English Product Manual WS Series
Transcription
English Product Manual WS Series
Owner’s Manual Model: WS Series 425 Clair Rd. W, Guelph, Ontario, Canada N1L 1R1 t. (+1) 519.763.1032 • tf. 1.800.265.7246 (US and Canada only) t. +31 73 747 0144 (Europe only) • f. (+1) 519.763.5069 e-mail: [email protected] www.viqua.com 520086_RevJ Table of Contents Table of Contents General Information 3 Installation 5 Operation 7 Troubleshooting 13 Replacement Parts 14 Specifications 24 Quick Reference Guide 27 Manufacturer’s Warranty 28 Water Test Hardness __________ gpg Iron __________ ppm pH __________ number Nitrates* __________ ppm Manganese __________ ppm Sulphur __________ yes/no Total Dissolved Solids (TDS) __________ * Over 10 ppm (expressed as Nitrogen) may be harmful for human consumption. AWP water conditioners do not remove nitrates or coliform bacteria, this requires specialized equipment. Your VIQUA WS series water conditioners and backwashing filters are precision built high quality products. These units will deliver conditioned water for many years to come, when installed and operated properly. Please study this manual carefully and understand the cautions and notes before installing. This manual should be kept for future reference. If you have any questions regarding your water conditioner, contact your local dealer or VIQUA. 2 General Information Section 1 General Information 1.1 Pre-installation Instructions for Dealers The manufacturer has preset the water treatment unit’s sequence of cycles, cycle times, salt dose, exchange capacity and salt dose refill time. The dealer should read this page and guide the installer regarding hardness, day override, and time of regeneration, before installation. For the installer, the following must be used: • Program Installer Settings, Hardness, Day Override (preset to 12 days), and Time of Regeneration (preset to 2 a.m., refer to Section 3.2) • Read Normal Operating Displays • Set Time of Day • Read Power Loss and Error Display For the homeowner, refer to Section 3.2. 1.1.1 WS Series Water Softeners During operation, the normal user display is time of day and gallons per minute. Days Remaining is an optional display but is not normally used. Each of these can be viewed by pressing NEXT to scroll through them. When stepping through any programming, if there aren’t any buttons pressed within 5 minutes, the display returns to a normal user display. Any changes made prior to the 5 minute time out are incorporated. To quickly exit any Programming, Installer Settings, and so on, press SET CLOCK. Any changes made prior to the exit are incorporated. If desired, two regenerations within 24 hours are possible with a return to the preset program. To do a double regeneration: 1. Press the REGEN button once. “REGEN TODAY” will flash on the display. 2. Press and hold the REGEN button for three seconds until a regeneration begins. Once the valve has completed the immediate regeneration, the valve will regenerate one more time at the preset. 1.2 Bypass Valve The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to perform control valve repairs or maintenance. The 1” full flow bypass valve incorporates four positions including a diagnostic position that allows a service technician to have pressure to test a system while providing untreated bypass water to the building. Be sure to install bypass valve onto main control valve, before beginning plumbing, or make provisions in the plumbing system for a bypass. The bypass body and rotors are glass filled Noryl® and the nuts and caps are glass filled polypropylene. All seals are selflubricating EPDM to help prevent valve seizing after long periods of non-use. Internal O-rings can easily be replaced if service is required. The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles. The handles identify the direction of flow. The plug valves enable the bypass valve to operate in four positions. a. Normal Operation Position: The inlet and outlet handles point in the direction of flow indicated by the engraved arrows on the control valve. Water flows through the control valve for normal operation of a water softener or filter. During the regeneration cycle this position provides regeneration water to the unit, while also providing untreated water to the distribution system. Refer to Figure 1. b. Bypass Position: The inlet and outlet handles point to the center of the bypass. The system is isolated from the water pressure in the plumbing system. Untreated water is supplied to the building. Refer to Figure 2. c. Diagnostic Position: The inlet handle points toward the control valve and the outlet handle points to the center of bypass valve. Untreated supply water is allowed to flow to the system and to the building, while not allowing water to exit from the. Refer to Figure 3. This allows the service technician to draw brine and perform other tests without the test water going to the building. Note: The system must be rinsed before returning the bypass valve to the normal position. 3 General Information d. Shut Off Position: The inlet handle points to the center of the bypass valve and the outlet handle points away from the control valve. The water is shut off to the building. The water treatment system will depressurize upon opening a tap in the building. A negative pressure in the building combined with the softener being in regeneration could cause a siphoning of brine into the building. If water is available on the outlet side of the softener or filter it is an indication of water bypassing the system. Refer to Figure 4. (i.e. a plumbing cross-connection somewhere in the building) Treated water exits Supply water enters Figure 1 Normal Operation Position Supply water exits Supply water exits Supply water enters Figure 2 Bypass Position Supply water enters Supply water is shut off from the house and the valve No water exits Figure 3 Diagnostic Position 4 Figure 