Mechanical Engineering Services

Mechanical Engineering Services
Robert Bosch Engineering and Business Solutions Limited
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Mechanical Engineering Services
About RBEI
About Robert Bosch Engineering and Business Solutions
Limited (RBEI):
RBEI is a 100% owned subsidiary of Robert Bosch GmbH, one
of the world’s leading global supplier of technology and services,
offering end-to-end Engineering, IT and Business Solutions.
Our strength lies in our ability to utilize our capability, not unique
in itself, but when combined with our value system, and deep
understanding of market requirements, forms a compelling
reason as to why we are a unique service provider.
Fast Facts
With over 10,000+ associates, we are the largest software
development center of Bosch, outside Germany, indicating we
are the Technology Powerhouse of Bosch in India. We have a
global footprint with presence in US, Europe and the Asia Pacific
region. We are ISO 9001:2008 certified (2009), ISO 27001
(2009) appraised at CMMI Level 5 as per ver 1.3 (2011). We
have six state-of-the-art facilities spread across Bangalore and
Coimbatore in India and Ho Chi Minh City in Vietnam.
Largest Bosch development center outside Germany
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100 % owned subsidiary of Robert Bosch GmbH
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10,000+ associates
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6 offices spread over Bangalore and Coimbatore in India
and Ho Chi Minh City in Vietnam
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Over 20 years in the industry
Our Locations
Our Mission:
Committed to deliver the enduring Bosch Advantage through
Quality and Innovation.
Improving competitiveness of German engineering with
Indian development:
We enable customers around the world take advantage of
India's strengths in information technology, engineering, and
other fields to enhance their global competitiveness. It is not
about offering cheaper services, but an opportunity for our
clients to be even more competitive.
Customizing for emerging markets including India:
We help customize technology for emerging markets so they are
both relevant and affordable. For instance, we have launched a
vehicle diagnostic center to address the APAC region. For one
of our Indian manufacturers, we are working on technology for
fuel system and in-vehicle network. We have a strong portfolio in
addressing solutions for BRIC countries.
Bangalore - Koramangala
Bangalore - Bommanahalli
Bangalore - Electronic City
Coimbatore - STPI
Coimbatore - SEZ
Vietnam - Ho Chi Minh City
Mechanical Engineering Services
Table of contents
About RBEI.................................................................................................................................. 2
Overview – Mechanical Engineering Services............................................................................. 4
CAD, CAE and PLM tools............................................................................................................ 5
Design and Development............................................................................................................ 6
Benchmarking Services............................................................................................................... 7
Simulation Services..................................................................................................................... 8
NVH Testing and Simulation Services......................................................................................... 9
Testing Capabilities...................................................................................................................... 10
Data Management....................................................................................................................... 11
Tool Development........................................................................................................................ 13
Machine Design........................................................................................................................... 14
Other services.............................................................................................................................. 15
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Mechanical Engineering Services
Overview – Mechanical Engineering Services
Today's business world has thrown a host of challenges to enterprises. Fierce competition, rising costs, reduced profit
margins are issues which are not alien to any organization. To combat this, company's turn to future-focussed innovations
which would not only reduce costs, but also increase efficiency.
RBEI brings answers to the many challenges posed through its state-of-the-art infrastructure, using the latest engineering
tools.
With an expert engineering team, RBEI will provide cost effective solutions in a wide range of Mechanical Engineering
domain with highest level of quality. We work on state-of-the-art infrastructure using the latest tools to provide effective and
quality solutions to our customers.
Benchmarking
Design and
Development
Simulation
Testing &
Validation
Data
Management
Tool
Development
Know your
product
placement
Innovate and
reliable solutions
Virtual analysis
for realistic
situations
Test your
product
Process and
environment
compliance
Productivity
improvement
End to End solution
Driven by product perspective
Mechanical Engineering Services
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CAD, CAE and PLM Tools
More than 500+ associates have CAD expertise
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Pro-E
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Unigraphics
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Catia / Ideas
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Solid works / Inventor
More than 75+ associates have CAE expertise
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Ansys
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Abaqus
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Hyper Mesh
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Magnet 3D
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CFX/Fluent
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LS-Dyna
Value Proposition
End to End solution
Bosch because...
