Service Manual
Transcription
Service Manual
OC343A-1.qxp 06.8.2 11:31 AM Page 1 SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS August 2006 No. OC343 REVISED EDITION-A TECHNICAL & SERVICE MANUAL R410A [Models] PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E R22 Revision: • RoHS PARTS LIST is added. • Some descriptions have been modified. • Please void OC343. NOTE: • This manual describes only service data of the indoor units. • RoHS compliant products have <G> mark on the spec name plate. • For servicing of RoHS compliant products, refer to the RoHS PARTS LIST. CONTENTS INDOOR UNIT 1. FEATURES ··········································2 2. PART NAMES AND FUNCTIONS ·······4 3. SPECIFICATIONS ·······························6 4. OUTLINES AND DIMENSIONS···········9 5. WIRING DIAGRAM····························13 6. REFRIGERANT SYSTEM DIAGRAM ··14 7. MICROPROCESSOR CONTROL······15 8. TROUBLE SHOOTING······················22 9. DISASSEMBLY PROCEDURE··········29 10. PARTS LIST······································33 11. RoHS PARTS LIST ··························40 12. OPTIONAL PARTS ··························47 OC343A-1.qxp 1 06.8.2 11:31 AM Page 2 FEATURES Indoor unit Models Cooling capacity / Heating capacity PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E 15,000 24,000 30,000 36,000 / / / / 17,000 27,000 34,000 40,000 Btu/h Btu/h Btu/h Btu/h Protruding portion B Unifies the air speed with the vane 1. EASY TO CLEAN ; FLOCKLESS VANE With our original air current control mechanism, a flockless vane is newly adapted. The flockless vane prevents the condensation on the vane. By changing the vane to the flockless type, the unit can be cleaned much easier with mild household detergent. B Flockless vane A Air outlet Protruding portion A Sending the air to the upper area of the vane Prevents the air comes from cntering from outside the unit 2. NEW MATERIALS FOR BETTER OIL RESISTANCE We have changed the materials of grill, filer, fan and fan casing from ABS to P.P. (polypropylene) for better oil resistance. As a result, oil crazing is cut in half. 3. SIMPLIFIED INSTALLATION WORK (DIRECT SUSPENDING METHOD) Simplified the installation work by changing the suspending method to the direct suspending method (suspending the unit directly from the suspension fixture). In this way, the unit can be attached to the suspension fixture without removing the installation parts off (Only the side cover is removed). This method is much simpler than the “One-time installation method”. 2 OC343A-1.qxp 06.8.2 11:31 AM Page 3 4. IMPROVING EFFICIENCY OF PIPING WORK 1 Removed the knockout work by separating the piping space from the air outlet for efficiency of the piping work. Side panel Back panel U-cut Rubber plug Drain pan G L open G D L 2 Improved the flexibility by making it possible for drainage pipe to exit not only from the right side back but also from the left side back. Insulation cover (attached) open Joint coupler (attached) Insulation cover D L : Liquid pipe G : Gas pipe D : Drain pipe w Knockout work is needed for the top part. When optional drain-up machine is installed, the refrigerant pipe exits out from the top. Drain pipe (purchased locally) Band (attached) w Please move the rubber plug for the unit to the right joint when drainage pipe exits from the left side. 5. EASY MAINTENANCE FILTER ; NO MAINTENANCE NECESSARY FOR 2500 HOURS The new long-life air filter can be used continuously 2500 hours without maintenance (at general office use). 3 OC343A-1.qxp 2 06.8.2 11:31 AM Page 4 PART NAMES AND FUNCTIONS ● Indoor Unit Left/right guide vanes Change the direction of airflow from the horizontal blower. Air outlet Long-life filter Removes dust and foreigh matter from air coming in through the grille (Recommended cleaning interval : Approx, every 2,500 operating hours) Air intake Up/down guide vanes Change the direction of airflow from the vartical blower. Intake grille ● Remote controller [PAR-21MAA] ● Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button. ● Operation buttons ON/OFF button Set Temperature buttons Down Fan Speed button Up Timer Menu button (Monitor/Set button) Filter button (<Enter> button) Mode button (Return button) TEMP. ON/OFF Set Time buttons Check button (Clear button) Back Ahead Test Run button MENU BACK MONITOR/SET ON/OFF FILTER DAY CHECK TEST Airflow Up/Down button Timer On/Off button (Set Day button) PAR-21MAA OPERATION CLOCK CLEAR Louver button ( Operation button) To preceding operation number Opening the door Ventilation button ( Operation button) To next operation number 4 OC343A-1.qxp 06.8.2 11:31 AM Page 5 ● Display “Sensor” indication Displayed when the remote controller sensor is used. Day-of-Week For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit. Shows the current day of the week. Time/Timer Display “Locked” indicator Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, shows the time remaining. Indicates that remote controller buttons have been locked. Identifies the current operation “Clean The Filter” indicator Shows the operating mode, etc. * Multilanguage display is supported. Comes on when it is time to clean the filter. TIME SUN MON TUE WED THU FRI SAT TIMER Hr ON AFTER FUNCTION FILTER ˚F˚C “Centrally Controlled” indicator Indicates that operation of the remote controller has been prohibited by a master controller. Timer indicators AFTER OFF ERROR CODE ˚F˚C The indicator comes on if the corresponding timer is set. WEEKLY SIMPLE AUTO OFF ONLY1Hr. Fan Speed indicator Shows the selected fan speed. “Timer Is Off” indicator Indicates that the timer is off. Temperature Setting Shows the target temperature. Up/Down Air Direction indicator Room Temperature display Shows the room temperature. The indicator shows the direction of the outcoming airflow. Louver display “One Hour Only” indicator Indicates the action of the swing louver. Does not appear if the louver is stationary. Displayed if the airflow is set to Low and downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off after one hour, at which time the airflow direction also changes. Ventilation indicator Appears when the unit is running in Ventilation mode. (Power On indicator) Indicates that the power is on. Caution ● Only the Power on indicator lights when the unit is stopped and power supplied to the unit. ● If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the “Not Available” message. If you are using the remote controller to operate multiple indoor units, this message will appear only if the feature is not present at every unit connected. ● When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indication (For max. 2minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation. 