Dynaflex Emission Components

Transcription

AK Top Stacks
OEM Replacement Gaskets and DPF Module V-Band Clamps
Replaces and improves upon the look and function of OEM top stacks.
Cooled Exhaust
Features
• Reduced Backpressure
• Improved Flow
• Reduced Surface Temperatures
• Improved Materials
Benefits
• Longer Lasting Chrome
• Easier to Clean, No Chemicals Required
• No Need for Additional Heat Shields
• Reduced Corrosion
2007 brought significant change to the OEM truck market, most notably the advent of the diesel particulate filter (DPF) required on nearly every diesel
engine produced. DPF’s will replace the muffler. With this DPF technology comes added service requirements and the new products that are associated
with those requirements. Dynaflex Products is committed to bringing you a one-stop-shop catalog of quality emission system service parts aimed at
alleviating all of your DPF maintenance needs.
Hot Exhaust
L
Cool Air
Cool Air
Size
Length
7”
36”
48”
54”
60”
Straight Part No.
Mitered Part No.
24P-AK705036CP
24P-AK705048CP
24P-AK705054CP
24P-AK705060CP
Curved Part No.
24MP-AK705036CP
24MP-AK705048CP
24MP-AK705054CP
24MP-AK705060CP
25P-AK705036CP
25P-AK705048CP
25P-AK705054CP
25P-AK705060CP
OEM Replacement Tier 4 “Zero Leak” Flex Connectors
Peterbilt and Kenworth
With the onset of new emission regulations and new exhaust system designs, OEM truck and engine manufacturers went from traditional flex to a new “zero leak” design.
The Dynaflex Products OEM replacement connectors meet exhaust leak rate requirements, and are designed for use both before and after DPF and SCR systems.
• “Zero leak” stainless steel flex
• Long life; improved fatigue rates over standard interlock
• For use before and after DPF/SCR systems
Four Inch (4”) Tier 4 Zero Leak Flex
OEM Part #
DP Part #
Size
M66-6541-0285
09-8-348-151
M66-6541-0295
Dynaflex Gaskets
Five Inch (5”) Tier 4 Zero Leak Flex
Length
OEM Part #
DP Part #
Size
Length
Dynaflex Gaskets
Dynaflex V-Band Clamps
Engine / Vehicle Manufacturer
Engine Description
Dynaflex Gasket
Part No.
Dynaflex V-Band Clamp
Part No.
DPF Body
Outside Diameter
Cummins*
ISB 260-350HP
07-7-014-2811
07-7-013-281
9.5”
Cummins*
ISM 280-410
07-7-014-3011
07-7-013-301
11”
MM
IN
MM
4”
11”
(285mm)
M66-6542-0235
09-8-341-221
5”
9”
(235mm)
09-8-343-151
4”
11.5”
(295mm)
M66-6542-0320
09-8-346-221
5”
12.5” (320mm)
M66-6541-0305
09-8-347-151
4”
12”
(305mm)
Cummins*
ISX 385-600HP
07-8-014-3111
07-8-013-311
12.50”
M66-6542-0335
09-8-351-221
5”
13”
(335mm)
M66-6541-0320
09-8-346-151
4”
12.5”
(320mm)
Volvo / Cummins
Volvo Trucks using Cummins Emissions Solutions DPF
11-8-014-3111
11-8-013-311
12.50”
M66-6542-0440
09-8-342-221
5”
17”
(440mm)
M66-6541-0335
09-8-351-151
4”
13”
(335mm)
Volvo
Volvo Trucks using Volvo D13F/D16F
11-8-014-3211
11-8-013-321
13.50”
M66-6541-0390
09-8-349-151
4”
15”
(390mm)
M66-6541-0405
09-8-345-151
4”
16”
(405mm)
M66-6541-0420
09-8-344-151
4”
16.5”
(420mm)
Length
IN
New Paccar Numbers: Cross Reference
Mack
Mack Trucks using Mack MP7 engine
08-8-014-3111
08-8-013-311
13.50”
Freightliner /Detroit Diesel
Detroit Diesel Series 60/ DD13/ DD15/ DD16
02-8-023-3211
02-8-024-321
13.50”
Western Star/Detroit Diesel
Detroit Diesel Series 60/ DD13/ DD15/ DD16
02-8-023-3211
02-8-024-321
13.50”
*Peterbilt/KW/International truck models using Cummins engines share the same gasket and V-band clamp design.
