Broadcrown Global Projects

Global Projects
MARCH 2011
Broadcrown offers you fully-designed and project
managed turnkey power solutions from the
foundations up.
Broadcrown is a leading independent
manufacturer of complete power
generation systems. We are trusted
around the world to deliver an
extensive range of standard and
bespoke systems from small standby
diesel generators to large-scale turnkey
power projects.
Broadcrown was one of the first power
generation companies to be approved
to ISO 9001 standards and quality
drives every aspect of our business.
Our designs use superior components
throughout; not just in the generator
sets but also the associated
equipment, such as skid bases, fuel
handling, ventilation units, air start
modules and control systems.
Our standard product range of highspeed single units extends from 5kWe
to 2.6MWe. In addition, our medium
speed engines and gas turbine single
units complement the range from
1.0MWe to 11.2MWe. All units can
be combined to meet the requirements
of larger projects for a broad range of
applications delivering standby, prime
or continuous power.
We will work with you to implement
any product modifications that you
need specifically for your project.
Our generator set range includes:
• Prime & standby back up power
• Base load generation
• Oil & gas industry applications
• Marine power generation
• Critical power including UPS
systems
• Gas and co-generation (CHP)
applications
• Rental applications
contents
Introduction
Scope of supply
Typical power station layout
Case studies: 1. Madagascar
2. Netherlands
3. Qatar
4. England
5. Botswana
Prime mover selection guide
Generator set designations & definition of ratings
Selected high speed generator sets
Selected medium speed generator sets
Selected gas and co-generation sets
Gas turbine generator sets
Fuel flexibility
Control systems
Service and support
3
4–5
6–7
8
9
10
11
12
14
15
16 – 17
18 – 19
20
21
22
23
24
Broadcrown Global Projects:
designing and delivering complete power generation
projects, worldwide.
Global Projects division is the
contracting group within Broadcrown
responsible for delivering an
extensive range of power generation
solutions including bespoke turnkey
or extended scope, across the
world. Since 1993, the division has
established an unrivalled reputation
for high quality design, best-fit
procurement and a successful
‘on time–on budget’ approach to
construction management.
Our project managers have engaged
in projects in over 50 countries
installing in excess of 750MWe of
essential power; requiring the division
to demonstrate its vast experience,
breadth of knowledge and application
skills across the entire power
generation spectrum.
Our UK-based design team can
incorporate the Broadcrown standard
or bespoke generator set product
into a complete system for you. They
will engineer the project, select and
procure the equipment and carry out
the construction from the ground up.
In addition, our service group will
listen to your operational needs and
guide you through the benefits of a
long-term supply agreement providing
you with complete peace of mind
during the operation of your power
system.
2
BROADCROWN GROUP HEADQUARTERS
BROADCROWN CHINA
BROADCROWN INDIA
BROADCROWN USA
BROADCROWN WEST AFRICA
BROADCROWN SINGAPORE
BROADCROWN SOUTH AFRICA
BROADCROWN AUSTRALIA
(2011)
We have engaged in many different
projects, worldwide, including—
•Black start for large turbine power
plants
•Base load thermal power plants for
utility companies and industrial
facilities
•Back up standby generation when
power is a critical component
•Combined heat and power systems
providing both electricity and heat
•Peak shaving schemes generating on
local power to avoid high electricity
tariffs
More details about specific projects are
included in the Case Studies later in
this brochure.
3
Broadcrown Global Projects’ flexibility in our scope of
supply means we deliver a project optimised to meet your
exacting requirements every time.
Global Projects will work with you
to establish the optimum scope of
supply required for your specific
project. We are flexible and can
provide a minimal scope right
through to a complete turnkey
system.
To ensure that every project is
executed competitively but to a
high quality, we use local cost
effective resources wherever possible
while maintaining rigorously high
Broadcrown standards. By actively
encouraging in territory collaborative
partnerships with our clients, we
ensure both the lowest installed
costs per kWe and the maximum use
of local resources.
The five levels of scope detailed on
these two pages illustrate the wide
range of power generation solutions
we can provide.
level 1.
level 2.
level 3.
level 4.
turnkey
turnkey plus
Essential scope consists of a
generator set:
• Engine and coupling
• Alternator
• Baseframe
• Anti vibration mountings
• Generator set/engine control panel
• Lube oil circulation tank or engine wet
sump
• Combustion air filtration.
Essential Plus includes all the
Essential scope items plus the
following:
• Baseframe-mounted and remote cooling
water radiators
• Heat exchangers
• Fuel treatment and fuel pumping skids
• Exhaust silencers
• Air-starting compressors and reservoirs
• Local daily fuel tanks
• Remote generator control systems for
control room location
• Commissioning services
• Project management & site supervision
Essential Complete includes all the
Essential Plus items with the addition
of the following equipment:
• Plant room ventilation systems
• Chimney stacks
• Medium voltage switchgear
• Neutral earthing panels with contactors
and resistor
• Low voltage distribution boards
• Low voltage motorised control centres
• Step up and step down transformers
• Powerplant SCADA systems
• Generator set diagnostic equipment.
Turnkey includes all the Essential
Complete items with the addition of
all site works, mechanical and electrical
installation, civils and buildings.
Buildings include:
• Main powerhouse building
• Fuel handling buildings
• Electrical switchgear rooms
• Substations
• Administration building
• Workshop and storage
Turnkey plus includes all the Turnkey
items plus operation and maintenance:
• Flexible maintenance contracts and long
term supply agreements
• Operational services
• Spare parts supply
• Fit out of tooling workshops
Essential
and the following extras:
• Factory testing
• Operation & maintenance manuals
• Parts for commissioning
Essential PLUS
Essential complete
Essential Complete also includes:
• Fuel and oil bulk storage tanks
• Gas supply control, metering and
pressure monitoring
• Clean & dirty lubrication oil storage
• Heat recovery systems
• Engine hall inlet and outlet ventilation
systems
• Acoustic treatment including attenuators
• Air conditioning for control rooms and
temperature sensitive areas
• Oily water separation, sludge tanks and
incinerators
• SCADA system for total powerplant
control and monitoring
• DC battery based back up power supplies.
and the following services:
• Site performance testing
• Freight and delivery of goods to site
• Offloading onto prepared foundations
• Product training at works and on site
supervision
4
level 5.
Site works include:
• Site demolition and clearing
• Soil stabilisation, concrete foundations
and slabs
• Plant boundary fencing
• Fuel and oil unloading area
• Roads and parking in plant
• Above & below ground site pipework
• Above and below ground power and
control cabling
• Steel structures such as pipe bridges and
mezzanine floors
• Building and chimney stack lightening
and aviation protection
• Overhead cranes for maintenance
• Access ladders and service platforms
Installation works include:
• Installation of all equipment
• Fire fighting systems including fire pump
modules, fire detection and bulk water
storage
• Potable water treatment, raw and treated
water storage
• Fuel tank farm containment
• Floor drain systems with sump pumps
• Power station internal and external
lighting and small power
• Fit out and furnishing of control rooms
and rest spaces
• Temporary power during construction
5
4
6
7
5
3
1
8
2
Typical power station layout
9
1. Substation
2. Workshop
3. Powerhouse with integral switch and control room
4. Remote coolers
5. Fuel pump house
6. Fire water storage
7. Fuel farm
8. Fuel unloading station
9. Security and administration
7
Mahajanga Power Station
amsterdam data centre
1. Madagascar
Supplying baseload power efficiently
required a medium speed generator
set running on heavy fuel oil
optimising fuel costs.
