MDF-DC500VX 700VX SM_PHCBEU_V1_k
Transcription
MDF-DC500VX 700VX SM_PHCBEU_V1_k
Service Manual Ultra-Low Temperature Freezer MDF-DC500VX MDF-DC700VX Panasonic Healthcare Co., Ltd. Biomedical Div. SM9910319 Effective models This service manual is effective for following models. Model name Voltage and Frequency MDF-DC500CX-PE 230~240V 50Hz MDF-DC700VX-PE 230-240V 50Hz MDF-DC700VX-PA 220V 60Hz Co n te nt s Page Feature and caution ------------------------------------------------ 1 Specifications ------------------------------------------------ 2 - Structural specifications - Control specifications - Performance specifications Dimensions ------------------------------------------------ 5 Cooling unit Parts ------------------------------------------------ 7 Refrigeration circuit ------------------------------------------------ 8 Components on PCB ------------------------------------------------ 9 Connection on PCB ------------------------------------------------ 10 Electric Parts ------------------------------------------------ 11 Specification of sensor ------------------------------------------------ 12 W iring Diagram ------------------------------------------------ 13 Reference W iring Diagram ------------------------------------------------ 14 Circuit Diagram ------------------------------------------------ 15 Operations ------------------------------------------------ 19 Parts layout ------------------------------------------------ 20 Repairing unit/Enclosing refrigerant Test data --------------------------------------- 21 ------------------------------------------------ 24 - Pull-down characteristics - Pull-down pressure - Pull-down consumption & current value - Pull-up characteristics - Temperature uniformity (9points measured) - C ycle running Backup cooling kit setting and installation procedure Instruction manual --------------------- 46 ------------------------------------------------ 57 Features ■ Safety refrigerant system Equipment of dual refrigerant circuit (including fan motor) and adoption a new control method for effectively utilizing it. (Keeping inside chamber temperature -65℃ at ambient temperature 30 ℃ when one side compressor failure ) Usage environmentally friendly of HFC mixed refrigerant Filterless cooling circuit without cleaning VIP PLUS in front of the housing ■ Control and monitoring system Stop only abnormal compressor by a manual reset shutoff device at the time of compressor abnormal equipped for each compressor. Protection the store at normal refrigeration circuit Installation centralized monitoring system (MTR-5000) and LAN interface board (MTR-L03 except for Europa) (Option) Monitoring the use environment situation and informing appropriate operating environment by LCD panel (status mode). ■ Visualization safety Improvement of visibility operation by LCD touch panel controller Monitoring and display some running conditions Data management by logging function for monitoring (temperature logging) ■ Environment Display safety energy operation mode Compliance with RoHS (Restriction of Hazardous Substances Directive ) Caution *Parts replacement and option unit installation must be done by trained service engineer. *Service engineer must refer to the section “Electric parts ” and “ Cooling unit parts” about the parts for those operation. -1- Specifications Structural specifications Item Name Exterior dimensions Interior dimensions Effective capacity MDF-DC500VX-PE W 2010 × D 845 × H 1070 mm W 1190 × D 640 × H 756 mm 575 liters MDF-DC700VX-PE Ultra-Low Temperature Freezer W 2300 × D 845 × H 1070 mm W 1480 × D 640 × H 756mm 715 liters Exterior Painted steel Interior SUS304-2B Outer door Painted steel Inner door 3, Styrene foam.(white) Shelf 3 Outer door latch 1 Outer door lock 1 Insulation MDF-DC700VXC-PA Rigid polyurethane foam+VIP PLUS Access port 1 Compressor KS370JINS-4A1 Evaporator Tube on sheet Condenser Finless and tube type Refrigerant R245fa/R600,R23,R14,n-Pentane Refrigerant oil Battery Weight Accessories Ze-NIUSL22SA For power failure alarm, Lead storage battery, DC6V 7200mAh, Automatic charge 328 kg 358 kg 366 kg 2 set of key, 1 scraper Temperature recorder: (MTR-85H MTR-G85C), Recorder fixing(MDF-S3085 MTR-85H) Optional components Backup Cooling Kit:(MDF-UB5) ; For Liquid CO2 Inventory rack (IR-213C, IR-309C) Interface board (MTR-L03)*; For LAN Interface board (MTR-480)*; For RS-232C/RS-485 -2- Control specifications Item Temperature controller Temperature sensor Temperature display High temp. Low temp. Alarms Remote alarm Door alarm Battery age Fan motor age Power failure Key lock function Self diagnosis function Compressor protection MDF-DC500VX-PE MDF-DC700VX-PE MDF-DC700VXC-PA Microprocessor controlled system with non-volatilized memory. Settable range : -50℃~-90℃ (unit:1℃) Memorized by Non-volatile memory Thermistor sensor (Type: 502AT) LCD digital display (Unit: 1℃) Range : -50℃~+50℃ SV+5℃~+40℃, changeable (Initial:+10℃) Over ALARM range setting, alarm display character and ambient temperature display are brinks. After 15 minutes delay, Warning display, buzzer beeps and remote alarm contact reversal. SV-5℃~-40℃, changeable (Initial:-10℃) Over ALARM range setting, alarm display character and ambient temperature display are brinks. After 15 minutes delay, Warning display, buzzer beeps and remote alarm contact reversal. Remote alarm terminal 3P; contact capacity DC30V, 2A (Max) Remote alarm activates when temp. alarm or power failure occur. Door status display, lamp light on and buzzer beep (initial 2min delay) Setting can be changeable; 0~15min (Unit: 1min) Two type battery accumulation time display in service mode. At replacement time, it is informed in message Fan motor accumulation time display in service mode. Replacement notification is not performed. Buzzer beeps and LCD display Remote alarm activates. Press >key for 5 seconds to step in Key Lock mode. L0: Unlocked L1: Locked When a