PULSAR DTSi - The Automotive India

Transcription

PULSAR DTSi - The Automotive India
PULSAR DTSi
PLATE NO. 1 : COVER CYLINDER HEAD
6
8
9
2
4
7
5
3
2
11
3
10
10
1
11
Fig.
No.
Part No.
Description
1
2
3
4
5
DH 1015 29
DJ 1011 57
DS 1010 26
39 2391 21
DS 1011 66
DS 1010 96
Head Cylinder with Cover
Head Cylinder with Cover
Cover Tappet
‘O’ Ring (Cover Tappet)
Silent Bush (V)
Camshaft Cap
6
7
8
9
10
39 2647 15
DS 1010 84
39 2532 04
39 1075 04
DH 1012 72
11
DG 1014 98
150
ES
150
KS
-1
2
2
1
1
1
-2
2
1
1
1
-2
2
1
1
Dommed Cap Nut
Copper Washer
Hex. Bolt with Flange
Hex. Bolt / Flange
Plug
4
4
2
4
2
4
4
2
4
2
4
4
2
4
2
Gasket
2
2
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
1
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 2 : CYLINDER HEAD
10
1
11
12
12
2
2
6
9
5
4
8
3
7
8
Fig.
No.
Part No.
1
DH 1015 29
DJ 1011 57
39 1660 05
DJ 1010 12
DH 1010 33
DH 1015 08
DJ 1011 36
DH 1014 07
Head Cylinder with Cover
Head Cylinder with Cover
Stud (Exhaust)
Gasket Cylinder Head
Gasket Cylinder Head
Damper Cylinder Head
Intake Pipe
Intake Pipe
8
9
39 2539 21
39 1283 21
DJ 1210 22
DH 1211 06
DH 1210 38
39 1674 04
10
11
12
DH 1110 12
39 2608 01
39 1283 21
2
3
4
5
6
7
Description
150
ES
150
KS
-1
2
1
-5
1
--
1
-2
-1
5
-1
1
-2
-1
5
-1
‘O’ Ring (Intake Pipe)
‘O’ Ring (Intake Pipe)
Carburettor Insulator
Carburettor Insulator
Clamp for Insulator
Hex. Bolt / Flange
1
-1
-2
2
-1
-1
2
2
-1
-1
2
2
Sleeve - Spark Plug
Grub Screw
‘O’ Ring
1
1
2
1
1
2
1
1
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
2
Remark
For Sleeve Spark Plug
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 3 : VALVE
15
4
14
6
5
2
7
15
8
1
3
9
10
11
12/13
Fig.
No.
Part No.
Description
180
150
ES
150
KS
1
2
3
4
5
DH 1014 69
DS 1010 32
DS 1010 30
39 1024 01
39 0973 15
Rocker Arm Shaft - Intake
Rocker Arm Shaft - Exhaust
Rocker Arm
Screw
Nut
1
1
2
2
2
1
1
2
2
2
1
1
2
2
2
6
7
8
9
10
DG 1010 29
DS 1010 83
DH 1010 27
DH 1010 28
39 2017 19
Cotter valve
Retainer valve spring
Spring valve inner
Spring valve outer
Seal valve stem
4
2
2
2
2
4
2
2
2
2
4
2
2
2
2
11
12
DH 1010 26
DJ 1011 24
DS 1010 23
DJ 1011 25
DS 1010 24
DH 1012 95
39 2440 11
Seat valve spring
Valve Intake
Valve Intake
Valve Exhaust
Valve Exhaust
Wave washer
Plain washer
2
1
-1
-2
4
2
-1
-1
2
4
2
-1
-1
2
4
13
14
15
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
3
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 4 : CAMSHAFT / TENSIONER
6
9
8
4
3
7
15
16
2
5
1
13
10
11
12
Fig.
No.
Part No.
1
2
3
4
5
39 2040 21
DH 1014 10
39 2542 20
39 2617 20
DH 1010 17
6
7
8
9
10
Description
180
150
ES
150
KS
Ring’O’
Camshaft assly.
Bearing cam RH side
Bearing cam LH side
Guide chain (Tight)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DJ 1010 77
DH 1014 12
DH 1010 48
39 2198 04
DH 1010 50
Sprocket cam Driver
Collar cam Sprocket
Special camshaft washer
Hex. Soc. Head cap Bolt
Cam Chain
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
DH 1010 10
DH 1010 11
52 DH01 78
39 1674 04
DJ 1011 37
Guide Chain (slack)
Cam chain Tensioner pivot Bolt
Tensioner Assly
Hex Bolt / Flange
Decomp Assly.
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
16
DH 1014 11
Camshaft
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
4
14
Remark
6302 - RS1/C3
6002 - C3
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 5 : CYLINDER AND PISTON
7
2
3
2
8
1
4
5
6
5
Fig.
No.
Part No.
1
DJ 1010 04
DH 1010 16
39 2181 06
DJ 1011 58
DH 1015 30
DJ 1011 06
AA 1012 17
39 2132 17
Gasket Cylinder
Gasket Cylinder
Pin dowel
Piston Assly. Std.
Piston Assly. Std.
Ring Set Piston
Ring Set Piston
Ring Snap
DJ 1010 17
DH 1012 70
DJ 1011 55
DH 1015 27
DH 1014 14
Pin Piston
Pin Piston
Cylinder Block / Piston Assly
Cylinder Block / Piston Assly
Damper - Cylinder Block
2
3
4
5
6
7
8
Description
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
5
150
ES
150
KS
1
-4
1
-1
-2
-1
4
-1
-1
2
-1
4
-1
-1
2
1
-1
-6
-1
-1
6
-1
-1
6
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 6 : CRANK SHAFT
14
4
13
5
9
1
16
12
15
10
11
7
2
3
8
6
Fig.
No.
Part No.
1
2
3
4
5
DJ 1010 18
DH 1010 57
DH 1011 95
39 2200 11
DJ 1011 12
DH 1010 62
6
7
8
9
10
Description
180
150
ES
150
KS
Crankshaft assly. comp.
Crankshaft assly. comp.
Nut
Washer
Set primary driver & driven
Sprocket cam drive
1
-1
1
1
1
-1
1
1
1
1
-1
1
1
1
1
DH 1010 64
DH 1010 65
DH 1012 34
39 2267 01
DH 1010 66
Body centrifugal oil filter
Cover centrifugal oil filter
Gasket centrifugal oil filter
Oval Screw
Joint Oil Delivery - B
1
1
1
3
1
1
1
1
3
1
1
1
1
3
1
11
12
13
14
15
DH 1010 67
39 2199 08
31 1011 73
39 2203 07
39 2183 04
Spring Oil Delivery- B
Pin Oil delivery joint - B
Key woodruff
Parallel pin
Bolt
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
16
39 2165 11
Plain washer
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
6
Remark
7mm. (Height)
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 7 : BALANCER & BALANCER IDLER GEAR
1
10
3
2
8
11
5
9
8
7
6
6
7
5
9
4
Fig.
No.
Part No.
1
DJ 1010 22
DH 1010 69
DH 1010 72
39 1672 04
DJ 1011 34
DH 1014 32
39 2152 20
Body Balancer Assly.
Body Balancer Assly.
Bearing stopper
Bolt
Assly. Balancer Idler Gear comp.
Assly. Balancer Idler Gear comp.
Needle roller bearing
DJ 1011 33
DH 1014 24
39 2557 17
39 1686 06
39 1620 11
52 DH01 77
39 1674 04
Spring torsion Balancer Idler
Spring torsion Balancer Idler
Circlip ext.
Dowel Pin
Thrust washer
Balancer Idler Holder
Bolt
2
3
4
5
6
7
8
9
10
11
Description
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
7
150
ES
150
KS
Remark
1
-1
1
1
-2
-1
1
1
-1
2
-1
1
1
-1
2
2
-2
2
2
1
3
-2
2
2
2
1
3
-2
2
2
2
1 Alt. DH 1013 59
3
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 8 : TRANSMISSION
1
5
4
2
14
3
4
12
5
4
13
15
5
6
11
10
7
8
16
9
17
21
19
18
11
20
5
23
22
180
150
ES
150
KS
24
Fig.
No.
Part No.
Description
1
2
3
4
5
DH 1015 19
39 2158 11
DH 1010 78
DH 1010 79
DH 1012 35
Shaft Input Transmission
Washer thrust
Gear 4th Drive
Washer Spline
External Circlip
1
1
1
3
4
1
1
1
3
4
1
1
1
3
4
6
7
8
9
10
DH 1010 80
DH 1010 82
DH 1010 84
39 2160 11
DH 1013 31
Gear 3rd Drive
Gear 5th drive
Gear 2nd drive
Thrust washer
Shaft output Transmission
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
DH 1013 36
DH 1011 08
39 2159 11
DH 1011 10
DH 1011 11
Washer Thrust
Gear 3rd Driven
Thrust Washer
Gear 4th Driven
Bush 1st driven
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
8
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 8 : TRANSMISSION
1
5
4
16
2
14
3
4
12
5
15
5
6
11
10
7
8
4
13
9
17
21
19
18
11
20
5
23
22
150
ES
150
KS
24
Fig.
