Selection Guide

Transcription

Selection Guide

Selection Guide
▪ AIRMIX® and AIRLESS
manual spray equipment
▪ Hot spraying
www.kremlin-rexson.com
▪ AIRMIX® and AIRLESS
manual spray equipment
▪ Hot spraying
Editorial
KREMLIN REXSON are delighted
to present the product selection
guide for AIRMIX® and AIRLESS
manual spray equipment.
KREMLIN REXSON has got the
ISO 9001 certification since 1988
for the design and manufacture
of its range of paint, glue and
sealant application equipment.
KREMLIN REXSON equipement
are designed with two objectives:
- to continuously innovate to meet
the needs of new coating systems
arriving on the market (waterbased, high solids, last generation
glues...).
- to reduce operating costs whilst
meeting new environmental
concerns (increased transfer
efficiencies).
All our equipment meet enforced
regulation and help reduce VOC
thanks to their performances.
The quality of KREMLIN REXSON
equipment is recognized worldwide, a statement which is borne out
by the fact that 75% of its sales are
exported. This powerful international presence allows KREMLIN
REXSON to quickly respond to
emerging market needs by developing innovative new equipment.
Our new interactive product
selection guide will help you
to select, the best, the right
equipment and use it to its highest
potential.
Please do not hesitate to contact
your local distributor or a KREMLIN
REXSON technical advisor.
They are there to help you find the
best solution for all your needs.
Summary
Performance of the paint spraying technologies
4-5
AIRLESS spraying
6-7
Hot spraying
8-9
AIRMIX® guns
10
AIRMIX aircaps and tips
11
Accessories fro AIRMIX® guns
12
AIRMIX
Intensives™ pumps
14
AIRMIX® FLOWMAX® pumps
20
AIRLESS guns
25
AIRLESS tip guard and tips
26
Accessories for AIRLESS spraying
28
AIRLESS Intensives™ pumps
29
AIRLESS FLOWMAX pumps
35
Carts - Recommendations - Advices
38
Heaters
39
Accessories for hot spraying
42
®
®
®
2
3
AIRMIX spraying
®
Performance of paint spraying
technologies
Transfer efficiency
Conventional
40%
HVLP
73%
KREMLIN REXSON AIRLESS
72%
80%
Other mixed systems
86%
KREMLIN REXSON AIRMIX®
Finishing quality
Conventional
HVLP
Other mixed systems
Average output
0,5 l/mn
Conventional
HVLP
0,3 l/mn
2 l/mn
Other mixed systems
1,5l/mn
1,5 l/mn
Air consumption
Conventional
HVLP
3 to 5m³/h
25 m³/h
30 m³/h
3
AIRMIX® spraying with fan
adjustment
Principe
AIRMIX ® (1) was designed to create a new spraying technology which combines the advantages of the conventional
and AIRLESS spraying technologies.
In order to do this, AIRMIX® associates middle pressure spraying and an indirect addition of atomization air (at a very low
pressure), which leads to outstanding fan control. The outcome of this association is a supercharge of air at the locus of
atomization, right after the outflow from the tip, which results in a perfectly controlled and adjustable fan.
(1) AIRMIX® is a registered trademark of KREMLIN.
New AIRMIX® spraying
The new AIRMIX® spraying technology optimises even more the
advantages of conventional and AIRLESS spraying.
with AIRMIX®
The additional air is injected before the locus
of atomization, it results in a very stable fan
and a perfectly even build on all sorts of
parts to be sprayed.
without AIRMIX®
With the other medium pressure systems,
the additional air is injected into or beyond
the locus of atomization, which leads to
turbulent air flows, more overspray and less
finish quality.
The equipment
The AIRMIX® range is designed for manual, automatic and electrostatic spraying. The use of AIRMIX® systems is optimised in a pressure range between 30 and 200 bar, which implies the use of pumps with a pressure ratio between
8 and 40.
A standard AIRMIX® equipment
consists of a pump, a gun and two
hoses.
The pump is equipped with a suction
rod, that is suitable for any container
The gun is connected up to the pump
by two hoses:
• a small diameter, flexible, solventresistant fluid hose,
• an antistatic rubber air hose for the
atomization air.
4
Cold Airmix®
Hot Airmix®

Pioneer of environmental protection as early as 1975, KREMLIN REXSON has been developing a technology capable of
combining quality of spraying and productivity, altogether with a very high transfer efficiency, to achieve a minimal
overspray. Moreover, the protection The new AIRMIX® concept was developed, bearing customers needs in mind,
bringing many new benefits to the end-user. In addition to the exceptional adaptability offered by the fan adjustment
system, KREMLIN has taken particular care over the ergonomics of the new Xcite™: a user-friendly grip on the handle, a
lightweigth gun, a very soft trigger, better visual control on the application.
The Xcite™ features a fan adjusting system
to keep the same powerful and unsurpassed atomization quality whatever the
shape of the part to be painted.
A
A
A
86%
A
TRAN S F E
R
EFFICIENCY
!
The advantages of AIRMIX

■ Delivers extremely
fast payback against
old technologies
■ Up to 50% savings in
spray booth maintenance
■ Cleaner environment
■ Operator protection
■ Higher transfer efficiency
■ Reduces wastes
and eliminates
unnecessary
finishing steps
■ Easy to operate
and adjust
Product
recommended
®
Solvent or water ◄
based materials ◄
Lacquers, varnishes ◄
Polyurethanes ◄
Two component ◄
High solid ◄
Stains ◄
UV curing ◄
WB glues ◄
Feeding pumps
The Xcite™ gun can be fed by various pumps from the KREMLIN range
10.14/10.14S
20.15
17.A2 FLOWMAX®
PU 2125F
CYCLOMIX MULTI
tm
5
AIRLESS spraying
Principle
AIRLESS spraying consists in making a fluid pass through a small tip, under high pressure.
Atomization is processed only by this hydraulical pressure and without the need of additional air.
Only one fluid hose feeds the gun. The feeding pump must deliver a pressure comprised between 90 and 60 bar, according to the application.
AIRLESS spray gun
Tip
Hose
AIRLESS pump
Rod
Filter with screen
Paint
The following parameters are essential to achieve the desired quality
finish: viscosity, particle size, fluid pressure, tip
size. The fluid needle of the gun is activated by the trigger that opens
and closes.
The tungsten carbide tip is housed in an insert and fitted in front of the seat.
If you spray quick dry paint or high solid materials, we recommend the use
of a reversible tip to ensure fast unblocking.
The fan only depends on the tip:
 the size of the orifice, expressed by its diameter, determines the tip and associated flow
rates of application;
 the angle at which the tip is milled determines the width of the fan.

The advantages of AIRLESS
 High output
 Low-dilution, high-viscosity products can be sprayed
 Thick coats can be deposited in one passage
 Low overspray
6
The AIRLESS pumps
These pumps suck the material from a container and discharge it through a hose towards the gun, under high pressure.
The pumps operate by piston, their motors are pneumatic- (in most cases), electric- or gas-powered.
Pneumatic piston pumps are equipped with an air motor, which makes the piston reciprocate.They are
defined by the pressure and output of product that they deliver. The product pressure is calculated by
multiplying the incoming air pressure by the compression ratio of the pump. The product output is
calculated by multiplying the maximum number of cycles per minute by the capacity of the pump.
Filtration
Fluid filtration is carried out in several areas of the pump, the fluid passing throug ever finer
element mesh filters to prevent blockages in the tip of the gun:
 The filter at the extremity of the suction rod is immersed in the paint container
 The AIRLESS filter is equipped with a screen that depends on the size of the tip and
filters the product as it flows out of the pump.
 A filter in the handle of the gun completes the product straining process. The usual
mesh size of this filter is about one third the diameter of the tip.
Pressure loss
AIRLESS applications require long hoses and are meant for fairly viscous fluids. The
loss of pressure in the hoses is therefore significant and should always be taken into
account when you are selecting the pressure of the output from the pump.
The AIRLESS tips
There are two types of
tips:
Reversible tips: recommended for quick
unblocking. By manual reversion of the tip during a
few seconds and by pressing the trigger of the gun, the
fluid pressure will drive the blockage out of the tip.
Flat tips: provide you with a very fine, perfectly steady fan
that garantees the absence of “blotching”.
Reversible tip
Flat tip
7
Hot spraying
The advantages of hot paint spraying

Regularity of efficiency

Better finish quality

Solvent savings

Reduction of the rejects due to dirt

Reduction of the risk of runs

Faster preparation
Viscosity
Principle
By raising the temperature of a fluid, you
reduce its viscosity: for instance, heating
paint up to 60° or 80° C will have the
same result as using solvent.
Hot paint spraying is also a good
solution to maintain paints at a regular
temperature, preserving them from the
variations of temperature in a workshop
all and every day.
Schéma 1
Temperature
Apply more paint per pass
As the discharged paint exits the gun , two factors raise the viscosity of the paints.
The accelerated evaporation of the hot solvents and the cooling of the resin. The net
effect is the ability to apply more paint per pass without runs..

