Parts 2460-4100
Transcription
Parts 2460-4100
® ® PART MANUAL ® 534C-9 534C-10 2460-4100 August 25, 2006 Starting Serial No. 534C-9 - 0344001 534C-10 - 0266001 CORPORATE OFFICE GRADALL DIVISION JLG INDUSTRIES, INC. 1 JLG DRIVE McConnellsburg, PA 17233-9533 USA Telephone: (717) 485-5161 Fax: (717) 485-6417 JLG INDUSTRIES, INC. 406 Mill Avenue S.W. New Philadelphia, OH 44663 USA Telephone: (330) 339-2211 Fax: (330) 339-8458 INTRODUCTION Table of Contents Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 12-30-97 SECTION 1 – INTRODUCTION Table of Contents .................................................................................................................. 1-1 thru 1-4 Alphabetical Index ................................................................................................................. 1-5 thru 1-8 Service Kits ............................................................................................................................... 1-9, 1-10 * Part Number Index ............................................................................................................ 1-11 thru 1-26 SECTION 2 – CHASSIS & ATTACHING PARTS Frame Shrouding & Trim .................................................................................................................... Rear Axle & Attaching Parts .............................................................................................................. Front Axle Mounting ........................................................................................................................... Cab Glass .......................................................................................................................................... Outrigger Mounting ............................................................................................................................ 2-1 2-2 2-3 2-4 2-5 SECTION 3 – BOOM First Boom Section ............................................................................................................................ Second Boom Section ....................................................................................................................... Third Boom Section ........................................................................................................................... Extension & Retraction Cables .......................................................................................................... Quick Switch Assembly ..................................................................................................................... Boom Cross Section/Push Beam Pin ................................................................................................ 3-1 3-2 3-3 3-4 3-5 3-6 SECTION 4 – ATTACHMENTS Buckets .............................................................................................................................................. 4-1 Carriage Assembly ............................................................................................................................ 4-2 Truss Boom ....................................................................................................................................... 4-3 Truss Boom W/Winch ........................................................................................................................ 4-4 6Ft. Vertical Mast ............................................................................................................................... 4-5 48" Slope Piler Carriage ..................................................................................................................... 4-6 66" Slope Piler Carriage ..................................................................................................................... 4-7 100 Degree Swing Fork ..................................................................................................................... 4-8 Quick Hook ........................................................................................................................................ 4-9 6Ft. Swing Mast W/Side Shift .......................................................................................................... 4-10 100 Degree Drywall Swing Fork Assembly ..................................................................................... 4-11 Swinging Slope Piler ........................................................................................................................ 4-12 180 Degree Swing Frame ................................................................................................................ 4-13 SECTION 5 – ENGINE & ATTACHING PARTS Engine Left Side View ........................................................................................................................ Engine Right Side View ...................................................................................................................... Fuel Tank & Lines .............................................................................................................................. Radiator & Hoses .............................................................................................................................. Oil Cooler ........................................................................................................................................... Air Cleaner Piping .............................................................................................................................. Air Cleaner ......................................................................................................................................... Exhaust System ................................................................................................................................ GH * Changed section one page numbers. 5-1 5-2 5-3 5-4 5-4 5-5 5-6 5-7 1-1 INTRODUCTION Table of Contents Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-6-95 SECTION 6 – DRIVE TRAIN * Front Axle Assembly ............................................................................................................................ 6-1 Front Axle ............................................................................................................................................. 6-2 Front Axle Housing .............................................................................................................................. 6-3 Parking Brake Assembly ...................................................................................................................... 6-4 Front Axle Shaft & Planetary Wheel End ............................................................................................. 6-5 Brake Assembly ................................................................................................................................... 6-6 Front Axle Differential Carrier .............................................................................................................. 6-7 Rear Steering Axle Drive Hub .............................................................................................................. 6-8 Wheels & Tires ..................................................................................................................................... 6-9 SECTION 7 – CONTROLS Tilt & Sway Control .............................................................................................................................. 7-1 Brake & Inching Linkage ...................................................................................................................... 7-2 Accelerator Linkage ............................................................................................................................. 7-3 Floor Plate Assy ................................................................................................................................... 7-4 Steering Column & Attaching Parts ..................................................................................................... 7-5 SECTION 8 – BRAKE CIRCUITS Service Brake Lines ............................................................................................................................. 8-1 Inching & Parking Brake Lines............................................................................................................. 8-2 SECTION 9 – HYDRAULIC CIRCUITS Oil Supply & Pressure Lines ................................................................................................................ 9-1 Dump Circuit ........................................................................................................................................ 9-2 Front Drive Circuit ................................................................................................................................ 9-3 Rear Drive Circuit................................................................................................................................. 9-4 Lift Cylinder .......................................................................................................................................... 9-5 Crowd Cylinder .................................................................................................................................... 9-6 Tilt & Tilt Compensating Cylinder ........................................................................................................ 9-7 Sway Cylinder ...................................................................................................................................... 9-8 Steering Cylinder ................................................................................................................................. 9-9 Joystick Circuit ................................................................................................................................... 9-10 Stabilizer Cylinder (534C-10)............................................................................................................. 9-11 Outrigger Cylinder (534C-10 .............................................................................................................. 9-12 SECTION 10 – HYDRAULIC COMPONENTS Tilt Cylinder ........................................................................................................................................ 10-1 Crowd Cylinder .................................................................................................................................. 10-2 Lift Cylinder ........................................................................................................................................ 10-3 Compensating Cylinder ..................................................................................................................... 10-4 Sway Cylinder .................................................................................................................................... 10-5 Steering Cylinder ............................................................................................................................... 10-6 KG * Moved page 6-1 to top of page 1-2 1-2 INTRODUCTION Table of Contents Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 9-24-97 SECTION 10 – HYDRAULIC COMPONENTS (Continued) Stabilizer Cylinder ............................................................................................................................. 10-7 Outrigger Cylinder (534C-10) ........................................................................................................... 10-8 Priority Flow Control Valve ............................................................................................................... 10-9 Brake Valve .................................................................................................................................... 10-10 Solenoid Valve ................................................................................................................................ 10-11 Dual P.O. Check Valve ................................................................................................................... 10-12 Dual P.O. Check Valve (534C-10) ................................................................................................ 10-12 Inching Valve .................................................................................................................................. 10-13 Main Hydraulic Control Valve ......................................................................................................... 10-14 Hydraulic Reservoir & Filters .......................................................................................................... 10-15 Front Drive Motor ............................................................................................................................ 10-16 Main Hydraulic Pump ...................................................................................................................... 10-17 Hydrostatic Transmission Pump ..................................................................................................... 10-18 Hydraulic Gear Pump ..................................................................................................................... 10-19 Joystick Assembly ......................................................................................................................... 10-20 Traction Lock Valve ........................................................................................................................ 10-21 Rear Drive Motor ............................................................................................................................ 10-22 Truss Boom Winch ......................................................................................................................... 10-23 Winch Motor .................................................................................................................................... 10-24 Crossover Valve ............................................................................................................................. 10-25 Stabilizer Valve ............................................................................................................................... 10-26 Outrigger Valve (534C-10) .............................................................................................................. 10-27 * Thermal Bypass Valve.................................................................................................................... 10-28 SECTION 11 – ELECTRICAL Gauge Panel Assembly .................................................................................................................... 11-1 Dash Panel ....................................................................................................................................... 11-2 Battery & Cables ............................................................................................................................... 11-3 SECTION 12 – MISCELLANEOUS Frame Decals .................................................................................................................................... 12-1 Boom Decals..................................................................................................................................... 12-2 SECTION 13 – OPTIONAL EQUIPMENT Block Heater ..................................................................................................................................... 13-1 Winch Installation .............................................................................................................................. 13-2 Work Light ......................................................................................................................................... 13-3 Auxiliary Hydraulics W/Electrics ....................................................................................................... 13-4 Vandal Kit .......................................................................................................................................... 13-5 Glow Pllug Installation (534C-9)........................................................................................................ 13-6 R.H. Tilt Sway ................................................................................................................................... 13-7 MB * Added Page 10-28. 1-3 INTRODUCTION Table of Contents Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 6-28-99 SECTION 13 – OPTIONAL EQUIPMENT (Continued) AuxiliaryHydraulics & Installation Kit ................................................................................................ 13-8 Cab Enclosure .................................................................................................................................. 13-9 Tilt on Joystick ................................................................................................................................ 13-10 Sway Cylinder ................................................................................................................................. 13-11 Dual P.O. Check Valve ................................................................................................................... 13-12 Swing Cylinder ................................................................................................................................ 13-13 Winch .............................................................................................................................................. 13-14 Main Control Valve W/Auxiliary Hydraulics .................................................................................... 13-15 Glow Plug Installation (534C-10) .................................................................................................... 13-16 Ether Start Kit.................................................................................................................................. 13-17 Swing Valve Assy ........................................................................................................................... 13-18 Winch Drain Line ............................................................................................................................. 13-19 Stabilizer Option .............................................................................................................................. 13-20 Inline Bypass (9114-5066) .............................................................................................................. 13-21 Hydraulic Reservoir Heater ............................................................................................................ 13-22 Wiper For Top Window ................................................................................................................... 13-23 Deluxe Light Package(9114-5100) ................................................................................................. 13-24 Rear Axle Rework Kit ..................................................................................................................... 13-25 Rear Axle Advantage Kit ................................................................................................................. 13-26 * 5-Button Handle (9103-3387) .......................................................................................................... 13-27 KG * Added Page 13-27. 1-4 INTRODUCTION Alphabetical Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 1-10-96 ACCELERATOR CABLE .................................................................................................................... 7-3 ACCELERATOR PEDAL ................................................................................................................... 7-3 AIR CLEANER .................................................................................................................................... 5-6 AIR CLEANER ELEMENT ................................................................................................................. 5-6 AIR CLEANER SERVICE INDICATOR ............................................................................................. 5-5 ALTERNATOR ................................................................................................................................... 5-2 ATTACHMENTS .................................................................................................................... 4-1 thru 4-9 BACK-UP ALARM .............................................................................................................................. 2-1 BATTERY ......................................................................................................................................... 11-3 BATTERY HOLD DOWN ................................................................................................................. 11-3 BATTERY CABLES ......................................................................................................................... 11-3 BEARING PADS (Boom Sections) ..................................................................................... 3-1, 3-2, 3-3 BLOCK HEATER .............................................................................................................................. 13-1 BOOM DECALS ............................................................................................................................... 12-2 BOOM SECTIONS .............................................................................................................. 3-1, 3-2, 3-3 BRAKE PEDAL ................................................................................................................................... 7-2 BRAKE VALVE ............................................................................................................................... 10-10 BRAKE WARNING LIGHT ............................................................................................................... 11-1 BREATHER (Filler cap) .................................................................................................................. 10-15 BUCKETS ........................................................................................................................................... 4-1 * BOOM CROSS SECTION ................................................................................................................. 3-6 CARRIAGE ......................................................................................................................................... 4-2 COMPENSATING CYLINDER ........................................................................................................ 10-4 COMPENSATING CYLINDER HYDRAULIC CIRCUIT .................................................................... 9-7 CONTROL VALVES ............................................................ 10-9 thru 10-14, 10-21 & 10-25 thru 10-27 CROWD CYLINDER ........................................................................................................................ 10-2 CROWD CYLINDER HYDRAULIC CIRCUIT ................................................................................... 9-6 DECALS .................................................................................................................................. 12-1, 12-2 DECK .................................................................................................................................................. 2-1 DRIVE CIRCUIT .......................................................................................................................... 9-3, 9-4 DUAL P.O. CHECK VALVE ................................................................................................ 10-12, 13-12 DUMP CIRCUIT ................................................................................................................................. 9-2 ELECTRICAL SYSTEMS .............................................................................................. 11-1, 11-2, 11-3 ENGINE LEFT SIDE .......................................................................................................................... 5-1 ENGINE MOUNT ............................................................................................................................... 5-1 ENGINE RIGHT SIDE........................................................................................................................ 5-2 ENGINE THROTTLE CONTROL ....................................................................................................... 7-3 KG * Added page 3-6 boom cross section. 1-5 INTRODUCTION Alphabetical Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 2-7-95 EXHAUST PIPE .................................................................................................................................. 5-7 EXHAUST SYSTEM ........................................................................................................................... 5-7 EXTENSION & RETRACTION CABLE ASSEMBLY ......................................................................... 3-4 FAN BELT ............................................................................................................................................ 5-2 FIRST BOOM SECTION ..................................................................................................................... 3-1 FIRST BOOM SECTION MOUNTING PIN ........................................................................................ 3-1 FILTERS ........................................................................................................................... 5-1, 5-2, 10-15 FILTER ELEMENT .......................................................................................................................... 10-15 FOOT SWITCH ................................................................................................................................... 7-4 FRAME ................................................................................................................................................ 2-1 FRAME SHROUDING & TRIM ........................................................................................................... 2-1 FRONT AXLE ...................................................................................................................................... 6-2 FRONT AXLE MOUNTING ................................................................................................................. 2-3 FRONT AXLE DIFFERENTIAL CARRIER ......................................................................................... 6-7 FRONT AXLE DRIVE MOTOR ....................................................................................................... 10-16 FRONT AXLE HOUSING ................................................................................................................... 6-3 FRONT AXLE SHAFT & PLANETARY WHEEL END ....................................................................... 6-5 FUEL FILTERS ............................................................................................................................. 5-1, 5-2 FUEL GAUGE ................................................................................................................................... 11-1 FUEL LEVEL SENDER ....................................................................................................................... 5-3 FUEL LINES ................................................................................................................................. 5-1, 5-3 FUEL TANK & CAP ............................................................................................................................. 5-3 GAUGE PANEL ASSEMBLY ............................................................................................................ 11-1 GEAR PUMP ................................................................................................................................... 10-19 GLOW PLUG (534C-9) ..................................................................................................................... 13-6 * GLOW PLUG (534C-10) ................................................................................................................. 13-16 HOOD .................................................................................................................................................. 2-1 HORN ................................................................................................................................................ 11-1 HORN WIRING ........................................................................................................................ 11-1, 11-2 HOURMETER ................................................................................................................................... 11-1 HYDRAULIC CIRCUITS ..................................................................................................... 9-1 thru 9-12 IGNITION SWITCH ........................................................................................................................... 11-2 INCHING VALVE ..................................................................................................................... 8-3, 10-13 INSTRUMENT PANEL ............................................................................................................. 11-1, 11-2 JOYSTICK ....................................................................................................................................... 10-20 JOYSTICK HYDRAULIC CIRCUIT .................................................................................................. 9-10 KG * Add page 13-16 1-6 INTRODUCTION Alphabetical Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 1-10-96 KITS ..................................................................................................................................................... 1-9 LIFT CYLINDER ................................................................................................................................ 10-3 LIFT CYLINDER HYDRAULIC CIRCUIT............................................................................................ 9-5 MAIN BOOM SECTIONS ..................................................................................................... 3-1, 3-2, 3-3 MAIN CONTROL VALVE ................................................................................................................ 10-14 MAIN HYDRAULIC PUMP ....................................................................................................... 5-1, 10-17 MISCELLANEOUS ELECTRICAL COMPONENTS ..................................................... 11-1, 11-2, 11-3 MUFFLER ............................................................................................................................................ 5-7 NEGATIVE BATTERY CABLE .................................................................................................. 5-2, 11-3 OIL OIL OIL OIL OIL OIL COOLER ................................................................................................................................ 5-4, 9-2 FILTER ............................................................................................................................... 5-1, 10-15 PRESSURE GAUGE ................................................................................................................. 11-1 PRESSURE SENDER ................................................................................................................. 5-1 RESERVOIR ............................................................................................................................ 10-15 SUPPLY & PRESSURE LINES ................................................................................................... 9-1 POSITIVE BATTERY CABLE .................................................................................................... 5-2, 11-3 PRIORITY FLOW CONTROL VALVE ............................................................................... 9-1, 9-2, 10-9 * PUSH BEAM PIN ................................................................................................................................ 3-6 QUICK HOOK ..................................................................................................................................... 4-9 QUICK SWITCH ASSEMBLY ............................................................................................................. 3-5 RADIATOR & HOSES ........................................................................................................................ 5-4 REAR AXLE FRAME .......................................................................................................................... 2-2 REAR AXLE MOUNTING PIN ............................................................................................................ 2-2 REAR DRIVE MOTOR .................................................................................................................... 10-22 REAR STEERING AXLE .................................................................................................................... 2-2 REAR STEERING AXLE DRIVE HUB ............................................................................................... 6-8 REPAIR KITS ...................................................................................................................................... 1-9 RESERVOIR ................................................................................................................................... 10-15 RESERVOIR FILLER-BREATHER ................................................................................................ 10-15 RESERVOIR FILTER...................................................................................................................... 10-15 RETRACTION CABLES ..................................................................................................................... 3-4 REVERSING MASTER SWITCH ....................................................................................................... 7-5 R.H. TILT/SWAY ............................................................................................................................... 13-7 KG * Added page 3-6 Push Beam Pin. 1-7 INTRODUCTION Alphabetical Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 SEAT .................................................................................................................................................... 2-1 SEAT BELT ......................................................................................................................................... 2-1 SECOND BOOM SECTION ............................................................................................................... 3-2 SERVICE BRAKE LINES .................................................................................................................... 8-1 SERVICE KITS .................................................................................................................................... 1-9 SIX FOOT MAST ................................................................................................................................. 4-5 SLOPE PILER CARRIAGE .......................................................................................................... 4-6, 4-7 SOLENOID VALVE ......................................................................................................................... 10-11 STARTER ............................................................................................................................................ 5-2 STARTER SOLENOID ........................................................................................................................ 5-2 STEERING COLUMN ......................................................................................................................... 7-5 STEERING CYLINDER ................................................................................................................... 10-6 STEERING CYLINDER HYDRAULIC CIRCUIT ................................................................................ 9-9 STEERING KNUCKLES ..................................................................................................................... 2-2 STEERING ORBITROL ...................................................................................................................... 7-5 STEERING WHEEL ............................................................................................................................ 7-5 SUPPLY HYDRAULIC CIRCUIT ........................................................................................................ 9-1 SWAY CONTROL HANDLE & LINKAGE........................................................................................... 7-1 SWAY CYLINDERS ............................................................................................................... 10-5, 13-11 SWAY CYLINDER HYDRAULIC CIRCUIT ........................................................................................ 9-8 SWING CYLINDER ......................................................................................................................... 13-13 THIRD BOOM SECTION .................................................................................................................... 3-3 TIE ROD ARM ..................................................................................................................................... 2-2 TILT CONTROL HANDLE & LINKAGE .............................................................................................. 7-1 TILT CYLINDER ................................................................................................................................ 10-1 TILT CYLINDER HYDRAULIC CIRCUIT............................................................................................ 9-7 TILT ON JOYSTICK ........................................................................................................................ 13-10 WATER TEMPERATURE GAUGE .................................................................................................. 11-1 WATER TEMPERATURE SENDER .................................................................................................. 5-2 WHEELS & TIRES .............................................................................................................................. 6-9 WIRING HARNESS ................................................................................................................... 5-1, 11-2 KG 1-8 INTRODUCTION Service Kits Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-30-95 SECTION * KG PAGE NO. PART NUMBER DESCRIPTION 2 2 2-2 2-2 9103-5240 9104-5152 Steering Knuckle Kit Steering Cylinder Pin Kit 5 5-1 9108-5053 Engine Filter Kit (534C-9) 6 6 6 6-7 6-7 6-8 8698-4466 9114-4049 9104-4462 Miscellaneous Hardware Kit (Diff.l Carrier) Shim Kit (Diff. Carrier) Drive Hub Repair Kit 7 7 7 7 7 7-3 7-3 7-3 7-3 7-5 9114-4195 9114-4196 9114-4197 9114-4198 9114-4190 Cable Hanger Kit Cable Attach Kit Boot Kit Heel Rest Kit Steering Control Unit Seal Kit 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10-1 10-2 10-3 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-12 10-16 10-16 10-16 10-17 10-17 10-18 9114-4004 9114-4003 9114-4004 9114-4124 9114-4004 9114-4005 9114-4006 9114-4007 9114-4004 9114-4062 9108-4043 9104-4002 8392-4123 9114-4152 8392-4135 9101-4058 9114-4174 9108-4132 Tilt Cylinder Seal Kit Crowd Cylinder Seal Kit Lift Cylinder Seal Kit (9114-3004 cylinder) Lift Cylinder Seal Kit (9114-3186 cylinder) Compensating Cylinder Seal Kit Sway Cylinder Seal Kit Steering Cylinder Seal Kit Stabilizer Cylinder Seal Kit Outrigger Cylinder Seal Kit Priority Flow Control Valve Seal Kit Brake Valve Repair Kit Dual P.O. Check Valve Seal Kit Shuttle Orifice Kit Front Drive Motor Seal Kit Check Valve Kit (Front Drive Motor) Hyd. Pump Shaft Seal Kit Hyd. Pump Seal Kit Hydrostatic Transmission Seal Kit * Added Steering Cylinder Pin Kit 1-9 INTRODUCTION Service Kits Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 2-21-96 SECTION PAGE NO. PART NUMBER DESCRIPTION 10 10 10 10 10 10 10 10 10-19 10-20 10-21 10-22 10-22 10-24 10-26 10-27 9104-4441 8093-4226 9108-4284 9114-4103 9108-4195 9020-8212 9104-4002 9020-6417 Gear Pump Seal Kit Joystick Seal Kit Traction Lock Valve Seal Kit Rear Drive Motor Check Valve Kit Rear Drive Motor Seal Kit Shaft Seal Kit (winch motor) Stabilizer Valve Seal Kit Outrigger Valve Section Seal Kit 12 12 12-1 12-1 9114-5037 9115-5037 534C-9 Decal Kit 534C-10 Decal Kit 13 13 13 13 13 13 13 13-5 13-8 13-10 13-11 13-13 13-14 13-15 9114-5032 9114-5054 9103-3483 9108-4198 9103-4301 9103-4161 9114-4193 Vandal Kit Auxiliary Hydraulics Installation Kit Hydraulic Valve Positioner Kit Sway Cylinder Seal Kit (9108-3286) Swing Cylinder Seal Kit Winch Seal Kit Section Seal Kit (Control Valve W/Aux. Hyd. 9114-3041) 1-10 INTRODUCTION Part Number Index INDEX PART NUMBER PAGE 0510-1441 ...................... 4-6, 4-7, 4-12 1440-2248 .............................. 13-4, 2-1 1440-3190 .......................... 13-9, 13-23 1440-3416 ......................................11-3 2443-1386 ....................................... 4-5 2460-1570 ............................ 13-26, 2-2 2464-1328 ......................................13-9 2474-1047 ....................................... 5-1 2477-1004 ............................ 11-1, 11-2 2486-1120 ......................................11-2 2486-1167 .......................... 13-3, 13-24 2486-1170 ................ 11-2, 13-6, 13-16, .................................................5-1, 5-2 2492-1332 ....................................... 5-5 2492-1393 ....................................... 2-1 2492-1394 ....................................... 2-1 2492-1395 ....................................... 2-1 7702-3009 ......................................12-2 7710-3138 ....................................... 5-5 7710-4289 ....................................... 6-3 7710-4297 ....................................... 6-7 7710-4343 ................................6-3, 6-5 7710-4444 ....................................... 6-5 7710-4445 ....................................... 6-5 7713-3029 ......................................13-2 7713-3052 ...... 13-2, 4-9, 9-2, 9-6, 9-9 7713-3053 ...................... 13-2, 4-9, 9-2 7713-3073 ....................................... 9-6 7713-3136 ....................................... 9-5 7713-3137 ........... 13-4, 13-8, 8-1, 9-4, .................................................9-5, 9-7 7713-3139 ......................................9-12 7713-3140 ................... 4-8, 4-10, 4-11, ............................................. 4-12, 9-12 7713-3146 ............................ 4-10, 4-12 7713-3167 .............................. 8-2, 9-10 7713-3168 ........... 4-10, 4-12, 8-1, 9-12 7713-3177 .................... 4-8, 4-11, 9-12 7713-3197 .............................. 8-2, 9-10 7713-3201 ........... 4-8, 4-10, 4-11, 4-12 7713-3209 .............. 13-2, 4-9, 9-6, 9-9 7713-3248 .................................... 13-12 7713-3269 ............................ 4-10, 4-12 7713-3270 ....................................... 4-9 7713-3389 .............................. 8-1, 9-12 7713-3390 .............................. 8-1, 9-12 7713-3447 ........................ 5-1, 9-1, 9-4 7713-3496 ......................................13-4 7713-3497 ......................................4-10 7713-3498 ............................ 13-4, 4-10 7713-3499 ............................ 13-4, 4-10 JJ PART NUMBER PAGE 7713-3893 ....................................... 9-9 7714-3003 ................... 11-2, 11-3, 2-1, ............................................... 5-4, 9-10 7714-3004 .............................. 13-9, 5-4 7714-3006 ................. 11-2, 11-3, 13-9, ....................................... 2-1, 5-4, 9-10 7714-3015 ............... 10-28, 11-3, 13-20 7714-3016 ......................................13-9 7714-3017 ......................................13-9 7714-3146 ......................................4-10 7716-3117 .................................... 13-17 7721-3031 ....................................... 5-7 7732-3029 ............ 13-4, 13-8, 8-1, 9-7 7733-3027 ......................................12-1 7734-3018 ......................................12-1 7736-3079 ....................................... 4-9 7736-3126 ......................................9-10 7736-3228 ......................................13-4 7736-3232 ......................................13-4 7736-3268 ................. 11-2, 13-3, 13-6, ............................... 13-9, 13-16, 13-23, ..................................................... 13-24 7736-4316 .................................... 10-20 7736-4320 .................................... 10-20 7738-3154 ....................................... 5-5 7738-3303 ................................5-1, 5-2 7738-3410 .......................... 13-3, 13-24 7738-3467 ................ 11-1, 13-3, 13-16, ......................................... 13-17, 13-24 7738-3470 ........ 11-1, 13-3, 13-6, 13-9, .............................. 13-16, 13-17, 13-24 7738-3540 ......................................13-9 7738-3567 ......................................11-3 7738-3709 ......................................11-1 7738-3744 ......................................13-9 7738-3790 ....................................... 5-5 7738-4016 ....................................... 6-6 7738-6065 ....................................... 5-3 8026-3012 ....................................... 5-1 8060-3019 ......................................12-2 8060-3022 ......................................12-1 8060-3026 ......................................12-1 8063-3030 ................................5-1, 9-1 8067-3009 ............................ 10-15, 9-1 8091-4235 .................................... 10-16 8091-4241 .................................... 10-16 8093-3066 ....................................... 9-4 8093-4035 .................................... 10-11 8093-4052 .................................... 10-18 8093-4077 .................................... 10-18 8093-4080 .................................... 10-16 * Complete revision of the index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 PART NUMBER PAGE 8093-4082 ........................ 10-18, 10-22 8093-4084 .................................... 10-18 8093-4091 .................................... 10-18 8093-4202 .................................... 10-13 8093-4205 .................................... 10-21 8093-4226 .................................... 10-20 8093-4228 .................................... 10-20 8093-4230 .................................... 10-20 8093-4231 .................................... 10-20 8093-4233 .................................... 10-20 8093-4234 .................................... 10-20 8093-4235 .................................... 10-20 8093-4236 .................................... 10-20 8093-4237 .................................... 10-20 8093-4238 .................................... 10-20 8093-4240 .................................... 10-20 8093-4241 .................................... 10-20 8093-4242 .................................... 10-20 8093-4243 .................................... 10-20 8093-4244 .................................... 10-20 8093-4245 .................................... 10-20 8093-4246 .................................... 10-20 8093-4249 .................................... 10-20 8093-4253 .................................... 10-20 8093-4254 .................................... 10-20 8093-4256 .................................... 10-20 8093-4257 .................................... 10-20 8093-4258 .................................... 10-20 8093-4259 .................................... 10-20 8093-4261 .................................... 10-20 8093-4263 .................................... 10-20 8093-4314 .................................... 10-22 8093-4340 .................................... 10-18 8093-4357 .................................... 10-19 8093-4423 .................................... 10-13 8096-3050 .......................... 13-3, 13-24 8096-3055 .......................... 13-3, 13-24 8096-3056 .......................... 13-3, 13-24 8096-3057 .................................... 13-17 8096-3058 .................13-3, 13-9, 13-17 8096-3060 ........................ 13-10, 13-24 8096-3062 .......................... 13-3, 13-24 8096-3065 .................................... 13-17 8096-3066 .......................... 13-3, 13-24 8096-3067 .......................... 13-9, 13-24 8096-3068 ............... 13-3, 13-17, 13-24 8096-3069 ................ 13-3, 13-9, 13-10, ......................................... 13-17, 13-24 8097-4021 .................................... 10-28 8203-3993 .................................... 13-20 8203-3996 ......................................13-3 1-11 INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER 8209-2118 8307-3623 8307-3699 8307-3828 8308-1182 8319-1004 8319-1005 8319-1006 8319-1010 8319-1012 8319-1013 8319-1021 8319-1032 8319-1035 8319-1038 8319-1039 8319-1040 8319-1041 8319-1059 8320-1006 8320-1024 8320-1026 8320-1031 8320-1035 8320-1057 8320-1058 8320-1073 8320-1115 8320-1120 8320-1123 8320-1135 8320-1140 8320-1144 8320-1149 8320-1155 8342-1139 8345-1104 8345-1645 8348-3078 8348-3441 8348-3497 8348-3532 8348-3584 8360-1011 8362-1283 8362-3032 8363-3002 8365-1133 8366-1145 8366-1316 8366-1336 JJ PAGE ....................................... 5-1 ....................................... 6-7 ................................6-3, 6-7 ....................................... 6-7 ................................6-5, 6-7 ................................5-1, 5-2 ....................................... 5-2 ....................................... 5-2 ................................5-1, 5-2 ....................................... 5-1 ................................5-1, 5-2 ....................................... 5-2 ................................5-1, 5-2 ....................................... 5-1 .................................... 13-17 ....................................... 5-1 ....................................... 5-1 ....................................... 5-1 ....................................... 7-5 ....................................... 2-2 ........... 4-8, 4-10, 4-11, 4-12 ........... 4-8, 4-10, 4-11, 4-12 ....................................... 2-3 ....................................... 3-4 .................................... 10-24 ....................................... 6-1 ......... 10-8, 13-20, 2-5, 9-11 ....................................... 9-4 ................................4-3, 9-3 ......................................10-1 ................ 5-1, 5-2, 9-3, 9-4 ............................ 13-26, 2-2 ............................ 13-26, 2-2 ......................................13-2 ........................ 5-2, 9-3, 9-4 ....................................... 9-2 ....................................... 4-4 ....................................... 3-1 .......................... 13-9, 13-20 ....................................... 6-7 ........................ 5-2, 5-3, 5-4 ....................................... 6-7 ....................................... 6-7 ......................................12-1 ......................................10-1 ................................5-4, 9-2 ........................ 7-4, 8-1, 8-2 ........................ 5-1, 9-2, 9-4 ......................................13-9 ...................... 4-6, 4-7, 4-12 .................................... 13-24 PART NUMBER 8366-2017 8368-3175 8368-3181 8368-3291 8368-3308 8378-3028 8381-4054 8381-4056 8392-4121 8392-4123 8452-1056 8471-1333 8471-1334 8471-2737 8471-2738 8471-2739 8471-2746 8471-6148 8471-6221 8471-6426 8471-6434 8471-6547 8471-7341 8471-7519 8471-7524 8471-7537 8471-7640 8471-7641 8471-7644 8471-7778 8471-7811 8471-7846 8471-7847 8471-7848 8471-7871 8471-7889 8471-7893 8471-7955 8471-8042 8471-8046 8471-8067 8471-8179 8471-8202 8471-8221 8471-8316 8471-8318 8471-8338 8471-8339 8471-8340 8471-8347 8471-8348 PAGE ....................................... 