Automatic honey extracting line
Transcription
Automatic honey extracting line
www.lyson.com.pl catalogue 2014 Automatic honey extracting line - basic version Automatic honey extracting line with options A, A1, C and H with the uncapping device, cappings extruder, horizontal honey extractor for 52 frames, honey sump and pump for honey with the uncapping device, cappings extruder, horizontal honey extractor for 52 frames, honey sump and pump for honey Automatic line - basic version Automatic line - full version Basic version structure: CR A »» Automatic uncapping device for frames B (capacity 5-10 frames / min, electrically heated blades) »» Feeder for frames with hand loading cartload CR , combining uncapper with honey extractor »» Radial honey extractor, horizontal D , for 52 frames, with automatic control (it has 7 programs) »» Hanger for extracted frames E »» Honey sump with a pump F »» Extruder for cappings G (separating the honey from the wax), capacity 200 kg/h, 40 l container for dry wax A1 H D B A C A1 H F E Full equipment line includes: »» Frames pneumatic ejector, chain feeder connected A , A1 »» Automatic frames uncapper with electrically heated knives B with a capacity of 5-10 frames / min, »» Feeder for frames with electric loading cartload C »» Radial honey extractor horizontal D , for 52 frames, with automatic control (it has 7 programs) »» Hanger for extracted frames E »» Honey sump with a pump F »» Extruder for cappings G (separating the honey from the wax), capacity 200 kg/h, 40 l container for dry wax »» Roller conveyor to nozzle bodies H G B Additional options for the basic version: A A1 Frames pneumatic ejector, chain feeder connected C Feeder for frames with electrical loading cartload H Roller conveyor to bodies Automatic frame uncapper Extracted frames hanger capacity: 5-10 frames / min, electrically heated blades capacity: 26 frames D 2 E F Horizontal honey extractor Honey sump with a pump Capacity of honey extractor 180-200 kg of honey / 1 hour pump flow up to 1500 l / h 3 Automatic honey extracting line Automatic honey extracting line Frames pneumatic ejector, chain feeder connected Honey sump with a pump A In the pneumatic ejector frames are pushed from the bottom of the hive housing and then transported for further uncapping by the feeder. A1 F »» The pneumatic ejector to the frames with a pneumatic piston, compressor – powered, working pressure of about 2 bar (compressor power ejector not included). »» Chain feeder with a capacity of 10 frames; »» Electric drive motor power 0,12 kW (optional extra charge) »» Honey sump with honey-level sensor and pump, »» Sump capacity: 120 l »» Pump capacity: up to 1500 l / h. »» Pump power: 1,5 kW Automatic honey extracting line Automatic honey extracting line Horizontal honey extractor Automatic frame uncapper B D Horizontal honey extractor: Automatic uncapper: »» Knives drive power: 0.18 kW; »» Electrically heated knives; »» 2 × 0.4 kW, knives warm-up time of about 5 min.; »» Uncapping efficiency: 6 frames / min (Dadant version) 4 »» Capacity 52 frames; »» Diameter of the basket: 1300 mm; »» Motor power 1.5 kW; »» Engine rpm : 2800 r / min; »» Type of gear unit 50; gear ratio 1:7.5; »» Max. basket rotations: 370/min; »» Efficiency of honey extractor 180-200 kg honey / 1 h 5 Suction-press pumps for creaming and pumping honey Automatic honey extracting line Feeder for frames with loading cartload C CR 2-year warranty Suction-press pump for honey is used for pumping over large amount of honey in relatively short period of time. Feeder for frames with loading cartload »» Capacity 52 frames. »» Loading cartload operated manually (in the basic version) or with electric drive (optional in the full version). Suction-press pump 0,37 kW: »» Capacity: up to 900 l/h at a temperature of honey 30 °C »» Power 0.37 kW »» 400 V power supply »» With the use of inverter, power converted to 230 V and smooth adjustment »» Intuitive, simple, user-friendly controls Suction-press pump 1,5 kW: »» Capacity: up to 1500 l/h at a temperature of honey 30°C »» Power 1.5 kW »» 400 V power supply »» With the use of inverter, power converted to 230 V and smooth adjustment »» Intuitive, simple, user-friendly