sensor is failed, error code and chamber temperature are displayed alternately. Remote alarm activates and buzzer beeps. Overload relay (Internal) Compressor protection sensor (sensor temperature+50℃,compressor turn off) -3- Performance specifications Item MDF-DC500VX-PE Cooling performance Temperature control range -50℃~-86℃ (ambient temperature; 30℃, no load)* 230/240V, AC220C 50Hz 60Hz Rated frequency Noise level MDF-DC700VXC-PA -86℃ (AT;30℃, no load) Power source Rated power consumption MDF-DC700VX-PE 1070W/1120W 1070W/1130W 1185W 52dB [A] (background noise; 20dB) Maximum pressure 2850kPa 3150kPa *Maximum cooling performance. The chamber temperature can be reached at -86℃ at ambient temperature 30℃ with no load. -4- Dimension MDF-DC500VX power code outlet power code (3m) power code outlet (body back) 15 (access port) 595 (access port) 789 (access port) -5- MDF-DC500VX power code outlet power code (3m) power code outlet (body back) 15 (access port) 595 (access port) 789 (access port) -6- Cooling unit Parts Item Compressor A circuit (upper) Type Code Rating Refrigerant oil Cooling system Condenser (Type) Condenser Wire and tube Upper:6 3 columns ,none fin W250 (lower 6, 3 columns pre-condenser) Φ4.76 Double tube coil W300 4x2 Cascade condenser 500VX Refrigera nt 700VX Dryer Thermostat, etc B circuit (lower) KS370JINS-4A1 7FB-0-M101-001-05 Single phase AC230/240V, 50Hz Ze-N1USL22SA q’ty 8500cc Forced air cooling Frame pipe Evaporator (Type) Evaporator Capillary Resistance PSI・kg/cm2 Length Outer diameter Inner diameter color Specifications 1st Tube on sheet 9.0 kg/cm2 (inner box combined) Φ9.52 2nd Ex capi 4.0 kg/cm2 2000mm Φ1.80mm Φ0.65mm colorless 9.0 kg/cm2 2000mm 2000mm Φ1.80mm Φ1.80mm Φ0.65mm Φ0.65mm yellow colorless R-245fa/R600 Charged q’ty 335g R23 Charged q’ty 145g R14 Charged q’ty 35g pentane Charged q’ty 25g R-245fa/R600 Charged q’ty 350g R23 Charged q’ty 165g R14 Charged q’ty 35g pentane Charged q’ty 25g 4AXH-9, Charged q’ty 58g Thermistor, 502AT-1(for condenser ×2 and ambient temp.) PT100Ω(for chamber) -7- Refrigeration circuit A Circuit (upper) Compressor EX tank Evaporator Capillary Tube(EX) Cascade Condenser Dehydrator Frame Pipe Pre-Condenser Capillary Tube Accumulator Condenser Capillary Tube B Circuit (lower) EX tank Compressor Evaporator Capillary Tube(EX) Cascade Condenser Dehydrator Frame Pipe Pre-Condenser Capillary Tube Accumulator Condenser Capillary Tube -8- Components on PCB CN305 #1,#3 Recorder(option) CN321 #1,#4 Power SW CN11 #1-#6 Backup Battery PCB CN302 #1,#5,#7 Capi.Heater A・B CN19 #1-#2 Main Battery PCB CN10 #1,#7 USB #8-#9 Door SW CN15 #1-#2 Main Battery PCB CN3 Remote alarm terminal #1 COM #2 N.C. #3 N.O. CN5 #1-#2 Fan motor B relay CN4 #1-#2 Fan motor A relay CN6 #1-#10 Comp.A,B relay CN16 #3-#4 Temp. control sensor CN13 #1-#6 Temp.sensor -9- CN2 #1-#6 MTR-480 MTR-L03 (option) Connection on PCB The following shows the connections of connectors on the Temp. controller PCB. Connector Connects to Usage CN1 #1~#5: Unused CN2 #1~#6: MTR-480/MTR-L03 (option) To connect to interface board CN3 Remote alarm terminal (option) #1: COM #2: N.C. #3: N.O. Remote alarm contact outputs. In normal condition, open for #1-#3. CH4 #1~#2: Fan motor relay A CH5 #1~#2: Fan motor relay B #3~#4: Unused CN6 #1~#2: Comp. relay A #3~#4: Comp. relay B CN10 #1,#7: USB PCB #8~#9: Door sensor #2~#6,#10~#12: Unused CN11 #1~#6: Back up Battery Charger PCB CN13 #1~#2, #3~#4,#5~#6: Temp. sensor CN14 #1~#5: Unused CN15 #1~#2: Main Battery Charger PCB CN16 #1~#2: Unused #3~#4: Temp. control relay CN19 #1~#2: Main Battery charger PCB CN21 #1~#2:Unused CN302 #1~#6:MTR-480/MTR-L03 (option) To connect to interface board CN305 #1,#3: Recorder (option) To connect to 7days recorder CN321 #1,#4: Power SW #2~#3: Unused To connect to LCD Modul To detect door open/close -10- To detect comp. temperature To detect internal temperature To detect ambient temperature Electric parts MDF-DC500VX MDF-DC700VX Compressor(H)(L) Type Code Rating Comp. relay(H)(L) Type Rating Parts code Starting relay(H)(L) Type Pick-up voltage Drop-out voltage Parts code Overload Relay(H)(L) Type Action to temp. (no current) Action to current (AT25℃) Operation time Parts Code Starting capacitor Type Running capacitor Type Condensing fan motor Type Rating Cab Heater Parts Code Resistance(25℃) Temp. control relay Type Contact capacity Coil Parts Code Type Comp Cotrol Relay Contact capacity Coil Parts Code Comp sensor Type Rating Ambient Temperature Type Sensor Rating A.Tsensor Type Rating Door Switch Type Rating Parts Code Battery Type Rating Parts Code Type Battery Switch Rating Parts Code Power switch Type Rating Parts Code -11- ーPE ーPA KS370J1NS-4A1 7FBS930200648 3Φ、200V、50/60Hz AJM5211F 20A DC12V 6242341970 AMVL-300A 185~217VAC 60~120AC 6261001503 MRA999539201 ON:69±10℃ OFF:135±10℃ 22.5A 6~16sec 6242263166 160UF 250V 25UF 400VAC SV4-11AB5P 230V,10W 6242366331 4700Ω KS370J1NS-7A 7FBS930200647 220V60HZ AJM5211F 20A DC12V 6242341970 AMVL-300A 185~217VAC 60~120AC 6261001503 MRA999549201 ON:69±10℃ OFF:135±10℃ 29.5A 6~16sec 6242263173 160UF 250V 25UF 400VAC SV4-11AB5P 230V,10W 6242366331 4700Ω 250V 12VDC 6242364443 G2R-1A-T 250V 12VDC 6241889299 502AT-1 5kΩ,25℃ 502AT-1 5kΩ,25℃ 502AT-1 5kΩ,25℃ SDKNA20700 5V 5MA 6242209898 LC-P067R2J 6V 7.2AH 6242270843 SLE6A2-5 4A 250V AC 6242131472 250V 12VDC 6242364443 G2R-1A-T 250V 12VDC 6241889299 502AT-1 5kΩ,25℃ 502AT-1 5kΩ,25℃ 502AT-1 5kΩ,25℃ SDKNA20700 5V 5MA 6242209898 LC-P067R2J 6V 7.2AH 6242270843 SLE6A2-5 4A 250V AC 6242131472 LDEK002400-0 LDEK002400-0 Specifications of sensor The following shows the temperature in thermal sensor (502AT-1) and its resistance value. Temp. (C) Resistance Value (kΩ) Temp. (C) Resistance Value (kΩ) Temp. (C) Resistance Value (kΩ) -50 154.50 -7 17.92 12 8.17 -45 116.50 -6 17.16 13 7.85 -40 88.85 -5 16.43 14 7.55 -35 68.15 -4 15.74 15 7.27 -30 52.84 -3 15.08 16 6.99 -25 41.19 -2 14.45 17 6.73 -20 32.43 -1 