Industrial Diesel Generator Set

Industrial Diesel Generator Set
30 kW Diesel
SD030
EPA Emissions Certification: Tier 4i
1 of 5
Standby Power Rating
37.5kVA 30kW 60 Hz
Prime Power Rating*
30kVA 24KW 60 Hz
Generator image used for illustration purposes only
*EPA Certified Prime ratings are not available in the U.S. or its Territories for engine model year 2011 and beyond
features
benefits
Generator Set
= PROTOTYPE & TORSIONALLY TESTED
4
PROVIDES A PROVEN UNIT
= UL2200 TESTED
4
ENSURES A QUALITY PRODUCT
= RHINOCOAT PAINT SYSTEM
4
IMPROVES RESISTANCE TO ELEMENTS
= WIDE RANGE OF ENCLOSURES AND TANKS
4
PROVIDES A SINGLE SOURCE SOLUTION
= EPA COMPLIANT
4
ENVIRONMENTALLY FRIENDLY
= INDUSTRIAL TESTED, GENERAC APPROVED
4
ENSURES INDUSTRIAL STANDARDS
= POWER-MATCHED OUTPUT
4
ENGINEERED FOR PERFORMANCE
= INDUSTRIAL GRADE
4
IMPROVES LONGEVITY AND RELIABILITY
= TWO-THIRDS PITCH
4
ELIMINATES HARMFUL 3RD HARMONIC
= LAYER WOUND ROTOR & STATOR
4
IMPROVES COOLING
= CLASS H MATERIALS
4
HEAT TOLERANT DESIGN
= DIGITAL 3-PHASE VOLTAGE CONTROL
4
FAST AND ACCURATE RESPONSE
= ENCAPSULATED BOARD W/ SEALED HARNESS
4
EASY, AFFORDABLE REPLACEMENT
= 4-20mA VOLTAGE-TO-CURRENT SENSORS
4
NOISE RESISTANT 24/7 MONITORING
= SURFACE-MOUNT TECHNOLOGY
4
PROVIDES VIBRATION RESISTANCE
= ADVANCED DIAGNOSTICS & COMMUNICATIONS
4
HARDENED RELIABILITY
Engine
Alternator
Controls
primary codes and standards
30 kW Diesel
2 of 5
SD030
application and engineering data
ENGINE SPECIFICATIONS
General
Make
EPA Emissions Compliance
EPA Emissions Reference
Cylinder #
Type
Displacement - L (cu. in.)
Bore - mm (in.)
Stroke - mm (in.)
Compression Ratio
Intake Air Method
Cylinder Head Type
Piston Type
Engine Governing
Governor
Frequency Regulation (Steady State)
Lubrication System
Oil Pump Type
Oil Filter Type
Crankcase Capacity - L (qts)
Generac
Tier 4 Interim
See Emissions Data Sheet
4
In-Line
2.4
90 (3.54)
94 (3.70)
21.3:1
Turbocharged
Cast Iron
Aluminum
Electronic Isochronous
± 0.25%
Gear
Full Flow
6.2 (6.52)
Cooling System
Cooling System Type
Water Pump Flow
Fan Type
Fan Speed (rpm)
Fan Diameter mm (in.)
Coolant Heater Wattage
Coolant Heater Standard Voltage
Closed Recovery
Pre-Lubed, Self Sealing
Pusher
2698
560 (22)
1500
120VAC
Fuel System
Fuel Type*
Fuel Specifications
Fuel Filtering (microns)
Fuel Inject Pump Make
Fuel Pump Type
Injector Type
Fuel Supply Line - mm (in.)
Fuel Return Line - mm (in.)