No.
Part No.
Description
16
17
18
19
20
DJ 1011 10
DH 1011 13
DH 1013 19
DH 1013 33
DH 1013 34
Gear 1st driven
Gear 5th Driven
Bush 2nd driven
Gear 2nd Driven
Collar Sprocket
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
21
22
23
24
30 1010 61
DH 1011 17
DJ 1010 63
39 1062 04
‘O’ Ring Sprocket Coller
Sprocket Drive
Plate Drive Sproket
Bolt Drive Sprocket
1
1
1
2
1
1
1
2
1
1
1
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
9
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 9 : CHANGE DRUM / SHIFT FORK
1
8
7
5
4
6
9
2
2
3
Fig.
No.
Part No.
1
2
3
4
5
DH 1011 30
DH 1011 32
DH 1011 46
DH 1014 93
DJ 1011 47
DH 1014 91
Fork Gear Shift Input
Fork Gear Shift output
Shaft Gear Shift Fork
Shaft Gear Shift Fork
Drum comp. Gear Shift
Drum comp. Gear Shift
6
7
8
39 2437 04
39 2606 07
DJ 1011 48
DH 1014 95
DH 1014 96
Bolt Socket
Parellel pin
Guide Gear Shifter
Guide Gear Shifter
Spacer
9
Description
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
10
150
ES
150
KS
1
2
1
1
1
--
1
2
1
1
-1
1
2
1
1
-1
1
1
1
-1
1
1
-1
1
1
1
-1
1
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 10 : GEAR CHANGE MECHANISM
10
9
2
11
7
1
3
8
4
5
6
6
Fig.
No.
Part No.
Description
1
2
3
4
5
DH 1011 34
DH 1011 43
DH 1011 44
DJ 1011 49
DH 1011 65
Lever comp. Gear Shifter
Spring Slider arm reset
Spring Gear Shifter return
Lever comp. change
Lever comp. change
6
7
8
9
10
31 1011 08
39 2453 04
DH 1010 13
DH 1015 03
DH 1015 02
11
DH 1012 25
150
ES
150
KS
1
1
1
1
--
1
1
1
-1
1
1
1
-1
Damper
Flanged Bolt
Bolt Gear Shift drum Stopper
Stopper gear shifter drum
Spring gear shifter drum stopper
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Bolt shift change
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
11
Remark
Alt. to DJ 1011 56
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 11 : ENGINE ASSLY & CRANKCASE RH
3
3
8
2
4
8
6
7
9
5
10
11
Fig.
No.
Part No.
Description
150
ES
150
KS
1
2
3
4
5
DJ 1011 39
DH 1014 74
DH 1014 73
DH 1014 86
39 2531 05
39 2561 20
DH 1010 06
Engine Assly.(180cc)
Engine Assly.(150cc, ES)
Engine Assly.(150cc, KS)
Crankcase RH
Stud
Bearing Ball (For Crankshaft)
Gasket Crankcase
1
--1
2
1
1
-1
-1
2
1
1
--1
1
2
1
1
6
7
8
9
10
39 2583 20
39 2602 20
39 2180 06
39 2601 20
DH 1014 87
Bearing Ball (For Input shaft)
Bearing Ball (For Output shaft)
Dowel Pin
Ball Bearing(For Drum Comp.Gear Shift)
Plate Stopper
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
11
39 1062 04
Bolt Flanged
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
12
Remark
N.I.
N.I.
N.I.
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 12 : CRANKCASE LH
14
2
12
13
2
24
21
19
20
9
27
23
7
5
4
6
8
10
16
26
15
1
18
3
17
11
25
22
Fig.
No.
Part No.
Description
1
2
3
4
5
DH 1013 35
39 2531 05
DH 1012 26
DH 1012 99
39 2188 19
39 2462 21
Crankcase LH
Stud
Guide starter Assly
Guide starter Assly
Oil Seal
O’ Ring
6
7
8
9
10
39 0752 01
39 2603 20
39 2583 20
39 2185 20
39 2189 19
11
12
13
14
15
39 2190 19
DH 1012 03
DH 1012 46
28 1011 74
DH 1012 72
150
ES
150
KS
1
2
1
-1
1
1
2
1
-1
1
1
2
-1
1
1
‘C’ Sunk Head Screw
Bearing Ball (For Input shaft)
Bearing Ball (For Output shaft)
Balancer LH Bearing
Oil Seal (For Output shaft)
3
1
1
1
1
3
1
1
1
1
3
1
1
1
1
Oil Seal (For Shift lever)
Breather pipe
Rubber tube
Spring Clip
Plug (Drain Bolt)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
13
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 12 : CRANKCASE LH
14
2
12
13
2
24
21
19
20
9
27
23
7
5
4
6
8
10
16
26
15
1
18
3
17
11
25
22
Fig.
No.
Part No.
16
17
18
19
20
DG 1014 98
31 2010 81
DH 1012 64
DH 1012 69
39 1414 02
21
22
23
24
25
26
27
Description
180
150
ES
150
KS
Gasket (For Drain Bolt)
Switch comp.(Neutral)
Gasket Neutral Switch
Baffle
Self tapping Screw
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
39 1845 04
39 1677 04
39 2305 04
DH 1012 78
DH 1011 69
Flanged Bolt
Bolt
Bolt
Plug Starter Motor
Bush starter gear inner
1
8
1
-1
1
8
1
-1
1
8
1
1
--
DJ 2010 21
39 2448 11
Cable assly. (Battery to Earth)
Plain Washer
1
1
1
1
-1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
14
Remark
For W/O self start only
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 13 : COVER RH
12
17
18
4
8
6
7
19
9
20
2
3
11
13
5
1
10
21
16
15
14
Fig.
No.
Part No.
1
2
3
4
5
DH 1011 49
DH 1011 97
30 1011 42
39 1041 19
DH 1011 41
6
7
8
9
10
Description
180
150
ES
150
KS
Cover comp RH
Grommet Breather
Seal kick Shaft
Seal clutch lever
Rack
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DH 1011 42
39 2202 07
DH 1011 51
DH 1011 52
39 1074 04
Shaft clutch release
Parallel pin
Gauge Oil level
‘O’ ring Oil level Gauge
Bolt
1
1
1
1
10
1
1
1
1
10
1
1
1
1
10
11
12
13
14
15
39 0999 06
DH 1010 18
DH 1011 54
DH 1210 15
DH 1210 11
Pin Dowel
Bracket Clutch Cable
Gasket cover RH
Plunger Oil
Plate Plunger Oil
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
16
17
18
19
20
DH 1210 12
DH 1012 81
39 2443 11
DH 1013 65
39 2208 04
Spring Joint ‘A’
Spring torsion clutch lever
Washer
Set damper A to D & Plate A to D
Flanged Bolt
1
1
1
1
8
1
1
1
1
8
1
1
1
1
8
21
DH 1013 22
‘bajaj’ Decal
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
15
Remark
Fitted on Cover comp.RH
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 14 : COVER MAGNETO
11
2
3
4
5
6
15
8
10
12
1
7
9
14
Fig.
No.
Part No.
1
2
3
4
5
DH 1011 55
DH 1011 58
39 2197 21
DH 1011 59
39 1074 04
6
7
8
9
10
11
12
13
14
15
13
Description
180
150
ES
150
KS
Cover Magneto
Cap Timing Hole
‘O’ Ring
Gasket Magneto cover
Bolt
1
1
1
1
7
1
1
1
1
7
1
1
1
1
7
39 0999 06
DH 1011 57
39 1283 21
DH 1011 56
DH 1013 66
Pin Dowel
Cap Crank Center
‘O’ Ring
Cover LH RR
Set Damper /plate for Cover LH
& Cover LH RR
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
39 2208 04
39 2208 04
DJ 1610 12
DH 1612 09
DH 1013 23
Flanged Bolt
Flanged Bolt
Gear shift label
Gear shift label
‘bajaj’ Decal
4
2
1
-1
4
2
-1
1
4
2
-1
1 Fitted on Cover magneto
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
16
Remark
Alt to 39 2452 21
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 15 : CLUTCH
6
7
2
6
4
7
6
10
7
12
8
9
1
5
14
16
6
17
13
11
3
15
Fig.
No.
Part No.
