Made-to-Measure Automation AS 620

Transcription

PG L. The Value
Provider for
Power Generation
Management
Made-to-Measure Automation
AS 620
Power Generation l Instrumentation & Controls
PG L. The Value
Provider for
Power Generation
Management
The Structure
From Complete Overview to the Smallest Detail
TELEPERM XP
Power Generation l Instrumentation & Controls 2/28
AS620_15_and_more _e, PG L61, Andreas R. Lang, 2003-07-10
PG L. The Value
Provider for
Power Generation
Management
AS 620
Made-to-Measure Automation
For All Automation Functions
from basic automation to fast closed-loop control for turbineinclusive failsafe solutions
High Availability
thanks to system-wide configurable redundancy
Any Configuration
through centralized and decentralized structures
Decentralized
with Remote I/O and field devices
High Customer Benefit During Operation
through powerful diagnostics and service functions
using Intelligent Field Devices
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Management
Basic Automation
Centralized or Decentralized

Plant bus
Signal acquisition,
closed-loop and openloop control with FUM
(Function Modules)
AP
system bus

All central components
and FUM are capable of
operating in redundancy
FUM
...
FUM
Centralized I/O
Cabinet bus redundancy
incl. FUM interfaces
PROFIBUS-DP

Distributed signal I/O´s
with SIM (Remote I/O)
SIM
TELEPERM XP
...
SIM
Remote I/O
PG L. The Value
Provider for
Power Generation
Safety-Related Automation with APF
Management
Plant bus
All components
redundant
AP
APF safety-related
(2-out-of-2) and high
availability due to
redundancy
(1-out-of-2)
APF-B
APF-A
Series prototype test
according to
DIN VDE 0116,
DIN V VDE 0801,
DIN V 19250 (AK 1...6)
System bus
FUM-F
TELEPERM XP
FUM-F
FUM-F
FUM-F
PG L. The Value
Provider for
Power Generation
Safety-Related Automation with SIMATIC AG-F
Management
Plant bus
AG F :
- AG 95 F
- AG 115 F
AP
SINEC L1
Series prototype test
according to
DIN VDE 0116,
DIN V VDE 0801,
AG-F
DIN V 19250 (AK 1...6)
System bus
and
IEC 61508 (SIL 1...3)
for AG 95 F
SIM-F
TELEPERM XP
...
SIM-F
SIM-F
...
SIM-F
PG L. The Value
Provider for
Power Generation
Management
AS 620 B without the Field Bus: Penetration of the
I&C System limited to the Automation Systems
Process control-and
Information system
Engineering- and
Diagnostics system
Plant bus
Full access
Automation
Reduced
access
Cabinet bus
Input
Marshalling
rack
Output
Switchgear
Subdistributor
M
TELEPERM XP
M
PG L. The Value
Provider for
Power Generation
Management
AS 620 B with the Field Bus: Total Penetration
of the I&C System through the Field Level
Process control- and
Information system
Engineering- and
diagnostics system
Full access
Plant bus
Automation
PROFIBUS-DP
Field bus
remote
I/O
sensor
PROFIBUS-DP
actuator
M
TELEPERM XP
sensor
actuator
Field bus
remote
I/O
M
PG L. The Value
Provider for
Power Generation
Management
AS 620 B
Automation Structures with TELEPERM XP
Centralized structure
Distributed structure
with Remote I/O
Plant bus
Plant bus
AP
FUM
Distributed structure
with Remote I/O and Intelligent Field Devices
Plant bus
AP
electronic room
AP
FUM
Marshalling
Marshalling
rack
rack
Field bus
PROFIBUS-DP
Field bus
PROFIBUS-DP
Trunk cable
SwitchSwitchgear
gear
Remote
I/O
Remote
I/O
plant
area
Single
cable
Subrack
Subrack
distributor
distributor
M
M
M
M
M
M
M
FUM = function module
TELEPERM XP
Intelligent
Field Devices
SIM = signal module
PG L. The Value
Provider for
Power Generation
Management
Configuration with non-redundant
AP and Function Modules (FUM-B)
Plant bus
C
P
U
C
P
I
I
M ... M
C
P
U
C
P
Non-Redundant AP
I
I
M ... M
System bus
I
M
I
M
1
.
.
4
FUM-B
FUM - rack
(19 modules)
I
M
I
M
FUM-B
5
.
.
6
FUM-B
FUM-B
total of max. 6 FUM-B-rack’s per AP lockable
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Management
Configuration with redundant AP
and Function Modules (FUM-B)
Plant bus
C
P
U
C
P
I
M
C
P
U
C
P
I
M
Redundant AP
System bus
I
M
I
M
FUM-B
FUM - rack
(19 modules)
I
M
I
M
FUM-B
max. 6 FUM-B- rack’s per AP lockable
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Management
Compact Range of FUM-B – Function Modules
suitable for all Applications
FUM 210-GB/GB-I/SYS/BIN
Drive control interface module or
M
FUM 232
Analog transmitter signal
conditioning module for
Pt100 and thermocouples
signal conditioning for binary signals (GB)
High-speed binary signal acquisition (GB-I)
Monitoring and message function (SYS)
Output of binary signals (BIN)
FUM 230
FUM 280
PID
Analog transmitter signal
conditioning module
TELEPERM XP
Module for
continuous controllers
#
PG L. The Value
Provider for
Power Generation
Management
Configuration with non-redundant AP
and Signal Module (SIM)
Plant bus
C
P
U
C
P
I
I
M ... M
C
P
U
Non-Redundant AP
I
I
M ... M
C
P
Field bus
1... 5
PROFIBUS-DP
SIM
Distributed I/O system
(Remote I/O)
ET 200M
SIM
max. 32 ET 200M - Stations per AP
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Management
Configuration with redundant AP
and Signal Module (SIM)
Plant bus
C
P
U
C
P
I
I
M ... M
C
P
U
Redundant AP
C
P
I
I
M ... M
1..5
Field bus
1..5
PROFIBUS-DP
SIM
I
M
I
M
SIM
I
M
Distributed I/O system
(Remote I/O)
ET 200M
I
M
max. 32 ET 200M - Stations per AP
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Automation of the highest possible accuracy
Management
Central clock
Plant bus
SICLOCK

