HOMELITE UT10540, UT10542 / 14 in. 35cc CHAIN SAW UT10560

HOMELITE UT10540, UT10542 / 14 in. 35cc CHAIN SAW UT10560

HOMELITE
UT10540, UT10542 / 14 in. 35cc CHAIN SAW
UT10560, UT10562 / 16 in. 38cc CHAIN SAW
UT10580, UT10582 & UT10918 / 18 in. 42cc CHAIN SAW
REPAIR SHEET
HOMELITE 35cc/38cc/42cc CHAIN SAWS
MODEL Nos. UT10540, UT10542, UT10560, UT10562, UT10580, UT10582 & UT10918
Figure A
17
18
6
1 (See Figure C)
5
19
20
14 15 16
2
22
3
8
10
4
24
7
11
9
12
25
21
23
13
2
HOMELITE 35cc/38cc/42cc CHAIN SAWS
MODEL Nos. UT10540, UT10542, UT10560, UT10562, UT10580, UT10582 & UT10918
The model number will be found on a plate attached to the engine housing. Always mention the model number in all correspondence regarding your
CHAIN SAW or when ordering repair parts.
PARTS LIST (FIGURE A)
KEY
NO. PART
NUMBER 1
310508001
2
310625001
310626001
310627001
3
660619001
4
638515001
5
700150004
6
700150002
7
660612001
8
309315001
9
678027001
10
660754001
11
638278001
12
901653001
13
901212001
901212002
671258001
14
671103001
15
678620001
16
309410001
17
660504001
18
518776001
19
870174001
20
901652001
21
310560001
DESCRIPTION
QTY
Chain Cover Assembly................................................ 1
Guide Bar (with SAFE-T-TIP):
UT10540, UT10542 — 14 in........................................ 1
UT10560, UT10562 — 16 in........................................ 1
UT10580, UT10582 — 18 in........................................ 1
Screw (6-19 x 1/2 in.).................................................. 1
Inner Guide Plate......................................................... 1
Heat Shield.................................................................. 1
Heat Shield.................................................................. 1
Screw (1/4-20 x 5/8 in.)............................................... 2
Muffler Assembly . ...................................................... 1
Lock Nut (10-24).......................................................... 1
Screw (10-24 x 5/8 in.)................................................ 1
Heat Shield.................................................................. 1
Muffler Gasket............................................................. 1
Chain (3/8 in.):
UT10540, UT10542 — 52 link, 14 in........................... 1
UT10560, UT10562 — 56 link, 16 in........................... 1
UT10580, UT10582 — 62 link, 18 in........................... 1
E-Clip........................................................................... 1
Clutch Washer............................................................. 1
Sprocket Drum and Bearing
Assembly (.375 chain)................................................. 1
Screw (10-16 x 16 mm)............................................... 2
Cylinder Cover............................................................. 1
Spark Plug (Champion RCJ6Y)................................... 1
Air Filter....................................................................... 1
Oil Cap Assembly........................................................ 1
KEY
NO. PART
NUMBER DESCRIPTION
310561001
310502001
660505001
660970007
Fuel Cap Assembly..................................................... 1
Starter Cover Assembly.............................................. 1
Screw (M4 x 17 mm)................................................... 3
Screw (M4 x 22.5 mm)................................................ 1
Not Shown:
580438003
518061003
518061001
940656013
940635044 940635045 940777002 940777003 940777004 940797038 940797039 940797040 940734033 940793001
631055001
987000339
10-29-08
(REV:02)
Scabbard:
UT10540, UT10542 — 14 in........................................ 1
UT10560, UT10562 — 16 in........................................ 1
UT10580, UT10582 — 18 in........................................ 1
Starter Cover Labels:
UT10540, UT10542 - 35 cc......................................... 1
UT10560, UT10562 - 38 cc......................................... 1
UT10580, UT10582 - 45 cc......................................... 1
Warning Labels:
UT10540, UT10542 - 35 cc......................................... 1
UT10560, UT10562 - 38 cc......................................... 1
UT10580, UT10582 - 42 cc......................................... 1
Data/Emission labels:
UT10540, UT10542 - 35 cc......................................... 1
UT10560, UT10562 - 38 cc......................................... 1
UT10580, UT10582 - 42 cc......................................... 1
Starting Instruction Label............................................ 1
Chain Brake Label....................................................... 1
Combination Wrench
(UT10542, UT10562, UT10582 only)........................... 1
Operator’s Manual (960404001)
3
22
23
24
25
QTY
HOMELITE 35cc/38cc/42cc CHAIN SAWS
MODEL Nos. UT10540, UT10542, UT10560, UT10562, UT10580, UT10582 & UT10918
Figure B
50
17
18
16
20
25
26
14
51
30
33
42 44
13
12
35
34
5
3
4
37
48
7
4
36
49
47
6
53
1
2
42
30 43
42
30
32
31
52
30 38
28
29
40
27
11
8
41
24
15
(See Figure D)
9
39
23
19
10
22
21
45
46
41
44
HOMELITE 35cc/38cc/42cc CHAIN SAWS
MODEL Nos. UT10540, UT10542, UT10560, UT10562, UT10580, UT10582 & UT10918
The model number will be found on a plate attached to the engine housing. Always mention the model number in all correspondence regarding your
CHAIN SAW or when ordering repair parts.