Ultra Low Sulfur Diesel Fuel
ASTM
5
Bosch
Engine Driven Gear
Mechanical
7.94 (0.31)
7.94 (0.31)
Engine Electrical System
System Voltage
Battery Charging Alternator
Battery Size (at 0ºC)
Battery Group
Battery Voltage
Ground Polarity
12VDC
Std
925
27F/31
12VDC
Negative
Voltage Regulator Type
Number of Sensed Phases
Regulation Accuracy (Steady State)
Digital
All
± 0.25%
ALTERNATOR SPECIFICATIONS
Standard Model
Poles
Field Type
Insulation Class - Rotor
Insulation Class - Stator
Total Harmonic Distortion
Telephone Interference Factor (TIF)
Standard Excitation
Bearings
Coupling
Load Capacity - Standby
Prototype Short Circuit Test
390
4
Revolving
H
H
< 3.5%
< 50
Synchronous Brushless
Single Sealed Cartridge
Direct, Flexible Disc
100%
Yes
CODES AND STANDARDS COMPLIANCE (WHERE APPLICABLE)
NFPA 99
NFPA 110
ISO 8528-5
ISO 1708A.5
ISO 3046
BS5514
SAE J1349
DIN6271
IEEE C62.41 TESTING
NEMA ICS 1
Rating Definitions:
Standby – Applicable for a varying emergency load for the duration of a utility power outage with no overload capability. (Max. load factor = 70%)
Prime – Applicable for supplying power to a varying load in lieu of utility for an unlimited amount of running time. (Max. load factor = 80%) A 10% overload capacity is available for 1 out of
every 12 hours.
operating data (60Hz)
POWER RATINGS (kW)
STANDBY
PRIME
Single-Phase 120/240VAC @1.0pf
30 kW
Amps: 125
24 kW
Amps: 100
Three-Phase 120/208VAC @0.8pf
30 kW
Amps: 104
24 kW
Amps: 83
Three-Phase 120/240VAC @0.8pf
30 kW
Amps: 90
24 kW
Amps: 72
Three-Phase 277/480VAC @0.8pf
30 kW
Amps: 45
24 kW
Amps: 36
Three-Phase 346/600VAC @0.8pf
30 kW
Amps: 36
24 kW
Amps: 29
3 of 5
STARTING CAPABILITIES (sKVA)
sKVA vs. Voltage Dip
480VAC
208/240VAC
Alternator
kW
10%
15%
20%
25%
30%
35%
10%
15%
20%
25%
30%
35%
Standard
35
24
36
48
60
72
84
18
27
36
45
54
63
Upsize 1
40
27
41
54
68
81
95
20
31
41
51
61
71
Upsize 2
50
34
52
69
86
103
120
26
39
52
65
77
90
FUEL
Fuel Consumption Rates*
STANDBY
PRIME
Fuel Pump Lift - in (m)
Percent Load
gph
lph
Percent Load
gph
lph
36 (.9)
25%
0.92
3.5
25%
0.78
3.0
50%
1.45
5.5
50%
1.04
3.9
Total Fuel Pump Flow (Combustion + Return)
75%
1.96
7.4
75%
1.62
6.1
4.5 gph
100%
2.74
10.4
100%
2.4
9.1
* Refer to "Emissions Data Sheet" for maximum fuel flow for EPA and SCAQMD permitting purposes.
COOLING
Coolant Flow per Minute
gpm (lpm)
Heat Rejection to Coolant
Inlet Air
BTU/hr
cfm (m3/hr)
Max. Operating Radiator Air Temp
Fº (Cº)
Max. Operating Ambient Temperature
STANDBY
PRIME
10 (38)
10 (38)
111,000
99,000
4,500 (7647)
4,500 (7647)
122 (50)
122 (50)
Fº (Cº)
104 (40)
104 (40)
Coolant System Capacity
gal (L)
2.8 (10.95)
2.8 (10.95)
Maximum Radiator Backpressure
in H2O
1.5
1.5
COMBUSTION AIR REQUIREMENTS
Flow at Rated Power
cfm (m3/min)
STANDBY
PRIME
90 (2.55)
90 (2.55)
ENGINE
Rated Engine Speed
Horsepower at Rated kW**
Piston Speed
BMEP
EXHAUST
rpm
hp
ft/min (m/min)
psi
STANDBY
PRIME
1800
1800
Exhaust Flow (Rated Output)
51
51
1110 (338)
1110 (338)
Exhaust Temp (Rated Output)
153
123
Exhaust Outlet Size (Open Set)
Max. Backpressure (Post Silencer)
cfm (m3/min)
30 kW Diesel
SD030
STANDBY
PRIME
230 (391)
217 (368)
inHg (Kpa)
1.5 (5.1)
1.5 (5.1)
ºF (ºC)
850 (454)
775 (413)
NPT (male)
63.5 (2.5)
63.5 (2.5)