13.86 18 6.48 -19 30.92 0 13.29 19 6.24 -18 29.50 1 12.74 20 6.01 -17 28.14 2 12.22 25 5.00 -16 26.87 3 11.72 30 4.18 -15 25.65 4 11.25 35 3.51 -14 24.51 5 10.80 40 2.96 -13 23.42 6 10.37 45 2.51 -12 22.39 7 9.96 50 2.14 -11 21.41 8 9.57 55 1.83 -10 20.48 9 9.20 60 1.57 -9 19.58 10 8.84 -8 18.73 11 8.49 The following shows the temperature in thermal control sensor (PT100Ω) and its resistance value. Temp. (C) Resistance Value (kΩ) Temp. (C) Resistance Value (kΩ) Temp. (C) Resistance Value (kΩ) -140 452.8 -70 730.3 0 1000.0 -130 493.0 -60 769.3 10 1038.0 -120 533.1 -50 808.1 20 1076.0 -110 572.9 -40 846.7 30 1113.8 -100 612.6 -30 885.2 40 1151.4 -90 652.0 -20 923.6 50 1189.0 -80 691.3 -10 961.9 60 1226.4 -12- Wiring Diagram -13- Reference Wiring Diagram -14- Circuit Diagram main -15- power -16- filter -17- USB -18- Operations (Temperature calibration procedure:chamber sensor) Move to Service Code input display, Keep touching MENU KEY (5 sec) so input “384” Move to Service display, touch Temp. Move to Menu display, touch service key. Calibration key Touch mark area. Move to input value display. Input measured value by thermometer Cal key is vialed within setting range, touch Touch TOP key, so return to Menu display. Cal key. Input value area return to zero. NOTE:: Ambient Temp. sensor and condenser A&B sensor can calibrate in the same procedure. -19- Parts layout <Unit Room> Relay for Fan MDF-DC500VX Inner Door Battery PCB Filter PCB Main PCB Power SW Chamber Temp. Sensor Condenser for Fan Expand <Right Side> Ambient Temp. Sensor -20- Communication terminal <Left Back> Gas collection and charge 1. Preparation * Mixed gas [MU-NC500] for MDF-DC500VX * Mixed gas [MU-NC700] for MDF-DC700VX * Connector for charging pipe * Scale (if you can arrange) charge pipe * Gas collector service pipe 2. Collection 1) Collect gas from the system by using collector. 2) To prevent fire, ensure to perform vacuum evacuation for 5 minutes through compressor, because flammable R-600 is mixed in the oil. Note) Ensure to perform vacuum evacuation before brazing. charge pipe service pipe 3) Connect charging pipe with unit. If the pipe is short, attach connector with the pipe. <Vacuum evacuation> 4) Measure tank weight by scale. Then connect the tank with both gauge manifold and pump. Pull vacuum 3hours at least through vacuum pump. Ensure vacuum pump capability should be 300L/minute. ①Shut VL、VH ②Connect the hose ③Confirm the gage meter zero ④Open VH、VC、VR ⑤Drive the vacum pomp ⑥Confirm low pressure gage ,vacuum situation. ⑦Shut VL、VH ⑧Stop vacume pomp GM VL vacuum pomp Low pressure side service bulb SVL VC VR VH Mixed gas -21- <Measuring tank weight> 5) pentane collection Prepare the pentane, re-check the amount of inclusion and make the conversion to the amount from the weight by using a conversion table. Attach the pentane dryer to the tip of the valve VCL of pentane gas cylinder and connect valve VCU and vacuum pomp with charge hose. VC charge hose pentane VCL vacuum pomp pentan e Dip the tip of the pentane dryer to liquid pentane. When predetermined amount of pentane is sucked into the gas cylinder, shut VCL and sucking of pentane is complete. Shut VCU,stop vacuum pomp , remove charge hose from VCL and pentane dryer form VCL. VCU in a state in which opened only a little, and slowly to open the VCL, pentane begins to be sucked into the gas VCU pentane change vacuum pomp VCL pentan pentane VCU 6) Circuit of pentane inclusion ①shut VC、VR VL ②Connect VCL and refrigerant port of GM with tefrone hose VCL Strat vacum pomp ③Open VC andVR for exhausting tehuron hose low pressure ④Shut VC side service ⑤Open VL、VR、VCL SVL and suck the pentane to the circuit.value SVL ⑥Retracted the pentane while looking at the gas cylinder of the guide, stop in a state in which the ⑦Make sure that there are no remaining pentane in the Teflon hose. ⑧Shut all valves,The rest of the pentane in the gas cylinder is kept back to the container. vacuum pomp 3. Charging gas 1) Turn the pump off 3 hours later. Open the valve to charge gas in the unit. Gauge pressure should be 0.2 through 0.5Kg/Mpa. ①Shaut VL、VH、VC、VR ②Connect gas cylinder and refrigent por of GM then high preseur of GM and high pressure service port. ③Open ithe valve VR, in the order of VC,carry out the evacuation of up to the refrigerant gas cylinder ④Open VR ⑤Open gas cylinder valuve ⑥Open VH ⑦Open high presure service port valuve ⑧Once sealed until the amount of regulations is completed, bomb, VR, VH, each valve of the highpressure service port close. 2) Before gauge pressure becomes 1.6MPa, shut the valve off. -22- GM VH VC VR Pinch out the tube at high pressure side holding with pinch pliers. 3) Open the valve again to charge gas in low pressure side. Start unit to allow the gas to flow into the system completely. Never stop the unit until gauge pressure becomes 0.01MPa. Turn the tank upside down not to remain gas in the tank. GM VH VL VC low pressure side service value SVL vacuum pomp 4) Measure tank weight by scale. Process the pinched pipe as the picture shown. Braze the points where were pinched to prevent tube from being broken. 5) Start the unit to verify cooling performance. -23- VR Test Data MDF-DC500VX AT30℃ Pull-down & Pull-up Temperture 40 200V50Hz Pull-down 20 200V60Hz Pull-down Pull-up Temp.[℃] 0 -20 -40 -60 -80 -100 0 2 4 Time[hour] 6 8 AT35℃ Pull-down Pressure (50Hz) 4 A_Pd[MPa] A_Ps[MPa] B_Pd[MPa] B_Ps[MPa] 3.5 3 Pressure[MPa] 10 2.5 2 1.5 1 0.5 0 0 2 4 Time[hour] 6 8 AT35℃ Pull-down Pressure (60Hz) 4 3.5 A_Pd[MPa] A_Ps[MPa] B_Pd[MPa] B_Ps[MPa] 3 Pressure[MPa] 10 2.5 2 1.5 1 0.5 0 0 2 4 6 Time[hour] -24- 8 10 AT35℃ Pull-down Temperture 60 1/2H A EVA IN A EVA OUT B EVA IN B EVA OUT 40 20 Temp.