4 Shut Off Position Installation Section 2 Installation WA R N I N G • Changes or modifications made to this system without the consent of the manufacturer could render the system unsafe for operation and may void the manufacturer's warranty. • The control valve, fittings and/or bypass are designed to accommodate minor plumbing misalignments. There is a small amount of “give” to properly connect the piping but the water softener is not designed to support the weight of the plumbing. • DO NOT use vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black O-rings, but is not necessary. Avoid any type of lubricants, including silicone, on red or clear lip seals. • DO NOT use pipe dope or other sealants on threads. Teflon® tape must be used on the threads of the 1” NPT inlet and outlet, the brine line connection at the control valve, and on the threads for the drain line connection. Teflon® tape is not used on the nut connections or caps because O-ring seals are used. The nuts and caps are designed to be unscrewed or tightened by hand or with the special plastic Service Wrench, #CV3193-01. If necessary pliers can be used to unscrew the nut or cap. • DO NOT use a pipe wrench to tighten nuts or caps. • DO NOT place screwdriver in slots on caps and/or tap with a hammer. Site Requirements: • Water pressure - 25-100 psi • Water temperature - 0.5-37.7º C (33-100º F) • Electrical - 115/120V, 60Hz uninterrupted outlet locations only • The tank should be on a firm level surface • Current draw is 0.5 amperes • The plug-in transformer is for dry TIME OF DAY 00 TIME OF DAY 00 2:00 2:00 PM PM Figure 5 Well Water Installation Figure 6 Municipal Water Installation 1. The distance between the drain and the water conditioner should be as short as possible. 2. As salt must be periodically added to the brine tank, it should be located where it is easily accessible. 3. Do not install any water conditioner with less than 10 feet of piping between its outlet and the inlet of a water heater. 4. Do not locate unit where it or its connections (including the drain and overflow lines) will ever be subjected to room temperatures under 0.5º C (33º F). 5. Inlet/Outlet Plumbing: Be sure to install Bypass Valve onto main control valve before beginning plumbing. Make provisions to bypass outside hydrant and cold hard water lines at this time. Install an inlet shutoff valve and plumb to the unit’s bypass valve inlet located at the right rear as you face the unit. There are a variety of installation fittings available. They are listed in Section 5.12. When assembling the installation fitting package (inlet and outlet), connect the fitting to the plumbing system first and then attach the nut, split ring, and O-ring. Heat from soldering or solvent cements may damage the nut, split ring or O-ring. Solder joints should be cool and solvent cements should be set before installing the nut, split ring, and O-ring. Avoid getting solder flux, primer, and solvent cement on any part of the O-rings, split rings, bypass valve or control valve. If the building’s electrical system is grounded to the plumbing, install a copper grounding strap from the inlet to the outlet pipe. Plumbing must be done in accordance with all applicable local codes. 5 Installation 6. Drain Line: Make sure that the drain handles the backwash rate of the system. Solder joints near the drain must be done prior to connecting the drain line flow control fitting. Leave at least 6” between the drain line flow control fitting and solder joints. Failure to do this could cause interior damage to the flow control. Install a 1/2” I.D. flexible plastic tube to the Drain Line Assembly or discard the tubing nut and use the 3/4” NPT fitting for rigid pipe (recommended). If the backwash rate is greater than 7 gpm, use a 3/4” drain line. Where the drain line is elevated but empties into a drain below the level of the control valve, form a 7” loop at the discharge end of the line so that the bottom of the loop is level with the drain connection on the control valve. This will provide an adequate anti-siphon trap. Piping the drain line overhead <10 ft is normally not a problem. Be sure adequate pressure is available (40-60 psi is recommended). Where the drain empties into an overhead sewer line, a sink-type trap must be used. Run drain tube to its discharge point in accordance with plumbing codes. Pay special attention to codes for air gaps and anti-siphon devices. Note: Drain line nut will not be supplied for units having a backwash rate greater than 7 gpm. 7. Brine Tank Connection: Install the 3/8” O.D. polyethylene tube from the Refill Elbow to the Brine Valve in the brine tank. 8. Overflow Line Connection: An overflow drain line is recommended where a brine overflow could damage furnishings or the building structure. Your softener is equipped with a brine tank safety float which greatly reduces the chance of an accidental brine overflow. In the event of a malfunction, however, an overflow line connection will direct the “overflow” to the drain instead of spilling on the floor where it could cause considerable damage. This fitting is an elbow on the side of the brine tank. Attach a length of 1/2” I.D. tubing to fitting and run to drain. Do not elevate overflow line higher than 3” below bottom of overflow fitting. Do not “tie” this tube into the drain line of the control valve. Overflow line must be a direct, separate line from overflow fitting to drain, sewer, or tub. Allow an air gap as per the drain line instructions. CAUTION 6 • Never insert a drain line into a drain, sewer line, or trap. • Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back-siphoned into the conditioner. Operation Section 3 Operation 3.1 Programming Procedures 3.1.1 Set Time of Day Time of day should only need to be set after extended power outages or when daylight saving time begins or ends. If an extended power outage occurs, the time of day will flash on and off indicating that the time should be reset. Procedure: 1 • Press SET CLOCK. 