9-4 ................................5-2, 5-7 ......................................13-9 ....................................... 2-1 ....................................... 5-4 ....................................... 5-1 .................................... 10-21 .................................... 10-21 .................................... 10-22 .................................... 10-16 ....................................... 5-4 ................................5-2, 9-1 ................................5-1, 9-1 ....................................... 9-4 ................ 5-1, 5-2, 9-3, 9-4 ....................................... 9-3 ....................................... 5-3 ......................................13-2 ................................9-1, 9-9 ......................................9-11 ................................4-6, 4-7 ................................9-2, 9-4 ................................8-2, 9-4 ......................................9-10 ....................................... 6-1 .................................... 13-10 ....................................... 4-5 ................................8-1, 8-2 ....................................... 4-4 ......................................4-10 ....................................... 6-1 ......................................13-2 .......................... 13-20, 9-11 .......................... 13-20, 9-11 ......................................4-10 ................................7-4, 8-2 .................................... 13-10 ......................................4-12 ....................................... 4-9 ......................................13-2 .............................. 4-8, 4-11 .................................... 13-20 ....................................... 9-9 .................................... 13-10 ....................................... 9-4 .................................... 13-19 ....................................... 9-1 ................................9-1, 9-9 ................................9-5, 9-7 ................................9-1, 9-9 ....................................... 9-9 * Complete revision of the index PART NUMBER 8471-8349 8471-8353 8471-8354 8471-8355 8471-8356 8471-8357 8471-8358 8471-8366 8471-8368 8471-8369 8471-8370 8471-8371 8471-8372 8471-8373 8471-8377 8471-8380 8471-8381 8471-8382 8471-8383 8471-8384 8471-8385 8471-8387 8471-8406 8471-8407 8471-8408 8471-8409 8471-8415 8471-8418 8471-8419 8471-8420 8471-8421 8471-8424 8471-8425 8471-8427 8471-8432 8471-8467 8471-8478 8471-8479 8471-8480 8471-8481 8471-8496 8471-8497 8471-8498 8471-8526 8471-8527 8471-8547 8471-8548 8471-8554 8471-8557 8471-8729 8471-8740 PAGE ........................ 5-2, 9-1, 9-4 ....................................... 9-4 ................................9-1, 9-4 ....................................... 9-4 ................................9-1, 9-4 ................................9-2, 9-4 ................................9-2, 9-4 ....................................... 9-8 ....................................... 9-1 ................................5-2, 9-1 ....................................... 9-1 ....................................... 9-6 ....................................... 9-7 ....................................... 9-7 ......................................9-10 ....................................... 9-2 ....................................... 9-2 ....................................... 9-5 ....................................... 9-5 ............................ 13-4, 13-8 ............................ 13-4, 13-8 ................................8-2, 9-2 ....................................... 9-3 ....................................... 9-3 ....................................... 9-2 ......................................13-2 ....................................... 9-9 ......................................9-12 ......................................9-12 ......................................9-12 ......................................9-12 ............................ 13-21, 9-2 ........................ 5-2, 9-1, 9-4 ......................................13-2 ....................................... 9-9 ....................................... 7-4 ................................8-2, 9-3 ................................9-1, 9-2 ................................5-4, 9-2 ................................9-2, 9-3 ................................7-4, 8-2 ....................................... 7-4 ....................................... 8-2 ................................8-2, 9-3 ....................................... 9-3 ................................8-2, 9-1 ................................7-4, 8-2 ......................................9-12 ......................................13-8 ................................6-1, 8-2 ....................................... 9-4 1-12 INTRODUCTION Part Number Index INDEX PART NUMBER 8471-8741 8471-8748 8471-8845 8471-8848 8471-8849 8471-8850 8471-8851 8471-8868 8471-8913 8471-8914 8471-8929 8471-8935 8471-8945 8471-8947 8471-8956 8471-8999 8471-9019 8507-1128 8510-1098 8540-1340 8561-1278 8584-1094 8594-1016 8594-1017 8612-1186 8654-1381 8662-1230 8667-1112 8668-1572 8668-3122 8668-3127 8668-3136 8668-3193 8668-3330 8668-3381 8668-3480 8688-1273 8688-1276 8688-1421 8688-3075 8688-3106 8688-3260 8688-3327 8688-3469 8692-1268 8692-1327 8696-1044 8697-1355 8698-1533 8698-3188 8698-3190 JJ PAGE ....................................... 9-4 ................................8-2, 9-2 ....................................... 9-3 ................................9-1, 9-4 ................................9-1, 9-4 ................................9-2, 9-4 ................................9-2, 9-4 ........... 13-2, 13-4, 13-8, 9-7 .................................... 13-21 ............................ 13-21, 9-2 ....................................... 9-3 ....................................... 9-4 ................................9-1, 9-2 ................................9-1, 9-2 ....................................... 9-2 ................................9-2, 9-3 .................... 13-4, 13-8, 9-7 ....................................... 5-4 ....................................... 2-2 ....................................... 9-4 ....................................... 5-4 ....................................... 5-1 ............................ 13-20, 5-4 .............................. 11-3, 5-1 ......................................13-2 ....................................... 5-3 .................................... 13-24 ....................................... 5-1 ....................................... 2-2 .......................... 13-3, 13-24 .................................... 13-24 .................................... 13-24 ......................................13-9 .......................... 13-6, 13-16 .................................... 13-24 ............... 13-9, 13-23, 13-24 ....................................... 3-4 ....................................... 3-4 ....................................... 6-6 ....................................... 5-1 ................................5-1, 5-4 ............... 13-3, 13-20, 13-24 ....................................... 5-4 ...... 4-6, 4-7, 4-12, 5-4, 7-4 ................. 13-25, 13-26, 2-2 ................................5-4, 9-2 ......................................13-5 ......................................4-13 ....................................... 5-5 .......................... 13-9, 13-23 .......................... 13-6, 13-16 PART NUMBER PAGE 8698-3193 .......................... 13-4, 13-24 8698-3195 ........................ 13-17, 13-20 8698-3202 .................................... 13-17 8698-3649 ....................................... 5-1 8698-4451 ....................................... 6-6 8698-4452 ....................................... 6-6 8698-4466 ....................................... 6-7 8820-1001 .................... 13-9, 2-1, 4-10 8820-1002 ........................ 13-17, 13-24 8820-1003 .................... 13-23, 7-3, 7-4 8820-1005 ................ 13-4, 13-9, 13-17, .................................................4-9, 5-1 8820-1008 .......... 4-8, 4-10, 4-11, 4-12, ............................... 7-4, 7-5, 8-2, 9-4 8820-1010 ....................................... 9-2 8820-1012 .................................... 13-10 8820-1016 ....... 10-15, 13-6, 13-16, 9-1 8820-1017 .............................. 13-4, 2-1 8820-1018 .................... 13-4, 13-8, 5-5 8820-1019 .................................... 13-14 8820-1020 ................ 10-15, 13-4, 13-8, ......................................... 5-1, 5-4, 9-1 8820-1021 ........................ 4-3, 4-4, 9-7 8820-1022 ....................................... 7-2 8820-1023 ..... 13-4, 13-8, 8-1, 9-5, 9-7 8820-1024 ............................ 4-10, 4-12 8820-1025 ............................ 4-10, 4-12 8820-1027 ....................................... 4-4 8820-1028 ....................................... 9-4 8820-1031 ....................................... 5-7 8820-1033 ....................................... 7-5 8820-1034 ............ 13-24, 3-4, 4-9, 5-4 8820-1035 .............. 10-23, 13-3, 13-14, ......................... 13-24, 13-26, 2-2, 3-4, ......................... 4-3, 4-4, 5-5, 7-5, 9-4 8820-1036 ............ 10-15, 10-23, 10-28, ............................ 13-4, 13-8, 4-3, 5-2, .................................................9-1, 9-4 8820-1037 .................... 10-23, 4-5, 5-4 8820-1040 ................... 10-12, 4-6, 4-7, ............................................... 4-12, 9-8 8820-1044 ................. 10-7, 13-20, 9-11 8820-1045 .................................... 10-28 8820-1050 ............................ 13-16, 2-1 8820-1051 ................................5-1, 9-1 8820-1063 ....................................... 3-4 8820-1065 .......... 10-1, 10-3, 10-4, 3-5, ....................................... 4-6, 4-7, 4-12 8820-1066 ................................4-4, 5-2 8820-1067 ....................................... 2-1 8820-1070 ............................ 13-2, 9-12 * Complete revision of the index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 PART NUMBER PAGE 8820-1073 ................................4-3, 4-4 8820-1075 ................................3-6, 5-1 8820-1095 ................................5-1, 5-3 8820-1096 ....................................... 4-4 8820-1105 ............... 4-2, 4-6, 4-7, 4-8, ............................................. 4-11, 4-12 8820-1107 ....................................... 3-5 8820-1108 ......................................13-3 8820-1112 ....................................... 5-1 8820-1142 ....................................... 2-1 8820-1532 ................ 3-1, 3-2, 3-3, 3-4 8820-1534 ........................ 3-1, 3-2, 3-3 8820-1536 ...................... 4-6, 4-7, 4-12 8820-1537 ...................... 4-6, 4-7, 4-12 8820-1562 ....................................... 3-2 8820-1565 ................................3-2, 3-3 8820-1570 ....................................... 3-1 8820-1607 ....................................... 3-1 8820-4912 ....................................... 2-1 8821-1030 ......................................13-9 8821-1034 .................................... 13-18 8821-1068 ....................................... 5-1 8821-1117 ............................ 13-25, 2-2 8821-1121 .................13-25, 13-26, 2-2 8821-2224 ....................................... 2-1 8821-2228 .................... 10-13, 7-2, 7-4 8821-2321 .................13-25, 13-26, 2-2 8822-1051 .................................... 13-14 8824-1053 ......................................4-11 8826-1017 ......................................9-10 8826-1022 .............................. 11-2, 7-1 8826-1024 ....................................... 7-4 8830-1070 ......................................13-9 8830-1077 ......................................11-1 8830-1093 .................................... 13-20 8830-1193 ................................2-1, 3-5 8830-1311 ....................................... 7-5 8832-1022 .......................... 13-3, 13-24 8832-1029 ......................................11-2 8832-1030 ....................................... 2-1 8832-1039 ..... 10-15, 13-3, 13-9, 13-24 8834-1022 ............. 12-1, 2-1, 4-2, 4-3, ........................ 4-4, 4-5, 4-6, 4-7, 4-8, ............................ 4-9, 4-10, 4-11, 4-12 8844-1001 ................................7-2, 7-4 8850-1004 ............ 13-10, 13-17, 13-23, ............................ 13-24, 7-3, 7-4, 9-2, ....................................................... 9-10 8850-1005 ........... 13-4, 13-8, 4-3, 4-4, ............................ 4-10, 4-12, 5-1, 5-2, ................................. 5-4, 7-2, 7-4, 9-7 1-13 INTRODUCTION Part Number Index INDEX PART NUMBER PAGE 8850-1006 .............. 10-15, 10-23, 11-2, ....................... 13-3, 13-4, 13-8, 13-24, ............................ 13-26, 2-2, 4-3, 4-4, ....................................... 4-5, 4-11, 9-4 8850-1007 ............................ 13-16, 2-1 8850-1008 ................ 10-23, 13-2, 13-4, ........................... 13-8, 13-19, 2-1, 4-3, ....................................... 4-4, 9-7, 9-12 8850-1010 ................................3-5, 4-4 8850-1012 ....................................... 6-1 8850-1016 .............. 3-4, 4-6, 4-7, 4-12 8850-1106 ................................4-3, 4-4 8850-1108 ................. 13-2, 13-4, 13-8, ............................................. 13-19, 9-7 8850-1110 ............................ 13-26, 2-2 8850-1112 ......................................13-4 8850-1116 ....................................... 3-4 8850-1314 ....................................... 3-4 8850-1404 ............................ 13-4, 13-8 8850-1405 ................................7-2, 7-4 8850-1406 ................................7-2, 7-4 8850-1408 .................... 10-10, 7-2, 7-4 8850-1416 ............................ 13-26, 2-2 8850-1610 ......................................11-1 8850-1612 ....................................... 2-1 8850-1613 ................................2-1, 5-1 8850-1616 ................................5-1, 7-5 8852-1008 ....................................... 5-1 8852-1010 ....................................... 3-1 8852-1016 .............. 2-3, 4-6, 4-7, 4-12 8852-1204 ....................................... 2-1 8852-1206 ................ 10-7, 10-8, 13-20, .................................................2-5, 5-4 8852-1208 ................. 13-25, 13-26, 2-2 8852-1304 ......... 11-2, 13-4, 13-10, 7-1 8852-1305 ....................................... 5-5 8852-1306 .................... 13-26, 2-2, 5-5 8852-1310 ............... 4-2, 4-6, 4-7, 4-8, ............................................. 4-11, 4-12 8852-1312 ............................ 13-26, 2-2 8852-1604 ......................................13-9 8855-1007 .................. 13-20, 2-1, 9-11 8855-1009 ............ 13-10, 13-17, 13-24, .............................. 4-10, 5-1, 7-3, 7-4, ............................... 8-2, 9-2, 9-4, 9-10 8855-1010 ................. 13-4, 13-6, 13-8, ....................... 13-14, 13-16, 2-1, 4-10, .............................. 4-12, 5-1, 5-2, 5-4, ......................................... 7-2, 7-4, 9-7 8855-1011 ............ 10-12, 10-15, 10-23, ....................... 10-28, 13-3, 13-4, 13-8, JJ PART NUMBER PAGE ..................... 13-14, 13-24, 13-26, 2-2, ........................ 3-4, 4-5, 4-6, 4-7, 4-9, ............................ 4-11, 4-12, 5-1, 5-2, ........................ 5-4, 5-7, 7-5, 9-1, 9-4, ........................................................ 9-8 8855-1012 ................ 13-14, 13-16, 5-1, ................................. 5-2, 9-1, 9-3, 9-4 8855-1013 .......... 10-1, 10-3, 10-4, 2-1, ........................ 3-4, 3-5, 3-6, 4-6, 4-7, ............................. 4-12, 5-2, 9-3, 9-12 8855-1015 ....................................... 5-3 8855-1016 ......................................13-3 8855-1109 ............................ 13-25, 2-2 8855-1140 ......................................10-7 8855-1153 ................. 13-25, 13-26, 2-2 8855-1616 ....................................... 5-1 8855-4900 ....................................... 2-1 8856-1001 .................. 13-20, 9-4, 9-11 8856-1002 ........... 4-8, 4-9, 4-10, 4-11, .......................................................4-12 8856-1003 ............ 10-15, 2-1, 5-4, 9-1 8856-1004 ................. 10-15, 13-24, 4-5 8856-1005 ............................ 10-15, 9-1 8856-1008 ....................................... 5-3 8856-1011 ....................................... 2-1 8856-1013 ....................................... 9-3 8856-1104 ............................ 11-1, 13-9 8856-1105 ....................................... 3-5 8856-1107 .............. 13-9, 13-10, 13-17, ................................. 2-1, 7-4, 8-2, 9-2 8856-1108 ........... 12-2, 3-1, 4-4, 4-10, ....................................... 4-12, 5-1, 5-5 8856-1109 ............. 13-3, 3-1, 3-2, 3-3, .............................. 3-4, 4-6, 4-7, 4-12, ......................................... 5-2, 5-4, 5-5 8856-1111 ............. 10-1, 2-1, 3-5, 5-1, .................................................5-2, 5-4 8856-1113 .............................. 13-7, 4-4 8856-1115 ......................................13-3 8858-1136 ........... 4-8, 4-10, 4-11, 4-12 8858-1140 .................................... 13-20 8858-1149 ........... 10-2, 13-4, 13-8, 3-4 8858-1313 ....................................... 3-4 8858-1323 ................. 13-25, 13-26, 2-2 8859-1009 .................................... 13-12 8859-1019 ............................ 13-26, 2-2 8859-1020 ....................................... 5-2 8859-1024 ................................5-2, 9-1 8859-1027 ................................5-1, 9-1 8859-1032 ................. 13-25, 13-26, 2-2 8859-1104 ............................ 13-26, 2-2 * Complete revision of the index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 PART NUMBER PAGE 8859-120 9 ....................................... -12 8859-1202 ............... 5-1, 9-1, 9-2, 9-3, ................................................. 9-8, 9-9 8859-1203 ......................................4-13 8859-1204 ................. 13-10, 4-8, 4-10, ........................... 4-11, 4-12, 4-13, 5-2, ................................ 6-1, 7-4, 8-2, 9-1, ....................... 9-2, 9-3, 9-4, 9-9, 9-10 8859-1205 ................. 13-20, 4-8, 4-10, ............................ 4-11, 4-12, 5-1, 6-1, ........................ 7-4, 8-2, 9-1, 9-3, 9-9, ............................................. 9-11, 9-12 8859-1206 ............... 4-4, 5-1, 6-1, 7-4, ................................. 8-2, 9-1, 9-4, 9-7 8859-1207 ................ 13-4, 13-8, 13-21, ................................ 5-1, 5-2, 9-1, 9-2, ................................ 9-3, 9-4, 9-5, 9-6, ....................................... 9-7, 9-8, 9-12 8859-1209 .......................... 10-28, 9-12 8859-1210 .....10-15, 5-1, 5-4, 9-1, 9-2 8859-1508 ....................................... 9-4 8863-1301 ......................................13-7 8863-1302 ............................ 13-4, 13-8 8863-1338 ......................................13-7 8863-1343 ....................................... 4-9 8863-1449 .................. 4-10, 4-11, 4-12 8863-1509 ....................................... 3-5 8863-3001 ............................ 13-4, 13-8 8866-1011 ......................................13-2 8866-1013 ................... 10-15, 4-4, 4-5, .............................. 4-6, 4-7, 4-8, 4-10, ................................... 4-11, 4-12, 4-13 8866-1016 ....................................... 4-5 8866-1022 ....................................... 7-4 8866-1084 ............................ 10-15, 9-1 8866-1085 ................................7-4, 8-2 8866-1110 ....................................... 4-9 8866-1113 ......................................13-2 8866-1180 ....................................... 4-5 8866-1204 ....................................... 6-1 8866-1305 ................................6-1, 8-1 8866-1306 ............................ 4-10, 4-12 8866-1341 ........................ 9-1, 9-8, 9-9 8866-1344 ....................................... 9-1 8866-1365 ............................ 13-19, 9-2 8866-1406 ................................9-1, 9-9 8866-1408 ....................................... 9-1 8866-1449 ....................................... 4-8 8866-2003 ................................5-1, 9-3 8866-2005 ............. 13-10, 5-2, 6-1, 9-1, ............................... 9-2, 9-3, 9-4, 9-10 1-14 INTRODUCTION Part Number Index INDEX PART NUMBER PAGE 8866-2006 ............ 4-10, 4-12, 6-1, 9-9 8866-2007 ....................................... 9-7 8866-2008 ........ 5-1, 9-2, 9-4, 9-5, 9-7 8866-2010 .................................... 10-28 8866-2011 ................................5-1, 9-1 8866-2017 ....................................... 9-1 8866-2018 ........... 4-8, 4-10, 4-11, 4-12, ............................... 5-1, 9-3, 9-9, 9-12 8866-2019 ........ 4-4, 5-1, 7-4, 8-2, 9-1 8866-2020 ................................9-4, 9-8 8866-2022 ............ 13-4, 13-8, 9-5, 9-6 8866-2025 ......................................9-12 8866-2026 ....................................... 9-9 8866-2027 ....................................... 9-1 8866-2028 ........................ 5-4, 9-1, 9-2 8866-2037 ....................................... 9-7 8866-2038 ....................................... 9-6 8866-2059 ................ 7-4, 8-2, 9-4, 9-7 8866-2061 ......................................9-12 8866-2062 .............. 4-13, 9-1, 9-2, 9-9 8866-2064 ................ 13-10, 4-10, 4-12, .............................. 4-13, 6-1, 7-4, 8-2, ....................... 9-1, 9-2, 9-4, 9-9, 9-10 8866-2065 .................. 13-20, 9-9, 9-11 8866-2067 .......................... 13-21, 9-12 8866-2069 .................................... 10-28 8866-2070 ............................ 10-15, 9-2 8866-2082 ................................9-3, 9-8 8866-2084 ......... 13-10, 4-8, 4-11, 9-10 8866-2085 .......................... 13-20, 9-11 8866-2086 ....................................... 9-7 8866-2103 ............ 13-4, 13-8, 9-1, 9-2 8866-2105 ................. 10-15, 4-8, 4-10, ............................ 4-11, 4-12, 5-4, 7-4, ....................... 8-1, 8-2, 9-1, 9-9, 9-10 8866-2106 .......... 13-2, 4-8, 4-10, 4-11, ............................... 4-12, 6-1, 9-4, 9-9 8866-2107 ........................ 4-4, 9-5, 9-7 8866-2108 ................................9-5, 9-6 8866-2110 .................................... 13-21 8866-2117 ....................................... 9-4 8866-2121 ....................................... 9-6 8866-2122 ......................................9-12 8866-2139 ................................7-4, 8-2 8866-2140 ................ 7-4, 8-2, 9-1, 9-9 8866-2142 ....................................... 9-1 8866-2152 ................. 13-10, 4-8, 4-10, ............................................. 4-11, 4-12 8866-2175 ......................................4-12 8866-2194 ....................................... 6-1 8866-2222 ................ 5-1, 9-1, 9-3, 9-4 JJ PART NUMBER PAGE 8866-2224 ............... 5-2, 6-1, 7-4, 8-2, .................................................9-1, 9-4 8866-2225 ......................................13-2 8866-2237 ................................9-1, 9-4 8866-2239 ................... 13-10, 5-1, 5-2, ......................... 7-4, 8-2, 9-1, 9-2, 9-4 8866-2240 ........ 5-1, 5-4, 9-2, 9-4, 9-9 8866-2242 ........................ 5-1, 9-2, 9-4 8866-2244 .................................... 13-21 8866-2332 ................................5-2, 9-4 8866-2421 ................................5-2, 9-4 8866-3469 ....................................... 8-2 8867-1001 ................. 10-1, 10-3, 10-4, ......................... 10-5, 10-6, 10-7, 10-8, ......................... 10-23, 13-26, 2-2, 2-5, ......................... 3-1, 3-4, 4-3, 4-4, 4-9 8867-1008 .......... 10-7, 13-20, 3-5, 4-8, .......................... 4-10, 4-11, 4-12, 9-11 8867-1022 .......... 10-3, 13-26, 2-2, 4-6, ............................ 4-7, 4-8, 4-10, 4-11, .......................................................4-12 8867-1033 ................. 13-11, 13-13, 2-2 8870-1002 .......................... 13-6, 13-16 8870-1023 ....................................... 5-5 8871-1210 ....................................... 5-5 8871-1281 ....................................... 6-2 8871-1283 ....................................... 5-3 8871-1284 ....................................... 5-2 8871-1285 ......................................9-12 8871-1383 ......................................13-9 8871-1384 ....................................... 5-2 8871-1385 .................... 13-17, 5-2, 5-3 8871-2011 ....................................... 5-3 8871-2013 ....................................... 5-3 8871-2014 ....................................... 5-3 8871-2034 ......................................13-9 8871-2074 ......................................13-2 8871-2304 ............................ 13-4, 13-8 8874-1805 ....................................... 5-3 8882-1002 ............................ 13-4, 13-8 8882-1004 ................................7-2, 7-4 8897-1004 .................................... 10-28 9002-0247 ....................................... 2-2 9002-1552 ......................................13-7 9002-3159 ....................................... 9-4 9002-6491 .............................. 12-2, 3-1 9002-6965 ....................................... 4-4 9002-7176 ................. 13-2, 13-4, 13-8, ............................................. 13-19, 9-7 9002-7179 ............................ 10-15, 9-1 9002-7180 .................... 13-4, 13-8, 9-7 * Complete revision of the index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 PART NUMBER PAGE 9002-7187 ................. 13-2, 13-4, 13-8, ................................. 13-17, 13-20, 5-1, ....................................... 5-2, 9-9, 9-10 9002-7214 ..... 13-3, 13-9, 13-23, 13-24 9002-7319 ..... 13-3, 13-9, 13-23, 13-24 9002-7331 ....................................... 5-3 9002-7470 ....................................... 9-4 9002-7471 .............. 13-2, 3-1, 3-2, 3-3 9002-7472 ................................3-4, 5-1 9002-7473 ................................5-1, 6-1 9002-7713 ....................................... 5-5 9002-7906 ................ 5-1, 5-2, 9-3, 9-4 9002-7908 ....................................... 5-1 9002-7987 ................................7-2, 7-4 9002-8482 ................................5-1, 9-1 9002-8631 ....................................... 5-5 9002-8660 ................................5-1, 5-2 9002-8662 .................. 13-4, 13-7, 13-8 9002-8695 ................................5-1, 9-1 9002-8935 ......................................10-5 9002-8968 ......................................13-4 9002-8990 .............................. 13-2, 4-4 9002-9935 ....................................... 4-4 9002-9955 .................13-3, 13-9, 13-24 9002-9999 ....................................... 4-9 9003-0271 ................................5-1, 5-4 9015-3001 ............... 4-2, 4-3, 4-4, 4-5, ................................ 4-6, 4-7, 4-8, 4-9, ................................... 4-10, 4-11, 4-12 9020-0003 ............... 4-2, 4-6, 4-7, 4-8, ............................................. 4-11, 4-12 9020-0284 ................................7-2, 7-4 9020-0299 ......................................13-8 9020-0440 ....................................... 6-7 9020-0445 .............................. 12-2, 3-1 9020-0602 ....................................... 4-3 9020-0638 ......................................13-7 9020-0680 ......................................13-9 9020-0688 .............................. 12-2, 3-1 9020-0755 ....................................... 2-1 9020-0807 ....................................... 5-6 9020-0999 .................................... 13-24 9020-1414 ....................................... 5-6 9020-1443 .............................. 13-2, 4-9 9020-1918 ............................ 13-26, 2-2 9020-2230 ....................................... 7-5 9020-2372 .................................... 10-17 9020-2376 .................................... 10-17 9020-2379 .................................... 10-17 9020-2399 .................................... 10-17 9020-2403 .................................... 10-17 1-15 INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER PAGE 9020-2404 .................................... 10-17 9020-2405 .................................... 10-17 9020-2406 .................................... 10-17 9020-2407 .................................... 10-17 9020-2435 .................................... 10-17 9020-2500 ....................................... 6-8 9020-2501 ....................................... 6-8 9020-3040 ............................ 13-4, 13-8 9020-3384 ............................ 4-10, 4-12 9020-3437 .................................... 10-25 9020-3438 .................................... 10-25 9020-3439 .................................... 10-25 9020-3440 .................................... 10-25 9020-3543 ....................................... 6-6 9020-3840 ......................................13-9 9020-4007 ...................... 4-6, 4-7, 4-12 9020-4097 ........... 4-8, 4-10, 4-11, 4-12 9020-4244 ................. 13-2, 13-4, 13-8, ........................ 4-4, 4-5, 4-6, 4-7, 4-8, ........................... 4-9, 4-10, 4-11, 4-12, .......................................................4-13 9020-4245 ................. 13-2, 13-4, 13-8, ........................ 4-4, 4-6, 4-7, 4-8, 4-9, .......................... 4-10, 4-11, 4-12, 4-13 9020-5121 ....................................... 4-4 9020-5205 ....................................... 5-2 9020-5663 ....................................... 5-6 9020-5686 ......................................11-1 9020-5687 ......................................11-1 9020-5716 .................................... 10-17 9020-5792 ................ 5-1, 5-2, 9-3, 9-4 9020-5870 ............... 3-1, 3-2, 3-3, 4-6, ............................................... 4-7, 4-12 9020-5891 ....................................... 2-3 9020-5918 ....................................... 5-4 9020-6023 ......................................13-9 9020-6046 ................................4-3, 4-4 9020-6124 ....................................... 5-2 9020-6169 ......................................13-9 9020-6194 .............................. 13-5, 2-1 9020-6198 ....................................... 7-4 9020-6199 ......................................9-10 9020-6262 ....................................... 5-6 9020-6417 .................................... 10-27 9020-6606 ....................................... 5-6 9020-6846 ....................................... 2-2 9020-7046 ....................................... 3-5 9020-7204 ....................................... 6-7 9020-7220 .................................... 13-24 9020-7352 ......................................10-5 9020-7458 ....................................... 2-1 JJ PART NUMBER 9020-7463 9020-7464 9020-7661 9020-7662 9020-7719 9020-7790 9020-7801 9020-7856 9020-7878 9020-7879 9020-7880 9020-7881 9020-7882 9020-7884 9020-7902 9020-8066 9020-8142 9020-8143 9020-8144 9020-8145 9020-8146 9020-8147 9020-8148 9020-8149 9020-8150 9020-8151 9020-8152 9020-8153 9020-8154 9020-8155 9020-8156 9020-8157 9020-8158 9020-8159 9020-8160 9020-8161 9020-8162 9020-8163 9020-8164 9020-8165 9020-8166 9020-8167 9020-8168 9020-8169 9020-8170 9020-8171 9020-8172 9020-8173 9020-8174 9020-8175 9020-8176 PAGE .................... 13-4, 13-8, 9-7 ........... 13-2, 13-4, 13-8, 9-7 ......................................13-4 ............................ 4-10, 4-12 .................................... 13-10 ....................................... 4-3 ....................................... 7-3 ........................ 7-4, 8-1, 8-2 ............................ 10-23, 4-4 ............................ 10-24, 4-4 ....................................... 4-4 ....................................... 4-4 .............................. 13-2, 4-4 ................................4-3, 4-4 ....................................... 3-5 .................................... 10-11 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 * Complete revision of the index PART NUMBER 9020-8177 9020-8178 9020-8179 9020-8180 9020-8181 9020-8182 9020-8183 9020-8184 9020-8185 9020-8186 9020-8187 9020-8188 9020-8189 9020-8190 9020-8203 9020-8204 9020-8206 9020-8207 9020-8208 9020-8209 9020-8210 9020-8211 9020-8212 9040-0654 9040-2427 9040-2477 9040-2478 9040-2948 9040-3056 9040-3437 9045-1020 9045-1035 9045-1039 9045-1047 9045-1053 9045-3006 9045-3007 9045-3013 9045-3016 9045-3018 9045-3019 9045-3020 9045-3021 9045-3023 9045-3040 9045-3041 9045-5011 9045-5012 9045-5035 9045-5037 9045-5044 PAGE .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 ....................................... 5-3 ....................................... 5-2 ................................4-2, 4-6 ....................................... 4-2 ................................4-3, 4-4 ....................................... 4-4 ................................4-3, 4-4 ......................................4-11 ......................................4-10 ....................................... 4-5 ................................4-3, 4-4 ....................................... 4-3 ....................................... 4-5 ....................................... 4-5 ......................................4-11 ....................................... 4-4 ............................ 4-10, 4-12 ............................ 4-10, 4-12 ............................ 4-10, 4-12 ............................ 4-10, 4-12 ......................................4-10 ....................................... 4-3 ....................................... 4-3 ....................................... 4-3 ....................................... 4-4 ....................................... 4-5 ....................................... 4-5 ....................................... 4-8 1-16 INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER PAGE 9045-5047 ......................................4-10 9045-5049 ....................................... 4-1 9045-5051 ....................................... 4-2 9045-5052 ....................................... 4-2 9045-6002 ....................................... 4-5 9045-6007 ......................................4-10 9045-6009 ....................................... 4-2 9045-6010 ....................................... 4-2 9055-1013 ....................................... 4-8 9055-3011 ......................................4-13 9055-3012 ......................................4-11 9055-3013 ......................................4-11 9055-3014 .................................... 13-18 9055-3016 .................................... 13-18 9055-5013 ......................................4-11 9055-5020 ....................................... 4-1 9055-6004 ......................................4-11 9060-0273 ....................................... 7-5 9060-0274 ....................................... 7-5 9060-2706 ............................ 10-25, 4-4 9060-2904 ................................4-3, 4-4 9060-2905 ................................4-3, 4-4 9080-1353 ................................4-3, 4-4 9100-3016 ......................................12-2 9100-3018 ......................................12-2 9100-3020 ......................................12-2 9100-3030 ......................................12-1 9100-3031 .............................. 12-2, 3-1 9101-1009 .......................... 13-3, 13-24 9101-3026 .................................... 13-24 9101-4058 .................................... 10-17 9102-3006 ......................................12-1 9103-1009 ....................................... 2-2 9103-1014 ....................................... 2-3 9103-1136 ....................................... 3-5 9103-1140 ....................................... 2-5 9103-1141 .............................. 10-8, 2-5 9103-1236 ............... 3-1, 3-2, 3-3, 4-6, ............................................... 4-7, 4-12 9103-1521 ......................................13-9 9103-3011 ......................................12-1 9103-3023 ......................................12-2 9103-3028 ....................................... 5-5 9103-3029 ....................................... 2-1 9103-3038 ........... 3-5, 4-8, 4-10, 4-11, .......................................................4-12 9103-3039 ........... 4-8, 4-10, 4-11, 4-12 9103-3089 ......................................12-1 9103-3102 ....................................... 2-1 9103-3104 ....................................... 6-9 9103-3137 ....................................... 5-4 JJ PART NUMBER PAGE 9103-3138 ......................................13-4 9103-3161 ......................................13-2 9103-3185 ....................................... 3-1 9103-3186 ............... 3-1, 3-2, 3-3, 4-6, ............................................... 4-7, 4-12 9103-3187 ....................................... 3-4 9103-3196 .................................... 13-14 9103-3201 ......................................9-12 9103-3230 ...................... 13-2, 5-4, 9-2 9103-3246 ....................................... 5-1 9103-3247 ......................................11-1 9103-3317 ......................................11-2 9103-3320 ....................................... 2-1 9103-3360 ......................................13-3 9103-3366 .................................... 13-13 9103-3373 ....................................... 6-1 9103-3374 ....................................... 6-1 9103-3387 .................................... 13-27 9103-3391 ......................................13-4 9103-3394 ......................................13-4 9103-3417 ......................................13-8 9103-3464 .......................... 13-9, 13-23 9103-3465 ......................................13-9 9103-3483 .................................... 13-10 9103-3485 ....................................... 2-1 9103-3487 .................................... 13-10 9103-4062 .................................... 10-19 9103-4070 ............... 10-14, 13-8, 13-15 9103-4105 .................................... 10-14 9103-4107 .................................... 10-12 9103-4109 .................................... 10-12 9103-4111 .................................... 10-12 9103-4112 .................................... 10-12 9103-4113 .................................... 10-12 9103-4114 .................................... 10-12 9103-4115 .................................... 10-12 9103-4116 .................................... 10-12 9103-4117 .................................... 10-12 9103-4118 .................................... 10-12 9103-4119 .................................... 10-12 9103-4120 .................................... 10-12 9103-4121 .................................... 10-12 9103-4139 ......... 10-1, 10-3, 10-4, 10-8 9103-4153 ......... 10-1, 10-3, 10-4, 10-8 9103-4161 .................................... 13-14 9103-4162 .................................... 13-14 9103-4163 .................................... 13-14 9103-4164 .................................... 13-14 9103-4165 .................................... 13-14 9103-4166 .................................... 13-14 9103-4167 .................................... 13-14 * Complete revision of the index PART NUMBER 9103-4168 9103-4169 9103-4170 9103-4171 9103-4172 9103-4173 9103-4174 9103-4175 9103-4176 9103-4177 9103-4178 9103-4179 9103-4180 9103-4181 9103-4182 9103-4183 9103-4184 9103-4185 9103-4186 9103-4187 9103-4188 9103-4189 9103-4190 9103-4191 9103-4192 9103-4193 9103-4194 9103-4195 9103-4196 9103-4197 9103-4198 9103-4199 9103-4200 9103-4201 9103-4202 9103-4203 9103-4204 9103-4205 9103-4206 9103-4207 9103-4208 9103-4209 9103-4210 9103-4211 9103-4212 9103-4213 9103-4214 9103-4215 9103-4216 9103-4217 9103-4236 PAGE .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 ........................ 10-14, 13-15 1-17 INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER PAGE 9103-4276 .................. 10-1, 10-2, 10-3 9103-4301 .................................... 13-13 9103-4302 .................................... 13-13 9103-4303 .................................... 13-13 9103-4304 .................................... 13-13 9103-4305 .................................... 13-13 9103-4306 .................................... 13-13 9103-4372 ....................................... 4-5 9103-4373 ....................................... 4-5 9103-4374 ....................................... 4-5 9103-4375 ....................................... 4-5 9103-4376 ....................................... 4-5 9103-4377 ....................................... 4-5 9103-4389 ....................................... 6-8 9103-4390 ....................................... 6-8 9103-5240 ....................................... 2-2 9103-6032 ....................................... 2-5 9103-6041 ....................................... 2-5 9104-1227 .......................... 10-7, 13-20 9104-1322 ........... 4-8, 4-10, 4-11, 4-12 9104-1323 ........... 4-8, 4-10, 4-11, 4-12 9104-1324 ........... 4-8, 4-10, 4-11, 4-12 9104-1325 ........... 4-8, 4-10, 4-11, 4-12 9104-1326 ........... 4-8, 4-10, 4-11, 4-12 9104-1327 ........... 4-8, 4-10, 4-11, 4-12 9104-1356 ........... 4-8, 4-10, 4-11, 4-12 9104-1361 .............................. 4-8, 4-11 9104-1362 ........... 4-8, 4-10, 4-11, 4-12 9104-1365 ....................................... 3-5 9104-1438 ....................................... 2-2 9104-1439 ............................ 13-26, 2-2 9104-1449 ............................ 13-26, 2-2 9104-1450 ............................ 13-26, 2-2 9104-1451 .................... 13-26, 2-2, 3-4 9104-1459 ............................ 13-26, 2-2 9104-1481 ............................ 13-26, 2-2 9104-1596 ............................ 13-26, 2-2 9104-1598 ............................ 13-26, 2-2 9104-1732 ............................ 13-26, 2-2 9104-1733 ....................................... 2-2 9104-3125 ................. 13-2, 13-4, 13-8, ................................ 4-6, 4-7, 4-8, 4-9, ........................... 4-10, 4-11, 4-12, 4-13 9104-3126 ................. 13-2, 13-4, 13-8, ........................ 4-4, 4-5, 4-6, 4-7, 4-8, ........................... 4-9, 4-10, 4-11, 4-12, .......................................................4-13 9104-3134 ......................................12-2 9104-3135 ......................................12-2 9104-3136 ......................................12-2 9104-3146 ....................................... 6-9 JJ PART NUMBER PAGE 9104-3150 ....................................... 5-7 9104-3186 .............................. 4-8, 4-11 9104-3199 .......................... 13-20, 9-11 9104-3209 ................... 12-1, 4-8, 4-10, ............................................. 4-11, 4-12 9104-3210 ......................................12-1 9104-3211 ......................................12-1 9104-3214 ................................7-2, 7-4 9104-3215 ......................................12-1 9104-3221 ........... 4-8, 4-10, 4-11, 4-12 9104-3222 ....................................... 2-2 9104-3237 ....................................... 2-1 9104-3246 ......................................10-6 9104-3247 ............................ 13-26, 2-2 9104-3258 .................................... 10-12 9104-3286 ................................7-2, 7-4 9104-3298 ....................................... 6-9 9104-3321 ............................ 13-4, 13-8 9104-3353 ......................................13-1 9104-3415 .................................... 13-16 9104-3429 ......................................13-9 9104-3446 .................................... 10-11 9104-3472 ....................................... 6-8 9104-4002 ............. 10-26, 13-12, 13-18 9104-4012 .................................... 10-26 9104-4081 ....................................... 6-7 9104-4099 ....................................... 6-8 9104-4101 ....................................... 6-8 9104-4105 ....................................... 6-8 9104-4106 ....................................... 6-8 9104-4107 ....................................... 6-8 9104-4110 ....................................... 6-8 9104-4112 ....................................... 6-8 9104-4216 .................................... 10-17 9104-4241 ......................................4-13 9104-4242 ......................................4-13 9104-4243 ......................................4-13 9104-4244 ......................................4-13 9104-4245 ......................................4-13 9104-4249 ......................................4-13 9104-4250 ......................................4-13 9104-4251 ......................................4-13 9104-4262 ......................................4-13 9104-4276 ....................................... 6-8 9104-4277 ....................................... 6-8 9104-4284 .................................... 13-18 9104-4301 .................................... 13-18 9104-4302 .................................... 13-18 9104-4303 .................................... 13-18 9104-4304 .................................... 10-12 9104-4305 .................................... 10-12 * Complete revision of the index PART NUMBER 9104-4306 9104-4307 9104-4308 9104-4309 9104-4311 9104-4346 9104-4347 9104-4348 9104-4355 9104-4361 9104-4381 9104-4383 9104-4384 9104-4385 9104-4386 9104-4387 9104-4388 9104-4389 9104-4390 9104-4391 9104-4392 9104-4393 9104-4394 9104-4395 9104-4396 9104-4398 9104-4399 9104-4400 9104-4401 9104-4402 9104-4403 9104-4404 9104-4405 9104-4406 9104-4407 9104-4408 9104-4409 9104-4410 9104-4412 9104-4413 9104-4414 9104-4415 9104-4416 9104-4417 9104-4419 9104-4420 9104-4421 9104-4422 9104-4423 9104-4424 9104-4425 PAGE .................................... 10-12 .................................... 10-12 .................................... 10-12 .................................... 10-12 ....................................... 6-8 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-19 ....................................... 6-8 ....................................... 6-7 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ................................6-3, 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-3 ................................6-3, 6-5 ....................................... 6-3 ....................................... 6-3 1-18 INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER PAGE 9104-4426 ....................................... 6-3 9104-4441 .................................... 10-19 9104-4462 ....................................... 6-8 9104-4463 .................................... 13-13 9104-4464 .................................... 13-13 9104-4465 .................................... 13-13 9104-4466 .................................... 13-13 9104-4467 .................................... 13-13 9104-4468 .................................... 13-13 9104-4469 .................................... 13-13 9104-4470 .................................... 13-13 9104-5152 ....................................... 2-2 9104-6061 ....................................... 4-8 9104-6062 ........... 4-8, 4-10, 4-11, 4-12 9105-3020 ........................ 5-1, 9-3, 9-4 9105-3419 ....... 11-1, 13-3, 13-9, 13-24 9105-3426 ......................................9-12 9105-3450 ...................... 9-2, 9-3, 9-12 9105-3559 ......................................13-9 9106-3047 ......................................12-1 9106-4016 ............................ 10-1, 10-5 9106-4017 ............................ 10-2, 10-5 9106-4021 .................................... 10-17 9108-1176 ....................................... 2-3 9108-1177 ....................................... 2-2 9108-1201 ....................................... 9-4 9108-1264 ....................................... 7-5 9108-1313 ................... 10-3, 10-4, 3-4, ....................................... 4-6, 4-7, 4-12 9108-1332 ................................7-2, 7-4 9108-1354 ......................................13-7 9108-1388 ....................................... 5-1 9108-1415 ............................ 13-26, 2-2 9108-1432 ......................................10-4 9108-1445 .................... 10-10, 7-2, 7-4 9108-1475 ....................................... 2-1 9108-1480 ......................................13-7 9108-1499 ......................................13-9 9108-1522 ....................................... 9-4 9108-1523 ....................................... 9-4 9108-1545 ......................................13-9 9108-1554 ...................... 4-6, 4-7, 4-12 9108-1573 ....................................... 4-9 9108-1574 ....................................... 4-9 9108-1577 ...................... 4-6, 4-7, 4-12 9108-1582 .......................... 13-6, 13-16 9108-1594 ...................... 4-6, 4-7, 4-12 9108-1599 .................................... 13-23 9108-1601 .................................... 13-17 9108-1614 .................................... 13-24 9108-1622 ...................... 4-6, 4-7, 4-12 JJ PART NUMBER PAGE 9108-1640 ......................................11-3 9108-1665 .................................... 13-24 9108-1676 .......................... 13-6, 13-16 9108-1680 ......................................13-9 9108-1686 .................................... 13-24 9108-1687 .................................... 13-24 9108-1688 .................................... 13-24 9108-1689 .................................... 13-24 9108-1691 ....................................... 2-2 9108-1693 ................. 13-25, 13-26, 2-2 9108-1695 ............................ 13-26, 2-2 9108-1709 ....................................... 2-1 9108-3069 .................................... 10-15 9108-3070 .................................... 10-15 9108-3081 ....................................... 7-5 9108-3106 ................ 5-1, 5-2, 9-3, 9-4 9108-3107 ....................................... 7-1 9108-3126 ....................................... 5-5 9108-3128 ....................................... 5-5 9108-3129 ....................................... 5-5 9108-3136 ................. 13-4, 13-7, 13-8, .................................................7-2, 7-4 9108-3155 ......................................13-9 9108-3159 ....................................... 2-1 9108-3161 ....................................... 2-1 9108-3173 ....................................... 2-1 9108-3218 ........................ 5-1, 5-2, 5-3 9108-3222 ........................ 5-1, 9-1, 9-4 9108-3235 ....................................... 7-5 9108-3241 .................................... 10-15 9108-3248 ...................... 4-6, 4-7, 4-12 9108-3249 .............................. 4-8, 4-11 9108-3250 ....................................... 5-7 9108-3253 ....................................... 5-7 9108-3262 .................................... 13-12 9108-3263 ......................................13-9 9108-3266 ................................5-2, 9-4 9108-3286 .................................... 13-11 9108-3294 .................................... 10-10 9108-3306 ........................ 5-1, 9-1, 9-4 9108-3310 ........................ 7-4, 9-2, 9-3 9108-3311 ....................................... 7-4 9108-3312 ................................7-2, 7-4 9108-3314 ......................................12-1 9108-3323 ....................................... 5-3 9108-3339 ....................................... 9-3 9108-3341 ......................................12-1 9108-3348 ......................................13-9 9108-3361 .................................... 13-17 9108-3365 ......................................13-5 9108-3367 ....................................... 4-9 * Complete revision of the index PART NUMBER 9108-3368 9108-3371 9108-3372 9108-3374 9108-3375 9108-3376 9108-3378 9108-3380 9108-3381 9108-3382 9108-3385 9108-3392 9108-3393 9108-3398 9108-3399 9108-3400 9108-3403 9108-3404 9108-3418 9108-3427 9108-3428 9108-3429 9108-3430 9108-3434 9108-3449 9108-3450 9108-3456 9108-3480 9108-3483 9108-3490 9108-3491 9108-3492 9108-3493 9108-3494 9108-3497 9108-3501 9108-3503 9108-3504 9108-3509 9108-3510 9108-3518 9108-3533 9108-3535 9108-3560 9108-4001 9108-4022 9108-4032 9108-4038 9108-4039 9108-4042 9108-4043 PAGE ....................................... 4-9 .......................... 13-6, 13-16 .......................... 13-6, 13-16 .......................... 