KREMLIN’s advice
The speed of circulation is usually adjusted to renew the content of
each hose section every 30 seconds. Given a hose with a diameter of
10mm :
Its internal volume is about 80 cm3 per metre. Now, if we use a pump having a
capacity of 20 cm3, we will have to operate valve 7 or 9 to obtain a rythm of the
pump of four strokes every 30 seconds, that is to say eight strokes per minute.
8
Process
Cold paint is discharged into the heater (4) under the
action of pressure. It is instantly warmed to the selected heat and reaches the spray gun (3) after passing
through the filter (8) at a similar temperature.
Under pressure, the heated paint goes back to the suction valve through the Y-fitting (5) and the fluid hose (6),
which leads to the continuous circulation of the heated
paint throughout the installation.
This circulation process can be controlled by operating
the circulation valve (7) or the back pressure regulator
(9). However, using circulation too intensively is useless and might also damage the packings ensuring
the pump tightness. Do not forget that their lifespan is
based on the total volume of paint that has circulated
throughout the pump. It is always the same volume of
paint, inside the hoses, that is heated. The paint in the
container (2) remains cold.
Schema 1
Example of configuration with One-Pass hot spraying
Schema 2
Example of configuration with HP, BD and AD hot spraying
As soon as the operator presses the trigger of the gun,
hot paint flows out from the tip, which increases the flow
rate: the pump (1) automatically sucks an equivalent
unit of cold paint to be heated. But the temperature on
the level of the gun remains unchanged since this unit
of paint is instantly heated while passing through the
heater (4). Whether the operator uses the system or
not, it will ensure the delivery of hot paint to the gun.
40 C
65 C
45 C
60 C
50 C
ou
20 C
Examples of hot paint application
1. Thick coating material -
2. Medium diluted paint.
3. Medium diluted paint.
Hot spraying between 60°C (140°F)
and 70° C (158°F)
Hot spraying between 60°C (140°F)
and 70° C (158°F)
Hot spraying between 30°C (86°F) and
40° C (104°F)
It makes it possible to spray paint without
diluting it. It cools as soon as it leaves
the gun and regain it original thicker
consistency when deposited.
Paint becomes extremely fluid.
The viscosity of the paint is slightly
reduced.
Only one pass is necessery, even when
you apply thicker materials, which
implies: lesser risk of runs - a glossier
film - a less porous covering - no dilution
costs - less pollution due to the use of
solvents - greater facility to keep the film
dustfree - the ideal system to use when
the operator lacks experience.
Therefore it can be sprayed at very low
pressure. Besides, a major part of the
solvents evaporates as the paint leaves
the gun: its viscosity increases when
it is deposited on the part at ambient
temperature.
Less overspray - less loss of paint- lesser risk of runs - greater facility to keep
the film dust-free - improved healthiness
in the workshop - better temperature
regulation - greater security of application.
A lesser quantity of the solvents evaporates. Paint begins to cool as it leaves
the gun.
There is more security with this sort of
application, because the temperature
of the heated paint remains unchanged
whatever the time in the day or the
season may be - Keeping the film dustfree is also highly facilitated.
9
AIRMIX® Spray Guns
Xcite™ AIRMIX® gun
New Sensations for New Performances
The Xcite™ gun is the result of KREMLIN REXSON experience since 1925. The Xcite™ gun brings an excellent comfort
to the operator. Its ultra light trigger, its design, its ergonomy and its swivel fitting reduce the operator fatigue, improve
the productivity and stop all risks of RSI (Repetitive strains injuries)
The new Xcite™ gun uses high quality components which ensure a perfect reliability maintaining a high level of performances. The last generation of Airmix® atomization aircap offers unsurpassed finish quality.
The sprayer has the ability to significantly vary the pattern without changing the tip while using minimum atomization
air and pressure. It's really useful when painting complex shape parts.
Features
Benefits
Ergonomic design and light trigger
Product swivel fitting
Stainless steel wetted parts
Nickeled brass air needle
Large and fine fan width adjustment
Reduced fatigue and excellent working
conditions for increased productivity
Compatible with water-based materials
Long service life and good reliability
Ability to adjust the fan width to the shape
of the part to be painted leads to higher
efficiency and productivity
Outstanding spraying quality with reduced
overspray
Simple using
Increased atomization quality
Increased transfer efficiency
E-Z adjust aircap
SPECIFICATIONS
Sprayed materials
Polyurethanes, water-based products, high solids,
two-components products, stains, lacquers,
varnishes, etc...
Forged aluminum
20 - 200
6
0,8 - 3
Depends on the tip used
564
50
3.2 - 7,5
Stainless steel, PTFE, carbide
Trigger lock
#6 - 85 mesh/ 168µ
Body of the gun
Fluid Pressure Range (bar)
Maximum air inlet pressure (bar)
Recommended atomization air pressure (bar)
Fluid output (l/mn)
Weight (g)
Maximum Fluid Temperature (°C)
Air consumption (m3/h)
Wetted parts
Safety
Filter (fitted on fluid tube)
FITTINGS
Fitting
Swivel fitting
Air Inlet
Fluid Inlet
M 1/4 NPS
M 1/2" JIC
Configuration of the Xcite™ spray gun with aircap and fluid swivel fitting
Gun type
Xcite™ 120
Xcite™ 200
Aircap
Tip
To be ordered
VX 24 KHVLP separately
(see table)
Maximum fluid
pressure (bar)
120
200
Seat
Part number
Stainless steel
Carbide
135.720.100
135.720.200
SEAL KITS
Description
Seal kit for Xcite™ gun (fluid)
Seal kit for Xcite™ gun (air)
Repair kit for Xcite™ gun (seal kits included)
Part number
129.729.901
129.729.908
129.729.903
Xcite™ kits with air and fluid hoses
Description
Xcite™ 120
Xcite™ 200
10
Aircap
Type
VX 24 K HVLP
Tip
To be ordered
separately (see
table)
Diameter
Conductive air hose Hoses Length (m)
(mm)
7
7,5
Fluid hose (mm)
4,8
4,8
7
7,5
Kit part number
151.260.960
151.260.961
Aircaps for AIRMIX® spray guns
AIRCAP FOR XCITE™ SPRAY GUN
VX24
For XCITE™ spray guns
Adjustable fan
Spraying quality
Transfer efficiency
Non-stick coating
l
132.720.020
l
Excellent
Excellent
-
AIRMIX® tips
To order a tip, replace the crosses read in the table, in 134.5xx.xx4 for a Fine Finish or 134.5xx.xx2 for an Xtra™ Fine
Finish tip. For example : order 134.509.094 (Fine Finish) or 134.509.092 (Xtra™ Fine Finish) for a 09.09 tip
TABLE OF TIPS FOR SOLVENT-BASED MATERIALS
Caliber
02
03
04
06
09
12
14
18
20
25
30
40
45
(mm)
0.15
0.18
0.23
0.28
0.33
0.38
0.41
0.48
0.50
0.56
0.61
0.72
0.76
Water output (l/mn)
Screen marking
Pressure (bar)
for filter
35
70
120
200 Gun Pump
9
0.07 0.10 0.13 0.17
4
2
02.034
0.11 0.15 0.20 0.26
4
2
03.034
0.16 0.22 0.29 0.38
4
2 or 4 04.034(1)
0.23 0.33 0.43 0.57
4
4 or 6 06.034(1)
0.32 0.45 0.59 0.77
6
6 or 8 09.034(1)
0.42 0.60 0.79 1.03
6
8 or 12
0.51 0.72 0.94 1.23
12 8 or 12
0.67 0.95 1.24 1.63
