Compression Tools, Dies - Hi

Transcription

Compression Tools, Dies - Hi
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
62
WEJTAP TOOLS
The WEJTAP
INSTALLATION TOOL is a
one-piece assembly that consists of a head
and a power unit with a Locking Breach. Two colorcoded, interchangeable heads accept all WEJTAP
connectors. The “memory” of the WEGTAP
connector compensates for any potential loosening
of connections over time.
Cat. No. WTK Complete Kit
Kit contains all of the
following:
Cat. No.
Description
WTB
Power Unit
WTF-Y
Large Frame - Yellow
WTF-RB
Small Frame - Red/Blue
WTR-Y
Large Removal Clip - Yellow
WTR-RB
Small Removal Clip - Red Blue
WTCK
Cleaning Kit
WTC
The WEJTAP POWER-BOOSTER
is a self-contained charge that
provides the force necessary to
drive the wedge into direct
contact with the conductors. The
booster is discharged
only when properly
positioned in the tool
assembly and activated
by a hammer blow.
Packaged 25 per box
Cat. No. WPB-R Red Booster
Cat. No. WPB-B Blue Booster
Cat. No. WPB-Y Yellow Booster
WEJTAP CONNECTORS
use an aluminum allow wedge
that is power-driven
between the run and the
tap cables locking them
into a “C” shaped tempered
aluminum alloy spring-body.
The spring-body maintains
consistent pressure throughout
the life of the
connection to ensure
reliability during
severe electrical and
climactic conditions.
Please call for
ordering information.
HD Plastic Case Only
ITEMS CAN BE ORDERED SEPARATELY
ALSO SEE WEJTAP BUCKET & BAG ON PAGE 79,80
ALWAYS.... USE A WIRE BRUSH
ON BARE CONDUCTOR
TO REMOVE
OXIDES AND CONTAMINANTS
BEFORE ATTACHING
GROUNDS, JUMPERS,
TAPS, SPLICES OR CONNECTORS
SEE PAGE 140
STIRRUPS are available
from #6 through 1033.6
nominal conductor ranges.
Tinned copper bails are
permanently attached.
WEJTAP COVERS are installed on connectors
to prevent them from coming in contact with other
taps or exposed ground points. The Wejtap Covers
are rugged snap-on devices available in four sizes to
cover all connector sizes and are cold weather tested
for easy installations.
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
BATTERY-OPERATED
QUAD-POINT “DIELESS” CRIMPING TOOLS
These 6.2-ton, DIELESS, 12V, tools utilize four indentors to make
the crimp. Two-speed pump advances the ram quickly to start the
crimp, reducing crimp completion time. The ram automatically
retracts after the crimp is complete. For use with Anderson brand
connectors and other connectors manufactured to ANSI C119.4. They
are lightweight, feature an angled pistol grip and a 360° rotating head.
The “Flip-Top” model uses a pull pin to open head for easy removal
from the connector. Weight: 11.1 lbs.
Capacity:
Copper color-coded lugs & splices: #6 AWG - 500 MCM
Aluminum color-coded lugs & splices: #6 AWG - 400 MCM 5/8 in.
Aluminum Service Entrance Sleeves: #8 AWG - 1/0 .840 in.
Aluminum Service Entrance Sleeves: #4 AWG - 350 MCM
Cat. No.
EK06AT11
EK06AT12
Description
Quad-Point open head dieless battery-powered crimping tool, with
2 batteries, 110V, 1 hour charger, carrying case, test gauge and slugs
Quad-Point open head dieless battery-powered crimping tool, with
2 batteries, 12VDC, 1 hour charger, carrying case, test gauge and slugs
FLIP TOP “DIELESS” CRIMPING TOOL
Same as above with “Flip-Top style head and larger capacity.
Weight: 10.8 lbs.
Capacity:
Copper color-coded lugs & splices: #6 AWG - 750 MCM
Aluminum color-coded lugs & splices: #6 AWG - 750 MCM 5/8 in.
Aluminum Service Entrance Sleeves: #8 AWG - 1/0 .840 in.
Aluminum Service Entrance Sleeves: #4 AWG - 350 MCM
Cat. No.
Description
EK06FT11
Quad-Point flip-top head dieless battery-powered crimping tool, with 2
batteries, 110V, 1 hour charger, carrying case, test gauge and slugs
EK06FT12
same as above with 12VDC, 1 hour charger
If you can’t find it...
call HI-LINE!