13-6, 13-16 .......................... 13-6, 13-16 ......................................13-9 ......................................13-9 .......................... 13-6, 13-16 ....................................... 4-9 ....................................... 4-9 ....................................... 6-9 ......................................13-9 ....................................... 7-1 .................................... 13-24 .................................... 13-24 .................................... 13-24 ....................................... 5-1 ....................................... 5-1 ................................5-2, 9-3 ....................................... 5-7 ......................................12-1 .................................... 13-22 .................................... 13-22 ......................................13-9 ....................................... 9-4 ......................................13-9 ....................................... 5-2 ....................................... 2-3 .................................... 13-17 .................................... 13-10 ....................................... 7-5 ......................................12-1 ....................................... 5-1 ......................................12-1 ......................................12-1 ....................................... 5-3 ....................................... 5-2 ....................................... 5-2 ......................................12-1 ......................................12-1 .................................... 10-15 ....................................... 2-1 ......................................13-2 ....................................... 5-7 ................................5-1, 5-2 .................................... 10-15 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-10 .................................... 10-10 1-19 INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER 9108-4045 9108-4046 9108-4047 9108-4048 9108-4049 9108-4050 9108-4051 9108-4052 9108-4053 9108-4054 9108-4056 9108-4057 9108-4058 9108-4059 9108-4060 9108-4061 9108-4062 9108-4063 9108-4064 9108-4065 9108-4066 9108-4067 9108-4068 9108-4069 9108-4070 9108-4071 9108-4072 9108-4073 9108-4074 9108-4075 9108-4076 9108-4077 9108-4078 9108-4079 9108-4081 9108-4082 9108-4083 9108-4084 9108-4085 9108-4086 9108-4087 9108-4088 9108-4089 9108-4090 9108-4091 9108-4092 9108-4095 9108-4097 9108-4098 9108-4099 9108-4103 JJ PAGE ....................................... 6-3 ................................6-2, 6-3 ................................6-2, 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 PART NUMBER 9108-4104 9108-4106 9108-4107 9108-4109 9108-4112 9108-4113 9108-4114 9108-4126 9108-4132 9108-4136 9108-4162 9108-4176 9108-4184 9108-4185 9108-4186 9108-4187 9108-4188 9108-4189 9108-4194 9108-4195 9108-4211 9108-4212 9108-4213 9108-4219 9108-4220 9108-4221 9108-4222 9108-4223 9108-4224 9108-4225 9108-4226 9108-4227 9108-4228 9108-4240 9108-4268 9108-4282 9108-4284 9108-4285 9108-4286 9108-4287 9108-4288 9108-4289 9108-4290 9108-4291 9108-4292 9108-4293 9108-4294 9108-4295 9108-4296 9108-4297 9108-4298 PAGE ....................................... 6-7 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 .................................... 10-18 .................................... 10-19 ....................................... 5-2 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-13 .................................... 10-22 ....................................... 6-4 ....................................... 6-4 ....................................... 6-4 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-12 .................................... 13-12 ....................................... 7-5 ....................................... 7-5 ....................................... 7-1 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 * Complete revision of the index PART NUMBER 9108-4299 9108-4300 9108-4301 9108-4302 9108-4303 9108-4311 9108-4312 9108-4316 9108-4317 9108-4319 9108-4320 9108-4321 9108-4322 9108-4323 9108-4325 9108-4326 9108-4327 9108-4328 9108-4329 9108-4331 9108-4332 9108-4345 9108-4353 9108-4354 9108-4355 9108-4356 9108-4357 9108-4359 9108-5016 9108-5056 9108-5057 9108-5058 9108-5071 9108-5073 9108-5091 9108-6089 9108-6090 9108-6115 9108-6119 9108-6121 9108-6122 9108-6130 9108-6131 9108-6151 9108-6152 9109-4025 9109-4026 9109-4027 9109-4028 9109-4029 9109-4030 PAGE .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 .................................... 10-21 ....................................... 5-1 ....................................... 5-1 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 ....................................... 7-5 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 7-1 ....................................... 5-3 ....................................... 4-9 ......................................13-9 ....................................... 4-6 .................................... 13-10 .................................... 13-22 ....................................... 3-5 .............................. 11-2, 7-1 ................................7-2, 7-4 ......................................13-9 ....................................... 4-9 ....................................... 4-6 ................................4-6, 4-7 ....................................... 5-2 ....................................... 5-2 ....................................... 3-5 ....................................... 3-5 .................................... 10-16 .................................... 10-16 .................................... 10-16 ........................ 10-16, 10-22 ........................ 10-16, 10-22 .................................... 10-16 1-20 INTRODUCTION Part Number Index INDEX PART NUMBER PAGE 9109-4031 .................................... 10-16 9109-4032 .................................... 10-16 9109-4033 .................................... 10-16 9109-4034 .................................... 10-16 9109-4035 .................................... 10-16 9109-4037 .................................... 10-16 9109-4038 .................................... 10-16 9109-4039 .................................... 10-16 9109-4040 .................................... 10-16 9111-1002 .................................... 13-20 9111-3003 .................................... 10-26 9112-0003 ............................ 13-26, 2-2 9112-0004 ............................ 13-26, 2-2 9112-1017 .......................... 10-7, 13-20 9112-1079 ....................................... 3-4 9112-1082 ................................3-2, 3-3 9112-1083 ................................3-2, 3-3 9112-1091 ............................ 13-26, 2-2 9112-1134 ................. 13-2, 13-4, 13-8, ............................................. 13-19, 9-7 9112-1139 ......................................13-4 9112-1145 ......................................13-3 9112-1146 .......................... 13-3, 13-24 9112-1150 .................................... 13-20 9112-1151 .......................... 13-3, 13-24 9112-1159 ......................................13-2 9112-1186 .................................... 13-24 9112-1187 .................................... 13-24 9112-1193 .................................... 13-24 9112-1210 ....................................... 7-3 9112-1216 .................................... 13-24 9112-1239 ............................ 13-26, 2-2 9112-1240 ............................ 13-26, 2-2 9112-3018 ....................................... 3-4 9112-3019 ................................3-2, 3-3 9112-3021 ....................................... 3-2 9112-3027 ................. 13-25, 13-26, 2-2 9112-3028 ................. 13-25, 13-26, 2-2 9112-3029 ................. 13-25, 13-26, 2-2 9112-3030 ................. 13-25, 13-26, 2-2 9112-3031 ............................ 13-26, 2-2 9112-3037 ......................................12-2 9112-3038 ......................................12-2 9112-3042 ......................................12-2 9112-3043 ......................................12-2 9112-3044 ......................................12-2 9112-3045 ......................................12-2 9112-3050 ............................ 13-4, 13-8 9112-3051 ......................................13-4 9112-3053 ......................................13-4 9112-3054 ................. 13-2, 13-4, 13-8, JJ PART NUMBER PAGE ............................................. 13-19, 9-7 9112-3055 ......................................13-4 9112-3062 .................... 13-4, 13-8, 7-1 9112-3065 .......................... 13-3, 13-24 9112-3089 .................. 10-1, 10-2, 10-3 9112-3092 ....................................... 9-4 9112-3105 .................................... 13-10 9112-3124 ....................................... 2-1 9112-3125 ......................................13-9 9112-3126 ....................................... 7-5 9112-3127 ....................................... 6-1 9112-3130 ....................................... 6-1 9112-3131 .................................... 10-10 9112-3176 ........................ 13-16, 13-17 9112-4087 ......................................10-6 9112-4093 ....................................... 7-5 9112-4096 ......................................10-6 9112-4107 ....................................... 2-1 9112-4110 ....................................... 6-6 9112-4111 ....................................... 6-6 9112-4112 ....................................... 6-6 9112-5002 ....................................... 6-9 9112-5003 ....................................... 6-9 9112-5101 .................................... 13-16 9112-6023 ............................ 13-4, 13-8 9112-6024 ......................................13-4 9112-6025 ............................ 13-4, 13-8 9112-6026 ......................................13-8 9112-6027 ............................ 13-4, 13-8 9112-6031 ......................................13-4 9112-6032 ......................................13-4 9112-6040 .................................... 13-10 9114-0001 ....................................... 2-1 9114-1048 ....................................... 2-1 9114-1056 ....................................... 3-2 9114-1057 ....................................... 3-2 9114-1058 ....................................... 3-2 9114-1062 ....................................... 3-2 9114-1078 ....................................... 3-4 9114-1102 ....................................... 5-4 9114-1103 ....................................... 5-4 9114-1104 ....................................... 5-4 9114-1120 ....................................... 3-4 9114-1121 ....................................... 3-4 9114-1122 ....................................... 3-1 9114-1123 ......................................10-2 9114-1124 ......................................10-2 9114-1126 ......................................10-3 9114-1128 ....................................... 3-6 9114-1144 ............................ 13-4, 13-8 9114-1145 .................................... 10-15 * Complete revision of the index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 PART NUMBER PAGE 9114-1146 ....................................... 3-1 9114-1148 ....................................... 3-4 9114-1149 ....................................... 3-4 9114-1152 ....................................... 3-4 9114-1158 .................. 10-2, 13-4, 13-8 9114-1172 .......................... 13-20, 9-11 9114-1182 .......................... 13-3, 13-24 9114-1183 .......................... 13-3, 13-24 9114-1193 ......................................11-2 9114-1194 ......................................13-2 9114-1197 .......................... 13-3, 13-24 9114-1198 ....................................... 2-1 9114-1210 .................... 13-4, 13-8, 9-7 9114-1211 ....................................... 2-1 9114-1217 ....................................... 2-1 9114-1218 ....................................... 2-1 9114-1222 ............................ 10-15, 9-1 9114-1224 ......................................13-7 9114-1226 ......................................13-4 9114-1231 ....................................... 5-4 9114-1235 .......................... 13-20, 9-11 9114-1254 ....................................... 2-1 9114-1256 .......................... 13-3, 13-24 9114-1257 .......................... 13-3, 13-24 9114-1258 ......................................13-3 9114-1259 ......................................13-3 9114-1260 .................................... 13-20 9114-1261 .................................... 13-20 9114-1262 .................................... 13-20 9114-1265 .......................... 13-3, 13-24 9114-1266 ......................................13-3 9114-1301 ....................................... 3-1 9114-1302 ........................ 3-1, 3-2, 3-3 9114-1303 ........................ 3-1, 3-2, 3-3 9114-1316 ......................................10-5 9114-1317 ....................................... 5-1 9114-1322 ....................................... 5-4 9114-1329 ....................................... 2-1 9114-1331 .................................... 13-10 9114-1332 ......................................13-9 9114-1341 .................................... 13-23 9114-1342 .................................... 13-23 9114-1350 ................... 4-8, 4-10, 4-11, ............................................. 4-12, 4-13 9114-1358 ....................................... 3-4 9114-1359 ....................................... 3-4 9114-1364 ......................................13-3 9114-1374 ......................................13-9 9114-1385 .................................... 13-24 9114-1390 .................................... 13-24 9114-1394 .................................... 13-24 1-21 INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER 9114-1424 9114-1429 9114-1432 9114-1459 9114-1485 9114-1506 9114-1511 9114-1513 9114-3001 9114-3002 9114-3003 9114-3004 9114-3005 9114-3006 9114-3007 9114-3009 9114-3011 9114-3013 9114-3014 9114-3016 9114-3017 9114-3020 9114-3022 9114-3024 9114-3025 9114-3026 9114-3027 9114-3028 9114-3029 9114-3030 9114-3031 9114-3032 9114-3033 9114-3034 9114-3035 9114-3036 9114-3037 9114-3038 9114-3039 9114-3040 9114-3041 9114-3043 9114-3045 9114-3047 9114-3048 9114-3049 9114-3050 9114-3051 9114-3054 9114-3055 9114-3058 JJ PAGE ................. 13-25, 13-26, 2-2 ......................................11-3 .................................... 10-28 ......................................13-9 ....................................... 5-4 ....................................... 5-2 ....................................... 6-2 ......................................11-2 ......................................10-2 ......................................10-1 ......................................10-4 ......................................10-3 .................................... 10-18 .................................... 10-22 ......................................10-5 ....................................... 9-4 ....................................... 9-4 ....................................... 5-1 ......................................10-6 ....................................... 5-7 .................................... 10-14 ....................................... 7-5 ....................................... 7-5 .................... 13-4, 13-8, 9-7 ....................................... 3-4 ....................................... 3-4 ....................................... 3-4 ....................................... 5-4 ....................................... 5-4 ....................................... 5-1 ....................................... 5-1 ....................................... 5-1 ....................................... 9-5 ....................................... 9-5 ....................................... 9-6 ....................................... 9-6 ....................................... 9-7 ....................................... 9-7 ............................ 13-4, 13-8 ............................ 13-4, 13-8 .................................... 13-15 ....................................... 5-1 ....................................... 5-4 ......................................10-9 ......................................10-8 .................................... 10-21 .................................... 10-17 ....................................... 2-1 ........................ 5-2, 9-3, 9-4 ........................ 5-1, 9-3, 9-4 .................... 13-21, 9-1, 9-2 PART NUMBER PAGE 9114-3060 ....................................... 9-2 9114-3061 .................................... 10-15 9114-3062 ......................................9-12 9114-3063 ......................................9-12 9114-3064 ......................................9-12 9114-3086 .................................... 10-15 9114-3087 ................................5-1, 9-1 9114-3090 .......................... 13-9, 13-23 9114-3099 .............................. 11-3, 5-2 9114-3101 ......................................11-2 9114-3105 ......................................13-4 9114-3106 ......................................13-4 9114-3107 ......................................13-4 9114-3108 ................. 13-3, 13-6, 13-9, .............................. 13-16, 13-23, 13-24 9114-3109 ....................................... 3-4 9114-3112 ....................................... 5-1 9114-3113 ......................................10-7 9114-3114 ......................................11-1 9114-3117 .......................... 13-3, 13-24 9114-3118 ................................7-3, 7-4 9114-3120 ......................................12-1 9114-3121 ................................5-1, 9-1 9114-3122 ................................5-2, 9-3 9114-3124 .............................. 11-3, 5-2 9114-3125 ....................................... 5-5 9114-3126 ....................................... 5-5 9114-3127 ......................................11-1 9114-3128 ......................................11-1 9114-3129 ......................................11-1 9114-3130 ......................................11-1 9114-3131 ....................................... 5-1 9114-3133 .................................... 10-15 9114-3134 ....................................... 7-5 9114-3135 .................................... 10-15 9114-3137 ......................................11-1 9114-3138 ......................................11-1 9114-3139 ....................................... 5-4 9114-3140 .................................... 10-13 9114-3141 ....................................... 7-4 9114-3143 ................................5-1, 9-1 9114-3144 .................................... 10-15 9114-3145 .......................... 13-2, 13-19 9114-3146 .................................... 13-10 9114-3147 .................................... 13-10 9114-3148 ....................................... 2-1 9114-3150 ....................................... 2-1 9114-3151 ......................................12-1 9114-3155 .................................... 13-20 9114-3156 ......................................13-3 9114-3157 ....................................... 9-4 * Complete revision of the index PART NUMBER 9114-3158 9114-3160 9114-3161 9114-3162 9114-3163 9114-3164 9114-3166 9114-3167 9114-3168 9114-3169 9114-3171 9114-3172 9114-3173 9114-3174 9114-3175 9114-3176 9114-3177 9114-3178 9114-3179 9114-3181 9114-3182 9114-3183 9114-3184 9114-3185 9114-3186 9114-3187 9114-3190 9114-3191 9114-3192 9114-3193 9114-3196 9114-3197 9114-3199 9114-3200 9114-3201 9114-3202 9114-3207 9114-3209 9114-3210 9114-3212 9114-3214 9114-3218 9114-3220 9114-3221 9114-3226 9114-3227 9114-3251 9114-3270 9114-3273 9114-3274 9114-3280 PAGE ....................................... 9-4 .................................... 10-15 .................................... 10-27 ......................................12-1 ............... 13-6, 13-16, 13-17 .......................... 13-6, 13-16 ......................................12-2 ......................................12-2 ........................ 3-1, 3-2, 3-3 ....................................... 6-2 ................................7-4, 8-2 ............ 10-15, 6-1, 8-1, 9-1 .................................... 10-19 ....................................... 5-1 ....................................... 9-1 ................................5-1, 9-1 ................................5-1, 9-3 .................................... 10-15 .................................... 10-15 ......................................12-1 ......................................12-1 ................................5-1, 9-1 ................................5-1, 9-1 ................................5-1, 9-1 ......................................10-3 .................................... 13-10 ......................................13-9 .............................. 11-2, 7-1 ....................................... 5-1 ....................................... 7-4 .................................... 13-23 .................................... 13-23 ....................................... 6-2 ................................7-4, 8-2 .................................... 10-10 .................................... 13-17 ......................................4-10 ....................................... 4-5 ......................................13-3 .............................. 4-8, 4-11 ......................................10-1 .................................... 10-15 ......................................13-9 ......................................11-1 .................................... 13-24 ......................................11-1 ....................................... 3-4 ......................................13-3 ....................................... 9-2 .................................... 10-28 ......................................12-1 1-22 INTRODUCTION Part Number Index INDEX PART NUMBER PAGE 9114-3281 ......................................12-1 9114-3282 ......................................12-1 9114-3283 ......................................12-1 9114-3284 ......................................12-1 9114-3285 ......................................12-1 9114-3286 ......................................12-1 9114-3287 ......................................12-1 9114-3288 ......................................12-1 9114-3289 ......................................12-1 9114-3290 ......................................12-2 9114-3292 ......................................12-1 9114-3302 ....................................... 5-1 9114-3306 .............................. 12-1, 2-1 9114-3308 ....................................... 5-7 9114-3314 ....................................... 5-2 9114-3315 ....................................... 5-1 9114-3316 ....................................... 5-3 9114-3317 ................................4-6, 4-7 9114-3328 ....................................... 5-4 9114-3329 ....................................... 5-1 9114-3331 ......................................11-1 9114-3338 .................................... 10-28 9114-3342 ....................................... 7-3 9114-3344 ....................................... 5-1 9114-3345 ....................................... 5-1 9114-3349 ...................... 11-2, 7-4, 7-5 9114-3352 ....................................... 5-5 9114-3357 ....................................... 2-1 9114-3361 ......................................13-9 9114-3362 .................................... 13-17 9114-3363 .................................... 13-24 9114-4002 ....................................... 5-1 9114-4003 ......................................10-2 9114-4004 ......... 10-1, 10-3, 10-4, 10-8 9114-4005 ......................................10-5 9114-4006 ......................................10-6 9114-4007 ......................................10-7 9114-4008 ....................................... 5-4 9114-4009 .................................... 10-21 9114-4010 .................................... 10-21 9114-4011 .................................... 10-21 9114-4012 .................................... 10-21 9114-4013 .................................... 10-21 9114-4014 .................................... 10-21 9114-4015 .................................... 10-21 9114-4016 ......................................10-2 9114-4017 ................. 10-1, 10-2, 10-3, ......................... 10-4, 10-5, 10-6, 10-7, .......................................................10-8 9114-4018 ......................................10-2 9114-4019 ......................................10-2 JJ PART NUMBER 9114-4020 9114-4021 9114-4023 9114-4024 9114-4025 9114-4026 9114-4027 9114-4028 9114-4029 9114-4030 9114-4031 9114-4032 9114-4033 9114-4034 9114-4035 9114-4036 9114-4037 9114-4038 9114-4039 9114-4040 9114-4041 9114-4042 9114-4048 9114-4049 9114-4052 9114-4053 9114-4056 9114-4057 9114-4058 9114-4059 9114-4060 9114-4061 9114-4062 9114-4063 9114-4064 9114-4065 9114-4066 9114-4067 9114-4068 9114-4069 9114-4070 9114-4071 9114-4072 9114-4085 9114-4086 9114-4087 9114-4088 9114-4089 9114-4092 9114-4093 9114-4094 PAGE ......................................10-2 ......................................10-2 ......................................10-1 ......... 10-1, 10-3, 10-4, 10-8 ............................ 10-1, 10-3 ......................................10-4 ......................................10-4 ......................................10-4 ......................................10-3 ......................................10-3 ......................................10-3 ......................................10-5 ......................................10-5 ......................................10-5 ......................................10-5 ......................................10-6 ......................................10-6 ......................................10-6 ......................................10-6 ......................................10-6 ......................................10-6 ......................................10-6 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ......................................10-9 ......................................10-9 ......................................10-9 ......................................10-9 ......................................10-9 ......................................10-9 ......................................10-9 ......................................10-9 ......................................10-9 ......................................10-9 ......................................10-9 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 * Complete revision of the index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 PART NUMBER PAGE 9114-4095 .................................... 10-18 9114-4096 .................................... 10-18 9114-4097 .................................... 10-18 9114-4098 .................................... 10-18 9114-4099 .................................... 10-18 9114-4100 .................................... 10-22 9114-4101 .................................... 10-22 9114-4102 .................................... 10-22 9114-4103 .................................... 10-22 9114-4104 .................................... 10-22 9114-4105 .................................... 10-22 9114-4106 .................................... 10-22 9114-4107 .................................... 10-22 9114-4108 .................................... 10-22 9114-4109 .................................... 10-22 9114-4110 .................................... 10-22 9114-4111 .................................... 10-22 9114-4113 .................................... 10-22 9114-4114 .................................... 10-22 9114-4125 ......................................10-3 9114-4126 ......................................10-3 9114-4127 ......................................10-3 9114-4128 ............................ 10-3, 10-6 9114-4130 .................................... 10-27 9114-4131 .................................... 10-27 9114-4132 .................................... 10-27 9114-4133 .................................... 10-27 9114-4134 .................................... 10-27 9114-4136 .................................... 10-27 9114-4137 .................................... 10-27 9114-4138 .................................... 10-27 9114-4139 .................................... 10-27 9114-4140 .................................... 10-27 9114-4154 ....................................... 6-6 9114-4155 ....................................... 6-6 9114-4156 ....................................... 6-7 9114-4158 .................................... 10-11 9114-4159 .................................... 10-11 9114-4160 ....................................... 6-4 9114-4161 .................................... 10-14 9114-4162 ........................ 10-14, 13-15 9114-4163 ........................ 10-14, 13-15 9114-4164 ........................ 10-14, 13-15 9114-4165 ........................ 10-14, 13-15 9114-4166 ........................ 10-14, 13-15 9114-4167 ........................ 10-14, 13-15 9114-4168 ..................................... 10-17 9114-4169 .................................... 10-17 9114-4170 .................................... 10-17 9114-4171 .................................... 10-17 9114-4172 .................................... 10-17 1-23 INTRODUCTION Part Number Index INDEX PART NUMBER 9114-4173 9114-4174 9114-4175 9114-4176 9114-4177 9114-4178 9114-4179 9114-4180 9114-4181 9114-4182 9114-4183 9114-4184 9114-4185 9114-4186 9114-4187 9114-4188 9114-4189 9114-4190 9114-4191 9114-4192 9114-4193 9114-4194 9114-4195 9114-4196 9114-4197 9114-4198 9114-4199 9114-4200 9114-4201 9114-4202 9114-4203 9114-4204 9114-4205 9114-4206 9114-4207 9114-4208 9114-4209 9114-4210 9114-4211 9114-4212 9114-4213 9114-4214 9114-4215 9114-4216 9114-4217 9114-4218 9114-4219 9114-4220 9114-4221 9114-4222 9114-4223 JJ PAGE .................................... 10-17 .................................... 10-17 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 6-8 ....................................... 7-5 ....................................... 7-5 ....................................... 7-5 .................................... 13-15 ............... 10-14, 13-8, 13-15 ....................................... 7-3 ....................................... 7-3 ....................................... 7-3 ....................................... 7-3 .................................... 10-19 .................................... 10-19 .................................... 10-19 .................................... 10-19 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 PART NUMBER 9114-4224 9114-4225 9114-4226 9114-4227 9114-4228 9114-4229 9114-4230 9114-4231 9114-4232 9114-4233 9114-4234 9114-4235 9114-4236 9114-4237 9114-4238 9114-4239 9114-4240 9114-4241 9114-4242 9114-4243 9114-4244 9114-4245 9114-4246 9114-4247 9114-4248 9114-4249 9114-4250 9114-4251 9114-4252 9114-4254 9114-4255 9114-4256 9114-4257 9114-4258 9114-4259 9114-4260 9114-4261 9114-4262 9114-4263 9114-4264 9114-4265 9114-4266 9114-4267 9114-4268 9114-4326 9114-4327 9114-4328 9114-4329 9114-4330 9114-4331 9114-4332 PAGE ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 ......................................4-13 .................................... 10-16 ......................................10-3 ........................ 10-14, 13-15 ........................ 10-14, 13-15 ........................ 10-14, 13-15 ............... 10-14, 13-8, 13-15 ........................ 10-14, 13-15 ........................ 10-14, 13-15 ........................ 10-14, 13-15 ........................ 10-14, 13-15 ........................ 10-14, 13-15 ........................ 10-14, 13-15 ........................ 10-14, 13-15 ........................ 10-14, 13-15 ............. 10-14, 13-10, 13-15 ............. 10-14, 13-10, 13-15 ............. 10-14, 13-10, 13-15 ........................ 10-14, 13-15 ......................................10-6 .................................... 10-18 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 * Complete revision of the index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 PART NUMBER PAGE 9114-4333 ....................................... 6-6 9114-4334 ....................................... 6-6 9114-4335 ....................................... 6-6 9114-4336 ....................................... 6-6 9114-4337 ....................................... 6-6 9114-4338 ....................................... 6-6 9114-4339 ....................................... 6-6 9114-4340 ....................................... 6-6 9114-4341 ....................................... 6-6 9114-4342 ....................................... 6-6 9114-4343 ....................................... 6-6 9114-4344 ....................................... 6-6 9114-4345 ....................................... 6-6 9114-4346 ....................................... 6-6 9114-4347 ....................................... 6-6 9114-4348 ....................................... 6-6 9114-4349 ....................................... 6-6 9114-4350 ....................................... 6-6 9114-4351 ....................................... 6-6 9114-4352 ....................................... 6-6 9114-4353 ....................................... 6-6 9114-4354 ....................................... 6-6 9114-4355 ....................................... 6-6 9114-4356 ....................................... 6-6 9114-4357 ....................................... 6-6 9114-4358 ........................................ 6-6 9114-4359 ....................................... 6-6 9114-4360 ....................................... 6-6 9114-4361 ....................................... 6-6 9114-4362 ....................................... 6-6 9114-4363 ....................................... 6-6 9114-4364 ....................................... 6-6 9114-4365 ....................................... 6-6 9114-4366 ....................................... 6-6 9114-4367 ....................................... 6-6 9114-4368 ....................................... 6-6 9114-4369 ....................................... 6-6 9114-4370 ....................................... 6-6 9114-4371 ....................................... 6-6 9114-4372 ....................................... 6-6 9114-4373 ....................................... 6-6 9114-4374 ....................................... 6-6 9114-4375 ....................................... 6-6 9114-4376 ....................................... 6-6 9114-4377 ....................................... 6-6 9114-4378 ....................................... 6-6 9114-4379 ....................................... 6-6 9114-4380 ....................................... 6-6 9114-4381 ....................................... 6-6 9114-4382 ....................................... 6-7 9114-4383 ....................................... 6-7 1-24 INTRODUCTION Part Number Index INDEX PART NUMBER 9114-4384 9114-4385 9114-4386 9114-4387 9114-4388 9114-4389 9114-4391 9114-4392 9114-4393 9114-4394 9114-4395 9114-4396 9114-4397 9114-4398 9114-4399 9114-4400 9114-4402 9114-4403 9114-4404 9114-4405 9114-4406 9114-4407 9114-4408 9114-4410 9114-4411 9114-4412 9114-4413 9114-4414 9114-4415 9114-4416 9114-4417 9114-4418 9114-4419 9114-4420 9114-4421 9114-4422 9114-4423 9114-4424 9114-4425 9114-4431 9114-4432 9114-4433 9114-4440 9114-4442 9114-4447 9114-4448 9114-4449 9114-5013 9114-5018 9114-5021 9114-5022 JJ PAGE ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-18 .................................... 10-22 .................................... 10-22 .................................... 10-22 .................................... 10-22 .................................... 10-22 .................................... 10-22 .................................... 10-22 .................................... 10-22 .................................... 10-22 .................................... 10-22 .................................... 10-22 .................................... 10-22 ....................................... 7-3 ....................................... 7-3 ....................................... 7-3 ......................................13-2 ....................................... 6-6 ....................................... 7-5 ....................................... 7-5 ......................................4-10 ....................................... 5-4 ......................................13-2 ......................................13-3 ......................................13-4 PART NUMBER 9114-5023 9114-5030 9114-5031 9114-5032 9114-5033 9114-5034 9114-5035 9114-5036 9114-5037 9114-5042 9114-5047 9114-5050 9114-5051 9114-5052 9114-5054 9114-5057 9114-5059 9114-5066 9114-5067 9114-5096 9114-5097 9114-5098 9114-5099 9114-5100 9114-5101 9114-5103 9114-5104 9114-5116 9114-5117 9114-5119 9114-5126 9114-5129 9114-5130 9114-5131 9114-5132 9114-5133 9114-5134 9114-5135 9114-5136 9114-5139 9114-5140 9114-6001 9114-6009 9114-6012 9114-6014 9114-6015 9114-6016 9114-6018 9114-6021 9114-6023 9114-6025 PAGE .................................... 13-20 ....................................... 7-5 ......................................11-1 ......................................13-5 ......................................13-6 .......................... 13-6, 13-16 .......................... 13-6, 13-16 ......................................13-7 ............................ 12-1, 12-2 .................................... 13-26 ......................................13-8 ......................................13-9 ....................................... 3-4 ....................................... 3-4 ......................................13-8 .................................... 13-17 .................................... 13-19 .................................... 13-21 .................................... 10-28 ......................................13-9 .................................... 13-17 ......................................13-3 ....................................... 2-2 .................................... 13-24 .................................... 13-23 ....................................... 7-4 ....................................... 7-4 .................................... 13-10 ................................5-1, 5-2 ....................................... 6-1 ....................................... 5-2 .................................... 10-15 ....................................... 6-2 ....................................... 5-4 ................................5-1, 5-2 ............................ 12-1, 12-2 .................................... 13-25 .................................... 13-25 .................................... 13-25 ....................................... 6-1 ....................................... 6-1 ....................................... 2-1 ....................................... 2-2 ....................................... 2-1 ....................................... 3-1 ....................................... 3-2 ................................3-3, 3-5 ................................3-2, 3-4 ....................................... 5-1 ....................................... 3-4 ....................................... 3-4 * Complete revision of the index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 PART NUMBER PAGE 9114-6026 ....................................... 3-4 9114-6028 ................. 13-2, 13-4, 13-8, ............................................. 13-19, 9-7 9114-6031 .................................... 13-20 9114-6037 ................................5-2, 5-7 9114-6038 ....................................... 2-1 9114-6042 ......................................13-7 9114-6043 ......................................13-7 9114-6047 ......................................9-10 9114-6048 ....................................... 2-1 9114-6049 ....................................... 2-1 9114-6050 ....................................... 2-1 9114-6052 ......................................10-1 9114-6053 ................... 4-8, 4-10, 4-11, ............................................. 4-12, 4-13 9114-6054 ................... 4-8, 4-10, 4-11, ............................................. 4-12, 4-13 9114-6056 ................................5-1, 5-2 9114-6058 ....................................... 5-2 9114-6059 ................................7-2, 7-4 9114-6060 ....................................... 2-1 9114-6061 .................................... 13-24 9114-6062 .................................... 13-24 9114-6071 ....................................... 2-1 9114-6072 ....................................... 2-1 9114-6087 .................................... 10-28 9114-6101 ....................................... 5-1 9114-6109 ....................................... 2-1 9114-6111 .................................... 13-25 9114-6112 .................................... 13-25 9114-6130 ....................................... 7-4 9114-6131 ....................................... 7-4 9115-1002 ....................................... 5-5 9115-1003 ....................................... 5-5 9115-1004 ......................................13-2 9115-1006 ......................................13-2 9115-1007 .................................... 13-16 9115-3001 ....................................... 5-1 9115-3002 ......................................12-1 9115-3003 ......................................13-2 9115-3005 ....................................... 5-5 9115-3006 ....................................... 5-6 9115-3007 ....................................... 5-5 9115-3009 ......................................12-2 9115-3010 ......................................12-2 9115-3011 ....................................... 5-5 9115-3012 ....................................... 5-4 9115-3013 ................................4-6, 4-7 9115-3014 ......................................4-10 9115-3015 ....................................... 4-5 9115-3016 ....................................... 4-8 1-25 INTRODUCTION Part Number Index Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 7-23-99 INDEX PART NUMBER 9115-3021 9115-3031 9115-3034 9115-3045 9115-4001 9115-4002 9115-4003 9115-4004 9115-4005 9115-4006 9115-4007 9115-4043 9115-4044 9115-4045 9115-4046 9115-4047 9115-4048 9115-5002 9115-5004 9115-5005 9115-5006 9115-5016 9115-5033 9115-5037 9115-5040 9115-6001 9116-1066 9116-1067 9116-1068 9116-1210 9116-1310 9116-1313 9116-3012 9116-3023 9116-3028 9116-3041 9116-3042 9116-3044 9116-3048 9116-3052 9116-3053 9116-3054 9116-3055 9116-3069 9116-3090 9116-3093 9116-3122 9116-3129 9116-3130 9116-3133 9116-3134 JJ PAGE ....................................... 5-5 ....................................... 5-3 ......................................12-1 ......................................12-1 ........................ 5-1, 5-2, 5-6 ......................................10-8 ......................................10-8 ......................................10-8 ....................................... 5-6 .................................... 10-27 .................................... 10-27 ......................................10-7 ......................................10-7 ......................................10-7 ......................................10-7 ......................................10-7 ......................................10-7 ................................5-1, 5-2 .................................... 13-16 .................................... 13-17 ................................5-1, 5-2 ....................................... 5-3 ............................ 12-1, 12-2 ............................ 12-1, 12-2 ................................5-1, 5-2 ....................................... 2-1 ....................................... 2-2 ....................................... 2-2 ....................................... 2-2 ............................ 10-15, 9-1 ....................................... 5-1 ....................................... 5-1 ....................................... 7-5 .................................... 10-22 ......................................12-1 ....................................... 9-4 ....................................... 9-4 .................................... 10-16 .................................... 10-18 ....................................... 9-4 ....................................... 9-4 ....................................... 9-4 ....................................... 9-4 ....................................... 9-4 ......................................10-6 ....................................... 7-4 ................................5-1, 9-4 ....................................... 5-5 ......................................12-1 ....................................... 9-4 ....................................... 9-4 PART NUMBER PAGE 9116-3137 ....................................... 5-5 9116-3141 .................................... 10-15 9116-3178 ......................................10-6 9116-3190 .................................... 13-21 9116-3191 .................................... 13-21 9116-3201 ........................ 5-2, 9-3, 9-4 9116-3259 ....................................... 7-3 9116-3260 ....................................... 5-1 9116-4017 .................................... 10-16 9116-4018 ......................................10-6 9116-4026 ......................................10-6 9116-4027 ......................................10-6 9116-4098 .................................... 10-18 9116-6012 ............................ 13-26, 2-2 9116-6040 ......................................10-1 9116-6055 .................... 13-26, 2-2, 9-4 9116-6056 .................... 13-26, 2-2, 9-4 9116-6062 ......................................10-1 9116-6063 ............................ 13-26, 2-2 9120-4190 ......................................4-10 9120-4368 ......................................4-13 9120-4400 ......................................4-13 9120-4563 ......................................4-13 9121-3002 ....................................... 9-4 9123-3012 ....................................... 2-1 9130-1083 .............................. 4-7, 4-12 9130-3019 .................................... 13-10 9130-3021 ....................................... 2-1 9130-3037 .................................... 10-20 9130-3038 .................................... 13-10 9130-3041 .................................... 13-10 9130-3047 ......................................12-1 9130-3064 ......................................4-12 9130-3067 .............................. 13-9, 2-4 9130-4021 .................................... 10-20 9130-4022 .................................... 10-20 9130-4023 .................................... 10-20 9130-4024 .................................... 10-20 9130-5016 ....................................... 4-7 9130-5021 ......................................4-12 9130-6030 .............................. 4-7, 4-12 9130-6032 ......................................4-12 9136-3009 .......................... 13-3, 13-24 9136-3025 ....................................... 7-5 9136-4004 ......................................11-1 9136-4005 ......................................11-1 9136-4006 ......................................11-1 9136-4007 ......................................11-1 9136-4008 ......................................11-1 9136-4015 ..................................... 13-27 9136-4016 ..................................... 13-27 * Complete revision of the index PART NUMBER 9136-4017 9136-4018 9136-4019 9136-4020 9136-4021 9136-4022 9136-5008 9136-5045 9136-6002 9136-6004 9136-6005 PAGE ..................................... 13-27 ..................................... 13-27 ..................................... 13-27 ..................................... 13-27 ..................................... 13-27 ..................................... 13-27 ................................. 5-1, 5-2 ..................................... 13-29 ........................................ 2-1 ........................................ 2-1 ........................................ 2-1 1-26 CHASSIS & ATTACHING PARTS Frame Shrouding & Trim 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 1-95 Revised 3-11-97 PCN 960038, 960052-KG MPC 2024 * Added items 58 thru 65. 2-1 CHASSIS & ATTACHING PARTS Frame Shrouding & Trim Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 3-11-97 Item Part No. Qty. 1 2 3 4 5 6 7 8 9 10 9114-6001 9115-6001 9114-6012 9114-6048 9114-6050 9130-3021 9114-6049 9114-1218 9114-1254 2492-1393 2492-1394 2492-1395 8820-1017 Ref Ref Ref 1 1 2 1 1 1 1 1 1 1 11 12 13 14 15 16 9108-3173 9103-3320 8850-1612 9114-6060 9020-7458 8830-1193 17 18 19 20 21 22 23 24 28 29 8855-1007 8850-1613 9114-6038 9114-3148 8368-3291 9020-6194 1440-2248 9114-1211 9114-1217 9108-1709 7714-3006 9103-3485 9112-4107 9104-3237 8850-1007 9103-3029 30 8820-1050 31 32 9114-1198 25 26 27 Description Of Part FRAME WELDMENT (534C-9) FRAME WELDMENT (534C-10) CAB WELDMENT REAR COVER CENTER REAR COVER WELDMENT T-HANDLE REAR ENGINE COVER HINGE FLAT BAR HORN HORN BRACKET NUT HEX HD CAPSCREW, 5/16-18X5/8, GR5 5 RUBBER HD. SCREW BUMPER 1 TILT GAGE 5 HEX NUT, #10-24 1 TANK COVER WELDMENT 2 DRAW LATCH 8 RD.HD. MACHINE SCREW, #10-32X1/2 13 LOCK WASHER, #10 4 HEX NUT, #10-32 1 FRONT ENGINE COVER 1 RUBBER AIR DAM 1 MIRROR 48” TRIM-LOK AR ADHESIVE 1 DECK COVER (534C-9) 1 DECK COVER (534C-10) 1 BELLY PAN 8 WHIZ-LOC NUT, 5/16-18 1 SEAT W/ARMREST (STD) 1 SLIDE ADJ. KIT (use with std. seat) 1 GRAMMER SEAT (OPTIONAL) 2 HEX NUT, 7/16-14 1 SEAT BELT (not used with optional seat) 2 HEX HD CAPSCREW, 7/16-14X1, GR5 1 REAR CAB COVER Ref RIGHT SIDE WINDOW (see page 2-4 for details) PCN 960038, 960052-KG MPC 2024 Item Part No. 33 34 9108-3161 35 36 37 38 39 40 41 9108-3159 8855-1010 8856-1003 9112-3124 7714-3003 9123-3012 8821-2224 42 43 9114-0001 8820-1142 44 45 46 47 48 49 8856-1011 9020-0755 9103-3102 8832-1030 8855-4900 9114-3150 50 51 8834-1022 8820-4912 52 53 54 55 56 57 * 58 * 59 8856-1107 8852-1204 9108-1475 9114-1329 9114-1048 9114-3051 9114-6071 9114-6072 * 60 8820-1001 * 61 * 62 9108-3533 8850-1008 * 63 * 64 * 65 8855-1013 8856-1111 8820-1067 * Added items 58 thru 65. Qty. Description Of Part 1 WEATHER STRIPPING Ref REAR WINDOW (see page 2-4 for details) 1 WEATHER STRIPPING 1 LOCKWASHER, 5/16 5 FLAT WASHER, 5/16 4 WHIZ-LOC SCREW, 5/16-18X1/2 37 WHIZ-LOC SCREW, 5/16-18X5/8 1 BACKUP ALARM 2 SOCKET HD CAPSCREW, 5/16-18X5/8 1 COUNTERWEIGHT 4 HEX HD CAPSCREW, 1-8 x 4-1/2, (hand torque to 545-595 ft.lb.) GR5 4 WASHER, 1” 24" WEATHER STRIPPING 1 MANUAL HOLDER 4 SELF TAPPING SCREW 4 INTERNAL TOOTH WASHER 1 SERIAL NUMBER & ATTACH PLATE 4 DRIVE SCREW 1 HEX HD CAPSCREW, 1/4-20 x 1, GR5 1 FLAT WASHER 1 LOCK NUT, 1/4-20 1 HEATER COVER PLATE 1 VALVE ACCESS COVER 1 FENDER 1 BUSHING 1 COVER WELDMENT 1 COVER WELDMENT (route dipstick through cab wall) 4 HEX HD CAPSCREW, 1/4-20X1/2, GR5 10 FENDER WASHER 2 HEX NUT, 1/2 (items 62 through 65 are used on seat mount plate) 1 LOCKWASHER, 1/2 2 WASHER, 1/2 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 2-1 CHASSIS & ATTACHING PARTS Frame Shrouding & Trim 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 KG * Corrected 534C-10 Starting Serial Number in upper right corner. 2-1 CHASSIS & ATTACHING PARTS Frame Shrouding & Trim 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part Ref Ref Ref 1 1 2 1 1 1 1 2 1 9114-1198 1 Ref 33 34 9108-3161 1 Ref 35 36 37 38 39 40 41 9108-3159 8855-1010 8856-1003 9112-3124 7714-3003 9123-3012 8821-2224 1 1 5 4 37 1 2 10 8820-1017 1 11 12 13 14 15 16 9108-3173 9103-3320 8850-1612 9136-6004 9020-7458 8830-1193 5 1 5 1 2 8 42 43 9114-0001 8820-1142 1 4 17 18 19 20 21 22 23 24 13 4 1 1 1 48” AR 1 1 1 8 1 1 1 2 1 44 45 46 47 48 49 50 51 8856-1011 9020-0755 9103-3102 8832-1030 8855-4900 9114-3306 8834-1022 8820-4912 4 24" 1 4 4 1 4 1 52 53 54 55 56 57 58 59 8856-1107 8852-1204 9108-1475 9114-1329 9114-1048 9114-3051 9114-6071 9114-6072 1 1 1 1 1 1 1 1 60 8820-1001 4 28 29 8855-1007 8850-1613 9114-6109 9114-3148 8368-3291 9020-6194 1440-2248 9114-1211 9114-1217 9108-1709 7714-3006 9103-3485 9112-4107 9104-3237 8850-1007 9103-3029 61 62 9108-3533 8850-1008 10 2 30 8820-1050 2 FRAME WELDMENT, (534C-9) FRAME WELDMENT, (534C-10) CAB WELDMENT REAR COVER CENTER REAR COVER WELDMENT T-HANDLE REAR ENGINE COVER HINGE FLAT BAR HORN WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 HEX HD CAPSCREW, 5/16-18X5/8, GR5 RUBBER HD. SCREW BUMPER TILT GAGE HEX NUT, #10-24 TANK COVER WELDMENT DRAW LATCH ROUND HD MACHINESCREW, #10-32X1/2 LOCK WASHER, #10 HEX NUT, #10-32 FRONT ENGINE COVER RUBBER AIR DAM MIRROR TRIM-LOK ADHESIVE DECK COVER, (534C-9) DECK COVER, (534C-10) BELLY PAN WHIZ-LOC NUT, 5/16-18 SEAT W/ARMREST, (STD) SLIDE ADJ. KIT, (use with std. seat) GRAMMER SEAT, (OPTIONAL) HEX NUT, 7/16-14 SEAT BELT, (not used with optional seat) HEX HD CAPSCREW, 7/16-14X1, GR5 31 32 1 2 3 4 5 6 7 8 9 9114-6001 9115-6001 9114-6012 9136-6002 9114-6050 9130-3021 9136-6005 9114-1218 9114-1254 9114-3357 8856-1111 8820-1067 63 8855-1013 1 REAR CAB COVER RIGHT SIDE WINDOW, (see page 2-4 for details) WEATHER STRIPPING REAR WINDOW, (see page 2-4 for details) WEATHER STRIPPING LOCKWASHER, 5/16 FLAT WASHER, 5/16 WHIZ-LOC SCREW, 5/16-18X1/2 WHIZ-LOC SCREW, 5/16-18X5/8 BACKUP ALARM SOCKET HD CAPSCREW, 5/16-18X5/8 COUNTERWEIGHT HEX HD CAPSCREW, 1-8 x 4-1/2, (hand torque to 545-595 ft.lb.), GR5 WASHER, 1” WEATHER STRIPPING MANUAL HOLDER SELF TAPPING SCREW INTERNAL TOOTH WASHER SERIAL NUMBER & ATTACH PLATE DRIVE SCREW HEX HD CAPSCREW, 1/4-20X1, GR5 FLAT WASHER LOCK NUT, 1/4-20 HEATER COVER PLATE VALVE ACCESS COVER FENDER BUSHING COVER WELDMENT COVER WELDMENT, (route dipstick through cab wall) HEX HD CAPSCREW, 1/4-20X1/2, GR5 FENDER WASHER HEX NUT, 1/2, (items 8, 9, 62, and 63 are used on seat mount plate) LOCKWASHER, 1/2 25 26 27 KG * Corrected 534C-10 Starting Serial Number in upper right corner. 