Phosphate - EuroChem
Transcription
Phosphate - EuroChem
Credit Suisse 17th Annual Global Ag Productivity Conference March 2012 | London Summary Overview Nitrogen Segment Phosphate Segment Potash Segment Summary Top 10 by nutrient capacity globally PRIMARY PRODUCT CAPACITY, MMT* OF NUTRIENTS EuroChem today: 3 Nitrogen plants (2 in Russia, 1 being acquired in Europe*) - 2.7 MT of ammonia and c.10 MT of fertilizer product capacity Natural gas operator (Russia) - 1.1bn m3 of annual capacity (c.25% of EuroChem’s annual consumption) 3 Phosphate plants (2 in Russia and 1 in Lithuania) - 2.0 MMT of MAP/DAP Vertical integration: own raw materials, port terminals, rail stock, construction/repair works, distribution in CIS Apatite and iron ore mine (Russia) - P2O5-rich (37%-38%) apatite ore (2.7 MT per year) covers c.85% of own production needs at the 3 phosphate plants. Apatite co-product : up to 5.7 MT of iron ore (Fe content 64%) 0 Construction of own Potash (K) capacity is well underway (targeted capacity of c.8 MT of KCl per year) Strong operational track record; all EuroChem production facilities are OHSAS-8001, ISO 14001 and ISO 9001 certified 4 6 8 10 12 14 PotashCorp Mosaic By 2021 EuroChem Yara Post completion of both potash projects CF Industries Uralkali Logistics (Russia) - 3 port facilities (Murmansk Bulk Terminal, Sillamae liquid terminal and Tuapse transhipment terminal), 2 Panamax vessels, and own rail facilities (c. 7,000 rail stock and 45 locomotives) 2 Belaruskali ICL Agrium OCP EuroChem Now Total employees of >20,000 FY 2011 revenues USD 4.5bn; EBITDA USD 1.7bn Privately owned by Andrey Melnichenko (92%) and CEO Dmitry Strezhnev (8%) K+S AG PhosAgro UralChem Ammonia (N) Phos Acid (P2O5) Potash (K2O) * Acquisition of BASF fertilizer assets expected to close in March 2012 Overview Nitrogen Phosphate Potash *MMT = million metric tonnes 3 Vertically Integrated Producer Novomoskovskiy Azot All capacity volumes are expressed in thousands of tonnes, except where otherwise specified 2012 Capacity by product Ammonia 1,670 Urea 1,480 2012 Ammonium Nitrate 1,290 Iron ore 5,700 UAN 427 Apatite (37-38% P2O5) 2,700 Murmansk CAN 420 Kovdorskiy GOK Capacity by product Baddeleyite Severneft-Urengoy Capacity by product 10 Kovdor Natural gas Gas condensate Urengoy Phosphorit 2012 MAP, DAP 775 Feed phosphates 220 Oil Moscow EuroChem-Antwerpen Kedaynyay 2012 AN / CAN 1,250 NPK 1,025 Novomoskovsk Volgograd Nevinnomyssk Belorechensk Expected transaction close: end of March 2012 Phase I (2014-15*) 2,300 Phase II (2016-17*) 2012 DAP 990 Feed phosphates 160 4,600 492 EuroChem-Kazakhstan (75%) MAP, NP 590 Planned Capacity Nevinnomysskiy Azot EuroChem-BMU 2012 420 Taraz Capacity by product 2012 Ammonia 1,160 Urea Capacity by product 3,400 Proven and probable reserves Tuapse Capacity by product 2,000 Phase II (2019-20*) MT KCl (JORC) MT KCl (JORC) Lifosa Phase I (2016*) Proven and probable reserves VolgaKaliy Planned Capacity Antwerp 32 MT Planned Capacity Perm Kingisepp Capacity by product 50bn m3 EuroChem-Usolskiy Ust-Luga Tallinn 220 KT Proven and probable reserves Natural gas Capacity by product 1,1bn m3 Phase I, phosphate rock 30% P2O5 (2014-15) 1,500 Phase II, NPK/AN plant with ammonia (2016-17) 2,600 890 Ammonium Nitrate 1,420 UAN 1,022 NPK 460 Melamine 50 Reserves, MT of P2O5 515 Nitrogen Phosphate Potash Mining operations * Estimated ramp-up to full capacity: 2 years. Overview Nitrogen Phosphate Potash