Significant advantages from a high
quality medium speed generator set
Broadcrown engineers selected the
Rolls-Royce B32:40L9 engine which
provided the optimum prime mover
for this application. The ninecylinder engine operates on heavy
fuel oil (HFO). Broadcrown’s scope of
works included the balance of plant
equipment, fuel filtration, controls and
ventilation systems and partnered with
a local civils contractor to carry out
site works as required.
At Mahajanga, the client uses HFO as
the primary fuel source, which reduces
operational costs when compared to
traditional distillate fuels. Broadcrown
offered a medium speed unit capable
of successful operation on the less
refined HFO as high speed engines
are limited to operation on distillate
fuels only. The capital expenditure
required is significantly higher for
a medium speed product compared
with an equivalent power high speed
installation but this is more than
offset by the lower fuel costs and
higher availability of a medium speed
generator set.
Broadcrown project management and integration
Rolls-Royce Bergen engine
Civil works in partnership with local sub contractor
Operating on heavy fuel oil (HFO)
Broadcrown is an independent power
generation company and a supplier of
both high speed and medium speed
generator sets putting us in a strong
position to advise clients impartially
on the optimum selection for their
projects.
Broadcrown were employed to supply
and install six 3.76MWe generator
sets at a key European fibre optic
connection hub in Amsterdam. This
data centre provides high reliability
and security of data storage to its
international customers.
The generator sets produced their
power at 10,000V 3 phases 50Hz and
were located in a plant room with
remote radiators. The sets, when
synchronised, provide a total of
22.8MWe of critical back up power.
Wartsila 18 cylinder engines
selected by Broadcrown
For this project the Broadcrown
engineers selected the Wartsila 18V200
prime movers. These 136 litre V18
engines have the feature of rapid
starting via single air turbine starter
motors. All sets are designed to
synchronise to each other on to the
10,000V busbar of the high voltage
switchboard. The engines are set up
to operate on diesel fuel fed from
bunded bulk storage fuel tanks located
adjacent to the plant room.
Broadcrown project management and integration
Generating at 10,000V
Wartsila diesel engines
Plant room installation
Air starting system
CASE STUDIES
CASE STUDIES
8
Broadcrown was chosen to supply,
install and commission an additional
generator set and associated
equipment with an electrical output
of 4MWe at Mahajanga power station
in Madagascar. The power station is
operated by Jirama, the Madagascar
electric utility, and will provide
essential baseload electricity to local
communities.
2. Netherlands
Critical power for a key European
data centre using 18 cylinder
Wartsila engines with rapid starting
air turbine motors.
9
LONDON critical power
DOHA NORTH sewage treatment
3. Qatar
Critical back up power capable of
rapid start and synchronisation in
ambient temperatures up to 50°C.
Broadcrown provided four specially
designed 2000kWe generator sets to
the Doha North Sewage Treatment
works which is the largest waste water
and sludge treatment project in the
Middle East. The treatment works,
operating at peak capacity, can treat
up to 439,000 cubic metres of waste
water per day and serves a population
of over 900,000.
A back up power supply in the event
of a mains failure is a critical aspect of
the overall system, as failure of power
supply to the process would make it
impossible to deal with the incoming
waste. This would lead to a major
incident at the works.
Generating at 3,300V
50°C operation capability with no reduction in power
Rapid starting and synchronising
Plant room installation
Broadcrown’s four specially designed
2000kWe generator sets had to be
capable of operating in ambient
temperatures up to 50°C. To achieve
this we located remote cooling systems
capable of dealing with very high
temperatures outdoors on a prepared
12m2 concrete plinth.
Broadcrown engineers paid particular
attention to the design of the
coolers ensuring they were sized to
accommodate maximum ambient
temperatures whilst maintaining the
required maximum coolant return
temperatures to the engines.
Generating at 3300V 3 phase 50Hz, the
sets are designed to rapidly start and
synchronise to each other within 60
seconds from the initial start signal.
Broadcrown also developed and
supplied the control suite including all
synchronising equipment. Built as a
six section panel the suite was shipped
with the generator sets for installation
in the nearby building control room.
A neutral earthing panel was also
included containing four contactors
and one common resistor section.
Broadcrown’s design team designed
and installed three Broadcrown
1600kWe 11,000V 3ph 50Hz generator
sets into a very tightly spaced plant
room in London’s financial district.
The generator sets were located in a
high-rise corporate building, housing
large financial trading floors. Even
a short interruption of power to
the trading floor, shutting down its
operation, could have resulted in many
millions of pounds of lost revenue.
Back up power was critical.
30 years of Broadcrown experience
helped meet stringent noise
requirements.
At the same time, the design had to
comply with a stringent maximum
noise level of only 65dBA from outside
the building. The natural vibration
from the running equipment had also
to be isolated from the building’s main
structure, eliminating risk of structureborne noise travelling through the
floors of the building.
Due to the critical nature of the
supply, the client stipulated that no
part of the overall system should have
a potential single point of failure.
Therefore all auxiliary balance of plant
systems were designed with parallel
redundant back up capability.
Broadcrown designers adopted a ‘room
within room’ approach by installing
an acoustic panelling system to all
internal walls and ceiling. To ensure
that noise was not transmitted
through the building structure, the
sets were mounted on a specialist
concrete ‘floating’ floor supported by
rubber isolation mountings.
Broadcrown project management and integration
Generating at 11,000V
Strict 65dBA noise limits
Parallel redundant PLC control systems
Floating concrete floor design
CASE STUDIES
CASE STUDIES
10
Broadcrown project management and integration
Full power even at very high ambient
temperatures
4. England
Critical back up power for financial
trading floors with stringent noise
control.
11
MORUPULE POWER STATION
5. Botswana
Black start power shipped as
containerised generator sets.
Broadcrown provided nine specially
designed containerised generator sets
each rated at 2000kWe generating
at 6,600V/3ph/50Hz to Botswana.
Botswana’s energy capacity is
provided by thermal sources, mainly
coal-fired, with some small diesel
generators in rural areas. The bulk of
domestic electricity is generated by
the Morupule 600 MW coal-fired steam
turbine power station.
The sets were housed in Broadcrown’s
CSC-plated enclosures ensuring that
they are treated as a standard ISO
container, for shipping purposes,
enjoying the benefit of minimal
shipping costs. Broadcrown also
provided the neutral earthing, and
synchronising control and monitoring
systems.
CASE STUDIES
12
Broadcrown project management and integration
Oversized alternators for improved motor starting
Generating at 6,600V
CSC plated containers
Neutral earthing system
Full ‘set to set’ and ‘set to mains’ synchronising
Special design for high start up
loads
Often, in the case of black start
applications, the initial start load of
the power plant’s process equipment is
significantly higher than the running
load. This is mainly due to the large
induction motors used to accelerate
the turbine rotors to firing speed.