2 3 • For Current Time (hour), set the hour of the day using + or – buttons. “AM/PM” toggles after 12. Press NEXT. • For Current Time (minutes), set the minutes using + or – buttons. If it is desired to back up to the previous step press REGEN button once. • Pressing NEXT will exit SET CLOCK and return to the general operating display.Insert the sleeve removal tool at the bottom of the sleeve. 3.1.2 Programming Note: The manufacturer has preset the unit so that the gallons between regenerations will be automatically calculated after the hardness is entered. Procedure: 1 • Press NEXT and + simultaneously for 3 seconds. 3 2 • Set the amount of hardness in grains per gallon (default 20) using the + or – buttons. • The allowable range is from 1 to 150 in 1 grain increments. Note: Increase the grains per gallon if soluble iron is present (1 ppm = 4 gpg). This display will show “–nA–” (not available) if “FILTER” is selected or if “AUTO” is not factory set. Press NEXT or press REGEN to exit. • • • • Set Day Override using + or – buttons (12 is recommended): Set number of days between regeneration (1 to 28) or Set to “OFF” Press NEXT or press REGEN to return to the previous step. Note: The manufacturer has factory set 12 days as the default. This is the maximum number of days between regenerations. If this is set to “OFF”, regeneration initiation is based solely on gallons used. If any number is set (allowable range from 1 to 28), a regeneration initiation will be called for on that day even if a sufficient number of gallons were not used to call for a regeneration. 7 Operation 5 4 • Regeneration hours: Press NEXT or press REGEN to return to the previous step. Note: The manufacturer has factory set 2/:00 A.M. as the default. This is the hour of day for regeneration and can be reset by using + or – buttons. “AM/PM” toggles after 12. The default time is 2:00 A.M. (recommended for a normal household). • • • • Set the regeneration minutes using + or – buttons. Press NEXT to exit installer programming. Press REGEN to return to previous step. To initiate an immediate manual regeneration, press and hold the REGEN button for three seconds. The system will begin to regenerate immediately. The control may be manually stepped through the re generation cycles by pressing REGEN. 3.2 Displays and Instructions 3.2.1 General Operation When the system is operating, one of four following displays may be shown. Pressing NEXT will toggle between the displays. The user can scroll between the displays as desired: 1. Current “TIME OF DAY” and “GPM”. 2. FLOW RATE is the current treated water flow rate through the system measured in GPM. 3. CAPACITY REMAINING is the gallons that will be treated before the system signals a regeneration cycle. 4. DAYS TO A REGEN is the number of days left before the system goes through a regeneration cycle, based on the days override value. If the system has called for a regeneration that will occur at the preset time of regeneration, the words “REGEN TODAY” will appear on the display. If a water meter is installed, “GPM” flashes on the display when water is being treated, indicating gallons per minute going through the system. 3.2.2 Regeneration Mode Typically a system is set to regenerate at a time of no water usage. If there is a demand for water when the system is regenerating, untreated water will be delivered. When the system begins to regenerate, the display will change to include information about the step of the regeneration process and the time remaining for that step to be completed. The system runs through the steps automatically and will reset itself to provide treated water when the regeneration has been completed. 3.2.3 Manual Regeneration Sometimes there is a need to regenerate before the control valve calls for it. This may be needed if a period of heavy water use is anticipated or when the system has been operated without salt. 1. To initiate a manual regeneration at the next preset regeneration time, press and release REGEN. “REGEN TODAY” will flash on the display to indicate that the system will regenerate at the next regeneration time (set in Section 3.1.2, steps 4 and 5). If REGEN button is pressed by mistake, press the same button again to cancel the command. 8 Operation 2. To initiate a manual regeneration immediately, press and hold the REGEN button for three seconds. The system will begin to regenerate immediately. This command cannot be cancelled. Note: “REGEN TODAY” and “TIME OF DAY” will flash alternately if a regeneration is expected tonight. Once a manual regeneration is initiated, the unit will go into the “FILL” position, followed by the steps listed in Section 3.3. During this initial sequence the water softener will deliver treated water. 3.2.4 Power Loss and Battery Replacement The AC transformer comes with a 15 foot power cord and is designed for use with the control valve; the transformer should only be used in a dry location. In the event of a power outage, the control valve will remember all settings and time of day. If an extended power outage occurs, the control valve will keep time of day until the battery is depleted. When the battery becomes depleted, the only item that needs to be reset is the time of day and will be indicated by the time of day flashing. All other settings are permanently stored in the nonvolatile memory. If a power loss occurs and the time of day flashes, this indicates that the battery is depleted. The time of day should be reset and the non rechargeable battery should be replaced. The battery is a 3 Volt lithium coin cell type 2032 and is readily available at most stores. To access battery location, remove front cover, refer to Section 5.1. 