387
4706005904
Not Required
Not Required
7115181650
7950180153
7660182601
Not Required
Not Required
Not Required
4706005633
1
2
3
4
5
6
7
8
9
10
11
12
3502700230
4017000387
4706005904
Not Required
4811001194
7115181650
7950180153
7660182601
Not Required
Not Required
Not Required
4706005633
DESCRIPTION
Dodge (60” CA)
Subframe Weld
Angle
Plate
Capscrew, 0.50”-13NC x 2.00”
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
QTY
1
1
2
20
20
20
Plate
2
Dodge (84” CA)
Subframe Weld
Angle
Plate
1
1
2
Plate
Capscrew, 0.50”-13NC x 2.00”
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
Plate
2
20
20
20
2
SUBFRAME
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
3502700230
4017000387
4706005904
Not Required
Not Required
7115181650
7950180153
7660182601
Not Required
Not Required
Not Required
4706005633
1
2
3
4
5
6
7
8
9
10
11
12
3502700230
4017000387
4706005951
Not Required
Not Required
7115181650
7950180153
7660182601
4812000114
Not Required
Not Required
4812000115
DESCRIPTION
QTY
GM C3500
Subframe Weld
Angle
Plate
1
1
2
Capscrew, 0.50”-13NC x 2.00”
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
20
20
20
Plate
2
GM C4500/C5500 with Mid Tank
Subframe Weld
Angle
Plate
1
1
2
Capscrew, 0.50”-13NC x 2.00”
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
Shim
Shim
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
3502700230
4017000387
4706005951
Not Required
Not Required
7115181650
7950180153
7660182601
4812000114
Not Required
Not Required
4812000115
DESCRIPTION
QTY
GM C4500/C5500 without Mid Tank
Subframe Weld
Angle
Plate
Capscrew, 0.50”-13NC x 2.00”
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
Shim
Shim
1
1
2
20
20
20
2
2
20
20
20
1
2
HPL35 Wrecker Parts Manual - Page 17
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 18
SUBFRAME
8
7
6
5
10
4
12
2
5
10
12
6
7
8
3
6
7
8
CHASSIS CAB
1
11
5
3
4
9
1
THIS PAGE INTENTIONALLY LEFT BLANK
HPL35 Wrecker Parts Manual - Page 19
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 20
HYDRAULIC RESERVOIR
ITEM
1
2
3
4
5
6
7
PART NO.
3750000057
7950180161
7660182601
7444081070
7443000013
7701000026*
7183000008*
DESCRIPTION
QTY
Reservoir Weld
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
Street Elbow
Nipple
Magnetic Plug
Breather, Filler Cap
1
4
4
1
1
1
1
* also available in Reservoir Weld, P/N 3750000057
5-376-000112
Rev 02 - 07/10
HYDRAULIC RESERVOIR
4
5
1
7
2
3
SUBFRAME
REF
1
SUBFRAME
REF
7
6
2
3
HPL35 Wrecker Parts Manual - Page 21
7
4
5
1
6
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 22
TUNNEL TOOLBOX - ALUMINUM - 22” & 24” FOREIGN
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
3899000080
3899000028
3455000033
3455000018
7115181450
7660182301
7115161010
7950160161
7660162601
7189000010
3274000007
7661000062
7346000038
7790141076
7632046140
4178000187
7114140611
7950140153
7660142604
4411000124
4411000089
4411000090
4411000125
4706000022
4411000091
4811000382
4763000153
7585000012
7114140618
7796000084
DESCRIPTION
Tunnel Toolbox Weld (22” wide)
Tunnel Toolbox Weld (24” wide)
Frame Weld (22” wide)
Frame Weld (24” wide)
Capscrew, 0.50”-13NC x 1.75”
Locknut, 0.50”-13NC
Capscrew, 0.38”-16NC x 1.25”
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
Bumper
Clamp Weld
Nut, 0.25”-20NC
Grounding Strap
Not Required (22” Toolbox)
Screw, 0.25” x 0.63” (24” Toolbox)
Moulding
Bracket
Capscrew, 0.25”-20NC x 0.75”
Flatwasher, 0.25” ID
Locknut, 0.25”-20NC
Seal Channel - Top
Seal Channel - LH
Seal Channel - RH
Seal Channel - Bottom
Plate
Hinge
Door
Hinge Rod
T-Handle Latch
Capscrew, 0.25”-20NC x 0.75”
Gasket
QTY
1
1
4
4
4
4
4
4
4
28
1
4
140in
4
4
4
4
2
2
2
2
4
2
2
2
2
34
2
ITEM
29
30
31
32
33
34
35
36
37
38
39
40
PART NO.
7796000002
7114080418
7660082500
4706003611
7759000017
7796000012
4686000144
4706000712
7111160650
7413000003
4812000047
7949000056
7660142601
DESCRIPTION
Seal
Capscrew, #8-32NC x 0.50”
Locknut, #8-32NC
Plate
Rivet
Seal
Panel (22” wide)
Plate (24” wide)
Capscrew, 0.38”-16NC x 0.75”
Nutsert, 0.38”-16NC
Shim
Washer, 0.50” OD
Locknut, 0.25”-20NC
QTY
120in
8
8
2
4
173in
2
6
6
4
34
34
TUNNEL TOOLBOX - 22” & 24”ALUMINUM - FOREIGN
1
32
33
8
25
22
27
39 24
10
30
31
29
26
28
23
34
39
10
1 27
8
8
1
39
10
27
10
10
13
13
20
18 21
19
36
37
36
37
14
35
2
36
37
35
15
16
17
5
6
7
2
9
3
4
9
3
4
5
6
7
14
15
16
17
35
Item #38, Shim not shown
HPL35 Wrecker Parts Manual - Page 23
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 24
TUNNEL TOOLBOX - 48” ALUMINUM - FOREIGN
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
3899000040
3455000019
7115181450
7660182301
7115161050
7950160161
7660162601
7189000007
3274000007
7114160618
4178000187
4679000090
7632046140
4411000089
4411000071
4411000074
4411000090
4706000022
4411000091
4706001075
4763000153
7585000012
7114140618
7796000084
7796000002
7114080418
7660082500
4706003611
7759000017
4686000042
7111160650
7413000003
DESCRIPTION
Tunnel Toolbox Weld (48” wide)
Frame Weld
Capscrew, 0.50”-13NC x 1.75”
Locknut, 0.50”-13NC
Capscrew, 0.38”-16NC x 1.25”
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
Bumper
Clamp Weld
Capscrew, 0.38”-16NC x 1.00”
Bracket
Pad
Moulding
Seal Channel - LH
Seal Channel - Top
Seal Channel - Bottom
Seal Channel - RH
Plate
Hinge
Door
Hinge Rod
T-Handle Latch
Capscrew, 0.25”-20NC x 0.75”
Gasket
Seal
Capscrew, #8-32NC x 0.50”
Locknut, #8-32NC
Plate
Rivet
Panel
Capscrew, 0.38”-16NC x 0.75”
Nutsert, 0.38”-16NC
QTY
1
1
4
4
6
10
10
8
4
60
4
4
140in
4
4
4
4
8
4
4
4
4
68
4
240in
16
16
4
8
2
10
10
ITEM
33
34
35
36
37
PART NO.
7796000012
4812000047
7949000056
7660142601
7661000062
DESCRIPTION
Seal
Shim
Washer, 0.50 OD
Locknut, 0.25”-20NC
Washer, 0.25”-20NC
QTY
348in
4
68
12
56
TUNNEL TOOLBOX - 48” ALUMINUM - FOREIGN
1
28
29
8
18
21
23
36 20
35
26
27
25
22
24
26
27
17
14
16
8
33
25
20
1
15
23
37
35
18
19
8
21
23
19
22
24
33
37
35
23
30
2
13
1
12
13
15
14 17
16
8
12
31
32
31
32
31
32
30
11
10
6
7
5
6
7
9
2
3
4
9
3
4
5
6
7
11
10
6
7
30
Item #34, Shim not shown
HPL35 Wrecker Parts Manual - Page 25
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 26
TUNNEL TOOLBOX - 24” ALUMINUM - FORD, IHC & GMC
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
3899000113
7636000005
7949000013
4812000108
4812000107
7115182850
7115181864
7950180161
7660182601
3274000007
4679000029
4679000030
4679000107
7189000010
7796000078
7950180252
7636000041
7114140618
7950140000
7950140153
7274000105
7950140500
7413000002
7894000042
4411000065*
4411000049*
4411000050*
4411000051*
4706000022*
4411000047*
4706000303*
4763000035*
DESCRIPTION
Tunnel Toolbox Weld (24” wide)
Rubber Mount
Head Washer
Shim
Shim
Capscrew, 0.50”-13NC x 3.50”
Capscrew, 0.50”-13NC x 2.25” Carriage
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
Clamp Weld
Pad
Pad
Pad
Bumper
Moulding
Flatwasher, 0.50” ID
Toolbox Frame Weld
Capscrew, 0.25”-20NC x 0.75”
Lockwasher, 0.25” ID
Flatwasher, 0.25” ID
Clamp
Lockwasher, 0.25” ID
Nutsert, 0.25”-20NC
Tie Strap
Seal Channel - LH
Seal Channel - Top
Seal Channel - Bottom
Seal Channel - RH
Plate
Hinge
Door
Hinge Rod
* included in Door & Frame Assembly, P/N 3455000003
QTY
1
4
8
4
4
4
4
4
9
4
1
1
1
4
144in
4
1
3
3
3
3
3
3
4
2
2
2
2
4
2
2
2
ITEM
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
PART NO.
7585000012*
7660162301
7796000084*
7796000002*
7114080418*
7660082500*
4706003611*
7759000017*
7114140618*
7949000056*
7661000062*
7346000038
4706005869
7115161250
3455000003
DESCRIPTION
T-Handle Latch
Locknut, 0.38”-16NC
Gasket
Seal
Capscrew, #8-32NC x 0.50”
Locknut, #8-32NC
Plate
Rivet
Capscrew, 0.25”-20NC x 0.75”
Nylon Washer, 0.25” ID
Locknut, 0.25”-20NC
Ground Strap
Plate
Capscrew, 0.38”-16NC x 1.50”
Door & Frame Assembly
QTY
2
12
2
120in
8
8
2
4
40
40
40
1
4
12
2
TUNNEL TOOLBOX - 24” ALUMINUM - FORD, IHC & GMC
17
6
8
4
5
45
17
3
6
2
45
34
46
11
3
5
34
34 2
3 46
11
CHASSIS FRAME
16
11
7
SECTION A-A
10
DETAIL B
40
39
1
14
32
29
30
36
33
1
35
43
42 31
41
37
38
23
22
21
20
19
18
41
42
43
1
15
13
47
31
14
26
47
25
28
27
14
31
A
12
11
A
B
Item #24, Tie Strap, not shown
Item #44, Ground Strap, not shown
HPL35 Wrecker Parts Manual - Page 27
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 28
TUNNEL TOOLBOX - 22” & 24” STEEL - FOREIGN
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
3899000079
3899000029
3455000033
3455000018
7115181450
7660182301
7115161010
7950160161
7660162601
3274000007
4679000204
4679000090
3706000176
3706000036
7595000002
7796000031
7114080418
7660082500
3555000006
7118160516
7660162301
4706003126
4706001130
7111160650
7413000003
7632046140
4178000187
7114140611
7950140153
7660142604
DESCRIPTION
Tunnel Toolbox Weld (22” wide)
Tunnel Toolbox Weld (24” wide)
Frame Weld (22” wide)
Frame Weld (24” wide)
Capscrew, 0.50”-13NC x 1.75”
Locknut, 0.50”-13NC
Capscrew, 0.38”-16NC x 1.25”
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
Clamp Weld
Pad (22” wide)
Pad (24” wide)
Door Weld (22” wide)
Door Weld (24” wide)
Paddle Handle
Gasket
Capscrew, #8-32NC x 0.50”
Locknut, #8-32NC
Hinge Weld
Capscrew, 0.38”-16NC x 0.63”
Locknut, 0.38”-16NC
Plate (22” wide)
Plate (24” wide)
Capscrew, 0.38”-16NC x 0.75”
Nutsert, 0.38”-16NC
Moulding
Bracket
Capscrew, 0.25”-20NC x 0.75”
Flatwasher, 0.25” ID
Locknut, 0.25”-20NC
QTY
1
1
4
4
6
4
4
4
2
2
2
2
8
8
2
4
4
2
6
6
140in
4
4
4
4
5-376-000112
Rev 02 - 07/10
TUNNEL TOOLBOX - 22” & 24” STEEL - FOREIGN
15
10
17
16
12
11
21
1
13
14
21
9
9
19
20
19
20
5
6
7
18
22
2
19 18
20
2
8
8
3
4
23
24
25
HPL35 Wrecker Parts Manual - Page 29
3
4
5
6
7
22
23
24
25
18
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 30
TUNNEL TOOLBOX - 24” STEEL - FORD, IHC & GMC
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
PART NO.
