Compression Tools, Dies - Hi
Transcription
Compression Tools, Dies - Hi
COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com 62 WEJTAP TOOLS The WEJTAP INSTALLATION TOOL is a one-piece assembly that consists of a head and a power unit with a Locking Breach. Two colorcoded, interchangeable heads accept all WEJTAP connectors. The “memory” of the WEGTAP connector compensates for any potential loosening of connections over time. Cat. No. WTK Complete Kit Kit contains all of the following: Cat. No. Description WTB Power Unit WTF-Y Large Frame - Yellow WTF-RB Small Frame - Red/Blue WTR-Y Large Removal Clip - Yellow WTR-RB Small Removal Clip - Red Blue WTCK Cleaning Kit WTC The WEJTAP POWER-BOOSTER is a self-contained charge that provides the force necessary to drive the wedge into direct contact with the conductors. The booster is discharged only when properly positioned in the tool assembly and activated by a hammer blow. Packaged 25 per box Cat. No. WPB-R Red Booster Cat. No. WPB-B Blue Booster Cat. No. WPB-Y Yellow Booster WEJTAP CONNECTORS use an aluminum allow wedge that is power-driven between the run and the tap cables locking them into a “C” shaped tempered aluminum alloy spring-body. The spring-body maintains consistent pressure throughout the life of the connection to ensure reliability during severe electrical and climactic conditions. Please call for ordering information. HD Plastic Case Only ITEMS CAN BE ORDERED SEPARATELY ALSO SEE WEJTAP BUCKET & BAG ON PAGE 79,80 ALWAYS.... USE A WIRE BRUSH ON BARE CONDUCTOR TO REMOVE OXIDES AND CONTAMINANTS BEFORE ATTACHING GROUNDS, JUMPERS, TAPS, SPLICES OR CONNECTORS SEE PAGE 140 STIRRUPS are available from #6 through 1033.6 nominal conductor ranges. Tinned copper bails are permanently attached. WEJTAP COVERS are installed on connectors to prevent them from coming in contact with other taps or exposed ground points. The Wejtap Covers are rugged snap-on devices available in four sizes to cover all connector sizes and are cold weather tested for easy installations. COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com BATTERY-OPERATED QUAD-POINT “DIELESS” CRIMPING TOOLS These 6.2-ton, DIELESS, 12V, tools utilize four indentors to make the crimp. Two-speed pump advances the ram quickly to start the crimp, reducing crimp completion time. The ram automatically retracts after the crimp is complete. For use with Anderson brand connectors and other connectors manufactured to ANSI C119.4. They are lightweight, feature an angled pistol grip and a 360° rotating head. The “Flip-Top” model uses a pull pin to open head for easy removal from the connector. Weight: 11.1 lbs. Capacity: Copper color-coded lugs & splices: #6 AWG - 500 MCM Aluminum color-coded lugs & splices: #6 AWG - 400 MCM 5/8 in. Aluminum Service Entrance Sleeves: #8 AWG - 1/0 .840 in. Aluminum Service Entrance Sleeves: #4 AWG - 350 MCM Cat. No. EK06AT11 EK06AT12 Description Quad-Point open head dieless battery-powered crimping tool, with 2 batteries, 110V, 1 hour charger, carrying case, test gauge and slugs Quad-Point open head dieless battery-powered crimping tool, with 2 batteries, 12VDC, 1 hour charger, carrying case, test gauge and slugs FLIP TOP “DIELESS” CRIMPING TOOL Same as above with “Flip-Top style head and larger capacity. Weight: 10.8 lbs. Capacity: Copper color-coded lugs & splices: #6 AWG - 750 MCM Aluminum color-coded lugs & splices: #6 AWG - 750 MCM 5/8 