** Refer to “Emissions Data Sheet” for maximum bHP for EPA and SCAQMD permitting purposes.
Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions. Please consult a Generac Power Systems Industrial
Dealer for additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528 and DIN6271 standards.
30 kW Diesel
4 of 5
SD030
standard features and options
GENERATOR SET
˜
™
™
™
™
™
Genset Vibration Isolation
IBC Seismic Certified/Seismic Rated Vibration Isolators
Extended warranty
Gen-Link Communications Software
Steel Enclosure
Aluminum Enclosure
CONTROL SYSTEM
Std
Opt
Opt
Opt
Opt
Opt
ENGINE SYSTEM
˜
™
™
˜
˜
˜
General
Oil Drain Extension
Oil Make-Up System
Oil Heater
Air cleaner
Fan guard
Radiator duct adapter
Std
Opt
Opt
Std
Std
Std
Fuel System
˜ Fuel lockoff solenoid
Std
˜
˜
˜
™
™
™
™
™
Secondary fuel filter
Stainless steel flexible exhaust connection
Industrial Exhaust Silencer
Critical Exhaust Silencer
Flexible fuel lines
Primary fuel filter
Single Wall Tank (Export Only)
UL 142 Fuel Tank
Std
Std
Std
Opt
Opt
Opt
Opt
™
™
™
™
˜
˜
˜
˜
Cooling System
120VAC Coolant Heater
208VAC Coolant Heater
240VAC Coolant Heater
Other Coolant Heater_______________________
Closed Coolant Recovery System
UV/Ozone resistant hoses
Factory-Installed Radiator
Radiator Drain Extension
Opt
Opt
Opt
Std
Std
Std
Std
˜
˜
˜
™
™
˜
™
™
˜
Engine Electrical System
Battery charging alternator
Battery cables
Battery tray
Battery box
Battery heater
Solenoid activated starter motor
2.5A UL battery charger
10A UL float/equalize battery charger
Rubber-booted engine electrical connections
Std
Std
Std
Opt
Opt
Std
Opt
Opt
Std
ALTERNATOR SYSTEM
˜
™
™
™
™
™
™
™
UL2200 GENprotectTM
Main Line Circuit Breaker
2nd Circuit Breaker
3rd Circuit Breaker
Alternator Upsizing
Anti-Condensation Heater
Tropical coating
Permanent Magnet Generator
Std
Opt
Opt
Opt
Opt
Opt
Opt
˜
™
™
˜
™
™
˜
˜
˜
˜
˜
˜
˜
˜
˜
˜
˜
˜
˜
˜
˜
˜
™
˜
˜
˜
˜
˜
™
˜
˜
˜
˜
˜
˜
˜
™
™
™
˜
˜
™
™
™
Control Panel
Digital H Control Panel - Dual 4x20 Display
Digital G-100 Control Panel - Touchscreen
Digital G-200 Paralleling Control Panel - Touchscreen
Programmable Crank Limiter
21-Light Remote Annunciator
Remote Relay Panel (8 or 16)
7-Day Programmable Exerciser
Special Applications Programmable PLC
RS-232
RS-485
All-Phase Sensing DVR
Full System Status
Utility Monitoring (Req. H-Transfer Switch)
2-Wire Start Compatible
Power Output (kW)
Power Factor
Reactive Power
All phase AC Voltage
All phase Currents
Oil Pressure
Coolant Temperature
Coolant Level
Oil Temperature
Fuel Pressure
Engine Speed
Battery Voltage
Frequency
Date/Time Fault History (Event Log)
Low-Speed Exercise
Isochronous Governor Control
