Manual Airmix® Catalog - High Point Pneumatics
Transcription
Manual Airmix® Catalog - High Point Pneumatics
® M a nu a l A i r m i x ® C a t a l o g EXEL – Bringing New Pumping Technology 2 The most efficient manual production spray technology in the world. Absolutely Nothing Compares When looking for an outstanding finish at industrial production rates with unbelievable transfer efficiencies, nothing compares to the power of Airmix®. Airmix® is the oldest most proven medium pressure technology in the world with a 30 year track record of serving thousands of satisfied customers throughout the world. A great Airmix® spray package requires different pieces working in harmony to deliver the concert performance that our customers have come to expect. • The suction assembly is selected to remove large particles and balance the need to draw sufficient fluid while minimizing cleaning waste. • The pump is carefully crafted to minimize pulsation, maintenance and again cleaning waste at just the right pressure and flowrate. • The feed hoses have unique pulsation dampening properties to eliminate any subtle pulsation and deliver the air and fluid at minimal pressure loss. • In the final act there is the gun, with dual filtering to remove all the fine particles and harmonizing the air with the fluid to deliver a spray performance that is unequal anywhere in the world. Airmix®. Absolutely Nothing Compares Table Of Contents 3 4-5 Airmix® Spray Gun - MVX 5-6 Airmix® Spray Gun - MXLT 7 Airmix® Air Caps and Tips 8 Easy-To-Work With Airmix® Package Selection Guide 9 EZMix™ Pump 10 10.14 Pump 11 10.25 Pump 12 20.15 Pump 13 20.25 Pump 14 20.50 Pump 15 40.25 Pump 16 40.50 Pump 17 The Power of Flowmax® Technology 18 17A Flowmax® Pump 19 34A Flowmax® Pump 20 20.25F Flowmax® Pump 21 Packaged Airmix® Systems 22 - 23 Airmix® Accessories 24 - 29 Table of Contents The Benefits of Airmix® 4 World Class Finishing World class finishing Imagine a spray painting system that eliminates excess overspray, turbulence, and bounceback. A system that applies material to your parts, not your spray booth. Kremlin’s Airmix® technology substantially reduces coating usage, booth maintenance, and product rejects. Airmix® is made for industrial users who require a world class finish and demand high application transfer efficiency. Airmix® is a registered trademark of Kremlin. Airmix® With the precision engineered Kremlin tip and aircap, atomization air is blended with the fluid at the locus of atomization, which delivers a very controlled balanced spray that produces a uniform build. Air-Assisted Airless With competitive tips and aircaps, air is injected directly into or beyond the locus of atomization. This creates excessive turbulence, overspray, coarse particles, and a very uneven film build requiring additional finishing steps. Xtra™ Series Fine Finish Tips These tips are specially designed to improve atomization of polyurethanes, water-based, & high solid coatings. The Xtra™ tips have been tested and proven at many customer locations & received great results. On standard coatings, these tips may also help to further reduce the amount of atomizing air needed at the gun. The Benefits Of AIRMIX® Airmix® - Superior to conventional, low pressure, and airless spraying. Paint Velocity - Reduces booth maintenance The paint velocity has a direct impact on performance: the higher the velocity, the greater the amount of overspray and bounceback, which combine to quickly pollute the booth. As can be seen from the graph on the right, the particle speed with Airmix® is much lower than with all other systems. Transfer Efficiency - Saves on paint costs Users of Airmix® achieve the highest transfer efficiency available. Efficiencies on different types of manual spray equipment are: Air Consumption - Lower energy costs Airmix® uses less air for atomization air than any other high quality spray system. Airmix® works well with smaller air compressors, lower production air pressure and lower compressed air volumes. This generates major savings in compressed air cost and reduces air compressor maintenance. Fine Atomization - Excellent finish Airmix® uses a specially designed aircap to provide a smooth and even finish every time. The aircap helps to evenly atomize the paint as it leaves the fluid tip. This even atomization allows the paint to be broken down into smaller particles which provides the best coat with minimal defects or orange peel. ADVANTAGES OF AIRMIX® •Controlled atomization and high quality finish •Cleaner environment •Lower solvent emissions •Higher application efficiency for fast production •Enthusiastic operator acceptance •Transfer efficiency eliminates waste and needless finishing steps •Quick payback period PLU unp S: New ara llele MVX G dp atte un off er rn c ont s rol •Outstanding reliability •Easy maintenance •Material savings of up to 35% and more •Up to 50% savings in spray booth waste •Conforms to virutally all regulations •Fast color changes 5 The benefits of Airmix® Airmix® has become a standard in the industry by providing better atomization, producing lower paint velocities, requiring much lower air consumption and offering extremely high transfer efficiencies. Airmix® MVX Features 6 Airmix® MVX features Only 3/4 of a turn to adjust the fan width New adjustable VX14 K HVLP air cap Stainless steel fluid passage and tip New Trigger; Longer seat life Ergonomic design for a comfortable fit and feel Less force required to pull the trigger Trigger lock installed for safety Featherweight; 20.3 oz. / 575 g fully equipped Built-in fluid filter Kremlin, the pioneer of the revolutionary Airmix® technology, introduces its next generation Airmix® gun, which eliminates more than 80% of overspray, reduces coating consumption by up to 50% and offers superior finish quality. Airmix® is a HVLP (High Volume Low Pressure) compliant technology. Developed in partnership with our customers, this new Airmix® gun offers many new benefits. In addition to the advantages of the adjustable fan, Kremlin has also improved the ergonomics by making the gun lighter, reducing trigger pull and redesigning the handle. A A A A The MVX features an adjustable fan to deliver the same powerful and unsurpassed atomization quality to all shapes and sizes. MVX & MVXtra™ Guns 7 Benefit FEATURE Lightweight ergonomic design with easy trigger pull Unparalleled pattern control at low atomization pressures All wetted parts are made of stainless steel Unique fluid tip and aircap design Reduces operator fatigue and increases productivity Maximum flexibility allows pattern width to be controlled similar to that of a conventional airspray gun while delivering efficiencies and increased production Sprays virtually all coatings including acid catalyzed topcoats, waterborne materials and 2K systems High quality finish and fewer rejects SPECIFICATIONS Sprayed materials Gun body material Maximum inlet air pressure HVLP Compliant inlet air pressure(1) Air consumption Weight Maximum fluid temperature Transfer efficiency (EN 13966-1) Filter media size Fluid output Wetted parts Virtually all