2-1 CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 3-1-99 PCN 980730 MPC 3459-JH * Revised parts list, service notes and illustration. 2-2 CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts * NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base end as Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 3-1-99 required to maintain a total max. gap of 1/16". * NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as required to maintain no more than 1/16" gap. Must have a minimum of one shim. * NOTE #3: See option section for details on the Rear Axle Rework Kit and the Rear Axle Advantage Kit. * NOTE #4: All machines need to bore Steering Knuckles to use items 25 & 60. See diagram on previous page. Unless you have purchased new Steering Knuckles part number, 9112-0003 & 9112-0004. * NOTE #5: You may have to use item 32 & 59 in place of items 61 & 62, unless you have purchased new Steering Knuckles part number, 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details. Item Part No. Qty. * 9103-5240 1 * 9104-5152 AR 1 Ref * 2 9112-0004 1 3 8821-2321 2 * 4 9104-3222 4 5 6 7 8 8320-1006 9104-3247 8668-1572 9114-6009 12 2 12 1 9 10 11 12 13 14 15 9108-1177 9002-0247 9103-1009 8510-1098 8850-1006 8855-1011 8320-1144 1 1 1 1 2 2 2 16 17 18 19 20 8867-1001 9108-1695 8867-1033 9104-1598 4 2 4 2 Ref 21 9020-1918 8852-1312 2 2 9108-1415 9104-1438 9104-1732 9112-1240 8859-1019 2 2 2 4 2 * 22 23 24 * 25 26 PCN 980730 MPC 3459-JH Description Of Part STEERING KNUCKLE KIT, (includes items 23 thru 26, 28 thru 32, 35, 36, 40 thru 51, 60 & 61 one kit does both sides) STEERING CYLINDER PIN KIT, (includes one each of items 22 thru 27, 33, & 34, one kit needed for each side) DRIVE HUB, (see page 6-8 for details) R.H. STEERING KNUCKLE, (see note #4) SLOT HD CAPSCREW, 5/8-11X3-3/4, GR8 CAPSCREW 12PT, 3/4-10X2, (torque to 270-290 ft.lbs.) HEX HD CAPSCREW, 5/8-10X2 SELF-ALIGNING BUSHING HARDENED WASHER, 3/4 REAR AXLE WELDMENT, (includes items 30, 46, & 55) REAR AXLE MOUNTING PIN HEX HD CAPSCREW, 1-1/4-7X6 SHIM, (1/4 thick) HEX NUT, 1-1/4-7 HEX NUT, 3/8-16 LOCK WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X5-3/4, GR5 LUBE FITTING, STRAIGHT, 1/8 STEERING CYLINDER PIVOT PIN LUBE FITTING, STRAIGHT, 1/4-28 SHIM, (.060 thick, see note #1) STEERING CYLINDER ASSY, (see page 10-6 for details) SHIM, (10 gauge, see note #1) HEX LOCK NUT, 3/4-10, (torque to 160-175 ft. lbs.) DIRT SHIELD SPACER, (3/16 thick) SPACER, (3/16 thick) BUSHING, (see note #4) O-RING Item Part No. Qty. Description Of Part 27 28 29 30 31 * 32 9104-1481 9112-3030 8859-1032 9112-3028 8692-1268 8821-1117 2 4 4 2 2 2 33 * 34 9104-1459 8850-1416 2 2 35 36 37 38 8867-1022 9108-1693 9104-1439 8320-1140 4 2 2 2 39 40 41 42 43 44 45 46 47 48 8852-1306 8858-1323 9114-1424 9104-1596 9104-1449 9104-1450 9104-1451 9112-3027 9112-3029 8821-2321 2 4 2 4 4 4 6 2 2 2 49 * 52 8855-1153 8859-1104 9112-1091 9112-0003 2 4 2 1 53 54 55 56 57 58 * 59 * 60 * 61 9116-6063 2460-1570 9112-3031 8850-1110 9108-1691 9020-6846 8855-1109 9112-1239 8821-1121 1 2 2 2 1 1 2 2 2 * 62 8852-1208 2 STEERING CYLINDER PIN BACK-UP RING O-RING BUSHING LIP SEAL SOCKET HD CAPSCREW, 5/8-11X3-3/4, (see note #5) WASHER HEX JAM NUT, 1-14, (torque to 225-250 ft. lbs.) LUBE FITTING, 30 DEGREES, 1/8 UPPER KING PIN TIE ROD PIN HEX HD CAPSCREW, 3/8-16X2-3/4, GR8 LOCK NUT, 3/8-16 RETAINING RING LOWER KING PIN SHIM, (20 gauge, see note #2) SHIM, (.060 thick, see note #2) SHIM, (.0478 thick, see note #2) SHIM, (.106 thick, see note #2) BUSHING O-RING SLOT HD CAPSCREW, 5/8-11X3-3/4, GR8 LOCK WASHER, 5/8 O-RING THRUST BUSHING L.H. STEERING KNUCKLE, (see note #4) TIE ROD, (includes item 6) LIP SEAL BUSHING HEX NUT, 5/8-11 SHIM, (.1046 thick) SHIM, (.1345 thick) LOCKWASHER, 1/2, (see note #5) BUSHING, (see note #4) SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8, (see note #5) HEX LOCKNUT, 1/2-13, (see note #5) * 50 51 * Revised parts list, service notes and illustration. 2-2 CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0344436 Starting Serial No.0266063 Original Issue 6-96 Revised 3-1-99 1 2 21 22 23 4 20 19 (3)HOLES 125 2.377 DIA 2.378 3 12 18 20 19 8 9 17 24 25 5 LOCATE NEW BORES THRU BOTTOM HOLE. NEW BORES MUST BE IN LINE WITH EXISTING BOTTOM BORE. HOLES MUST ACCEPT A 2.375 DIA. SHAFT THRU ALL 4 HOLES. NEW HOLES 26 27 BOTTOM HOLE 6 UPPER 28 29 30 31 15 16 7 8 LOWER KNUCKLE LAYOUT FOR BORING OUT HOLES FOR BUSHINGS SEE NOTE #3 ON NEXT PAGE FOR DETAILS 9 (R.H. KNUCKLE SHOWN) 15 10 14 11 12 13 42 35 41 ENLARGED VIEW 40 37 38 LEFT SIDE 39 43 44 UPPER 45 48 34 50 35 49 46 36 15 LOWER 33 37 47 51 RIGHT SIDE 52 53 37 32 62 52 61 60 59 55 54 56 57 58 FRONT OF MACHINE PCN 970126, 971313, 980725 - JH * Revised parts list, service notes and illustration. 2-2 CHASSIS & ATTACHING PARTS Rear Axle & Attaching Parts Starting Serial No. 0344436 Starting Serial No.0266063 Original Issue 6-96 Revised 3-1-99 NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as required to maintain no more than 1/16" gap. Must have a minimum of one shim. NOTE #3: All machines need to bore Steering Knuckles to use items 4 & 7. See diagram on previous page. unless you have purchased new Steering Knuckles part number, 9112-0003 & 9112-0004. NOTE #4: See option section for details on the Rear Axle Rework Kit and the Rear Axle Advantage Kit. Item Part No. Qty. 9103-5240 1 9104-5152 AR 1 8852-1312 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 9108-1415 9104-1481 9112-1239 9104-1439 8852-1306 9112-1240 9112-3030 8859-1032 9112-3027 9112-3029 8859-1104 9112-1091 9104-1733 9116-6012 2 2 2 2 2 4 4 4 2 2 4 2 AR 1 16 17 18 19 20 21 22 23 24 25 8692-1268 9112-3028 9108-1693 8858-1323 8867-1022 9104-1732 9104-1438 8859-1019 9104-1459 8850-1416 2 2 2 4 4 2 AR 2 2 2 26 8320-1140 2 27 28 29 30 31 9114-1424 9104-1449 9104-1450 9104-1451 9104-1596 2 AR AR AR AR PCN 970126, 971313, 980725 - JH Description Of Part STEERING KNUCKLE KIT, (includes items 2, 4, 7 thru 14; 16 thru 23; 27 thru 31, 43, 48, 51, & two of item 52, one kit does both sides) STEERING CYLINDER PIN KIT, (includes one each of items 1, 2, 3, 12, 21 thru 25, one kit needed for each side) HEX LOCK NUT, 3/4-10, (torque to 160-175 ft. lbs.) DIRT SHIELD STEERING CYLINDER PIN BUSHING TIE ROD PIN LOCK NUT, 3/8-16 BUSHING BACK-UP RING O-RING BUSHING O-RING O-RING THRUST BUSHING SHIM REAR AXLE WELDMENT, (includes items 10, 17, & 61) LIP SEAL BUSHING UPPER KING PIN RETAINING RING LUBE FITTING, 90 DEGREES, 1/8 SPACER, (3/16 thick) SPACER O-RING WASHER HEX JAM NUT, 1-14, (torque to 225-250 ft. lbs.) HEX HD CAPSCREW, 3/8-16X2-3/4, GR8 LOWER KING PIN SHIM, (.060 thick, see note #2) SHIM, (.0478 thick, see note #2) SHIM, (.106 thick, see note #2) SHIM, (20 gauge, see note #2) Item Part No. 32 Qty. Description Of Part Ref DRIVE HUB, (see page 6-8 for details) R.H. STEERING KNUCKLE, (see note #3) HEX NUT, 3/8-16 LOCK WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X5-3/4, GR8 LUBE FITTING, STRAIGHT, 1/8 STEERING CYLINDER PIVOT PIN SHIM, (.060 thick, see note #1) STEERING CYLINDER ASSY, (see page 10-6 for details) L.H. TUBE SUPPORT R.H. TUBE SUPPORT HEX HD CAPSCREW, 3/8-16X1, GR5 SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8 L.H. STEERING KNUCKLE, (see note #3) SELF-ALIGNING BUSHING HARDENED WASHER, 3/4 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 270-290 ft. lbs.) HEX LOCKNUT, 1/2-13 CAPSCREW 12PT, 3/410X2, GR8, (torque to 270-290 ft. lbs.) SHIM, (10 gauge, see note #1) LOCK WASHER, 5/8 SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 REAR AXLE MOUNTING PIN HEX NUT, 1-1/4-7 TIE ROD, (includes item 45) SHIM, (.0598 thick) SHIM, (.1046 thick) SHIM, (.1345 thick) HEX HD CAPSCREW, 1-1/4-7X6, GR5 LIP SEAL BUSHING HEX NUT, 5/8-11 33 9112-0004 1 34 35 36 8850-1006 8855-1011 8320-1144 2 6 2 37 38 39 40 8867-1001 9108-1695 9104-1598 6 2 AR Ref 41 42 9116-6056 9116-6055 8820-1035 1 1 4 43 8821-1121 2 44 9112-0003 1 45 46 47 9104-3247 8668-1572 8320-1006 2 12 12 48 49 8852-1208 9104-3222 2 4 50 51 52 9020-1918 8855-1153 8821-2321 AR 2 4 53 54 55 56 57 58 59 9108-1177 8510-1098 9116-6063 9116-1066 9116-1067 9116-1068 9002-0247 1 1 1 AR AR AR 1 60 61 62 2460-1570 9112-3031 8850-1110 2 2 2 * Revised parts list, service notes and illustration. 2-2 CHASSIS & ATTACHING PARTS Front Axle Mounting Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 1-10-99 * Note: For part numbers of internal bearings and seals that come with the axle, see page 6-3. Item Part No. 1 2 3 4 5 6 7 KG 9108-1176 9020-5891 9103-1014 8320-1031 8852-1016 9108-3480 Qty. Description Of Part Ref FRONT AXLE ASSY (see page 6-1 for details) 1 FRONT SWAY PIN 2 SPACER 2 SHIM WASHER 1 HEX HD CAPSCREW, 1-8 x 5 1 HEX LOCK NUT, 1-8 1 SHIM WASHER * Added note to see page 6-3 for internal components 2-3 CHASSIS & ATTACHING PARTS Front Axle Mounting Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Item Part No. 1 2 3 4 5 6 7 KG 9108-1176 9020-5891 9103-1014 8320-1031 8852-1016 9108-3480 Qty. Description Of Part Ref FRONT AXLE ASSY (see page 6-1 for details) 1 FRONT SWAY PIN 2 SPACER 2 SHIM WASHER 1 HEX HD CAPSCREW, 1-8 x 5 1 HEX LOCK NUT, 1-8 1 SHIM WASHER 2-3 CHASSIS & ATTACHING PARTS CAB GLASS 211/16 Rad. Typ. 3511/16 Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 211/16 Rad. Typ. 265/8 RIGHT SIDE WINDOW LEFT SIDE WINDOW (STANDARD ON ALL UNITS) 411/2 103/8 421/4 34 2811/16 2611/16 231/2 DOOR SLIDING WINDOW ASSY (9130-3067) 1611/16 FRONT WINDOW 111/2 263/4 417/8 NOTE 3: TOP WINDOW IS LEXAN MR50T4-112. 1/4 THICK. 413/8 313/8 101/2 1/ 2 NOTE 1: CAB GLASS CAN ONLY BE SHIPPED WITH THE COMPLETE CAB ENCLOSURE OPTION. IF GLASS BREAKAGE OCCURS IN THE FIELD, IT MUST BE REPLACED LOCALLY USING THE DIMENSIONS GIVEN. WITH THE EXCEPTION OF THE SLIDING DOOR WINDOW ASSY WHICH MAY BE PURCHASED THROUGH THE PARTS DEPARTMENT. NOTE 2: ALL LAMINATED SAFETY GLASS (EXCEPT FOR TOP WINDOW). TINTED FOR 73% LIGHT TRANSMISSION. SEAMED EDGES. 7/32 THICK. 31/8 Rad. (6) Places 2015/16 271/16 211/16 Rad. Typ. 1/2 75/8 7 5/ 8 311/2 TOP WINDOW REAR WINDOW (STANDARD ON ALL UNITS) 263/4 7 5/ 8 16 Holes 5 /16 Dia. 75/8 293/8 RS 2-4 CHASSIS & ATTACHING PARTS Outrigger Mounting Starting Serial No. 0266001 Original Issue 9-94 KG Item Part No. 1 2 8867-1001 3 4 5 6 7 8320-1073 9103-1141 8852-1206 9103-1140 8 9 9103-6041 9103-6032 Qty. Description Of Part 8 LUBE FITTING, STRAIGHT, 1/8 Ref DUAL P.O. CHECK VALVE (see 10-12 for details) 6 HEX HD CAPSCREW, 3/8-16X4-1/2 4 SHOE PIN 6 HEX LOCKNUT, 3/8-16 2 ARM PIN Ref OUTRIGGER CYLINDER ASSY (see page 10-8 for details) 2 ARM WELDMENT 2 OUTRIGGER SHOE 2-5 BOOM First Boom Section Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 1-9-01 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 1 2 9114-6014 8820-1534 1 4 14 15 9114-1303 8820-1570 2 6 3 4 5 6 7 8856-1109 9103-3185 9103-1236 9020-5870 8820-1532 12 2 2 AR 8 16 18 19 9002-7471 9134-1029 9114-1122 8345-1645 6 1 1 1 8 9 10 9103-3186 9103-1236 8820-1607 4 4 2 11 12 13 9002-7471 9114-3168 9114-1302 2 2 2 BOOM, FIRST SECTION HEX HD CAPSCREW, 3/8-24X1, GR5 (torque to 32-37 ft.lbs.) FLAT WASHER, 3/8 BEARING PAD SPACER (.060 thick) SHIM (.060 thick) HEX HD CAPSCREW, 3/8-24X3/4, GR5 (torque to 32-37 ft.lbs.) BEARING PAD SPACER (.060 thick) HEX HD CAPSCREW, 3/4-16X1-1/4, GR5 HARDENED FLATWASHER, 3/4 BEARING PAD SPACER (.0598 thick) 20 21 22 23 24 25 26 27 8852-1010 9114-1301 8867-1001 9020-0445 9020-0688 9002-6491 8856-1108 9100-3031 1 2 2 1 1 1 1 1 SHIM (.060 thick) HEX HD CAPSCREW, 1/2-20X2-1/2, GR5 (torque to 76-86 ft.lbs.) HARDENED WASHER, 1/2 BEARING PLATE PIN HEX HD CAPSCREW, 5/8-11X6, GR8 HEX NUT, 5/8-11 BUSHING LUBE FITTING, STRAIGHT, 1/8 PENDULUM BEARING SHOULDER BOLT WASHER, 5/16 BOOM ANGLE DECAL (white) PCN 000454-SDS * 17 * Changed part number on item 17. 3-1 BOOM Second Boom Section Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 10-22-96 Item Part No. Qty. 1 2 3 4 5 9114-6015 9112-1082 9112-1083 9112-3019 8820-1534 1 4 4 4 8 6 7 8 9 10 8856-1109 9114-1062 9114-3168 9002-7471 8820-1562 16 1 4 6 8 11 9114-1303 4 KG Description Of Part BOOM, SECOND SECTION SHIM (.06 thick) SPACER (.06 thick) BEARING PAD HEX HD CAPSCREW, 3/8-24X1, GR5 (torque to 32-37 ft.lb.s) FLAT WASHER, 3/8 BEARING PLATE BEARING PAD HARDENED WASHER, 1/2 HEX HD CAPSCREW, 1/2-20X3/4, GR5 (torque to 76-86 ft.lbs.) SPACER (.060 thick) Item Part No. Qty. Description Of Part 12 13 14 9114-1302 9112-3021 8820-1532 4 2 8 15 16 * 17 18 9114-1056 9114-6018 9114-1057 9114-1058 8820-1565 1 1 1 1 4 19 20 21 9020-5870 9103-1236 9103-3186 2 2 2 SHIM (.0598 thick) BEARING PAD HEX HD CAPSCREW, 3/8-24X3/4, GR5 (torque to 32-37 ft.lbs.) BEARING PLATE RETRACTION CABLE BRACKET BEARING PLATE BEARING BAR HEX HD CAPSCREW, 1/2-20X1-1/4, GR5 (torque to 76-86 ft.lbs.) SHIM (.06 thick) SPACER (.06 thick) BEARING PAD * Changed part number on item 21. 3-2 BOOM Third Boom Section Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 3-11-97 Item Part No. Qty. Description Of Part Item Part No. Qty. 1 2 3 4 5 6 9114-6016 9114-3168 9114-1302 9114-1303 9002-7471 8820-1565 1 2 2 2 6 6 8 9 8856-1109 8820-1532 8 4 7 8820-1534 4 BOOM, THIRD SECTION BEARING PAD SPACER (.0598 thick) SHIM (.060 thick) HARDENED FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-20X1-1/4, GR5 (torque to 76-86 ft.lbs.) HEX HD CAPSCREW, 3/8-24X1, GR5 (torque to 32-37 ft.lbs.) 10 11 12 13 * 14 * 15 9103-3186 9103-1236 9020-5870 9112-3019 9112-1082 9112-1083 2 2 2 2 2 2 KG * Added items 14 & 15, changed item 7 & 9 on art only. Description Of Part FLAT WASHER, 3/8 HEX HD CAPSCREW, 3/8-24X3/4, GR5 (torque to 32-37 ft.lbs.) BEARING PAD SPACER (.060 thick) SHIM (.060) BEARING PAD SHIM (.06 thick) SPACER (.06 thick) 3-3 BOOM Extension & Retraction Cables Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 2-2-06 Item Part No. Qty. Description Of Part Item Part No. Qty. 1 2 3 4 5 6 7 8 9 8850-1116 8850-1016 9112-1079 9112-3018 9114-6026 9114-3026 9114-3109 9104-1451 9114-5052 2 2 2 2 1 2 3 5 2 25 8820-1034 4 26 27 28 29 9114-1148 8867-1001 9114-6025 8820-1532 8856-1109 8855-1011 8820-1035 7 5 1 13 14 15 16 17 9114-1152 9114-1121 9108-1313 8855-1013 8820-1063 1 1 1 2 2 30 31 32 33 34 35 36 37 38 39 9103-3187 8688-1273 10 11 12 18 19 20 21 22 23 * 24 9114-6023 8858-1313 9114-1078 9114-3027 9114-5051 9114-6018 9134-1031 1 2 1 1 1 1 1 HEX JAM NUT, 1-8 HEX NUT, 1-8 SPECIAL WASHER SPRING STRONG BACK EXTENSION CABLE BUSHING THRUSTWASHER EXTENSION SHEAVE ASSY (includes item 7) FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1, GR5 CABLE GUIDE EXTENSION SHEAVE PIN PIN KEEPER LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X3/4, GR5 CABLE ANCHOR WELDMENT RETAINING RING EXTENSION CABLE PIN RETRACTION CABLE (includes pin) RETRACTION SHEAVE ASSY RETRACTION CABLE BRACKET HOSE GUIDE PLATE 40 41 42 43 9114-1120 9114-3025 8858-1149 JD 8688-1276 9114-1359 8850-1314 9114-3251 9114-1358 9002-7472 8320-1035 * Changed part number on item 24. Description Of Part HEX HD CAPSCREW, 3/8-16X7/8, GR5 1 GUIDE BAR 2 LUBE FITTING, STRAIGHT, 1/8 1 PUSH BEAM 2 HEX HD CAPSCREW, 3/8-24X3/4, GR5 1 BEARING PAD 2 STRAIGHT TUBE FITTING 12" NYLON TUBING, 1/4 2 90 DEGREE TUBE FITTING 1 CABLE SPRING BAR 2 HEX NUT, 7/8-14 (torque to 100 ft.lbs.) 1 SPRING 1 CABLE ADJUSTMENT BLOCK 4 HARDENED WASHER 4 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 (torque 200-215 ft.lbs.) 1 RETRACTION SHEAVE PIN 1 DOG POINT SET SCREW 1 RETAINING RING Ref PUSH BEAM PIN (not shown) (see page 3-6 for details) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 3-4 BOOM Quick Switch Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item KG Part No. Qty. 9108-5091 1 1 2 3 4 9108-6152 9108-6151 9020-7902 9103-3038 5 6 7 8 9 8863-1509 8867-1008 9114-6016 9103-1136 8820-1107 10 11 12 13 9104-1365 8850-1010 9020-7046 8820-1065 14 15 16 8855-1013 8856-1111 8830-1193 17 8856-1105 Description Of Part QUICK SWITCH ASSY (includes items 1 thru 6, 15 & 16) 1 QUICK SWITCH WELDMENT 1 PLUNGER WELDMENT 1 QUICK RELEASE PIN 1 JACK CHAIN, 7" LONG, SIZE 12 1 ROLL PIN, 1/4X2 1 LUBE FITTING, STRAIGHT, 1/4-28 1 THIRD BOOM SECTION Ref BUSHING 1 HEX HD CAPSCREW, 5/8-11X5, GR5 1 PIN 1 HEX LOCKNUT, 5/8-11 1 TILT CYLINDER PIN 2 HEX HD CAPSCREW, 1/2-13X1, GR5 2 LOCKWASHER, 1/2 2 FLAT WASHER, 1/2 1 ROUND HD MACHINE SCREW, #10-32X1/2 1 FLAT WASHER, #10 3-5 BOOM Boom Cross Section /Push Beam Pin Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-96 Revised 5-4-98 A 9114-1128 PUSH BEAM PIN (qty. 2) 8820-1075 HHCS, 1/2-13X3-1/2, GR5 (qty. 2) 8855-1013 LOCKWASHER, 1/2 (qty. 2) A VIEW A-A KG VIEW B-B VIEW C-C * Added hardware used to mount push beam pins. D C B D C B VIEW D-D 3-6 ATTACHMENTS Buckets Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. Qty. 1 9045-5049 1 KG Description Of Part 60" BUCKET (3/4 yard capacity) Item Part No. Qty. 1 9055-5020 1 Description Of Part 74" BUCKET (1-1/4 yard capacity) 4-1 ATTACHMENTS (9045-5051) & (9045-5052) Carriage Assemblies Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 11-29-00 NOTE: Item Part No. Qty. 9045-5051 1 1 2 9045-6009 8820-1105 1 2 3 4 *5 6 7 9020-0003 8852-1310 9045-1058 9015-3001 8834-1022 2 2 1 1 4 SVC Description Of Part 48" CARRIAGE ASSY, (includes all items) 48" CARRIAGE WELDMENT HEX HD CAPSCREW, 5/8-11X4, GR5 COLLAR HEX LOCKNUT, 5/8-11 FORK PIN SERIAL NUMBER PLATE DRIVE SCREW, #10 X3/8 Item MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON 534C9/C10. PLEASE SEE FORK INFORMATION PAGE, (4-14) FOR LIST OF FORKS. Part No. Qty. 9045-5052 1 1 2 9045-6010 8820-1105 1 2 3 4 5 6 7 9020-0003 8852-1310 9040-2478 9015-3001 8834-1022 2 2 1 1 4 Description Of Part 66" CARRIAGE ASSY, (includes all items) 66" CARRIAGE WELDMENT HEX HD CAPSCREW, 5/8-11X4, GR5 COLLAR HEX LOCKNUT, 5/8-11 FORK PIN SERIAL NUMBER PLATE DRIVE SCREW, #10X3/8 * Added fork note; revised part number on item 5 of 9045-5051. 4-2 ATTACHMENTS (9045-5011) Truss Boom 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 6-29-01 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 1 2 3 4 5 9045-5011 9080-1353 9045-3040 9020-6046 9045-1053 9045-3041 1 1 1 1 1 1 11 12 13 9060-2904 9040-3437 8820-1036 1 2 8 14 15 16 8850-1006 9020-7884 8820-1021 8 2 8 9040-2948 8867-1001 8820-1073 8850-1008 9060-2905 1 1 1 1 1 1 1 1 TRUSS BOOM, (includes all items) TRUSS BOOM WELDMENT SWIVEL HOOK BUSHING HANGER SHACKLE, (includes attachment hardware) BOLT NUT COTTER PIN PIN LUBE FITTING, STRAIGHT, 1/8 HEX HD CAPSCREW, 1/2-13X3, GR5 HEX NUT, 1/2-13 SLIDER BRACKET 17 18 19 20 21 22 8850-1005 8820-1035 8850-1106 9015-3001 8834-1022 9045-1047 8 2 2 1 4 2 SLIDER BRACKET SLIDER BAR HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 HEX NUT, 3/8-16 LOCKING CLAMP HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX NUT, 5/16-18 HEX HD CAPSCREW, 3/8-16X1, GR5 HEAVY HEX JAM NUT, 3/8-16 SERIAL NO. PLATE DRIVE SCREW, #10X3/8 SPACER 6 7 8 9 10 MBC * Revised Serial Numbers in upper R.H. corner. 4-3 ATTACHMENTS (9045-5012) Truss Boom W/Winch Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 7-05-06 Item Part No. Qty. 9045-5012 1 1 2 9080-1353 3 8820-1096 4 5 6 7 8 9 8850-1010 8856-1113 Not Used Not Used 9045-1047 10 8820-1027 11 12 13 14 15 16 17 18 19 20 21 8856-1108 8850-1005 8345-1104 9002-9935 9020-5121 8866-2107 9045-3016 9020-7880 8866-2019 8471-7644 8866-1013 8866-2006 22 9116-3138 Description Of Part TRUSS BOOM ASSY W/WINCH, (includes all items) 1 TRUSS BOOM WELDMENT Ref WINCH W/MOTOR, (see page 10-23 & 10-24 for details) 4 HEX HD CAPSCREW, 5/8-11X1-3/4, GR5 4 HEX NUT, 5/8-11 8 FLAT WASHER, 5/8 2 SPACER Ref CROSSOVER VALVE, (see page 10-25 for details) 2 HEX HD CAPSCREW, 5/16-18X2-3/4, GR5 2 FLAT WASHER, 5/16 10 HEX NUT, 5/16-18 4 ADAPTER 2 TUBE REDUCER, 7/8X3/4 2 HOSE ASSY 2 ELBOW, 90 DEGREES, (swivel nut) 2 ADAPTER 2 FLOW LIMITER 4 CONNECTOR, (includes item 46) 2 HOSE ASSY 2 MALE CONNECTOR, 1/2X1/2, (Before S/N 2005283-01 & After) 2 CONNECTOR, (includes 8859-1205 o-ring), (S/N 2005283-01 & After) 1 MALE TIP COUPLER, (Before S/N 2005283-01 & After) ER 46361, 49553, 49939 - LK Item Part No. Qty. 22 9140-3414 1 23 24 9104-3126 9116-3139 1 1 9140-3413 1 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 9104-3125 9040-3056 8834-1022 9040-2948 8820-1073 8850-1008 8867-1001 9020-7882 9140-3448 9002-6965 9002-8990 9060-2905 9060-2904 9040-3437 8820-1036 1 1 4 1 1 1 1 1 1 1 2 1 1 2 8 40 41 42 8850-1006 9020-7884 8820-1021 8 2 8 43 44 45 46 8820-1035 8850-1106 9015-3001 8859-1206 2 2 1 4 * Revised illustration & parts list. Description Of Part MALE TIP COUPLER, (S/N 2005283-01 & After) DUST CAP FEMALE COUPLER, (Before S/N 2005283-01 & After) FEMALE COUPLER, (S/N 2005283-01 & After) DUST PLUG SHEAVE DRIVE SCREW, #10X3/8 PIN HEX HD CAPSCREW, 1/2-13X3, GR5 HEX NUT, 1/2-13 LUBE FITTING, STRAIGHT, 1/8 WIRE ROPE, 3/8" DIAMETER SWIVEL HOOK THIMBLE WIRE ROPE CLIP SLIDER BRACKET SLIDER BRACKET SLIDER BAR HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 HEX NUT, 3/8-16 LOCKING CLAMP HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX HD CAPSCREW, 3/8-16X1, GR5 HEAVY HEX JAM NUT, 3/8-16 SERIAL NO. PLATE O-RING 4-4 ATTACHMENTS 6 Ft. Vertical Mast Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-06-06 Item 1 2 3 4 5 6 7 Part No. Qty. Description Of Part Item Part No. Qty. 9045-5035 1 8 9 8856-1004 8866-1013 2 1 9045-5037 1 8866-2006 1 9114-3209 1 9115-3015 1 10 11 8866-1016 8866-1180 1 1 9045-3031 9045-3032 9045-6002 8471-7640 9116-3138 1 1 1 1 1 9140-3414 1 9104-3126 2443-1386 8820-1037 1 2 2 6 FT. MAST ASSY, (48" carriage), (includes all items) 6 FT. MAST ASSY, (66" carriage), (includes all items) 534C-9 CAPACITY CHART (located in cab) 534C-10 CAPACITY CHART (located in cab) CARRIAGE WELDMENT - 48" CARRIAGE WELDMENT - 66" ADAPTER WELDMENT HOSE ASSY MALE HYDRAULIC COUPLING, (Before S/N 2005283-01) MALE HYDRAULIC COUPLING, (S/N 2005283-01 & After) DUST CAP CLAMP HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 12 13 14 15 16 17 18 19 20 21 8850-1006 8855-1011 9015-3001 8834-1022 9045-1039 9103-4372 9103-4373 9103-4374 9103-4375 9103-4376 2 2 1 4 1 2 2 6 AR 4 22 9103-4377 2 ER 46361, 49939 - LK * Revised parts list. Description Of Part FLAT WASHER, 3/8 MALE CONNECTOR, 1/2X1/2 TUBE, (Before S/N 2005283-01) CONNECTOR, (includes 8859-1205 o-ring), (S/N 2005283-01 & After) MALE CONNECTOR, 5/8X1/2 TUBE FEMALE ELBOW, 90 DEGREES, 1/2X1/2 TUBE HEX NUT, 3/8-16 LOCKWASHER, 3/8 SERIAL NO. PLATE DRIVE SCREW, #10X3/8 STOP TUBE RETAINING RING CHAIN ROLLER LOAD ROLLER, (inside carriage frame) SHIM SIDE THRUST ROLLER, (small outside roller) SCREW 4-5 ATTACHMENTS (9108-5058) 48" Slope Piler Carriage Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 6-14-06 Item Part No. 9108-5058 9114-3317 9115-3013 1 2 3 9108-6121 9108-6122 4 *5 6 7 8 9 * 10 11 *12 9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535 *13 8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 14 15 16 17 * 18 19 20 21 22 23 Qty. Description Of Part Ref 48" SLOPE PILER CARRIAGE, (includes all items) 1 CAPACITY DECAL, 534C-9 (not shown) 1 CAPACITY DECAL, 534C-10 (not shown) 1 CARRIAGE WELDMENT 1 ADAPTER WELDMENT Ref SWAY CYLINDER, (see page 13-11 for details) 1 BUSHING 2 PIN 1 TUBE 2 BEARING PAD 1 TAP BOLT 1 THRUST WASHER AR SHIM 2 SPACER 4 HEX HD CAPSCREW, 3/8-24X1-1/4, GR5 4 HEX HD CAPSCREW, 3/8-24X1, GR5 3 KEEPER PLATE 6 HEX HD CAPSCREW, 1/2-13X1, GR5 6 LOCKWASHER, 1/2 1 HEX LOCKNUT, 1-8 2 LUBE FITTING, 90 DEGREES, 1/8 4 FLAT WASHER, 3/8 1 HEX NUT, 1-8 1 WASHER, 1-1/16 1 PIN 2 HOSE ASSY ER 46361, 48269, 49530, 49939, 50170 LK Item Part No. Qty. 24 8366-1316 8866-1010 2 2 *25 8866-2018 *26 9116-3138 9140-3414 *27 9116-3139 9140-3413 28 29 30 31 * 32 33 8834-1022 9015-3001 9104-3125 9104-3126 8866-2105 34 8820-1040 35 8855-1011 9045-1058 9020-0003 8820-1105 *36 37 38 39 *40 *41 8852-1310 8452-1062 7714-3015 * Revised illustration & parts list. Description Of Part CONNECTOR CONNECTOR, (Before S/N 2005283-01) 2 CONNECTOR, (S/N 2005283-01 & After) 1 MALE QUICK DISCONNECT, (Before S/N 2005283-01) 1 MALE QUICK DISCONNECT, (S/N 2005283-01 & After) 1 FEMALE QUICK DISCONNECT, (Before S/N 2005283-01) 1 FEMALE QUICK DISCONNECT, (S/N 2005283-01 & After) 4 DRIVE SCREW, #10X3/8 1 SERIAL NUMBER PLATE 1 DUST PLUG 1 DUST CAP 2 ELBOW, 90 DEGREES, (swivel nut) Ref DUAL P.O. CHECK VALVE, (see page 13-12 for details) 3 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 3 LOCKWASHER, 3/8 1 FORK PIN 2 COLLAR 2 HEX HD CAPSCREW, 5/8-11X4, GR5 2 LOCKNUT, 5/8-11 1 SUPPORT CLAMP 1 WHIZ-LOCK NUT, 3/8-16 4-6 ATTACHMENTS (9130-5016) 66" Slope Piler Carriage Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 6-14-06 Item Part No. 9130-5016 9114-3317 9115-3013 1 2 3 9130-6030 9108-6122 4 *5 6 7 8 9 * 10 11 * 12 9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535 * 13 8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 14 15 16 17 * 18 19 20 21 22 23 Qty. Description Of Part Ref 66" SLOPE PILER CARRIAGE (includes all items) 1 CAPACITY DECAL, 534C-9 (not shown) 1 CAPACITY DECAL, 534C-10 (not shown) 1 CARRIAGE WELDMENT 1 ADAPTER WELDMENT Ref SWAY CYLINDER (see page 13-11 for details) 1 BUSHING 2 PIN 1 TUBE 2 BEARING PAD 1 TAP BOLT 1 THRUST WASHER AR SHIM 2 SPACER 4 HEX HD CAPSCREW, 3/8-24X1-1/4, GR5 4 HEX HD CAPSCREW, 3/8-24X1, GR5 3 KEEPER PLATE 6 HEX HD CAPSCREW, 1/2-13X1, GR5 6 LOCKWASHER, 1/2 1 HEX LOCKNUT, 1-8 2 LUBE FITTING, 90 DEGREES, 1/8 4 FLAT WASHER, 3/8 1 HEX NUT, 1-8 1 WASHER, 1-1/16 1 PIN 2 HOSE ASSY ER 46361, 48269, 49530, 49939, 50170 LK Item Part No. Qty. 24 8366-1316 8866-1010 2 2 Description Of Part 28 29 30 31 *32 33 8834-1022 9015-3001 9104-3125 9104-3126 8866-2105 34 8820-1040 35 36 37 38 8855-1011 9130-1083 9020-0003 8820-1105 39 8852-1310 8452-1062 7714-3015 CONNECTOR CONNECTOR, (Before S/N 2005283-01) 2 CONNECTOR, (S/N 2005283-01 & After) 1 MALE QUICK DISCONNECT, (Before S/N 2005283-01) 1 MALE QUICK DISCONNECT, (S/N 2005283-01 & After) 1 FEMALE QUICK DISCONNECT, (Before S/N 2005283-01) 1 FEMALE QUICK DISCONNECT, (S/N 2005283-01 & After) 4 DRIVE SCREW, #10X3/8 1 SERIAL NUMBER PLATE 1 DUST PLUG 1 DUST CAP 2 ELBOW, 90 DEGREES, (swivel nut) Ref DUAL P.O. CHECK VALVE (see page 13-12 for details) 3 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 3 LOCKWASHER, 3/8 1 FORK PIN 2 COLLAR 2 HEX HD CAPSCREW, 5/8-11X4, GR5 2 LOCKNUT, 5/8-11 1 SUPPORT CLAMP 1 WHIZ-LOCK NUT, 3/8-16 * Revised illustration & parts list. 4-7 *25 8866-2018 *26 9116-3138 9140-3414 *27 9116-3139 9140-3413 * 40 *41 ATTACHMENTS (9045-5044) 100 Degree Swing Fork Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-10-06 Item Part No. 9045-5044 9114-3212 9115-3016 1 2 9104-3126 9116-3138 9140-3414 3 8866-1013 8866-2006 4 5 9104-3125 9116-3139 9140-3413 6 7 8 8471-8067 9141-1073 8320-1024 9 10 11 12 13 14 15 16 17 18 9108-3249 7713-3140 7713-3177 9104-1324 8867-1008 9104-1325 8867-1022 9104-1327 9104-1322 8320-1026 19 Qty. Description Of Part Ref 100 DEGREE SWING FORK ASSY, (includes all items) 1 534C-9 CAPACITY DECAL, (located in cab) 1 534C-10 CAPACITY DECAL, (located in cab) 1 DUST CAP 1 MALE QUICK DISCONNECT, (Before S/N 2005283-01) 1 MALE QUICK DISCONNECT, (S/N 2005283-01 & After) 2 MALE CONNECTOR, 1/2X1/2 TUBE, (Before S/N 2005283-01) 2 CONNECTOR, (includes 8859-1205 o-ring), (S/N 2005283-01 & After) 1 DUST CAP 1 FEMALE QUICK DISCONNECT, (Before S/N 2005283-01) 1 FEMALE QUICK DISCONNECT, (S/N 2005283-01 & After) 2 HOSE ASSY 2 LOCKING PLATE 4 HEX HD CAPSCREW, 3/8-16X1, SELF-LOCKING (nylok), GR8 1 CLAMP SET 1 COVER PLATE 1 HEX HD CAPSCREW, 5/16X1-3/8 2 PIVOT PIN 2 LUBE FITTING, STRAIGHT, 1/4-28 2 PIVOT PIN 2 LUBE FITTING, 90 DEGREES 2 BUSHING 2 LOCKING PLATE 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 Ref SWING CYLINDER, (see page 13-13 for details) ER 46361, 48255, 48655, 49939 LK Item Part No. Qty. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 8866-2105 8866-2018 9104-1326 8858-1136 9104-6061 9020-0003 9055-1013 8820-1105 8852-1310 9104-1356 9104-6062 8834-1022 9015-3001 9103-3039 9103-3038 8866-1449 9114-1350 9114-6053 9114-6054 9104-3221 9104-3186 8856-1002 8820-1008 6 2 2 4 1 2 1 2 2 6 1 4 1 2 24" 2 2 1 1 2 1 2 2 43 44 9020-4097 8866-2084 2 2 45 46 47 48 49 50 51 52 8859-1204 7713-3201 9104-1361 8859-1205 9104-1362 8866-2152 9114-3282 8866-2106 4 2 2 2 2 2 2 2 * Revised parts list. Description Of Part ELBOW, 90 DEGREE, (swivel nut) CONNECTOR, (includes item 45) PIVOT PIN RETAINING RING CARRIAGE WELDMENT COLLAR FORK PIN HEX HD CAPSCREW, 5/8-11X4, GR5 LOCKNUT SPACER PIVOT WELDMENT DRIVE SCREW SERIAL NO. PLATE CHAIN CONNECTOR CHAIN ROLL PIN, 1/8X1-1/2 PIN L.H. SUPPORT BRACKET R.H. SUPPORT BRACKET DETENT PIN DOUBLE PILOT CHECK VALVE FLAT WASHER HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 HOSE ASSY ELBOW, 45 DEGREES, (includes item 45) O-RING HOSE ASSY FITTING O-RING ORIFICE FITTING BRANCH TEE, (includes item 45) PINCH POINT DECAL ELBOW, 90 DEGREES, (swivel nut) 4-8 ATTACHMENTS (9108-5056) Quick Hook Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-24-06 Item Part No. 9108-5056 Qty. Description Of Part Item Part No. Ref QUICK HOOK ASSY, (includes 16 9104-3126 17 9116-3138 all items) 1 8855-1011 8 LOCKWASHER, 3/8 2 8820-1034 8 HEX HD CAPSCREW, 3/8-16X7/8, 9140-3414 GR5 3 8867-1001 2 LUBE FITTING, STRAIGHT, 1/8 18 7713-3136 4 9108-1574 1 PIN 19 7713-3137 20 8820-1023 5 8863-1343 2 COTTER PIN 6 9108-1573 1 ROLLER 21 7713-3270 7 9108-3368 1 WIRE ROPE, (7/16" Dia.) 22 8856-1002 23 8820-1005 8 9108-3367 1 WINCH 9 9108-6119 1 QUICK HOOK WELDMENT 24 9114-3276 10 9015-3001 1 SERIAL NO. PLATE 25 9114-3275 26 8866-1110 11 8834-1022 4 ROUND HD DRIVE SCREW, #10X3/8 12 9020-5126 2 HOSE ASSY 27 9002-9999 28 9020-1443 13 7736-3079 2 STRAIGHT THREAD CONNECTOR, (Before S/N 2005283-01) 29 9114-3277 8866-2006 2 CONNECTOR, (includes 8859-1205 30 9108-1737 31 9106-3040 o-ring), (S/N 2005283-01 & After) 14 9104-3125 1 DUST CAP 32 9106-3039 15 9116-3139 1 FEMALE HYDRAULIC COUPLING, 33 8820-1006 (Before S/N 2005283-01) 9140-3413 1 FEMALE HYDRAULIC COUPLING, (S/N 2005283-01 & Afte NP 631735, PCN 990293, ER 46361, * Revised illustration & parts list. 49939 - LK Qty. 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 4 Description Of Part DUST CAP MALE HYDRAULIC COUPLING, (Before S/N 2005283-01) MALE HYDRAULIC COUPLING, (S/N 2005283-01 & After) STAUFF CLAMP SET STAUFF COVER PLATE HEX BOLT STAUFF CLAMP SET STAUFF COVER PLATE HEX BOLT TUBE ASSY TUBE ASSY MALE ELBOW, 90 DEGREES, 3/8X1/2 TUBE WIRE ROPE CLAMP, 7/16 HOOK & BALL L-HANDLE WEDGE CLAMP SET COVER PLATE HEX BOLT 4-9 ATTACHMENTS (9045-5047) 6' Swing Mast W/Side Shift 6 9 10 12 Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Revised 7-11-06 2 16 17 18 19 15 16 17 18 21 41 42 3 4 5 7 11 B 21 32 91 8 13 14 B 25 30 36 27 28 46 29 48 49 1 51 31 33 34 35 26 25 43 92 93 94 95 96 39 44 38 52 53 SECTION A-A C 64 88 62 70 75 A 59 A AUX HYD. LINES 62 77 78 79 80 69 76 90 SOLENOID VALVE 39 87 65 V1 .094 V2 SIDE SHIFT CYLINDER DUAL COUNTERBALANCE VALVE C1 C 2 S C WI YL N IN G D ER 66 83 84 97 C3 G ER IN ND I SW YL C 82 C1 C2 67 C 68 HYDRAULIC SCHEMATIC 71 22 61 25 24 VIEW B-B LK V1 63 89 60 81 87 SOLENOID VALVE BANK 58 WARNING 72 73 74 54 55 56 MAST CYLINDER 21 23 57 40 21 32 91 37 47 21 45 47 50 20 23 61 23 85 86 71 VIEW C-C 4-10 ATTACHMENTS (9045-5047) 6' Swing Mast W/Side Shift Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Revised 7-11-06 Item 1 2 3 4 5 6 7 Part No. Qty. 90455047 Ref 6' SWING MAST W/SIDE SHIFT, (includes all items) 1 MAST WELDMENT 1 SWING FORK PIVOT WELDMENT 2 PIVOT PIN 2 LUBE FITTING, 45 DEGREES, 1/8 2 BUSHING 2 LOCKING PLATE 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 Ref HYDRAULIC CYLINDER, (see page 13-13 for details) 2 PIVOT PIN 2 LUBE FITTING, STRAIGHT, 1/4-28 2 LOCKING PLATE 4 HEX HD CAPSCREW, 3/8-16X1, GR8 2 PIVOT PIN 4 SNAP RING 1 LH SUPPORT BRACKET 2 PIN 2 ROLL PIN, 1/8X1-1/2 2 DETENT PIN 1 RH SUPPORT BRACKET 2 BRANCH TEE, (includes item 61) 7 O-RING 2 ELBOW, 90 DEGREES, (includes item 61) 6 ELBOW, 90 DEGREES, (swivel nut) 2 HOSE ASSY 2 HOSE ASSY 1 FRONT COVER, (solenoid valve) 1 SOLENOID VALVE 2 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5 2 LOCKWASHER, 1/4 2 HOSE SHEAVE 2 LOCKWASHER, 5/16 2 ELBOW, 90 DEGREES, (swivel nut) 1 SOLENOID VALVE BANK 6 CARTRIDGE & COIL 6 SEAL KIT, (used on cartridge & coil) 2 HEX HD CAPSCREW, 5/16-18X2-1/4, GR5 2 FLAT WASHER, 5/16 2 SHOULDER BOLT 1 UNION TEE, 1/2 TUBE 5 WHIZ-LOCKNUT, 1/4-20 1 HOSE ASSY 1 WIRING HARNESS 2 ADAPTER 1 ORIFICE FITTING 1 DIODE ASSY, (includes items 92 thru 96) 1 WIRING HARNESS 1 HOSE ASSY 1 HOSE ASSY 2 SWIVEL NUT RUN TEE, 1/2 TUBE 2 ELBOW, 90 DEGREES 1 JUMPER WIRE 1 ELBOW, 90 DEGREES, (includes item 21) 1 BACK COVER, (solenoid valve) 9045-6007 9104-6062 9104-1325 8867-1018 9104-1327 9141-1073 8320-1026 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 9104-1324 8867-1008 9104-1322 8320-1024 9104-1326 8858-1136 9114-6053 9114-1350 8863-1449 9104-3221 9114-6054 8866-2152 8859-1205 8866-2064 23 24 25 26 27 28 88662105 7713-3201 9020-4097 9045-1060 9045-3043 8820-1007 29 30 31 32 33 34 8855-1009 9103-4399 8855-1010 8866-2106 9045-3019 9114-4449 9120-4190 8820-1025 35 36 37 38 39 40 41 42 43 8856-1108 9103-4400 8866-1306 7714-3013 7713-3269 9045-3023 9020-3384 9104-1362 9134-5026 44 45 46 47 48 49 50 9045-3044 8471-8047 7713-3458 8866-2240 7713-1088 9020-7719 8866-2065 51 90451061 ER 46361, 48255, 49939 - LK Description Of Part Item Part No. Qty. 52 53 54 55 8067-3023 7714-3006 9045-3018 8820-1008 2 2 1 2 56 57 58 59 60 61 62 8856-1002 8866-2018 9045-3021 9045-3020 8471-1778 8859-1204 8866-1013 8866-2006 63 9116-3138 9140-3414 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 9103-3125 9045-3046 9020-7662 9103-3039 9103-3038 8834-1022 9104-1356 8471-7871 7713-3497 7713-3498 7713-3499 9114-3282 9134-3053 7713-3168 7713-3140 8820-1024 80 81 82 8850-1005 83 84 85 86 9045-3033 9045-4003 9045-4001 9045-4002 9103-4374 9103-4375 8471-7537 8866-1084 87 88 7713-3146 9116-3139 9140-3413 89 90 91 92 93 94 95 96 97 9104-3126 9015-3001 8866-2006 7738-5131 9104-3440 8666-1147 8668-3480 8368-3549 9103-4377 * Revised illustration & parts list. Description Of Part SUPPORT CLAMP WHIZ-LOCKNUT, 5/16-18 DUAL COUNTERBALANCE VALVE HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 2 FLAT WASHER, 1/4 2 CONNECTOR, (includes item 21) 1 TUBE ASSY 1 TUBE ASSY 1 HOSE ASSY 4 O-RING 2 MALE CONNECTOR, 1/2X1/2 TUBE, (Before S/N 2005283-01) 2 CONNECTOR, (includes 8859-1205 o-ring), (S/N 2005283-01 & After) 1 HYD COUPLING, MALE TIP, (Before S/N 2005283-01) 1 HYD COUPLING, MALE TIP, (S/N 2005283-01 & After) 1 DUST CAP 1 WIRING HARNESS 1 6 CONTACT PLUG 2 CHAIN CONNECTION 24" CHAIN 4 DRIVE SCREW, #10X3/8 6 SPACER 2 HOSE ASSY 2 CLAMP 2 COVER PLATE 4 HEX HD CAPSCREW, 1/4-20X1-5/16 2 PINCH POINT DECAL 1 ATTENTION DECAL 1 CLAMP SET 2 COVER PLATE 1 HEX HD CAPSCREW, 5/16-18X2, GR5 1 HEX NUT, 5/16-18 Ref FORKS, (see page 4-14 for details) 1 66" S.S. CARRIAGE 2 BRONZE GUIDE 1 CYLINDER 1 PACKING KIT 6 LOAD ROLLER 12 SHIM 2 HOSE ASSY 2 BULKHEAD UNION, 9/16-18X3/8 TUBE 1 HOSE ASSY 1 HYD COUPLING, FEMALE, (Before S/N 2005283-01) 1 HYD COUPLING, FEMALE, (S/N 2005283-01 & After) 1 DUST CAP 1 SERIAL NO. PLATE 4 CONNECTOR, (includes item 21) 1 DIODE ASSY 2 PIGGYBACK CONNECTOR 3" BLACK WIRE, 16GA. 1 BUTT CONNECTOR AR HEAT SHRINK TUBING 2 SCREW 4-10 ATTACHMENTS (9055-5013) 100 Degree Drywall Swing Fork Asembly Original Issue 3-95 Revised 7-13-06 LK 4-11 ATTACHMENTS (9055-5013) 100 Degree Drywall Swing Fork Asembly Original Issue 3-95 Revised 7-13-06 Item Part No. Qty. 9055-5013 1 1 2 3 4 9055-6004 9104-1326 8858-1136 5 6 7 8 9 10 9104-1324 8867-1008 9141-1073 8320-1024 9104-3125 9116-3139 9140-3413 11 8866-1013 8866-2006 12 13 9104-3126 9116-3138 9140-3414 14 15 16 17 18 19 8471-8067 9104-1325 9104-1327 8867-1022 9104-1322 8320-1026 20 8820-1008 21 22 23 24 8856-1002 9104-3186 9104-1361 9104-1362 Description Of Part 100 DEGREE DRYWALL SWING FORK ASSY, (includes all items) 1 DRYWALL CARRIAGE WELDMENT 2 PIVOT PIN 4 EXTERNAL RETAINING RING Ref HYDRAULIC CYLINDER ASSY, (see page 13-13 for details) 2 PIVOT PIN 2 LUBE FITTING, STRAIGHT, 1/4-28 2 LOCKING PLATE 4 HEX HD CAPSCREW, 3/8-16X1, GR8 1 DUST CAP 1 HYDRAULIC COUPLER, FEMALE, (Before S/N 2005283-01) 1 HYDRAULIC COUPLER, FEMALE, (S/N 2005283-01 & After) 2 MALE CONNECTOR, 1/2X1/2 TUBE, (Before S/N 2005283-01) 2 CONNECTOR, (includes 8859-1205 o-ring), (S/N 2005283-01 & After) 1 DUST CAP 1 HYDRAULIC COUPLER, MALE, (Before S/N 2005283-01) 1 HYDRAULIC COUPLER, MALE, (S/N 2005283-01 & After) 2 HOSE ASSY 2 PIVOT PIN 2 BUSHING 2 LUBE FITTING, 90 DEGREES, 1/8 2 LOCKING PLATE 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 2 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 2 FLAT WASHER, 1/4 1 DOUBLE PILOT CHECK VALVE 2 FITTING 2 ORIFICE FITTING ER 46361, 48255, 48655, 49939 - LK Item Part No. Qty. 25 26 8859-1205 8866-2084 2 2 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 8859-1204 9020-4097 7713-3201 8866-2105 8866-2018 8859-1205 8866-2152 8859-1204 8820-1105 8852-1310 9020-0003 9045-3013 9045-1020 9104-1356 9104-6062 9103-3038 9103-3039 8863-1449 9114-1350 9114-6053 9114-6054 9104-3221 9015-3001 8834-1022 9055-3012 8824-1053 2 2 2 6 2 2 2 2 4 4 4 2 2 6 1 1 2 2 2 1 1 2 1 4 2 14 52 53 54 55 56 57 58 59 8855-1011 8850-1006 9055-3013 9108-3249 7713-3140 7713-3177 9114-3282 8866-2106 8 8 2 1 1 1 2 2 * Revised illustration & parts list. Description Of Part O-RING ELBOW, 45 DEGREES, (includes item 27) O-RING HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (swivel nut) CONNECTOR, (includes item 32) O-RING BRANCH TEE, (includes item 34) O-RING HEX HD CAPSCREW, 5/8-11X4, GR5 HEX LOCKNUT, 5/8-11 COLLAR DRYWALL FORK FORK PIN SPACER PIVOT WELDMENT CHAIN, 24" CHAIN CONNECTION ROLL PIN, 1/8X1-1/2 PIN SUPPORT BRACKET, L.H. SUPPORT BRACKET, R.H. DETENT PIN SERIAL NO. PLATE DRIVE SCREW, #10X3/8 SIDE DRYWALL GUARD SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2 LOCKWASHER, 3/8 HEX NUT, 3/8-16 BOTTOM DRYWALL GUARD CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/8 PINCH POINT DECAL ELBOW, 90 DEGREES, (swivel nut) 4-11 ATTACHMENTS (9130-5021) Swinging Slope Piler Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 SECTION A - A SECTION B - B KG 4-12 ATTACHMENTS (9130-5021) Swinging Slope Piler Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Item Part No. Qty. 9130-5021 1 1 2 3 7713-3168 7713-3140 8820-1024 1 2 1 4 5 6 7 8 9 10 11 12 13 8850-1005 9045-3020 9108-3248 9108-1622 8820-1065 8855-1013 9108-1313 8867-1022 9108-1594 8366-1316 1 1 1 1 6 6 3 4 1 2 14 15 16 17 8471-7955 8688-3469 9045-3019 8820-1025 2 1 1 2 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 8856-1108 8855-1010 8866-2006 8859-1205 7713-3269 9130-3064 7713-3146 8866-2106 8866-1306 9130-6032 8866-2018 9020-3384 9104-1362 9020-5870 9103-1236 8820-1537 2 2 2 5 1 1 1 2 1 1 3 2 2 4 2 4 34 8820-1536 4 35 36 37 38 39 40 8856-1109 9103-3186 8866-2175 8866-2105 9045-3018 8820-1008 4 2 1 4 1 2 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 8856-1002 9045-3021 9104-1356 9104-3209 9015-3001 8834-1022 9103-3039 9103-3038 9020-7662 8866-1013 9020-4244 9104-3126 9020-4245 9104-3125 8859-1204 8866-2064 2 1 6 2 1 4 1 1 1 2 1 1 1 1 4 2 KG Description Of Part SWINGING SLOPE PILER ASSY (includes all items) CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X2, GR5 HEX NUT, 5/16-18 TUBE ASSY BUSHING PIN HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 KEEPER PLATE LUBE FITTING, 90 DEGREES, 1/8 THRUSTWASHER STRAIGHT THREAD CONNECTOR, 3/8 TUBE HOSE ASSY TUBE END REDUCER, 1/2-3/8 TUBE SOLENOID VALVE BANK HEX HD CAPSCREW, 5/16-18X2-1/4, GR5 WASHER, 5/16 Item Part No. Qty. Description Of Part LOCKWASHER, 5/16 57 9020-4097 2 HOSE ASSY CONNECTOR (includes item 21) 58 7713-3201 2 HOSE ASSY O-RING HOSE ASSY 59 8866-2152 2 BRANCH TEE (includes item 55) WIRING HARNESS 60 9104-1326 2 PIVOT PIN HOSE ASSY 61 8858-1136 4 SNAP RING ELBOW, 90 DEGREES (swivel nut) 62 Ref SWING CYLINDER (see page UNION TEE, 1/2 TUBE 13-13 for details) INTERMEDIATE MEMBER 63 9104-1324 2 PIVOT PIN CONNECTOR (includes item 21) 64 8867-1008 2 LUBE FITTING, STRAIGHT, 1/4-28 ADAPTER 65 9104-1322 2 LOCKING PLATE ORIFICE FITTING 66 8320-1024 4 HEX HD CAPSCREW, 3/8-16X1, GR8 SHIM (16 Ga.) 67 9114-6054 1 R.H. SUPPORT BRACKET SPACER (.06 thick) 68 9114-1350 2 PIN HEX HD CAPSCREW, 3/8-24x1-3/4, 69 8863-1449 2 ROLL PIN, 1/8X1-1/2 GR5 70 9104-3221 2 DETENT PIN HEX HD CAPSCREW, 3/8-24X1-1/2, 71 9104-6062 1 PIVOT WELDMENT GR5 72 9104-1325 2 PIVOT PIN FLAT WASHER, 3/8 73 9104-1327 2 BUSHING BEARING PAD 74 9104-1323 2 LOCKING PLATE HEX HD PLUG (includes item 21) 75 8320-1026 4 HEX HD CAPSCREW, 1/2-13X1-1/2, ELBOW, 90 DEGREES (swivel nut) GR8 DUAL COUNTERBALANCE VALVE 76 9114-6053 1 L.H. SUPPORT BRACKET HEX HD CAPSCREW, 1/4-20X1-3/4, 77 9130-6030 1 66" CARRIAGE WELDMENT GR5 78 Ref DUAL P.O. CHECK VALVE (see page WASHER, 1/4 13-12 for details) TUBE ASSY 79 8820-1040 3 HEX HD CAPSCREW, 3/8-16X2-1/4, SPACER GR5 PINCH POINT DECAL 80 8855-1011 3 LOCKWASHER, 3/8 SERIAL NUMBER PLATE 81 9108-1554 2 PIN DRIVE SCREW, #10X3/8 82 9130-1083 1 FORK PIN CHAIN CONNECTOR 83 9020-0003 2 COLLAR CHAIN, 24" 84 8820-1105 2 HEX HD CAPSCREW, 5/8-11X4, GR5 6 CONTACT PLUG 85 8852-1310 2 LOCKNUT, 5/8-11 MALE CONNECTOR, 1/2X1/2 TUBE 86 9020-4007 1 TUBE MALE TIP HYDRAULIC COUPLING 87 9108-1577 1 TAP BOLT DUST CAP 88 8852-1016 1 STOVER LOCKNUT 1" FEMALE HYDRAULIC COUPLING 89 8850-1016 1 HEX NUT, 1"-8 DUST CAP 90 0510-1441 1 WASHER, 1-1/16" O-RING 91 Ref SWAY CYLINDER (see page 13-11 ELBOW, 90 DEGREES (includes for details) item 55) 4-12 ATTACHMENTS (9055-3011) 180 Degree Swing Frame Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 KG 4-13 ATTACHMENTS (9055-3011) 180 Degree Swing Frame Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9055-3011 1 40 41 9114-4225 8866-2064 2 4 9114-4203 Ref 1 2 3 4 5 6 9114-4204 9114-4205 9114-4206 9120-4400 9114-4207 9114-4208 1 1 2 2 2 2 42 43 44 45 46 47 48 8859-1204 9114-4226 9114-4227 9114-4228 9114-4229 9114-4230 9104-4262 6 1 1 1 1 2 2 7 8 9 10 11 12 13 14 9114-4209 9114-4210 9114-4211 9114-4212 9104-4251 9104-4242 9120-4368 9114-4213 8 4 1 1 1 2 4 4 49 9114-4231 AR 9104-4243 9104-4244 9104-4245 9114-4214 9114-4215 9114-4216 9114-4217 9114-4218 9114-4219 9104-4249 9104-4250 9104-4241 9114-4220 9114-1350 9114-4221 1 4 AR 10 2 2 2 2 1 2 2 1 1 2 4 50 51 52 53 54 55 56 57 58 59 60 61 62 63 9114-4232 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 SWING FRAME ASSY, 180 DEGREE, (includes all items) HOSE KIT, (includes items 34, 43, 45, 46, 47, 64 & 66) FORK BASE WELDMENT FORK PIN HEX NUT, 1/2 LOCKWASHER, 1/2 COLLAR HEX HD CAPSCREW, 1/2X3-1/4, GR5 SNAP RING PIN HEAVY HEX JAM NUT, 3/4 HEX HD CAPSCREW, 3/4X2, GR5 SHAFT PIN RETAINER LOCKWASHER, 5/8 HEX HD CAPSCREW, 5/8X1-1/4, GR5 INTERMEDIATE FRAME BRONZE BUSHING SHIM LUBE FITTING, STRAIGHT, 1/4 HEX HD CAPSCREW, 1/4X3/4, GR5 LOCKWASHER, 1/4 ACTUATOR LEAF SHIM ACTUATOR FLAT HD CAPSCREW, 2X1/4 THRUST BEARING LUBRICATION COLLAR SHAFT FIXED FRAME PIN SOCKET SET SCREW, (cup point), 1/4X3/8 PIN SUPPORT, L.H. PIN SUPPORT, R.H. DUST CAP, FEMALE QUICK DISCONNECT HYDRAULIC FITTING, FEMALE STRAIGHT FITTING HOSE ASSY ELBOW, 90 DEGREES, (includes item 36) O-RING HEX HD CAPSCREW, 5/16X3, GR5 SWING VALVE ASSY, (see page 13-18 for details) LOCKWASHER, 5/16 9114-4237 9104-3125 9020-4244 1 1 1 1 1 1 1 1 1 1 1 4 1 1 64 65 9114-4238 9114-4239 1 2 66 67 9114-4240 8697-1355 1 2 68 69 70 71 9114-4241 9114-4242 9114-4243 2 1 2 1 72 73 74 75 76 9114-4244 9114-4245 9114-4246 9114-4247 8866-2062 1 1 1 1 6 77 8859-1203 6 HEX NUT, 5/16 ELBOW, 90 DEGREES, (includes item 42) O-RING HOSE ASSY ELBOW, (swivel nut) HOSE ASSY HOSE ASSY HOSE ASSY CYLINDER ASSY, (includes items 50 thru 60) CYLINDER SEAL KIT, (includes items 51, 52, 56, 57, 58 & 60) TUBE ASSY PIP RING PISTON SEAL LOCKING SET SCREW PISTON ROD ASSY O-RING BACK-UP RING ROD SEAL GLAND ROD WIPER SPERICAL BEARING DUST CAP, MALE QUICK DISCONNECT HYDRAULIC FITTING, MALE HOSE ASSY HEX HD CAPSCREW, 5/16X3-1/4, GR5 HOSE ASSY ELBOW, 90 DEGREES, LONG, (includes item 42) CHAIN CONNECTION CHAIN, 18" DETENT PIN LOCK-LINK ASSY, (includes items 72 thru 75) CHAIN, 7" LOCK-LINK WELDMENT CLEVIS DETENT PIN ELBOW, 90 DEGREES, (includes item 77) O-RING 30 31 32 9114-6053 9114-6054 9104-3126 9020-4245 1 1 1 1 33 34 35 8866-1013 9114-4222 9120-4563 2 1 2 36 37 38 9114-4223 2 2 Ref 39 9114-4224 KG 4 9114-4233 9114-4234 9114-4235 9114-4236 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 4-13 ATTACHMENTS & ACCESSORIES Fork Information Original Issue 11-00 Revised 7-5-02 NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. NOTE: PLEASE CONSULT THE GRADALL PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION. Item TT Part No. Qty. Description Of Part Item 9060-0390 2 9060-1819 2 9045-3002 2 9055-3005 2 9055-3008 2 9060-1015 2 9116-3269 2 9045-3045 2 48" CUBING FORK, 2X2, 3000 lbs., (B, C & D series) 48" PALLET FORK, 1-3/4X6, 9000 lbs., (B, C & D series) 48" PALLET FORK, 2X4, 8000 lbs., (B, C & D series) 48" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 48" PALLET FORK, 1-3/4X4, 5000 lbs., (used on 6' swing mast only, P/N 9045-5047) 60" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 60" PALLET FORK, 2X6, 11,300 lbs., (B, C & D series) 60" PALLET FORK, 2X6, 11,300 lbs., (used on 6' swing mast only, P/N 9045-5054) * Revised page. Part No. Qty. 9055-3018 2 9112-3132 2 9060-0832 2 9060-1873 2 9060-0833 2 9060-1219 2 9060-1874 2 H045-3002 2 9055-3018 2 Description Of Part 72" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 72" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 48" PALLET FORK, 2-1/4X8, 16,000 lbs., (used on the 542, 552, & 554) 48" PALLET FORK, 2-1/4X7, 15,000 lbs., (used on the 542, 552, & 554) 60" PALLET FORK, 2-1/4X8, 16,000 lbs., (used on the 542, 552 & 554) 60" PALLET FORK, 2-1/2X8, 16,000 lbs., (used on the 542, 552 & 554) 60" PALLET FORK, 2-1/4X7, 15,000 lbs., (used on the 542, 552 & 554) 96” PALLET FORK, 2X6, 7500 lbs. loaded center, (B, C & D series) 72” PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 4-14 ENGINE & ATTACHING PARTS (9114-5126 & 9115-5002) Engine Left Side View Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 9-29-99 534C-9 (9114-3174 CUMMINS ENGINE) Part No. Description Of Part Part No. 9108-5053 ENGINE FILTER KIT (includes the following items) AIR FILTER OIL FILTER FUEL FILTER (primary) FUEL FILTER (secondary) FUEL FILTER (I/L) 9116-5020 9020-6262 9108-4001 7738-3202 7738-3203 9108-3218 KG 534C-10 (9115-3001 CUMMINS ENGINE) * Added item 90. Description Of Part ENGINE FILTER KIT (includes all items) 9115-4001 AIR FILTER 9108-4001 OIL FILTER 7738-3202 FUEL FILTER (primary) 7738-3203 FUEL FILTER (secondary) 9108-3218 FUEL FILTER (I/L) 5-1 ENGINE & ATTACHING PARTS (9114-5126 & 9115-5002) Engine Left Side View Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 9-29-99 Item Part No. 9114-5126 9115-5002 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 9114-3192 9002-7908 8850-1613 9114-1317 8820-1005 8855-1009 8850-1616 2474-1047 9103-3246 9108-1388 8688-3075 9002-7187 8209-2118 9003-0271 9114-3112 7713-3447 8859-1206 9108-3306 20 21 8866-2239 8820-1020 22 23 24 25 26 27 28 29 30 31 2486-1170 9002-8660 8850-1005 8855-1010 9114-3055 9108-3106 8471-2738 8320-1135 8855-1012 32 8820-1095 33 34 35 36 37 9002-7472 8859-1027 9114-3121 8471-1334 8820-1051 38 39 9114-6021 8319-1032 40 41 42 43 44 8319-1010 9020-5792 9114-3176 9114-3184 8866-2019 8859-1206 45 46 8319-1040 47 8319-1013 KG Qty. Description Of Part Ref ENGINE ASSY (534C-9) (includes all items except 75 thru 82 on page 5-1, and all items on page 5-2) Ref ENGINE ASSY (534C-10) (includes all items except 75 thru 82 on page 5-1, and all items on page 5-2) 1 ENGINE WIRING HARNESS 1 BALL JOINT 1 HEX NUT, #10-32 1 THROTTLE CABLE BRACKET 2 HEX HD CAPSCREW, 1/4-20X1, GR5 2 LOCKWASHER, 1/4 2 HEX NUT, 1/4-20 1 PRESSURE SWITCH 1 OIL PRESSURE SENDER 1 TAPPED BAR 2 TUBE FITTING 18" NYLON TUBE, 3/8" 5 TY-RAP 45" FUEL LINE HOSE, 5/16 1 HOSE NIPPLE 1 THROTTLE CABLE 1 HOSE ASSY 1 O-RING 1 STRAIGHT THREAD CONNECTOR, (includes item 18) 1 SWIVEL NUT RUN TEE, 3/8 TUBE 2 HEX HD CAPSCREW, 5/16-18X1, GR5 2 SUPPORT CLAMP 2 SUPPORT CLAMP 2 HEX NUT, 5/16-18 2 LOCKWASHER, 5/16 1 TUBE ASSY 1 O-RING 2 SPLIT FLANGE CLAMP 4 HEX HD CAPSCREW, 7/16-14X1-1/2 8 LOCKWASHER, 7/16 Ref MAIN HYDRAULIC PUMP (see page 10-17 for details) 2 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 2 HARDENED WASHER, 5/8 1 O-RING 1 SUCTION TUBE 2 FLANGE CLAMP 4 HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 1 LEFT ENGINE MOUNT 4 HEX HD CAPSCREW, M12X1.75X35 4 LOCKWASHER, M12 1 CUSHION CLAMP 1 STRAIGHT THREAD ADAPTER 1 HOSE ASSY 1 STRAIGHT THREAD ADAPTER (includes o-ring) 1 O-RING Ref HYDRAULIC GEAR PUMP (see page 10-19 for details) 2 SOCKET HD CAPSCREW, M10X1.5X30 2 LOCKWASHER, M10 * Added item 90. Item Part No. Qty. Description Of Part 48 49 9114-3043 8319-1039 1 4 50 51 52 8856-1108 9108-3403 8821-1068 4 56" 8 53 54 8855-1011 9114-3013 8 1 55 9108-4311 9108-4312 9002-7906 1 1 2 56 8866-2018 1 57 8859-1205 8866-2242 1 1 58 59 8365-1133 8866-2240 1 1 60 8866-2008 1 61 8859-1207 9108-3222 1 1 62 63 8866-2239 8866-2011 1 1 64 65 66 67 68 8859-1210 9114-3087 9114-3143 9002-8695 8866-2222 8866-2003 1 1 1 1 1 1 8859-1202 9114-3177 9105-3020 1 1 1 Ref 72 8820-1112 2 73 74 75 9002-7473 9114-4002 9114-3131 2 1 1 76 77 78 9114-3030 8378-3028 8820-1075 1 1 2 79 80 81 82 83 84 85 86 87 88 89 * 90 9114-3032 8852-1008 9114-3031 8856-1111 8063-3030 9114-3183 8584-1094 9108-3493 8667-1112 9114-3185 9002-8482 9112-4125 2 2 2 2 1 1 1 4" 1 1 1 1 FAN ASSY HEX HD CAPSCREW, M8X1.25X80 WASHER, 5/16 FUEL LINE HOSE, 7/32" SOCKET HD CAPSCREW, 3/8-16X5/8 (torque to 40 ft.lbs.) LOCKWASHER, 3/8 PUMP MOUNT & FLYWHEEL COUPLING (includes the following) FLEX PLATE COUPLER STRAIGHT THREAD ELBOW, 90 DEGREE STRAIGHT THREAD CONNECTOR (includes o-ring) O-RING SWIVEL NUT RUN TEE, 3/4 TUBE (not illustrated) REDUCER W/ADAPTER (not illust) SWIVEL NUT RUN TEE, 1/2 TUBE (not illustrated) STRAIGHT THREAD CONNECTOR (includes o-ring) (not illustrated) O-RING (not illustrated) STRAIGHT THREAD REDUCING CONNECTOR SWIVEL NUT RUN TEE, 3/8 TUBE STRAIGHT THREAD CONNECTOR (includes o-ring) O-RING INTAKE TUBE HOSE BAND CLAMP SWIVEL NUT BRANCH TEE, 1/4 STRAIGHT THREAD CONNECTOR, (includes o-ring) O-RING TEST COUPLING TEST COUPLING HYDROSTATIC TRANSMISSION PUMP (see page 10-18 for details) HEX HD CAPSCREW, 3/4-10X2-1/4, GR5 ) (torque to 240-265 ft.lbs.) HARDENED WASHER, 3/4 O-RING HEX HD CAPSCREW, M12X1.75X90 SHOCK MOUNT HEX NUT HEX HD CAPSCREW, 1/2-13X3-1/2, GR5 REBOUND WASHER LOCKNUT, 1/2-13 SHOCK MOUNT FLAT WASHER, 1/2 HOSE CLAMP TUBE ASSY SUPPORT CLAMP HIGH TEMPERATURE LOOM GASKET HOSE ASSY HOSE CLAMP DIPSTICK 69 70 71 5-1 ENGINE & ATTACHING PARTS (9114-5117 & 9115-5006) Engine Left Side View 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 5-96 Revised 9-29-99 534C-9 (9114-5117 CUMMINS ENGINE) Part No. Description Of Part Part No. Description Of Part 9108-5053 ENGINE FILTER KIT (includes the following items) AIR FILTER OIL FILTER FUEL FILTER (primary) FUEL FILTER (secondary) FUEL FILTER (I/L) 9116-5020 ENGINE FILTER KIT (includes the following items) AIR FILTER OIL FILTER FUEL FILTER (primary) FUEL FILTER (secondary) FUEL FILTER (I/L) 9020-6262 9108-4001 7738-3202 7738-3203 9108-3218 KG 534C-10 (9115-5006 CUMMINS ENGINE) 9115-4001 9108-4001 7738-3202 7738-3203 9108-3218 * Added breakdown of item 13, added item 87. 