5 OC343A-1.qxp 3 06.8.2 11:31 AM Page 6 SPECIFICATIONS 3-1. SPECIFICATIONS Item PCFY-P15NGMU-E PCFY-P24NGMU-E · PCFY-P30NGMU-E PCFY-P36NGMU-E V Hz Cooling capacity Btu/h 15,000 24,000 30,000 36,000 Heating capacity Electric characteristic Power Single phase 208/230V 60Hz Btu/h 17,000 27,000 34,000 40,000 Cooling kW 0.08 0.09 0.23 0.27 Heating kW 0.08 0.09 0.23 0.27 Cooling A 0.40 0.45 1.12 1.32 Heating A 0.40 0.45 1.12 1.32 Input Current Exterior (munsell symbol) Unit : Munsell<0.70Y 8.59/0.97> — 8-9/32 10-5/8 Height in. Dimensions Width in. Depth in. 26-25/32 Heat exchanger — Cross fin(Aluminum plate fin and copper tube) Fan ✕ No F Air flow W2 DRY a WET n External Sirocco fan ✕ 2 CFM 280-350-390-420 420-490-570-640 640-710-810-880 920-990-1120-1230 CFM 250-310-350-380 380-470-530-600 600-670-770-830 870-930-1050-1160 0.09 0.15 Air filter — Sirocco fan ✕ 4 Sirocco fan ✕ 3 Pa kW Pipe dimensions 63-3/4 51-9/16 — static pressure Fan motor output Gas side Liquid side 39-5/8 0 0.054 0.07 PP honey comb in. 1/2" 5/8" 5/8" / 3/4"(compatible) in. 1/4" 3/8" 3/8" Unit drain pipe size in. Noise level W2 dB 29-33-36-38 32-34-37-39 36-38-41-43 37-39-42-44 Product weight lb 60 75 82 95 Note 1. W 2. Rating conditions Cooling : Indoor : outdoor : Heating : Indoor : outdoor : Air flow and the noise 1" I.D. (PVC pipe VP-20 connectable) D.B. 80_F W.B. 67_F D.B. 95_F W.B. 75_F D.B. 70_F D.B. 47_F W.B. 43_F level are indicated as Low - Medium2 - Medium1 - High. 6 OC343A-1.qxp 06.8.2 11:31 AM Page 7 3-2. ELECTRICAL PARTS SPECIFICATIONS Model Symbol PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E Parts name Room temperature thermistor TH21 Resistance 30_F/15.8k", 50_F/9.6k", 70_F/6.0k", 80_F/4.8k", 90_F/3.9k", 100_F/3.2k" Liquid pipe temperature thermistor TH22 Resistance 30_F/15.8k", 50_F/9.6k", 70_F/6.0k", 80_F/4.8k", 90_F/3.9k", 100_F/3.2k" Gas pipe temperature thermistor TH23 Resistance 30_F/15.8k", 50_F/9.6k", 70_F/6.0k", 80_F/4.8k", 90_F/3.9k", 100_F/3.2k" Fuse (Indoor controller board) FUSE Fan motor (with inner-thermostat) MF 250V 6A 4-Pole Output 54W D09B4P54MS 4-Pole Output 70W D09C4P70MS Inner-thermostat 3µF ✕ 440V 4-Pole Output 90W D10C4P90MS 4-Pole Output 150W D10D4P150MS OFF 266˚F ±41˚F 4µF ✕ 440V 5µF ✕ 440V 7µF ✕ 440V Fan motor capacitor C1 Vane motor MV MP35EA DC12V MP42EA DC12V Linear expansion valve LEV DC12V Stepping motor drive port [3.2 (0~2000pulse) EDM-40YGME DC12V Stepping motor drive port [5.2 (0~2000pulse) EDM-80YGME Power supply terminal block TB2 (L1, L2, GR) 330V 30A Transmission terminal block TB5 (M1, M2, S) 250V 20A MA remote controller terminal block TB15 (1, 2) 250V 10A 7 OC343A-1.qxp 06.8.2 11:31 AM Page 8 3-3. NOISE CRITERION CURVES CEILING 1m UNIT 1m About 1.4m MICROPHONE 80 70 NC-70 60 NC-60 50 NC-50 40 NC-40 30 NC-30 20 NC-20 10 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE 125 250 500 1000 2000 4000 BAND CENTER FREQUENCIES, Hz PCFY-P30NGMU-E NOTCH SPL(dB) High 43 Medium1 41 38 Medium2 Low 36 PCFY-P24NGMU-E OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar) LINE 90 63 OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar) NOTCH SPL(dB) High 38 Medium1 36 33 Medium2 Low 29 LINE 80 70 NC-70 60 NC-60 50 NC-50 40 NC-40 30 NC-30 20 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC-20 10 63 125 250 500 1000 2000 4000 BAND CENTER FREQUENCIES, Hz 70 NC-70 60 NC-60 50 NC-50 40 NC-40 30 NC-30 20 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE 125 250 500 1000 2000 4000 BAND CENTER FREQUENCIES, Hz NOTCH SPL(dB) High 44 Medium1 42 39 Medium2 Low 37 8000 LINE 90 80 70 NC-70 60 NC-60 50 NC-50 40 NC-40 30 NC-30 20 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC-20 10 63 8 NC-20 10 PCFY-P36NGMU-E 8000 LINE 80 63 90 NOTCH SPL(dB) High 39 Medium1 37 34 Medium2 Low 32 90 8000 OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar) OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar) PCFY-P15NGMU-E 125 250 500 1000 2000 4000 BAND CENTER FREQUENCIES, Hz 8000 2 1 2 3 4 5 6 7 8 9 7/16(11) 9-1/32(229) 2 4 3-11/16(86) 5-7/16(138) 6-3/4(171) 1 Air outlet 5-5/32(131) Drainage pipe connection(1-1/32(26mm)I.D.) Drainage pipe connection(for the left arrangement) Knock out hole for left drain-piping arrangement Refrigerant-pipe connection(gas pipe side/flared connection) Refrigerant-pipe connection(liquid pipe side/flared connection) Knock out hole for upper pipe arrangement Knock out hole for left drain pipe arrangement Knock out hole for wiring arrangement Air intake Knock out hole for fresh air intake 7 Electrical box 10-3/8(263) 5 11-13/16(300) 13-7/8(352) 2-3/4(70) 36-17/32(928) 1-3/4(45) 20-21/32(525) Ceiling 3-1/8(79) 1-1/2(38) 1-1/2(38) 1-15/16(49) 2-7/16(62) 1/16(1) 6-7/8 (175) 1-13/16(46) 1-1/4(32) 7-1/16(179) 1-21/32(42) 1/4~9/32 (7~8) 6-11/32(161) When electrical box is pulled down 3 8 (Suspension bolt pitch) 2-3/4(70) 3-17/32(90) or more 10-5/8(270) 5/8(16) 39-3/8(1000) Ceiling Rear wall 3-7/16(87) liquid 1/4F([6.35) gas 1/2F([12.7) (Drainage) or more 11-13/16(300) Less than 9-13/16(230) Allowing clearances 7-3/16(182) 7-15/16(201) 9-1/2(241) NOTES. 1.Use M10 or W3/8 screw for anchor bolt. 2.Please be sure when installing the drain-up machine (option parts),refrigerant pipe will be only upper drain pipe arrangement. INDOOR UNIT PCFY-P15NGMU-E 36-5/32(918) 6-3/8(161) 39-5/8(1000) 35-19/32(904) 38-11/16(983) 36-23/32(933) 23/32(18) 5-29/32 (150) 5-1/2(140) 6 8-9/32(210) 26-25/32(680) 3-1/8(80) 12-5/8(320) 6-3/16(157) 9 Less than (FRONT VIEW) 26-25/32(680) Electrical box 3-25/32(96) 3-3/16(81) 10(254) 7-3/32(180) 2-7/32(56) 19-29/32(506) 9 or more 4 19-11/16(500) 06.8.2 11:31 AM 1/16(1) (Gap to ceiling) OC343A-1.qxp Page 9 OUTLINES AND DIMENSIONS Unit: in.(mm) 1/4~9/32 (6~7) 1-1/4(32) 6-11/32(161) 1 2 3 4 5 6 7 8 9 2-1/4(57) 7/16(11) 9 10-3/8(263) 2-3/4(70) 2 16-3/8(416) 11-13/16(300) 4 Air outlet 6-3/4(171) 5-7/16(138) 3-3/8(86) 1 5-5/32(131) Drainage pipe connection(1-1/32(26mm)I.D.) Drainage pipe connection(for the left arrangement) Knock out hole for left drain-piping arrangement Refrigerant-pipe connection(gas pipe side/flared connection) Refrigerant-pipe connection(liquid pipe side/flared connection) Knock out hole for upper pipe arrangement Knock out hole for left drain pipe arrangement Knock out hole for wiring arrangement Air intake Knock out hole for fresh air intake 7 Electrical box 48-5/8(1235) 8 9-1/32(229) 3-15/16(100) Ceiling 20-21/32(525) 2-1/8(54) 3-1/8(79) 1-1/2(38) 1-1/2(38) 1/16(1) 6-7/8 (175) 1-13/16(46) 48-3/8(1228) 47-13/16(1214) 51-9/16(1310) 6-3/8(161) (Suspension bolt pitch) 50-13/16(1290) 48-13/16(1240) 23/32(18) 5-29/32 (150) 5-1/2(140) 2-3/4(70) 8-9/32(210) or more 10-5/8(270) 3-17/32(90) 3-1/8(80) 12-5/8(320) 6-3/16(157) 7-1/16(179) 1-21/32(42) When electrical box is pulled down 2 7-3/32(180) 2-7/32(56) 3 6 51-9/16(1310) Ceiling Rear wall 5/8(16) 3-7/16(87) liquid 3/8F([9.52) gas 5/8F([15.88) (Drainage) or more 11-13/16(300) Less than 9-13/16(250) Allowing clearances 7-3/16(182) 7/15/16(201) 9-1/2(241) NOTES. 