in. Aluminum Service Entrance Sleeves: #8 AWG - 1/0 .840 in. Aluminum Service Entrance Sleeves: #4 AWG - 350 MCM Cat. No. Description EK06FT11 Quad-Point flip-top head dieless battery-powered crimping tool, with 2 batteries, 110V, 1 hour charger, carrying case, test gauge and slugs EK06FT12 same as above with 12VDC, 1 hour charger If you can’t find it... call HI-LINE! 63 COMPRESSION TOOLS & DIES 64 HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com RATCHET, DIELESS COMPRESSION TOOL Cat. No. OH25 This one hand “service entrance tool” weighs only 2.5 lbs. and is 12" long. DIELESS! RATCHET COMPRESSION TOOL Cat. No. OUR840 This one hand “service entrance tool” accepts Burndy “X” dies. SEE PAGES 76-77 HAND OPERATED MECHANICAL COMPRESSION TOOLS For Use With BURNDY “W” Dies These tools accept Burndy “W” type dies. They have bent hard wood handles. Their heads have two permanent die grooves. A specific size nose die groove and a “D3” groove which also serves as a seat for die inserts used to install additional splices, taps, and terminal connectors. Designed to provide over 90,000 crimps on terminals with wire ranges through 4/0 ACSR. This tool weighs only 6 lbs. and generates a crimp force of 9,000 lbs. Description w/ BG (5/8") w/ "O" Fixed Fixed Nose Die Nose Die With bent hard wood handles MD6 MD6-8 With straight fiberglass handles MD6-4 MD6-12 All tools have a permanent "D3" die groove which also serves as a seat for die inserts. Fiberglass and polymer handled models are also available. COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com 65 For Use With KEARNEY “O” Dies These “O” type hand operated compression tools accept Kearney “NON-BOW” dies. They have fiberglass handles available in straight or bent configurations for use on energized lines. Heads are available with an insulating boot. A fixed nose die provides extra convenience when installing “SERV-ENS” connectors & triplex sleeves and “SQUEEZONS” connectors. Designed to provide over 100,000 crimps on Description w/ 5/8" Fixed w/ "O" Fixed terminals with wire Nose Die Nose Die ranges through 4/0 with 17" Straight Handles 0-62F 0-63F ACSR* (*350 mcm-one hole aluminum same as above with Insulated Head 0-62-3F 0-63-3F terminals). Up to 9,800 with 17" Bent Handles 0-62-50F 0-63-50F lbs. of output force is developed by this tool which same as above with Insulated Head 0-62-53F 0-63-53F weighs 7 lbs. Accessories: Carrying Case, Die Case, Insulating Boot, Cutting Dies. XPJ TOOL This fiberglass handled tool has three compression grooves and is used only with oval sleeves. 22” long. For Cable Sizes: 3/16", 3/8", 5/32" Connector Sizes: #2, #4, #6 “W” DIE TREE MANY DIES IN STOCK Cat. No. WDTREE This item is designed to store 6 sets of “W” dies. Spring loaded buttons hold dies in place similar to compression head attachments. SEE PAGES 76-77 DIE CASES MANY DIES IN STOCK Cat. No. PT29291 U-type die case SEE PAGES 76-77 Cat. No. PT4946 W-type die case COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com 66 COMPRESSION TOOLS USING “W” DIES Cat. No. PW This 6 ton, hand operated, self contained hydraulic compression tool is designed for “W” style dies to crimp lugs and splices up to 500MCM. Includes case Spring Loaded Handle Allows Single Hand Use! o Automatic Retraction, Head Rotates 180 Rapid Advance, Length: 16”, Weight: 6.2 lbs. COPPER LUGS & SPLICES UP TO 500MCM 6 TON BATTERY POWERED SERVICE ENTRANCE CRIMPING TOOL “FEEL” THE