1
2
3
5
DH 1012 75
DJ 1011 12
DJ 1011 50
DH 1015 01
DJ 1011 22
DH 1014 34
DH 1013 44
Special Nut
Set primary driver & driven
Clutch Plate Assly
Clutch Plate Assly
Clutch Center
Clutch Center
Plate Clutch pressure
6
7
8
9
10
DH 1014 99
DH 1010 98
DH 1014 83
39 1674 04
39 1553 04
11
12
39 2617 20
DH 1014 84
4
Description
150
ES
150
KS
1
1
1
-1
-1
1
1
-1
-1
1
1
1
-1
-1
1
Disc Clutch friction Adler (B type)
Plate Clutch
Spring Clutch Capacity
Bolt
Bolt
6
5
6
1
6
5
4
6
1
6
5
4
6
1
6
Bearing Clutch lifter thrust
Holder Clutch
1
1
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
17
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 15 : CLUTCH
6
7
2
6
4
7
6
10
7
12
8
9
1
5
14
16
6
17
13
11
3
15
Fig.
No.
Part No.
13
14
15
DH 1014 85
DH 1013 74
DH 1015 20
16
17
DH 1011 80
39 2200 11
Description
180
150
ES
150
KS
Rod Clutch lifter
Guide Plate Clutch Pressure
Nut Primary drive lock
1
1
1
1
1
1
1
1
1
Lever Assly. Clutch
Washer Primary Drive Gear
1
1
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
18
Remark
LH Thread
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 16 : KICK STARTER MECHANISM
6
5
10
7
2
11
8
9
12
4
13
16
3
15
14
1
Fig.
No.
Part No.
Description
1
2
3
4
5
DH 1011 28
DD 1010 97
DH 1011 85
DH 1010 68
DH 1011 15
Lever Kick Starter complete
Damper
Spring Kick Starter Arm joint
Ball steel
Gear Kick Idler
6
7
8
9
10
DH 1011 19
DH 1013 67
DH 1013 68
39 0993 11
39 2344 11
11
12
13
14
15
16
150
ES
150
KS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Spindle Kick Starter Assly
Set Pinion & Ratchet Kick Starter
Set Washer,Circlip & Spring
Washer Thrust
Plain Washer
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DH 1011 27
39 1672 04
DH 1011 25
DH 1013 21
DH 1011 31
Guide Kick
Bolt Flanged
Spring Kick Starter Return
Bolt flange
Base kick lever
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
DH 1013 20
Hex. bolt with flange
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
19
Remark
For Kick Starter Ratchet
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 17 : CARBURETTOR
14
4
9
12
10
11
8
3
2
16
13
7
15
5
1
17
6
19
6
18
Fig.
No.
Part No.
Description
180
150
ES
150
KS
1
DJ 1210 20
DH 1210 97
DJ 1210 12
DH 1210 45
DJ 1210 13
DH 1210 46
DJ 1210 25
DH 1211 12
DH 1210 57
Carburettor Assly. BS 29 with TPS
Carburettor Assly. BS 26 with TPS
Piston valve assly.
Piston valve assly.
Spring (CO)
Spring (CO)
Jet needle(JN)
Jet needle(JN)
“O” ring
1
-1
-1
-1
-1
-1
-1
-1
-1
1
-1
-1
-1
-1
1
DH 1210 58
DH 1210 59
DJ 1210 23
DH 1211 10
DJ 1210 18
DH 1210 61
DH 1211 11
DJ 1210 24
Screw
Float assly.
Main jet
Main jet
Jet holder
Jet holder
Pilot Jet (PJ)
Pilot Jet (PJ)
2
1
1
-1
--1
2
1
-1
-1
1
--
2
1
-1
-1
1
--
2
3
4
5
6
7
8
9
10
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
20
Remark
Make : Ucal Mikuni
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 17 : CARBURETTOR
14
4
9
12
10
11
8
3
2
16
13
7
15
5
17
1
6
19
6
18
Fig.
No.
Part No.
Description
11
12
13
14
15
DH 1211 04
DH 1210 93
DH 1210 96
DH 1210 95
DH 1210 48
Spring (CO)
Needle Assly.
Set Adjuster(PS)
Set Plunger assly.
Diaphragm
16
17
18
19
DH 1210 78
DH 1211 01
DH 1211 02
39 1780 01
Adjust Screw
Magnet Assly.
Reed Switch Assly.
Pan Head Screw
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
21
150
ES
150
KS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
2
Remark
TPS Assly.
Parts
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 18 : AIR CLEANER COMP
9
11
12
10
5
1
8
6
2
7
3
4
Fig.
No.
Part No.
1
2
3
4
5
DH 1211 05
DH 1210 20
01 1106 09
39 1698 01
DJ 1210 21
DH 1210 98
6
7
8
9
10
11
12
Description
180
150
ES
150
KS
Air Cleaner comp
Bracket Lock
Plain Washer
Screw Pan cross
Connecting Tube
Connecting Tube
1
1
1
1
1
--
1
1
1
1
-1
1
1
1
1
-1
DH 1210 37
DH 1210 22
39 1773 04
31 1210 43
39 1902 04
Cartridge Assly
Element Air Filter
Bolt Flanged
Collar
Flanged Bolt
1
1
4
3
3
1
1
4
3
3
1
1
4
3
3
39 0711 11
AA 1210 45
Plain Washer
Clamp
3
1
3
1
3
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
22
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 19 : SILENCER ASSLY.
6
5
4
4
8
7
2
2
3
15
15
13
14
12
11
1
10
8
9
Fig.
No.
Part No.
Description
1
2
3
4
5
DH 1014 36
DH 1013 01
DH 1014 68
DH 1013 02
DJ 1010 64
Silencer Assly
Seal Shield Muffler
Shield Muffler
Truss Screw
Gasket Exhaust
6
7
8
9
10
39 1970 15
39 1850 04
39 2425 11
DD 1610 71
DH 1611 55
11
12
13
14
15
DH 1611 57
DG 1611 24
DH 1014 81
DH 1015 21
DH 1015 25
150
ES
150
KS
1
2
1
2
1
1
2
1
2
1
1
2
1
2
1
Flanged Nut
Flanged Bolt
Washer
U Nut
Damper silencer
2
1
2
1
1
2
1
2
1
1
2
1
2
1
1
Tube silencer mounting
Damper (Main Stand)
Grommet shield
Wire Shield Assly.
Dommed Cap Nut
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
23
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 20 : SEAT ASSLY. / SEAT LOCK
1
6
2
5
4
3
Fig.
No.
Part No.
1
2
3
4
5
DJ 2110 01
31 2110 04
DH 1610 46
DH 1612 33
39 1902 04
6
DH 2110 07
Description
180
150
ES
150
KS
Seat Assly comp
Damper
Lock Assly seat
Reinforcement seat lock
Flanged bolt
1
6
1
1
2
1
6
1
1
2
1
6
1
1
2
Damper
3
3
3
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
24
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 21 : OIL PUMP
4
2
1
6
3
5
Fig.
No.
Part No.
Description
1
2
3
4
5
DH 1210 01
39 1674 04
DH 1210 10
39 1686 06
DH 1210 35
Oil Pump Assly
Hex. Bolt with flange
Mesh filter Oil pump
Hollow dowel pin
Clip Mesh Oil filter
6
39 2194 21
‘O’ Ring
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
25
150
ES
150
KS
1
3
1
1
1
1
3
1
1
1
1
3
1
1
1
1
1
1
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 22 : MAGNETO / C.D.I. / H.T.COIL
11
12
24
22
21
7
16
15
23
14
8
15
6
13
19
5
3
9
17
4
18
7
10
20
Fig.
No.
Part No.
1
DJ 1110 07
DH 1110 24
DJ 1110 04
DH 1110 05
39 1674 04
39 0761 01
DH 1011 99
1
2
180
150
ES
150
KS
Magneto Assly.
Magneto Assly.
Stator Assly. comp
Stator Assly. comp
Hex. Bolt with Flange
Pan Head Screw
Stopper plate (wiring harness)
1
-1
-2
2
1
1
-1
-2
2
1
-1
-1
2
2
1
9
10
39 0746 01
DG 1110 08
DJ 1110 08
DH 1110 19
DD 1110 11
DJ 2010 16
Screw Pan head
Spark plug
C.D.I Assly
C.D.I. Assly.
Grommet Spark Plug
AC/DC Regulator
1
2
1
-1
1
1
2
-1
1
1
1
2
-1
1
--
11
12
13
14
15
DH 1110 26
DH 1110 27
DD 1110 48
DH 1110 15
DD 1110 12
H.T. Coil LH
H.T. Coil RH
Cap Spark Plug
Cap Spark Plug
Grommet H.T. Cable
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
3
4
5
6
7
8
Description
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
26
Remark
With Aluminium bracket
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 22 : MAGNETO / C.D.I. / H.T.COIL
11
12
24
22
21
7
16
15
23
14
8
15
6
13
19
5
3
9
17
4
18
7
10
20
1
2
Fig.
No.
Part No.
Description
16
17
18
19
20
DH 1110 13
DH 2010 18
DD 2010 24
39 1913 04
39 0897 15
Grommet Spark Plug
Regulator Voltage
Capacitor
Flange Bolt
Flange Nut
1
--1
1
1
--1
1
1
1
1 Alt. to 31 2010 82
1
1
21
22
23
24
39 1902 04
DJ 1610 67
39 1680 04
DH 1110 16
Flange Bolt
Bracket H.T.Coil
Flange Bolt
Grommet Sleeve Spark Plug
2
1
2
1
2
1
2
1
2
1
2
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
27
150
ES
150
KS
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 23 : STARTER ASSEMBLY ( FOR SELF START)
13
12
15
4
14
9
1
3
7
11
10
5
8
16
6
17
18
2
Fig.