3899000041
7636000005
7949000013
7949000012
7115181450
7950180161
7660182301
7115182650
4017000674
4679000106
4679000085
4679000108
7595000002
7796000031
7114080418
7660082500
3706000036
3555000006
7118160516
7660162301
4706003126
7632046140
7346000038
DESCRIPTION
Tunnel Toolbox Weld (24” wide)
Rubber Mount
Head Washer
Tail Washer
Capscrew, 0.50”-13NC x 1.75”
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
Capscrew, 0.50”-13NC x 3.25”
Angle
Pad
Pad
Pad
Paddle Handle
Gasket
Capscrew, #8-32NC x 0.50”
Locknut, #8-32NC
Door Weld
Hinge Weld
Capscrew, 0.38”-16NC x 0.63”
Locknut, 0.38”-16NC
Plate
Moulding
Ground Strap
QTY
1
4
4
4
4
8
9
4
2
1
1
1
2
2
8
8
2
2
4
4
2
140in
1
5-376-000112
Rev 02 - 07/10
TUNNEL TOOLBOX - 24” STEEL - FORD, IHC & GMC
1
8
6
8 6
3
3
2
4
7
2
4
7
7
5
6
7
9
5
6
7
22
VIEW A - A
18
17
14
13
16
15
21
1
12
21
20
19
10
A
9
1
8
6
7
11
A
HPL35 Wrecker Parts Manual - Page 31
9
5
6
7
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 32
DECK MOUNTED 8,000 LB RECOVERY WINCH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
3502900010
7115241250
7950240161
3512900006
3510900068
3691000002
7626000014
7970000147
7754000005
7111181050
7950180400
7754000006
7809000001
7440030000
4314000004
7114140823
7661000006
7950160161
7950160000
7115160850
4209000019
7445081043
4567332075
7443000023
7445080843
7701000068
7935000174
DESCRIPTION
Winch Mount Weld
Capscrew, 0.88”-9NC x 1.50”
Lockwasher, 0.88” ID
Sheave Support Weld
Cable Guide Weld
Pin Weld
Orbit Motor
Winch 8,000 lb Worm Gear
Retaining Ring
Capscrew, 0.50”-13NC x 1.50”
Lockwasher, 0.50” ID
Retaining Ring
Sheave
Grease Fitting
Cover Plate
Capscrew, 0.25”-20NC x 1.00”
Well Nut, 0.25”-20 NC
Flatwasher, 0.38” ID
Lockwasher, 0.38” ID
Capscrew, 0.38”-16NC x 1.00”
Bushing
Adapter
Hose Assembly
Elbow
Adapter
Plug
Relief Valve
QTY
1
4
4
1
1
1
1
1
1
2
2
1
1
2
1
6
6
8
8
8
2
2
2
2
2
1
1
5-376-000112
Rev 02 - 07/10
DECK MOUNTED 8,000 LB RECOVERY WINCH
2
3
2
3
8
5
4
18
19
20
22
24
23
23
14
8
17
16
2
3
16
17
2
3
15
1
25
9
8
4
5
27
26
25
1
0.19
2
3
13
HPL35 Wrecker Parts Manual - Page 33
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 34
DECK MOUNTED RECOVERY WINCH CABLE TENSIONER
ITEM
1
2
3
4
5
6
PART NO.
3500900015
7115181050
7660182600
7843000004
7950180161
7660182600
DESCRIPTION
Tensioner Weld
Capscrew, 0.50”-13NC x 1.25”
Locknut, 0.50”-13NC
Compression Spring
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
QTY
1
2
2
1
2
1
5-376-000112
Rev 02 - 07/10
DECK MOUNTED RECOVERY WINCH CABLE TENSIONER
5
6
5
4
4
1
5
1
5
6
2
2
2
3
3
HPL35 Wrecker Parts Manual - Page 35
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 36
4 TON WRECKER BOOM - SINGLE 8,000 LB WINCH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
3073000005
7115241650
7950240162
3170000067
3170000066
3320000044
3320000045
3510900068
3512900006
7754000005
3691000002
7754000006
4209000019
7440030000
7809000001
3691000113
3691000103
3691000104
3691000105
7970000104
4314000024
4679000088
4679000089
7660152601
7950150161
7115160850
7950160000
7950160162
7115161050
7660162601
7111151650
7935000001
DESCRIPTION
Frame Weld
Capscrew, 0.88”-9NC x 2.00”
Flatwasher, 0.88” ID
Base Boom Weld
Fly Boom Weld
Cylinder Assembly
Cylinder Assembly
Cable Guide Weld
Sheave Support Weld
Retaining Ring
Pin Weld
Retaining Ring
Bushing
Grease Fitting
Sheave
Pin Weld
Pin Weld
Pin Weld
Pin Weld
Winch 8,000 lb Worm Gear
Cover Plate
Slide Pad
Slide Pad
Locknut, 0.31”-18NC
Flatwasher, 0.31” ID
Capscrew, 0.38”-16NC x 1.00”
Lockwasher, 0.38” ID
Flatwasher, 0.38” ID
Capscrew, 0.38”-16NC x 1.25”
Locknut, 0.38”-16NC
Capscrew, 0.31”-18NC x 2.00”
Counterbalance Valve
QTY
1
4
4
1
1
1
1
1
1
1
1
1
2
7
1
1
1
1
1
1
1
1
1
2
2
8
8
19
4
7
2
1
ITEM
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
PART NO.
7912000029
7445060645
7445060647
7912000028
4691000120
7754000019
7445060646
7701000030
4706001255
7626000014
7115161250
7950180400
7445080843
7445060843
4567322064
7445081043
4567122055
4567332075
7443000137
7443000023
7445060643
7445060672
7701000068
7935000174
7253000002
DESCRIPTION
Tube Assembly
Elbow
Tee
Tube Assembly
Pin
Retaining Ring
Elbow
Plug
Plate
Orbit Motor
Capscrew, 0.50”-13NC x 1.50”
Lockwasher, 0.50” ID
Adapter
Adapter
Hose Assembly
Adapter
Hose Assembly
Hose Assembly
Elbow
Elbow
Adapter
Elbow
Plug
Relief Valve
Grease Fitting
QTY
1
2
1
1
1
3
2
2
1
1
2
2
2
4
2
2
2
2
1
2
2
1
1
1
7
4 TON WRECKER BOOM - SINGLE 8,000 LB WINCH
44
43
42
4
20
39
34
33
35
3
1
2
36
21
39
34
6
14
2
3
1
41
21
20
19
30
28
32
25
24
31
7
4
6
5
10
9
8
26
27
28
15
26
27
28
28
30
2
3
16
38
14
11
12
13
17
1
18
28
30
HPL35 Wrecker Parts Manual - Page 37
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 38
4 TON WRECKER BOOM - SINGLE 8,000 LB WINCH
WINCH
4
48
22
4
52
38
53 51
37
16
48
52
50
(WRECKER BOOM)
"EXTENSION CYLINDER"
38
53
5
23
SECTION B - B
SECTION A - A
54
45
55
56
49
2
3
46
1
(WRECKER BOOM)
"LIFT CYLINDER"
46
DIRECTIONAL
CONTROL
VALVE
47
5
4
B
A
B
A
23
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HPL35 Wrecker Parts Manual - Page 39
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 40
8 TON WRECKER BOOM - SINGLE 8,000 LB WINCH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART NO.
3511100079
7115245650
7950240161
3510100062
3510100060
3510100058
3512900006
3510900068
3510100050
3691000002
3320000011
3320000012
3320000007
3691000075
3691000076
4706000067
4691000027
4691000179
4679000005
4679000004
4706000160
7970000103
7626000014
7754000006
7809000001
7754000005
7440030000
7115180850
7115181250
7660182600
4209000019
7950180000
7115161050
7950160162
DESCRIPTION
Frame Weld
Capscrew, 0.88”-9NC x 7.00”
Flatwasher, 0.88” ID
Base Boom Weld
Fly Boom Weld
Boom Nose Weld
Sheave Support Weld
Cable Guide Weld
Singe Winch Mount Weld
Pin Weld
Cylinder Assembly
Cylinder Assembly
Cylinder Assembly
Pin Weld
Pin Weld
Plate
Pin
Pin
Wear Pad
Wear Pad
Plate
Winch - 8,000 lb Worm Gear
Orbit Motor
Retaining Ring
Sheave
Retaining Ring
Grease Fitting
Capscrew, 0.50”-13NC x 1.00”
Capscrew, 0.50”-13NC x 1.50”
Locknut, 0.50”-13NC
Bushing
Lockwasher, 0.50” ID
Capscrew, 0.38”-16NC x 1.25”
Flatwasher, 0.38” ID
QTY
1
4
4
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
5
1
1
8
2
4
4
2
2
4
16
ITEM
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART NO.
7660162601
7115151050
7115181050
7950180400
7118140418
7950160000
7115160850
7660152601
4567222022
7912000001
4570000008
7445060645
7445060648
7445060646
7445060647
7443000030
7912000002
7935000001
7950150161
7111151650
4706001255
7950140161
7445080843
7445060843
4567322064
7445081043
4567122055
4567332075
7443000137
7443000023
7445060643
7445060672
7701000068
7935000174
7253000002
DESCRIPTION
Locknut, 0.38”-16NC
Capscrew, 0.31”-18NC x 1.25”
Capscrew, 0.50”-13NC x 1.25”
Lockwasher, 0.50” ID
Capscrew, 0.25”-20NC x 0.50”
Lockwasher, 0.38” ID
Capscrew, 0.38”-16NC x 1.00”
Locknut, 0.31”-18NC
Hose Assembly
Tube Assembly
Hose Assembly
Elbow
Tee
Elbow
Tee
Tee
Tube Assembly
Counterbalance Valve
Flatwasher, 0.31 ID
Capscrew, 0.31”-18NC x 2.00”
Plate
Flatwasher, 0.25” ID
Adapter
Adapter
Hose Assembly
Adapter
Hose Assembly
Hose Assembly
Elbow
Elbow
Adapter
Elbow
Plug
Relief Valve
Grease Fitting
QTY
4
6
2
2
2
8
8
8
1
1
1
4
1
1
1
1
1
1
8
2
1
2
2
4
2
2
2
2
1
2
2
1
1
1
8
8 TON WRECKER BOOM - SINGLE 8,000 LB WINCH
46
46
1
43
51
50 49 45
1
3
2
47
2
3
23
9
22
35
34
33
53
42
36
15
11
20
44
53
42
36
14
4
46
48
46
7
26
13
8
25
33
34
35
2
3
18
24
1
17
24
14
36
42
53
HPL35 Wrecker Parts Manual - Page 41
21
28
32
29
30
6
10
27 24
31
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 42
8 TON WRECKER BOOM - SINGLE 8,000 LB WINCH
WINCH
60
60
64
62
65 63
64
62
(WRECKER BOOM)
"EXTENSION CYLINDER"
65 66
61
2
3
DIRECTIONAL
CONTROL VALVE
67
68
57
59
1
58
(WRECKER BOOM)
"LIFT CYLINDER"
3
2
38
37
53
42
36
15
34
40
41
58
59
1
12
39
56
16
7
23
9
4
41
40
34
22
55
15
36
42
53
14
36
42
53
42
53
54
11
52
14
36
42
53
5
27
6
10
24
31
8
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HPL35 Wrecker Parts Manual - Page 43
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 44
8 TON WRECKER BOOM - DUAL 8,000 LB WINCH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART NO.
3511100079
7115245650
7950240161
3510100062
3510100060
3502100024
3502900023
3249000002
3510100051
3691000134
3320000011
3320000012
3320000007
3691000075
3691000076
4706000067
4691000027
4691000179
4679000005
4679000004
4706000160
7970000103
7970000104
7626000014
7754000006
7809000001
7754000018
7440030000
7115180850
7115181450
7660182600
7950180000
7115161050
DESCRIPTION
Frame Weld
Capscrew, 0.88”-9NC x 7.00”
Flatwasher, 0.88” ID
Base Boom Weld
Fly Boom Weld
Boom Nose Weld
Sheave Support Weld
Cable Guide Weld
Dual Winch Mount Weld
Pin Weld
Cylinder Assembly
Cylinder Assembly
Cylinder Assembly
Pin Weld
Pin Weld
Plate
Pin
Pin
Wear Pad
Wear Pad
Plate
Winch - 8,000 lb Worm Gear - LH
Winch - 8,000 lb Worm Gear - RH
Orbit Motor
Retaining Ring
Sheave
Retaining Ring
Grease Fitting
Capscrew, 0.50”-13NC x 1.00”
Capscrew, 0.50”-13NC x 1.50”
Locknut, 0.50”-13NC
Not Required
Lockwasher, 0.50” ID
Capscrew, 0.38”-16NC x 1.25”
QTY
1
4
4
1
1
1
2
2
1
2
1
1
1
4
2
1
1
1
1
1
1
1
1
2
6
2
2
10
2
4
4
2
6
ITEM
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART NO.