Transhipment terminals 4 EuroChem Strategy Main strategic objective – become a top 5 company globally by earnings and nutrient capacity • N and P: secure highest competitive position on target markets (FSU and Europe) in terms of cost delivered to customer through integration into raw materials. • K: build a globally competitive business with up to 8 MT p.a. capacity by 2021. Nitrogen Revamp/upgrade existing assets Build new ammonia capacity Optimize product mix Secure competitive gas supply Logistics Revamp/upgrade existing assets Optimize product mix Secure competitive supply of P2O5 covering 100% of needs Continuously optimize transshipment, freight and rail costs Maximize return on capital tied in logistics assets Distribution Phosphate/mining Potash Focus on distribution channels in target markets (FSU and Europe) Full-scale distribution networks in Russia and Ukraine Governance/sustainability Start own production in 2014/2015 Expand new supply capacity to 8 MT by 2021 through brownfield Adhere to best practice in corporate governance, social responsibility and environmental accountability. Conservative financial policy supports strategic objectives while ensuring the sustainability of investments 5 Overview Nitrogen Phosphate Potash 6 Performance overview External sales by segment (2011) Key Figures 2011 (in brackets – change in percentage points relative to 2010) Phosphates 46% (-2) FY 2011 Y-o-Y,% Revenue RUBm 131,298 34% EBITDA RUBm 49,656 66% Net profit RUBm 32,031 60% Gross margin % 52% +3 p.p. EBITDA margin % 38% +7 p.p. Nitrogen* KT 5,647 0% Phosphate (excl. iron ore and baddeleyite) KT 2,387 -1% Only iron ore and baddeleyite KT 5,480 -11% Sales volumes: Distribution 11% (+2) Other 3% (+1) Nitrogen 40% (-1) External sales by region (2011) (in brackets – change in percentage points relative to 2010) CIS 12% (-1) Europe 14% (-5) * Includes organic synthesis products. North America 8% (-) Australasia 1% (-) Africa 3% (+1) Latin America 15% (-) Russia 24% (-) Asia 23% (+4) 6 Capital Expenditure 25 Main Projects 23.81 2.17 20.47 20 18.69 3.31 2.85 10.56 15 RUB bn 6.97 6.40 10 2.65 4.94 6.40 6.78 6.00 0.14 5 6.79 5.25 4.68 0 2009 2010 Nitrogen 2011 Phosphate 3.85 2.65 0.65 1.51 1.84 0.89 7.17 0.48 3.21 3.20 1.80 1.71 1.05 0.64 1.37 0.99 1.68 Q1 11 Q2 11 Q3 11 Q4 11 Potash Nitrogen: • Construction of melamine production (online in 1H 12) along with the revamp of urea shop at Nevinnomyssk • New granulated urea facility with 1.15 KT per day capacity at Novomoskovsk (Urea 4 shop) • Deployment of environmental monitoring stations and wastewater treatment programs at both N facilities • Technical rehabilitation of plants to increase efficiency Phosphate: • Rebuild sulphuric acid production with capacity increase by 720 KTp.a. • Reconstruction of phosphate acid production with capacity increase by 300 KTp.a. / potential construction of 6 MW turbine • Upgrade of Kovdor wastewater treatment facility • Technical rehabilitation and modernization of existing facilities, including dismantling of BMU sulfuric acid shop and upgrade of Phosphorit wet-process phosphoric acid facility Potash: • Active shaft sinking at Gremyachinskoe (phases I & II) and Verkhnekamskoe (phase I) • Start of beneficiation plant construction at Gremyachinskoe; trunk rail line and station completed in 1H 11 Other: • Tuapse: operations commenced in July 2011 • Purchase of 2 Panamax vessel Other 7 EuroChem Overview Nitrogen Segment