Invariably these motors are energised
direct on line without any assisted
starting devices. Therefore it is
necessary to ensure the generator sets
selected are optimised for ‘best in
class’ step load capability.
As an independent company,
Broadcrown has the benefit of
selecting the best engine and AC
generator configurations available
for the application from the many
manufacturers who supply us. The
better the generator set’s performance
in this area, the fewer the number of
generator sets needed on site and the
lower the installed cost for the client.
Broadcrown’s flexible and independent approach to
prime mover selection means you get the right product
for the right solution, every time.
Generator set designations and definition of ratings
Because Broadcrown is independent,
we can offer an extensive range of
generator set and equipment options
to meet with the most exacting
global project requirements. Our
generator sets can be powered by
high speed reciprocating engines,
medium speed reciprocating engines
or gas turbines, depending upon the
duty and fuel availability.
All generator model designations
begin with the prefix BC indicating a
Broadcrown generator set.
The following letter(s) are used to
indicate the manufacturer of the
engine on which the generator is
based. For example—
MAN: BCMN
Rolls-Royce: BCR
General Electric: BCG
Rolls-Royce Turbine: BCRT
Cummins: BCC
Mitsubishi: BCM
MTU: BCMU
Waukesha: BCWA
Guascor: BCGU
Perkins: BCP
Duty
Fuel
Suitability for
heat recovery
Simple cycle
efficiency
Power Density
Maintenance
Skill Level
* Limitation on viscosity of
fuel that can be burned
Black Start
Standby
Peak Shaving
Mid Merit/Prime Operation
Continuous
Gas
Light Fuel Oil
Heavy Fuel Oil
Crude Oil
Very Good
Good
Satisfactory
Very Good
Good
Satisfactory
Very Good
Good
Satisfactory
For global projects, the per unit prime
mover power output is generally
from 1MW and above with no upper
limit. As a general rule, reciprocating
engine generator set projects less than
3MWe are powered by high speed
prime movers except for projects with
continuous duty power requirements.
Between 3MWe and 20MWe generator
sets are more likely to be powered
by medium speed prime movers.
Gas Turbine prime movers cover the
complete power spectrum.
Other considerations for the
application of different prime movers
include, but are not limited to, duty
profile, fuel type, fuel availability,
efficiency/heat rate and heat recovery
requirements.
The table below offers a simple
guide to help define a suitable prime
mover for your specific generator set
application. Please contact Broadcrown
for additional guidance and project
assistance.
HIGH SPEED
RECIPROCATING
ENGINES
MEDIUM SPEED
RECIPROCATING
ENGINES
GAS
TURBINES
Maximum output per unit:
3.2 MWe
Maximum output per unit:
25 MWe
Maximum output per unit:
150 MWe
The fourth section of the designation
represents the Power Rating Definition
as identified in ISO8528-1:2005:
C: is Continuous Operating Power
(COP)
P: is Prime Power (PRP)
S: is Emergency Standby Power (ESP)
or Limited Time Power (LTP)
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l*
l
l
Engine
manufacturer
NO. OF
POLES
or Fuel
type
RATING
The fifth section indicates the
frequency (Hz) of the generator set—
50:is a 50Hz machine
60:is a 60Hz machine
The final part of the designation
applicable to medium speed engine
and gas turbine generator sets defines
the number of poles in the
AC generator—
4: is a 4 pole machine
(1500 and 1800 r/min)
6: is a 6 pole machine
(1000 r/min)
8: is an 8 pole machine
(900 r/min and 750 r/min)
10:is a 10 pole machine
(720 r/min)
For gas generator sets the final
designation indicates the fuel type—
NG:Natural gas
BC MN 6110 - C / 50 8
l
l
Standard
Prefix
l
POWER OUTPUT
FREQUENCY
l
l
l
l
Summary
l
Highly skilled
Skilled
Basic skills
The next part of the designation is
a number that represents the power
output of the generator set—
Liquid fuel products
50Hz applications: rating is in kVA
60Hz applications: rating is in kWe
Natural gas products
50Hz applications: rating is in kWe
60Hz applications: rating is in kWe
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+
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+
+
BALANCE OF PLANT AND EQUIPMENT
optimised
selection
14
15
Efficient and cost-effective reciprocating engine
generator sets: high speed sets
Reciprocating engines can provide
cost effective and efficient power
generation solutions and may be
divided into two different types,
high speed and medium speed.
For applications with low operating
hours and at outputs below 3.2MW,
high speed engines are chosen for
their low installation cost, small
footprint and short installation and
manufacturing times.
On these two pages are extracts from
Broadcrown’s high speed engine set
product offering. Please refer to our
50Hz and 60Hz generator set brochures
for details of the entire standard
product range.
BCC 1875P-50
BCM 1900P-50
BCM 1900S-50
BCM 2000P-50
BCC 2000S-50
BCMU 2000S-50
BCC 2050P-50
BCM 2090S-50
BCMU 2100P-50
BCC 2200P-50
BCMU 2200P-50
BCMU 2200S-50
BCM 2200S-50
BCC 2250S-50
BCMU 2250P-50
BCC 2360S-50
BCMU 2360S-50
BCC 2500P-50
BCMU 2500P-50
BCMU 2500S-50
BCC 2750P-50
BCC 2750S-50
BCMU 2750S-50
BCMU 2800P-50
BCMU 3050P-50
BCC 3050S-50
BCMU 3050S-50
BCMU 3350S-50
16
2. The generator sets shown are designed to operate on
distillate fuels only. For fuel consumption, heat rate
and exhaust emissions information please contact
Broadcrown.
3. Emissions compliant machines are also available.
Please contact Broadcrown.
1. Generator set power is generally in accordance with
ISO8528–1:2005 Prime Power (PRP) or Emergency
Standby Power (ESP). Please refer to Broadcrown
for any variances. Standard reference conditions as
specified in ISO3046-1:2002 and ISO15550:2002
apply. Derate may be required for any other site
conditions. Please contact Broadcrown.
4. Other engine manufacturers are available. For further
details please contact Broadcrown.
5. All data given is indicative only and based on low
voltage AC generators. For other voltages and for
guaranteed figures, please contact Broadcrown.
6. The electrical power outputs assume a power factor of
0.8.