DIFFERENCE! Cat. No. IPBW-BG This 6 Ton, in-line, battery operated tool is quiet, well balanced and light weight making it suitable to use with just one hand. The IBW is fitted with a maximum pressure valve and automatically returns upon completion of a proper crimp. Like all NEW GENERATION tools, it is made utility tough! Two jaw types accept all Burndy style “W” and “X” dies giving the user a choice between a “BG” nose die groove (standard) or an “O” nose die groove just like MD6 tools. A third jaw option accepts all Kearney “O” type dies. Wgt:6.8 lbs w/battery. All models include: 2 - 3AH Ni-MH batteries, A/C charger and storage case Other IPB models: Cat. No. IPBW-O Accepts all “W” dies, fixed “O” nose groove Cat. No. IPBK Accepts all Kearney “O” dies and Burndy “W” dies, fixed “O” nose groove Interchangeable Crimping Head Only: Cat. No. IP-BG Head Only, accepts all Burndy type “W” and “X” dies with “BG” nose die groove. Cat. No. IP-O Head Only, accepts all Burndy type “W” and “X” dies with “O” nose die groove. Cat. No. IP-K Head Only, accepts all Kearney type “O” dies. 5 TON BATTERY POWERED SERVICE ENTRANCE CRIMPING TOOL Cat. No. EK425-DBG12 This battery powered, one handed service entrance tool comes with BG nose die and D3 die seat which accepts standard “W” dies. It features an automatic retraction to notify the operator that a crimp is complete. Count on completing about 180, 4/0 splice crimps per charge! Designed to crimp 250 MCM copper color-coded connectors and 5/8 & 840 service entrance connectors with proper dies. Head rotates 360 . Includes 12V DC Charger. Also available with O nose die. Note: Also available in Kearney-style heads. Call for assistance. Length: 18-1/4” - Weight: 5.4 lbs. Cat. No. EK425-DBG11 same as above but with 110V charger Cat. No. KD6-27 Cutting Dies (for use with CJD3 jaw set) o Cat. No. 01975 Standard Battery; Cat. No. 02178 A/C Charger; Cat. No. 02179 DC Charger Cat. No. 52025125 Replacement Jaw Covers COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com 67 COMPRESSION TOOLS USING “W” DIES AND “O” DIES BATTERY HYDRAULIC COMPRESSION TOOL “FEEL” THE DIFFERENCE! Cat. No. PBW This 6 ton, 14.4V tool is lightweight and well balanced for single hand operation. It is designed for standard “W” style dies and features an auto “click” notifying the operator that a proper crimp is complete. Unlike other similar tools, the operator controls the length of the ram return allowing the tool to be slid to the next position on multiple crimp connectors saving operating time and battery life. The ram can be retracted at any time, even if the battery is dead! Auto “click” Signals a Proper Crimp o Head Rotates 180 14.4V Ni-MH Battery Two Stage Rapid Advance INCLUDES CASE, TWO NI-MH Length: 11.7” Weight: 8.5 lbs. BATTERIES, A/C CHARGER Cat. No. PBW-DC with DC charger COMPRESSION TOOL USES BURNDY “W” AND KEARNEY “O” DIES “FEEL” THE DIFFERENCE! BATTERY HYDRAULIC COMPRESSION TOOL Cat. No. PBOB accepts Burndy “W” dies (includes adapter) Cat. No. PBOK accepts Kearney “O” dies This 6 ton, 14.4V tool is lightweight and well balanced for single hand operation. It is designed to accept both standard “W” and “O” style dies. (an adapter us used for the Burndy “W” dies) Features include an open head style and auto “click” notifying the operator that a proper crimp is complete. Unlike other similar tools, the operator controls the length of the ram return allowing the