1.Use M10 or W3/8 screw for anchor bolt. 2.Please be sure when installing the drain-up machine (option parts),refrigerant pipe will be only upper drain pipe arrangement. Less than (FRONT VIEW) 5 26-25/32(680) Electrical box 3-25/32(96) 2-3/16(81) 10(254) 10 19-29/32(506) 26-25/32(680) PCFY-P24NGMU-E 1/16(1) (Gap to ceiling) 06.8.2 11:31 AM 19-11/16(500) OC343A-1.qxp Page 10 Unit : in.(mm) or more 1 2 3 4 5 6 7 8 9 6-5/16 Electrical box 9-1/32(229) 2-3/4(70) 2 13(330) 3-3/8(86) 4 Air outlet 6-3/4(171) 5-7/16(138) 1 7-9/16 1/4~9/32 (6~7) Drainage pipe connection(1-1/32(26mm)I.D.) Drainage pipe connection(for the left arrangement) Knock out hole for left drain-piping arrangement Refrigerant-pipe connection(gas pipe side/flared connection) Refrigerant-pipe connection(liquid pipe side/flared connection) Knock out hole for upper pipe arrangement Knock out hole for left drain pipe arrangement Knock out hole for wiring arrangement Air intake Knock out hole for fresh air intake 7 2-3/16(55) 7/16(11) 5-7/8(150) 48-5/8(1235) 8 10-3/8(263) 5-1/2(140) 27-1/16(687) 7-7/8(200) 1-1/2(38) 1-1/2(38) 1/16(1) (196) 3-21/32(93) (160) 20-21/32(525) Ceiling 9 9-9/32(236) 1-25/32(45) 7-2/32(289) 1-21/32(42) When electrical box is pulled down 3 2 23/32(18) 5-29/32(150) 48-3/8(1228) 51-9/16(1310) 47-13/16(1214) 6-3/8(160) (Suspension bolt pitch) 50-13/16(1290) 48-13/16(1240) 5-1/2(140) 2-3/4(70) or more 10-5/8(270) 3-1/8(80) 12-5/8(320) 5/8(16) 3-7/16(87) 51-9/16(1310) Ceiling Rear wall 9-5/8(245) 7-13/16(198) 7-3/16(182) 5/8F([15.88) (300) or more 11-13/16 Less than 9-13/16(250) Allowing clearances (Drainage) gas liquid 3/8F([9.52) NOTES. 1.Use M10 or W3/8 screw for anchor bolt. 2.Please be sure when installing the drain-up machine (option parts),refrigerant pipe will be only upper drain pipe arrangement. PCFY-P30NGMU-E 3-17/32(90) 6 (56) 3-25/32(96) 3-3/16(81) 10(254) 8-5/32(207) 2-7/32 19-29/32(506) 10-5/8(270) 26-25/32(680) 5 8-17/32(217) (FRONT VIEW) 26-25/32(680) Electrical box Less than 11 19-11/16(500) 06.8.2 11:31 AM 1/16(1) (Gap to ceiling) OC343A-1.qxp Page 11 Unit: in.(mm) 7-1/16(239) 1-21/32(42) 3-21/32(93) 1/4~9/32(6~7) 1 2 3 4 5 6 7 8 9 7 2-3/4(70) 9-1/32(229) 2 Electrical box 27-1/16(687) 7-7/8(200) 5-1/2(140) Air outlet 13(330) 10-3/8(263) 3-3/8(86) 5-7/16(138) 6-3/4(171) 4 Drainage pipe connection(1-1/32(26mm)I.D.) Drainage pipe connection(for the left arrangement) Knock out hole for left drain-piping arrangement Refrigerant-pipe connection(gas pipe side/flared connection) Refrigerant-pipe connection(liquid pipe side/flared connection) Knock out hole for upper pipe arrangement Knock out hole for left drain pipe arrangement Knock out hole for wiring arrangement Knock out hole for fresh air intake Air intake When electrical box is pulled down 6-5/16(160) 1-1/2(38) 1-1/2(38) 7-9/16(192) 1/16(1) 9-9/32(236) 1-25/32(45) 2-3/16(55) 7/16(11) 5-7/8(150) 60-13/16(1545) 20-21/32(525) Ceiling 23/32(18) 5-29/32(150) 60-7/16(1535) 63-3/4(1620) 6-3/8(161) (Suspension bolt pitch) 60(1524) 60-29/32(1547) 5-1/2(140) 2-3/4(70) 8-5/32(207) 2-7/32(56) 2 3 or more 10-5/8(270) 3-17/32(90) 3-1/8(80) 12-5/8(320) 5/8(16) 3-7/16(87) PCFY-P36NGMU-E 63-3/8(1620) Ceiling Rear wall 9-5/8(245) 7-13/16(198) 7-3/16(182) RG01N982 or more 11-13/16(300) Less than 9-13/16(250) Allowing clearances liquid 3/8F([9.52) gas 5/8F/3/4F(Compatible) ([15.88/[19.05) (Drainage) NOTES. 1.Use M10 or W3/8 screw for anchor bolt. 2.Please be sure when installing the drain-up machine (option parts),refrigerant pipe will be only upper drain pipe arrangement. Less than 1 3-25/32(96) 3-3/16(81) 10(254) 10-5/8(270) 26-25/32(680) 8 5 8-17/32(217) 9 6 26-25/32(680) (FRONT VIEW) or more Electrical box 19-11/16(500) 12 19-29/32(506) PCFY-P36NGMU-E (Gap to ceiling) 06.8.2 11:31 AM 1/16(1) OC343A-1.qxp Page 12 Unit : in.(mm) OC343A-1.qxp 06.8.2 11:31 AM 5 Page 13 WIRING DIAGRAM PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E Legend Symbol I. B CN24 Name Indoor controller board Connector Heater Symbol P. B Name INDOOR POWER BOARD C1 Capacitor (fan motor) Symbol A. B SW1 Name Circuit board Address Switch Mode selection CN32 Remote switch LEV Linear expansion valve SW5 Voltage selection CN51 Centrally control MF Fan motor (with inner thermo) SW11 Address setting 1st digit CN52 Remote indication MV Vane motor SW12 Address setting 2nd digit CNP Drain-up machine TH21 Thermistor F.C Fan phase control FUSE FUSE (6A/250V) SW2 Switch TH22 Capacity code SW3 Mode selection SW4 Model selection Aux.Relay X1 X4 SW14 (32°F/15k", 77°F/5.4k") SWA Ceiling height Selector Pipe temp, detection/Iiguid SWC Option Selector Connection No. (32°F/15k", 77°F/5.4k") TH23 Pipe temp, detection/Gas (32°F/15k", 77°F/5.4k") Drain-up machine TB2 Terminal Fan motor TB5 block Varistor ZNR Room temp, detection Power supply Transmission TB15 MA-remote controller TO NEXT INDDOR UNIT w2 RED BLU TB2 GRN/YLW P.B MF 1 3 5 BLK WHT (RED) LED1 X1 X4 (GRN) VANE CN6V 1 3 CNDK (WHT) DRAIN CN31 ZNR 6 5 4 3 2 1 BREAKER (15A) FUSE 250V 6A X4 X1 (RED) ADDRESS CN81 (RED) ADDRESS CN42 3 2 1 (GRN) (WHT) REMOTE CENTRALLY INDICATION CONTROL CN52 CN51 5 15 1 6 5 SW2 (WHT) LEV CN60 4 3 2 1 SW3 SW4 ON 8 7 6 5 4 3 2 1 4 3 2 1 OFF 123456 12345678910 12345 (WHT) REMOTO SWITCH CN32 1 3 CN2D 1 (WHT) 2 CN2M 1 (BLU) M-NET 2 1 CN3A 2 (BLU) 3 (RED) (WHT) (BLK) INTAKE LIQUID GAS ON CN20 CN21 CN29 OFF 2 1 2 1 2 1 LED2 6 2 1 8 See fig:w1 MV 2 1 POWER SUPPLY ~/N 208-230V 60Hz BLK WHT BLU BLU ORN ORN TB5 S(SHIELD) TO OUTDOOR UNIT M2 BC CONTROLLER M1 REMOTE CONTROLLER DC24-30V TB15 1 TO MA-REMOTE CONTROLLER 2 DC8.7-13V MODEL PCFY-P30NGMU-E (GRN) VAHE CN6V 6 5 4 3 2 1 MODEL PCFY-P36NGMU-E (GRN) VAHE CN6V A.B 6 5 4 3 2 1 SWA (RED) ADDRESS 3 3 CN43 2 2 1 1 ON (RED) OFF 12345678910 ADDRESS SW12 SW11 SWC SW14 CN82 0 0 2 0 208V 6 TH21 TH22 TH23 5 6 5 4 3 2 1 6 5 4 3 2 1 MV MV <w 1> 3RD 2ND 1ST 1 DIGIT DIGIT DIGIT Models SW2 PCFY-P15NGMU-E ON OFF PCFY-P24NGMU-E ON OFF PCFY-P30NGMU-E ON OFF CONNECTION NO. SW3 ON OFF 123456 1 2 3 4 5 6 7 8 910 123456 ON OFF 123456 PCFY-P36NGMU-E 1 2 3 4 5 6 7 8 910 ON OFF 123456 LED on indoor board for service Meaning Mark Function Main power supply(Indoor unit:208-230V) LED1 Main power supply power on➝Iamp is Iit Power supply for MA-Remote controller Power supply for LED2 MA-Remote controller on➝Iamp is lit < w 2> Use Copper Supply Wire. 13 230V SW1 LEV Note 1.At servicing for outdoor unit, always follow the wiring diagram of outdoor unit. 2.In case of using MA-Remote controller, please connect to TB15. (Remote controller wire is non-polar.) 3.In case of using M-NET, please connect to TB5. (Transmission line is non-polar.) 4.Symbol [S] of TB5 is the shield wire connection. 5.Symbols used in wiring diagram above are, : terminal block, : connector. 