1 2 Note: When replacing the battery, align positives and push down to fully seat. 3.2.5 Error Message If the word “ERROR” and a number are alternately flashing on the display record the number and contact your dealer for help. This indicates that the control valve was not able to function properly. 3.2.6 Brine Tank Maintenance and Salt Refill the brine tank as necessary, making sure at least 1/3 of the brine tank is full at all times. Without proper salt levels, the water softener may not operate properly. The manufacturer recommends the use of solar salt for best results. The brine tank is manufactured for the use of solar, pellets, rock salt or block salt. If pellet or rock salt is used, a cleaning of the brine tank every six months is recommended. 3.3 Start-up Instructions • After installation is complete, rotate bypass handles to bypass mode, refer to Figure 2. • Turn on water and check for leaks. • Fully open a cold water faucet - preferably a laundry sink or bathtub with no aerator. • Allow water to run until clear to rid pipes of debris which may have occurred during installation. 9 Operation 3.3.1 Softeners System regeneration sequence will flow in the following order. Note: If the following order changes then refer to the “Dealer Manual” or contact VIQUA). • Brine tank refill • 4 hours (240 minutes) of softening mode while salt is dissolving • Backwash • Brine draw and slow rinse • Fast rinse • End (return to service – softening) The system is now ready for filling with water and for testing. 1. With the softener in the bypass mode (Figure 2) and the control valve in normal operation where the display shows either the time of day or the gallons remaining, manually add 5" of water to the regenerant tank. Note: If too much water is put into the brine tank during softener start up, it could result in a “salty water” compliant after the first regeneration. During the first regeneration the unit will draw out the initial volume of brine/regenerant and refill it with the correct preset amount. 2. Press and hold the REGEN button until the motor starts. Release button. The display reads “FILL” and the remaining time in this step is counting down. Check to verify that the regenerant tank is filling at a rate of 1/2 gallon per minute. Since the regenerant tank was already filled in Step 1, press REGEN again and the display will read “SOFTENING 240". (During a full regeneration this will be a 4 hour period for salt to dissolve). Press REGEN again to put the valve into “BACKWASH”. Unplug the transformer so that the valve will not cycle to the next position. Open the inlet handle of the bypass valve very slightly allowing water to fill the tank slowly in order to expel air. CAUTION If water flows too rapidly there will be a loss of media to the drain. 3. When the water is flowing steadily to the drain without the presence of air, slowly open the inlet valve. Restore power and momentarily press the REGEN button to advance the control to the “BRINE” position. 4. The bypass is now in the diagnostic mode (Figure 3). Check to verify that water is being drawn from regenerant brine tank with no air leaks or bubbles in the brine line. There should be a slow flow to the drain. 5. Momentarily press REGEN again until the display reads “RINSE”. There should be a rapid flow to the drain. Unplug transformer to keep the valve in the “RINSE” position. Allow to run until steady, clear, and without air. While the unit is rinsing load the brine tank with water softener salt. Restore power. 6. Place bypass valve in the normal operating mode (Figure 1) by opening the outlet bypass handle. Press REGEN and the unit will return to the service position with time of day being displayed. 10 Operation 3.3.2 Backwashing Filters 1. Place the bypass valve into the bypass mode, refer to Figure 2. 2. Press and hold the REGEN button until the motor starts. Press REGEN again and display will read “FILTERING”. Press REGEN again to put the valve into “BACKWASH”. Unplug the transformer so that the valve will not cycle to the next position. Open the inlet handle of the bypass valve very slightly allowing water to fill the tank slowly in order to expel air. CAUTION If water flows too rapidly there will be a loss of media to the drain. 3. When the water is flowing steadily to the drain without the presence of air, slowly open the inlet valve. Restore power and momentarily press REGEN button to advance the control to the “RINSE” position. 4. The bypass is now in the diagnostic mode (Figure 3). There should be a rapid flow to the drain. Unplug transformer to keep the valve in “RINSE” position. Allow to run until steady, clear, and without air. 5. Restore power and place bypass valve in the normal operating mode (Figure 1) by opening the outlet bypass handle. Press REGEN in sequence until display returns to “TIME”. 3.3.3 CS and BA Series Backwashing Filters Special precautions must be made when connecting the drain line (hard pipe is recommended - during backwash, high volumes of water and air rapidly escape causing flexible drain tubing to “whip”). Please attach drain line securely with rigid piping. 1. Included with your backwashing filter are two check valves: • 3/8” John Guest® push in type with a screen • 1" FPT stainless steel check valve 2. The 3/8” JG valve has a small piece of grey tubing inserted into it which should be inserted into he brine elbow on the control valve (check valve arrow in direction of air flow into the brine elbow). 3. The 1" SS valve should be installed on the inlet of the control valve so air cannot travel back through the inlet. Refer valve flow for flow direction - the arrow goes in the direction of the water flow. Note: Plumbing codes may require an expansion tank after water treatment device and water heater for thermal expansion control. 