tool to be slid to the next position on multiple crimp connectors saving operating time and battery life. The ram can be retracted at any time, even if the battery is dead! Auto “click” Signals a Proper Crimp o Head Rotates 180 Two Stage Rapid Advance 14.4V Ni-MH Battery INCLUDES CASE, TWO NI-MH Length: 14” Weight: 11 lbs. BATTERIES, A/C CHARGER Cat. No. PBOB-DC with DC charger Cat. No. PBOK-DC with DC charger Cat. No. PBO-AW “W” die adapter only Cat. No. PBO-AO “O” die adapter only MANY DIES IN STOCK SEE PAGES 76-77 COMPRESSION TOOLS & DIES 68 HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com COMPRESSION TOOLS USING “U” DIES 14.6 TON COMPRESSION TOOL - 1.65” “FEEL” THE DIFFERENCE! LUGS & SPLICES UP TO 750MCM Cat. No. PU165 This 14.6 ton, hand operated, self contained hydraulic compression tool is designed for standard “U” style dies to crimp lugs and splices up to 750MCM. Tool features an automatic shutoff to notify the operator that a proper crimp is complete. Auto “click” Signals a Proper Crimp Large 1.65” Jaw Opening o Head Rotates 180 Rapid Advance Length: 20.5” Weight: 14 lbs. Cat. No. PHU165 Remote Head Only 10,000 PSI working pressure. 14.6 TON COMPRESSION TOOL - 1” Cat. No. PU1 This 14.6 ton, hand operated, self contained hydraulic compression tool is designed for standard “U” style dies to crimp lugs up to 750MCM and splices up to 400MCM. Tool features an automatic shut-off to notify the operator that a proper crimp is complete. Auto “click” Signals a Proper Crimp Two Stage Rapid Advance Large 1” Jaw Opening o Head Rotates 180 “FEEL” THE DIFFERENCE! Length: 18.6” LUGS UP TO 750MCM & SPLICES UP TO 400MCM Weight: 11.5 lbs. LOW PRESSURE CRIMPING TOOLS CONNECTS DIRECTLY TO TRUCK CIRCUITS - NO INTENSIFIER REQUIRED Cat No. LPK1230 This low pressure, 12 ton tool has a 1" jaw opening and works directly from truck low pressure circuits. No intensifier required. Built-in relief valve assures a 12 Ton crimp with a 1,500-2,500 psi system. 18.5 lbs. Accepts std “U” type dies.Use 54923 “M” & 54925 “F” Couplers Cat. No. LPK1240 Same as above except 1.5" opening which crimps up to 750 MCM copper or aluminum cable in seconds. 19.7 lbs. COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com 69 COMPRESSION TOOLS USING “U” DIES 14.6 TON BATTERY HYDRAULIC COMPRESSION TOOLS Cat. No. PBU165 This 14.6 ton, 14.4V tool is lightweight and well balanced for single hand operation. It is designed for standard “U” style dies and features an auto “click” notifying the operator that a proper crimp is complete. Unlike other similar tools, the operator controls the length of the ram return allowing the tool to be slid to the next position on multiple crimp connectors saving operating time and battery life. The ram can be retracted at any time or distance, even if the battery is dead! “FEEL” THE DIFFERENCE! Auto “click” Signals a Proper Crimp o Head Rotates 180 Large 1.65 Jaw Opening 14.4V Ni-MH Battery Two Stage Rapid Advance Length: 15” Weight: 16lbs. TOOL HAS BUILT IN BATTERY GAUGE Cat. No. PBU165-DC with DC charger Cat. No. PBU1 same as PBU165 but with a 1” jaw opening Weight: 14.5lbs INCLUDES CASE, TWO NI-MH BATTERIES, A/C CHARGER Cat. No. PBU1-DC with DC charger Cat. No. PBTU165 This 14.6 ton, 14.4V tool is lightweight and well balanced for single hand operation. It is designed for standard “U” style dies and features an auto “click” notifying the operator that a proper crimp is complete. Unlike