6.The setting of the SW2/SW3 dip switches differs in the capacity. For the detail, refer to the fig:w 1. 7.Please set the switch SW5 according to the power supply voltage. Set SW5 to 230V side when the power supply is 230 volts. When the power supply is 208 volts, set SW5 to 208V side. 4 SW5 6 5 4 3 2 1 BRN RED ORN YLW WHT BLU 6 5 4 3 2 1 4 BRN RED BLU ORN YLW WHT 6 FUSE(15A) 2 1 RED ORN YLW WHT BLU CNP 1 3 (BLU) TRANS PULL BOX BRN RED ORN YLW WHT BLU CND 1 3 (RED) F.C (YLW) HEATER CN24 RED BLU FAN 1 3 5 (WHT) DC13.1V (WHT) CN2S 3 2 1 RED WHT BLK C1 I.B AC208-230V (RED) CNSK L1 L2 GR 8 7 6 5 4 3 2 1 OC343A-1.qxp 6 06.8.2 11:31 AM Page 14 REFRIGERANT SYSTEM DIAGRAM PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E Gas pipe temperature thermistor TH23 Strainer (#100mesh) Gas pipe Liquid pipe temperature thermistor TH22 Flare connection Liquid pipe Heat exchanger Linear expansion valve Strainer (# 50mesh) Strainer (#100mesh) Room temperature thermistor TH21 Unit : mm(in.) Model PCFY-P15NGMU-E PCFYP24/P30NGMU-E Gas pipe {12.7(1/2”) {15.88(5/8”) Liquid pipe {6.35(1/4”) {9.52(3/8”) Item 14 PCFY-P36NGMU-E {15.88(5/8”)/{19.05(3/4”) (compatible) {9.52(3/8”) OC343A-1.qxp 06.8.2 11:31 AM 7 Page 15 MICROPROCESSOR CONTROL INDOOR UNIT CONTROL 7-1. COOL OPERATION TIME SUN MON TUE WED THU FRI SAT TIMER Hr ON AFTER AFTER OFF ERROR CODE FUNCTION FILTER ˚F˚C ˚F˚C WEEKLY SIMPLE AUTO OFF ONLY1Hr. TEMP. MENU BACK PAR-21MAA MONITOR/SET ON/OFF ON/OFF CHECK TEST OPERATION CLEAR Control modes 1. Thermoregulating function button is FILTER DAY CLOCK <How to operate> 1 Press POWER ON/OFF button. 2 Press the operation MODE button to display COOL. 3 Press the TEMP. button to set the desired temperature. NOTE: The set temperature changes 2°F when the or pressed one time Cooling 67 to 87°F. Control details Remarks 1-1. Thermoregulating function (Function to prevent restarting for 3 minutes) • Room temperature ] desired temperature + 2°F ···Thermo ON • Room temperature [ desired temperature ···Thermo OFF 1-2. Frozen prevention control Detected condition : When the liquid pipe temp. (TH22) is 32°F or less in 16 minutes from compressor start up, anti-freezing control starts and the thermo OFF. Released condition : The timer which prevents reactivating is set for 3 minutes, and anti- freezing control is cancelled when any one of the following conditions is satisfied. 1 Liquid pipe temp. (TH22) turns to be 50°F or above. 2 The condition of the thermo OFF become complete by thermoregulating, etc. 3 The operation modes become mode other than COOL. 4 The operation stops. 2. Fan By the remote controller setting (switch of 4 speeds) Type Fan speed notch 4 speeds [Low], [Med2], [Med1], [High] To be continued to the next page 15 OC343A-1.qxp 06.8.2 11:31 AM Page 16 From the preceding page Control modes 3. Drain pump Remarks Control details Drain pump control •Always drain pump ON during the COOL and DRY mode operation (Regardless of the thermo ON/ OFF) •When the operation mode has changed from the COOL or DRY to the others (including Stop), OFF the control after the drain pump ON for 3 minutes. Drain sensor function • Energize drain sensor at a fixed voltage for a fixed duration. After energizing, compare the drain sensor’s temperature to the one before energizing, and judge whether the sensor is in the air or in the water. · Drain sensor Indoor control p.c. board CN31 1 2 3 → Basic control system • While drain pump is turned on, repeat the following control system and judge whether the sensor is in the air or in the water. Timing of energizing drain sensor ON ·······Repeat OFF Stand by for a minute 30 sec. Stand by for a minute 30 sec. Detect the temperature before energizing (T0) Detect the temperature after energizing (T1) Judge whether the sensor is in the air or in the water. •Drain sensor temperature rise (∆t) •Temperature of drain sensor before current is applied (T0) •Temperature of drain sensor after current is applied (T1) [ ∆t = T1 – T0 ] (1) Initial setting : Start at COOL mode and horizontal vane position. (up/ down vane change) (2) Vane position : Horizontal →Downward A →Downward B →Downward C→Swing → 4. Vane (3) Restriction of the downward vane setting When setting the downward vane A, B or C in [Med1], [Med2] or [Low] of the fan speed notch, the vane changes to horizontal position after 1 hour. 16 · "SET FOR 1 HOUR" appears on the wired remote controller. OC343A-1.qxp 06.8.2 11:31 AM Page 17 7-2. DRY OPERATION <How to operate> 1 Press POWER ON/OFF button. 2 Press the operation MODE button to display DRY. 3 Press the TEMP. button to set the desired temperature. NOTE: The set temperature changes 2°F when the or pressed one time. Dry 67 to 87°F. TIME SUN MON TUE WED THU FRI SAT TIMER Hr ON AFTER AFTER OFF ERROR CODE FUNCTION FILTER ˚F˚C ˚F˚C WEEKLY SIMPLE AUTO OFF ONLY1Hr. TEMP. MENU BACK PAR-21MAA MONITOR/SET ON/OFF ON/OFF FILTER DAY CLOCK CHECK TEST OPERATION CLEAR Control modes 1. Thermoregulating function 1-1. Thermoregulating function (Function to prevent restarting for 3 minutes) Setting the Dry thermo by the thermoregulating signal and the room temperature (TH1). Dry thermo ON Room temperature ] desired temperature + 2°F Dry thermo OFF Room temperature [ desired temperature Dry thermo Dry thermo ON OFF Thermoregulating signal Room temperature (T1) time (min) time (min) 3 min. passed since starting operation ON Over 64°F OFF T1 ] 83°F 9 3 83°F > T1 ] 79°F 7 3 79°F > T1 ] 75°F 5 75°F > T1 3 3 3 3 10 Unconditional Dry thermo OFF Less than 64°F 1-2. Frozen prevention control No control function Indoor fan speed depends on the compressor conditions. Dry thermo Fan speed notch ON [Low] OFF Stop Note: Remote controller setting is not acceptable. 3. Drain pump Remarks Control details Room temperature 2. Fan button is Same control as COOL operation 4. Vane Same control as COOL operation (up/ down vane change) 17 OC343A-1.qxp 06.8.2 11:31 AM Page 18 7-3. FAN OPERATION <How to operate> 1 Press POWER ON/OFF button. 2 Press the operation MODE button to display FAN. TIME SUN MON TUE WED THU FRI SAT TIMER Hr ON AFTER AFTER OFF ERROR CODE FUNCTION FILTER ˚F˚C ˚F˚C WEEKLY SIMPLE AUTO OFF ONLY1Hr. TEMP. MENU BACK PAR-21MAA MONITOR/SET ON/OFF ON/OFF FILTER DAY CLOCK CHECK TEST OPERATION CLEAR Control modes 1. Fan 2. Drain pump Control details Set by remote controller. Type Fan speed notch 4 speeds [Low], [Med2], [Med1], [High] 2-1. Drain pump control The drain pump turns ON for the specified amount of time when any of the following conditions is satisfied: 1 ON for 3 minutes after the operation mode is switched from COOL or DRY to another operation mode (FAN). 2 ON for 6 minutes after the drain sensor is determined to be submerged using the liquid level detection method given below. 