A selection of 1500 to 3200kWe 60Hz 1800 r/min generator sets
Light fuel, high speed reciprocating engines
A selection of 1875 to 3350kVA 50Hz 1500 r/min generator sets
Light fuel, high speed reciprocating engines
Genset
Model
notes
PRP or ESP
(See note 1)
Manufacturer
Engine
kVA
kWe
No of
cylinders
Configuration
Cubic
Capacity
(litres)
Length
(mm)
Width
(mm)
Height
(mm)
Wet
Weight
(kg)
Genset
Model
PRP
PRP
ESP
PRP
ESP
ESP
PRP
ESP
PRP
PRP
PRP
ESP
ESP
ESP
PRP
ESP
ESP
PRP
PRP
ESP
PRP
ESP
ESP
PRP
PRP
ESP
ESP
ESP
Cummins
Mitsubishi
Mitsubishi
Mitsubishi
Cummins
MTU
Cummins
Mitsubishi
MTU
Cummins
MTU
MTU
Mitsubishi
Cummins
MTU
Cummins
MTU
Cummins
MTU
MTU
Cummins
Cummins
MTU
MTU
MTU
Cummins
MTU
MTU
QSK 60 G3
S16R-PTA2
S16R-PTA
S16R-F1PTAW2
QSK 60 G3
12V 4000 G63
QSK 60 G4
S16R-PTA2
16V 4000 G23
QSK 60 G8
16V 4000 G63
16V 4000 G23
S16R-F1PTAW2
QSK 60 G4
16V 4000 G63
QSK 60 G8
16V 4000 G63
QSK 78 G6
20V 4000 G23
16V 4000 G63
QSK 78 G9
QSK 78 G6
20V 4000 G23
20V 4000 G63
20V 4000 G63L
QSK 78 G9
20V 4000 G63
20V 4000 G63L
1875
1900
1900
2000
2000
2000
2050
2090
2100
2200
2200
2200
2200
2230
2250
2360
2360
2500
2500
2500
2750
2750
2750
2800
3050
3050
3050
3350
1500
1520
1520
1600
1600
1600
1640
1672
1680
1760
1760
1760
1760
1784
1800
1888
1888
2000
2000
2000
2200
2200
2200
2240
2440
2440
2440
2680
16
16
16
16
16
12
16
16
16
16
16
16
16
16
16
16
16
18
20
16
18
18
20
20
20
18
20
20
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
60.2
65.4
65.4
65.4
60.2
57.2
60.2
65.4
76.3
60.2
76.3
76.3
65.4
60.2
76.3
60.2
76.3
78.0
95.4
76.3
78.0
78.0
95.4
95.4
95.4
78.0
95.4
95.4
5540
5300
5300
5300
5540
5260
6000
5300
6080
6000
6080
6080
5300
6000
6150
6000
6080
7000
6920
6150
7000
7000
6920
6920
6650
7000
6920
6650
1875
2320
2320
2320
1875
2310
2325
2320
2310
2325
2310
2310
2320
2325
2310
2325
2310
2325
2360
2310
2325
2325
2360
2360
2600
2325
2360
2360
2720
2570
2570
2570
2720
3220
3240
2570
3220
2900
3220
3220
2570
3240
3220
2900
3220
2900
3200
3220
2900
2900
3200
3200
3300
2900
3200
3300
13800
13480
13100
13785
13800
14300
14225
13480
17380
14225
17380
17380
13785
14225
17500
14225
17380
17000
20480
17500
17000
17000
20480
20480
21900
17000
20480
21900
BCC 1500S-60
BCMU 1600P-60
BCM 1600S-60
BCMU 1600S-60
BCM 1650P-60
BCMU 1760S-60
BCM 1800S-60
BCC 1825P-60
BCMU 1900P-60
BCC 2000S-60
BCMU 2100S-60
BCMU 2050P-60
BCMU 2250S-60
BCMU 2275P-60
BCMU 2500P-60
BCMU 2500S-60
BCMU 2800P-60
BCMU 2800S-60
BCMU 3200S-60
for design and technical excellence
PRP or ESP
(See note 1)
Manufacturer
Engine
kVA
kWe
No of
cylinders
Configuration
Cubic
Capacity
(litres)
Length
(mm)
Width
(mm)
Height
(mm)
Wet
Weight
(kg)
ESP
PRP
ESP
ESP
PRP
ESP
ESP
PRP
PRP
ESP
ESP
PRP
ESP
PRP
PRP
ESP
PRP
ESP
ESP
Cummins
MTU
Mitsubishi
MTU
Mitsubishi
MTU
Mitsubishi
Cummins
MTU
Cummins
MTU
MTU
MTU
MTU
MTU
MTU
MTU
MTU
MTU
KTA 50 G9
12V 4000 G83
S16R-PTA
12V 4000 G43
S16R-PTA2
12V 4000 G83
S16R-PTA2
QSK 60 G6
16V 4000 G43
QSK 60 G6
16V 4000 G43
16V 4000 G83
16V 4000 G83
20V 4000 G43
20V 4000 G83
20V 4000 G43
20V 4000 G83L
20V 4000 G83
20V 4000 G83L
1875
2000
2000
2000
2063
2200
2250
2281
2375
2500
2625
2563
2813
2844
3125
3125
3500
3500
4000
1500
1600
1600
1600
1650
1760
1800
1825
1900
2000
2100
2050
2250
2275
2500
2500
2800
2800
3200
16
12
16
12
16
12
16
16
16
16
16
16
16
20
20
20
20
20
20
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
50.3
57.2
65.4
35.8
65.4
57.2
65.4
60.2
57.2
60.2
57.2
57.2
57.2
76.3
76.3
76.3
95.4
76.3
95.4
5639
5260
5309
5207
5309
5207
5309
6020
6020
6020
6020
6020
6020
6858
6858
6858
6604
6858
6604
2057
2310
2337
2286
2337
2286
2337
2337
2286
2337
2286
2286
2286
2337
2337
2337
2565
2337
2565
2362.2
3220
2590.8
3200.4
2590.8
3200.4
2590.8
2895.6
3200.4
2895.6
3200.4
3200.4
3200.4
3175
3175
3175
3300
3175
3300
11010
13968
13100
13469
13470
13968
13470
13550
14268
13550
14268
14268
14268
17341
20434
17341
21850
20434
21850
powering applications worldwide for over 30 years
17
Durable and fuel efficient reciprocating engine
generator sets: medium speed sets
A medium speed engine is the
best choice of prime mover if your
requirement is to generate power for
longer periods amounting to several
thousand hours per annum.
Medium speed engines offer improved
fuel consumption, higher durability
and lower maintenance costs when
compared with high speed engines,
despite their comparatively larger
size, higher cost and heavier weight.
Medium speed engines also have the
advantage of being able to operate on
cheaper, less refined fuels.
Broadcrown offers medium speed
generator sets incorporating reputable
engines from manufacturers such as
MAN, GE and Rolls Royce.