other similar tools, the operator controls the length of the ram return allowing the tool to be slid to the next position on multiple crimp connectors saving operating time and battery life. The ram can be retracted at any time or distance, even if the battery is dead! Auto “click” Signals a Proper Crimp o Head Rotates 180 Large 1.65 Jaw Opening 14.4V Ni-MH Battery Two Stage Rapid Advance Length: 18” Weight: 18 lbs. Cat. No. PBTU165-DC with DC charger TOOL HAS BUILT IN BATTERY GAUGE “FEEL” THE DIFFERENCE! INCLUDES CASE, TWO NI-MH BATTERIES, A/C CHARGER COMPRESSION TOOLS & DIES 70 HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com COMPRESSION TOOLS USING “P” DIES 15 TON BATTERY HYDRAULIC COMPRESSION TOOL “FEEL” THE DIFFERENCE! TOOL HAS BUILT IN BATTERY GAUGE INCLUDES CASE, TWO NI-MH BATTERIES, A/C CHARGER 60 TON COMPRESSION HEAD Cat. No. PH60 This single acting, 60 ton press is designed to compress ACSR and ACAR transmission and distribution sleeves and lugs up to 2.4" O.D. It will readily accept Burndy and Alcoa dies.Weight: 45 lbs. Cat. No. PBTP2 This 15 ton, 14.4V tool is lightweight and well balanced for single hand operation. It is designed for standard “P” style dies and features an auto “click” notifying the operator that a proper crimp is complete. Unlike other similar tools, the operator controls the length of the ram return allowing the tool to be slid to the next position on multiple crimp connectors saving operating time and battery life. The ram can be retracted at any time or distance, even if the battery is dead! Auto “click” Signals a Proper Crimp o Head Rotates 180 Large 2” Jaw Opening 14.4V Ni-MH Battery Two Stage Rapid Advance Length: 21” Weight: 23 lbs. Cat. No. PBTP2-DC with DC charger Cat. No. AU2 Adapter Allows Use Of “U” Dies 100 TON COMPRESSION HEAD Cat. No. PH100-D This 100 ton, double acting compression head accepts Alcoa shell type dies. Cat. No. PH60-D Same as above but double acting. 200 TON COMPRESSION HEAD Cat. No. PH200-D 200 ton, double acting compression head COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com 71 BATTERY HYDRAULIC PUMP ELECTRIC HYDRAULIC PUMP Cat. No. PB10 At 20lbs, this lightweight, 24Vdc, 10,000psi hydraulic pump offers a great alternative to heavier, electric and gas powered pumps. Utility Tough, it is designed to operate in all weather conditions and in any position. Pump features an auto shut-off and includes a 10’ hose and remote control. 76-102 Crimps. Cat. No. EPP10 This lightweight and durable, 10,000PSI, 110V-AC electric pump is equipped with a builtin, factory set pressure relief valve. An audible “pop” and recycling of the pump signals completion of the crimping/cutting cycle. A durable hand-held pendant switch offers remote operation in addition to the manual switch located on the pump housing. Wgt: 30lbs. 16” High - Base: 6”x8” - 2 qt reservoir - 12.5 amp “FEEL” THE DIFFERENCE! Cat. No. 1937 24Vdc replacement battery for PB10 pump Cat. No. DC24 110Vac battery charger for 24V battery GAS DRIVEN HYDRAULIC PUMPS Cat. No. GP10 This 4hp, Gas Driven, 10,000 psi pump will operate one double acting tool or two single acting tools. 77lbs. HYDRAULIC FOOT PUMP Cat. No. FP10 This 10,000psi, utility tough, hydraulic pump incorporates a “rapid advance” feature which gets your remote head to work fast! Includes a 10’, high pressure, flexible hose and couplers. Case included. 