-40deg C - 70deg C Operation
Waterproof Plug-In Connectors
Audible Alarms and Shutdowns
Not in Auto (Flashing Light)
Auto/Off/Manual Switch
E-Stop (Red Mushroom-Type)
Remote E-Stop (Break Glass-Type, Surface Mount)
Remote E-Stop (Red Mushroom-Type, Surface Mount)
Remote E-Stop (Red Mushroom-Type, Flush Mount)
NFPA 110 Level I and II (Programmable)
Remote Communication - RS232
Remote Communication - Modem
Remote Communication - Ethernet
10A Run Relay
Std
na
na
Std
Opt
Opt
Std
Std
Std
Std
Std
Std
Std
Std
Std
Std
Std
Std
Std
Std
Std
Std
Opt
Std
Std
Std
Std
Std
Std
Std
Std
Std
Std
Std
Std
Opt
Opt
Opt
Std
Std
Opt
Opt
Opt
™
˜
˜
˜
™
˜
˜
˜
Alarms (Programmable Tolerances, Pre-Alarms and Shutdowns)
Low Fuel
Oil Pressure (Pre-programmed Low Pressure Shutdown)
Coolant Temperature (Pre-programmed High Temp Shutdown)
Coolant Level (Pre-programmed Low Level Shutdown)
Oil Temperature
Engine Speed (Pre-programmed Overspeed Shutdown)
Voltage (Pre-programmed Overvoltage Shutdown)
Battery Voltage
Opt
Std
Std
Std
Opt
Std
Std
Std
dimensions, weights and sound levels
OPEN SET
H
L
W
USABLE
CAPACITY
(GAL)
L
W
NO TANK
-
76
38
46
2060
20
54
76
38
59
2540
48
132
76
38
71
2770
RUN TIME
HOURS
H
WT
77
211
76
38
83
2979
109
300
93
38
87
3042
L
W
H
WT
dBA*
5 of 5
82
STANDARD ENCLOSURE
RUN TIME
HOURS
H
L
W
USABLE
CAPACITY
(GAL)
NO TANK
-
95
38
50
2362
20
54
95
38
63
2842
48
132
95
38
75
3072
77
211
95
38
87
3281
109
300
95
38
91
3344
dBA*
77
LEVEL 1 ACOUSTIC ENCLOSURE
H
L
W
RUN TIME
HOURS
USABLE
CAPACITY
(GAL)
L
W
H
WT
NO TANK
-
113
38
50
2515
20
54
113
38
63
2995
48
132
113
38
75
3225
77
211
113
38
87
3434
109
300
113
38
91
3497
dBA*
70
LEVEL 2 ACOUSTIC ENCLOSURE
H
L
W
USABLE
CAPACITY
(GAL)
L
W
H
WT
NO TANK
-
95
38
62
2520
20
54
95
38
75
3000
48
132
95
38
87
3230
77
211
95
38
99
3439
109
300
95
38
103
3502
dBA*
68
*All measurements are approximate and for estimation purposes only. Weights are without fuel in tank.
Sound levels measured at 23ft (7m) and does not account for ambient site conditions.
YOUR FACTORY RECOGNIZED GENERAC INDUSTRIAL DEALER
Tank Options
™
MDEQ
OPT
™
Florida DERM/DEP
OPT
™
Chicago Fire Code
OPT
™
IFC Certification
CALL
ULC
CALL
™
RUN TIME
HOURS
30 kW Diesel
SD030
Other Custom Options Available from your
Generac Industrial Power Dealer
Specification characteristics may change without notice. Dimensions and weights are for preliminary purposes only. Please consult a Generac Power Systems Industrial Dealer for detailed installation drawings.
Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2012 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0185830SBY-F / Printed in U.S.A. 02/15/12