63
COMPRESSION TOOLS & DIES
64
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
RATCHET, DIELESS COMPRESSION TOOL
Cat. No. OH25
This one hand “service entrance tool” weighs only
2.5 lbs. and is 12" long.
DIELESS!
RATCHET COMPRESSION TOOL
Cat. No. OUR840
This one hand “service entrance tool” accepts
Burndy “X” dies.
SEE PAGES 76-77
HAND OPERATED MECHANICAL COMPRESSION TOOLS
For Use With BURNDY “W” Dies
These tools accept Burndy “W” type dies. They have bent hard wood handles. Their heads
have two permanent die grooves. A specific size nose die groove and a “D3” groove which
also serves as a seat for die inserts used to install additional splices, taps, and terminal
connectors.
Designed to provide over 90,000 crimps on terminals with wire ranges through 4/0 ACSR.
This tool weighs only 6 lbs. and generates a crimp force of 9,000 lbs.
Description
w/ BG (5/8")
w/ "O" Fixed
Fixed Nose Die
Nose Die
With bent hard wood handles
MD6
MD6-8
With straight fiberglass handles
MD6-4
MD6-12
All tools have a permanent "D3" die groove which
also serves as a seat for die inserts.
Fiberglass and polymer
handled models are also
available.
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
65
For Use With KEARNEY “O” Dies
These “O” type hand operated compression tools accept Kearney “NON-BOW”
dies. They have fiberglass handles available in straight or bent configurations for use
on energized lines. Heads are available with an insulating boot. A fixed nose die
provides extra convenience when installing “SERV-ENS” connectors & triplex sleeves
and “SQUEEZONS” connectors.
Designed to provide
over 100,000 crimps on
Description
w/ 5/8" Fixed w/ "O" Fixed
terminals with wire
Nose Die
Nose Die
ranges through 4/0
with 17" Straight Handles
0-62F
0-63F
ACSR* (*350 mcm-one
hole aluminum
same as above with Insulated Head
0-62-3F
0-63-3F
terminals). Up to 9,800
with 17" Bent Handles
0-62-50F
0-63-50F
lbs. of output force is developed by this tool which
same as above with Insulated Head
0-62-53F
0-63-53F
weighs 7 lbs. Accessories: Carrying Case, Die Case,
Insulating Boot, Cutting Dies.
XPJ TOOL
This fiberglass handled tool has three compression grooves and
is used only with oval sleeves. 22” long.
For Cable Sizes: 3/16", 3/8", 5/32"
Connector Sizes: #2, #4, #6
“W” DIE TREE
MANY DIES IN STOCK
Cat. No. WDTREE
This item is designed to store
6 sets of “W” dies. Spring
loaded buttons hold dies in
place similar to compression
head attachments.
SEE PAGES 76-77
DIE CASES
MANY DIES IN STOCK
Cat. No. PT29291
U-type die case
SEE PAGES 76-77
Cat. No. PT4946
W-type die case
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
66
COMPRESSION TOOLS USING “W” DIES
Cat. No. PW
This 6 ton, hand operated, self contained hydraulic
compression tool is designed for “W” style dies to crimp
lugs and splices up to 500MCM. Includes case
Spring Loaded Handle Allows Single Hand
Use!
o
Automatic Retraction, Head Rotates 180
Rapid Advance, Length: 16”, Weight: 6.2 lbs.
COPPER LUGS & SPLICES UP TO 500MCM
6 TON BATTERY POWERED SERVICE ENTRANCE CRIMPING TOOL
“FEEL” THE DIFFERENCE!
Cat. No. IPBW-BG
This 6 Ton, in-line, battery operated tool is quiet, well
balanced and light weight making it suitable to use with just
one hand. The IBW is fitted with a maximum pressure valve
and automatically returns upon completion of a proper crimp.
Like all NEW GENERATION tools, it is made utility tough!
Two jaw types accept all Burndy style “W” and “X” dies giving the user
a choice between a “BG” nose die groove (standard) or an “O” nose die groove
just like MD6 tools. A third jaw option accepts all Kearney “O” type dies.