4. After installation is complete, fill the unit using the backwash instructions above, let water run to drain slowly and increase flow until clear. Place the unit in the next cycle which is down brine and let the unit finish on it's own. This will allow the unit to draw in the air so it can function properly. Note: Media is dry and filling water too fast in backwash will result in media plugging the drain and the valve assembly. Flow direction Screen Figure 7 CS/BA Note: Rigid drain line is highly recommended. Internal Check Valve Brine Elbow on Valve Figure 8 Air Draw Check Valve Assembly (CH4642-WR-A) Note: The 3/8” check valve will have a screen and two small pieces of grey tubing attached. 11 Operation Supply Water En ters Trea ted Water Exits Figure 9 Inlet Check Valve Assembly Note: Install 1” stainless steel female check valve on the inlet of the control valve. 3.3.4 Water Softener/Filter Flow Diagrams 1 • Service Position: Raw water enters control head and flows down through the media, removing hardness. 5 • Brine/Rinse Position: Raw water enters control head flowing through the injector, drawing brine from the brine tank. 12 2 • Brine Tank Fill Position: Water enters control head to self clean injector while flowing back to refill the brine tank. Unit will deliver soft water in this position. 6 • Slow Rinse Position: Raw water enters control head and flows down through the media, rinsing residual brine to drain. 3 • Softening Position: Water in the brine tanks slowly dissolves salt in preparation for Brine/Rinse Position. During this cycle, unit will delivery soft water. Factory setting for this cycle is 240 minutes. 4 • Backwash Position: Raw water enters control head and flows into lower distributor upward through mineral bed and out to drain, lifting and cleaning turbid particles from media bed. Troubleshooting Section 4 Troubleshooting Symptom Possible Cause Transformer unplugged Timer does not display “TIME OF DAY” Time does not display correct time of day or “TIME OF DAY” flashes Does not display “SOFTENING/FILTERING” when water is flowing Repair or use working outlet Defective transformer Replace transformer Defective PC board Replace PC board Outlet is on a switch Used un-switched outlet Power outage; transformer was unplugged from either wall outlet or from PC board Reset time of day and replace battery. Refer to Section 3.2 Defective PC board Replace PC board Bypass valve in bypass position Put bypass in service position Meter cable disconnected Reconnect PC board Restricted/stalled meter turbine Remove meter and check for debris Defective meter Replace meter Defective PC board Replace PC board Incorrect time of day displayed Time of regenerant set incorrectly Control set at “ON 0” Control set at “NORMAL + on 0” Valve stalled in regeneration Valve does not regenerate automatically when REGEN button is pressed Valve does not regenerate automatically but does when REGEN button is pressed Reconnect transformer No power at outlet Past power outage Unit regenerates at wrong time of day Possible Solution Reset time of day Reset time of regeneration Check with regeneration time option in programming Motor not operating Replace motor No power at outlet Repair outlet or use working outlet Defective transformer Replace transformer Defective PC board Replace PC board Broken drive gear or drive cap assembly Replace gear or drive cap assembly Broken piston retainer Replace drive cap assembly Broken main or regenerant piston Replace main or regenerant piston Transformer unplugged Connect transformer and PC board power No power at outlet Restore power Broken drive gear or drive cap assembly Replace gear or drive cap assembly Defective PC board Replace PC board Bypass valve not in normal operating mode Refer Section 1.2. Meter disconnected Reconnect to PC board Obstructed meter turbine Clear obstruction Defective meter Replace meter Programming error Review programming Defective PC board Replace board Valve has just been serviced Press NEXT and REGEN for 3 seconds or momentarily unplug power source form PC board “ERROR” followed by code # Foreign material stuck in valve Check piston and spacer stack for obstruction “ERROR” code 1001 – unable to recognize start of regeneration Excessive piston resistance Replace piston(s) and spacer stack assembly Piston not in home position Press NEXT and REGEN or momentarily unplug PC board power Motor gears not fully engaged –motor wires broken – missing or broken gear Check motor wiring Center drive gear reflector dirty or damaged – missing or broken gear Drive bracket incorrectly aligned on back plate Replace or clean drive gear(s) Drive bracket incorrectly aligned on backplate Reset drive bracket “ERROR” code 1002 – unexpected stall “ERROR” code 1003 – motor ran too long Timed out trying to reach next cycle position (If other codes appear, contact factory) PC board is damaged or defective Replace PC board PC board incorrectly aligned on drive bracket Reset PC board onto drive bracket 13 Replacement Parts Section 5 Replacement Parts 5.1 Front Cover and Drive Assembly Note: Battery Location 11 4 55 4 6 6 22 3 Item 14 Description 3 Part Number Quantity CV317CC-01 1 1 Front cover grey WS® 2 Motor CV3107-1 1 3 Drive bracket and spring clip CV3106-1 1 4 PC board, CC CV3108CC 1 5 Drive gear, 12 x 36 CV3110 3 6 Drive gear cover CV3109 1 7 Drive assembly, CC CV3002CC 1 - Transformer, 110V-12C CV3186 1 Replacement Parts 5.2 Piston Assembly 1 6 7 5 4 3 2 Item Description Part Number Quantity 1“ spacer stack assembly CV3005 1.25“ spacer stack assembly CV3430 2 Drive cap assembly CV3004 1 3 O-ring 228 CV3153 1 1“ piston assembly down-flow CV3011 1 CV3011-01 1 1.25“ piston assembly down-flow CV3407 1 Regenerant piston CV3174 1 1“ body assembly down-flow CV3001 1 CV3001UP 1 1.25“ body assembly down-flow CV3020 1 Drive backplate CV3541 1 1 4 5 6 7 1“ piston assembly up-flow 1“ body assembly up-flow 1 15 Replacement Parts 5.3 Bypass Valve Assembly 6 5 6 5 9 9 8 8 4 4 10 10 7 7 1 2 3 1 3 Item 16 Description 2 Part Number Quantity 1 Nut, 1“quick connect CV3151 2 2 Split ring CV3150 2 3 O-ring 215 CV3105 2 4 Bypass rotor, 1“ CV3145 2 5 