Winter 2011 – Shape on the Roll (, 3mb)
Transcription
Winter 2011 – Shape on the Roll (, 3mb)
ISSUE 69 WINTER 2011 Notes About H GROWT page 12 n o ry o t s e h t Read Planting th e Seeds of WELLNE SS Rea d more on page 10 TH W O R G features • • • • Update from the President Business Unit Updates Shape Heroes After Hours TH G W O R 1 12 14 10 LEADING GROWTH As I look at where we were 10 years ago . . . CONTENTS WINTER 2011 I think about the global vision we created and how it’s driven Shape’s growth. Moving forward from a regional to a global supplier required us to strategically plan the process for the future. Cover: Newspaper article focusing on Shape’s growth since Tom DeVoursney joined Shape Corp. See President’s Letter for details. Shape Corp. World headquarters 1900 Hayes St. Grand Haven, MI 49417 616.846.8700 www.shapecorp.com EXECUTIVE CONTRIBUTORS contents 3 18 20 22 23 4 President's Letter Growing in the Community mike smith Vice President Asian Operations/Hyundai Jim Rosasco Vice President Diversified Business Unit Jeff Piper Vice President International Business Unit Jack Russell Vice President Toyota Business Unit Rand Stille Vice President Mexico Operations In 1992 Shape had 225 employees ROB WEYKAMP Vice President General Motors Business Unit Tony Verplank President Pliant Plastics In 2011 Shape now has 1,300 employees After Hours 443 and Counting Shape Heroes Business Unit Updates 10 Planting the Seeds of editor / CREATIVE DIRECTOR CONTRIBUTORS WELLNESS Danni Schertzing [email protected] 12 Shape 3Gs ASSOCIATE editorS Notes About GROWTH Ashley Ingle [email protected] 14 Product Development Sarah Heins [email protected] Brian Karabelski, Char Vanderstel, Chuck Michele, Darin Evans, Darla Crouse, Doug Peterson, Gary Verplank, Holly Kalsbeek, Jason Bricker, Jennie Haughn, Kyle Verplank, Lenzy Petty, Sandy Charon, Steve Hailstone, Tom Johnson, Tom Morden, Tony Verplank, Valerie Williams 16 In 10 more years, I see Shape having manufacturing plants in all regions of the world, then satellite plants to support our customers. So what’s the next “boom?” Safety products. We understand safety requirements and we need to focus on products based around safety systems. We already do this by designing products with our families in mind. Bottom line, we need to unite our Global teams in order to utilize our Shape team's expertise in safety systems and products. Dan Partenio Vice President Ford/Mazda Business Unit Chrysler Business Unit EXPANDING HORIZONS GRAPHIC DESIGNER 2 MARK WHITE Vice President European Operations PRESIDENT'S LETTER winter 2011 But it’s not as much about past growth as it is future growth. While it’s smart to look back to see how far we’ve come, it’s always about looking ahead and finding the focal point on the horizon. contacts TOM DEVOURSNEY President It’s the team that made this plan a reality and without them, we wouldn’t have been able to expand Shape at the global level. Trust, Dedication and Pride growing shape japan Sherry Bone [email protected] In 2001 Shape had grown to 1,000 people When meeting with the Japanese customers, Tom vowed to frame and hang the design in his office. Keeping his promise, here is a view of the sketch. Strategic planning finds that point on the horizon and unites our teams to go after that point. 3 General Motors FORD/MAZDA growth in many ways If you’re not moving forward, then you’re quickly falling behind The GM business unit is growing…in sales, in capability and as individuals. Such is the importance of growth in today’s automotive marketplace. General Motors has awarded Shape our first aluminum bumper programs for North America. Our customer chose us because of our long-standing relationship and our capabilities. This business award represents a big change for us. Our strategy to offer energy management solutions in any material is happening. Long term, we know that there will be a need for both steel roll form solutions and aluminum extruded solutions. We want to supply both materials as a full service supplier to GM. With North American vehicle production down approximately 30 percent from the decade’s peak years, growth must come from increased content and new products, a larger market share of our core products or new business in global markets. Shape’s Ford business unit is pursuing all three avenues to grow our business with Ford Motor Company. As individuals, we will learn many new skills and grow in our impact system knowledge. We will begin to work on additional programs and future vehicles with a focus on the best solution, whether it be steel or aluminum. We will generate new product ideas and system solutions to support our plastics business as well. The breadth of our capability will grow. The capability to execute aluminum bumper systems is different than with steel roll form systems. The resulting bumper designs are very different because the manufacturing process is extrusion. Product development and virtual analysis is different with aluminum due to material properties and behaviors. Manufacturing processes including extrusion, welding, machining, bending and aging are different when compared with steel. Our launch and manufacturing teams will be learning new processes. As Cadillac XTS concept car individuals, we will master many new skills and grow in our impact system knowledge. Our extrusion suppliers will become a very integral part of our design and manufacturing teams. Everyone on the GM team at Shape will be touched by these programs and will learn. From sales to shipping, everyone will see and feel the difference. We may even bring new associates in from aluminum industries to be part of our team. As we move forward in the global environment, we will need to have skills and experience in both steel and aluminum. This is what our customer expects. This is what will differentiate us. We thank General Motors for the opportunity and continued confidence. We thank our Shape associates for their support and dedication to our customer. Shape is focused on developing robust integrated hitches, pedestrian impact protection solutions and radiator support components to further expand our product offerings. As for our core products, impact bumper assemblies and energy absorbers, Shape launched products on the new B and C, Finally, increasing our business leads us to new markets, such as the CD4 platform in Europe and China. We’ve produced the North American bumpers and energy absorbers for these vehicles for years, but will begin to launch the new version bumper systems in Europe, working with our Kirchhoff alliance partner, in late 2012. Shortly after the European launch, the China launch will follow. As we move toward a more stable level of global vehicle production in the future, Shape Corp. will be well positioned for even more growth. 