3 ON for 6 minutes after indoor piping (liquid piping) temperature – indoor intake temperature [ -18°F, AND the drain sensor input is at the short or open level. (If condition 2 or 3 is still being met after the drain pump has been turned ON for 6 minutes, the drain pump is kept ON for a further 6 minutes.) 2-2. Liquid level detection method The liquid level is detected by determining whether or not the drain sensor is submerged, based on the temperature rise after self-heating the sensor. This process is performed if any of the following conditions is satisfied: 1 Drain pump is ON. 2 Indoor piping (liquid piping) temperature – indoor intake temperature [ -18°F 3 Indoor piping (liquid piping) temperature or indoor intake temperature is at the short or open level temperature. 4 Every hour after the drain pump is switched from ON to OFF. Same as the control performed during the COOL operation, but with no restriction 3. Vane (up/ down vane change) on the vane's downward blow setting 18 Remarks OC343A-1.qxp 06.8.2 11:31 AM Page 19 7-4. HEAT OPERATION <How to operate> 1 Press POWER ON/OFF button. 2 Press the operation MODE button to display HEAT. 3 Press the TEMP. button to set the desired temperature. NOTE: The set temperature changes 2°F when the or pressed one time. Heating 63 to 83°F. TIME SUN MON TUE WED THU FRI SAT TIMER Hr ON AFTER AFTER OFF ERROR CODE FUNCTION FILTER ˚F˚C ˚F˚C WEEKLY SIMPLE AUTO OFF ONLY1Hr. TEMP. MENU BACK PAR-21MAA MONITOR/SET ON/OFF ON/OFF CLOCK <Display in HEAT operation> [DEFROST] The [DEFROST] symbol is only displayed during the defrost operation. [STANDBY] The [STANDBY] symbol is only displayed from the time the heating operation starts unit the heated air begins to blow. FILTER DAY CHECK TEST OPERATION button is CLEAR Control modes Control details Remarks 1. Thermoregulating 1-1. Thermoregulating function (Function to prevent restarting for 3 minutes) function • Room temperature [ desired temperature -2°F ···Thermo ON • Room temperature ] desired temperature ···Thermo OFF 2. Fan Controlled by the remote controller (4-speed) Priority is given to below-mentioned controlled mode 2-1. Hot adjuster mode 2-2. Preheating exclusion mode 2-3. Thermo OFF mode (When the compressor off by the thermoregulating) 2-4. Cool air prevention mode (Defrosting mode) 2-5. Capacity increasing mode 2-1. Hot adjuster mode The fan controller becomes the hot adjuster mode for the following conditions. 1 When starting the HEAT operation 2 When the thermoregulating function changes from OFF to ON. 3 When releasing the HEAT defrosting operation Hot adjuster mode ✻1 Set fan speed by the remote controller ✻1 "STAND BY" will be displayed during the hot adjuster mode. [Low] [Extra Low] A B C A: HOT adjuster mode start B: 5 min after the condition A or the indoor liquid pipe temperature turned 95°F or more C: 2 min after the condition A (Terminating the hot adjuster mode) 2-2. Preheating exclusion mode When the condition changes, the auxiliary heater ON to OFF (thermoregulating or operation stop, etc), the indoor fan operates in [Low] mode for 1 minute. · This control is same for the model without auxiliary heater. To be continued to the next page. 19 OC343A-1.qxp 06.8.2 11:31 AM Page 20 From the preceding page Control details Control modes 2. Fan Remarks 2-3. Thermo OFF mode When the thermoregulating function changes to OFF, the indoor fan operates in [Extra low]. 2-4. Heat defrosting mode The indoor fan stops. 3. Drain pump No drain pump operation However, when the control changes from COOL or DRY operation, the drain pump operates for 3 minutes. → 4. Vane control (1) Initial setting : OFF → HEAT···[last setting] When changing the mode from exception of HEAT (Up/ down vane to HEAT operation. ···[Downward C] change) (2) Vane position : Horizontal →Downward A →Downward B →Downward C→Swing (3) Restriction of vane position The vane is horizontally fixed for the following modes. (The control by the remote controller is temporally invalidated and it is controlled by the unit.) •Thermo OFF •Hot adjuster [Extra low] mode •Heat defrost mode 20 OC343A-1.qxp 06.8.2 11:31 AM Page 21 7-5. AUTO OPERATION [AUTOMATIC COOL/HEAT CHANGE OVER OPERATION] TIME SUN MON TUE WED THU FRI SAT TIMER Hr ON AFTER AFTER OFF ERROR CODE ˚F˚C ˚F˚C TEMP. MENU BACK PAR-21MAA MONITOR/SET FUNCTION FILTER WEEKLY SIMPLE AUTO OFF ONLY1Hr. ON/OFF ON/OFF FILTER DAY CLOCK CHECK TEST OPERATION <How to operate> 1 Press POWER ON/OFF button. 2 Press the operation MODE button to display AUTO. 3 Press the TEMP. button to set the desired temperature. NOTE: The set temperature changes 2°F when the or button is pressed one time. Automatic 67 to 83°F. “AUTO” works to change by itself the operation mode either to cooling or heating to the room temperature. CLEAR Control details Control modes Remarks 1. Initial value of HEAT mode for room temperature < Desired temperature operation mode COOL mode for room temperature ] Desired temperature 2. Mode change (1) HEAT mode → COOL mode Room temperature ] Desired temperature + 3°F. or 3 min. has passed (2) COOL mode → HEAT mode Room temperature [ Desired temperature - 3°F. or 3 min. has passed 3. COOL mode Same control as cool operation 4. HEAT mode Same control as heat operation 7-6. WHEN UNIT IS STOPPED Control modes Control details 1. Drain pump 1-1. Drain pump control The drain pump turns ON for the specified amount of time when any of the following conditions is satisfied (regardless of whether the compressor is ON or OFF) 1 ON for 3 minutes after the operation mode is switched from COOL or DRY to another operation mode (HEAT mode). 2 ON for 6 minutes after the drain sensor is determined to be submerged using the liquid level detection method given below. 3 ON for 6 minutes after indoor piping (liquid piping) temperature – indoor intake temperature [ 14°F, AND the drain sensor input is at the short or open level. (If condition 2 or 3 is still being met after the drain pump has been turned ON for 6 minutes, the drain pump is kept ON for a further 6 minutes.) 1-2. Liquid level detection method The liquid level is detected by determining whether or not the drain sensor is submerged, based on the amount the temperature rises after self-heating the sensor. This process is performed if any of the following conditions is satisfied: 1 Drain pump is ON. 2 Indoor piping (liquid piping) temperature – indoor intake temperature [14°F (except during defrosting) 3 Indoor piping (liquid piping) temperature or indoor intake temperature is at the short or open level temperature. 