Global experience
Skill set
Flexible working model
Quality
Process oriented
BOSCH
Concept generation to SOP support
Supporting worldwide customers
Diversified pool of talent
As per customer requirement
ISO 9001:2008, CMMI L3, TS16949 compliance
Adherence to Bosch and customer specific processes
Data security
ISO 27001 : 2009
Infrastructure
Hardware and software to meet business needs
All trademarks are acknowledge
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Mechanical Engineering Services
Design and Development
“It has always been an unbearable thought to me that someone could inspect one of my
Benefits
products and find it inferior in any way. For that reason, I have constantly tried to deliver
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Reduced cycle time for product development
only products which withstand the closest scrutiny – products which prove themselves
superior in every respect.” - Robert Bosch on quality, from: Bosch-Zünder, 1 (1919).
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Increased design automation
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Reduced physical prototyping
RBEI is committed to provide support in Mechanical Engineering Design and
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Significant cost savings
Development by leveraging the synergy of diverse technologies and tools. Our highly
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Innovative design solutions
qualified team of 500+ professionals works on state-of-the-art infrastructure using the
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Highly Efficient Designs
latest tools to provide effective and quality solutions to our customers.
Automotive Technology
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Gasoline & Diesel
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Electrical drives
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Chassis control & Brakes
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Automotive electronics
Industrial Technology
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Solar technology
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Packaging Technology
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Drives and Controls
Consumer Goods & Building Technology
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Thermo technology
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Power tools
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Home Appliances
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Security systems
Mechanical Engineering Services
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Benchmarking Services
Product Benchmarking is the process of comparing one's products and performance
evaluations to industry bests and products from other industries. The products are
assessed by comparing parameters such as quality, time, and cost. Improvements
from learning result in making one’s product better, faster, and cheaper. Companies
with knowledge of industry benchmarks and competing products have a better
opportunity to design better products.
Benefits
Continuous improvement of product
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Significant cost savings through innovative solutions
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Selection of optimal components for final product
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Diagnose strengths and weaknesses of a product
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Improvement in production systems
Improved understanding of competitors
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Provides a better understanding of competitors products
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Better product positioning against competing products
Reverse Engineering
Market Study
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CAD model creation
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Dimensional /
Manufacturing
drawing creation
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Assembly technique
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Trend analysis
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Market share
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Desk research
Supporting Domains
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Gasoline Systems
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Diesel Systems
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Chassis Systems Brakes
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Chassis Systems Control
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Electrical Drives
Product Testing
Cost Estimation
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Component and
assembly cost
estimation
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Capital investment
estimation
Material Study
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Starter Motors and Generators
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Car Multimedia
Benchmarking
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Performance testing
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Reliabiltiy testing
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Automotive Electronics
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Automotive Aftermarket
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Drive and Control Technology
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Solar Technology
Product Study
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Power Tools
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Thermotechnology
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Chemical composition
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Coating analysis
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Manufacturing process
identification
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Design intents
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Assembly intents
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Statistical tolerance
analysis
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Security Systems
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Household Appliances
*Subject to availability of test benches
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Mechanical Engineering Services
Simulation Services
The constant pressure to shorten time-to-market, provide innovative solutions and at the same time having tight control over product development
costs, demands a company to be consistently innovative and imaginative. As a result, simulation has become an integral part of product development
cycle.
With experience, competence, innovation and wide exposure in the product engineering field, Robert Bosch Engineering and Business Solutions
Limited (RBEI) focuses on understanding and delivering the precise customer requirements at competitive costs within a short span of time.
We have experience in verifying the product design and have world class competencies to study the root cause of failures and to come up with
design solutions. With a unique blend of engineering expertise and high-end skills, RBEI is your most attractive option for your mechanical
simulation needs.