PARTS LISTV (FIGURE B)
KEY
NO. PART
NUMBER 1
310550001
2
310551001
3
660609001
4
518760001
5
300780002
6
570247013
7
760338002
8
671090001
9
570097001
10
570259012
11
570247014
12
300759005
13
660503001
14
310501001
15
309643001
16
518756001
17
678602001
18
518856001
19
678063001
20
570096001
21
638504001
22
310510001
23
660610001
24
309514001
25
678054001
26
678061001
DESCRIPTION
QTY
Oil Tank & Cap Assembly
(Inc. Key Nos. 8-9 and 51)........................................... 1
Fuel Tank & Cap Assembly
(Inc. Key Nos. 10-12 and 52-53)................................. 1
Screw (M5 x 28 mm)................................................... 4
Choke Lever................................................................ 1
Primer Bulb.................................................................. 1
Primer Bulb Inlet Tube................................................. 1
Switch.......................................................................... 1
Cone Spring................................................................ 1
Oil Pump Inlet Tube..................................................... 1
Fuel Line (L=120 mm).................................................. 1.
Fuel Line (L=210 mm).................................................. 1.
Fuel Filter..................................................................... 1.
Guide Bar Bolt (M8 x 42.3 mm)................................... 1.
Main Chassis............................................................... 1.
Engine Assembly......................................................... 1.
Front Hand Guard........................................................ 1
Hand Guard Insert....................................................... 1.
Heat Dam Adapter....................................................... 1.
Oil Pump Gear Spring................................................. 1.
Oil Pump Outlet Tube.................................................. 1
Thrust Washer............................................................. 1.
Clutch Assembly......................................................... 1.
Screw (M4 x 9.5 mm).................................................. 2.
Oil Pump Assembly..................................................... 1
Chain Brake Pin........................................................... 1.
Spring.......................................................................... 1.
KEY
NO. PART
NUMBER DESCRIPTION
678060001
671075001
671099001
660608001
638502001
678058001
518754001
671095001
671077001
678057001
518819001
678056001
518755001
660630001
678069001
660614001
901654001
570095001
518765001
518764001
678068001
518763001
678603001
700150003
580506001
580507001
690765001
Chain Break Pivot........................................................ 1.
E-Ring.......................................................................... 1.
Spring Pin.................................................................... 2.
Screw (M4 x 12 mm)................................................... 7.
Brake Band.................................................................. 1.
Chain Brake Linkage................................................... 1
Spring Guide............................................................... 1.
Spring Pin.................................................................... 1
Speed Nut (“U”-Type)................................................. 2
Chain Brake Spring..................................................... 1
Chain Brake Cover...................................................... 1.
Bar Bushing................................................................. 1.
Rear Handle................................................................. 1.
Screw (10-24 x 5/8 in.)................................................ 1
Isolator Spring............................................................. 3.
Screw (10-14 x 16 mm)............................................... 5.
Anti-Vibe Strap............................................................ 1.
Isolator......................................................................... 2.
Trigger.......................................................................... 1.
Lock-Out Lever............................................................ 1.