7950160162
7660162601
7115151050
7115181050
7950180400
7118140418
7950160000
7115160850
7660152601
4567222022
7912000001
4570000008
7445060645
7445060648
7445060646
7445060647
7443000030
7912000002
7935000001
7950150161
7111151650
4706001255
7950140161
7445080843
7445060843
4567322064
7445081043
4567122055
4567332075
7443000137
7443000023
7445060643
7445060672
7935000174
7253000002
DESCRIPTION
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
Capscrew, 0.31”-18NC x 1.25”
Capscrew, 0.50”-13NC x 1.25”
Lockwasher, 0.50” ID
Capscrew, 0.25”-20NC x 0.50”
Lockwasher, 0.38” ID
Capscrew, 0.38”-16NC x 1.00”
Locknut, 0.31”-18NC
Hose Assembly
Tube Assembly
Hose Assembly
Elbow
Tee
Elbow
Tee
Tee
Tube Assembly
Counterbalance Valve
Flatwasher, 0.31 ID
Capscrew, 0.31”-18NC x 2.00”
Plate
Flatwasher, 0.25” ID
Adapter
Adapter
Hose Assembly
Adapter
Hose Assembly
Hose Assembly
Elbow
Elbow
Adapter
Elbow
Relief Valve
Grease Fitting
QTY
28
6
6
4
4
2
16
16
8
1
1
1
4
1
1
1
1
1
1
8
2
1
2
4
4
2
4
2
4
1
4
2
1
2
10
8 TON WRECKER BOOM - DUAL 8,000 LB WINCH
47
1
44
51
52
48
1
9
23
22
36
35
34
54
43
37
15
20
4
11
34
35
36
3
2
45 49
2
3
50
46
47
27
13
6
7
2
3
18
25
24
14
37
43
54
8
28
17
25
HPL35 Wrecker Parts Manual - Page 45
10
25
32
26
19
21
29
33
30
31
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 46
8 TON WRECKER BOOM - DUAL 8,000 LB WINCH
WINCHES
LH
61
65
66
61
65
RH
63
64
58
63
(WRECKER BOOM)
"EXTENSION CYLINDER"
58
66
67
24
2
3
54
43
37
15
DIRECTIONAL
CONTROL
VALVE
62
60
1
59
(WRECKER BOOM)
"LIFT CYLINDER"
3
2
1
59
60
12
23
16
32
25
28
27
7 10
5
8
9
4
22
11
42
41
34
56
38 24
39
15
37
43
54
14
37
43
54
55
43
54
53
14
37
43
54
40
57
27
28
6
10
25
32
7
8
68
THIS PAGE INTENTIONALLY LEFT BLANK
HPL35 Wrecker Parts Manual - Page 47
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 48
12 TON WRECKER BOOM - SINGLE 10,000 LB WINCH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART NO.
3512100071
7115245650
7950240161
3512100004
3512100005
3510100058
3512900006
3510900068
3512100040
3691000002
3320000011
3320000012
3320000007
3691000075
3691000081
4706000067
4691000133
4691000179
4679000005
4679000004
4706000160
7970000020
7626000013
7754000006
7809000001
7754000005
7440030000
7115180850
7115181250
7660182600
4209000019
7950180000
7118171250
7950160162
DESCRIPTION
Frame Weld
Capscrew, 0.88”-9NC x 7.00”
Flatwasher, 0.88” ID
Base Boom Weld
Fly Boom Weld
Boom Nose Weld
Sheave Support Weld
Cable Guide Weld
Singe Winch Mount Weld
Pin Weld
Cylinder Assembly
Cylinder Assembly
Cylinder Assembly
Pin Weld
Pin Weld
Plate
Pin
Pin
Wear Pad
Wear Pad
Plate
Winch - 10,000 lb Worm Gear
Orbit Motor
Retaining Ring
Sheave
Retaining Ring
Grease Fitting
Capscrew, 0.50”-13NC x 1.00”
Capscrew, 0.50”-13NC x 1.50”
Locknut, 0.50”-13NC
Bushing
Lockwasher, 0.50” ID
Capscrew, 0.44”-14NC x 1.50”
Flatwasher, 0.38” ID
QTY
1
4
4
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
5
1
1
8
2
4
4
2
2
4
16
ITEM
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
PART NO.
7660172601
7118151250
7115181250
7950180400
7118140418
7950170000
7115170850
7660152601
4567222022
7912000001
4570000008
7445060645
7445060648
7445060646
7445060647
7443000030
7912000002
7935000001
7950150161
7111151650
4706001255
7950140161
7445080843
7445060843
4567322064
7445081043
4567122055
4567332075
7443000137
7443000023
7445060643
7445060672
7701000068
7253000002
DESCRIPTION
Locknut, 0.44”-14NC
Capscrew, 0.31”-18NC x 1.50”
Capscrew, 0.50”-13NC x 1.50”
Lockwasher, 0.50” ID
Capscrew, 0.25”-20NC x 0.50”
Lockwasher, 0.44” ID
Capscrew, 0.44”-14NC x 1.00”
Locknut, 0.31”-18NC
Hose Assembly
Tube Assembly
Hose Assembly
Elbow
Tee
Elbow
Tee
Tee
Tube Assembly
Counterbalance Valve
Flatwasher, 0.31 ID
Capscrew, 0.31”-18NC x 2.00”
Plate
Flatwasher, 0.25” ID
Adapter
Adapter
Hose Assembly
Adapter
Hose Assembly
Hose Assembly
Elbow
Elbow
Adapter
Elbow
Plug
Grease Fitting
QTY
4
6
2
2
2
8
8
8
1
1
1
4
1
1
1
1
1
1
8
2
1
2
2
4
2
2
2
2
1
2
2
1
2
8
12 TON WRECKER BOOM - SINGLE 10,000 LB WINCH
46
1
43
51
50
49 45
1
3
2
47
44
2
3
22
9
35
34
33
53
42
36
15
20
11
33
34
23
35
53
42
36
14
4
5
13
14
36
42
53
HPL35 Wrecker Parts Manual - Page 49
7
6
26
8
25
2
3
18
24
46
17
24
19
21
28
32
29
30
27
10
24
31
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 50
12 TON WRECKER BOOM - SINGLE 10,000 LB WINCH
WINCH
60
60
64
62
65 63
64
62
(WRECKER BOOM)
"EXTENSION CYLINDER"
65
67
66
57
61
2
3
53
42
36
15
38
23 37
DIRECTIONAL
CONTROL
VALVE
59
1
58
(WRECKER BOOM)
"LIFT CYLINDER"
3
2
59
1
12
4
16
5
6
7
7
27
10
24
31
22
9
39
56
41
34
40
55
15
36
42
53
42
53
54
52
11
14
36
42
53
THIS PAGE INTENTIONALLY LEFT BLANK
HPL35 Wrecker Parts Manual - Page 51
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 52
12 TON WRECKER BOOM - DUAL 10,000 LB WINCH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART NO.
3512100071
7115245650
7950240161
3512100004
3512100005
3502100024
3502900023
3249000002
3510100051
3691000134
3320000011
3320000012
3320000007
3691000075
3691000081
4706000067
4691000133
4691000179
4679000005
4679000004
4706000160
7970000138
7970000139
7626000013
7754000006
7809000001
7754000018
7440030000
7115180850
7115181450
7660182600
7950180000
7115171250
DESCRIPTION
Frame Weld
Capscrew, 0.88”-9NC x 7.00”
Flatwasher, 0.88” ID
Base Boom Weld
Fly Boom Weld
Boom Nose Weld
Sheave Support Weld
Cable Guide Weld
Dual Winch Mount Weld
Pin Weld
Cylinder Assembly
Cylinder Assembly
Cylinder Assembly
Pin Weld
Pin Weld
Plate
Pin
Pin
Wear Pad
Wear Pad
Plate
Winch - 10,000 lb Worm Gear - LH
Winch - 10,000 lb Worm Gear - RH
Orbit Motor
Retaining Ring
Sheave
Retaining Ring
Grease Fitting
Capscrew, 0.50”-13NC x 1.00”
Capscrew, 0.50”-13NC x 1.50”
Locknut, 0.50”-13NC
Not Required
Lockwasher, 0.50” ID
Capscrew, 0.44”-14NC x 1.50”
QTY
1
4
4
1
1
1
2
2
1
2
1
1
1
4
2
1
1
1
1
1
1
1
1
2
6
2
2
10
2
4
4
2
6
ITEM
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART NO.
7950160162
7660172601
7115151250
7115181050
7950180400
7118140418
7950170000
7115170850
7660152601
4567222022
7912000001
4570000008
7445060645
7445060648
7445060646
7445060647
7443000030
7912000002
7935000001
7950150161
7111151650
4706001255
7950140161
7445080843
7445060843
4567322064
7445081043
4567122055
4567332075
7443000137
7443000023
7445060643
7445060672
7935000174
7253000002
DESCRIPTION
Flatwasher, 0.38” ID
Locknut, 0.44”-14NC
Capscrew, 0.31”-18NC x 1.50”
Capscrew, 0.50”-13NC x 1.25”
Lockwasher, 0.50” ID
Capscrew, 0.25”-20NC x 0.50”
Lockwasher, 0.44” ID
Capscrew, 0.44”-14NC x 1.00”
Locknut, 0.31”-18NC
Hose Assembly
Tube Assembly
Hose Assembly
Elbow
Tee
Elbow
Tee
Tee
Tube Assembly
Counterbalance Valve
Flatwasher, 0.31 ID
Capscrew, 0.31”-18NC x 2.00”
Plate
Flatwasher, 0.25” ID
Adapter
Adapter
Hose Assembly
Adapter
Hose Assembly
Hose Assembly
Elbow
Elbow
Adapter
Elbow
Relief Valve
Grease Fitting
QTY
28
6
6
4
4
2
16
16
8
1
1
1
4
1
1
1
1
1
1
8
2
1
2
4
4
2
4
2
4
1
4
2
1
2
10
12 TON WRECKER BOOM - DUAL 10,000 LB WINCH
47
1
44
51
52
48
1
23
22
36
35
34
9
54
43
37
15
20
4
11
34
35
36
3
2
45 49
2
3
50
46
47
27
13
6
7
2
3
18
25
24
14
37
43
54
8
28
17
25
HPL35 Wrecker Parts Manual - Page 53
10
25
32
26
19
21
29
33
30
31
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 54
12 TON WRECKER BOOM - DUAL 10,000 LB WINCH
WINCHES
61
65
LH
66
61
65
RH
63
64
58
63
(WRECKER BOOM)
"EXTENSION CYLINDER"
24
54
43
37
15
23
2
3
3
2
1
58
DIRECTIONAL
CONTROL
VALVE
66
67
62
60
59
(WRECKER BOOM)
"LIFT CYLINDER"