FE Simulation
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Stress Analysis
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Thermal Analysis
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NVH & Dynamic Analysis
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Impact Analysis
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Fatigue Analysis
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Coupled Field Analysis
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Fracture Analysis
CFD Simulation
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Fluid Flow simulation
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Rotating Domain
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Conjugate heat transfer simulation
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Multiphase flow simulation
EMAG, MBD and other Simulation
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Electromagnetic Simulation
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System level simulation
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Mold flow simulation
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Metal forming Simulation
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MBD Simulation
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Die Casting Simulation
Mechanical Engineering Services
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NVH Testing and Simulation Services
Noise, vibration, and harshness (NVH), is the study and modification of the noise and vibration characteristics for Automotive, Industrial and
consumer appliances. Harshness is a subjective quality, and is measured either via "jury" evaluations, or with analytical tools that will provide
results reflecting human subjective impressions.
NVH CoC lab at RBEI have competencies to apply the noise & vibration principles for understanding and improving acoustic and vibrationrelated durability of all Bosch products. NVH measurements combined with NVH Simulation tools will be applied to understand the mechanism
of noise and vibration generation and to provide suitable engineering solutions to improve NVH performance.
Noise Vibration Harshness (NVH) Testing and Simulation
Testing
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Modal
testing
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Source Identification
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Frequency Response
Function
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Dynamic load testing
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Force measurement
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Mobility measurement
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Noise Vibration Measurement
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Bench mark model
evaluation
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Non-contact measurements
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Field measurements
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Hemi Anechoic Testing
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Source Ranking
Optimization
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Design
Sensitivity Analysis
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Physics
Optimization
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Multi Objective
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System
Optimization
level integrations
Simulation
Modal Analysis
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Predict natural frequencies
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Calculate mode participation
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Vibration Analysis
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Harmonic random response
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Transfer path studies
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Acoustic Analysis
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Structure-Borne Noise
Analysis
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Air-Borne Noise analysis
Flow
Acoustic
Medium
Receiver
Sound
Acoustic
Radiation
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Mechanical Engineering Services
Testing capabilities
Vibration Testing
Vibration tests overlaid with temperature
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Sine vibration
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Random vibration
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Sine on random test
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Mechanical shock test
Thermal Testing
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Temperature Endurance Test
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Temperature Shock Tests
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Temperature Storage Tests
Vibration shaker with climatic chamber
Thermal Shock Chamber
Climatic Testing
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Damp Heat Cyclic Test
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Humidity Test
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Powered Thermal Cycle Test
Salt Spray Testing
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Salt Fog Test
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Condensed Water test
Salt Spray Testing Cabinet
Climatic Chamber
Mechanical Engineering Services
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Data Management
Modern organizations require consistent reporting, regulatory
Services
compliance, flexibility to execute change, strong interest in Service-
Engineering Change Management (ECM) refers to the initiation,
Oriented Architecture and Software as a service. This wholesome
coordination of Engineering Change Request (ECR) approvals
requirement gives rise to the idea of Data Management.
seamlessly across, various departments by keeping updated all the
departments involved and implementation of the Engineering
With a good talent pool of Mechanical engineers, with hands on
Changes (EC).
experience of working on different Data and change management
systems, RBEI offers the right expertise to help your business grow
We at RBEI modify drawings as per the Engineering Change
continuously and smoothly. All deliverables go through stringent
Request & coordination with the cross functional team involved in
RBEI quality process before they are delivered to the customer; this
the drawing release process
has resulted in our successful track records in handling ECR and
SAP activities for customers in Germany and USA.