controls Automatic honey extracting line Hanger for uncapped frames E W2021GN »» Hanger for uncapped frames; »» Capacity: 26 frames Suction-press pump for creaming and pumping honey, 0,37 kW, 400 V W20210GN Suction-press pump for creaming and pumping honey, 1,5 kW, 400 V W2021GNF Suction-press pump for creaming and pumping honey, 0,37 kW, 230 V W20210GNF Suction-press pump for creaming and pumping honey, 1,5 kW, 230 V Automatic honey extracting line 110031 Roller conveyor to bodies Rotor to suction-press pump 1.5 kW H 110030 Rotor to suction-press pump 0,37 kW 307004 6 »» Roller conveyor to bodies (optional extra charge) Set of sealings for suction-press pump 7 Uncapping devices with cappings extruder This device consists of two elements: uncapping table and cappings extruder. W20982 Uncapping device with automatic feeder (400V) and with cappings extruder W20983 Uncapping device with automatic feeder (230V) and with cappings extruder Uncapping table is available in three variants: a) manual b) with uncapper with manual feeder c) with uncapper with automatic feeder. The uncapping table combined with the cappings extruder improves work efficiency and reduces waste of honey. W20981 2-year warranty W20980 Uncapping device with manual feeder and with cappings extruder Uncapping manual table with cappings extruder Table dimensions: 150×54×110 cm During the process of uncapping frames, there is a waste arising in the form of cappings containing honey. The best way to recover honey from cappings is to perform this process during uncapping. The design of this device allows for immediate separation of the remaining honey from wax. Extruder specifications »» Capacity 100 kg / h »» Power supply 230 V »» Power 0,75 kW Regulated motor rotation speed: max 9 rev / min Dimensions: »» Height 65 cm »» Width 49 cm »» Length 103 cm 8 9 Capping extruders Capping extruder is one of the latest devices on offer. The device is available in two variants of efficiency: up to 100 and 200 kg/h. The machine is designed to separate the honey and ironing cappings in a mechanical way. This process takes place inside a perforated cylinder where rotating separation-compression module squeezes the honey which enters the holes between the separating shaft and the perforated sheet metal and W20965 Cappings extruder 200 kg Extruder efficiency up to 200 kg/h trickles onto a sieve underneath, while the remaining wax is pushed and compressed by the screw within the extruder and is then extended. As an effect we get a dry wax ready for remelting. 2-year warranty The entire construction is made of the highest quality stainless steel. The device is equipped with wheels for easy transport. One of the main advantages of the device the is ease of use of the driver and compact dimensions. W20966 Cappings extruder 100 kg Additional advantages of the extruder is a 230V power supply, and precise construction of all elements of the machine. The extruder may also be used in the food industry as a fruit press. Extruder efficiency up to 100 kg/h Description: The most important element of the extruder is a screw separation-compression module and transport module driven by a motor with a worm gear. The whole is set onto the adjustable stand.The separation of honey and compression of cappings take place inside the perforated cylinder. The machine is small sized and user-friendly. The controller allows you to adjust the speed of the motor. 10 Specifications Specifications »» Capacity up to 200 kg / h »» Power supply 230V »» Power 1,5 kW »» Regulated motor rotation speed: max 6 rev / min »» Capacity up to 100 kg / h »» Power supply 230V »» Power 0,75 kW »» Regulated motor rotation speed: max 9 rev / min Dimensions: »» Height 70 cm »» Width 70 cm »» Length 175 cm Dimensions: »» Height 65 cm »» Width 49 cm »» Length 103 cm 11 2-year warranty Gold medal on Exhibition In Poznań POLAGRA 2011 Honey bottler structure: »» Device for dispensing, creaming and pumping honey »» Dispensing starting pedal »» Hose pipe »» Hose to pump connector »» Hose clamp »» 1,5 meter hose W204001 Honey bottler with stand W204002 Honey bottler with automatic turn table Specifications: »» Self-pumping, slow-rotating