Customer - TRUMPF Werkzeugmaschinen
Transcription
Customer - TRUMPF Werkzeugmaschinen
TruServices Customer Training Course Catalog Machine Tools / Power Tools Laser Technology / Electronics Medical Technology The knowledge advantage. Contents: Page 4 TruLaser Page 14 TruMatic Page 24 TruPunch Page 34 TruBend Series 3000 Page 40 TruBend Serie 5000 / 7000 TruBend Cell 5000 There is one factor that is becoming increasingly important in Experienced instructors bring your employees up-to-date with day-to-day competition: highly-qualified and motivated advances in technology. With the modern equipment in our Contact employees. Training at TRUMPF contributes significantly to the new Ditzingen Training Center and the perfect combination of TRUMPF Training Center Ditzingen advancement and motivation of your staff. It provides them theory and hands-on exercises at the machine, learning is fun. Schuckertstrasse 16 with in-depth knowledge of our products. In addition to this, The most modern methods help us to address the individual 71254 Ditzingen our machine and programming courses foster an understand- needs of our customers. Beginners and experienced users alike Germany ing of the interactions as well as independent, solution- acquire knowledge that quickly pays off. You cannot really oriented thinking. Page 48 TruBend Cell 7000 Page 54 TruLaser Tube Page 60 TruLaser Cell know how good a TRUMPF machine is until you are familiar Phone +49(0)7156 303-30500 Page 70 TruLaser Robot with its functions and capabilities. Fax +49(0)7156 303-930710 E-Mail [email protected] Page 78 TruMark You can check our latest schedules and course availability on Page 80 Supplementary Courses Page 88 Consulting / Seminars our website where you can also sign up for the courses. 2 www.mytrumpf.com/training/en 3 3D Tube Design Application Consulting 2 / 4 days 3 days TruTops Laser Automation 2D Laser Processing: TruTops Laser Update 2 days Basic Course 1.5 days TruTops Drawing and Nesting TruTops Laser Technology TruTops Laser Pro 2.5 days 3 days 2 days TruLaser TruLaser TruTops Tube Technology Programming Courses expertise Machine installation and start-up 100% Machine purchase 80% 40% 25% 60% Operator Course 100% > 3 months 65% Technology Course Laser Cutting 2.5 / 3 days Operator Course RotoLas Advanced Maintenance Course 2 days 5 days Shop Floor Programming Maintenance and Service Courses 5.5 days 10 days Machine Courses Core Machine Courses expertise 80% Instruction on-site 3 / 5 days Core Programming Courses time t Optional Courses Maintenance Course 2.5 / 3 / 4 days Maintenance Course Laser Application Consulting Application Consulting TruLaser machines stand for decades of experience and To help you tap into the full potential of your machine, we Machine Types The above diagram shows the sequence in which the courses should be taken, the pioneering innovations in laser cutting. The outstanding have put together a multi-faceted training program. In the TruLaser 1030 level of knowledge you will attain and the length of each course. Course modules feature of our machines is that they work on the principle of various course modules, you learn not only the basics, but TruLaser 1030 fiber highlighted in blue provide programming knowledge. Courses highlighted in green "flying optics". Thanks to this technology, you not only also acquire in-depth knowledge of special applications that achieve high machining speeds and accuracy but also make are tailored to our products. This ensures that you get TruLaser 2025 | 2030 you will find optional courses that expand your knowledge in special fields. Training the best possible use of your material. maximum use out of your machine. TruLaser 2525 schedules and course descriptions are listed on the following pages. help unlock your machine's potential and keep it in top form. In the darker boxes, TruLaser 3030 | 3040 | 3060 TruLaser 3030 (L20) | 3040 (L32) TruLaser 3030 fiber TruLaser 3530 TruLaser 5030 | 5040 (L18) | 5060 (L19) TruLaser 5030 classic | 5040 | 5060 TruLaser 5030 fiber | 5040 fiber Core Programming Courses Core Machine Courses Basic Course Operator TruTops Drawing and Nesting Technology Laser Cutting TruLaser 7025 | 7040 TruTops Laser Technology Maintenance TruLaser 7025 fiber | 7040 fiber TruTops Laser Pro TruLaser 8000 4 5 Basic Course TruLaser Machine Courses TruTops Drawing and Nesting TruTops Laser Technology 2D Laser Machine Prerequisites PC knowledge Prerequisites PC knowledge Subjects Design and functionality of a laser machine | laser cutting variants (laser cutting, marking, dot marking etc.) | processing strategies for different materials and sheet thicknesses | optimization of laser processing Subjects Modular software structure | introduction to operating systems | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings | creating mini-nests (MiniNest) | manual and job-related nesting of parts geometries on sheets Objectives You will acquire basic technological knowledge necessary for TruTops Laser programming. This training course provides the basic knowledge required for the participation in the "TruTops Laser Technology" training course. Objectives You will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge required for the participation in the "TruTops Laser Technology" training course. Duration of Training Course 1.5 days TruLaser TruLaser TruLaser Programming Courses Duration of Training Course 2.5 days Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a "Drawing and Nesting" TruTops training course Subjects Programming laser processes (single part, blank, sheet metal and slitting cut) | optimizing processing | creating NC programs | maintenance and adaptation of the data base Objectives You will be able to determine processing strategies and create practical programs. In the case of available automation components, participation in a "TruTops Laser Automation" training course is required. Operator Course Operator Course RotoLas 2D Laser Machine 2D Laser Machiner Prerequisites Technically-oriented vocational training Subjects Machine discussion | structure and machine components | structure and adjustment of laser cutting head or cutting unit | training the user interface, operating elements and operating sequences with exercises | presentation of the diagnostics system | program management | machine options | semi- and fully automated production with an automation component of different LiftMaster versions Objectives You will be able to reliably handle the machine’s operating elements and to prepare, initiate and influence the production process. Technology Course Laser Cutting 2D Laser Machine Prerequisites Participation in an operator’s training course for a TRUMPF 2D laser machine Prerequisites Participation in an operator’s training course for a TRUMPF 2D laser machine Subjects Design and function of the tube cutting system | explanation and use of operating elements | set-up jobs | operational sequences for the tube cutting system | run programs | influence cutting quality, different clamping techniques | processing with tube bearing Subjects Comprehensive safety instructions | cuttingspecific laser basics | getting familiar with the variables influencing the laser cut | process, machine, laser and workpiece parameters | laser power control | cutting of special materials | assessing cut quality Objectives You will be able to prepare the tube cutting system for processing, to operate it and to process programs. Duration of Training Course 2 days Objectives You will be able to improve your cut quality as well as to establish piercing and cutting parameters for special material. Duration of Training Course 2.5 / 3 days Duration of Training Course 3 / 5 days Duration of Training Course 3 days TruTops Laser Automation for SortMaster Prerequisites Participation in the training course “TruTops Laser Technology” Subjects Machine components and technical data of automation components | loading and unloading strategies | program automation components | interpretation of NC programs Objectives You will be able to program automated procedures for the SortMaster. Duration of Training Course 2 days TruTops Laser Pro Prerequisites Participation in the training course "TruTops Laser Technology" and TruTops Laser programming experience (at least 6 months) Subjects Adopt external data | cutting up scrap | preparation of geometries | use of fixtures | form GMT (geometry with technology) and nesting | create and use customer cycles | manipulate NC texts | create technology tables and rules | your questions Objectives You will be able to use TruTops functions more efficiently, to increase process reliability on the machine as well as to reduce part cycle times. Duration of Training Course 2 days 6 TruTops Tube Technology for RotoLas 2D Laser Machine Prerequisites Participation in the TruTops training courses "Drawing and Nesting" and " TruTops Laser Technology" Subjects Technology of tube cutting | modular software structure | programming round and/or rectangular tubes and free profiles | drawing developed contours or developed as DXF, IGES and MI on the tube | programming and optimizing the processing | creating NC programs Objectives You will be able to create cutting geometries for tube processing and to create practical NC programs. Duration of Training Course 3 days 7 TruLaser TruLaser TruLaser Machine Courses Maintenance Course Advanced Maintenance Course 2D Laser Machine TruLaser 3030 / 3040 / 3060 / 3530 Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Studying system components | detailed safety instructions | beam guidance | setting jobs and handling of cutting head and/or unit | diagnostics with the control | structure of the dust extraction system | explaining maintenance procedures for the machine and laser unit | machine options | pneumatic, gas, hydraulic, cooling water, lubrication diagrams and schematics | Options (DetectLine, nozzle changer, LiftMaster, RotoLas) maintenance according to maintenance check lists Objectives You will be able to maintain the machine according to the given intervals. Duration of Training Course 2.5 / 3 / 4 days Advanced Maintenance Course TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) Machine Types TruLaser 3030 / 3040 / 3060 / 3530, not for TruLaser 3030 (L20) / 3030 fiber / 3040 (32) Machine Types TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19), not for TruLaser 5030 classic / 5030 fiber / 5040 fiber / 5060 Machine Types TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19), not for TruLaser 5030 classic / 5030 fiber / 5040 fiber / 5060 Prerequisites Participation in a maintenance training course for a TRUMPF 2D laser machine Prerequisites Participation in a maintenance training course for a TRUMPF 2D laser machine Prerequisites Technically-oriented vocational training Particular topics of maintenance require a electrotechnical training Particular topics of maintenance require a electrotechnical training Subjects Advanced training for maintenance engineers | control cabinet and wiring diagram training with various troubleshooting activities | electrical and mechanical repair jobs | electrical and mechanical adjustment jobs | check and basic setting of external beam path optics | leak test in gas and water circuit of machine and laser Subjects Advanced training for maintenance engineers | control cabinet and wiring diagram training with various troubleshooting activities | evaluation of safety monitors | electrical and mechanical repair jobs | electrical and mechanical adjustment jobs | check and basic setting of external beam path optics | check backlash and the gantry offset on the machine | leak test in gas and water circuit of machine and laser Objectives You will be able to independently perform simple servicing and/or repair jobs electrically or mechanically on the machine. Duration of Training Course 5 days Objectives You will be able to carry out simple electrical and mechanical service or repair works at the machine. Duration of Training Course 5 days 8 Maintenance and Service Course TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) Particular topics of maintenance requiring electrotechnical as well as mechanical training Subjects Condensed version of machine and laser unit maintenance and servicing Subjects corresponding to the following trainings: Maintenance Course Machine Advanced Maintenance Course Machine Maintenance Course Part 1 TruFlow Maintenance Course Modular Switch Cabinet Objectives You will be able to maintaine the machine and laser according to the given intervals as well as perform basic electrical and mechanical service and repair work on the machine and laser on your own. Duration of Training Course 10 days 9 TruLaser TruLaser TruLaser Programming Courses Control Duration SIN 840 D 1.5 days Basic Courses TruLaser Series 1000 / 2000 / 3000 / 5000 / 7000 / 8000 TRUMATIC L 2510 - L 6050 / HSL 2502 C / HSL 4002 C TruTops Programming Courses bility a urse avail les and co u d e h sc test te at For the la our websi ck e g/en ch se plea m/trainin trumpf.co y .m w w w TruTops Drawing and Nesting 2.5 days TruTops Laser Technology 3 days TruTops Laser Automation for SortMaster 2 days TruTops Laser Pro 2 days TruLaser Update 1 - 3 days TruTops Tube Technology for RotoLas 3 days 3D Tube Design 4 days for detailed course information see chapter 'Tube Processing' 3D Tube Design for Experienced 3D Designers 2 days for detailed course information see chapter 'Tube Processing' TruTops Fab 3 - 8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate 1 day for detailed course information see chapter 'Supplementary Courses' TruTops Unfold 1 day for detailed course information see chapter 'Supplementary Courses' Variants 3 days for detailed course information see chapter 'Supplementary Courses' after the introduction of relevant software updates Supplementary Programming Courses 10 11 TruLaser TruLaser TruLaser Machine Courses Control Duration B&R 3 days SIN 840 D 5 days SIN 840 D sl 5 days SIN 840 D sl 5 days SIN 840 D 5 days SIN 840 D 5 days SIN 840 D 2 days SIN 840 D sl 2 days Operator Courses TruLaser Series 1000 NEW TruLaser Series 2000 and TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5040 / 5060 TRUMATIC L 2510 / L 2530 - L 6030 / L 3040 TruLaser 3030 (L20) / 3040 (L32) NEW TruLaser 3030 fiber / 5030 fiber / 5040 fiber TruLaser 5030 / 5040 (L18) / 5060 (L19) TRUMATIC L 3050 / L 4050 / L 6050 NEW TruLaser Series 7000 / 8000 TRUMATIC HSL 2502 C / HSL 4002 C NEW RotoLas for TruLaser Series 3000 / 5000 RotoLas for TRUMATIC L 3030 - L 6030 RotoLas for TruLaser 3030 (L20) / 3040 (L32) NEW bility rse availa s and cou le u d e h test sc For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww Workshop-oriented Programming Courses Advanced Shop Floor Programming for TruLaser 3030 (L20) / 3030 fiber / 3040 (L32) / 5030 fiber / 5040 fiber SIN 840 D sl equivalent to course modules 'TruTops Drawing and Nesting' and 'TruTops Laser Technology' (see pages 10 - 11) Technology Courses Laser Cutting NEW TruLaser Series 2000 and TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5040 / 5060 TRUMATIC L 2510 - L 6050 TruLaser 3030 (L20) / 3040 (L32) TruLaser 5030 / 5040 (L18) / 5060 (L19) NEW TruLaser 3030 fiber / 5030 fiber / 5040 fiber Maintenance Courses TruLaser 1030 fiber TruLaser 3030 / 3040 / 3060 / 3530 TRUMATIC L 3020 / L 3030 - L 6030 with RotoLas / L 3040 3 days SIN 840 D sl 3 days SIN 840 D / D sl 3 days SIN 840 D sl 