BCMN 1305C-50/6
BCMN 1570C-50/6
BCMN 1830C-50/6
BCR 1950C-50/6
BCG 2000C-50/6
BCMN 2090C-50/6
BCMN 2350C-50/6
BCR 2595C-50/6
BCG 2665C-50/6
BCR 2925C-50/6
BCG 3635C-50/6
BCG 4845C-50/6
Manufacturer
Engine
kVA
kWe
No of
cylinders
Configuration
Cubic
Capacity
(litres)
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
Genset Model
MAN
MAN
MAN
Rolls-Royce
GE
MAN
MAN
Rolls-Royce
GE
Rolls-Royce
GE
GE
5L21/31
6L21/31
7L21/31
C25:33L6
6L250
8L21/31
9L21/31
C25:33L8
8L250
C25:33L9
12V250
16V250
1305
1570
1830
1950
2000
2090
2350
2595
2665
2925
3635
4845
1045
1254
1463
1560
1598
1672
1881
2075
2130
2340
2906
3876
5
6
7
6
6
8
9
8
8
9
12
16
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Vee
Vee
54
64
75
97
94
86
97
130
126
146
188
251
5829
6314
6639
7485
8544
7274
7779
8040
9229
8445
7682
8351
1750
1750
1750
1910
2194
1750
1750
1950
2234
1950
2492
2174
3183
3183
3183
3060
2827
3289
3289
3180
2947
3180
2756
2661
21500
23700
25900
28600
27010
28500
30900
36100
34490
39300
39200
43100
BCMN 1045C-60/8
BCMN 1255C-60/8
BCG 1440C-60/8
BCMN 1465C-60/8
BCR 1505C-60/8
BCMN 1670C-60/8
BCMN 1880C-60/8
BCG 1920C-60/8
BCR 2010C-60/8
BCR 2260C-60/8
BCG 2615C-60/8
BCG 3485C-60/8
BCR 1625C-50/8
BCMN 1920C-50/8
BCR 2165C-50/8
BCMN 2375C-50/8
BCR 2430C-50/8
BCMN 2775C-50/8
BCMN 3170C-50/8
BCR 3245C-50/8
BCMN 3565C-50/8
BCMN 4075C-50/8
BCR 4325C-50/8
BCMN 4510C-50/8
BCMN 4755C-50/8
BCR 4855C-50/8
BCMN 5075C-50/8
BCMN 5435C-50/8
BCMN 5455C-50/8
BCMN 6110C-50/8
BCR 6550C-50/8
BCMN 6790C-50/8
BCMN 7275C-50/8
BCMN 8150C-50/8
BCMN 8490C-50/8
BCR 8730C-50/8
BCMN 9505C-50/8
BCMN 9700C-50/8
BCMN 10865C-50/8
BCMN 10915C-50/8
BCMN 12225C-50/8
BCMN 13580C-50/8
18
heat rate and exhaust emissions information using
standard or other heavy and light fuels please contact
Broadcrown.
3. Medium speed generator sets operating on Dual
Fuel, Natural Gas and Renewable fuels may also
be available. For further details and ratings please
contact Broadcrown.
4. Other engine manufacturers, such as Wartsila, are able
to offer alternative engine models to meet with
your project requirements. For further details please
contact Broadcrown.
5. All data given is indicative only. For guaranteed
figures, please contact Broadcrown.
6. The electrical power outputs assume a power factor
of 0.8.
7. Please note that territory restrictions may apply.
Contact Broadcrown for further details.
Manufacturer
Engine
kVA
kWe
No of
cylinders
Configuration
Cubic
Capacity
(litres)
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
MAN
MAN
GE
MAN
Rolls-Royce
MAN
MAN
GE
Rolls-Royce
Rolls-Royce
GE
GE
5L21/31
6L21/31
6L250
7L21/31
C25:33L6
8L21/31
9L21/31
8L250
C25:33L8
C25:33L9
12V250
16V250
1306
1568
1798
1829
1881
2090
2351
2398
2513
2825
3271
4359
1045
1254
1438
1463
1505
1672
1881
1918
2010
2260
2617
3487
5
6
6
7
6
8
9
8
8
9
12
16
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Vee
Vee
54
64
94
75
97
86
97
126
130
146
188
251
5829
6314
8544
6639
7485
7274
7779
9229
8040
8445
7682
8351
1750
1750
2194
1750
1910
1750
1750
2234
1950
1950
2492
2174
3183
3183
2827
3183
3060
3289
3289
2947
3180
3180
2756
2661
21500
23700
27010
25900
28600
28500
30900
34490
36100
39300
39200
43100
1245 to 10,865kWe 60Hz 720 r/min generator sets
Heavy fuel and light fuel medium speed reciprocating engines
1625 to 13,500kVA 50Hz 750 r/min generator sets
Heavy fuel and light fuel medium speed reciprocating engines
Genset Model
1. Generator set power is in accordance with ISO85281:2005 Continuous Operating Power (COP). Standard
reference conditions as specified in ISO3046-1:2002
and ISO15550:2002 apply. Derate may be required for
any other site conditions. Please contact Broadcrown.
2. The generator sets are designed to operate on
distillate and heavy fuels with a viscosity up to 700
cSt at 500C except for GE engined generator sets that
operate on distillate fuels only. For fuel consumption,
1045 to 3490kWe 60Hz 900 r/min generator sets
Heavy fuel and light fuel medium speed reciprocating engines
1300 to 4900kVA 50Hz 1000 r/min generator sets
Heavy fuel and light fuel medium speed reciprocating engines
Genset Model
notes
Manufacturer
Engine
kVA
kWe
No of
cylinders
Configuration
Cubic
Capacity
(litres)
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
Genset Model
Rolls-Royce
MAN
Rolls-Royce
MAN
Rolls-Royce
MAN
MAN
Rolls-Royce
MAN
MAN
Rolls-Royce
MAN
MAN
Rolls-Royce
MAN
MAN
MAN
MAN
Rolls-Royce
MAN
MAN
MAN
MAN
Rolls-Royce
MAN
MAN
MAN
MAN
MAN
MAN
C25:33L6
5L27/38
C25:33L8
6L27/38
C25:33L9
7L27/38
8L27/38
B32:40L6
9L27/38
6L32/44CR
B32:40L8
16V28/32S
7L32/44CR
B32:40L9
18V28/32S
8L32/44CR
9L32/40
9L32/44CR
B32:40V12
10L32/44CR
12V32/40
12V32/44CR
14V32/40
B32:40V16
14V32/44CR
16V32/40
16V32/44CR
18V32/40
18V32/44CR
20V32/44CR
1625
1920
2165
2375
2430
2775
3170
3245
3565
4075
4325
4510
4755
4855
5075
5435
5455
6110
6550
6790
7275
8150
8490
8730
9505
9700
10865
10915
12225