No.
Part No.
1
2
3
4
5
DH 1011 60
DH 1013 70
DH 1011 86
DH 1014 01
DH 1011 70
6
7
8
9
10
Description
180
150
ES
150
KS
Body comp.starter clutch
Set roller, bush & spring
Plate roller clutch
Gear starter clutch
Plate starter clutch gear return
1
5
1
1
1
1
5
1
1
1
------
39 1672 04
DH 1011 71
DH 1011 72
DH 1011 88
39 2152 20
Bolt
Shaft starter counter
Collar starter counter
Gear comp.starter counter assly.
Needle roller bearing
1
1
1
1
1
1
1
1
1
1
------
11
12
13
14
15
39 2437 04
DH 1110 02
39 1074 04
DH 1013 72
39 2285 01
Bolt socket
Motor assly. starter
Bolt
Cover starter motor
Slotted c’sunk screw
3
1
2
1
1
3
1
2
1
1
------
16
17
18
DH 1011 64
DJ 1011 09
DH 1011 63
Spring
Bush For Spring Starter
Roller
5
5
5
5
5
5
----
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
28
Remark
For starter clutch
Stopper plate
For stopper plate
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 24 : ENGINE MOUNTINGS
5
20
12
19
17
5
1
4
5
3
15
15
18
5
2
10
16
15
5
14
8
7
11
9
8
6
Fig.
No.
Part No.
Description
1
2
3
4
5
DH 1611 70
DH 1611 89
DH 1611 90
39 2312 04
39 1970 15
Bkt. Assly.eng.mtg.front
Bkt. comp.LH eng.mtg.front
Bkt. comp.RH eng.mtg.front
Bolt Flanged
Nut Flanged
6
7
8
9
10
DJ 1611 14
DJ 1611 15
39 2157 04
39 2412 04
39 2413 04
11
12
13
14
15
DJ 1611 20
39 1967 04
39 2414 04
DJ 1611 13
DH 1612 45
13
150
ES
150
KS
1
1
1
4
8
1
1
1
4
8
1
1
1
4
8
Bkt. comp. LH eng.mtg. lower
Bkt. comp. RH eng.mtg. lower
Bolt Flanged
Bolt Flanged
Bolt Flanged
1
1
3
1
1
1
1
3
1
1
1
1
3
1
1
Silent Bush LH
Bolt
Hex.soc.hd.cap bolt
Bkt.comp.RH eng.rear
‘U’ Nut
1
1
1
1
3
1
1
1
1
3
1
1
1
1
3
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
29
Remark
Alt. 39 2311 04
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 24 : ENGINE MOUNTINGS
5
20
12
19
17
5
1
4
5
3
15
15
18
5
2
10
16
15
5
14
8
Part No.
16
17
18
19
20
39 2310 04
39 2311 04
39 2457 11
DJ 1610 88
DJ 1610 89
11
9
8
Fig.
No.
7
6
Description
Flanged bolt
Bolt
Washer
Bracket LH Engine Hanger
Bracket RH Engine Hanger
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
30
13
180
150
ES
150
KS
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 25 : FRAME & FRAME FITTINGS
3
4
5
6
8
7
6
11
9/10
1
2
2
Fig.
No.
Part No.
Description
180
150
ES
150
KS
1
2
3
4
5
DJ 1610 47
DH 1611 12
30 1810 11
DH 1810 14
DH 1810 25
Frame Assly. comp.
Cup rear
Nut
Cup - Steering
Bearing cone
1
2
1
1
1
1
2
1
1
1
6
7
8
9
10
30 1810 06
DH 1810 26
DH 1810 24
DJ 1611 32
DJ 1611 33
Ball steel
Bearing race
Upper bearing race
Cable hook LH
Cable hook RH
46
1
1
1
1
46
1
1
1
1
46
1
1
1
1
11
39 1680 04
Flanged bolt
2
2
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
31
Remark
1 Incl. Bush, Races & Cup rear
2
1
1
1
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 26 : SWING ARM / REAR SHOCK ABSORBER
2
19
9
2
10
11
8
2
13
4
8
20
2
8
7
4
4
6
1
18
4
8
12
7
3
5
16
1
15
17
17
14
17
16
Fig.
No.
Part No.
1
2
3
4
5
DG 1710 38
39 0714 11
DJ 1710 17
DH 1710 14
DJ 1710 07
6
7
8
9
10
Description
17
180
150
ES
150
KS
Bolt Precoated
Plain washer
Rear Shock Absorber
Bush swing arm
Swing arm assly.
2
8
2
4
1
2
8
2
4
1
2
8
2
4
1
35 1710 33
DH 1710 13
DH 1710 15
DJ 1710 08
39 0553 02
Grease nipple
Collar swing arm
Dust seal swing arm
Chain slider
Screw
2
2
4
1
2
2
2
4
1
2
2
2
4
1
2
11
12
13
14
15
39 0454 11
DH 1710 12
DH 1710 19
DJ 1510 36
DJ 1510 37
Plain washer
Shaft swing arm
‘U’ nut swing arm
Adjuster chain LH
Adjuster chain RH
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
16
17
18
19
20
DJ 1510 47
39 0292 15
39 0740 11
39 0712 15
39 0737 12
Plate Chain Adjuster
Hexagon nut
Plain washer(Nylon)
Domed Cap Nut
Spring Washer
2
4
2
2
2
2
4
2
2
2
2
4
2
2
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
32
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 27 : RIDER FOOT REST
4
9
8
7
2
6
10
2
5
2
3
2
10
1
4
8
9
6
7
Fig.
No.
Part No.
Description
1
2
3
4
5
DJ 1611 30
39 2310 04
DJ 1611 31
DH 1610 53
DH 1611 94
Main step LH assly. comp.
Flange bolt
Main step RH assly. comp.
Rubber main step
Kick stopper
6
7
8
9
10
39 0963 15
39 0897 04
DH 1610 56
DH 1611 00
DJ 1610 90
Domed Cap nut
Bolt
Plate Comp. Lower Mounting
Spacer Main Step
Damper Footrest
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
33
150
ES
150
KS
1
4
1
2
1
1
4
1
2
1
1
4
1
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 28 : PILLION FOOT REST / HOLDER
5
4
7
9
2
6
10
8
1
12
13
7
11
6
10
8
9
5
Fig.
No.
Part No.
1
DJ 1610 02
DJ 1611 11
DJ 1610 03
DJ 1611 12
DH 1612 27
DJ 1611 28
DH 1612 28
DJ 1611 29
DH 1610 59
DJ 1611 22
3
180
150
ES
150
KS
Holder LH step
Holder LH step
Holder RH step
Holder RH step
Pillion step assly. comp. LH
Pillion step assly. comp. LH
Pillion step assly. comp. RH
Pillion step assly. comp. RH
Rubber pillion step
Rubber pillion step
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
7
8
9
10
DH 1610 60
DJ 1611 86
DH 1610 61
30 1410 31
39 1040 11
39 0784 08
Plate side pillion step
Plate side pillion step
Pin pillion step
‘O’ ring
Plain washer
Split pin
2
2
2
2
2
2
2
2
2
2
2
2
2
2 From Dec.2003
2
2
2
2
11
12
13
39 1069 01
39 0292 15
39 1741 04
Bolt
Nut
Flanged Bolt
1
1
2
1
1
2
1
1
2
2
3
4
5
6
Description
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
34
Remark
From Dec.2003
From Dec.2003
From Dec.2003
From Dec.2003
From Dec.2003
Stopper bolt
Bottom Mtg. LH & RH
Holder Step
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 29 : MUDGUARD FRONT & REAR
17
4
5
1
2
8
7
4
3
11
16
6
9
7
14
10
15
12
15
13
Fig.
No.
Part No.
Description
1
2
3
4
5
DJ 1610 19
DJ 1611 06
39 1557 04
DJ 1610 68
DH 1610 69
Clamp brake hose
Brace fender
Flange bolt
Clamp
Fender rear front
6
7
8
9
10
39 1672 04
39 0711 11
39 0798 15
DJ 1610 51
39 1680 04
11
12
13
14
15
16
17
150
ES
150
KS
1
1
4
2
1
1
1
4
2
1
1
1
4
2
1
Flange bolt
Plain washer
Flange nut
Fender rear
Flange bolt
2
4
2
1
2
2
4
2
1
2
2
4
2
1
2
DJ 1610 91
DH 1611 83
39 2420 01
39 0326 15
39 0242 11
Grommet Front Fender
Mud flap rear
Screw
Nylock nut
Plain washer
4
1
3
3
6
4
1
3
3
6
4
1
3
3
6
DJ 1610 92
DJ 1610 69
Sleeve Front Fender
Nail for Cable Guide
4
2
4
2
4
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
35
Remark
For disc brake hose
Fender front mtg.
