Form A - Seventh Street Development Group
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Form A - Seventh Street Development Group
Physical Stability: How Do I Know Which Form is the Most Stable? Ann Newman Seventh Street Development Group PO Box 526, Lafayette, IN 47902 765-650-4462 [email protected] Webcast April 3, 2013 ©2013 Seventh Street Development Group Background SUNY Fredonia Storrs, CT New Brunswick, NJ West Lafayette, IN • Undergraduate at SUNY Fredonia – BS Chemistry and Medical Technology • Graduate at Univ. of Connecticut – PhD in Inorganic Chemistry • ER Squibb/Bristol- Myers Squibb – Materials Science Group in Pharmaceutical Research Institute • SSCI/Aptuit – VP Materials Science – VP Research and Development • Seventh Street Development Group – Pharmaceutical Consultant What is a Polymorph? • Different crystalline forms of a compound – Example: allotropes of elements • Carbon Diamond Graphite http://phycomp.technion.ac.il/~anastasy/diamgraph1ips.html What is a Polymorph? • Organic molecules can also crystallize as different forms = organic molecule Carbamazepine Form II Form I Form II Form IV Definitions • Polymorph – FDA: crystalline and amorphous forms as well as solvated and hydrated forms – Purists: crystalline forms with the same molecular composition (for example two anhydrous forms can be polymorphs, or two monohydrates can be polymorphs, but an anhydrate and a monohydrate can not be polymorphs) • How polymorph is used in journal articles and regulatory documents is important in understanding what is being said FDA definition: http://www.fda.gov/CDER/GUIDANCE/7590fnl.htm#_Toc167002781 Multi-Component Crystals Classes of multi -component molecular crystals = water/ solvent = API = neutral guest = counterion + Neutral Polymorphs Charged + + - + + - - + - + - - + 5. Salt - - - + 4. Cocrystal hydrate + + + + + + - - - - + + - + - - 3. Cocrystal + - - + - 2. Hydrate/solvate + 1. Homomeric 6. Salt hydrate/solvate 7. Salt cocrystal - + - + - + - + + + 8. Salt hydrate cocrystal Polymorphs of Salts Enalapril maleate (Vasotec) ACE inhibitor to treat high blood pressure Form I Form II C N O monoclinic orthorhombic Form I: Precigoux et al. Acta Crystallogr C 1986, 42, 1022-1024 Form II: Kiang etal. J. Pharm. Sci. 2003, 92(9), 1844-1853 Polymorphs of Cocrystals Carbamazepine: saccharin treat epilepsy and bipolar disorder Form I N S O Form II Form I: Hickey, et al. Eur. J. Pharm. and Biopharm. 2007, 67, 112-119 Form II: Porter et al. Cryst. Growth Des. 2008, 8, 14-16 Stability Stability of pharmaceutical compounds – Includes both chemical and physical stability • Chemical- degradation oxidation cyclization hydrolysis • Physical- change in form Stability • Conventional stability testing – Includes heat and humidity – Used for both chemical and physical testing ICH Q1A (R2) Stability Testing of New Drug Substances and Products, Nov 2003. http://www.fda.gov/downloads/RegulatoryInformation/Guidances/ucm128204.pdf Physical Stability • Change in form can be due to • • • • Conversion from a metastable form to a more stable form Formation of hydrate/solvate Salt/cocrystal formation Etc cocrystals, salts dissociation Morris et al. Adv Drug Delivery Rev. 2001, 48, 91-114 Physical Stability Raffinose 5.5 pentahydrate 5 moles water 4.5 tetrahydrate 4 3.5 3 2.5 trihydrate 0 20 40 60 80 100 % relative humidity Saleki-Gerhardt et al J. Pharm. Sci. 1995, 84, 318 Physical Stability Similar cocrystals will exhibit different RH stability theophylline:citric acid anhydrous cocrystal caffeine:citric acid anhydrous cocrystal theophylline 98% RH, 3 d caffeine cocrystal hydrate 98% RH, 7 d caffeine hydrate citric acid 98% RH, 7 d no change Karki et al. Mol. Pharm. 