2010 Ford Fusion Growth must come from increased content and new products, a larger market share or new business in global markets. CHRYSLER Collaborate, Predict, Innovate and React For the Chrysler business unit, 2010 has been the year of the “launch.” The Chrysler team’s efforts have brought a tremendous amount of new growth for the business unit, in particular on the plastics side of the equation. Aside from numerous bumper beam launches, 2010 has seen 14 plastic products launched across eight different platforms. The Chrysler team’s ability to design, develop, test, manufacture and launch each of these products on time and defect free has reinforced the value proposition we bring as a full service supplier. A customer centric approach fuels our growth at Chrysler and hinges on our ability 4 CD and D platforms. Both the B and C segments represent market share growth in our core product area. BUSINESS UNIT UPDATE winter 2011 BUSINESS UNIT UPDATE WINTER 2011 Dan Partenio Vice President Ford/Mazda Business Unit Rob Weykamp Vice President General Motors Business Unit to continuously innovate and develop cutting-edge products that keep us relevant and world-class. Our advanced engineering and commercial teams have spent considerable time listening, learning and collaborating with Chrysler engineers to understand their needs and develop solutions emerging market for active grille shutters, front end module carriers and grille outer reinforcement brackets. This list highlights a few key areas for future development, which complement and expand our core competencies. Future strategies include increased product integration of energy absorbers and bumper beams— resulting in additional component, cost and mass reduction. Included within this integration strategy is the 5 International toyota HONDA: working outside our comfort zone as we grow Continuous growth leads to success Our Shape Honda team has been actively working on several new projects highlighting our growth. "Without continual growth and progress, such words as improvement, achievement, and success have no meaning.” - Benjamin Franklin The Honda Odyssey rear bumper was launched in July 2010 by Ron Charles and team. By using Shape roll formed product and shipping it from Grand Haven to partner affiliate, Ridgeview Industries, much closer to Honda's Lincoln Alabama facility, we experienced growth in our supplier alliance model. We are experiencing expansion of product capability as we continue to work through design and process learning of our new variable swept beam that will support the next Honda Civic, led by Tom Shreeve. We are also working on the next CRV with a full front and rear bumper system. While interacting directly with Honda to optimize our production flow and layout, we've seen great progress within our team. Advanced roll forming studies, that started in our Honda team, have provided significant benefits to how we roll form across the company using simulation tools that support our tooling strategy. Thanks to all of our global Honda team—we appreciate your vote of confidence and for allowing us to grow together. Life is not about achievement, it is about learning and growth, developing qualities like compassion, patience, perseverance, love and joy. Our goals should stretch us. We’ve seen success in our associates as we push ourselves to provide the best possible weight, performance and cost advantages to Honda. Honda Odyssey NISSAN: Growing in several areas As Oliver Wendell Holmes once said, “The great thing in the world is not so much where we stand but in what direction we are headed." For our Nissan account at Shape that direction is clearly growth. It’s the growth of our business, associates and regions around the world. We've been fortunate to have tremendous business growth as several new platforms have recently been sourced to Shape. We provided a common global cross section using our Power-B technology and Nissan has been able to take advantage of the weight and performance features of this product, making this a "staple" on several of their vehicles. We are starting to make some great strides in France and look forward to being able to provide these same benefits to Renault on their vehicle architecture. We’ve been able to expand the diversification of our products as we have been sourced a cowl and underbody cover, both of which complement our strategy for pedestrian impact expertise and 6 As Benjamin Franklin so eloquently stated, companies and people must continue to grow if we are to survive the world we live in today. I am a big believer in growth in both business and personal life. product offerings, including a multilobe energy absorber. Regarding the growth of our most important asset at Shape, our associates, we’ve been able to add some great resources to our team over the past several months. Several of them have taken on additional responsibility as we continue to support our global efforts. For example, Jeff Nissan Juke McMartin will be taking on global program management responsibility plant that will be opening over next for a new vehicle that Shape will be supporting for Nissan in Europe, North several months. America and Asia. Thanks to all the Renault Nissan personnel around the world that we On the regional side we’ve been able interact with for your continued trust to see tremendous growth for Nissan in our China plant with great products, in Shape, and allowing us to evolve and continue to meet your energy such as the new Nissan Juke that management needs. opened back in 2008 and anticipate Growth is never by mere chance; it is the result of forces working together. Shape is growing and stretching globally. We have expanded into China and Mexico successfully, and our first plant in Europe is set to open in the next few months. We must continue to focus on our service to our customers to ensure that our growth is successful and meaningful. During a Toyota visit, Darin Evans (vice president of R&D) and Steve Hailstone (Business Development Leader of the Toyota Business Unit) showed Mr. Koichiro Ueno (幸一郎 上野) of Toyota the latest advances in pedestrian impact protection testing at the Shape Corp. Tech Center in Grand Haven, Mich. Our customer is the most important visitor on our premises. He is not dependent on us. We are dependent on him. He is not an interruption in our work. He is the purpose of it. He is not an outsider in our business. He is part of it. We are not doing him a Remember the old Chinese proverb... "To open shop is easy; to keep it open is an art.” favor by serving him. He is doing us a favor by giving us an opportunity to do so. We must remain focused on our mission to serve our customers globally as we grow. BUSINESS UNIT UPDATE winter 2011 BUSINESS UNIT UPDATE WINTER 2011 Jack Russell Vice President Toyota Business Unit Jeff Piper Vice President International Business Unit We must all work together as a team to ensure the ultimate success of pleasing our customers in the markets they serve. Growth is never by mere chance; it is the result of forces working together. this same level of growth in our new Mexico plant and soon in our European 7 Diversified Products Plastics GROUP Overcoming economic obstacles to grow Keeping the focus on growth As the market continues to be competitive, we must focus on innovation to continue Shape's growth. To brighten our future in plastics we must focus on growth and associate development. It is nice to see the rebound in business after such a tough year in 2009. Shape, along with every other supplier in our industry, felt the impact of a 30 percent drop in volume last year. Once 2010 hit, it was like someone turned the lights back on. That said, the market continues to be very competitive. I would have thought that once the low cost suppliers went out of business, as many of them did, margins would rise to a more normal level. In fact, we are seeing just the opposite. One of the things that sets Shape apart from other suppliers is our ability to adapt in almost any economic climate. Shape remained profitable and continued to expand globally while other companies were filing Chapter 11. The diversified products business unit did better than most in 2009 due to the diverse customer base we maintained. Sales have recovered well in 2010 and we are up 25 percent from last year. One of the things that sets Shape apart from other suppliers is our ability to adapt in almost any economic climate. new products and processes. Together these will bring our customers the highest value at the lowest delivered cost. Diversified has been awarded several jobs this past year, two of which are ramping up as we speak; we are very optimistic about the future. Thanks to all for your hard work. Remember what Franky [Frank Tobin, plant manager] says, “If it’s not great, it’s not Shape!” Companies are hungrier than ever. It is imperative that we increase our focus on our up time and most importantly, innovate Many of you may remember the famous line from the movie, "The Graduate," “The future is plastics.” Well, the future is here and Shape is playing its part. Shape Corp. is well-known for its metal forming and engineering