Wgt:6.8 lbs w/battery. All models include: 2 - 3AH Ni-MH batteries, A/C charger
and storage case
Other IPB models:
Cat. No. IPBW-O Accepts all “W” dies, fixed “O” nose groove
Cat. No. IPBK Accepts all Kearney “O” dies and Burndy “W” dies,
fixed “O” nose groove
Interchangeable Crimping Head Only:
Cat. No. IP-BG Head Only, accepts all Burndy type “W” and “X” dies with “BG” nose die groove.
Cat. No. IP-O Head Only, accepts all Burndy type “W” and “X” dies with “O” nose die groove.
Cat. No. IP-K Head Only, accepts all Kearney type “O” dies.
5 TON BATTERY POWERED SERVICE ENTRANCE CRIMPING TOOL
Cat. No. EK425-DBG12
This battery powered, one handed service entrance tool comes with BG nose die and D3 die seat
which accepts standard “W” dies. It features an automatic retraction to notify the operator that a
crimp is complete. Count on completing about 180, 4/0 splice crimps per charge! Designed to crimp
250 MCM copper color-coded connectors and 5/8 & 840 service entrance connectors with proper dies.
Head rotates 360 . Includes 12V DC Charger. Also available with O nose die.
Note: Also available in Kearney-style heads. Call for assistance.
Length: 18-1/4” - Weight: 5.4 lbs.
Cat. No. EK425-DBG11 same as above but with 110V charger
Cat. No. KD6-27 Cutting Dies (for use with CJD3 jaw set)
o
Cat. No. 01975 Standard Battery;
Cat. No. 02178 A/C Charger; Cat. No. 02179 DC Charger
Cat. No. 52025125 Replacement Jaw Covers
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
67
COMPRESSION TOOLS USING “W” DIES AND “O” DIES
BATTERY HYDRAULIC COMPRESSION TOOL
“FEEL” THE DIFFERENCE!
Cat. No. PBW
This 6 ton, 14.4V tool is lightweight and well balanced for single
hand operation. It is designed for standard “W” style dies and
features an auto “click” notifying the operator that a proper crimp is
complete. Unlike other similar tools, the operator controls the length of the ram
return allowing the tool to be slid to the next position on multiple
crimp connectors saving operating time and battery life. The ram
can be retracted at any time, even if the battery is dead!
Auto “click” Signals
a Proper Crimp
o
Head Rotates 180
14.4V Ni-MH Battery
Two Stage Rapid Advance
INCLUDES CASE, TWO NI-MH
Length: 11.7” Weight: 8.5 lbs.
BATTERIES, A/C CHARGER
Cat. No. PBW-DC with DC charger
COMPRESSION TOOL USES BURNDY “W” AND KEARNEY “O” DIES
“FEEL” THE DIFFERENCE!
BATTERY HYDRAULIC COMPRESSION TOOL
Cat. No. PBOB accepts Burndy “W” dies (includes adapter)
Cat. No. PBOK accepts Kearney “O” dies
This 6 ton, 14.4V tool is lightweight and well balanced for
single hand operation. It is designed to accept both standard
“W” and “O” style dies. (an adapter us used for the Burndy
“W” dies)
Features include an open head style and auto “click”
notifying the operator that a proper crimp is complete. Unlike
other similar tools, the operator controls the length of the ram
return allowing the tool to be slid to the next position on
multiple crimp connectors saving operating time and battery
life. The ram can be retracted at any time, even if the battery
is dead!
Auto “click” Signals
a Proper Crimp
o
Head Rotates 180
Two Stage Rapid Advance
14.4V Ni-MH Battery
INCLUDES CASE, TWO NI-MH
Length: 14” Weight: 11 lbs.
BATTERIES, A/C CHARGER
Cat. No. PBOB-DC with DC charger
Cat. No. PBOK-DC with DC charger
Cat. No. PBO-AW “W” die adapter only
Cat. No. PBO-AO “O” die adapter only
MANY DIES IN STOCK
SEE PAGES 76-77
COMPRESSION TOOLS & DIES
68
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
COMPRESSION TOOLS USING “U” DIES
14.6 TON COMPRESSION TOOL - 1.65”
“FEEL” THE DIFFERENCE!
LUGS & SPLICES UP TO 750MCM
Cat. No. PU165
This 14.6 ton, hand operated, self contained
hydraulic compression tool is designed for
standard “U” style dies to crimp lugs and splices
up to 750MCM. Tool features an automatic shutoff to notify the operator that a proper crimp is
complete.