1
12
68
59
60
5
27 28
7
16
32
25
10
8
9
4
11
22
42
41
34
56
38 24
39
15
37
43
54
14
37
43
54
55
43
54
53
14
37
43
54
40
57
27
28
6
10
25
32
7
8
THIS PAGE INTENTIONALLY LEFT BLANK
HPL35 Wrecker Parts Manual - Page 55
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 56
12 TON WRECKER BOOM - DUAL 12,000 LB WINCH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART NO.
3512100071
7115245650
7950240161
3512100004
3512100005
3502100024
3502900023
3249000002
3512100089
3691000134
3320000011
3320000012
3320000007
3691000075
3691000081
4706000067
4691000133
4691000179
4679000005
4679000004
4706000160
7970000025
7970000026
7626000013
7754000006
7809000001
7754000018
7440030000
7115180850
7115181450
7660182600
7950180000
7115171250
DESCRIPTION
Frame Weld
Capscrew, 0.88”-9NC x 7.00”
Flatwasher, 0.88” ID
Base Boom Weld
Fly Boom Weld
Boom Nose Weld
Sheave Support Weld
Cable Guide Weld
Dual Winch Mount Weld
Pin Weld
Cylinder Assembly
Cylinder Assembly
Cylinder Assembly
Pin Weld
Pin Weld
Plate
Pin
Pin
Wear Pad
Wear Pad
Plate
Winch - 12,000 lb Worm Gear - LH
Winch - 12,000 lb Worm Gear - RH
Orbit Motor
Retaining Ring
Sheave
Retaining Ring
Grease Fitting
Capscrew, 0.50”-13NC x 1.00”
Capscrew, 0.50”-13NC x 1.50”
Locknut, 0.50”-13NC
Not Required
Lockwasher, 0.50” ID
Capscrew, 0.44”-14NC x 1.50”
QTY
1
4
4
1
1
1
2
2
1
2
1
1
1
4
2
1
1
1
1
1
1
1
1
2
6
2
2
10
2
4
4
2
6
ITEM
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART NO.
7950160162
7660172601
7115151250
7115181050
7950180400
7118140418
7950170000
7115170850
7660152601
4567222022
7912000001
4570000008
7445060645
7445060648
7445060646
7445060647
7443000030
7912000002
7935000001
7950150161
7111151650
4706001255
7950140161
7445080843
7445060843
4567322064
7445081043
4567122055
4567332075
7443000137
7443000023
7445060643
7445060672
7701000068
7253000002
DESCRIPTION
Flatwasher, 0.38” ID
Locknut, 0.44”-14NC
Capscrew, 0.31”-18NC x 1.50”
Capscrew, 0.50”-13NC x 1.25”
Lockwasher, 0.50” ID
Capscrew, 0.25”-20NC x 0.50”
Lockwasher, 0.44” ID
Capscrew, 0.44”-14NC x 1.00”
Locknut, 0.31”-18NC
Hose Assembly
Tube Assembly
Hose Assembly
Elbow
Tee
Elbow
Tee
Tee
Tube Assembly
Counterbalance Valve
Flatwasher, 0.31 ID
Capscrew, 0.31”-18NC x 2.00”
Plate
Flatwasher, 0.25” ID
Adapter
Adapter
Hose Assembly
Adapter
Hose Assembly
Hose Assembly
Elbow
Elbow
Adapter
Elbow
Plug
Grease Fitting
QTY
28
6
6
4
4
2
16
16
8
1
1
1
4
1
1
1
1
1
1
8
2
1
2
4
4
2
4
2
4
1
4
2
1
2
10
12 TON WRECKER BOOM - DUAL 12,000 LB WINCH
47
1
44
51
52
48
1
23
22
36
35
34
9
54
43
37
15
20
4
11
34
35
36
3
2
45 49
2
3
50
46
47
27
13
6
7
2
3
18
25
24
14
37
43
54
8
28
17
25
HPL35 Wrecker Parts Manual - Page 57
10
25
32
26
19
21
29
33
30
31
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 58
12 TON WRECKER BOOM - DUAL 12,000 LB WINCH
WINCHES
61
65
LH
66
61
65
RH
63
64
58
63
(WRECKER BOOM)
"EXTENSION CYLINDER"
24
54
43
37
15
23
2
3
3
2
1
58
DIRECTIONAL
CONTROL
VALVE
66
67
62
60
59
(WRECKER BOOM)
"LIFT CYLINDER"
1
12
68
59
60
5
27 28
7
16
32
25
10
8
9
4
11
22
42
41
34
56
38 24
39
15
37
43
54
14
37
43
54
55
43
54
53
14
37
43
54
40
57
27
28
6
10
25
32
7
8
THIS PAGE INTENTIONALLY LEFT BLANK
HPL35 Wrecker Parts Manual - Page 59
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 60
WRECKER BOOM SINGLE / DUAL WINCH - CABLE TENSIONER
ITEM
1
PART NO.
4
5
3706000099
3706000024
3706000052
3017000003
3017000024
3017000002
3017000023
7843000004
7950180161
6
7
8
9
10
7950200161
7950180161
7660182600
7115161050
7950150161
7660162601
2
3
DESCRIPTION
Pressure Plate Weld (8,000 lb winch)
Pressure Plate Weld (10,000 lb winch)
Pressure Plate Weld (12,000 lb winch)
Angle Weld - LH (8,000 & 10,000 lb winch)
Angle Weld - LH (12,000 lb winch)
Angle Weld - RH (8,000 & 10,000 lb winch)
Angle Weld - RH (12,000 lb winch)
Compression Spring
Flatwasher, 0.50” ID
(8,000 & 10,000 lb winch)
Flatwasher, 0.63” ID (12,000 lb winch)
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
Capscrew, 0.38”-16NC x 1.25”
Flatwasher, 0.31” ID
Locknut, 0.38”-16NC
QTY
1
1
1
2
2
2
2
4
8
4
5-376-000112
Rev 02 - 07/10
WRECKER BOOM SINGLE / DUAL WINCH - CABLE TENSIONER
7
7
6
4
6
6
4
7
4
2
3
5
5
1
2
8
9
10
8
9
10
HPL35 Wrecker Parts Manual - Page 61
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 62
WINCH MOUNTED LIGHT PYLON
ITEM
1
2
3
4
5
6
7
8
PART NO.
3263000011
3178000060
3178000530
3178000100
3636000046
7115161050
7950150161
7660162601
7280000001
7280000001
7790100856
7790100856
7115160850
DESCRIPTION
Channel Weld
Mounting Bracket Weld (17” Pylon)
Mounting Bracket Weld (20” Pylon)
Mounting Bracket Weld (27” Pylon)
Mounting Bracket Weld (32” Pylon)
Capscrew, 0.38”-16NC x 1.25”
Flatwasher, 0.31” ID
Locknut, 0.38”-16NC
Clip (17”, 20” & 27” Pylon)
Clip (32” Pylon)
Screw, #10 x 0.50” (17”, 20” & 27” Pylon)
Screw, #10 x 0.50” ( 32” Pylon)
Capscrew, 0.38”-16NC x 1.00”
QTY
1
2
4
10
8
2
3
2
3
4
5-376-000112
Rev 02 - 07/10
WINCH MOUNTED LIGHT PYLON
5
4
8
1
5
4
8
1
6
7
2
3
4
5
6
7
2
3
4
5
HPL35 Wrecker Parts Manual - Page 63
6
7
3
4
5
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 64
8 / 12 TON DUAL WINCH FREE SPOOL
ITEM
1
2
PART NO.
4
5
3587000007
4178000167
4178000166
3587000008
3587000011
7843000010
7950180161
6
7
8
9
10
11
12
13
14
7950180161
7308000013
7660180030
4551000005
7690051641
7115161250
7950160162
7660160000
4575060600
7690102041
3
DESCRIPTION
Lever Weld
Bracket - RH
Bracket - LH
Handle Weld (8,000 & 10,000 lb Winch)
Handle Weld (12,000 lb Winch)
Spring
Flatwasher, 0.50” ID
(8,000 & 10,000 lb Winch)
Flatwasher, 0.50” ID (12,000 lb Winch)
Yoke Assembly
Hex Nut, 0.50”-20NF
T-Handle
Pin
Capscrew, 0.38”-16NC x 1.50”
Flatwasher, 0.38” ID
Hex Nut, 0.38”-16NC
Key
Pin
QTY
2
1
1
2
2
2
2
4
2
2
2
2
2
4
2
2
2
5-376-000112
Rev 02 - 07/10
8 / 12 TON DUAL WINCH FREE SPOOL
3
1
6
6
7
3
14
4
14
4
8
2
2
5
2
9
1
3
8
10
11
12
13
5 THIS POSITION
12,000 LB WINCH
ONLY
R H Free Spool Handle, shown
8,000 lb Winch, shown
HPL35 Wrecker Parts Manual - Page 65
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 66
UNDERLIFT BOOM - COMPLETE
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
3511100071
3320000228
3691000060
3691000063
3691000066
3691000086
7754000033
7115162650
7660162601
7440030000
DESCRIPTION
Boom Assembly
Cylinder Assembly
Pin Weld
Pin Weld
Pin Weld
Pin Weld
Retaining Ring
Capscrew, 0.38”-16NC x 3.25”
Locknut, 0.38”-16NC
Grease Fitting
QTY
1
1
2
1
2
2
5
2
2
7
5-376-000112
Rev 02 - 07/10
UNDERLIFT BOOM - COMPLETE
SUBFRAME WELD
1
2
10
3
1
4
7
7
7
4
2
7
10
7
3
SUBFRAME WELD
2
1
A
A
3
10
VIEW A - A
1
10
8
9
6
10
5
7
10
HPL35 Wrecker Parts Manual - Page 67
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 68
UNDERLIFT BOOM ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
3511100059
3511100487
3320000016
7320000078*
3512100018
3512100017
3511100054
3511100008
4691000054
4949000019
4949000018
3691000077
4691000121
4691000120
4679000046
4812000038
4017000459
7754000017
7754000018
7754000019
7115183250
7660182600
7440030000
7114140418
7118151424
7950140153
7950140003
4691000197
7115183650
7660182601
4949000047
DESCRIPTION
Base Section Boom Weld
Fly Section Boom Weld
Cylinder Assembly
Cylinder Assembly
Arm Weld - LH
Arm Weld - RH
Tube Weld
Tube Weld
Pin
Washer
Washer
Pin Weld
Pin
Pin
Pad
Shim
Angle
Retaining Ring
Retaining Ring
Retaining Ring
Capscrew, 0.50”-13NC x 4.00”
Locknut, 0.50”-13NC
Grease Fitting
Capscrew, 0.25”-20NC x 0.50”
Capscrew, 0.31”-18NC x 1.75”
Flatwasher, 0.25” ID
Lockwasher, 0.25” ID
Pin
Capscrew, 0.50”-13NC x 4.50”
Locknut, 0.50”-13NC
Washer, 5.00” OD
* Service Seal Kit, P/N 9577820242
QTY
1
1
1
1
1
1
2
2
1
2
2
1
1
1
2
1
2
2
2
4
1
1
17
4
1
4
4
1
1
1
2
5-376-000112
Rev 02 - 07/10
UNDERLIFT BOOM ASSEMBLY
18
10
6
19
11
7
8
28
1
30
29
2
4
17
27
26
24
17
20
3
8
10
5
18
9
4
24
26
27
7
20
19
11
16
31
23
5
6
14
23
SECTION A - A
15
22
21
8
23
15
1
A
3
B
4
2
20
20
23
12
25
13
21
A
13
B
14
7
HPL35 Wrecker Parts Manual - Page 69
SECTION B - B
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 70
MANUAL L-ARM WHEEL LIFT GRID AND STORAGE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3511880082
3511880081
3511880080
3551000036
3511880049
4691000427
7754000024
4254000006*+
4691000188*+
4763000184*+
7843000006*+
7440030000*+
3502880041
7114140818
7950140161
7413000002
4706002098
7115160850
7950160251
7660161600
7679000010
7790101276
DESCRIPTION
Pivot Tube Weld
Grid Weld - LH
Grid Weld - RH
T-Handle
L-Arm Weld
Pivot Pin
Retaining Ring
Rod Cap
Pin
Rod
Compression Spring
Grease Fitting
Storage Tube Weld
Capscrew, 0.25”-20NC x 1.00”