4 Every hour after the drain pump is switched from ON to OFF. 21 Remarks OC343A-1.qxp 06.8.2 11:31 AM 8 Page 22 TROUBLE SHOOTING 8-1. HOW TO CHECK THE PARTS PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E Parts name Check points Room temperature thermistor (TH21) Liquid pipe temperature thermistor (TH22) Gas pipe temperature thermistor (TH23) Fan motor (MF) Disconnect the connector then measure the resistance using a tester. (Surrounding temperature 50°F~86°F) Normal Abnormal 4.3k"~9.6k" Open or short Measure the resistance between the terminals using a tester. Relay connector 1 3 5 Refer to the next page for the details. Red 1 White 3 Black 5 Motor terminal or Relay connector Normal Abnormal PCFYP15NGMU-E P24NGMU-E P30NGMU-E P36NGMU-E Red-Black 70.6" 45.0" 41.1" 20.4" White-Black 69.6" 44.8" 54.3" 20.7" Open or short Protector Linear expansion Blue valve (LEV) Disconnect the connector then measure the resistance valve using a tester. Brown M Yellow Normal White-Red Yellow-Brown Orange-Red Blue-Brown Open or short 150k" i10% White Red Orange Vane motor (MV) Orange Red Abnormal M Measure the resistance between the terminals using a tester. (Surrounding temperature 68°F~86°F) Connector Pink Normal PCFY-P15NGMU-E PCFY-P24NGMU-E Abnormal Brown — Yellow Yellow Brown Blue Brown — Blue Red — Orange 186~214" 140~160" Open or short Red — Pink Pink M Orange Connector Normal PCFY-P30NGMU-E, PCFY-P36NGMU-E Abnormal Red — Blue Red Yellow Blue Red — Yellow Red — Pink 140~160" Red — Orange 22 Open or short Refer to the next page for the details. OC343A-1.qxp 06.8.2 11:31 AM Page 23 <Thermistor characteristic graph> Thermistor <Room temperature detection> (TH21) Thermistor for lower temperature Thermistor <Liquid pipe temperature detection> (TH22) Thermistor <Gas pipe temperature detection> (TH23) Thermistor R0=15k' ± 3% Fixed number of B=3480K ± 2% < Thermistor for lower temperature > 50 Rt=15exp { 3480( 1 )} 273 15.8k' 9.6k' 6.0k' 4.8k' 3.9k' 3.2k' 40 Resistance (K") 30_F 50_F 70_F 80_F 90_F 100_F 1 273+(t-32)/1.8 30 20 10 0 -20 0 20 40 60 80 Temperature (°F) 100 120 Linear expansion valve 1 Operation summary of the linear expansion valve • Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board. • Valve opening can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expansion valve> Controller board Relay connector Linear expansion valve 4 M 6 5 2 1 White Red 3 Orange Blue Brown Yellow DC12V 2 Brown 6 5 Red 5 [4 Drive circuit [4 1 Blue 4 [3 3 Orange 3 [3 [2 4 Yellow 2 [2 [1 6 White 1 [1 Connector(CN60) Note : Since the number of the connector at the controller board side and the relay connector are different, follow the color of the lead wire. 23 OC343A-1.qxp 06.8.2 11:31 AM Page 24 <Output pulse signal and the valve operation> Output (Phase) Closing a valve : 1 → 2 → 3 → 4 → 1 Opening a valve : 4 → 3 → 2 → 1 → 4 The output pulse shift as above order. Output number 1 2 3 4 {1 ON OFF OFF ON {2 ON ON OFF OFF {3 OFF ON ON OFF {4 OFF OFF ON ON ❈ 1. When linear expansion valve operation stops, all output phase become OFF. 2. At phase interruption or when phase does not shift in order, the motor does not rotate smoothly and motor will lock and vibrate. 2 Linear expansion valve operation C D Close Open 2000 pulse Open the valve all the way A E B ❈ When the switch is turned on, 2200 pulse closing valve signal will be send till it goes to A point in order to define the valve position. When the valve move smoothly, there is no noise or vibration occur from the linear expansion valve : however, when the pulse number moves from E to A or when the valve is locked, more noise can be heard than normal situation. ❈ Noise can be detected by placing the ear against the screw driver handle while putting the screw driver to the linear expansion valve. Pulse number Extra tightning (80~100pulse) 3 Trouble shooting Check points Symptom Countermeasures Operation circuit fail- Disconnect the connector on the controller board, then con- Exchange the indoor conure of the micro nect LED for checking. troller board at drive circuit processor failure. 6 5 4 3 2 1 1T LED Pulse signal will be sent out for 10 seconds as soon as the main switch is turn on. If there is LED with lights on or lights off, it means the operation circuit is abnormal. Linear expansion valve mechanism is locked Motor will idle and make ticking noise when motor is operated Exchange the linear while the linear expansion valve is locked. This ticking sound expansion valve. is the sign of the abnormality. Short or breakage of Measure the resistance between the each coil (red-white, the motor coil of the red-orange, brown-yellow, brown-blue) using a tester. It is linear expansion normal if the resistance is in the range of 150"I10% valve Exchange the linear expansion valve. Valve doesn't close To check the linear expansion valve, operate the indoor unit If large amount of thermiscompletely (thermis- in fan mode and at the same time operate other indoor units tor is leaked, exchange the linear expansion valve. tor leaking). in cooling mode, then check the pipe temperature <liquid pipe temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expansion valve is closed completely and if Thermistor (Liquid pipe) there are some leakage, detecting temperLinear ature of the thermistor will go lower. If the expansion detected temperature is much lower than valve the temperature indicated in the remote controller, it means the valve is not closed all the way. It is not necessary to exchange the linear expansion valve, if the leakage is small and not making any trouble. Wrong connection of Check the color of lead wire and missing terminal of the con- Disconnect the connector at the controller board, the connector or nector. then check the continuity. contact failure 24 OC343A-1.qxp 06.8.2 11:31 AM Page 25 8-2. FUNCTION OF DIP SWITCH PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E Operation by switch Switch Pole Function Remarks ON OFF 1 Room temperature thermistor position Built-in remote controller Indoor unit 2 Filter clogging detection Provided Not provided Address board <At delivery> ON OFF 3 Filter cleaning sign 2500hr 100hr 4 Air intake Effective Not effective Remote indication switching Thermostat ON signal indication Fan output indication 1 2 3 4 5 6 7 8 9 10 SW1 5 Mode 6 Selection 7 Humidifier control Always operated while the heating mode w1 Operation depends on the condition Air flow set in case of Fix to LOW w3 Fix to EXTRA LOW 8 heat thermostat OFF Depends on setting remote controller w3 Depends on SW1-7 9 Auto reset function Effective Not effective Power resource ON/OFF Effective Not effective 10 w2 w3 NOTE: w1 At Heating mode, fan operating. w2 At Heater mode, operating heat thermostat ON. w3 SW1-7=OFF, SW1-8=ON →Setting air flow. SW1-7=ON, SW1-8=ON →Indoor fan stop. Indoor controller board Set while the unit is off. Model name SW2 Capacity 1~6 code setting SW2 PCFYP15NGMU-E ON OFF PCFYP36NGMU-E ON OFF 1 2 3 4 5 6 Model name PCFYP24NGMU-E SW2 ON OFF 1 2 3 4 5 6 Model name PCFYP30NGMU-E SW2 Heat pump/Cool only Cooling only Heat pump 2 Louver