coatings Forged Aluminum 87 psi (6 bar) 12.68 psi (0.87 bar) 4.4 cfm @ 29 psi (7.5 m³/h @ 2 bar) 20.3 oz (575 g) 122° F (50° C) VX14 K HVLP : 81 % (±1%) #6 - 85 mesh (168µ) Depends on tip (see chart on page 10) Stainless Steel, Carbide, Delrin and PTFE (1) NOTE: For HVLP compliance, the maximum inlet air pressure at the gun handle must not exceed 12.68 psi(0.87 bar) to maintain 10 psi or less at the air cap. Testing for HVLP compliance was performed using the specified HVLP test air cap, the fan control fully closed and a pressure gauge on the air inlet fitting at the gun base or handle. It may also be a requirement of some regulatory agencies that users have the appropriate test air cap available on site to verify that the gun is being operated within the regulatory limitations. FITTINGS Fitting Air Inlet Fluid Inlet M 1/4" NPS M #5 JIC MVX PART NUMBER WITH VX14 K HVLP aircap Gun Model MVX 60 MVX 120 MVX 200 MVXtra™ 60 MVXtra™ 120 Max. Fluid Pressure psi bar 870 60 1740 120 2900 200 870 60 1740 120 Seat Insert Material Delrin Stainless Steel Carbide Delrin Stainless Steel Air cap Tip Size VX14 K HVLP Standard 09.114 VX14 K HVLP Xtra™ 09.112 Bare Gun Only Part Number 129-670-000 129-670-100 129-670-200 129-670-000 129-670-100 Gun Assembly Part Number 668-670-000 668-670-100 668-670-200 668-670-500 668-670-600 HVLP Compliance testing components Description VX14 K HVLP Test aircap with gauges Inlet pressure test gauge assembly Part Number 668-668-597 150-070-560 maintenance kits Description Seal kit Repair kit Part Number 129-679-901 129-679-902 Airmix® MVX & MVXtra™ guns This is the newest addition to the family of Airmix® guns. It has superior ergonomic design and uses the highest quality components for long lasting reliable performance. Most importantly, it opens a whole new world to users by putting in the hands of an Airmix® sprayer the ability to significantly vary the pattern without changing the tip while using minimal atomization air and pressure. MXLT Gun The MXLT has a history of proven performance in thousands of locations throughout the world and is what all other designs are compared to. It is a reliable, heavy-duty spray gun that has built the Airmix® tradition of outstanding finish quality at unsurpassed transfer efficiencies. 8 Airmix® MXLT gun Benefit FEATURE Unique fluid tip and aircap design All wetted parts are made of stainless steel Special low pivot trigger for easy trigger pull Drop-forged aluminum body and nickelplated brass components High quality finish and fewer rejects Sprays virtually all coatings including acid catalyzed topcoats, waterborne materials and 2K systems Reduces operator fatigue and increases productivity Extreme reliability and limited maintenance SPECIFICATIONS Sprayed materials Gun body material Maximum inlet air pressure HVLP Compliant inlet air pressure(1) Air consumption Weight Maximum fluid temperature Transfer efficiency (EN 13966-1) Filter media size Fluid output Wetted parts Virtually all coatings Forged Aluminum 87 psi (6 bar) 15.5 psi (1.07 bar) 2.9 cfm @ 29 psi (5 m³/h @ 2 bar) 23.5 oz (665 g) 122° F (50° C) BX16 K HVLP : 78 % (±1%) #6 - 85 mesh (168µ) Depends on tip (see chart on page 10) Stainless Steel, Carbide, Delrin and PTFE (1) NOTE: For HVLP compliance, the maximum inlet air pressure at the gun handle must not exceed 15.5 psi (1.07 bar) to maintain 10 psi or less at the air cap. Testing for HVLP compliance was performed using the specified HVLP test air cap, the fan control fully open and a pressure gauge on the air inlet fitting at the gun base or handle. It may also be a requirement of some regulatory agencies that users have the appropriate test air cap available on site to verify that the gun is being operated within the regulatory limitations. FITTINGS Fitting Air Inlet Fluid Inlet M 1/4" NPS M #5 JIC M22HTIG - HVLP PART NUMBERs WITH E5 K HVLP aircap Gun Model MXLT 120 Max. Fluid Pressure psi bar 2900* 200 Seat Insert Material Air cap Tip Size Bare Gun Only Part Number Gun Assembly Part Number Stainless Steel BX16 K HVLP Standard 09.094 129-650-160 668-650-160 * Gun comes standard as 1740 psi (120 bar) configuration. 1305 psi (90 bar) and 2900 psi (200 bar) configurations can be created by exchanging components supplied in the conversion kit that comes with the gun. HVLP Compliance testing components Description BX16 K HVLP Test aircap with gauges Inlet pressure test gauge assembly Part Number 668-668-804 150-070-560 maintenance kits Description Seal kit Repair kit Part Number 129-659-901 129-659-902 Airmix® Aircaps & Tips Airmix® Aircaps Aircaps for mVX & MVXTRA guns 9 VX54 VX114 K HVLP 132-670-920 Yes No Excellent 132-670-030 No Yes Excellent 132-670-940 No No Excellent BX16 K HVLP BX36 BX56 BX86 BX116 K HVLP 132-650-450 No No Excellent 132-650-200 No No Very good 132-650-300 No Yes Good 132-650-100 No No Very good 132-650-550 No No Excellent Part Number Adjustable fan Non-stick coating Atomization quality Aircaps for MXLT Gun Part Number Adjustable fan Non-stick coating Atomization quality Pump Filter Filter # Mesh Filter # oz/min cm³/min oz/min cm³/min Mesh 1000 psi 70 bar Ø in mm 500 psi 35 bar Ø in Inches Tip Number Fluid Output Gun Filter Airmix® Fluid Tips Spray Angle and Maximum Fan Width at 10˝ (25cm) 10° 18° 30° 40° 45° 50° 60° 67° 75° 82° 90° 3.5˝ 5˝ 7˝ 9˝ 9.5˝ 10˝ 12˝ 13˝ 15˝ 18˝ 22˝ 9 cm 13 cm 18 cm 23 cm 24 cm 25 cm 31 cm 33 cm 38 cm 46 cm 60 cm 02 1.2 40 3.0 100 0.005 0.127 03 3.4 100 5.1 150 0.007 0.178 04 5.1 150 6.8 200 0.009 0.229 06 6.8 200 11.2 330 0.011 0.279 09 10.1 300 15.2 450 0.013 0.330 12 1.2 350 20.3 600 0.015 0.381 14 13.5 400 24.4 720 0.016 0.406 18 15.2 450 28.7 850 0.018 0.457 20 16.9 500 35.8 1060 0.020 0.508 20-07 20-09 20-10 20-11 20-13 20-15 20-17 20-19 25 22.0 650 45.0 1330 0.022 0.559 25-07 25-09 25-10 25-11 25-13 25-15 25-17 25-19 30 25.4 750 54.1 1600 0.024 0.610 40 33.3 985 66.6 1970 0.027 0.686 45 38.9 1150 77.8 2300 0.029 0.737 45-09 45-10 45-11 45-13 45-15 45-17 45-19 45-21 60 43.3 1281 86.6 2561 0.031 0.787 60-10 60-11 60-13 60-15 60-17 60-19 60-21 68 50.0 1479 99.9 2954 0.035 0.889 68-11 68-13 68-15 68-17 68-19 68-21 100 74.9 2215 168.2 4974 0.041 1.118 100-13 100-15 100-17 100-19 100-21 200 (2) 140 (4) 140 (4) 85 (6) 02-03 02-05 03-03 03-05 03-07 04-03 04-05 04-07 04-09 04-10 04-11 04-13 06-03 06-05 06-07 06-09 06-10 06-11 06-13 06-15 85 (6) 09-03 09-05 09-07 09-09 09-10 09-11 09-13 09-15 70 (8) 12-03 12-05 12-07 12-09 12-10 12-11 12-13 12-15 12-17 14-03 14-05 14-07 14-09 14-10 14-11 14-13 14-15 14-17 18-05 18-07 18-09 18-10 18-11 18-13 18-15 18-17 60 (12) 30-07 30-09 30-10 30-11 30-13 30-15 30-17 30-19 60 (12) = Standard tips - To order a tip, replace the crosses in 134-5xx-xx4 with the corresponding number from the chart above. (Example: 134-506-094 for a 06-09 tip) When ordering a 100 tip, use 134-xxx-xx4 (Example: 134-100-134). = Xtra™ tips - To order a tip, replace the crosses in 134-5xx-xx2 with the corresponding number from the side chart. (Example: 134-506-092 for a 06-09 tip) = Special Order tips - These tips require a minimum of 25 tips per order and these tips cannot be ordered