Time resolution 1 ms

Time accuracy 10ms
(system wide)
AP
Time resolution
1 ms
AP

Option: FUM 210GB-I
Time accuracy
system wide 6 ms
FUM
FUM
(typical)
Time resolution
1 ms
TELEPERM XP
PG L. The Value
Provider for
Power Generation
FUM: Key Features
Management

In the module:

Power plant-specific drive
control functionality:
Low voltage monitoring,
command termination and time
stamping in the module

Monitoring:
Short circuits from P and M,
wire-break, antivalence,
measurement range, plug-in
and module-type check

Channel-specific transmitter
supply

Fail-safe applications to be
designed homogeneously
Typ. 1ms resolution (FUM 210)
10 ms update cycle for
binary signals
50 ms update cycle for
analog signals

Redundancy from cabinet bus
to module

Modules can be configured
redundantly (0 to 100%)

Function modules provide
features for drive controls,
closed-loop controls and
signal conditioning for binary
and analog values

Compact module range
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Management
The Fail-Safe Automation System
is highly available
Group control level AP
2-outof-2
comparator
APF-A
APF-B
CPU 1
CPU 1
Synchronous
clock pulses
CPU 2
Interface
Synchronous
cycles
Interface
Synchronous
clock pulses
CPU 2
2-outof-2
comparator
Individual control level (FUM-F)
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Configuration with APF
Management
C
P
U
Redundant AP
C
P
I I I
M MM
C
P
U
C
P
I I I
MMM
AP
A
A S
I
I
P
P Y
M
M
F
F S
I I
MM
A
A S
I
I
P
P Y
M
M
F
F S
APF
FUM-F
FUM-F
TELEPERM XP
APF – rack
(12 FUM-F slots)
I I
MM
APF
1
.
FUM-F
max. 4 APF each redundant AP
1
.
.
.
.
.
3
3
extension rack
FUM-F
(18 FUM-F slots)
max. 3 FUM-F rack each APF
FUM-F
PG L. The Value
Provider for
Power Generation
Management
Compact Range of FUM-F – Function Modules
for all Applications
FUM 310
FUM 360
Test
Test
Fail-safe binary
transmitter signal
conditioning module
FUM 330
Fail-safe binary
output module
Test
Fail-safe analog
transmitter signal
conditioning module
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Management
Redundancy with FUM-F
Fail-Safe Function Modules
Module 2
Module 1
FUM 360
FUM 360
E
E
M
M
M
M
control channel 1
(L1/L+)
(N/L-)
control channel 2
E = Read back input
TELEPERM XP
PG L. The Value
Provider for
Power Generation
SIM: Key Features
Management
Uses SIMATIC S7
standard products
Signal conditioning is provided
by the AP
Distributed configuration,
located in field junction boxes
100 ms update and execution
cycle
Accepts higher voltages
and currents (110 V / 220 V)
10 ms update cycle in the AP
for appr. 60 binary signals with
1 ms time resolution
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Management
Connection with Auxiliary Parts based on
SIMATIC® S5® / S7®
OM
Plant bus
ES