12
12
0.75 1.06 1.39 1.82
12
12
0.94 1.33 1.74 2.28
12
15
1.13 1.60 2.09 2.74
12
15
1.54 2.18 2.85 3.73
12
20
1.68 2.38 3.12 4.08
12
20
Average width of fan at a distance of 25cm
12
17
02.054
03.054 03.074
04.054(1) 04.074(1)
06.054(1) 06.074(1)
09.054(1) 09.074(1)
12.074(1)
14.054(1) 14.074(1)
20.074
21
25
29
04.094(1)
06.094(1)
09.094(1)
12.094(1)
14.094(1)
04.114(1)
06.114(1)
09.114(1)
12.114(1)
14.114(1)
20.094
20.114
04.134(1)
06.134(1)
09.134(1)
12.134(1)
14.134(1)
18.134
20.134
25.134
30.134
30.114
45.114
33
37
06.154(1)
09.154(1)
12.154(1) 12.174(1)
14.154(1) 14.174(1)
18.154 18.174
20.154 20.174
30.154
45.154
30.174
40.174
45.174
44
20.194
30.194
45.194
(1) Those tips are also available as Xtra™ Fine Finish serie type, which are designed to improve atomization of polyurethanes, water-based and HS
coatings.
Aircap and tips for Airmix® sprayguns
l
11
Accessories
l
Hose sleeve
PART NUMBERS
Description
Hoses Sleeve
l
Product hole (mm)
40
Length (m)
10
Part number
129.270.087
Microscreens and tip seals
PART NUMBERS
Tip size
02-03-04-06
09 and above
l
Microscreen (99 µ) (pack of 10)
129.609.901
-
PTFE O'ring seals (pack of 10)
129.529.903
Tip Cleaning Needles
PART NUMBERS
Description
Unclogging needles
l
Nozzles
Size (mm)
0,6 - 0,9
0,9
Quantity
Part number
12
000.094.000
000.094.002
Seats for spray guns
SEATS FOR Xcite ™SPRAY GUNS
Type
Polyacetal
Stainless steel with seal
Carbide with seal
Quantity
10
2
2
Part number
129.729.904
129.729.905
129.729.906
Quantity
Part number
10
129.629.922
SEALS FOR AIRMIX® GUN SEATS
Description
Seals for stainless steel and
carbide seats
l
Gun fluid filter screen
PART NUMBERS
Stainless steel screen
for filter
N° 4
N° 6
N° 12
12
Size (µ)
Quantity
Part number
100
168
280
5
129.609.907
129.609.908
129.609.909
Adjusting needles valves
For air adjustment.
ADJUSTING NEEDLE VALVES
Description
Adjusting needle for Xcite™, MVX, MXLT (MF 1/4") spray guns
lE
xtensions
Part number
050.070.190
for Airmix®
spray guns
Accessories
l
AIRMIX® spray guns can be fitted with extensions in order to spray inaccessible areas.
EXTENSIONS FOR Xcite™ SPRAY GUNS
Description
Straight extension
Length in mm
400
Part number
075.810.010
lA
daptor
to feed
two or three guns
To supply 2 guns with air and solvent-based paint including shut-off valves and an extra-port to
fit a third gun.
ADAPTOR TO FEED TWO OR THREE GUNS
Description
Two guns divider
l
Part number
051.319.905
For one additional gun supply
Air circuit : add the Y-fitting to the outlet of the grey air regulator on the pump.
Fluid circuit : remove the plug of the second fluid filter outlet and connect the elbow fitting.
regulator on the pump.
TWO-GUN SYSTEM
Description
Air Y-fitting 1/4" NPS
Elbow fitting 3/8" NPT - 1/2" JIC to
fit on he second fluid filter outlet
Material
Stainless steel
Part number
129.029.920
Stainless steel
905.210.603
13
Intensive™ AIRMIX® pumps
SELECTION TABLE
SELECTION TABLE
Type of pump
IntensivesTM
10.14
20.15
20.25
20.50
l
l
l
l
Wall-mounted
l
l
l
l
Cart-mounted
l
l
l
l
Portable
l
l
m
m
For hot circulation
m
m
l
m
Construction
Stainless steel
Mounting
Dimensions (wall-mounted pump without filter or suction rod)
Height (mm)
410
430
820
840
Width (mm)
292
240
350
470
Depth (mm)
170
270
210
270
Weight (kg)
5,5
9
22
30
340-2
700-2
500-4
1000-4
Stroke of motor (mm)
45
55
100
100
Hydraulic section
14
15
25
50
10/1
20/1
20/1
20/1
Output per cycle (cc)
18
22
50
100
Number of cycles (per liter)
55
45
20
10
Ouput at 30 cycles/mn. (L)
0.53
0.66
1.5
3
Free output per minute (L)
1.1
1.32
3
6
Max. fluid pressure (bar)
60
120
120
120
Max. paint temperature (°C)
60
60
60
60
Operating air pressure (bar)
1-6
1-6
1-6
1-6
Max. air cons. at 30cycles/mn
and 4 bar (Nm3/h)(1)
1,9
4,8
10,8
21,6
Type of motor air / fluid section
Air motor
Characteristics
Pressure ratio
l : Available m : Optional
(1) Air consumption (Nm3/h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) / 1000
14
AIRMIX® 10.14 - "START PUMP"
Features
This is the new entry level Airmix® pump. It uses the same high efficiency and environmentally firendly technology that
is found on the 10.14 pump. This pump is ideal for small to hobbyist shops that can benefit from the power of Airmix®.
Benefits
Small fluid section and suction rod
The gun/pump kit works with a compressor
of 1.5 HP
Simple design , reduced number of spare
parts
Compact design
Less product loss during color-changing
and pump flushing
Reduction of operational costs
Easy maintenance
Fits in small working areas
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per litre of products
Fluid Output at 30 cycles/mn (l/mn)
Air consumption (m3/h) at 30 cycles/mn at 4 bar
Free flow rate (L/mn)
Maximum fluid pressure (bar)
Sound level (dBA)
Sealing Packings
Upper sealing
10/1
18
55
0,53
1,9
1,1
6
60
60
80
Stainless steel cartridge with GT
sealing
PFA seals
5,30
Stainless steel
40,5
30,5
17,8
Lower sealing
Weight (kg) (w/o support or rods)
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
FITTINGS
Fitting
Air inlet (valve)
Air outlet (atomization air)
Fluid Inlet
Fluid Outlet
F 3/8" BSP
M 1/4" NPS
M 18 x 125
M 1/2 JIC
CONFIGURATION OF THE AIRMIX® 10.14 S PUMP - STAINLESS STEEL
Set-up
Portable
Suction rod
Drain rod
l
-
Atomization air
regulator
-
Fluid pressure
regulator
l
Filter pump outlet
Part number
-
151.665.600
SEAL KITS
Description
Seal kit for H14
repair kit for H14
Repair kit for 340/2 air motor
Part number
144.850.190
144.850.191
144.850.150
15
AIRMIX® 10.14 - STAINLESS STEEL
Feeding of one gun for intensive works. High efficiency and environmentally friendly technology. Ideal for wood, metal
and plastics markets.
Features
Benefits
Optimized fluid section and suction rod
Less product loss during color-changing
and pump flushing
The gun/pump kit works with a compressor
of 1.5 HP
parts
Compact design
Easy maintenance
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing Packings
Upper sealing
10/1
18
55
0,53
1,9
1,1
6
60
60
80
Stainless steel cartridge with GT
sealing
PFA seals
5,45
Stainless steel
40,5
30,5
17,8
Lower sealing
Weight (kg) (w/o support or rods)
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
FITTINGS
Fitting
Air inlet (valve)
Fluid Inlet
Fluid Outlet
F 3/8" BSP
M 1/4" NPS
M 18 x 125
M 1/2 JIC
Portable version
CONFIGURATION OF THE AIRMIX® 10.14 PUMPS
Set-up
Wall mounted
Wall mounted
On one arm cart
Portable
Suction rod
Atomization air
regulator
Drain rod
l
l
l
-
Air regulator Fluid Pump output filter
pressure
l
Part number
151.665.500
051.665.000
051.665.200
151.662.300
-
l
SEAL KITS
Description
Seal kit for H14
repair kit for H14
Repair kit for 340/2 air motor
Part number
144.850.190
144.850.191
144.850.150
(1) Option : 2 liters gravity funnel and support : 151.665.630
AIRMIX® 10.14 PUMP KITS WITH Xcite™ - SWIVEL FITTING
16
Kit designation
Gun type
Supplied with
aircap
Wall-mounted
10.14 Kit
Xcite™ 120
VX24
Portable 10.14
Kit
Xcite™ 120
VX 24
Portable 10.14
kit with funnel
Xcite™ 120
VX 24
Tip
To be ordered
separately (see
table)
Suction rod
Hoses Length
(m)
Pump output
filter
Funnel
l
7,5
-
-
l
7,5
-
-
l
7,5
-