pump with silicone impeller »» A device controlled by computer technology »» Fills about 350 jars of 500 g per hour (depending on the type and density of honey). »» Filling accuracy + / - 1 g »» Filling range from 4 g to 45 kg »» Can be used as a pump »» All parts that have the direct contact with honey are made of stainless steel or plastic approved for contact with food »» 230V / 200 W The device consists of: »» Table base height-adjustable base allows for the regulation of the dispensing device’s height, it is equipped with wheels »» Turn table made of stainless steel. The table top is divided by jars guide - into two parts. The first part is for the empty jars to fill in; whilst the other is for the filled ones, »» The controller that regulates the speed of the table Technical parameters of the table: »» Ø of the top 90 cm »» Height: 82 cm »» Volume of filled jars dimensions: min.diameter 3 cm, max.height 4.5 cm, max.diameter:15 cm, max.height: 30 cm »» Power supply: 230 V / 200W 12 W204010 Automatic turn table to be used with honey bottler EW 2-year N Honey dispensing automatic line Honey bottler and automatic Turn Table warranty The line consists of: »» 2 turn tables with the diameter of 900 mm »» Honey dispenser »» 2000 mm conveyor belt for jar filling The device has been designed to be used by one person so that she/he can manage the jar filling process easily. The conveyor belt for carrying jars stops automatically when the jar is placed under the dispenser. Filling range from 250g to 1250g. High efficiency of larger jars filling thanks to the larger impeller implemented W204005 Large dispenser Technical data: »» Self-pumping, slow-rotating pump with silicone impeller »» A device controlled by computer technology. »» Fills about 600 jars of 500g per hour (depending on the type and density of honey). »» Filling range from 250g to 45 kg »» Can be used as a pump »» All parts that have the direct contact with honey are made of stainless steel or 'contact with food' approved plastic. W204004 Honey dispensing automatic line Technical data: »» Total lenght: 3,8 m »» Each element has got separate steering. »» Table power: 200W/pc »» Dispenser power:1,5kW »» Both turntables and dispenser are made of acid-resistant stainless steel. »» The whole line is fitted onto a rack equipped with wheels for easy moving. Automatic turn table is a great device, which significantly increases the efficiency of work, accelerating the filling jars. 13 Radial and cassette honey extractors »» made of best quality components »» entirely made of stainless steel Design Stand is made of stainless steel. Stable and easy to dismantle. Drum is made of acid resistant stainless steel, 0,8 mm thick, strengthened and reinforced, with 2 drains 2’’. The bottom is conical, made of acid resistent stainless steel, 1 mm thick Transparent lids, made of meta-plexi, allowing for observation of the spinning process, without having to open them, and risking the danger of contact with the rotating basket. Premium Line Honey Extractors are available from Ø800 to Ø1200 with full automatic steering. In all extractors the drive is located underneath the basket. 5-year warranty Cassette honey extractors Gear. A worm gear drive is applicated. The axis of honey extractor’s basket is directly coupled with the gear. Drive. Honey extractor drive consists of a high gearmotor gear series THF eco-line,directly coupled to the axis of the basket of honey extractor and E1000 series inverter-enabled optimization of the system. The implemented drive can reduce power consumption by up to 35% whilst maintaining the excellent technical parameters of honey extractor. The use of a series of gear THF increases the life of the device, as well as reduces the noise. W205000_P Honey extractor, Ø 800, cassette for German frame "Deutsch Normal" (6), with full automatic steering W205001_P Honey extractor, Ø 800, cassette Langstroth (6), W205400_P Honey extractor, Ø 1000, cassette Dadant (6), W201600_P Honey extractor, Ø 1000, cassette for German frame "Deutsch Normal" (8), with full automatic steering with full automatic steering with full automatic steering W201601_P Honey extractor, Ø 