13580
1300
1536
1730
1900
1945
2218
2534
2595
2851
3259
3460
3610
3802
3885
4061
4346
4365
4889
5240
5432
5820
6518
6790
6985
7605
7760
8691
8730
9778
10864
6
5
8
6
9
7
8
6
9
6
8
16
7
9
18
8
9
9
12
10
12
12
14
16
14
16
16
18
18
20
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Vee
Inline
Inline
Vee
Inline
Inline
Inline
Vee
Inline
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
97
109
130
131
146
152
174
193
196
212
257
315
248
290
355
283
290
318
386
354
386
425
450
515
495
515
566
579
637
708
7485
6832
8040
7557
8445
8002
8667
8230
9112
10378
9680
9938
11268
10400
10707
11798
11315
12328
10550
12858
10690
11431
11320
12000
12061
12120
12691
12750
13321
13951
1910
2218
1950
2293
1950
2293
2420
2150
2420
2490
2150
2470
2490
2150
2470
2676
2715
2676
2650
2676
3370
4200
3370
2650
4200
3500
4260
3500
4260
4260
3060
3628
3180
3712
3180
3712
3899
3830
3899
4768
4010
3449
4768
4010
3449
4975
5125
4975
4220
4975
4795
5000
4795
4220
5200
5240
5200
5240
5200
5200
28600
42300
36100
45800
39300
52100
58300
48000
63900
71000
60500
62200
78000
67000
70800
84000
82000
91000
91000
97000
98000
117000
112000
109000
131000
131000
144000
139000
159000
172000
BCR 1245C-60/10
BCMN 1440C-60/10
BCR 1665C-60/10
BCR 1870C-60/10
BCMN 1900C-60/10
BCMN 2220C-60/10
BCR 2495C-60/10
BCMN 2535C-60/10
BCMN 2850C-60/10
BCMN 3260C-60/10
BCR 3320C-60/10
BCMN 3455C-60/10
BCR 3730C-60/10
BCMN 3800C-60/10
BCMN 3890C-60/10
BCMN 4340C-60/10
BCMN 4365C-60/10
BCMN 4890C-60/10
BCR 5030C-60/10
BCMN 5430C-60/10
BCMN 5820C-60/10
BCMN 6520C-60/10
BCR 6705C-60/10
BCMN 6790C-60/10
BCMN 7605C-60/10
BCMN 7760C-60/10
BCMN 8690C-60/10
BCMN 8730C-60/10
BCMN 9780C-60/10
BCMN 10865C-60/10
sets can be modified to meet your needs
Manufacturer
Engine
kVA
kWe
No of
cylinders
Configuration
Cubic
Capacity
(litres)
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
Rolls-Royce
MAN
Rolls-Royce
Rolls-Royce
MAN
MAN
Rolls-Royce
MAN
MAN
MAN
Rolls-Royce
MAN
Rolls-Royce
MAN
MAN
MAN
MAN
MAN
Rolls-Royce
MAN
MAN
MAN
Rolls-Royce
MAN
MAN
MAN
MAN
MAN
MAN
MAN
C25:33L6
5L27/38
C25:33L8
C25:33L9
6L27/38
7L27/38
B32:40L6
8L27/38
9L27/38
6L32/44CR
B32:40L8
16V28/32S
B32:40L9
7L32/44CR
18V28/32S
8L32/44CR
9L32/40
9L32/44CR
B32:40V12
10L32/44CR
12V32/40
12V32/44CR
B32:40V16
14V32/40
14V32/44CR
16V32/40
16V32/44CR
18V32/40
18V32/44CR
20V32/44CR
1556
1800
2081
2338
2375
2773
3119
3168
3564
4074
4150
4320
4663
4753
4860
5433
5456
6111
6288
6790
7275
8148
8381
8488
9506
9700
10864
10913
12223
13580
1245
1440
1665
1870
1900
2218
2495
2534
2851
3259
3320
3456
3730
3802
3888
4346
4365
4889
5030
5432
5820
6518
6705
6790
7605
7760
8691
8730
9778
10864
6
5
8
9
6
7
6
8
9
6
8
16
9
7
18
8
9
9
12
10
12
12
16
14
14
16
16
18
18
20
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Inline
Vee
Inline
Inline
Vee
Inline
Inline
Inline
Vee
Inline
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
Vee
97
109
130
146
131
152
193
174
196
212
257
315
290
248
355
283
290
318
386
354
386
425
515
450
495
515
566
579
637
708
7485
6832
8040
8445
7557
8002
8230
8667
9112
10378
9680
9938
10400
11268
10707
11798
11315
12328
10550
12858
10690
11431
12000
11320
12061
12120
12691
12750
13321
13951
1910
2218
1950
1950
2293
2293
2150
2420
2420
2490
2150
2470
2150
2490
2470
2676
2715
2676
2650
2676
3370
4200
2650
3370
4200
3500
4260
3500
4260
4260
3060
3628
3180
3180
3712
3712
3830
3899
3899
4768
4010
3449
4010
4768
3449
4975
5125
4975
4220
4975
4795
5000
4220
4795
5200
5240
5200
5240
5200
5200
28600
42300
36100
39300
45800
52100
48000
58300
63900
71000
60500
62200
67000
78000
70800
84000
82000
91000
91000
97000
98000
117000
109000
112000
131000
131000
144000
139000
159000
172000
independent expertise and advice
19
Specialist high speed reciprocating engine generator
packages: gas and co-generation
Turbine generator sets up to 5MWe with co-generation:
gas turbine generator sets
Broadcrown specialises in smallscale, high quality co-generation
or combined heat and power (CHP)
packages running on natural gas,
biofuels, digester gas or landfill gas.
These packages are specially designed
to match exact site conditions
and incorporate a Broadcrown gas
Our gas turbine generator set range
is available in a reliable and efficient
standard package that can be
specifically configured to meet your
particular project requirements. Gas
turbine generators are best suited to
continuous running applications and,
with the addition of heat recovery
equipment, work as highly efficient
co-generation packages.
generator set but with the addition
of carefully selected project-specific
items such as:
• Shell & tube heat exchanger for
exhaust gas heat recovery
• Absorption chiller for ‘trigeneration’
• Comprehensive control and
monitoring plc panel
• Exhaust flues
• Acoustic enclosures
• Plate heat exchanger for water
systems
For full details, please see our separate
Gas & co-generation (CHP) brochure.