Phosphate Segment Potash Segment 8 Vertically Integrated Nitrogen Production All capacity volumes are expressed in thousands of tonnes, except where otherwise specified Novomoskovskiy Azot (NAK) Capacity by product 2012 Ammonia 1,670 Urea 1,480 Ammonium Nitrate 1,290 UAN 427 CAN 420 Murmansk Kovdor Urengoy Ust-Luga Tallinn EuroChem-Antwerpen* Perm Kingisepp Capacity by product 2012 AN / CAN 1,250 NPK 1,025 Moscow Severneft-Urengoy Capacity by product Kedaynyay Novomoskovsk Natural gas Gas condensate 1,1bn m3 220 KT Proven and probable reserves *Expected transaction close: end of March 2012 Volgograd Antwerp Nevinnomyssk Natural gas Oil 50bn m3 32 MT Belorechensk Tuapse Taraz Nevinnomysskiy Azot (NEV) Capacity by product 2012 Ammonia 1,160 Urea 890 Ammonium Nitrate 1,420 UAN 1,022 NPK 460 Melamine 50 Nitrogen Phosphate Potash Mining operations Transhipment terminals 9 Overview Nitrogen Phosphate Potash Nitrogen: details of performance Sales by region* (2011) Key current / recent investment projects Europe 14% (-8) Granulated urea (1,100 KT p.a.): launched 2009/2010 at Novomoskovsk CAN (420 KT p.a.): launched 2009 at Novomoskovsk Melamine (50 KT p.a.) + revamp of urea shop at Nevinnomyssk: to launch in Q2 2012 First nitrogen fertilizer producer to back integrate into gas with the acquisition of Severneft-Urengoy Construction of new granulated urea facility (Urea 4 shop) LDAN production (300 KTp.a. by 2016) (in brackets – change in percentage points relative to 2010) Latin America 22% (+7) Asia 15% (+5) North America 11% (-1) Africa 3% (-1) Russia and CIS 33% (-3) EBITDA margin Australasia 2% (+1) Sales by product* (2011) (in brackets – change in percentage points relative to 2010) 45% 41% 37% 39% Acetic Acid Methanol 3% (-1) 5% (-1) Other 7% (-2) CAN 3% (+3) 42% 35% 29% 24% Urea 38% (+7) Ammonia 5% (-4) NPK 7% (-2) 2009 2010 2011 Q4 10 Q1 11 Q2 11 Q3 11 UAN 10% (+1) Q4 11 *Revenue and sales volumes include sales to other segments Nitrogen segment includes nitrogen fertilizers and organic synthesis products. Overview Nitrogen Phosphate Potash Ammonium Nitrate 22% (-1) 10 Nitrogen in Pictures Granulated urea conveyor Novomoskovskiy Azot0 Nevinnomysskiy Azot Novomoskovskiy Azot Melamine construction 11 Overview Nitrogen Phosphate Potash EuroChem Overview Nitrogen Segment Phosphate Segment Potash Segment 12 Vertically Integrated Phosphate Production All capacity volumes are expressed in thousands of tonnes, except where otherwise specified Kovdorskiy GOK Capacity by product 2012 Iron ore 5,700 Apatite (37-38% P2O5) 2,700 Baddeleyite Murmansk Kovdor 10 Urengoy Phosphorit Capacity by product 2012 MAP, DAP 775 Feed phosphates 220 Ust-Luga Tallinn EuroChem-Kazakhstan (75%) Perm Kingisepp Planned Capacity Moscow Kedaynyay Lifosa Capacity by product 2012 DAP 990 Feed phosphates 160 Novomoskovsk Volgograd Nevinnomyssk Belorechensk Antwerp Phase I, phosphate rock 30% P2O5 (2014-15) 1,500 Phase II, NPK/AN plant with ammonia (2016-17) 2,600 Reserves, MT P2O5 515 Tuapse Taraz EuroChem-BMU Capacity by product 2012 MAP, NP 590 Nitrogen Phosphate Potash Mining operations Transhipment terminals 13 Overview Nitrogen Phosphate Potash Phosphate: details of performance Sales by region* (2011) Key current / recent investment projects Increase of sulphuric acid capacity at Phosphorit from 720 to 1,000 KT p.a.; at EBMU from 520 to 720 KT p.a. Building NPK production at EBMU by 2014-16: 800 KT p.a. (to correspond to K production