l
Part number
151.260.962
151.260.963
151.260.964
-
AIRMIX® 20.15 PUMP - STAINLESS STEEL
Features
A multi-purpose, very quiet pump designed to deliver thicker coatings (up to 9000 cps) to a single spray gun in either
wood, metal, or plastic finishing applications.
Benefits
All stainless steel construction
Large diameter suction rod and high
compression ratio
The gun/pump kits work with a compressor
of 2 HP
parts
Compact design
Use with a large number of materials
Easy maintenance
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing Packings
Upper sealing
20/1
22
45
0,66
1,32
4,8
6
120
60
82
GT cartridge with polyethylene
packing
PFA sealing
9
Stainless steel
45,7
35,6
20,3
Lower sealing
Weight (kg) - wall-mounted pump w/o rods
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
FITTINGS
Fitting
Air inlet (valve)
Fluid Inlet
Fluid Outlet
F 3/8 BSP
M 1/4 NPS
M 26 x 125
M 1/2 JIC
(with 6 L funnel as
an option)
CONFIGURATION OF THE AIRMIX® 20.15 PUMPS
Set-up
Wall mounted
Wall mounted
On one arm cart
Portable
Suction rod
l
l
l
Drain rod
Atomization air
regulator
-
pressure
l
l
Part number
151.890.150
151.890.060
151.890.250
151.890.200
-
6L FUNNEL
Designation
6l funnel (26x125 inlet) - for mounting on one-arm cart
Part number
151.890.300
SEAL KITS
Description
H15 Seal kit
H15 Maintenance kit
H15 Rebuilding kit
Repair kit for 700-2 air motor
Part number
144.030.091
144.030.092
144.030.093
144.030.090
KIT FOR AIRMIX® 20.15 PUMPS WITH Xcite™ - SWIVEL FITTING
Kit designation
Wall-mounted
20.15 Kit
Gun type
Xcite™ 120
Supplied with
aircap
Tip
Suction rod
Hoses Length (m)
Filter
Part number
VX24
To be ordered
separately (see
table)
l
7,5
-
151.260.965
-
17
Ideal for feeding one or two Airmix® spray guns or one gun in a heated circulation loop for small to medium production shop,
the 20.25 can pump a variety of coatings. The pump comes with the pump regulator, atomization regulator, and filter.
Features
Benefits
compression ratio
parts
Easy maintenance
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing Packings
Upper sealing
Lower sealing
Weight (kg)
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
20/1
50
20
1,5
3
10,8
6
120
60
78
Polyfluid + PTFE G or GT seal
GT sealing
17
Stainless steel
83,8
35,6
17,78
FITTINGS
Model shown on a two-arm cart
Fitting
Air inlet (valve)
Fluid Inlet
Fluid output (filter)
F 3/8" BSP
M 1/4" NPS
M 26 x 125
M 1/2" JIC
CONFIGURATION OF AIRMIX® 20.25 PUMPS
Set-up
Wall mounted
Sealing packings
Lower sealing Upper sealing
Polyfluid +
GT seal
PTFE G
Wall mounted
(GT seal)
GT seal
GT seal
1 arm cartmounted
GT seal
Polyfluid +
PTFE G
Suction rod
l
Drain rod
l
Atomization air
regulator
l
Air regulator
Fluid pressure
l
Pump output
filter
Part number
l
151.770.100
151.773.100
151.770.150
-
SEAL KITS
Description
H25 GT seal kit
H25 GT repair kit
Seal kit for 500-4 air motor
Part number
144.950.091
144.950.096
146.260.990
146.260.995
KITS FOR AIRMIX® 20.25 PUMPS - STAINLESS STEEL WITH Xcite™ - SWIVEL FITTING
Kit designation
Wall-mounted
20.25 Kit
18
Gun type
Xcite™ 120
Supplied with
aircap
Tip
Suction rod
Drain rod
Hoses Length
(m)
Pump output
filter
Part number
VX24
To be ordered
separately (see
table)
l
l
7,5
l
151.260.966
-
Features
The 20.50 pump is ideal for large production shops where medium to heavy bodied materials will be fed to multiple guns
from one fluid supply.
Benefits
parts
compression ratio
Easy maintenance
Compatible with water-based products
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing Packings
Upper sealing
Lower sealing
Weight (kg)
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
20/1
100
10
3
6
21,6
6
120
60
78
Polyfluid + PTFE G
GT
22
Stainless steel
86,4
35,6
28
FITTINGS
Fitting
Air inlet (valve)
Fluid Inlet
F 3/8" BSP
M 1/4" NPS
M 26 x 125
M 1/2" JIC
CONFIGURATION OF AIRMIX® 20.50 PUMPS
Set-up
Wall mounted
On one-arm cart
Suction rod
Drain rod
Atomization air
regulator
l
l
l
pressure
l
l
Part number
151.780.200
151.780.400
SEAL KITS
Description
H50 GT seal kit
H50 GT repair kit
Part number
144.960.091
144.960.096
146.270.991
146.270.995
19
AIRMIX® Flowmax® pumps
SELECTION TABLE - FLOWMAX®
PUMPS
xclusive precisely machined SuperLife Bellows replaces the traditional leaky
E
packings
l Delivers a wide range of pressures without the use of fluid regulators
l The fluid inlet is located on the upper end of the fluid section making the pump
easier to service
l Contains single lip seals with automatic wear take-up for high up-time and
minimal maintenance
l Unique SuperQuiet air motor changeover with very high and reliable performance
l All stainless steel fluid sections suitable for a wide variety of fluids
l Easy access to wearing parts due to a tie rod free design
l
The exclusive Flowmax® SuperLife Technology is available only with Kremlin Rexson. Nothing of
similar pressure and fluid output in the piston pump design outperforms the Flowmax® SuperLife
technology. Flowmax® pumps substantially outlast standard piston pumps using self-adjusting
seals. In addition there is no lubricant cup, thus eliminating packings. In sum, this is a packing-free
pump that performs quietly with minimal service. Nothing Compares !
SELECTION TABLE
Pump type
Flowmax® Bellow superlifeTM
17.A2
20.15 F
20.25 F
20.50 F
l
l
l
l
Wall-mounted
l
l
l
l
Cart-mounted
l
m
l
l
Height (mm)
622
570
970
975
Width (mm)
330
240
350
470
Depth (mm)
211
285
210
270
Weight (kg)
20
11,5
30
35
1 000-2
700-2
500-4
1 000-4
50
55
100
100
30 S
15 F
25 F
50 F
17/1
20/1
20/1
20/1
Output per cycles (cc)
60
22
50
100
Number of cycles (per litre)
16
45
20
10
Output at 30 cycles/mn. (L)
1,8
0,66
1,5
3
3,6
1,32
3
6
Max. fluid pressure (bar)
102
60
120
120
Max. paint temperature (°C-°F)
50
50
50
50
1-6
2-6
1-6
1-6
Max. air consumption at 30 cycles/
mn under 4 bar (Nm3/h)(1)
11
4,8
10,8
21,6
Construction
Stainless steel
Configuration
Dimensions (wall-mounted pump
without filter or suction rod)
Air motor/fluid section
Air motor
Stroke of air motor (mm)
Fluid section
Specifications
Pressure ratio
20
FLOWMAX® AIRMIX® 17.A2 PUMP STAINLESS STEEL
Features
Unique design with external valves for an easy maintenance. Flowmax® technology ensures total sealing.
Quick inversion of this pump allows for a perfectly stable fan shape at the gun.
Performance, extended lifetime, reliability.
Benefits
External valves assemby
Floating piston
Sealing ensured by a Superlife™ bellow seal
Easy maintenance
Fast inversions and very high efficiency
High reliability
No more lubricant cups
Leak free
Total sealing between pump and its
environment, ideal to work with moisturesensitive catalysts
Ideal for UV and pre-catalyzed materials
Fluid discharge without retention of a wide
range of coating materials
Constant fluid output pressure
Large and smooth fluid passages
Balanced fluid section
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing packing
Bellows
Upper and lower
Weight (kg) - wall-mounted
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
17/1
60
16
1,8
3,6
11
6
100
50
74
Polyethylene
GT polyethylene
20
Stainless steel
62,2
33
21
FITTINGS
Fitting