2007, 4, 347-354 Thermodynamic Stability • Most stable form – Determined for polymorphs, such as multiple unsolvated forms – Based on thermodynamic definition of stability • ΔG = ΔH - T ΔS • Lowest free energy is most thermodynamically stable – Related to solubility • most stable form is less soluble than metastable forms Compound Aq Solubility Form I Aq Solubility Form II Stability Nimodipine 0.036 mg/100 mL 0.018 mg/100mL Form II more stable at RT Grunengberg et al. Int J Pharm. 1995, 118, 11-21 Thermodynamic Stability • Most stable form can be determined by slurry interconversion studies • Interconversion studies are based on solubility – If seeds of two forms are present in a saturated solution and slurried over time, the less stable form (more soluble) will dissolve and recrystallize as the more stable form (less soluble) – Can be used to determine the most stable form at RT by recovering and characterizing remaining solid dissolution of metastable form metastable and stable form crystal growth supersaturated solution with seeds of stable form stable form Thermodynamic Stability • Interconversion studies – Can be performed at ambient or other temperatures (higher or lower) – Should be independent of solvent if there are no solvent effects – Formation of solvates during interconversion makes the experiment unsuitable for determining the thermodynamically stable form • Samples for interconversion studies should have the same composition – Difficult to use unsolvated and solvated forms in same experiment to determine thermodynamic stability; experiments with unsolvated and solvated materials will give information on the least soluble composition in that solvent • Most stable form – Least soluble – Lowest free energy • Energy temperature diagram – Schematic to visualize stability ranking of forms – Qualitative information – Relates relative stability, free energy, enthalpy, melting points Energy Temperature (ET) Diagram • • Compounds with same chemical composition are put on one ET diagram Gibbs-Helmholtz-Equation ΔG = ΔH - T ΔS G - free energy H - enthalpy T - temperature S - entropy Energy Liquid Form II Form I • Lower free energy - more stable • Melting point (mp) is where the • free energy line crosses the liquid line Free energy lines converge and will only intersect once Free Energy (G) 0 GII GL GI Temperature [K] mp II mp I ET Diagram • Gibbs-Helmholtz-Equation ΔG = ΔH - T ΔS • • • • G - free energy H - enthalpy T - temperature S - entropy Enthalpy(H) ΔHf I Energy Larger change in enthalpy- more stable Heat of fusion (ΔHf) measured at melting point (mp) Heat of transition (ΔHtr) is the energy difference between forms Enthalpy lines are parallel and do not intersect Liquid ΔHf II Form II ΔHTr Form I Ttr, III 0 Temperature [K] mp II mp I HL HII HI ET Diagram Monotropic System Energy Most stable form has higher melting point and higher heat of fusion HL ΔHf I endothermic ΔHf II Liquid Form II H II HI ΔHTr II-I exothermic Form I G II GG I L 0 Temperature [K] mp II mp I Monotropic System • Ritanovir – Form II known to be more stable form – Higher melting form has the higher heat of fusion – Lower melting form has the lower heat of fusion Form I II Melting Point (˚C) 122 125 ΔH (J/g) 78.2 87.8 Chemburkar et al, Organic Process Research and Development 2000, 4, 413 Monotropic System Ritanovir Energy mp I 122 C (395 K) mp II 125 C (398 K) ΔHf I 78 J/g ΔHf II 88 J/g ΔHTr 10 J/g Liquid HL ΔHTr I-II 10 J/g ΔHf I 78 J/g ΔHf II 88 J/g HI H II Form I Form II 0 Temperature [K] mp I (395 K) Data from Chemburkar et al, Organic Process Research and Development 2000, 4, 413 mp II (398 K) GI G G II L Monotropic System • Free energy lines do not cross before the melt • One form is thermodynamically more stable over the entire temperature range (subambient to melt) • Higher melting form has the higher heat of fusion • The higher melting form is the more stable form • Exothermic transition (solid to solid conversion) usually indicates monotropic system Monotropic vs Enantiotropic Most Stable Form