Bypass cap CV3146 2 6 Bypass handle CV3147 2 7 Bypass rotor seal retainer CV3148 2 8 O-ring 135 CV3152 2 9 O-ring 112 CV3155 2 10 O-ring 214 CV3156 2 Replacement Parts 5.4 Drain Line Assembly 3/4” 8 3/4” NPT 2 3 5 4 6 1 7 Item Description Part Number Quantity CH4615 1 CPKP10TS8-BULK 1 CV3192 1 CV3158-01 1 CV3163 1 1 Elbow locking clip 2 Insert, 5/8“tube (optional) 3 Nut, 3/4“drain elbow (optional) 4 Drain elbow, 3/4“NPT with O-ring 5 O-ring 019 6 DLFC retainer assembly CV3159-01 1 0.7 DLFC for 3/4” elbow CV3162-007 1 1.0 DLFC for 3/4” elbow CV3162-010 1.3 DLFC for 3/4” elbow CV3162-013 1.7 DLFC for 3/4” elbow CV3162-017 2.2 DLFC for 3/4” elbow CV3162-022 2.7 DLFC for 3/4” elbow CV3162-027 3.2 DLFC for 3/4” elbow CV3162-032 4.2 DLFC for 3/4” elbow CV3162-042 5.3 DLFC for 3/4” elbow CV3162-053 7 8 Drain elbow and retainer assembly CV3331 1 1 Note: Items 2 and 3 are only used with 1/2” I.D. by 5/8” O.D. poly-tubing. For other piping material, the 3/4” NPT is used. 17 Replacement Parts 5.5 Brine Elbow Assembly(CV3330-A) 3 4 5 1 6 2 Item Description Quantity CV3195-01 1 CH4615 1 CJCP-P-6 1 CJCPG-6PBLK 1 1 Refill port plug assembly 2 Elbow locking clip 3 Tube insert, 3/8“ 4 Nut, 3/8“ 5 Elbow cap, 3/8“ CH4613 1 6 O-ring 019 CV3163 1 5.6 Injector Assembly 1 2 3 5 18 Part Number 4 Replacement Parts Item Description Part Number Quantity 1 Injector cap CV3176 1 2 O-ring 135 CV3152 1 3 Injector screen CV3177 1 4 Injector assembly plug CV3010-1Z 1 Injector assembly, Black CV3010-1A Injector assembly, Brown CV3010-1B Injector assembly, Violet CV3010-1C Injector assembly, Red CV3010-1D Injector assembly, White CV3010-1E Injector assembly, Blue CV3010-1F Injector assembly, Yellow CV3010-1G Injector assembly, Green CV3010-1H Injector assembly, Orange CV3010-1I Injector assembly, Light Blue CV3010-1J Injector assembly, Light Green CV3010-1K 5 1 5.7 Water Meter and Meter Plug 4 6 5 3 2 1 Item Description Part Number Quantity 1 Nut, 1“ QC CV3151 1 2 Meter assembly (includes items 3 and 4) CV3003 1 3 Turbine assembly CV3118-01 1 4 O-ring 215 CV3105 1 5 Meter plug assembly CV3003-01 1 6 Mixing valve (optional) CV3013 1 19 Replacement Parts 5.8 Safety Float Assembly 6 7 5 4 8 3 2 1 Item 1 Description 4“ x 32“ brine well (18“ x 36“ BT) 4“ x 34.5“ brine well (18“ x 40“ BT) 2 2 piece overflow set 3 Part Number CH1030-32 CH1030-34.5 Quantity 1 CH1018 1 474 air check assembly, 1/2“ x 48“ CH4500-48 1 4 474 float assembly, 32“ with two grommets CH4640-32 1 5 474 safety brine valve with 0.5 gpm flow control CH4600-50 1 6 Cap 4“ brine well CH7016 1 7 Nut safety brine valve stand off CH4626 1 0.5 gpm safety float assembly, 18“ x 36“ CH4700-32WR-1 1 0.5 gpm safety flow assembly, 18“ x 40“ CH4700-34.5WR1 1 Assemblies 8 20 Replacement Parts 5.9 Safety Float Brine Elbow Assembly 6 5 7 4 3 2 1 Item Description Part Number Quantity 1 474 0.5 gpm flow control CH4655 1 2 O-ring 019 CH3163 1 3/8“ elbow cap CH4613 1/2“ elbow cap CH4612 Elbow locking clip CH4615 3 4 5 3/8“ compression nut CJCPG-5PBLK 1/2“ compression nut CJCPG-8PBLK 1 1 1 6 Poly-tube insert FP10332 1 7 Safety float brine elbow assembly CV3330-A 1 5.10 Service Wrench 2 3 4 1 21 Replacement Parts Sl. No Description 1 Loosening Drive Cap 2 Loosening Drain Nut in Polytube Applications 3 Loosening Injector and Bypass Caps 4 Loosening Quick Connect Nuts Although no tools are necessary to assemble or disassemble the valve, the Service Wrench - CV3193-01 (shown in various positions on the valve) is available to aid in assembly or disassembly. 5.11 Cabinet Brine Tank Assembly 1 1 See opposite page system parts. 22 3 3 Item Description Part Number 1 Salt and tank cover (must be ordered together) 2 Windsor cabinet, white with black lids 3 Quantity CG2197-01 1 CG2724HP-01 1 Optional salt grid for 8" diameter tank and 4" brine we CH1090-01 1 Optional salt grid for 9" diameter tank and 4" brine well CH1090-02 1 Optional salt grid for 10" diameter tank and 4" brine well CH1090-03 1 5.12 Installation Fitting Assemblies 4 4 1 1 2 2 3 Figure 10 1” PVC Male NPT Elbow Assembly - CV3007 22 3 Figure 11 3/4” and 1” PVC Solvent Elbow Assembly CV3007-01 Replacement Parts Item Description Part Number Quantity Item Description Part Number Quantity 1 Nut, 1” quick connect CV3151 1 1 Nut, 1” quick connect CV3151 1 2 Split ring CV3150 1 2 Split ring CV3150 1 3 O-ring 215 CV3105 1 3 O-ring 215 CV3105 1 4 Fitting CV3149 1 4 Fitting CV3199 1 4 4 3 3 1 1 2 2 Figure 12 1” Brass Sweat Assembly - CV3007-02 Item Description Part Number Quantity Figure 13 3/4” Brass Sweat Assembly - CV3007-03 Item Description Part Number Quantity 1 Nut, 1” quick connect CV3151 1 1 Nut, 1” quick connect CV3151 1 2 Split ring CV3150 1 2 Split ring CV3150 1 3 O-ring 215 CV3105 1 3 O-ring 215 CV3105 1 4 Fitting CV3188 1 4 Fitting CV3199-01 1 4 4 1 1 2 2 3 3 Figure 14 1” PVC Male NPT Assembly - CV3007-04 Item Description Part Number Quantity Figure 15 1¼” Plastic MALE Assembly - CV3007-05 Item Description Part Number Quantity 1 Nut, 1” quick connect CV3151 1 1 Nut, 1” quick connect CV3151 1 2 Split ring CV3150 1 2 Split ring CV3150 1 3 O-ring 215 CV3105 1 3 O-ring 215 CV3105 1 4 Fitting CV3164 1 4 Fitting CV3317 1 23 Specifications Section 6 Specifications 6.1 Water Softener Model WS20CC *WS20CC-FM WS30CC *WS30CC-FM WS-1054RC Maximum 19800 @ 9.0 32000 @ 15.0 46000 @ 21.0 70000 @ 32.0 90000 @ 45.0 32000 @ 60.0 Medium 16800 @ 6.0 28400 @ 9.0 415000 @ 15.0 61700 @ 20.0 80000 @ 28.0 28400 @ 36.0 Minimum 12000 @ 3.0 23600 @ 6.0 33800 @ 9.0 51000 @ 14.0 60000 @ 18.0 23600 @ 24.0 4000 3900 3800 3700 3300 3900 Amount of Media 0.02 m3 (0.85 ft3) 0.03 m3 (1.0 ft3)** 0.04 m3 (1.5 ft3) 0.07 m3 (2.5 ft3) 0.08 m3 (3.0 ft3) 0.03 m3 (1.0 ft3) Maximum Water Hardness 50 gpg 75 gpg 100 gpg 100 gpg 100 gpg 75 gpg Standard Resin 1 ppm 1 ppm 1 ppm 1 ppm 1 ppm - Fine Mesh Resin 2 ppm 2 ppm 2 ppm 2 ppm 2 ppm - 7 7 7 7 7 7 11.4 gpm (43.2 lpm) 16 gpm (60 lpm) 14.3 gpm (54.1 lpm) 18.5 gpm (70 