Connection via plant bus or
PROFIBUS

Communication with
OM via AP

Interface in the AP engineered
with ES 680

SIMATIC S5 / S7 engineered with
S5 / S7 tools

Time stamp in AP

Optional:
Time stamp from SIMATIC S5 /
S7 incorporated in the AP
AP
PROFIBUS
S7-300
TELEPERM XP
S7-400H
PG L. The Value
Provider for
Power Generation
Management
Fast-Closed Loop Control for Turbines
AS 620T
OM
Plant bus
AP
ES
APT

Communication with OM
via the AP

SIMADYN processing units
for fast-closed loop controls
(position control: 6 ms in the
case of gas and steam
turbines)

Fast-signal conditioning
with AddFEM (1 ms)

1-out-of-2 redundancy
design for closed-loop
controls
PROFIBUS- DP
AddFEM
TELEPERM XP
AddFEM
PG L. The Value
Provider for
Power Generation
Management
Neat and Tidy:
Clear structure in the standard cabinet
Cabinet lamp
I&C monitor distributing
module
Shield bar
SAE: Cabinet connection
elements (as required)
Cable duct for
process cable
Transmission module
with automatic circuit
breakers and suppressor
diodes
Subrack FUM
Power bar
Subrack redundant AP
Cable duct for
bus cable
TELEPERM XP
Diode block with
integrated feed-in
terminals for redundant
24V DC power supply
PG L. The Value
Provider for
Power Generation
Application Area of Function Modules (FUM)
Management
AS 620 B
modules optionally redundant:
FUM-B – range of modules
AS 620 F
FUM-F – range of modules
channels
Drive control
FUM 210
max. 8
Step controller
FUM 210
max. 4
Binary signal conditioning
FUM 210
max. 28 **
Continuous controller
FUM 280
max. 2 *
Analog and binary signal coupling
FUM 280
max. 6 analog I/O
channels
FUM 360
max. 24
FUM 310
max. 16 **
FUM 330
max. 4
max. 13 binary I/O
Analog signal conditioning 20mA
FUM 230
max. 16
Thermocouple
FUM 232
max. 28
Resistance thermometer
FUM 232
max. 14
Analog signal coupling I/O
FUM 531
max. 4/4
FUM 531
max. 4/4
Binary signal coupling I/O
FUM 511
max. 16/16
FUM 511
max. 16/16
* max. 4, with control algorithm in the AP
TELEPERM XP
** single contacts
PG L. The Value
Provider for
Power Generation
Management
Automation with AS 620:
Highlights
SIMATIC S5/S7 standard
equipment used for every
automation task
Integrated system service
for I&C diagnostics
Integrated redundancy
Central configuration of
the AP and FUM’s in the
standard cabinet
Time resolution 1 ms
Distributed configuration
with SIMs in the field level
Time accuracy 10 ms
system wide
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Management
Field bus:
5 Reasons to use the Field bus
Decentralized Design – Intelligence where it belongs
Field bus – The Trend Continues
Well-Equipped for Decades to Come
More Functions for the Same Price
High Customer Benefit During Operation
TELEPERM XP
PG L. The Value
Provider for
Power Generation
Management
Decentralized Design:
Intelligence Where It Belongs
Operations
Management
Industrial Ethernet
System bus
Control
PROFIBUS
Field bus
Remote I/O
Field
Remote I/O
TELEPERM XP
Sensor
Actor
Field device

Made-to-Measure Automation AS 620

Transcription

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