at RT • • G Monotropic: most stable form at RT is most stable form at elevated temperatures Enantiotropic: the most stable form is dependent on temperature and a transition temperature is determined to define the stability. Liquid 0 Monotropic Liquid G Form II Form II Form I Form I GL Temperature [K] Enantiotropic GII GI 0 GI G GII Temperature [K] Ttr L ET Diagram Enantiotropic System Energy Most stable form below transition temperature has lower melting point and higher heat of fusion HL ΔHf II endothermic Liquid H II HI ΔHf I endothermic ΔHTr II-I Form II Form I Most stable form below transition temperature has lower melting point 0 Temperature [K] GI GL Ttr mp I mp II G II Enantiotropic System • Nimodipine – lower melting form has the higher heat of fusion Form I II Melting Point (˚C) 124 116 ΔH (J/g) 39 46 Grunenberg et al, Int. J. Pharm. 1995, 118, 11-21 Enantiotropic System Nimodipine Energy mp I 124 C mp II 116 C ΔHf I 39 kJ/mol ΔHf II 46 kJ/mol ΔHTr 7 J/g Liquid HL ΔHTr II-I 7 kJ/mol ΔHf I 39 kJ/mol ΔHf II 46 kJ/mol HI H II Form I Form II GI GL 0 Temperature [K] Ttr mp II mp I G II Enantiotropic System • Free energy lines cross at the transition temperature before the melt • One form is thermodynamically more stable up to the transition temperature. Above the transition temperature, that form becomes less thermodynamically stable. • Lower melting form has the higher heat of fusion • The higher melting form is not the more stable form at ambient (but is more stable above the transition temperatue) • Endothermic transition (solid to solid conversion) usually indicates enantiotropic system Monotropic vs Enantiotropic Most Stable Form: Burger and Ramberger’s Rules – Heat-of-Fusion Rule (HFR) • if the higher melting form has the lower heat of fusion the two forms are usually enantiotropic, otherwise they are monotropic Monotropic Enantiotropic mp 2 > mp 1 mp 2 > mp 1 ΔH f 2 > ΔH f 1 ΔH f 2 < ΔH f 1 Form 2 melt Form I melt Burger and Ramberger, Mikrochimica Acta [Wein] 1979, II, 259-271, 273-315. Monotropic vs Enantiotropic Most Stable Form: Burger and Ramberger’s Rules – Heat-of-Transition Rule (HTR) • if an endothermal transition is observed at some temperature it may be assumed that there is a transition point below it, i.e. the two forms are related enantiotropically Form II to Form I Melt of Form I Burger and Ramberger, Mikrochimica Acta [Wein] 1979, II, 259-271, 273-315. Monotropic vs Enantiotropic Most Stable Form: Burger and Ramberger’s Rules – Heat-of-Transition Rule (HTR) • if an exothermal transition is observed at some temperature it may be assumed that there is no transition point below it, i.e. the two forms are either related monotropically or the transition temperature is higher Melt of Form I Form II to Form I Burger and Ramberger, Mikrochimica Acta [Wein] 1979, II, 259-271, 273-315. Monotropic vs Enantiotropic Most Stable Form: Burger and Ramberger’s Rulesa – Density Rule (DR) • if one modification of a molecular crystal has a lower density than the other, it may be assumed to be less stable at absolute zero (valid 8085% of the time) Compound Density Form I Density Form II Stability DR Ritanovirb 1.28 g/cm3 1.25 g/cm3 Form II stable up to melt DR not valid Nimodipinec 1.27 g/cm3 1.30 g/cm3 Form I less stable below Ttr DR valid – Infrared Rule (IR) • if the first absorption band in the IR spectrum of a hydrogen bonded molecular crystal is higher for one modification than for the other, that form may be assumed to have the larger entropy. a. Burger and Ramberger, Mikrochimica Acta [Wein] 1979, II, 259-271, 273-315. b. Bauer et al. Pharm. Res. 2001, 18, 859-866 c. Grunenberg et al, Int. J. Pharm. 