capabilities, but it's a full service plastic injection molding supplier, as well. With a diverse set of manufacturing competencies we’re capable of servicing any industry and bring over fifty years of molding experience to the marketplace. BUSINESS UNIT UPDATE winter 2011 BUSINESS UNIT UPDATE WINTER 2011 Tony Verplank President Pliant Plastics Jim Rosasco Vice President Diversified Business Unit Shape Corp. is well-known for metal forming and engineering, but it's a full service plastic injection molding supplier, as well. With injection molding capabilities ranging from 17 tons to twenty-two hundred tons, we’re able to offer our customers a one-stop-shop for all of their plastics needs. Insert molding, two-shot molding, compression injection molding, tape application and clean room assembly are some of the areas we specialize in. These capabilities coupled with our Moldex3D® software analysis and rapid prototyping capability give us a unique offering in a very competitive marketplace. Our molding is split between two fully staffed and dedicated manufacturing facilities, which allows us to focus and differentiate between small and large tonnage molding. NetShape covers the large tonnage and produces parts such as energy absorbers and molded in-color seats. Pliant Plastics covers the smaller tonnage and produces parts for the inside of gear shifters and medical cassettes for dialysis. The difference between the two companies provides for a unique synergy that gives each one access to resources and talent that wouldn’t otherwise be available. This enhances our opportunities for growth on the business end and more importantly, from the associate development standpoint. Our associates have been and will continue to be our greatest asset and provide us with the engine to power our growth. Our continued focus on growth and associate development will keep us primed and ready for an even brighter future in plastics. Pictured above from left to right: Scott Collins, Al Sheldon, Joe Rotunda, Jeremy Wollen, Paula Day, John Carr, John McCann, Jim Madraba, Amy Kolkema, Jamie Ohlendorf, Jim Rosasco. 8 9 PLANTING THE SEEDS OF PLANTING THE SEEDS OF WELLNESS winter 2011 Wellness From its origination in 1993, the Fitness Factory has grown into more than just an exercise facility. Today, it is the center of wellness for the Shape Family of Companies. From group exercise classes to health management, the Fitness Factory offers all Shape Family associates and their families a wide range of wellness opportunities that encourage people to make the right choices. Each milestone of the Fitness Factory, including the number of users, people who quit smoking, pounds lost and health care savings, has contributed to strengthening its roots and enables continuous growth. 2010 “Our innovative and compassionate wellness programming significantly impacts the health of our associates and their families, and allows them to take charge of their health and make changes necessary to live a better life.” Gary Verplank, Shape Corp. CEO “In the early years of the Fitness Factory, the only busy times were the first two weeks of January, when everyone was trying to actually work on a New Year’s resolution. In recent times, the day-to-day activity has been incredible, as hundreds of our associates have made the choice to lead a healthy lifestyle throughout the year! I salute everyone who has worked so hard to grow the Fitness Factory and make it a huge success story for our organization!” Brad Davis, Light Corp. President 500 Fitness Factory users 7,000 pounds lost 5,000 insured 1,800 associates enrolled Shape Family Wellness program recognized at the National Wellness Conference Gary Verplank featured in “Leading by Example” a national CEO to CEO workplace publication 2009 75 quit tobacco Cost avoidance of $2.5 million is reached 2008 Shape Family Wellness program expands to include spouses 2007 Shape becomes a smoke-free campus 2006 Tobacco policy put in place 2004 Health by Choice program is established in collaboration with Priority Health 1993 Fitness Factory opens 1st Fitness Factory Manager: Carla Hatton “ When I first started going to the Fitness Factory, it was mostly just getting in good workouts. It was great to have somewhere to go. Now with all the classes and coaches, you can still get the good workouts and learn more about your overall health and well-being.” “The opening of the Fitness Factory helped me get back into exercising and prevented me from making excuses to workout. “The success and growth of our company is the cultivation of our collective minds, bodies and overall good spirit. Before the opening, I would go home to grab what I needed to go to the gym, and eventually come up with reasons not to go (like the couch is calling me). As a company we are only as healthy as the least healthiest person—just as we are only as efficient on the floor as the least efficient machine. For me, the Fitness Factory is a great social release, and I may workout a little too.” Tim Tyrell, electrician machine trouble shoot R.F. 1900 Ed Pippel, electrician diversified business unit In the end, the growth of the Fitness Factory plays an unmistakable value-add role to the growth of Shape.” Karl Lanka, program manager international business unit Health Care UPDATE Doug Peterson, vice president of human resources We were faced with a crisis of rising health care costs that threatened the financial well-being of our company. Our solution was the Health by Choice (HBC) wellness initiative. We asked everyone to take responsibility for their own health by participating in the HBC program and those with specific conditions to participate in a managed program. The results have been overwhelming. What started out as a financial issue has evolved into a strategic issue. The health and wellness of our associates at all levels within our company has had, and will continue to have, a direct impact on our success. Healthy, sharp, creative minds and strong, fit bodies enable us to successfully compete in the global marketplace. It has been my privilege to tell our story at local, midwest and national best practice health care conferences. The response is always amazement at what we’ve accomplished. So to everyone who has participated, you are inspiring people across the country to look at wellness in a whole new way, and inspiring companies to invest in resources and programs to help their employees get and stay well! 11 I remember when Shape 1900 west and the parking lot were trees, two Horseshoe pits, a court. basketball court and a volleyball I remember when the bumper 6 mills were on railroad ties about to 8 feet in the air. GLOBAL | GROWTH | GREATNESS winter 2011 I remem was whereber when our lunc h room is to the 1900 men's room that eas day. It had a p wash workers wily held a whole shifictnic table play a ga m here you would sit of e of cards. and idn’t do d e w hen mber werations. e m e r ere on ly I dary op w e r e h nt secon er whe b m e m ed I re mployees. producrysler e e w 0 2 hen Ch mber wmper for the e m e r I irst bu our f an. miniv I remember my first days here working maintenance in 1979. I was assembling die racks with Gary Verplank (CEO). I didn't know who he was, just one of us in jeans and a T-shirt waiting for our first uniforms. No one was above doing any job that needed to be done and we enjoyed it. Notes about GROWTH In order to continue on the path of ever-increasing growth, it’s imperative that we as associates continue to push the limits and exceed expectations. In doing so, there may be times when we have to take a leap and step out of our comfort zone. As John Maxwell once said, “If we are growing, we will always be out of our comfort zone.” Global Global growth is necessary. We must support our customers where they are. Shape activity continues to increase around the globe, with new plants, customers, programs and opportunities. I rememb getting jobs erb when Shape started Shape ca me ecause of its