Auto “click” Signals a Proper Crimp
Large 1.65” Jaw Opening
o
Head Rotates 180
Rapid Advance
Length: 20.5” Weight: 14 lbs.
Cat. No. PHU165 Remote Head Only
10,000 PSI working pressure.
14.6 TON COMPRESSION TOOL - 1”
Cat. No. PU1
This 14.6 ton, hand operated, self contained hydraulic compression tool is designed for standard “U” style
dies to crimp lugs up to 750MCM and splices up to
400MCM. Tool features an automatic shut-off to
notify the operator that a proper crimp is
complete.
Auto “click” Signals a Proper Crimp
Two Stage Rapid Advance
Large 1” Jaw Opening
o
Head Rotates 180
“FEEL” THE DIFFERENCE!
Length: 18.6”
LUGS UP TO 750MCM & SPLICES UP TO 400MCM
Weight: 11.5 lbs.
LOW PRESSURE CRIMPING TOOLS
CONNECTS DIRECTLY TO TRUCK CIRCUITS - NO INTENSIFIER REQUIRED
Cat No. LPK1230
This low pressure, 12 ton tool has a 1" jaw opening and works
directly from truck low pressure circuits. No intensifier required.
Built-in relief valve assures a 12 Ton crimp with a 1,500-2,500 psi
system. 18.5 lbs. Accepts std
“U” type dies.Use 54923 “M”
& 54925 “F” Couplers
Cat. No. LPK1240
Same as above except 1.5" opening which crimps up to
750 MCM copper or aluminum cable in seconds. 19.7 lbs.
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
69
COMPRESSION TOOLS USING “U” DIES
14.6 TON BATTERY HYDRAULIC COMPRESSION TOOLS
Cat. No. PBU165
This 14.6 ton, 14.4V tool is lightweight and
well balanced for single hand operation. It is
designed for standard “U” style dies and features
an auto “click” notifying the operator that a proper
crimp is complete. Unlike other similar tools, the
operator controls the length of the ram return
allowing the tool to be slid to the next position on
multiple crimp connectors saving operating time
and battery life. The ram can be retracted at any
time or distance, even if the battery is dead!
“FEEL” THE DIFFERENCE!
Auto “click” Signals
a Proper Crimp
o
Head Rotates 180
Large 1.65 Jaw Opening
14.4V Ni-MH Battery
Two Stage Rapid Advance
Length: 15” Weight: 16lbs.
TOOL HAS BUILT IN
BATTERY GAUGE
Cat. No. PBU165-DC with DC charger
Cat. No. PBU1
same as PBU165 but with a 1” jaw opening
Weight: 14.5lbs
INCLUDES CASE, TWO
NI-MH BATTERIES, A/C
CHARGER
Cat. No. PBU1-DC with DC charger
Cat. No. PBTU165
This 14.6 ton, 14.4V tool is lightweight and well
balanced for single hand operation. It is designed for
standard “U” style dies and features an auto “click”
notifying the operator that a proper crimp is
complete. Unlike other similar tools, the operator
controls the length of the ram return allowing the tool
to be slid to the next position on multiple crimp
connectors saving operating time and battery life. The
ram can be retracted at any time or distance, even if
the battery is dead!
Auto “click” Signals
a Proper Crimp
o
Head Rotates 180
Large 1.65 Jaw Opening
14.4V Ni-MH Battery
Two Stage Rapid Advance
Length: 18” Weight: 18 lbs.
Cat. No. PBTU165-DC with DC charger
TOOL HAS BUILT IN
BATTERY GAUGE
“FEEL” THE DIFFERENCE!
INCLUDES CASE, TWO NI-MH
BATTERIES, A/C CHARGER
COMPRESSION TOOLS & DIES
70
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
COMPRESSION TOOLS USING “P” DIES
15 TON BATTERY HYDRAULIC COMPRESSION TOOL
“FEEL” THE DIFFERENCE!
TOOL HAS BUILT IN
BATTERY GAUGE
INCLUDES CASE, TWO NI-MH
BATTERIES, A/C CHARGER
60 TON COMPRESSION HEAD
Cat. No. PH60
This single acting, 60 ton
press is designed to compress
ACSR and ACAR
transmission and distribution
sleeves and lugs up to 2.4"
O.D. It will readily accept
Burndy and Alcoa dies.Weight:
45 lbs.