1995, 118, 11-21 Transition Temperature (Ttr ) • Defines enantiotropic system • Important for processing and crystallization – crystallization above Ttr will G Liquid not give the stable form at Form II ambient temperature. Can commonly result in a mixture of forms and lack of process Form I control. – Wet granulation and drying can also be affected. • Can be estimated or determined experimentally 0 Enantiotropic Temperature [K] Ttr GI G GII L Estimating Ttr • Ideal solubility equations for each form can be combined and solved for an expression of the ratio of their solubilities Form A: RT ln XA = -ΔHfA(T0A-T)/T0A Form B: RT ln XB = -ΔHfB(T0B-T)/T0B RT ln (XA/XB) = [ΔHfB(T0B-T)/T0B] - [ΔHfA(T0A-T)/T0A] where X = molal solubility R = ideal gas constant ΔHf = heat of fusion T0 = melting onset T = any temperature • At the transition temperature, solubilities are equal and ratio of solubilities is unity. Estimating Ttr • For carbamazepine Forms I and III: Form I III Melting Point (˚C) 189 173 ΔH (J/g) 26 29 RT ln (XIII/XI) = [ΔHfI(T0I-T)/T0I] - [ΔHfIII(T0III-T)/T0III] T0 I = T0III = 189 C 173 C ΔHfI = 26 kJ/mol ΔHfIII = 29 kJ/mol • Transition temperature estimated as 71 °C – Form III more stable below 71 °C • Measured transition temperature: 73 ° C – van’t Hoff plot Behme et al, J Pharm Sci, 1991, 80, 986-990. Experimental Ttr • Interconversion studies at elevated temperatures (nimodipine) • Van’t Hoff plot of solubilities at various temperatures (carbamazepine) • Eutectic mixtures (ROY) Experimental Ttr • Interconversion experiments – Can narrow down transition temperature by doing variable temperature interconversion studies – Solution needs to be saturated with solids present – Can be performed with pure forms or with seeds • Seeds can speed up the interconversion – Times can range from hours to days to weeks dissolution of metastable form metastable and stable form crystal growth supersaturated solution with seeds of stable form stable form Experimental Ttr Nimodipine • Pure forms used in interconversion studies • Below 80 °C Form II is observed, indicating it is the more stable form • Transition temperature between 80 and 95 °C based on the appearance of Form I. Average of 88 °C taken as estimated Ttr • Form II is more stable below ~ 88 ° C and Form I is more stable above~ 88 ° C Solvent Temp (°C) Time (hrs) Starting Form Residue 2-propanol 25 22 I II 25 8 II II 40 96 I II 40 96 II II 80 32 I I/II 80 32 II II 95 8 I I 95 8 II I/II 1:3 ethanol: water 1:5 ethanol: water Grunenberg et al, Int. J. Pharm. 1995, 118, 11-21 Experimental Ttr Nimodipine Energy mp I 124 °C mp II 116 °C TTr ~88 °C ΔHf I 39 kJ/mol ΔHf II 46 kJ/mol ΔHTr 7 J/g Liquid HL ΔHTr II-I 7 kJ/mol ΔHf I 39 kJ/mol ΔHf II 46 kJ/mol HI H II Form I Form II GI GL 0 Temperature [K] Ttr mp II mp I G II Experimental Ttr Monotropic – Plot of log solubility vs 1/T (K) Solubility • van’t Hoff Plot • Slope = -ΔH/R • Intercept = ΔS/R • lines will not cross – Enantiotropic system 1/T Enantiotropic Form II Solubility – Monotropic system Form I Form II Form I 1/T • Lines will cross at transition temperature where solubilities are equal Experimental Ttr 1.9 Form I • Carbamazepine 1.7 1.5 log Solubility – Form III more stable at ambient – Solubilities determined in 2propanol – Extrapolated curves give transition temperature of 73 °C Form III 1.3 1.1 0.9 0.7 0.5 0.0028 0.0030 0.0032 0.0034 0.0036 1/T (K) Temp (C) Solubility I (mg/mL) Solubility III (mg/mL) Temp (1/K) Log Sol I Log Sol II 2.0 4.42 3.30 0.00360 0.65 0.52 12.0 6.41 4.61 0.00351 0.81 0.66 17.0 7.76 6.40 0.00345 0.89 0.81 26.0 11.16 9.27 0.00334 1.05 0.97 40.0 18.11 15.98 0.00320 1.24 1.20 57.5 34.42 32.6 0.00303 1.54 1.51 Behme et al, J Pharm Sci, 1991, 80, 986-990 Experimental Ttr Carbamazepine Energy mp I 189 °C mp III 173 °C TTr ~73 °C ΔHf I 26 kJ/mol ΔHf III 29 kJ/mol ΔHTr 7 J/g Liquid HL ΔHTr II-I 7 kJ/mol ΔHf I 26 kJ/mol ΔHf III 29 kJ/mol HI H III Form I Form III G III GL 0 Temperature [K] Ttr ~73 °C mp II mp I 173 °C 189 ° C GI CH3 Eutectic Mixtures S N NO2 H C N • ROY system has 12 polymorphic forms • Stability