lpm) 19.0 gpm (72 lpm) 16 gpm (60 lpm) 5.0 gpm (19 lpm) 5 gpm (19 lpm) 5.0 gpm (19 lpm) 7.0 gpm (26.5 lpm) 8.0 gpm (30.3 lpm) 5.0 gpm (19 lpm) 1 Capacity: (Grains/lbs. NACL) Efficiency (gr./lb) @ Lowest Setting 2 Maximum Iron Minimum pH Required 3 Peak Flow Rate @ 15 psid Continuous Flow Rate @ 5 psid Water Pressure Range WS50CC *WS50CC-FM WS70CC *WS70CC-FM WS90CC *WS90CC-FM WS30CC-CAB *AWP120EB-FM 25-100 psi 25-100 psi 25-100 psi 25-100 psi 25-100 psi 25-100 psi Water Temperature 0.5-37.7°C (33100°F) 0.5-37.7°C (33100°F) 0.5-37.7°C (33100°F) 0.5-37.7°C (33100°F) 0.5-37.7°C (33100°F) 0.5-37.7°C (33100°F) Electrical Requirements 110 V/50-60 Hz 110 V/50-60 Hz 110 V/50-60 Hz 110 V/50-60 Hz 110 V/50-60 Hz 110 V/50-60 Hz 3/4“ brass 3/4“ brass 3/4“ brass 3/4“ brass 1“ brass 1“ brass Media Tank (width x height) 20.3 cm x 132.1 cm (8“ x 52“) 25.4 cm x 132.1 cm (10“ x 52“) 25.4 cm x 157.5 cm (10“ x 62“) 33 cm x 157.5 cm (13“ x 62“) 35.6 cm x 185.4 cm (14“ x 73“) Brine Tank (width x height) 45.7 cm x 91.4 cm (18“ x 36“) 45.7 cm x 91.4 cm (18“ x 36“) 45.7 cm x 91.4 cm (18“ x 36“) 45.7 cm x 102 cm (18“ x 40“) 45.7 cm x 102 cm (18“ x 40“) - - - - - 57.15 cm (22.5") 36.3 kg (80 lbs) 49.9 kg (110 lbs) 63.5 kg (140 lbs) 99.8 kg (220 lbs) 132 kg (290 lbs) 49.9 kg (110 lbs) Pipe Size Total Dimension Depth Shipping Weight 34 cm x 108 cm (13.5“ x 42.5“) * Extra Iron Capacity - These units feature unique fine mesh resin for high capacity hardness reduction and increased clear water iron (ferrous) removal up to 5 ppm. **Additional 0.5 ft3 Carbon for WS-1054RC 1 All WS units are factory set for Medium salting. 2 Iron removal may vary depending on form of iron, pH and other local conditions. 3 The peak flow rates listed above do not represent the maximum service flow rate for determining the softener capacity and efficiency ratings. Continuous operation at flow rates greater than the maximum service flow rate may affect capacity and efficiency performances. 24 Specifications Model 1 Capacity: (Grains/lbs. NACL) WSRC24 WSRC32 Maximum 24000 @ 9.0 32000 @ 15.0 Medium 20000 @ 6.0 27600 @ 9.0 Minimum 14400 @ 3.0 22800 @ 6.0 4800 3800 Efficiency (gr./lb) @ Lowest Setting 3 0.02 m (0.8 ft ) 0.03 m3 (1.0 ft3) Maximum Water Hardness 50 gpg 75 gpg 2 1 ppm 1 ppm 7 7 10 gpm (37.9 lpm) 11 gpm (41.6 lpm) 4 gpm (15.1 lpm) 5 gpm (19.0 lpm) Amount of Media Maximum Iron Minimum pH Required 3 Peak Flow Rate @ 15 psid Continuous Flow Rate @ 5 psid Water Pressure Range 25-100 psi 25-100 psi 0.5-37.7° C (33-100° F) 0.5-37.7° C (33-100° F) 110 V/50-60 Hz 110 V/50-60 Hz 3/4“ brass 3/4“ brass Media Tank (width x height) 25.4 cm x 11.71 cm (10“ x 44“) 25.4 cm x 137.1 cm (10“ x 54“) Brine Tank (width x height) 45.7 cm x 91.4 cm (18“ x 36“) 45.7 cm x 91.4 cm (18“ x 36“) 38.6 kg (85 lbs) 54.5 kg (120 lbs) Water Temperature Electrical Requirements Pipe Size Total Dimension 3 Shipping Weight 1 All WS units are factory set for Medium salting. 2 Iron removal may vary depending on form of iron, pH and other local conditions. 3 The peak flow rates listed above do not represent the maximum service flow rate for determining the softener capacity and efficiency ratings. Continuous operation at flow rates greater than the maximum service flow rate may affect capacity and efficiency performances. 25 Specifications 6.2 Backwashable Filter ACID NEUTRALIZING FILTERS Model FILTER Z™ FILTERS WSBFI1044AN WSBFI1054AN WSBFI1354AN WSBFI1044MZ WSBFI1054MZ WSANI1354AN WSANI1465AN Solves Acid water (low pH) Acid water (low pH) Acid water (low pH) Turbidity (5 micron) Turbidity (5 micron) Turbidity (5 micron) Turbidity (5 micron) Mineral Calcite or Mix 0.03 m3 (1.0 ft3) Calcite or Mix 0.04 m3 (1.5 ft3) Calcite or Mix 0.07 m3 (2.5 ft3) Filter Z™ 0.03 m3 (1.0 ft3) Filter Z™ 0.04 m3 (1.5 ft3) Filter Z™ 0.07 m3 (2.5 ft3) Filter Z™ 0.08 m3 (3.0 ft3) 9.5 kg (21 lbs) 9.5 kg (21 lbs) 12.7 kg (28 lbs) 6.4 kg (14 lbs) 6.4 kg (14 lbs) 9.5 kg (21 lbs) 12.7 kg (28 lbs) Continuous Flow 5.0 gpm (18.9 lpm) 5.0 gpm (18.9 lpm) 6.0 gpm (22.7 lpm) 7.0 gpm (26.5 lpm) 7.0 gpm (26.5 lpm) 10.0 gpm (37.9 lpm) 13.0 gpm (49.2 lpm) Peak Flow 8.0 gpm (30.3 lpm) 9.0 gpm (34.1 lpm) 12.0 gpm (45.4 lpm) 9.0 gpm (34.1 lpm) 10.0 gpm (37.9 lpm) 16.0 gpm (60.6 lpm) 19.0 gpm (71.9 lpm) Backwash Flow 5.0 gpm (18.9 lpm) 5.0 gpm (18.9 lpm) 7.0 gpm (26.5 lpm) 7.0 gpm (26.5 lpm) 7.0 gpm (26.5 lpm) 12.0 gpm (45.4 lpm) 15.0 gpm (56.7 lpm) Total Dimensions (width x height) 25 cm x 132 cm (10“ x 52“) 25.4 cm x 158 cm (10“ x 62“) 33 cm x 158 cm (13“ x 62“) 25 cm x 132 cm (10“ x 52“) 25.4 cm x 158 cm (10“ x 62“) 33 cm x 158 cm (13“ x 62“) 36 cm x 185 cm (14“ x 73“) Shipping Weight 66.2 kg (146 lbs) 93.4 kg (206 lbs) 142.9 kg (315 lbs) 49.1 kg (108 lbs) 63.2 kg (139 lbs) 99.6 kg (219 lbs) 118.2 kg (260 lbs) Gravel Amount CARBON FILTERS Model TANNIN REDUCTION FILTERS WSBFI-1044C WS-1044CHM WSBFI-1054C WS-1054CHM WSBFI-1354C WS1044IMT1 WS1054IMT1 WS1354IMT1 Solves Taste and Odour Taste and Odour Taste and Odour Tannin reduction Tannin reduction Tannin reduction Mineral Carbon 0.03 m3 (1.0 ft3) Carbon 0.04 m3 (1.5 ft3) Carbon 0.07 m3 (2.5 ft3) 0.02 m3 (0.7 ft3) 0.03 m3 (1.0 ft3) 0.05 m3 (1.7 ft3) Gravel Amount Continuous Flow 6.4 kg (14 lbs) 6.4 kg (14 lbs) 9.5 kg (21 lbs) 6.4 kg (14 lbs) 6.4 kg (14 lbs) 9.5 kg (21 lbs) 4.0 gpm (15.1 lpm) 4.0 gpm (15.1 lpm) 6.0 gpm (22.7 lpm) 4.0 gpm (15.1 lpm) 5.0 gpm (18.9 lpm) 8.0 gpm (30.3 lpm) Peak Flow 5.0 gpm (18.9 lpm) 6.0 gpm (22.7 lpm) 8.0 gpm (30.3 lpm) 5.0 gpm (18.9 lpm) 6.0 gpm (22.7 lpm) 9.0 gpm (34.1 lpm) Backwash Flow 5.0 gpm (18.9 lpm) 5.0 gpm (18.9 lpm) 8.0 gpm (30.3 lpm) 2.7 gpm (10.2 lpm) 2.7 gpm (10.2 lpm) 4.2 gpm (15.9 lpm) Total Dimensions (width x height) 25 cm x 132 cm (10“ x 52“) 25.4 cm x 158 cm (10“ x 62“) 33 cm x 158 cm (13“ x 62“) 25 cm x 132 cm (10“ x 52“) 25.4 cm x 158 cm (10“ x 62“) 33 cm x 158 cm (13“ x 62“) Shipping Weight 34 kg (75 lbs) 40.8 kg (90 lbs) 72.6 kg (160 lbs) 47.3 kg (104 