For cables
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 30 : STAND ASSEMBLY
3
2
12
13
14
11
9
4
5
1
10
7
6
8
Fig.
No.
Part No.
1
2
3
4
5
DJ 1610 53
30 1611 57
39 0787 08
DH 1611 21
DH 1611 45
6
7
8
9
10
11
12
13
14
Description
180
150
ES
150
KS
Stand comp. main
Shaft stand
Pin cotter
Spring main stand
Cover spring main stand
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DH 1610 65
DH 1610 66
DH 1611 46
DF 1611 02
39 0422 15
Stand side
Spring side stand
Cover spring side stand
Bolt
Nut
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DH 2010 15
DH 2010 26
39 0790 12
30 2010 64
Side stand switch
Screw pan cross
Spring washer
Band
1
2
2
1
1
2
2
1
1
2
2
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
36
Remark
Alt. 39 1523 01
N.I.
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 31 : TYRE / TUBE / RIM / SPOKES
1
3
2
9
8
7
6
11
10
12
6
1
5
4
Fig.
No.
Part No.
1
2
3
4
5
16 1510 66
DJ 1510 04
DJ 1510 05
DH 1510 24
DH 1510 25
Nipple spoke
Spoke inner front
Spoke outer front
Spoke inner rear
Spoke outer rear
72
18
18
18
18
72
18
18
18
18
72
18
18
18
18
6
7
8
9
10
30 1510 29
DJ 1510 21
DJ 1510 20
30 1510 19
DJ 1510 03
DH 1510 21
Band rim
Wheel rim front
Tyre front
Tube front
Wheel rim rear
Wheel rim rear
2
1
1
1
1
--
2
1
1
1
-1
2
1
1
1
-1
Proprietory items not to
service
11
DJ 1510 08
DH 1510 08
DJ 1510 09
30 1511 08
Tyre rear
Tyre rear
Tube rear
Tube rear
1
-1
--
-1
-1
-1
-1
Proprietory items Not to
service
12
Description
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
37
150
ES
150
KS
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 32 : FRONT HUB (FOR DISC BRAKE)
4
2
1
3
2
12
6
5
11
7
10
9
17
15
16
13
8
Fig.
No.
Part No.
1
2
3
4
5
DJ 1510 30
39 2362 20
DE 1510 06
30 1510 33
DE 1510 12
6
7
8
9
10
Description
14
180
150
ES
150
KS
Drum front assly.
Bearing ball
Spacer assly.
Seal oil
Plate drive
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
DE 1510 08
DJ 1510 14
DJ 1510 39
39 2124 15
DH 1510 40
Seal oil
Disc
Adaptor
Hex. nut / flange
Hex. soc.hd. bolt
1
1
1
6
6
1
1
1
6
6
1
1
1
6
6
11
12
13
14
15
DJ 1510 43
DE 1510 11
DJ 1510 40
DJ 1510 41
39 0781 11
Case meter gear
Speedometer gear
Spacer
Axle
Plain washer
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
16
17
39 0786 15
39 0787 08
Hex.slotted nut
Pin cotter
1
1
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
38
Remark
Alt. 39 2038 04
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 33 : FRONT MASTER CYLINDER (FOR DISC BRAKES)
8
3
10
4
13
5
5
9
14
18
19
20
12
15
11B
11A
2
1
17
16
21
7
22
6
11
5
5
4
Fig.
No.
Part No.
Description
1
2
3
4
5
DE 1910 43
DH 1510 36
DJ 1910 06
DE 1910 11
DE 1910 10
Major Kit - Master Cylinder
Hose Brake Front
Lever Grip RH
Banjo Bolt
Washer Copper
6
7
8
9
10
DE 1910 33
DE 1910 34
DE 1910 31
DE 1910 32
DE 1910 30
11
12
13
14
15
DE 1910 12
DE 1910 24
DE 1910 29
DE 1910 28
DE 1910 27
150
ES
150
KS
1
1
1
2
4
1
1
1
2
4
1
1
1
2
4
Clamp Holder RH
Bolt
Bolt Front Brake Lever
Nut Flanged
Screw
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
Cylinder Master
Circlip
Reservoir Cover
Diaphragm
Cover seal Master cylinder (Boot)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
39
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 33 : FRONT MASTER CYLINDER (FOR DISC BRAKES)
8
3
10
4
13
5
5
9
14
18
19
20
12
15
11B
11A
2
1
17
16
21
7
22
6
11
5
5
4
Fig.
No.
Part No.
16
17
18
19
20
DE 2010 16
DE 1910 23
DE 1910 36
DE 1910 37
DE 1910 38
21
22
23
DE 1910 25
DE 1910 26
DH 0100 06
Description
180
150
ES
150
KS
Front brake switch
Return spring
Window
'O' ring
Clip
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Push rod
Conical spring
Disc brake kit - KBX
1
1
1
1
1
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
40
Remark
N.I.
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 34 : FRONT DISC BRAKE
6
7
11A
11A
10
11B
12A
11B
9
9
5
10
8
7
2
4
11
12A
3
6
1
Fig.
No.
Part No.
1
2
3
4
5
DJ 1510 14
DG 1510 89
DH 1510 40
39 1769 04
DE 1510 48
Disc, Front
Caliper Assly. Front
Bolt, Disc Plate
Bolt Flanged
Spring Pad
6
7
8
9
10
DE 1510 46
DE 1510 47
DE 1510 37
DE 1510 43
DE 1510 45
11
12
DE 1510 51
DE 1510 52
12
Description
150
ES
150
KS
1
1
6
2
1
1
1
6
2
1
1
1
6
2
1
Bleeder Screw
Bleeder Cap
Disc Pad Set
Insulator
Dust cover
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Minor Kit - Caliper
Major Kit - Caliper
1
1
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
41
Remark
Alt. 39 2038 04
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 35 : REAR HUB
31
21
25
17
16
27
29
21
15
18
22
26
19
20
2
24
4
3
28
1
5
23
12
30
11
13
14
8
9
10
6
7
14
Fig.
No.
Part No.
Description
180
150
ES
150
KS
1
2
3
4
5
30 1510 63
39 2241 20
39 2242 20
30 1510 75
30 1510 76
Drum rear
Bearing ball
Bearing ball
Collar bearing
Damper
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
30 1510 08
30 1510 12
30 1510 38
30 1510 05
DH 1510 15
Panel rear brake
Cam brake
Ring ‘O’
Indiactor
Lever brake
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
39 2447 04
39 0798 15
30 1511 05
30 1510 69
DH 1510 10
Bolt
Nut
Shoe brake assly.
Spring
Coupling
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
42
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 35 : REAR HUB
31
21
25
17
16
27
29
21
15
18
22
26
19
20
2
24
28
1
4
5
3
23
12
30
11
13
14
8
9
10
6
7
14
Fig.
No.
Part No.
Description
16
17
18
19
20
30 1011 92
39 2240 20
DJ 1510 33
30 1510 82
DJ 1510 18
30 1510 81
Bearing ball
Bearing ball
Sleeve
Seal oil
Sprocket Hub
Lock washer
21
22
23
24
25
DJ 1510 48
39 0694 15
DJ 1510 32
DH 1710 19
DJ 1510 38
26
27
28
29
30
31
150
ES
150
KS
1
1
1
1
1
3
1
1
1
1
1
3
1
1
1
1
1
3
‘D’ Bolt
Hex. lock nut
Axle
‘U’ nut
Chain
6
6
1
1
1
6
6
1
1
1
6
6
1
1
1
39 0801 15
DJ 1510 35
DJ 1510 34
39 2566 11
39 2567 11
Nut
Collar
Collar
Plain washer
Plain washer
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DJ 1510 53
Drive Chain Lock
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
43
Remark
‘IH’ mark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 36 : REAR BRAKE PEDAL
1
3
5
4
6
7
9
2
10
12
10
10
16
11
8
13
19
14
19
20
21
18
15
20
18
17
Fig.
No.
Part No.
1
2
3
4
5
DH 1910 01
DH 1910 04
39 2121 04
DH 1910 13
DH 1910 06
6
7
8
9
10
Description
180
150
ES
150
KS
Lever brake
Shaft assly.brake lever
Flange bolt
Spacer brake shaft assly.
Spring
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
39 1537 21
DH 1910 23
DJ 1910 10
30 1910 38
39 0198 11
‘O’ Ring
Dust Cap
Rod assly. brake
Pin
Plain washer
1
1
1
1
3
1
1
1
1
3
1
1
1
1
3
11
12
13
14
15
39 0808 08
30 1910 35
15 1910 26
30 1910 36
DJ 1510 42
Split pin
Spring
Pin
Brake adjuster nut
Rod torque
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
16
17
18
19
20
21
DH 1510 29
30 1510 95
39 0789 12
39 0794 15
39 0807 08
39 0201 11
Hex. bolt
Hex. bolt
Spring washer
Nut hex.