Cat. No. PBTP2
This 15 ton, 14.4V tool is lightweight and well
balanced for single hand operation. It is designed for
standard “P” style dies and features an auto “click”
notifying the operator that a proper crimp is
complete. Unlike other similar tools, the operator
controls the length of the ram return allowing the
tool to be slid to the next position on multiple crimp
connectors saving operating time and battery life.
The ram can be retracted at any time or distance,
even if the battery is dead!
Auto “click” Signals
a Proper Crimp
o
Head Rotates 180
Large 2” Jaw Opening
14.4V Ni-MH Battery
Two Stage Rapid Advance
Length: 21” Weight: 23 lbs.
Cat. No. PBTP2-DC with DC charger
Cat. No. AU2 Adapter
Allows Use Of “U” Dies
100 TON COMPRESSION HEAD
Cat. No. PH100-D
This 100 ton, double acting
compression head accepts
Alcoa shell type dies.
Cat. No. PH60-D
Same as above but double
acting.
200 TON COMPRESSION HEAD
Cat. No. PH200-D
200 ton, double acting compression head
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
71
BATTERY HYDRAULIC PUMP
ELECTRIC HYDRAULIC PUMP
Cat. No. PB10
At 20lbs, this lightweight, 24Vdc, 10,000psi
hydraulic pump offers a great alternative to heavier,
electric and gas powered pumps. Utility Tough, it is
designed to operate in all weather conditions and in any
position. Pump features an auto shut-off and includes a
10’ hose and remote control. 76-102 Crimps.
Cat. No. EPP10
This lightweight and durable,
10,000PSI, 110V-AC electric
pump is equipped with a builtin, factory set pressure relief
valve. An audible “pop” and
recycling of the pump signals
completion of the
crimping/cutting cycle. A
durable hand-held pendant
switch offers remote
operation in addition to the
manual switch located on the
pump housing. Wgt: 30lbs.
16” High - Base: 6”x8” - 2 qt reservoir - 12.5 amp
“FEEL”
THE
DIFFERENCE!
Cat. No. 1937
24Vdc replacement battery for PB10 pump
Cat. No. DC24
110Vac battery charger for 24V battery
GAS DRIVEN HYDRAULIC PUMPS
Cat. No. GP10
This 4hp, Gas
Driven, 10,000 psi
pump will operate
one double acting tool
or two single acting
tools. 77lbs.
HYDRAULIC FOOT PUMP
Cat. No. FP10
This 10,000psi, utility tough,
hydraulic pump incorporates a
“rapid advance” feature which gets
your remote head to work fast!
Includes a 10’, high pressure,
flexible hose and couplers.
Case included.
26” long, 14 lbs.
If you can’t find it...
call HI-LINE!
HYDRAULIC
HOSE
3/16" high
pressure,10,000
PSI, Non-Conductive
Hydraulic Hose with
Couplers.
Cat. No.
HLHP06
HLHP10
HLHP25
Description
6’ Hydraulic Hose
10' Hydraulic Hose
25' Hydraulic Hose
HYDRAULIC INTENSIFIER
Cat. No. HB10
Intensifies existing 1,000 2,000 psi (70-139bar) low
pressure input to 10,000 psi (700
bar) high pressure output.
COMPRESSION TOOLS & DIES
72
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
BATTERY POWERED CRIMPERS
Cat. No. REC-558U
• Interchangeable Cutter Head
• Operates in Confined
Underground Spaces
• Tested Up to 75KV
• Accepts “W” & “O” Type Dies
• 5th Generation of the Original
ROBO*CRIMP™
• Rapid Advance
• External Pressure Adjustment
• One Hand Operation
• Optional Cutter Attachment
(25CAT) Available
Cat. No. 25CAT
SPECIFICATIONS
Output
6 Ton
Weight
8 lbs. with Battery
Size
13”L x 23”H x 2.5”W
Jaw Opening
1.8”
CONNECTOR RANGE
#6-500 MCM Cu
Lugs & Splices
#6-300 MCM Al
H-Taps
Up to 4/0 - 4/0
25CAT (OPTIONAL) SPECS.