Flatwasher, 0.25” ID
Nutsert, 0.25”-20NC
Plate
Capscrew, 0.38”-16NC x 1.00”
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
Pad
Screw, #10-24NC x 0.75”
* also available in Grid Weld, LH, P/N 3511880081
+ also available in Grid Weld, RH, P/N 3511880080
QTY
1
1
1
2
2
1
1
2
2
2
2
2
2
8
8
8
2
2
2
2
2
4
5-376-000112
Rev 02 - 07/10
MANUAL L-ARM WHEEL LIFT GRID AND STORAGE
16
15
14
A
22
21
22
17
21
A
14
15
16
18
19
20
13
12
11
10
9
8
2
4
6
7
1
13
VIEW A - A
ROTATED 90v CCW
4
3
11
10
9
8
12
5
5
HPL35 Wrecker Parts Manual - Page 71
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 72
MANUAL T37 PIVOTING WHEEL LIFT GRID AND STORAGE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
3511880082
3484000017*
3484000016+
4259000002*
4259000001+
4691000357*+
7754000037*+
3551000036*+
4691000427
7754000024
4691000354*+
7950200000*+
4691000186*+
7843000006*+
4254000005*+
4763000184*+
7786000006*+
7843000016*+
4691000183*+
7440030000*+
3020000029
3020000030
3502880041
7114140818
7950140161
7660142600
4706002098
7115160850
7950160251
7660161600
DESCRIPTION
Pivot Tube Weld
Grid Weld - LH
Grid Weld - RH
Pivot Casting, LH
Pivot Casting, RH
Pin
Retaining Ring
T-Handle
Pivot Pin
Retaining Ring
Pin
Lockwasher, 0.63” ID
Pin
Spring
Cap
Rod
Screw, 0.75”-10NC x 0.63”
Compression Spring
Pin
Grease Fitting
L-Arm Weld - LH
L-Arm Weld - RH
Storage Tube Weld
Capscrew, 0.25”-20NC x 1.00”
Flatwasher, 0.25” ID
Locknut, 0.25”-20NC
Plate
Capscrew, 0.38”-16NC x 1.00”
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
* also available in Grid Assembly, LH, P/N 3484000047
+ also available in Grid Assembly, RH, P/N 3484000046
QTY
1
1
1
1
1
2
2
2
1
1
2
2
2
2
2
2
2
2
2
6
1
1
2
8
8
8
2
2
2
2
5-376-000112
Rev 02 - 07/10
MANUAL T37 PIVOTING WHEEL LIFT GRID AND STORAGE
A
26
25
24
24
25
26
27
A
23
23
28
29
30
UNDERLIFT,
REF
20
16
15
17
18
19
13
14
4
16
9
10
2
20
15
8
8
1
3
13
14
17
18
19
5
20
6
7
20
6
7
11
12
VIEW A - A
ROTATED 90v CCW
11
12
20
22
20
21
HPL35 Wrecker Parts Manual - Page 73
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 74
HYDRAULIC COMPONENTS - PTO VERSION +
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
See Note 1
See Note 1
See Note 1
7444080860
7445161619
See Note 1
7445081043
4567362021*
7445121619
7445121245
7443000129
7445060645
7443000108
4567320044*
4567120115
7445040645
7445040446
7445060647
7912000030
7912000013
7912000005
7912000017
7445040443
7445040445
7443000105
7443000106
7445040643
4567210021*
4567210017*
7935000001
7935000016
7935000307
DESCRIPTION
PTO
Pump, Fittings & Mtg. Hardware
Hose Assembly
Elbow
Adapter
Hose Assembly
Adapter
Hose Assembly
Adapter
Elbow
Reducer
Elbow
Restrictor
Hose Assembly
Hose Assembly
Elbow
Elbow
Tee
Tube Assembly
Tube Assembly
Tube Assembly
Tube Assembly
Adapter
Elbow
Reducer
Reducer Nut
Adapter
Hose Assembly
Hose Assembly
Counterbalance Valve
Check Valve
Counterbalance Valve
^ also available in Filter Assembly, P/N 7430000003
* included in Hose Kit, P/N 7577000464
QTY
1
1
1
1
1
1
1
1
1
1
6
10
1
2
4
5
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
ITEM
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
PART NO.
7115152650
7950150161
7660152601
7111151650
7430000003
7470000002
7431000001^
7274000113
7274000114
7274000117
7274000116
7274000115
7274000041
7111140850
7950140000
7660140000
7274000042
7660152601
7819000005
DESCRIPTION
Capscrew, 0.31”-18NC x 3.25”
Flatwasher, 0.31” ID
Locknut, 0.31”-18NC
Capscrew, 0.31”-18NC x 2.00”
Filter Assembly
Gauge
Filter Element
Clamp Body Insert
Stacking Bolt
Clamp Bolt
Clamp Cover
Locking Plate
Clamp
Capscrew, 0.25”-20NC x 1.00”
Lockwasher, 0.25” ID
Hex Nut, 0.25”-20NC
Clamp
Locknut, 0.31”-18NC
Sleeve
Note: For Clutch Pump Version, consult factory
for parts.
Note 1: Varies depending on chassis, transmission and PTO type.
Consult factory for part numbers.
QTY
2
4
4
2
1
1
1
4
6
2
1
2
3
3
3
3
2
2
1
HYDRAULIC COMPONENTS - PTO VERSION +
1
2
6
2
15
(WRECKER BOOM)
"WINCHES"
20
2
SEE
VIEW A-A
16
12
16
2
3
7
19 25
26 18
11
12
(WRECKER BOOM)
"EXTENSION CYLINDER"
DIRECTIONAL
CONTROL
VALVE
3
15 27 12
1
15
28
17
2
3
18
16
V1
24 22
12
8
14
40
(WHEEL LIFT)
"LIFT CYLINDER"
C2 C1
V2
HYD
TANK
17
SUBFRAME
14
9
29
10
37
38
39
16
30
36
34
35
(WHEEL LIFT)
"EXTENSION CYLINDER"
(WRECKER BOOM)
"LIFT CYLINDER"
4
35
36 26
31 25
15
11
12
11
12
13
5
(WHEEL LIFT)
"TILT CYLINDER"
1
32
12 33
34
35
23
21
41
42
43
44
VIEW A-A
Item #45, Clamp; item #46, Capscrew; item #47, Lockwasher;
item #48, Hex Nut; item #49, Clamp; item #50, Locknut and item #51, Sleeve; not shown
HPL35 Wrecker Parts Manual - Page 75
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 76
DUAL CONTROLS - 3 BANK
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
4763000154
7935000261
7690101200
7691000056
7990000003
7690141200
7690000810
7660140230
7765000006
7660160000
7115161250
7950160252
7660162601
4763000150
7551000002
3763000157
3763000158
3763000159
7443000048
7701000068
DESCRIPTION
Rod
Control Valve
Clevis Pin
Cotter Hairpin
Yoke
Clevis Pin
Cotter Pin
Jam Nut, 0.25”-28NF
Rod End
Hex Nut, 0.38”-16NC
Capscrew, 0.38”-16NC x 1.50”
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
Handle
Knob
Rod Weld
Rod Weld
Rod Weld
Plug Fitting
Plug Shut-off
QTY
7
1
3
3
3
3
3
3
3
3
3
3
3
6
6
1
1
1
8
2
5-376-000112
Rev 02 - 07/10
DUAL CONTROLS - 3 BANK
13
12
11
4 16 17
3
A
B
A
B
A
B
A
B
A
B
A
B
A
B
2
20
19
1
1
A
14
15
1
A
18
1
8
14
15
10
1
13
12
11
2
4
3
15
6
7
14
9
5
6
7
8
9
10
HPL35 Wrecker Parts Manual - Page 77
VIEW A - A
5
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 78
DUAL CONTROLS - 4 BANK
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
4763000154
7935000261
7690101200
7691000056
7990000003
7690141200
7690000810
7660140230
7765000006
7660160000
7115161250
7950160252
7660162601
4763000150
4763000151
7551000002
3763000154
3763000157
3763000158
3763000159
7443000048
DESCRIPTION
Rod
Control Valve
Clevis Pin
Cotter Hairpin
Yoke
Clevis Pin
Cotter Pin
Jam Nut, 0.25”-28NF
Rod End
Hex Nut, 0.38”-16NC
Capscrew, 0.38”-16NC x 1.50”
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
Handle
Handle
Knob
Rod Weld
Rod Weld
Rod Weld
Rod Weld
Plug Fitting
QTY
7
1
4
4
4
4
4
4
4
4
3
3
3
6
2
8
1
1
1
1
6
5-376-000112
Rev 02 - 07/10
DUAL CONTROLS - 4 BANK
4 18 1719 16
3
B
A
B
A
B
A
B
A
B
A
B
A
B
2
A
13
12
11
1
A
16
14
1
21
A
20
1
13
12
11
2
8
16
14
16
15
1
16 15
4
3
10
16
6
7
14
9
5
6
7
8
9
10
HPL35 Wrecker Parts Manual - Page 79
VIEW A - A
5
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 80
DUAL CONTROLS - 6 BANK
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
4763000154
7935000261
7690101200
7691000056
7990000003
7690141200
7690000810
7660140230
7765000006
7660160000
7115161250
7950160252
7660162601
4763000150
4763000151
7551000002
3763000154
3763000155
3763000156
3763000157
3763000158
3763000159
7443000048
DESCRIPTION
Rod
Control Valve
Clevis Pin
Cotter Hairpin
Yoke
Clevis Pin
Cotter Pin
Jam Nut, 0.25”-28NF
Rod End
Hex Nut, 0.38”-16NC
Capscrew, 0.38”-16NC x 1.50”
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
Handle
Handle
Knob
Rod Weld
Rod Weld
Rod Weld
Rod Weld
Rod Weld
Rod Weld
Plug Fitting
QTY
7
1
6
6
6
6
6
6
6
6
3
3
3
6
6
12
1
1
1
1
1
1
2
5-376-000112
Rev 02 - 07/10
DUAL CONTROLS - 6 BANK
21
17 18
20
B
A
B
A
B
A
B
A
B
A
B
A
B
2
A
13
12
11
23
16
1
A
16
14
1
A
22
3
4
19
1
13
12
11
2
8
16
14
16
15
1
15
10
16
16
4
3
6
7
14
9
5
6
7
8
9
10
HPL35 Wrecker Parts Manual - Page 81
VIEW A - A
5
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 82
DUAL CONTROLS - 7 BANK
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
4763000154
7935000261
3935000162
7690101200
7691000056
7990000003
7690141200
7690000810
7660140230
7765000006
7660160000
7115161250
7115161250
12
7950160252
7950160252
13
7660162601
7660162601
14
15
16
17
18
19
20
21
22
4763000150
4763000151
7551000002
3763000154
3763000155
3763000156
3763000157
3763000158
3763000159
DESCRIPTION
Rod
Control Valve
Control Valve (Remote Operation)
Clevis Pin
Cotter Hairpin
Yoke
Clevis Pin
Cotter Pin
Jam Nut, 0.25”-28NF
Rod End
Hex Nut, 0.38”-16NC
Capscrew, 0.38”-16NC x 1.50”
(non Remote Control Valve)
Capscrew, 0.38”-16NC x 1.50”
(with Remote Control Valve)
Flatwasher, 0.38” ID
(non Remote Control Valve)
Flatwasher, 0.38” ID
(with Remote Control Valve)
Locknut, 0.38”-16NC
(non Remote Control Valve)
Locknut, 0.38”-16NC
(with Remote Control Valve)
Handle
Handle
Knob
Rod Weld
Rod Weld
Rod Weld
Rod Weld
Rod Weld
Rod Weld
QTY
7
1
7
7
7
7
7
7
7
7
3
2
3
2
3
2
6
8
14
1
1
1
1
1
1
ITEM
23
24
PART NO.