Pin snap
Plain Washer
1
1
2
2
2
1
1
1
2
2
2
1
1
1
2
2
2
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
44
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 37 : HANDLE BAR
22
3
21
2
20
5
23
25
1
24
4
9
8
17
12 11
19
18
16
7
18
13
15
19
10
14
Fig.
No.
Part No.
1
DJ 1810 67
DJ 1810 68
DJ 1810 84
39 1714 04
DJ 2010 24
DJ 2010 12
DH 2010 16
Handle
Handle
Holder handle Assly.
Flanged bolt
Control switch LH
Control switch RH
Control switch RH
8
9
10
DJ 1910 09
DH 1910 15
DJ 1910 04
DH 1910 34
DH 1910 02
DD 1910 85
39 1184 15
11
12
13
14
15
30 1910 24
30 1910 17
39 0198 11
39 0725 04
DH 1910 07
2
3
4
5
6
7
26
6
Description
150
ES
150
KS
1
-1
4
1
1
--
-1
1
4
1
1
--
-1
1
4
1
-1
Lever assly.grip LH
Lever assly.grip LH
Holder left hand
Holder left hand
Lever grip left
Bolt
Self locking nut
1
-1
-1
1
1
1
-1
-1
1
1
-1
-1
1
1
1
Screw
Nut
Plain washer
Hex. bolt
Grip LH
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
45
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 37 : HANDLE BAR
22
3
21
2
20
5
23
25
1
24
4
9
8
17
12 11
19
16
18
7
18
13
15
19
10
Fig.
No.
Part No.
16
17
18
19
20
DH 1910 14
DH 1910 19
DJ 1810 11
DH 1810 22
DH 1810 40
DJ 1810 39
21
22
23
24
25
26
14
26
6
Description
180
150
ES
150
KS
Grip Assly. RH
Boot for lever
Handle bar weight
Handle bar weight
Hex. soc.hd. cap screw
Pad Holder Handle
1
1
2
-2
1
1
1
-2
2
1
1
1
-2
2
1
DJ 2210 03
DJ 2210 04
30 1910 48
DJ 2010 23
39 1943 04
Mirror assly. LH
Mirror assly. RH
Band
Switch assly.ignition
Flange bolt
1
1
4
1
2
1
1
4
1
2
1
1
4
1
2
DJ 2010 34
Clutch Switch
1
1
--
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
46
Remark
Alt. 39 2427 04
For Self Start only
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 38 : FRONT FORK
12
16
8
15
17
18
19
1
9
2
28
26
20
3
27
10
25
4/5
11
13
14
20
26
6
22
23
7
24
21
Fig.
No.
Part No.
Description
180
150
ES
150
KS
1
2
3
4
5
DJ 1810 89
DJ 1810 88
DJ 1810 87
DJ 1810 61
DJ1810 62
Seal dust
Ring snap
Oil seal
Outer Tube LH
Outer Tube RH
2
2
2
1
1
2
2
2
1
1
------
6
7
8
9
10
30 1810 26
30 1810 25
30 1810 53
DJ 1810 45
DJ 1810 44
Gasket
Bolt
Cylinder comp.fork
Clamp for Bellow
Bellow
2
2
2
2
2
2
2
2
2
2
------
11
12
13
14
15
DJ 1810 70
DH 1810 09
DJ 1810 86
DE 1810 07
30 1810 44
Clamp Hose Pipe
Grommet Top
Pipe comp.suspension inner
Spring front fork
Bolt
1
2
2
2
1
1
2
2
2
1
------
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
47
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 38 : FRONT FORK
12
16
8
15
17
18
19
1
9
2
28
26
20
3
27
10
25
4/5
11
13
14
20
26
6
22
23
7
24
21
Fig.
No.
Part No.
16
17
18
19
20
DH 1810 15
30 1810 29
30 1810 28
DJ 1810 17
DJ 1810 52
21
22
23
24
25
26
27
28
Description
180
150
ES
150
KS
Bolt fork
‘O’ ring
Seat fork spring
Holder fork upper
Cover Trail B
2
2
2
1
4
2
2
2
1
4
------
DJ 1810 48
DJ 1810 41
39 0789 12
39 1813 04
DH 1810 23
Fork front
Holder fork under
Spring washer
Bolt
Bearing cone
1
1
2
2
1
1
1
2
2
1
------
DJ 1810 85
DJ 1810 66
DG 1810 08
Cushion Rubber
Lamp Shade asly.
Socket Bolt
2
1
2
2
1
2
--2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
48
Remark
: FRONT WHEEL DIRECTION
PLATE NO. 38A : FRONT FORK ( FOR PULSAR 150 KICK START ONLY)
12
PULSAR DTSi
16
8
15
17
18
19
1
9
2
30
27
3
10
29
4/5
25
28
11
13
14
20
26
6
22
23
7
24
21
Fig.
No.
Part No.
Description
1
2
3
4
5
DJ 1810 89
DJ 1810 88
DJ 1810 87
DJ 1810 61
DJ1810 62
Seal dust
Ring snap
Oil seal
Outer Tube LH
Outer Tube RH
6
7
8
9
10
30 1810 26
30 1810 25
30 1810 53
DJ 1810 45
DJ 1810 44
11
12
13
14
15
DJ 1810 70
DH 1810 09
DJ 1810 86
DE 1810 07
30 1810 44
150
ES
150
KS
------
------
2
2
2
1
1
Gasket
Bolt
Cylinder comp.fork
Clamp for Bellow
Bellow
------
------
2
2
2
2
2
Clamp Hose Pipe
Grommet Top
Pipe comp.suspension inner
Spring front fork
Bolt
------
------
1
2
2
2
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
49
Remark
: FRONT WHEEL DIRECTION
PLATE NO. 38A : FRONT FORK ( FOR PULSAR 150 KICK START ONLY)
12
PULSAR DTSi
16
8
15
17
18
19
1
9
2
30
27
3
10
29
4/5
25
28
11
13
14
20
26
6
22
23
7
24
21
Fig.
No.
Part No.
16
17
18
19
20
DH 1810 15
30 1810 29
30 1810 28
DJ 1810 17
DJ 1810 43
21
22
23
24
25
26
27
28
29
30
Description
180
150
ES
150
KS
Bolt fork
‘O’ ring
Seat fork spring
Holder fork upper
Cover Trail B
------
------
2
2
2
1
2
DJ 1810 47
DJ 1810 41
39 0789 12
39 1813 04
DH 1810 23
Front Fork
Holder fork under
Spring washer
Bolt
Bearing cone
------
------
1
1
2
2
1
DJ 1810 85
DJ 1810 42
DJ 1810 74
DJ 1810 75
DG 1810 08
Cushion Rubber
Cover Trail A
Cover Fork LH
Cover Fork RH
Socket Bolt
------
------
2
2
1
1
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
50
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 39 : PAINTED PARTS & DECALS
13
5
3
1
10/11
4
12
2
6/7
Fig.
No.
Part No.
Description
180
8/9
150
ES
150
KS
Remark
1
DH 7101 X4
DH 7101 X6
DH 7101 T8
DH 7101 X3
DH 7101 W1
DH 7101 1C
Fuel Tank with Decal
Fuel Tank with Decal
Fuel Tank with Decal
Fuel Tank with Decal
Fuel Tank with Decal
Fuel Tank with Decal
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FOR RED COLOUR
FOR BLUE COLOUR
FOR SILVER COLOUR
FOR BLACK COLOUR
FOR PURPLE COLOUR
FOR MAGIC SILVER COLOUR
2
DH 7301 X4
DH 7301 X6
DH 7301 T8
DH 7301 X3
DH 7301 W1
DH 7301 1C
Side
Side
Side
Side
Side
Side
cover
cover
cover
cover
cover
cover
LH
LH
LH
LH
LH
LH
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FOR RED COLOUR
FOR BLUE COLOUR
FOR SILVER COLOUR
FOR BLACK COLOUR
FOR PURPLE COLOUR
FOR MAGIC SILVER COLOUR
3
DH 7302 X4
DH 7302 X6
DH 7302 T8
DH 7302 X3
DH 7302 W1
DH 7302 1C
Side
Side
Side
Side
Side
Side
cover
cover
cover
cover
cover
cover
RH
RH
RH
RH
RH
RH
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FOR RED COLOUR
FOR BLUE COLOUR
FOR SILVER COLOUR
FOR BLACK COLOUR
FOR PURPLE COLOUR
FOR MAGIC SILVER COLOUR
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
51
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 39 : PAINTED PARTS & DECALS
13
5
3
1
10/11
4
12
2
6/7
Fig.
No.
Part No.