5-1 ENGINE & ATTACHING PARTS (9114-5117 & 9115-5006) Engine Left Side View 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 5-96 Revised 9-29-99 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9114-5117 Ref 9115-5006 Ref 37 38 39 40 41 42 9105-3020 8855-1012 8859-1027 9114-3121 8471-1334 8820-1051 2 8 1 1 2 4 9114-3174 9115-3001 8866-2019 8859-1206 1 1 1 1 Ref 4 8319-1040 2 5 6 7 8 9 10 11 12 13 8319-1013 8667-1112 9002-7187 2 1 5 4" 1 1 1 1 1 ENGINE ASSY (534C-9) (includes all items except 21 thru 25, 81, 82 & 83 on page 5-1, and all items on page 5-2) ENGINE ASSY (534C-10) (includes all items except 21 thru 82, 81, 82 & 83 on page 5-1, and all items on page 5-2) CUMMINS ENGINE, 4BT3.9 (C-9) CUMMINS ENGINE, 4BTA3.9 (C-10) CONNECTOR (includes o-ring) O-RING GEAR PUMP (see page 10-19 for details) SOCKET HD CAPSCREW, M10X1.5X30 LOCKWASHER, M10 GASKET TY-RAP SPLIT FLEX LOOM, 1/2 I.D. STRAIGHT THREAD CONNECTOR HOSE ASSY HOSE CLAMP TUBE ASSY PUMP MOUNT & FLYWHEEL COUPLING (includes the following) FLEX PLATE COUPLING (bolts included) SOCKET HD CAPSCREW, 3/8-16X5/8 LOCKWASHER, 3/8 LEFT ENGINE MOUNT HEX HD CAPSCREW, M12X1.75X35 LOCKWASHER, M12 CUSHION CLAMP FUEL LINE HOSE, 7/32" LOCK NUT, 1/2-13 FLAT WASHER, 1/2 REBOUND WASHER SHOCK MOUNT HEX HD CAPSCREW, 1/2-13X3-1/2, GR5 CONNECTOR (includes o-ring) (not shown) O-RING SWIVEL NUT RUN TEE, 3/4 TUBE (not shown) REDUCER W/ADAPTER (not shown) SWIVEL NUT RUN TEE, 1/2 TUBE (not shown) CONNECTOR (includes 0-ring) (not shown) O-RING STRAIGHT THREAD REDUCING CONNECTOR SWIVEL NUT RUN TEE, 3/8 TUBE STRAIGHT THREAD CONNECTOR (includes o-ring) O-RING INTAKE TUBE HOSE ASSY BAND CLAMP TEST COUPLING LOCKWASHER, 7/16 O-RING SUCTION TUBE FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 MAIN PUMP (see page 10-17 for details) HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 HARDENED WASHER, 5/8 HYDROSTATIC TRANS. PUMP (see page 10-18 for details) SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/2 LOCKWASHER, 7/16 TUBE ASSY O-RING ELBOW, 90 DEGREES SWIVEL NUT RUN TEE, 3/8 TUBE O-RING HOSE ASSY STRAIGHT THREAD CONNECTOR HEX HD CAPSCREW, 5/16-18X1 SUPPORT CLAMP SUPPORT CLAMP HEX NUT, 5/16-18 LOCKWASHER, 5/16 ACCELERATOR CABLE FUEL LINE HOSE, 5/16 HOSE NIPPLE PRESSURE SWITCH OIL PRESSURE SENDER TAPPED BAR TUBE FITTING NYLON TUBE, 3/8 THROTTLE CABLE BRACKET HEX HD CAPSCREW, 1/4-20X1, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 SUPPORT CLAMP BALL JOINT HEX NUT, #10-32 WIRING HARNESS FAN ASSY HEX HD CAPSCREW, M8X1.25X80 FLAT WASHER, 5/16 HEX NUT SHOCK MOUNT HEX HD CAPSCREW, M12X1.75X90 HEX HD CAPSCREW, 3/8-16X5/8, GR5 HARDENED WASHER, 5/8 HOSE CLAMP DIPSTICK 1 2 3 * * 9114-3176 9114-3184 8063-3030 9114-3183 9114-3013 8852-1008 8856-1111 9114-3032 9114-3031 8820-1075 1 1 8 8 1 4 8 1 56" 2 2 2 2 2 26 8866-2018 1 27 8859-1205 8866-2242 1 1 28 29 8365-1133 8866-2240 1 1 30 8866-2008 1 31 8859-1207 9108-3222 1 1 32 33 8866-2239 8866-2011 1 1 34 35 36 8859-1210 9114-3087 9114-3143 9002-8695 1 1 1 3 14 15 16 17 18 19 20 21 22 23 24 25 9108-4311 9108-4312 8821-1068 8855-1011 9114-6021 8319-1032 8319-1010 9020-5792 43 Ref 44 8820-1095 2 45 46 9002-7472 2 Ref 47 48 49 * 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 8471-2738 8320-1135 8855-1012 9116-3122 9108-3106 9002-7906 8866-2239 8859-1206 7713-3447 9108-3306 8820-1020 2486-1170 9002-8660 8850-1005 8855-1010 9108-3404 9114-1317 8820-1005 8855-1009 8855-1616 8584-1094 9002-7908 8850-1613 9114-3192 9114-3043 8319-1039 8856-1108 8378-3028 9114-3030 9114-3131 8820-1112 2 4 8 1 1 2 1 1 1 1 2 2 2 2 2 1 59" 1 1 1 1 2 18" 1 2 2 2 1 1 1 1 1 4 4 1 1 1 2 85 86 * 87 9002-7473 8688-3106 9112-4125 2 2 1 9003-0271 2474-1047 9103-3246 9108-1388 8688-3075 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Added breakdown of item 13, added item 87. KG 5-1 ENGINE & ATTACHING PARTS (9114-5132 & 9115-5040) Engine Left Side View 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 9-29-99 534C-9/534C-10 (9114-5132 C-9 CUMMINS ENGINE ASSY) (9115-5040 C-10 CUMMINS ENGINE ASSY) Part No. Description Of Part 9136-5008 ENGINE FILTER KIT (includes the following items) AIR FILTER FUEL FILTER FUEL FILTER LUBE FILTER 9115-4001 9108-3218 7738-3303 9108-4001 KG * Added item 75. 5-1 ENGINE & ATTACHING PARTS (9114-5132 & 9115-5040) Engine Left Side View 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 9-29-99 Item Part No. Qty. 9114-5132 Ref 9115-5040 1 2 3 4 5 9114-3329 9116-3122 8471-2738 8320-1135 6 7 8855-1012 8 8820-1095 9 10 11 12 13 14 15 8319-1010 8866-2239 8859-1027 9114-3121 8471-1334 9114-6056 8319-1032 16 17 18 19 20 9116-3260 9116-1313 8319-1004 8319-1012 8319-1035 21 22 23 24 25 9114-3345 9114-3344 9114-3302 26 27 28 29 30 31 32 33 34 35 9003-0271 9108-3106 2474-1047 9114-3315 9108-1388 8319-1041 8688-3075 KG 8820-1051 8856-1108 9002-7472 Description Of Part Item ENGINE ASSY (534C-9) (includes 36 37 items 1 thru 49 & 61 thru 68 on page 5-1 and all items on page 5-2) 38 Ref ENGINE ASSY (534C-10) (includes 39 items 1 thru 49 & 61 thru 68 on page 5-1 and all items on page 5-2) 40 1 B3. 9C-110 EPA ENGINE (C-9) 41 42 1 B3. 9C-116 EPA ENGINE (C-10) 1 FAN ASSY 43 1 TUBE ASSY 44 45 2 SPLIT FLANGE CLAMP 4 HEX HD CAPSCREW, 7/16X14-1 1/2, 46 GR8 47 48 8 LOCKWASHER, 7/16 Ref MAIN PUMP (see page 10-17 49 for details) 50 51 2 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 10 LOCKWASHER, M12 52 53 1 SWIVEL NUT RUN TEE, 3/8 TUBE 1 O-RING 54 1 SUCTION TUBE 55 56 2 FLANGE CLAMP 1 R.H.ENGINE MOUNT 57 8 HEX HD CAPSCREW, M12X1.75X35 58 59 (lubricate and torque to 58-68 ft.lbs.) 1 ACCELERATOR CABLE 60 1 THROTTLE BRACKET 61 2 HEX HD CAPSCREW, M12X1.75X30 2 LOCKWASHER, M6 62 2 SOCKET HD CAPSCREW, 63 64 M6X1.00X16 1 BALL SOCKET 65 1 OVER TRAVEL 66 67 1 WIRING HARNESS 119” FUEL HOSE, 5/16 68 4 HEX HD CAPSCREW, 7/16-14X1-1/4, 69 GR5 1 HOSE NIPPLE 70 1 O-RING 71 72 1 PRESSURE SWITCH 1 OIL PRESSURE SENDER 73 1 TAPPED BAR 74 4 HEX HD CAPSCREW, M8X1.25X70 2 TUBE FITTING * 75 28” NYLON TUBE 4 WASHER, 5/16 2 HARDENED WASHER, 5/8 * Added item 75. Part No. Qty. 9116-1310 8859-1206 9002-7187 8820-1020 1 1 3 2 2486-1170 8594-1017 8850-1005 7713-3447 9108-3306 9020-5792 9114-6021 8855-1010 9114-3183 8688-3106 8698-3649 8820-1075 8026-3012 9114-6101 9002-7473 9114-3030 9114-3131 8852-1008 8856-1111 9114-3032 9114-3031 8866-2019 8319-1040 8319-1013 8667-1112 9114-3176 9114-3184 8063-3030 9114-3013 9002-8695 9114-3185 8821-1068 8855-1011 8820-1112 9112-4125 Description Of Part THROTTLE BAR O-RING TY-RAP HEX HD CAPSCREW, 5/16-18X1, GR5 2 SUPPORT CLAMP 2 SUPPORT CLAMP 2 HEX NUT, 5/16-18 1 HOSE ASSY 1 CONNECTOR (includes item 37) 1 CUSHION CLAMP 1 L.H. ENGINE MOUNT 2 LOCKWASHER, 5/16 1 TUBE ASSY 3 HOSE CLAMP 1 ELBOW, 90 DEGREES, 1/4 PIPE 1 HEX HD CAPSCREW, 1/2-13X3-1/2, GR5 2 WHIZ LOC SCREW, 1/4-20X1/2 1 DIPSTICK WELDMENT 2 HARDENED WASHER, 3/4 1 SHOCK MOUNT 1 HEX HD CAPSCREW, M12X1.25X90 1 LOCKNUT,1/2-13 1 FLAT WASHER, 1/2 1 REBOUND WASHER 1 SHOCK MOUNT Ref HYD PUMP (see page 10-19 for details) 1 STR THD CONNECTOR 2 SOC HD CAPSCREW, M10X1.5X30 2 LOCKWASHER, M10 1 GASKET 1 STR THD CONNECTOR 1 HOSE 1 HOSE CLAMP 1 PUMP MOUNT FLYWHEEL COUPLING (includes the following) 3 BAND CLAMP 1 HOSE ASSY 8 SOC HD CAPSCREW, 3/8-16X5/8 8 LOCKWASHER, 3/8 2 HEX HD CAPSCRREW, 3/8-16X5/8, GR5 1 DIPSTICK NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 5-1 ENGINE & ATTACHING PARTS (9114-5126 & 9115-5002) Engine Right Side View Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-25-95 PCN 950424-KG * Changed quantity on items 4, 35, 36 & 44, changed part numbers on items 10, 38, 40 & added items 51 thru 55. 5-2 ENGINE & ATTACHING PARTS (9114-5126 & 9115-5002) Engine Right Side View Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-25-95 Item Part No. 9114-5126 9115-5002 1 2 8820-1066 3 5 6 7 8 9 * 10 11 12 13 14 15 16 17 18 19 20 21 22 8855-1013 8856-1111 9108-3418 9108-3106 8471-2738 8320-1135 8855-1012 9114-6058 8319-1006 8319-1013 8856-1109 8320-1155 9108-6130 8319-1021 8319-1005 9108-6131 8866-2239 8859-1204 8866-2005 8866-2224 23 24 25 8368-3175 9114-6037 9108-3266 * 4 PCN 950424-KG Qty. Description Of Part Ref ENGINE ASSY (534C-9) (includes all items on page 5-2, and all items except 75 thru 82 on page 5-1) Ref ENGINE ASSY (534C-10) (includes all items on page 5-2, and all items except 75 thru 82 on page 5-1) Ref TRACTION LOCK VALVE (see page 10-21 for details) 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 2 LOCKWASHER, 1/2 3 FLAT WASHER, 1/2 1 TUBE ASSY 4 O-RING 8 SPLIT FLANGE CLAMP 4 HEX HD CAPSCREW, 7/16-14X1-1/2 16 LOCKWASHER, 7/16 1 FLOW DIVIDER BRACKET 5 HEX HD CAPSCREW, M10X1.5X40 12 LOCKWASHER, M10 6 FLAT WASHER, 3/8 12 HEX HD CAPSCREW, 7/16-14X1-3/4 1 TUBE SUPPORT 5 HEX HD CAPSCREW, M10X1.5X30 2 HEX HD CAPSCREW, M10X1.5X45 1 TUBE SUPPORT 2 SWIVEL NUT RUN TEE, 3/8 TUBE 2 O-RING 2 CONNECTOR (includes item 20) 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE 1 MUFFLER CLAMP 1 EXHAUST TUBE 1 TUBE ASSY Item Part No. Qty. 26 8866-2421 2 27 28 29 30 31 32 33 34 * 35 8859-1020 9020-5205 9040-2427 9002-7187 9020-6124 8871-1384 9108-3503 9114-3124 8319-1004 2 1 1 1 1 1 1 1 2 * 36 37 * 38 39 * 40 41 8319-1010 9114-3099 2486-1170 9108-3456 9114-6056 8319-1032 2 1 2 1 1 4 42 43 * 44 45 46 47 48 49 50 * 51 8319-1010 8871-1284 9002-8660 9114-3054 8348-3497 9108-3218 9108-4162 9020-5792 9108-3504 8820-1020 4 1 2 1 1 1 1 1 1 2 * 52 * 53 * 54 * 55 8850-1005 8855-1010 8471-8349 9114-3122 2 2 1 1 Description Of Part MALE ELBOW, 45 DEGREES, (includes item 27) O-RING JUMPER WIRE STARTER SOLENOID TY-RAP WATER TEMP. SENDER REDUCER BUSHING ALTERNATOR (includes item 50) NEGATIVE BATTERY CABLE HEX HD CAPSCREW, M12X1.75X30 LOCKWASHER, M12 POSITIVE BATTERY CABLE SUPPORT CLAMP STARTER RIGHT ENGINE MOUNT HEX HD CAPSCREW, M12X1.75X35 LOCKWASHER, M12 PIPE PLUG, 3/4 SUPPORT CLAMP TUBE ASSY HOSE CLAMP FUEL FILTER (I/L) FAN BELT CUSHION CLAMP REGULATOR HEX HD CAPSCREW, 5/16-18X1, GR5 HEX NUT, 5/16-18 LOCKWASHER, 5/16 HOSE ASSY SUPPORT CLAMP, 5/8" * Changed quantity on items 4, 35, 36 & 44, changed part numbers on items 10, 38, 40 & added items 51 thru 55. 5-2 ENGINE & ATTACHING PARTS (9114-5117 & 9115-5006) Engine Right Side View 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 5-96 Revised 3-13-97 * Changed quantities on items 6, 26 & 27, added item 58. PCN 960356, 960357-KG 5-2 ENGINE & ATTACHING PARTS (9114-5117 & 9115-5006) Engine Right Side View 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 5-96 Revised 3-13-97 Item Part No. Qty. 9114-5117 Ref 9115-5006 1 Ref Ref 2 8820-1066 2 3 4 5 * 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8855-1013 8856-1111 9108-3418 9108-3106 8471-2738 8320-1135 8320-1155 9114-6058 8319-1006 8319-1013 8856-1109 8855-1012 9108-6130 8319-1021 8319-1005 9108-6131 8859-1204 8866-2005 8866-2239 8866-2224 2 3 1 4 8 4 12 1 5 12 7 16 1 5 2 1 2 2 2 1 23 24 25 9114-6037 8368-3175 9108-3266 1 1 1 Description Of Part Item ENGINE ASSY (534C-9) (includes all * 26 items on page 5-2, and all items except 21 thru 25, 81, 82 & 83, * 27 on page 5-1) 28 ENGINE ASSY (534C-10) (includes all 29 items on page 5-2, and all items 30 except 21 thru 25, 81, 82 & 83, 31 on page 5-1) 32 TRACTION LOCK VALVE 33 (see page 10-21 for details) 34 HEX HD CAPSCREW, 1/2-13X1-1/4, 35 GR5 36 LOCKWASHER, 1/2 37 FLAT WASHER, 1/2 38 TUBE ASSY 39 O-RING 40 SPLIT FLANGE CLAMP 41 HEX HD CAPSCREW, 7/16-14X1-1/2 42 HEX HD CAPSCREW, 7/16-14X1-3/4 43 FLOW DIVIDER BRACKET 44 HEX HD CAPSCREW, M10X1.5X40 45 LOCKWASHER, M10 46 FLAT WASHER, 3/8 47 LOCKWASHER, 7/16 48 TUBE SUPPORT 49 HEX HD CAPSCREW, M10X1.5X30 50 HEX HD CAPSCREW, M10X1.5X45 51 TUBE SUPPORT 52 O-RING 53 CONNECTOR (includes item 19) 54 SWIVEL NUT RUN TEE, 3/8 TUBE SWIVEL NUT BRANCH TEE, 55 3/8 TUBE 56 EXHAUST TUBE 57 MUFFLER CLAMP * 58 TUBE ASSY Part No. Qty. Description Of Part 8866-2421 1 8859-1207 9020-5205 9040-2427 9002-7187 9020-6124 8871-1384 9108-3503 9108-3504 9114-3124 8319-1004 8319-1010 9114-3122 9108-3456 9114-6056 8319-1032 8319-1010 8871-1284 9116-3201 9108-3218 8348-3497 9108-4162 9020-5792 9114-3099 8471-8349 8471-8369 8471-1333 8859-1024 8820-1036 2 1 1 1 1 1 1 1 1 2 2 1 1 1 4 4 1 1 1 1 1 1 1 1 1 2 1 4 8855-1011 9002-7906 8471-8425 8866-2332 4 1 1 1 ELBOW, 45 DEGREES (includes item 27) O-RING JUMPER WIRE STARTER SOLENOID TIE WRAP WATER TEMP. SENDER REDUCER BUSHING ALTERNATOR (includes item 34) REGULATOR NEGATIVE BATTERY CABLE HEX HD CAPSCREW, M12, 1.75X30 LOCKWASHER, M12 SUPPORT CLAMP STARTER R.H. ENGINE MOUNT HEX HD CAPSCREW, M12X1.75X35 LOCKWASHER, M12 PIPE PLUG, 3/4 TUBE ASSY STRAINER HOSE CLAMP FAN BELT CUSHION CLAMP POSITIVE BATTERY CABLE HOSE ASSY HOSE ASSY SPLIT FLANGE CLAMP O-RING HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/8 ELBOW, 90 DEGREES HOSE ASSY ELBOW, 90 DEGREES (includes item 27) * Changed quantities on items 6, 26 & 27, added item 58. PCN 960356, 960357-KG 5-2 ENGINE & ATTACHING PARTS (9114-5132 & 9115-5040) Engine Right Side View 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 * Original Issue 8-97 Revised 11-26-97 KG * Corrected 534C-10 Starting Serial Number in upper right corner 5-2 ENGINE & ATTACHING PARTS (9114-5132 & 9115-5040) Engine Right Side View 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 534C-9/534C-10 (9114-5132 C-9 CUMMINS ENGINE ASSY) (9115-5040 C-10 CUMMINS ENGINE ASSY) Part No. Description Of Part 9136-5008 ENGINE FILTER KIT (includes the following items) AIR FILTER FUEL FILTER FUEL FILTER LUBE FILTER 9115-4001 9108-3218 7738-3303 9108-4001 Item Part No. 9114-5132 9115-5040 1 2 8820-1066 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8855-1013 8856-1111 9108-3418 9108-3106 8471-2738 8320-1135 8320-1155 9114-6058 8319-1006 8319-1013 8856-1109 8855-1012 9108-6130 8319-1021 8319-1005 9108-6131 8859-1204 8866-2005 8866-2239 8866-2224 23 24 25 9114-6037 8368-3175 9108-3266 KG Qty. Description Of Part Ref ENGINE ASSY (534C-9) (includes all items on page 5-2, and all items except 50 thru 60 & 69 thru 75 on page 5-1) Ref ENGINE ASSY (534C-10) (includes all items on page 5-2, and all items except 50 thru 60 & 69 thru 75 on page 5-1) Ref TRACTION LOCK VALVE (see page 10-21 for details) 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 2 LOCKWASHER, 1/2 3 FLAT WASHER, 1/2 1 TUBE ASSY 4 O-RING 8 SPLIT FLANGE CLAMP 4 HEX HD CAPSCREW, 7/16-14X1-1/2 12 HEX HD CAPSCREW, 7/16-14X1-3/4 1 FLOW DIVIDER BRACKET 5 HEX HD CAPSCREW, M10X1.5X40 12 LOCKWASHER, M10 7 FLAT WASHER, 3/8 16 LOCKWASHER, 7/16 1 TUBE SUPPORT 5 HEX HD CAPSCREW, M10X1.5X30 2 HEX HD CAPSCREW, M10X1.5X45 1 TUBE SUPPORT 2 O-RING 2 CONNECTOR (includes item 19) 2 SWIVEL NUT RUN TEE, 3/8 TUBE 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE 1 EXHAUST TUBE 1 MUFFLER CLAMP 1 TUBE ASSY Item Part No. Qty. Description Of Part 26 8866-2421 1 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 8859-1207 9114-1506 9040-2427 9002-7187 9114-3314 8871-1385 9108-3503 9108-3504 9114-3124 8319-1004 8319-1010 9114-3122 9108-3456 9114-6056 8319-1032 8319-1010 8871-1284 9116-3201 9108-3218 8348-3497 9108-4162 9020-5792 9114-3099 8471-8349 8471-8369 8471-1333 8859-1024 8820-1036 2 1 1 1 1 1 1 1 1 2 2 1 1 1 4 4 1 1 1 1 1 1 1 1 1 2 1 4 55 56 57 58 8855-1011 9002-7906 8471-8425 8866-2332 4 1 1 1 ELBOW, 45 DEGREES (includes item 27) O-RING JUMPER WIRE STARTER SOLENOID TIE WRAP WATER TEMP. SENDER REDUCER BUSHING ALTERNATOR (includes item 34) REGULATOR NEGATIVE BATTERY CABLE HEX HD CAPSCREW, M12, 1.75X30 LOCKWASHER, M12 SUPPORT CLAMP STARTER R.H. ENGINE MOUNT HEX HD CAPSCREW, M12X1.75X35 LOCKWASHER, M12 PIPE PLUG, 3/4 TUBE ASSY FUEL FILTER (I/L) HOSE CLAMP FAN BELT CUSHION CLAMP POSITIVE BATTERY CABLE HOSE ASSY HOSE ASSY SPLIT FLANGE CLAMP O-RING HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/8 ELBOW, 90 DEGREES HOSE ASSY ELBOW, 90 DEGREES (includes item 27) * Corrected 534C-10 Starting Serial Number in upper right corner 5-2 ENGINE & ATTACHING PARTS Fuel Tank & Lines Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9108-5016 1 9108-3323 1 2 9040-0654 1 10 11 12 13 14 15 16 8871-2013 9002-7331 1 FUEL TANK ASSY (includes items 1 thru 6, 9, 10, 11 & 15) FUEL TANK (includes items 4 & 15) FUEL SENDER (includes item 3) SCREW FUEL TANK CAP (w/chain) STREET ELBOW, 90 DEGREES, 1/8 HOSE NIPPLE HOSE CLAMP FUEL LINE HOSE, 7/32 I.D. PICK-UP TUBE 8871-1283 8820-1095 1 1 8" 1 41" 1 4 17 18 8856-1008 8855-1015 4 4 STREET ELBOW, 90 DEGREES, 3/8 HOSE NIPPLE FUEL LINE HOSE, 3/8 I.D. FUEL FILTER (I/L) FUEL LINE HOSE, 5/16 I.D. HEX SOCKET PIPE PLUG, 1/2 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 WASHER, 5/8 LOCKWASHER, 5/8 Item 3 4 5 6 7 8 9 KG 8654-1381 8871-2011 8874-1805 8348-3497 7738-6065 5 1 1 1 4 52" 1 9108-3218 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 5-3 ENGINE & ATTACHING PARTS Fuel Tank & Lines Starting Serial No. 0344222 Starting Serial No. 0266027 Original Issue 7-95 Revised 6-22-01 Part No. Qty. Description Of Part Item * 9108-5016 1 1 2 3 4 5 6 7 8 * 9 10 9108-3501 9040-0654 FUEL TANK ASSY, (includes items 1 thru 6, 9, 10 & 14) FUEL TANK, (includes items 4 & 14) FUEL SENDER, (includes item 3) SCREW FUEL TANK CAP, (w/chain) REDUCING BUSHING, 1/2X1/8 HOSE NIPPLE HOSE CLAMP FUEL LINE HOSE, 7/32 I.D. STREET ELBOW, 90 DEGREES, 1/8 HOSE NIPPLE, 90 DEGREES, 1/2X3/8 11 12 13 14 15 Item 8654-1381 8871-1385 8874-1805 8348-3497 8871-2011 8471-2746 MPC 1867-AK 1 1 5 1 1 1 4 52" 1 1 16 17 Part No. Qty. Description Of Part 8871-1283 8820-1095 8" 1 41" 1 4 8856-1008 8855-1015 4 4 FUEL LINE HOSE, 3/8 I.D. FUEL FILTER, (I/L) FUEL LINE HOSE, 5/16 I.D. HEX SOCKET PIPE PLUG, 1/2 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 WASHER, 5/8 LOCKWASHER, 5/8 9108-3218 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Revised inclusion note on 9108-5016 & part number on item 9. 5-3 ENGINE & ATTACHING PARTS (9115-5016) Fuel Tank & Lines 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 12-19-00 Item Part No. Qty. * 9115-5016 1 * 1 9115-3031 9114-3316 9108-3491 8654-1381 8348-3497 8471-2746 2 * 3 4 5 6 7 8 9108-3218 PCN 970900-AK 1 1 5 1 4 2 8” 1 Description Of Part FUEL TANK ASSY, (includes items 1 thru 4 & 6) FUEL TANK, (includes items 4 & 10) FUEL SENDER, (includes item 3) GASKETED SCREW, #10-32 FUEL TANK CAP, (w/chain) HOSE CLAMP HOSE NIPPLE - 90 DEGREES, 1/2X3/8 FUEL LINE HOSE, 5/16 I.D. FUEL FILTER, (I/L) Item Part No. 9 10 11 8871-1283 8820-1095 12 13 8856-1008 8855-1015 Qty. Description Of Part 105" FUEL LINE HOSE, 5/16 I.D. 1 HEX SOCKET PIPE PLUG, 1/2 4 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 4 WASHER, 5/8 4 LOCKWASHER, 5/8 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Revised inclusion note on fuel tank assembly & item 1; added part number on item 3. 5-3 ENGINE & ATTACHING PARTS (9114-5013) Radiator Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 5-12-00 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9114-5013 1 21 8820-1020 4 1 2 3 4 5 6 7 9114-3028 9114-4008 22 9114-3029 8855-1011 8856-1109 8820-1034 1 1 38" 1 6 6 6 9114-3139 8688-3327 9114-3045 9114-1231 8 9 10 11 12 13 14 8859-1210 8866-2028 8471-8480 8594-1016 8368-3308 9020-5918 8820-1037 1 1 1 2 4 4 4 15 16 17 18 19 20 8856-1109 8852-1206 7714-3003 8452-1056 8856-1003 8855-1010 4 4 8 1 3 4 RADIATOR ASSY (includes items 1 thru 7, 11, 17, 18 & 31) RADIATOR (includes item 2) RADIATOR CAP HOSE, 5/16 I.D. OIL COOLER LOCKWASHER, 3/8 FLAT WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X7/8, GR5 O-RING CONNECTOR (includes item 8) HOSE ASSY SUPPORT CLAMP MOUNTING PAD WASHER HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 FLAT WASHER, 3/8 LOCKNUT WHIZ-LOK SCREW, 5/16-18X5/8 DRAIN COCK FLAT WASHER, 5/16 LOCKWASHER, 5/16 1 2 1 1 14" 2 1 1 2 1 4 3 2 2 1 1 2 2 4 HEX HD CAPSCREW, 5/16-18X1, GR5 DUST SHIELD HOSE CLAMP LOWER RADIATOR HOSE FLAT BAR HOSE, 5/16 I.D. HOSE CLAMP FITTING UPPER RADIATOR HOSE HOSE CLAMP RADIATOR SHROUD CLAMP BAR FLAT WASHER, 1/2 HEX NUT WHIZ LOCK SCREW, 5/16-18X1-3/4 L.H. RADIATOR MOUNT R.H. RADIATOR MOUNT WELD STUD SHOCK MOUNT WHIZ LOCK NUT, 5/16-18 SVC * 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 8348-3497 9003-0271 9115-3012 8507-1128 9114-1104 9114-1322 8856-1111 8850-1005 7714-3004 9114-1103 9114-1102 8561-1278 9103-3137 7714-3006 * Revised part number on item 23. NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 5-4 ENGINE & ATTACHING PARTS (9114-5131) Radiator Assembly 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revise 11-26-97 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9114-5131 1 9114-3328 9114-4008 9114-3029 8855-1011 8856-1109 8820-1034 1 1 38" 1 6 6 6 8 9 10 11 12 13 14 8859-1210 8866-2028 8471-8480 8594-1016 8368-3308 9020-5918 8820-1037 1 1 1 2 4 4 4 24 25 26 27 28 29 30 31 32 33 34 35 36 9114-3045 9114-1231 1 2 3 4 5 6 7 15 16 17 18 19 20 21 8856-1109 8852-1206 7714-3003 8452-1056 8856-1003 8855-1010 8820-1020 4 4 8 1 3 4 4 1 1 14" 2 1 1 2 1 4 3 2 2 1 1 2 2 4 52” 1 1 1 1 1 1 LOWER RADIATOR HOSE FLAT BAR HOSE, 5/16 I.D. HOSE CLAMP FITTING UPPER RADIATOR HOSE HOSE CLAMP RADIATOR SHROUD CLAMP BAR FLAT WASHER, 1/2 HEX NUT WHIZ LOCK SCREW, 5/16-18X1-3/4 L.H. RADIATOR MOUNT R.H. RADIATOR MOUNT WELD STUD SHOCK MOUNT WHIZ LOCK NUT, 5/16-18 GASKA TAPE ELBOW TEE SWIVEL NUT RUN TEE REDUCER REDUCER ELBOW, 90 DEGREES (swivel nut) 22 23 9114-3139 8688-3327 1 2 RADIATOR ASSY (includes items 1 thru 9, 11, 17, 18, 28, 31, 32 & items 40 thru 46) RADIATOR (includes item 2) RADIATOR CAP HOSE, 5/16 I.D. OIL COOLER LOCKWASHER, 3/8 FLAT WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X7/8, GR5 O-RING CONNECTOR (includes item 8) HOSE ASSY SUPPORT CLAMP MOUNTING PAD WASHER HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 FLAT WASHER, 3/8 LOCKNUT WHIZ-LOK SCREW, 5/16-18X5/8 DRAIN COCK FLAT WASHER, 5/16 LOCKWASHER, 5/16 HEX HD CAPSCREW, 5/16-18X1, GR5 DUST SHIELD HOSE CLAMP KG 37 38 39 40 41 42 43 44 45 46 8688-3106 9003-0271 9115-3012 8507-1128 9114-1485 9114-1322 8856-1111 8850-1005 7714-3004 9114-1103 9114-1102 8561-1278 9103-3137 7714-3006 8362-3032 8692-1327 8866-2240 9103-3230 8688-3469 8866-2105 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Corrected 534C-10 Starting Serial Number in upper right corner 5-4 ENGINE & ATTACHING PARTS Air Cleaner Piping * Starting Serial No. 0344001 Thru S/N 0444002 Original Issue 9-94 Revised 8-14-97 Item Part No. Qty. 1 2 7710-3138 8820-1018 2 4 3 4 5 6 7 8 9 10 11 9115-1002 8856-1108 8852-1305 9103-3028 9002-7713 7738-3154 8871-1210 8870-1023 1 4 4 1 1 1 1 1 1 12 9116-3129 KG 5 Description Of Part MOUNTING BAND HEX HD CAPSCREW, 5/16-18x3/4, GR5 BRACKET FLAT WASHER, 5/16 HEX LOCKNUT, 5/16-18 INLET CAP CLAMP SERVICE INDICATOR PIPE COUPLING, 1/8" CLOSE NIPPLE, 1/8X3 AIR CLEANER (see page 5-6 for details) HOSE CLAMP * Changed Serial Number listing. Item Part No. Qty. 13 14 15 16 9116-3137 9108-3129 9114-3126 2492-1332 1 1 1 1 9108-3128 9114-3125 9108-3126 1 2 1 1 1 17 18 19 20 21 Description Of Part BAND CLAMP REDUCING ELBOW AIR INTAKE TUBE MUFFLER CLAMP (includes items 17 & 18) BRIDGE NUT AIR INTAKE ELBOW AIR INTAKE TUBE AIR INTAKE ELBOW NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 5-5 ENGINE & ATTACHING PARTS Air Cleaner Piping Starting Serial No. 0266001 * Thru S/N 0266106 Original Issue 9-94 Revised 11-26-97 Item Part No. Qty. Description Of Part Item Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 8698-1533 8820-1035 9115-1002 8856-1109 8852-1306 9115-3005 2 4 1 4 4 1 1 1 1 1 1 MOUNTING BAND HEX HD CAPSCREW, 3/8-16x1, GR5 BRACKET FLAT WASHER, 3/8 HEX LOCKNUT, 3/8-16 INLET CAP (includes item 7) CLAMP SERVICE INDICATOR PIPE COUPLING, 1/8" CLOSE NIPPLE, 1/8X3 AIR CLEANER (see page 5-6 for details) HOSE CLAMP BAND CLAMP 14 15 16 9115-3007 9114-3126 2492-1332 1 1 1 9108-3128 9115-3011 9115-1003 7738-3790 1 2 1 1 1 1 12 13 KG 7738-3154 8871-1210 8870-1023 9116-3129 9002-8631 4 1 17 18 19 20 21 22 Description Of Part REDUCING ELBOW AIR INTAKE TUBE MUFFLER CLAMP (includes items 17 & 18) BRIDGE NUT AIR INTAKE ELBOW AIR INTAKE TUBE AIR INTAKE ELBOW HOSE CLAMP NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Corrected 534C-10 Starting Serial Number in upper right corner 5-5 ENGINE & ATTACHING PARTS Air Cleaner Piping 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 1 2 3 4 5 6 7 8 9 10 11 8698-1533 8820-1035 9115-1002 8856-1109 8852-1306 9115-3005 2 4 1 4 4 1 1 1 1 1 1 MOUNTING BAND HEX HD CAPSCREW, 3/8-16x1, GR5 BRACKET FLAT WASHER, 3/8 HEX LOCKNUT, 3/8-16 INLET CAP (includes item 7) CLAMP SERVICE INDICATOR PIPE COUPLING, 1/8" CLOSE NIPPLE, 1/8X3 AIR CLEANER (see page 5-6 for details) HOSE CLAMP BAND CLAMP 14 15 16 9115-3007 9114-3126 2492-1332 1 1 1 9108-3128 9114-3352 9115-3021 1 2 1 1 1 ELBOW UPPER AIR INTAKE TUBE MUFFLER CLAMP (includes items 17 & 18) BRIDGE NUT AIR INTAKE ELBOW LOWER AIR INTAKE TUBE AIR INTAKE ELBOW, 45 DEGREES 12 13 KG 7738-3154 8871-1210 8870-1023 9116-3129 7738-3790 5 1 17 18 19 20 21 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Corrected 534C-10 Starting Serial Number in upper right corner 5-5 ENGINE & ATTACHING PARTS Air Cleaner Starting Serial No. 0344001 Thru S/N 0444002 Original Issue 9-94 Revised 8-14-97 Item 1 2 3 4 5 KG Part No. Qty. Description Of Part 9020-5663 1 9020-6606 9020-6262 9020-1414 9020-0807 1 1 1 1 1 AIR CLEANER (includes items 1 thru 5) COVER W/NUT ELEMENT WING NUT W/SEAL VACUATOR BODY (not sold separately, order P/N 9020-5663) * Changed Serial Number listing. 5-6 ENGINE & ATTACHING PARTS Air Cleaner Starting Serial No.0266001 * Thru S/N 0266106 Original Issue 9-94 Revised 11-26-97 Item 1 2 3 4 5 KG Part No. Qty. 9115-3006 1 9115-4005 9115-4001 9020-1414 9020-0807 1 1 1 1 1 Description Of Part AIR CLEANER (includes items 1 thru 5) COVER W/NUT ELEMENT WING NUT W/SEAL VACUATOR BODY (not sold separately, order P/N 9115-3006) * Corrected 534C-10 Starting Serial Number in upper right corner 5-6 ENGINE & ATTACHING PARTS Air Cleaner 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item 1 2 3 4 5 KG Part No. Qty. 9115-3006 1 9115-4005 9115-4001 9020-1414 9020-0807 1 1 1 1 1 Description Of Part AIR CLEANER (includes items 1 thru 5) COVER W/NUT ELEMENT WING NUT W/SEAL VACUATOR BODY (not sold separately, order P/N 9115-3006) * Corrected 534C-10 Starting Serial Number in upper right corner 5-6 ENGINE & ATTACHING PARTS Exhaust System 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 12-22-97 * NOTE: In order to improve the product life of item 5, we have developed a muffler mounting kit for service replacement. Order part number 9108-5146 which includes two 9114-1466 muffler mounts and two 8368-3175 muffler clamps. Item Part No. Qty. Description Of Part 1 2 9108-3560 8368-3175 1 3 3 4 * 5 6 7 9108-3253 8855-1011 8820-1031 3 6 2 4 4 8 9 10 11 12 9108-3250 9114-3016 7721-3031 9108-3427 9114-6037 1 1 2 1 1 TAIL PIPE MUFFLER CLAMP (includes items 3 & 4) BRIDGE NUT MUFFLER BRACKET (see note) LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 MUFFLER EXHAUST TUBE CLAMP (includes hardware) FLEXIBLE TUBING EXHAUST TUBE NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Added service note. KG 5-7 ENGINE & ATTACHING PARTS Exhaust System 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 7-97 Item Part No. Qty. 1 2 9108-3560 8368-3175 1 3 9114-6037 9108-3250 9114-3308 7721-3031 9104-3150 3 6 1 1 1 2 1 3 4 5 6 7 8 9 Description Of Part TAIL PIPE MUFFLER CLAMP (includes items 3 & 4) BRIDGE NUT EXHAUST TUBE MUFFLER PIPE EXHAUST TUBE CLAMP (includes hardware) FLEXIBLE TUBING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. PCN 970036-MB 5-7 DRIVE TRAIN (9114-5139) Front Axle Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item Part No. Qty. 9114-5139 1 1 2 RS 3 4 5 6 9103-3373 9103-3374 8866-1305 8866-2064 7 8 8866-1204 8866-2194 9 8859-1206 8471-7524 Description Of Part FRONT AXLE ASSY(includes all items) Ref FRONT AXLE(see page 6-2 for details) 1 FRONT DRIVE MOTOR (see page 10-16 for details) 1 R.H. BRAKE LINE 1 L.H. BRAKE LINE 1 UNION TEE, 3/8 TUBE 2 ELBOW, 90 DEGREES (includes item 7) 2 O-RING 1 HEX SOCKET HEAD PLUG (includes o-ring) 1 O-RING 1 HOSE ASSY 6-1 DRIVE TRAIN (9114-5140) Front Axle Assembly Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 TO BRAKE LINES SEE PAGES 8-1 & 8-2 Item Part No. Qty. 9114-5140 1 1 2 3 4 5 6 7 8859-1205 8866-2006 8859-1204 8866-2005 9112-3130 Description Of Part FRONT AXLE ASSY (includes all items) Ref FRONT AXLE (see page 6-2 for details) Ref FRONT DRIVE MOTOR (see page 10-16 for details) 2 O-RING 2 CONNECTOR (includes item 3) 2 O-RING 2 CONNECTOR (includes item 5) 1 PARK BRAKE TUBE LINE PCN 950575, 950573-KG Item Part No. Qty. Description Of Part 8 9 10 8866-2106 9112-3127 8866-2224 1 1 1 11 12 13 14 9114-3172 8850-1012 9002-7473 8320-1058 1 4 4 4 15 16 8471-8729 8471-7811 1 1 ELBOW, 90 DEGREES (swivel nut) SERVICE BRAKE TUBE LINE SWIVEL NUT BRANCH TEE, 3/8 TUBE MINI CHECK VALVE HEX NUT, 3/4-10 HARD WASHER, 3/4 HEX HD CAPSCREW, 3/4-10X3-3/4, GR8 HOSE ASSY HOSE ASSY 6-1 DRIVE TRAIN (9114-5119) Front Axle Assembly Starting Serial No. 0344436 Starting Serial No. 0266063 Original Issue 6-96 TO BRAKE LINES SEE PAGES 8-1 & 8-2 Item Part No. Qty. 9114-5119 1 1 2 3 4 5 6 7 8859-1205 8866-2006 8859-1204 8866-2005 9112-3130 Description Of Part FRONT AXLE ASSY (includes all items) Ref FRONT AXLE (see page 6-2 for details) Ref FRONT DRIVE MOTOR (see page 10-16 for details) 2 O-RING 2 CONNECTOR (includes item 3) 2 O-RING 2 CONNECTOR (includes item 5) 1 PARK BRAKE TUBE LINE PCN 950711, 950713-KG Item Part No. Qty. Description Of Part 8 9 10 8866-2106 9112-3127 8866-2224 1 1 1 11 12 13 14 9114-3172 8850-1012 9002-7473 8320-1058 1 4 4 4 15 16 8471-8729 8471-7811 1 1 ELBOW, 90 DEGREES (swivel nut) SERVICE BRAKE TUBE LINE SWIVEL NUT BRANCH TEE, 3/8 TUBE MINI CHECK VALVE HEX NUT, 3/4-10 HARD WASHER, 3/4 HEX HD CAPSCREW, 3/4-10X3-3/4, GR8 HOSE ASSY HOSE ASSY 6-1 DRIVE TRAIN (9114-3169) Front Axle Housing Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item RS Part No. Qty. Description Of Part 9114-3169 1 FRONT AXLE ASSY (includes items 1 thru 5) WHEEL END ASSY (see page 6-5 for details) BRAKE ASSY (see page 6-6 for details) AXLE HOUSING ASSY (see page 63 for details) CARRIER ASSY (see page 6-7 for details) PARKING BRAKE ASSY (see page 6-4 for details) 1 Ref 2 Ref 3 Ref 4 Ref 5 Ref 6-2 DRIVE TRAIN (9114-3199) Front Axle Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Revised 4-12-04 SERVICE NOTE: When servicing this axle, it is recommended that on machines with starting serial numbers prior to 0344874 and 0266106, that you: 1). Replace the old style cover plate with the new cover plate kit, p/n 9114-5130. 2). Then refill the axle with 40 pints of mobil 424 fluid instead of 33 pints. Item Qty. Description Of Part 9114-3119 1 9114-5130 1 FRONT AXLE, (includes all items on pages 6-2, 6-3, 6-4 & 6-5) COVER PLATE KIT, (includes new style items 11 and 12) WHEEL FLANGE ASSY, (see page 6-5 for details) LEFT & RIGHT HOUSING ASSY, (see page 6-5 for details) CENTER HOUSING ASSY, (includes item 9) BRAKE ASSY, (see page 6-4 for details) CARRIER ASSY, (see page 6-3 for details) DRAIN PLUG VENT PLUG LUBE FITTING BUSHING TRUNNION OIL SEAL COVER-OLD STYLE, (starting S/N 0344394 & 0266057), NO LONGER AVAILABLE COVER-NEW STYLE, (starting S/N 0344874 & 0266106) LEVEL PLUG-OLD STYLE, (starting S/N 0344394 & 0266057) LEVEL PLUG-NEW STYLE, (starting S/N 0344874 & 0266106) CAPSCREW, M8X1.25X16.0 1 Ref 2 Ref 3 9114-4326 1 4 Ref 5 Ref 6 7 8 9 10 * 11 * 12 13 LK Part No. 9114-4327 9114-4328 9114-4329 9108-4046 9108-4047 3 1 2 2 2 1 9114-1511 1 9114-4331 1 8871-1284 1 9114-4332 8 * Revised items 11 & 12. 6-2 DRIVE TRAIN (9104-4422) Front Axle Housing Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 RS Item Part No. Qty. Description Of Part 1 9104-4422 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 9104-4426 9104-4425 9104-4419 9108-4047 9108-4046 9108-4052 9108-4051 9108-4050 9108-4049 9108-4048 7710-4343 9104-4423 9104-4424 8307-3699 7710-4289 9108-4045 2 2 4 2 2 2 4 2 12 12 1 4 2 1 1 2 AXLE HOUSING ASSY (includes items 2, 3, 4, 7, 8, 12, 13, 14, 16 and 17) HEX HD CAPSCREW WASHER COOLING PLUG TRUNNION OIL SEAL INNER RACE BEARING HEX HD CAPSCREW, LONG WASHER HEX HD CAPSCREW, SHORT WASHER HEX HD CAPSCREW, SHORT DRAIN PLUG AXLE SHAFT OIL SEAL AXLE SHAFT BUSHING OIL FILLER PLUG HOUSING BREATHER LUBE FITTING 6-3 DRIVE TRAIN (9114-4160) Parking Brake Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 RS Item Part No. Qty. 1 9114-4160 9108-4211 9108-4212 9108-4213 1 1 1 1 Description Of Part PARKING BRAKE ASSY SPRING KIT SEAL KIT LINING KIT 6-4 DRIVE TRAIN Front Axle Shaft & Planetary Wheel End Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 5-15-00 SVC Item Part No. Qty. Description Of Part 1 2 3 4 5 6 7 8 9108-4112 9108-4113 7710-4343 9104-4383 9108-4114 9104-4385 9104-4384 9104-4386 48 48 2 2 6 6 6 6 9 10 9108-4107 9108-4106 6 2 11 12 13 14 15 9108-4107 9104-4387 9108-4109 9104-4388 9104-4389 2 2 2 2 4 16 17 18 19 20 21 22 23 * 24 25 9104-4390 9104-4391 9104-4392 9104-4394 9104-4393 7710-4444 7710-4445 9104-4395 9104-4396 9104-4423 2 2 2 2 2 2 2 2 2 2 26 8308-1182 28 27 9104-4398 28 28 29 30 31 32 9108-4126 9104-4399 9104-4400 9104-4401 9104-4402 24 2 2 2 2 CAPSCREW, SPIDER TO HUB WASHER, SPIDER TO HUB PLUG, SPIDER OIL LEVEL SPIDER SETSCREW, PINION SHAFT SHAFT, PLANET PINION PINION, PLANET THRUSTWASHER, PLANET PINION SNAP RING, PINION SHAFT THRUSTBUTTON, PLANET SPIDER SNAP RING, AXLE SHAFT GEAR, SUN THRUSTWASHER, SUN GEAR NUT, HUB BEARING CAPSCREW, WHEEL BEARING LOCK LOCK, WHEEL BEARING NUT GEAR, PLANET RING CONE, HUB BEARING, OUTER CUP, HUB BEARING, OUTER HUB, WHEEL CUP, HUB BEARING, INNER CONE, HUB BEARING, INNER OIL SEAL, HUB BEARING SPINDLE OIL SEAL, SPINDLE TO AXLE SHAFT WASHER, SPINDLE TO BRAKE HOUSING CAPSCREW, SPINDLE TO BRAKE HOUSING STUD, WHEEL SHAFT, AXLE, OUTER SNAP RING, COUPLING COUPLING ASSY, AXLE SHAFT, AXLE, INNER * Revised description on item 24. 6-5 DRIVE TRAIN (9114-4339) (9114-4337) Left/Right Housing Assembly (9114-4333) (9114-4335) Axle Shaft and Wheel Flange Assembly Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Revised 5-7-97 Item Part No. Qty. 1 9114-4333 2 2 3 9114-4334 9114-4335 4 5 6 7 8 9020-3543 9114-4336 8698-4451 8698-4452 9114-4337 9114-4338 9114-4339 9114-4340 9 10 11 12 9114-4341 9114-4342 9114-4343 9114-4344 9114-4345 * 13 KG 9114-4346 9114-4347 Description Of Part AXLE SHAFT ASSY (includes items 2, 3, 4 & 5) 28 CAPSCREW, M20X1.5X50.0 2 WHEEL FLANGE ASSY (includes item 4) 24 WHEEL BOLT 2 SHAFT OIL SEAL 2 BEARING CONE 2 BEARING CUP 1 HOUSING ASSY - RIGHT SIDE (shown)(includes items 7, 16 & 17) Ref RING GEAR & HOUSING ASSY RIGHT SIDE (shown) (includes items 7, 16, 17 & 29) 1 HOUSING ASSY - LEFT SIDE (not shown) (includes items 7 & 17) Ref RING GEAR & HOUSING ASSY LEFT SIDE (not shown) (includes items 7, 17 & 29) 4 SET SCREW 32 WASHER 8 NUT, M14X1.5-6H 14 CAPSCREW - RIGHT SIDE, M14X1.5X212.0 14 CAPSCREW - LEFT SIDE, M14X1.5X120.0 2 SPACER - 19mm 4 SPACER - 26mm Item Part No. Qty. 9114-4348 4 9114-4349 2 16 17 18 19 9114-4350 9114-4351 9114-4352 9114-4353 9114-4354 9114-4355 2 2 2 2 2 2 20 21 22 23 24 25 26 27 28 9114-4356 9114-4357 9114-4358 9114-4359 9114-4360 9114-4361 9114-4362 9114-4363 9114-4364 6 6 6 6 6 6 6 6 1 9114-4365 1 9114-4366 9114-4367 9114-4368 2 2 2 * 14 * 15 29 30 31 * Changed description & quantities on items 13, 14 & 15. Description Of Part CAPSCREW - USE W/26mm SPACER, M14X1.5X85 (position at 7 & 5 o'clock) CAPSCREW - USE W/19mm SPACER, M14X1.5X78 (position at 12 o'clock) STUD - RIGHT SIDE, M14X1.5X232.0 STUD - LEFT SIDE, M14X1.5X112.0 BUSHING BEARING CUP BEARING CONE SPIDER ASSY (includes items 20 & 24) CAPSCREW, M10X23.0 THRUSTWASHER KIT ROLLER SPACER PLANETARY PINION SHAFT WASHER SNAP RING PLANETARY PINION SUN GEAR (287.0mm) - RIGHT SIDE (shown) SUN GEAR (247.0mm) - LEFT SIDE (not shown) RING GEAR ADJUSTING NUT CAPSCREW (adjusting nut lock) NOTE: QUANTITIES SHOWN ARE FOR BOTH SIDES. 6-5 DRIVE TRAIN Brake Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item Part No. Qty. 1 2 3 4 5 6 7 8 9 10 9104-4403 9104-4404 9104-4405 9104-4406 9104-4407 9104-4408 9104-4409 9104-4410 9114-4154 9104-4412 9104-4413 9104-4414 9104-4415 9104-4416 9104-4417 9104-4419 9114-4155 9104-4420 9104-4421 7738-4016 9114-4056 9114-4057 9114-4058 9114-4059 9114-4060 9114-4061 12 8 2 2 2 8 8 2 2 AR AR AR AR 2 2 4 4 2 8 4 2 2 2 2 2 2 11 12 13 14 15 16 17 18 19 20 21 22 23 RS Description Of Part DISC, STATIONARY DISC, FRICTION BACKUP RING, PISTON, OUTER QUAD RING, PISTON, OUTER BRAKE PISTON SHOULDER SCREW SHOULDER SCREW SPRING QUAD RING, PISTON, INNER BACKUP RING, PISTON, INNER SHIM, (.003) SHIM, (.005) SHIM, (.010) SHIM, (.020) DRAIN PLUG, MAGNETIC BLEEDER SCREW FORCED COOLING PLUG INLET PLUG BRAKE HOUSING CAPSCREW FILLER PLUG METERING ROD O-RING FITTING ASSY O-RING LOCKNUT, WEAR END FITTING CAP, FITTING 6-6 DRIVE TRAIN Brake Assembly Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Revised 5-26-05 Part No. Qty. Description Of Part Item * 9114-4442 Ref 8 * 9114-4369 Ref * 9114-4370 Ref * 9114-4371 Ref 1 9114-4372 1 2 3 9114-4373 4 Ref 4 9114-4374 3 5 9114-4375 2 6 7 9112-4110 9112-4111 6 2 BRAKE SEAL KIT, (includes items 6, 7, & 14), (services both sides) BRAKE PISTON PLATE KIT, (includes items 15, 16, 17 & 18), (services one side) BRAKE PLATE & SEAL KIT, (includes items 6, 7, 14, 15, 16, 17 & 18), (services one side) PISTON BRAKE SHIM KIT, (includes one each of item 8), (services one side) BRAKE HOUSING, (right side only left side included in center housing) HYDRAULIC LINE BLEEDER DRAIN PLUG, (see page 6-2 for details) CAPSCREW - RIGHT SIDE ONLY, M8X1.25X40.0 BRAKE PISTON & PLATE ASSY, (includes items 6, 7, 9, 10, 14, 15, & 20) O-RING O-RING Item JD 9 10 11 12 13 14 15 16 17 18 19 20 Part No. 9114-4376 9114-4377 9114-4378 8688-1421 9114-4379 9112-4112 9114-4380 9114-4381 * Revised inclusion note on kits. Qty. Description Of Part 8 8 8 8 2 32 16 16 16 2 2 8 8 2 6 42 SHIM, (0.075), (included in 9114-4371) SHIM, (0.125), (included in 9114-4371) SHIM, (0.255), (included in 9114-4371) SHIM, (0.555), (included in 9114-4371) BRAKE PISTON SPRING SPRING WASHER RETURN SPRING BOLT O-RING BRAKE ACTUATING PLATE FRICTION DISC STATIONARY DISC BRAKE REACTION PLATE BRAKE DISC LOCKPIN CAPSCREW, M6X1.0X12.0, (allen) NOTE: QUANTITIES SHOWN ARE FOR BOTH SIDES. NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 6-6 DRIVE TRAIN (9114-4048) Front Axle Differential Carrier Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 1-25-01 AK * Changed part number on item 44. 6-7 DRIVE TRAIN (9114-4048) Front Axle Differential Carrier Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 1-25-01 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9114-4048 1 9114-4049 8698-4466 AR AR 25 26 27 1 2 3 9108-4053 9108-4054 1 1 Ref 28 29 30 9108-4086 9108-4087 9108-4088 9108-4089 9108-4090 9108-4091 9108-4092 8307-3623 9108-4095 2 2 AR AR AR AR 16 1 1 4 5 9108-4056 9108-4057 31 9108-4097 2 6 7 8 9 10 11 12 13 9108-4058 9108-4059 9020-0440 9108-4060 9108-4061 9108-4062 9108-4063 9108-4064 9108-4065 9108-4066 9108-4067 9108-4068 9108-4069 9108-4070 9108-4071 9108-4072 9108-4073 9108-4074 1 8 8 1 2 2 1 4 4 4 AR AR AR AR AR AR AR AR AR AR AR 1 DIFFERENTIAL ASSY, (includes all items) SHIM KIT MISCELLANEOUS HARDWARE KIT, (includes items 38, 39 and 40) NUT, BEVEL PINION WASHER, BEVEL PINION NUT PARKING BRAKE ASSY, (see page 6-4 for details) OIL SEAL, BEARING CAGE CAPSCREW, BEARING CAGE WASHER THRUST WASHER CONE, BEVEL PINION BEARING CUP, BEVEL PINION BEARING CAGE, BEVEL PINION BEARING NUT WASHER STUD SHIM, (.125) SHIM, (.126) SHIM, (.127) SHIM, (.128) SHIM, (.129) SHIM, (.130) SHIM, (.136) SHIM, (.142) SHIM, (.148) SHIM, (.154) SHIM, (.158) PINION, BEVEL, (Not sold separately, order item 29) SHIM, (.003) SHIM, (.005) SHIM, (.010) BEARING, BEVEL PINION, REAR LOCK RING, BEVEL PINION REAR DIFFERENTIAL CARRIER ASSY PLUG, OIL DRAIN/FILLER THRUST WASHER, DIFFERENTIAL PINION PINION, DIFFERENTIAL SPIDER, DIFFERENTIAL GEAR, DIFFERENTIAL SIDE THRUST WASHER, SIDE GEAR 32 9108-4098 2 33 9108-4099 2 34 8308-1182 4 35 9104-4381 4 36 37 8348-3441 9114-4052 2 2 38 9114-4053 12 39 8348-3532 24 40 7710-4297 12 41 42 9108-4103 14 1 43 44 * 45 46 47 48 49 9108-4104 9108-4360 9108-4354 9108-4355 9108-4356 9108-4357 9108-4081 12 1 1 1 1 1 4 SPACER, CLUTCH DISC, CLUTCH SHIM, (.005) SHIM, (.010) SHIM, (.013) SHIM, (.015) DISC, CLUTCH DRIVE BEVEL GEAR ASSY,(includes item 14) DIFFERENTIAL CASE ASSY, (includes item 20 thru 28, 12 of item 39. Also items 41 thru 43) CONE, DIFFERENTIAL CASE BEARING CUP, DIFFERENTIAL CASE BEARING ADJUSTING RING, DIFFERENTIAL BEARING WASHER, DIFFERENTIAL BEARING CAP CAPSCREW, DIFFERENTIAL BEARING CAP COTTER PIN CAP, DIFFERENTIAL BEARING, (includes dowel pin) CAPSCREW, DIFFERENTIAL CASE & BEVEL GEAR WASHER, DIFFERENTIAL CASE & BEVEL GEAR NUT, DIFFERENTIAL CASE & BEVEL GEAR DISC, CLUTCH DRIVEN DIFFERENTIAL CASE, (not sold separately, order item 30) CAPSCREW, DIFFERENTIAL CASE SPLINED SHAFT INNER SPLINE ADAPTER OUTER COLLAR EXTERNAL SNAP RING INTERNAL SNAP RING THRUSTWASHER 14 15 16 17 18 19 20 9108-4075 9108-4076 9108-4077 9108-4078 9108-4079 9114-4156 8307-3699 9104-4081 AR AR AR 1 1 1 1 4 21 22 23 24 9108-4082 9108-4083 9108-4084 9108-4085 4 1 2 2 AK * Changed part number on item 44. NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 6-7 DRIVE TRAIN Carrier Assembly Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Revised 10-24-03 Item Part No. Qty. 9114-4382 Ref 9114-4383 9114-4384 9114-4385 1 2 3 4 5 *6 7 8 9 10 9114-4386 9114-4387 9114-4388 8307-3828 9114-4389 9114-4390 9114-4391 8348-3584 9114-4392 11 12 13 14 15 16 17 18 19 GP 9114-4393 9114-4394 9114-4395 9114-4396 8348-3584 Description Of Part LIMITED SLIP PLATE STACK KIT (includes items 10, 11, 12, 13 & 14) Ref PINION CAGE SHIM KIT (includes item 23) Ref DRIVE PINION SHIM KIT (includes item 27) Ref LIMITED SLIP SHIM KIT (includes item 12) 4 CAPSCREW 2 ADJUSTER RING LOCK 2 ADJUSTER RING 2 BEARING CUP 2 BEARING CONE 1 DIFFERENTIAL CASE 12 CAPSCREW, M10X1.0X30.0 12 WASHER 1 SPIRAL GEAR & PINION 8 DRIVE FRICTION DISC (included in 9114-4382 kit) 6 DRIVEN FRICTION DISC (included 9114-4382 kit) 2 SHIM (0.33) (included in shim kit) 2 SHIM (0.38) (included in shim kit) 2 SHIM (0.25) (included in shim kit) 2 SHIM (0.13) (included in shim kit) 2 COMPRESSION DISC (included in 9114-4382 kit) 2 THRUSTWASHER (included in 9114-4382 kit) 2 SIDE GEAR 1 SPIDER 4 THRUSTWASHER 4 PINION GEAR 12 WASHER Item Part No. Qty. Description Of Part 20 21 22 23 9114-4397 9020-7204 9020-0440 24 9114-4398 12 1 1 4 2 3 1 1 25 26 27 9114-4399 9114-4400 28 29 30 31 32 33 34 35 36 9114-4401 9114-4402 9114-4403 8348-3584 9114-4404 9114-4405 9114-4406 9114-4407 9114-4408 CAPSCREW, M10X1.5X80.0 BEARING CONE BEARING CUP SHIM (0.05) (included in shim kit) SHIM (0.125) (included in shim kit) SHIM (0.20) (included in shim kit) SHIM (0.50) (included in shim kit) PINION CAGE ASSY (includes items 22 & 29) WASHER CAPSCREW, M12X1.75X40.0 SHIM (1.20) (included in shim kit) SHIM (1.25) (included in shim kit) SHIM (1.30) (included in shim kit) SHIM (1.35) (included in shim kit) SHIM (1.40) (included in shim kit) SHIM (1.45) (included in shim kit) SHIM (1.50) (included in shim kit) BEARING CONE BEARING CUP MOTOR ADAPTER FLANGE WASHER CAPSCREW, .3750-16UNC-2AX1.25 DRIVEN SLEEVE PINION NUT, M24X1.5 DRIVE SLEEVE SNAP RING * Changed description on item 6. 8 8 1 1 1 1 1 1 1 1 1 1 8 8 1 1 1 1 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 6-7 DRIVE TRAIN (9104-3472) Rear Steering Axle Drive Hub Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 2-26-96 ! Item *NOTE! To service item 17 locknut, a special wrench is required, order P/N 9114-4325 wrench. Part No. Qty. 9104-3472 2 9104-4462 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 KG 9104-4276 9104-4277 9114-4175 9114-4176 9104-4099 9114-4177 9020-2501 9020-2500 9114-4178 9104-4311 9114-4179 9114-4180 9114-4181 9114-4182 9114-4183 9114-4184 Description Of Part REAR STEERING AXLE DRIVE HUB Ref REPAIR KIT (includes items 7, 8 and 30) 1 RETAINING RING 1 COUPLING 1 SPRING 1 INPUT SHAFT 2 RETAINING RING 1 SPINDLE 1 SEAL 1 OIL SEAL 1 OUTER BEARING CONE 1 OUTER BEARING CUP 1 HUB 12 WHEEL BOLT 1 INNER BEARING CUP 1 INNER BEARING CONE 1 THRUST WASHER 1 LOCKWASHER 1 LOCK NUT 1 RING GEAR Item Part No. Qty. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 9114-4185 9114-4186 9114-4187 9104-4106 9104-4107 9104-4105 9104-4361 9114-4188 9104-4110 9114-4189 9104-4112 1 1 1 1 1 1 1 1 12 12 1 1 1 1 2 9104-4101 9103-4389 9103-4390 Description Of Part SECONDARY CARRIER ASSY PRIMARY CARRIER ASSY PRIMARY SUN GEAR PLUNGER O-RING THRUST WASHER PIPE PLUG COVER FLAT WASHER HEX HD BOLT DISENGAGE COVER LOCK SCREW MAGNETIC PLUG PIPE PLUG THRUSTWASHER NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. NOTE: QUANTITIES SHOWN ARE FOR ONE HUB ASSY ONLY. * Added service note concerning the special wrench needed to service item 17. Changed art on item 17. 6-8 DRIVE TRAIN Wheels & Tires Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item RS Part No. Qty. Description Of Part 9112-5002 1 9112-5003 1 1 2 9104-3298 9104-3146 2 48 3 4 9108-3385 9103-3104 2 2 R.H. TIRE ASSY(includes items 1, 3 and 4) L.H. TIRE ASSY(includes items 1, 3 and 4) RIM LUG NUT (lubricate and torque to 350-400 ftlbs.) VALVE TIRE (not shown) 13.00 x 24, 12 ply, G-2 traction regular. 6-9 CONTROLS Tilt & Sway Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 1-8-99 JH Item Part No. Qty. 1 2 9108-3107 8826-1022 1 4 3 4 5 6 7 8 * 9 9108-3393 9108-6089 8852-1304 9114-3191 9112-3062 9108-4282 9108-4359 2 1 3 3 2 1 1 Description Of Part REMOTE CONTROL VALVE HEX SOC. BUT. HD CAPSCREW, 5/16-18X3/4 CONTROL CABLE BRACKET HEX LOCKNUT, 1/4-20 HEX HD CAPSCREW, 1/4-20X4-1/2 CABLE ADAPTER KNOB BOOT * Added item 9. 7-1 CONTROLS Brake & Inching Linkage Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 RS Item Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 9108-6090 9108-3136 9108-3312 8855-1010 8850-1405 9108-1445 8850-1408 8820-1022 8855-1010 8850-1005 1 4 1 1 1 1 1 3 3 3 Ref 12 13 14 15 16 17 18 19 9104-3286 8844-1001 8850-1406 8882-1004 9002-7987 9108-1332 9020-0284 20 8821-2228 Description Of Part BRAKE PEDAL BUSHING CAM ROLLER LOCKWASHER, 5/16 JAM NUT, 5/16-24 PUSH ROD JAM NUT, 1/2-20 HEX HD CAPSCRREW, 5/16-18 x 1 1/2 LOCKWASHER,5/16 HEX NUT, 5/16-18 BRAKE VALVE (see page 10-10 for details) 1 SPRING 2 SQ HD SETSCREW 2 JAM NUT, 3/8-24 2 YOKE END 2 CLEVIS PIN 1 LINKAGE ROD 2 SHAFT Ref INCHING VALVE (see page 10-13 for details) 2 SOCKET HD CAPSCREW 7-2 CONTROLS Brake & Inching Linkage Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 PCN 950558-KG Item Part No. Qty. 1 2 3 4 5 6 7 8 9114-6059 9108-3136 9108-3312 8855-1010 8850-1405 9108-1445 8850-1408 8820-1022 1 4 1 1 1 1 1 3 9 10 11 8855-1010 8850-1005 12 13 9104-3214 8844-1001 14 15 16 17 18 19 8850-1406 8882-1004 9002-7987 9108-1332 9020-0284 20 8821-2228 Description Of Part BRAKE PEDAL BUSHING CAM ROLLER LOCKWASHER, 5/16 JAM NUT, 5/16-24 PUSH ROD JAM NUT, 1/2-20 HEX HD CAPSCRREW, 5/16-18 x 1 1/2, GR5 3 LOCKWASHER,5/16 3 HEX NUT, 5/16-18 Ref BRAKE VALVE (see page 10-10 for details) 1 SPRING 2 SQUARE HD SETSCREW, 1/4-20X1/2" 2 JAM NUT, 3/8-24 2 YOKE END 2 CLEVIS PIN 1 LINKAGE ROD 2 SHAFT Ref INCHING VALVE (see page 10-13 for details) 2 SOCKET HD CAPSCREW 7-2 CONTROLS (9114-3118) Accelerator Pedal Assembly Starting Serial No. 0344001 thru 0444002 Starting Serial No. 0266001 thru 0266106 Original Issue 12-94 Revised 1-18-02 VIEW SHOWN WITH BOOT & PIN REMOVED 9 13 14 15 6 7 8 10 11 13 14 15 17 13 14 15 1 2 3 4 5 16 12 TO ENGINE ! Item * 1 2 3 4 5 6 7 8 SVC THIS ASSEMBLY COMES WITH A DIFFERENT CABLE SUPPORT, (item 1, not shown). THE CABLE SUPPORT SHOWN IS THE PROPER REPLACEMENT AND NEEDS TO BE ORDERED SEPARATELY. Part No. Qty. Description Of Part Item 9114-3118 1 9114-4196 1 9 10 11 12 9114-4197 9114-4198 1 1 9112-1210 1 1 1 1 1 1 1 1 1 ACCELERATOR PEDAL ASSY, (includes items 2 thru 11) CABLE ATTACH KIT, (includes items 2 thru 5) BOOT KIT, (includes items 6 thru 9) HEEL REST KIT, (includes items 10 & 11) CABLE SUPPORT CLEVIS PIN HAIRPIN COTTER, (not shown) LOCK PLATE CAPSCREW BOOT PIN HAIRPIN COTTER Part No. Qty. 1 1 2 Ref * 13 8820-1003 5 * 14 * 15 * 16 * 17 8855-1009 8850-1004 9116-3259 8856-1107 5 5 1 1 Description Of Part JAM NUT HEEL REST SCREW, (self tapping) THROTTLE CABLE, (see page 5-1 for details) HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 SPRING FLAT WASHER, 1/4 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Revised illustration, inclusion note on Accelerator Pedal Assy, quantity on items 13, 14 & 15 and revised part number on item 16; removed Cable Suport Bracket Kit; added item 17. 7-3 CONTROLS (9114-3342) Accelerator Pedal Assembly 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 1-18-02 VIEW SHOWN WITH BOOT & PIN REMOVED. 9 13 14 15 7 8 6 10 11 1 16 4 5 2 3 12 TO ENGINE Part No. Qty. Description Of Part Item * 9114-3342 1 * 9114-4431 1 9114-4432 1 7 8 9 10 11 12 9114-4197 9114-4433 1 1 ACCELERATOR PEDAL ASSY, (includes items 1 thru 11 & 16) CABLE SUPPORT BRACKET KIT, (includes items 1 & 16) CABLE ATTACH KIT, (includes items 2 thru 5) BOOT KIT, (includes items 6 thru 9) HEEL REST KIT, (includes items 10 and 11) CABLE SUPPORT CLEVIS PIN HAIRPIN COTTER, (not shown) LOCK PLATE CAPSCREW BOOT Item * 1 2 3 4 5 6 SVC 1 1 1 1 1 1 1 Part No. Qty. 1 1 1 1 2 Ref 13 8820-1003 3 14 15 * 16 8855-1009 8850-1004 3 3 2 Description Of Part PIN HAIRPIN COTTER JAM NUT HEEL REST SCREW, (self tapping) THROTTLE CABLE, (see page 5-1 for details) HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 FLANGE NUT NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Revised illustration, inclusion notes on Accelerator Pedal Assy and Cable Support Bracket Kit & revised item 16; removed note above part list and part number on item 1. 7-3 CONTROLS (9114-5103) Floorplate Assy Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 RS Part No. Qty. Description Of Part Item Part No. Qty. 9114-5103 1 17 9108-3310 1 9114-3193 9114-3141 8826-1024 9108-3311 9114-6130 8855-1010 8850-1005 9104-3286 9108-6090 9108-3136 9002-7987 8866-1022 8882-1004 8850-1406 9108-1332 8866-2019 1 1 3 1 1 7 6 1 1 4 2 3 2 2 1 1 FLOORPLATE ASSY (includes all items on both 7-4 pages) DASH HARNESS CORD CONNECTOR BUTTON HD CAPSCREW FOOT SWITCH FLOORPLATE WELDMENT LOCKWASHER, 5/16 HEX NUT, 5/16-18 x 1 SPRING BRAKE PEDAL BUSHING CLEVIS PIN HEX HD CAPSCREW, 5/16-18 x 1 1/2 YOKE END JAM NUT LINKAGE ROD CONNECTOR (includes item 19) 18 19 20 21 22 23 24 25 26 27 8859-1206 8821-2228 8866-2059 9020-6198 9108-3312 8844-1001 9020-0284 9108-1445 Description Of Part ELBOW, 90 DEGREES (includes item 19) Ref BRAKE VALVE (see page 10-10) 3 O-RING Ref INCHING VALVE (see page 10-13) 2 SOCKET HD CAPSCREW 1 ELBOW, 90 DEGREES (includes item 19) AR TRIM-LOK 1 CAM ROLLER 2 SQUARE HD SET SCREW 1 SHAFT 1 PUSH ROD NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 7-4 CONTROLS (9114-5103) Floorplate Assy Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 RS Part No. Qty. Description Of Part Item Part No. Qty. 9114-5103 1 1 3 7 3 1 1 1 1 4 4 2 2 1 1 1 1 16 17 18 8471-7889 8471-8467 9114-3118 8820-1003 8855-1009 8850-1004 9114-3171 8866-2224 8688-3469 8866-1085 8820-1008 8856-1107 8866-2140 8859-1205 8850-1405 8850-1408 8471-8548 8471-8496 FLOORPLATE ASSY (includes all items on both 7-4 pages) ACCELERATOR CONTROL ASSY HEX HD CAPSCREW, 1/4-20 x 3/4 LOCKWASHER, 1/4 HEX NUT, 1/4-20 RELIEF VALVE BRANCH TEE (swivel nut) REDUCER BULKHEAD UNION, 3/4-16 x 1/2 TUBE HEX HD CAPSCREW, 1/4-20 x 1 3/4 FLAT WASHER, 1/4 RUN TEE, (includes o-ring) O-RING JAM NUT, 5/16-24 JAM NUT, 1/2-20 HOSE ASSY HOSE ASSY 1 1 Ref 19 20 21 22 8866-2105 8363-3002 9020-7856 8866-2064 1 1 1 3 8859-1204 8866-2239 8866-2139 8859-1204 9020-6198 3 1 1 1 AR 23 24 25 Description Of Part HOSE ASSY HOSE ASSY SOLENOID VALVE (see page 10-11 for details) ELBOW, 90 DEGREES CONNECTOR COPPERGASKET ELBOW, 90 DEGREES (includes oring) O-RING SWIVEL NUT RUN TEE RUN TEE (includes o-ring) O-RING TRIM-LOK NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FORSERVICE. 7-4 CONTROLS (9114-5104) Floorplate Assy * Starting Serial No. 0344394 thru 0444002 * Starting Serial No. 0266057 thru 0266106 Original Issue 3-96 Revised 11-26-97 Part No. Qty. Description Of Part Item Part No. Qty. 9114-5104 1 1 2 3 9114-3193 9114-3141 8826-1024 1 1 3 15 16 17 9108-1332 8866-2019 9108-3310 1 1 1 4 5 6 7 8 9 10 11 12 9108-3311 9114-6131 8855-1010 8850-1005 9104-3214 9114-6059 9108-3136 9002-7987 8866-1022 1 1 6 6 1 1 4 2 3 13 14 8882-1004 8850-1406 2 2 FLOORPLATE ASSY (includes all items on both 7-4 pages) DASH HARNESS CORD CONNECTOR BUTTON HD CAPSCREW, 5/16-18X1 FOOT SWITCH FLOORPLATE WELDMENT LOCKWASHER, 5/16 HEX NUT, 5/16-18 x 1 SPRING BRAKE PEDAL BUSHING CLEVIS PIN HEX HD CAPSCREW, 5/16-18 x 1 1/2, GR5 YOKE END JAM NUT, 3/8-24 Item KG 18 19 20 21 22 8859-1206 23 24 25 9020-6198 9108-3312 8844-1001 26 27 9020-0284 9108-1445 8821-2228 8866-2059 Description Of Part LINKAGE ROD CONNECTOR (includes item 19) ELBOW, 90 DEGREES (includes item 19) Ref BRAKE VALVE (see page 10-10, S/N 0344394 for details) 3 O-RING Ref INCHING VALVE (see page 10-13) 2 SOCKET HD CAPSCREW 1 ELBOW, 90 DEGREES (includes item 19) AR TRIM-LOK 1 CAM ROLLER 2 SQUARE HD SET SCREW, 1/4-20x1/2 1 SHAFT 1 PUSH ROD * Changed Starting Serial Numbers in upper rignt corner. 