3763000153
7115151050
DESCRIPTION
Rod Weld
Capscrew, 0.31”-18NC x 1.25”
(with Remote Control Valve)
QTY
1
1
DUAL CONTROLS - 7 BANK
24
17 21 18 16
B
A
B
A
B
A
B
A
B
A
B
A
B
2
23
A
11
12
13
20
1
A
16
14
1
A
22
3
4
19
1
13
12
11
2
8
16
14
16
15
1
10
16
15
4
3
16
6
7
14
9
5
6
7
8
9
10
HPL35 Wrecker Parts Manual - Page 83
VIEW A - A
5
5-376-000112
Rev 02 - 07/10
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 84
ELECTRICAL COMPONENTS - STANDARD LIGHTS AND WIRING
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
7552000234
7457000004
7345231901
7345211901
7790100856
7552000235
7552000236
7590000047
7590000343
7493000009
7590000048
7590000342
7590000002
7590000241
7590000003
7259000004
7796000076
7493000003
7291000010
7796000096
7111140613
7950140000
7413000002
7590000001
7590000001
7790060676
7345221704
7552000238
7552000239
DESCRIPTION
Cab to Body Harness
Circuit Breaker
Terminal
Terminal
Screw, #10 x 0.50”
Body Harness - 60” Body
Body Harness - 84” Body
Marker Light - Red (INC)
Marker Light - Red (LED)
Grommet
Marker Light - Amber (INC)
Marker Light - Amber (LED)
Stop, Turn, Tail Light - Red (INC)
Stop, Turn, Tail Light - Red (LED)
Back-Up Light - White
Tail Light Housing
Gasket
Grommet
Not Required
4-Way Receptacle
Gasket
Capscrew, 0.25”-20NC x 0.75”
Lockwasher, 0.25” ID
Nutsert, 0.25”-20NC
Interior Light (left side toolbox)
Interior Light (left & right toolbox)
Screw, #6 x 0.38”
Terminal
Cab to Headboard Harness (pylon)
Cab to Headboard Harness
(cross-over toolbox & headboard)
Note 1: Varies depending on chassis. Consult OEM for part number.
QTY
1
1
1
2
2
1
ITEM
25
26
27
28
30
31
4
6
2
2
2
4
4
1
1
1
2
2
2
1
2
3
9
1
32
33
34
35
36
37
38
PART NO.
7590000193
7590000316
7114141018
7950140143
7660142604
See Note 1
7552000237
7552000025
7120000072
7950100153
7660102604
7577000194
7111141050
7950140141
7660142600
DESCRIPTION
ID Marker Light - Red (INC)
ID Marker Light - Red (LED)
Capscrew, 0.25”-20NC x 1.25”
Flatwasher, 0.25” ID
Locknut, 0.25”-20NC
Tail Light
Cross-Over Tbx Extension Harness (24”)
Cross-Over Tbx Extension Harness (48”)
Capscrew, #10-24NC x 1.25”
Flatwasher, #10 ID
Locknut, #10-24NC
Chassis Connector Kit
Capscrew, 0.25”-20NC x 1.25”
Flatwasher, 0.25” ID
Locknut, 0.25”-20NC
QTY
1
2
2
2
2
1
12
12
12
1
1
2
1
ELECTRICAL COMPONENTS - STANDARD LIGHTS AND WIRING
SW ITCH PANEL
8
9
5
1
23
2
30
LIGHTBAR
4
8
7
22
21
8
7
34
13 12 33
32
34
12 33
32
10
3
-
11
12V BATTERY
+
38
37
36
23
13
A B C D E
25
26
27
28
35
31
CAB CHASSIS
HARNESS
TO HAND
CONTROLLER
23
6
23
24
23
30
9
8
13
20
19
18
21
22
11
12
17
16
7
8
7
8
10
32
13 12 33
34
32
33
34
Item #14, Grommet not shown
HPL35 Wrecker Parts Manual - Page 85
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 86
ELECTRICAL COMPONENTS - OPTIONAL LIGHTS AND WIRING
ITEM
1
2
3
4
5
6
7
8
9
11
12
PART NO.
7590000048
7493000009
7590000001
7790060676
7345001704
7590000008
4178000015
7114140818
7950140161
7345001930
7590000011
DESCRIPTION
Marker Light - Amber
Grommet
Interior Light (cross-over toolbox)
Screw, #6 x 0.38” (cross-over toolbox)
Terminal (cross-over toolbox)
Worklight
Bracket
Capscrew, 0.25”-20NC x 1.00”
Flatwasher, 0.25” ID
Terminal
Work Light
QTY
2
2
2
6
2
2
2
4
4
2
2
5-376-000112
Rev 02 - 07/10
ELECTRICAL COMPONENTS - OPTIONAL LIGHTS AND WIRING
6
11
1
2
SW ITCH PANEL
7
8
9
10
3
4
LIGHTBAR
5
12V BATTERY
TO TRUCK
CAB CHASSIS
+
12
12
TO HAND
CONTROLLER
3
4
1
2
11
6
5
7
8
9
10
HPL35 Wrecker Parts Manual - Page 87
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 88
ELECTRICAL COMPONENTS - TAIL LIGHT CONVERTER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7297000008
4706002990
7661000007
7104100613
7790151253
7345001714
4346000005
7345221902
7345241902
7346000126
7457000017
7345001914
7346000209
7346000220
DESCRIPTION
Tail Light Converter
Plate
Wellnut, #10-32NF
Capscrew, #10-32NF x 0.75”
Screw, 0.31”-18NC x 0.75”
Terminal
Heat Shrink Tubing - 1.50”
Terminal
Terminal
Fuse Holder
Fuse - 30 amp
Terminal
Resistor (UD chassis w/ Incandes’t lights)
Resistor (UD chassis w/ LED lights)
QTY
1
1
4
4
2
5
5
1
1
1
1
1
1
1
5-376-000112
Rev 02 - 07/10
ELECTRICAL COMPONENTS - TAIL LIGHT CONVERTER
5
1
1
20 A
20 A
20 A
20 A
2
9
4
8
2
10
11
7
12
13
14
6
7
3
1
HPL35 Wrecker Parts Manual - Page 89
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 90
WHEEL LIFT BOOM ELEVATION CYLINDER ASSEMBLY - P/N 3320000228
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000212
3763000186
4698000009*
7796000013*
7796000064*
7755226609*
7755226000*
4553000010^
7755338000^
7755338609^
7754000012^
7796000025^
7796000011^
7754000016
7754000027
7661000035
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Piston Locking “T” Seal
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000004
+ included in Head Assembly, P/N 3553000014
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
5-376-000112
Rev 02 - 07/10
WHEEL LIFT BOOM ELEVATION CYLINDER ASSEMBLY - P/N 3320000228
1
16
3
4 5 4 7
6
14 11 9 10 12 8 13 15
HPL35 Wrecker Parts Manual - Page 91
2
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 92
WHEEL LIFT BOOM TILT CYLINDER ASSEMBLY - P/N 3320000016
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
3071000017
3763000043
4698000008*
7754000011*
7796000065*
7755226609*
7755226000*
4553000009^
7755342000^
7755342609^
7754000012^
7796000025^
7796000011^
7754000028
7661000035
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Piston Locking “T” Seal
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000002
+ included in Head Assembly, P/N 3553000012
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
5-376-000112
Rev 02 - 07/10
WHEEL LIFT BOOM TILT CYLINDER ASSEMBLY - P/N 3320000016
1
15
3
4
5
4
7
6
8 11
9
10 12 13
HPL35 Wrecker Parts Manual - Page 93
14
2
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 94
WRECKER BOOM TILT CYLINDER ASSEMBLY - 4 TON - P/N 3320000044
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000042
3763000056
4698000008*
7754000011*
7796000065*
7755226609*
7755226000*
4553000009^
7755342000^
7755342609^
7754000012^
7796000025^
7796000011^
7754000013
7754000028
7661000035
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Piston Locking “T” Seal
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000002
+ included in Head Assembly, P/N 3553000012
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
5-376-000112
Rev 02 - 07/10
WRECKER BOOM TILT CYLINDER ASSEMBLY - 4 TON - P/N 3320000044
1
16
3
4
5
4
7
6
11
14
9
HPL35 Wrecker Parts Manual - Page 95
10
8 12
13
15
2
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 96
WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - 4 TON - P/N 3320000045
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000043
3763000057
4698000011*
7754000030*
7796000062*
7755214609*
7755214000*
4831000117
4553000015^
7755327000^
7755327609^
7754000036^
7796000023^
7796000005^
7754000001
7661000037
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Piston Locking “T” Seal
Back-Up Ring
“O” Ring
Spacer
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000005
+ included in Head Assembly, P/N 3553000015
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
5-376-000112
Rev 02 - 07/10
WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - 4 TON - P/N 3320000045
1
16
3
4
5
4 7 6
8
12
15
10
11
HPL35 Wrecker Parts Manual - Page 97
9 13
14
15
2
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 98
WRECKER BOOM TILT CYLINDER ASSEMBLY - 8/12 TON - P/N 3320000011 & 3320000012
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000011
3071000012
3763000041
4698000008*
7754000011*
7796000065*
7755226609*
7755226000*
4553000009^
7755342000^
7755342609^
7754000012^
7796000025^
7796000011^
7754000013
7754000028
7661000035
DESCRIPTION
Barrel Weld (Assembly P/N 3320000011)
Barrel Weld (Assembly P/N 3320000012)
Rod Weld
Piston
Wear Ring
Piston Locking “T” Seal
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000002
+ included in Head Assembly, P/N 3553000012
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
5-376-000112
Rev 02 - 07/10
WRECKER BOOM TILT CYLINDER ASSEMBLY - 8/12 TON - P/N 3320000011 & 3320000012
1
16
3
4
5
4
7
6
14
11
9
10
HPL35 Wrecker Parts Manual - Page 99
8
12
13
15
2
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 100
WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - 8/12 TON - P/N 3320000007
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000007
3763000040
4698000007*
7754000003*
7796000063*
7755224609*
7755224000*
4553000008^
7755334000^
7755334609^
7754000004^
7796000024^
7796000008^
7754000002
7754000026
7661000034
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Piston Locking “T” Seal
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000001
+ included in Head Assembly, P/N 3553000011
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
5-376-000112
Rev 02 - 07/10
WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - 8/12 TON - P/N 3320000007
1
16
3
4
5
4
7
6
14
11
9
10
HPL35 Wrecker Parts Manual - Page 101
8
12 13 15
2
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 102
REMOTE CONTROL OPERATION
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7295000105
7552000329
7114080618
7660082604
4706003402
7346000068
7346000139
8977010300
7345221702
7552000286
7790100856
DESCRIPTION
Hand Controller
Remote to Subframe Harness
Capscrew, #8-32NC x 0.75”
Locknut, #8-32NC
Plate
Dust Cap
Electrical Connector
Wire, #16 Ga
Wire Terminal
Remote to Cab Harness
Screw, #10 x 0.50”
QTY
1
1
2
2
2
1
1
24in
1
1
2
5-376-000112
Rev 02 - 07/10
REMOTE CONTROL OPERATION
5
3
4
POWER WIRE FROM
CAB TO SUBFRAME HARNESS
3
4
9
VIEW
CHASSIS GROUND
VIEW
8
A A
STEEL BODY
ABC
ON FLOOR BEHIND
PASSENGER SEAT
11
FRAME REF
BOOM
RETRACT
TILT UP
BOOM UP
B A
A B
B A
B A
BOOM
EXTEND
A B
TILT DOWN
D C B A
A B C D
A B
A B C D
BOOM
DOWN
5
10
D C B A
7
5
A A
ALUMINUM BODY
ABC
U/L BM
UP
U/L EXT
OUT
U/L TILT
UP
DN
IN
DN
1
5
A
6
2
A
SIDE VIEW OF LH TAIL SECTION
HPL35 Wrecker Parts Manual - Page 103
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 104
MUD FLAPS
ITEM
1
PART NO.