Available Not available 3 Vane Available Not available 4 SW3 5 Function Selection 6 7 Vane swing function Available Not available Vane horizontal angle Second setting First setting Set for each capacity. Indoor controller board Set while the unit is off. <At delivery> ON OFF 1 2 3 4 5 6 7 8 9 10 Vane cooling limit angle setting w4 Horizontal angle Down B,C Indoor linear expansion valve opening Effective Not effective 8 Heater 4 degrees up Not effective Effective 9 Target Superheat setting w5 9 degrees 6 degrees Target Subcool setting 10 degrees SW4 Unit 1~4 Selection 1 2 3 4 5 6 1 2 3 4 5 6 1 10 <At delivery> ON OFF 15 degrees NOTE: w4 At cooling mode, each angle can be used only 1 hour. w5 SW3-9 setting P15 = ON P24/P30/P36 = OFF Indoor controller board Set while the unit is off. ON OFF <At delivery> 1 2 3 4 5 ON OFF 1 2 3 4 5 25 OC343A-1.qxp 06.8.2 11:31 AM Page 26 Switch Operation by switch ❈ Ceiling height can be changed depends on SW A setting. SWA Set the ceiling height (High) 1~3 3 Remarks Address board <At delivery> 3 2 1 (Standard) 2 (Low) 1 Address board 2 When the optional high performance filter elements (filter casement) is attached to the unit, be sure to set switch to the option side in order to prevent the airflow reducing. Option (Standard) 90 1 78 SW11 90 1 23 45 6 1 SW12 23 10 remote controller is being used. 78 78 78 90 1 23 Rotary switch SW11 90 1 Address can be set while the unit is stopped. Address setting should be done when M-NET <At delivery> 45 6 SW12 23 SW12 2nd digit address setting Option Address board 45 6 SW11 1st digit address setting <At delivery> 45 6 SWC Option 45 6 CDE AB <At delivery> SW14 F01 23 This is the switch to be used when the indoor unit is operated with R2 series outdoor unit as a set. F01 45 6 CDE AB SW14 23 789 789 SW14 Connection No. setting Rotary switch Address board Address board SW5 Voltage selection 2 220V (208V) 240V (230V) If the unit is used at the 230V area, set the voltage to 230V. If the unit is used at the 208V, set the voltage to 208V. 26 <At delivery> 220V (208V) 240V (230V) OC343A-1.qxp 06.8.2 11:31 AM Page 27 8-3. TEST POINT DIAGRAM 8-3-1. Indoor controller board PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E CN2D Connect to the indoor power board (CN2S) 1 (+)) 12.5-13.7V DC (Pin1 CN2M Connect to the terminal block (TB5) (M-NET transmission connecting wire) 24-30V DC (non-polar) CN3A Connect to the terminal block (TB15) (MA-Remote controller connecting wire) 1 (+)) Between 1 to 3 8.7-13V DC (Pin1 LED1 Main power supply (Indoor unit : 208/230V) CN29 Pipe temperature thermistor/Gas (TH23) CN21 Pipe temperature thermistor/Liquid (TH22) LED2 Power supply for MA-Remote controller CN20 Room temperature thermistor (TH21) CN32 Connector (Remote switch) CND Power supply for indoor controller board Between 1 to 3 208/230V AC SW4 Model selection CN60 Linear expansion valve output (LEV) CNP Drain-up machine output (DP) Between 1 to 3 208/230V AC CN31 Drain sensor (DS) SW3 Mode selection CN51 Centrally control FUSE 6A 250V SW2 Capacity setting CN52 Remote indication CNDK Connect to the indoor power board (CNSK) Between 1 to 3 208/230V AC CN6V Vane motor output (MV) FAN Fan motor output (MF) 27 OC343A-1.qxp 06.8.2 11:31 AM Page 28 8-3-2. Indoor power board PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E CN2S Connect to the indoor power board (CN2D) 1 (+)) Between 1 to 3 12.6-13.7V DC (Pin1 CNSK Connect to the indoor controller board (CNDK) Between 1 to 3 208/230V AC 28 OC343A-1.qxp 06.8.2 11:31 AM 9 Page 29 DISASSEMBLY PROCEDURE INDOOR UNIT : PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS 1. Removing the air intake grille (1) Slide the intake grille holding knobs at backward to open the intake grille. (2) When the intake grille opens, push the stoppers on the rear hinges (at two locations) to pull out the intake grille. Figure 1 intake grille slide intake grille holding knobs hinges Pull out the intake grille 2. Removing the electrical box (1) Remove the air intake grille. (2) Remove the screw from the beam and remove the beam. (3) Remove the screws from the electrical cover, and remove the electrical cover. (4) Disconnect the following wires from the indoor control board. • Fan motor : FAN • Vane motor : CN6V • Linear expansion valve : CN60 • Room temperature thermistor : CN20 • Liquid pipe temperature thermistor : CN21 • Gas pipe temperature thermistor : CN29 (5) Remove the screws from the electrical box and pull out the electrical box. <Electrical parts in the electrical box> Terminal block (for power supply) Terminal block (for transmission) Terminal block (for MA remote controller) Indoor control board Address board Power board Capacitor Figure 2 beam Slide to the left electrical cover clamp screws (electrical cover) screws(electrical box) Photo 1 Address board Capacitor Power board Indoor control board 29 Terminal block (transmission) Terminal block (power supply) Terminal block (MA remote controller) OC343A-1.qxp 06.8.2 11:31 AM Page 30 OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS 3. Removing the fan motor (1) Remove the intake grille. (2) Disconnect the fan motor connector. (3) Remove the screw for removing the motor support at both left and right side. (4) Loosen the set screws at the fan motor side of the connecting joint. (5) Slide the fan motor to the left side and pull it out. Photo 2 Motor Screws Motor support 4. Removing the sirocco fan (1) Remove the air intake grille. (2) Remove 1 beam. (3) Remove the lower casing while pressing the stoppers at upper side of the casing. (4) Loosen the set screws at the connecting joint. (5) Remove the sirocco fan and shaft together by sliding the shaft to the left. set screws connecting joint Photo 3 Casing Motor Set screw Catch (Note) Make sure that the upper side casing is snapped to the fan plate securely with catch. Connecting joint Shaft Sirocco fan 5. Removing the side panel (1) Remove the air intake grille. (2) Remove the screw from the side panel, and remove the side panel by sliding the panel to the front. Figure 3 Bearing Screws side panel sliding the panel to the front screw 30 OC343A-2.qxp 06.8.2 11:52 AM Page 31 OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS 6. Removing the vane motor (1) Remove the intake grille. (2) Remove the left side panel. (3) Remove the relay connector of vane motor. (4) Remove the electrical box. (5) Remove the screws of vane motor, then remove vane motor. (Note) Connect the lead wires and connectors properly and place them in the proper position so that the wires are not pinched by other parts. Photo 4 Screws Relay connector of the vane motor Vane motor 7. Removing the pipe temperature thermistor (1) Remove the air intake grille. (2) Remove the right side panel. (3) Remove the relay connector of the pipe temperature thermistor. (4) Remove the screw, and remove the check panel. (5) Extract the pipe temperature thermistor from the holder. <Caution for the installation> There is a possibility for the short circuit when connector gets wet by water through the thermistor lead wire. Therefore, lead wire of the pipe temperature thermistor should be trapped as shown in photo 6. (6) Gas pipe temperature thermistor is inserted to the holder of the gas pipe (Header) Photo 5 Screw Check panel Relay connector of the pipe temperature thermistor Left side panel Photo 6 Figure 4 Check panel Liquid pipe thermistor Gas pipe (Header) Gas pipe thermistor Hold 8. Removing the under panel (1) Remove the air intake grille. (2) Remove the beam. (3) Remove the side panel (right and left). (4) Unscrew the screws of the under panel, then remove the lower panel. ❈ Weight of the lower panel : Approx. 