Capacity
500 MCM Cu*
Jaw Opening
1”
* Will not cut ALL 500 MCM copper cable - please contact
Hi-Line Customer Service for more information.
Cat. No. REC-5510
•
•
•
•
•
1.65” Jaw Opening
New LED Indicator
Tested Up to 75KV
Accepts All 12-Ton “U” Type Dies
New Ergonomically Balanced Weather
Resistant Housing
• Protective Rubber Boot on “C” Head
Cat. No. REC-5750
•
•
•
•
•
•
Rapid Advance
360º Rotating Head
Flip-Top Head Design
Eliminates the Need for Dies
6.2-Ton Output
Lugs Up to 750 MCM*
SPECIFICATIONS
Output
12 Ton
Weight
15 lbs. with Battery
Size
16”L x 12”H x 3”W
Jaw Opening
1.65”
CONNECTOR RANGE
Lugs & Splices
Up to750 MCM Cu
SPECIFICATIONS
Output
6.2 Ton
Weight
12 lbs. with Battery
Size
15.5”L x 13”H x 2.5”W
Jaw Opening
1.5”
CONNECTOR RANGE
Lugs & Splices #6 AWG - 750 MCM*
*Designed to Crimp Anderson Connectors & Other Brand Connectors Manufactured to ANSI C119.4
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
Cat. No. REC-558U
73
ECO-EZ ROBO CRIMPTM
• NEW Streamlined Design
• Compact and Lightweight
• Visible Orange Housing
• 4 Compression Heads to Choose From
• Accepts All “W” & “X” Type Dies (except the EZK)
• One Hand Operation
• 6-Ton Output
• Compatible with All Huskie 14.4V Batteries
Standard Kit Includes:
EZND
EZK
EZO
1 ECO EZ Tool
2 BP 70E Battery Packs (page 75)
1 CH-35R 25-Minute AC Charger (page 75)
1 Carrying Case
EZBG
BATTERY POWERED CUTTERS
Cat. No. REC-S524
• Rapid Advance
• Overload By-Pass Protection
SPECIFICATIONS
Output
8 Ton
Weight
10 lbs. with Battery
Size
12.5”L x 12”H x 2.5”W
Jaw Opening
.95”
CUTTING CAPACITIES
Wire Rope
7/8”
Rebar (Sc 40)
5/8”
Rebar (Sc 60)
1/2”
Ground Rod
1/2”
ACSR
477 MCM
Guy Wire
1/2”
Cat. No. REC-54AC
• For Copper & Aluminum Only
• Cuts Up to 1000 MCM Cu*
• Specifically Designed to Cut Large
Jacketed Underground Cable
• Overload Circuit Breaker Protection
SPECIFICATIONS
Weight
8 lbs. with Battery
Size
13”L x 23”H x 2.5”W
Jaw Opening
2-1/8”
CUTTING CAPACITIES
Aluminum
1500 MCM
Copper
1000 MCM*
*DO NOT CUT STEEL OR ACSR. Consult Hi-Line Customer Service for more info.
COMPRESSION TOOLS & DIES
74
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
HYDRAULIC PUMP
Cat. No. REC-14EF
• Remote Operation Allows Full
Operator Control
• Advance and Hold Feature Standard
• Manual Control Directly on
Pump Motor
• Pressure Adjustment from
4,000 - 10,000 psi
SPECIFICATIONS
Weight
34 lbs.
Size
17”L x 6”W x 14”H
Motor Size
1/2 HP - 6.5 Amp
Delivery @ 200 psi
157 cu/in/m
Delivery @ 10,000 psi
19 cu/in
Oil Capacity
120 cu/in (2 quarts)
BATTERY POWERED PUMP
Cat. No. REC-P1
• Powerful 28.8 Volt
• Operates Up to Single Acting
60 Ton Press
• Adjustable 10,000 psi
• Eliminates the Need for AC Power
• Compact and Portable
SPECIFICATIONS
Output
10,000 psi
Weight
23 lbs. with 2 Batteries
Dimensions
16” x 6” x 10”
108 cu/in/min @ 300 psi
Flow
18 cu/in/min @ 10,000 psi
Fluid Reservoir Capacity
61 cu/in
35-TON HYDRAULIC STEEL PUNCH
Cat. No. SH-70M
SPECIFICATIONS
Output
35 Ton
Weight
28 lbs.