tec hnolo and also com up with in line slott gy. roll form th pleted shelves off the ing operations. Wat used to take five mills to seve e went from two n that year. With the addition of over 400 new employees, two new international plants and the constant development of processes and products, our customers and associates can see Shape is focused on continuous growth. Shape must continue to grow in order to be an industry leader and to expand its global footprint. The 3Gs rallied Shape associates around three distinct goals and gave each person tangible drivers in their daily activities. The message reinforced that every person is connected to the viability of the company, its strategic plan and success. To show Shape's tremendous growth since its origination in 1974, we've asked associates who have been with the company for over 15 years to share some of their favorite memories. Each highlight demonstrates how the associates, company leaders and innovation has contributed to Shape's growth and why Shape will continue to grow locally and globally. Memories contributed by Nick Ruiter, Dan Schindlbeck, Dave Rodriguez, Tony Rusco, Steve Spink, Cindy Dubson, Rich Heinz and Chuck Michele. the I remember when mostedofcross cat pli com for new tooling make sections had to be re-cut toer. Now tom parts to satisfy the cus ms and with CAD roll design protiogran software COPRA roll form sim.ula this is much improved Consistent with Shape’s mission statement, we will continue to: “Supply products through diverse manufacturing systems to a worldwide market.” GROWTH We must continually grow and diversify our business. We want a larger piece of the pie. Consistent with Shape’s mission statement, we will continue to: “Commit our resources to anticipate and fulfill our customers’ needs and quality requirements.” GREATNESS We must execute flawless launches in every program, worldwide. At Shape, we always want to be growing – whether it is through diversifying our products or new business in global markets, growth is absolutely vital to the health of our organization and associates. 12 13 PRODUCT GROWTH E X PAN D I N G SHAPE GROWTH winter 2011 At Shape, commitment to operational excellence and continued growth through innovation are some of the driving forces behind it. Procuring new markets and amplifying Shape’s product mix is essential to driving strength and growth in a global economy. As Shape expands, new product areas emerge and existing product areas are expanding. Below are highlights of a few product areas growing at Shape. In conjunction with new processing options, Shape’s product engineering expertise, accurate testing and CAE simulation will ensure Shape offers a highly engineered solution at a competitive price to the OEMs. VersaBumper towing hitches The towing hitch market isn’t new to Shape; however, newly developed manufacturing processes and continued development of engineering capabilities will facilitate Shape’s growth in this product area. Over the past 30 years, bumpers have progressed into something more than a beam at Shape. Based on the evolving needs of automotive OEM customers, Shape has been engineering bumpers to become more versatile, thus leading to the development of the VersaBumper. “The VersaBumper is a great example of how recognizing a need and combining innovative ideas and materials can generate new differentiated products to support our growth,” said Darin Evans, The VersaBumper is a lightweight, composite Vice President of Advanced Product plastic bumper that incorporates options, such Development. “This product has everything our OEM customers are looking for, like as speakers, decals and more. This product cost and mass savings and superior is not yet in production, but has been a work performance; with the extra WOW factor in progress for over four years. Shape’s of versatility to customize the look and development was recognized at the 2007 function to suit each of their SEMA Conference when the VersaBumper customer’s preference.” took second place for innovation. With the development of the Variable Radii Roll Forming processes, Shape can now produce the complicated geometries required for tow hitches in line with the rolling mill, eliminating the need for secondary bending processes customarily used to produce these types of products. This in-line process not only The VersaBumper was developed in response reduces part cost, but significantly reduces to the needs of OEMs to lighten the load of the customer tooling investment typically truck components, but maintain durability. required for off-line bending operations. By using plastic as the core material, OEMs To facilitate the growth of this product area, are able to avoid rust issues and institute cost Shape’s Advanced Product Development and mass savings on their trucks. Currently, team has developed an internal tow hitch impact requirements do not exist on trucks, working group. With representatives from the major OEM business units, the focus of this group is to continually evaluate and increase the level of engineering, CAE and physical testing capabilities for hitches within Shape. “We are working to ensure Shape has the same level of expertise in developing tow hitches as we currently do for bumper impact beams,” said Tom Johnson, product manager. To accomplish this important initiative, the tow hitch development working group is evaluating our engineering design standards, developing best practices, evaluating and updating static and durability lab equipment as well as CAE software capabilities. 14 but in the event of a low impact crash, repair costs are significantly reduced on the VersaBumper due to plastic's ability to absorb energy and retain its shape. In addition, the VersaBumper is designed to work in tandem with the Shape designed hitch, resulting in even greater mass and cost savings as a complete rear truck bumper system solution. Black Functional Plastics Commitment to fulfilling customers’ needs is at the root of Shape’s mission. In order to stay at the forefront of the market, Shape continues to be a customer-focused company. In keeping with this focus, black functional plastics have been added to its product portfolio to diversify Shape and offer more products to customers. into Shape’s wold-class Technical Center located in Grand Haven, Mich. Black functional plastics are injection molded black plastic components and do not serve an impact energy management purpose. Grilles, fender liners, license plate brackets and fog lamp finishers are all black functional plastics. growing in new ways, new industries As Shape continues to build relationships with local and global organizations, it has increased its touch points with an array of industries, thus allowing Shape to further launch into diverse product areas. Two product areas where Shape currently forecasts growth is in the office furniture and solar energy industries. In addition to capabilities in Grand Haven, production of black functional products is scheduled to begin January 2011 at Shape’s new plant in Querétaro, Mexico. The plant will produce fender liners, lower rear panels, fog lamp housing units, underbody shields and grilles. “As a result of many face-to-face discussions with our customers related to black functional plastics in Mexico, we determined that they had a need for a full service supplier with great engineering, program management, and large tonnage injection molding capability,” said Jason Bricker, business development leader. “We filled that gap for them and now we are seeing that move to other regions.” Adding to Shape’s product portfolio and constantly innovating new products for customers allows Shape to offer more. “They were looking for a full-service engineering company to create these components,” said Bricker. “We knew that we wanted to dive into large injection molded parts and felt black functional plastics could bring in revenue for Shape and as always, serve our customers’ needs.” Pedestrian