in the Xtra™ tip style. = Optimum Fan Adjustment - These tips allow for fan adjustment when used with a VX14 air cap. 40-09 40-10 40-11 40-13 40-15 40-17 40-19 40-21 Airmix® Xtra™ Fluid Tips 04-03 04-05 04-07 04-09 04-11 06-03 06-05 06-07 06-09 06-11 06-13 06-15 09-03 09-05 09-07 09-09 09-11 09-13 09-15 12-07 12-09 12-11 12-13 12-15 12-17 14-05 14-07 14-09 14-11 14-13 14-15 14-17 Airmix® aircaps & tips VX14 K HVLP Airmix® Booth Pump Selector Pump Model 10 10.14 10.25 20.15 20.25 20.50 40.25 40.50 17A 34A 20.25F Intensive™ Intensive™ Intensive™ Intensive™ Intensive™ Intensive™ Intensive™ Flowmax® Flowmax® Flowmax® Construction Stainless Steel l l l l l l l l l l Bare - - - - - - - - - - Wall-mounted l l l l l l l l l l Cart-mounted ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ 33˝ 31.5˝ 31.5˝ 24.5˝ 24˝ 38.25˝ Mounting Intensive™ & Flowmax® pumps Dimensions (wall-mounted pump without filter and siphon hose) Height Width Inches mm Inches mm 32.25˝ 17˝ 32.25˝ 410 820 430 820 840 800 800 622 610 970 11.5˝ 13.75˝ 9.5˝ 13.75˝ 18.5˝ 15.75˝ 15.75˝ 13˝ 16.25˝ 13.75˝ 292 350 240 350 470 400 400 330 410 350 10.75˝ 8.25˝ 10.75˝ 8.25˝ 10.75˝ 11˝ 11˝ 8.25˝ 10˝ 8.25˝ mm 170 210 270 210 270 280 280 211 250 210 lbs. Weight (Wall-mounted) kg 22.1 37.5 19.9 48.5 66.2 61.7 66.2 44.1 59.5 66.2 10 17 9 22 30 28 30 20 27 30 340-2 250-4 700-2 500-4 1000-4 1000-4 2000-4 1000-2 2000-2 500-4 Depth Inches 17.25˝ Air motor / Fluid section Air Motor Stroke Inches mm Fluid Section 1.77˝ 4˝ 2˝ 4˝ 4˝ 4˝ 4˝ 2˝ 2˝ 4˝ 45 100 50 100 100 100 100 50 50 100 14 25 15 25 50 25 50 30S 30S 25F 17:1 34:1 20:1 Specifications Pressure ratio 10:1 20:1 40:1 Output per cycle oz 0.6 1.7 0.7 1.7 3.4 1.7 3.4 2.0 2.0 1.7 cc 18 50 22 50 100 50 100 60 60 50 Number of cycles per gallon 213 75.3 182.9 75.3 37.6 75.3 37.6 64 64 75.3 liter 55 20 45 20 10 20 10 16 16 20 Output at 30 cycles/minute gallon 0.14 0.4 0.17 0.4 0.8 0.4 0.8 0.48 0.48 0.4 liter 0.53 1.5 0.66 1.5 3.0 1.5 3.0 1.8 1.8 1.5 Free flow per minute gallon 0.28 0.8 0.34 0.8 1.6 0.8 1.6 0.96 0.96 0.8 3.0 1.32 3.0 6.0 3.0 6.0 3.6 3.6 3.8 Maximum fluid pressure psi 870 1740 3480 1479 2958 1740 bar 60 120 240 102 204 120 Maximum fluid temperature °F °C 50 Working air pressure psi 14.5 to 87 Maximum air consumption(1) scfm 1.6 4.5 3.9 8.9 17.8 17.8 35.6 9.1 18.2 8.9 Nm³/h 2.7 7.6 6.7 15.1 30.2 30.2 60.5 15.4 30.8 15.1 F3/8˝ BSP F3/4˝ BSP F3/8˝ BSP liter 122 bar 1 to 6 Fittings Air inlet (valve) Fluid inlet F3/8˝ BSP F3/4˝ BSP M18 x 125 M26 x 125 Fluid outlet M1/2˝ (#5) JIC - Not Available l Standard ❍ Optional - with purchase of additional (1) Air consumption is measured at 30 cycles with a pump inlet pressure of 87 psi (6 bar). Easy-to-Work-With™ Pump Selector In 80% of the cases a pump can be selected based on the number of guns and the atomization energy required to deliver acceptable finish quality. We’ve created the following two tables for selecting pumps that would normally be installed near the paint booth. # of Guns Fluid Pressure 300 - 800 psi (20 - 55 bar) 600 - 1500 psi (40 - 100 bar) 1 EZMix™ or 10.14 20.15 2 10.25 or 17A Flowmax® 20.50 or 17A Flowmax® 3 See Circulation Pump Catalog 20.50 or 20.50 Flowmax® 800 - 2900 psi (55 - 200 bar) 40.25 or 34A Flowmax® 40.50 See Circulation Pump Catalog 4 or more HEATED OR NON-HEATED CIRCULATING SYSTEM (Covers 80% of cases - See below for conditions) # of Guns Fluid Pressure 300 - 800 psi (20 - 55 bar) 600 - 1500 psi (40 - 100 bar) 800 - 2900 psi (55 - 200 bar) 1 10.25 or 17A Flowmax 20.50 or 20.50 Flowmax 40.25 or 34A Flowmax® 2 See Circulation Pump Catalog 20.50 or 17A Flowmax® 40.50 3 4 or more ® ® See Circulation Pump Catalog Applicable conditions for above tables: 1 - 32 ft. / 10 m or less fluid hose with inside diameter of 3/16" / 5 mm 2 - Maximum tip size orifice per gun is .019" / .5mm 3 - Circulation loop up to 50 ft. / 15 m including return 4 - 8 hours per day of production 5 - Coating viscosity does not exceed 30 seconds in a ZAHN #2 or 32 seconds in a CA4 viscosity cup For other conditions, contact your authorized Kremlin distributor. Flowmax® or Standard Pump? The best selection is always Flowmax® except for applications that require frequent color changes or where the coating has a pot life of less than 24 hours. Easy-to-work-with pump selector DEAD END SYSTEM (Covers 80% of cases - See below for conditions) 11 EZMix™ Piston Pump This is our new entry level Airmix® pump. It uses the same high efficiency and environmentally friendly technology that is found on the 10.14 pump. This pump is ideal for small to hobbyist shops that can benefit from the power of Airmix® 12 Minimizes waste during clean-up and allows for fast color changes Low compressed air consumption equals lower energy costs Allows for easy field repair at a low cost Fits almost anywhere and easily transports to on-site projects Gun and pump package runs on a 1.5 HP compressor Simple design with minimal parts Compact design SPECIFICATIONS 2.0 2.0 (3.4) Pump Air Consumption scfm (Nm³/hr) EZMix™ piston pump Benefit FEATURE Small fluid section and suction rod 1.6 (2.7) 1.5 1.5 (2.6) Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump 1.4 (2.3) 1.1 (1.9) 1.0 1.0 (1.7) 0.9 (1.5) FITTINGS Fitting Air inlet (valve) Air outlet (atomization air) Fluid inlet Fluid outlet 0.7 (1.1) 0.5 (0.8) 0.5 0.5 (0.9) 0 14.5 (1) 72.5 87.0 29.0 43.5 58.0 (3) (4) (5) (6) (2) Pump Air Inlet Pressure psi (bar) Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. F 3/8" BSP 5/16" F Pushlock Tube M 18 x 125 M #5 JIC EZMix™ Pump part numbers Set-up 0 0.0 10:1 0.6 oz (18 cc) 210 1.6 scfm @ 87 psi (2.7 Nm³/hr @ 6 bar) 0.14 gallon (0.53 liter) 0.29 gallon/min (1.1 liter/minute) 87 psi (6 bar) 870 psi (60 bar) 140° F (60° C) 80 dBA Stainless Steel cartridge with GT seal PFA seals Stainless Steel Stainless Steel 11.7 lbs. (5.3 kg) 16.0˝ (405 mm) 12.0˝ (305 mm) 7.0˝ (178 mm) Wall-mounted Pump air regulator l Suction rod Filter Part number - - 151-665-610 maintenance kits Description Air motor - maintenance kit for model 340/2 Fluid section - seal kit for model H14 Fluid section - maintenance kit for model H14 Part number 144-850-150 144-850-190 144-850-191 10.14 Intensive™ Pump The 10.14 is our most popular pump and is recognized for its reliability as a workhorse in the finishing industry. The 10.14 is used in a wide variety of manufacturing environments including wood, metal, and plastic. 