1000, cassette Langstroth (8), W205500_P Honey extractor, Ø 1200, cassette Dadant (8), W205300B_P Honey extractor, Ø 1000, cassette for German frame "Deutsch Normal" (12), with full automatic steering with full automatic steering with stainless partitions, with full automatic steering W2053001B_P Honey extractor, Ø 1000, cassette Langstroth (12), with stainless partitions, with full automatic steering W20570B_P Honey extractor, Ø 1200, cassette Dadant (12), W205200B_P Honey extractor, Ø 1200, cassette for German frame "Deutsch Normal" (16), with stainless partitions, with full automatic steering with stainless partitions, with full automatic steering W2052001B_P Honey extractor, Ø 1200, cassette Langstroth (16), with stainless partitions, with full automatic steering W209900B_P Honey extractor, Ø 1200, cassette for German frame "Deutsch Normal" (20), with stainless partitions, with full automatic steering W2099001B_P Honey extractor, Ø 1200, cassette Langstroth (20), with stainless partitions, with full automatic steering The cassette basket is fully reinforced, made of acid resistant stainless steel rods, equiped with cassettes, which design allows for securing the frames from breaking the honey combs. Cassettes are joined together by springs which allow them to return to the initial position. Basket is additionally positioned in two housing: upper and lower. The radial basket is entirely made of stainless steel acidresistant rods. Rings of basket are equipped with properly shaped mounting frames to prevent falling over during centrifugation. It is also journalled in two housings: upper and lower. The basket has got a reinforced construction. Advanced automatic steering The HE-03 is equipped with the latest electronic, computing and process - steering automatics solutions. It has been designed to provide the end-user with intuitive, user friendly and reliable device. The main features of of HE-03 include: »» 8 fully programmable automatic cycles »» Large (4,3”) TFT graphical display with energy-saving LED ilumination »» Resolution: 480x272 pixels »» 8 ergonomically designed steering buttons »» Easy to use and intuitive interface with high-resolution icons that enables its viewing in all light conditions. »» Extracting cycles graphical editor with built-in parameters autocorrection »» 2 independent timers to measure the extractor working time »» Advanced diagnostic-controlling funcions to constantly monitor steering parameters. »» Collaboration with high qualty vector inverter by Mitsubishi 14 Radial honey extractors W2005000_P Radial honey extractor, Ø 800, W2006000_P Radial honey extractor, Ø 900, W2007000_P Radial honey extractor, Ø 1000, W2008000_P Radial honey extractor, Ø 1200, with full automatic steering with full automatic steering with full automatic steering with full automatic steering Cassette honey extractors - number of cassettes on drum's diameter diameter drum Ø 720 800 1000 1200 drain 1×6/4” 1×6/4” 2×2” 2×2” German frame "DN", Langstroth Dadant number number of drum drum height of cassettes cassettes height 4 600 / 700 6 600 / 700 4 700 8 / 12* 600 / 700 6 700 12* / 16* / 20* 700 8 / 12* / 16* 750 * - honey extractors with metal sheet baffles Radial honey extractors - number of frames in the basket - 25 mm beam drum drum height Valve Ø 720 Ø 800 Ø 900 Ø 1000 Ø 1200 600 600 600 600 600 1x6/4” 1x6/4” 1x6/4” 2x2” 2x2” NUMBER OF FRAMES Langstroth Dadant, Dadant /½ 18 30 42 42 56 -/18 -/30 24/42 36/42 56/56 COMMENTS 6 sectors 6 sectors 6 sectors 6 sectors 8 sectors 15 Pollen dry cleaner is a device designed for separating pollen from contamination. 