2
4017000481
4017000478
4017000494
4017000492
4017000496
4706001125
3
4
4706001123
4706001124
4178000073
7638000007
7638000003
5
6
7
8
9
10
7111151010
7950150161
7950150000
7660150000
7111150850
4017000481
4017000482
4017000495
4017000493
4017000497
DESCRIPTION
Angle (Ford & IHC / aluminum body)
Angle (GMC / aluminum body)
Angle (Ford / steel body)
Angle (GMC / steel body)
Angle (IHC / steel body)
Plate (Ford & IHC / aluminum body)
(Ford / steel body)
Plate (GMC / aluminum & steel body)
Plate (Ford / steel body)
Bracket
Mudflap (Ford & IHC / aluminum body)
(IHC / steel body)
Mudflap (GMC / aluminum & steel body)
(Ford / steel body)
Capscrew, 0.31”-18NC x 1.25”
Flatwasher, 0.31” ID
Lockwasher, 0.31” ID
Hex Nut, 0.31”-18NC
Capscrew, 0.31”-18NC x 1.00”
Angle (Ford & IHC / aluminum body)
Angle (GMC / aluminum body)
Angle (Ford / steel body)
Angle (GMC / steel body)
Angle (IHC / steel body)
QTY
1
2
2
2
8
14
14
14
1
1
5-376-000112
Rev 02 - 07/10
MUD FLAPS
8
7
6
9
8
7
6
9
5
6
7
8
3
A
2
4
1
10
3
1
10
4
2
DETAIL A
MUD FLAPS ON STEEL BODY
8
7
6
9
3
L H SIDE 1
R H SIDE 10
A
2
1
10
3
4
5
6
7
8
4
MUD FLAPS ON ALUMINUM BODY
HPL35 Wrecker Parts Manual - Page 105
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 106
FENDER FLARES
ITEM
1
PART NO.
7415000004
7415000017
2
7415000018
3
7790100856
7790100856
7790141056
4
7950100151
7950100151
7950140141
5
4706001262
DESCRIPTION
Fender Flare - 2.50” (both sides)
(aluminum & steel body)
Fender Flare - 4.50” - LH
(aluminum & steel body)
Fender Flare - 4.50” - RH
(aluminum & steel body)
Screw, #10 x 0.50” (aluminum body)
(2.50” Fender Flares)
Screw, #10 x 0.50” (steel body)
(2.50” Fender Flares)
Screw, 0.25”-20NC x 0.63”
(4.50” Fender Flares)
Flatwasher, #10 ID (aluminum body)
(2.50” Fender Flares)
Flatwasher, #10 ID (steel body)
(2.50” Fender Flares)
Flatwasher, 0.25 ID
(4.50” Fender Flares)
Plate (steel body)(2.50” Fender Flares)
QTY
2
1
1
18
22
16
18
22
16
2
5-376-000112
Rev 02 - 07/10
FENDER FLARES
4
3
1
5
1
2
5
FLARES ON STEEL BODY
4
3
1
1
2
FLARES ON ALUMINUM BODY
HPL35 Wrecker Parts Manual - Page 107
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 108
HEADBOARD - BODY MOUNT
ITEM
1
2
3
4
5
6
PART NO.
3241000038
3241000039
3241000124
3241000035
3241000036
3241000046
7796000047
7115181250
7950180161
7950180000
7660180006
DESCRIPTION
Headboard Weld - 34” (aluminum body)
Headboard Weld - 37” (aluminum body)
Headboard Weld - 40” (aluminum body)
Headboard Weld - 34” (steel body)
Headboard Weld - 40” (steel body)
Headboard Weld - 50” (steel body)
Pad
Capscrew, 0.50”-13NC x 1.50”
Flatwasher, 0.50” ID
Lockwasher, 0.50” ID
Hex Nut, 0.50”-13NC
QTY
1
2
4
4
4
4
5-376-000112
Rev 02 - 07/10
HEADBOARD - BODY MOUNT
1
1
2
2
2
3
4
5
6
3
4
5
6
HPL35 Wrecker Parts Manual - Page 109
3
4
5
6
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 110
HEADBOARD - TOOLBOX MOUNT
ITEM
1
2
3
4
5
PART NO.
3241000037
3241000188
3241000038
3241000039
3241000124
3241000034
3241000189
3241000035
3241000036
7796000047
7115181450
7950180161
7660182601
DESCRIPTION
Headboard Weld - 24” (aluminum body)
Headboard Weld - 27” (aluminum body)
Headboard Weld - 34” (aluminum body)
Headboard Weld - 37” (aluminum body)
Headboard Weld - 40” (aluminum body)
Headboard Weld - 24” (steel body)
Headboard Weld - 27” (steel body)
Headboard Weld - 34” (steel body)
Headboard Weld - 40” (steel body)
Pad
Capscrew, 0.50”-13NC x 1.75”
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
QTY
1
2
4
8
4
5-376-000112
Rev 02 - 07/10
HEADBOARD - TOOLBOX MOUNT
1
1
2
2
2
3
4
5
3
4
5
HPL35 Wrecker Parts Manual - Page 111
3
4
5
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 112
TOW SLING
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
3500800073
3020000007
3017000008
3309000007
4706000727
4062000556
7679000010
7632045016
7822000003
7115223806
7804000001
7804000001
7105222650
7105223050
7661000017
7115161250
7118163218
7660162601
7440030000
7660202601
7790101276
7796000102
DESCRIPTION
Sling Head Assembly
Hold back Arm Assembly
Anchor Weld
U-Joint Weld
Plate
Bar
Pad
Moulding
Sling Belt
Shoulder Bolt, 0.63”-11NC x 4.75”
Anchor Shackle (single winch)
Anchor Shackle (dual winch)
Capscrew, 0.75”-16NF x 3.25”
Capscrew, 0.75”-16NF x 3.75”
Locknut, 0.75”-16NF
Capscrew, 0.38”-16NC x 1.50”
Capscrew, 0.38”-16NC x 4.00”
Locknut, 0.38”-16NC
Grease Fitting
Locknut, 0.63”-11NC
Screw, #10-24NC x 0.75”
Seal, O-Ring
QTY
1
2
1
2
1
2
2
1
2
2
1
2
2
2
4
6
6
12
7
2
4
12
5-376-000112
Rev 02 - 07/10
TOW SLING
11
5
3
15
17
8
9
7
6
1
18
14
13
16
17
21
2
2
18
20
7
4
14
12
4
18
10
19
18
HPL35 Wrecker Parts Manual - Page 113
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 114
SELF-LOADING DOLLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
3178000033
3178000056
4178000215
3002000001
7111161264
7660162100
7111161050
7950160000
7413000003
7950160251
7679000013
8632000002
7002000156
DESCRIPTION
Bracket Weld
Bracket Weld
Bracket
Dolly Rework
Carriage Bolt, 0.38”-16NC x 1.50”
Wing Nut, 0.38”-16NC
Capscrew, 0.38”-16NC x 1.25”
Lockwasher, 0.38” ID
Nutsert, 0.38”-16NC
Flatwasher, 0.38” ID
Pad
Trim
Hub Cap
QTY
2
2
2
1
2
2
18
18
18
2
2
9 in
4
5-376-000112
Rev 02 - 07/10
SELF-LOADING DOLLY
6
5
6
5
4
4
4
3
1
1
3
2
2
7
8
9
7
8
9
13
4
1
11
10
6
5
9
8
7
13
9
8
7
2
3
7
8
9
3
Item #12, Vinyl Trim, not shown
HPL35 Wrecker Parts Manual - Page 115
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 116
DECALS
ITEM
PART NO.
1
2
3
4
7330000408
7330000145
7330000717
7330000546
7330000546
5
6
7
8
7330000143
7330000001
7330000123
7330000124
7330000125
7330000126
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
7330000034
7330000139
4314000101
7330000540
7790141076
7330000088
7330000087
7330000122
7330000683
7330000138
7330000384
7330000060
7330000599
7330000146
7759000004
7330000419
7330000420
7330000432
DESCRIPTION
Jerr-Dan Nameplate
Decal - Wrecker Boom
Decal - Patent
Decal - Cable Wrap Warning
Decal - Cable Wrap Warning
(deck mounted winch)
Decal - Made In The USA
Serial Number Tag
Decal - Lubrication
Decal - Lubrication Chart
(without Wrecker Boom or Deck Winch)
Decal - Lubrication Chart
(with Deck Mounted Winch)
Decal - Lubrication Chart
(with Wrecker Boom)
Decal - Wheel Lift
Decal - Checklist Reminder
Coverplate
Decal - Controls
Screw, 0.25” x 0.63”
Decal - “HPL” (red)
Decal - “HPL” (white)
Decal - Wheel Lift Polycarbonate
Decal - Safety
Decal - Pre-Transport Checklist
Decal - Grid Service (T-37 Manual Grid)
Decal - Hitch
Decal - Moving Parts
Decal - Wrecker “STAR”
Pop Rivet
Decal - Red Reflective
Decal - Red Reflective - LH
Decal - Red Reflective - RH
QTY
2
1
1
2
1
1
2
1
1
1
1
2
2
8
1
1
2
1
2
1
1
1
20
2
1
1
5-376-000112
Rev 02 - 07/10
DECALS
22
3
5
1 (Both Sides)
4 (This Side)
6
22
8
7
DECK MOUNTED WINCH
STRUCTURE
STEEL BODY - DRIVER'S SIDE
17
4 (Both Sides)
22 22 22
22
3 2 6 1 (Both Sides)
5 3
VIEW A - A
A
14
A
22
6
22
21
23
9
20
19
C 18
18
WARNING
WARNING
DRIVER'S SIDE
TOOLBOX DOOR
OPEN
7
24
8
ALUMINUM BODY - DRIVER'S SIDE
WARNING
VIEW C - C
VIEW B - B
C
16 B
15
B 16
MANUAL T-37 WHEEL LIFT GRID
12
11
22
21
23
10
CAB DASHBOARD
13
CONTROL HANDLE COVER
PLATE & DECAL
22
6
20
19
D
WARNING
WARNING
24
WARNING
VIEW D - D
D
16 B 15
B
16
MANUAL L-ARM WHEEL LIFT GRID
HPL35 Wrecker Parts Manual - Page 117
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 118
FORKS AND ADAPTERS
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
7007000057
7007000058
3551000036
3512880013
3512880012
7454000007
7454000008
3512880016
7691000017
DESCRIPTION
Low Fork Adapter - LH
Low Fork Adapter - RH
T-Handle
High Fork Adapter Weld - LH
High Fork Adapter Weld - RH
Small Frame Fork
Large Frame Fork
Spring Hanger Fork
Hitch Pin
QTY
1
1
2
1
1
2
2
2
2
5-376-000112
Rev 02 - 07/10
FORKS AND ADAPTERS
1
2
5
4
6
3
3
LOW FORK HOLDERS
HIGH FORK HOLDERS
SMALL FRAME FORKS
8
7
9
LARGE FRAME FORKS
SPRING HANGER FORKS
HPL35 Wrecker Parts Manual - Page 119
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 120
SWITCH PANEL
ITEM
1
PART NO.
7870000053
DESCRIPTION
Switch Panel - 3 Function, Under Dash
QTY
1
5-376-000112
Rev 02 - 07/10
SWITCH PANEL
BEACON
FLOOD
AUX.
O
O
O
PTO
ENGAGED
1
HPL35 Wrecker Parts Manual - Page 121
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 122
LIGHTBAR
ITEM
1
2
3
4
PART NO.