13 Minimizes waste during clean-up and allows for fast color changes Low compressed air consumption equals lower energy costs Allows for easy field repair at a low cost Fits almost anywhere and easily transports to on-site projects Gun and pump package runs on a 1.5 HP compressor Simple design with minimal parts Compact design SPECIFICATIONS 10:1 0.6 oz (18 cc) 213 1.6 scfm @ 87 psi (2.7 Nm³/hr @ 6 bar) 0.14 gallon (0.53 liter) 0.29 gallon/min (1.1 liter/minute) 87 psi (6 bar) 870 psi (60 bar) 140° F (60° C) 80 dBA Stainless Steel cartridge with GT seal Perfluoroalkoxy Fluorocarbon cup seal Stainless Steel Stainless Steel 12 lbs. (5.5 kg) 16.0˝ (405 mm) 12.0˝ (305 mm) 7.0˝ (178 mm) FITTINGS Fitting Air inlet (valve) Air outlet (atomization air) Fluid inlet Fluid outlet F 3/8" BSP M 1/4" NPS M 18 x 125 M #5 JIC 10.14 Intensive™ Pump part numbers Set-up Wall-mounted Wall-mounted Pump and Gun regulators l l Suction rod Filter Part number 5 Gallon 55 Gallon - 051-665-000 668-665-200 2.0 2.0 (3.4) Pump Air Consumption scfm (Nm³/hr) Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump 1.6 (2.7) 1.5 1.5 (2.6) 1.4 (2.3) 1.1 (1.9) 1.0 1.0 (1.7) 0.9 (1.5) 0.7 (1.1) 0.5 (0.8) 0.5 0.5 (0.9) 0 0.0 0 14.5 (1) 72.5 87.0 29.0 43.5 58.0 (3) (4) (5) (6) (2) Pump Air Inlet Pressure psi (bar) Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. maintenance kits Description Air motor - maintenance kit for model 340/2 Fluid section - seal kit for model H14 Fluid section - maintenance kit for model H14 Part number 144-850-150 144-850-190 144-850-191 10.14 Intensive™ pump Benefit FEATURE Small fluid section and suction rod 10.25 Intensive™ Pump The 10.25 is the ideal pump for medium to large production shops applying low viscosity coatings with one or two guns. This pump is designed to cycle at low pressure to maximize operation and efficiency. 14 Able to siphon and atomize thicker coatings in an ergonomic package Great for stains and other thin coatings requiring minimal atomization energy Easy and quick to field repair Ideal for booth-mounted location for quiet sprayer environment Minimal parts SuperQuiet™ air motor SPECIFICATIONS 5.0 (8.5)5 4.5 (7.6) 3.8 (6.5) 4.0 (6.8)4 Pump Air Consumption scfm (Nm³/hr) 10.25 Intensive™ pump Benefit FEATURE Large suction rod assembly and higher pressure ratio Operates at low pressures Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump 3.2 (5.4) 3.0 (5.1)3 FITTINGS 2.5 (4.3) Fitting 1.9 (3.2) 2.0 (3.4)2 1.3 (2.2) 1.0 (1.7)1 Air inlet (valve) Air outlet (atomization air) Fluid inlet Fluid outlet F 3/8" BSP M 1/4" NPS M 26 x 125 M #5 JIC 10.25 Intensive™ Pump part numbers Set-up 00 10:1 1.7 oz (50 cc) 75.3 4.5 scfm @ 87 psi (7.6 Nm³/hr @ 6 bar) 0.4 gallon (1.5 liter) 0.8 gallon/min (3.0 liter/minute) 87 psi (6 bar) 870 psi (60 bar) 140° F (60° C) 78 dBA GT seal Polyethelene GT seal Stainless Steel Stainless Steel 37.5 lbs. (17 kg) 32.25˝ (820 mm) 13.75˝ (350 mm) 8.25˝ (210 mm) 0 14.5 (1) 72.5 29.0 43.5 58.0 (3) (4) (5) (2) Pump Air Inlet Pressure psi (bar) 87.0 (6) Wall-mounted Wall-mounted Pump and gun regulators l l Suction rod Filter Part number 5 Gallon 5 Gallon l 151-777-200 151-777-100 Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. maintenance kits Description Air motor - seal kit for model 250-4 Air motor - maintenance kit for model 250-4 Fluid section - seal kit for model H25 Fluid section - maintenance kit for model H25 Part number 146-260-991 146-260-996 144-950-097 144-950-098 20.15 Intensive™ Pump A multi-purpose, very quiet pump designed to deliver thicker coatings (up to 9000 CPS) to a single spray gun in either wood, metal , or plastic finishing applications. 15 Able to siphon and atomize thicker coatings in an ergonomic package Low compressed air consumption equals low energy costs Easy and quick to field repair Fits almost anywhere and easily transports to on-site projects SPECIFICATIONS 20:1 0.7 oz (22 cc) 183 3.9 scfm @ 87 psi ( 6.7 Nm³/hr @ 6 bar) 0.71 gallon (0.66 liters) 0.34 gallon/min (1.32 liter/minute) 14.5 psi (1 bar) 87 psi (6 bar) 1740 psi (120 bar) 122° F (50° C) 80 dBA GT cartridge Perfluoroalkoxy Fluorocarbon cup seal Stainless Steel Stainless Steel & PFA 19.9 lbs. (9 kg) 17˝ (430 mm) 9.5˝ (240 mm) 10.75˝ (270 mm) FITTINGS Fitting Air inlet (valve) Fluid inlet Fluid outlet F 3/8" BSP M 26 x 125 M #5 JIC 20.15 Intensive™ Pump part numbers Set-up Wall-mounted Wall-mounted Pump and gun regulators l l Suction rod Filter Part number 5 Gallon - 151-890-150 151-890-060 3.9 (6.7) 4.0 4.0 (6.8) 3.4 (5.7) 3.5 3.5 (6.0) Pump Air Consumption scfm (Nm³/hr) Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Minimum air inlet pressure Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump 3.0 3.0 (5.1) 2.8 (4.8) 2.5 2.5 (4.3) 2.2 (3.8) 2.0 2.0 (3.4) 1.7 (2.9) 1.5 1.5 (2.6) 1.1 (1.9) 1.0 1.0 (1.7) 0.5 0.5 (0.9) 0 0.0 0 14.5 (1) 72.5 87.0 29.0 43.5 58.0 (3) (4) (5) (6) (2) Pump Air Inlet Pressure psi (bar) Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. maintenance kits Description Air motor - maintenance kit for model 700-2 Fluid section - seal kit for model H15 Fluid section - maintenance kit for model H15 Part number 144-030-090 144-030-091 144-030-092 20.15 Intensive™ pump Benefit FEATURE Large suction rod assembly and higher pressure ratio Gun/pump package runs on a 2 HP compressor Minimal parts Compact design 20.25 Intensive™ Pump Ideal for feeding one or two Airmix® spray guns in a small to medium production shop, the 20.25 can pump a wide variety of coatings. The pump is available with pump regulator, atomization regulator, and fluid filter. 16 Able to siphon and atomize thicker coatings in an ergonomic package Easy and quick to field repair Compatible with most coatings and limited maintenance Ideal for booth-mounted location for quiet sprayer environment SPECIFICATIONS 10.0 10 (17.0) 8.9 (15.1) 7.6 (13.0) 8.0 8 (13.6) Pump Air Consumption scfm (Nm³/hr) 20.25 Intensive™ pump Benefit FEATURE Large suction rod assembly and higher pressure ratio Minimal parts Wetted Stainless Steel components and PTFEG Polyfluid packings SuperQuiet™ air motor 6.4 (10.8) 6.0 6 (10.2) 5.1 (8.6) Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump Depth - wall-mounted pump FITTINGS Fitting 2.5 (4.3) 2.0 (3.4)2 0 14.5 (1) 72.5 87.0 29.0 43.5 58.0 (3) (4) (5) (6) (2) Pump Air Inlet Pressure psi (bar) Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. F 3/8" BSP M 26 x 125 M #5 JIC 20.25 Intensive™ Pump part numbers Set-up 00 Air inlet (valve) Fluid inlet Fluid outlet 3.8 (6.5) 4.0 (6.8)4 20:1 1.7 oz (50 cc) 75.3 8.9 scfm @ 87 psi (15.1 Nm³/hr @ 6 bar) 0.4 gallon (1.5 liter) 0.8 gallon/min (3.0 liter/minute) 87 psi (6 bar) 1740 psi (120 bar) 140° F (60° C) 78 dBA Polyfluid / PTFEG Seal Polyethelene GT seal Stainless Steel Stainless Steel 48.5 lbs. (22 kg) 32.25˝ (820 mm) 13.75˝ (350 mm) 8.25˝ (210 mm) 10.2˝ (26 mm) Wall-mounted Wall-mounted Wall-mounted Pump air regulator l l l Suction rod Filter Part number 5 Gallon 5 Gallon 55 Gallon l l 151-770-200 151-770-100 668-770-151 maintenance kits Description Air motor - seal kit for model 500-4 Air motor - maintenance kit for model 500-4 Fluid section - seal kit for model H25 Fluid section - maintenance kit for model H25 Part number 146-260-990 146-260-995 144-950-091 144-950-096 20.50 Intensive™ Pump The 20.50 pump is ideal for large production shops where medium to heavy bodied materials will be fed to multiple guns from one fluid supply. 