2-year warranty Pollen dryers dimensions 100 kg 60 kg 30 kg 1. External dimension: »» width 1150 mm 1150 mm 1045 mm »» height 1390 mm 950 mm 840 mm »» depth 655 mm 650 mm 545 mm »» width (of the opening through 660 mm 660 mm 555 mm which the trolley passes) »» height (of the opening through 1360 mm 925 mm 815 mm which the trolley passes) »» wall of the chamber - thick20 mm 20 mm 20 mm ness W32620 2. Trolley dimensions »» width »» height (with wheels) »» depth »» number of dryers: »» width of dryer »» length of dryer »» depth of dryer »» height of wheels 100 kg 655 mm, 1350 mm, 595 mm 20 szt 565 mm 565 mm 30 mm 115 mm 655 mm 910 mm 595 mm 12 szt 565 mm 565 mm 30 mm 115 mm Pollen dryers parameters and specifications pollen dryer entirely made of yes yes acid resistant stainless steel heaters power 2×2 kW 2×2 kW possibility of using one or two yes yes heaters temperature controller yes yes Power supply 400V 400V ventilator 2×100W 2×100W W326200 60 kg W3262000 W326200 W32620 EW Pollen dry cleaner N Pollen dryers 30-100 kg 2-year warranty Pollen dry cleaner consists of a centrifugal fan made of four flat blades (43×15 cm) and a set of two movable sieves (40×32,5 cm). The sieves are reinforced with stainless steel wire mesh with the wire thickness of 0.5mm and the eyelet width of 3mm. Pollen intake door dimensions: 45×45 cm. It comes with the adjustable sieve alignment. The device is equipped with safety mechanism, protecting the body against injury. 550 mm 810 mm 490 mm 10 szt 460 mm 460 mm 30 mm 115 mm yes 1×2 kW no yes 230V 100W Chamber for pollen drying, stainless steel (for 30 kg of pollen) Chamber for pollen drying, stainless steel (for 60 kg of pollen) Chamber for pollen drying, stainless steel (for 100 kg of pollen) W3214 Pollen dry cleaner - large W3262000 30 kg This dryer is completely made of acid-resistant stainless steel. The device consists of two components: the heating cabinet and a trolley with trays for pollen. Controller in 60 kg and 100 kg pollen dryers facilitate pollen drying using one or two heaters. Pollen dryers are equiped with digital temperature controller (temperature control in the range 30-75°C. 16 Dimensions: »» Height: 96 cm »» Width: 70 cm »» lenghth: 105 cm This device is powered by 0.09 kW/230V engine Number of rotations per minute: 1320 Transmission: 56 / 7.5 The controller enables easy and flexible adjustment of the number of rotations. Trays, on which the pollen is placed can be easily removed thus controlling the process of pollen drying 17 All-in-one - Steam wax melter combined with uncapping table in one Honey creaming machine with heated tank and bottom 2-year warranty W4074 device parameters: »» Steam wax melter for frame Dadant, using longitudinal adapter accommodates wax melter in frames: German frame “DN”. »» At the bottom: perforated sieve and the drain »» Length: 1000 mm, »» Height: 400 mm, total height 835 mm »» Width: 445 mm »» Number of chambers: 1 piece »» 400V power supply, power: 8kW 2-year warranty »» These devices are designed to perform the process of honey creaming and decrystilization. »» The appropriate design of the mixing propeller made of stainless steel allows for accurate honey creming. Creaming is the inoculation of liquid honey by crystallized honey and honey crystals abrasion at low speed. Creaming process should take place in repetitive cycles: » Stirrer working - 15 min » Stirrer standstill - 1 h »» These devices are equipped with a thermostat to prevent honey from overheating. W200890 W4074 Steam wax melter to wax and uncapping table in one, 1000 mm W4074A Steam wax melter to wax and uncapping table in one, 1500 mm Honey creaming machine »» capacity : 600 l, »» with heated tank and bottom »» with automatic driver »» power supply : 400V W200890_Z Steam wax melter - stainless steel - acid resistant, 0.8 mm thick. The device is adapted to melt the wax and the uncapping frames. Wax melter has a water tank, which is fed through a hose plugged into the tank. The tank is equipped with a water level sensor that automatically opens or closes the flow of running water, depending on its level. For hot water use it uses four heater, powered 2kW each. Honey creaming machine »» capacity : 600 l, »» with heated tank and bottom »» with automatic driver »» power supply : 230V Specifications: »» Stainless steel: 0H18N9 »» Power supply: 400 V »» Motor power: 4 kW »» Tank inside diameter : 800 mm »» Tank internal height :1220 mm »» Sheet thickness inside the tank : 1.5 mm »» Tank outside diameter: 900 mm 18 »» Tank external height : 1290 mm »» Sheet thickness outer tank: 1 mm »» Total height: 1750 mm »» Electronic temperature controller: 1 pcs »» Heater power: 1200 W »» Swivel wheels with brakes: 4 pcs »» Handles: 4 pcs 19 EW EW 2-year N N Honey filter Honey