Air inlet (valve)
Fluid Inlet
F 3/8" BSP
M 1/4" NPS
M 26 x 125
M 1/2 JIC
CONFIGURATION OF THE FLOWMAX® AIRMIX® 17.A2 PUMP
Set-up
Wall-mounted
17.A2 Flowmax®
pump
1 arm cart 17.A2
Flowmax® pump
Suction rod
Drain rod
Atomization air
regulator
l
l
l
pressure
Part number
151.730.700
l
l
151.730.750
SEAL KITS
Description
Seal kit for A2 fluid section
Repair kit for A2 fluid section
Seal kit for external valves
Part number
144.910.799
144.910.797
144.910.798
144.919.904
144.919.914
KITS FOR FLOWMAX® AIRMIX® 17.A2 PUMPS WITH Xcite™ SWIVEL FITTINGS
Kit designation
Wall-mounted
stainless steel
17.A2 Kit
Gun type
Xcite™ 120
Supplied with
aircap
Tip
Suction rod
Drain rod
Hoses Length
(m)
Filter pump
outlet
Part number
VX24
To be ordered
separately (see
table)
l
l
7,5
l
151.260.967
-
21
FLOWMAX® AIRMIX® 20.15F PUMP
STAINLESS STEEL
The new generation of AIRMIX® pump, benefiting of the Flowmax® technology.
Designed for fluid to semi-fluid materials.
Features
Benefits
Sealing done by a Superlife™ bellow seal
Stainless steel design
compression ratio
The gun/pump kits work with a compressor
of 2 HP
parts
Compact design
High reliability
No fluid leakages
No lubricant needed
Easy maintenance
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing packing
Bellows
Upper and lower
20/1
22
45
0,66
1,32
4,8
6
120
50
80
Polyethylene
GT cartridge with polyethylene
packing. PFA seal.
11,5
Hard chromed stainless steel,
stainless steel
57
24
28,5
Weight (kg) - wall-mounted pump w/o rods
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
FITTINGS
Fitting
Air inlet (valve)
Fluid Inlet
Fluid Outlet
F 3/8" BSP
M 1/4" NPS
M 18 x 125
M 1/2 JIC
CONFIGURATION OF THE AIRMIX® 20.15 F PUMPS
Set-up
Wall-mounted
Wall-mounted
On one arm
cart(1)
Part number
l
Fluid pressure
regulator
l
l
Filter pump outlet
-
Atomization air
regulator
l
l
-
151.890.500
151.890.550
l
-
l
l
-
151.890.560
Suction rod
Drain rod
-
6L FUNNEL
Designation
6l funnel (18x125 inlet) - for mounting on 1 arm cart
Part number
151.890.350
SEAL KITS
Description
Seal kit H15F
Repair kit H15F
Part number
144.030.420
144.030.421
144.030.090
(1) As an option : 6 litre funnel
KIT FOR AIRMIX® 20.15F PUMPS WITH Xcite™ - SWIVEL FITTING
22
Kit designation
Wall-mounted
20.15F Kit
Gun type
Xcite™ 120
Supplied with
aircap
Tip
Suction rod
Hoses Length (m)
Filter
Part number
VX 24
To be ordered
separately (see
table)
l
7,5
-
151.260.971
-
FLOWMAX® AIRMIX® 20.25 F PUMP
STAINLESS STEEL
Features
Universal AIRMIX® pump for use with all materials, including water-based and high solids.
Benefits
Sealing done by one large stroke bellow
High reliability
No fluid leakages
Excellent suction capacity
Ergonomic design of fluid passages
Mobile piston seal
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing packing
Bellows
Upper and lower
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
20/1
50
20
1,5
3
10,8
6
120
50
80
Polyethylene
GT Polyethylene
22
Stainless steel
99,1
48,3
28
FITTINGS
Fitting
Air inlet (valve)
Fluid Inlet
F 3/8" BSP
M 1/4" NPS
M 26 x 125
M 1/2" JIC
CONFIGURATION OF THE FLOWMAX® AIRMIX® 20.25F - STAINLESS STEEL
Set-up
Wall mounted
2 arms Cartmounted
Suction rod
Drain rod
Atomization air
regulator
l
l
l
pressure
Part number
151.771.200
l
l
151.771.400
SEAL KITS
Description
Seal kit H25F
Repair kit H25F
Part number
144.950.291
144.950.292
146.260.990
146.260.995
23
FLOWMAX® AIRMIX® 20.50F PUMP
STAINLESS STEEL
Universal AIRMIX® pump for use with all materials, including water-based and high solids.
Features
Benefits
High reliability
No fluid leakages
Mobile piston seal
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing packing
Bellows
Upper and lower
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
20/1
100
10
3
6
21,6
6
120
50
76
Polyethylene
GT Polyethylene
27
Stainless steel
97,5
47
27
FITTINGS
Fitting
Air inlet (valve)
Fluid Inlet
F 3/8" BSP
M 1/4" NPS
M 26 x 125
M 1/2" JIC
Model shown : 20.25 F
CONFIGURATION OF THE FLOWMAX® AIRMIX® 20.50F - STAINLESS STEEL
Set-up
Wall mounted
2 arms Cartmounted
Suction rod
Drain rod
Atomization air
regulator
l
l
l
pressure
Part number
151.781.200
l
l
151.781.400
SEALS KITS
Description
Seal kit H 50F
Repair kit H 50F
24
Part number
144.960.291
144.960.292
146.270.991
146.270.995
M250 AIRLESS spray guns
AIRLESS spray guns
l
Recommended for quality AIRLESS industrial applications
Features
Benefits
Ergonomic design
Tungsten carbide needle and seat
Very comfortable handle and trigger
Outstanding reliability and extended life
time
Quick maintenance
Important flexibility
Removable handle filter
Handle swivel fitting
SPECIFICATIONS
Sprayed materials
Corrosion-resistant products, primers, fillers,
epoxy...
Aluminum
250/500
50
Aluminum
Carbide
540
Easily removable without key
Carbide
Body of the gun
Wetted parts
Needle
Weight (g)
Handle filter
Seat
CONFIGURATION OF THE M250 AND REXSON 500 SPRAY GUNS
Gun type
M 250
Maximum fluid pressure
(bar)
reversible caliber 517
250
Tip
Spray gun Part number
922.044.512
SEAL KITS
Description
Repair kit for AIRLESS M250 spray
guns
Part number
922.004.407
KITS FOR AIRLESS M250 SPRAY GUNS
Kit designation
M250 gun
Diameter
conductive fluid hose (mm)
6,35
i
Hoses Length (m)
Kit part number
10
151.245.500
KREMLIN's advice
Choosing the nozzle is best done by crossing the desired width
of the fan at a distance of 30cm/12 inches with the given output
of water at 140 bar/2000psi. If your ideal output lies between two
of the values, we would recommend that you opt for the higher
of the two output values.
25
Tip guards and tips AIRLESS
l
Tip guards for reversible tips
Allows for extremely rapid cleaning, without the need for any tool
Manually removable (or conventional key lock system) ; very easy to use, it is also completely
leak free
l Tip can be set in three possible positions : spraying, unplugging or removing.
l
l
TIP GUARDS FOR REVERSIBLE TIPS
Part number
SEAL KIT
Description
Tip seals
Quantity
8
Part number
922.004.018
REPAIR KIT
Description
Repair kit with piston and spring
l
Part number
922.550.201
Reversible Tips
To determine the part number of a tip, use the number engraved on the tip to replace the crosses
in following part number : 922.055.XXX.
REVERSIBLE TIPS
Output at
140 bar (l/
mn)/2030
psi (g/mn)
0,280
Equivalent
diameter
(in mm/ Tip color
thousands
of inches)
0,23
grey
Handle
filter
(MESH)
Angle
30°
40°
50°
60°
70°
90°
Fan
width cm/
inches*(1)
15/20
20/25
25/30
30/35
35/40
45/50 18/20
311
(06.05)
-
609
-
-
-
-
-
-
513
(09.09)
613
(09.11)
-
-
515
615
-
-
517
(14.09)
519
(20.09)
521
(20.09)
525
(30.09)
529
(45.09)
617
(14.11)
619
(20.11)
621
(20.11)
-
-
1,136
0,43
blue
1,360
0,48
green
Number
white (50) engraved
on the tip
white (50)
1,741
0,53
black
white (50)
-
411
(06.07)
413
(09.07)
415
(14.07)
417
(14.07)
419
(20.07)
421
(20.07)
2,50
0,63
black
white (50)
-
-
3,33
0,74
black
white (50)
-
-
0,454
0,28
red (200)
red
blue (150)
blue
(150)
yellow
(100)
0,643
0,33
orange
0,870
0,38
yellow
313
315
317
(14.05)
-
-
-
-
725
(30.15)
729
(45.15)
925
(30.19)
929
(45.21)
(1) * The part numbers in brackets give the codes for equivalent KREMLIN flat tips from a spraying distance of 30 cm - 12 inches