Dynaflex Emission Components
Although OEM manufacturers have changed their design to an expensive braided bellows, these “zero leak” flex
connectors will fit, work, and cost substantially less than the new OEM designs. If the truck in question is no longer
covered under a factory warranty, these parts will save you money!
Old OEM Part #
New OEM #
DP Part #
Size
M66-6541-0335
M66-7091-0335
09-8-351-151
M66-6541-0405
M66-7091-0405
09-8-345-151
Marmon Flange Clamp (4”)
For an electronic version of this document
(091112-010201DP) use a QR-code reading
scanner. You will be directed to an online
download center.
Length
IN
MM
4”
13”
(335mm)
4”
16”
(405mm)
Distributed By:
Size
Marmon Flange Clamp (5”)
Part #
Size
Description
Part #
Size
Description
07-8-004-151
4”
KW Marmon Flange Clamp
07-8-002-221
5”
KW Marmon Flange Clamp
09-8-002-151
4”
PB Marmon Flange Clamp
09-8-002-221
5”
PB Marmon Flange Clamp
Version : DEC12V1
© Dynaﬂex Products 2012. AN#091112-000201DP
Replacement Gaskets for Verified Retrofit DPF Systems
Now Available
in 409 SST
Tight Radius Elbows
DPF Mounting Brackets / Heat Shields / Body Strap and Standoff Kits
The Dynaflex Emission Components (DEC) catalog introduces multiple material types that present different quality and price point options for the needs of every customer.
The following elbow styles are offered in carbon and aluminized steel as well as both 409 and 304 stainless steel. You can change the base part number’s suffix to
denote the different material options.
Dynaflex Products retrofit gaskets are made to the dimensional specifications of
the retrofit devices, use higher quality materials, and are offered at lower prices.
As the first release of our new Dynaflex Emission Components (DEC) line these
gaskets will help your business deal with the added service and maintenance
requirements of modern diesel exhaust systems. Be sure to check the new
Dynaflex Products website often for our newest DEC products and releases.
Base Number
1111P-
Description
Expanded & Sloteed
Plain
Size Code
350
400
500
600
Pipe Diameter
3.50”
4”
5”
6”
Material Code
AZ
S
S09
Material Type
Carbon Steel
Aluminized Steel
304 Stainless
409 Stainless
DPF Model
SC13 Purifilter & Purifilter Plus
Inlet/Outlet or Both
Inlet Gasket
Existing Part #
E30-0038
Dynaflex Part #
GKT-EC-0038
Engine Control Systems (ECS)
Outlet Gasket
E30-0091
GKT-EC-0091
SC17/SC20/SC23 Purifilter & Purifilter Plus
Inlet Gasket
E30-0039
GKT-EC-0039
SC17/SC20/SC23 Purifilter & Purifilter Plus
Outlet Gasket
E30-0088
GKT-EC-0088
Inlet Gasket
E30-0080
GKT-EC-0080
Outlet Gasket
E30-0090
GKT-EC-0090
Huss Inc.
MK100/MK200/MK300
A-B/B-C Module Gaskets
59940001
GKT-HI-40001
Huss Inc.
MK100/MK200/MK300
Inlet Module Gasket
59940002
GKT-HI-40002
Huss Inc.