2.5 days B&R 3 days B&R 3 days SIN 840 D 3 days SIN 840 D 4 days NEW TruLaser 1030 TruLaser Series 2000 TRUMATIC L 2510 / L 2530 B&R | SIN 840 D NEW NEW TruLaser 3030 (L20) / 3040 (L32) SIN 840 D sl 4 days TruLaser 3030 fiber / 5030 fiber / 5040 fiber SIN 840 D sl 2.5 days SIN 840 D 4 days SIN 840 D 4 days TruLaser 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19) TRUMATIC L 3050 / L 4050 / L 6050 NEW TruLaser Series 7000 / 8000 TRUMATIC HSL 2502 C / HSL 4002 C Maintenance Courses Advanced Maintenance TruLaser 3030 / 3040 / 3060 / 3530 NEW bility rse availa s and cou le u d e h test sc For the la ebsite at eck our w g/en ch se plea m/trainin co trumpf. y .m w w w SIN 840 D 5 days NEW Advanced Maintenance TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) NEW SIN 840 D 5 days TruFlow Laser Part 1 - 3 TLF Laser Part 1 - 3 TASC 3 / 4 each 5 days for detailed course information see chapter 'Supplementary Courses' Modular Switch Cabinet (only for TruLaser 2025 / 2030 / 3030 (L20) / 3040 (L32) / 5030 classic / 5030 fiber / 5030 / 5040 / 5040 (L18) / 5060 (L19)) Modular Switch Cabinet (only for TRUMATIC L 2510, L 3050 and L 4050) Bosch PNC | SIN 840 D | TASC 3 / 4 2 days for detailed course information see chapter 'Supplementary Courses' Modular Switch Cabinet TruLaser 3030 (L20) / 3030 fiber / 3040 (L32) / 5030 fiber / 5040 fiber SIN 840 D sl 2 days for detailed course information see chapter 'Supplementary Courses' SIN 840 D 10 days Control Duration Maintenance and Service Course TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) Consulting Application Consulting / Production assistance 12 NEW According to demand for detailed course information see chapter 'Consulting / Seminars' 13 Programming Courses Application Consulting TruTops Punch Automation TruTops Punch Update 2 days Basic Course 2.5 days TruTops Drawing and Nesting TruTops Punch Technology TruTops Punch Pro 2.5 days 7 days 2 days expertise TruMatic Machine installation and start-up 100% Machine purchase 80% 40% 25% 60% Basic Operator Course Operator Course 2 days time t 80% 65% Instruction on-site 4 days 100% > 3 months Technology Course Punching Technology Course Laser Cutting Maintenance Course 2.5 days 2.5 days 3 / 4 days Maintenance Course Laser Maintenance Course SheetMaster Operator Course SheetMaster 1 day Application Consulting Machine Courses Core Programming Courses 0,5 / 1 day Core Machine Courses Optional Courses Application Consulting The combination machines from TRUMPF unite punching Whether it is the operation, maintenance or software systems Machine Types The above diagram shows the sequence in which the courses should be taken, the and laser technology in one machine giving you the ad- of your TruMatic machine – our wide range of courses offers TruMatic 3000 level of knowledge you will attain and the length of each course. Course modules vantages of both processing methods. The punching head every user the best training for achieving maximum machine TruMatic 3000 fiber highlighted in blue provide programming knowledge. Courses highlighted in green produces standard contours and forms while complex operation efficiency. See for yourself. TruMatic 6000 help unlock your machine's potential and keep it in top form. In the darker boxes, contours are cut with the laser. In addition to this, all combi- TruMatic 6000 (K05) you will find optional courses that expand your knowledge in special fields. Training nation machines can be fully automated. TruMatic 7000 schedules and course descriptions are listed on the following pages. TRUMATIC 600 L Core Programming Courses Core Machine Courses Basic Course Basic Operator TruTops Drawing and Nesting Operator TruTops Punch Technology Technology Punching TruTops Punch Pro Technology Laser Cutting Maintenance 14 15 TruMatic Combination Punching / Laser Processing: TruMatic Basic Course Combination Machine TruMatic Machine Courses TruTops Drawing and Nesting Combination Machine Prerequisites PC knowledge Prerequisites PC knowledge Subjects Machine components (without automation components) | technical data | tool systems | structure of a complete file | technology data | tool change | slitting strategies on the blank | repositioning | eject parts | machine options (tapping, engraving, "softpunch" etc.) | basic laser technology | define laser machining | laser technology tables | laser operating modes | basic cutting technology | cutting and piercing parameters Subjects Modular structure of software | introduction in operating the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI drawings | creating mini-nests (MiniNest) | job-related nesting of parts geometries on sheets Objectives You will acquire basic technological knowledge necessary for TruTops Punch programming. Duration of Training Course 2.5 days Objectives You will be able to draw parts geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge required for the participation in the "TruTops Punch Technology" training course. Duration of Training Course 2.5 days TruTops Punch Technology Basic Operator Course Operator Course Operator Course SheetMaster Combination Machine Combination Machine Combination Machine TruMatic 7000 Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course "Drawing and Nesting" Subjects System adaptation for your machine | working with the TruTops data base | different ways to the production goal | programming punching, nibbling, laser and forming processing processes | sheet layout strategies | blank processing | repositioning | optimize processing | creating NC programs | machine options Objectives You will be able to determine processing processes and create practical NC programs. In case of additionally available automation components it is necessary to participate in a training course "TruTops Punch Automation". Prerequisites Technical understanding or technicallyoriented vocational training Subjects Machine design | technical information punching, nibbling and forming | tooling design | tool types and tool maintenance | tool selection criteria | active die Objectives You will acquire basic knowledge for the operator course TruMatic and/or TruPunch. Duration of Training Course 2 days Prerequisites Participation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools) Subjects Machine presentation | structure and machine components | allocate and load tools | adjustment and handling of laser cutting head | training the user interface, operating elements and operating sequences with exercises | presentation of the diagnostics system and online help | manage programs | machine options Objectives You will be able to operate the machine’s operating elements and to prepare, initiate and influence the production process. Prerequisites Participation in the "Operator Course TruMatic 7000" (or: experience operating the TruMatic 7000) Subjects Structure and components of SheetMaster | manual operation | job table, clearing SheetMaster failures | entering an interrupted NC program with SheetMaster Objectives You will be able to handle the operational elements and to prepare, initiate and influence the production process. Duration of Training Course 1 day Duration of Training Course 4 days Duration of Training Course 7 days TruTops Punch Automation TruTops Punch Pro Combination Machine Combination Machine Prerequisites Participation in the training course "TruTops Punch Technology" Subjects Machine components and technical data of automation components | system adaptation | loading and unloading strategies | create case-oriented NC programs Objectives You will be able to program automation sequences. Duration of Training Course 2 days Prerequisites Participation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months) Subjects Loading other data formats | preparation of geometries | tool data import | contour mode | programming project | auto-run | production plan | rules for removal | forming tools | processing samples | customize and create new technology tables and rules for combined machines | accurate contours | your questions Objectives You will be able to use the TruTops functions more effectively, to increase the process reliability of the machine and to reduce processing times of parts. Duration of Training Course 2 days 16 17 TruMatic TruMatic Programming Courses Technology Course Punching Technology Course Laser Cutting Maintenance Course Combination Machine Combination Machine TruMatic Series 3000 / 6000 / 7000 Prerequisites Participation in the operator's training course for punching or combination machine | Experience in operating and tooling a punching or combined machine (at least for 3 - 6 months) Subjects Basics of punching process | framework conditions on the machine | lubrication | coatings | causes for burr and scratch formation | avoidance of corrugated sheet | punching with high precision | one- sided trimming | working with forming tools | causes for collisions | tool care | forming tools of size 5 | calibration tool Objectives You will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools. Duration of Training Course 2.5 days Prerequisites Participation in the operator’s training course for combination machine Subjects Safety tips for working with the laser | cutting-specific laser basics | variables influencing laser cutting | practical process parameter elaboration | influence of process parameters on the laser cut | laser power control | cutting a variety of materials | assessing cut quality Objectives You will be able to establish and optimize cutting and piercing parameters. Duration of Training Course 2.5 days TruMatic TruMatic TruMatic Machine Courses Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Machine structure | technical data | cutting head, laser presser foot, laser sub-unit | laser beam guidance, chiller, exhaust system | hydraulic punching head with electro-hydraulic linear amplifier | die adapter with die base and exhaust system | pneumatic and hydraulic plans and schematics | tool lubrication | overview of controls used | cleaning, care and lubrication of machine according to maintenance overview (check list) Objectives You will be able to maintain the machine according to the given maintenance intervals. Duration of Training Course 3 / 4 days Maintenance Course SheetMaster TruMatic 6000 (K05) / 7000 Prerequisites Participation in the "Maintenance Course TruMatic 6000 (K05) / 7000" Subjects SheetMaster maintenance according to maintenance check list Objectives You will be able to maintain the SheetMaster according to the given maintenance intervals. Duration of Training Course 0.5 / 1 day 18 19 TruMatic Programming Courses Control Duration Bosch PNC / MTX | SIN 840 D 2.5 days TruMatic TruMatic Series 3000 / 6000 / 7000 und TRUMATIC 600 L TRUMATIC 600 L / 3000 L / 6000 L TruTops Programming Courses TruMatic Basic Courses bility availa nd course a s le u d e test sch For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww TruTops Drawing and Nesting 2.5 days TruTops Punch Technology for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L 7 days TruTops Punch Automation for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L 2 days TruTops Punch Pro for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L 2 days TruTops Punch Update 1 - 3 days after the introduction of relevant software updates TruTops Fab 3 - 8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate 1 day for detailed course information see chapter 'Supplementary Courses' TruTops Unfold 1 day for detailed course information see chapter 'Supplementary Courses' Variants 3 days for detailed course information see chapter 'Supplementary Courses' Supplementary Programming Courses 20 21 TruMatic Machine Courses Control Duration Basics TruMatic und TruPunch Bosch PNC / MTX | SIN 840 D 2 days TruMatic Series 3000 TRUMATIC 3000 L Bosch PNC 4 days TruMatic 6000 and TRUMATIC 600 L TRUMATIC 600 L / 6000 L SIN 840 D 4 days TruMatic 6000 (K05) NEW Bosch MTX 4 days SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) NEW Bosch MTX 1 day TruMatic 7000 Bosch MTX 4 days SheetMaster TruMatic 7000 Bosch MTX 1 day Punching Bosch PNC / MTX | SIN 840 D 2.5 days TruMatic Series 3000 TRUMATIC 3000 L Bosch PNC 2.5 days TruMatic 6000 and TRUMATIC 600 L TRUMATIC 600 L / 6000 L SIN 840 D 2.5 days Bosch MTX 2.5 days TruMatic 3000 Bosch PNC 3 days TruMatic 3000 fiber Bosch PNC 3 days TruMatic 6000 TRUMATIC 6000 L SIN 840 D 4 days Technology Courses Laser Cutting TruMatic 6000 (K05) / 7000 NEW TruMatic TruMatic Operator Courses ailability course av dules and e h sc st te For the la ebsite at eck our w ch se ining/en a le p f.com/tra p m u tr y www.m Maintenance Courses TruMatic 6000 (K05) / 7000 NEW Bosch MTX 4 days SheetMaster TruMatic 6000 (K05) / 7000 NEW Bosch MTX 0.5 days TruFlow Laser Part 1 - 3 TLF Laser Part 1 - 3 TASC 3 / 4 each 5 days for detailed course information see chapter 'Supplementary Courses' Modular Switch Cabinet (only for TruMatic Series 3000 / 7000) Modular Switch Cabinet (only for TRUMATIC 3000L) Bosch PNC / MTX | TASC 3 / 4 2 days for detailed course information see chapter 'Supplementary Courses' Control Duration Maintenance Courses Consulting Application Consulting / Production assistance 22 According to demand for detailed course information see chapter 'Consulting / Seminars' 23 Programming Courses Application Consulting TruTops Punch Automation Punching: TruTops Punch Update 1.5 days Basic Course 2.5 days TruTops Drawing and Nesting TruTops Punch Technology TruTops Punch Pro 2.5 days 6 days 2 days TruPunch expertise Machine installation and start-up 100% 40% 25% 60% Basic Operator Course Operator Course 2 days Machine Courses Core Programming Courses time t expertise 80% 65% Technology Course Punching Instruction on-site 3.5 / 4 days 100% > 3 months Maintenance Course 2.5 / 3.5 days 2.5 days Operator Course SheetMaster Maintenance Course SheetMaster 1 day 0.5 days Shop Floor Programming Application Consulting 3 / 5 / 8.5 days Core Machine Courses Optional Courses Application Consulting TruPunch from TRUMPF – a machine that is capable of more! Do you want to get maximum performance out of Machine Types The above diagram shows the sequence in which the courses should be taken, the Our innovative punching technology enables complex, your TruPunch machine? In our training courses, TruPunch 1000 level of knowledge you will attain and the length of each course. Course modules three-dimensional sheet metal processing with the goal of experienced instructors will teach you everything you TruPunch 2020 highlighted in blue provide programming knowledge. Courses highlighted in green complete processing on a single machine. Not only that, need to know for perfect operation, programming TruPunch 3000 help unlock your machine's potential and keep it in top form. In the darker boxes, but all TRUMPF tools can be rotated, offering enormous and maintenance of your TruPunch. TruPunch 3000 (S11) you will find optional courses that expand your knowledge in special fields. Training TruPunch 5000 schedules and course descriptions are listed on the following pages. flexibility and productivity in processing. And, to top it off, various components are available for convert our punch presses into fully automated systems. TRUMATIC 200 R TRUMATIC 500 R TRUMATIC 2000 R Core Programming Courses 24 Core Machine Courses Basic Course Basic Operator TruTops Drawing and Nesting Operator TruTops Punch Technology Technology Punching TruTops Punch