Impact Protection As leaders in impact energy management, Shape makes studying government regulations and industry trends its business. Shape engineers design safety systems with government regulations as well as the end consumer’s safety in mind. Pedestrian Impact regulations were introduced to the automotive industry in Europe and are quickly filtering into other markets. Shape has followed this regulation since its inception and is now the leading educator and solution provider in North America. “Historically, we have been very successful in bumpers, fascia and lower leg impacts,” said Lenzy Petty, director of marketing. “Progressing toward the future, we are looking to focus on the growth of upper leg, head impact and bonnet pedestrian safety.” As global leaders in impact energy management, the additional focus on upper leg and head impacts will drive opportunities around new products, such as cowls and hood energy absorbers. Additionally, testing for the hood and added Flex PLI leg tests have been incorporated for pedestrian safety. Business units across Shape are joining in on the exploration and understanding of the cowl. Shape will further continue to develop the right processes for this product to reduce labor and cost. “It’s been found that most pedestrian injuries are a result of the head hitting the hood,” said Petty. “We are looking at ways to make the hood softer and absorb more of the energy, and to create more space between the hood and the hard point.” “Our product growth is driven by our innovation and cost competitiveness,” said Bill Beland, advanced product development engineer. “We must add value and reduce cost to our products. This can be done through lean manufacturing and redesigning for part optimization.” This is going to be a new market in North America, though it’s already a market in Europe due to implemented government regulations. “It’s going to expand our product portfolio and drive new product development,” said Petty. “We are going to be able to advance in areas that we are not currently serving, directly impacting the North American base. In turn, it will create more business in Michigan and Grand Haven.” In the office furniture industry, new product development is focused on glide towers. Typical glide towers are metal castings. Structural replacements are now being manufactured with plastic. These main supports of cubical wall panels, are being redesigned with new plastic cross sections to increase beam strength. cowl Government regulations play a critical role in the development of many of Shape’s automotive products. Recently, Shape engineers designed the cowl, to not only meet existing requirements, but with future government regulations in mind. The cowl is an automotive component made of recyclable plastic that attaches to a vehicle’s windshield and sheet metal. The product has several functions including; managing water, managing fresh air entry into the vehicle, and providing access to service other components. In addition to meeting the styling needs of OEMs, Shape must design the cowl to assist in meeting government and safety regulations. Production of the Shape pedestrian cowl is projected to begin in 2012 and is predicted to increase in demand as pedestrian impact regulations move into North America. “The cowl, with pedestrian countermeasures will have a strong place in the market,” said Tom Morden, product development engineer. “Not only does this product fulfill safety needs of the market, but it is allowing us to be proactive in utilizing our expertise in pedestrian impact energy management.” As plastic capabilities continue to evolve, Shape is continuing to find ways to optimize the design of chairs and chair components. Specific material selection of neutral, recyclable plastics for chair bases can expand into a variety of customizable color options by powder coating. In addition, Shape is working on a co-development to create a task (desk) chair made entirely of plastic. Solar energy use has shown a 33 percent annual growth over the past 30 years, as found by the Clean Fleet Report. One product that is allowing Shape to enter this market is solar racks, structural components that support solar panels. To strategically enter this market Shape is focused on expanding knowledge on product requirements, consumers’ needs, and benchmarking how the products are currently being made in the industry to see how the company can better design and manufacture the product. To continue growth in this market, Shape is currently working on a joint patent with an OEM 15 SHAPE NEWS winter 2011 TRUST,GROWTH DEDICATION AND PRIDE winter 2011 SHAPE winter 2011 GROWING SHAPE JAPAN TRUST, DEDICATION aND PRIDE Jeff Piper, vice president, international business unit Kyle Verplank, sales engineer In 2003, Shape Japan Co. Ltd. was officially incorporated. Steve Hailstone, currently the Toyota business development leader (BDL), was originally hired to start and run the fledging Japan based operation. Steve was initially responsible for coordinating the Japan-based development and commercial activities, while serving as a bridge between our Japan customers back to our U.S. business unit contacts. It’s worth noting that Shape had been doing business with the Japan customers since the early 1990’s, but that initial business was primarily for vehicles built for the US market. As Shape’s presence and products begin to resonate with our Japanese customer base and as the market shifted to designing and building global vehicles it became evident that we would need to increase our presence in Japan. 16 Over the past seven years we’ve moved from one associate to eighteen associates that are primarily connected to specific Japan customers, supporting sales and engineering activities. They coordinate their activities with other members of the global business units they support to stay consistent and keep our focus on global strategies for our customers. During Kyle Verplank’s two years in Japan we were able to transition to larger office spaces for both our Tokyo and Nagoyabased customer teams and make some great progress in recruiting and hiring of key personnel. We have transitioned to having onsite engineering support at one of our Japan customers and this has created excellent benefits for both companies in optimizing our support for their vehicles and allowing us to hit our growth objectives. When we evaluate our growth over the last seven years, it’s important to recognize the role of these offices as it applies to our global footprint. The team here has not only become an integral piece of the global puzzle, but our Japan-based customers have become a major source of growth for our entire organization. Several major global car companies call Japan their home base, and our in-country coverage here is essential to Shape’s growth prospects around the world. As we continue to grow our in-country resources and Japan-based accounts, it’s important to understand a little about the Japanese way of life. The Rock The Train The Tree On a clear day, Mt. Fuji sits within eyesight of Tokyo, Japan’s largest city, and the world’s largest metropolitan area. For hundreds of years Japanese people have looked up to Mt. Fuji as a symbol of integrity, strength and great national pride. “The Rock” in many ways has come to define Japanese culture, which values relationships built around trust, honesty and mutual respect – values that Shape’s Japan team live by on a daily basis. In Japan, Shape’s relationships define our company and our people – every day we work toward solidifying these relationships through our growing presence on the ground across Japan. Japan’s “bullet” trains, known locally as the Shinkansen, showcase the best and brightest ideals that Japan brings to the world: record breaking speeds, stop watch accuracy and over forty years without a safety incident. By virtue of their steadfast dedication to these principles, Japan has become the world leader in train technology, which embodies their nationwide daily dedication to quality, on-time delivery and safety. It’s no surprise that Shape’s core values represent these same principles and we internally measure ourselves on many of these same benchmarks. World-class technology, great parts, on-time delivery and best-in-class customer service…a customer and culturalcentric philosophy that drives our Japan-based growth. Each spring, Japan’s ritual of viewing the magnificent cherry blossom trees captivates the national spirit like nothing else. Symbolically speaking it represents the continual growth, beauty and pride of a living Japanese landmark. Closer to home we can identify with this time honored tradition as we maintain our focus on the very principles which have driven our own growth over the years. It’s important to understand what makes Shape’s people and products historically great. Likewise, we can use the metaphor of the cherry blossom to recognize that growth and change is an ongoing process that we must nurture and respect, taking time now and then to honor and celebrate our past as we seek continual growth and new opportunities around the globe. 