l
Tip guards for flat tips
TIP GUARDS FOR FLAT TIPS
Description
M250 KREMLIN - thread tip
guard
26
Safety guard
l
-
Part number
922.004.202
050.273.303
Quantity
8
Part number
922.004.018
SEAL KIT
Description
Tip seals
Flat tips
Flat tips ensure high precision and performance
Part number : 000 00 XX.XX (replace of the X by the number read on the table)
FLAT TIPS
Fluid
output at
140 bar
(l/mn)
Equivalent
diameter
(in mmthousandth
inches)
0,230
0,18/0,007
12
0,310
0,23/0,009
12
0,460
0,28/0,011
12
0,630
0,33/0,013
15
1,010
0,41/0,016
18
1,500
0,50/0,020
20
2,250
0,61/0,024
25
3,340
0,73/0,029
33
l
Filter in
Tip
handle
Diaphragm (MESH)
red
(200)
red
(200)
blue
(150)
blue
(150)
blue
(150)
yellow
(100)
yellow
(100)
white
(50)
Angle
18°
30°
40°
50°
60°
67°
75°
82°
88°
94°
Width
of fan
(cm)
8
13
18
23
28
33
38
43
48
53
03.03
03.05
03.07
04.05
04.07
04.09
04.11
06.03
06.05
06.07
06.09
06.11
06.13
09.03
09.05
09.07
09.09
09.11
09.13
09.15
14.03
14.05
14.07
14.09
14.11
14.13
14.15
14.17
20.05
20.07
20.09
20.11
20.13
20.15
20.17
20.19
30.07
30.09
30.11
30.13
30.15
30.17
30.19
45.07
45.09
45.11
45.13
45.15
Number
engraved
on the tip
Tips with adjustable fan
Tips with adjustable fan allow you to adjust fan width and output simultaneously by operating
one control knob.
TIPS WITH ADJUSTABLE FAN
Size(mm)
28
41
Equivalent size in flat tips
minimum
maximum
006
020
014
068
i
Tip with fixing screw (M250) P.N.
Spare needle P.N.
100.000.620
100.001.468
000.000.621
000.001.469
45.21
Tip guards and tips AIRLESS
l
KREMLIN's advice
Good quality spraying depends on the condition of the tip.
Regularly replacement of the tip ensures a consistent fan
pattern.
Any overuse of tips will result in an oval-shaped outlet forming,
which creates two major problems :
- Reduced width of fan, with fluid heavily concentrated in the
centre
- Higher fluid output.
27
Extensions for AIRLESS handle and
spray guns
Accessories
l
A complete extension set consists of : 1 extension, 1 fitting, 1 tip and 1 tip guard.
You can use a junction fitting ref : 922.007.315 to fit :
l 900 mm (35in) and 1800 mm (70in) extensions end to end
l 300 mm (12in) and 600 mm (24in) extensions on 900 mm or 1800 mm extensions
l A base and a tip on a 900 mm or 1800 mm extension
EXTENSIONS FOR AIRLESS SPRAY GUNS AND HANDLES
Description
Extension - Length : 300 mm
Extension - Length : 600 mm
Swivel fitting
Straight fitting
Reversible or flat tip guard
Reversible of flat tip
Part number
922.030.122
922.030.242
922.075.062
922.024.302
(1)
(1) See table
l
Seals for extensions
SEAL KITS
Description
Seals (narrow)
Seals (large)
Tip seals
Extension seals
l
Quantity
10
10
8
10
Use
Extensions for 300 and 600mm
Extensions for 900 and 1800mm
Part number
922.055.410
922.055.510
922.004.018
922.400.310
Swivel fittings
SWIVEL FIITINGS
Description
Thread
1/2 JIC (KREMLIN)
1/4 NPS (G)
M 16 x 150 (W)
Thread type (M250)
l
Part number
922.004.441
922.004.421
922.004.442
Gun handle filters
GUN HANDLE FILTERS (10 UNITS)
Description
200 MESH (74µm) handle filter
150 MESH (100µm) handle filter
100 MESH (150 µm) handle filter
50 MESH (300 µm) handle filter
lU
nplugging
color
Red
blue
Yellow
White
Part number
129.480.210
129.480.216
129.480.215
129.480.220
needles
for flat tips
UNPLUGGING NEEDLES FOR FLAT TIPS
28
Description
Unplugging needles
Tip
Size (mm)
0,6 - 0,9
0,9
Quantity
Part number
12
000.094.000
000.094.002
Pump type
Pump designation
IntensiveTM
40.25
40.25 WB
40.50
40.50 WB
l
l
l
l
Wall-mounted
l
l
l
l
Cart-mounted
l
l
l
l
Hot with circulation
l
Construction
Stainless steel
Configuration
m
Dimensions (wall-mounted pump without filter or rod)
Height (mm)
800
920
800
920
Width (mm)
400
400
400
400
Depth (mm)
280
280
280
280
Weight (kg)
22
22
22
22
1000-4
1000-4
2000-4
2000-4
100
100
100
100
Fluid section
25
25
50
50
40/1
40/1
40/1
40/1
50
50
100
100
20
20
10
10
Output at 30 cycles/mn (L)
1,5
1,5
3
3
3
3
6
6
Max. product pressure (bar)
240
240
240
240
Max. paint temperature (°C)
60°C
60°C
60°C
60°C
1-6
1-6
1-6
1-6
Max. air consumption at 30
cycles/mn under 4 bar (Nm3/h)(1)
21.6
21,6
43.2
43,2
Air motor/Fluid section
Air motor
Specifications
Pressure ratio
AIRLESS Intensives™ piston pumps
SELECTION TABLE
INTENSIVETM PUMPS
29
AIRLESS 40.25 PUMP - STAINLESS STEEL
Ideal for outputs up to 1.5 litre/mn
Features
Benefits
compression ratio
parts
Easy maintenance
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing Packings
Upper sealing
Lower sealing
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
40/1
50
20
1,5
21,6
3
6
240
60
77
Polyfluid + PTFE G
GT seal
Stainless steel
22
80
40
28
FITTINGS
Fitting
Air inlet (valve)
Air outlet (option atomization air
kit)
Fluid Inlet
F 3/4" BSP
M 1/4" NPS
M 26x125
M 1/2" JIC
CONFIGURATION OF THE AIRLESS 40.25 PUMP -STAINLESS STEEL
Set-up
Suction rod
Drain rod
Air regulator Fluid
pressure
Pump output filter
l
l
l
l
Wall mounted
2 arms cart
mounted
Part number
151.775.200
151.775.400
ATOMIZATION AIR KIT WITH REGULATOR
Description
Atomization air kit with regulator (for AIRMIX® spray guns)
Part number
151.740.200
SEAL KITS
Description
H25 GT seal kit
H25 GT repair kit
Part number
144.950.091
144.950.096
146.270.991
146.270.995
KITS FOR 40.25 PUMP WITH AIRMIX® Xcite™ SWIVEL FITTING
Kit designation Gun type
Wall-mounted
40.25 kit
M 250
Wall-mounted Xcite™ 200
40.25 Kit
Hot spraying
wall-mounted Xcite™ 200
40.25 Kit
30
Supplied
with aircap
Tip
-
Reversible 517
tip
VX24
VX24
To be ordered
separately (see
table)
Suction rod Drain rod
Atomization
air regulator
Hoses
Length (m)
AD60
Heater
Pump output
filter
l
l
-
10
-
l
l
l
l
7,5
-
l
l
l
l
7,5
l
l
Kit part
number
151.260.972
151.260.968
151.260.969
-
Recommended for high viscosity products such as water-based and high solid paints. Ideal for outputs up
to 1.5 litre/mn.
Features
Benefits
Large suction fluid passage
Puls-Absorber™ device
Stainless steel strainer
parts
For high viscosity materials
Stable and smooth flow
No crushing possible
Easy maintenance
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing Packings
Upper sealing
Lower sealing
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
40/1
50
20
1,5
21,6
3
6
240
60
77
Polyfluid + PTFE G
GT seal
Stainless steel
22
92
40
28
FITTINGS
Fitting
Air inlet (valve)
kit)
Fluid Inlet
F 3/4" BSP
M 1/4" NPS
M 1''
M 1/2" JIC
CONFIGURATION OF THE AIRLESS 40.25 WB PUMP -STAINLESS STEEL
Set-up
Suction rod
Drain rod
Air regulator Fluid
pressure
Pump output filter
l
l
l
l
Wall mounted
2 arms cart
mounted
Part number
151.775.550
151.775.500
Description
Part number
151.740.200
SEAL KITS
Description
H25 WB seal kit
Repair kit H25 WB
AIRLESS 40.25 WB PUMP
STAINLESS STEEL
Part number
144.950.991
144.950.992
146.270.991
146.270.995
31
AIRLESS PUMP 40.50 - STAINLESS STEEL
Ideal for feeding two guns
Features
Benefits
parts
compression ratio
Easy maintenance
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing Packings
Upper sealing
Lower sealing
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
40/1
100
10
3
6
43,2
6
240
60
80
Polyfluid + PTFE G
GT sealing