Capacity
1/2” Thick Mild Steel
Max. Hole
13/16” Diameter
Dimensions
14” x 8” x 3.5”
Throat Depth
2.75”
TOOL & WEDGE CONNECTOR
SYSTEM
Cat. No. REC-MDT
• Extremely reliable tool
using state of the art, long
life, high efficiency batteries
for easy and accurate
connections
• Eliminates the powder driven tools regular cleaning
requirements due to powder residue build up
• Features an integrated external adjustment valve that
precisely matches output pressure of the tool to the
requirements of the color coded Tyco Electronics
AMPACT tap connector system
• 5 Year warranty on tool and batteries
COMPRESSION HEADS
Cat. No. EP-100WB
SPECIFICATIONS
Output
100 Ton
Weight
96 lbs.
Size
7-1/2”W x 14”H
Die Style
HA100-Series
Ram Stroke
.98” Travel
Oil Volume
314 cc
Cat. No. EP-200WA
SPECIFICATIONS
Output
200 Ton
Weight
190 lbs.
Size
14”W x 17”H
Die Style
HA200-Series
Ram Stroke
1.57” Travel
Oil Volume
1134 cc
• Designed for Full Tension Transmission and
Substation Connections
• Double Acting Hydraulic Cylinder
for Quicker Return Times
• Lightest Weight Models in Their Class
• Removable Die Caps for Easy Cable Insertion
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
75
BATTERY ACCESSORIES, CHARGERS & GAUGES
Cat. No. BP-70E
The BP-70E (pictured left) is the standard replacement battery for all
ROBO tools. The BP-70EI “Smart” battery (pictured right) is the same as
the standard BP-70E with the addition of a LED display that will indicate
its power capabilities. It is self evaluating, allowing the user to monitor the
status of the battery’s power in between charges. Charge time is
approximately 25 minutes for a fully depleted battery.
Cat. No. BP-70EI
FEATURES: LED Indicator (BP-70EI only), Up to 1000 Recharge Cycles,
High Capacity 1.9 Ah, 14.4 Volt, 5 Year Warranty
Cat. No. BP-70MH
The BP-70MH is a nickel metal hydride
battery that has an ultra high capacity of 2.9
Ah, 30% greater run time than the BP70E. It is distinguished by the blue rim
on the top cap. Charge time is
approximately 35 minutes on a fully
depleted battery.
FEATURES: Up to 1000 Recharge Cycles, High
Capacity 2.9 Ah, 14.4 Volt, 5 Year Warranty
Cat. No. PG-4
The PG-4 gauge is used to calibrate 12
ton output tools. It was designed to fit in
all brands of 12 ton tools, and is supplied
with U-type test dies. If you are using
Kearney tools, specify PG-4K which
comes with TDK-1 test dies.
FEATURES: 12-Ton Test Gauge Kit, 3.5 lbs., 4”
Dial Face, 9” x 4” x 1.5”
Cat. No. CH-70DCH
Cat. No. CH-35R
The CH-35R charger has an
optional refresh cycle built in
to discharge then recharge the
battery, to eliminate “memory”
effect and return the battery to
its optimal performance. This cycle can be
used anytime the operator feels the battery is
losing performance or the number of cycles per
charge is decreasing.
FEATURES: 14.4 Volt, 5 Year Warranty, 25- Min.
Recharge on High Capacity BP-70E & BP-70EI
Batteries (above)
See page 287
for our tool repair
order form
The CH-70DCH can be
plugged directly into an
automotive cigarette lighter
and has a built in overload
fuse protector. Although it
is composed of a lightweight
printed circuit, the battery drain on an automotive
system is considerable and the engine should be
running while the battery is being charged. We do not
recommend battery charging while the engine is off.