7-4 CONTROLS (9114-5104) Floorplate Assy * Starting Serial No. 0344394 thru 0444002 * Starting Serial No. 0266057 thru 0266106 Original Issue 3-96 Revised 11-26-97 Item Part No. Qty. 9114-5104 1 1 2 8820-1003 3 4 5 6 7 8 8855-1009 8850-1004 9114-3200 8866-2224 8688-3469 8866-1085 9 8820-1008 10 11 KG 8856-1107 8866-2140 8859-1205 Description Of Part FLOORPLATE ASSY (includes all items on both 7-4 pages) Ref ACCELERATOR CONTROL ASSY (see page 7-3 for details) 3 HEX HD CAPSCREW, 1/4-20 x 3/4, GR5 7 LOCKWASHER, 1/4 3 HEX NUT, 1/4-20 1 RELIEF VALVE 1 BRANCH TEE (swivel nut) 1 REDUCER 1 BULKHEAD UNION, 3/4-16 x 1/2 TUBE 4 HEX HD CAPSCREW, 1/4-20 x 1-3/4, GR5 4 FLAT WASHER, 1/4 2 RUN TEE, (includes o-ring) 2 O-RING Item Part No. Qty. 12 13 14 15 16 17 18 8850-1405 8850-1408 8471-8548 8471-8496 8471-7889 8471-8497 1 1 1 1 1 1 Ref 19 20 21 22 8866-2105 8363-3002 9020-7856 8866-2064 1 1 1 4 8859-1204 8866-2239 8866-2139 8859-1204 9020-6198 4 1 1 1 AR 23 24 25 * Changed Starting Serial Numbers in upper rignt corner. Description Of Part JAM NUT, 5/16-24 JAM NUT, 1/2-20 HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY SOLENOID VALVE (see page 10-11 for details) ELBOW, 90 DEGREES CONNECTOR COPPER GASKET ELBOW, 90 DEGREES (includes o-ring) O-RING SWIVEL NUT RUN TEE RUN TEE (includes o-ring) O-RING TRIM-LOK 7-4 CONTROLS (9114-5104) Floorplate Assy Starting Serial No. 0444003 * Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Part No. Qty. Description Of Part Item Part No. Qty. 9114-5104 1 1 2 3 9114-3349 9108-1445 8826-1024 1 1 3 14 15 16 17 8850-1406 9108-1332 8866-2019 9108-3310 2 1 1 1 4 5 6 7 8 9 10 11 12 9116-3093 9114-6131 8855-1010 8850-1005 9104-3214 9114-6059 9108-3136 9002-7987 8866-1022 1 1 6 6 1 1 4 2 3 13 8882-1004 2 FLOORPLATE ASSY (includes all items on both 7-4 pages) DASH HARNESS PUSH ROD BUTTON HD CAPSCREW, 5/16-18X1 FOOT SWITCH FLOORPLATE WELDMENT LOCKWASHER, 5/16 HEX NUT, 5/16-18 x 1 SPRING BRAKE PEDAL BUSHING CLEVIS PIN HEX HD CAPSCREW, 5/16-18 x 1 1/2, GR5 YOKE END Item KG 18 19 20 21 22 8859-1206 23 24 25 9020-6198 9108-3312 8844-1001 26 9020-0284 8821-2228 8866-2059 Description Of Part JAM NUT, 3/8-24 LINKAGE ROD CONNECTOR (includes item 19) ELBOW, 90 DEGREES (includes item 19) Ref BRAKE VALVE (see page 10-10, for details) 3 O-RING Ref INCHING VALVE (see page 10-13) 2 SOCKET HD CAPSCREW 1 ELBOW, 90 DEGREES (includes item 19) AR TRIM-LOK 1 CAM ROLLER 2 SQUARE HD SET SCREW, 1/4-20x1/2 1 SHAFT * Corrected 534C-10 Starting Serial Number in upper right corner. 7-4 CONTROLS (9114-5104) Floorplate Assy Starting Serial No. 0444003 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item Part No. Qty. 9114-5104 1 1 2 8820-1003 3 4 5 6 7 8 8855-1009 8850-1004 9114-3200 8866-2224 8688-3469 8866-1085 9 8820-1008 10 11 8856-1107 8866-2140 8859-1205 Description Of Part FLOORPLATE ASSY (includes all items on both 7-4 pages) Ref ACCELERATOR CONTROL ASSY (see page 7-3 for details) 3 HEX HD CAPSCREW, 1/4-20 x 3/4, GR5 7 LOCKWASHER, 1/4 3 HEX NUT, 1/4-20 1 RELIEF VALVE 1 BRANCH TEE (swivel nut) 1 REDUCER 1 BULKHEAD UNION, 3/4-16 x 1/2 TUBE 4 HEX HD CAPSCREW, 1/4-20 x 1-3/4, GR5 4 FLAT WASHER, 1/4 2 RUN TEE, (includes o-ring) 2 O-RING PCN950558, 950574-KG Item Part No. Qty. 12 13 14 15 16 17 18 8850-1405 8850-1408 8471-8548 8471-8496 8471-7889 8471-8497 1 1 1 1 1 1 Ref 19 20 21 22 8866-2105 8363-3002 9020-7856 8866-2064 1 1 1 4 8859-1204 8866-2239 8866-2139 8859-1204 9020-6198 4 1 1 1 AR 23 24 25 Description Of Part JAM NUT, 5/16-24 JAM NUT, 1/2-20 HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY SOLENOID VALVE (see page 10-11 for details) ELBOW, 90 DEGREES CONNECTOR COPPER GASKET ELBOW, 90 DEGREES (includes o-ring) O-RING SWIVEL NUT RUN TEE RUN TEE (includes o-ring) O-RING TRIM-LOK 7-4 CONTROLS Steering Column & Attaching Parts 534C-9 Starting Serial No. 0344001 thru 0444002 534C-10 Starting Serial No. 0266001 thru 0266106 Original Issue 12-94 Revised 12-22-98 Item Part No. Qty. 9114-5030 1 9114-4190 Ref 1 2 3 9060-0274 9114-4191 8830-1311 1 1 2 4 5 6 7 8 9 9020-2230 8850-1616 9060-0273 9114-4192 9114-3022 9108-3081 1 2 1 1 1 1 10 11 12 13 14 9108-1264 8820-1008 8820-1035 8855-1011 9114-3020 9112-4093 1 4 4 4 1 1 4” 1 1 1 1 2 1 1 15 16 17 18 19 20 * 21 * 22 * Added item 22, and corrected arrow for item 21. KG 9108-3235 9114-3134 9108-3491 9108-4240 9108-4268 9108-4345 9114-4447 Description Of Part FWD/REV MASTER SWITCH ASSY (includes items 9 & 15 thru 21) STEERING CONTROL UNIT SEAL KIT STEERING CAP STEERING WHEEL NUT FLAT HD MACHINE SCREW, 1/4-20 x 1 SPINNER KNOB HEX NUT, 1/4-20 STEERING WHEEL WASHER STEERING COLUMN FWD/REV MASTER SWITCH (includes items 15 thru 22) BRACKET CAPSCREW, 1/4-20 x 1 3/4, GR5 HEX HD CAPSCREW, 3/8-16 x 1 LOCKWASHER, 3/8 STEERING CONTROL UNIT CHECK VALVE WIRE ROMEX CONNECTOR FWD/REV HARNESS GASKETED SCREW KNOB FWD/REV SWITCH HANDLE ASSY W/KNOB END COVER NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 7-5 CONTROLS Steering Column & Attaching Parts 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 8-2-00 NOTE: WHEN ITEM 9 IS ORDERED, REPLACE SCREWS PROVIDED FROM VENDOR WITH ITEM 11. Tie Strap & Boot Kit Item Part No. Qty. 9114-4190 Ref 1 2 3 9114-4448 9060-0274 9114-4191 8830-1311 1 1 1 2 4 5 6 7 8 9020-2230 8850-1616 9060-0273 9114-4192 9116-3012 1 2 1 1 1 9 * 10 11 9136-3025 9114-4458 8319-1059 1 1 2 12 8820-1035 2 13 14 15 16 8855-1011 9112-3126 9114-3349 8820-1033 4 1 1 2 Description Of Part STEERING CONTROL UNIT SEAL KIT TIE STRAP & BOOT KIT STEERING CAP STEERING WHEEL NUT FLAT HD MACHINE SCREW, 1/4-20X1 SPINNER KNOB HEX NUT, 1/4-20 STEERING WHEEL WASHER STEERING COLUMN, (includes items 2 & 7) F/N/R SHIFTER, ( includes item 10) CLAMP SET HEX HD CAPSCREW, M5X0.8, (torque to 30-35 in.lbs.) HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 STEERING CONTROL UNIT DASH WIRING HARNESS HEX HD CAPSCREW, 3/8-16X3/4, GR5 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE JP * Added note to illustration & part number to item 10. 7-5 BRAKES Service Brake Lines Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 3-1-96 FOR FLOORPLATE ASSY SEE PAGE 7-4 FOR FLOORPLATE ASSY SEE PAGE 7-4 TO SERVICE BRAKE SEE PAGE 6-1 Item Part No. 1 PCN 950573-KG 2 3 4 5 6 7 8 9 10 9020-7856 8363-3002 8866-2105 8471-7641 7732-3029 7713-3168 7713-3137 7713-3389 8820-1023 11 12 13 7713-3390 8866-1305 9114-3172 Qty. Description Of Part Ref BRAKE VALVE (see page 10-10 for details) 1 COPPER GASKET 1 MALE CONNECTOR 1 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 2 CLAMP SET 2 CLAMP SET 2 COVER 2 STACK BOLT 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 2 SAFETY CLIP 1 UNION TEE, 3/8 TUBE 1 MINI CHECK VALVE * Removed items that are called out on page 6-1, added note to see page 6-1, changed clamp set and added component parts. Parts list completely re-done. 8-1 BRAKES Inching & Parking Brake Lines 534C-9 Starting Serial No. 0344001 SEE 534C-10 Starting Serial No. 0266001 Original Issue 12-94 PAGE 6-1 Revised 3-13-97 FWD LOOKING UP FROM UNDER CAB Item * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. Qty. 8471-8748 8866-1085 8866-3469 7713-3167 8866-2224 8471-8498 9114-3171 8471-8496 7713-3197 8866-2140 8859-1205 8820-1008 8856-1107 8855-1009 8866-2105 8471-8548 8866-2239 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 Ref 8471-8526 1 PCN 960057, 960282-KG Description Of Part Item Part No. Qty. HOSE ASSY BULKHEAD FITTING REDUCER HOSE ASSY SWIVEL NUT BRANCH TEE, 3/8 TUBE HOSE ASSY RELIEF VALVE HOSE ASSY HOSE ASSY RUN TEE (includes o-ring) O-RING HEX HD CAPSCREW, 1/4-20 x 1 3/4 FLAT WASHER, 1/4 LOCKWASHER, 1/4 ELBOW, 90 DEGREES HOSE ASSY SWIVEL NUT RUN TEE, 3/8 TUBE SOLENOID VALVE (see page 10-11 for details) HOSE ASSY 19 8866-2064 8859-1204 8866-2019 8859-1206 8866-2059 8859-1206 3 3 1 1 1 1 Ref 20 21 22 23 24 8471-8478 8866-2139 8859-1204 25 26 27 28 29 30 31 32 8471-7889 8471-8547 8471-7341 8471-7641 8363-3002 9020-7856 8471-8387 * Changed part number on item 1. Description Of Part ELBOW, 90 DEGREES (includes o-ring) O-RING CONNECTOR (includes o-ring) O-RING ELBOW, 90 DEGREES (includes o-ring) O-RING INCHING VALVE (see page 10-13 for details) 1 HOSE ASSY 1 RUN TEE (includes o-ring) 1 O-RING Ref BRAKE VALVE (see page 10-10 for details) 1 HOSE ASSY 1 HOSE ASSY 1 HOSE ASSY 1 HOSE ASSY 1 CONNECTOR, MALE 1 COPPER GASKET 1 HOSE ASSY 8-2 BRAKES Inching & Parking Brake Lines 534C-9 Starting Serial No. 0344394 SEE 534C-10 Starting Serial No. 0266057 PAGE 6-1 Original Issue 3-96 Revised 3-13-97 FWD LOOKING UP FROM UNDER CAB Item * 1 Part No. Qty. 8471-8748 8866-1085 8866-3469 7713-3167 8866-2224 8471-8498 9114-3200 8471-8496 7713-3197 8866-2140 8859-1205 8820-1008 1 1 1 1 1 1 1 1 1 2 2 2 12 13 14 15 16 17 8856-1107 8855-1009 8866-2105 8471-8548 8866-2239 2 2 2 1 1 Ref 18 8471-8729 1 2 3 4 5 6 7 8 9 10 11 PCN 960057, 960282-KG Description Of Part Item Part No. Qty. HOSE ASSY BULKHEAD FITTING REDUCER HOSE ASSY SWIVEL NUT BRANCH TEE, 3/8 TUBE HOSE ASSY RELIEF VALVE HOSE ASSY HOSE ASSY RUN TEE (includes o-ring) O-RING HEX HD CAPSCREW, 1/4-20 x 1 3/4, GR5 FLAT WASHER, 1/4 LOCKWASHER, 1/4 ELBOW, 90 DEGREES HOSE ASSY SWIVEL NUT RUN TEE, 3/8 TUBE SOLENOID VALVE (see page 10-11 for details) HOSE ASSY 19 8866-2064 8859-1204 8866-2019 8859-1206 8866-2059 8859-1206 3 3 1 1 1 1 Ref 20 21 22 23 24 8471-8478 8866-2139 8859-1204 25 26 27 28 29 30 31 32 8471-7889 8471-8547 8471-7341 8471-7641 8363-3002 9020-7856 8471-8387 * Changed part number on item 1. Description Of Part ELBOW, 90 DEGREES (includes o-ring) O-RING CONNECTOR (includes o-ring) O-RING ELBOW, 90 DEGREES (includes o-ring) O-RING INCHING VALVE (see page 10-13 for details) 1 HOSE ASSY 1 RUN TEE (includes o-ring) 1 O-RING Ref BRAKE VALVE (see page 10-10 for details) 1 HOSE ASSY 1 HOSE ASSY 1 HOSE ASSY 1 HOSE ASSY 1 CONNECTOR, MALE 1 COPPER GASKET 1 HOSE ASSY 8-2 HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 TO REAR DRIVE (SEE PAGE 9-4) TO RELIEF VALVE (SEE PAGE 8-2) TO STEERING CONTROL (SEE PAGE 9-8) TO STEERING CONTROL (SEE PAGE 9-8) TO TANK (SEE PAGE 9-2) PCN 950682, 960401, MPC 1426-KG *Added o-ring to item 2, changed part number on item 8, removed item 75 and changed item 76 to 75. 9-1 HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 Item Part No. 1 * 2 9114-3172 3 4 8859-1210 9114-1222 8820-1016 5 6 7 * 8 9 10 11 12 13 14 8856-1005 9002-7179 8471-8368 8067-3009 9002-8695 9114-3143 9114-3087 8866-2011 8859-1210 15 16 17 18 8859-1024 8471-1333 8820-1036 19 20 21 22 23 8855-1011 8471-8369 8859-1027 8471-1334 8820-1051 24 25 26 27 28 29 30 31 32 8855-1012 9114-3121 9002-8482 9114-3185 9114-3175 9114-3183 9114-3184 9114-3176 33 34 35 36 37 8859-1206 8866-2019 8471-8547 8866-2103 8866-1344 Qty. Description Of Part Item 38 Ref HYDRAULIC RESERVOIR ASSY 39 (see page 10-15 for details) 40 2 MINI CHECK COUPLING(includes 41 o-ring) 2 O-RING 42 1 BRACKET 2 HEX HD CAPSCREW, 5/16-16X1-1/4, 43 GR5 44 6 WASHER, 1/2 45 1 BULKHEAD UNION, 90 DEGREES 46 1 HOSE ASSY 47 1 ADAPTER, 90 DEGREES 2 BAND CLAMP 48 1 HOSE ASSY 49 1 INTAKE TUBE 50 1 CONNECTOR (includes item 13) 51 2 O-RING 52 Ref HYDROSTATIC TRANSMISSION 53 (see page 10-18 for details) 54 Ref MAIN HYDRAULIC PUMP (see 55 page 10-17 for details) 1 O-RING 56 2 SPLIT FLANGE CLAMP 4 HEX HD CAPSCREW, 3/8-16X1-1/4, 57 GR5 58 4 LOCKWASHER, 3/8 59 1 HOSE ASSY 60 1 O-RING 2 SPLIT FLANGE CLAMP 4 HEX HD CAPSCREW, 7/16-14X1-1/4, 61 62 GR5 63 4 LOCKWASHER, 7/16 64 1 SUCTION TUBE 65 2 HOSE CLAMP 66 1 HOSE ASSY 67 1 TUBE ASSY 68 2 TUBE ASSY 69 1 HOSE ASSY 1 STRAIGHT THREAD ADAPTER 70 Ref HYDRAULIC GEAR PUMP (see page 10-19 for details) 71 2 O-RING 72 1 CONNECTOR (includes item 33) 73 1 HOSE ASSY 74 2 ELBOW, 90 DEGREES (swivel nut) 1 TUBE END REDUCER *75 Part No. Qty. 8866-1408 8866-2142 8859-1207 1 1 2 Ref 8859-1202 8866-2062 8471-6221 8471-8479 8471-8339 8866-1341 8866-1406 8866-2140 8859-1205 8471-8347 8866-2027 8471-8338 9114-3058 8866-2028 9108-3222 8866-2239 7713-3447 9108-3306 8859-1204 8866-2005 8471-8349 8866-2224 8471-8370 8866-2105 8866-1084 8471-8425 8866-2064 8866-2017 8866-2237 8471-8354 8471-8356 8063-3030 Description Of Part NUT RUN TEE (includes item 40) O-RING PRIORITY FLOW CONTROL VALVE (see page 10-9 for details) 3 O-RING 3 ELBOW, 90 DEGREES (includes item 42) 1 HOSE ASSY 1 HOSE ASSY 1 HOSE ASSY 1 TUBE END REDUCER (1/2-1/4) 1 NUT 1 RUN TEE (includes item 49) 1 O-RING 1 HOSE ASSY 1 CONNECTOR (includes item 40) 1 HOSE ASSY 1 TUBE ASSY 1 CONNECTOR (includes item 13) Ref MAIN CONTROL VALVE (see page 10-14 for details) 1 REDUCING CONNECTOR, 90 DEGREES 3 SWIVEL NUT RUN TEE, 3/8 TUBE 1 HOSE ASSY 1 CONNECTOR (includes item 33) Ref TRACTION LOCK VALVE (see page 10-21 for details) 3 O-RING 1 CONNECTOR (includes item 61) 1 HOSE ASSY 1 SWIVEL NUT BRANCH TEE 1 HOSE ASSY 1 ELBOW, 90 DEGREES (swivel nut) 1 BULKHEAD UNION 1 HOSE ASSY 1 ELBOW, 90 DEGREES (includes item 61) Ref SOLENOID VALVE (see page 10-11 for details) 1 CONNECTOR (includes item 61) 1 SWIVEL NUT RUN TEE, 1/4 TUBE 1 HOSE ASSY 1 HOSE ASSY 2 HOSE CLAMP *Added o-ring to item 2, changed part number on item 8, removed item 75 and changed item 76 to 75. PCN 950682, 960401, MPC 1426-KG 9-1 HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344436 thru 0344523 534C-10 Starting Serial No. 0266063 thru 0266074 Original Issue 6-96 Revised 6-2-98 TO REAR DRIVE (SEE PAGE 9-4) TO RELIEF VALVE (SEE PAGE 8-2) TO STEERING CONTROL (SEE PAGE 9-9) TO STEERING CONTROL (SEE PAGE 9-9) TO TANK (SEE PAGE 9-2) PCN 960401 - JH *Changed notes on art and serial number due to product change. 9-1 HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344436 thru 0344523 534C-10 Starting Serial No. 0266063 thru 0266074 Original Issue 6-96 Revised 6-2-98 Item Part No. 1 2 9114-3172 3 4 8859-1210 9114-1222 8820-1016 5 6 7 8 9 10 11 12 13 14 8856-1005 9002-7179 8471-8368 8067-3009 9002-8695 9114-3143 9114-3087 8866-2011 8859-1210 15 16 17 18 8859-1024 8471-1333 8820-1036 19 20 21 22 23 8855-1011 8471-8369 8859-1027 8471-1334 8820-1051 24 25 26 27 28 29 30 31 32 8855-1012 9114-3121 9002-8482 9114-3185 9114-3175 9114-3183 9114-3184 9114-3176 33 34 35 36 37 8859-1206 8866-2019 8471-8547 8866-2103 8866-1344 PCN 960401 - JH Qty. Description Of Part Ref HYDRAULIC RESERVOIR ASSY (see page 10-15 for details) 2 MINI CHECK COUPLING (includes o-ring) 2 O-RING 1 BRACKET 2 HEX HD CAPSCREW, 5/16-16X1-1/4, GR5 6 WASHER, 1/2 1 BULKHEAD UNION, 90 DEGREES 1 HOSE ASSY 1 ADAPTER, 90 DEGREES 3 BAND CLAMP 1 HOSE ASSY 1 INTAKE TUBE 1 CONNECTOR (includes item 13) 2 O-RING Ref HYDROSTATIC TRANSMISSION (see page 10-18 for details) Ref MAIN HYDRAULIC PUMP (see page 10-17 for details) 1 O-RING 2 SPLIT FLANGE CLAMP 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 4 LOCKWASHER, 3/8 1 HOSE ASSY 1 O-RING 2 SPLIT FLANGE CLAMP 4 HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 4 LOCKWASHER, 7/16 1 SUCTION TUBE 2 HOSE CLAMP 1 HOSE ASSY 1 TUBE ASSY 2 TUBE ASSY 1 HOSE ASSY 1 STRAIGHT THREAD ADAPTER Ref HYDRAULIC GEAR PUMP (see page 10-19 for details) 2 O-RING 1 CONNECTOR (includes item 33) 1 HOSE ASSY 2 ELBOW, 90 DEGREES (swivel nut) 1 TUBE END REDUCER Item Part No. Qty. 38 39 40 41 8866-1408 8866-2142 8859-1207 1 1 2 Ref 42 43 8859-1202 8866-2062 44 45 46 47 8471-6221 8471-8479 8471-8339 8866-1341 8866-1406 8866-2140 8859-1205 8471-8347 8866-2027 8471-8338 9114-3058 8866-2028 48 49 50 51 52 53 54 55 56 9108-3222 57 58 59 60 8866-2239 7713-3447 9108-3306 61 62 63 64 65 66 67 68 69 8859-1204 8866-2005 8471-8349 8866-2224 8471-8370 8866-2105 8866-1084 8471-8425 8866-2064 70 71 72 73 74 75 8866-2017 8866-2222 8471-8849 8471-8848 8063-3030 Description Of Part NUT RUN TEE (includes item 40) O-RING PRIORITY FLOW CONTROL VALVE (see page 10-9 for details) 3 O-RING 3 ELBOW, 90 DEGREES (includes item 42) 1 HOSE ASSY 1 HOSE ASSY 1 HOSE ASSY 1 TUBE END REDUCER (1/2-1/4) 1 NUT 1 RUN TEE (includes item 49) 1 O-RING 1 HOSE ASSY 1 CONNECTOR (includes item 40) 1 HOSE ASSY 1 TUBE ASSY 1 CONNECTOR (includes item 13) Ref MAIN CONTROL VALVE (see page 10-14 for details) 1 REDUCING CONNECTOR, 90 DEGREES 3 SWIVEL NUT RUN TEE, 3/8 TUBE 1 HOSE ASSY 1 CONNECTOR (includes item 33) Ref TRACTION LOCK VALVE (see page 10-21 for details) 3 O-RING 1 CONNECTOR (includes item 61) 1 HOSE ASSY 1 SWIVEL NUT BRANCH TEE 1 HOSE ASSY 1 ELBOW, 90 DEGREES (swivel nut) 1 BULKHEAD UNION 1 HOSE ASSY 1 ELBOW, 90 DEGREES (includes item 61) Ref SOLENOID VALVE (see page 10-11 for details) 1 CONNECTOR (includes item 61) 1 SWIVEL NUT BRANCH TEE, 1/4 TUBE 1 HOSE ASSY 1 HOSE ASSY 2 HOSE CLAMP *Changed notes on art and serial number due to product change. 9-1 HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344524 534C-10 Starting Serial No. 0266075 Original Issue 6-98 PCN 960401 - JH 9-1 HYDRAULIC CIRCUITS Oil Supply & Pressure Lines 534C-9 Starting Serial No. 0344524 534C-10 Starting Serial No. 0266075 Original Issue 6-98 Item Part No. 1 2 9114-3172 3 4 8859-1210 9116-1210 8820-1020 5 6 7 8 9 10 11 12 13 14 8856-1003 9002-7179 8471-8368 8067-3009 9002-8695 9114-3143 9114-3087 8866-2011 8859-1210 15 16 17 18 8859-1024 8471-1333 8820-1036 19 20 21 22 23 8855-1011 8471-8369 8859-1027 8471-1334 8820-1051 24 25 26 27 28 29 30 31 32 8855-1012 9114-3121 9002-8482 9114-3185 9114-3175 9114-3183 9114-3184 9114-3176 33 34 35 36 37 38 39 8859-1206 8866-2019 8471-8547 8866-2103 8866-1344 8866-1408 8866-2142 PCN 960401 - JH Qty. Description Of Part Ref HYDRAULIC RESERVOIR ASSY (see page 10-15 for details) 2 MINI CHECK COUPLING (includes o-ring) 2 O-RING 1 FILLTER SUPPORT 2 HEX HD CAPSCREW, 5/16-18X1, GR5 4 WASHER, 5/16 1 BULKHEAD UNION, 90 DEGREES 1 HOSE ASSY 1 ADAPTER, 90 DEGREES 3 BAND CLAMP 1 HOSE ASSY 1 INTAKE TUBE 1 CONNECTOR (includes item 13) 2 O-RING Ref HYDROSTATIC TRANSMISSION (see page 10-18 for details) Ref MAIN HYDRAULIC PUMP (see page 10-17 for details) 1 O-RING 2 SPLIT FLANGE CLAMP 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 4 LOCKWASHER, 3/8 1 HOSE ASSY 1 O-RING 2 SPLIT FLANGE CLAMP 4 HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 4 LOCKWASHER, 7/16 1 SUCTION TUBE 1 HOSE CLAMP 1 HOSE ASSY 1 TUBE ASSY 2 TUBE ASSY 1 HOSE ASSY 1 STRAIGHT THREAD ADAPTER Ref HYDRAULIC GEAR PUMP (see page 10-19 for details) 2 O-RING 1 CONNECTOR (includes item 33) 1 HOSE ASSY 1 ELBOW, 90 DEGREES (swivel nut) 1 TUBE END REDUCER 1 NUT 1 RUN TEE (includes item 40) Item Part No. 40 41 8859-1207 42 43 8859-1202 8866-2062 44 45 46 47 8471-6221 8471-8479 8471-8339 8866-1341 8866-1406 8866-2140 8859-1205 8471-8347 8866-2027 8471-8338 9114-3058 8866-2028 48 49 50 51 52 53 54 55 56 9108-3222 57 58 59 60 8866-2239 7713-3447 9108-3306 61 62 63 64 65 66 67 68 69 8859-1204 8866-2005 8471-8349 8866-2224 8471-8370 8866-2105 8866-1084 8471-8425 8866-2064 70 71 72 73 74 75 76 8866-2017 8866-2222 8471-8849 8471-8848 8063-3030 77 78 8471-8945 8471-8947 Qty. Description Of Part 2 O-RING Ref PRIORITY FLOW CONTROL VALVE (see page 10-9 for details) 3 O-RING 3 ELBOW, 90 DEGREES (includes item 42) 1 HOSE ASSY 1 HOSE ASSY 1 HOSE ASSY 1 TUBE END REDUCER (1/2-1/4) 1 NUT 1 RUN TEE (includes item 49) 1 O-RING 1 HOSE ASSY 1 CONNECTOR (includes item 40) 1 HOSE ASSY 1 TUBE ASSY 1 CONNECTOR (includes item 13) Ref MAIN CONTROL VALVE (see page 10-14 for details) 1 REDUCING CONNECTOR, 90 DEGREES 3 SWIVEL NUT RUN TEE, 3/8 TUBE 1 HOSE ASSY 1 CONNECTOR (includes item 33) Ref TRACTION LOCK VALVE (see page 10-21 for details) 3 O-RING 1 CONNECTOR (includes item 61) 1 HOSE ASSY 1 SWIVEL NUT BRANCH TEE 1 HOSE ASSY 1 ELBOW, 90 DEGREES (swivel nut) 1 BULKHEAD UNION 1 HOSE ASSY 1 ELBOW, 90 DEGREES (includes item 61) Ref SOLENOID VALVE (see page 10-11 for details) 1 CONNECTOR (includes item 61) 1 SWIVEL NUT BRANCH TEE, 1/4 TUBE 1 HOSE ASSY 1 HOSE ASSY 2 HOSE CLAMP Ref THERMAL BYPASS VALVE (see page 10-28 for details) 1 HOSE ASSY 1 HOSE ASSY 9-1 HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 TO TEE (SEE PAGE 8-2) TO REAR DRIVE (see page 9-4) TO VALVE (SEE PAGE 8-2) * Changed part number on items 1 & 3, changed quantity on item 9. PCN 960057, 960282, 960401-KG 9-2 HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 Item Part No. * 1 8471-8748 * 3 8866-2070 4 5 6 7 8 8471-8424 8692-1327 9103-3230 8362-3032 * 9 8859-1210 8866-2028 8471-8480 9114-3058 2 10 11 12 13 14 15 16 17 18 8471-8381 9114-3060 7713-3053 7713-3052 8820-1010 19 20 21 22 23 24 8850-1004 8855-1009 8856-1107 8471-8481 9108-3310 Qty. Description Of Part 1 HOSE ASSY Ref HYDRAULIC RESERVOIR ASSY (see page 10-15 for details) 1 ELBOW, 90 DEGREES (includes item 9) 1 HOSE ASSY 1 TEE 1 REDUCER 1 ELBOW, 90 DEGREES Ref OIL COOLER (see page 5-4 for details) 3 O-RING 2 CONNECTOR (includes item 9) 1 HOSE ASSY 1 TUBE ASSY Ref MAIN CONTROL VALVE ASSY (see page 10-14 for details) 1 HOSE ASSY 1 TUBE ASSY 1 CLAMP SET, 3/4 TUBE 1 COVER PLATE 2 HEX HD CAPSCREW, 1/4-20X2-1/4, GR5 2 HEX NUT, 1/4-20 2 LOCKWASHER, 1/4 2 FLAT WASHER, 1/4 1 HOSE ASSY 1 REDUCER ELBOW, 90 DEGREES Ref FRONT DRIVE MOTOR (see page 10-16 for details) Item Part No. Qty. Description Of Part 25 26 27 28 8471-8387 8471-8479 8866-2103 8866-2062 1 1 1 1 29 30 8859-1202 1 Ref 31 32 33 34 35 8471-8408 8866-2242 8866-2008 8859-1207 1 1 1 1 Ref 36 37 38 39 40 41 42 43 44 8365-1133 8866-2240 8471-8357 8471-8358 8471-8380 8866-2239 8866-2005 8859-1204 1 1 1 1 1 1 1 2 Ref 45 46 8471-6547 8866-2064 1 1 HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES (swivel nut) ELBOW, 90 DEGREES (includes item 29) O-RING PRIORITY FLOW CONTROL VALVE (see page 10-9 for details) HOSE ASSY SWIVEL NUT RUN TEE, 3/4 TUBE CONNECTOR (include item 34) O-RING HYDROSTATIC TRANSMISSION (see page 10-18 for details) REDUCER W/ADAPTER SWIVEL NUT RUN TEE, 1/2 TUBE HOSE ASSY HOSE ASSY HOSE ASSY SWIVEL NUT RUN TEE, 3/8 TUBE CONNECTOR (includes item 43) O-RING TRACTION LOCK VALVE (see page 10-21 for details) HOSE ASSY ELBOW, 90 DEGREES (includes item 43) SOLENOID VALVE (see page 10-11 for details) 47 Ref * Changed part number on items 1 & 3, changed quantity on item 9. PCN 960057, 960282, 960401-KG 9-2 HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344436 thru 0344523 534C-10 Starting Serial No. 0266063 thru 0266074 Original Issue 6-96 Revised 6-3-98 TO TEE (SEE PAGE 8-2) TO REAR DRIVE (see page 9-4) TO VALVE (SEE PAGE 8-2) PCN 960401 - JH * Changed serial number due to product revision. 9-2 HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344436 thru 0344523 534C-10 Starting Serial No. 0266063 thru 0266074 Original Issue 6-96 Revised 6-3-98 Item * 1 Part No. 8471-8748 2 * 3 8866-2070 4 5 6 7 8 8471-8424 8692-1327 9103-3230 8362-3032 9 10 11 12 13 8859-1210 8866-2028 8471-8480 9114-3058 14 15 16 17 18 8471-8381 9114-3060 7713-3053 7713-3052 8820-1010 19 20 21 * 22 23 24 8850-1004 8855-1009 8856-1107 8471-8999 9105-3450 PCN 960401 - JH Qty. Description Of Part 1 HOSE ASSY Ref HYDRAULIC RESERVOIR ASSY (see page 10-15 for details) 1 ELBOW, 90 DEGREES (includes item 9) 1 HOSE ASSY 1 TEE 1 REDUCER 1 ELBOW, 90 DEGREES Ref OIL COOLER (see page 5-4 for details) 3 O-RING 2 CONNECTOR (includes item 9) 1 HOSE ASSY 1 TUBE ASSY Ref MAIN CONTROL VALVE ASSY (see page 10-14 for details) 1 HOSE ASSY 1 TUBE ASSY 1 CLAMP SET, 3/4 TUBE 1 COVER PLATE 2 HEX HD CAPSCREW, 1/4-20X2-1/4, GR5 2 HEX NUT, 1/4-20 2 LOCKWASHER, 1/4 2 FLAT WASHER, 1/4 1 HOSE ASSY 1 REDUCER ELBOW, 90 DEGREES Ref FRONT DRIVE MOTOR (see page 10-16 for details) Item Part No. Qty. Description Of Part 25 26 27 28 8471-8387 8471-8479 8866-2103 8866-2062 1 1 1 1 29 30 8859-1202 1 Ref *31 8471-8956 8866-2242 8866-2008 8859-1207 1 1 1 1 Ref 36 37 38 39 40 41 42 43 44 8365-1133 8866-2240 8471-8851 8471-8850 8471-8380 8866-2239 8866-2005 8859-1204 1 1 1 1 1 1 1 2 Ref 45 46 8471-6547 8866-2064 1 1 HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES (swivel nut) ELBOW, 90 DEGREES (includes item 29) O-RING PRIORITY FLOW CONTROL VALVE (see page 10-9 for details) HOSE ASSY SWIVEL NUT RUN TEE, 3/4 TUBE CONNECTOR (include item 34) O-RING HYDROSTATIC TRANSMISSION (see page 10-18 for details) REDUCER W/ADAPTER SWIVEL NUT RUN TEE, 1/2 TUBE HOSE ASSY HOSE ASSY HOSE ASSY SWIVEL NUT RUN TEE, 3/8 TUBE CONNECTOR (includes item 43) O-RING TRACTION LOCK VALVE (see page 10-21 for details) HOSE ASSY ELBOW, 90 DEGREES (includes item 43) SOLENOID VALVE (see page 10-11 for details) 32 33 34 35 47 Ref * Changed serial number due to product revision. 9-2 HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344524 534C-10 Starting Serial No. 0266075 Original Issue 6-98 PCN 960401- JH 9-2 HYDRAULIC CIRCUITS Dump Circuit 534C-9 Starting Serial No. 0344524 534C-10 Starting Serial No. 0266075 Original Issue 6-98 Item Part No. 1 2 8471-8748 3 8866-2070 4 5 6 7 8 8471-8914 8692-1327 9103-3230 8362-3032 9 10 11 12 13 8859-1210 8866-2028 8471-8945 8866-1365 14 15 16 17 18 8471-8381 9114-3060 7713-3053 7713-3052 8820-1010 19 20 21 22 23 24 8850-1004 8855-1009 8856-1107 8471-8999 9105-3450 25 26 8471-8387 8471-8479 PCN 960401- JH Qty. Description Of Part 1 HOSE ASSY Ref HYDRAULIC RESERVOIR ASSY (see page 10-15 for details) 1 ELBOW, 90 DEGREES (includes item 9) 1 HOSE ASSY 1 TEE 1 REDUCER 1 ELBOW, 90 DEGREES Ref OIL COOLER (see page 5-4 for details) 2 O-RING 1 CONNECTOR (includes item 9) 1 HOSE ASSY 1 HEX CAP, 1/2 TUBE Ref MAIN CONTROL VALVE ASSY (see page 10-14 for details) 1 HOSE ASSY 1 TUBE ASSY 1 CLAMP SET, 3/4 TUBE 1 COVER PLATE 2 HEX HD CAPSCREW, 1/4-20X2-1/4, GR5 2 HEX NUT, 1/4-20 2 LOCKWASHER, 1/4 2 FLAT WASHER, 1/4 1 HOSE ASSY 1 REDUCER ELBOW, 90 DEGREES Ref FRONT DRIVE MOTOR (see page 10-16 for details) 1 HOSE ASSY 1 HOSE ASSY Item Part No. Qty. Description Of Part 27 28 8471-8947 8866-2062 1 1 29 30 8859-1202 1 Ref 31 32 33 34 35 8471-8956 8866-2242 8866-2008 8859-1207 1 1 1 1 Ref 36 37 38 39 40 41 42 43 44 8365-1133 8866-2240 8471-8851 8471-8850 8471-8380 8866-2239 8866-2005 8859-1204 1 1 1 1 1 1 1 2 Ref 45 46 8471-6547 8866-2064 1 1 HOSE ASSY ELBOW, 90 DEGREES (includes item 29) O-RING PRIORITY FLOW CONTROL VALVE (see page 10-9 for details) HOSE ASSY SWIVEL NUT RUN TEE, 3/4 TUBE CONNECTOR (include item 34) O-RING HYDROSTATIC TRANSMISSION (see page 10-18 for details) REDUCER W/ADAPTER SWIVEL NUT RUN TEE, 1/2 TUBE HOSE ASSY HOSE ASSY HOSE ASSY SWIVEL NUT RUN TEE, 3/8 TUBE CONNECTOR (includes item 43) O-RING TRACTION LOCK VALVE (see page 10-21 for details) HOSE ASSY ELBOW, 90 DEGREES (includes item 43) SOLENOID VALVE (see page 10-11 for details) THERMAL BYPASS VALVE (see page 10-28 for details) U BOLT W/NUTS DUMP TUBE 47 Ref 48 Ref 49 50 8342-1139 9114-3273 1 1 9-2 HYDRAULIC CIRCUITS Front Drive Circuit Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-25-95 TO DUMP (SEE PAGE 9-2) * * Item Part No. Qty. 1 2 3 4 5 6 7 9020-5792 8471-2738 9108-3418 8320-1135 8855-1012 9108-3106 2 8 1 16 16 4 Ref 8 9 10 8471-8481 9108-3310 11 12 13 9108-3339 8471-8527 9114-3055 KG Description Of Part CUSHION CLAMP SPLIT FLANGE CLAMP TUBE ASSY HEX HD CAPSCREW, 7/16-14X1-1/2 LOCKWASHER, 7/16 O-RING TRACTION LOCK VALVE (see page 10-21 for details) 1 HOSE ASSY 1 REDUCER ELBOW, 90 DEGREES Ref FRONT DRIVE MOTOR (see page 10-16 for details) 2 O-RING 2 HOSE ASSY 1 TUBE ASSY Item Part No. 14 15 16 17 18 * 19 * 20 * 21 22 9002-7906 8471-8406 8866-2003 8859-1202 8471-2739 8855-1013 8320-1120 8866-2082 23 24 8471-8526 8866-2222 25 26 9114-3177 9114-3054 * Changed quantities on items 19, 20 & 21. Added these items to art. Qty. Description Of Part Ref HYDROSTATIC TRANSMISSION (see page 10-18 for details) 2 ELBOW, 90 DEGREES 2 HOSE ASSY 3 CONNECTOR (includes item 18) 4 O-RING 8 SPLIT FLANGE CLAMP 16 LOCKWASHER, 1/2 16 HEX HD CAPSCREW, 1/2-13X1-3/4 1 ELBOW, 45 DEGREES (includes item 18) 1 HOSE ASSY 1 SWIVEL NUT BRANCH TEE, 1/4 TUBE 1 TEST COUPLING 1 TUBE ASSY 9-3 HYDRAULIC CIRCUITS Front Drive Circuit 534C-9 Starting Serial No. 0344394 534C-10 Starting Serial No. 0266057 Original Issue 3-96 Revised 3-13-97 TO DUMP (SEE PAGE 9-2) Item Part No. Qty. 1 2 3 4 5 6 7 9020-5792 8471-2738 9108-3418 8320-1135 8855-1012 9108-3106 2 8 1 16 16 4 Ref * 8 8471-8999 9108-3310 9 10 11 12 13 9108-3339 8471-8407 9114-3055 Description Of Part CUSHION CLAMP SPLIT FLANGE CLAMP TUBE ASSY HEX HD CAPSCREW, 7/16-14X1-1/2 LOCKWASHER, 7/16 O-RING TRACTION LOCK VALVE (see page 10-21 for details) 1 HOSE ASSY 1 REDUCER ELBOW, 90 DEGREES Ref FRONT DRIVE MOTOR (see page 10-16 for details) 2 O-RING 2 HOSE ASSY 1 TUBE ASSY Item Part No. 14 15 16 17 18 19 20 21 22 9002-7906 8471-8406 8866-2003 8859-1202 8471-2739 8855-1013 8320-1120 8866-2082 23 24 8471-8526 8866-2222 25 26 9114-3177 9114-3054 Qty. Description Of Part Ref HYDROSTATIC TRANSMISSION (see page 10-18 for details) 2 ELBOW, 90 DEGREES 2 HOSE ASSY 3 CONNECTOR (includes item 18) 4 O-RING 8 SPLIT FLANGE CLAMP 16 LOCKWASHER, 1/2 16 HEX HD CAPSCREW, 1/2-13X1-3/4 1 ELBOW, 45 DEGREES (includes item 18) 1 HOSE ASSY 1 SWIVEL NUT BRANCH TEE, 1/4 TUBE 1 TEST COUPLING 1 TUBE ASSY * Changed part number on item 8. PCN 960778-KG 9-3 HYDRAULIC CIRCUITS Front Drive Circuit 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 6-96 Revised 7-18-97 UIT CIRC UMP ) TO D page 9-2 (see SEE PAGE 8-2 Item Part No. Qty. 1 2 3 4 9020-5792 8471-2738 9108-3418 8320-1155 2 8 1 8 5 6 7 8855-1012 9108-3106 8 9 8471-8999 9105-3450 10 11 12 *13 14 9108-3339 8471-8845 9114-3122 15 9002-7906 8859-1204 MB Description Of Part CUSHION CLAMP SPLIT FLANGE CLAMP TUBE ASSY HEX HD CAPSCREW, 7/16-14X1-3/4, GR8 20 LOCKWASHER, 7/16 4 O-RING Ref TRACTION LOCK VALVE (see page 10-21 for details) 1 HOSE ASSY 1 ELBOW, 90 DEGREES (includes item 32) Ref FRONT DRIVE MOTOR (see page 10-16 for details) 2 O-RING 2 HOSE ASSY 1 TUBE ASSY Ref HYDROSTATIC TRANSMISSION (see page 10-18 for details) 2 ELBOW, 90 DEGREES (includes o-ring) 2 O-RING Item Part No. Qty. 16 17 18 19 20 21 8471-8406 8866-2003 8859-1202 8471-2739 8856-1013 8320-1120 2 2 3 8 16 16 22 23 24 25 8866-2005 8471-8929 8859-1204 9002-7906 1 1 2 1 26 27 28 9105-3020 9116-3201 8320-1135 2 1 8 29 30 31 32 8859-1205 8866-2018 8471-8478 8859-1207 1 1 1 1 * Changed part number on item 13. Description Of Part HOSE ASSY CONNECTOR (includes item 18) O-RING SPLIT FLANGE CLAMP LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5 CONNECTOR (includes item 24) HOSE ASSY O-RING ELBOW, 90 DEGREES (includes item 24) TEST COUPLING TUBE ASSY HEX HD CAPSCREW, 7/16-14X1-1/2, GR8 O-RING CONNECTOR (includes item 29) HOSE ASSY O-RING 9-3 HYDRAULIC CIRCUITS Rear Drive Circuit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 6-29-99 RIG HT LEF T IVE T DR -3) N O E9 FR TO E PAG (SE R FR KG O O NT FM AC T IGH RE AR E HIN * Revised artwork, items 30 & 22 were reversed. T LEF RE AR 9-4 HYDRAULIC CIRCUITS Rear Drive Circuit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 6-29-99 Item Part No. Qty. 1 2 3 4 5 8471-8356 8866-2237 8366-2017 8859-1204 1 1 1 4 Ref 6 7 8 9 8471-6547 8866-2239 8866-2005 10 11 12 13 14 15 8471-2738 8320-1135 8855-1012 9108-3106 9114-3054 16 17 18 19 20 21 8859-1207 8866-2008 8866-2240 8365-1133 9108-3266 8866-2332 22 23 24 8471-8316 8471-8354 8866-2421 25 26 27 28 29 8471-8358 8471-8357 8859-1508 9114-3055 9020-5792 KG Description Of Part HOSE ASSY SWIVEL NUT RUN TEE, 1/4 TUBE CONNECTOR (includes item 4) O-RING SOLENOID VALVE (see page 10-11 for details) 1 HOSE ASSY 1 SWIVEL NUT RUN TEE, 3/8 TUBE 1 CONNECTOR (includes item 4) Ref TRACTION LOCK VALVE (see page 10-21 for details) 6 SPLIT FLANGE CLAMP 12 HEX HD CAPSCREW, 7/16-14X1-1/2 12 LOCKWASHER, 7/16 4 O-RING 1 TUBE ASSY Ref HYDROSTATIC TRANSMISSION (see page 10-18 for details) 1 O-RING 1 CONNECTOR (includes item 16) 2 SWIVEL NUT RUN TEE, 1/2 TUBE 1 REDUCER W/ADAPTER 1 TUBE ASSY 1 MALE ELBOW, 90 DEGREES (includes o-ring) 1 HOSE ASSY 1 HOSE ASSY 1 MALE ELBOW, 45 DEGREES (includes o-ring) 1 HOSE ASSY 1 HOSE ASSY 6 O-RING 1 TUBE ASSY 1 CUSHION CLAMP Item Part No. Qty. 30 31 32 33 34 35 36 37 38 8471-8353 8471-8355 9114-3011 8471-2737 8093-3066 8855-1011 8320-1115 8859-1206 8866-2059 1 2 1 8 4 16 16 2 2 39 40 41 42 43 44 9112-3092 8540-1340 9108-3449 9114-3158 9002-7906 45 46 9114-3009 8866-2064 47 48 9114-3157 8820-1035 49 50 8855-1011 8820-1036 51 52 53 54 9108-1201 8855-1011 9002-7470 9108-1522 9108-1523 8850-1006 8866-2117 9002-3159 55 56 57 Description Of Part HOSE ASSY HOSE ASSY TUBE ASSY SPLIT FLANGE CLAMP O-RING LOCKWASHER, 1-1/4 HEX HD CAPSCREW, 1-1/4X3/8-16 O-RING ELBOW, 90 DEGREES (includes item 37) Ref REAR DRIVE MOTOR (see page 10-22 for details) 8 STUD 8 HARDENED WASHER 8 HEX NUT 1 TUBE ASSY 2 ELBOW, 90 DEGREES (includes item 4) 1 TUBE ASSY 1 ELBOW, 90 DEGREES (includes item 4) 1 TUBE ASSY 4 HEX HD CAPSCREW, 3/8-16X1, GR5 4 LOCKWASHER, 3/8 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 4 TUBE CLAMP 4 LOCKWASHER, 3/8 4 HARDENED WASHER 1 R.H. TUBE SUPPORT (shown) 1 L.H. TUBE SUPPORT 4 HEX NUT 1 ELBOW, 45 DEGREES (swivel nut) 2 O-RING (one each side) * Revised artwork, items 30 & 22 were reversed. 9-4 HYDRAULIC CIRCUITS Rear Drive Circuit 534-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 6-96 Revised 2-18-98 RIG HT SEE PAGE 9-2 SEE PAGE 8-2 LEF E RIV NT D 9-3) O R E F TO E PAG (SE H RIG FR KG O O NT * Added item 73. FM AC E HIN TR EA T R T LEF RE AR 9-4 HYDRAULIC CIRCUITS Rear Drive Circuit 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 6-96 Revised 2-18-98 Item Part No. Qty. Description Of Part Item 1 2 3 4 5 8471-8848 8866-2222 8366-2017 8859-1204 1 1 1 7 Ref 39 6 7 8 9 8471-6547 8866-2239 8866-2005 1 4 2 Ref 10 11 12 13 14 15 8471-2738 8320-1135 8855-1012 9108-3106 9116-3201 8 4 16 4 1 Ref 16 17 18 19 20 21 22 23 24 8859-1207 8866-2008 8866-2240 8365-1133 9108-3266 8859-1207 8471-8935 8471-8849 8866-2421 1 1 1 1 1 5 1 1 1 25 26 27 28 29 30 31 32 33 34 35 36 37 38 9116-3053 9116-3052 8859-1508 9116-3122 9020-5792 8471-8740 8471-8741 9116-3133 8471-2737 8093-3066 8855-1011 8320-1115 8859-1206 8866-2106 1 1 6 1 1 1 2 1 8 4 16 16 1 2 TUBE ASSY SWIVEL NUT BRANCH TEE CONNECTOR (includes item 4) O-RING SOLENOID VALVE (see page 10-11 for details) HOSE ASSY SWIVEL NUT RUN TEE, 3/8 TUBE CONNECTOR (includes item 4) TRACTION LOCK VALVE (see page 10-21 for details) SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/2 LOCKWASHER, 7/16 O-RING TUBE ASSY HYDROSTATIC TRANSMISSION (see page 10-18 for details) O-RING CONNECTOR (includes item 16) SWIVEL NUT RUN TEE, 1/2 TUBE REDUCER W/ADAPTER TUBE ASSY O-RING HOSE ASSY HOSE ASSY MALE ELBOW, 45 DEGREES (includes item 21) TUBE ASSY TUBE ASSY O-RING TUBE ASSY CUSHION CLAMP HOSE ASSY HOSE ASSY TUBE ASSY SPLIT FLANGE CLAMP O-RING LOCKWASHER HEX HD CAPSCREW, 3/8-16X1-1/4 O-RING ELBOW, 90 DEGREES (swivel nut) KG Part No. Qty. Description Of Part Ref REAR DRIVE MOTOR (see page 10-22 for details) STUD HARDENED WASHER HEX NUT TUBE ASSY ELBOW, 90 DEGREES (includes item 4) TUBE ASSY TUBE ASSY TUBE ASSY HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 CLAMP SET HEX HD CAPSCREW, 3/8-16ncX1 COVER PLATE CLAMP HALF R.H. TUBE SUPPORT (shown) L.H. TUBE SUPPORT TUBE ASSY CONNECTOR (includes item 37) HEX HD CAPSCREW, 7/16-14X3/4 SWIVEL NUT RUN TEE, 3/4 TUBE HOSE ASSY HOSE ASSY CONNECTOR (includes item 21) REDUCING CONNECTOR (includes item 21) HOSE ASSY HOSE ASSY TEST COUPLING HOSE ASSY SWIVEL NUT BRANCH TEE, 3/8 TUBE HOSE ASSY FLAT WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1-3/4 LOCKWASHER, 1/4 ELBOW, 90 DEGREES (includes item 21) O-RING (one each side) 40 41 42 43 44 9112-3092 8540-1340 9108-3449 9116-3042 8866-2064 8 8 8 1 4 45 46 47 48 9116-3134 9116-3055 9116-3041 8820-1035 1 1 1 4 49 50 51 52 53 54 55 56 57 58 59 60 61 62 8855-1011 9121-3002 8820-1028 7713-3137 9116-3069 9116-6055 9116-6056 9116-3054 9108-3306 8320-1155 8866-2242 8471-8851 8471-8850 8866-2020 9108-3222 4 2 4 4 2 1 1 1 1 8 1 1 1 2 1 63 64 65 66 67 8471-7341 7713-3447 9105-3020 8471-8349 8866-2224 1 1 2 1 1 68 69 70 71 72 8471-8425 8856-1001 8820-1008 8855-1009 8866-2332 1 2 2 2 1 * 73 9002-3159 2 * Added item 73. 9-4 HYDRAULIC CIRCUITS Lift Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. 1 2 3 4 5 6 7 8 KG 8859-1207 8866-2022 8866-2107 8471-8382 8471-8340 8866-2108 8866-2008 Qty. Description Of Part Ref LIFT CYLINDER ASSY (see page 10-3 for details) 6 O-RING 4 CONNECTOR (includes item 2) 8 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 1 HOSE ASSY 2 ELBOW, 90 DEGREES (swivel nut) 2 CONNECTOR (includes item 2) Item Part No. 9 10 11 12 13 14 15 8471-8383 9114-3033 9114-3034 7713-3136 7713-3137 8820-1023 Qty. Description Of Part Ref MAIN CONTROL VALVE ASSY (see page 10-14 for details) 2 HOSE ASSY 1 TUBE ASSY 1 TUBE ASSY 2 CLAMP SET 2 COVER PLATE 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 9-5 HYDRAULIC CIRCUITS Crowd Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. 1 2 3 4 5 6 7 KG 8471-8371 8866-2022 8859-1207 7713-3073 7713-3052 7713-3209 Qty. Description Of Part Ref CROWD CYLINDER ASSY (see page 10-2 for details) 2 HOSE ASSY 2 CONNECTOR (includes item 4) 4 O-RING 2 CLAMP SET 2 COVER PLATE 2 HEX HD CAPSCREW, 1/4-20X1-3/8 Item Part No. Qty. 8 8866-2121 2 9 10 11 9114-3036 9114-3035 8866-2108 12 13 8866-2038 Description Of Part CONNECTOR 45 DEGREES (swivel nut) 1 TUBE ASSY 1 TUBE ASSY 2 ELBOW, 90 DEGREES (swivel nut) 2 CONNECTOR (includes item 4) Ref MAIN CONTROL VALVE (see page 10-14 for details) 9-6 HYDRAULIC CIRCUITS Tilt Cylinder & Tilt Compensating Cylinder 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 SEE SERVICE NOTE ! NOTE: TO REPLACE EXISTING CLAMP (item 26 with item 35) IN THE FIELD, IT REQUIRES SOME MINOR WELDING. 1. Remove existing base plate, weld channel's 9114-1375 (two required) to underside of boom and paint affected area. 2. Install cushion clamp p/n 9020-7464. 3. Adjust outside hoses to maintain 4" loop dimension. 4. Adjust Tilt & Aux. hoses for tension. PCN 950805-KG * Changed part number on item 25. 9-7 HYDRAULIC CIRCUITS Tilt Cylinder & Tilt Compensating Cylinder 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 3-13-97 ! NOTE: TO REPLACE EXISTING CLAMP (item 26 with item 35) IN THE FIELD, IT REQUIRES SOME MINOR WELDING. 1. Remove existing base plate, weld channel's 9114-1375 (two required) to underside of boom and paint affected area. 2. Install cushion clamp p/n 9020-7464. 3. Adjust outside hoses to maintain 4" loop dimension. 4. Adjust Tilt & Aux. hoses for tension. Item Part No. 1 Qty. Ref 2 3 4 8859-1206 8866-2037 8866-2059 4 1 1 5 6 7 8 9 8866-2107 8471-8372 8471-8373 9002-7176 8820-1021 1 1 1 2 2 10 11 12 13 14 15 16 17 18 19 20 8855-1010 9114-1210 8850-1005 8471-8868 9114-3024 9002-7180 9114-6028 9112-3054 9112-1134 8850-1008 8850-1108 2 1 2 2 1 2 2 2 2 2 2 PCN 950805-KG Description Of Part Item 21 TILT CYLINDER ASSY (see page 10-1 for details) 22 O-RING 23 CONNECTOR (includes item 2) ELBOW, 90 DEGREES (includes 24 item 2) ELBOW, 90 DEGREES (swivel nut) *25 26 HOSE ASSY HOSE ASSY 27 STRAIGHT BULKHEAD FITTING HEX HD CAPSCREW, 5/16-18X1-1/4, 28 GR5 LOCKWASHER, 5/16 BULKHEAD BRACKET 29 HEX NUT, 5/16-18 30 HOSE ASSY 31 HOSE SHEAVE 32 90 DEGREE BULKHEAD FITTING 33 HOSE TAKE-UP WELDMENT 34 COMPRESSION SPRING SPRING RETAINER 35 HEX NUT, 1/2-13 HEAVY HEX JAM NUT, 1/2-13 * Changed part number on item 25. Part No. 8866-2007 8866-2086 8471-8340 8471-9019 7732-3029 7713-3137 8820-1023 9020-7463 9114-3038 9114-3037 8866-2008 8859-1207 9020-7464 Qty. Description Of Part Ref COMPENSATING CYLINDER (see page 10-4 for details) 1 CONNECTOR (includes item 2) 1 ELBOW, 45 DEGREES (includes item 2) 2 HOSE ASSY 2 HOSE ASSY 2 CLAMP SET (through S/N 0344103 & 0266041) 2 COVER PLATE (through S/N 0344103 & 0266041) 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 (through S/N 0344103 & 0266041) 2 CLAMP SET 1 TUBE ASSY 1 TUBE ASSY 2 CONNECTOR (includes item 33) 2 O-RING Ref MAIN CONTROL VALVE ASSY (see page 10-14 for details) 2 CUSHION CLAMP (starting S/N 0344275 & 0266042) 9-7 HYDRAULIC CIRCUITS Sway Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. Qty. 1 8820-1040 3 2 3 8855-1011 4 5 8859-1202 8866-2082 KG Description Of Part HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 3 LOCKWASHER, 3/8 Ref DUAL P.O. CHECK VALVE (see page 10-12 for details) 2 O-RING 2 CONNECTOR (includes item 4) Item Part No. 6 7 8 9 10 11 8471-8366 8866-1341 8866-2020 8859-1207 Qty. Description Of Part Ref SWAY CYLINDER (see page 10-5 for details) 2 HOSE ASSY 2 TUBE END REDUCER (1/2x1/4) 2 CONNECTOR (includes item 10) 2 O-RING Ref MAIN CONTROL VALVE ASSY (see page 10-14 for details) 9-8 HYDRAULIC CIRCUITS Steering Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 5-12-00 TO TEE (SEE PAGE 9-2) Item Part No. Qty. 1 2 3 4 *5 6 8471-8415 8866-2105 8866-2006 8866-2018 8859-1205 8866-2065 1 1 2 1 7 1 7 8 9 10 8471-8432 8471-8347 8471-8348 11 12 13 8859-1202 8866-2062 14 8471-6221 SVC Description Of Part HOSE ASSY ELBOW, 90 DEGREES (swivel nut) CONNECTOR (includes item 5) CONNECTOR (includes item 5) O-RING ELBOW, 90 DEGREES (includes item 5) 1 HOSE ASSY 1 HOSE ASSY 1 HOSE ASSY Ref STEERING COLUMN (see page 7-5 for details) Ref STEERING CONTROL UNIT (see page 7-5 for details) 3 O-RING 3 ELBOW, 90 DEGREES (includes item 12) 1 HOSE ASSY Item Part No. 15 Qty. Description Of Part Ref 16 17 18 19 20 8866-2140 7713-3209 7713-3052 7713-3893 21 22 * 23 24 25 26 27 8859-1204 8866-2026 8866-2140 8866-2106 8471-8202 9002-7187 8866-2064 28 29 8866-1341 8471-8339 PRIORITY FLOW CONTROL VALVE (see page 10-9 for details) 1 RUN TEE (includes item 5) 6 HEX HD CAPSCREW, 1/4-20X1-3/8 3 COVER PLATE 3 CLAMP SET Ref STEERING CYLINDER ASSY (see page 10-6 for details) 4 O-RING 2 CONNECTOR (includes item 21) 2 RUN TEE (includes item 5) 2 ELBOW, 90 DEGREES (swivel nut) 2 HOSE ASSY 12 TIE WRAP 2 ELBOW, 90 DEGREES (includes item 21) 1 TUBE END REDUCER (1/2-1/4) 1 HOSE ASSY * Revised quantity on item 5, part number on item 23 & illustration. 9-9 HYDRAULIC CIRCUITS Steering Cylinder Starting Serial No. 0344436 Starting Serial No. 0266063 Original Issue 6-96 Revised 8-14-97 TO TEE (SEE PAGE 9-2) Item Part No. Qty. 1 2 3 4 5 6 8471-8415 8866-2105 8866-2006 8866-2018 8859-1205 8866-2065 1 1 2 1 7 1 7 8 9 * 10 8471-8432 8471-8347 8471-8348 * 11 12 13 8859-1202 8866-2062 14 8471-6221 KG Description Of Part HOSE ASSY ELBOW, 90 DEGREES (swivel nut) CONNECTOR (includes item 5) CONNECTOR (includes item 5) O-RING ELBOW, 90 DEGREES (includes item 5) 1 HOSE ASSY 1 HOSE ASSY 1 HOSE ASSY Ref STEERING COLUMN (see page 7-5 for details) Ref STEERING CONTROL UNIT (see page 7-5 for details) 3 O-RING 3 ELBOW, 90 DEGREES (includes item 12) 1 HOSE ASSY Item Part No. 15 16 17 18 19 20 8866-2140 7713-3209 7713-3052 7713-3893 21 22 23 24 25 26 27 8859-1204 8471-8339 8866-2140 8866-2106 8471-8202 9002-7187 8866-2064 28 8866-1341 8866-1406 Qty. Description Of Part Ref PRIORITY FLOW CONTROL VALVE (see page 10-9 for details) 1 RUN TEE (includes item 5) 6 HEX HD CAPSCREW, 1/4-20X1-3/8 3 COVER PLATE 3 CLAMP SET Ref STEERING CYLINDER ASSY (see page 10-6 for details) 2 O-RING 1 HOSE ASSY 2 RUN TEE (includes item 5) 2 ELBOW, 90 DEGREES (swivel nut) 2 HOSE ASSY 12 TIE WRAP 2 ELBOW, 90 DEGREES (includes item 21) 1 TUBE END REDUCER (1/2-1/4) 1 NUT * Added see pages to items 10 & 11, and removed part numbers. 9-9 HYDRAULIC CIRCUITS Joystick Circuit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 4-95 Revised 3-13-97 TO SOLENOID VALVE TO HYDRAULIC RESERVOIR Item Part No. Qty. 1 8826-1017 4 2 3 4 * 5 6 7 8 9 10 8855-1009 8850-1004 8859-1204 8866-2005 8471-7519 7713-3167 7713-3197 8471-8377 11 7714-3006 Description Of Part SOCKET BUTTON HD CAPSCREW, 1/4-20X7/8, GR5 4 LOCKWASHER, 1/4 4 HEX NUT, 1/4-20 10 O-RING 6 CONNECTOR (includes item 4) 1 HOSE ASSY 1 HOSE ASSY 2 HOSE ASSY 1 HOSE ASSY Ref JOYSTICK (see page 10-20 for details) 2 WHIZ LOCKNUT, 5/16-18 Item Part No. Qty. 12 13 14 15 16 17 7736-3126 9020-6199 7714-3003 9114-6047 9002-7187 8866-2084 1 AR 2 1 AR 2 18 19 8866-2105 8866-2064 20 21 8866-2005 Description Of Part HOSE ASSY TRIM LOK WHIZ SCREW, 5/16-18X5/8 COVER TIE WRAP ELBOW, 45 DEGREES (includes item 4) 1 ELBOW, 90 DEGREES (swivel nut) 1 ELBOW, 90 DEGREES (includes item 4) 1 CONNECTOR (includes item 4) Ref MAIN CONTROL VALVE (see page 10-14 for details) * Changed part number on item 5. MPC 1357-KG 9-10 HYDRAULIC CIRCUITS Stabilizer Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 4-95 TO HYDRAULIC TANK Item Part No. Qty. 1 2 8471-6426 8866-2065 1 3 3 4 8859-1205 5 8320-1073 6 7 8 9104-3199 9114-1235 9114-1172 KG Description Of Part HOSE ASSY ELBOW, 90 DEGREES (includes item 3) 5 O-RING Ref STABILIZER VALVE ASSY (see page 10-26 for details) 2 HEX HD CAPSCREW, 3/8-16X4-1/2, GR5 2 SQUARE NUT 1 BRACKET 2 BRACKET Item Part No. Qty. 9 8866-2085 2 10 11 12 8471-7848 8471-7847 13 8820-1044 14 15 16 8867-1008 8855-1007 8856-1001 Description Of Part ELBOW, 45 DEGREES (includes item 3) 1 HOSE ASSY 1 HOSE ASSY Ref STABILIZER CYLINDER ASSY (see page 10-7 for details) 1 HEX HD CAPSCREW, 3/8-16X3-1/4, GR5 1 LUBE FITTING, STRAIGHT, 1/4-28 2 LOCKWASHER, #10 4 FLAT WASHER, 3/16 9-11 HYDRAULIC CIRCUITS Outrigger Cylinder 534C-10 Starting Serial No. 0266001 Original Issue 4-95 Revised 7-1-98 * * Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 9103-3201 8859-1205 8866-2018 8471-8421 7713-3139 7713-3140 7713-3177 7713-3168 9114-3064 9114-3063 9114-3062 7713-3389 7713-3390 8471-8418 8471-8554 9105-3450 18 9105-3426 Qty. Description Of Part Ref OUTRIGGER CYLINDER ASSY (see page 10-8 for details) 2 ORIFICE CHECK 4 O-RING 4 CONNECTOR (includes item 3) 4 HOSE ASSY 2 CLAMP SET 6 COVER PLATE 6 HEX HD CAPSCREW, 5/16-18X1-3/8 6 CLAMP SET 1 TUBE ASSY 1 TUBE ASSY 2 TUBE ASSY 2 STACK BOLT 2 SAFETY CLIP 2 HOSE ASSY 2 HOSE ASSY 2 ELBOW, 90 DEGREES (includes item 8859-2020 o-ring) 2 CONNECTOR (includes item 23) Item Part No. 19 20 21 22 8850-1008 8855-1013 8820-1070 23 24 25 8859-1207 8859-1209 26 8866-2061 27 28 29 30 31 32 8471-8420 8471-8419 8866-2122 8866-2025 8871-1285 8866-2067 Qty. Description Of Part 3 HEX NUT, 1/2-13 3 LOCKWASHER, 1/2 3 HEX HD CAPSCREW, 1/2-13X2-1/4 Ref OUTRIGGER CONTROL VALVE ASSY (see page 10-27 for details) 3 O-RING 3 O-RING Ref MAIN CONTROL VALVE ASSY (see page 10-14 for details) 1 ELBOW, 90 DEGREES (includes item 24) 1 HOSE ASSY 1 HOSE ASSY 1 ELBOW, 45 DEGREES (swivel nut) 2 CONNECTOR (includes item 24) 1 PIPE PLUG 1 ELBOW, 90 DEGREES (includes item 23) * Changed item numbers for clamp assembly in art. KG 9-12 HYDRAULIC COMPONENTS (9114-3002) Tilt Cylinder 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-07-05 Item Part No. Qty. Description Of Part * 9114-3002 1 TILT CYLINDER ASSY (includes items 1 thru 20) SEAL KIT (includes items 7, 8, 9, 10, 12, 13 & 15 thru 18) BUSHING GREASE FITTING COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (torque 1300-1350 ft.lbs.) WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING * 1 2 3 4 5 6 7 8 9 10 11 12 JD 9114-4004 1 9106-4016 8867-1001 9112-3089 9103-4276 2 2 1 1 9114-4023 9114-4017 9103-4153 1 1 1 2 1 1 1 1 1 9103-4139 Item 13 14 15 16 17 18 19 * 20 * 21 * 22 * 23 * 24 * 25 * 26 Part No. 9114-4024 9114-4025 9114-4479 8362-1283 9114-6052 9116-6040 8855-1013 8856-1111 8820-1065 * Revised illustration and parts list. Qty. Description Of Part 1 1 1 1 1 1 1 1 1 1 1 3 2 3 BACK-UP RING CYLINDER HEAD WEAR RING STEP SEAL U-CUP WIPER ROD ASSY BUSHING SPECIAL WASHER PIN WELDMENT PIN WELDMENT LOCKWASHER, 1/2 FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-1 HYDRAULIC COMPONENTS (9114-3214) Tilt Cylinder 534C-9 Starting Serial No. 0344240 534C-10 Starting Serial No. 0266032 Original Issue 2-96 Revised 3-13-97 Item Part No. Qty. Description Of Part 9114-3214 1 TILT CYLINDER ASSY (includes items 1 thru 19) SEAL KIT (includes items 7, 8, 9, 10, 12, 13 & 15 thru 18) BUSHING GREASE FITTING COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (torque 1300-1350 ft.lbs.) WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING 9114-4004 1 1 2 3 9106-4016 8867-1001 9112-3089 9103-4276 3 2 1 1 4 5 6 7 8 9 10 11 12 9114-4023 9114-4017 9103-4153 1 1 1 2 1 1 1 1 1 9103-4139 PCN 960607-KG Item 13 14 15 16 17 18 19 20 21 * 22 *23 24 *25 *26 Part No. 9114-4024 9114-4025 8362-1283 9114-6052 9116-6062 8855-1013 8856-1111 8820-1065 8320-1123 Qty. 1 1 1 1 1 1 1 1 1 1 1 2 1 2 Description Of Part BACK-UP RING GLAND WEAR RING STEP SEAL U-CUP WIPER ROD ASSY SPECIAL WASHER PIN WELDMENT PIN WELDMENT LOCKWASHER, 1/2 FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 HEX HD CAPSCREW, 1/2-13X1, (nylok) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Changed part number on item 22, changed quantities on items 23 & 25 and added item 26. 