[℃] 0 -20 -40 -60 -80 -100 -120 0 2 4 6 8 10 Time[hour] AT35℃ Pull-down Current-Input 2000 9 1800 8 1600 7 Input[W] 1400 6 1200 5 1000 4 800 3 600 2 W ( 1φ230V50Hz) 400 200 1 0 0 0 1 2 3 Time[hour] -25- 4 5 6 7 Temperature uniformity - 9points measuring MDF=DC500VX ① ③ ② ④ ⑤ ⑧ ⑥ ⑦ ⑨ Upper area measuring points Middle area measuring points Bottom area measuring points ①~④: 50mm(H) from the top of interior 50mm(D) and 50mm(W) from each corners on Middle shelf. ⑤: 370mm(H), 318.5mm(D), 595mm(W) from each corner on the middle shelf ⑥~⑨: 50mm(H) from the bottom of interior 50mm(D) and 50mm(W) from each corner on the middle shelf MDF-DC500VX Internal Temperature Uniformity (Reference Data) <Conditions> Ambient temperature: 20/30℃ Load: Unloaded <Distribution data> Temperature of the cycle in each area (SV=-80℃、air temperature) <Distribution data> Temperature of the cycle in each area (SV=-70℃、air temperature) Unit:℃ Unit:℃ Ambient temperature 20℃ Normal-mode 50Hz 60Hz -76.8 -77.3 -77.0 -78.0 -78.3 -78.6 -78.0 -78.1 -78.0 - -80.2 -81.0 -81.1 -80.5 -79.8 -80.8 -80.0 -80.5 -80.0 - Middle of Differential Maximum cycle -78.5 -79.2 -79.1 -79.3 -79.1 -79.7 -79.0 -79.3 -79.0 -79.1 ±1.7 ±1.9 ±2.1 ±1.3 ±0.8 ±1.1 ±1.0 ±1.2 ±1.0 - -76.8 -77.3 -77.5 -78.3 -78.6 -78.9 -78.2 -78.4 -78.3 - Minimum -80.4 -81.2 -81.2 -80.8 -80.1 -81.0 -80.3 -80.7 -80.4 - Middle of Differential cycle -78.6 -79.3 -79.4 -79.6 -79.4 -80.0 -79.3 -79.6 -79.4 -79.4 ±1.8 ±2.0 ±1.9 ±1.3 ±0.8 ±1.1 ±1.1 ±1.2 ±1.1 Unit:℃ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ Upper area Left back Left front Right back Right front Center Left back Left front Right back Right front Minimum Center Bottom area Bottom area Upper area ① ② ③ ④ Center ⑤ ⑥ ⑦ ⑧ ⑨ Average Maximum Ambient temperature 20℃ Normal-mode 50Hz 60Hz Left back Left front Right back Right front Center Left back Left front Right back Right front Average Maximum Minimum -67.0 -67.5 -67.3 -68.1 -68.5 -68.8 -68.0 -68.5 -68.2 - -71.1 -71.9 -71.5 -71.2 -70.5 -71.6 -71.0 -71.2 -71.2 - Ambient temperature 30℃ Normal-mode 50Hz 60Hz -75.9 -76.0 -77.3 -78.1 -78.5 -78.3 -78.0 -78.1 -77.9 - -79.9 -80.6 -81.0 -81.0 -80.2 -81.0 -80.4 -80.7 -80.2 - Middle of Differential Maximum cycle -77.9 -78.3 -79.2 -79.6 -79.4 -79.7 -79.2 -79.4 -79.1 -79.1 ±2.0 ±2.3 ±1.9 ±1.5 ±0.9 ±1.4 ±1.2 ±1.3 ±1.2 - -76.0 -76.3 -77.5 -77.8 -78.6 -78.4 -78.1 -78.1 -77.9 - Minimum -80.0 -80.9 -81.1 -81.0 -80.3 -81.1 -80.5 -80.7 -80.4 - Middle of Differential cycle -78.0 -78.6 -79.3 -79.4 -79.5 -79.8 -79.3 -79.4 -79.2 -79.2 ±2.0 ±2.3 ±1.8 ±1.6 ±0.9 ±1.3 ±1.2 ±1.3 ±1.3 - ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ Upper area Left back Left front Right back Right front Center Left back Left front Right back Right front Minimum -69.1 -69.7 -69.4 -69.7 -69.5 -70.2 -69.5 -69.9 -69.7 -69.6 ±2.1 ±2.2 ±2.1 ±1.6 ±1.0 ±1.4 ±1.5 ±1.4 ±1.5 - -67.1 -67.5 -67.4 -68.2 -68.6 -68.8 -68.2 -68.3 -68.1 - Minimum -70.8 -71.7 -71.3 -71.0 -70.3 -71.5 -70.5 -71.0 -70.6 - Middle of Differential cycle -69.0 -69.6 -69.4 -69.6 -69.5 -70.2 -69.4 -69.7 -69.4 -69.5 Center Left back Left front Right back Right front Center Left back Left front Right back Right front Average Maximum Minimum -66.2 -66.6 -67.6 -67.9 -68.9 -68.7 -68.5 -68.5 -68.5 - -70.9 -71.7 -71.6 -71.6 -70.8 -71.8 -71.4 -71.5 -71.2 - Middle of Differential Maximum cycle -68.6 -69.2 -69.6 -69.8 -69.9 -70.3 -70.0 -70.0 -69.9 -69.7 ±2.4 ±2.6 ±2.0 ±1.8 ±0.9 ±1.6 ±1.5 ±1.5 ±1.4 - -66.0 -66.4 -67.4 -68.1 -68.9 -68.7 -68.5 -68.5 -68.4 - Minimum -70.9 -71.7 -71.7 -71.8 -71.0 -72.0 -71.6 -71.6 -71.2 - Middle of Differential cycle -68.5 -69.1 -69.6 -70.0 -70.0 -70.4 -70.1 -70.1 -69.8 -69.7 Unit:℃ -79.0 -79.8 -79.3 -79.8 -79.5 -79.9 -79.1 -79.8 -79.5 - -80.4 -81.1 -81.5 -80.7 -80.4 -81.2 -80.2 -81.3 -80.3 - -79.7 -80.5 -80.4 -80.3 -80.0 -80.6 -79.7 -80.6 -79.9 -80.2 ±0.7 ±0.6 ±1.1 ±0.5 ±0.5 ±0.6 ±0.6 ±0.8 ±0.4 - -77.2 -77.7 -77.9 -78.0 -77.9 -78.1 -77.7 -78.0 -77.9 - Minimum -81.5 -82.1 -82.5 -81.8 -81.4 -82.3 -81.1 -82.4 -81.4 - Middle of Differential cycle -79.4 -79.9 -80.2 -79.9 -79.7 -80.2 -79.4 -80.2 -79.7 -79.8 ±2.2 ±2.2 ±2.3 ±1.9 ±1.8 ±2.1 ±1.7 ±2.2 ±1.8 Unit:℃ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ Upper area Left back Left front Right back Right front Center Left back Left front Right back Right front Middle of Differential Maximum cycle Ambient temperature 20℃ ECO-mode 50Hz 60Hz Center Bottom area Bottom area Upper area ① ② ③ ④ Center ⑤ ⑥ ⑦ ⑧ ⑨ Average Minimum Left back Left front Right back Right front Center Left back Left front Right back Right front Average Maximum Minimum -67.0 -67.3 -67.1 -68.0 -68.1 -68.4 -67.6 -68.8 -67.8 - -69.7 -70.3 -70.6 -70.1 -69.4 -70.6 -69.6 -71.4 -70.1 - Ambient temperature 30℃ ECO-mode 50Hz 60Hz -77.1 -77.8 -77.9 -78.8 -78.6 -78.6 -78.2 -78.5 -78.2 - -80.1 -80.6 -81.3 -81.2 -80.6 -81.2 -80.6 -80.9 -80.4 - Middle of Differential Maximum cycle -78.6 -79.2 -79.6 -80.0 -79.6 -79.9 -79.4 -79.7 -79.3 -79.5 ±1.5 ±1.4 ±1.7 ±1.2 ±1.0 ±1.3 ±1.2 ±1.2 ±1.1 - -78.0 -78.8 -78.8 -79.6 -79.6 -79.6 -79.2 -79.2 -79.1 - Minimum -79.6 -80.2 -80.8 -80.3 -80.0 -80.3 -80.0 -80.4 -79.7 - Middle of Differential cycle -78.8 -79.5 -79.8 -80.0 -79.8 -80.0 -79.6 -79.8 -79.4 -79.6 ±0.8 ±0.7 ±1.0 ±0.4 ±0.2 ±0.4 ±0.4 ±0.6 ±0.3 - ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ Center Left back Left front Right back Right front Center Left back Left front Right back Right front Average -68.4 -68.8 -68.9 -69.1 -68.8 -69.5 -68.6 -70.1 -69.0 -69.0 ±1.4 ±1.5 ±1.8 ±1.1 ±0.7 ±1.1 ±1.0 ±1.3 ±1.2 - Maximum Minimum -67.0 -67.4 -67.4 -68.0 -68.2 -68.4 -67.9 -67.9 -67.9 - -66.1 -66.6 -67.4 -67.8 -68.1 -68.0 -67.8 -67.9 -67.9 - -69.5 -70.2 -70.9 -70.1 -69.8 -70.5 -70.2 -70.3 -70.0 - Middle of Differential Maximum cycle -67.8 -68.4 -69.2 -69.0 -69.0 -69.3 -69.0 -69.1 -69.0 -68.8 ±1.7 ±1.8 ±1.8 ±1.2 ±0.9 ±1.3 ±1.2 ±1.2 ±1.1 - Note:This data does not represent a guarantee of product performance. Note:This data does not represent a guarantee of product performance. <Amount of power consumption> Amount of power consumption when driving at cycle (SV=-80℃) Unit:kWh/day <Amount of power consumption> Amount of power consumption when driving