relationships determined initially for six forms ROY Polymorphs – Yellow prisms (Y), yellow needles (YN), orange plates (OP), orange needles YN(sol’n) (ON), orange red plates (ORP), red prisms (R ) – Monitored solid by XRPD and Raman YN(melt) – Most conversions take hours/days – Some take years • Solution interconversion studies at different temperatures – Showed all forms converted to Y between 20 and 60 °C – Y most stable form in this temperature range Yu, et. al. J. Am. Chem. Soc. 2000, 122, 585-591 Y R hours/days ORP ON Y days OP R years Y Eutectic Mixtures • Eutectic mixtures used to determine the transition temperature. • Find/prepare eutectic mixtures and measure the melting points • Determine temperature where eutectics of each form are the same. Yu, et. al. J. Am. Chem. Soc. 2000, 122, 585-591 Eutectic Mixtures • Two pairs enantiotropically related • Two pairs monotropically related • Thermodyanamic parameters calculated from data Yu, et. al. J. Am. Chem. Soc. 2000, 122, 585-591 Eutectic Mixtures Quantitative ET Diagram Yu, et. al. J. Am. Chem. Soc. 2000, 122, 585-591 1.2 YN 0.8 G-GY (kJ/mol) • All energies normalized to Y • G-Gy calculated from melt and eutectic data • Y and ON enantiotropic • Y and OP enantiotropic • ON and OP enantiotropic • Y most stable between 20 and 60 °C • Y less stable than OP and ON at higher temperatures • ORP not included due to scarcity of material Can also produce quantitative ET diagram with solubility measurements L-s c 0.4 R ON OP Y 0 OP Y ON -0.4 L 30 50 70 90 110 130 T(°C) Stability relationships between polymorphs from eutectic and melting data. Each line represents the free energy of the polymorph with respect to form Y. Transition Temperature • Transition temperature defines an enantiotropic system • Can estimate transition temperature based on thermal data • Can measure transition temperature experimentally – Slurries at different temperatures – Solubilities at different temperatures (van’t Hoff plot) – Eutectic mixtures Form Selection • It is advisable to pick the most stable form – Usually most chemically stable form – Will not convert to another polymorph during storage as drug product – Care must be taken to avoid conversion to a metastable form during processing – If it is not the most processable form, excipients and formulation can be used to improve the properties • Metastable polymorphs can be developed – if faster dissolution and increased solubility is needed to achieve rapid absorption, efficacy, or acceptable systemic exposure • Risks must be evaluated for metastable forms – Will change in form have substantive effect on product quality or bioavailability? – Will changes occur under normal storage conditions? – Can analytical methods and sampling be developed that can detect change to the more stable form? Singhal and Curatolo. Adv Drug Delivery Rev. 2004, 56, 335-347 Form Selection • Other considerations – – – – – – Solubility Chemical stability Hygroscopicity Melting point Morphology Etc • There may not be one form with all the desired characteristics – Choose the best form based on the needs of the project Case Study • LY334370 HCl • Five forms found in polymorph screen – Three anhydrates (Forms I-III) • Form I: organic solvents, aqueous organic mixtures, and pure water with slow cooling • Form II: heat dihydrate to 150 °C • Form III: heat dihydrate to 210 °C – Dihydrate • Generated from water with rapid cooling – Acetic acid solvate • Generated from glacial acetic acid at 30 °C Reutzel-Edens et al. J. Pharm. Sci. 2003, 92, 1196-1205 Case Study DSC -LY334370 HCl – Form I – mp 274 °C – Form II – mp 190 °C – recrystallization exo 216 °C – Form III melt 265 °C – Form III – mp 265 °C – Dihydrate – dehydration endo ~100 °C – recrystallization exo 216 °C – Form III melt 265 °C Form mp (°C) ΔHf (kJ/mol) I 274 57.8 II 190 30.8 III 265 24.8 Reutzel-Edens et