pressure filter 2-year warranty warranty 4 – nozzle honey filter Consists of 2 stainless steel pipes, acid – resistant, with the diameter of 48mm (6/4"). The vertical pipe is finished with the connector that enables easy filter-to-pump hose insertion. The horizontal pipe is equipped with 4 nozzles with the diameter of 42mm (5/4") with ball valves and flexible sieves. The entire structure rests on 4 legs with adjustable spacing for easy fitting onto all types of uncapping tables. Each of these 4 filters can be switched on or off by turning the appropiate valve. It is useful during the cleaning of each filter. The filter can be fitted onto 1000 or 1500mm tables. All components are made of acid-resistant stainless steel. The device is user-friendly, easy to transport and clean as the requiered elements are easily dismantable. Vertical pressure filter, large area of filtration, designed for cold honey filtering. All components of pressure filter such as perforated filter, coat, bottom, connectors) made of high qualty acid-resistant stainless steel as standard. There is a perforated filter inside the device; cylinder-shaped, with the cyllinder diameter of: 120mm and the length of 1000mm. The diameter of filtration slots: 1mm” Honey gets pumped into the filter by the pump and internal pressure is controlled by special sensor that cuts the pump power supply off if the filter gets blocked. 2 types of spanners provided – 1 for the filter and the other one for in-out slots. 230 V/400V power supply W360 Honey filter W365 Way of using a filter (the table is not a part of the device). To be purchased separately. 20 Honey pressure filter 21 N EW Grip for barrel moving Warming cabinet for one barrel 300kg The warming cabinet is a device used for honey decrystallisation, that is for changing the structure of honey from a solid (crystallized) into liquid. It is equipped with a heating element and a fan, which allows the better heat dissipation inside the cabinet. The use of a temperature controller protects honey from overheating. 4300 Grip for barrel moving Usage: multipurpose for all kinds of moving, transporting, reloading. Used for vertical movement of barrels with forklift's support Makes barrel storing – side-by-side much easier. Perfect for palleting.Maximum payload: 685 kg 2-year warranty W40780 Warming cabinet for one barrel 300kg Beekeping Outfits P.P. Tomasz Łysoń has been a manufacturer of beekeeping clothing for many years. Our clothing is manufactured from the highest quality raw materials. We offer clothing in various sizes, suitable both for beekeepers as well as for beekeeping pioneers. EW N Dough mixer, stainless Machine's parameters: »» Power supply- 230V / 50Hz »» Temperature regulation between 30-75°C »» heaters' power - 2 kW »» External cabinet dimensions: 1000×1000×1010 mm »» Working cabinet dimensions: 900×900×1000 mm Clothing made of high qualty terylene and cotton (65% of terylene, 35% of cotton) Available sizes: from S to XXXL. Easily washable. (after hat detachement it can be washed at 90ºC) Available colours: white / beige 2-year warranty Back mesh sewn for easy ventilation Designed for production of honey-sugar dough. When in use, the rotation direction should be counterclockwise. The total time of dough making (approx. 40 min) depends on the required consistency (longer grinding = denser dough) All pockets zip fastenable. 2-way zip Ventilation slots under armpits Blender needs to be affixed to the ground when in use. Capacity: 10 kg of dough. Chamber and blending blades made of stainless acid-resistant steel. Power supply: 400V, Power: 0,75 kW Welted sleeves, thumb hole M6057 W0133 Dough mixer, stainless 22 Zip legs (bottom) for easy putting on "Premium Line" beekeeper's zip top, with hat, available in white or beige M6056 Beekeeper's overall with hat: „Premium Line” available in white or beige 23 Beekeeping Company Przedsiębiorstwo Pszczelarskie Tomasz Łysoń Spółka z o.o. Spółka Komandytowa 32-650 Kęty, ul. Żwirki i Wigury 27, Poland tel. +48 33 870-64-02, +48 33 875-93-24, +48 33 875-99-40, fax +48 33 844-75-21 email: [email protected] http:// www.lyson.com.pl
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