26” long, 14 lbs. If you can’t find it... call HI-LINE! HYDRAULIC HOSE 3/16" high pressure,10,000 PSI, Non-Conductive Hydraulic Hose with Couplers. Cat. No. HLHP06 HLHP10 HLHP25 Description 6’ Hydraulic Hose 10' Hydraulic Hose 25' Hydraulic Hose HYDRAULIC INTENSIFIER Cat. No. HB10 Intensifies existing 1,000 2,000 psi (70-139bar) low pressure input to 10,000 psi (700 bar) high pressure output. COMPRESSION TOOLS & DIES 72 HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com BATTERY POWERED CRIMPERS Cat. No. REC-558U • Interchangeable Cutter Head • Operates in Confined Underground Spaces • Tested Up to 75KV • Accepts “W” & “O” Type Dies • 5th Generation of the Original ROBO*CRIMP™ • Rapid Advance • External Pressure Adjustment • One Hand Operation • Optional Cutter Attachment (25CAT) Available Cat. No. 25CAT SPECIFICATIONS Output 6 Ton Weight 8 lbs. with Battery Size 13”L x 23”H x 2.5”W Jaw Opening 1.8” CONNECTOR RANGE #6-500 MCM Cu Lugs & Splices #6-300 MCM Al H-Taps Up to 4/0 - 4/0 25CAT (OPTIONAL) SPECS. Capacity 500 MCM Cu* Jaw Opening 1” * Will not cut ALL 500 MCM copper cable - please contact Hi-Line Customer Service for more information. Cat. No. REC-5510 • • • • • 1.65” Jaw Opening New LED Indicator Tested Up to 75KV Accepts All 12-Ton “U” Type Dies New Ergonomically Balanced Weather Resistant Housing • Protective Rubber Boot on “C” Head Cat. No. REC-5750 • • • • • • Rapid Advance 360º Rotating Head Flip-Top Head Design Eliminates the Need for Dies 6.2-Ton Output Lugs Up to 750 MCM* SPECIFICATIONS Output 12 Ton Weight 15 lbs. with Battery Size 16”L x 12”H x 3”W Jaw Opening 1.65” CONNECTOR RANGE Lugs & Splices Up to750 MCM Cu SPECIFICATIONS Output 6.2 Ton Weight 12 lbs. with Battery Size 15.5”L x 13”H x 2.5”W Jaw Opening 1.5” CONNECTOR RANGE Lugs & Splices #6 AWG - 750 MCM* *Designed to Crimp Anderson Connectors & Other Brand Connectors Manufactured to ANSI C119.4 COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com Cat. No. REC-558U 73 ECO-EZ ROBO CRIMPTM • NEW Streamlined Design • Compact and Lightweight • Visible Orange Housing • 4 Compression Heads to Choose From • Accepts All “W” & “X” Type Dies (except the EZK) • One Hand Operation • 6-Ton Output • Compatible with All Huskie 14.4V Batteries Standard Kit Includes: EZND EZK EZO 1 ECO EZ Tool 2 BP 70E Battery Packs (page 75) 1 CH-35R 25-Minute AC Charger (page 75) 1 Carrying Case EZBG BATTERY POWERED CUTTERS Cat. No. REC-S524 • Rapid Advance • Overload By-Pass Protection SPECIFICATIONS Output 8 Ton Weight 10 lbs. with Battery Size 12.5”L x 12”H x 2.5”W Jaw Opening .95” CUTTING CAPACITIES Wire Rope 7/8” Rebar (Sc 40) 5/8” Rebar (Sc 60) 1/2” Ground Rod 1/2” ACSR 477 MCM Guy Wire 1/2” Cat. No. REC-54AC • For Copper & Aluminum Only • Cuts Up to 1000 MCM Cu* • Specifically Designed to Cut Large Jacketed Underground Cable • Overload Circuit Breaker Protection SPECIFICATIONS Weight 8 lbs. with Battery Size 13”L x 23”H x 2.5”W Jaw Opening 2-1/8” CUTTING CAPACITIES Aluminum 1500 MCM Copper 1000 MCM* *DO NOT CUT STEEL OR ACSR. Consult Hi-Line Customer Service for more info. COMPRESSION TOOLS & DIES 74 HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com HYDRAULIC PUMP Cat. No. REC-14EF • Remote Operation Allows Full Operator Control • Advance and Hold Feature Standard • Manual Control Directly on Pump Motor • Pressure Adjustment from 4,000 - 10,000 psi SPECIFICATIONS Weight 34 lbs. Size 17”L x 6”W x 14”H Motor Size 1/2 HP - 6.5 Amp Delivery @ 200 psi 