Engine
Manufacturer
BCP1000-50-NG
BCWA 1016-50-NG
BCGU 1020-50-NG
BCC 1160-50-NG
BCGU 1200-50-NG
BCMU 1286-50-NG
BCC 1400-50-NG
BCC 1540-50-NG
BCMU 1711-50-NG
BCC1750-50-NG
BCC 2000-50-NG
BCMU 2145-50-NG
BCWA 2156-50-NG
BCWA 3234-50-NG
Perkins
Waukesha
Guascor
Cummins
Guascor
MTU
Cummins
Cummins
MTU
Cummins
Cummins
MTU
Waukesha
Waukesha
Continuous Rating (COP)
Engine Specifications
kWe
kVA
Engine Model
Cylinder Arrangement
Cubic Capacity
(litres)
Fuel Cons 100% Load
(l/h)
1000
1016
1020
1160
1200
1286
1400
1540
1711
1750
2000
2145
2156
3234
1250
1270
1275
1450
1500
1608
1750
1925
2139
2188
2500
2681
2695
4042
4016-61TRS2
16V150LTD
SFGM560
QSK 60
HGM560
12V 4000 G63
QSK 60
QSV 91
16V 4000 G63
QSV 91
QSV 91
20V 4000 G63
APG2000
APG3000
16 vee
16 vee
16 vee
16 vee
16 vee
12 vee
16 vee
18 vee
16 vee
18 vee
18 vee
20 vee
12 vee
18 vee
61.1
47.9
56.3
60.3
56.3
57.2
60.3
91.6
76.3
91.6
91.6
95.3
109.5
164.2
268
232
255
276
286
308
316
382
411
423
459
516
496
745
Alternator
Model
PI 734 A/B
PI 734 B
PI 734 B
PI 734 C
PI 734 D
PI 734 D
PI 734 E
PI 734 F
PI 734 G
PI 734 G
LV 804 S
LV 804 S
LV 804 S
on request
Genset Model
Manufacturer
Engine
Fuel
KVA
kWe
Centrax
Centrax
Centrax
Centrax
CX501-KB5
CX501-KB5
CX501-KB7
CX501-KB7
Liquid
Gas
Liquid
Gas
4815
4934
6500
6668
3852
3947
5200
5334
BCRT 4935C-50/4
BCRT 6670C-50/4
Genset Model
Manufacturer
Engine
Fuel
KVA
kWe
Centrax
Centrax
Centrax
Centrax
CX501-KB5
CX501-KB5
CX501-KB7
CX501-KB7
Liquid
Gas
Liquid
Gas
4810
4929
6513
6680
3848
3943
5210
5344
BCRT 5345C-60/4
1000 to 2849kWe 60Hz generator sets
Natural gas fuel reciprocating engines
Engine
Manufacturer
BCC 1000-60-NG
BCGU 1060-60-NG
BCC 1100-60-NG
BCWA 1117-60-NG
BCC 1250-60-NG
BCGU 1305-60-NG
BCC 1400-60-NG
BCC 1750-60-NG
BCWA 1897-60-NG
BCC 2000-60-NG
BCWA 2849-60-NG
20
Cummins
Guascor
Cummins
Waukesha
Cummins
Guascor
Cummins
Cummins
Waukesha
Cummins
Waukesha
Continuous Rating (COP)
Engine Specifications
kWe
kVA
Engine Model
Cylinder Arrangement
Cubic Capacity
(litres)
Fuel Cons 100% Load
(l/h)
1000
1060
1100
1117
1250
1305
1400
1750
1897
2000
2849
1250
1325
1375
1396
1563
1631
1750
2188
2371
2500
3561
QSK 60
SFGM560
QSK 60
16V150LTD
QSK 60
HGM560
QSK 60
QSV 91
APG2000
QSV 91
APG3000
16 vee
16 vee
16 vee
16 vee
16 vee
16 vee
16 vee
18 vee
12 vee
18 vee
18 vee
60.3
56.3
60.3
47.9
60.3
56.3
60.3
91.6
109.5
91.6
164.2
228
270
250
261
313
315
362
437
426
482
720
RATING DEFINITIONS
STANDARD REFERENCE CONDITIONS
Continuous (COP) Fuel Stop Power; not overloadable,
in accordance with ISO 3046/1 /BS5514/1, based on
natural gas fuel.
Output ratings are based on generators operating at 25oC
(77oF) air inlet temperature, 100 kPa barometric pressure
and 30% relative humidity.
For de-rating, please consult Broadcrown Sales
Department.
Engine Speed Configuration
(r/min)
14571
14571
14571
14571
Aeroderivative
Aeroderivative
Aeroderivative
Aeroderivative
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
9000
9000
9000
9000
2700
2700
2700
2700
3100
3100
3100
3100
39000
39000
39000
39000
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
9000
9000
9000
9000
2700
2700
2700
2700
3100
3100
3100
3100
39000
39000
39000
39000
60Hz 1800 r/min gas turbine generator sets
Natural gas, light fuel, kerosene and dual fuel gas turbines
BCRT 3945C-60/4
Genset Model
electrical generators in simple cycle
operation, compared with reciprocating
engines although their low weight
may be beneficial. However, when
operating in conjunction with heat
recovery systems the overall efficiency
is significantly increased. There is a
high proportion of turbine generators
in service that operate in a combined
cycle mode.
50Hz 1500 r/min gas turbine generator sets
Natural gas, light fuel, kerosene and dual fuel gas turbines
1000 to 3234kWe 50Hz generator sets
Natural gas fuel reciprocating engines
Genset Model
Gas turbines are considerably lighter
with a much smaller footprint than
equivalent output reciprocating
medium speed engines. Typical
users include the oil & gas, mining,
manufacturing and processing
industries together with district
heating schemes.
Gas turbine generator sets generally
have a lower efficiency, as pure
Engine Speed Configuration
(r/min)
14589
14589
14589
14589
Aeroderivative
Aeroderivative
Aeroderivative
Aeroderivative
Alternator
Model
PI 734 A
PI 734 A
PI 734 A
PI 734 A
PI 734 B
PI 734 C
PI 734 C
PI 734 E
on request
PI 734 F
on request
GAS TURBINE notes
Fuel Consumptions vary according to emissions
requirements.
Please note that Territory restrictions may apply.
Contact Broadcrown for further details.
for standby, prime or continuous power
1. Performance will vary depending on site
conditions, please contact Broadcrown with specific
requirements.
2. The generator sets are designed to operate on
natural gas, kerosene and distillate fuels. For fuel
consumption, heat rate and exhaust emissions
information using these fuel types please contact
Broadcrown.
3. All data given is indicative only. For guaranteed
figures, please contact Broadcrown.
4. Dimensions are based on the gas turbine generator
set container package only and does not include the
external air filtration or exhaust system
5. The electrical power outputs assume a power factor
of 0.8.
6. Gas turbine generator sets with heat recovery systems
are available. Please contact Broadcrown for further
details
7. Please note that territory restrictions may apply.
Contact Broadcrown for further details.
responsive, professional service
21
Fuel flexibility
Generator sets can be matched to
your exact fuel requirements from
our comprehensive range of gas and
liquid fuel prime movers.
Fossil fuel oils are comprised of
mixtures of petroleum distillate
hydrocarbons, obtained by distilling
crude oil and removing the different
fractions through the crude oil
refining process.
Depending upon where in the
fractionating process the oil is
obtained, the lighter and higher
liquid fractions include Petroleum
and Kerosene with lighter oils (gas
oil, distillates) lower down the
fraction and residual oils (heavy fuel
oil and residual oils) closer to the
bottom.
Two major categories of fossil fuel oil
are burned in compression ignition
engines — distillate oils and residual
oils. In addition crude oil may also be
burned if suitably treated and within
the parameters required by the engine
manufacturer. Fuels can be further
broken down into individual grades
and mixtures and are given product
definitions that may be different in
industrial and marine applications.
Kerosene is a paraffin type fraction
and used extensively in the aviation
industry. Kerosene may be burned in
gas turbine engines but may only be
used in compression ignition engines
as a mix with distillates. Kerosene’s
low lubricity content does not suit the
design of fuel systems of compression
ignition engines.
Distillate Fuel Oils, or Light Fuel Oils
(LFO), comprise gas oil, which is a
very high quality distillate often used
in smaller high speed engines and
other distillate fuel variants, burned in
the majority of compression ignition
engine types and gas turbines. Various
other terms may be used for distillates
such as MDO (marine diesel oil), Diesel
Oil or LFO (Light fuel oil, not liquid
fuel oil).
Residual Fuel Oils include Heavy
Fuel Oil (HFO) that may be burned
in certain medium speed engines
depending upon design, as can crude
oil. The heavier the oil, the greater
is its viscosity. Viscosity is a measure
of the fluids ability to flow or be
pumped. Kinematic Viscosity is the
most popular measure and is expressed
in centistokes (cSt). The majority
of engine manufacturers limit the
heavy fuel to a Kinematic Viscosity
of 700 cSt @ 50°C. Prior to burning
in the engine the oil requires further
treatment and heating which lowers
the Kinematic viscosity to a level
suitable for use by the on engine fuel
systems. Crude oil, the least refined
of residual fuels may also be burned
in medium speed engines if suitably
treated. Crude is a more volatile fuel
hence increased health and safety
awareness must be considered.