MK100/MK200/MK300
DPF Burner Gasket
59900001
GKT-HI-00001
Boshart/ SK Energy
Econix CAT 2
Main Body Gasket
4004019
GKT-BE-4019
Boshart/ SK Energy
Econix CAT 1
Main Body Gasket
4004012
GKT-BE-4012
ESW
Thermacat
Main Body Gaskets
R010-0001-0008
GKT-ESW-0008
Johnson Matthey
AddvCCRT/CRT 9.5”
Main Body Gaskets
8865
GKT-JM-8865
Johnson Matthey
AddvCCRT/CRT 10.5”
Main Body Gaskets
8866
GKT-JM-8866
Johnson Matthey
Main Body Gaskets
8867
GKT-JM-8867
Johnson Matthey
Main Body Gaskets
1138
GKT-JM-1138
Part #
11-350
11L-350
11-400
11L-400
11-500
11L-500
11-600
11L-600
Rain Resistant DPF Tailpipes
Base Number
21P25P-
Description
Plain
Size Code Pipe Diameter Length Code
Length (inch)
350
3.50”
24
24”
400
4”
36
36”
500
5”
48
48”
600
6”
60
60”
Example: 21P-50060S09 Rain Resistant DPF Tailpipe / Plain / 5” / 60” inches long / 409 Stainless Steel
Material Code
AZ
S
S09
Material Type
Carbon Steel
Aluminized Steel
304 Stainless
409 Stainless
Part #
13-350
13-400
13-500
13-600
Description
90º Elbow
90º Elbow
90º Elbow
90º Elbow
90º Elbow
90º Elbow
90º Elbow
90º Elbow
Description
45º Elbow
45º Elbow
45º Elbow
45º Elbow
Style
Expanded / Slotted / 1D Radius
Expanded / Slotted / 1D Radius / Long Legs
Style
Leg Length
6.50”
10.00”
7.50”
12.00”
9.00”
15.00”
11.00”
17.00”
Leg Length
4.50”
5.00”
6.00”
7.00”
Part #
11P-350
11PL-350
11P-400
11PL-400
11P-500
11PL-500
11P-600
11PL-600
Part #
13P-350
13P-400
13P-500
13P-600
Description
90º Elbow
90ºElbow
90º Elbow
90º Elbow
90º Elbow
90º Elbow
90º Elbow
90º Elbow
Description
45º Elbow
45º Elbow
45º Elbow
45º Elbow
•
Style
Plain / 1D Radius
Plain / 1D Radius / Long Legs
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
Retrofit Solutions
One stop shop retrofit solutions:
Example: 11-500S09 - 90 Degree Elbow / Slotted &xpanded / 5” / 409 Stainless Steel
Note: 409 Stainless not available in 6” Elbows
Verified Device Manufacturer
Part #
Style
Leg Length
6.50”
10.00”
7.50”
12.00”
9.00”
15.00”
11.00”
17.00”
Mounting bracket, heat shield, body
strap and standoff kits for the most
commonly used retrofit DPF’s.
Heat Shield Clamp
& Standoff
(SMC-)
Leg Length
4.50”
5.00”
6.00”
7.00”
DPF Model
Body
Diameter
Compatible
Shield Numbers
Standoff
Part #’s
LNF and LNX Models
10”
SMC-UN-10
LNF and LNX Models
11”
LNF and LNX Models
13”
LNF and LNX Models
14”
SHD-UN-38-15
SHD-UN-42-15
SHD-UN-48-15
SHD-UN-55-15
SHD-UN-38-15
SHD-UN-42-15
SHD-UN-48-15
SHD-UN-55-15
SHD-UN-38-17
SHD-UN-42-17
SHD-UN-48-17
SHD-UN-55-17
SHD-UN-38-18
SHD-UN-42-18
SHD-UN-48-18
SHD-UN-55-18
Description
Donaldson Mounting Brackets and Heat Shields
MTG-DC-0282
Donaldson
DPF Mounting Bracket
MTG-DC-0281
Donaldson
MTG-DC-0045
Donaldson
MTG-DC-5306
Donaldson
Description
21P-35024
Rain Resistant DPF Tailpipe
60º Turn Out
25P-35024
45º Turn Out
21P-35036
21P-35048
60º Turn Out
25P-35036
45º Turn Out
60º Turn Out
25P-35048
45º Turn Out
21P-35060
60º Turn Out
25P-35060
45º Turn Out
Part #
Description
Part #
Description
21P-40024
60º Turn Out
25P-40024
45º Turn Out
21P-40036
60º Turn Out
25P-40036
45º Turn Out
21P-40048
60º Turn Out
25P-40048
45º Turn Out
21P-40060
60º Turn Out
25P-40060
45º Turn Out
Part #
Description
Part #
Description
21P-50024
60º Turn Out
25P-50024
45º Turn Out