al. J. Pharm. Sci. 2003, 92, 1196-1205 Case Study LY334370 HCl Energy Forms I and II monotropic Forms I and III monotropic Forms II and III enantiotropic mp I 274 °C ΔHf I 58 kJ/mol mp II 190 °C ΔHf II 31 kJ/mol mp III 265 °C ΔHf III 25 kJ/mol ΔHf III 25 kJ/mol HL ΔHf I 58 kJ/mol H III H II HI ΔHf III 31 kJ/mol Liquid ΔHTr II-III Form III Form II Form I 0 Temperature [K] Ttr mp II mp III mp I 190 °C 265 ° C 274 ° C G II G G I III GL Case Study Intrinsic dissolution rate • LY334370 HCl – Based on properties, Form I and dihydrate possible for development – Dihydrate found to dissolve 6X faster in water – Van’t Hoff plot shows dihydrate more soluble over temperature range – Parallel slopes for two lines 2.45 mg/cm2/min 0.40 mg/cm2/min Reutzel-Edens et al. J. Pharm. Sci. 2003, 92, 1196-1205 Case Study • Relationship between forms was determined based on the characterization data • Form I and dihydrate acceptable for development: – Easy to prepare – Highly crystalline – Physically stable at RT over wide RH range – Can be crystallized in acceptable morphologies – Stable to compression • Additional studies resulted in Form I being chosen for development – Dihydrate more soluble and dissolved more rapidly – Form I still had acceptable solubility (5 mg/mL) and dissolution rate – Choosing Form I, the thermodynamically stable form, avoids potential conversion to a more stable form Reutzel-Edens et al. J. Pharm. Sci. 2003, 92, 1196-1205 What Have We Learned • Most stable form is least soluble – with seeds and sufficient solubility, most stable form will result from interconversion study (if there are no solvent effects) • Monotropic system – same form is the most stable over entire temperature range • Enantiotropic system – stability of forms is defined by the transition temperature • Transition temperature can be determined by solubility, interconversion, eutectic experiments • Choosing the best form for development is dependent on the data obtained and the development plan for the compound Why Do We Care • Knowing the stable form will help in – Choosing the best form for development – Developing a crystallization process to produce the desired form consistently – Producing a dosage form with the desired form • Choosing the best form early will help – Prevent redevelopment of a crystallization step later in development to produce the new form – Prevent bridging bioavailability studies later in development to compare new and old forms – Prevent additional formulation development if a new form is found Resources •A. Burger and R. Ramberger “On the Polymorphism of Pharmaceuticals and Other Molecular Crystals. I” Mikrochimica Acta [Wien] 1979, II, 259-271. •A. Burger and R. Ramberger “On the Polymorphism of Pharmaceuticals and Other Molecular Crystals. II” Mikrochimica Acta [Wien] 1979, II, 273-316. •A. Grunenberg et. al. “Theoretical Derivation and Practical Application of Energy/Temperature Diagrams as an Instrument in Preformulation Studies of Polymorphic Drug Substances” Int. J. Pharm. 1996, 129, 147-158. •R. J. Behme, et. al. “Characterization of Polymorphism of Gepirone Hydrochloride” J. Pharm Sci. 1985, 74(10), 1041-1046. •R. J. Behme, et. al. “Heat of Fusion Measurement of Low Melting Polymorph of Carbamazepine That Undergoes Multiple-Phase Changes During Differential Scanning Calorimetry Analysis” J. Pharm. Sci. 1991, 80(10), 986-990. •L. Yu, et. al. “Thermochemistry and Conformational Polymorphism of a Hexamorphic Crystal System” J. Am. Chem. Soc. 2000, 122, 585-591. •L. Yu, “Inferring Thermodynamic Stability Relationship of Polymorphs from Melting Data” J. Pharm. Sci 1995, 84(8), 966-974. •A. Burger et al. “Energy/Temperature Diagram and Compression Behavior of the Polymorphs of D-Mannitol” J. Pharm. Sci. 2000, 89(4), 457-468. Ann Newman, Seventh Street Development Group, 765-650-4462, [email protected] www.seventhstreetdev.com