157 cu/in/m Delivery @ 10,000 psi 19 cu/in Oil Capacity 120 cu/in (2 quarts) BATTERY POWERED PUMP Cat. No. REC-P1 • Powerful 28.8 Volt • Operates Up to Single Acting 60 Ton Press • Adjustable 10,000 psi • Eliminates the Need for AC Power • Compact and Portable SPECIFICATIONS Output 10,000 psi Weight 23 lbs. with 2 Batteries Dimensions 16” x 6” x 10” 108 cu/in/min @ 300 psi Flow 18 cu/in/min @ 10,000 psi Fluid Reservoir Capacity 61 cu/in 35-TON HYDRAULIC STEEL PUNCH Cat. No. SH-70M SPECIFICATIONS Output 35 Ton Weight 28 lbs. Capacity 1/2” Thick Mild Steel Max. Hole 13/16” Diameter Dimensions 14” x 8” x 3.5” Throat Depth 2.75” TOOL & WEDGE CONNECTOR SYSTEM Cat. No. REC-MDT • Extremely reliable tool using state of the art, long life, high efficiency batteries for easy and accurate connections • Eliminates the powder driven tools regular cleaning requirements due to powder residue build up • Features an integrated external adjustment valve that precisely matches output pressure of the tool to the requirements of the color coded Tyco Electronics AMPACT tap connector system • 5 Year warranty on tool and batteries COMPRESSION HEADS Cat. No. EP-100WB SPECIFICATIONS Output 100 Ton Weight 96 lbs. Size 7-1/2”W x 14”H Die Style HA100-Series Ram Stroke .98” Travel Oil Volume 314 cc Cat. No. EP-200WA SPECIFICATIONS Output 200 Ton Weight 190 lbs. Size 14”W x 17”H Die Style HA200-Series Ram Stroke 1.57” Travel Oil Volume 1134 cc • Designed for Full Tension Transmission and Substation Connections • Double Acting Hydraulic Cylinder for Quicker Return Times • Lightest Weight Models in Their Class • Removable Die Caps for Easy Cable Insertion COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com 75 BATTERY ACCESSORIES, CHARGERS & GAUGES Cat. No. BP-70E The BP-70E (pictured left) is the standard replacement battery for all ROBO tools. The BP-70EI “Smart” battery (pictured right) is the same as the standard BP-70E with the addition of a LED display that will indicate its power capabilities. It is self evaluating, allowing the user to monitor the status of the battery’s power in between charges. Charge time is approximately 25 minutes for a fully depleted battery. Cat. No. BP-70EI FEATURES: LED Indicator (BP-70EI only), Up to 1000 Recharge Cycles, High Capacity 1.9 Ah, 14.4 Volt, 5 Year Warranty Cat. No. BP-70MH The BP-70MH is a nickel metal hydride battery that has an ultra high capacity of 2.9 Ah, 30% greater run time than the BP70E. It is distinguished by the blue rim on the top cap. Charge time is approximately 35 minutes on a fully depleted battery. FEATURES: Up to 1000 Recharge Cycles, High Capacity 2.9 Ah, 14.4 Volt, 5 Year Warranty Cat. No. PG-4 The PG-4 gauge is used to calibrate 12 ton output tools. It was designed to fit in all brands of 12 ton tools, and is supplied with U-type test dies. If you are using Kearney tools, specify PG-4K which comes with TDK-1 test dies. FEATURES: 12-Ton Test Gauge Kit, 3.5 lbs., 4” Dial Face, 9” x 4” x 1.5” Cat. No. CH-70DCH Cat. No. CH-35R The CH-35R charger has an optional refresh cycle built in to discharge then recharge the battery, to eliminate “memory” effect and return the battery to its optimal performance. This cycle can be used anytime the operator feels the battery is losing performance or the number of cycles per charge is decreasing. FEATURES: 14.4 Volt, 5 Year Warranty, 25- Min. Recharge on High Capacity BP-70E & BP-70EI Batteries (above) See