21P-50036
60º Turn Out
25P-50036
45º Turn Out
21P-50048
60º Turn Out
25P-50048
45º Turn Out
21P-50060
60º Turn Out
25P-50060
45º Turn Out
Description
Part #
Description
60º Turn Out
25P-60024
45º Turn Out
21P-60036
60º Turn Out
25P-60036
45º Turn Out
21P-60048
60º Turn Out
25P-60048
45º Turn Out
21P-60060
60º Turn Out
25P-60060
45º Turn Out
Part #
16-350
16-400
16-500
16-600
Part #
17-350
17-400
17-500
17-600
Cool Air
Part #
21P-60024
Part #
15-350
15-400
15-500
15-600
Hot Exhaust
Part #
Description
22.50º Elbow
22.50º Elbow
22.50º Elbow
22.50º Elbow
Description
30ºElbow
30º Elbow
30º Elbow
30º Elbow
Description
60º Elbow
60º Elbow
60º Elbow
60º Elbow
Style
Style
Style
Leg Length
4.50”
5.00”
6.00”
7.00”
Leg Length
4.50”
5.00”
6.00”
7.00”
Leg Length
4.50”
5.00”
6.00”
7.00”
Part #
15P-350
15P-400
15P-500
15P-600
Part #
16P-350
16P-400
16P-500
16P-600
Part #
17P-350
17P-400
17P-500
17P-600
Description
22.50º Elbow
22.50º Elbow
22.50º Elbow
22.50º Elbow
Description
30º Elbow
30º Elbow
30º Elbow
30º Elbow
Description
60º Elbow
60º Elbow
60º Elbow
60º Elbow
Style
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
Style
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
MTG-EC-0317
Engine Control Systems
MTG-EC-0316
MTG-EC-0318
SC13 Purifilter and Purifilter Plus
9.55”
11.78”
12.47”
CRT and ACCRT Models
Style
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
Plain / 1D Radius
Leg Length
4.50”
5.00”
6.00”
7.00”
Leg Length
4.50”
5.00”
6.00”
7.00”
Leg Length
4.50”
5.00”
6.00”
7.00”
SMC-UN-14
SHD-UN-38-15
SHD-UN-42-15
SHD-UN-48-15
SHD-UN-55-15
SHD-UN-38-17
SHD-UN-42-17
SHD-UN-48-17
SHD-UN-55-17
SHD-UN-38-17
SHD-UN-42-17
SHD-UN-48-17
SHD-UN-55-17
SMC-EC-0071-9.55
SHD-UN-38-15
SHD-UN-42-15
SHD-UN-48-15
SHD-UN-55-15
SHD-UN-66-17
SHD-UN-38-15
SHD-UN-42-15
SHD-UN-48-15
SHD-UN-55-15
SHD-UN-66-17
SHD-UN-38-17
SHD-UN-42-17
SHD-UN-48-17
SHD-UN-55-17
SHD-UN-66-17
SMC-JM-9188
SMC-EC-0098-11.78
SMC-UN-12.50
Johnson Matthey Mounting Brackets and Heat Shields
Cooled Exhaust
Cool Air
Description
SMC-UN-13
Engine Control Systems Mounting Brackets and Heat Shields
MTG-JM-9188
Johnson Matthey
MTG-JM-9198
Johnson Matthey
10.36”
Part #
SMC-UN-11
11.36”
Heat Shield
(SHD-)
Mounting
Bracket Clamp
(MTG-)
MTG-JM-9199
Johnson Matthey
MTG-JM-9913
Johnson Matthey
12.84”
ACCRT Model
14”
SHD-UN-66-18
SMC-JM-9198
SMC-JM-9199
SMC-JM-1284
Note: All ACCRT systems require the use of three (3) MTG brackets. The 14” ACCRT will use one (1) MTG-JM-9913 and two (2) MTG-JM-9199
Hug Filters Mounting Brackets and Heat Shields
MTG-HG-R08
MTG-HG-R13
Hug DPF Mounting Bracket
MTG-HG-R20
MTG-HG-R26
MTG-HG-R32
MTG-HG-R40
MTG-HG-RS40
MTG-HG-R50
MTG-HG-R65
MTG-HG-R80
R8
R13
R16
R20
R20 Short
R26
R26 Short
R32
R32 Short
R40
R40 Short
R50
R65
R80
8”
9.90”
10.80”
SHD-UN-38-12
SHD-UN-38-15
SHD-UN-38-15
SMC-HG-R08-08
SMC-UN-10
SMC-UN-11
11.90”
SHD-UN-38-17
SMC-EC-0068-11.78
13.40”
SHD-UN-38-17
SMC-HG-R32-13.40
15.20”
15.60”
16.70”
18.90”
20.90”
SHD-UN-38-20
SHD-UN-38-20
SHD-UN-38-20
SHD-UN-38-24
SHD-UN-38-24
SMC-HG-R40-15.20
SMC-HG-R40-15.6
SMC-HG-R50-16.70
SMC-HG-R65-18.90
SMC-HG-R80-20.90
© Dynaflex Products 2012. AN#091112-000201DP

Dynaflex Emission Components

Transcription

Similar documents