4
DH 7303 X4
DH 7303 X6
DH 7303 T8
DH 7303 X3
DH 7303 W1
DH 7303 1C
5
Description
8/9
180
150
ES
150
KS
Remark
Seat Cowl W/o Decal
Seat Cowl W/o Decal
Seat Cowl W/o Decal
Seat Cowl W/o Decal
Seat Cowl W/o Decal
Seat Cowl W/o Decal
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FOR RED COLOUR
FOR BLUE COLOUR
FOR SILVER COLOUR
FOR BLACK COLOUR
FOR PURPLE COLOUR
FOR MAGIC SILVER COLOUR
DH 7304 X4
DH 7304 X6
DH 7304 T8
DH 7304 X3
DH 7304 W1
DH 7304 1C
Front Fender
Front Fender
Front Fender
Front Fender
Front Fender
Front Fender
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FOR RED COLOUR
FOR BLUE COLOUR
FOR SILVER COLOUR
FOR BLACK COLOUR
FOR PURPLE COLOUR
FOR MAGIC SILVER COLOUR
6
DJ 1611 80
DJ 1611 78
Decal 150 LH (For Seat Cowl)
Decal 150 LH (For Seat Cowl)
1
1
1
1
1
1
FOR RED & SILVER
FOR BLUE,BLACK,PURPLE
7
DJ 1611 81
DJ 1611 79
Decal 150 RH (For Seat Cowl)
Decal 150 RH (For Seat Cowl)
1
1
1
1
1
1
FOR RED & SILVER
FOR BLUE,BLACK,PURPLE
8
DJ 1611 84
DJ 1611 82
Decal 180 LH (For Seat Cowl)
Decal 180 LH (For Seat Cowl)
1
1
1
1
1
1
FOR RED & SILVER
FOR BLUE,BLACK,PURPLE
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
52
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 39 : PAINTED PARTS & DECALS
13
5
3
1
10/11
4
12
2
6/7
Fig.
No.
Part No.
Description
8/9
180
150
ES
150
KS
Remark
9
DJ 1611 85
DJ 1611 83
Decal 180 RH (For Seat Cowl)
Decal 180 RH (For Seat Cowl)
1
1
1
1
1 FOR RED , SILVER
1 FOR BLUE,BLACK,PURPLE
10
DJ 1410 28
DJ 1410 26
Pulsar decal / ‘B’ monogram LH
Pulsar decal / ‘B’ monogram LH
1
1
1
1
1 FOR RED , SILVER
1 FOR BLUE,BLACK,PURPLE
11
DJ 1410 29
DJ 1410 27
Pulsar decal / ‘B’ monogram RH
Pulsar decal / ‘B’ monogram RH
1
1
1
1
1 FOR RED , SILVER
1 FOR BLUE,BLACK,PURPLE
12
DH 1410 20
Seat tape
1
1
1
13
DJ 7401 X4
DJ 7401 X6
DJ 7401 T8
DJ 7401 X3
DJ 7401 W1
DJ 7401 1C
Fairing
Fairing
Fairing
Fairing
Fairing
Fairing
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
53
FOR RED COLOUR
FOR BLUE COLOUR
FOR SILVER COLOUR
FOR BLACK COLOUR
FOR PURPLE COLOUR
FOR MAGIC SILVER COLOUR
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 40 : PETROL COCK, CAP TANK & GAUGE FUEL
3
1
5
2
4
6
15
14
8
10
7
13
9
12
11
Fig.
No.
Part No.
Description
180
150
ES
150
KS
Remark
1
2
3
4
5
DH 1410 50
39 0840 01
39 2381 04
DK 1410 01
DH 1410 48
DH 1810 44
Cap Assly. Tank
Pan head screw
Hex. Soc Hd. cap screw
Tap Assly
Rotor with key
4 In 1 Lock set With Key
1
1
7
1
1
1
1
1
7
1
1
1
1
1 Alt. 39 1780 01
7
1
1
1
6
7
8
9
10
30 1410 39
DD 1410 22
39 0740 11
DH 201013
30 1410 28
Packing
Bolt flanged
Plain Washer
Gauge Fuel
Gasket fuel Gauge
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
11
12
13
14
15
30 1410 32
DJ 1410 06
30 1410 15
DH 1410 24
DJ 1410 02
Bolt
Tube fuel
Pipe clip
Drain tube
Clamp
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
54
: FRONT WHEEL DIRECTION
PLATE NO. 41 : FITTINGS - PETROL TANK, SIDE COVER & COVER SEAT
PULSAR DTSi
8
9
4
7
2
1
6
10
3
1
2
4
Fig.
No.
Part No.
Description
1
2
3
4
5
DH 1611 58
DH 1611 33
39 1607 01
DH 1612 31
DH 1810 44
Grommet side cover
Grommet side cover Rear
Screw
Lock for side cover with key
Lock Set (4 in 1) with Key
6
7
8
9
10
DH 1410 23
DJ 1410 08
39 1556 04
39 2424 11
DH 1410 31
Damper
Damper front
Flanged Bolt
Plain Washer
Tape tank inner
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
55
150
ES
150
KS
4
2
2
2
1
4
2
2
2
1
4
2
2
2
1
1
2
1
1
2
1
2
1
1
2
1
2
1
1
2
Remark
Alt. DG 1611 21
N.I.
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 42 : METER ASSLY.
2
7
4
5
3
10
12
8
13
11
6
9
1
Fig.
No.
Part No.
1
2
3
4
5
DJ 1910 16
DH 1910 25
DJ 1910 18
DJ 1910 17
DH 1910 28
6
7
8
9
10
11
12
13
14
Description
180
150
ES
150
KS
Meter Assly
Cover Meter case Upper (Black)
Speedometer
Techo meter
Meter fuel
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DH 1910 29
DH 1910 30
DH 1910 31
DH 1910 37
DH 1910 33
Lamp 12 V-1.4W
Cover meter lower (Black)
Bracket meter
Lamp 12V - 3W
Cover (White)
4
1
1
3
1
4
1
1
3
1
4
1
1
3
1
DD 1910 31
DD 1911 33
DG 1910 98
39 0798 15
Grommet special
Knob for tripmeter
Screw for ‘Tripmeter Knob’
Nut
2
1
1
2
2
1
1
2
2
1
1
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
56
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 43 : CONTROL CABLES
2
3
6
1
5
Fig.
No.
Part No.
1
4
5
DJ 1910 14
DJ 1910 13
DJ 1910 15
DH 1910 41
DJ 1910 12
DJ 1910 11
DJ 1910 05
30 1910 67
Cable Throttle
Cable Throttle
Cable Clutch
Cable Clutch
Cable Starter (Choke)
Cable Starter (Choke)
Cable Speedometer
Oil Seal
6
DD 1910 10
Inner cable Speedometer
2
3
Description
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
57
150
ES
150
KS
1
-1
-1
-1
1
-1
-1
-1
1
1
-1
-1
-1
1
1
1
1
1
4
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 44 : CHAIN CASE
7
1
6
7
5
3
7
2
4
6
8
7
5
Fig.
No.
Part No.
1
2
3
4
5
DJ 1610 56
DJ 1610 59
28 1611 47
DH 1610 73
39 0897 04
6
7
8
39 2475 04
39 0711 11
15 1610 69
Description
180
150
ES
150
KS
Case Chain Upper Assly
Case Chain Lower Assly
Rubber Plug A
Instruction Label
Bolt
1
1
4
1
2
1
1
4
1
2
1
1
4
1
2
Bolt
Plain Washer
Rubber Cap
2
4
1
2
4
1
2
4
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
58
Remark
Rear side Mtg.
Front side Mtg.
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 45 : HEAD LAMP & FAIRING
8
10
7
9
16
2
12
13
6
3
15
1
18
17
21
19
11
5
18
3
5
19
4
14
13
Fig.
No.
17
21
Part No.
Description
180
150
ES
150
KS
1
2
3
4
5
DJ 2010 54
39 1778 02
DJ 1810 77
DD 2011 60
DJ 2010 72
Head Lamp
Self Tapping Screw
Special Bolt Fairing Mounting
Lamp 12V 35/35W-HS1
Lamp 12V 5W
1
4
2
1
2
1
4
2
1
2
------
6
7
8
9
10
DJ 1810 69
DJ 1810 33
DF 1810 98
DL 1810 10
39 2141 24
Packing Fairing
Wind Shield
Bolt
Well Nut
Non Metallic Washer
1
1
4
4
4
1
1
4
4
4
------
11
12
13
14
15
DJ 1810 34
DJ 1810 35
DJ 1810 36
39 0705 01
DJ 1810 26
Side Flap LH
Side Flap RH
Plug Side Flap
Mashroom Head Bolt
Fairing mounting upper bracket
1
1
2
2
1
1
1
2
2
1
------
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
59
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 45 : HEAD LAMP & FAIRING
8
10
7
9
16
2
12
13
6
3
15
1
18
17
21
19
11
5
18
3
13
Fig.
No.
Part No.