coming online in Volgograd) Feed phosphates at Lifosa: 160 KT p.a. – completed Kazakhstan: two-phase project, starting with phosphate rock supply (up to 1,500 KT per year 30% P2O5) and ending with construction of 2.6 MT p.a. NPK / AN / LDAN production aimed at Central Asia and North-Western China 35% 40% 37% 40% Europe 18% (-) Latin America 6% (-7) North America 6% (+1) Russia and CIS 35% (+1) Sales by product* (2011) EBITDA margin 38% Asia 32% (+3) (in brackets – change in percentage points relative to 2010) Africa 3% (+2) (in brackets – change in percentage points relative to 2010) MAP, DAP 51% (-2) 40% 34% Apatite 2% (-) Feed phosphates 6% (-) 14% 2009 2010 2011 Q4 10 Q1 11 Q2 11 Q3 11 Q4 11 Phosphate segment includes iron ore and baddeleyite, co-products of apatite production at the Kovdorskiy GOK mine. Overview Nitrogen Phosphate *Revenue and sales volumes include sales to other segments Baddeleyite 2% (+1) NP 2% (-) NPK 0% (-1) Others 2% (-1) Iron ore 35% (+3) 14 Potash Phosphates in Pictures 15 Overview Nitrogen Phosphate Potash EuroChem Overview Nitrogen Segment Phosphate Segment Potash Segment 16 Future Potash Global Cost Leader All capacity volumes are expressed in thousands of tonnes, except where otherwise specified Murmansk Nitrogen Phosphate Kovdor Potash Mining operations Urengoy Transhipment terminals EuroChem-Usolskiy Planned Capacity Ust-Luga Tallinn Perm Kingisepp Moscow Kedaynyay Phase I (2016*) 2,000* Phase II (2019-20*) 3,400* Proven and probable reserves MT KCl (JORC) 420 Novomoskovsk Volgograd Antwerp Nevinnomyssk Belorechensk Tuapse Taraz Volga-Kaliy Planned Capacity Phase I (2014-15*) 2,300* Phase II (2016-17*) 4,600* Proven and probable reserves MT KCl (JORC) 492 17 * Estimated ramp-up to full capacity: 2 years. Overview Nitrogen Phosphate Potash Potash Segment - 912 Million tonnes of proven and probable reserves Volgograd Region (Gremyachinskoe deposit) JORC proven and probable reserves: 492 MT (39%-40% KCl content); JORC useful life of mine: 58 years 4.6 MT Phase I: capacity of 2.3 MT p.a., involves the construction of social infrastructure, cage shaft, skip shaft #1 and processing facility. Phase II: capacity doubled to 4.6 MT p.a., involves the construction of skip shaft #2 and expansion of processing facility. Current status: -490m at skip shaft #1, -100m at cage shaft (currently prepared for freezing), -40m at skip shaft #2. 2.3 MT Perm Region (Verkhnekamskoe deposit) JORC proven and probable reserves: 420 MT (30% KCl content); useful life of mine: 37 years 3,000 2,500 Phase I: capacity of 2.0 MT p.a., involves the construction of social infrastructure, cage shaft, skip shaft #1 and processing facility. Phase II: additional capacity of 1.4 MT p.a., involves the construction of skip shaft #2 and expansion of processing facility. Current status: skip shaft #1 -90m; cage shaft sinking starting in March 2012. US$ m Verkhnekamskoe cumulative capex Phases I+II (2010-completion) 1.4 MT 2,000 1,500 1,000 2.0 MT 500 0 2011 201220122013 2014 2015 201620162017 2018 2019 202020202021 prior2010 2010 2011 2013 2014 2015 2017 2018 2019 2021 to 2010 Phase II cumulative capex Overview Nitrogen Phosphate Potash Phase I cumulative capex 18 Potash in Pictures : Gremyachinskoe deposit (Volgograd) 19 Overview Nitrogen Phosphate Potash Potash in Pictures : Verkhnekamskoe deposit (Perm) 20 Overview Nitrogen Phosphate Potash Thank you For more information, please visit www.eurochem.ru