Pro Maintenance 25 TruPunch Machine purchase 80% Basic Course TruPunch Punching Machine TruPunch Machine Courses TruTops Drawing and Nesting Punching Machine Prerequisites PC knowledge Prerequisites PC knowledge Subjects Machine components | technical data | tool system | basic NC programming | tech tables | work positions | tool change | machining cycles | blank (slitting technology, skeleton-free processing, execution possibilities) | repositioning | part ejection | nonroutine technology | machine options | forming Subjects Modular structure of software | introduction to operating the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI files | creating (MiniNest) | manual and job-related nesting of part geometries on sheets Objectives You will acquire basic technical knowledge necessary for TruTops Punch programming. Duration of Training Course 2.5 days Objectives You will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides you with the necessary basic knowledge to participate in a “TruTops Punch Technology” course. Duration of Training Course 2.5 days TruTops Punch Technology Basic Operator Course Operator Course Operator Course SheetMaster Punching Machine Punching Machine Punching Machine TruPunch 3000 / 5000 Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course “Drawing and Nesting” Subjects System adaptation for your machine | working with the TruTops data base | different ways to the production goal | programming punching, nibbling and forming processes | sheet layout strategies | skeletonfree processing | blank processing | repositioning | process optimization | creating NC programs | machine options Prerequisites Prerequisites Technical understanding or technicallyoriented vocational training Subjects Machine design | technical information punching, nibbling and forming | tooling design | tool types and tool maintenance | tool selection criteria | active die Objectives You will acquire basic knowledge for the operator course TruMatic and/or TruPunch. Duration of Training Course 2 days Objectives You will be able to determine processes and create practical NC programs. For automation components, participation in the "TruTops Punch Automation" training course is required. Prerequisites Participation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools) Prerequisites Participation in the "Operator Course TruPunch 2020 / 3000 / 5000" (or: TruPunch 3000 / 5000 operation experience) Subjects Presentation of machine | structure and components of machine | adjust and load tools | training the user interface, operational elements and processes along with exercises | presentation of the diagnostics system and online help | program management | machine options Subjects Structure and components of SheetMaster | manual operating | job table, clearing SheetMaster failures | entering an interrupted NC program with SheetMaster Objectives You will be able to handle the machine’s operating elements and to prepare, initiate and influence the production process. Objectives You will be able to reliably handle the operational elements and to prepare, initiate and influence the production process. Duration of Training Course 1 day Duration of Training Course 3.5 / 4 days Duration of Training Course 6 days TruTops Punch Automation TruTops Punch Pro Easy Programming TruTops Punch Basic Drawing TruTops Punch Basic Technology Punching Machine Punching Machine TruPunch 1000 TruPunch 1000 / 5000 (S10) TruPunch 1000 / 5000 (S10) Prerequisites Participation in the training course "TruTops Punch Technology" Subjects Machine components and technical data of automation components | system adaptation | loading and unloading strategies | program automation components | creating case-oriented NC programs Objectives You will be able to program automation sequences. Duration of Training Course 1.5 days Prerequisites Participation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months) Prerequisites Participation in the basic training course for your machine (or: participation in the operator course for your machine) Subjects Loading other data formats | preparation of geometries | tool data import | contour mode | programming project | auto-run | production plan | rules for removal | forming tools | processing samples | manipulate NCtexts and tables | your questions Subjects Required system adaptations | simply creating typical punching part geometries including 90° bending extensions with relief grooves and unfolding | simply drawing workpiece geometries | sheet layout | programming punching and nibbling blank processing | creating NC programs Objectives You will be able to use the TruTops functions more effectively, to increase the process reliability of the machine and to reduce part processing time. Objectives You will be able to draw simple workpieces, select suitable processing strategies and to generate practical NC programs. Duration of Training Course 2 days Duration of Training Course 3 days Prerequisites PC knowledge This training course is intended for the TruTops Punch Basic software at the programming station and on the machine. This training course is not required if TruTops Drawing experience is available Subjects Modular software structure | introduction to how to operate the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and to import external-drawing formats in TruTops Punch Basic. Duration of Training Course 1 day Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course “Drawing” This training course is intended for the TruTops Punch Basic software at the programming station and on the machine Subjects System adaptation for your machine | working with the TruTops data base | different ways to the production goal | programming of punching, nibbling and forming | sheet layout strategies (without nesting) | blank processing | repositioning | process optimization | creating NC programs | machine options Objectives You will be able to determine processing and create practical NC programs. Duration of Training Course 4 days 26 27 TruPunch TruPunch Programming Courses Technology Course Punching Maintenance Course Punching Machine TruPunch 1000 / 3000 / 5000 Prerequisites Participation in the operator's training course for punching or combination machine | Experience in operating and tooling a punching or combined machine (at least for 3 - 6 months) Subjects Basics of punching process | framework conditions on the machine | lubrication | coatings | causes for burr and scratch formation | avoidance of corrugated sheet | punching with high precision | one- sided trimming | working with forming tools | causes for collisions | tool care | forming tools of size 5 | calibration tool Objectives You will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools. Prerequisites Technically-oriented vocational training Subjects Machine structure | technical data | punching head structure | die adapter | exhaust system | principle of tool changer | drive system | hydraulics, pneumatics and electrics | tool lubrication | adjustment jobs | maintaining machine according to intervals | diagnostics systems Objectives You will be able to maintain the machine according to the given maintenance intervals. Maintenance Course SheetMaster TruPunch 3000 / 5000 Prerequisites Participation in the "Maintenance Course TruPunch 3000 / 5000" Subjects SheetMaster maintenance according to maintenance check list TruPunch TruPunch TruPunch Machine Courses Objectives You will be able to maintain the SheetMaster according to the given maintenance intervals. Duration of Training Course 0.5 days Duration of Training Course 2.5 / 3.5 days Duration of Training Course 2.5 days Maintenance Course TruPunch 2020 and TRUMATIC 2000 R Prerequisites Technically-oriented vocational training Subjects Machine structure | technical data | hydraulic punching head with electro-hydraulic linear amplifier | die adapter | automatic tool changer | how to use hydraulic, pneumatic and circuit diagrams | adjustment jobs | how to use the diagnostics system | machine maintenance according to intervals Objectives You will be able to maintain the machine according to the given maintenance intervals. Duration of Training Course 2.5 days 28 29 TruPunch Programming Courses Control Duration TruPunch Series 1000 / 2020 / 3000 / 5000 and TRUMATIC 2000 R TRUMATIC 2000 R / 2020 R / 3000 R / 5000 R Bosch PNC / MTX | SIN 840 D 2.5 days TRUMATIC 200 R / 500 R CC 220 2.5 days Basic Courses TruTops Drawing and Nesting 2.5 days TruTops Punch Technology for TruPunch Series 1000 / 2020 / 3000 / 5000 and TRUMATIC 2000 R 6 days TruTops Punch Automation for TruPunch Series 3000 / 5000 1.5 days TruTops Punch Technology for TRUMATIC 200 R / 500 R 6 days TruTops Punch Automation for TRUMATIC 500 R 1.5 days TruTops Punch Pro for TruPunch Series 1000 / 2020 / 3000 / 5000 and TRUMATIC 2000 R 2 days TruTops Punch Update 1 - 3 days after the introduction of relevant software updates TruTops Fab 3 - 8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate 1 day for detailed course information see chapter 'Supplementary Courses' TruTops Unfold 1 day for detailed course information see chapter 'Supplementary Courses' Variants 3 days for detailed course information see chapter 'Supplementary Courses' TruPunch TruPunch TruTops Programming Courses bility a urse avail les and co u d e h sc test For the la bsite at ck our we raining/en e ch se a ple m/t trumpf.co www.my Supplementary Programming Courses 30 31 TruPunch Machine Courses Control Duration Basics TruMatic and TruPunch Bosch PNC / MTX | SIN 840 D 2 days TruPunch 1000 TRUMATIC 1000 R Bosch PNC 3.5 days TruPunch 2020 / 3000 / 5000 and TRUMATIC 2000 R TRUMATIC 2000 R - 5000 R Bosch PNC | SIN 840 D 4 days SheetMaster TruPunch 3000 / 5000 TRUMATIC 3000 R / 5000 R SheetMaster SIN 840 D 1 day TruPunch 3000 (S11) Bosch MTX 4 days SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) Bosch MTX 1 day Easy Programming for TruPunch 1000 Easy Programming for TRUMATIC 1000 R Bosch PNC 3 days TruTops Punch Basic Drawing for TruPunch 1000 / 5000 (S10) Bosch PNC | SIN 840 D 1 day TruTops Punch Basic Technology for TruPunch 1000 / 5000 (S10) Bosch PNC | SIN 840 D 4 days Advanced Shop Floor Programming for TruPunch 1000 / 3000 (S11) / 5000 / 5000 (S10) Bosch MTX ailability course av dules and e h sc st te For the la ebsite at eck our w ch se ining/en a le p f.com/tra p m u tr y www.m TruPunch TruPunch Operator Courses Workshop-oriented Programming Courses equivalent to course modules 'TruTops Drawing and Nesting' and 'TruTops Punch Technology for TruPunch' (see pages 30 -31) Technology Course Bosch PNC / MTX | SIN 840 D 2.5 days TruPunch 1000 TRUMATIC 1000 R Bosch PNC 2.5 days TruPunch 2020 and TRUMATIC 2000 R TRUMATIC 2000 R / 2020 R Bosch PNC 2.5 days TruPunch 3000 TRUMATIC 3000 R Bosch PNC 3.5 days SheetMaster TruPunch 3000 TRUMATIC 3000 R SheetMaster Bosch PNC 0.5 days Punching Maintenance Course TruPunch 3000 (S11) Bosch MTX 2.5 days SheetMaster TruPunch 3000 (S11) Bosch MTX 0.5 days TruPunch 5000 TRUMATIC 5000 R SIN 840 D 3.5 days SheetMaster TruPunch 5000 TRUMATIC 5000 R SheetMaster SIN 840 D 0.5 days Bosch PNC | SIN 840 D | TASC 3 / 4 2 days Control Duration Maintenance Course Modular Switch Cabinet (only for TruPunch 1000 / 3000) Modular Switch Cabinet (only for TRUMATIC 3000 R) Consulting Application Consulting / Production assistance 32 According to demand for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Consulting / Seminars' 33 Programming Courses Application Consulting TruTops Bend Update Bending: Basic Course TruBend Series 3000 1.5 days TruTops Drawing TruTops Bend Technology 1.5 days 5 days Machine installation and start-up expertise 40% 25% 60% Basic Operator Course 1 day Operator Course time t 100% > 3 months expertise 65% Technology Course Bending Instruction on-site 2 days 3 days Application Consulting Machine Courses Core Programming Courses With the TruBend Series 3000, you get the best entry-level machine for bending technology. Equipped with the most TruBend Series 3000 TruBend Machine purchase 100% Core Machine Courses Optional Courses Application Consulting The above diagram shows the sequence in which the courses should be taken, the Machine Types level of knowledge you will attain and the length of each course. Course modules 3000 is the ideal solution for anyone who places high value TruBend 3066 help unlock your machine's potential and keep it in top form. In the darker boxes, on TRUMPF quality and also on a highly attractive price-to- TruBend 3120 you will find optional courses that expand your knowledge in special fields. Training performance ratio. TruBend 3180 schedules and course descriptions are listed on the following pages. important functions for reliable bending, the TruBend Series highlighted in blue provide programming knowledge. Courses highlighted in green Learn all the basics you need to handle your TruBend Series 3000 with perfection! In our courses, step by step you will learn everything you need to reach your machine's full capacity. Interested? Find out more! Core Programming Courses 34 Core Machine Courses Basic Course Basic Operator TruTops Drawing Operator TruTops Bend Technology Technology Bending 35 Basic Course TruTops Drawing TruBend Series 3000 Machine Courses TruTops Bend Technology TruBend Press Brake Prerequisites PC knowledge Prerequisites PC knowledge Subjects Components/axes of machine | technical data | tool system | programming parameters | bending procedures (air bending, coining) | bending technology: procedures, offset values, framework conditions (minimum side length, component design) This training course is not required for those with knowledge of TruTops Drawing and Nesting Objectives You will acquire basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. Duration of Training Course 1.5 days Subjects Modular software structure | introduction to operating the system | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and to import external-format drawings in TruTops. Duration of Training Course 1.5 days Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Subjects Operating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bending sequences | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs Objectives You will be able to enter the necessary bending data, to select appropriate processing strategies and to generate practical NC programs. Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 Prerequisites PC knowledge and technical understanding or experience in handling the material sheet Subjects Machine design | machine options | technical data | axis system and other functional units | press beam cycle | bending methods | tool overview | calculations and criteria for selecting tools Objectives You will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000. Duration of Training Course 1 day Operator Course Technology Course Bending TruBend Series 3000 TruBend Series 3000 / 5000 / 7000 Prerequisites Experience in handling a press brake or participation in the "Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) Subjects Machine design | machine options | technical data | user interface T 3000 control and operational elements | safety instructions | bending methods | functional units (axis system, press beam cycle etc.) | tool system | numeric and graphical program creation | program optimization and handling | processing various programs Objectives You will be able to operate, program and set up the TruBend Series 3000 and ensure part quality. Prerequisites Experience in operating and tooling a press brake, creating bending programs, designing bent parts or you work in the production planning and are responsible for the quality control of bending parts Subjects Bending technology basics | machine technology | characteristics of TRUMPF bending tools | application technology | tool selection criteria | special tools | solution examples for bending tasks TruBend TruBend Series 3000 Programming Courses Objectives You will acquire comprehensive knowledge on the variety of processing possibilities with a TRUMPF press brake and TRUMPF Bending Tools. Duration of Training Course 3 days Duration of Training Course 2 days Duration of Training Course 5 days 36 37 TruBend Series 3000 Programming Courses Control Duration T 3000 | TASC 6000 1.5 days Basic Courses TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V Series bility TruTops Programming Courses a urse avail les and co u d e h sc test For the la bsite at ck our we raining/en e ch se a ple m/t trumpf.co www.my TruTops Drawing 1.5 days TruTops Bend Technology 5 days TruTops Bend Update 1 - 3 days after the introduction of relevant software updates TruTops Fab 3 - 8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate 1 day for detailed course information see chapter 'Supplementary Courses' TruTops Unfold 1 day for detailed course information see chapter 'Supplementary Courses' Machine Courses Control Duration Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 T 3000 | TASC 6000 1 day TruBend Series 3000 T 3000 2 days T 3000 3 days Control Duration Operator Course Technology Courses Bending Consulting Application Consulting / Production assistance 38 According to demand course dules and e h sc st te For the la ebsite at eck our w ch se ining/en a le p pf.com/tra m u tr y .m www TruBend TruBend Supplementary Programming Courses y availabilit for detailed course information see chapter 'Consulting / Seminars' 39 Programming Courses Application Consulting TruTops Bend Automation Bending: TruTops Bend Update 4 days TruBend Series 5000 / 7000 TruBend Cell 5000 Basic Course 1.5 days TruTops Drawing TruTops Bend Technology 1.5 days 5 days Machine installation and start-up expertise 40% 25% 60% TruBend 50% Basic Operator Course Operator Course 1 day 2 / 3 days Date Base Management time t expertise 85% 65% Instruction on-site 0.5 / 1 day 100% > 3 months Technology Course Bending Maintenance and Service Course* 3 days 2 days TruBend Machine purchase 100% Operator Course Automation 5 days Core Programming Courses The machines of the TruBend Series 5000 are the flexible Both the ram and backgauge are marked by high speeds and and productive press brakes. And there is a good reason for acceleration rates that ensure high dynamics. Paired with a this: The TruBend Series 5000 unites innovative technology work area that can be customized for the operator, the with high precision. This goes hand in hand with a very high level of flexibility when it comes to bending different parts. TruBend Series 5000 Application Consulting Shop Floor Programming Machine Courses Core Machine Courses Optional Courses Application Consulting The above diagram shows the sequence in which the courses should be taken, the Machine Types level of knowledge you will attain and the length of each course. Course modules machines of the TruBend Series 7000 offer optimal conditions TruBend 5050 help unlock your machine's potential and keep it in top form. In the darker boxes, for productive and ergonomic work. TruBend 5085 you will find optional courses that expand your knowledge in special fields. Training TruBend 5130 schedules and course descriptions are listed on the following pages. From programming, through allocation all the way to the highlighted in blue provide programming knowledge. Courses highlighted in green TruBend 5170 bending process – the TruBend Series 5000 is extremely productive. Moreover, you can also automate these machines Do you wish to achieve maximum efficiency on your TruBend TruBend 5230 with the TruBend Cell 5000. Series 5000 / 7000? Regardless of whether you are learning TruBend 5320 the basics or wish to expand your knowledge in specialized With the TruBend Series 7000 machines, we offer perfect applications – our broad range of courses offers just the right interaction between man and machine. training for you. Find out for yourself! TruBend Series 7000 Machine Types Core Programming Courses Core Machine Courses TruBend 7018 Basic Course Basic Operator TruBend 7036 TruTops Drawing Operator TruTops Bend Technology Date Base Management TruBend Cell 5000 Technology Bending Maintenance and Service* *does not apply for TruBend Series 7000 40 41 Basic Course TruTops Drawing TruBend Series 5000 / 7000 Machine Courses TruTops Bend Technology TruBend Press Brake Prerequisites PC knowledge Prerequisites PC knowledge Subjects Components/axes of machine | technical data | tool system | programming parameters | bending procedures (air bending, coining) | bending technology: procedures, offset values, framework conditions (minimum side length, component design) This training course is not required for those with TruTops Drawing and Nesting knowledge Objectives You will acquire the basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. Duration of Training Course 1.5 days Subjects Modular software structure | introduction to how to operate the system | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and import external-format drawings in TruTops. Duration of Training Course 1.5 days Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Subjects Operating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bending sequence | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 Prerequisites PC knowledge and technical understanding or experience in handling sheet metal Subjects Machine design | machine options | technical data | axis system and other functional units | press beam cycle | bending methods | tool overview | calculations and criteria for selecting tools Objectives You will acquire the basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000. Duration of Training Course 1 day Objectives You will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs. TruTops Bend Automation Duration of Training Course 5 days Operator Course Operator Course TruBend Series 5000 TruBend Series 7000 Prerequisites Experience in handling a press brake or participation in the "Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) Prerequisites Experience in handling a press brake or participation in the TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 "Basic Operator Course" (or: participation in the basic training course for your machine) Subjects User interface | operational elements and operational sequences | safety instructions | tool system | numeric and graphical program creation | program optimization and handling | processing various programs by the ACB angle sensor system and/or bending aid Subjects Machine design | machine options | technical data | user interface TASC 6000 control and operational elements | safety instructions | bending methods | functional units (axis system, press beam cycle etc.) | tool system | numeric and graphical program creation | program optimization and handling | processing various programs Objectives You will be able to operate, program and set up the TruBend Series 5000 and ensure part quality. Duration of Training Course 3 days Operator Course Data Base Management TruBend Cell 5000 TruBend Series 5000 / 7000 Prerequisites Participation in the training course "TruTops Bend Technology" Prerequisites Participation in the "Operator Course TruBend Series 5000" Prerequisites Participation in an operator training for a bending machine Subjects Sub-assemblies and technical data of automation components | framework conditions | principle of course of part manufacturing with automation | basics system adaptation in TruTops Bend | program creation with automation TruTops Bend | course, reset and modification possibilities | loading and unloading strategies Subjects Structure TruBend Cell 5000 | technical data | additional equipment | manual operating device | axis system | safety switching on and off | manual moving | select and manage programs | part loading | producing | assembly of gripper systems | diagnostic at gripper system and coveyor Subjects Creating materials | inserting special upper and lower tools | creating bending curves | adopting one’s own bending factors | assigning user rights Objectives You will be able to program automation sequences. Duration of Training Course 4 days Objectives You will acquire basic knowledge and skills to operate the TruBend Cell 5000. Duration of Training Course 5 days Objectives You will acquire the knowledge and skills to manage the data base of TruBend Series 5000 / 7000. Duration of Training Course 0.5 / 1 day Objectives You will be able to operate, program and set up the TruBend Series 7000 and ensure part quality. Duration of Training Course 2 days TruTops Bend Drawing (Machine) TruBend Series 5000 Prerequisites PC knowledge This training course has been designed for operators who prepare or edit workpiece drawings for TruTops Bend by TruTops Bend Drawing (Machine) on the control This training course is not required for those with prior knowledge of TruTops Drawing and Nesting Subjects Modular software structure | introduction to how to operate the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and import drawings of external formats in TruTops. Duration of Training Course 1 day 42 43 TruBend TruBend Series 5000 / 7000 Programming Courses TruBend Series 5000 / 7000 Machine Courses TruBend Prerequisites Participation in the basic training course to program your machine (or: comprehensive experience in operating the respective machine) Participation in the basic training course for your machine Subjects Operating the system | Maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bending sequence | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs Technology Course Bending Maintenance and Service Course TruBend Series 3000 / 5000 / 7000 TruBend Series 5000 Prerequisites Experience in operating and tooling a press brake, creating bending programs, designing bending parts or you work in the production planning and are responsible for the quality control of bending parts Subjects Bending technology basics | machine technology | characteristics of TRUMPF Bending Tools | application technology | tool selection criteria | special tools | solution examples for bending tasks Objectives You will acquire comprehensive knowledge on the variety of processing possibilities with a TRUMPF press brake and TRUMPF Bending Tools. Prerequisites Technically-oriented vocational training Subjects Machine structure | technical data | operating conditions | Main drive unit | functional units | backgauge system | tool clamping | machine control | PCSS press safety control Objectives You will be able to maintain the machine according to the given intervals as well as to localize malfunctions and clear simple errors. TruBend TruTops Bend Technology (Machine) TruBend Series 5000 Duration of Training Course 2 days Duration of Training Course 3 days Objectives You will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs. Duration of Training Course 4 days 44 45 TruBend Series 5000 / 7000 Programming Courses Control Duration T 3000 | TASC 6000 1.5 days Basic Courses TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V Series bility TruTops Programming Courses TruTops Drawing 1.5 days TruTops Bend Technology 5 days TruTops Bend Automation TruBend Cell 5000 TruTops Bend Automation BendMaster 4 days TruTops Bend Update 1 - 3 days availa nd course a s le u d e test sch For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww after the introduction of relevant software updates TruTops Fab 3 - 8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate 1 day for detailed course information see chapter 'Supplementary Courses' TruTops Unfold 1 day for detailed course information see chapter 'Supplementary Courses' Machine Courses Control Duration Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 (in case of TruBend Series 5000 as of software version 5.0) T 3000 | TASC 6000 1 day TruBend Series 5000 incl. graphical Shop Floor Programming and ACB (as of software version 5.0) TASC 6000 3 days TruBend Series 5000 incl. ACB TrumaBend V Series with ACB (up to software version 4.5) TASC 6000 3 days TruBend Series 7000 TASC 6000 2 days TruBend Cell 5000 BendMaster TASC 6000 5 days Date Base Management TruBend Series 5000 (as of software version 5.0) TASC 6000 1 day Date Base Management TruBend Series 7000 TASC 6000 0.5 day Programming Machine Profile Editor (up to software version 4.5) TASC 6000 2 days TruBend TruBend Supplementary Programming Courses Operator Courses Workshop-oriented Programming Courses TruTops Bend Drawing (Machine) for TruBend Series 5000 1 day TruTops Bend Technology (Machine) for TruBend Series 5000 4 days bility rse availa s and cou le u d e h test sc For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww Technology Courses Bending TASC 6000 3 days TASC 6000 2 days Control Duration Maintenance and Service Courses TruBend Series 5000 TrumaBend V Series Consulting Application Consulting / Production assistance 46 According to demand for detailed course information see chapter 'Consulting / Seminars' 47 Programming Courses Application Consulting TruTops Bend Update Bending: Basic Course TruBend Cell 7000 1.5 days TruTops Drawing TruTops Bend Technology TruTops Bend Automation 1.5 days 5 days 3 days Machine purchase 40% 25% TruBend 60% Basic Operator Course Operator Course 1 day time t > 3 months 100% expertise Instruction on-site 4 days Application Consulting Machine Courses Core Programming Courses TruBend Cell systems offer flexible and cost-effective solutions Our training program provides you with any knowledge re- for every kind of automated bending. quired to program and operate an automated bending cell. Machine Type TruBend 100% 80% Machine installation and start-up expertise Core Machine Courses Optional Courses Application Consulting The above diagram shows the sequence in which the courses should be taken, the level of knowledge you will attain and the length of each course. Course modules TruBend Cell 7000 highlighted in blue provide programming knowledge. Courses highlighted in green We develop complete solutions including software, sensors, help unlock your machine's potential and keep it in top form. In the darker boxes, material flow, control, and state-of-the-art material handling you will find optional courses that expand your knowledge in special fields. Training technology, to ensure that your processes run reliably and schedules and course descriptions are listed on the following pages. productively. Core Programming Courses Basic Course TruTops Drawing TruTops Bend Technology TruTops Bend Automation 48 49 Basic Course TruTops Drawing TruBend Cell 7000 Machine Courses TruTops Bend Technology TruBend Press Brake Prerequisites PC knowledge Prerequisites PC knowledge Subjects Components/axes of machine | technical data | tool system | programming parameters | bending procedures (air bending, coining) | bending technology: procedures, offset values, framework conditions (minimum side length, component design) This training course is not required for those with TruTops Drawing and Nesting knowledge Objectives You will acquire the basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines. Duration of Training Course 1.5 days Subjects Modular software structure | introduction to how to operate the system | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and import external-format drawings in TruTops. Duration of Training Course 1.5 days Prerequisites Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" training course Subjects Operating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bending sequence | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs Objectives You will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs. Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 Prerequisites PC knowledge and technical understanding or experience in handling sheet metal Subjects Machine design | machine options | technical data | axis system and other functional units | press beam cycle | bending methods | tool overview | calculations and criteria for selecting tools Objectives You will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000. Duration of Training Course 1 day Operator Course TruBend Cell 7000 Prerequisites Experience in handling a press brake or participation in the "Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine) Subjects Structure TruBend Cell 7000 | technical data | additional equipment | manual operating device | axis system | safety switching on and off | manual moving | select and edit programs | program management | handling and operating the ToolMaster Bend | part loading | producing | diagnostic at gripper system and conveyor TruBend TruBend Cell 7000 Programming Courses Objectives You will acquire basic knowledge and skills to operate the TruBend Cell 7000. Duration of Training Course 4 days Duration of Training Course 5 days TruTops Bend Automation Prerequisites Participation in the training course "TruTops Bend Technology" Subjects Sub-assemblies and technical data of automation components | framework conditions | principle of course of part manufacturing with automation | basics system adaptation in TruTops Bend | program creation with automation TruTops Bend | course, reset and modification possibilities | loading and unloading strategies Objectives You will be able to program automation sequences. Duration of Training Course 3 days 50 51 TruBend Cell 7000 Programming Courses Control Duration Basic Courses TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V Series T 3000 | TASC 6000 1.5 days TruTops Programming Courses TruTops Drawing 1.5 days TruTops Bend Technology 5 days TruTops Bend Automation TruBend Cell 7000 3 days TruTops Bend Update 1 - 3 days urse les and co st schedu te la t e a th For ebsite eck our w g/en please ch m/trainin co f. p m u tr y www.m y availabilit after the introduction of relevant software updates TruTops Fab 3 - 8 days for detailed course information see chapter 'Supplementary Courses' TruTops Calculate 1 day for detailed course information see chapter 'Supplementary Courses' TruTops Unfold 1 day for detailed course information see chapter 'Supplementary Courses' Duration rse availa s and cou le u d e h test sc For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww Machine Courses Control Operator Courses Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 1 day TruBend Cell 7000 4 days Consulting Application Consulting / Production assistance 52 Control TruBend TruBend Supplementary Programming Courses bility Duration According to demand for detailed course information see chapter 'Consulting / Seminars' 53 Programming Courses Application Consulting Tube Processing: 2 / 4 days Basic Course 2.5 days TruTops Drawing TruTops Tube Technology 1.5 days 4 days Machine purchase 100% 40% 25% 60% TruTops Tube Update 1 day expertise Machine installation and start-up TruLaser Tube 3D Tube Design and Programming Option Bevel Cut Operator Course time t expertise 80% 65% Technology Course Tube Cutting Instruction on-site 4 / 5 days 100% > 3 months Maintenance Course 3 days 4 days Technology Course Tube Cutting Special Profiles 1 day Maintenance Course Laser Application Consulting Machine Courses Core Programming Courses Core Machine Courses Optional Courses Application Consulting With the TruLaser Tube machines, you can produce parts Do you want to make the best use of all of the functions on Machine Types The above diagram shows the sequence in which the courses should be taken, the quickly and precisely, in addition to being well prepared to your TruLaser Tube? Well, we have put together a training TruLaser Tube 5000 level of knowledge you will attain and the length of each course. Course modules meet all market requirements. What's so exceptional about package that meets your requirements perfectly! Choose the TruLaser Tube 7000 highlighted in blue provide programming knowledge. Courses highlighted in green the TruLaser Tube? The laser cuts contours and trims tubes in appropriate courses from the training program and perfect help unlock your machine's potential and keep it in top form. In the darker boxes, one operation. Tube constructions that are made possible by the use of your machine. you will find optional courses that expand your knowledge in special fields. Training the laser, facilitate and reduce downstream fabrication steps. schedules and course descriptions are listed on the following pages. The edges are smooth and the parts are ready for assembly without the need for refinishing. Core Programming Courses Core Machine Courses Basic Course Operator TruTops Drawing Technology Tube Cutting TruTops Tube Technology Maintenance 3D Tube Design 54 55 TruLaser Tube 3D Tube Design TruLaser Tube Machine Courses Basic Course TruTops Drawing TruTops Tube Technology TruLaser Tube 5000 / 7000 TruLaser Tube 5000 / 7000 TruLaser Tube 5000 / 7000 Prerequisites PC knowledge Prerequisites PC knowledge Subjects Machine components | technical data | basic NC programming | complete files | editing of NC programs and tables | laser operating modes | technological information on laser cutting | production plan This training course is not required for those with prior knowledge of TruTops Drawing and Nesting Objectives You will acquire basic technical knowledge necessary for TruTops Tube and you will be able to interpret NC texts. Duration of Training Course 2.5 days Subjects Modular structure of software | introduction to how to operate | drawing of work piece geometries | reading in and preparing DXF, IGES and MI drawings Objectives You will be able to draw part geometries and import other drawings in TruTops. TruLaser Tube Duration of Training Course 1.5 days Prerequisites PC knowledge Participation in a TruTops training course "Drawing" Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Subjects Programming of round and/or rectangular tubes and free profiles | draw developed contours or develop them as DXF, IGES and/or MI on the tube | programming laser processing processes | optimizing the processing process | creating NC programs | tube layout with identical and differing parts | creating production plans and service programs Objectives You will acquire the knowledge you need to program your machine. You will be able to draw workpieces, select suitable processing strategies and to create successful NC programs. Operator Course TruLaser Tube 5000 / 7000 (KT02 / T03) Prerequisites Technically-oriented vocational training Subjects Machine discussion | structure and components of machine | structure and adjustment of laser cutting head | training the user interface, operating elements and operating sequences with exercises | presentation of the diagnostics system and online help | program management | important NC programming functions | machine options Objectives You will be able to handle the machine’s operating elements and to prepare, initiate and influence the production process. Duration of Training Course 4 / 5 days Technology Course Tube Cutting TruLaser Tube 5000 / 7000 Prerequisites Experience with TruLaser Tube operating and/or programming experience with TruTops Tube (at least 3 - 6 months respectively) Recommendation: joint participation operator and programmer Subjects In-depth safety instructions | cuttingspecific laser basics | familiarizing with the parameters influencing the laser cut | quality assessment and optimization of laser cuts | recognizing and clearing cutting problems | programming and cutting special materials and special profile Objectives You will be able to increase the cutting quality on a TruLaser Tube to the optimum, create programs for special materials and special profiles and establish the pertaining cutting parameters. Technology Course Tube Cutting Module Special Profiles TruLaser Tube 5000 / 7000 Prerequisites Participation in the training course "Technology Tube Cutting" or at least 12 months of experience in machine operating, programming and parameter optimization Subjects Developing a systematic procedure to process special profiles | special profile programming in TruTops Tube | Implementing and processing these special profiles on the TruLaser Tube Objectives You will be able to implement a systematic procedure to process special profiles on your machine. Duration of Training Course 1 day TruLaser Tube TruLaser Tube Programming Courses Duration of Training Course 4 days Duration of Training Course 4 days 3D Tube Design 3D Tube Design for Experienced 3D Designers Prerequisites PC knowledge Prerequisites PC knowledge For tube programming the training courses "TruTops Drawing“ and "TruTops Tube Technology“ are required In-depth experience in handling parametric 3D CAD systems For tube programming the training courses "TruTops Drawing“ and "TruTops Tube Technology“ are required Subjects Introduction into 3D design | tube programming | creating 3D tube models | reading in and editing external drawings | export tube designs in TruTops Tube Objectives You will be able to draw individual tubes and to design complex 3D tube models. You will develop tubes for further processing in TruTops Tube. Duration of Training Course 4 days Subjects Tube programming | creating 3D tube models | reading in and editing external drawings | export tube designs in TruTops Tube Objectives You will be able to draw individual tubes and to design complex 3D tube models. You will develop tubes for further processing in TruTops Tube. Duration of Training Course 2 days 3D Tube Design and Programming Option Bevel Cut Prerequisites Participation in the training course "TruTops Tube Technology" Participation in the training course "3D Tube Design" Subjects Bevel cut basics | designing parts with bevel cuts in Tube Design | creating the respective NC programs in TruTops Tube Objectives You will be able to design bevel cuts and create the respective programs for the machine. Duration of Training Course 1 day Maintenance Course TruLaser Tube 5000 / 7000 Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Getting familiar with the components of the system | detailed safety instructions | external beam path | adjustment jobs and handling the cutting head | design of the control PLCX/MMC/NCK | diagnostic possibilities with the control | installation of the dust extractor | explanation of Maintenance works for machine and laser unit | options of the machine | pneumatic, gas, lubrication and circuit diagrams Objectives You will be able to maintain the machine according to the given maintenance intervals. Duration of Training Course 3 days 56 57 TruLaser Tube Programming Courses Control Duration Basic Courses ailability TruLaser Tube 5000 / 7000 TUBEMATIC 2.5 days TruTops Programming Courses TruTops Drawing 1.5 days TruTops Tube Technology for TruLaser Tube 5000 / 7000 4 days 3D Tube Design 4 days 3D Tube Design for Experienced 3D Designers 3D Tube Design and Programming Option Bevel Cut 2 days NEW 1 day TruTops Tube Update Machine Courses course av dules and e h sc st te For the la ebsite at eck our w ch se ining/en a le p f.com/tra p m u tr y www.m 1 day Control Duration TruLaser Tube 5000 TUBEMATIC SIN 840 D 4 days TruLaser Tube 7000 (KT02 / T03) SIN 840 D sl 5 days SIN 840 D / D sl 4 days after the introduction of relevant software updates Technology Course Tube Cutting TruLaser Tube 5000 Tube Cutting TruLaser Tube 7000 SIN 840 D / D sl 4 days Tube Cutting Module Special Profiles TruLaser Tube 5000 SIN 840 D / D sl 1 day Tube Cutting Module Special Profiles TruLaser Tube 7000 SIN 840 D / D sl 1 day TruLaser Tube 5000 TUBEMATIC SIN 840 D 3 days TruLaser Tube 7000 SIN 840 D sl 3 days TASC 3 / 4 each 5 days Control Duration bility availa nd course a s le u d e test sch For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww TruLaser Tube TruLaser Tube Operator Courses Maintenance Courses Maintenance Courses TruFlow Laser Part 1 - 3 TLF Laser Part 1 - 3 Consulting Application Consulting / Production assistance 58 According to demand for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Consulting / Seminars' 59 TruTops Cell Measuring Probe / SeamLine Programming Courses 1 day 3D-Laser Processing: 1 day TruTops Cell TruTops Cell TruTops Cell Module Fixture Design Module Rotary Axis Laser Metal Deposition 1 day 0.5 days 1.5 days TruTops Cell Update TruTops Cell Technology Manual Programming Pro Variable Programming 5 days 2 days 2.5 days Machine installation and start-up TruLaser Cell 80% Machine purchase Application Consulting Measuring Probe and SeamLine 40% Basic Course 3 days 60% 50% expertise 100% 90% time t 100% > 3 months expertise 80% 75% 65% 25% Teaching Course I 3 / 5 days 1.5 / 2 days Machine Courses Core Programming Courses Instruction on-site Operator Course SeamLine Configurable Control Interface 1 day 1.5 days Operator Course DepositionLine TruTops Cell Basic Teaching Course II Technology Course on-site Laser Welding 2 days Maintenance Course 2 / 2.5 days 2.5 days Technology Course Laser Metal Deposition 2 days Maintenance Course Laser Application Consulting 2 days 1.5 days Core Machine Courses Optional Courses TruLaser Cell Operator Course The machines of the TruLaser Cell open up all the possibilities Acquire a broad base of knowledge to exploit the full poten- Machine Types The above diagram shows the sequence in which the courses should be taken, the of laser processing to you. Be it laser cutting or laser welding, tial of your TruLaser Cell. In our training courses, you will learn TruLaser Cell 3000 level of knowledge you will attain and the length of each course. Course modules 3D or 2D workpieces, single parts or serial production – with everything you need to achieve top performance with your TruLaser Cell 3010 (L33) highlighted in blue provide programming knowledge. Courses highlighted in green the TruLaser Cell you have an all around machine at your machine. TruLaser Cell 7020 | 7040 help unlock your machine's potential and keep it in top form. In the darker boxes, TruLaser Cell 7020 fiber | 7040 fiber you will find optional courses that expand your knowledge in special fields. Training TruLaser Cell 8030 schedules and course descriptions are listed on the following pages. disposal for laser processing. TLC 1000 TLC 1005 | 6005 TLC CUT 5 Core Programming Courses Core Machine Courses Basic Course Basic Course TruTops Cell Technology Operator Teaching Course I 60 61 TruLaser Cell Programming Courses Basic Course 3D Laser Prerequisites PC knowledge Technically-oriented