Stainless steel
22
80
40
28
FITTINGS
Fitting
Air inlet (valve)
kit)
Fluid Inlet
F 3/4" BSP
M 1/4" NPS
M 26 x 125
M 1/2" JIC
CONFIGURATION OF THE AIRLESS 40.50 PUMP - STAINLESS STEEL
Set-up
Suction rod
Drain rod
Air regulator Fluid
pressure
Pump output filter
l
l
l
l
Wall mounted
Two arms cartmounted
Part number
151.785.200
151.785.400
Description
Part number
151.740.200
SEAL KITS
Description
H50 GT seal kit
H50 GT repair kit
32
Part number
144.960.091
144.960.096
146.270.990
146.270.996
Features
Benefits
Large suction fluid passage
Puls-Absorber™ device
Stainless steel strainer
parts
For high viscosity materials
Stable and smooth flow
No crushing possible
Easy maintenance
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing Packings
Upper sealing
Lower sealing
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
40/1
100
10
3
43.2
6
6
240
60
80
Polyfluid + PTFE G
GT seal
Stainless steel
22
92
40
28
FITTINGS
Fitting
Air inlet (valve)
kit)
Fluid Inlet
F 3/4" BSP
M 1/4" NPS
M 1''
M 3/4" JIC
CONFIGURATION OF THE AIRLESS 40.50 WB PUMP -STAINLESS STEEL
Set-up
Suction rod
Drain rod
Air regulator Fluid
pressure
Pump output filter
l
l
l
l
Wall mounted
2 arms cart
mounted
Part number
151.785.550
151.785.500
AIRLESS 40.50 WB PUMP
STAINLESS STEEL
Description
Part number
151.740.200
SEAL KITS
Description
H50 WB seal kit
H50 WB repair kit
Part number
144.960.891
144.960.892
146.270.990
146.270.996
33
AIRLESS Flowmax® pumps
SELECTION TABLE
FLOWMAX® PUMPS
Pump type
34. A2
40.25 F
40.50 F
l
l
l
Wall-mounted
l
l
l
Cart-mounted
l
l
l
Height (mm)
610
970
970
Width (mm)
410
400
400
Depth (mm)
250
280
280
Weight (kg)
27
37
42
2000-2
1000-4
2000-4
50
100
100
Fluid section
30
25 F
50 F
34/1
40/1
40/1
60
50
100
16
20
10
Output at 30 cycles/mn
1,8
1,5
3
Free output per minute
3,6
3
6
Max. product pressure (bar)
200
240
240
Max. paint temperature (°C/F)
50
50
50
1-6
1-6
1-6
22
21.6
43.2
Construction
Stainless steel
Configuration
Dimensions (wall-mounted pump without filter or rod)
Air motor/fluid section
Air motor
Characteristics
Pressure ratio
Max. air consumption (Nm /h / cfm)
3
(1)
34
Unique design with external valves for an easy maintenance. Flowmax® technology ensures total sealing. Quick inversion of this pump allows for a perfectly stable fan shape at the gun.
Performance, extended lifetime, reliability.
Features
Benefits
External valves assemby
Floating piston
Sealing done by a Superlife™ bellow seal
Easy maintenance
Fast inversions and very high efficiency
High reliability
No fluid leakages
Large and smooth fluid passages
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing packing
Bellows
Upper and lower
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
34/1
60
16
1,8
22
3,6
6
200
50
71
Polyethylene
GT Polyethylene
Stainless steel
26.5
61
41
25
FITTINGS
Fitting
Air inlet (valve)
Air outlet (option atomization air kit)
Fluid Inlet
F 3/4" BSP
M 1/4" NPS
M 26 x 125
M 1/2 JIC
FLOWMAX® 34.A2 PUMP
CONFIGURATION OF THE FLOWMAX® 34.A2 PUMP
Set-up
Suction rod
Drain rod
Air regulator Fluid
pressure
Pump output filter
l
l
l
l
Wall-mounted
Flowmax® 34.A2
1 arm cartFlowmax®
34.A2
Part number
151.740.700
151.740.750
Description
Part number
151.740.200
SEAL KITS
Description
Seal kit for A2 fluid section
Repair kit for A2 fluid section
Seal kit for external valves
Part number
144.910.799
144.910.797
144.910.798
144.929.902
144.929.912
KITS FOR FLOWMAX® 34.A2 PUMPS
Gun type
Supplied
with aircap
Tip
Wall-mounted Flowmax®
34.A2
M250
-
Reversible 517 tip
l
l
-
10
l
Wall-mounted stainless
steel 34A2 Kit
Xcite™ 200
VX24
To be ordered
separately (see table)
l
l
l
7,5
l
Kit designation
Suction Drain rod Atomization
Hoses
Pump
rod
air regulator Length (m) output filter
Kit part
number
151.260.870
151.260.970
-
35
FLOWMAX® 40.25F PUMP
STAINLESS STEEL
Flowmax® pump for low volume applications
Features
Benefits
Mobile piston seal
High reliability
No fluid leakages
Total sealing - ideal for isocyanates
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing packing
Bellows
Upper and lower
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
40/1
50
20
21,6
1,5
3
240
50
6
72
Polyethylene
GT polyethylene
stainless steel
37
97
40
28
FITTINGS
Fitting
Air inlet (valve)
kit)
Fluid Inlet
Fluid Outlet
F 3/4" BSP
M1/4" NPS
M 26 x 125
M 1/2" JIC
CONFIGURATION OF THE FLOWMAX® 40.25F PUMP - STAINLESS STEEL
Set-up
Suction rod
Drain rod
Air regulator Fluid
pressure
Pump output filter
Part number
l
l
l
l
151.776.200
151.776.400
Wall mounted
Cart mounted
ATOMIZATION AIR KIT
Description
Atomization air kit with regulator (for AIRMIX®
spray guns)
Description
Seal kit H25F
Repair kit H25F
36
Part number
151.740.200
Kit part number
144.950.291
144.950.292
146.270.991
146.270.995
FLOWMAX® 40.50F PUMP
STAINLESS STEEL
Features
Flowmax® pump, ideal for feeding two guns
Benefits
Mobile piston seal
High reliability
No fluid leakages
SPECIFICATIONS
Pressure ratio
Sound level (dBA)
Sealing packing
Bellows
Upper and lower
Wetted parts
Height (cm)
Width (cm)
Depth (cm)
40/1
100
10
3
43,2
6
240
50
6
77
Polyethylene
GT Polyethylene
Stainless steel
42
97
40
28
FITTINGS
Fitting
Air inlet (valve)
kit)
Fluid Inlet
Fluid Outlet
F 3/4" BSP
M 1/4" NPS
M 26x125
M 1/2" JIC
CONFIGURATION OF THE FLOWMAX® 40.50F PUMPS- STAINLESS STEEL
Set-up
Suction rod
Drain rod
Air regulator Fluid
pressure
Pump output filter
l
l
l
l
Wall-mounted
Cart-mounted (on a
2-arms cart)
Part number
151.786.200
151.786.400
ATOMIZATION AIR KIT
Description
Part number
151.740.200
SEALS KITS
Description
Seal kit H 50F
Repair kit H 50F
Part number
144.960.291
144.960.292
146.270.990
146.270.996
37
Recommendations and Advices
lC
arts
Description
Single Post Cart
Two Post Cart w/o mounting plate
Two Reinforced Arms w/o mounting plate
Two Post Pump Mounting Plate
Part number
051.730.110
051.221.000
051.231.000
056.100.199
l r
ecommendations
to optimize your
Flowmax® applications
AREAS OF COMPETENCE OF THE FLOWMAX® PUMPS
INTENSIVE™ pumps
l
l
60°C
Frequent color changes
2K materials (manual or booster pump)
Pre-catalyzed materials
Circulating/circulation
High volume applications
Charged materials
Max. product temperature
lR
ecommendations
FLOWMAX® pump
l
l
l
l
50°C
for Airmix® filtration
To avoid any tip unplugging, it is necessary to opte for filtration by stages.
RECOMMENDATIONS FOR AIRMIX® PUMPS FILTRATION
Pump
10.14
20.15
20.25 / 20.50 /
20.25F/20.50F/17.
A2
Strainer
Ø suction tube
16,5
25
25
filtration
Pump filter
300 microns
Optional
1000 microns
4
6
8
12
lR
ecommendations
Gun filter
4
6
12
4
6
12
12
Tip filter
Micro screen
O' ring seal
Micro screen
'O' ring seal
Tip size
02 - 03 - 04
06
9 - 12 - 14
02 - 03 - 04
06
09 - 12
14
for Airless filtration
To avoid any tip unplugging, it is necessary to opt for filtration by stages.
RECOMMENDATIONS FOR AIRLESS PUMPS FILTRATION
Pump
40.25, 40.25F, 40.50, 40.50F, 34A2
40.25 WB, 40.50 WB (screwed stainless steel strainer)
Mesh (for hose Ø)
25
30
Pump filter
6-8
12
GUN HANDLE FILTERS (M250/M350)
38
Handle gun filter
(Mesh)
150
150
100
50
50
50
50
50
Reversible tips
code
11
13
15
17
19
21
25
29