Control systems
A wide spectrum of reliable, safe and
intelligent systems are available to
deliver the precise level of control
required.
It is critical that operators have
access to a reliable, safe and
intelligent control system at all
times. It must be straightforward,
user-friendly and sufficiently
comprehensive to give the valuable
data required to keep the power
system operating efficiently and in
good health.
Local Generator Control Panel
(LGCP)
Mounted alongside the generator set,
the LGCP provides for the control,
monitoring and protection of the
engine, alternator and all associated
systems. The LGCP can be configured
to control the generator set in two
different conditions —
At Broadcrown we provide a wide
spectrum of control equipment — from
an entry level simple generator set
control panel through to complete
site wide Supervision Control and Data
Acquisition (SCADA) systems.
•Base load grid connected: The
LGCP controls the engine governor
and alternator Automatic Voltage
Regulator (AVR) maintaining a
constant output frequency and
voltage from the alternator. This
is used for applications where
the generator set is continually
connected to an infinite grid
network.
•Island Operation: In this case
the LGCP controls the engine and
alternator AVR in a different manner,
sharing the site load with other
power sources. An example of such
an application would be a site with
multiple generator sets all connected
to a small local grid network.
SCADA
Located at the main control room
on site the SCADA system provides
centralised full monitoring and
coordination of all systems including
generator set(s), switchgear, fuel
services and all other associated
services at the plant.
off-site
monitoring
SCADA
FUEL
FARM
NEUTRAL
EARTHING
22
Remote Generator Control Panel
(RGCP)
The GCP can be provided with a
repeater panel known as an RGCP for
location outside the powerhouse in the
quieter environment of a plant control
room. A GCP alone does not provide
sufficient control and monitoring of
the entire site network of installed
equipment utilised at a powerplant.
For this it is necessary to incorporate a
SCADA system.
MAIN
SWITCHGEAR
GENERATOR
CIRCUIT
BREAKER
ENGINE
GENERATOR SET
CONTROL PANEL
ALTERNATOR
SUBSTATION
COOLING
CIRCUITS
OTHER
ANCILLARIES
VENTILATION
UNITS
LUBE OIL
& FUEL
TREATMENT
23
Service and support
Every package is supplied with a
comprehensive warranty and comes
with fast 24 hour support from your
local Broadcrown partner in territory.
Broadcrown is independently owned
and managed. When you contact
us you are talking to professionals
who will work with you to meet your
specific needs.
With our global network of local
offices and partners, service and
support from Broadcrown is always
close at hand to minimise downtime
and keep your equipment in service
ensuring high availability of your
plant.
Our UK production facility has a
specific area dedicated to rebuild and
maintenance of customer equipment.
Once the work has been carried out,
the package is transferred to our
purpose-built test house which has
three test bays capable of handling
packages up to 4MW each with
resistive and reactive load facility.
We are trusted around the world to
deliver an extensive range of standard
and bespoke systems from small
standby diesel generators to largescale turnkey power projects.
Spare parts
Spare parts can be supplied from our
fully-stocked UK warehouse or can be
ordered and shipped within 24 hours.
Parts can be provided on a per order
basis or as part of a frame agreement
which spans the life of the equipment.
Our generator set range includes:
• Prime & standby back up power
• Base load generation
• Oil & gas industry applications
• Marine power generation
• Critical power including UPS
systems
• Gas and co-generation (CHP)
applications
• Rental applications
Our dedicated service engineering
team offers a full package to help you
manage your ‘through lifecycle’ costs,
including:
•Single point of contact
•Full aftersales and technical support
•Remote operation & monitoring 24
hours per day 365 days a year
•Complete service packages with
extended warranties tailored to suit
your needs
•Package rehabilitation and rebuild
service
•Fluid and oil sampling
•Onsite and offsite load testing,
inspection & site surveys
•Fully qualified and experienced
factory trained engineers
Broadcrown’s full operation and
maintenance contracts can be
configured for periods of up to 20
years. These can be particularly helpful
when operating on base load power for
planning ‘through lifecycle’ costs.
24
Broadcrown is brand independent.
That means we not only offer
our service and parts supply for
Broadcrown packaged equipment but
are happy to extend our service to any
other prime mover equipment at site,
offering a total site service contract
for equipment at competitive rates.
When you contact us you are talking to
professional people who will work with
you to meet your needs.
Production Facilities
All Broadcrown products are designed
and manufactured in our purpose-built
factories at our corporate headquarters
in Hixon, England and in Newtown,
Wales.
For full details on all our products,
services and international offices
please visit www.broadcrown.com
We also offer tailored training
modules, at site or at our UK Group
Headquarters, covering all elements
of the package. Our trainers have
in depth knowledge of all aspects
from the mechanical driver through
to the full electrical system and
switchgear including PLC and software
configuration.
Broadcrown, broadcrown, their respective logos, the “crown” logo, as well as corporate and product identity used herein are trademarks
of Broadcrown and may not be used without permission. BROADCROWN is a registered trademark of Broadcrown Holdings Plc.
Group Headquarters
Broadcrown Ltd
Airfield Industrial Estate
Hixon, Stafford
Staffs ST18 0PF
England
tel: +44 (0) 1889 272200
fax:+44 (0) 1889 272220
email: [email protected]
www.broadcrown.com
international network
Our growing international network of
distributors backed by the Broadcrown
Regional Support Centres of Miami,
Singapore, Nigeria, South Africa, India
and China, provides worldwide product
availability and after sales support
including training.
Broadcrown (China) Ltd
Room 1503, Tower B, SOHO Newtown, 88 Jianguo Avenue, Chaoyang Dist., Beijing, China 100022
tel: +86 (0) 10 8589 3698 fax: +86 (0) 10 8589 5771
email: [email protected] www.broadcrownchina.com
Broadcrown Singapore Pte Ltd
3791 Jalan Bukit Merah, #05-08, E-Centre @ Redhill, Singapore 159471
tel: +65 6235 3630 fax: +65 6732 4355
email: [email protected] www.broadcrownsingapore.com
Broadcrown (West Africa) Ltd
4/6 Kudirat Abiola Way, Alausa, Ikeja, Lagos, Nigeria
tel: +234 1 761 7107 email: [email protected]
www.broadcrownwestafrica.com
Broadcrown SA (Pty) Limited
Office Address: Unit 1 Atom Park, Neutron Street, Stikland 7530, South Africa
Postal Address: PO Box 1065, Durbanville 7551, South Africa
tel: +27 21 946 3463 fax: +27 21 946 3953
email: [email protected] www.broadcrownsouthafrica.com
Broadcrown Inc.
9705 NW 108th Avenue, Suite 10, Miami, Florida 33178, USA
tel:+1 305 888 1414 fax: +1 305 888 1801
email: [email protected] www.broadcrownusa.com
Broadcrown India (PVT) Ltd
R-06 A, 3rd Floor, MGF Plaza, Mehrauli-Gurgaon Road, Gurgaon – 122002, Haryana, India
email: [email protected] www.broadcrownindia.com
www.broadcrown.com