vocational training We strongly recommend the participation in the training course "Manual Programming Pro" for welding for TruLaser Cell Series 7000 up to software version 3 and TLC 1000 / 1005 / 6005 Subjects Basics of NC programming | program processings with different movement types | optimize and influence how machine moves | subroutine technology | macro application | laser programming | program editor Objectives You will acquire the basic machine-related and technological knowledge necessary both for the operator training and the programming with TruTops. TruTops Cell Technology Cutting and Welding 3D Laser Prerequisites PC knowledge Participation in the basic training course for your machine Ideal: participation in the training course "Teaching I" Subjects Production-oriented preparation of imported 3D models | processing 3D models (cutting / welding) | optimization of processing by means of experience| positioning of 3D models in the working area | subsequent correction of processing (mass, laser data, acceleration, ...) Objectives You will be able to generate practical NC programs from 3D models. Duration of Training Course 5 days TruLaser Cell Programming Courses TruTops Cell Module Fixture Design 3D Laser Manual Programming Pro Variable Programming 3D Laser 3D Laser Prerequisites Participation in the training course "TruTops Cell Technology" Prerequisites Participation in the basic training course for your machine Subjects Designing cutting fixtures by means of a 3D model | programming and/or exporting (e.g. TruTops Laser) the individual parts of the fixture Subjects Follow-up NC functions not supported by TruTops Cell: laser power control | laser welding | additional possibilities of zero point correction (mirroring, scaling) | additional zero point functions (G54-G57, TC_ZERO_PNT, TC_BASEFRAME, ...) | limit standoff regulation (DISTAX3D, TC_DIST_ MOTION_LIMIT, ...) Objectives You will be able to design fixtures for cutting parts from sheet. Duration of Training Course 1 day Prerequisites Participation in the training course "Manual Programming Pro" Experience in NC programming Mathematical knowledge (e.g. sine/cosine) Subjects Types of variables | phasors | functions | jump commands | control structures | subroutines | global programs Objectives You will be able to further optimize NC programs Objectives You learn the different possibilities of variable programming and you will thus be able to upgrade the software of your machine (e.g. master automation program, processing macros, ...). Duration of Training Course 2 days Duration of Training Course 2.5 days Programming Measuring Probe and SeamLine 3D Laser Prerequisites Participation in the basic training course for your machine Subjects Discussing measuring tools (ControlLine, measuring probe, measuring head, SeamLine) | programming measuring functions | programming calculation cycles to correct the coordinate system | measuring parameters Objectives You will be able to program measuring functions manually or on the teach panel. Duration of Training Course 1 day TruTops Cell Module Rotary Axis 3D Laser TruTops Cell Technology Laser Metal Deposition 3D Laser TruTops Cell Measuring Probe and SeamLine 3D Laser Prerequisites Participation in the training course "TruTops Cell Technology" Prerequisites Participation in the training course "TruTops Cell Technology" Subjects Preparing and processing of moved workpieces (are also turned by the rotary axis) | with or without turning of the cutting head “bevel cut” Subjects Creating parameterized contour fields for coating | optimization of processing specifications regarding coating technology Subjects Programming measuring and calculation functions in TruTops Cell Objectives You will be able to create practical NC programs for 3D part coating. Objectives You will be able to program measuring functions in TruTops Cell. Duration of Training Course 1.5 days Duration of Training Course 1 day Objectives You will be able to generate practical NC programs for parts clamped in the rotary axis. TruLaser Cell TruLaser Cell Duration of Training Course 3 days Prerequisites Participation in the training course "Programming Measuring Probe and SeamLine" Duration of Training Course 0.5 days 62 63 TruLaser Cell Machine Courses TruLaser Cell Machine Courses Operator Course Teaching Course I Operator Course SeamLine 3D Laser 3D Laser 3D Laser Prerequisites Participation in the basic training course for your machine Prerequisites Participation in the 3D Laser "Operator Course" Subjects Presentation of machine | safety instructions on working with a laser | structure and machine components | training the user interface, operating elements and operating sequences with exercises | adjustment jobs on machine | structure and adjustment of processing heads | service programs | manage programs | implementation of studied programming commands Subjects Basics of teaching | functions of 5-axis software | possibilities of teach software | teaching exercises in running-in and optimizing machine Duration of Training Course 2 days Subjects Measurement procedure incident light / light section | adjust monitor and operate user interface | calibrate seam sensor | adjust parameters for image analysis Objectives You will acquire the required theoretical and practical principles for operating. You will be ready to handle the seam sensor system SeamLine, able to prepare, initiate and influence the measurement process. Duration of Training Course 1 day TruLaser Cell Operator Course DepositionLine TruTops Cell Basic 3D Laser 3D Laser Subjects Safety instructions | general LMD introduction | powder components | design | handling | maintenance | initial welding with TRUMPF workpieces Objectives You will acquire the theoretical and practical basics required for processing with DepositionLine. Duration of Training Course 1.5 days 64 Prerequisites Participation in the 3D Laser "Operator Course" Prerequisites Participation in the 3D Laser "Operator Course DepositionLine" Subjects Safety tips for welding | welding-specific laser basics | variables influencing welding | practical welding exercises | influence of process parameters on the welding process | welding of the most various materials | assessing welding seam Subjects Establish and adjust process parameters | maintenance | practical process parameter establishing | impact of process parameters on the coating | assessment of coating Objectives You will be able to establish welding parameters and improve them. Duration of Training Course 2.5 days Objectives You will be able to establish and improve coating parameters. Duration of Training Course 2 days Maintenance Course 3D Laser Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Machine structure | technical data | safety instructions | principle of generating the beam | external beam guidance | chiller | dedusting unit | drives | maintenance and adjustment jobs | diagnostics possibilities on the control | care and lubrication of machine according to maintenance overview Only TruFlow: checking the alignment and centring laser beam Objectives You will be able to maintain the machine according to given intervals. Duration of Training Course 2 / 2.5 days Duration of Training Course 3 / 5 days Prerequisites Participation in the "Operator Course TruLaser Cell Series 7000 / 8000" Participation in the basic training course for your machine Technology Course Laser Metal Deposition 3D Laser Prerequisites PC knowledge | Participation in the basic training course for your machine Subjects User interface | operation | modification of laser data | changing tables | adjusting dynamics | microjoints | optimizing Control Line | modifying and moving contours | optimizing positioning | changing the zero point Objectives You will acquire the knowledge to modify and optimize NC programs on the machine. Duration of Training Course 2 days TruLaser Cell Objectives You will acquire necessary theoretical and practical basic knowledge for operating the machine, you are prepared to handle the operational elements of the machine and you can prepare, initiate and influence the production process. Objectives You will be able to program 3D parts by the teach procedure and to optimize programs. Prerequisites Participation in the "Operator Course TruLaser Cell Series 7000 / 8000" Participation in the training course "Programming Measuring Probe and SeamLine" Technology Course Laser Welding 3D Laser Programming configurable Control Interface 3D Laser Prerequisites Participation in the 3D Laser "Operator Course" and in the basic training course for your machine Subjects User interface | create module | configure and activate | integrate module configuration in the automatic mode | activate data channel | diagnostics functions Objectives You will acquire the theoretical and practical principles required for programming/operating. You are ready to handle the configurable control interface to make full use of it. Duration of Training Course 1.5 days 65 TruLaser Cell Programming Courses Control Duration Basic Courses TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5 3 days TruTops Programming Courses TruTops Cell Technology Cutting and Welding for 5-axis Laser Machines 5 days TruTops Cell Module Rotary Axis 0.5 days TruTops Cell Module Fixture Designing 1 day TruTops Cell Technology Laser Metal Deposition 1.5 days TruTops Cell Measuring Probe and SeamLine (in case of TruLaser Cell Series 7000 as of software version 4.0) NEW bility rse availa s and cou le u d e h test sc For the la ebsite at eck our w g/en ch se plea m/trainin co trumpf. y .m w w w 1 day TruTops Cell Update 1 day after the introduction of relevant software updates TruTops Drawing and Nesting 2.5 days for detailed course information see chapter 'Laser Processing' TruTops Laser Technology 3 days for detailed course information see chapter 'Laser Processing' TruTops Tube Technology for RotoLas 3 days for detailed course information see chapter 'Laser Processing' 3D Tube Design 4 days for detailed course information see chapter 'Tube Processing' 3D Tube Design for Experienced 3D Designers 2 days for detailed course information see chapter 'Tube Processing' Manual Programming Courses Manual Programming Pro TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5 NEW 2 days Variable Programming TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5 2.5 days Programming Measuring Probe and SeamLine 7000 / 8000 (in case of TruLaser Cell Series 7000 as of software version 4.0) 1 day TruTops Unfold 66 1 day TruLaser Cell TruLaser Cell Supplementary Programming Courses for detailed course information see chapter 'Supplementary Courses' 67 TruLaser Cell Machine Courses Control Duration SIN 840 D sl 5 days SIN 840 D 3 days Operator Courses TruLaser Cell 3000 NEW TruLaser Cell 3010 (L33) TruLaser Cell Series 7000 / 8000 SIN 840 D 5 days SeamLine für TruLaser Cell Series 7000 (as of software version 4.0) SIN 840 D 1 day SIN 840 D 1.5 days DepositionLine for TruLaser Cell Series 7000 NEW ailability course av dules and e h sc st te For the la ebsite at eck our w ch se ining/en a le p f.com/tra p m u tr y www.m Workshop-oriented Programming Courses Teaching I TruLaser Cell 3010 (L33) SIN 840 D 1.5 days Teaching I TruLaser Cell Series 7000 / 8000 SIN 840 D 2 days Teaching I TLC 1000 / 1005 / 6005 / CUT 5 SIN 840 D 2 days Teaching II TruLaser Cell Series 7000 and TLC 1000 / 1005 / 6005 / CUT 5 SIN 840 D 2 days TruTops Cell Basic SIN 840 D 2 days Programming configurable Control Interface for TruLaser Cell 3000 and TruLaser Cell Series 7000 / 8000 SIN 840 D 1.5 days Laser Welding TruLaser Cell 7020 / 7040 (as of software version 4.0) SIN 840 D 2.5 days Laser Welding TruLaser Cell 7020 / 7040 (up to software version 3.0) SIN 840 D 2.5 days after the introduction of relevant software updates Technology Courses NEW SIN 840 D 2.5 days SIN 840 D 2 days Maintenance Courses TruLaser Cell 7020 / 7040 TruLaser Cell TruLaser Cell 7020 fiber / 7040 fiber / 8030 NEW SIN 840 D 2.5 days SIN 840 D 2 days TASC 3 / 4 each 5 days Control Duration TruLaser Cell Laser Welding TruLaser Cell 7020 fiber / 7040 fiber Laser Metal Deposition TruLaser Cell Series 7000 bility rse availa s and cou le u d e h test sc For the la ebsite at eck our w g/en ch se plea m/trainin co trumpf. y .m w w w Maintenance Courses TruFlow Laser Part 1 - 3 TLF Laser Part 1 - 3 Consulting Application Consulting / Production assistance 68 According to demand for detailed course information see chapter 'Supplementary Courses' for detailed course information see chapter 'Consulting / Seminars' 69 TruTops Cell Programming Courses TruTops Cell TeachLine Module Rotary Axis 1 day 0.5 days TruTops Cell 3D Laser Processing: Application Consulting TruTops Cell Laser Metal Deposition Module Fixture Design 1.5 days 1 day TruTops Cell Update TruTops Cell Technology TruLaser Robot 5 days Machine purchase 70% Operator and Programming Course 10 days expertise Machine installation and start-up 100% time t 100% > 3 months expertise 65% 60% Instruction on-site Operator Course DepositionLine Technology TeachLine Technology Weld Wire Technology Course 1.5 days 2.5 days 1 day 2.5 days Laser Cutting Technology Course Technology Course 2 days 2 days Laser Metal Deposition Programmable Foccusing Optics Technology Course Image Processing Machine Courses Core Machine Courses Application Consulting Optional Courses The modular concept of the TruLaser Robot Series 5000 Interested in how to fully exploit the high performance of the Machine Types The above diagram shows the sequence in which the courses should be taken, the epitomizes a system perfectly customized to you and TruLaser Robot Series 5000? Check out our extensive, TruLaser Robot 5020 level of knowledge you will attain and the length of each course. Course modules your requirements and opens up for you all possibilities of multi-faceted training program and learn everything you need TruLaser Robot 5120 highlighted in blue provide programming knowledge. Courses highlighted in green laser processing not just in welding, but also laser contract to most efficiently make use of the individual solutions of help unlock your machine's potential and keep it in top form. In the darker boxes, welding and laser cutting of 3D or 2D workpieces. this machine. you will find optional courses that expand your knowledge in special fields. Training schedules and course descriptions are listed on the following pages. 