HP - BP 60/61 HEATERS
Heaters
Their original design ensures an optimized heat transfer, with no risk of burning the paint in the heater.
This equipment will allow you to reduce the viscosity of paints without using solvents.
It guarantees an outstanding finish quality, whatever the ambient temperature may be.
This version of the equipment is to be used only for waterbased materials
Features
Benefits
A thermometer is integrated into
the command box
Modular design
No pressure loss when working
with high viscosity materials
Easy maintenance
SPECIFICATIONS
Termostatic type
Thermal fuse
Thermometer
Temperature range (°C)
Pressure (bar)
Weight (kg)
Wetted parts
Room temperature (°C)
Cut-out at 121°C
Graduation 0 - 100°C
15 - 90
250
23
Body and fittings in stainless steel
40 maxi
HP HEATER - STAINLESS STEEL VERSION
Stainless steel
heater
Volatge / Power
Volt
Watt
length w/o
Temperature (°C) Cable
plug (m)
HP60
230
1500
Fitting
Inlet
Outlet
M 1/2 JIC
M 1/2 JIC
M 18×125
M 18 x 125
M 1/2 JIC
M 1/2 JIC
M 1/2 JIC
M 1/2 JIC
10 m
BP60
15 - 90
HP61
115
1500
5m
HP60
400
1250
i
Part number
056.140.700
056.140.100
056.140.750
056.140.770
-
KREMLIN's advice
If you want to set your heater on your cart mount pump
assembly, please select a two arm cart.
39
AD 60/61 HEATERS : NON EXPLOSIVE
Original design ensuring optimum heat transfer with no risk of burning the paint in the heater.
To be used in zone 1 and 2 according to ATEX.
Agreement INERIS 03ATEX 0079X
Ex II 2 G - EEx d II AT3
Features
Benefits
A thermometer is integrated into
the command box
Modular design
No pressure loss when working
with high viscosity materials
Easy maintenance
SPECIFICATIONS
Thermostat type
Thermal fuse
Thermometer
Pressure (bar)
Weight (kg)
By fluid extension and dry contact
Cut at 121°C
15 - 80
240 maxi
Aluminum : 15.5
Stainless steel : 25
Aluminum : aluminum body, galvanized
chrome fittings
Stainless steel : stainless steel body
and fittings
40 maxi
Wetted parts
AD HEATERS - ALUMINUM VERSION (SOLVENT-BASED MATERIALS)
Aluminum heater
Volatge / Power
Volt
Watt
AD60
230
1500
15 - 80
AD61
115
1500
15 - 80
length w/o
plug (m)
Fitting
Inlet
Outlet
10
M 1/2 JIC
M 1/2 JIC
5
M 1/2 JIC
M 1/2 JIC
Part number
056.126.000
056.126.050
-
AD HEATERS - STAINLESS STEEL VERSIONS
Stainless steel
heater
Volatge / Power
Volt
Watt
AD60
230
1500
15 - 80
AD61
115
1500
AD60
400
1250
length w/o
plug (m)
i
Fitting
Inlet
Outlet
10
M 1/2 JIC
M 1/2 JIC
15-80
5
M 1/2 JIC
M 1/2 JIC
15-80
5
M 1/2 JIC
M 1/2 JIC
KREMLIN's advice
40
assembly, please select a two arm cart.
Part number
056.146.000
056.146.050
056.146.070
-
The economical and reliable solution for a constant spraying quality to reduce the viscosity of paints without adding
solvents.
The heating of the product is done in one single passage in the One-pass™ heater thanks to the new design and the
optimized thermal exchange efficiency.
This innovative design offers the possibility to install directly the One-pass heater directly between the pump and the
gun without recirculation. Its dimensions and reduced weight allow to fit it on a mobile pump (2 arms cart and mounting
plate)
To be used in zone 1 and 2 according to ATEX
Circulating
Agreement ISSeP 05ATEX031
Ex II 2 G - Ex d IIA T3
Features
Heaters
One-Pass™ Heater
Benefits
Standard stainless steel version
A thermometer is integrated into the
command box
Reduced dimensions
Modular design
t max : 20°C at an ouput of 800 cc/mn
No pressure loss when working with high
viscosity materials
Mounting on mobile versions
Quick and easy maintenance
Optimised performances in most
applications
SPECIFICATIONS
Thermostat type
Thermal fuse
Thermometer
Pressure (bar)
Weight (kg)
Wetted parts
By fluid expansion and dry contact
Cut at 72°C
15 - 45
120
16,5
Stainless steel and PTFE
40° maxi
ONE PASS HEATER PART NUMBERS
Stainless steel
One-pass heater
Volatge / Power
Volt
Watt
One-pass 230V
230
1400
15-45
One-pass 115V
115
1400
15-45
i
length w/o
plug (m)
Fitting
Inlet
Outlet
5
M 1/2 JIC
M 1/2 JIC
5
M 1/2 JIC
M 1/2 JIC
Part number
056.152.110
056.151.110
-
KREMLIN's advice
assembly, please select a two arm cart
41
Accessories for hot circulation
l
Y- fitting - stainless steel
Allowing paint circulation on the gun while maintaining ease of use. Remote
set-up possible using an additional hose.
Y-FITTING PART NUMBERS
Description
Stainless steel Y-fitting
- for airspray guns
Stainless steel Y-fitting
- for AIRMIX® guns
Fittings on gun
Hoses thread
Part number
F 3/8" NPS
M 1/4" NPS
129.029.915
F 1/2" JIC
M 1/2" JIC
029.520.500
lC
irculation
valve
(for all types of spraying)
Allows you to set the perfect output for circulation.
Max. fluid pressure : 240 bar.
CIRCULATION VALVES PART NUMBERS
Thread
Pump intake
F 26 x 125
M 1"G
Rod
M 26 x 125
M 35 x 150
lA
irmix
®
Back fitting
Flushing valve
M 1/2 JIC
M 3/4 JIC
l
l
Flushing rod M
18 x 125
l
l
Part number
051.314.010
051.341.100
back pressure regulator
Assures a constant pressure in the fluid circuit.
Regulation pressure : 0 - 70 bar.
AIRMIX® BACK PRESSURE REGULATOR PART NUMBERS
Version
Wall-mounted
42
Thread
Back fitting
Pump intake
Rod
F 26 x 125
M 26 x 125 M 1/2 JIC
Flushing
valve
l
Flushing rod Part number
M 18 x 125
051.314.030
l
Notes
43
Notes
44
ATEX Directive ( Explosive Atmosphere)
ATEX 94/9/CE Directive : European (EU) regulation for the use of electrical and non-electrical equipment which may be used in explosive atmospheres, including
pumping and spraying equipment in potentially explosive atmospheres.
Compliant KREMLIN equipment are in Group II, category 2G (equipment designed to ensure a high level of protection). They can be used in zone 1 and 2 without any
restriction.
Nota : Group II – Category 2: equipment designed to ensure a high level of protection
G : gas and vapour
Zone 1 : potential hazard (spray booth, preparation area)
Zone 2 : minimal hazard
Kremlin Rexson reserves the right to modify its equipment and/or specifications without notice.
Kremlin, Airmix®, Airless®, Regulex®, Flowmax® are registered trademarks.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior permission of KREMLIN REXSON.
III de couv_GB G2.indd III
Impression : TAL Industries - 117-119, quai de Valmy - 75010 PARIS
From 1 July 2003, it will be necessary for all products placed on the market or put into use to comply with the ATEX Directive, even if they are only intended for use
in their country of origin.
All user will have to be compliant with the Directive since 30 June 2006 for existing equipment (ATEX 99/92 CE).
1/12/08 12:17:46
At your service
A worldwide network
Training centres all over the world : Paris, Detroit, Barcelona,

Visit our website
www.kremlin-rexson.com
Experts in Finishing and Dispensing solutions
KREMLIN REXSON - B.P.39 - 150 avenue de Stalingrad - 93245 Stains cedex - France
Tél. +33 (0)1 49 40 25 25 - Fax. +33 (0)1 48 26 07 16
0210 573.576.002 - KREMLIN REXSON saves right to change without notice characteristics and services offered as well as equipment and attachments of these.
Düsseldorf, Shanghaï, Mumbay, Sao Paulo...

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