docIntegrated Solutions for Process Plants
download 
Report Transcription
Integrated Solutions for Process Plants
Integrated Solutions for Process Plants Business Units – ADDRESSES HEADQUARTER, ENGINEERING AND MANUFACTURING UNITS Humberto Zanato, 10 Pinheirinho – Curitiba - PR Zip Code 81 870-250 Phone +55 (41) 3616-3616 Fax +55 (41) 3616-3617 ERECTION AND MAINTENANCE UNIT Rodovia do Papel km19 Distrito Industrial – Telêmaco Borba – PR Zip Code 84 269-090 Phone +55 (42) 3273-2577 Fax +55 (42) 3273-4196 Business Units – PRODUCTS & SERVICES A1 Engenharia A1 Fabricação A1 Montagem Engineering Unit Manufacturing Unit Erection & Maintenance Unit Project Management Services: Established: Infrastructure: Business Areas: Basic and Detailed Engineering: Process Mechanical Civil Electrical, Intrumentation and Automation 2000 1.100m² office Servers 90 workstations PDMS, Caesar, Tekla, Strap, Inventor e SolidWorks Steel Structures Piping and Electrical Supports Piping spools Ducts Tanks 2004 3.000m² manufacturing space Welding Cutting Pressing Rolling Blasting and Painting Mechanical, Electrical and Instrumentation Erection Mechanical, Electrical and Instrumentation Maintenance 1992 (acquisition in 2010) 1.200 m² site MADAL Crane 30 ton, Muncks 16 e 4 ton. Bus and Van Welding Machines and Assembly tools Pulp and Paper, Oil & Gas, Chemical, Energy, Automotive, Infrastructure Integrated Solutions for Process Plants Basic Engineering Commissioning & Start Up Support Erection and Engineering Site Support Detailed Engineering Design Manufacturing Location of A1’s MAJOR PROJECTS FRANCE ANGOLA CHILE Location of A1’s Main Projects PROJECT MANAGEMENT SERVICES PROJECT MANAGEMENT PLANNING COMMISSIONING & START UP SUPPORT ENGINEERING SITE SUPPORTING SUPPLY CHAIN MANAGEMENT EPC ERP (Microsiga Protheus) – Economic and Financial Management System A1DOC – Document Management System A1MAT – Materials Library System Intranet’s A1 Tools – Project Management ENGINEERING - Services Provided BASIC AND DETAILED ENGINEERING DESIGN PROCESS Basic Process Engineering Feasibility Studies Process & Utility Flowchart Materials Specification Mass & Energy Balances Equipment & Instrument Process Data Sheets Mill Standards MECHANICAL CIVIL ELECTRICAL, INSTRUM. & AUTOM. Structural Calculation for Pipes, Piping Supports & Tanks Building & Equipment Foundation Projects Power & Control Projects Reinforced Concrete Lighting Project Piping Stress Analysis Steel Structure Projects Grounding Projects Pipelines and Piping Supports Detailing Equipment Data Sheets Materials Take Off Bill of Materials Earthwork Projects Lightning Protection Projects Rain Water Drainage Projects Control System Projects Communication and Telecommunication Projects Equipment & Instrument Data Sheets ENGINEERING - Services Provided ENGINERRING CALCULATIONS & ANALYSIS Structural Analysis (Finite Element) Ram Stroke / Piping Stress Analysis 120 80 60 40 20 Frequência (Hz) 5,9 5,7 4,1 2,8 2 2,4 1,5 0,9 0 0,3 Mass Ratio 100 ENGINEERING - Previous Projects PRESIDENTE GETÚLIO VARGAS REFINERY - REPAR Project: Revamp 35.000 U-2100 – Atmospheric and Vacuum Distillation Unit Location: Araucaria – PR Detailed Engineering Design for Mechanical and Piping 1700 pipelines 186 equipments 28 employees (60.000 hours) PETROBRAS – A1 Petrobras Refinery ENGINEERING - Previous Projects ELDORADO CELULOSE E PAPEL – PULP DRYING MACHINE Project: Eldorado – Drying Machine and Baling Lines Location: Três Lagoas – MS Detailed Engineering Design for Mechanical, Piping (PDMS), Civil, Electrical and Instrumentation 2000 pipelines 1204 motors 400 instruments 400 control loops ELDORADO – ANDRITZ – A1 Drying Machine & Baling Lines ENGINEERING - Previous Projects ELDORADO CELULOSE E PAPEL – COOKING & FIBER LINE Project: Eldorado – Fiber Line Location: Três Lagoas – MS Detailed Engineering Design for Mechanical, Piping (PDMS), Civil, Electrical and Instrumentation 1900 pipelines 