70 71 TruLaser Robot Core Programming Courses 2.5 days TruTops Cell Technology Cutting and Welding TruLaser Robot Series 5000 Prerequisites Participation in the "Operator and Progamming Course TruLaser Robot Serie 5000" (or: comprehensive experience in operating the respective machine) | Laser cutting or welding technology Subjects Importing and preparing 3D drawings in TruTops Cell | processing 3D models | optimization of processing process | adapting 3D models in TruTops Cell to the actual position of the workpiece in the machine | processing of 3D models by means of a rotary/tilt table TruTops Cell Technology Laser Metal Deposition 3D Laser Operator and Progamming Course TruLaser Robot Series 5000 Operator Course DepositionLine Technology Course TeachLine TruLaser Robot Series 5020 TruLaser Robot Series 5000 Prerequisites Participation in the training course "TruTops Cell Technology" Requirements PC knowledge Technically-oriented vocational training Requirements Participation in the "Operator and Programming Course TruLaser Robot Series 5000" Subjects Creating parameterized contour fields for coating | optimization of processing specifications regarding coating technology Subjects Designing cutting fixtures by means of a 3D model | programming and/or exporting (e.g. TruTops Laser) the individual parts of the fixture Subjects Safety instructions | operating elements and operation of cell, robot and additional axes and adjustment jobs | robot programming for laser cells and additional axes | basics of laser welding | process parameter adjustment | assessment of weld seam | technology rotary axis Subjects Safety instructions | general LMD introduction | powder components | design | handling | maintenance | initial welding with TRUMPF workpieces Objectives You will be able to create practical NC programs for 3D part coating. Duration of Training Course 1.5 days Objectives You will be able to design fixtures for cutting parts from sheet. Duration of Training Course 1 day Objectives You will be able to operate the TruLaser Robot Series 5000 and you will acquire the required robot knowledge and be able to establish and improve welding parameters. Objectives You will acquire the theoretical and practical basics required for processing with DepositionLine. Duration of Training Course 1.5 days Duration of Training Course 10 days Duration of Training Course 5 days TruLaser Robot TruTops Cell Module Fixture Design 3D Laser Prerequisites Participation in the training course "TruTops Cell Technology" Objectives You are able to generate practical NC programs from 3D models. TruTops Cell Module Rotary Axis 3D Laser TruLaser Robot Machine Courses TruTops Cell Technology TeachLine 3D Laser Requirements Participation in the "Operator and Programming Course TruLaser Robot Series 5000" and first experiences in robot operation and programming (min. 4 weeks) Subjects Measuring procedure incident light and light section | operation of Sensor PC | setting basic parameters of image evaluation | TeachLine programming on the robot control Objectives You will acquire the required theoretical and practical principles for operating and programming the TeachLine sensor. You will learn the appropriate use of TeachLine for laser welding. Duration of Training Course 2.5 days Technology Course Weld Wire Technology Course Laser Cutting TruLaser Robot 5020 TruLaser Robot 5020 Technology Course Laser Metal Deposition TruLaser Robot 5020 Prerequisites Participation in the training course "TruTops Cell Technology" Prerequisites Participation in the training course "Technology TeachLine" Requirements Participation in the "Operator and Progamming Course TruLaser Robot Series 5000" Requirements Participation in the "Operator and Progamming Course TruLaser Robot Series 5000" Requirements Participation in the "Operator Course DepositionLine" Subjects Preparing and processing of moved workpieces (are also turned by the rotary axis) | with or without turning of the cutting head “bevel cut” Subjects Programming measuring and calculation functions in TruTops Cell Subjects Weld wire feed roller replacement | adjust parameters for weld wire | weld wire programming on the robot control | technology weld wire Subjects Safety tips on working with the laser | cutting-specific laser basics | factors influencing the laser cut | practical process parameter establishing | impact of process parameters on the laser cut | cutting different materials | assessment of cutting quality Subjects Establish and adjust process parameters | maintenance | practical process parameter establishing | impact of process parameters on the coating | assessment of coating Objectives You will be able to generate practical NC programs for parts clamped in the rotary axis. Duration of Training Course 0.5 days Objectives You will be able to program measuring functions in TruTops Cell. Duration of Training Course 1 day Objectives You will acquire the required theoretical and practical principles for operating and programming and be ready to handle the weld wire. You will be able to establish and improve welding parameters. Duration of Training Course 1 day Objectives You will acquire the required theoretical and practical principles for operating and programming and handling the laser optics. You will be able to establish and improve cutting parameters. Objectives You will be able to establish and improve coating parameters. Duration of Training Course 2 days Duration of Training Course 2.5 days 72 73 TruLaser Robot TruLaser Robot Programming Courses TruLaser Robot Machine Courses Technology Course Programmable Focussing Optics TruLaser Robot 5020 Technology Course Image Processing for SeamLine / TeachLine TruLaser Robot 5020 Requirements Participation in the "Operator and Programming Course TruLaser Robot Series 5000" Prerequisites Participation in the "Technology Course TeachLine TruLaser Robot 5020" Subjects Safety tips on working with the laser | align Programmable Focussing Optics to the processing plane | operate and adjust Programmable Focussing Optics | establish and adjust process parameters | maintenance | practical process parameter establishing | impact of process parameters on the weld | assessment of weld Subjects Image processing basics | introduction to components | introduction to parameters | camera adjustment | influencing parameters based on practical examples | independently elaborating solution approaches for image processing ensuring process reliablity Objectives You will acquire the required theoretical and practical principles for operating and programming and handling the Programmable Focussing Optics. You will be able to establish and improve welding parameters. Objectives You will be able to elaborate solution approaches ensuring process reliability and correctly set the respective parameters. Duration of Training Course 2.5 days TruLaser Robot TruLaser Robot Duration of Training Course 2 days 74 75 TruLaser Robot Programming Courses Control Duration KRC 2 / 4 10 days Robot Programming Courses Operator and Programming Course TruLaser Robot Series 5000 NEW for detailed course information see chapter 'Machine Courses' TruTops Programming Courses TruTops Cell Technology Cutting and Welding for TruLaser Robot NEW 5 days TruTops Cell Technology Laser Metal Deposition NEW 1.5 days TruTops Cell Module Fixture Designing 1 day TruTops Cell Module Rotary Axis 0.5 days TruTops Cell TeachLine d course edules an h sc st te For the la ebsite at eck our w ining/en please ch pf.com/tra m u tr y .m www 1 day NEW TruTops Cell Update 1 day Machine Courses y availabilit Control Duration after the introduction of relevant software updates Operator and Programming Courses NEW KRC 2 / 4 10 days DepositionLine for TruLaser Robot 5020 NEW KRC 2 / 4 1.5 days Technology Courses TeachLine TruLaser Robot Series 5000 (as of software version 1.5) NEW KRC 2 / 4 2.5 days Weld Wire TruLaser Robot 5020 NEW KRC 2 / 4 1 day Laser Cutting TruLaser Robot 5020 NEW KRC 2 / 4 2.5 days Laser Metal Deposition TruLaser Robot 5020 KRC 2 / 4 2 days Focussing Optics TruLaser Robot 5020 KRC 2 / 4 2 days KRC 2 / 4 2.5 days Control Duration Image Processing for SeamLine / TeachLine Consulting TruLaser Robot Application Consulting / Production assistance 76 NEW NEW According to demand . . bility availa nd course a s le u d e test sch For the la ebsite at eck our w /en ch /training please umpf.com tr y .m w ww for detailed course information see chapter 'Consulting / Seminars' TruLaser Robot TruLaser Robot Series 5000 77 Lasermarking: TruMark marking lasers provide endless possibilities of To help you tap into the full potential of your TruMark laser, Machine Types marking and structuring a broad variety of products flexibly we have put together a multi-faceted training program. TruMark Series 3000 For courses, schedules and enrolment information please use and durable. The spectrum varies from simple functional You will find basic trainings as well as trainings for experts, TruMark Series 5000 our Internet website under markings across data matrix and barcodes for product which you may choose individually according to your require- TruMark Series 6000 www.mytrumpf.com/training traceability towards delicate creative patterns on the most ments. Our modular training concept allows you to attend noble of surfaces there. Our lasers operate fast, economically, further training modules later on. TruLaser Robot TruMark TruMark reliable and environmentally sound. 78 79 Programming Courses Supplementary Courses TruTops Fab Quickjob TruTops Fab Production TruTops Fab Storage TruTops Fab Purchasing TruTops Fab Customer TruTops Fab Calculation TruTops Fab for Administrators 3 days 0.5 days 1,5 days 1 day 1 day 1.5 days 2 days TruTops Calculate TruTops Unfold Variants 1.5 days 1 day 3 days Machine purchase Machine installation and start-up time t Maintenance Course Modular Switch Cabinet 2 days Maintenance Course TruDisk 2002 to 8002 4 days Maintenance Course TruFlow 2000 to 8000 | Part 1 Maintenance Course TruFlow 2000 to 8000 | Part 2 5 days 5 days Maintenance Course TruFlow 2000 to 20000 | Part 3 Maintenance Course TruFlow 8000 to 20000 | Part 1 Maintenance Course TruFlow 8000 to 20000 | Part 2 5 days 5 days 5 days Technical Courses Optional Courses This encompasses all courses dealing with the technology- In addition to this, we offer a complete range of maintenance The above diagram shows a list of supplementary courses and their duration. Course spanning topics of programming and maintenance of your courses for modular switch cabinets and for the TruFlow and modules highlighted in blue provide programming knowledge. Courses highlighted products. Learn how to use TruTops Fab, the TRUMPF soft- TruCoax lasers. in green impart knowledge in special areas of maintenance. Training schedules and ware for controlling and planning your sheet metal fabrica- course descriptions are listed on the following pages. Supplementary Courses tion, or to use TruTops Unfold for unfolding 3D models. 80 81 Supplementary Programming Courses TruTops Fab TruTops Fab Module Quickjob Module Production Supplementary Programming Courses TruTops Fab Modul Storage (Manual Storage) TruTops Fab for Administrators TruTops Unfold Variants TruTops Products TruTops Laser / Punch TruTops Products TruTops Laser / Punch TruTops Products TruTops Laser / Punch TruTops Products TruTops Laser / Punch Prerequisites PC knowledge TruTops Products TruTops Laser / Punch / Bend Target Group Key users and TruTops programmers Target Group Key users and TruTops programmers Target Group Key users and storage system managers Target Group IT administrators, PC support personnel Basics of unfolding technique Prerequisites Extensive PC knowledge Prerequisites Participation in the "TruTops Fab Module Quickjob" Prerequisites Participation in the "TruTops Fab Module Quickjob" (does not apply for Module Storage without Module Quickjob) Prerequisites Profound IT knowledge: PCs, data bases, network administration Prerequisites TruTops Drawing (the option Dimensioning Module would be beneficial) Mathematical knowledge (such as angle functions) Knowledge of Microsoft Excel Subjects System overview | measures to prepare the installation | TruTops Fab user interface | management and control of production orders | create nesting jobs (TruTops Laser / Punch) | definition of operations and work plans | most important aspects of material management | maintenance of material and customer data | workplace management | manufacturing data management and reporting - monitoring functionality Objectives You will be able to implement the TruTops Fab module Quickjob successfully. Subjects TruTops Fab user interface | managing and controlling production orders by considering sub-assemblies | definition of subassembly-specific operations and work plans | creating the corresponding workplaces and workplace groups Objectives You will be able to implement the TruTops Fab module Production successfully. Duration of Training Course 0.5 days Subjects Basics of storage management (manual storage) | configuration and managing of different storage locations and sectors | batch management | graphic display of material use | inventory list Objectives You will acquire the knowledge necessary for managing requests for quotation, for order and suppliers data management. Duration of Training Course 1.5 days Duration of Training Course 3 days Subjects System adjustment | data maintenance | print layout adjustment | troubleshooting and reaction Objectives You will be able to administer a TruTops Fab system. Duration of Training Course 2 days Subjects Loading and unfolding components | single parts | volume models | surface models | data bank adaptation | populate materials and tools in the TruTops Unfold data base Objectives You will be able to unfold 3D models available in the common exchange formats. You create a 2D drawing in the GEO or DXF format. Duration of Training Course 1 day Subjects Automation of creation of variants (similar drawings which can be created from an existing GEO file by the functions “modify” menu, e.g. stretch, displace, copy,…) | variants depending on conditions (e.g. number of holes depending on the length) | variable hole patterns (calculated by arithmetic formulas) | creation of all single parts required for a complete sub-assembly, e.g. create a cupboard by simply modifying the total length, width and height | export and import of variant files Objectives You will be able to create similar part drawings (*.geo) automatically. TruTops Fab TruTops Fab Module Purchasing Module Customer TruTops Fab Module Calculation / TruTops Calculate TruTops Products TruTops Laser / Punch TruTops Products TruTops Laser / Punch TruTops Products TruTops Laser / Punch Target Group Key users and purchasing agents Target Group Key users and TruTops programmers Target Group Users in charge of preliminary cost calculation of sheet metal parts Prerequisites Participation in the "TruTops Fab Module Quickjob" Prerequisites Participation in the "TruTops Fab Module Quickjob" Subjects Requests for quotation | order management | suppliers management Subjects TruTops Fab user interface | function area customer order management | managing and controlling of customer orders from quotations to invoicing | customer data management, preparation of quotations, order confirmation, production, delivery and invoicing as well as debt collection and credit notes are particularly considered Objectives You will acquire the knowledge necessary for managing requests for quotation, for order and suppliers data management. Duration of Training Course 1 day Objectives You will acquire knowledge to implement the TruTops Fab module Customer successfully. Prerequisites Basic PC knowledge Subjects Software customization and data management | preparing cost calculations for individual workpieces and sub-assemblies | vectorization of graphics files (option) Supplementary Courses Supplementary Courses Duration of Training Course 3 days Objectives You will acquire the knowledge required to prepare cost calculations based on your individual cost situation. Duration of Training Course 1.5 days Duration of Training Course 1 day 82 83 Supplementary Technical Courses Maintenance Course Maintenance Course Modular Switch Cabinet TruDisk 2002 to 8002 Machine Types TruLaser 2025 / 2030 / 3030 (L20) / 3040 (L32) / 5030 classic / 5030 fiber / 5040 fiber / 5030 / 5040 / 5040 (L18) / 5060 (L19), TruMatic Series 3000 / 7000, TruPunch 1000 / 3000, TruLaser Tube 7000, OEM Laser with Modular Switch Cabinet Prerequisites Electrotechnical basic knowledge with the qualification verified electrical engineer Subjects Design and diagnostics of the modular switch cabinet | design, structure and content of the schematics | function and diagnostics of the Profibus and AS-i Bus, as well as the safety system Objectives You will be able to localise faults in a machine with modular switch cabinet and carry out simple electrical service or repair works. Duration of Training Course 2 days Supplementary Technical Courses Maintenance Course TruFlow Part 1 Prerequisites Technically-oriented vocational training Prerequisites Technically-oriented vocational training Particular topics of maintenance / service require a qualification as verified electrical engineer Particular topics of maintenance / service require a qualification as verified electrical engineer Subjects Basics of laser technology | laser safety | laser, optics and supply unit design | CPX control and boards | interface description | TruControl 1000 operation | malfunction and monitoring messages | creation of pulse shapes and laser programs | exercise: error identification | design of laser cooling, air treatment and diode power supply | maintenance on cooling system and air handler | general maintenance jobs | electric servicing | basics of laser welding with practical exercises Subjects Basics of laser technology | design of TruFlow lasers | safety instructions | switch cabinet structure | laser operation | structure of schematics | safety circuit structure | basics of gas and vacuum system | cooling system | maintenance works on lasers, RF generator and chiller | data back-up | replacement of output mirror, mode adjustment, check beam quality by a series of mode shots | power measurement | beam alignment | error simulation | diagnostics systems Objectives You will be able to perform maintenance jobs, know functional sequences, localize laser malfunctions and troubleshoot them as necessary and communicate error diagnostics to the TRUMPF technical service department, program the laser or perform set-up works. Note: the tasks are performed at a TruFlow laser without machine connection. Duration of Training Course 4 days Objectives You will be able to perform basic electrical and mechanical maintenance jobs, know functional sequences, localize basic laser malfunctions, troubleshoot them as necessary and communicate error diagnostics to the TRUMPF technical service department. Maintenance Course TruFlow Part 2 Prerequisites Participation in the "Maintenance Course TruFlow Part 1" Subjects Structure, function and communication of TASC 3 / 4 | safety instructions | measurements and diagnostics of gas and vacuum system | structure, function and works at beam generator, resonator and mirror system, mirror cleaning | structure, function and diagnostics of frequency converter, LSM and magnetic bearing electronics | chiller | error simulation | diagnostics systems Note: the works are performed at a TruFlow laser without machine connection. Objectives You will be able to understand functional sequences of the TruFlow Laser, carry out maintenance jobs as well as electrical and mechanical service jobs, localize and troubleshoot laser malfunctions and communicate error diagnostics to the TRUMPF technical service department. Maintenance Course TruFlow Part 3 Prerequisites Participation in the "Maintenance Course TruFlow Part 1 and Part 2" | qualification as verified electrical engineer Subjects Structure and function of sub-assemblies in the radiofrequency generator | safety instructions | HV power supply module, network distribution, driver stage, end stage and control module | structure of schematics | adjustment | replacement of sub-assemblies | adjustment work and measurements on the RF generator | diagnostics system | analogue values | methodology and problem solution during troubleshooting Objectives You will be able to understand the functions and structure of the RF generator and carry out adjustment and setting works as well as troubleshooting. Duration of Training Course 5 days Duration of Training Course 5 days Supplementary Courses Supplementary Courses Duration of Training Course 5 days 84 85 Supplementary Courses Programming Courses Control Duration Supplementary Programming Courses TruTops Fab Module Quickjob 3 days TruTops Fab Module Production 0.5 days TruTops Fab Module Storage (Manual Storage) 1.5 days TruTops Fab Module Purchasing 1 day TruTops Fab Module Customer 1 day TruTops Fab Module Calculation 1.5 days TruTops Fab for Administrators 2 days TruTops Calculate 1.5 days TruTops Unfold 1 day Variants 3 days Technical Courses Control Duration CPX 4 days Part 1 TruFlow 2000 to 8000 Part 1 TLF 2000 to 8000 TASC 3 / 4 5 days Part 2 TruFlow 2000 to 8000 Part 2 TLF 2000 to 8000 TASC 3 / 4 5 days Part 1 TruFlow 8000 to 20000 Part 1 TLF 8000 to 15000 TASC 3 / 4 5 days Part 2 TruFlow 8000 to 20000 Part 2 TLF 8000 to 15000 TASC 3 / 4 5 days TASC 3 / 4 5 days Modular Switch Cabinet TruLaser 2025 / 2030 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 (L19), TruMatic Series 3000, TruPunch 1000 / 3000 Bosch PNC/MTX | SIN 840 D / D sl 2 days Modular Switch Cabinet TruLaser 3030 (L20) / 3030 fiber / 3040 (L32) / 5030 fiber / 5040 fiber SIN 840 D sl 2 days Modular Switch Cabinet TruMatic 7000 / TruLaser Tube 7000 Bosch MTX / SIN 840 D sl 2 days d course edules an h sc st te For the la ebsite at eck our w ining/en please ch pf.com/tra m u tr y .m www y availabilit Maintenance Course TruDisk 2002 to 8002 TruDisk 2002 to 8002 (4 C) For courses, schedules and enrolment information please use our Internet website under www.de.trumpf.com/produkte/lasertechnik/services/schulung/schulungsangebot/schulungszentrum-schramberg.html Maintenance Courses TruFlow 2000 to 8000 Maintenance Courses TruFlow 8000 to 20000 Maintenance Courses TruFlow 2000 to 20000 Part 3 TruFlow 2000 to 20000 Part 3 TLF 2000 to 15000 course dules and e h sc st te For the la ebsite at eck our w ining/en please ch pf.com/tra m u tr y .m www y availabilit Supplementary Courses Supplementary Courses Maintenance Course / Control 86 87 Consulting / Seminars Applications TRUMPF training opportunities range from information days With the wide range of opportunities that are offered, there and seminars, workshops and business simulations, to must be a topic that arouses your interest. Please check custom consulting. The topics are multi-faceted: applications, the following pages for course descriptions and schedules. sheet metal design, SYNCHRO, the TRUMPF production system, tools or materials. Application Consulting / Production assistance Creative Part Design Seminar Workshop Production Processes Office Processes SYNCHRO in the office Information Day Materials Material sciences Tools Punching into the 3rd dimension SYNCHRO Information Day SYNCHRO Business Games 88 89 Consulting / Seminars SYNCHRO Workshop Seminars Material Sciences and Tools Workshop for Part Design Dimension, shape, position and surface tolerances for sheetmetal parts Target Group Employees from the fields design engineering, production planning and production Target Group Designers and developers as well as employees from the areas quality management and process planning Prerequisites None Prerequisites Knowledge of technical drawing practice Subjects Elaborating design and engineering rules | active and creative part design from you daily engineering and/or production life | elaborating new, cost-efficient and process optimized designs | handling the components of the sheet metal process | producing an idea from the workshop in our showroom: from the idea to the finished part Subjects Dimensions and dimensional tolerances (EN ISO 14660 and new EN ISO 14405-1/-2) | ISO- dimensional tolerance coding (new EN ISO 286-1) | general tolerances (ISO 2768 and new EN ISO 8062) | shape and position tolerances (EN ISO 1101:2008), tolerancing principles | references and reference systems (new EN ISO 5459) | surface roughness (among other things new EN ISO 1302) | acceptance criteria for surfaces Main topics possible sheet metal design I tube design I laser welding design Venue Seminar: Ditzingen-based general training course with trainees from various customers Workshop: Customer-individual meeting (in Ditzingen and/or onsite) Objectives You will acquire knowledge and suggestions on efficient part designing taking up-to-date production possibilities of sheet metal processing into account. Consulting / Seminars Duration 1 - 3 days 90 Sheet metal design Laser welding design Tube design Workshop (for one customer) 3 days 2 days 1 day Seminar (open to all) 3 days 2 days 1 day Application consulting (for one customer) 1 day 1 day 1 day Objectives You will be able to comprehend the essential standard modifications in the wake of conversion to international standards, recognize faulty, ambiguous or unclear records in technical drawings, understand important "default rules" and safely interpret new ISO symbolism as well as optimize design drawings. Duration 2 days Material sciences - selection, processing and standardization of sheet metal materials Target Group Employees from the fields production, design engineering, development, purchasing and sales as well as design engineers and operators Prerequisites Basic knowledge of materials (e.g. by skilled worker training) Subjects New European material standardization for steels (DIN EN 10027) and aluminium materials (DIN EN 515, DIN EN 573, DIN EN 1706 and DIN EN 1780) | interpretation of standard designations with regard to material processibility | structure and internal structure of steels and aluminium materials as well as how they are influenced by processing (welding, forming etc.) | optimization of manufacturing process with regard to material and processing influence of faults | surface technology Objectives You will be able to comprehend the European Standard Norm and you will get to know the influencing factors concerning the inner structure of the material during the production procedure. This will help you to recognize all faults on time and will optimize your manufacturing process. Punching into the 3rd dimension – Flexible Forming on the Punching Machine Machine Types TruPunch 1000 / 2020 / 3000 / 5000, TruMatic 3000 / 6000 / 7000, TRUMATIC 2000 R Target group Design engineers and operators Subjects The TRUMPF tool system | reduction of production costs by TRUMPF tools | flexible forming processes (component optimization, design engineering guidelines) | innovations, complete processing, special applications and problem solutions | tour through the tool production Objectives You will acquire a detailed overview of standard / special tools as well as their possibilities of use. You will be able to assess the feasibility of forming processes. Detailed information on our tool applications will be conveyed to you. Duration 2 days Duration 2 days 91 Consulting / Seminars Workshop Part Design Application Consulting Application Consulting / Production Assistance Prerequisites Participants have completed the requisite operating and programming courses for your TRUMPF machine Subjects Imparting application knowledge based on your TRUMPF products | The subject matter is tailored to your needs | Example: Increase productivity through the use of optimized sheet layouts; reduce part production times by using suitable processing strategies; exploit all resources offered by the TruTops programming software; selective use of tools for different applications; analysis and optimization of the production workflow Objectives You will acquire full potential of machine programming software, being able to improve the quality of parts and components, boost productivity, increase process reliability in production workflow. SYNCHRO Consulting SYNCHRO SYNCHRO SYNCHRO Information Day Business Games Workshop Target Group Executives Target Group Executives Target Group Executives and employees Prerequisites None Prerequisites Knowledge of the SYNCHRO Information Day would be beneficial Prerequisites None, appointments are made individually Subjects Convey the philosophie of TRUMPF producion system SYNCHRO | present objectives, concepts and action in the implementation of SYNCHRO | getting familiar with principles, methods and tools (SYNCHRO house) | guided plant tour to SYNCHRO stations | discussion and question meeting with a TRUMPF plant manager Objectives You will be able to understand SYNCHRO and recognize applications. Duration 1 day Subjects Convey the philosophy of TRUMPF producion system SYNCHRO (short form) | objectives, concepts and action by implementation I showing company waste | learning process improvements and organizational modification steps with SYNCHRO | guided plant tour to SYNCHRO stations Objectives You will be able to convince executives of the value of SYNCHRO and to show the potential and practical application of SYNCHRO. Duration 1 day Subjects A topic defined by the customer is processed by executives and employees on-site; advantages and benefit of SYNCHRO is shown by means of practical examples. Among others the following topics can be treated: work flow design | 5A (cleanliness and order logistics (Kanban) | tooling time optimization TPM (total productive maintenance) | small-scale production flow | implementation of flow production etc. Objectives You will be able to understand SYNCHRO and to detect waste. You elaborate first improvement measures and initiate first implementation steps. Duration At least 2 to 3 days, depending on selection of topics Duration According to demand SYNCHRO in the office Information Day Target Group Executives and employees Prerequisites None Subjects Convey the office SYNCHRO philosophy | present objectives, concepts and action in the implementation of SYNCHRO | studying individual methods (4-stage model) | company tour to office SYNCHRO stations | discussions and questions Objectives You will be able to understand office SYNCHRO and recognize applications. 92 93 Consulting / Seminars Consulting / Seminars Duration 1 day Consulting | Seminars Consulting / Seminars Duration Applications Application Consulting / Production Assistance According to demand Part Design Seminar sheet metal design 3 days Seminar laser welding design 2 days Seminar tube design 1 day Workshop sheet metal design 3 days Workshop laser welding design 2 days Workshop tube design 1 day bility a urse avail les and co u d e h sc test For the la bsite at ck our we raining/en e ch se a ple m/t trumpf.co www.my SYNCHRO Information Day 1 day Business Games 1 day Workshop 3 - 5 days SYNCHRO in the office Information Day 1 day Materials Dimension, shape, position and surface tolerances for sheetmetal parts 2 days Material sciences - selection, processing and standardization of sheet metal materials 2 days Tools 94 2 days 95 Consulting / Seminars Consulting / Seminars Punching into the 3rd dimension - flexible forming on the punching machine TRUMPF is certified according to ISO 9001:2008 Ident No. 1598560_201303_Web – Subject to change (for further information see www.trumpf.com/en/quality) TRUMPF Werkzeugmaschinen GmbH + Co. KG | Training Center Ditzingen Schuckertstrasse 16 · 71254 Ditzingen · Germany Phone +49(0)7156 303-30500· Fax +49(0)7156 303-930710 E-Mail [email protected] · Homepage www.mytrumpf.com/training/en