17 HR team cleans up 551 bags of trash The HR group cleaned up their 551st bag of trash in 2010. This was the team's thirteenth highway cleanup since their highway adoption in 2006. 2010 shape Volunteers give back GROWING IN THE COMMUNITY WINTER 2011 Adopt-A-Highway Purchasing team members tap into their inner-child Mulligan’s Hollow was filled with children playing games, jumping in bounce houses and building things at the Coast Guard Festival Kid's Day on August 3, 2010. On this day, the purchasing team worked the kid's games. Landscaping at North Ottawa Community Hospital Staining brick and gazebos Taking down and building fences Moved books for Grand Haven Women's Club Games at Coast Guard Festival Kid's Day Painting at Christian Care Center Updating computers growing in the community In 12 years, Shape's community involvement has grown to include over 300 projects in north Ottawa and southern Muskegon counties. From these projects 2,978 of volunteer hours have been accumulated. From these events Shape associates have improved team interaction, grown as individuals and helped improve the community. “We don't appreciate the extent to which we are helping our own people grow, let alone the community grow,’ said Chuck at Volunteer Muskegon Michele, community liaison. “By participating in the community, the associates begin to further appreciate the community they live and/or work in. Additionally, at volunteer sites, associates are learning new skills and participating in new experiences.” Jeff Maus, Kelli Schroeder, Mike Pavacik, Dave Birr, Travis Vaibar, Jim Post, Kevin Wickering, Lisa Major, Jeff Hoekstra, Bryan Swiftney, Aaron Nickels, Todd Dumbrell and Joe Rotonda. Below is a snapshot of all the work Shape associates have been doing in the community. Great job everyone! Ford/Chrysler Team in the community The Ford/Chrysler team went out into the community and volunteered on August 19, 2010. Part of the team volunteered at Every Woman's Place and Webster House Youth Services in Muskegon. The team spruced up the facility's exterior and pulled weeds. APD team gets hands dirty The Advanced Product Development team volunteered to clean up the exterior of Mercy Life Counseling Center in Muskegon September 9, 2010. The team worked hard at beautifying by weeding, trimming, edging and planting perennials. Building ramps at Child Haven Yard maintenance at Every Woman's Place Building cage racks The second group of the Ford/Chrysler team volunteered at Pound Buddies Rescue in Muskegon. They helped clean up the storage area of the animal shelter by building shelves for transport crates, cleaning and organizing. at Pound Buddies Rescue Rebuilding soccer boards in Dalton Township Landscaping at Mercy Health Partners Construction at a Habitat for Humanity Home Painting at Rescue Mission Building swing set at Holton Park Yard work at employee's home Brian Malkowski, Bill Beland, Keith Herr, Ed Pendergrass, Kannan Ramamoorthy, Tom Johnson, Toby Jacobson, Angela Pearo, Gil Pearo, Rich Heinz and Christi Heinz. 18 2,978 VOLUNTEER HOURS Vern Simmers, Pete Huegli, Bob Harsha, Marcus Ashmore, Tom Bonnema, Tom Hurren, Matt Dixon, Mike Wittkopp, Michael Pajak, Dave Shafer, Mark Liberatore, Todd Thompson, Amy Schmieder and Kara Riemersma. 19 AFTER HOURS winter 2011 What do you do after work? Shape Corp. associates share hobbies that occupy their time after they punch the clock. pete smith'S daughter, Monica Andrew Tallman, manufacturing engineer, has been competing with the Michigan chapter of the American Drug Free Power Lifting Federation for over a year now. Last May, Tallman won first place for power One day I asked my wife for a My 13 year-old son had many son. When she asked me why, firsts for hunting this year. After I told her I wanted to teach a summer of stitches and a him how to hunt and fish. She broken ankle, he persevered and looked at me and asked, “What experienced his first youth hunt. about your daughter?” At the On the last day of the hunt, he age of 3, my daughter began shot a seven-point, 160 pound to hunt and fish with me. buck, at our cabin in Whitehall. Years later, we shot our first After re-injuring his ankle, my deer together. As soon as I DAVE GORDON AND SON shot it she jumped up and stand because he wasn’t able said, “Let’s go get it, Dad!” I am to climb into the stand. That proud to say that at the age of morning I saw the largest 15, my little hunter girl, Monica, buck of my life, about 200 got her first six-point buck pounds with a 20-point spread. last fall. Unfortunately, I jammed the gun when attempting to take another lifting at the 2010 Bill Beckwith Memorial shot. On the bright side, my son Championship in East Grand Rapids. had a great year. Tallman competed in the 24-34 year, 198 pound weight class in three events; squat, Andrew Tallman bench rest and dead lift. He took out the competition by lifting the greatest weight amounts in all three events. Matt Arraut, global roll form operator, received the opportunity to play soccer with the Shape China soccer team during his two month stay. He joined the team every Friday evening for “football” fun. Matt says it was a great three hour exercise and he had a blast being able to spend time with the MATT ARRAUT Shape China team. JASON L AROUX Jason LeRoux and his son Ethan aren’t your typical gardeners. They grow pumpkins – massive pumpkins. The LeRoux's dedicate approximately 200 days a year to ben gardener growing these enormous fruits. a science and after selectively The Cub Scouts have an annual Popcorn Sale fundraiser. As an incentive, if a scout reaches a certain sales goal, they get to slap a cream pie in a leader's face at a special ceremony. At last year's Even though my son, Fisher, is hunting, the time spent not quite old enough to hunt, it finally paid off. I have shot certainly doesn't stop him from many deer with a gun over getting outdoors with Dad. In the years, but this was the early November, we went out to first one I shot with a bow. White River for some fall fishing. The eight-point, 200 pound After only a short battle, anyone dressed-out buck was the within earshot knew when Fisher biggest deer I have ever landed a six pound Steelhead in shot. Sometimes you just Fisher schuitema the net. have to wait. It was a great hunting year! November 15, 2010 was a I started off by shooting a successful day for opening day 38-inch spread, 1,000 pound of rifle season. My husband, moose in North Western Kerry, and I both harvested a Ontario. I have been hunting for buck off of our private property moose in Ontario for ten years in Ionia, Michigan. Although this now and have shot a total of was my second year of hunting, second and third place at last year's four moose with my bow. it was my first year for opening Montague Pumpkinfest Giant On October 16, in Vickeryville, Pumpkin contest. I shot a nine-point, 180 pound removing pumpkins from the vine continue to nurture the plants in as Cubmaster for Cub Scout Pack 3005. After 35 years of bow They have the process down to to allow for maximum growth, they Clint Vink, systems administrator, serves son suggested I use his tree hopes they chose the right one. You could say they chose right this year. The LeRoux’s grew a 197 and a 194 pound pumpkin, which won gathering, Clint was the lucky one to be buck with my bow. A few creamed. weeks later, I shot a second day that I took my “first buck.” From 18 yards, I shot a fourpoint, 109 pound buck in the front shoulder through the heart, with my muzzle loader. Kerry shot nine-point, 180 pound buck CLINT VINK jody craig with my rifle, also in Vickeryville. JEANNE VEZINO an astounding ten-point, 150 pound beauty in the neck, with his muzzle loader at 27 yards. What an awesome opening day 20 of rifle season! 