10-1 HYDRAULIC COMPONENTS (9114-3001) Crowd Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 1-10-03 Item 1 2 3 4 5 6 7 8 9 10 11 12 SVC Part No. Qty. Description Of Part 9114-3001 1 9114-4003 1 9114-4016 9114-4017 9106-4017 1 1 1 2 1 1 1 1 1 CROWD CYLINDER ASSY, (includes items 1 thru 18) SEAL KIT, (includes items 4, 5, 6, 9, 11, 12 & 14 thru 17) CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT, (torque 825-875 ft.lbs.) WEAR RING PISTON SEAL O-RING PISTON COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT O-RING SPACER O-RING BACK-UP RING 9114-4018 9112-3089 9103-4276 9114-4019 1 1 1 1 Item 13 14 15 16 17 18 19 20 21 22 * 23 * 24 Part No. Qty. Description Of Part 9114-4020 1 2 1 1 1 1 4 2 1 1 2 2 CYLINDER HEAD WEAR RING STEP SEAL U-CUP WIPER ROD ASSY RETAINING RING SPACER CROWD CYLINDER PIN CROWD CYLINDER PIN BEARING PAD SOCKET BUTTON HD CAPSCREW, #3/8-16X5/8 9114-4021 8858-1149 9114-1158 9114-1123 9114-1124 9114-3083 8826-1026 * Revised illustration; added items 23 & 24. NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-2 HYDRAULIC COMPONENTS (9114-3004) Lift Cylinder Starting Serial No. 0344001 Thru 0344048 Starting Serial No. 0266001 Thru 0266003 Original Issue 9-94 Revised 1-8-99 Item * 1 2 3 4 5 6 7 8 9 10 11 12 JH Part No. Qty. Description Of Part Item 9114-3004 2 LIFT CYLINDER ASSY (includes items 1thru 20) SEAL KIT (includes items 7, 8, 9, 10, 12, 13 & 15 thru 18) BUSHING GREASE FITTING, 90 DEGREES CASE ASSY COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CAPSCREW, #8X32X.375 LOCKNUT (torque 1300-1350 ft.lbs.) WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING 13 14 15 16 17 18 19 20 21 22 23 24 9114-4004 1 9114-4029 8867-1022 9114-4030 9112-3089 9103-4276 2 1 1 1 1 9114-4017 9103-4153 1 1 2 1 1 1 1 1 9103-4139 Part No. 9114-4024 9114-4031 8867-1001 9114-1126 9108-1313 8855-1013 8820-1065 * Changed part number on item 1. Qty. 1 1 1 1 1 1 1 1 2 2 4 4 Description Of Part BACK-UP RING CYLINDER HEAD WEAR RING STEP SEAL U-CUP WIPER ROD ASSY GREASE FITTING PIN PIN KEEPER LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-3 HYDRAULIC COMPONENTS (9114-3186) Lift Cylinder Starting Serial No. 0344049 Starting Serial No. 0266004 Original Issue 9-94 Revised 5-11-00 Item *1 2 3 4 5 6 7 8 9 10 11 12 SVC Part No. Qty. Description Of Part Item 9114-3186 2 LIFT CYLINDER ASSY (includes items 1thru 20) SEAL KIT (includes items 7, 8, 9, 10, 12, 13 & 15 thru 18) BUSHING GREASE FITTING CASE ASSY COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CAPSCREW, #8X32X.375 LOCKNUT (torque 1300-1350 ft.lbs.) WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING 13 14 15 16 17 18 19 20 21 22 23 24 9114-4249 1 9114-4029 9114-4125 9114-4030 9112-3089 9103-4276 2 1 1 1 1 9114-4017 9103-4153 1 1 2 1 1 1 1 1 9103-4139 Part No. 9114-4126 9114-4127 9114-4128 9114-1126 9108-1313 8855-1013 8820-1065 * Revised part number on item 1. Qty. 1 1 1 1 1 1 1 1 2 2 4 4 Description Of Part BACK-UP RING CYLINDER HEAD WEAR RING STEP SEAL U-CUP WIPER ROD ASSY GREASE FITTING PIN PIN KEEPER LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-3 HYDRAULIC COMPONENTS (9114-3003) Compensating Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item 1 2 3 4 5 6 7 8 9 10 11 KG Part No. Qty. Description Of Part Item 9114-3003 1 COMPENSATING CYLINDER ASSY (includes items 1 thru 18) SEAL KIT (includes items 6, 7, 8, 9, 11, 12 & 14 thru 17) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (torque 1300-1350 ft.lbs.) WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING 12 13 14 15 16 17 18 19 20 21 22 9114-4004 1 9114-4026 8867-1001 9114-4027 9114-4017 9103-4153 2 2 1 1 1 2 1 1 1 1 1 9103-4139 Part No. 9114-4024 9114-4028 9108-1432 9108-1313 8855-1013 8820-1065 Qty. 1 1 1 1 1 1 1 2 2 4 4 Description Of Part BACK-UP RING CYLINDER HEAD WEAR RING STEP SEAL U-CAP WIPER ROD ASSY PIN PIN KEEPER LOCKWASHER, , 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-4 HYDRAULIC COMPONENTS (9114-3007) Sway Cylinder Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item 1 2 3 4 5 6 7 8 9 10 KG Part No. Qty. Description Of Part Item 9114-3007 1 9114-4005 1 9106-4016 8867-1001 9114-4032 9114-4017 9106-4017 3 2 1 1 1 2 1 1 1 1 SWAY CYLINDER (includes items 1 thru 18) SEAL KIT (includes items 6, 7, 8, 9, 11, 12 & 14 thru 17) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (torque 650-700 ft.lbs.) WEAR RING PISTON SEAL O-RING O-RING PISTON 11 12 13 14 15 16 17 18 19 20 21 9114-4033 Part No. 9114-4034 9114-4035 9114-1316 9002-8935 9020-7352 Qty. 1 1 1 1 1 1 1 1 1 4 1 Description Of Part O-RING BACK-UP RING CYLINDER HEAD WEAR RING STEP SEAL U-CUP WIPER ROD ASSY PIN RETAINING RING PIN NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-5 HYDRAULIC COMPONENTS (9114-3014) Steering Cylinder 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-14-05 Item * 1 * 2 3 4 5 6 7 8 9 JD Part No. Qty. 9114-3014 2 9114-4006 1 9112-4087 9114-4267 8867-1001 9114-4037 9114-4017 9114-4038 1 1 1 1 1 1 1 1 1 1 Description Of Part STEERING CYLINDER (includes all items) SEAL KIT (includes items 6, 7, 8, 9, 11, 12, 14, 15 & 16) BUSHING,1-1/2 O.D. BUSHING, 1-5/8 O.D. GREASE FITTING CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (torque 400-425 ft.lbs.) WEAR RING PISTON SEAL O-RING O-RING Item Part No. Qty. 10 11 12 13 9114-4039 9114-4040 1 1 1 1 9114-4041 9104-3246 1 1 1 1 1 14 *15 16 17 18 * Changed description on items 1. Description Of Part PISTON O-RING BACK-UP RING CYLINDER HEAD (torque to 100-400 ft. lbs.) STEP SEAL U-CUP WIPER ROD ASSY SELF-ALIGNING BUSHING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-6 HYDRAULIC COMPONENTS (9116-3090) Steering Cylinder 534C-9 Starting Serial No. 0344436 534C-10 Starting Serial No. 0266063 Original Issue 6-96 Revised 1-11-99 Item * 1 2 3 4 5 6 7 8 9 JH Part No. Qty. 9116-3090 2 9114-4006 1 9116-4018 9114-4128 9114-4037 9112-4096 9114-4038 1 1 1 1 1 2 1 1 1 Description Of Part STEERING CYLINDER (includes all items) SEAL KIT (includes items 6, 7, 8, 9, 11, 12, 14, 15 & 16) BUSHING GREASE FITTING CASE ASSY SELF-TAPPING SCREW LOCKNUT (torque 400-425 ft.lbs.) WEAR RING PISTON SEAL O-RING O-RING Item 10 11 12 *13 14 15 16 17 18 Part No. Qty. 9114-4039 9114-4040 1 1 1 1 9116-4026 9104-3246 1 1 1 1 1 * Changed description on seal kit and item 13. Description Of Part PISTON O-RING BACK-UP RING CYLINDER HEAD (torque to 100-400 ft. lbs.) STEP SEAL U-CUP WIPER ROD ASSY SELF-ALIGNING BUSHING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-6 HYDRAULIC COMPONENTS (9116-3178) Steering Cylinder 534C-9 Starting Serial No. 0344514 534C-10 Starting Serial No. 0266073 Original Issue 6-96 Revised 9-7-05 3 1 5 9 6 9 10 11 7 8 3 14 15 12 13 4 16 17 2 18 19 20 21 Part No. Qty. Description Of Part Item Part No. Qty. 9116-3178 2 12 9155-4035 1 9114-4006 1 13 9114-4040 1 1 2 3 4 5 6 7 9116-4018 9114-4128 9114-4037 9112-4096 9114-4038 1 1 1 1 1 1 1 8 9 10 11 9114-4039 STEERING CYLINDER, (includes all items) SEAL KIT, (includes items 6, 9, 10, 11 & 14 thru 18) BUSHING GREASE FITTING CASE ASSY SELF-TAPPING SCREW LOCKNUT, (torque 400-425 ft.lbs.) PISTON SEAL PISTON ASSY, (includes items 8 thru 11) PISTON WEAR RING O-RING O-RING Item LK 9155-4034 1 2 1 1 14 15 16 17 18 19 20 21 9116-4027 9104-3246 * Revised illustration & parts list. 1 1 1 1 1 1 1 1 Description Of Part CYLINDER HEAD ASSY, (includes items 13 thru 18) CYLINDER HEAD (torque to 100-400 ft. lbs.) O-RING BACK-UP RING STEP SEAL U-CUP WIPER ROD ASSY BUSHING HEX PLUG, 1/8-27 NPT NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-6 HYDRAULIC COMPONENTS (9114-3113) Stabilizer Cylinder Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 4-13-95 Part No. Qty. Description Of Part Item 9114-3113 1 9114-4007 1 1 2 8867-1008 8820-1044 1 1 3 4 5 6 7 8 9 10 11 9112-1017 8852-1206 9115-4043 9114-4017 9115-4044 1 1 1 1 1 2 1 1 1 STABILIZER CYLINDER (includes items 5 thru 20 and items 23 & 24) SEAL KIT (includes items 8, 9, 10, 12, 13, 14, 15, 17, 18 & 19) LUBE FITTING HEX HD CAPSCREW, 3/8-16X3-1/4, GR5 PIN LOCKNUT CASE ASSY CAPSCREW, #8X32X.375 BOLT (torque 425-450 ft.lbs.) WEAR RING PISTON SEAL O-RING PISTON 12 13 14 15 16 17 18 19 20 21 22 23 24 Item KG 9115-4045 Part No. 9115-4046 9115-4047 8855-1140 9104-1227 9115-4048 8867-1001 Qty. 1 2 1 1 1 1 1 1 1 2 1 1 1 Description Of Part O-RING BACK-UP RING O-RING BACK-UP RING CYLINDER HEAD STEP SEAL U-CUP WIPER ROD ASSY RETAINING RING PIN BUSHING GREASE FITTING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. *Changed Logo in upper left corner, this is now used with stabilizer option on both 534C-9 and 534C-10 machines 10-7 HYDRAULIC COMPONENTS (9114-3048) Outrigger Cylinder Starting Serial No. 0266001 Original Issue 9-94 Part No. Qty. Description Of Part Item 9114-3048 2 9114-4004 1 1 2 3 9115-4002 8867-1001 8320-1073 2 2 2 4 5 6 7 8 9 9103-1141 8852-1206 9115-4003 9114-4017 9103-4153 2 2 1 1 1 2 OUTRIGGER CYLINDER (534C-10) (includes items 1, 2, and 6 thru 20) SEAL KIT (includes items 9, 10, 11, 12, 14, 15, 17, 18 & 19) BUSHING GREASE FITTING HEX HD CAPSCREW, 3/8-16X4-1/2, GR5 SHOE PIN HEX LOCKNUT, 3/8-16 (nylok) CASE ASSY CAPSCREW, #8-32X.375 LOCKNUT WEAR RING 10 11 12 13 14 15 16 17 18 19 20 Item KG Part No. 9103-4139 9114-4024 9115-4004 Qty. 1 1 1 1 1 1 1 1 1 1 1 Description Of Part PISTON SEAL O-RING O-RING PISTON O-RING BACK-UP RING CYLINDER HEAD STEP SEAL U-CUP WIPER ROD ASSY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-8 HYDRAULIC COMPONENTS (9114-3047) Priority Flow Control Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Qty. Description Of Part 9114-3047 9114-4062 1 AR 9114-4063 9114-4064 1 2 1 1 1 1 1 1 1 1 1 1 PRIORITY FLOW CONTROL VALVE SEAL KIT (includes items 2, 7 and 9) EXTERNAL PLUG O-RING SPOOL HOUSING SPRING LS PLUG SEAL WASHER PILOT RELIEF VALVE SEAL RING PLUG NAME PLATE DRIVE SCREW 9114-4065 9114-4066 9114-4067 9114-4068 9114-4069 9114-4070 9114-4071 9114-4072 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. RS 10-9 HYDRAULIC COMPONENTS (9112-3131) Brake Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 12-94 Revised 3-1-96 Item 1 2 3 4 5 6 7 8 9 10 KG Part No. Qty. 9108-3294 1 9112-3131 1 9108-4043 1 9108-4042 1 1 1 1 1 1 1 1 1 1 Description Of Part Item DISCONTINUED - POWER BRAKE 11 VALVE, ORDER P/N 9112-3131 12 (service items interchange) 13 POWER BRAKE VALVE (includes 14 items 1 thru 22) 15 REPAIR KIT (includes items 1, 4, 6, 9, 16 12, 13, 15, 16 & 17 ) 17 BOOT 18 PRESSURE REGULATING SPRING * 19 ASSY 20 HOUSING 21 O-RING 22 CAPSCREW 23 GASKET RETAINING RING PUSH ROD CUP SPOOL (not available for service, order 9112-3131) * Changed descriptions on items 19 thru 23. Part No. Qty. 8850-1408 9108-1445 1 1 1 1 1 1 1 1 1 3 3 1 1 Description Of Part SPRING CUP PISTON RING SLEEVE & PISTON ASSY PISTON & POPPET ASSY O-RING RING SEAL SPRING END CAP LOCKWASHER HEX HD CAPSCREW HEX JAM NUT, 1/2-20 PUSH ROD NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-10 HYDRAULIC COMPONENTS (9114-3201) Brake Valve Starting Serial No. 0344394 Starting Serial No. 0266057 Original Issue 3-96 Item 1 2 Part No. Qty. 9114-3201 1 9108-4043 1 9108-4042 1 1 3 4 5 6 7 8 9 10 1 1 1 1 1 1 1 1 11 1 PCN 950558-KG Description Of Part POWER BRAKE VALVE (includes items 1 thru 22) REPAIR KIT (includes items 1, 4, 6, 9, 12, 13, 15, 16 & 17 ) BOOT PRESSURE REGULATING SPRING ASSY HOUSING O-RING CAPSCREW GASKET RETAINING RING PUSH ROD CUP SPOOL (not available for service, order 9114-3201) SPRING Item 12 13 14 15 16 17 18 19 20 21 22 23 Part No. Qty. 8850-1408 9108-1445 1 1 1 1 1 1 1 1 3 3 1 1 Description Of Part CUP PISTON RING SLEEVE & PISTON ASSY PISTON & POPPET ASSY O-RING RING SEAL SPRING END CAP LOCKWASHER HEX HD CAPSCREW HEX JAM NUT, 1/2-20 PUSH ROD NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-10 HYDRAULIC COMPONENTS (9104-3446) Solenoid Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Item 1 2 3 4 RS Part No. Qty. Description Of Part 9104-3446 1 9020-8066 9114-4158 9114-4159 8093-4035 1 1 1 1 3-WAY SOLENOID VALVE(includes all items) NUT COIL CORE ASSY (3-way, 2-position) VALVE BODY 10-11 HYDRAULIC COMPONENTS (9108-3262) Dual P.O. Check Valve Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 12-94 Revised 5-22-00 NOTE! 9108-3262 DUAL P.O. CHECK VALVE IS USED ON THE FOLLOWING (9114-3007) FRONT SWAY CYLINDER, PAGE (10-5) (9108-5058) 48" SLOPE PILER CARRIAGE, PAGE (4-6) (9130-5016) 66" SLOPE PILER CARRIAGE, PAGE (4-7) Item Part No. Qty. 9108-3262 1 9104-4002 1 2 7713-3248 Ref 1 2 3 4 5 9108-4227 9108-4228 8859-1009 2 2 2 Description Of Part DUAL P.O. CHECK VALVE ASSY(also shown on page 13-12) SEAL KIT (includes items 3 and 4) BODY CHECK VALVE (includes items 3 and 4) O-RING O-RING O-RING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. SVC * Added note. 10-12 HYDRAULIC COMPONENTS (9104-3258) Dual P.O. Check Valve Starting Serial No.0266001 Original Issue 9-94 Revised 5-12-00 NOTE! 9104-3258 DUAL P.O. CHECK VALVE IS USED ON THE FOLLOWING: (9114-3048) OUTRIGGER CYLINDER, PAGE (10-8) Item 1 2 3 4 5 6 7 8 9 SVC Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9104-3258 2 9104-4304 1 9103-4107 1 9104-4308 8855-1011 9104-4309 9103-4111 9103-4112 9104-4305 9104-4306 9104-4307 9103-4116 1 3 1 1 1 1 1 1 1 DUAL P.O. CHECK VALVE ASSY (includes all items except 2, 20) CHECK CARTRIDGE ASSY (includes items 1, 3, 4, 5, 6, 7, & 8) CHECK CARTRIDGE ASSY W/THERMAL RELIEF (includes items 12 thru 19) PLUG LOCKWASHER, 3/8 SPRING BALL CARTRIDGE BODY O-RING O-RING BACK-UP RING PISTON 10 11 12 13 14 15 16 17 18 19 20 9103-4117 9103-4118 9103-4115 9103-4114 9103-4112 9103-4113 9103-4119 9103-4120 9103-4109 9103-4121 8820-1040 1 2 1 1 1 1 1 1 1 1 3 BODY O-RING BACK-UP RING O-RING CARTRIDGE BODY O-RING THERMAL RELIEF ASSY SPRING O-RING PLUG HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 * Added note. NOTE: QUANTITIES SHOWN ARE FOR ONE VALVE ASSY ONLY. 10-12 HYDRAULIC COMPONENTS (9114-3140) Inching Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. Qty. Description Of Part 1 2 3 4 5 6 9114-3140 8093-4423 8093-4202 1 1 1 1 1 2 INCHING VALVE (includes all items) O-RING O-RING ACTIVATING LEVER SOCKET HD CAPSCREW SOCKET HD CAPSCREW 8821-2228 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. RS 10-13 HYDRAULIC COMPONENTS (9114-3017) Main Control Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 3-6-96 PARTS NEEDED TO CONVERT TO A 5-SECTION VALVE W/AUXILIARY HYDRAULICS (ref. pg. 13-15) KG P/N QTY. DESCRIPTION 9114-4194 9103-4070 9114-4254 1 1 2 AUXILIARY VALVE SECTION STUD KIT SECTION SEAL KIT * Added conversion chart. 10-14 HYDRAULIC COMPONENTS (9114-3017) Main Control Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-95 Revised 3-6-96 PARTS NEEDED TO CONVERT TO A 5-SECTION VALVE W/AUXILIARY HYDRAULLICS (ref. pg. 13-15) Item KG DESCRIPTION 9114-4194 9103-4070 9114-4254 1 1 2 AUXILIARY VALVE SECTION STUD KIT SECTION SEAL KIT Part No. Qty. Description Of Part Item Part No. Qty. 1 25 9114-4260 1 9103-4105 1 26 27 9114-4261 9114-4166 9114-4161 1 28 9114-4252 9114-4254 AR MAIN CONTROL VALVE ASSY (includes all items) STUD KIT (includes four each of items 45 & 46) SEAL KIT (includes ten of item 40 & five of item 41) SECTION SEAL KIT (contains seals needed for servicing items 7, 30 and 47, also includes two of item 40 and one of item 41) (one kit needed per valve section) L.E. INLET COVER ASSY (includes items 2 thru 4) PLUG (includes item 3) O-RING MAIN RELIEF VALVE - 3000 PSI (includes item 5) MAIN RELIEF SEAL KIT LIFT SECTION (includes two of item 7, plus one of items 9, 20 & 30) PLUG ASSY (includes item 8, torque to 18-22 ft.lbs.) PLUG SEAL KIT HR POSITIONER (includes items 10 thru 19) O-RING SPACER O-RING STOP COLLAR SPRING SPACER POSITIONER BEARING PLATE LOCKWASHER HEX HD CAPSCREW, 1/4-20X3-1/2 HR POSITIONER (includes items 10 thru 13, 16 thru 19, & 21 thru 23) STOP SLEEVE SPRING SPRING CROWD SECTION (includes one of items 7, 20 & 30 plus item 25) 29 30 9114-4262 31 9114-4263 32 9114-4264 33 9114-4265 34 35 36 37 38 39 9114-4167 40 41 42 9114-4163 9114-4162 1 2 3 4 9114-4250 9114-4255 2 2 1 5 6 9103-4236 9114-4164 1 1 7 9114-4256 5 8 9 9114-4257 9114-4258 5 2 9114-4259 2 2 2 4 1 1 2 8 8 8 2 9114-4165 1 1 1 1 21 22 23 24 QTY. 9114-3017 1 10 11 12 13 14 15 16 17 18 19 20 P/N * Added Conversion chart. 43 44 45 46 9114-4251 47 9114-4266 48 Description Of Part RELIEF VALVE - 2700 PSI (includes item 26) 1 RELIEF VALVE SERVICE KIT 1 TILT SECTION (includes item 28 plus one of items 30, 32 & 33) 2 RELIEF VALVE - 3250 PSI (includes item 29, torque to 18-22 ft. lbs.) 2 SEAL KIT Ref SPOOL (not sold separately, order valve section) 4 SPOOL SEAL KIT (two kits needed per section as required)(lift and crowd sections do not require spool seals) 2 SPOOL RETAINER KIT (torque to 54-60 ft.lbs.) 2 POSITIONER KIT (includes items 34 thru 38) 2 HEX HD CAPSCREW, 1/4-20x.875 1 BONNET 1 SPOOL COLLAR 2 SPRING COLLAR 1 SPRING 1 SWAY SECTION (includes two of item 7, plus one of items 30, 32 & 33) 10 O-RING 5 O-RING 1 R.E. OUTLET COVER ASSY (includes item 43) 1 PLUG (includes item 44) 1 O-RING 4 STUD (included in 9103-4105) 4 NUT (torque to 23-27 ft.lbs.) (included in 9103-4105) 4 LOAD CHECK PLUG (one per valve section, torque to 16-18 ft.lbs.) 4 O-RING (included in section seal kit 9114-4254) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-14 HYDRAULIC COMPONENTS (9114-5129) Hydraulic Reservoir & Filters Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 5-28-96 KG * Changed art on item 13. 10-15 HYDRAULIC COMPONENTS (9114-5129) Hydraulic Reservoir & Filters Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 5-28-96 Item Part No. Qty. Description Of Part 9114-5129 1 1 9114-3133 1 2 9108-3070 1 3 4 5 6 7 9114-3172 9114-1222 8866-1084 2 2 2 1 1 8 9 10 11 8866-2105 9002-7179 9114-3061 9114-3135 1 1 1 1 12 9114-3160 1 13 14 15 16 17 9114-3144 9108-4022 9108-3241 9114-3086 8820-1036 2 1 1 1 4 18 19 8856-1004 8820-1016 8 2 20 8820-1020 4 21 22 23 24 25 26 27 28 29 30 8856-1005 8856-1003 9114-1145 9108-3069 8855-1011 8850-1006 8866-1013 9114-3178 9114-3179 6 4 2 1 4 4 1 1 1 1 HYDRAULIC RESERVOIR ASSY (includes all items) HYDRAULIC OIL TANK (includes item 30) FLUID LEVEL GAUGE (includes items 3 & 4) SCREW WASHER MINI CHECK COUPLING BRACKET BULKHEAD UNION, 9/16-18X3/8 TUBE ELBOW, 90 DEGREES (swivel nut) BULKHEAD UNION, 90 DEGREES TUBE ASSY RETURN FILTER (includes one of item 13 and item 14) SUCTION FILTER (includes one of item 13) FILTER ELEMENT COLOR CODED GAUGE ELBOW, 90 DEGREES ADAPTER, 90 DEGREES HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 WASHER, 3/8 HEX HD CAPSCREW, 5/16-18X1/2, GR5 HEX HD CAPSCREW, 5/16-18X1, GR5 WASHER, 1/2 WASHER, 5/16 FILTER SUPPORT FILLER BREATHER LOCKWASHER, 3/8 HEX NUT, 3/8-16 MALE CONNECTOR TANK FILTER STRAIGHT CONNECTOR PLUG NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. KG * Changed art on item 13. 10-15 HYDRAULIC COMPONENTS (9114-5129) Hydraulic Reservoir & Filters 534C-9 Starting Serial No. 0344384 534C-10 Starting Serial No.0266056 Original Issue 3-97 KG 10-15 HYDRAULIC COMPONENTS (9114-5129) Hydraulic Reservoir & Filters 534C-9 Starting Serial No. 0344384 534C-10 Starting Serial No.0266056 Original Issue 3-97 Item Part No. Qty. 9114-5129 1 1 9114-3133 1 2 9108-3070 1 3 4 5 6 7 8 9 10 11 12 13 14 15 9114-3178 9114-3179 8820-1020 2 2 1 6 1 4 4 8 1 1 1 1 4 16 17 18 8856-1005 8856-1003 8866-1084 2 4 1 19 20 21 22 8866-2105 9002-7179 9116-1210 9114-3172 1 1 1 2 23 8859-1210 8820-1036 2 4 24 9114-3218 1 25 9108-3518 1 26 27 28 29 30 9114-3144 9108-4022 8067-3009 8859-1210 8866-2070 2 1 1 1 1 9108-3069 8832-1039 9116-3141 8850-1006 8855-1011 8856-1004 8866-1013 Description Of Part HYDRAULIC RESERVOIR ASSY (includes all items) HYDRAULIC OIL TANK (includes item 12) FLUID LEVEL GAUGE (includes items 3 & 4) SCREW WASHER FILLER BREATHER SELF TAP SCREW, #10-32X1/2 TUBE ASSY HEX NUT, 3/8-16 LOCKWASHER, 3/8 WASHER, 3/8 MALE CONNECTOR PLUG TANK FILTER STRAIGHT CONNECTOR HEX HD CAPSCREW, 5/16-18X1, GR5 WASHER, 1/2 WASHER, 5/16 BULKHEAD UNION, 9/16-18X3/8 TUBE ELBOW, 90 DEGREES (swivel nut) BULKHEAD UNION, 90 DEGREES FILTER SUPPORT MINI CHECK COUPLING (includes o-ring) O-RING HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 RETURN FILTER (includes one of item 26 and item 27) SUCTION FILTER (includes one of item 26) FILTER ELEMENT COLOR CODED GAUGE ADAPTER, 90 DEGREES O-RING ELBOW, 90 DEGREES (includes item 29) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. KG 10-15 HYDRAULIC COMPONENTS (9114-3180) Front Drive Motor Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 1-95 Revised 4-3-06 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 MC Part No. Qty. Description Of Part Item 9114-3180 1 9114-4149 1 8392-4123 1 9114-4152 AR FRONT DRIVE MOTOR ASSY (includes all items) PUMP HOUSING ASSY (includes items 1 thru 11) SHUTTLE ORIFICE KIT (not shown, included in item 18) SEAL KIT (includes items 3, 4, 11, 12, 16 and 19) CAPSCREW FRONT COVER O-RING SHAFT SEAL SNAP RING ROTARY GROUP (includes item 7) CONTROL LENS HOUSING PLUG STOP SCREW 11 12 13 14 15 16 17 18 19 20 21 22 23 *24 9114-4150 4 1 1 1 1 1 1 1 1 1 * Revised illustration, added item 24. Part No. 9114-4153 9114-4157 9109-4020 9114-4151 8392-4135 9114-4248 9114-4481 Qty. 1 1 1 1 1 3 8 1 3 1 1 2 2 1 Description Of Part SEAL NUT GASKET SWIVEL TRUNNION DOWEL PIN CONTROL ASSY O-RING CAPSCREW STROKING PISTON COVER O-RING FLUSHING VALVE PORTING BLOCK ASSY CHECK VALVE KIT FITTING STROKING PISTON NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-16 HYDRAULIC COMPONENTS (9116-3044) Front Drive Motor Starting Serial No. 0344436 Starting Serial No.0266036 Original Issue 5-96 FOR OUR APPLICATION THIS DRIVE MOTOR IS UTILIZED IN A 180 DEGREE INVERSION. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 KG Part No. Qty. 9116-3044 1 9109-4025 AR 9109-4026 9109-4027 1 1 1 1 1 1 1 1 2 1 1 1 1 6 2 1 9109-4028 9109-4029 8091-4241 9109-4030 9109-4031 9109-4032 8091-4235 Description Of Part FRONT DRIVE MOTOR ASSY (includes all items) SEAL KIT (includes items 3,4, 6, 9, 13, 14, 16, 18, 23) SNAP RING SHIM SHAFT SEAL O-RING PLUG (includes item 5) O-RING PLUG (includes item 6) STOP SCREW, M12X90 SEAL NUT HOUSING STOP SCREW, M12X80 ROTARY GROUP O-RING O-RING CHECK VALVE KIT (includes o-rings) O-RING Item Part No. Qty. Description Of Part 17 18 19 8093-4080 9109-4033 4 1 1 20 21 9114-4248 9109-4034 2 1 22 23 24 9109-4035 9116-4017 8 1 1 25 26 27 28 29 9109-4037 9109-4038 9109-4039 8392-4123 9109-4040 4 1 1 1 2 CAPSCREW SEAL NUT DA1 CONTROL KIT (includes items 16, 17, 18 & 20) FITTING REAR COVER ASSY (includes item 22) CAPSCREW, M16X45 O-RING FLUSHING VALVE ASSY (includes items 23, 25, 26, 27 & 29) CAPSCREW, M8X50 FLUSHING ORIFICE PLUG SWIVEL TIME ORIFICE PLUG NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-16 HYDRAULIC COMPONENTS (9114-3050) Main Hydraulic Pump Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 12-94 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 RS Part No. Qty. Description Of Part 9114-3050 1 9101-4058 AR 9114-4174 AR 9106-4021 9020-2372 9020-5716 9114-4169 9020-2376 9114-4171 9020-2405 9020-2403 9020-2404 9020-2406 9020-2399 9104-4216 9114-4170 9020-2379 9020-2435 9020-2407 9114-4168 9114-4172 9114-4173 8 1 1 1 2 1 2 2 2 1 2 1 1 1 1 1 1 2 1 MAIN HYDRAULIC PUMP ASSY (includes all items) SHAFT SEAL KIT (includes items 2, 3 and 14) SEAL KIT (includes items 2, 3, 7, 8, 9 and 14) CAPSCREW SNAP RING SHAFT SEAL FLANGE DOWEL PIPE PLUG RING RETAINER O-RING BACKUP RING ISOLATION PLATE, (UPPER) PRESSURE PLATE IDLER GEAR DRIVE GEAR O-RING BALL ISOLATION PLATE (LOWER) BODY DRIVE SCREW LABEL 10-17 HYDRAULIC COMPONENTS (9114-3005) Hydrostatic Transmission 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 1-95 Revised 6-29-99 KG * Added part number to item 14, changed part numbers on items 34 & 47, removed part number from item 54. 10-18 HYDRAULIC COMPONENTS (9114-3005) Hydrostatic Transmission 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 1-95 Revised 6-29-99 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 * 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 KG Part No. Qty. 9114-3005 1 9108-4132 1 9114-4086 1 9114-4087 8093-4091 9114-4093 9108-4316 9108-4038 9108-4039 9114-4089 9114-4094 8093-4340 9114-4095 9114-4085 1 1 1 2 1 2 2 3 3 3 1 1 3 2 1 1 2 2 2 2 1 12 1 1 2 1 1 1 4 1 1 1 1 1 Description Of Part Item HYDROSTATIC TRANSMISSION * 34 PUMP ASSY(includes all items) 35 SEAL KIT(includes items 6, 8, 10, 36 11, 12, 13, 16, 25, 30, 31, 40, 41, 45, 37 48, 49, 50, 53, 55, 56, 58, 59, 60, 63, 38 66 and 69) 39 HOUSING ASSY(includes items 3 40 thru 9, 23 thru 26, 29 thru32, 39 thru 41 43) 42 STROKING PISTON COVER 43 STROKING PISTON ASSY 44 BUSHING 45 PLUG 46 PIN * 47 O-RING 48 STROKING ORIFICE 49 O-RING 50 PLUG 51 O-RING 52 O-RING 53 O-RING * 54 O-RING 56 SOLENOID 57 CONNECTOR, BLACK CONNECTOR, GREY O-RING 58 SPRING 59 SPRING COLLAR 60 CAPSCREW 61 DA CONTROL ASSY(17 thru 28) 62 CAPSCREW 63 SPOOL 64 HOUSING PLUG 65 O-RING 66 PLUG 67 JAM NUT 68 CAPSCREW 69 PLUG 70 O-RING 71 SEAL NUT 72 ECCENTRIC SCREW SHAFT ASSY Part No. Qty. Description Of Part 9114-4268 1 1 1 1 1 1 1 1 1 8 3 1 1 10 1 1 1 1 1 1 1 1 1 SHAFT SEAL O-RING FRONT COVER RETAINING RING P.O.R. ASSY PIN QUAD RING O-RING ACCESS COVER CAPSCREW PLUG O-RING ORIFICE PLUG O-RING O-RING O-RING BUSHING SUPPORT BUSHING O-RING ROTARY GROUP ASSY QUAD RING PORT BLOCK ASSY(includes items 4, 44, 45, 46, 47, 50, 55, 56, 62, 63 and 69) O-RING BACKUP RING O-RING RELIEF VALVE PLUG O-RING CHARGE PRESSURE RELIEF VALVE DA CARTRIDGE ASSY O-RING CAPSCREW THRU DRIVE CHARGE PUMP O-RING REAR BUSHING O-RING O-RING 9114-4096 9114-4097 8093-4084 8093-4082 9114-4088 9108-4032 8093-4082 9114-4098 9114-4099 9114-4092 9114-4410 9114-4411 9114-4412 1 1 1 2 1 1 1 1 1 4 1 1 1 2 1 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. * Added part number to item 14, changed part numbers on items 34 & 47, removed part number from item 54. 10-18 HYDRAULIC COMPONENTS (9116-3048) Hydrostatic Transmission Starting Serial No. 0344436 Starting Serial No. 0266063 Original Issue 5-96 Revised 1-10-99 KG * Corrected part number and description on item 15. 10-18 HYDRAULIC COMPONENTS (9116-3048) Hydrostatic Transmission Starting Serial No. 0344436 Starting Serial No. 0266063 Original Issue 5-96 Revised 1-10-99 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9116-3048 1 AR 23 24 25 26 27 28 29 30 31 32 9114-4095 9108-4326 9108-4317 HYDROSTATIC TRANSMISSION PUMP (includes all items) SEAL KIT (includes items 2, 6, 7, 14, 15, 22, 25, 27, 28, 31, 32, 33, 34, 35, 36, 38, 41 plus additional items not illustrated) SNAP RING SHAFT SEAL SHAFT ASSY HOUSING ASSY PIN PLUG O-RING BUSHING STROKING PISTON ASSY STROKING PISTON COVER KIT (includes items 7 & 11) CAPSCREW, M8X20 PLUG (includes item 36) STROKING ORIFICE O-RING SOLENOID HERSHMAN CONNECTOR (black) HERSHMAN CONNECTOR (gray) O-RING PLUG (includes item 18) STROKING PISTON COVER KIT (includes items 7 & 11) JAM NUT SEAL NUT 9108-4032 1 1 1 3 1 1 1 1 1 2 33 34 35 36 37 38 39 9108-4329 9114-4412 9116-4098 3 2 3 5 1 1 1 40 41 42 43 9108-4331 9114-4411 9114-4099 9114-4098 4 1 1 1 44 9108-4332 1 45 9114-4410 1 ECCENTRIC SCREW ROTARY GROUP ASSY O-RING PLUG O-RING O-RING POR ASSY (includes items 27 & 28) PLUG (includes item 31) O-RING RELIEF VALVE (includes one each of items 33 thru 35) O-RING O-RING O-RING O-RING WEAR PLATE O-RING THRU CHARGE PUMP ASSY (includes items 37, 38, 40 & 41) CAPSCREW, M12X35 O-RING DA CARTRIDGE ASSY CHARGE PRESSURE RELIEF VALVE (includes item 35) PORT BLOCK ASSY (includes items 25, 26, 27, 28 & 29) REAR BUSHING 1 2 3 4 5 6 7 8 9 10 8093-4052 11 12 13 14 * 15 16 17 18 19 20 8093-4077 8093-4084 9114-4093 21 22 KG 9114-4413 9108-4319 9108-4320 9108-4321 9108-4322 9108-4323 9108-4316 9108-4038 9108-4039 8093-4082 9108-4325 9114-4094 2 1 1 1 2 4 4 2 1 1 8 5 2 1 1 1 1 2 2 1 1 1 9108-4327 9108-4328 8093-4340 * Corrected part number and description on item 15. NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-18 HYDRAULIC COMPONENTS (9114-3173) Hydraulic Gear Pump Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 12-95 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. Qty. 9114-3173 9104-4441 1 AR 8093-4357 9108-4136 9104-4355 9114-4199 4 4 1 1 1 1 1 1 1 1 1 2 1 1 9114-4201 9114-4200 9103-4062 9114-4202 Description Of Part PUMPASSY(includesallitems) SEAL KIT (includes items 5, 6, 9, 10, 11 and 14) HEXHDCAPSCREW WASHER COVER,REARPORT PIPEPLUG GASKETSEAL THRUSTPLATE DRIVEGEAR IDLERGEAR WEARPLATE SPACER PRESSURELOADINGSEAL DOWELPIN BODY SHAFTSEAL NOTE:ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. RS 10-19 HYDRAULIC COMPONENTS (9130-3037) Joystick Assembly Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-03-05 1 2 8 9 7 3 10 2 16 4 11 12 13 17 5 14 15 6 ! NOTE: THE BOSCH REXROTH CORPORATION JOYSTICK HANDLE SWITCH IS NOT A FIELD SERVICEABLE COMPONENT. ANY ATTEMPT BY NON-FACTORY AUTHORIZED PERSONNEL TO REPAIR OR REPLACE THE SWITCH WILL VOID THE WARRANTY AND CAN RESULT IN A JOYSTICK MALFUNCTION. Item 1 2 3 4 5 6 *7 8 9 10 JD Part No. Qty. Description Of Part Item 9130-3037 9140-4326 8093-4658 8093-4656 8093-4241 8026-4140 8093-4498 9140-4327 9150-4028 4 4 1 JOYSTICK ASSY, (includes all items) SEAL KIT, (includes items 11 thru 15) CAP HANDLE GRIP KIT BOOT CARDAN KIT, (includes item 5) SHIM RETAINING PLATE STANDARD SPRING, (pack of two), (ports 2 & 4) PLUNGER & GUIDE KIT REGULATING KIT HEAVY SPRING, (pack of two), (ports 1 & 3) 11 12 13 14 15 16 17 9130-4026 9150-4029 1 1 1 1 1 1 AR 1 1 Part No. * Changed part number on item 7. Qty. 1 1 2 1 1 1 1 Description Of Part O-RING O-RING PIN O-RING SCREW UPPER BODY LOWER BODY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-20 HYDRAULIC COMPONENTS (9114-3049) Traction Lock Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 10-17-03 1 4 12 16 3 2 5 15 13 14 14 17 10 11 18 20 8 19 9 7 2 3 4 21 22 6 23 5 1 25 26 24 27 29 30 28 31 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9114-3049 1 9108-4284 Ref 1 2 3 4 5 6 9108-4285 9108-4286 9108-4287 9108-4288 9108-4289 8 2 2 2 2 1 15 16 17 18 19 20 21 8381-4054 9108-4363 9114-4475 9108-4291 9108-4293 9108-4294 2 1 1 2 1 1 1 22 23 9108-4303 1 1 7 8 9 10 11 12 9108-4298 9114-4011 9108-4299 9108-4290 9114-4009 9108-4362 1 1 1 2 2 2 24 25 9108-4300 9108-4302 1 1 13 14 8381-4056 9114-4010 2 4 TRACTION LOCK VALVE, (includes all items) SEAL KIT, (includes items 3, 4, 8, 11, 13, thru 16, 19, 22, 24, 27, 28, 29 ) HEX HD CAPSCREW, M10X30 COVER BACK-UP RING O-RING SPRING SPOOL, (not sold separately, order P/N 9114-3049) PLUG, (includes item 8) O-RING ORIFICE PLUG, (includes item 11) O-RING RELIEF VALVE CARTRIDGE, (set at 6800 PSI), (includes items 13, 14 & 15) O-RING BACK-UP RING 26 27 28 29 30 31 9114-4015 9114-4012 9114-4013 9114-4014 9114-4474 8093-4205 1 1 1 1 1 2 O-RING PLUG COVER HEX HD CAPSCREW, M6X16 O-RING SPRING VALVE BODY, (not sold separately, order P/N 9114-3049) O-RING SPOOL, (not sold separately, order P/N 9114-3049) O-RING SOLENOID VALVE, (include items 27, 28 & 29) CONNECTOR O-RING O-RING O-RING COVER HEX HD CAPSCREW, M6X30 GP * Revised illustration & parts list. 10-21 HYDRAULIC COMPONENTS (9114-3006) Rear Drive Motor Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 1-95 Revised 8-17-99 KG * Added part number to item 4. 10-22 HYDRAULIC COMPONENTS (9114-3006) Rear Drive Motor Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 1-95 Revised 8-17-99 . Item 1 2 3 * 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No. Qty. Description Of Part 9114-3006 1 9114-4101 1 9114-4103 1 9108-4195 1 9114-4105 9114-4106 1 1 1 1 AR REAR DRIVE MOTOR (includes all items) REAR COVER ASSY (includes items 14, 15, 16 and 22 thru 28) CHECK VALVE KIT (includes items 16 thru 20) SEAL KIT (includes items 3, 4, 12, 13, 16, 19, 20 and 25) SNAP RING FRONT COVER O-RING SHAFT SEAL SHIM (0.4) (0.3) (0.5) ROTARY GROUP CONTROL LENS HOUSING O-RING PLUG DISP. SCREW SEAL NUT GASKET SWIVEL TRUNNION DOWEL PIN O-RING POPPET CHECK VALVE HOUSING O-RING O-RING HZ CONTROL KIT CAPSCREW (torque to 38 ft.lbs.) HOUSING BACKUP RING VARISEAL RING O-RING STROKING PISTON THREADED PIN STROKING PISTON COVER 9108-4196 9114-4107 9114-4108 9114-4109 9114-4100 9114-4110 9114-4111 8093-4082 8392-4121 8093-4314 9114-4113 9114-4114 9114-4102 9114-4104 1 1 1 1 1 2 2 1 1 2 3 2 2 2 2 1 8 1 2 1 2 1 1 1 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. KG * Added part number to item 4. 10-22 HYDRAULIC COMPONENTS (9116-3023) Rear Drive Motor Starting Serial No. 0344436 Starting Serial No.0266063 Original Issue 5-96 Item Part No. 9116-3023 9114-4414 KG 1 2 9114-4415 9114-4416 3 4 5 6 9114-4417 9114-4418 9114-4419 9114-4420 7 8 9 9109-4028 Qty. Description Of Part Ref REAR DRIVE MOTOR ASSY (includes all items) AR SEAL KIT (includes items 8, 9, 12, 15, 18, plus items not illustrated) 1 ROTARY GROUP 1 REAR COVER ASSY (includes item 19) 1 HZ CONTROL KIT 2 CHECK VALVE KIT (includes o-rings) 1 SWIVEL TIME ORIFICE 1 STROKING PISTON ASSY (includes item 20) 1 PLUG (includes item 8) 1 O-RING 2 SEAL NUT, M10 Item Part No. Qty. 10 11 12 13 14 15 16 17 18 19 20 8392-4121 9109-4029 1 1 1 1 1 1 1 1 1 8 1 9114-4421 8392-4121 9114-4422 9114-4423 9114-4424 9114-4425 Description Of Part STOP SCREW (min. disp.) PLUG (includes item 12) O-RING HOUSING STOP SCREW (max. disp.) SHAFT SEAL SHIM SNAP RING O-RING CAPSCREW, M10X60 PLUG (includes o-ring) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 10-22 HYDRAULIC COMPONENTS (9045-3050) Truss Boom Winch Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-05-06 LK 10-23 HYDRAULIC COMPONENTS (9045-3050) Truss Boom Winch Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-05-06 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part * 9045-3050 1 1 2 3 1 1 6 6 2 1 1 1 1 1 1 2 2 2 2 2 1 12 27 28 29 30 9020-8143 9020-8169 8855-1011 8820-1036 1 1 1 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 9020-8147 9020-8171 8820-1035 8855-1011 9020-8154 9020-8150 9020-8174 9020-8168 9020-8185 9020-8142 9020-8186 9020-8156 9020-8183 9020-8189 9020-8170 9020-8188 9020-8180 8820-1037 18 19 * 20 21 22 23 * 24 25 26 8855-1011 9020-8187 9020-8181 Not Used 9020-8153 9020-8152 9020-8148 9140-4384 9020-8173 9020-8145 8 AR 1 TRUSS BOOM WINCH W/MOTOR, (includes all items on this page & on page 10-24) GEAR CASE COVER GEAR CASE GASKET HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 BUSHING WORM GEAR BUSHING OIL FILL PLUG OIL LEVEL PLUG GEAR CASE OIL DRAIN PLUG COLLAR BEARING OIL SEAL BEARING HUB GASKET BEARING HUB MOTOR MOUNT ADAPTER HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 LOCKWASHER, 3/8 COUPLER SPACER COUPLER WINCH SHAFT 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 9020-8155 8850-1008 9020-8151 9020-8149 9020-8176 9020-8177 9020-8164 9020-8184 9020-8175 9020-8158 9020-8163 9020-8179 9020-8162 9020-8159 9020-8157 8850-1006 9020-8165 9020-8166 9020-8167 9020-8160 9020-8178 9020-8190 9020-8172 9020-8161 9020-8146 8867-1001 4 4 1 1 2 1 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 LOCK SEAT WIRE ROPE LOCK LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 STUD BOLT, 1/2-13X1-1/2 HEX NUT, 1/2-13 WORM WORM SHAFT WORM SHAFT KEY WORM SHAFT KEY BRAKE LINING LOCK RING, (V.C. type) SEAL BRAKE HOUSING ROLLER BRAKE DRUM HOUSING SPRING SEAT BRAKE DRUM BRAKE PLATE HEX NUT, 3/8-16 BRAKE PLATE BRAKE PLATE FIXING PLATE ADJUSTING BOLT SPRING BRAKE COVER GASKET O-RING ADJUSTING NUT BRAKE DRUM LUBE FITTING, STRAIGHT, 1/8 1 6 1 1 2 1 LOCK SEAT BUSHING CABLE DRUM SHAFT KEY CABLE DRUM SHAFT LOCK SEAT WASHER CABLE DRUM * Revised illustration, part number for truss boom winch assy & item 24; removed item 20. ER 49169 - LK 10-23 HYDRAULIC COMPONENTS ( 9020-7879) Winch Motor Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Item Part No. Qty. 9020-7879 1 9020-8212 1 1 8320-1057 4 2 3 4 5 6 7 8 9 10 11 9020-8203 9020-8204 1 1 3 1 1 1 1 1 1 1 9020-8206 9020-8207 9020-8208 9020-8209 9020-8210 9020-8211 Description Of Part WINCH MOTOR (includes all items) SHAFT SEAL KIT (includes items 4 & 11) HEX HD CAPSCREW, 3/8-16X2, GR8 END COVER PIN SEAL ROLLER-STATOR ASSY WEAR PLATE DRIVE LINK SHAFT THRUST BEARING FRONT HOUSING SHAFT SEAL NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. KG 10-24 HYDRAULIC COMPONENTS (9060-2706) Crossover Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item Part No. Qty. 9060-2706 1 1 9020-3440 2 2 3 4 5 9020-3437 9020-3438 9020-3439 4 2 2 1 Description Of Part CROSSOVER RELIEF VALVE (includes all items) RELIEF CARTRIDGE (includes items 2 thru 4) BACKUP RING (2/cartridge) O-RING (1/cartridge) O-RING (1/cartridge) BODY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. KG 10-25 HYDRAULIC COMPONENTS (9111-3003) Stabilizer Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 4-13-95 Item Part No. Qty. Description Of Part 9111-3003 1 9104-4002 AR 1 2 3 9104-4346 9104-4347 1 1 4 5 9104-4012 9104-4348 1 4 STABILIZER VALVE ASSY (includes all items) SEAL KIT VALVE BODY (not sold separately, order P/N 9111-3003) RELIEF VALVE ASSY SOLENOID VALVE ASSY (includes item 4) SOLENOID COIL CHECK VALVE ASSY 1 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. KG * Changed Logo in upper left corner, this is now used with stabilizer option on both 534C-9 and 534C-10 machines. 10-26 HYDRAULIC COMPONENTS (9114-3161) Outrigger Valve Starting Serial No. 0266001 Original Issue 9-94 Item KG Part No. Qty. 9114-3161 1 9115-4006 9020-6417 2 AR 1 2 9114-4132 9114-4133 1 2 3 4 5 6 7 8 9 10 11 9114-4134 9114-4131 9114-4130 9115-4007 9114-4136 9114-4137 9114-4138 9114-4139 9114-4140 1 4 4 2 6 2 2 8 2 Description Of Part OUTRIGGER CONTROL VALVE ASSY (includes all items) HANDLE KIT (includes items 6 thru 11) VALVE SECTION SEAL KIT (one kit per section) LEFT END COVER ASSY VALVE SECTION & SPOOL ASSY (not sold separately) RIGHT END COVER ASSY LOCKWASHER BOLT VERTICAL HANDLE COTTER PIN MOUNTING PLATE & PINS HANDLE PIN FILLISTER HD MACHINE SCREW HANDLE BRACKET 10-27 HYDRAULIC COMPONENTS (9114-5067) Thermal Bypass Valve Assy 534C-9 Starting Serial No. 0344524 534C-10 Starting Serial No. 0266075 Original Issue 6-98 Revised 5-12-00 Item Part No. Qty. 9114-5067 1 2 9114-3338 8097-4021 8820-1045 1 1 2 3 8866-2069 2 4 5 6 7 8 9 10 11 12 8859-1209 8866-2010 9114-3274 9114-6087 7714-3015 8897-1004 9114-1432 8855-1011 8820-1036 3 2 1 1 2 2 1 2 2 1 SVC Description Of Part THERMAL BYPASS VALVE ASSY (includes all items except 10, 11 & 12) BYPASS VALVE ELEMENT KIT HEX HD CAPSCREW, 3/8-16X3 1/2,GR5 ELBOW, 90 DEGREES (includes item 4) O-RING CONNECTOR (includes item 4) TUBE ASSY BRACKET (includes item 9) WHIZ LOK NUT WELD NUT RECTANGULAR WASHER LOCKWASHER, 3/4 HEX HD CAPSCREW, 3/8-16X1 1/4, GR5 * Revised illustration. 10-28 ELECTRICAL (9114-5031) Gauge Panel Assembly * 534C-9 Starting Serial No. 0344001 thru 0444002 * 534C-10 Starting Serial No. 0266001 thru 0266106 Original Issue 9-94 Revised 11-26-97 OIL FUEL G G S I S I ! NOTE: INSTALL HARNESS IN THE SEQUENCE SHOWN TEMP VOLT G S I HORN OIL SEQUENCE #1 FUEL G G S GND-3 S I I GND-3 TEMP VOLT G S GND-3 I GND-3 PB LHT GND-3 GND-3 GND-3 FUEL OIL SEQUENCE #2 G G S I S I ACC-C ACC-C TEMP VOLT G S ACC-C I ACC-C ACC-C SEQUENCE #3 FUEL OIL G G S S I OIL GAG I FUL GAG TEMP VOLT G S I CLT TMP 4X4 LHT PRK BRK PRK IGN START-B ALT 4X4 EXC-B ALT EXC-A START-C HTR MTR 4X4 PWR KG * Changed Starting Serial Numbers in upper right corner. SEQUENCE #4 11-1 ELECTRICAL (9114-5031) Gauge Panel Assembly * 534C-9 Starting Serial No. 0344001 thru 0444002 * 534C-10 Starting Serial No. 0266001 thru 0266106 Original Issue 9-94 Revised 11-26-97 ON OFF BEACON PULL ON ON OFF LIGHTS HIGH OFF LOW HEATER 12 12 12 123 123 123 123 123 123 PARK BRAKE ON ALT 4X4 ON OFF PARK BRAKE 4X4 AUX LIGHT ON OFF STARTING AID DATCON HOURS 1/10 HORN 4X2 3/32 Min. 1/8 Max. With lockwasher under panel, bushing extention above panel must not exceed .125" or the seal may be cut. Internal tooth lockwasher (supplied with switch) Adjust for proper height TYPICAL SWITCH AND BOOT INSTALLATION Item 1 2 3 4 5 6 7 8 9 KG Part No. Qty. 9114-5031 1 9114-3137 9105-3419 9114-3227 8830-1077 8856-1104 8850-1610 9103-3247 9114-3138 7738-3709 1 2 4 4 4 4 1 1 1 Description Of Part GAUGE PANEL ASSY (includes all items) PANEL WIRING HARNESS TIE WRAP RUBBER SPACER MACHINE SCREW, #8-32X1/4" STEEL PUNCHED WASHER HEX NUT, #8-32 OIL PRESSURE GAUGE FORMICA DASH PANEL VOLTMETER Item Part No. Qty. 10 11 12 13 14 15 16 17 18 19 20 2477-1004 9114-3130 7738-3467 7738-3470 9114-3128 9114-3129 9114-3127 9114-3114 9020-5687 9114-3221 9020-5686 1 1 1 2 2 3 1 1 1 1 1 Description Of Part BUTTON HOUR METER TOGGLE - SPST BOOT AMBER DASH LIGHT TINNERMAN NUT RED DASH LIGHT TOGGLE - DPDT WATER TEMP. GAUGE GAUGE PROTECTOR FUEL GAUGE * Changed Starting Serial Numbers in upper right corner. 11-1 ELECTRICAL (9114-3331) Gauge Panel Assembly 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 1-8-99 KG Item Part No. Qty. Description Of Part 1 9114-3331 9136-4004 1 1 2 3 4 5 6 7 * 8 * 9 * 10 9136-4005 7738-3467 9114-3114 9136-4006 9136-4007 9136-4008 7738-3470 9114-3128 9114-3127 1 1 1 1 1 1 2 2 1 GAUGE PANEL (includes all items) PANEL ASSY (includes front & back plates, acrylic lens & std. labels) RUBBER BOOT TOGGLE SWITCH PARK BRAKE SWITCH HOURMETER 4-IN-1 GAUGE (oil, fuel, temp, volts) WIRE HARNESS BOOT AMBER INDICATOR LIGHT RED INDICATOR LIGHT * Added items 8 thru 10 for service, and installation diagram for typical switch and boot. 11-1 ELECTRICAL Dash Panel * Starting Serial No. 0344001 thru 0444002 * Starting Serial No.0266001 thru 0266106 Original Issue 9-94 Revised 11-26-97 PARTIAL VIEW FROM ABOVE DASH WITH PANEL REMOVED FOR CLARITY PARTIAL VIEW FROM UNDER DASH TRC LOK 4X4 STEERING COLUMN MOUNT GND-2 GND-3 TO REVERSE MASTER SWITCH. IGN-C PRK IGN ACC-A ACC-B IGN-A IGN-B START-A BAT BAT ALT EXC-A VLT GAG ACC-A BAT BAT BAT IGN-C IGN-A ENLARGED VIEW OF IGNITION SWITCH CONNECTION Item Part No. 1 2 9114-1193 3 4 9114-3101 5 6 7714-3003 7714-3006 KG Qty. Description Of Part 1 DASH PANEL Ref GAUGE PANEL WIRING HARNESS (see page 11-1 for details) 1 DASH PANEL WIRING HARNESS Ref GAUGE PANEL (see page 11-1 for details) 7 WHIZ-LOC SCREW 4 WHIZ-LOC NUT Item Part No. Qty. 7 8826-1022 4 8 9 10 2486-1120 8850-1006 11 12 9103-3317 7736-3268 Description Of Part HEX SOC. BUT. HD. MACHINE SCREW, 5/16-18X3/4 2 CLAMP 3 HEX NUT, 3/8-16 Ref ENGINE WIRING HARNESS (see page 5-1 for details) 1 IGNITION SWITCH 3 15 AMP FUSE * Changed Starting Serial Numbers in upper right corner. 11-2 ELECTRICAL Dash Panel 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 PARTIAL VIEW FROM UNDER DASH PARTIAL VIEW FROM ABOVE DASH WITH PANEL REMOVED FOR CLARITY Item Part No. Qty. Description Of Part Item Part No. 1 8826-1022 10 7714-3003 7714-3006 2486-1170 8850-1006 9114-3349 9103-3317 8832-1029 7 4 2 4 1 1 1 9 10 11 7736-3268 2477-1004 2 3 4 5 6 7 8 SOCKET BUTTON HD CAPSCREW, #4-40X1/4 WHIZ LOCK SCREW WHIZ LOCKNUT, 5/16-18 CLAMP HEX NUT, 3/8-16 DASH HARNESS IGNITION SWITCH SELF TAPPING SCREW, #10-24X3/8 12 13 14 15 9114-1513 9114-3191 8852-1304 9108-6089 KG Qty. Description Of Part 4 15 AMP FUSE 1 HORN BUTTON Ref GUAGE PANEL ASSY (see page 11-1 for details) 1 DASH PANEL 3 HEX HD CAPSCREW, 1/4-20X4-1/2 3 HEX LOCKNUT, 1/4-20 1 BRACKET * Corrected 534C-10 Starting Serial Number in upper right corner. 11-2 ELECTRICAL Battery & Cables 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No.0266001 Original Issue 9-94 Revised 5-31-05 2 2 3 4 5 8 9 10 5 7 8 1 * 6 Item Part No. Qty. * 1 8097-3021 1 2 3 4 5 6 7 8 9 10 7738-3567 9114-3124 9114-3099 8594-1017 9108-1640 9114-1429 7714-3006 7714-3015 7714-3003 1440-3416 2 1 1 4 2 1 2 1 2 AR Description Of Part BATTERY, (12 volt, 1000 amps), TOP STUD, 3/8-16 UNC THREAD, BCI GROUP 31 BATTERY POST TERMINAL NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE SUPPORT CLAMP HOLD DOWN STUD BATTERY HOLD DOWN WHIZ LOCKNUT, 5/16-18 WHIZ LOCKNUT, 3/8-16 WHIZ LOCK SCREW, 5/16-18X5/8 DI-ELECTRIC GREASE (add to caps of jump terminals on battery cables) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. JD * Added part number & changed description on item 1. 11-3 MISCELLANEOUS Frame Decals * 534C-9 Starting Serial No. 0344001 thru 0444002 * 534C-10 Starting Serial No.0266001 thru 0266106 Original Issue 9-94 Revised 11-26-97 1440-4645 METAL PROTECTANT ( 12 OZ. CAN ) 1440-4646 METAL PROTECTANT ( 1 GAL. ) USE AS REQUIRED A A VIEW A-A Item 1 2 Part No. Qty. 9114-5037 1 9115-5037 1 9108-3341 9114-3151 9115-3002 9114-3120 9114-3182 9108-3314 9108-3428 9108-3494 9108-3510 9108-3509 1 1 1 1 1 1 1 1 1 1 9114-3288 1 10 8060-3026 1 11 12 13 9114-3162 7734-3018 8360-1011 1 1 1 3 4 5 6 7 8 9 KG Description Of Part 534C-9 DECAL KIT, (white), (includes items 2 thru 19 & 22 thru 27 on page 12-1, plus items 5, 6, 7 & 9 thru 15 on page 12-2) 534C-10 DECAL KIT, (white), (includes items 2 thru 19 & 22 thru 27 on page 12-1, plus items 5, 7, & 9 thru 15 on page 12-2) TILT/SWAY CONTROL PLATE CAPACITY DECAL, (534C-9) CAPACITY DECAL, (534C-10) INSTRUMENT PANEL DECAL PARK BRAKE DECAL TRACTION DECAL FORWARD-REVERSE DECAL BATTERY WARNING DECAL FUEL WARNING PLATE HYD. OIL PLATE, (starting S/N 0344001 & 0266001) HYD. OIL PLATE, (starting S/N 0344394 & 0266057) COOLING SYSTEM CAUTION DECAL TEST PORT DECAL WARNING DECAL ACCIDENT PREVENTION DECAL Item Part No. Qty. Description Of Part 14 15 16 9104-3215 9130-3047 9114-3181 1 1 1 9115-3034 1 9104-3209 7733-3027 9100-3030 9114-3306 3 1 1 1 9115-3045 1 21 22 23 24 25 8834-1022 9106-3047 9104-3211 9102-3006 9103-3011 4 1 1 1 1 26 9108-3492 2 27 28 29 9108-3497 9114-3292 9116-3130 1 1 1 LIFTING PERSONNEL DECAL BOOM OPERATION DECAL SERVICE INSTRUCTION DECAL, (starting S/N 0344001 & 0266001) SERVICE INSTRUCTION DECAL, (starting S/N 0344394 & 0266057) PINCH POINT DECAL MADE IN U.S.A. DECAL PATENT DECAL SERIAL NO. & ATTACHMENT PLATE, (534C-9) SERIAL NO. & ATTACHMENT PLATE, (534C-10) DRIVE SCREW WARNING DECAL RIDERS WARNING DECAL STABILIZER DECAL, (534C-10 only) WARNING DECAL, (not shown), (located on side of fuel/hydraulic tank cover weldment) OIL WARNING DECAL, (one located on valve access cover) JUMP START WARNING DIPSTICK DECAL OIL LEVEL DECAL, (align full mark with black line on oil sight gage) 17 18 19 20 * Changed Starting Serial Numbers in upper right corner. 12-1 MISCELLANEOUS Frame Decals 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 1440-4645 METAL PROTECTANT ( 12 OZ. CAN) 1440-4646 METAL PROTECTANT ( 1 GAL. ) USE AS REQUIRED Original Issue 8-97 Revised 11-26-97 A A VIEW A-A Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9114-5133 1 9115-5033 1 14 15 16 17 18 19 20 9114-3289 9130-3047 9115-3034 9114-3282 7733-3027 9100-3030 9114-3306 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9115-3045 1 3 4 5 6 7 8 9 10 9108-3341 9114-3151 9115-3002 9114-3120 9114-3182 9108-3314 9116-3028 9114-3284 9114-3286 9114-3288 8060-3026 21 22 23 24 25 8834-1022 9114-3287 9114-3283 9102-3006 9114-3281 4 1 1 1 1 26 9108-3492 2 11 12 13 9114-3162 9114-3280 8060-3022 1 1 1 534C-9 DECAL KIT (white) (includes items 2 thru 19 & 22 thru 27 on page 12-1, plus items 5, 6, 7 & 9 thru 15 on page 12-2) 534C-10 DECAL KIT (white) (includes items 2 thru 19 & 22 thru 27 on page 12-1, plus items 5, 7, & 9 thru 15 on page 12-2) TILT/SWAY CONTROL PLATE CAPACITY DECAL (534C-9) CAPACITY DECAL (534C-10) INSTRUMENT PANEL DECAL PARK BRAKE DECAL TRACTION DECAL SHIFTER DECAL BATTERY WARNING DECAL FUEL WARNING PLATE HYD. OIL PLATE COOLING SYSTEM CAUTION DECAL TEST PORT DECAL WARNING DECAL ACCIDENT PREVENTION DECAL 27 28 29 9114-3285 9114-3292 9116-3130 1 1 1 30 9103-3089 1 LIFTING PERSONNEL DECAL BOOM OPERATION DECAL SERVICE INSTRUCTION DECAL PINCH POINT DECAL MADE IN U.S.A. DECAL PATENT DECAL SERIAL NO. & ATTACHMENT PLATE (534C-9) SERIAL NO. & ATTACHMENT PLATE (534C-10) DRIVE SCREW WARNING DECAL RIDERS WARNING DECAL STABILIZER DECAL (534C-10 only) WARNING DECAL, (not shown), (located on side of fuel/hydraulic tank cover weldment) OIL WARNING DECAL (one located on valve access cover) JUMP START WARNING DIPSTICK DECAL OIL LEVEL DECAL (align full mark with black line on oil sight gage) HORN DECAL Item 1 2 KG * Corrected 534C-10 Starting Serial Number in upper right corner. 12-1 MISCELLANEOUS Boom Decals * 534C-9 Starting Serial No. 0344001 thru 0444002 * 534C-10 Starting Serial No. 0266001 thru 0266106 Original Issue 9-94 Revised 11-26-97 56 1/2" 15 3/8" 6 7/8" R 17" 8" 8 3/4" TYP 10 3/4" TYP 16" 23" TYP 38" 60" 6' 10" (82") 8' 8" (104") Item 1 2 3 4 5 6 7 KG Part No. Qty. 9114-5037 1 9115-5037 1 9020-0445 9020-0688 9002-6491 8856-1108 9100-3031 9114-3166 9114-3167 9112-3037 9112-3038 1 1 1 1 1 2 2 2 2 Description Of Part 534C-9 DECAL KIT, (white), (includes items 2 thru 19, 22, 23, 25 thru 27 on page 12-1, plus items 5, 6, 7 & 9 thru 15 on page 12-2) 534C-10 DECAL KIT, (white), (includes items 2 thru 19 & 22 thru 27 on page 12-1, plus items 5, 7 & 9 thru 15 on page 12-2) PENDULUM BEARING SHOULDER BOLT, 1/4-20 WASHER, 5/16 BOOM ANGLE DECAL 534C-9 DECAL, WHITE, (std.) 534C-9 DECAL, BLACK, (opt.) GRADALL DECAL, WHITE, (std.) GRADALL DECAL, BLACK, (opt.) Item Part No. Qty. 8 9115-3009 9115-3010 9100-3016 9104-3134 8060-3037 9100-3018 9104-3135 9112-3042 9112-3043 9100-3020 9104-3136 9112-3044 9112-3045 9103-3023 2 2 1 1 2 1 1 1 1 1 1 1 1 1 9 10 11 12 13 14 15 * Changed Starting Serial Numbers in upper right corner. Description Of Part 534C-10 DECAL, WHITE, (std.) 534C-10 DECAL, BLACK, (opt.) #1 DECAL, WHITE, (std.) #1 DECAL, BLACK, (opt.) HOLE WARNING DECAL #2 DECAL, WHITE, (std.) #2 DECAL, BLACK, (opt.) #3 DECAL, WHITE, (std.) #3 DECAL, BLACK, (opt.) #4 DECAL, WHITE, (std.) #4 DECAL, BLACK, (opt.) #5 DECAL, WHITE, (std.) #5 DECAL, BLACK, (opt.) QUICK SWITCH DECAL 12-2 MISCELLANEOUS Boom Decals 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 56 1/2" 15 3/8" 6 7/8" R 17" 8" 8 3/4" TYP 10 3/4" TYP 16" 23" TYP 38" 60" 6' 10" (82") 8' 8" (104") Item Part No. Qty. Description Of Part Item Part No. Qty. 9114-5133 1 534C-9 DECAL KIT (white) (includes items 2 thru 19 & 22 thru 27 on page 12-1, plus items 5, 6, 7 & 9 thru 15 on page 12-2) 534C-10 DECAL KIT (white) (includes items 2 thru 19 & 22 thru 27 on page 12-1, plus items 5, 7 & 9 thru 15 on page 12-2) PENDULUM BEARING SHOULDER BOLT, 1/4-20 WASHER, 5/16 BOOM ANGLE DECAL 534C-9 DECAL, WHITE (std.) 534C-9 DECAL, BLACK (opt.) 7 9112-3037 9112-3038 9115-3009 9115-3010 9100-3016 9104-3134 8060-3019 9100-3018 9104-3135 9112-3042 9112-3043 9100-3020 9104-3136 9112-3044 9112-3045 9114-3290 2 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 9115-5033 1 2 3 4 5 6 9020-0445 9020-0688 9002-6491 8856-1108 9100-3031 9114-3166 9114-3167 1 1 1 1 1 1 2 2 8 9 10 11 12 13 14 15 KG Description Of Part GRADALL DECAL, WHITE (std.) GRADALL DECAL, BLACK (opt.) 534C-10 DECAL, WHITE (std.) 534C-10 DECAL, BLACK (opt.) #1 DECAL, WHITE (std.) #1 DECAL, BLACK (opt.) HOLE WARNING DECAL #2 DECAL, WHITE (std.) #2 DECAL, BLACK (opt.) #3 DECAL, WHITE (std.) #3 DECAL, BLACK (opt.) #4 DECAL, WHITE (std.) #4 DECAL, BLACK (opt.) #5 DECAL, WHITE (std.) #5 DECAL, BLACK (opt.) QUICK SWITCH DECAL * Corrected 534C-10 Starting Serial Number in upper right corner. 