page 287 for our tool repair order form The CH-70DCH can be plugged directly into an automotive cigarette lighter and has a built in overload fuse protector. Although it is composed of a lightweight printed circuit, the battery drain on an automotive system is considerable and the engine should be running while the battery is being charged. We do not recommend battery charging while the engine is off. FEATURES: 12 Volt Automotive Style Plug End, 5 Year Warranty, 90-Min. Recharge on High Capacity BP-70E and BP-70EI Batteries COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com 76 COMMON DIES FOR BURNDY & KEARNEY TYPE TOOLS BURNDY DIES Die Index Color Code 5/8 BURNDY DIES Die Index Color Code Mechanical MD6 OUR840 X165 Hydraulic Y750 Y35 205 206 W166 U165/U205 U166/U459 207 W167 U167/U568 Hydraulic 208 U168 Y750 Y35 209 U209 210 U210 W-BG U-BG 211 W167 U167/U568 W-C U-C 236 W236 U236 U-D3 U-K840 237 W237 W-K840 Mechanical MD6 OUR840 C BROWN D3 K-840 BLUE 238 W238 O GREEN W-O U-O 239 W239 7 BLUE W5CRT U5CRT 240 8 GRAY W4CRT W4CRT U4CRT 241 W241 9 WHITE W3CRT W3CRT U3CRT 242 W242 U242 10 BROWN W2CRT U2CRT 243 W243 U243 11 GREEN W1CRT U1CRT 244 W242 U242 12 PINK W25RT U25RT 245 W245 13 BLACK W26RT U26RT 246 W248 14 ORANGE W27RT U27RT 247 W247 15 PURPLE W28RT U28RT 248 W248 16 YELLOW W29RT* U29RT 249 W249 17 WHITE W30RT* U30RT 250 18 RED W31RT* U31RT 251 19 BLUE W32RT* U32RT 252 U252 20 BROWN W34RT* U34RT 253 U253 49 RED W8CRT U8CRT 255 U255 W25RT RED X237 U237 U238 X239 W240 U239 U240 X241 X245 U241 U245 U248 X247 U247 U248 X249 U249 U250 RED W251 161 W161 X161 U161 256 162 W162 W162 U162 257 U257 163 W163 W163 U163 259 U259 164 W164 U164 261 U261 165 W165 U165/U205 263 U263 166 W166 U166/U459 267 U267 167 W167 U167/U568 275 168 U168 276 U276 169 U169 285 U285 170 U170 287 U171 296 TAN U25ART 193 U193 297 OLIVE U26ART 202 U202 298 WHITE U28ART 203 U203 299 BROWN U31ART 204 U204 300 PINK U34ART 171 W171 X165 W167 U251 W164 W165 U167/U568 U164 U165/U205 COMPRESSION TOOLS & DIES HI-LINE UTILITY SUPPLY CO. Phone: 800-323-6606 Fax: 847-488-1285 www.hilineco.com BURNDY DIES Die Index Hydraulic BURNDY DIES Mechanical Hydraulic Y750 Y35 Die Index 304 305 U304 U305 642 643 306 U170 654 308 U308 655 U655 313 U313 658 U658 316 U316 659 W659 317 U317 660 W660 318 U261 668 U668 321 U321 676 U676 322 U322 677 U677 U29ART 678 U678 326 U33RT 679 U679 327 U327 687 W687 329 U329 690 W690 U690 331 U331 691 W691 U691 U165/U205 692 W692 U692 U305 693 W693 U693 U694 324 Color Code Mechanical 77 MD6 OUR840 RED 339 X339 341 Color Code MD6 OUR840 Y750 Y35 U642 U643 PURPLE U654 U659 X660 U660 X687 346 GRAY U6CABT 694 W694 348 PINK U2CABT 702 W702 350 U350 705 U705 373 U373 786 U786 U788 374 BLUE U8CABT 788 375 GREEN U4CABT 936 YELLOW U39ART-2 403 U403 997 ORANGE U997 426 U317 400 PURPLE U38RT 459 U166/U459 467 RUBY U27ART 468 U468 470 BLUE U30ART 471 GOLD U1CART 472 GREEN U32ART 473 BLACK 490 505 W163 KEARNEY "062" DIES U36ART Cat. No. U490 B D J K O P T 737 781 30554 26994 48410 40495 26993 30611 40493 30084 30450 U163 U33RT 547 U490 552 U552 W167 DIES FOR OTHER TOOLS AND CONNECTORS ALSO AVAILABLE. PLEASE CALL FOR INFORMATION. Die Size 538 568 *THE MD6-6R2 RATCHET TOOL IS REQUIRED ON THESE SIZES. STANDARD MD6 OR MD6R RATCHET TOOLS WILL NOT WORK U167/U568 607 U607 608 U608 609 U609 Die Size Cat. No. 840 3/16 1/4 5/16 3/8 1/2 9/16 19/32 5/8-1 11/6 30124 36181 30154 30043 30042 30041 26958 30914 26992 40114