17 Able to siphon and atomize thicker coatings in an ergonomic package Long lasting piston and cylinder Easy and quick to field repair Ideal for booth-mounted location for quiet sprayer environment SPECIFICATIONS 20:1 3.4 oz (100 cc) 38 17.8 scfm @ 87 psi ( 30.2 Nm³/hr @ 6 bar) 0.8 gallon (3 liters) 1.6 gallon/min (15 liter/minute) 14.5 psi (1 bar) 87 psi (6 bar) 1740 psi (120 bar) 122° F (50° C) 78 dBA Polyfluid / PTFEG Seal Polyethelene GT seal Stainless Steel Stainless Steel 66.2 lbs. (30 kg) 33˝ (840 mm) 18.5˝ (470 mm) 10.75˝ (270 mm) FITTINGS Fitting Air inlet (valve) Fluid inlet Fluid outlet F 3/8" BSP M 26 x 125 M #5 JIC Wall-mounted Wall-mounted Wall-mounted Pump air regulator l l l 17.8 (30.2) 15.3 (25.9) 15.0 15 (25.5) 12.7 (21.6) 10.2 (17.3) 10.0 10 (17.0) 7.6 (13.0) 5.1 (8.6) 5.0 (8.5)5 20.50 Intensive™ Pump part numbers Set-up 20.0 20 (34.0) Pump Air Consumption scfm (Nm³/hr) Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Minimum air inlet pressure Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump Suction rod Filter Part number 5 Gallon 5 Gallon 55 Gallon l l 151-780-100 151-780-200 668-780-102 00 0 14.5 (1) 72.5 87.0 29.0 43.5 58.0 (3) (4) (5) (6) (2) Pump Air Inlet Pressure psi (bar) Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. maintenance kits Description Air motor - seal kit for model 1000-4 Air motor - maintenance kit for model 1000-4 Fluid section - seal kit for model H50 Fluid section - maintenance kit for model H50 Part number 146-270-991 146-270-995 144-960-091 144-960-096 20.50 Intensive™ pump Benefit FEATURE Large suction rod assembly and higher pressure ratio Extra thick hard chrome over stainless Minimal parts SuperQuiet™ air motor 40.25 Intensive™ Pump The 40.25 pump is ideal for medium to large production shops with medium to heavy viscosity materials using high pressure Airmix®. The Super Quiet™ air motor and high quality components keep this pump operating at maximum efficiency. 18 Able to siphon and atomize thicker coatings in an ergonomic package Easy and quick to field repair Ideal for booth-mounted location for quiet sprayer environment SPECIFICATIONS 20.0 20 (34.0) Pump Air Consumption scfm (Nm³/hr) 40.25 Intensive™ pump Benefit FEATURE Large suction rod assembly and higher pressure ratio Minimal parts SuperQuiet™ air motor 17.8 (30.2) 15.3 (25.9) 15.0 15 (25.5) 12.7 (21.6) 10.2 (17.3) 10.0 10 (17.0) Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Minimum air inlet pressure Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump FITTINGS Fitting Air inlet (valve) Fluid inlet Fluid outlet 7.6 (13.0) F 3/4" BSP M 26 x 125 M #5 JIC 5.1 (8.6) 5.0 (8.5)5 40.25 Intensive™ Pump part numbers Set-up 00 40:1 1.7 oz (50 cc) 76 17.8 scfm @ 87 psi ( 30.2 Nm³/hr @ 6 bar) 0.4 gallon (1.5 liters) 0.8 gallon/min (3.0 liter/minute) 14.5 psi (1 bar) 87 psi (6 bar) 3480 psi (240 bar) 122° F (50° C) 78 dBA Polyfluid / PTFEG Seal Polyethelene GT seal Stainless Steel Stainless Steel 61.7 lbs. (28 kg) 31.5˝ (800 mm) 15.75˝ (400 mm) 11˝ (280 mm) 0 14.5 (1) 72.5 87.0 29.0 43.5 58.0 (3) (4) (5) (6) (2) Pump Air Inlet Pressure psi (bar) Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. Wall-mounted Wall-mounted Wall-mounted Pump air regulator l l l Suction rod Filter Part number 5 Gallon 5 Gallon 55 Gallon l l 151-775-100 151-775-200 668-775-151 maintenance kits Description Air motor - seal kit for model 1000-4 Air motor - maintenance kit for model 1000-4 Fluid section - seal kit for model H25 Fluid section - maintenance kit for model H25 Part number 146-270-991 146-270-995 144-950-091 144-950-096 40.50 Intensive™ Pump The 40.50 is the pump for extreme industrial users and applications. Large ports and high air to fluid ratio allows for high atomization at constant flow rates. Ideal for high pressure Airmix® applications. 19 Able to siphon and atomize thicker coatings in an ergonomic package Long lasting piston and cylinder Easy and quick to field repair Ideal for booth-mounted location for quiet sprayer environment SPECIFICATIONS 40:1 3.4 oz (100 cc) 38 35.6 scfm @ 87 psi (60.5 Nm³/hr @ 6 bar) 0.8 gallons (3.0 liters) 1.6 gallon/min (6.0 liter/minute) 14.5 psi (1 bar) 87 psi (6 bar) 3480 psi (240 bar) 122° F (50° C) 78 dBA Polyfluid / PTFEG Seal Polyethelene GT seal Stainless Steel Stainless Steel 66.2 lbs. (30 kg) 31.5˝ (800 mm) 15.75˝ (400 mm) 11˝ (280 mm) FITTINGS Fitting Air inlet (valve) Fluid inlet Fluid outlet F 3/4" BSP M 26 x 125 M #5 JIC 40.50 Pump part numbers Set-up Wall-mounted Wall-mounted Pump air regulator l l Suction rod Filter Part number 5 Gallon 5 Gallon l 151-785-100 151-785-200 40.0 40 (68.0) 35.6 (60.5) 35.0 35 (59.5) Pump Air Consumption scfm (Nm³/hr) Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Minimum air inlet pressure Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump 30.5 (51.8) 30.0 30 (51.0) 25.4 (43.2) 25.0 25 (42.5) 20.3 (34.6) 20.0 20 (34.0) 15.3 (25.9) 15.0 15 (25.5) 10.2 (17.3) 10.0 10 (17.0) 5.0 (8.5)5 00 0 14.5 (1) 72.5 87.0 29.0 43.5 58.0 (3) (4) (5) (6) (2) Pump Air Inlet Pressure psi (bar) Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. maintenance kits Description Air motor - seal kit for model 2000-4T Air motor - maintenance kit for model 2000-4T Fluid section - seal kit for model H50 Fluid section - maintenance kit for model H50 Part number 146-270-990 146-270-996 144-960-091 144-960-096 40.50 Intensive™ pump Benefit FEATURE Large suction rod assembly and higher pressure ratio Extra thick hard chrome over stainless Minimal parts SuperQuiet™ air motor Flowmax Pump Features 20 Flowmax® pump features The exclusive Flowmax® SuperLife™ Technology is available only with Kremlin. Nothing of similar pressure and fluid output in the piston pump design outperforms the Flowmax® SuperLife™ technology. Flowmax® pumps substantially outlast standard piston pumps using self-adjusting seals. There is no lubricant cup, thus eliminating leaking packings. A packing-free pump that performs quietly with minimal service. Nothing compares! How Does It Work? There are two reasons why Flowmax® pumps outperform. 1. Exclusive precisely machined SuperLife™ bellows replace the traditional leaky packings. 2. Extra thick self-adjusting seal that is in a fixed position and spring loaded for longer life. A. Features and Benefits of the Flowmax® Fluid Section FEATURE B. C. Benefit • (A) Exclusive precisely machined SuperLife™ bellows replace the traditional leaky packings • No constant packing adjustment • No risk of running without lubricant and destroying the pump • (B) The fluid inlet is located at the upper area of the fluid section • Easier to service the pump • (C) Single lip seals with automatic wear take-up device • High up-time minimizes maintenance Do’s and Don’ts for Flowmax® Pumps Do don’t • Install in a circulation system • Pressure feed the pumps • Install in a non-circulating system • Install check valves on the suction assembly • Use with moisture-sensitive coatings such as polyurethane catalyst • Install in locations that require frequent color changes • Use with slightly abrasive coatings • Use with 2K coatings with a pot life under 4 hours 17A Flowmax® Pump Our most popular Flowmax® pump with thousands of satisfied customers worldwide. Due to its low friction Flowmax® design, this pump can be used in both the low and medium Airmix® pressure range. 