lbs) 60.0 kg (132 lbs) 93.6 kg (206 lbs) SULPHUR FILTERS Model IRON FILTERS WSBFI-1054CS WSBFI-1248CS WSBFI-1354CS WSBFI-1054BA WSBFI-1248BA WSBFI-1354BA Solves Sulphur and odour Sulphur and odour Sulphur and odour Iron and manganese Iron and manganese Iron and manganese Mineral Carbon 0.03 m3 (1.0 ft3) Carbon 0.04 m3 (1.5 ft3) Catalytic Carbon 0.06 m3 (2.0 ft3) Birm 0.03 m3 (1.0 ft3) Birm 0.04 m3 (1.5 ft3) Birm 0.06 m3 (2.0 ft3) Gravel Amount 9.5 kg (21 lbs) 12.7 kg (28 lbs) 12.7 kg (28 lbs) 9.5 kg (21 lbs) 12.7 kg (28 lbs) 12.7 kg (28 lbs) Maximum Contaminant Level 5.0 ppm Sulphur 5.0 ppm Sulphur 5.0 ppm Sulphur 5.0 ppm Iron1 5.0 ppm Iron1 5.0 ppm Iron1 Continuous Flow 5 gpm (18.9 lpm) 6 gpm (22.7 lpm) 7 gpm (26.5 lpm) 5 gpm (18.9 lpm) 6 gpm (22.7 lpm) 7 gpm (26.5 lpm) 2 8 gpm (30.1 lpm) 9 gpm (34.1 lpm) 10 gpm (37.9 lpm) 8 gpm (30.1 lpm) 9 gpm (34.1 lpm) 10 gpm (37.9 lpm) Backwash Flow 5 gpm (18.9 lpm) 8 gpm (30.1 lpm) 10 gpm (37.9 lpm) 5 gpm (18.9 lpm) 8 gpm (30.1 lpm) 10 gpm (37.9 lpm) Total Dimensions (width x height) 25 cm x 157 cm (10“ x 62“) 30 cm x 142 cm (12“ x 56“) 33 cm x 157 cm (13“ x 62“) 25 cm x 157 cm (10“ x 62“) 30 cm x 142 cm (12“ x 56“) 33 cm x 157 cm (13“ x 62“) Shipping Weight 35.3 kg (78 lbs) 49.4 kg (109 lbs) 59 kg (130 lbs) 40 kg (88 lbs) 67.1 kg (126 lbs) 69 kg (152 lbs) Peak Flow 1 Iron removal may vary depending on form of iron, pH and local conditions. On waters that are pre-chlorinated or where other pre-oxidation occurs, an iron precipitate can form that is too small to be filtered. 2 The peak flow rates listed above do not represent the maximum service flow rate used for determining the filter capacity and efficiency ratings. 26 Quick Reference Guide Section 7 Quick Reference Guide General Operation When the system is operating, one of the following four displays will be shown: • “TIME OF DAY/GPM”, “FLOW RATE”, “CAPACITY REMAINING” or “DAYS TO A REGEN”. • Pressing NEXT will toggle between the three choices. Manual Regeneration Note: For softeners, if brine tank does not contain salt, fill with salt and wait at least two hours before regeneration. If you need to initiate a manual regeneration, either immediately, or the same night at the pre programmed time, for regeneration (typically 2:00 AM), complete the following steps. 1 Press and hold REGEN until valve motor starts (typically 3 seconds). 2 Press and release REGEN (notice that flashing appears). “REGEN TODAY” AND “TIME OF DAY” WILL FLASH ALTERNATELY IF A REGENERATION IS EXPECTED TONIGHT. To Set Time of Day In the event of a prolonged power outage, time of day flashes, indicating that this needs to be reset. All other information will be stored in memory no matter how long the power outage. 1 Accessed by pressing SET CLOCK. 2 Adjust hours with U and V buttons, AM/PM toggles at 12. 3 Press NEXT 4 Adjust minutes with U and V buttons 5 Press NEXT to complete and return to normal operation Bypass To shut off water to the system, position arrow handles as shown in the bypass operation diagram below. If your valve doesn’t look like the diagram below, contact your service technician for instructions on how to shut off water. NORMAL OPERATION BYPASS OPERATION Error If the display toggles between “ERROR” and an error code (i.e. a number), call a service technician and report the error code. Adjust Hardness, Days Between Regeneration, Time of Regeneration and Alarm Buzzer For initial set-up or to make adjustments, please complete the following steps: Note: Hardness display shows “-nA-” if used as a filter. If other displays do not appear, refer to manual. 1 Accessed by pressing NEXT and U button simultaneously. 2 Adjust hardness using U and V buttons. 3 Press NEXT. 4 Adjust days between regenerations using U and V buttons. 5 Press NEXT. 6 Adjust time of regeneration hour with U and V buttons, “AM/PM” toggles at 12:00. 7 Press NEXT. 8 Adjust time of regeneration minutes with V and V buttons. 9 Press NEXT to complete and return to normal operation. 27 Manufacturer’s Warranty Section 8 Manufacturer’s Warranty This VIQUA water conditioner unit is conditionally guaranteed against defects in material and workmanship for a period of three (3) years unless otherwise specified. The fiberglass “Mineral Tank” is conditionally guaranteed against defects in material and workmanship for a period of ten (10) years to the original owner of the equipment. The warranty does not include freezing of equipment, vacuum on system, or extreme pressure (+125 psi). The “Brine Tanks” are conditionally guaranteed against defects in material and workmanship for a period of five (5) years. The water conditioning “Media” is conditionally guaranteed against defects in material and workmanship for a period of one (1) year. The warranty does not cover change in water test, mis-application of media, use of mineral cleaners in brine tank including salt additives, lack of maintenance, or any other acts of God. VIQUA will not be responsible for any labour charges to the customer incurred by the dealer or any freight charges to or from the customer. The above provisions of the guarantee will be valid as long as the unit is connected with identical properties and conditions of the original installation and owned by the original owner. Provisions should be made by the owner, that in the event of leaking or overflow of the brine tank that the resulting flow of water will not damage any surroundings. No responsibility is assumed for loss of use of the unit, inconvenience, loss or damage to personal property or any consequential damages. This warranty extends only to repair or replacement (at the manufacturer’s discretion) of this product in accordance with the conditions stated within. 28 425 Clair Rd. W, Guelph, Ontario, Canada N1L 1R1 t. (+1) 519.763.1032 • tf. (+1) 800.265.7246 (US and Canada only) t. (+31) 73 747 0144 (Europe only) • f. (+1) 519.763.5069 e-mail: [email protected] www.viqua.com