Mortar Brochure U.S.
Transcription
Mortar Brochure U.S.
St Marys Masonry Cement is a hydraulic cement produced specifically for use in mortar for unit masonry construction. lntergrinding of portland cement clinker with plasticizers in the production of St Marys Masonry Cement provides excellent plasticity, water retentivity and air-entrainment. An adequate level of air entrainment enhances the important hardened property of mortar - durability, which is so important in the freeze-thaw climate of the Great Lakes region. St Marys Masonry Cements meets the requirements of ASTM Standard C91 “Standard Specification for Masonry Cement.” It also meets the requirements of the following building codes: ACI 530.95, IBC 2000, MBC 2000 and MRC 2000. A ASTM C270 Table 1. Proportion Specification Requirements for Masonry Cement Mortars Type Masonry Cement M S N Portland Cement M M S S N O 1 1 1 1/2 1 1 Aggregate Ratio (Measured in damp, loose, conditions) Not less than 2 1/4 and not more than 3 times the sum of the separate volumes of cementitious materials. 1 1 Note: Two air-entraining agents shall not be combined in mortar. B ASTM C270 Table 2. Property Specification Requirementsa for Masonry Cement Mortars Masonry cement mortars may be specified by either the proportion or property method of ASTM C270 “Standard Specification for Mortar for Unit Masonry”. Under Table 1 “Proportion Specification Requirements” (A), Type N mortar is specified as 1 part Type N masonry cement to 2 1/4 to 3 parts aggregate (sand). Type S and M mortars are specified the same way. Alternatively, mortars may be specified by property requirements as in Table 2 (B), a laboratory prepared Type N mortar must meet 750 psi in compressive strength to meet the standard. Similarly Type S must meet 1800 psi and Type M must meet 2500 psi. Type Average Compressive Strength at 28 Days Min. psi/MPa M S N O 2500 1800 750 350 / 17.2 / 12.4 / 5.2 / 2.4 Air Content Max. % 75 75 75 75 18 18 20d 20d Aggregate Ratio (Measured in damp, loose, conditions) Not less than 2 1/4 and not more than 3 1/2 times the sum of the separate volumes of cementitious materials. a. Laboratory prepared mortar only. d. When the structural reinforcement is incorporated, the maximum air content of Masonry Cement Mortar shall be 18%. ASTM C270 (XI.1). Guide for the Selection of Masonry Mortar Location Appendix XI.1 of ASTM C270 provides a nonmandatory guide for the selection of masonry mortars for various locations and building segments. Selection of mortar type should also be based on the type of masonry units to be used as well as the applicable building code and engineering practice standard requirements, such as allowable design stresses and lateral support. Water Retention Min. % Exterior, above grade Exterior, at or below grade Interior Building Segment Mortar Type Recommended Alternative load bearing wall non-load bearing wall parapet wall foundation wall, retaining wall, manholes, sewers pavements, walks & patios load bearing wall non-bearing partitions N Ob N S S or M N or S S M or N c N O S or M N b. Type O mortar recommended for use where the masonry is unlikely to be frozen when saturated or unlikely to be subjected to high winds or other significant lateral loads. Type N or S mortar should be used in other cases. c. Masonry exposed to weather in a normally horizontal surface is extremely vulnerable to weathering. Mortar for such masonry should be selected with due caution. Note: This table does not provide for many specialized mortar uses, such as chimney reinforced masonry and acid-resistant mortars. St Marys Mortar Cement is a higher bond strength and lower air content cement for use in mortar for unit masonry construction. Mortar cements were specifically developed to provide comparable bond and compressive strengths to portland cement/lime mortars, yet maintain the excellent workability and durability of masonry cement mortars. St Marys Mortar Cements meet all requirements of ASTM C1329 Table 1 “Standard Specifications for Mortar Cement” (C) and may be used in all seismic zones. Thus, St Marys Mortar Cements can be specified for use in all masonry construction projects. C ASTM C1329 Table 1. Physical Requirements of Mortar Cement Type N Type S Type M Flexural Bond Strength at 28 days, min. psi 70 100 115 Air Content of Mortar ( Laboratory prepared) Min. % by volume Max. % by volume 8 17 8 15 8 15 Test Data of St Marys Mortar Cements relating to ASTM C1329 Table 1. Air Content Type Max.% Actual Laboratory St Marys Mortar Cements meet the requirements of the following building codes: IBC 2000; MBC 2000 and UBC 21-14. Air content and bond requirements outlined in ASTM C1329 must also be met. To evaluate our mortar cements for compliance, St Marys Cement commissioned a number of independent laboratories whose test results are summarized in the table at right. St Marys Cement W. R. Grace Construction Technology (Skokie, IL) Mortar St Marys Cement W. R. Grace R. L. Nelson & Ass. (Schaumburg, IL) Bond Strength Min. Required Actual (psi) (psi) N N N 17 17 17 12.7 14.8 13.1 70 70 70 133 139 107 S S S 15 15 15 11.2 14.0 11.0 100 100 100 131 175 142 ASTM C270 Table 1. Proportion Specifications for Mortar Cement Mortars Type M M S S N O Portland Cement Mortar Cement M S N 1 Aggregate Ratio (Measured in damp, loose, conditions) 1 Not less than 2 1/4 and not more than 3 times the sum of the separate volumes of cementitious materials. 1 1/2 D 1 1 1 1 Mortar Cement conforming to the requirements of ASTM C1329. Note: Two air entraining agents shall not be combined in mortar. ASTM C270 Table 2, Property Specification Requirementsa for Mortar Cement Mortars Mortar cement mortars may be specified by either the proportion or property method of ASTM C270. Under Table 1. (D), Type N mortar is specified as 1 part Type N mortar cement to 2 1/4 to 3 parts aggregate (sand). Type S is specified the same way. Alternatively, mortars may be specified by property as in ASTM C270 Table 2 (E). To meet the standard, a Type N laboratory prepared mortar must meet 750 psi in compressive strength, similarly Type S mortar must meet 1800 psi. Type M S N O Average Compressive Strength at 28 Days Min. psi/MPa 2500 1800 750 350 / 17.2 / 12.4 / 5.2 / 2.4 Water Retention Min. % Air Content Max. % 75 75 75 75 12 12 14c 14c E Aggregate Ratio (Measured in damp, loose, conditions) Not less than 2 1/4 and not more than 3 1/2 times the sum of the separate volumes of cementitious materials. a. Laboratory prepared mortar only. c. When the structural reinforcement is incorporated, the maximum air content of Masonry Cement Mortar shall be 12%.