21 Ideal for highly abrasive coatings, extends time between rebuilds and reduces maintenance costs Maintains constant seal between packings and piston rod to provide consistant and reliable operation Provides longer life with minimal wear Low friction self-adjusting seals Floating piston self centers to align with packings SPECIFICATIONS 17:1 2.0 oz (60 cc) 64 9.1 scfm @ 87 psi (15.4 Nm³/hr @ 6 bar) 0.48 gallons (1.8 liters) 0.96 gallon/min (3.6 liter/minute) 14.5 psi (1 bar) 87 psi (6 bar) 1479 psi (102 bar) 122° F (50° C) 78 dBA Polyethylene GT seal Polyethylene GT seal Stainless Steel Stainless Steel and Carbide 44.1. (20 kg) 24.5˝ (622 mm) 13˝ (330 mm) 8.25˝ (211 mm) FITTINGS Fitting Air inlet (valve) Fluid inlet Fluid outlet F 3/8" BSP M 26 x 125 M #5 JIC 17A Flowmax® Pump part numbers Set-up Wall-mounted Wall-mounted Wall-mounted Wall-mounted Pump and gun regulators l l l l 10.0 10 (17.0) 9.1 (15.4) 7.8 (13.2) 8.0 8 (13.6) Pump Air Consumption scfm (Nm³/hr) Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Minimum air inlet pressure Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump 6.5 (11.0) 6.0 6 (10.2) 5.2 (8.8) 3.9 (6.6) 4.0 (6.8)4 2.6 (4.4) 2.0 (3.4)2 Suction rod Filter Part number 5 Gallon 55 Gallon l l l 144-910-500 668-730-514 151-730-500 668-730-510 00 0 14.5 (1) 72.5 87.0 29.0 43.5 58.0 (3) (4) (5) (6) (2) Pump Air Inlet Pressure psi (bar) Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. maintenance kits Description Air motor - seal kit for model 1000-2 Air motor - maintenance kit for model 1000-2 Fluid section - seal kit for model 30S Fluid section - maintenance kit for model 30S Part number 144-919-904 144-919-914 144-919-905 144-919-912 17A Flowmax® pump Benefit FEATURE Special engineered carbide seats 34A Flowmax® Pump The Flowmax® 34A pump uses the same fluid section as the 17A but with twice the fluid pressure power. This pump is ideal for high pressure Airmix® applications. 22 Ideal for highly abrasive coatings, extends time between rebuilds and reduces maintenance costs Maintains constant seal between packings and piston rod to provide consistant and reliable operation Provides longer life with minimal wear Low friction self-adjusting seals Floating piston self centers to align with packings SPECIFICATIONS 20.0 20 (34.0) Pump Air Consumption scfm (Nm³/hr) 34A Flowmax® pump Benefit FEATURE Special engineered carbide seats 18.2 (30.8) 15.6 (26.4) 15.0 15 (25.5) 13.0 (22.0) 10.4 (17.6) 10.0 10 (17.0) Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Minimum air inlet pressure Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump FITTINGS Fitting Air inlet (valve) Fluid inlet Fluid outlet 7.8 (13.2) F 3/4" BSP M 26 x 125 M #5 JIC 5.2 (8.8) 5.0 (8.5)5 34A Flowmax® Pump part numbers Set-up 00 34:1 2.0 oz (60 cc) 64 18.2 scfm @ 87 psi (30.8 Nm³/hr @ 6 bar) 0.48 gallons (1.8 liters) 0.96 gallon/min (3.6 liter/minute) 14.5 psi (1 bar) 87 psi (6 bar) 2958 psi (204 bar) 122° F (50° C) 78 dBA Polyethylene GT seal Polyethylene GT seal Stainless Steel Stainless Steel and Carbide 59.5 (27 kg) 24˝ (610 mm) 16.25˝ (410 mm) 10˝ (250 mm) 0 14.5 (1) 72.5 87.0 29.0 43.5 58.0 (3) (4) (5) (6) (2) Pump Air Inlet Pressure psi (bar) Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. Wall-mounted Wall-mounted Pump air regulator l l Suction rod Filter Part number 5 Gallon 55 Gallon l l 151-740-500 668-740-010 maintenance kits Description Air motor - seal kit for model 2000-2 Air motor - maintenance kit for model 2000-2 Fluid section - seal kit for model 30S Fluid section - maintenance kit for model 30S Part number 144-929-902 144-929-912 144-919-905 144-919-912 20.25F Flowmax® Pump The 20.25F Flowmax® pump is ideal for the pumping of medium to heavy bodied coatings as well as corrosive or abrasive materials in small circulating or 1 to 2 gun systems. 23 Ideal for highly abrasive coatings, extends time between rebuilds and reduces maintenance costs Maintains constant seal between packings and piston rod to provide consistant and reliable operation Provides longer life with minimal wear Low friction self-adjusting seals Floating piston self centers to align with packings SPECIFICATIONS 20:1 1.7 oz (50 cc) 75.3 8.9 scfm @ 87 psi (15.1 Nm³/hr @ 6 bar) 0.4 gallon (1.5 liter) 0.8 gallon/min (3.0 liter/minute) 87 psi (6 bar) 1740 psi (120 bar) 140° F (60° C) 78 dBA Polyethelene GT seal Polyethelene GT seal Stainless Steel Stainless Steel 66.2 lbs. (30 kg) 38.25˝ (970 mm) 13.75˝ (350 mm) 8.25˝ (210 mm) 10.2˝ (26 mm) FITTINGS Fitting Air inlet (valve) Fluid inlet Fluid outlet F 3/8" BSP M 26 x 125 M #5 JIC 20.25F Flowmax® Pump part numbers Set-up Wall-mounted Wall-mounted Wall-mounted Pump air regulator l l l 10.0 10 (17.0) 8.9 (15.1) 7.6 (13.0) 8.0 8 (13.6) Pump Air Consumption scfm (Nm³/hr) Compression ratio Fluid volume per cycle Number of cycles per gallon Maximum Air consumption at 30 cycles/min Fluid output at 30 cycles Free flow rate Maximum air inlet pressure Maximum fluid pressure Maximum fluid temperature Sound level Upper seal Lower seal Pump construction Wetted parts Weight - wall-mounted pump Height - wall-mounted pump Width - wall-mounted pump Depth - wall-mounted pump Depth - wall-mounted pump 6.4 (10.8) 6.0 6 (10.2) 5.1 (8.6) 3.8 (6.5) 4.0 (6.8)4 2.5 (4.3) 2.0 (3.4)2 Suction rod Filter Part number 5 Gallon 5 Gallon 55 Gallon l l 151-771-100 151-771-200 668-771-151 00 0 14.5 (1) 72.5 87.0 29.0 43.5 58.0 (3) (4) (5) (6) (2) Pump Air Inlet Pressure psi (bar) Note: All scfm consumptions shown in the above graph are for the pump operating at 30 cycles per minute. maintenance kits Description Air motor - seal kit for model 500-4 Air motor - maintenance kit for model 500-4 Fluid section - seal kit for model 25F Fluid section - maintenance kit for model 25F Part number 146-260-990 146-260-995 144-950-291 144-950-292 20.25F Flowmax® pump Benefit FEATURE Special engineered carbide seats Packaged Airmix® Systems 24 Packaged Airmix® systems EZMix™ Stand 10.14 Cart 10.25 (2) Arm Cart 20.15 Cart 20.25 (2) Arm Cart EZMix™ Packaged Systems Mounting Arrangement Number of Regulators Suction Rod Size Length of Hoses Agitator Gun Model Part Number Floor Stand 1 1 - 5 Gallon Tube 16ft (4.9m) No MVX 60 668-665-620 Wall 1 1 - 5 Gallon Tube 16ft (4.9m) No MVX 60 668-665-625 10.14 Pump Packaged Systems Mounting Arrangement Number of Regulators Suction Rod Size Length of Hoses Agitator Gun Model Part Number Portable 2 5 Gallon 25ft (7.5m) No MVX 60 668-662-300 Wall 2 5 Gallon 25ft (7.5m) No MVX 60 668-665-000 1 Arm Cart 2 5 Gallon 25ft (7.5m) No MVX 60 668-665-250 Suction Rod Size Length of Hoses Filter Heater w/ Circulation Kit Gun Model Part Number 10.25 Pump Packaged Systems Mounting Arrangement Number of Regulators Wall 2 5 Gallon 25ft (7.5m) Yes No MVX 60 668-777-100 Wall 2 55 Gallon 25ft (7.5m) Yes No MVX 60 668-777-101 Wall 2 5 Gallon 25ft (7.5m) Yes Yes* MVX 60 668-777-102 2 Arm Cart 2 5 Gallon 25ft (7.5m) Yes No MVX 60 668-777-150 Number of Regulators Suction Rod Size Length of Hoses Agitator Gun Model Part Number Wall 2 5 Gallon 25ft (7.5m) No MVX 120 668-890-000 Wall 2 55 Gallon 25ft (7.5m) No MVX 120 668-890-001 Portable 2 5 Gallon 25ft (7.5m) No MVX 120 668-890-200 1 Arm Cart 2 5 Gallon 25ft (7.5m) No MVX 120 668-890-250 Number of Regulators