at cycle (SV=-70℃) Unit:kWh/day Ambient temperature 20℃Ambient temperature 30℃ 3φ200V 50Hz 60Hz 50Hz Normal-mode 12.6 13.6 14.6 ECO-mode 11.3 11.7 13.2 Note:This data does not represent a guarantee of product performance. Upper area Left back Left front Right back Right front Center Left back Left front Right back Right front Minimum Middle of Differential Maximum cycle Minimum -69.7 -70.4 -70.7 -70.1 -69.5 -70.6 -69.8 -70.1 -69.6 - Middle of Differential cycle -68.4 -68.9 -69.1 -69.1 -68.9 -69.5 -68.9 -69.0 -68.8 -68.9 ±1.4 ±1.5 ±1.7 ±1.1 ±0.6 ±1.1 ±0.9 ±1.1 ±0.8 Unit:℃ Ambient temperature 30℃ ECO-mode 50Hz 60Hz Bottom area Bottom area Upper area ① ② ③ ④ Center ⑤ ⑥ ⑦ ⑧ ⑨ Average Maximum ±2.5 ±2.7 ±2.2 ±1.9 ±1.1 ±1.7 ±1.6 ±1.6 ±1.4 Unit:℃ Ambient temperature 20℃ ECO-mode 50Hz 60Hz Maximum ±1.9 ±2.1 ±2.0 ±1.4 ±0.9 ±1.4 ±1.2 ±1.4 ±1.3 Unit:℃ Ambient temperature 30℃ Normal-mode 50Hz 60Hz Bottom area Bottom area Upper area ① ② ③ ④ Center ⑤ ⑥ ⑦ ⑧ ⑨ Average Maximum Middle of Differential Maximum cycle Ambient temperature 20℃Ambient temperature 30℃ 60Hz 15.7 14.0 3φ200V 50Hz 60Hz 50Hz Normal-mode 9.5 10.6 10.9 ECO-mode 8.3 8.6 9.5 Note:This data does not represent a guarantee of product performance. 60Hz 12.0 10.0 (SV=-80℃) Unit:kWh/day (SV=-70℃) Unit:kWh/day Ambient temperature 20℃Ambient temperature 30℃ Ambient temperature 20℃Ambient temperature 30℃ 230V50Hz 240V50Hz 230V50Hz 240V50Hz Normal-mode 15.5 16.3 16.7 17.8 ECO-mode 13.6 14.4 15.8 17.4 Note:This data does not represent a guarantee of product performance. 230V50Hz 240V50Hz 230V50Hz 240V50Hz Normal-mode 11.7 12.9 12.7 13.5 ECO-mode 10.1 10.3 11.4 12.0 Note:This data does not represent a guarantee of product performance. -26- -66.1 -66.6 -67.4 -67.8 -68.2 -68.0 -67.7 -67.9 -67.9 - Minimum -69.6 -70.3 -71.0 -70.3 -70.0 -70.6 -70.3 -70.4 -70.1 - Middle of Differential cycle -67.9 -68.5 -69.2 -69.1 -69.1 -69.3 -69.0 -69.2 -69.0 -68.9 ±1.8 ±1.9 ±1.8 ±1.3 ±0.9 ±1.3 ±1.3 ±1.3 ±1.1 - Cycle 50Hz(at point⑤) Condition: SV-80℃, AT30℃ Normal-mode 50Hz -78 Temp.[℃] -79 -80 -81 -82 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-80℃, AT30℃ ECO-mode 50Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 Time[hour] -27- 2.0 2.5 3.0 Cycle 50Hz(at point⑤) Condition: SV-80℃, AT20℃ Normal-mode 50Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-80℃, AT20℃ ECO-mode 50Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 Time[hour] -28- 2.0 2.5 3.0 Cycle 50Hz(at point⑤) Condition: SV-70℃, AT30℃ Normal-mode 50Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-70℃, AT30℃ ECO-mode 50Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 Time[hour] -29- 2.0 2.5 3.0 Cycle 50Hz(at point⑤) Condition: SV-70℃, AT20℃ Normal-mode 50Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-70℃, AT20℃ ECO-mode 50Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 Time[hour] -30- 2.0 2.5 3.0 Cycle 60Hz(at point⑤) Condition: SV-80℃, AT30℃ Normal-mode 60Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-80℃, AT30℃ ECO-mode 60Hz -75 -76 -77 -78 Temp.[℃] -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 2.0 Time[hour] -31- 2.5 3.0 Cycle 60Hz(at point⑤) Condition: SV-80℃, AT20℃ Normal-mode 60Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-80℃, AT20℃ ECO-mode 60Hz -75 -76 -77 -78 Temp.[℃] -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 Time[hour] -32- 2.0 2.5 3.0 Cycle 60Hz(at point⑤) Condition: SV-70℃, AT30℃ Normal-mode 60Hz -65 -66 -67 -68 Temp.[℃] -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-70℃, AT30℃ ECO-mode 60Hz -65 -66 -67 -68 Temp.[℃] -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 2.0 Time[hour] -33- 2.5 3.0 Cycle 60Hz(at point⑤) Condition: SV-70℃, AT20℃ Normal-mode 60Hz -65 -66 -67 -68 Temp.[℃] -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 Time[hour] 2.0 2.5 3.0 Condition: SV-70℃, AT20℃ ECO-mode 60Hz -65 -66 -67 -68 Temp.[℃] -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 2.0 Time[hour] -34- 2.5 3.0 Test Data MDF-DC700VX AT30℃ Pull-down & Pull-up Temperture 40 200V50Hz Pull-down 20 200V60Hz Pull-down Pull-up Temp.[℃] 0 -20 -40 -60 -80 -100 0 2 4 Time[hour] 6 8 10 AT35℃ Pull-down Pressure (50Hz) 4 A_Pd[MPa] A_Ps[MPa] B_Pd[MPa] B_Ps[MPa] 3.5 Pressure[MPa] 3 2.5 2 1.5 1 0.5 0 0 2 4 Time[hour] 6 8 10 AT35℃ Pull-down Pressure (60Hz) 4 A_Pd[MPa] A_Ps[MPa] B_Pd[MPa] B_Ps[MPa] 3.5 Pressure[MPa] 3 2.5 2 1.5 1 0.5 0 0 2 4 Time[hour] -35- 6 8 10 AT35℃ Pull-down Temperture 60 1/2H 40 A EVA IN Temp.[℃] 20 A EVA OUT 0 B EVA IN B EVA OUT -20 -40 -60 -80 -100 -120 0 2 4 6 8 10 Time[hour] AT35℃ Pull-down Current-Input 2500 10 8 2000 Input[W] 6 1500 4 1000 W ( 1φ230V50Hz) W ( 1φ220V60Hz) A ( 1φ230V50Hz) 500 2 0 0 -2 0 1 2 3 4 Time[hour] -36- 5 6 7 Temperature uniformity - 9points measuring ① ③ ② ④ ⑤ ⑦ ⑧ ⑥ ⑨ Upper area measuring points Middle area measuring points Bottom area measuring points ①~④: 50mm(H) from the top of interior 50mm(D) and 50mm(W) from each corners on Middle shelf. ⑤: 370mm(H), 318.5mm(D), 740mm(W) from each corner on the middle shelf ⑥~⑨: 50mm(H) from the bottom of interior 50mm(D) and 50mm(W) from each corner on the middle shelf MDF-DC700VX Internal Temperature Uniformity (Reference Data) <Conditions> Ambient temperature: 20/30℃ Load: Unloaded <Distribution data> Temperature of the cycle in each area (SV=-80℃、air temperature) <Distribution data> Temperature of the cycle in each area (SV=-70℃、air temperature) Unit:℃ Unit:℃ Ambient temperature 20℃ Normal-mode 50Hz 60Hz -77.7 -77.9 -78.6 -79.1 -79.0 -79.0 -78.7 -79.1 -78.7 - -81.8 -81.9 -82.2 -81.8 -81.1 -81.5 -81.0 -81.4 -80.8 - Middle of Differential Maximum cycle -79.8 -79.9 -80.4 -80.5 -80.1 -80.3 -79.9 -80.3 -79.8 -80.1 ±2.1 ±2.0 ±1.8 ±1.4 ±1.1 ±1.3 ±1.2 ±1.2 ±1.1 - -81.5 -81.7 -81.9 -81.5 -80.7 -81.0 -80.7 -81.1 -80.5 - Minimum -77.3 -77.7 -78.4 -78.8 -78.7 -78.7 -78.5 -78.6 -78.4 - Middle of Differential cycle -79.4 -79.7 -80.2 -80.2 -79.7 -79.9 -79.6 -79.9 -79.5 -79.8 -±2.1 -±2.0 -±1.8 -±1.4 -±1.0 -±1.2 -±1.1 -±1.3 -±1.1 Unit:℃ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ Upper area Left back Left front Right back Right front Center Left back Left front Right back Right front Minimum Center Bottom area Bottom area Upper area ① ② ③ ④ Center ⑤ ⑥ ⑦ ⑧ ⑨ Average Maximum Ambient temperature 20℃ Normal-mode 50Hz 60Hz Left back Left front Right back Right front Center Left back Left front Right back Right front Average Maximum Minimum -67.2 -67.4 -67.8 -68.5 -68.6 -68.9 -68.5 -68.5 -68.4 - -71.8 -72.0 -71.9 -71.7 -71.0 -71.5 -71.1 -71.2 -70.7 - Ambient temperature 30℃ Normal-mode 50Hz 60Hz -77.3 -77.5 -78.5 -78.9 -78.8 -78.8 -78.5 -78.6 -78.3 - -81.4 -81.5 -81.7 -81.8 -80.9 -81.2 -80.8 -81.2 -80.6 - Middle of Differential Maximum cycle -79.4 -79.5 -80.1 -80.4 -79.9 -80.0 -79.7 -79.9 -79.5 -79.8 ±2.1 ±2.0 ±1.6 ±1.5 ±1.1 ±1.2 ±1.2 ±1.3 ±1.2 - -81.5 -81.6 -81.8 -81.8 -80.9 -81.3 -81.0 -81.3 -80.7 - Minimum -77.4 -77.6 -78.6 -79.0 -78.9 -78.9 -78.6 -78.8 -78.5 - Middle of Differential cycle -79.5 -79.6 -80.2 -80.4 -79.9 -80.1 -79.8 -80.1 -79.6 -79.9 -±2.1 -±2.0 -±1.6 -±1.4 -±1.0 -±1.2 -±1.2 -±1.3 -±1.1 - ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ Upper area Left back Left front Right back Right front Center Left back Left front Right back Right front Minimum -69.5 -69.7 -69.9 -70.1 -69.8 -70.2 -69.8 -69.9 -69.6 -69.8 ±2.3 ±2.3 ±2.1 ±1.6 ±1.2 ±1.3 ±1.3 ±1.4 ±1.2 - -71.9 -72.0 -72.0 -71.8 -71.1 -71.7 -71.2 -71.3 -70.9 - Minimum -67.2 -67.3 -67.8 -68.6 -68.7 -68.8 -68.5 -68.6 -68.4 - Middle of Differential cycle -69.6 -69.7 -69.9 -70.2 -69.9 -70.3 -69.9 -70.0 -69.7 -69.9 Center Left back Left front Right back Right front Center Left back Left front Right back Right front Average Maximum Minimum -66.8 -66.9 -68.0 -68.3 -68.5 -68.7 -68.4 -68.5 -68.3 - -71.5 -71.7 -71.8 -71.9 -71.0 -71.5 -71.1 -71.2 -70.8 - Middle of Differential Maximum cycle -69.2 -69.3 -69.9 -70.1 -69.8 -70.1 -69.8 -69.9 -69.6 -69.7 ±2.4 ±2.4 ±1.9 ±1.8 ±1.3 ±1.4 ±1.3 ±1.4 ±1.3 - -71.7 -72.0 -72.0 -72.0 -71.1 -71.7 -71.3 -71.5 -71.1 - Minimum -66.8 -67.0 -68.0 -68.3 -68.5 -68.8 -68.4 -68.6 -68.3 - Middle of Differential cycle -69.3 -69.5 -70.0 -70.2 -69.8 -70.3 -69.9 -70.1 -69.7 -69.8 Unit:℃ -79.2 -79.2 -79.8 -79.3 -78.8 -78.9 -78.3 -79.6 -78.4 - -81.3 -81.4 -81.9 -81.3 -80.5 -80.9 -80.4 -81.5 -80.3 - -80.3 -80.3 -80.9 -80.3 -79.7 -79.9 -79.4 -80.6 -79.4 -80.1 ±1.1 ±1.1 ±1.1 ±1.0 ±0.9 ±1.0 ±1.1 ±1.0 ±0.9 - -77.2 -78.1 -78.2 -78.6 -78.2 -78.4 -78.0 -78.4 -77.9 - Minimum -80.4 -80.7 -80.3 -81.0 -80.5 -80.5 -80.3 -80.5 -80.2 - Middle of Differential cycle -78.8 -79.4 -79.3 -79.8 -79.4 -79.5 -79.2 -79.5 -79.1 -79.3 ±1.6 ±1.3 ±1.1 ±1.2 ±1.2 ±1.1 ±1.2 ±1.1 ±1.2 Unit:℃ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ Upper area Left back Left front Right back Right front Center Left back Left front Right back Right front Middle of Differential Maximum cycle Ambient temperature 20℃ ECO-mode 50Hz 60Hz Center Bottom area Bottom area Upper area ① ② ③ ④ Center ⑤ ⑥ ⑦ ⑧ ⑨ Average Minimum Left back Left front Right back Right front Center Left back Left front Right back Right front Average Maximum Minimum -67.9 -68.4 -68.7 -69.0 -68.9 -68.9 -68.5 -68.8 -68.6 - -71.1 -71.2 -71.7 -71.4 -71.0 -71.2 -70.9 -71.4 -70.7 - Ambient temperature 30℃ ECO-mode 50Hz 60Hz -78.3 -78.8 -78.7 -79.4 -78.8 -78.8 -78.4 -78.9 -78.4 - -81.1 -81.3 -81.6 -81.6 -80.8 -81.2 -80.8 -81.1 -80.6 - Middle of Differential Maximum cycle -79.7 -80.1 -80.2 -80.5 -79.8 -80.0 -79.6 -80.0 -79.5 -79.9 ±1.4 ±1.3 ±1.5 ±1.1 ±1.0 ±1.2 ±1.2 ±1.1 ±1.1 - -78.4 -78.9 -78.9 -79.4 -78.8 -78.7 -78.3 -79.1 -78.4 - Minimum -81.2 -81.5 -81.8 -81.8 -80.9 -81.4 -81.0 -81.4 -80.7 - Middle of Differential cycle -79.8 -80.2 -80.4 -80.6 -79.9 -80.1 -79.7 -80.3 -79.6 -80.0 ±1.4 ±1.3 ±1.5 ±1.2 ±1.1 ±1.4 ±1.4 ±1.2 ±1.2 - ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ Center Left back Left front Right back Right front Center Left back Left front Right back Right front Average -69.5 -69.8 -70.2 -70.2 -70.0 -70.1 -69.7 -70.1 -69.7 -69.9 ±1.6 ±1.4 ±1.5 ±1.2 ±1.1 ±1.2 ±1.2 ±1.3 ±1.1 - Maximum Minimum -67.5 -68.0 -68.4 -68.7 -68.6 -68.7 -68.4 -68.5 -68.4 - -67.2 -67.9 -68.6 -68.8 -68.7 -68.7 -68.3 -68.6 -68.4 - -70.9 -71.2 -71.6 -71.5 -70.9 -71.2 -71.0 -71.4 -70.7 - Middle of Differential Maximum cycle -69.1 -69.6 -70.1 -70.2 -69.8 -70.0 -69.7 -70.0 -69.6 -69.8 ±1.9 ±1.7 ±1.5 ±1.4 ±1.1 ±1.3 ±1.4 ±1.4 ±1.2 - Note:This data does not represent a guarantee of product performance. Note:This data does not represent a guarantee of product performance. <Amount of power consumption> Amount of power consumption when driving at cycle (SV=-80℃) Unit:kWh/day <Amount of power consumption> Amount of power consumption when driving at cycle (SV=-70℃) Unit:kWh/day Ambient temperature 20℃Ambient temperature 30℃ 3φ200V 50Hz 60Hz 50Hz Normal-mode 13.8 15.0 15.9 ECO-mode 12.6 13.1 14.7 Note:This data does not represent a guarantee of product performance. Upper area Left back Left front Right back Right front Center Left back Left front Right back Right front Minimum Middle of Differential Maximum cycle Minimum -71.1 -71.4 -71.8 -71.4 -71.0 -71.2 -71.1 -71.3 -70.9 - Middle of Differential cycle -69.3 -69.7 -70.1 -70.1 -69.8 -70.0 -69.8 -69.9 -69.7 -69.8 ±1.8 ±1.7 ±1.7 ±1.4 ±1.2 ±1.3 ±1.3 ±1.4 ±1.3 Unit:℃ Ambient temperature 30℃ ECO-mode 50Hz 60Hz Bottom area Bottom area Upper area ① ② ③ ④ Center ⑤ ⑥ ⑦ ⑧ ⑨ Average Maximum -±2.5 -±2.5 -±2.0 -±1.9 -±1.3 -±1.5 -±1.5 -±1.5 -±1.4 Unit:℃ Ambient temperature 20℃ ECO-mode 50Hz 60Hz Maximum -±2.4 -±2.4 -±2.1 -±1.6 -±1.2 -±1.5 -±1.4 -±1.4 -±1.3 Unit:℃ Ambient temperature 30℃ Normal-mode 50Hz 60Hz Bottom area Bottom area Upper area ① ② ③ ④ Center ⑤ ⑥ ⑦ ⑧ ⑨ Average Maximum Middle of Differential Maximum cycle Ambient temperature 20℃Ambient temperature 30℃ 60Hz 17.1 15.9 3φ200V 50Hz 60Hz 50Hz Normal-mode 10.9 11.6 12.5 ECO-mode 9.4 9.9 11.2 Note:This data does not represent a guarantee of product performance. 