FEATURES: 12 Volt Automotive Style Plug End, 5
Year Warranty, 90-Min. Recharge on High Capacity
BP-70E and BP-70EI Batteries
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
76
COMMON DIES FOR BURNDY &
KEARNEY TYPE TOOLS
BURNDY DIES
Die
Index
Color
Code
5/8
BURNDY DIES
Die
Index
Color
Code
Mechanical
MD6
OUR840
X165
Hydraulic
Y750
Y35
205
206
W166
U165/U205
U166/U459
207
W167
U167/U568
Hydraulic
208
U168
Y750
Y35
209
U209
210
U210
W-BG
U-BG
211
W167
U167/U568
W-C
U-C
236
W236
U236
U-D3
U-K840
237
W237
W-K840
Mechanical
MD6
OUR840
C
BROWN
D3
K-840
BLUE
238
W238
O
GREEN
W-O
U-O
239
W239
7
BLUE
W5CRT
U5CRT
240
8
GRAY
W4CRT
W4CRT
U4CRT
241
W241
9
WHITE
W3CRT
W3CRT
U3CRT
242
W242
U242
10
BROWN
W2CRT
U2CRT
243
W243
U243
11
GREEN
W1CRT
U1CRT
244
W242
U242
12
PINK
W25RT
U25RT
245
W245
13
BLACK
W26RT
U26RT
246
W248
14
ORANGE
W27RT
U27RT
247
W247
15
PURPLE
W28RT
U28RT
248
W248
16
YELLOW
W29RT*
U29RT
249
W249
17
WHITE
W30RT*
U30RT
250
18
RED
W31RT*
U31RT
251
19
BLUE
W32RT*
U32RT
252
U252
20
BROWN
W34RT*
U34RT
253
U253
49
RED
W8CRT
U8CRT
255
U255
W25RT
RED
X237
U237
U238
X239
W240
U239
U240
X241
X245
U241
U245
U248
X247
U247
U248
X249
U249
U250
RED
W251
161
W161
X161
U161
256
162
W162
W162
U162
257
U257
163
W163
W163
U163
259
U259
164
W164
U164
261
U261
165
W165
U165/U205
263
U263
166
W166
U166/U459
267
U267
167
W167
U167/U568
275
168
U168
276
U276
169
U169
285
U285
170
U170
287
U171
296
TAN
U25ART
193
U193
297
OLIVE
U26ART
202
U202
298
WHITE
U28ART
203
U203
299
BROWN
U31ART
204
U204
300
PINK
U34ART
171
W171
X165
W167
U251
W164
W165
U167/U568
U164
U165/U205
COMPRESSION TOOLS & DIES
HI-LINE UTILITY SUPPLY CO.
Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com
BURNDY DIES
Die
Index
Hydraulic
BURNDY DIES
Mechanical
Hydraulic
Y750
Y35
Die
Index
304
305
U304
U305
642
643
306
U170
654
308
U308
655
U655
313
U313
658
U658
316
U316
659
W659
317
U317
660
W660
318
U261
668
U668
321
U321
676
U676
322
U322
677
U677
U29ART
678
U678
326
U33RT
679
U679
327
U327
687
W687
329
U329
690
W690
U690
331
U331
691
W691
U691
U165/U205
692
W692
U692
U305
693
W693
U693
U694
324
Color
Code
Mechanical
77
MD6
OUR840
RED
339
X339
341
Color
Code
MD6
OUR840
Y750
Y35
U642
U643
PURPLE
U654
U659
X660
U660
X687
346
GRAY
U6CABT
694
W694
348
PINK
U2CABT
702
W702
350
U350
705
U705
373
U373
786
U786
U788
374
BLUE
U8CABT
788
375
GREEN
U4CABT
936
YELLOW
U39ART-2
403
U403
997
ORANGE
U997
426
U317
400
PURPLE
U38RT
459
U166/U459
467
RUBY
U27ART
468
U468
470
BLUE
U30ART
471
GOLD
U1CART
472
GREEN
U32ART
473
BLACK
490
505
W163
KEARNEY "062" DIES
U36ART
Cat. No.
U490
B
D
J
K
O
P
T
737
781
30554
26994
48410
40495
26993
30611
40493
30084
30450
U163
U33RT
547
U490
552
U552
W167
DIES FOR OTHER TOOLS AND CONNECTORS ALSO
AVAILABLE. PLEASE CALL FOR INFORMATION.
Die Size
538
568
*THE MD6-6R2 RATCHET TOOL IS REQUIRED ON THESE SIZES.
STANDARD MD6 OR MD6R RATCHET TOOLS WILL NOT WORK
U167/U568
607
U607
608
U608
609
U609
Die Size
Cat. No.
840
3/16
1/4
5/16
3/8
1/2
9/16
19/32
5/8-1
11/6
30124
36181
30154
30043
30042
30041
26958
30914
26992
40114