Suction Rod Size Length of Hoses Filter Heater w/ Circulation Kit Gun Model Part Number Wall 2 5 Gallon 25ft (7.5m) Yes No MVX 120 668-770-100 Wall 2 55 Gallon 25ft (7.5m) Yes No MVX 120 668-770-101 Wall 2 5 Gallon 25ft (7.5m) Yes Yes* MVX 120 668-770-102 2 Arm Cart 2 5 Gallon 25ft (7.5m) Yes No MVX 120 668-770-150 20.15 Pump Packaged Systems Mounting Arrangement 20.25 Pump Packaged Systems Mounting Arrangement * Systems marked “Yes” come equipped with 110v Stainless Steel explosion proof heater (part # 056-146-050) and a stainless steel circulating kit (part # 668-314-030). Packaged Airmix® Systems 25 20.50 Cart 17A Wall 34A Cart 20.25F Cart 20.50 Pump Packaged Systems Mounting Arrangement Number of Regulators Suction Rod Size Length of Hoses Filter Heater w/ Circulation Kit Gun Model Part Number Wall 2 5 Gallon 25ft (7.5m) Yes No MVX 120 668-780-200 Wall 2 55 Gallon 25ft (7.5m) Yes No MVX 120 668-780-201 Wall 2 5 Gallon 25ft (7.5m) Yes Yes* MVX 120 668-780-202 Wall 2 55 Gallon 25ft (7.5m) Yes Yes* MVX 120 668-780-203 Number of Regulators Suction Rod Size Length of Hoses Filter Heater w/ Circulation Kit Gun Model Part Number Wall 2 5 Gallon 25ft (7.5m) Yes No MVX 200 668-775-100 Wall 2 55 Gallon 25ft (7.5m) Yes No MVX 200 668-775-101 2 Arm Cart 2 5 Gallon 25ft (7.5m) Yes No MVX 200 668-775-400 Suction Rod Size Length of Hoses Filter Heater w/ Circulation Kit Gun Model Part Number 40.25 Pump Packaged Systems Mounting Arrangement 40.50 Pump Packaged Systems Mounting Arrangement Number of Regulators Wall 2 5 Gallon 25ft (7.5m) Yes No MVX 200 668-785-200 Wall 2 55 Gallon 25ft (7.5m) Yes No MVX 200 668-785-201 2 5 Gallon 25ft (7.5m) Yes No MVX 200 668-785-400 2 Arm Cart 17A Flowmax Pump Packaged Systems ® Mounting Arrangement Number of Regulators Suction Rod Size Length of Hoses Filter Heater w/ Circulation Kit Gun Model Part Number Wall 2 5 Gallon 25ft (7.5m) Yes No MVX 120 151-730-200 Wall 2 55 Gallon 25ft (7.5m) Yes No MVX 120 668-730-501 Wall 2 5 Gallon 25ft (7.5m) Yes Yes* MVX 120 668-730-509 2 5 Gallon 25ft (7.5m) Yes No MVX 120 668-730-600 Suction Rod Size Length of Hoses Filter Heater w/ Circulation Kit Gun Model Part Number 2 Arm Cart 34A Flowmax Pump Packaged Systems ® Mounting Arrangement Number of Regulators Wall 2 5 Gallon 25ft (7.5m) Yes No MVX 200 668-740-001 Wall 2 55 Gallon 25ft (7.5m) Yes No MVX 200 668-740-004 2 Arm Cart 2 5 Gallon 25ft (7.5m) Yes No MVX 200 668-740-600 20.25F Flowmax® Pump Packaged Systems Mounting Arrangement Number of Regulators Suction Rod Size Length of Hoses Filter Heater w/ Circulation Kit Gun Model Part Number Wall 2 5 Gallon 25ft (7.5m) Yes No MVX 120 668-771-100 Wall 2 55 Gallon 25ft (7.5m) Yes No MVX 120 668-771-101 Wall 2 5 Gallon 25ft (7.5m) Yes Yes* MVX 120 668-771-102 2 Arm Cart 2 5 Gallon 25ft (7.5m) Yes No MVX 120 668-771-400 * Systems marked “Yes” come equipped with 110v Stainless Steel explosion proof heater (part # 056-146-050) and a stainless steel circulating kit (part # 668-314-030). Packaged Airmix® systems Airmix® Accessories 1. swivel Extensions for airmix spray guns 26 Airmix® Accessories Item A. B. C. D. E. Description 90º Angle elbow extension - 7" (178 mm) 90º Angle elbow extension - 10" (254 mm) 90º Angle elbow extension - 16" (406 mm) 90º Angle elbow extension - 22" (559 mm) 90º Angle elbow extension - 28" (711 mm) MXLT Part Number 668-668-902 668-668-252 668-668-903 668-668-892 668-668-893 MVX Part Number 668-668-891 668-668-896 668-668-912 668-668-925 668-668-926 2. TWO GUN MANIFOLD (STAINLESS STEEL) Item Description A. Two gun manifold for Airmix® guns Part Number 669-669-017 3. Manual gun covers Item Description A. Protective gun covers - Pack of 4 Part Number 668-668-602 4. protective hose sleeve Item A. B. C. D. E. F. Description Hose sleeve - 16ft. / 5m Hose sleeve - 25ft. / 7.5m Hose sleeve - 32ft. / 10m Hose sleeve - 50ft. / 15m Hose sleeve - 100ft. / 30m Hose sleeve - 1000ft. / 300m Part Number 669-990-101 669-990-102 669-990-103 669-990-106 669-990-104 669-990-105 5. Test aircaps with gauge(s) for hvlp compliance testing Item A. B. C. D. Description VX14 K HVLP test aircap with gauges for MVX gun VX114 K HVLP test aircap with gauge for MVX gun BX16 K HVLP test aircap with gauges for MXLT gun BX116 K HVLP test aircap with gauges for MXLT gun Part Number 668-668-587 668-670-940 668-668-804 668-650-500 6. Gun handle inlet pressure gauge for hvlp compliance testing Item Description A. 0 - 30 psi gauge assembly for testing gun inlet pressure (M/F 1/4˝ NPS) Part Number 150-070-560 Airmix® Accessories 6. seat inserts for airmix® guns A. Description Delrin (Pack of 10) Stainless Steel (Pack of 2) Carbide (Pack of 2) S/S and Carbide seat insert seals (Pack of 10) MXLT Part Number 129-609-911 129-629-923 129-659-904 129-629-922 MVX Part Number 129-679-904 129-679-905 129-679-906 129-629-922 7. microscreens and tip seals for airmix® guns Item Description A. Microscreens for tip sizes 02, 03, 04, & 06 (140 Mesh) B. Tip seals for tip sizes 09 and larger Part Number 129-609-901 129-529-903 A. 8. screens for inline gun filter Item A. B. C. Description Screen #4 - For tip sizes 02, 03, 04, & 06 (Pack of 5) Mesh size - 140 (100 microns) Screen #6 - For tip size 09 (Pack of 5) Mesh size - 85 (1168 microns) Screen #12 - For tip sizes 12 and larger (Pack of 5) Mesh size - 60 (280 microns) Part Number 129-609-907 129-609-908 129-609-909 9. Tip cleaning needles and needle holder Item Description A. Cleaning needles for tip sizes 09 and smaller (Pack of 12) B. Cleaning needles for tip sizes 12 and larger (Pack of 12) C. Unclogging needle holder A. A. Part Number 000-094-000 000-094-002 669-094-000 10. techni-lub - ptfe grease B. Item Description A. (1) 0.33 oz Tube of Techni Lub B. (1) 15.5 oz Can of Techni Lub B. Part Number 560-440-101 560-440-001 11. viscosity cup & wet film thickness gauge Item Description A. Viscosity cup number 4 (CA4) B. Wet film build thickness test gauge Part Number 049-221-400 999-400-025 27 Airmix® Accessories Item A. B. C. D. Airmix® Accessories 13. Pump carts 28 A. C. Airmix® Accessories Item A. B. C. D. Description Single post cart (Used for 10.14 and 20.15 pumps) Two arm cart w/ wall plate (Used for all other pumps) Four wheel cart with 5 gallon pail holder (Recommended for all pumps) Add-on tray to hold 1 gallon container for 4 wheel cart Part Number 051-730-110 668-221-000 668-668-599 668-668-594 14. paint heaters - stainless steel • Operate at 1500 watts • Fluid inlet and outlet are #5 JIC • Temperature range from 60 - 180° F (15 - 80° C) Part Number Item Description 056-146-050 A. 110V AC Explosion-proof Stainless Steel paint heater 056-146-000 B. 220V AC Explosion-proof Stainless Steel paint heater 15. Circulating kits Each Circulating Kit Contains: (1) 3ft. / 0.9m Whip Hose, (1) 10ft. / 3m Fluid Hose For Heater, (1) 25ft. / 7.5 m Hose, Y fitting and back pressure regulator or valve kit Part Number Item Description 668-314-010 A. Aluminum circulating kit Stainless Steel valve circulating kit 668-314-030 B. (Back pressure regulator is used in place of circulation valve) 155-271-835 C. Airmix® back pressure