60Hz 13.4 11.8 (SV=-80℃) Unit:kWh/day (SV=-70℃) Unit:kWh/day Ambient temperature 20℃Ambient temperature 30℃ Ambient temperature 20℃Ambient temperature 30℃ 230V50Hz 220V60Hz 230V50Hz 220V60Hz Normal-mode 16.3 17.8 18.7 20.1 ECO-mode 14.9 15.7 17.6 18.3 Note:This data does not represent a guarantee of product performance. 230V50Hz 220V60Hz 230V50Hz 220V60Hz Normal-mode 11.9 13.5 14.7 18.7 ECO-mode 10.6 11.7 13.6 17.5 Note:This data does not represent a guarantee of product performance. -37- -67.3 -67.8 -68.6 -68.6 -68.6 -68.7 -68.2 -68.6 -68.4 - Minimum -71.0 -71.2 -71.6 -71.5 -70.9 -71.1 -70.9 -71.4 -70.8 - Middle of Differential cycle -69.2 -69.5 -70.1 -70.1 -69.8 -69.9 -69.6 -70.0 -69.6 -69.7 ±1.9 ±1.7 ±1.5 ±1.5 ±1.2 ±1.2 ±1.4 ±1.4 ±1.2 - Cycle 50Hz(at point⑤) Condition: SV-80℃, AT30℃ Normal-mode 50Hz -77 Temp.[℃] -78 -79 -80 -81 -82 0.0 0.5 1.0 1.5 Time[hour] 2.0 2.5 3.0 Condition: SV-80℃, AT30℃ ECO-mode 50Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 Time[hour] -38- 2.0 2.5 3.0 Cycle 50Hz(at point⑤) Condition: SV-80℃, AT20℃ Normal-mode 50Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-80℃, AT20℃ ECO-mode 50Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 Time[hour] -39- 2.0 2.5 3.0 Cycle 50Hz(at point⑤) Condition: SV-70℃, AT30℃ Normal-mode 50Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-70℃, AT30℃ ECO-mode 50Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 Time[hour] -40- 2.0 2.5 3.0 Cycle 50Hz(at point⑤) Condition: SV-70℃, AT20℃ Normal-mode 50Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-70℃, AT20℃ ECO-mode 50Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 Time[hour] -41- 2.0 2.5 3.0 Cycle 60Hz(at point⑤) Condition: SV-80℃, AT30℃ Normal-mode 60Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-80℃, AT30℃ ECO-mode 60Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 Time[hour] -42- 2.0 2.5 3.0 Cycle 60Hz(at point⑤) Condition: SV-80℃, AT20℃ Normal-mode 60Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-80℃, AT20℃ ECO-mode 60Hz -75 -76 -77 Temp.[℃] -78 -79 -80 -81 -82 -83 -84 -85 0.0 0.5 1.0 1.5 Time[hour] -43- 2.0 2.5 3.0 Cycle 60Hz(at point⑤) Condition: SV-70℃, AT30℃ Normal-mode 60Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Time[hour] Condition: SV-70℃, AT30℃ ECO-mode 60Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 Time[hour] -44- 2.0 2.5 3.0 Cycle 60Hz(at point⑤) Condition: SV-70℃, AT20℃ Normal-mode 60Hz -65 -66 -67 -68 Temp.[℃] -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 Time[hour] 2.0 2.5 3.0 Condition: SV-70℃, AT20℃ ECO-mode 60Hz -65 -66 -67 Temp.[℃] -68 -69 -70 -71 -72 -73 -74 -75 0.0 0.5 1.0 1.5 Time[hour] -45- 2.0 2.5 3.0 Backup cooling kit installation and setting procedure Installation procedure to the freezer 1 Unplug and make sure that the power is not supplied 2 Remove the side stand assembly。 rear Remove 4 screws Machine room front 3 front Remove the back cover. Remove 4 screws, and backup cover Machine room side 4 Remove the door switch. 5 Remove the upper grill assy. Remove 2 screws of door switch at the upper left of machine room For 2 holes door switch plate, remove the switch Remove 2 screws at Upper of Grill ASSY ,and remove grill ASSY. -46- 6 Remove the nozzle port cover. Remove 2 screws of the nozzle holes of cover at right of chamber. 7 Remove the unit cover Remove 4 screws, and do back cover unit 8 Install the backup assembly。 Install backup ASSY by using screws removed in procedure 3 9 Attach the thermo-temperature sensitive part on the temperature sensing plate in the refrigerator. ※Pass through the clips is on the line Attach it, and then fill the hole by silicon As in the figure, the sensor temperature-sensitive part should be routed through the temperature-sensitive part holder, attached to a temperature-sensitive portion mounting plate. Extra sensor cable is kept hooked to the harness clamp in the vicinity of the backup cooling kit wound orderly. -47- 10 Install the battery assy. The batteries attached by 4 truss crews, M4×10 11 Wire each harness. ※Pass through clip is on the line. refer to under the figures. Harness for door SW (for backup) Harness for solenoid valve Harness for Harness for battery main board blue:ー red:+ Attach a harness clamp on the back side, relay each harness here. -48- 12 Attach door switch plate (2 holes). Door SW Door SW (for backup) Attach switch to y door SW plate by screws removed in procedure 4 13 Attach the solenoid valve. The solenoid valve mount to the left front side of the hole removed the grill assembly in procedure 5, using the 2 truss screws; M4 × 10, mount the nozzle mounting plate with screws removed in procedure 6 and mount the nozzle cover with one truss screw M4 × 10. After installation, fill the hole with silicon 14 Fix CR valve inlet pipe to backup cooling kit pipe outlet with pipe joint. Peel off the CR connection port display label, attaching the pipe joint. The CR valve inlet pipe is fixed to the backup cooling pipe outlet pipe joint -49- 15 Mount the unit cover from behind Mount back cover unit by removed screws in procedure 7 Pasted on the position of the photo included CR connection port label 16 Attach the pipe joint assy or gas cylinder joint pipe 1 assy to gas cylinder. The CR valve inlet pipe is fixed to the backup cooling pipe outlet pipe joint -50- Setting control panel procedure ① Press Menu key at lower right of TOP display for 5 second ② Move to Service Code display. Input “384” with number key at right of the display. And press OK ③ Move to Menu display, press Service key at the lower middle of the display. ④ Move to Service display, press System Configuration #2 key at upper right of the display. -51- ⑤ Move to System Configuration #2. Press and slide the slide bar at right of Backup Function item at upper of the display, (Then the slide bar change “ON”). Make sure that the slide bar change and press Apply key. ⑥ Move to Service display, press TOP key at upper right of the display。 ⑦ Move to TOP display, make sure that display at Backup. Now this operation is completed. -52- For the person who performs installation Backup Cooling Kit Installation Instructions Follow these instructions when installing the liquid CO2 cylinder of backup cooling kit for ultra-low temperature freezer. WARNING As with any equipment that uses CO2 gas, there is a likelihood of oxygen depletion in the vicinity of the equipment. It is important that you assess the work site to ensure there is suitable and sufficient ventilation. If restricted ventilation is suspected, then other methods of ensuring a safe environment must be considered. These may include atmosphere monitoring and warning devices. Liquid CO2 cylinder should be installed in the special cylinder stand. The cylinder should not be left outside of the stand. PRECAUTIONS Before installation ●Liquid CO2 cylinder should be a siphon type cylinder. ●Only liquid CO2 can be used for this system. Never use other kind of gases. ●Liquid CO2 loses its cooling capacity when the ambient temperature is above +31℃. Do not install the liquid CO2 cylinder in a place exposed to direct sunlight or near heat-emitting appliances such as stoves and heaters. The back-up time per 1 liquid CO2 cylinder depends on the ambient temperature. Install a liquid CO2 cylinder in the cool location. ● Liquid CO2 cylinder should be installed in a special cylinder stand (see figure). Never install the cylinder without the stand. If you have difficulty in obtaining the stand, contact your dealer. ●The length of time in which a 30kg liquid CO2 cylinder can maintain a temperature of -70℃ is shown in the another sheet “Ambient Temperature vs. -70℃ Holding Time of Liquid CO2 cylinder (30kg)”. Install the required number of cylinders according to the customer’s desired back-up time. ●Before installation, tell the customer about cylinder storage and exchange procedures at the time of cylinder inspection according to high-pressure gas regulations. -53- At installation ● The connecting pipe between the liquid CO 2 cylinder and the backup cooling kit should not be installed in a place where it may be bumped in a passage. ● Use the connecting pipe provided with the backup cooling kit. Run the connecting pipe in a coil or U-bend formation to act as a cushion (see figure). ● Do not let foreign particles or water get into the pipe or joints. After installation ● Check that liquid CO2 is injected into the freezer chamber. Refer to the “Injection Test” for an explanation of the testing procedure. ● Conduct a leakage test of the liquid CO2 cylinder and connecting area. -54- Installation 1. Put the liquid CO2 cylinder into the CO2 cylinder stand. Secure each cylinder to the stand with chains. Sleeve Flared nut 2. Connect the valve on the CO2 cylinder stand with the CO2 outlet of the cylinder with a flexible hose. 3. Close the valve on the CO2 cylinder stand completely Ring Pipe パイプ Fig.1 and open the cylinder valve. Then check for CO 2 leakage at the cylinder valve, cylinder stand valve and the connecting area of the flexible hose. 4. When no leakage is found, close the cylinder valve. 5. Cut the connecting pipe (total length; 2.5m) enclosed with the backup cooling kit into an appropriate length. The cut end should be connected to the back-up system. Fig.2 6. Remove the cap covering the connecting port on the backup cooling kit. Place the flared nut, ring, and sleeve onto the end of the connecting pipe as shown in Fig. 1. Soapy water 7. Insert the cut side of the connecting pipe all the way into the connecting port on the backup cooling kit and tighten the flared nut securely. 8. Connect the other side of the connecting pipe with the cylinder valve (when 1 cylinder) or the cylinder stand Fig.3 valve (when more than 1 cylinder). Tighten the flared nut all the way. Note: Run the connecting pipe in a coil or U-bend formation to act as a cushion (see Fig. 2). 9. Open the valve installed the container set stand or the container valve, and make sure that there is no leak in the both ends of connection pipe. Leakage will find by painting the soapy water to the connecting portion. (Fig.3) 10. Shut all container valves in this state. And also closed valve installed the container set stand 11. By "injection test” below, please perform the injection test. -55- Injection test 1. Run the freezer until the chamber temperature reaches the appropriate level. 2. With the power switch of the backup cooling kit turned off, open the cylinder valve and the cylinder stand valve. 3. Set the temperature of the backup cooling kit to a temperature 10℃ or more higher than the freezer chamber temperature. Note: The temperature setting range of the backup cooling kit is between - 50 and - 70 ℃ . The consumption of liquid CO2 gas is increased and the backup cooling time is decreased considerably if the set temperature is lower than -70℃. 4. Turn on the power switch of the backup cooling kit with the freezer door closed. For the up-right freezer, check the indicator lamp (green) on the door switch is ON. 5. Press the test switch for the backup cooling kit to check the liquid CO2 gas is injected into the freezer chamber. With the back-up system set in this way, the liquid CO 2 gas is injected into the freezer chamber automatically to ensure freezing when the chamber temperature reaches the set temperature of the backup cooling kit. 6. If the set temperature of the backup cooling kit is below -60℃, turn off the power switch of the freezer. 7. Check the liquid CO2 gas is injected into the freezer chamber automatically when the chamber temperature rises. 8. Ensure the injection of the liquid CO2 gas automatically stops when the chamber temperature goes down. Note the backup cooling time is decrease if the liquid CO 2 gas is injected continuously. ● Refer to the “Operating instructions” for an explanation of switches on the freezer. -56-