Engineering Change Management Process (ECM)
Input
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Cost reduction
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Quality improvement
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Concession
Output
ECR Process
Preliminary
agreement
phase
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Less Field returns
Planning
phase
Processing/
validation
phase
Customer
phase
Implementation
phase
improvement
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Increased capacity
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Satisfied Customers
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Improved Quality
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Innovation
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Suggestions for
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Good warranty Period
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ECR creation and submission to CFT spread across
different locations worldwide
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Discussion with CFT and requisition of ECR approval
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Implementation of the change through SAP
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Close the ECR and document
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Meeting requirements
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Mechanical Engineering Services
RBEI Release Change Management Process (RCM)
Input
Output
RCM Process
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Customer request
New
release
initiation
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Cost reduction
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Satisfied Customers
Release
sheet
approvals
BOM
creation
in SAP
Implementation
in SAP
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Improved Quality of
Product
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Quality improvement
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Adherence to legal or
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Innovation
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Legal or environmental
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New Release initiation
environmental
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Discussion with CFT and requisition of Release sheet
requirements
approval
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Creation of sample BOM in SAP
requirements
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Final variant BOM freeze, Implementation in SAP and
document
Our target
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Meet requirements (Legal, Customer, Internal)
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Minimize negative influence of Bosch products on human beings and the
environment
IMDS International Material Data System Expertise in…
IMDS Approval
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Creation and Submission of Material Data Sheet
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Material Data Sheet Evaluation as per IMDS recommendations and OEM
Design &
Development
guidelines
PPAP
Automotive
Parts
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Supplier follow-up to obtain data
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Product Compliance, Research and Analysis of Assemblies / Components /
Materials
Production
WEEE Waste Electrical and Electronic Equipments
RoHS Restriction of Hazardous Substances
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Provide laboratory support for product testing
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Develop technical database
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BOM analysis for the identification of hazardous substance
CHEMICALS Registration, Evaluation and Authorization
R E A C h of Chemicals
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Help the manufactures in the REACH compliance and registration process
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Provide laboratory support for evaluation of articles to check for the
REACH
presence of Substance of Very High Concern (SVHC)
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Supplier follow-up for collecting the Chemical Safety Report (CSR)
Mechanical Engineering Services
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Tool Development
GUI
CAD customization Capabilities
Validation
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Expertise in CAD customization includes
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Automation of CAD migration, viz.UG to Catia and vice versa
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Custom tool development to check model / drawing quality
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Customization using UG Open/ NX open / KF
CAD Server
Integration
Database
Offer drawing
Development Capabilities
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Expertise in complete tool development includes
Output
Interactive model and
3D step model
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GUI screen design and development for customized
application
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Database design
Detailed drawing
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Integration of database & CAD (Pro-E, UG, Catia etc.) server
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Flexibility of tool for range of products
Specification Report
Automation improves quality and
reduction in effort !!
Configured CAD model
and Programmable
models
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Mechanical Engineering Services
Machine Design
Assembly line
Competencies
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Assembly line design
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Concept generation
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Cycle time estimation
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Tool design
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Manufacturing drawings
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Design For Manufacturing and
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Assembly
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Selection of standard components
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Inspection Gauges
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PLC / CNC programming
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Design of Electrical circuits
Special purpose Machine
Mechanical Engineering Services
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Other services
Modeling
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Migration of data from one CAD system to another
CAD system
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Creation of parametric CAD model and drawings
from 2D input data
Assembling
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Assembly animation and exploded view creation
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Creation of BOM and Assembly structure
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Assembly Skeleton model
Drafting
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Recreation of drawing from any CAD packages
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CAD Data exchange between different OEMs and
internal development departments
Sales Offices
Robert Bosch Engineering and
Business Solutions Limited
123, Industrial Layout
Hosur Road, Koramangala
Bangalore 560 095 INDIA
Robert Bosch Engineering and
Business Solutions GmbH
Daimler Strasse 1, Si 712
71701 Schwieberdingen
GERMANY
Robert Bosch Corporation
38000, Hills Tech Drive
Farmington Hills, MI 48331,
USA
Bosch Corporation
3-6-7, Shibuya-ku
Tokyo 150-8360,
JAPAN
Robert Bosch Ltd
P.O.Box 98, Broadwater Park
North Orbital Road
Denham, Uxbridge, Middlesex
UB9 5HJ, UK
Email: [email protected]
Visit us: www.boschindia.com/rbei