regulator 16. AIRMIX® FLUID PRESSURE REGULATORS D. Item A. B. C. D. E. F. G. H. I. J. Description Airmix fluid regulator, 150 - 1025 psi (10 - 70 bar) Airmix fluid regulator, 150 - 1740 psi (10 - 120 bar) Airmix fluid regulator PH, 150 - 1740 psi (10 - 200 bar) Airmix fluid regulator with gauge kit, 150 - 1025 psi (10 - 70 bar) Airmix fluid regulator with gauge kit, 150 - 1740 psi (10 - 120 bar) Fluid filter and regulator kit with bracket, 150 - 1025 psi (10 - 70 bar) Fluid filter and regulator kit with bracket, 150 - 1740 psi (10 - 120 bar) Airmix back pressure regulator, 150 - 1740 psi (10 - 120 bar) S/S Circulation kit, c/w drain rod, fits 26-125 inlet (for use with 155-271-835) Fluid regulator bracket and screws Part Number 155-271-730 155-271-735 155-271-770 668-271-730 668-271-735 668-271-750 668-271-755 155-271-835 051-314-030 155-484-010 17. two & three way suction Inlet Manifolds A. D. Used to quickly switch the pump feed between two or three different containers while reducing the waste. Example: Switch from coating #1 to solvent for flushing and then to coating #2 Item Description A. Two-way suction manifold for 26-125 inlet (siphon hoses not included) B. Two-way suction manifold for 18-125 inlet (siphon hoses not included) C. Two-way S/S suction manifold for 18-125 inlet (siphon hoses not included) D. Three-way suction manifold for 26-125 inlet (siphon hoses not included) E. Three-way suction manifold for 18-125 inlet (siphon hoses not included) F. Three-way S/S suction manifold for 18-125 inlet (siphon hoses not included) Part Number 669-669-026 669-669-024 668-668-449 669-669-027 669-669-025 668-668-450 18. Stainless steel suction hose & rod assemblies C. Item A. B. C. D. E. Description 1 to 5 Gallon suction hose & tube assembly 5 Gallon suction hose & rod assembly 5 Gallon suction hose & rod assembly 55 Gallon suction hose & rod assembly 55 Gallon suction hose & rod assembly Inlet Fitting EZMix™ 18-125 26-125 18-125 26-125 Part Number 051-665-620 049-596-010 049-596-110 668-668-201 668-595-100 Airmix® Accessories 19. 1/4" air hose assemblies, conductive Part Number 668-385-105 668-385-110 050-382-109 050-382-114 668-385-128 050-382-110 050-382-116 Description 5 ft. long air hose with 1/4˝ F NPS fittings 10 ft. long air hose with 1/4˝ F NPS fittings 16 ft. long air hose with 1/4˝ F NPS fittings 25 ft. long air hose with 1/4˝ F NPS fittings 28 ft. long air hose with 1/4˝ F NPS fittings 32 ft. long air hose with 1/4˝ F NPS fittings 50 ft. long air hose with 1/4˝ F NPS fittings 20. 3/16" AIRMIX® CONDUCTIVE FLUID HOSE Item A. B. C. D. E. Description 10 ft. long fluid hose with #5 JIC fittings 16 ft. long fluid hose with #5 JIC fittings 25 ft. long fluid hose with #5 JIC fittings 32 ft. long fluid hose with #5 JIC fittings 50 ft. long fluid hose with #5 JIC fittings S/S Fittings Part Number 668-455-810 050-450-652 050-450-653 668-455-832 668-455-850 Plated Fittings Part Number 050-450-603 050-450-604 050-450-605 050-450-606 050-450-607 21. 5 AND 55 GALLON DIRECT DRIVE AGITATORS A. C. Item Description A. G5 - 5 Gallon agitator with side-mount bracket B. G5 - 5 Gallon S/S agitator with cover and nylon blade C. G55 - 55 Gallon S/S agitator with cover and nylon blades Part Number 049-220-710 668-668-806 668-668-320 B. 22. aGITATOR/ELEVATOR SYSTEM FOR 55 GALLON DRUMS Item Description A. M3R55E - Gear drive agitator w/elevator and S/S 55 gallon drum cover B. G55E - Direct drive agitator w/elevator and S/S 55 gallon drum cover Part Number 668-999-610 668-900-125 23. PUmp lubricant Item A. B. C. D. E. Description Lubricant T (1/4L) for solvent-based paints Lubricant T (1 quart) for solvent-based paints Lubricant T (1 gallon) for solvent-based paints Lubricant P (1 quart) for polyurethanes Lubricant P (1 gallon) for polyurethanes Part Number 149-990-020 668-990-002 668-990-001 668-990-022 668-990-021 24. Protective cream Item Description A. Protective cream - Pack of 36 B. Protective cream - Pack of 6 C. Protective cream - Pack of 1 Part Number 143-039-912 143-039-913 043-039-912 29 Airmix® Accessories Item A. B. C. D. E. F. G. E . . An Internationa . s e i r t l Pres ndus I en c l e x e 30 EXEL North America, consisting of our Canadian, American and Mexican subsidiaries, is a wholly owned subsidiary of EXEL Industries. They bring three finishing and extrusion brands under one company banner. The three brands offer the widest range of controlled application equipment for finishing and extrusion in the world. Our Vision To remain the global leader in high value added custom and standard solutions for controlled applications of powders and fluids, thick or thin, in the industrial and automotive markets. Our Values We are a team of people with integrity that have a mission-to-serve with a sense of urgency in delivering the right solution and service through our network of Solution and Service Centers. Our Mission Making Manufacturers More Competitive™ Finishing • Extrusion ® Introducing Exel North America, Inc. . North American Lead . . l e er Ex The New Exel North America, Inc. 31 Precision Finishing and Extrusion Brands Non-electrostatic guns, pumps and accessories for thin fluids Guns, pumps and accessories for thick fluids Electrostatic application equipment for liquid and powder Full Range of Equipment Manual Airspray Manual Airmix® Manual Liquid Electrostatic Automatic Liquid Electrostatic Automatic Powder Fluid Delivery Pumps & Accessories Manual Powder Automatic Non-Electrostatic Extrusion Plural Component (RAM) Pumps Systems & & Accessories Accessories Manufacturing Markets Served Wood West Chicago, Illinois Scarborough, Ontario Monterrey, Mexico Industrial West Chicago, Illinois Scarborough, Ontario Monterrey, Mexico Feeder Plants Livonia, Michigan Scarborough, Ontario Monterrey, Mexico Automotive Livonia, Michigan Scarborough, Ontario Monterrey, Mexico Exel R&D, Testing, Training, Distribution and Manufacturing Locations Over 100 North American Solution and Service Centers for Customer Sales and Service ® Making Manufacturers More Competitive™ OTHER CATALOGS Wood Guide Automatic Spray Circulation Pumps Manual Airspray Glue & Adhesives Guide* Manual Electrostatic Plural Component Systems Automatic Electrostatics General Catalog Manual Powder Equipment 1 Component Extrusion 2 Component Extrusion * Coming Soon Your Solution & Service Center is: ® Making Manufacturers More Competitive™ EXEL North America, Inc. North American Headquarters Wood and General Industrial Division 1310 Washington Street West Chicago, IL 60185 Phone: (630) 231-1900 Fax: (630) 231-0088 EXEL North America, Inc. Automotive and Feeder Plant Division 11998 Merriman Rd. Livonia, MI 48150 Phone: (734) 261-5970 Fax: (734) 261-5971 EXEL Industrial Canada, Inc Serving All Markets 931 Progress Ave., Unit 7 Scarborough, Ontario M1G 3V5 Phone: (416) 431-5017 Fax: (416) 431-9171 EXEL, S.A. de C.V. Serving All Markets Moisés Sáenz 1510, Col. Leones Monterrey, N. L. México, CP 64600 Phone: (81) 1257-1111 Fax: (81) 1352-8316 www.exel-na.com March 2006 Revision #2 Catalog # LT 999-100-200
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