16
17
18
19
20
DJ 1810 37
DJ 1810 64
DJ 1810 29
39 1553 04
DJ 1810 65
21
39 0211 11
17
21
5
19
4
14
Description
180
150
ES
150
KS
Decal Wind Shield
Grommet Fairing Mounting
Collar Fairing Mounting
Hex.Flanged Bolt
Clip Nut
1
6
6
4
4
1
6
6
4
4
------
Plain Washer
4
4
--
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
60
Remark
N.I.
: FRONT WHEEL DIRECTION
PLATE NO. 46 : HEAD LAMP ( FOR PULSAR 150 KICK START ONLY)
PULSAR DTSi
18
14
4
17
11
6
7
15
5
16
13
8
3
10
1
20
9
19
22
16
21
2
12
Fig.
No.
Part No.
Description
180
150
ES
150
KS
1
2
3
4
5
DJ 2010 37
DH 2010 02
DH 2010 03
DJ 2010 46
DJ 2010 51
Head light assly complete
Bracket Head light
Head light housing
Rim head light
Reflector with lens
------
------
1
1
1
1
1
6
7
8
9
10
DD 2010 06
DD 2010 07
DD 2010 08
DJ 2010 71
DD 2010 09
Screw
Collar
Collar
Damper Head Lamp
Damper
------
------
2
2
2
2
2
11
12
13
14
15
39 1684 12
39 1682 04
39 0694 15
20 2010 24
DH 1910 37
Spring Washer
Flange Bolt
Nut
Lamp 12 V 35/35 W
Lamp 12 V 3W
------
------
2
2
2
1
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
61
Remark
: FRONT WHEEL DIRECTION
PLATE NO. 46 : HEAD LAMP ( FOR PULSAR 150 KICK START ONLY)
PULSAR DTSi
18
14
4
17
11
6
7
15
5
16
13
8
3
10
1
20
9
19
22
16
21
2
12
Fig.
No.
Part No.
16
17
18
19
20
DD 2010 48
DF 2010 58
DD 2010 40
DD 2010 45
DD 2010 46
21
22
DD 2010 47
DJ 2010 69
Description
180
150
ES
150
KS
Nut (Nylon)
Lamp Holder Assly.
Screw
Screw
Spring for Adjustment
------
------
1
1
3
1
1
Washer
Collar Head Lamp
---
---
1
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
62
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 47 : INDIACATOR LIGHT ASSLY.
1/2
7/8
5
3/4
6
Fig.
No.
1
Part No.
Description
180
150
ES
150
KS
3
4
5
DJ 2010 38
DJ 2010 58
DJ 2010 39
DJ 2010 59
DJ 2010 40
DJ 2010 41
06 2010 83
Light Assly. Signal Fr. LH/Lamp
Light Assly. Signal Fr. LH/Lamp
Light Assly. Signal Fr. RH/Lamp
Light Assly. Signal Fr. RH/Lamp
Light Assly. Signal Rr. LH/Lamp
Light Assly. Signal Rr. RH/Lamp
Lamp 12 V - 10W
1
-1
-1
1
4
1
-1
-1
1
4
-1
-1
1
1
4
6
7
8
39 1970 15
DJ 2010 49
DJ 2010 50
Hex. nut with flange
Blinker Lens (LH)
Blinker Lens (RH)
4
2
2
4
2
2
4
2
2
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
63
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 48 : TAIL LAMP ASSLY. / FRONT NO. PLATE
6
5
4
7
9
2
8
17
14
3
15
18
1
16
11
10
12
Fig.
No.
Part No.
1
2
3
4
5
DJ 2010 61
DJ 2010 74
20 2010 29
DD 2010 11
31 2010 01
6
7
8
9
10
13
Description
180
150
ES
150
KS
Tail light with Lamp
Lens tail light
Lamp 12 V 21/5 W
Damper
Collar
1
1
1
3
3
1
1
1
3
3
1
1
1
3
3
39 0211 11
39 2124 15
39 1972 15
39 0705 01
DJ 1610 72
Plain Washer
Nut
Flange Nut
Screw
Bracket Rear No. Plate
3
3
2
2
1
3
3
2
2
1
3
3
2
2 Assly. Light No. Plate Mtg.
1
11
12
13
14
15
39 1773 04
DP 1611 45
39 1680 04
DP 1611 44
DJ 1810 24
Bolt flange
Number plate Rear
Hex Flanged Bolt
Number plate front
Front No. Plate Mounting Bracket
2
1
2
1
1
2
1
2
1
1
2
1
2
1
1
16
17
18
DJ 2010 56
39 1783 01
30 2010 29
Assly. Light No. Plate
Truss Screw (For Front No. Plate)
Lamp 12V-4W
1
2
1
1
2
1
1
2
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
64
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 49 : ELECTRICAL EQUIPMENTS
23
1/2
24
12
4
3
11
8
18
13
10
9
14
20
17
7
16
21
22
19
5
15
6
Fig.
No.
Part No.
1
DH 2010 11
DH 2010 14
DH 2010 20
39 1507 11
39 1956 04
30 1910 48
Horn with LH stay
Horn with RH stay
Horn
Plain Washer
Flange Bolt
Band
30 2010 64
DH 2010 29
DJ 2010 60
DH 2010 31
31 2010 79
DH 1910 12
DH 2010 19
DJ 2010 33
DH 2010 17
DJ 1610 06
DH 1611 35
DJ 1610 07
DH 1611 36
2
3
4
5
6
7
8
9
10
11
12
13
Description
150
ES
150
KS
1
1
-1
1
5
--1
1
1
5
--1
2
2
5
Band
Wiring Harness
Wiring Harness
Wiring Harness
Rear Brake Switch
Spring Brake Switch
Grommet Rear Brake Switch
3
-1
-1
1
1
3
--1
1
1
1
3
1
--1
1
1
Battery (12V-9A)
Battery (12V-2.5A)
Rubber pad I Battery Bkt.
Rubber pad I Battery Bkt.
Rubber pad II Battery Bkt.
Rubber pad II Battery Bkt.
1
-1
-2
--
1
-1
-2
--
-1
-2
-1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
180
65
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 49 : ELECTRICAL EQUIPMENTS
23
1/2
24
12
4
3
11
8
18
13
10
9
14
20
17
7
16
21
22
19
5
15
6
Fig.
No.
Part No.
14
15
DJ 1610 08
DH 1611 19
16
17
18
19
20
21
22
23
24
Description
180
150
ES
150
KS
Rubber pad III Battery Bkt.
Band Battery Bkt.
1
1
1
1
---
29 2010 66
39 1680 04
DJ 2010 19
DH 1611 26
DJ 2010 28
Assly DC flasher / damper
Flange Bolt
Starter Relay / Damper
Bracket battery
Relay for Interlock
1
-1
-1
1
-1
-1
1
3
-1
--
30 2011 04
30 2010 85
DJ 2010 20
DJ 2010 21
Fuse box Assly.
Fuse
Cable assly. (Battery to St.Relay)
Cable assly. (Battery to Earth)
1
1
1
1
1
1
1
1
1
1
---
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
66
Remark
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 50 : TOOL KIT
1
Fig.
No.
Part No.
2
Description
180
150
ES
150
KS
1
*
*
*
*
DH 2210 04
30 2210 04
CB 2210 03
30 2210 33
30 2210 11
Tool Kit
Tool Driver
Tool Wrench (Box 16 mm)
Tool Wrench (10 X 13)
Tool Wrench (14 X 17)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*
*
*
*
*
30 2210 10
DH 2210 03
30 2210 05
30 2210 06
30 2210 09
Plier
Tool Bag
Tool wrench (27 A/F)
Tool wrench (22 A/F)
Tool bar
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
DH 2110 05
Band Tool Kit
2
2
2
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
67
Remark
For reference only not
to service separately
: FRONT WHEEL DIRECTION
PULSAR DTSi
PLATE NO. 51 : ACCESSORIES / GRAB HANDLE
4
13
1
3
2
12
6
14
15
7
8
10
5
9
11
Fig.
No.
Part No.
1
2
3
4
5
DH 1610 75
DH 1611 37
DH 1611 39
39 2275 15
DH 1610 74
6
7
8
9
10
11
12
13
14
15
Description
180
150
ES
150
KS
Leg Guard
Hook leg guard
Spacer leg guard
Domed cap nut
Sari Guard Assly
1
2
2
4
1
1
2
2
4
1
1
2
2
4
1
DH 1612 55
39 0789 12
39 0080 04
39 1608 04
39 0296 15
Flange Bolt
Spring Washer
Bolt
Cap Bolt
Hex Nut
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DH 1611 44
DH 1610 47
39 2310 04
DD 2210 03
DH 1611 99
Cap Sari Guard
Grab Rail
Bolt Flange
Plug
Boot Sari Guard
1
1
4
2
1
1
1
4
2
1
1
1
4
2
1
180
= 180 cc with Electric Start
150 ES = 150 cc with Electric Start
150 KS = 150 cc Kick Start
68
Remark
: FRONT WHEEL DIRECTION

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