7590000307
7590000395
7590000336
4178000402
7115181050
7660182601
DESCRIPTION
Lightbar, Amber (Std)
Lightbar, Amber (LED)
Lightbar, Amber (Strobe)
Bracket Mount
Capscrew, 0.50”-13NC x 1.25”
Locknut, 0.50”-13NC
QTY
1
2
2
2
5-376-000112
Rev 02 - 07/10
LIGHTBAR
1
1
1
4
3
LIGHTBAR REF
1
2
3
4
2
3
4
2
PYLON REF
HPL35 Wrecker Parts Manual - Page 123
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 124
FOLD DOWN LIGHTBAR BRACKET
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
3178000443
4090000018
7115161250
7950160161
7660162601
3178000444
7585000001
7114100518
7950100103
7660102604
7690144800
7690000810
4178000402
7115180950
7660182601
7950180150
4831000120
7115150664
7660152601
DESCRIPTION
Bottom Bracket Weld
Belt
Capscrew, 0.38”-16NC x 1.50”
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
Top Bracket Weld
Draw Latch
Capscrew, #10-24NC x 0.62”
Flatwasher, #10 ID
Locknut, #10-24NC
Clevis Pin
Cotter Pin
Bracket Mount
Capscrew, 0.50”-13NC x 1.12”
Locknut, 0.50”-13NC
Flatwasher, 0.50” ID
Spacer ( Aluminum Headboard)
Carriage Bolt, 0.31”-18NC x 0.75”
Locknut, 0.31”-18NC
QTY
2
2
8
8
8
2
2
4
4
4
2
2
4
4
4
4
2
4
4
5-376-000112
Rev 02 - 07/10
FOLD DOWN LIGHTBAR BRACKET
19
18
2
LIGHTBAR REF
13
13
13
6
PYLON REF
5
4
3
5
4
3
2
1
12
11
6
18
19
13
6
7
15
16
14
6
17
14
15
16
8
9
10
7
17
1
ALUMINUM PYLON
13
6
7
STEEL PYLON
FOLDED DOWN POSITION
HPL35 Wrecker Parts Manual - Page 125
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 126
CHAIN AND STRAPS
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
7894000034
7262000010
7262000040
7115171050
7660172600
4314000030
4314000029
7759000007
7894000024
DESCRIPTION
Wheel Lift Tire Strap
Towbar Chain
Wheel Lift Chain
Capscrew, 0.44”-14NC x 1.25”
Locknut, 0.44”-14NC
Cover Plate - LH (steel body)
Cover Plate - RH (steel body)
Drive Rivet (steel body)
Wheel Lift Fork Strap
QTY
2
2
2
2
2
1
1
8
2
5-376-000112
Rev 02 - 07/10
CHAIN AND STRAPS
3
1
4
5
REAR LEFT SIDE OF ALUMINUM
BODY AT CHAIN BOX
2
LEFT SIDE 6
RIGHT SIDE 7
8
3
9
REAR LEFT SIDE OF STEEL
BODY AT CHAIN BOX
HPL35 Wrecker Parts Manual - Page 127
4
5
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HPL35 Wrecker Parts Manual - Page 128
JUMP START KIT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
7002000386
7002000385
4178000372
4178000202
4178000203
7110140605
7950140161
7950140161
7950140161
7660142600
7660142600
7115141450
7115141650
7660140000
7660140000
7111140850
7115181050
7950180153
7660180000
DESCRIPTION
Jump Start Plug (IHC)
Jump Start Plug (Ford & Chevy)
Bracket (Ford)
Bracket (Chevy)
Bracket (Chevy)
Capscrew, 0.25”-20NC x 0.75”
(Ford & Chevy)
Flatwasher, 0.25” ID (Ford)
Flatwasher, 0.25” ID (IHC)
Flatwasher, 0.25” ID (Chevy)
Locknut, 0.25”-20NC (Ford & Chevy)
Locknut, 0.25”-20NC (IHC)
Capscrew, 0.25”-20NC x 1.75” (IHC)
Capscrew, 0.25”-20NC x 2.00” (IHC)
Hex Nut, 0.25”-20NC (IHC)
Hex Nut, 0.25”-20NC (Chevy)
Capscrew, 0.25”-20NC x 1.00” (Chevy)
Capscrew, 0.50”-13NC x 1.25” (Chevy)
Flatwasher, 0.50” ID (Chevy)
Hex Nut, 0.50”-13NC (Chevy)
QTY
1
1
1
1
1
2
3
1
2
1
1
1
2
2
1
1
1
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Rev 02 - 07/10
JUMP START KIT
1
6
5
8
6
5
4
6
5
7
1
EXISTING BUMPER
MOUNTING HARDWARE
2
1
9
IHC FRONT BUMPER
FORD FRONT BUMPER
6
5
4
1
9
5
10
3
2
11
12
13
1
CHEVY FRONT BUMPER
HPL35 Wrecker Parts Manual - Page 129
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HPL35 Wrecker Parts Manual - Page 130
WHEEL CHOCKS
ITEM
1
2
3
4
5
6
7
8
PART NO.
7002000121
7002000120
3636000013
3636000012
4949000015
7660162100
7413000003
7111161050
7950160000
7950160161
DESCRIPTION
Wheel Chock (small)
Wheel Chock (large)
Mount Weld
Mount Weld
Washer, 0.38” ID
Wing Nut, 0.38”-16NC
Nutsert, 0.38”-16NC
Capscrew, 0.38”-16NC x 1.25”
Lockwasher, 0.38” ID
Flatwasher, 0.38” ID
QTY
2
2
2
2
8
8
8
8
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Rev 02 - 07/10
WHEEL CHOCKS
A
3
1
3
1
2
4
1
2
4
1
5
6
7
8
2
DETAIL "A"
HPL35 Wrecker Parts Manual - Page 131
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HPL35 Wrecker Parts Manual - Page 132
STONE GUARD - TUNNEL TOOLBOX
ITEM
1
2
3
4
5
PART NO.
4706005883
4707000348
4706005884
4707000349
7114100618
7950100103
7660102604
DESCRIPTION
Plate LH (Stainless Steel)
Plate LH (Aluminum Diamond)
Plate RH (Stainless Steel)
Plate RH (Aluminum Diamond)
Capscrew, #10-24NC x 0.75”
Flatwasher, #10 ID
Locknut, #10-24NC
QTY
1
1
18
36
18
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Rev 02 - 07/10
STONE GUARD - TUNNEL TOOLBOX
3
2
3
3
4
5
4
5
4
3
5
1
4
5
HPL35 Wrecker Parts Manual - Page 133
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HPL35 Wrecker Parts Manual - Page 134
BATTERY BOX - TUNNEL TOOLBOX
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
4763000418
4062000687
7950140153
7660142604
3314000050
7120000070
7413000002
7493000014
4811001192
7759000020
DESCRIPTION
Threaded Rod
Bar
Flatwasher, .025” ID
Locknut, 0.25”-20NC
Coverplate
Thumbscrew, 0.25”-20NC x 1.00”
Nutsert, 0.25”-20NC
Grommet - 2.00” OD
Sheet
Rivet
QTY
1
1
6
2
1
4
4
2
1
2
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Rev 02 - 07/10
BATTERY BOX - TUNNEL TOOLBOX
3
6
7
5
2
1
3
4
1
SECTION A-A
8
9
10
1
3
4
5
5
2
A
A
2
3
6
7
3
4
Items #9 and #10 are only used in the Steel Tunnel Tooobox
HPL35 Wrecker Parts Manual - Page 135
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HPL35 Wrecker Parts Manual - Page 136
PULL-OUT DRAWER - TUNNEL TOOLBOX
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
4811001178
4811001179
7821000006
7114100618
7950100103
7660102601
4706005865
4706005864
7114100618
7950140141
7660142601
4763000184
7115161250
7950160153
7949000015
7660162601
4679000253
DESCRIPTION
Sheet
Sheet
Slide
Capscrew, #10-24NC x 0.75”
Flatwasher, #10 ID
Locknut, #10-24NC
Plate
Plate
Capscrew, 0.25”-20NC x 1.25”
Flatwasher, 0.25” ID
Locknut, 0.25”-24NC
Rod
Capscrew, 0.38”-16NC x 1.50”
Flatwasher, 0.38” ID
Washer
Locknut, 0.38”-16NC
Pad
QTY
1
1
1pr
34
68
34
2
2
4
8
4
2
4
8
2
4
1
5-376-000112
Rev 02 - 07/10
PULL-OUT DRAWER - TUNNEL TOOLBOX
17
5
5
4
6
5
10 11
3
12 7 8
10
9
2
5
4
13
14
13
14
3
13
14
13
14
15
14
16
14
16
15
14
16
14
16
1
5
6
HPL35 Wrecker Parts Manual - Page 137
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HPL35 Wrecker Parts Manual - Page 138
FORD DIESEL 08 EXHAUST ALTERATION
ITEM
1
2
3
4
5
6
7
8
PART NO.
7696000068
7274000111
7696000070
4178000743
7115150850
7950150161
7660152601
4377000002
DESCRIPTION
Exhaust Pipe
Muffler Clamp
Exhaust Pipe
Bracket
Capscrew, 0.31”-18NC x 1.00”
Flatwasher, 0.31” ID
Locknut, 0.31”-18NC
Cut-Off Template
QTY
1
2
1
2
4
8
4
1
5-376-000112
Rev 02 - 07/10
FORD DIESEL 08 EXHAUST ALTERATION
5
6
7
4
REMOUNT
WORK LIGHTS
2
1
5
6
7
4
3
1
2
3
Item #8, Cut-Off Template, not shown
HPL35 Wrecker Parts Manual - Page 139
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Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 140
DODGE DIESEL 08 EXHAUST ALTERATION
ITEM
1
2
3
4
5
6
PART NO.
7696000056
4178000718
7274000110
7115181850
7950180161
7660182601
DESCRIPTION
Exhaust Pipe
Bracket
Muffler Clamp
Capscrew, 0.50”-13NC x 2.25”
Flatwasher, 0.50” ID
Locknut, 0.50”-13NC
QTY
1
1
2
1
2
1
5-376-000112
Rev 02 - 07/10
DODGE DIESEL 08 EXHAUST ALTERATION
1
3
2
3
SAVED PORTION
OF TAILPIPE.
2
6
5
4
B
2
6
5
4
OEM EXHAUST HANGER
AND RUBBER MOUNT
1
3
B
3
3
HPL35 Wrecker Parts Manual - Page 141
SECTION B-B
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Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 142
FOREIGN CHASSIS LIGHTS AND WIRING
ITEM
1
2
3
4
5
6
7
8
6
7
PART NO.
7552000461
7590000116
7493000002
4178000893
4178000894
7111151010
7950150161
7950150000
7660150000
7894000042
DESCRIPTION
Harness
Lamp Kit
Grommet
Bracket, LH
Bracket, RH
Screw, 0.31”-18NC x 1.25”
Flatwasher, 0.31” ID
Lockwasher, 0.31” ID
Hexnut, 0.31”-18NC
Tie Strap
QTY
1
2
2
1
1
2
2
2
1
8
5-376-000112
Rev 02 - 07/10
FOREIGN CHASSIS LIGHTS AND WIRING
4 H B 3 2 1 G
5
3
1
C
A B C
B
A
A B C D E
E D C B A
2
A
9
8
7
6
ME
63TRI
0( -P
3F AC
) K
A
CK
PA )
I- 3F
TR 0(
ME 63
B
C
ME
63TRI
0( -P
3M AC
) K
E
B
A
G
H
H
ME
15 TRI
0( -P
8M AC
) K
G
B
CK
PA )
I- 8F
TR 0(
ME 15
F
F
C
C
B
E
A
CK
PA )
I- 3M
TR 0(
ME 63
G
E
F
G
F
H
H
E
CK
PA )
I- 8M
TR 0(
ME 15
ME
15TRI
0( -P
8F AC
) K
C
2
3
4
Item #10, Tie Strap, not shown
HPL35 Wrecker Parts Manual - Page 143
5-376-000112
Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 144
FUEL FILLER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
7449000019
7796000100
7950100151
4533000415
7570000027
7570000028
7570000037
4533000415
7115161050
7950160141
7660162601
5526000553
7570000021
7570000036
7443000354
7114100810
7660102604
DESCRIPTION
Fuel Bezel
Gasket
Flatwasher, 0.19” ID
Fuel Hose (Ford)
Fuel Hose (GMC, diesel)
Fuel Hose (GMC, gas)
Fuel Hose (Dodge)
Bracket
Capscrew, 0.38”-16NC x 1.25”
Flatwasher, 0.38” ID
Locknut, 0.38”-16NC
Tie Strap
Vent Hose (GMC)
Vent Hose (Dodge)
Fitting (GMC, gas)
Screw, #10-24NC x 1.00”
Locknut #10-24NC
QTY
1
1
4
1
1
1
1
1
8
6 ft
2
4
4
5-376-000112
Rev 02 - 07/10
FUEL FILLER
4
5
6
7
8
Not all items shown because of chassis variation
HPL35 Wrecker Parts Manual - Page 145
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Rev 02 - 07/10
HPL35 Wrecker Parts Manual - Page 146
THIS PAGE INTENTIONALLY LEFT BLANK
5-376-000112
Rev 02 - 07/10