12-2 OPTIONAL EQUIPMENT (9104-3353) Block Heater Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 REPLACES FROST PLUG ON RIGHT SIDE OF ENGINE. Item KG Part No. Qty. 9104-3353 1 Description Of Part BLOCK HEATER 13-1 OPTIONAL EQUIPMENT (9114-5018) Winch Installation - 534C-9 (9115-5003) Winch Installation - 534C-10 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-27-06 LK 13-2 OPTIONAL EQUIPMENT (9114-5018) Winch Installation - 534C-9 (9115-5003) Winch Installation - 534C-10 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 7-27-06 Item Part No. 9114-5018 9115-5003 1 2 3 4 5 6 7 8 9 10 11 12 9108-3535 9002-7187 8471-6148 8471-8046 9020-7882 9020-1443 9002-8990 8471-7846 9002-7176 8471-9575 8820-1070 8612-1186 13 14 15 16 17 18 19 9002-7471 8850-1008 8850-1008 9114-6028 9112-3054 9112-1134 8850-1108 9114-3145 ER 46361 - LK Qty. Description Of Part Ref WINCH INSTALLATION, (includes all items except items 37, 38 & 41), (534C-9) Ref WINCH INSTALLATION, (includes all items except item 38), (534C-10) 1 CAUTION DECAL 5 NYLON TIE, (locate as required) 1 HOSE ASSY 1 HOSE ASSY 1 CABLE 1 HOOK & BALL, (includes item 40) 1 WIRE ROPE CLIP 1 HOSE ASSY 2 STRAIGHT BULKHEAD FITTING 1 HOSE ASSY Ref WINCH, (see page 13-14 for details) 4 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (534C-9) 4 HEX HD CAPSCREW, 1/2-13X2, (534C-10) 8 HARDENED WASHER, 1/2 5 HEX NUT, 1/2-13, (534C-9) 9 HEX NUT, 1/2-13, (534C-10) 1 HOSE TAKE-UP WELDMENT 1 COMPRESSION SPRING 1 SPRING RETAINER 1 JAM NUT, 1/2-13 1 ELBOW-90 DEGREES, (swivel nut) Item Part No. Qty. 20 21 22 23 24 9103-3230 9103-3161 8866-1011 8866-2106 8866-1113 2 2 1 5 2 25 26 27 28 29 30 31 32 33 34 35 36 9116-3139 9104-3125 9116-3138 9104-3126 9112-1159 8471-8427 7713-3053 7713-3052 7713-3209 7713-3029 9020-7464 8866-2225 1 1 1 1 1 1 3 3 6 3 1 1 37 38 39 9115-1006 8471-8409 9114-1194 9115-1004 1 1 1 1 40 41 9114-4440 8320-1149 1 4 * Revised parts list. Description Of Part TUBE END REDUCER FLOW REGULATOR MALE CONNECTOR, 1/2X1/4 TUBE ELBOW-90 DEGREES, (swivel nut) MALE ELBOW, 90 DEGREES, 1/2X1/2 TUBE FEMALE COUPLER DUST PLUG MALE COUPLER DUST CAP STOWAGE BRACKET HOSE ASSY CLAMP SET COVER PLATE HEX HD CAPSCREW, 1/4-20X1-3/8 BASE PLATE CUSHION CLAMP SWIVEL NUT BRANCH TEE, 1/2 TUBE MOUNTING PLATE, (534C-10) HOSE ASSY WINCH MOUNTING PLATE, (534C-9) WINCH MOUNTING PLATE, (534C-10) SAFETY LATCH KIT HEX HD CAPSCREW, 1/2-13X3, (534C-10) 13-2 OPTIONAL EQUIPMENT (9114-5021) Work Light Package 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 10-5-00 ( 15 2 4 5 6 7 8 14 20 16 20 31 32 43 AUX VIEW A-A FOR CAB ENCLOSURE EQUIPPED MACHINES ONLY! 1 ) 2 3 4 5 6 7 8 15 16 20 31 32 43 10 11 12 13 16 20 31 32 43 21 22 1 18 19 17 TO BLACK WIRE IN TAIL LIGHT HARNESS TO DOME LIGHT GRD-5 ENGINE HARNESS REV-B ENGINE HARNESS BACK-UP ALARM B A 44 16 43 46 17 17 16 30 43 23 24 25 26 27 28 29 TERMINAL A = GROUND TERMINAL B = GREEN TERMINAL C = RED TERMINAL D = BLACK 33 34 STOPLIGHT SWITCH MOUNTING ON BRAKE PEDAL TO TERMINAL C TAIL LIGHT HARNESS (TOWER) TO TERMINAL D TAIL LIGHT HARNESS (TOWER) PCN 000221-SVC * Revised illustration and parts list. 13-3 OPTIONAL EQUIPMENT (9114-5021) Work Light Package 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 9-94 Revised 10-5-00 ON OFF BEACON PULL ON 41 AUX LIGHT HIGH ON OFF OFF LOW STARTING AID HEATER 40 PARK BRAKE ON ALT DATCON 0 0 0 0 0 0 4X4 HOURS 1/10 4X2 HORN ACC-C GND-3 TO L.H.FRT CAB LIGHT TO R.H.FRT CAB LIGHT 4X4 ON OFF PARK BRAKE TO REAR TAIL LIGHT 35 36 ON OFF LIGHTS 15 15 37 38 PARTIAL VIEW FROM ABOVE DASH CAB WALL SEE VIEW A-A SHT 2 OF 4 ACC-C I N IG 42 OIL GAUGE LIGHT N ENGINE TEMP GAUGE LIGHT 17 15 AMP FUSE DOME LIGHT SWITCH 86 TO DOME LIGHT VOLTMETER LIGHT TO STOP LIGHT SWITCH IGNITION-START SWITCH 30 RELAY ACC-C 39 ST 39 85 IG A S 15 AMP FUSE GND-3 BAT 87 ACC T BA 86 AC C 30 B FUEL GAUGE LIGHT 85 87A 87 STOP LIGHT SWITCH WORK LIGHT SWITCH FWD/REV VALVE REV-B 45 PARTIAL VIEW FROM UNDER DASH FROM REV SWITCH REV RELAY BACK-UP ALARM GND-5 FRONT WORK LIGHT FRONT WORK LIGHT Item Part No. Qty. Description Of Part 9114-5021 1 9002-7214 8096-3050 9114-1183 8820-1035 8856-1109 8855-1011 8850-1006 9002-7319 WORK LIGHT PACKAGE, (includes all items) RUBBER GROMMET UTILITY FLOOD LIGHT L.H. LIGHT SUPPORT HEX HD CAPSCREW, 3/8-16X1, GR5 FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX NUT, 3/8-16 TAP SCREW, 1/4-20X1 WIRE LOOM, (use on all wires) MOUNTING BRACKET RUBBER GROMMET SELF TAPPING SCREW, #8-32X3/8 INTERIOR LIGHT R.H. LIGHT SUPPORT EYELET W. PACK CONNECTOR, (male pin) LIGHT HARNESS TIE WRAP TIE WRAP W. PACK CONNECTOR, (tower) RELAY, (located on side wall of cab) SELF TAPPING SCREW, #10-32X1/2 JUMPER WIRE HEX HD CAPSCREW, 3/4-10X1-1/4, GR5 FLAT WASHER, 3/4 LOCKWASHER, 3/4 TAIL LIGHT HOUSING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 9101-1009 9002-9955 8832-1022 2486-1167 9114-1182 8688-3260 8096-3069 9114-3270 9105-3419 8668-3122 8096-3055 7738-3410 8832-1039 9114-1364 8820-1108 8 2 1 2 2 2 2 4 AR 1 1 2 1 1 2 9 1 19 6 3 1 1 1 1 25 26 27 8856-1115 8855-1016 9112-1145 1 1 1 PCN 000221-SVC TAIL LIGHT (BLACK) ELECTRICAL SCHEMATIC STOP LIGHT (RED) BACK-UP LIGHT (GREEN) REAR TAIL LIGHT ASSEMBLY Item Part No. Qty. Description Of Part 28 29 9112-1146 9136-5045 1 1 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 9112-3065 8666-1147 8666-1149 8666-1152 8668-3480 8203-3996 8668-3122 8096-3058 8096-3056 8096-3068 9114-3117 9114-1197 7738-3467 7738-3470 9114-3108 7736-3268 9114-1265 9114-1258 9103-3360 9114-1259 8096-3066 9114-3210 9114-1266 8096-3062 1 38" 38" 38" 3 45" 2 1 3 3 1 1 1 1 2 2 2 1 4 2 12 1 1 1 TAIL LIGHT BRACKET TAIL LIGHT ASSEMBLY, (includes the following seven items) TAIL LIGHT WIRE, 16 GAUGE, (black) WIRE, 16 GAUGE, (green) WIRE, 16 GAUGE, (red) BUTT CONNECTOR WIRE LOOM TIE WRAP W. PACK CONNECTOR, (shroud) W. PACK CONNECTOR, (shroud) W. PACK CONNECTOR, (female pin) STOP LIGHT SWITCH MOUNTING TAB LIGHT SWITCH BOOT FUSE HOLDER FUSE, 15 AMP JUMPER WIRE JUMPER WIRE GAUGE LIGHTING KIT JUMPER WIRE W. PACK CONNECTOR, (cable seal) TAIL LIGHT HARNESS JUMPER WIRE W. PACK CONNECTOR, (shroud) * Revised illustration and parts list. 13-3 OPTIONAL EQUIPMENT (9114-5098) Work Light Package Starting Serial No. 0444003 Original Issue 8-97 Revised 10-5-00 PCN 000221-SVC * Revised illustration and parts list. 13-3 OPTIONAL EQUIPMENT (9114-5098) Work Light Package Starting Serial No. 0444003 Original Issue 8-97 Revised 10-5-00 USE ITEM 35 AS NEEDED TO TIE WIRES UNDER DASH USE ITEM 43 AS NEEDED TO COVER ALL WIRES IN LIGHT PACKAGE Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No. Qty. Description Of Part 9114-5098 1 8096-3050 9114-1182 9114-1183 8096-3055 8820-1035 8856-1109 8855-1011 8850-1006 9002-7319 8688-3260 8096-3056 8096-3068 9002-7214 9101-1009 9002-9955 8832-1022 2486-1167 8096-3069 9114-3270 8668-3122 9105-3419 8096-3066 9114-1265 9112-1145 9112-1146 9136-5045 2 1 1 4 2 2 2 2 4 2 3 3 8 1 1 2 1 9 1 6 19 12 2 1 1 1 9112-3065 1 WORK LIGHT PACKAGE, (includes all items) UTILITY FLOOD LIGHT R.H. LIGHT SUPPORT L.H. LIGHT SUPPORT W. PACK CONNECTOR, (tower) HEX HD CAPSCREW, 3/8-16X1, GR5 FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX NUT, 3/8-16 TAP SCREW, 1/4-20X1 EYELET W. PACK CONNECTOR, (shroud) W. PACK CONNECTOR, (female pin) RUBBER GROMMET MOUNTING BRACKET RUBBER GROMMET SELF TAPPING SCREW, #8-32X3/8 INTERIOR LIGHT W. PACK CONNECTOR, (male pin) LIGHT HARNESS TIE WRAP TIE WRAP W. PACK CONNECTOR, (cable seal) JUMPER WIRE TAIL LIGHT HOUSING TAIL LIGHT BRACKET TAIL LIGHT ASSEMBLY, (includes the following seven items) TAIL LIGHT PCN 000221-SVC Item Part No. Qty. Description Of Part 27 8666-1147 8666-1149 8666-1152 8668-3480 8203-3996 8668-3122 8820-1108 38" 38" 38" 3 45" 2 1 8856-1115 8855-1016 8096-3058 9114-1364 7738-3410 8832-1039 9114-3210 7736-3268 8096-3062 7738-3470 9114-1259 9114-1197 9114-3117 7738-3467 9114-3108 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 AR 1 1 WIRE, 16 GAUGE, (black) WIRE, 16 GAUGE, (green) WIRE, 16 GAUGE, (red) BUTT CONNECTOR WIRE LOOM TIE WRAP HEX HD CAPSCREW, 3/4-10X1-1/4, GR5 FLAT WASHER, 3/4 LOCKWASHER, 3/4 W. PACK CONNECTOR, (shroud) JUMPER WIRE RELAY SELF TAPPING SCREW, #10-32X1/2 TAIL LIGHT HARNESS FUSE, 15 AMP W. PACK CONNECTOR, (shroud) BOOT JUMPER WIRE MOUNTING TAB STOPLIGHT SWITCH LIGHT SWITCH FUSE HOLDER WIRE LOOM, (use on all wires) LIGHTS ON/OFF DECAL JUMPER WIRE 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 9136-3009 9114-1266 * Revised illustration and parts list. 13-3 OPTIONAL EQUIPMENT (9114-5022) Auxiliary Hydraulics W/Electric 534C-9Starting Serial No. 0344001 534C-10Starting Serial No. 0266001 Original Issue 9-94 Revised 7-31-06 1 2 3 4 42 A 13 14 A 18 19 20 21 22 23 1 2 3 4 44 24 25 26 27 26 27 28 29 R/UP B 17 19 10 20 16 21 22 15 6 12 34 6 L/DN 7 8 9 10 11 30 31 32 33 VIEW A-A B VIEW B-B 1 2 3 4 42 VIEW E-E 35 C 5 36 C E 39 E VIEW C-C 41 L/DN (INSIDE HOSE) 40 LK 37 38 43 R/UP (OUTSIDE HOSE) 13-4 OPTIONAL EQUIPMENT (9114-5022) Auxiliary Hydraulics W/Electric 534C-9Starting Serial No. 0344001 534C-10Starting Serial No. 0266001 Original Issue 9-94 Revised 7-31-06 R/UP B 68 A L/DN B A 10 11 54 62 74 75 76 77 47 48 49 78 AUXILIARY CONTROLS 63 70 VIEW B-B C ~ C 73 2 69 67 71 72 70 3 1 4 5 45 47 48 49 46 50 L/DN R/UP LIFT 81 CROWD TILT 51 10 52 53 54 55 56 57 59 60 61 58 40 63 SWAY AUX. 79 80 VIEW C-C VIEW A-A (EXTRA) BLUE (SIDE SHIFT) RED (6) HANDLE COMMON (MAST) BLACK B 64 (GROUND) GREEN/YELLOW 5 BUTTON HANDLE SW-1 N.O. (BLACK) (MAST) (1) N.O. (RED) (SIDE SHIFT) (2) N.O. (GREEN) (SWING) (3) N.O. (ORANGE) (PANEL) (4) N.O. (BLUE) (EXTRA) (5) PUSHBUTTON SPDT MOMENTARY SW-2 PUSHBUTTON SPDT MOMENTARY SW-3 PUSHBUTTON SPDT MOMENTARY SW-4 PUSHBUTTON SPDT MOMENTARY SW-5 PUSHBUTTON SPDT MOMENTARY (GREEN/YELLOW) (GROUND) 65 LK GROUND TO STUD ON ORBITROL MOUNT 66 C (SWING) GREEN F A D E (PANEL) ORANGE BOOM WIRING HARNESS RECEPTICAL CONNECTOR (UNDER DASH) VIEWED FROM WIRE INSERTION END "TM" PANEL (ORANGE) "A" OPEN "S" MAST (BLACK) "RT" SWING (BLUE) GROUND(YELLOW) "LT" SIDE SHIFT (RED) 13-4 OPTIONAL EQUIPMENT (9114-5022) Auxiliary Hydraulics W/Electric 534C-9Starting Serial No. 0344001 534C-10Starting Serial No. 0266001 Original Issue 9-94 Revised 7-31-06 Item Part No. 9114-5022 1 2 3 4 5 6 7 8 9 9120-3039 8856-1107 8855-1009 8850-1004 9134-3212 9114-3141 9134-6011 9002-7176 8820-1020 10 11 12 13 14 15 16 8855-1010 8850-1005 8471-9019 8471-9575 9002-7180 9136-6015 8820-1017 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9112-6032 9116-6068 9112-3054 9112-1134 8850-1008 8850-1108 8471-8385 9116-3138 9104-3126 9104-3321 8871-2304 9116-3139 9104-3125 9112-1139 9020-7661 8820-1005 33 34 35 36 37 38 39 40 8852-1304 9020-7464 9155-1037 9134-3213 9114-1144 8858-1149 9104-1449 9114-3105 41 9114-3373 Qty. Description Of Part Ref AUXILIARY HYDRAULICS W/ELEC, (includes all items) 5 SUPPORT CLAMP 5 FLAT WASHER, 1/4 5 LOCKWASHER, 1/4 5 HEX NUT, 1/4-20 2 HOSE SHEAVE 1 CORD CONNECTOR 1 BRACKET WELDMENT 2 STR THD BULKHEAD FITTING 2 HEX HD CAPSCREW, 5/16-18X1, GR5 6 LOCKWASHER, 5/16 3 HEX NUT, 5/16-18 2 HOSE ASSY 3 HOSE ASSY 2 90 DEGREE BULKHEAD FITTING 1 CABLE TAKE-UP WELDMENT 2 HEX HD CAPSCREW, 5/16-18X5/8, GR5 1 CABLE TAKE-UP SUPPORT 2 HOSE TAKE-UP WELDMENT 3 COMPRESSION SPRING 3 SPRING RETAINER 3 HEX NUT, 1/2-13 3 HEAVY HEX JAM NUT, 1/2-13 1 HOSE ASSY 1 MALE HYDRAULIC COUPLER 1 DUST CAP 2 STRAIGHT BULKHEAD FITTING 2 REDUCING BUSHING, 1/2X3/8 1 FEMALE HYDRAULIC COUPLER 1 DUST PLUG 1 RECEPTACLE BRACKET 1 CONTACT SOCKET 2 HEX HD CAPSCREW, 1/4-20X1, GR5 2 HEX LOCKNUT, 1/4-20 6 CUSHION CLAMP 2 SPACER 1 HOSE SHEAVE 1 RETRACTION SHEAVE PIN 1 EXTERNAL RETAINING RING 1 THRUST WASHER 1 AUXILIARY FRAME WIRING HARNESS 1 AUXILIARY BOOM WIRING HARNESS PCN 000399, ER 45639, 46361 - LK Item Part No. Qty. 42 43 44 45 8561-1274 1440-4793 8471-8557 5 AR 1 Ref 46 47 8850-1112 8820-1036 48 49 50 51 52 53 54 8850-1006 8855-1011 9112-6024 9112-6025 9112-6027 9108-3136 8820-1018 55 56 57 58 59 60 61 62 63 9002-8662 9112-3051 1440-2248 7736-3232 7736-3228 9114-3107 9103-3394 9002-7187 64 65 66 67 68 69 70 71 8698-3193 9103-3391 9002-8968 9020-7463 9114-3040 9114-3039 8471-8384 72 73 74 75 76 77 78 79 80 81 9112-3062 9112-3050 8882-1002 8863-3001 8863-1302 8850-1404 9112-6023 8866-2022 8859-1207 8866-2103 Description Of Part WELD STUD MYSTIK TETRIMOLY GREASE HOSE ASSY 5 BUTTON HANDLE, (see page 13-27 for details) 1 HEAVY HEX JAM NUT, 3/4-10 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 4 HEX NUT, 3/8-16 4 LOCKWASHER, 3/8 1 LEVER WELDMENT 1 LEVER BRACKET 1 PIN WELDMENT 2 BUSHING 2 HEX HD CAPSCREW, 5/16-18X3/4, GR5 2 WAVE BEND WASHER 1 MOLDED RUBBER BUSHING AR 3M ADHESIVE 12" LOOM, 5/16 I.D. 1 RECEPTACLE CONNECTOR 6 PIN CONTACT 1 STRAIN RELIEF 1 AUXILIARY CONTROL DECAL 9 TY-RAP, (ty-rap wiring harness to steering hoses) 1 MALE BULLET 1 INSULATED RING TERMINAL 1 CONNECTOR 2 CUSHION CLAMP, 3/4 1 TUBE ASSY 1 TUBE ASSY 2 HOSE ASSY Ref MAIN CONTROL VALVE, (see page 13-15 for details) 1 CABLE ADAPTER BONNET 1 PUSH-PULL CABLE 1 ADJ. YOKE END,1/4-28 1 YOKE PIN,1/4 1 COTTER PIN, 1/16X3/4 1 HEX JAM NUT, 1/4-28 1 CABLE BRACKET WELDMENT 2 CONNECTOR, (includes item 80) 2 O-RING 2 ELBOW, 90 DEGREES, (swivel nut) * Revised parts list. 13-4 OPTIONAL EQUIPMENT (9114-5032) Vandal Kit Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 KG Item Part No. Qty. 1 2 3 9114-5032 9108-3365 8696-1044 9020-6194 1 1 2 12" Description Of Part VANDAL KIT (includes all items) PADLOCK RUBBER GROMMET TRIM LOCK 13-5 OPTIONAL EQUIPMENT (9114-5033) Glow Plug Installation Starting Serial No.0344001 Original Issue 9-94 PARTIAL VIEW FROM ABOVE DASH PARTIAL VIEW FROM UNDER DASH ON OFF PARTIAL VIEW - ENGINE LEFT SIDE Item 1 2 3 4 5 6 7 8 9 10 KG Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9114-5033 1 9114-3164 9114-3163 7738-3470 9114-5034 8698-3190 9114-3108 7736-3268 9114-5035 9108-1676 9108-3374 1 1 1 1 1 1 1 1 1 1 GLOW PLUG INSTALLATION (includes all items) INSTRUCTION DECAL TOGGLE SWITCH BOOT WIRING HARNESS #10 EYELET FUSE HOLDER 15 AMP FUSE WIRING HARNESS STEEL TUBE (cut & bend as req'd.) BANJO CONNECTOR 11 12 13 14 9108-3375 9108-3371 8668-3330 9108-3380 2 2 1 2 15 16 17 18 8870-1002 9108-1582 2486-1170 8820-1016 1 1 1 1 19 20 8855-1010 9108-3372 1 1 OLIVE TUBE NUT FUEL CHECK VALVE BRASS ADAPTER (includes nut & sleeve) CLOSE NIPPLE SUPPORT BRACKET CLIP HEX HD CAPSCREW, 5/16-18X1/2, GR5 LOCKWASHER, 5/16 THERMOSTART 13-6 OPTIONAL EQUIPMENT (9114-5036) R.H. Tilt/Sway Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 C A A PARTIAL VIEW A-A B B C VIEW B-B VIEW C-C Item Part No. Qty. 1 2 3 4 5 9114-5036 9108-1480 8863-1338 9002-8662 8856-1113 9114-6043 Ref 1 1 3 9 1 KG Description Of Part R.H. Tilt/Sway COVER PLATE COTTER PIN WAVE BEND WASHER WASHER, 5/8 SWAY LEVER Item Part No. Qty. 6 7 8 9 10 11 12 9108-3136 9020-0638 9114-6042 9108-1354 8863-1301 9114-1224 9002-1552 4 2 1 1 4 2 2 Description Of Part BUSHING KNOB TILT LEVER SHAFT COTTER PIN ROD LINKAGE CLEVIS PIN 13-7 OPTIONAL EQUIPMENT (9114-5047) Auxiliary Hydraulics Assembly (9114-5054) Auxliliary Hydraulics Inst. Kit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No.0266001 Original Issue 9-94 Revised 8-1-06 LK 13-8 OPTIONAL EQUIPMENT (9114-5047) Auxiliary Hydraulics Assembly (9114-5054) Auxiliary Hydraulics Inst. Kit 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No.0266001 Original Issue 9-94 Revised 8-1-06 VIEW B-B VIEW A-A VIEW D-D Item Part No. 9114-5047 9114-5054 1 2 3 9114-1210 9002-7176 8820-1020 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 8855-1010 8850-1005 9002-7180 8471-9575 8471-9019 9116-6068 9112-3054 9112-1134 8850-1008 8850-1108 8471-8385 9116-3138 9104-3126 9104-3321 8871-2304 9116-3139 9104-3125 8471-8557 9155-1037 9134-3213 9114-1144 8858-1149 9104-1449 9134-3212 9134-3215 1440-4793 Qty. VIEW C-C Description Of Part Ref AUXILIARY HYDRAULICS ASSY, (includes all items except items 57, 58 & 59) Ref AUXILIARY HYDRAULICS INST. KIT, (includes all items) 1 BULKHEAD BRACKET 2 STRAIGHT BULKHEAD FITTING 2 HEX HD CAPSCREW, 5/16-18X1, GR5 4 LOCKWASHER, 5/16 3 HEX NUT, 5/16-18 2 90 DEGREE BULKHEAD FITTING 2 HOSE ASSY 2 HOSE ASSY 2 HOSE TAKE-UP WELDMENT 2 COMPRESSION SPRING 2 SPRING RETAINER 2 HEX NUT, 1/2-13 2 JAM NUT, 1/2-13 1 HOSE ASSY 1 MALE HYDRAULIC COUPLER 1 DUST CAP 2 STRAIGHT BULKHEAD FITTING 2 REDUCING BUSHING, 1/2X3/8 1 FEMALE HYDRAULIC COUPLER 1 DUST PLUG 1 HOSE ASSY 2 SPACER 1 HOSE SHEAVE 1 RETRACTION SHEAVE PIN 1 EXTERNAL RETAINING RING 1 THRUST WASHER 1 HOSE SHEAVE 1 SPACER AR UNION 76 MEGAPLEX GREASE PCN 960749, 000280, 010386, ER 45639 - LK Item Part No. Qty. 30 31 32 33 34 9103-3417 9020-0299 9112-6026 9112-6025 8820-1036 1 1 1 1 4 35 36 37 38 39 40 8850-1006 8855-1011 9112-6027 9108-3136 9002-8662 8820-1018 41 42 43 44 45 46 9020-7463 9114-3040 9114-3039 8471-8384 9002-7187 47 48 49 50 51 52 53 54 55 56 57 58 59 60 9112-3062 9112-3050 8882-1002 8863-3001 8863-1302 8850-1404 9112-6023 8866-2022 8859-1207 8866-2103 9103-4070 9114-4194 9114-4254 9020-7464 * Revised illustration & parts list. Description Of Part AUXILIARY CONTROL DECAL KNOB HANDLE WELDMENT LEVER BRACKET HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 4 HEX NUT, 3/8 4 LOCKWASHER, 3/8 1 PIN WELDMENT 2 BUSHING 2 WAVE BEND WASHER 2 HEX HD CAPSCREW, 5/16-18X3/4, GR5 2 CUSHION CLAMP 1 TUBE ASSY 1 TUBE ASSY 2 HOSE ASSY 5 TY-RAP Ref MAIN CONTROL VALVE, (see page 13-15 for details) 1 CABLE ADAPTER BONNET 1 PUSH-PULL CABLE 1 ADJ. YOKE END, 1/4-28 1 YOKE PIN, 1/4 1 COTTER PIN, 1/16X3/4 1 HEX JAM NUT, 1/4-28 1 CABLE BRACKET WELDMENT 2 CONNECTOR, (includes item 55) 2 O-RING 2 ELBOW, 90 DEGREES, (swivel nut) 1 STUD KIT 1 AUXILIARY VALVE SECTION 2 SEAL KIT 6 CUSHION CLAMP 13-8 OPTIONAL EQUIPMENT (9114-5050) Cab Enclosure Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 5-7-97 VIEW B-B VIEW OF INSIDE OF CAB DOOR VIEW A-A KG * Pages re-done entirely to match cab enclosure pages in other manuals. 13-9 OPTIONAL EQUIPMENT (9114-5050) Cab Enclosure Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Revised 5-7-97 VIEW C-C Item Part No. Qty. Description Of Part 9114-5050 1 1 2 3 4 5 6 9105-3559 9108-3378 9002-9955 9108-1499 9020-0680 8821-1030 3 1 1 1 1 4 7 8 7714-3017 4 Ref 9 10 11 12 9114-3190 1440-3190 9002-7319 AR AR 43 Ref 13 14 15 8366-1145 9108-6115 14' 2 Ref 16 8820-1001 5 17 18 9108-1545 7714-3016 1 9 19 20 21 22 23 24 25 26 27 29 30 31 7714-3017 8348-3078 8096-3058 9020-6169 8668-3193 9114-1459 9108-5057 8096-3069 8096-3067 8856-1107 9108-3348 9108-3392 9 1 1 1 4 1 1 1 2 5 10' 10' 32 33 34 9114-1332 9105-3419 8368-3181 1 3 3 CAB ENCLOSURE (includes all items) INSULATION CAP INSULATION PANEL RUBBER GROMMET MOUNTING ANGLE DEFROSTER FAN HEX HD CAPSCREW, 5/16-18X3-1/2 GR5 WHIZ-LOK NUT, #10-24 TOP WINDOW (see page 2-4 for details) GASKA-TAPE VULKEM CAULK SELF-TAPPING SCREW, 1/4-20X1 DOOR SLIDING WINDOW (see page 2-4 for details) WEATHER STRIP LEFT SIDE WINDOW FRAME LEFT SIDE WINDOW (see page 2-4 for details) HEX HD CAPSCREW, 1/4-20X1/2, GR5 DOOR HOLDER WHIZ-LOK SCREW, #10-24X3/4 HEX NUT, #10-32 CRIMP ON CONNECTOR SHROUD HEATER HOSE HOSE CLAMP HEATER HOSE CAB DOOR (includes 60 thru 65) MALE PIN TERMINAL CABLE SEAL WASHER, 1/4 CHANNEL MOULDING RELEASE FILLER STRIP (locate release cord just below wiper motor with knot located at loose end of cord) FRONT WINDOW FRAME TY-RAP TY-RAP BASE KG Item Part No. 35 Qty. Description Of Part Ref FRONT WINDOW (see page 2-4 for details) WIPER MOTOR BUTTON GROMMET WINDSHIELD WIPER ARM WIPER BLADE, 15" HEATER SWITCH RING TERMINAL JUMPER WIRE CRIMP ON CONNECTOR FUSE HOLDER 15 AMP FUSE JUMPER WIRE SHUT-OFF VALVE HEATER HARNESS ORIFICE TRUCK VALVE WHIZ-LOK SCREW WHIZ-LOK NUT HEATER PIPE BUSHING, 1/2X3/8 HEATER MOUNTING BRACKET HEX HD CAPSCREW, 1/4-20X1, GR5 STREET ELBOW, 1/2X45 EMERGENCY EXIT DECAL (not shown)(located on corner post of cab next to emergency release cord) TRIM - LOK PULL HANDLE (on inside of door) SELF TAPPING SCREW FLUSH LOCK RD.HD. MACHINE SCREW, #8-32X1/2" LOCKNUT, #8-32 FLAT WASHER, #8 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 9020-6023 9002-7214 9103-3464 9103-3465 7738-3744 8698-3188 9108-1680 8668-3480 9114-3108 7736-3268 9114-1374 2464-1328 9112-3125 7738-3540 9108-3155 7714-3004 7714-3006 9104-3429 8871-1383 9103-1521 8820-1005 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 4 4 1 1 2 4 57 58 8871-2034 9108-3376 1 1 59 * 60 * 61 * 62 * 63 9114-3220 9020-3840 8832-1039 9108-3263 8830-1070 78' 1 2 1 4 * 64 * 65 8852-1604 8856-1104 4 4 * Pages re-done entirely to match cab enclosure pages in other manuals. 13-9 OPTIONAL EQUIPMENT (9114-5096) Cab Enclosure Starting Serial No. 0444003 * Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 KG * Corrected 534C-10 Starting Serial Number in upper right corner. 13-9 OPTIONAL EQUIPMENT (9114-5096) Cab Enclosure Starting Serial No. 0444003 * Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 KG Part No. Qty. 9114-5096 1 Description Of Part CAB ENCLOSURE (includes all items) 9114-1332 1 FRONT WINDOW FRAME 9108-6115 1 LEFT SIDE WINDOW FRAME 9108-5057 1 CAB DOOR ASSY 9108-3450 1 FRONT WINDOW 9108-3434 1 LEFT SIDE WINDOW 9130-3067 1 DOOR SLIDING WINDOW 9114-3090 1 TOP WINDOW 9108-3392 10' RELEASE FILLER STRIP 8366-1145 14' WEATHER STRIP 9108-3348 10' CHANNEL MOLDING 9114-3220 78" TRIM-LOK 9020-6023 1 WIPER MOTOR 9002-7214 2 BUTTON GROMMET 9002-7319 41 SELF TAPPING SCREW, 1/4-20X1 9103-3464 1 WINDSHIELD WIPER ARM 9103-3465 1 15" WIPER BLADE 9108-3376 1 EMERGENCY EXIT DECAL 9114-3190 12.2' GASKA-TAPE 9108-3378 1 INSULATION PANEL 9105-3559 3 PUSH ON INSULATION CAP 8820-1001 5 HEX HD CAPSCREW, 1/4-20X1/2, GR5 8856-1107 5 FLAT WASHER, 1/4 9020-6169 1 HEATER HOSE 9114-1459 1 HEATER HOSE 8668-3193 4 HOSE CLAMP 9108-1545 1 DOOR HOLDER 7714-3016 9 WHIZ LOCK SCREW, #10-24X3/4 7714-3017 9 WHIZ LOCK NUT, #10-24 Item Part No. Qty. Description Of Part 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 1440-3190 9108-1680 9108-3155 8668-3480 9114-3108 9114-3361 7738-3470 7738-3744 7738-3540 7736-3268 8698-3188 8348-3078 9112-3125 8096-3058 8096-3069 8096-3067 9002-9955 8820-1005 9103-1521 7714-3006 8871-1383 2464-1328 9002-7319 9108-1499 9020-0680 8821-1030 AR 1 1 1 2 2 2 2 1 2 1 1 1 1 2 2 1 4 2 4 1 1 2 1 1 4 55 56 57 58 59 7714-3017 9104-3429 9114-1374 7714-3004 8871-2034 4 1 1 4 1 VULKEM CAULK JUMPER WIRE TRUCK VALVE CRIMP-ON CONNECTOR FUSE HOLDER HEATER DECAL BOOT TOGGLE SWITCH COOLANT RESTRICTOR ORIFICE 15-AMP FUSE RING TERMINAL CRIMP-ON CONNECTOR HEATER HARNESS SHROUD MALE PIN TERMINAL CABLE SEAL RUBBER GROMMET HEX HD CAPSCREW, 1/4-20X1, GR5 HEATER MTG. BRACKET WHIZ LOCK NUT REDUCING BUSHING, 1/2X3/8 SHUT OFF VALVE SELF TAPPING SCREW, 1/4-20X1 MOUNTING ANGLE FAN SOCKET HD CAPSCREW, #10-24X3/4, GR8 WHIZ LOCK NUT, #10-24 HEATER JUMPER WIRE WHIZ LOCK SCREW STREET ELBOW 45 DEGREES, 1/2 * Corrected 534C-10 Starting Serial Number in upper right corner. 13-9 OPTIONAL EQUIPMENT (9114-5116) Tilt On Joystick Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-20-95 BOTTOM VIEW OF FLOOR PLATE VIEW INSIDE CAB RED YELLOW ELECTRICAL SCHEMATIC ATTACH TO SPL ACC2 IN DASH HARNESS BLACK B YELLOW C GRAY WIRE DESIGNATION VIEW INSIDE CAB PIN DESIGNATION WEATHER PACK SHROUD (3-WIRE) #1201-0717 A RED MAIN CONTROL VALVE KG * Added note. 13-10 OPTIONAL EQUIPMENT (9114-5116) Tilt On Joystick Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-20-95 VIEW B-B VIEW A-A * Item NOTE: Customers who desire more "feel" in the control of the tilt cylinder function can restore the manual functioning by purchasing the following kits: (1) 9114-4265 Valve positioner kit (1) 9114-4264 Spool retainer kit (2) 9114-4263 Spool seal kit See page 10-14 for more details on these kits. Part No. 9114-5116 1 2 3 4 5 6 8866-2152 8859-1204 8866-2239 8471-7893 8471-8221 9130-3041 7 8 9 10 11 12 13 8096-3060 8096-3069 9114-3187 9108-3490 9020-7719 9130-3019 14 9103-3483 15 9103-3487 Qty. Description Of Part Ref TILT ON JOYSTICK (includes all items except items 6 & 13) 1 BRANCH TEE (includes o-ring) 1 O-RING 1 SWIVEL NUT RUN TEE, 5/8 TUBE 1 HOSE ASSY 1 HOSE ASSY 1 BOOM CONTROL DECAL Ref JOYSTICK ASSY (see page 10-20 for details) 1 WEATHER PACK SHROUD 3 W.P. MALE PIN TERMINAL 3 W.P. CABLE SEAL 1 JOYSTICK HARNESS 2 JUMPER WIRE - GREEN 1 REMOTE VALVE CONTROL Ref MAIN CONTROL VALVE (see page 10-14 for details) 1 HYDRAULIC VALVE POSITIONER KIT 2 CHECK VALVE PLATE Item Part No. Qty. Description Of Part 16 17 18 19 20 9114-3146 9114-3147 9112-3105 9112-6040 8866-2064 1 1 1 1 2 21 22 23 24 8859-1204 9108-5071 9130-3038 9114-1331 8820-1012 2 1 1 1 5 8855-1009 8850-1004 8471-7537 8866-2084 2 2 2 2 8859-1204 8866-2005 8859-1204 8856-1107 8852-1304 2 1 1 2 3 PORT RESTRICTOR (.109) PORT RESTRICTOR (.095) SWAY CONTROL PLATE L.H. SWAY BRACKET ELBOW, 90 DEGREES (includes o-ring) O-RING MODIFIED CONNECTOR SOLENOID VALVE SPACER HEX HD CAPSCREW, 1/4-20X2-3/4, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 HOSE ASSY ELBOW, 45 DEGREES (includes o-ring) O-RING CONNECTOR (includes o-ring) O-RING FLAT WASHER, 1/4 HEX LOCKNUT, 1/4-20 * 25 * 26 27 28 29 30 * 31 KG * Added note. 13-10 OPTIONAL EQUIPMENT (9108-3286) Sway Cylinder Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Item Part No. Qty. 9108-3286 1 9108-4189 KG 1 2 9108-4185 8867-1033 3 4 5 6 7 8 9 10 11 12 13 14 15 9108-4176 9108-4184 9108-4219 9108-4220 9108-4221 9108-4222 9108-4186 9108-4223 9108-4224 9108-4188 9108-4225 9108-4226 9108-4187 Description Of Part SWAY CYLINDER ASSY (includes all items) Ref SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13 & 14) 1 TUBE ASSY 2 LUBE FITTING - STRAIGHT, 1/4-28 2 BUSHING 1 NUT 1 WEAR RING 1 SEAL 1 O-RING 1 O-RING 1 PISTON 1 BACK-UP RING 1 O-RING 1 GLAND 1 SEAL 1 WIPER 1 ROD ASSY 13-11 OPTIONAL EQUIPMENT (9108-3262) Dual P.O. Check Valve Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 2-22-95 Item Part No. Qty. 9108-3262 1 9104-4002 1 2 3 4 *5 7713-3248 9108-4227 9108-4228 8859-1009 Description Of Part DUAL P.O. CHECK VALVE ASSY (includes all items) Ref SEAL KIT (includes items 3 & 4) 1 BODY 2 CHECK VALVE 2 O-RING 2 O-RING 2 O-RING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. KG * Added item 5. 13-12 OPTIONAL EQUIPMENT (9103-3366) Swing Cylinder Starting Serial No. 0344001 Starting Serial No.0266001 Original Issue 9-94 Item Part No. Qty. 9103-3366 2 9103-4301 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 KG 9103-4302 9108-4194 8867-1033 9103-4303 9104-4463 9104-4464 9104-4465 9104-4466 9103-4304 9104-4467 9103-4305 9104-4468 9104-4469 9103-4306 9104-4470 Description Of Part SWING CYLINDER ASSY (includes all items) Ref SEAL KIT (includes items 5, 6, 7, 8, 10, 12 & 13) 1 TUBE ASSY 1 BUSHING 1 LUBE FITTING, STRAIGHT, 1/4-28 1 LOCKNUT (torque to 235 ft.lbs.) 2 WEAR RING 1 SEAL 1 O-RING 1 O-RING 1 PISTON 1 O-RING 1 GLAND 1 SEAL 1 WIPER 1 ROD ASSY 1 BUSHING 13-13 OPTIONAL EQUIPMENT (9045-3034) Swing Cylinder Assembly Original Issue 7-10-06 1 2 9 9 11 14 18 15 13 12 16 3 6 7 5 4 6 8 10 17 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10 Part No. Qty. Description Of Part 9045-3034 1 9114-4006 1 9114-4125 9103-4157 9114-4038 9116-4020 9116-4021 9116-4019 9114-4039 9116-4022 9103-4435 9103-4436 9116-4024 9120-4468 9116-4025 9112-4096 9114-4040 9120-4469 9112-4087 9103-4437 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 SWING CYLINDER, (includes all items) SEAL KIT, (includes items 4 thru 6, 8, 11 thru 13, 16 & 18) GREASE FITTING BUSHING LOCKNUT PISTON SEAL O-RING WEAR RING PISTON O-RING BARREL PISTON ROD BACK-UP RING U-CUP STEP SEAL SELF TAPPING SCREW CYLINDER HEAD WIPER BUSHING O-RING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. LK 13-13 OPTIONAL EQUIPMENT (9103-3196) Winch Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 KG 13-14 OPTIONAL EQUIPMENT (9103-3196) Winch Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 KG Part No. Qty. 9103-3196 9103-4161 1 1 9103-4162 1 9103-4163 1 9103-4164 1 9103-4187 9103-4196 9103-4193 9103-4194 9103-4201 9103-4177 9103-4204 9103-4176 1 2 1 6 6 3 60 3 1 6 1 3 6 7 3 1 1 1 2 2 1 1 2 5 1 1 1 1 1 2 1 1 1 1 1 1 2 9103-4198 9103-4180 9103-4178 9103-4200 9103-4199 9103-4166 9103-4172 9103-4173 9103-4179 9103-4190 9103-4168 9103-4206 9103-4197 9103-4208 9103-4186 9103-4185 9103-4202 9103-4169 9103-4192 9103-4184 9103-4203 9103-4191 9103-4181 Description Of Part WINCH ASSY (includes all items) SEAL KIT (includes items 20, 33, 37, 46, 47, 48, 52 7 54) HYDRAULIC MOTOR SEAL KIT (includes items 46, 47 & 48) FINAL PLANET HUB ASSY (includes items 4, 5, 6, 7, 8 & 64) PRIMARY PLANET HUB ASSY (includes items 10 thru 14, 15, 19, 61, 62 & 63) END HOUSING BALL BEARING WEDGE CIRCLIP THRUSTWASHER FINAL PLANET GEAR NEEDLE ROLLER FINAL PLANET PIN HEX SOCKET PIPE PLUG CIRCLIP PRIMARY PLANET HUB PRIMARY PLANET GEAR THRUSTWASHER NEEDLE BEARING PRIMARY PLANET PIN CABLE DRUM O-RING BEARING FLANGE NYLON SPACER OIL SEAL PRIMARY SUN GEAR BRAKE SPACER THRUSTWASHER DIVIDER PLATE CIRCLIP BRAKE HOUSING ORIFICE PLUG SPRAG CLUTCH HEX SOCKET PIPE PLUG SPRAG CLUTCH ALIGNER SAFETY VALVE PISTON O-RING CIRCLIP MOTOR BODY CONNECTING TUBE O-RING Item Part No. Qty. 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 9103-4213 9103-4211 9103-4216 9103-4212 9103-4217 9103-4215 9103-4210 2 1 1 1 1 2 1 1 1 1 1 6 1 1 1 4 1 1 1 1 2 6 60 61 62 63 64 65 66 67 68 8855-1010 9103-4167 9103-4205 9103-4174 9103-4175 9103-4188 8855-1011 8820-1035 6 1 1 1 1 1 2 6 6 69 70 9103-4183 9103-4189 1 1 71 72 73 74 9103-4209 9103-4214 8822-1051 4 4 2 8 75 8855-1012 8 9103-4171 9103-4170 9103-4165 9103-4207 9103-4182 9103-4195 8820-1019 Description Of Part DOWEL PIN WEAR PLATE DRIVE GEAR COVER DRIVEN GEAR DOWEL PIN THRUST PLATE HEX SOCKET PIPE PLUG SQUARE CUT SEAL RING RUBBER SPACER NYLATRON BRAKE SPRING O-RING BRAKE HUB O-RING BRAKE PLATE O-RING THRUST BEARING OIL SEAL BACKUP WASHER CIRCLIP HEX HD CAPSCREW, 5/16-18X7/8, GR5 LOCKWASHER, 5/16 PRIMARY SUN GEAR STOPPER CIRCLIP FINAL SUN GEAR FINAL PLANET HUB HEX SOCKET PIPE PLUG TIE BAR LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1, GR5 MOTOR ADAPTER HYDRAULIC MOTOR ASSY (includes items 14, 35, 38 thru 47, 71 & 72) HEX HD CAPSCREW WASHER CAPLUG HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 LOCKWASHER, 7/16 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 13-14 OPTIONAL EQUIPMENT (9114-3041) Control Valve W/Aux. Hyd. Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-20-95 KG * Art and parts list completely re-done. 13-15 OPTIONAL EQUIPMENT (9114-3041) Control Valve W/Aux. Hyd. Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 9-94 Revised 11-20-95 Item Part No. Qty. Description Of Part Item Part No. Qty. 9114-3041 1 26 27 9114-4261 9114-4166 1 1 9103-4070 1 28 9114-4252 9114-4193 1 9114-4254 AR CONTROL VALVE ASSY W/AUX HYDRAULICS (includes all items) STUD KIT (includes four each of items 45 & 46) SEAL KIT (includes twelve of item 40 & six of item 41) SECTION SEAL KIT (contains seals needed for servicing items 7, 30 and 47, also includes two of item 40 and one of item 41) (one kit needed per valve section) L.E. INLET COVER ASSY (includes items 2 thru 4) PLUG (includes item 3) O-RING MAIN RELIEF VALVE - 3000 PSI (includes item 5) MAIN RELIEF SEAL KIT LIFT SECTION (includes two of item 7, plus one of items 9, 20 & 30) PLUG ASSY (includes item 8, torque to 18-22 ft.lbs.) PLUG SEAL KIT HR POSITIONER (includes items 10 thru 19) O-RING SPACER O-RING STOP COLLAR SPRING SPACER POSITIONER BEARING PLATE LOCKWASHER HEX HD CAPSCREW, 1/4-20X3-1/2 HR POSITIONER (includes items 10 thru 13, 16 thru 19, & 21 thru 23) STOP SLEEVE SPRING SPRING CROWD SECTION (includes one of items 7, 20 & 30 plus item 25) RELIEF VALVE - 2700 PSI (includes item 26) 29 30 9114-4262 31 9114-4263 32 9114-4264 33 9114-4265 34 35 36 37 38 39 9114-4167 40 41 42 9114-4163 1 9114-4162 1 2 3 4 9114-4250 9114-4255 2 2 1 5 6 9103-4236 9114-4164 1 1 7 9114-4256 5 8 9 9114-4257 9114-4258 5 2 9114-4259 2 2 2 4 1 1 2 8 8 8 2 21 22 23 24 9114-4165 1 1 1 1 25 9114-4260 1 10 11 12 13 14 15 16 17 18 19 20 KG 43 44 45 46 9114-4251 47 9114-4266 48 49 * Art and parts list completely re-done. 9114-4194 Description Of Part RELIEF VALVE SERVICE KIT TILT SECTION (includes two of item 28, plus one of items 30, 32 & 33) 4 RELIEF VALVE - 3250 PSI (includes item 29, torque to 18-22 ft.lbs.) 2 SEAL KIT Ref SPOOL (not sold separately, order valve section) 6 SPOOL SEAL KIT (two kits needed per section as required)(lift and crowd sections do not require spool seals) 3 SPOOL RETAINER KIT (torque to 54-60 ft.lbs.) 3 POSITIONER KIT (includes items 34 thru 38) 2 HEX HD CAPSCREW, 1/4-20x.875 1 BONNET 1 SPOOL COLLAR 2 SPRING COLLAR 1 SPRING 1 SWAY SECTION (includes two of item 7, plus one of items 30, 32 & 33) 12 O-RING 6 O-RING 1 R.E. OUTLET COVER ASSY (includes item 43) 1 PLUG (includes item 44) 1 O-RING 4 STUD (included in 9103-4070) 4 NUT (torque to 23-27 ft.lbs.) (included in 9103-4070) 5 LOAD CHECK PLUG (one per valve section, torque to 16-18 ft.lbs.) 5 O-RING (included in section seal kit 9114-4254) 1 AUXILIARY SECTION (includes two of item 28, plus one of items 30, 32 & 33) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 13-15 OPTIONAL EQUIPMENT (9115-5004) Glow Plug Installation Starting Serial No.0266001 Original Issue 2-95 PARTIAL VIEW FROM ABOVE DASH PARTIAL VIEW FROM UNDER DASH PARTIAL VIEW - ENGINE LEFT SIDE Item 1 2 3 4 5 6 7 8 9 10 11 12 KG Part No. Qty. 9115-5004 1 9114-3164 9114-3163 7738-3470 9114-5034 8698-3190 9114-3108 7736-3268 9104-3415 9108-3371 9108-3375 9108-3374 9108-3380 1 1 1 1 1 1 1 1 2 2 1 2 Description Of Part GLOW PLUG INSTALLATION (includes all items) INSTRUCTION DECAL TOGGLE SWITCH BOOT WIRING HARNESS #10 EYELET FUSE HOLDER 15 AMP FUSE THERMOSTART TUBE NUT OLIVE BANJO CONNECTOR BRASS ADAPTER (includes nut & sleeve) Item Part No. Qty. Description Of Part 13 14 15 9115-1007 2486-1170 8820-1016 1 1 1 16 17 18 19 20 21 22 8855-1010 8668-3330 8870-1002 8820-1050 8850-1007 8855-1012 9108-1676 1 1 1 1 1 1 1 23 9114-5035 1 SUPPORT BRACKET CLIP HEX HD CAPSCREW, 5/16-18X1/2, GR5 LOCKWASHER, 5/16 FUEL CHECK VALVE CLOSE NIPPLE, 1/4 HEX HD CAPSCREW, 7/16-14X1 HEX NUT, 7/16-14 LOCKWASHER, 7/16 STEEL TUBE, 3/16" O.D. (cut & bend as req'd.) WIRING HARNESS 13-16 OPTIONAL EQUIPMENT (9112-5101) Glow Plug Installation 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0366107 Original Issue 8-97 PARTIAL VIEW FROM ABOVE DASH PARTIAL VIEW FROM UNDER DASH PARTIAL VIEW - ENGINE LEFT SIDE Item 1 2 3 4 5 6 7 8 9 10 MB Part No. Qty. 9112-5101 1 9108-3372 8668-3330 9108-3374 9108-3380 8870-1002 9108-1676 9108-3375 9108-3371 7738-3467 7738-3470 1 1 1 2 1 1 2 2 1 1 Description Of Part GLOW PLUG INSTALLATION (includes all items) THERMOSTART FUEL CHECK VALVE BANJO CONNECTOR BRASS ADAPTER CLOSE NIPPLE STEEL TUBE OLIVE TUBE NUT TOGGLE SWITCH BOOT Item Part No. Qty. Description Of Part 11 12 13 14 15 16 17 18 19 9114-5034 9114-5035 9114-3108 7736-3268 8698-3190 9114-3164 9108-1582 2486-1170 8820-1016 1 1 1 1 1 1 1 1 1 20 21 8855-1010 9112-3176 1 1 WIRING HARNESS WIRING HARNESS FUSE HOLDER 15A FUSE #10 EYELET INSTRUCTION DECAL SUPPORT BRACKET CLIP HEX HD CAPSCREW, 5/16-18X1/2, GR5 LOCKWASHER, 5/16 START AID DECAL 13-16 OPTIONAL EQUIPMENT (9114-5057) Ether Start - 534C-9 (9115-5005) Ether Start - 534C-10 Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 2-95 Revised 9-11-95 THERMOSTAT WIRE LOCATION (534C-10 ONLY) THERMOSTAT WIRE LOCATION (534C-9 ONLY) VIEW B - B VALVE & COIL ASSY TOGGLE SWITCH THERMOSTAT ATTACH TO "ST" TERMINAL IGNITION SWITCH WIRING SCHEMATIC VIEW A - A DASH PANEL VIEW Item Part No. 9114-5057 * 9115-5005 Qty. Description Of Part Ref ETHER START OPTION - 534C-9 (includes items 1 thru 20) Ref ETHER START OPTION - 534C-10 (includes items 1 thru 21) PCN 950446 & 950447-KG Item Part No. Qty. 1 2 3 8698-3202 8698-3195 1 2 1 4 5 6 7 8 9 10 11 12 13 14 15 * 16 *17 *18 *19 *20 *21 9108-3361 9108-1601 9002-7187 7716-3117 8855-1009 8820-1002 8856-1107 8820-1005 8850-1004 9114-3163 7738-3470 9114-3202 8096-3058 8096-3057 8096-3069 8096-3068 8096-3065 8871-1385 1 1 4 1 6 4 4 2 2 1 1 1 1 1 2 2 2 1 Description Of Part WIRE CONNECTOR WIRE CONNECTOR BATTERY (1050 AMP) (purchase locally) QUICK START KIT MOUNTING BRACKET TY-RAP RUBBER GROMMET LOCKWASHER, 1/4 HEX HD CAPSCREW, 1/4-20X5/8 WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1, GR5 HEX NUT, 1/4-20 TOGGLE SWITCH BOOT INSTRUCTION DECAL SHROUD CONNECTOR, 2-WAY TOWER CONNECTOR, 2-WAY MAIL PIN TERMINAL FEMALE PIN TERMINAL CABLE SEAL PIPE BUSHING, 1/2X1/8 (534C-10 only) * Added 9115-5005 Ether Start Option for 534C-10. Also added items 16 thru 21. 13-17 OPTIONAL EQUIPMENT (9114-5097) Ether Start 534C-9 Starting Serial No. 0444003 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 5-31-06 Item 1 2 3 JD Part No. Qty. 9114-5097 1 9114-3362 8698-3202 9002-7187 1 1 4 Description Of Part ETHER START OPTION (includes all items) QUICK START KIT WIRE CONNECTOR TY-RAP Item Part No. Qty. 4 5 6 7 8 9108-1601 8820-1005 8855-1009 8850-1004 8820-1002 1 2 6 2 4 9 10 *11 12 13 14 15 16 17 18 19 20 21 9112-3176 8856-1107 9108-3483 7716-3117 7738-3467 8319-1038 7738-3470 9114-3202 8096-3058 8096-3057 8096-3069 8096-3068 8096-3065 1 4 1 1 1 1 1 1 1 1 2 2 4 * Changed description on item 11. Description Of Part MOUNTING BRACKET HEX HD CAPSCREW, 1/4-20X1, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 HEX HD CAP SCREW, 1/4-20X5/8, GR5 START AID DECAL FLAT WASHER, 1/4 BATTERY (1000 amp) RUBBER GROMMET TOGGLE SWITCH-SPST HEX HD CAPSCREW, M10X1.50X20 BOOT INSTRUCTION DECAL SHROUD CONNECTOR TOWER CONNECTOR MALE PIN TERMINAL FEMALE PIN TERMINAL CABLE SEAL 13-17 OPTIONAL EQUIPMENT (9055-3016) SWING VALVE ASSEMBLY Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9055-3016 2 10 8821-1034 4 9104-4303 1 11 12 13 14 9055-3014 9104-4301 1 3 1 2 1 9104-4284 1 15 9104-4302 AR 2 9104-4002 AR SWING VALVE ASSY (includes all items except seal kits) SWING VALVE SEAL KIT (includes quantity of (1) Seal Kit, item 2, quantity of (3) O-Rings, item 12, quantity of (2) Seal Kits, item 15) CHECK VALVE ASSY (includes items 3 thru 9) CHECK VALVE SEAL KIT (includes items 4, 8 & 9) RETAINER O-RING SPRING BALL & SPRING GUIDE ASSY CAGE O-RING BACK-UP WASHER SOCKET HD CAPSCREW, #10-24X1/2, GR8 PILOT VALVE O-RING VALVE BODY COUNTERBALANCE VALVE ASSY (includes items 16 thru 20) COUNTERBALANCE VALVE SEAL KIT (include items 16 thru 20) BACK-UP WASHER O-RING O-RING BACK-UP WASHER O-RING 3 4 5 6 7 8 9 KG 1 1 1 1 1 1 1 16 17 18 19 20 2 1 1 1 1 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. 13-18 OPTIONAL EQUIPMENT (9114-5059) Winch Drain Line Installation Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 3-95 Revised 8-3-06 NOTE: SEE PAGE 13-2 (9114-5018) WINCH INSTALLATION FOR LOCATION OF THESE PARTS. USE CAPS TO SEAL LINE. Item PCN 950855, 000280, ER 45639 - LK Part No. Qty. Description Of Part 9114-5059 1 9002-7176 8850-1008 8471-9575 9116-6068 9112-3054 9112-1134 8850-1108 9114-3145 8866-1365 2 1 1 1 1 1 1 1 2 WINCH DRAIN LINE (includes all items) STRAIGHT BULKHEAD FITTING HEX NUT, 1/2-13 HOSE ASSY HOSE TAKE-UP WELDMENT COMPRESSION SPRING SPRING RETAINER HEX JAM NUT, 1/2-13 ELBOW, 90 DEGREES (swivel nut) HEX CAP, 1/2 TUBE * Changed part number on hose assy & hose take-up weldment. 13-19 OPTIONAL EQUIPMENT (9114-5023) STABILIZER OPTION 534C-9 Starting Serial No. 0344001 534C-10 Starting Serial No. 0266001 Original Issue 4-95 Revised 3-14-97 Item Part No. Qty. 9114-5023 Ref *1 *2 *3 4 9111-1002 8203-3993 8471-8179 8866-2065 5 6 8859-1205 8320-1073 7 8 9 10 11 9114-1235 9112-1150 8698-3195 8688-3260 12 13 8852-1206 8866-2085 14 15 16 8471-7847 8471-7848 8858-1140 PCN 960435-KG Description Of Part STABILIZER OPTION (includes all items) 1 JUMPER WIRE 120" LOOM 1 HOSE ASSY 3 ELBOW, 90 DEGREES (includes item 5) 5 O-RING 2 HEX HD CAPSCREW, 3/8-16X4-1/2, GR5 1 BRACKET 1 JUMPER WIRE 1 FEMALE SPADE TERMINAL 1 EYELET TERMINAL Ref STABILIZER VALVE (see page 10-26 for details) 3 HEX LOCKNUT, 3/8-16 2 ELBOW, 45 DEGREES (includes item 5) 1 HOSE ASSY 1 HOSE ASSY 2 SNAP RING Item Part No. Qty. Description Of Part 17 18 19 20 9104-1227 9114-1172 9114-1262 1 2 1 Ref 21 8820-1044 1 22 23 24 25 26 27 28 29 30 31 32 33 34 35 8867-1008 9114-6031 9112-1017 8830-1093 8856-1001 9114-1261 9114-1260 8855-1007 8594-1016 7714-3015 9114-3155 9002-7187 9104-3199 8348-3078 1 1 1 2 4 1 1 2 1 1 1 4 2 1 PIN STABILIZER BRACKET ACTUATOR STABILIZER CYLINDER (see page 10-7 for details) HEX HD CAPSCREW, 3/8-16X3-1/4, GR5 LUBE FITTING, STRAIGHT, 1/4-28 REAR AXLE WELDMENT PIN ROUND HD MACH SCREW, #10-24 FLAT WASHER, 3/16 BRACKET SWITCH MOUNTING BRACKET LOCKWASHER, #10 SUPPORT CLAMP WHIZ LOCK NUT, 3/8-16 PROXIMITY SWITCH TY-RAP SQUARE NUT CRIMP TERMINAL * Removed items 1 & 2, replaced them with what used to be items 36 & 37, changed part number on item 3. 13-20 OPTIONAL EQUIPMENT (9114-5066) Inline Bypass For Service Only Original Issue 12-96 KG Item Part No. Qty. Description Of Part 1 2 3 9114-5066 9116-3190 9116-3191 8866-2067 1 1 1 2 4 5 6 7 8 9 8859-1207 8471-8913 8866-2110 8866-2244 8471-8914 9114-3058 8471-8424 2 1 2 1 1 -1 -1 INLINE BYPASS (includes all items) TUBE ASSY INLINE VALVE ELBOW, 90 DEGREES (includes o-ring) O-RING HOSE ASSY ELBOW, 90 DEGREES (swivel nut) SWIVEL NUT RUN TEE, 1" TUBE HOSE ASSY TUBE ASSY (remove from std. assy) HOSE ASSY (remove from std. assy) 13-21 OPTIONAL EQUIPMENT (9108-5073) Hydraulic Reservoir Heater Installation Original Issue 12-96 Item 1 2 KG Part No. Qty. Description Of Part 9108-5073 1 9108-3429 9108-3430 1 1 HYDRAULIC RESERVOIR HEATER (includes all items) HEATING BLANKET PLUG 13-22 OPTIONAL EQUIPMENT (9114-5101) Wiper For Top Window 534C-9 Starting Serial No. 0444003 * 534C-10 Starting Serial No. 0266107 Original Issue 8-97 Revised 11-26-97 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 KG Part No. Qty. 9114-5101 1 Description Of Part WIPER FOR TOP WINDOW (includes all items) 9114-3196 1 WIPER MOTOR 9114-1341 1 MOUNTING PLATE 9103-3464 1 WIPER ARM 9114-3197 1 WIPER BLADE 8820-1003 1 HEX HD CAPSCREW, 1/4-20X3/4, GR5 8850-1004 1 HEX NUT, 1/4-20 9114-3090 1 TOP WINDOW 12.2" GASKA TAPE 9108-1599 1 JUMPER WIRE 9002-7319 17 SELF TAPPING SCREW, 1/4-20X1 9114-1342 1 JUMPER WIRE 9002-7214 2 GROMMET 8668-3480 1 BUTT CONNECTOR 9114-3108 1 FUSE HOLDER 7736-3268 1 15 AMP FUSE 8698-3188 1 EYELET 1440-3190 AR VULKEM CAULK * Corrected 534C-10 Starting Serial Number in upper right corner. 13-23 OPTIONAL EQUIPMENT (9114-5100) Deluxe Light Package Starting Serial No. 0444003 Original Issue 8-97 Revised 10-6-00 FOR CAB ENCLOSURE EQUIPPED MACHINES ONLY! 13 AUX VIEW A-A 1 2 5 12 15 16 17 18 23 6 7 8 14 TO LIGHT SWITCH (FOR CAB LIGHTS) TO FUSE FROM IGNITION SWITCH (FOR DOME LIGHT) 1 3 5 12 15 16 17 18 23 11 A A NOTE: INSTALL CONNECTORS TO TURN SIGNAL SWITCH AS FOLLOWS - BULLET CONNECTORS: RED, GREEN, GRAY, BLACK & GRAY/BLACK. CONNECT YELLOW WIRE ON SWITCH TO YELLOW WIRE ON PIGTAIL. 1 4 5 12 15 16 17 18 23 ON PIGTAIL SNIP WHITE WIRE AT YELLOW WIRE AND CONNECT WHITE WIRE TO BLUE WIRE FROM SWITCH. ON PIGTAIL REMOVE IN-LINE FUSE FROM BROWN WIRE AND INSTALL CONNECTOR. 9 10 11 24 25 13 20 19 31 44 46 C B A 73 18 23 47 21 22 FOR R.H. LIGHT ASS'Y TERMINAL A = GREEN 3B TERMINAL B = BLACK TERMINAL C = RED/BLACK 5 17 23 41 43 54 53 42 C B A 18 23 47 FOR L.H. LIGHT ASS'Y TERMINAL A = GREEN 3C TERMINAL B = BLACK TERMINAL C = GRAY/RED PCN 000221-SVC * Total revision of page. 13-24 OPTIONAL EQUIPMENT (9114-5100) Deluxe Light Package Starting Serial No. 0444003 Original Issue 8-97 Revised 10-6-00 57 62 FUEL F 45 55 56 80 OIL E 240 TEMP 0 16 VOLTS 10 100 - HEAD LIGHTS ON LIGHTS + OFF LIGHTS QUARTZ 33 39 60 61 70 DRIVE 4X4 PARK BRAKE ON 0 0 0 0 0 0 OFF 4X2 ALT FROM 15 AMP FUSE ON DASH 15 15 15 15 15 15 15 VIEW 49 A-A TO TURN SIGNAL SWITCH (BLK/GRAY WIRE) STOPLIGHT SWITCH MOUNTING ON BRAKE PEDAL 58 59 73 BLACK WIRE TO FRONT HARNESS #9108-3399 TO TAIL LIGHT DASH SHOWN FLAT FOR CLARITY GND GND ACC-C 20 72 LT 66 AUXLT GND +12V R OIL TO WORK LIGHTS TEMP FUEL H 52 TO DIMMER SWITCH CAB WALL SEE VIEW A-A 63 64 65 86 87 66 TO CAB/CHASSIS FOR REV. SWITCH IG 50 N IG N 85 85 TO CAB/CHASSIS FOR FWD/REV VALVE & BACK-UP SWITCH ACC 30 87 ST 86 BAT 30 BAT 48 RELAY #1 AC C RELAY #2 71 TO DOME LIGHT TO FLASHER TO STOP LIGHT SWITCH 19 64 70 67 36 51 68 32 18 38 40 28 29 30 31 PCN 000221-SVC 27 29 30 31 10 26 34 35 36 37 DIMMER SWITCH MOUNTING ON FLOOR PLATE 27 29 30 31 28 29 30 31 10 26 * Total revision of page. GRAY BLACK BROWN RED/GREEN END VIEW OF SHROUD (L.H. HEADLIGHT) GRAY BLACK BROWN RED END VIEW OF SHROUD (R.H. HEADLIGHT) 13-24 OPTIONAL EQUIPMENT (9114-5100) Deluxe Light Package ELECTRICAL SCHEMATIC PARK LIGHT (BLACK) TURN LIGHT (RED) LO-BEAM LIGHT (BROWN) HI-BEAM LIGHT (GRAY) HI-BEAM LIGHT (GRAY) LO-BEAM LIGHT (BROWN) TURN LIGHT (RED) Starting Serial No. 0444003 Original Issue 8-97 Revised 10-6-00 PARK LIGHT (BLACK) (#14) GRAY (#14) GRAY (#14) BROWN (#14) BROWN (#14) RED (#14) RED/GREEN (#14) BLACK (#14) BLACK (#10) BLACK (#16) FLASHER 15 AMP FUSE 15 AMP FUSE WHITE YELLOW BLK/GREY BROWN 15 AMP FUSE BLUE YELLOW BLACK (#14) BLACK BLACK GRAY BLACK (#10) (#16) DOME LIGHT SWITCH TURN SIGNAL SWITCH (#16) N.O. RELAY #1 87 87A RED 30 86 85 BLACK A (#14) BROWN S (#14) GRAY I GREEN BLACK B IGNITION-START SWITCH STOP LIGHT SWITCH (#16) BLACK DOME LIGHT (#16) BROWN (#16) BLACK (#16) BLACK 87 87A CAB/CHASSIS CONNECTION REV REV-B 3C 85 3A 3B (#16) BLACK TO FWD/REV VALVE 3A (#16) RED/BLACK REV R H HEADLIGHT SWITCH WORK LIGHT 86 30 N.O. RELAY #2 (#16) BLACK AUXLT WORK LIGHT BLACK (#14) GAUGE LIGHT (#14) BLACK WORK LIGHT REV DIMMER SWITCH WORK LIGHT SWITCH GND WATER TEMP. GAUGE (#16) BLACK VOLTMETER B (#16) BLACK GAUGE LIGHT FUEL GAUGE (#14) BLACK FROM REV. SWITCH OIL PRESS. GAUGE BACK-UP ALARM (#16) GREY/RED (#16) BLACK (#16) BLACK BACKUP LIGHT (GREEN) Item TURN/STOP LIGHT (RED) TAIL LIGHT (BLACK) TAIL LIGHT (BLACK) TURN/STOP LIGHT (RED) BACKUP LIGHT (GREEN) Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9114-5100 1 41 9136-5045 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 8096-3050 9114-1182 9114-1183 9114-1394 8096-3055 2486-1167 9101-1009 8832-1022 9101-3026 8698-3193 8668-3480 9002-7319 9002-7214 9002-9955 8688-3260 8096-3056 8096-3068 8096-3069 9112-1151 9114-3226 9105-3419 8668-3122 8096-3066 9020-0999 8098-3168 9108-3398 9114-1385 9114-6061 8820-1034 3 1 1 1 4 1 1 2 1 14 4 6 11 1 3 3 4 17 1 1 7 6 13 1 1 1 2 2 16 42 43 44 45 46 47 48 49 50 51 9112-3065 8666-1147 8666-1149 8666-1152 8668-3480 8203-3996 8668-3122 9114-1390 9112-1146 8820-1035 9136-3009 8850-1006 8096-3060 9112-1193 9114-1257 9108-1665 8820-1002 1 38" 38" 38" 3 45" 2 2 2 8 1 8 2 1 1 1 3 30 31 32 33 34 35 36 37 38 39 40 8856-1004 8855-1011 9108-3399 9114-3117 8366-1336 8662-1230 8855-1009 8850-1004 8096-3062 9114-1197 8096-3067 16 24 1 1 6 6 9 6 2 1 8 DELUXE LIGHT PACKAGE, (includes all items except item 53) UTILITY FLOOD LIGHT R.H. LIGHT SUPPORT L.H. LIGHT SUPPORT REAR LIGHT SUPPORT W. PARK CONNECTOR, (tower) INTERIOR LIGHT MOUNTING BRACKET SELF TAPPING SCREW, #8-32X3/8 PIG TAIL CONNECTOR BULLET CONNECTOR BUTT CONNECTOR DRILL & TAP SCREW, 1/4-20X1 RUBBER GROMMET RUBBER GROMMET EYELET W. PACK CONNECTOR, (shroud) W. PACK CONNECTOR, (female pin) W. PACK CONNECTOR, (male pin) JUMPER WIRE LIGHT HARNESS TIE WRAP TIE WRAP W. PACK CONNECTOR, (cable seal) TURN SIGNAL SWITCH FLASHER SWITCH HEAD/TURN/PARK/LAMP/KIT FRONT LAMP BRACKET HEADLIGHT GUARD HEX HD CAPSCREW, 3/8-16X7/8, GR5 FLAT WASHER, 3/8 LOCKWASHER, 3/8 FRONT WIRING HARNESS STOP LIGHT SWITCH WELD STUD, 1/4-20X5/8 SUPPORT CLAMP LOCKWASHER, 1/4 HEX NUT, 1/4-20 W. PACK CONNECTOR, (shroud) MOUNTING TAB W. PACK CONNECTOR, (cable seal) 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 9108-1614 9020-7220 9114-6062 7738-3467 7738-3470 8668-3127 9114-3108 7736-3268 7738-3410 8832-1039 9114-3363 9112-1186 9112-1187 9108-1686 9114-1265 9108-1687 8668-3136 9108-1688 9114-1256 9108-1689 9112-1216 9108-3400 1 1 2 1 1 1 3 3 2 2 1 1 1 1 2 1 1 1 1 1 1 1 TAIL LIGHT ASSEMBLY, (includes the following seven items) TAIL LIGHT WIRE, 16 GAUGE, (black) WIRE, 16 GAUGE, (green) WIRE, 16 GAUGE, (red) BUTT CONNECTOR WIRE LOOM TIE WRAP REAR LIGHT BRACKET TAIL LIGHT BRACKET HEX HD CAPSCREW, 3/8-16X1, GR5 LIGHTS ON/OFF DECAL HEX NUT, 3/8-16 W. PACK CONNECTOR, (shroud) JUMPER WIRE JUMPER WIRE JUMPER WIRE HEX HD CAPSCREW, 1/4-20X5/8, GR5 JUMPER WIRE MOUNTING BAR TAIL LIGHT GUARD LIGHT SWITCH BOOT HEADLAMP SWITCH FUSE HOLDER FUSE, 15 AMP RELAY SELF TAPPING SCREW, #10-32X1/2 HEAD LIGHT DECAL JUMPER WIRE JUMPER WIRE JUMPER WIRE JUMPER WIRE JUMPER WIRE DIMMER SWITCH JUMPER WIRE JUMPER WIRE JUMPER WIRE JUMPER WIRE REAR WIRING HARNESS PCN 000221-SVC * Total revision of page. 13-24 OPTIONAL EQUIPMENT (9114-5136) Rear Axle Rework Kit FOR SERVICE ONLY Original Issue 2-98 Revised 5-31-05 FRONT OF MACHINE Item Part No. Qty. Description Of Part 9114-5136 1 1 2 3 9112-3028 9114-5134 1 2 1 4 5 9114-6111 8821-1117 1 2 6 7 8 9 8855-1109 8852-1208 8858-1323 8821-1121 2 2 4 2 10 11 12 13 14 15 16 9112-3030 8859-1032 8692-1268 9112-3029 9114-1424 8855-1153 8821-2321 4 2 2 2 2 2 2 17 9114-5135 1 18 19 20 9114-6112 9108-1693 9112-3027 1 2 2 REAR AXLE REWORK KIT (includes all items) REAR AXLE WELDMENT BUSHING LUG REWORK ASSY (includes items 2 & 4) LUG WELD SOCKET HEAD CAPSCREW, 1/2-13x4-1/2, GR8 LOCKWASHER, 1/2 HEX LOCKNUT, 1/2 RETAINING RING SOCKET HEAD CAPSCREW, 1/2-13x6-1/2, GR8 BACK-UP RING O-RING LIP SEAL O-RING LOWER KING PIN LOCKWASHER, 5/8 SOCKET HEAD CAPSCREW, 5/8-11x3-3/4, GR8 LUG REWORK ASSY (includes items 2 & 18) LUG WELD UPPER KING PIN BUSHING * Revised illustration. JD 13-25 OPTIONAL EQUIPMENT (9114-5042) Rear Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-99 1 2 20 3 21 4 19 18 12 7 17 19 8 9 16 22 23 5 18 24 25 6 UPPER 26 27 28 29 14 15 7 8 LOWER 39 40 33 9 14 LEFT SIDE 10 12 11 38 13 35 36 ENLARGED VIEW 37 41 42 UPPER 43 47 32 33 49 34 36 48 44 14 LOWER 31 RIGHT SIDE 45 51 50 46 36 30 53 55 JH 54 52 FRONT OF MACHINE 13-26 OPTIONAL EQUIPMENT (9114-5042) Rear Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-99 NOTE #1: Customer to use existing wheel hubs & hardware, drive motors, drive motor tube assemblies, and drain line hoses or order separately if replacement is required. NOTE #2: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max. gap of 1/16". NOTE #3: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as required to maintain no more than 1/16" gap. Must have a minimum of one shim. Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9114-5042 Ref 1 8852-1312 2 31 32 33 34 9112-0004 8850-1006 8855-1011 8320-1144 1 2 6 2 2 3 9108-1415 9104-1481 2 2 35 9108-1695 2 4 5 6 7 8 9 10 11 12 13 14 9112-1239 9104-1439 8852-1306 9112-1240 9112-3030 8859-1032 9112-3027 9112-3029 8859-1104 9112-1091 9116-6012 2 2 2 4 4 4 2 2 4 2 1 36 37 38 8867-1001 9104-1598 6 AR 2 39 9116-6056 9116-6055 8820-1035 8821-1121 1 1 4 2 9112-0003 9104-3247 1 2 12 15 16 17 18 19 20 21 22 23 8692-1268 9112-3028 9108-1693 8858-1323 8867-1022 9104-1732 8859-1019 9104-1459 8850-1416 2 2 2 4 4 AR 2 2 2 24 8320-1140 2 25 26 27 28 29 30 9114-1424 9104-1596 9104-1449 9104-1450 9104-1451 2 AR AR AR AR 2 REAR AXLE ADVANTAGE KIT (includes all items except 30, 44, 45 & 48) HEX LOCKNUT, 3/4-10 (torque to 160-175 ft.lbs.) DIRT SHIELD STEERING CYLINDER PIN (knuckle end) BUSHING TIE ROD PIN LOCKNUT, 3/8-16 BUSHING BACK-UP RING O-RING BUSHING (lower) O-RING O-RING THRUST BUSHING REAR AXLE WELDMENT (includes items 10, 16 & 53) LIP SEAL BUSHING (upper) UPPER KING PIN RETAINING RING LUBE FITTING, 30 DEGREES, 1/8 SPACER O-RING WASHER HEX JAM NUT,1-14 (torque to 225-250 ft. lbs.) HEX HD CAPSCREW, 3/8-16X2-3/4, GR8 LOWER KING PIN SHIM (20 gauge, see note #3) SHIM (.060 thick, see note #3) SHIM (.0478 thick, see note #3) SHIM (.106 thick, see note #3) DRIVE HUB (use existing hubs, see page 2-2 & 6-8 for details) R.H. STEERING KNUCKLE HEX NUT, 3/8-16 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X5-3/4, GR5 STEERING CYLINDER PIVOT PIN (axle end) LUBE FITTING, STRAIGHT, 1/8 SHIM (.060 thick, see note #2) STEERING CYLINDER ASSY (see page 10-6 for details) L.H. TUBE SUPPORT R.H. TUBE SUPPORT HEX HD CAPSCREW, 3/8-16X1, GR5 SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8 L.H. STEERING KNUCKLE SELF-ALIGNING BUSHING HARDENED WASHER, 3/4 (use existing hardware, see page 2-2 for details) HEX HD CAPSCREW, 3/4-10X2 (use existing hardware, see page 2-2 for details) TIE ROD (includes item 43) HEX LOCKNUT, 1/2 CAPSCREW 12 PT., 3/4-10X2, GR8 (use existing hardware, see page 2-2 for details) SHIM (10 gauge, see note #2) LOCKWASHER, 5/8 SLOT HD CAPSCREW, 5/8-11X3-3/4,GR8 LIP SEAL BUSHING SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 HEAVY HEX JAM NUT, 5/8-11 JH 40 41 42 43 44 45 12 46 47 48 9116-6063 8852-1208 1 2 2 49 50 51 9020-1918 8855-1153 8821-2321 AR 2 2 52 53 54 2460-1570 9112-3031 8821-2321 2 2 2 55 8850-1110 2 13-26 OPTIONAL EQUIPMENT (9103-3387) 5-Button Handle Starting Serial No. 0355001 Original Issue 6-99 Item 1 2 3 4 5 6 7 8 KG Part No. Qty. 9103-3387 1 9136-4015 9136-4016 9136-4017 9136-4018 9136-4019 9136-4020 9136-4021 9136-4022 3 5 1 5 1 1 1 1 Description Of Part 5-BUTTON HANDLE (includes all items) FACEPLATE SCREW PUSHBUTTON BOOT FACEPLATE PUSHBUTTON SWITCH FACEPLATE GASKET HOUSING CABLE STOP CABLE (2.75 ft.) 13-27 OPTIONAL EQUIPMENT (9103-5101) Pintle Hook Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 1-01 3 3/8 13 3/16 15 3/4 1 3/4 1 2 3 Item SVC Part No. Qty. Description Of Part 9103-5101 1 1 2 9020-0602 8320-1120 1 4 3 8855-1013 4 PINTLE HOOK INSTALLATION, (includes all items) PINTLE HOOK HEX HD CAPSCREW, 1/2-13 X1-3/4, GR 8 LOCKWASHER, 1/2 13-28 OPTIONAL EQUIPMENT (9115-5024) Deluxe Light Package Starting Serial No. 0266001 Original Issue 10-00 13 AUX VIEW B-B 1 2 5 12 1 3 5 12 15 16 17 18 23 15 16 17 18 23 FOR CAB ENCLOSURE (EQUIPPED MACHINES ONLY) B 11 B 37 40 43 21 22 3A TO BACK-UP ALARM C B A 18 23 51 FOR R.H. LIGHT ASS'Y TERMINAL A = GREEN 3B TERMINAL B = BLACK TERMINAL C = RED/BLACK 5 17 23 53 15 16 17 18 23 DIMMER SWITCH MOUNTING ON FLOOR PLATE 9 10 11 24 25 13 20 6 7 8 14 13 1 4 5 12 19 33 34 35 58 45 47 46 33 34 57 C B A 18 23 51 FOR L.H. LIGHT ASS'Y TERMINAL A = GREEN 3C TERMINAL B = BLACK TERMINAL C = GRAY/RED TRIM WIRE REV-B ON ENGINE WIRING HARNESS TO SUIT AND INSTALL ITEM #8 SVC 13-29 OPTIONAL EQUIPMENT (9115-5024) Deluxe Light Package Starting Serial No. 0266001 Original Issue 10-00 66 56 TO DIMMER SWITCH BLACK WIRE TO FRONT HARNESS #9108-3399 TO TAIL LIGHT 20 53 R H TO WORK LIGHTS GND-3 72 ACC-C 70 PARK LIGHT (BLACK) CAB WALL SEE VIEW A-A TURN LIGHT (RED) LO-BEAM LIGHT (BROWN) HI-BEAM LIGHT (GRAY) HI-BEAM LIGHT (GRAY) LO-BEAM LIGHT (BROWN) (#14) RED FLASHER DOME LIGHT SWITCH TO DOME LIGHT TO FLASHER TO STOP LIGHT SWITCH 15 AMP FUSE 15 AMP FUSE 20 AMP FUSE BLUE WHITE YELLOW YELLOW BLK/GREY BROWN (#14) BLACK (#16) BLACK (#14) GRAY (#10) 85 TURN SIGNAL SWITCH (#16) ACC N IG BLACK N.O. RELAY #1 87 87A RED 30 86 85 BLACK A (#14) BROWN S GRAY I IGNITION-START SWITCH BLACK IG N B GREEN BLACK 87 ST STOP LIGHT SWITCH (#16) BLACK DOME LIGHT (#16) BROWN (#16) BLACK (#14) BLACK 87A 85 REV 87 CAB/CHASSIS CONNECTION REV REV-B 3C 3A BACK-UP ALARM 3B (#16) BLACK TO FWD/REV VALVE 3A HEADLIGHT SWITCH WORK LIGHT REV (#16) BLACK BLACK (#14) WORK LIGHT 86 30 N.O. RELAY #2 R H (#16) RED/BLACK VOLTMETER LIGHT WORK LIGHT (#14) BLACK ENGINE TEMP GAUGE LIGHT 36 DIMMER SWITCH WORK LIGHT SWITCH (#16) BLACK OIL GAUGE LIGHT B (#16) BLACK 71 GND-3 19 73 74 FROM REV. SWITCH FUEL GAUGE LIGHT (#16) BLACK 85 TO CAB/CHASSIS FOR FWD/REV VALVE & BACK-UP SWITCH 55 86 T BA TO CAB/CHASSIS FOR REV. SWITCH 30 (#16) BAT 87 (#10) BLACK C 86 30 (#14) BLACK (#14) BLACK 75 67 68 69 AC 54 RELAY #1 PARK LIGHT (BLACK) (#14) BROWN (#14) RED/GREEN RELAY #2 TURN LIGHT (RED) (#14) GRAY (#14) GRAY (#14) BROWN (#16) GREY/RED (#16) (#16) BLACK BLACK BACKUP LIGHT (GREEN) TURN/STOP LIGHT (RED) TAIL LIGHT (BLACK) TAIL LIGHT (BLACK) TURN/STOP LIGHT (RED) BACKUP LIGHT (GREEN) 18 42 44 38 39 40 41 59 60 HORN STARTING AID ON OFF 10 26 32 33 34 35 DATCON HEATER HOURS 1/10 4X2 15 15 20 10 26 PARK BRAKE ON 32 33 34 35 OFF PARK BRAKE ON ALT 4X4 4X4 0 0 0 0 0 0 HIGH OFF LOW ON PULL ON LIGHTS LIGHTS OFF BEACON ON AUX LIGHT OFF 61 GRAY BLACK BROWN RED/GREEN 62 63 52 62 END VIEW OF SHROUD (L.H. HEADLIGHT) 29 27 31 30 28 GRAY BLACK BROWN RED END VIEW OF SHROUD (R.H. HEADLIGHT) SVC 13-29 OPTIONAL EQUIPMENT (9115-5024) Deluxe Light Package Starting Serial No. 0266001 Original Issue 10-00 49 50 64 65 74 FROM 15 AMP FUSE ON DASH 48 TO TURN SIGNAL SWITCH (BLK/GRAY WIRE) STOPLIGHT SWITCH MOUNTING ON BRAKE PEDAL VIEW Item Part No. Qty. Description Of Part Item Part No. Qty. 9115-5024 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 8096-3050 9114-1182 9114-1183 9114-1394 8096-3055 2486-1167 9101-1009 8832-1022 9101-3026 8698-3193 8668-3480 9002-7319 9002-7214 9002-9955 8688-3260 8096-3056 8096-3068 8096-3069 9112-1151 9114-3226 9105-3419 8668-3122 8096-3066 9020-0999 8096-3168 9108-3398 9104-1728 9115-1023 9115-1024 9115-1025 9115-1026 9115-6008 8820-1035 8855-1011 8850-1006 9108-3399 8820-1002 3 1 1 1 4 1 1 2 1 14 4 6 11 1 3 3 4 17 1 1 7 6 13 1 1 1 2 1 1 1 1 2 18 18 16 1 3 41 42 43 44 45 8850-1004 8096-3062 8668-3136 8096-3067 9136-5045 4 2 1 8 1 38 39 40 8366-1336 8662-1230 8855-1009 4 4 7 DELUXE LIGHT PACKAGE, (includes all items) UTILITY FLOOD LIGHT R.H. LIGHT SUPPORT L.H. LIGHT SUPPORT REAR LIGHT SUPPORT W. PARK CONNECTOR, (tower) INTERIOR LIGHT MOUNTING BRACKET SELF TAPPING SCREW, #8-32X3/8 PIG TAIL CONNECTOR BULLET CONNECTOR BUTT CONNECTOR DRILL & TAP SCREW, 1/4-20X1 RUBBER GROMMET RUBBER GROMMET EYELET W. PACK CONNECTOR, (shroud) W. PACK CONNECTOR, (female pin) W. PACK CONNECTOR, (male pin) JUMPER WIRE LIGHT HARNESS TIE WRAP TIE WRAP W. PACK CONNECTOR, (cable seal) TURN SIGNAL SWITCH FLASHER SWITCH HEAD/TURN/PARK/LAMP/KIT HEADLIGHT MGT. BRACKET L.H. OUTER LIGHT BRACKET R.H. OUTER LIGHT BRACKET L.H. INNER LIGHT BRACKET R.H. INNER LIGHT BRACKET HEADLIGHT GUARD HEX HD CAPSCREW, 3/8-16X1 LOCKWASHER, 3/8 HEX NUT, 3/8-16 FRONT WIRING HARNESS HEX HD CAPSCREW, 1/4-20X5/8, GR5 WELD STUD, 1/4-20X5/8 SUPPORT CLAMP LOCKWASHER, 1/4 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 9112-3065 8666-1147 8666-1149 8666-1152 8668-3480 8203-3996 8668-3122 9115-1032 9112-1146 9114-1257 9114-3117 9114-1197 8096-3060 7736-3302 9108-3400 9112-1193 9108-1665 9108-1614 8821-2227 9114-6062 7738-3467 7738-3470 8668-3127 9114-3108 7736-3268 7738-3410 8832-1039 9103-3360 9112-1186 9112-1187 9108-1686 9114-1265 9108-1687 9112-1216 9108-1688 9114-1256 9108-1689 1 38" 38" 38" 3 45" 2 1 2 1 1 1 2 1 1 1 1 1 2 2 1 1 1 3 2 2 2 4 1 1 1 2 1 1 1 1 1 SVC A-A Description Of Part HEX NUT, 1/4-20 W. PACK CONNECTOR, (shroud) DIMMER SWITCH W. PACK CONNECTOR, (cable seal) TAIL LIGHT ASSEMBLY, (includes the following seven items) TAIL LIGHT WIRE, 16 GAUGE, (black) WIRE, 16 GAUGE, (green) WIRE, 16 GAUGE, (red) BUTT CONNECTOR WIRE LOOM TIE WRAP REAR LIGHT BRACKET TAIL LIGHT BRACKET JUMPER WIRE STOP LIGHT SWITCH MOUNTING TAB W. PACK CONNECTOR, (shroud) FUSE, 20 AMP REAR WIRING HARNESS JUMPER WIRE JUMPER WIRE JUMPER WIRE SOCKET HD CAPSCREW, #5/16-18X1 TAIL LIGHT GUARD LIGHT SWITCH BOOT HEADLAMP SWITCH FUSE HOLDER FUSE, 15 AMP RELAY SELF TAPPING SCREW, #10-32X1/2 GUAGE LIGHTING KIT JUMPER WIRE JUMPER WIRE JUMPER WIRE JUMPER WIRE JUMPER WIRE JUMPER WIRE JUMPER WIRE JUMPER WIRE JUMPER WIRE 13-29 OPTIONAL EQUIPMENT (9112-5055) Stop Light Installation Starting Serial No. 0344001 Starting Serial No. 0266001 Original Issue 10-00 I (#12) A B S 15 AMP FUSE (#16) IGNITION-START SWITCH REV FROM REV SWITCH STOP LIGHT SWITCH REV-B FWD/REV VALVE 18 19 20 TAIL LIGHT (BLACK) BACK-UP LIGHT (GREEN) REAR TAIL LIGHT ASSEMBLY B 15 16 A 9 17 FROM 15 AMP FUSE ON DASH STOP LIGHT (RED) GND-5 N IG (#16) ST 17 (#16) ACC T BA TO STOP LIGHT SWITCH AC C BAT IG N BACK-UP ALARM NOT USED 11 12 13 14 10 7 12 13 8 1 2 3 4 5 6 10 TO TERMINAL C IN TAIL LIGHT HARNESS STOPLIGHT SWITCH MOUNTING ON BRAKE PEDAL Item Part No. Qty. Description Of Part Item Part No. Qty. Description Of Part 9112-5055 1 1 2 3 9112-1145 9112-1146 9136-5045 1 1 1 4 9112-3065 8666-1147 8666-1149 8666-1152 8668-3480 8203-3996 8668-3122 8820-1108 1 38" 38" 38" 3 45" 2 1 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 8855-1016 8096-3058 9114-1364 9114-3210 9114-1257 8096-3062 8096-3069 8096-3066 8096-3070 9114-1197 9114-3117 9114-1256 9114-1259 9114-3108 7736-3268 1 1 1 1 1 1 5 5 2 1 1 1 1 1 1 LOCKWASHER, 3/4 W. PACK CONNECTOR, (shroud) JUMPER WIRE TAIL LIGHT HARNESS JUMPER WIRE W. PACK CONNECTOR, (shroud) W. PACK CONNECTOR, (male pin) W. PACK CONNECTOR, (cable seal) W. PACK CONNECTOR, (cavity plug) MOUNTING TAB STOPLIGHT SWITCH JUMPER WIRE JUMPER WIRE FUSE HOLDER FUSE, 15 AMP 5 8856-1115 1 STOP LIGHT INSTALLATION, (includes all items) TAIL LIGHT HOUSING TAIL LIGHT BRACKET TAIL LIGHT ASSEMBLY, (includes the following seven items) TAIL LIGHT WIRE, 16 GAUGE, (black) WIRE, 16 GAUGE, (green) WIRE, 16 GAUGE, (red) BUTT CONNECTOR WIRE LOOM TIE WRAP HEX HD CAPSCREW, 3/4-10X1-1/4, GR5 FLAT WASHER, 3/4 SVC 13-30
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