21 Welcome to Shape! Kyle Aamodt, Amir Aleem, Chad Andersen, Craig Aney, Daniel Arens, Joseph Arens, Aubrey Aubrey, Gary Ayers, William Babler, Robert Bagley, David Bard, Jon-Steven Barnett, Jason Baumgart, David Beak, Terry Belmer, Cory Beluzar, Michael Bender, Steven Benkert, Crystal Bisacky, Jon Bisard, Aaron Blood, Daniel Bloom, Matthew Bodine, Jeffrey Bolthouse, Katie Bolthouse, Michael Boltze, Matthew Boron, Robert Boston, Linda Boswell, Scott Bowen, Dylan Bradley, Kyle Bronkhorst, Darshawn Brown, Kimberly Brown, Michael Brown, Gregory Browne, Eunicedanamshel Bryant, Vicki Bryant, Kimberley Buchner, associate Spotlight associate Spotlight Andrew LeFurge Jeffery Budde, Eugene Butler, Carlisle Scott, Frank Carnes, William Casano, Mitchell Champoux, A Kevin Clark, Robert Clark, Aaron Clarke, Russ Clarke, Patrick Account Financial Manager Clover, Jared Coburn, Desmond Colvin, Ruby Cough, David Cowan, Darrell Cradlebaugh, Charles Cross, Garnold Crump, Roger Cunningham, Sam Dahl, LawInternational Business Unit rence Dawe, Michael DeJong, Todd Delore, Laura Dexter, Jared Diepen, Matthew Dixon, Travis Dixon,October Brian Downey, Todd Dumbrell, Brenda Eadie, James Edens, 18, 2010 443 and counting sHAPE HEROES Jeffrey Lewis, Joseph Link, William Lock, Stephani Lomax, Henry Lopacki, Justin Losey, Thomas Ludema, Luna,for DeMaris, Marble, Troy Marshall, Cody Marston, I amPaul thankful the opportunity to work for such Our 2010 corporate theme, the 3Gs, Shawn Martin, Michael Marzolf, Christopher Mascorro, Randy Maus, Tiffany McDaniel, Mandy McKay, Robert McKee,I hope Ronald McLouth, Cheri McMillan, Charles a great company. to contribute to Shape's updates associates on how we are greatness by increasing productivity andTodd quality to Meekhof, Michael Melamed, Jeffery Melton, Michalak, LynnAMichelle, Cecil Micko, Christopher Miller, Jacob Miller, Matthew Miller, Mitchell, Brandy fulfilling our Kevin value commitments. few provide our customers products and service beyond of our new associates share how their Mitcheltree, Felicia Mohney, Leeland Mohney, Richard Moore, Dennis Morris, Kyle Mortland, Dewy their Mourer, Nicholas Mulder, Derek Murphy, Jared Nevel, Lorrie expectations. positions contribute to global, growth Nicholson, Aaron Nickels, Brendon O'Hara, Robert Olson, Steven Olson, Jeremy Olthof, Brian Palencar, Nicholas Pamer, Amit Patel, Sean Patterson, Michael and greatness. C Claudia lopez Pavacik, Robert Pawlak Jr., Thomas Pearo, Matthew Peasley, Melissa Perales, Rex Petersen, Jonathan Phillips, Justin Pickerd, Steven Pofahl, Deborah Postema, Buyer | Purchasing Roger Posthumus, Steven Povenz, Kevin Przybylski, AJ Pugh, George Raczok, Phillip Reberg, RobertShape Renick, Jamiann Rhodes, Wayne Richards, Joseph Rillema, Mexico November 2010 Tommy Rush, Luchas Rymal, Taylor Rymal, Robert Ritter, Alec Roberts, Ethan Robinson, Brian Roe, James Romberger, Faith Rose, james Rose, Dennis Rupar, Larry Scalf, Justin Schmidt, Thomas Schulz, Robert Scott, Tamara Scott, Michael Segers, Shawn Senecal, LaShandra Sharp, Jesse Sharpe, John Shavalier, SteI am passionate about what I do, and Shape allows phen Sherwood, Brian Shogren, Thomas Shreeve, Scott Skilling, Daniel Sleeman, Edward Sloss, Kyle Kermit Smith Snider, me toSmith, be passionate aboutIII, myGewn job and wherePhillip I work.Snowden, At Shape, I like the business, the customers and the Andrew Sorensen, Daniel Spahr, Jerry Spier, Bill Springstead, Douglas Stevens, Kenyon Stewart Daryll Stone, Eric Storck, Matthew Strand, Craig Sturgeon, Loren Mexico and Grand Haven teams. With those aspects Sturrus, Andrew Tallman, Damarcus Tatum, Robert TerBeek, Steven Thom, Jennifer Tornga, Matthew Treat, Justin Twinging, Allen VanderZwaag, Jason Vandycombined we provide great customer service and that’s what growth Joseph in this business all about. Bogurt, William VanDyk, Timothy VanDyken, Melissa VanLoon, Matthew VanSlooten, Amanda Vassallo, Jared Venema, Vincent,isClinton Vink, Mattew Wagenmaker, Vicki Wambaugh Gregory Watrous, Andrew watson, Brian Watson, Penny Watson, Charles Webb, Justin Weller, Sean West, Matthew Westerhouse, Kalsbeek H Holly Michael Westover, Douglas Whitener, Joshua Wiesenauer, Mitsy Winsemius, Deborah Wisniewski, Jason Specialist wood, James Woodring, Darrell Woodson, Ashley Wellness | Fitness Factory Wortelboer, Rebecca Worth, Thomas Wright, Dustin Young, Benjamin Zabik, David Zeeff Welcome to Shape! Kyle Aamodt, Amir Aleem, Chad Andersen, Craig January 6, 2010 B Aney, Daniel Arens, Joseph Arens, Aubrey Aubrey, Gary Ayers, William Babler, Robert Bagley, David Bard, Jon-Steven Barnett, Jason Baumgart, David Beak, The challenges and rewards of entering a corporate Terry Belmer, Cory Beluzar, Michael Bender, Steven Benkert, Crystal Bisacky, Jon Bisard, Aaron Blood, Daniel Matthew setting rightBloom, out of college hasBodine, shown Jeffrey me thatBolthouse, Katie I have an integral role in helping a company's Bolthouse, Michael Boltze, Matthew Boron, Robert Boston, Linda Boswell, Scott Bowen, Dylan Bradley, Kyle Bronkhorst, Darshawn Brown, Kimberly Brown, Miwellness program grow. Additionally, I have the chael Brown, Gregory Browne, Eunicedanamshel Bryant, Vicki Bryant, Kimberley Buchner, Jeffery Budde, Eugene Butler, Carlisle Scott, Carnes, William opportunity to grow as an individual as IFrank become Casano, Mitchell Champoux, Kevin Clark, Robert Clark, Aaron Clarke, Russ Clarke, Patrick Clover, Jared Coburn, Desmond Cough, David Cowan, more knowledgeable in myColvin, careerRuby and as I continue to learn about Shape.Todd Delore, Laura Dexter, Jared Diepen, Darrell Cradlebaugh, Charles Cross, Garnold Crump, Roger Cunningham, Sam Dahl, Lawrence Dawe, Michael DeJong, Matthew Dixon, Travis Dixon, Brian Downey, Joshua Erhorn, James Farr, Andre Ferguson, Dale FerM Todd Dumbrell, Brenda Eadie, James Edens, Justin Edgerton, Michael Bender guson, Matthew Fierros, Felipe Flores, Paul Franckowiak, Chris Frantz, Derek Gabris, Amanda M Garvey, Christopher Gedman, Jennifer Gedmin, John Gibson, JoElectrical Engineer | 1835 A May 24, 2010 seph Giffen, Ray Gillhespy, Gary Glover, Gary, Gomer, Robert Gordon, William Gould, Travis Gray, Jennifer Grayscreetch, Stacey Green, Adam Greenert, Thomas Gudelsky, Javier Gutierrez, Wayne Haase, Kent Halstead, Micah Halstead, lee Hammond, At Daniel Hanson, Joshua Hanson, Paul Harnish, Shape, I look forward to personal growth as I Greg Harger, my skill set through robotics and Michael Hubbell, Robert Hartman, Melissa Hathorn, William Hayes, Eddie Heisser, La Betrius Herron, Brian Hodgson, increase James Holes, Thomas Homan, Eric Hoover, additional trainings. With this, I hope to further Cody Ilbrink, Antonio Jackson, Thomas Johns, Douglas Johnson, Darian Jones, Holly Kalsbeek, Michael Kamerad, Norman Kaminski, Nicholas Keasey, John Kencontribute to Shape's greatness as we strive for nedy, Jason Kern, Shari Keur, Sue Killilea, Timothy King, Jeffrey Kirschner, John Knapp, Steve Kolkema, Danelaunches. Kroll, Ronald Kuhn, Scott Lamphere, Matthew Lautflawless enbach, Michelle Lawrence, Shane