194 motors 1200 instruments 700 control loops ELDORADO – ANDRITZ – A1 Fiber Line ENGINEERING - Previous Projects FÍBRIA TRÊS LAGOAS – DRYING MACHINE & EVAPORATION PLANT Project: HORIZONTE – Fiber Line and Evaporation Plant Location: Três Lagoas – MS Detailed Engineering Design for Mechanical, Piping (PDMS), Electrical and Instrumentation 890 pipelines 844 equipments Drying Machine FÍBRIA - ANDRITZ – A1 447 instruments 580 control loops Evaporation Plant FÍBRIA - METSO – A1 ENGINEERING - Previous Projects LWART LUBRIFICANTES – USED LUBE OIL RE-REFINING - GREENFIELD Project: H – Used Lube Oil Re-Refining - Greenfield Location: Lençóis Paulistas - SP Detailed Engineering Design for Process, Mechanical, Piping (PDMS), Civil, Electrical and Instrumentation 1860 pipelines 170 motors 1800 instruments 840 control loops LWART – A1 Used Lube Oil Re-Refining MANUFACTURING - Services & Products Provided CONSTRUCTION PROJECTS & MANUFACTURING (WORKSHOP) CARBON & STAINLESS STEEL STEEL STRUCTURES TANKS & PRESSURE VESSELS PLATFORMS DUCTS WALKWAYS PIPING SPOOLS STAIRS PIPING & ELECTRICAL SUPPORTS GUARD RAILS ERP (Microsiga Protheus) – Economic and Financial Management System A1DOC – Document Management System A1MAT – Library Materials System A1PCP – Manufacturing Planning and Control System TEKLA – Steel Structures 3D Modeling and detailing MANUFACTURING - Services & Products STEEL STRUCTURES, STAIRS, PLATFORMS, WALKWAYS AND GUARD RAILS MANUFACTURING - Services & Products ELECTRICAL AND PIPING SUPPORTS MANUFACTURING - Services & Products DUCTS, TANKS AND PRESSURE VESSELS MANUFACTURING - Previous Projects • FÍBRIA 758 ton • Greenfield – Horizonte Project GRUPO OHL 110 ton Walkways over Motorways Client: VOITH - Piping Supports 88 ton Client: MONTCALM - Piping Supports Cliente : IACON - Walkways, Guard Rails 435 ton Client: METSO - Piping Supports, Steel • Structures, Platforms Stairs and Guard Rail LLX 350 ton Greenfield – Sudeste Port [in manufacturing] 235 ton Client: TAIMWSER - Steel Structures, Platforms • Stairs and Guard Rail PEGUFORM 240 ton Greenfield – Atibaia SP • Client: TWZ - Steel Structures 180 ton Retrofit –Production Increase’s [in manufacturing] Stairs and Guard Rail • RIGESA Client: METSO - Steel Structures, Platforms Stairs and Guard Rail PETROBRAS 700 ton REPAR , REDUC, REPLAN, SIX e P55 Client: Usiminas, Camargo Correia, EPC, Confab, Montcalm - Steel Structures • ELDORADO 475 ton Greenfield – Eldorado Project [in manufacturing] Platforms, Stairs and Guard Rail Client: ANDRITZ - Piping Supports, • PETROQUÍMICASUAPE 200 ton Greenfield – CITEPE PE [in manufacturing] Client: ODEBRECHT - Piping Supports Platforms 65 ton Client: METSO - Piping Supports, Steel Structures, Platforms, Stairs and Guard Rail 410 ton ERECTION & MAINTENANCE - Services Provided ERECTION & MAINTENANCE MECHANICAL ERECTION MECHANICAL, ELECTRICAL & INSTRUMENTATION MAINTENANCE ELECTRICAL & INSTRUMENTATION ASSEMBLY AND MAINTENANCE MAINTENANCE SHUTDOWN MANUFACTURING OF SPOOLS AND ERECTION OF PIPELINES LABOUR HIRE TANKS ERECTION EQUIPMENT RENTAL ERECTION & MAINTENANCE - Previous Projects PULP & PAPER – KLABIN TELÊMACO BORBA KLABIN – A1 Mechanical, Electrical & Instrumentation Erection and Maintenance ERECTION & MAINTENANCE - Previous Projects RAÍZEN ENERGIA – FUEL STORAGE AND DISTRIBUTION Basic & Detailed Engineering Design Mechanical Erection Steel Structures for AT Base Pipelines for Anhydrous & Hydrated Alcohol RAÍZEN – A1 CERTIFICATIONS ISO 9001:2008 – QUALITY CERTIFICATION PETROBRAS SUPPLIER CERTIFICATION CLIENTS CONTACTS Site www.a1.ind.br E-mail [email protected] 3616-3616 Fax: +55 41 3616-3617 Fone: +55 41 Elcio Myczkovski Cristiano José Robbi Opperations Manager Commercial Manager Tel: (41) 3616 3614 Cel: (41) 9995 1286 [email protected] Tel: (41) 3616 3611 Cel: (41) 9689 0247 [email protected] Alexsandro das Graças Sales Engineer Tel: (41) 3616 3755 Cel: (41) 9689 0248 [email protected]