Trigger Return Spring.................................................. 1.
Rear Handle Cover...................................................... 1.
Throttle Rod................................................................. 1
Heat Shield.................................................................. 1
Oil Tank........................................................................ 1
Fuel Tank..................................................................... 1
Hose Clamp................................................................. 1
5
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
QTY
HOMELITE 35cc/38cc/42cc CHAIN SAWS
MODEL Nos. UT10540, UT10542, UT10560, UT10562, UT10580, UT10582 & UT10918
1
Figure C
2
3
5
6
4
8
9
10
16
7
15
11
13
14
12
PARTS LIST (FIGURE C)
KEY
NO. PART
NUMBER DESCRIPTION
518796001
518767001
518769001
638246002
678618002
678056002
518773001
638524001
Clutch Cover Ring ...................................................... 1.
Adjustment Knob ....................................................... 1
Cover Knob................................................................. 1.
Lock Spring Plate........................................................ 1.
Tension Nut.................................................................. 1
Bushing....................................................................... 1
Clutch Cover............................................................... 1 Guide Bar Plate........................................................... 1.
1
2
3
4
5
6
7
8
QTY
6
KEY
NO. PART
NUMBER DESCRIPTION
678616001
610711001
678072001
678071001
660922001 660507001 660619001 518857001
Thrust Washer............................................................. 1.
Chain Adjustment Gear............................................... 1
Adjustment Rod........................................................... 1.
Adjustment Pin............................................................ 1.
Screw (4-18 x 10 mm)................................................. 2.
Screw (6-19 x 8 mm)................................................... 3.
Screw (6-19 x 1/2 in.).................................................. 1
Gear Cover.................................................................. 1
9
10
11
12
13
14
15
16
QTY
HOMELITE 35cc/38cc/42cc CHAIN SAWS
MODEL Nos. UT10540, UT10542, UT10560, UT10562, UT10580, UT10582 & UT10918
4
5
3
2
20
19
1
21
22
18
24
17
15
15
12
16
25
14
13
13
6
11
9
8
23
7
10
Figure D
7
12
26
HOMELITE 35cc/38cc/42cc CHAIN SAWS
MODEL Nos. UT10540, UT10542, UT10560, UT10562, UT10580, UT10582 & UT10918
The model number will be found on a plate attached to the engine housing. Always mention the model number in all correspondence regarding your
CHAIN SAW or when ordering repair parts.
PARTS LIST (FIGURE D)
KEY
NO. PART
NUMBER KEY
NO. PART
NUMBER 1
290298001 Ignition Switch Harness.............................................. 1
14
309163001 Crankshaft & Rod Assembly....................................... 1.
2
660613001
Bolt (M5 x 25.4 mm).................................................... 2.
15
678053001 Spring Retainer............................................................ 2.
3
309261001 Ignition Module............................................................ 1.
16
620579001 Piston Pin.................................................................... 1.
4
309892001 Short Block Assembly (Inc. Key Nos. 10-19).............. 1.
17
309110001 Piston.......................................................................... 1.
5
310503001 Intake Assembly (Inc. Key Nos. 20-26)....................... 1.
18
678049001 Piston Ring.................................................................. 1
6
310041001 Crankshaft & Piston Assembly
(Inc. Key Nos. 12-18 and page 3, key no. 20)............. 1.
19
640202002 Cylinder....................................................................... 1
20
901650001 Intake Gasket.............................................................. 1.
21
518771001 Heat Dam.................................................................... 1.
22
901651001 Carburetor Gasket....................................................... 1.
23
309362001 Carburetor................................................................... 1.
24
518762001 Air Filter Box................................................................ 1.
25
671080001 Washer........................................................................ 2.
26
660611001
DESCRIPTION
QTY
7
309010001 Flywheel Assembly...................................................... 1.
8
631049001 Washer........................................................................ 1.
9
678067001 Flywheel Nut................................................................ 1.
10
660607001
11
640251001 Crankshaft Case.......................................................... 1.
12
570090001 Crankshaft Seal........................................................... 2.
13
678048001 Ball Bearing................................................................. 2.
Screw (M5 x 24 mm)................................................... 4.
8
DESCRIPTION
QTY
Bolt (M5 x 76 mm)....................................................... 2