Leek, Andrew LeFurge, JeffreyS Lewis, Joseph Link, William Lock, Stephani Lomax, Henry Lopacki, Justin Losey, Thomas Stephanie Ducroux-Bernache Ludema, Paul Luna, DeMaris, Marble, Troy Marshall, Cody Marston, Shawn Martin, Michael Marzolf, Mascorro, Randy Maus, Tiffany McDaniel, Mandy S Christopher H Key Account Manager/Project Management McKay, Robert McKee, Ronald McLouth, Cheri McMillan, Charles Meekhof, Michael Melamed, Jeffery Melton, Kevin Michalak, Lynn Michelle, Cecil Micko, ChrisEuropean Operations August 16, 2010 topher Miller, Jacob Miller, Matthew Miller, Todd Mitchell, Brandy Mitcheltree, Felicia Mohney, Leeland Mohney, Richard Moore, Dennis Morris, Kyle Mortland, Dewy Mourer, Nicholas Mulder, Derek Murphy, Jared Nevel, Lorrie Nicholson, Aaron Nickels, Brendon O'Hara, Robert Olson, Steven Olson, Olthof, As we become global, we need to Jeremy consolidate ourBrian Palen- car, Nicholas Pamer, Amit Patel, Sean Patterson, Michael Pavacik, Robert Pawlak Jr., Thomas Pearo, Matthew Peasley, Melissa Rex Petersen, Jonathan relationships to French OEMs.Perales, I can benefit this process by being someone of thePhillip same Reberg, Robert Phillips, Justin Pickerd, Steven Pofahl, Deborah Postema, Roger Posthumus, Steven Povenz, Kevin global Przybylski, AJ Pugh, George Raczok, culture. It is my target to grow internationally by Renick, Jamiann Rhodes, Wayne Richards, Joseph Rillema, Robert Ritter, Alec Roberts, Ethan Robinson, Brian Roe, James Faith Rose, james Rose, helping Shape enter the Romberger, French market, in addition toRobert the UKScott, marketTamara with Nissan. Dennis Rupar, Tommy Rush, Luchas Rymal, Taylor Rymal, Larry Scalf, Justin Schmidt, Thomas Schulz, Scott, Michael Segers, Shawn SeneC cal, LaShandra Sharp, Jesse Sharpe, John Shavalier, Stephen Sherwood, Brian Shogren, Thomas Shreeve, Scott Skilling, Daniel Sleeman, Edward Sloss, Kyle PEG DHIRAJ Judy COMMUNITY HERO Judy Burr Nominated by Mike Hawkins HERO enables global travel Peg Buehler Nominated by Jeff Piper HERO COMMITTED TO GROWTH Dhiraj Uikey Nominated by Mark White A day’s work doesn’t usually end after a person leaves their place of employment, and that is the case for Judy Burr, quality control leader at Shape Stampings. Judy Burr dedicates a large portion of her personal time to volunteer work. In the past six months, over 300 corporate travel arrangements have been made for associates of Shape. Peg Buehler, senior administrative assistant is the magic behind making it all happen. No More Sidelines, a nonprofit organization committed to helping children and young adults with special needs in the community, is an organization Judy is deeply involved with. “Peg delivers the highest in customer service and deals with a significant number of changes when it comes to corporate travel,” said Jeff Piper, vice president, international business unit. “She always has a great attitude and you can see her tremendous passion for her work.” Shape’s growth into the global market is dependent upon support and dedication from all of our associates. Dhiraj Uikey, product development engineer for the European region, proved his dedication by moving with his family from Novi, Michigan to Frankfurt, Germany in the fall of 2008 to help start Shape’s European business. “I went and watched No More Sidelines a couple of times,” said Chuck Michele, community liaison, "and I classify Judy as an angel. “Judy has a great skill for listening and understanding people,” said Mike Hawkins, plant manager, stampings business unit. “She always shows others compassion.” Judy’s commitment to her community doesn’t stop there. She is a top blood donator for the Muskegon Red Cross and helps run the East Muskegon Little League. “Judy is a great person whether she is at work or out in the community, she does a lot to help every person around her,”said Hawkins. Throughout the company, many associates have recognized the amazing job Peg does at keeping everyone in flight, despite their quick and everchanging itineraries. Arrangements can be as small as arranging a rental car for travel to Novi or as large as sending a team of people around the globe. "For a person who travels all the time," said Jason Bricker, Nissan business development leader. "I can say I would be lost without her. Changes on the fly, anytime, anywhere. Peg is truly a Shape hero." No matter how large or small, Peg coordinates travel with accuracy and a smile. Thanks for all you do Peg! “Dhiraj has been instrumental in helping us drive growth with the European customers,” said Mark White, vice president of European operations. “His knowledge of impact energy management coupled with his experience as the Novi Computer Aided Design (CAE) simulation manager provides a strong foundation to support demanding German engineers.” Associate Spotlight winter 2011 Associate Spotlight winter 2011 Justin Edgerton, Joshua Erhorn, James Farr, Andre Ferguson, Dale Ferguson, Matthew Fierros, Felipe Flores, Paul Franckowiak, Chris Frantz, Derek Gabris, As the automotive industry continues to evolve, it is Amanda Garvey, Christopher Gedman, Jennifer Gedmin, John Gibson, Joseph2010, Giffen,Shape Ray Gillhespy,crucial Gary for Glover, Gary, Gordon, William Gould, Shape to beGomer, diverse.Robert In the International Since January business unit, I have the opportunity to be part of the lee HamTravis Gray, Jennifer Grayscreetch, Stacey Green, Adam Greenert, Thomas Gudelsky, Javier Gutierrez, Wayne Haase, Kent Halstead, Micah Halstead, has had the pleasure of hiring global growth impacting Shape's greatness. 443 new associates. From mond, Daniel Hanson, Joshua Hanson, Paul Harnish, Greg Harger, Robert Hartman, Melissa Hathorn, William Hayes, Eddie Heisser, La Betrius Herron, Brian wellness specialists to international Hodgson, James Holes, Sarah Heins, Thomas Homan, Eric Hoover, Michael Hubbell, Cody Ilbrink, Antonio Jackson, Thomas Johns, Douglas Johnson, Darian managers, Shape is growing! Each Brian Watson B Jones, Holly Kalsbeek, Michael Kamerad, Norman Kaminski, Keasey, John Shari Keur, SueLeader Killilea,| Timothy King, Jeffrey Kirschner, 3rd Shift Production Stampings associate is Nicholas here to contribute to Kennedy, Jason Kern, August 2, Michelle 2010 Lawrence, Shane Leek, Andrew LeFurge, Shape's John Knapp, Ashley Ingle, Steve Kolkema, Dane Kroll,values. Ronald Kuhn, Scott Lamphere, Matthew Lautenbach, Dhiraj led Shape’s efforts at Volkswagen, where Shape-NetShape was recently awarded a pedestrian impact absorber that will be used on the VW Golf, Volkswagen’s largest selling vehicle, in June 2011. In addition, he has led efforts to validate the Shape Power-B bumper section at Volkswagen. Both of these accomplishments are firsts for Shape. “He is a tireless worker,” said White. “Dhiraj is always committed to supporting the customer and helping Shape grow in the mature European automotive market.” Congratulations Dhiraj on a job well done! Smith, Kermit Smith III, Gewn Snider, Phillip Snowden, Andrew Sorensen, Daniel Spahr, Jerry Spier, Bill Springstead, Douglas Stevens, Kenyon Stewart Daryll Stone, Eric Storck, Matthew Strand, Craig Sturgeon, Loren Sturrus, Andrew Tallman, Damarcus Tatum, Robert TerBeek, Steven Thom, Jennifer Tornga, Matthew Treat,22Justin Twinging, Allen VanderZwaag, Jason VandyBogurt, William VanDyk, Timothy VanDyken, Melissa VanLoon, Matthew VanSlooten, Amanda Vassallo, Jared Venema, Joseph Vincent, Clinton Vink, Mattew Wagenmaker, Vicki Wambaugh Gregory Watrous, Andrew watson, Brian Watson, Penny Watson, Charles 23 1900 Hayes St. Grand Haven, MI 49417 PRSRT STD US Postage Paid Permit No. 1 Grand Rapids, MI Sponsored by the Shape Family Fitness Factory KID’S H a l l o w e e N P A R T Y The Fitness Factory would like to thank everyone who donated candy and the following volunteers for their help: Paula Day, Frank Tobin, Audrey Tobin, Dan Shaw, Leah Shaw, Mariann Rettinhouse, Allison Wortelboer, Amy Kolkema, Sue Killilea, Char VanderStel, Chuck Michele and Ellen Michele.