2kg. Photo 7 Pipe temperature thermistor Screws Under panel 31 Trap OC343A-2.qxp 06.8.2 11:52 AM Page 32 OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS 9. Removing the drain pan (1) Remove the air intake grille. (2) Remove the beam. (3) Remove the side panel (right and left). (4) Remove the under panel. Remove the screws of the right and left side drain pan. (5) Remove the insulation in centre of the drain pan, and after removing the screw, remove the drain pan. Photo 8 (Note) Please note that there might be drain left in the drain pan when you remove the drain pan. Screw 10. Removing the guide vane (1) Remove the intake grille. (2) Remove the beam. (3) Remove the side panel (right and left). (4) Remove the under panel. (5) Remove the drain pan. (6) Remove the screw from the guide vane, then remove the guide vane. Drain pan Screw Photo 9 Drain pan 11. Removing the Auto vane (1) Remove the intake grille. (2) Remove the left side panel. (3) Remove the left side box. (4) Remove the under panel. (5) Remove the screw from the auto vane. (6) Slide the auto vane to the right side and pull the auto vane out. Screws (Insulation) Screw Guide vane Photo 10 Auto vane 32 Screw OC343A-2.qxp 06.8.2 11:52 AM 10 Page 33 PARTS LIST (non-RoHS compliant) ELECTRICAL PARTS PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E 8 9 7 6 1 2 3 4 5 TEMP. 11 10 Q'ty/set No. Parts No. Parts Name PCFY-P • NGMU-E Specifications 15 1 T7W E10 255 CAPACITOR 3= 440V T7W E12 255 CAPACITOR 4= 440V T7W E07 255 CAPACITOR 5= 440V R01 E03 255 CAPACITOR 7= 440V 24 30 36 Wiring RecomRemarks Diagram mended (Drawing No.) Symbol Q'ty C1 1 C1 1 C1 1 2 T7W E42 310 INDOOR CONTROLLER BOARD 1 C1 1 1 1 1 I.B 3 T7W E11 716 TERMINAL BLOCK 3P(L1,L2,GR) 1 1 1 1 TB2 4 T7W E17 716 TERMINAL BLOCK 3P(M1,M2,S) 1 1 1 1 TB5 2P(1,2) 1 1 1 1 5 6 R01 556 246 TERMINAL BLOCK — CONTROL BOX 1 1 1 1 7 T7W E00 294 ADDRESS BOARD 1 1 1 1 8 R01 05A 304 ADDRESS CABLE 1 1 1 1 9 R01 E02 313 POWER BOARD 1 1 1 1 10 11 — BOX COVER — BOX COVER — BOX COVER — REMOTE CONTROLLER PAR-21MAA 1 1 A.B P.B 1 1 (BG02A804G21) (BG02A804G22) 1 33 TB15 (BG00N015G31) (BG02A804G20) 1 1 ON/OFF 1 Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM Page 34 STRUCTURAL PART PCFY-P15NGMU-E 27 26 25 24 23 22 21 20 1 2 19 3 4 18 17 16 15 5 6 7 8 9 10 11 12 13 14 Part number that is circled is not shown in the figure. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Parts No. T7W R01 R01 R01 R01 R01 R01 R01 T7W T7W R01 T7W R01 R01 R01 R01 T7W R01 R01 T7W T7W R01 R01 R01 R01 R01 E01 A15 17J 18J 17J 17J A14 — 17J — E00 E01 17J E05 17J 17J 17J E00 E04 17J 18J E00 E04 17J E03 17J 17J 17J 666 500 061 691 691 054 500 669 070 665 808 668 661 067 085 033 651 002 086 501 676 068 223 809 662 523 Parts Name S.PLATE-L L.L FILTER GRILLE HINGE GRILLE ASSY GRILLE ASSY GRILLE CATCH L.L FILTER REAR SUPPORT UNDER PANEL BEAM(GA) W.BOARD CASE S.PLATE-R RIGHT LEG (R) SERVICE PANEL RIGHT SIDE PANEL RIGHT SIDE BOX G.V ASSY-6R VANE SUPPORT FRONT PANEL AUTO VANE G.V ASSY-6L AIR FILTER REAR PANEL LEFT SIDE BOX VANE MOTOR LEFT LEG (L) LEFT SIDE PANEL JOINT SOCKET Specifications Q'ty/set PCFYP15NGMU-E 1 1 4 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 34 Remarks (Drawing No.) Wiring RecomDiagram mended Symbol Q'ty (BG02H454K01) (BG17H464H08) MV Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM Page 35 26 25 24 23 STRUCTURAL PART PCFY-P24NGMU-E PCFY-P30NGMU-E 22 21 20 1 2 3 4 5 19 18 17 16 15 14 6 7 8 9 10 11 12 13 Part number that is circled is not show in the figure. No. Parts No. Parts Name Specifications Q'ty/set PCFYP24NGMU-E P30NGMU-E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 R01 R01 R01 T7W T7W T7W T7W R01 R01 R01 R01 R01 T7W T7W T7W R01 R01 R01 T7W T7W R01 R01 T7W T7W R01 R01 R01 R01 R01 R01 R01 R01 R01 R01 T7W T7W R01 R01 R01 R01 R01 17J 35J 17J E01 E00 E05 E00 17J 17J 17J A14 29J E00 — — E01 E02 17J 35J 17J E05 E01 17J 35J E05 E00 29J E03 E00 E01 17J 37J 29J 37J 18J 37J E01 051 17J E00 29J 35J 17J 662 662 809 666 666 676 676 061 054 691 500 669 070 665 665 661 661 808 668 668 067 067 651 651 002 002 033 033 085 085 087 087 086 086 501 501 068 068 223 223 523 Remarks (Drawing No.) Wiring RecomDiagram mended Symbol Q'ty 1 LEFT SIDE PANEL LEFT SIDE PANEL LEFT LEG S.PLATE-L S.PLATE-L REAR PANEL REAR PANEL GRILLE HINGE GRILLE CATCH GRILLE ASSY L.L FILTER UNDER PANEL W.BOARD CASE REAR SUPPORT BEAM (GA) S.PLATE-R S.PLATE-R RIGHT SIDE PANEL RIGHT SIDE PANEL RIGHT LEG SERVICE PANEL SERVICE PANEL RIGHT SIDE BOX RIGHT SIDE BOX FRONT PANEL FRONT PANEL AUTO VANE AUTO VANE VANE SUPPORT VANE SUPPORT G.V ASSY-6R G.V ASSY-6R G.V ASSY-6C G.V ASSY-6C G.V ASSY-6L G.V ASSY-6L AIR FILTER AIR FILTER LEFT SIDE BOX LEFT SIDE BOX VANE MOTOR VANE MOTOR JOINT SOCKET 1 1 1 1 1 1 4 4 2 2 1 1 1 2 1 1 4 4 2 2 1 1 1 2 (BG02H454K01) (BG17H464H08) 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 35 1 1 MV MV Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM Page 36 STRUCTURAL PART PCFY-P36NGMU-E 28 26 25 24 27 23 22 21 1 2 20 3 4 5 6 19 18 17 16 15 14 7 8 10 11 9 12 13 Part number that is circled is not shown in the figure. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Parts No. R01 T7W T7W R01 R01 R01 R01 R01 R01 R01 T7W R01 R01 T7W R01 T7W T7W R01 R01 R01 R01 R01 T7W R01 R01 R01 R01 35J E00 E01 A15 17J 18J 17J 17J A14 41J E00 — — 35J 17J E01 35J E02 E01 E04 41J 43J E01 42J 051 E00 35J 17J 17J 662 666 676 500 061 691 054 691 500 669 070 661 808 668 067 665 651 002 085 087 033 086 501 068 223 809 523 Parts Name LEFT SIDE PANEL S.PLATE-L REAR PANEL L.L FILTER GRILLE HINGE GRILLE ASSY GRILLE CATCH GRILLE ASSY L.L FILTER UNDER PANEL W.BOARD CASE REAR SUPPORT BEAM(GA) RIGHT SIDE PANEL RIGHT LEG SERVICE PANEL RIGHT SIDE BOX S.PLATE-R FRONT PANEL AUTO VANE G.V ASSY-5R G.V ASSY-5C VANE SUPPORT G.V ASSY-5L AIR FILTER LEFT SIDE BOX VANE MOTOR LEFT LEG JOINT SOCKET Specifications Q'ty/set PCFYP36NGMU-E 1 1 1 1 6 1 6 2 2 1 1 1 3 1 1 1 1 1 1 1 1 2 3 1 1 1 1 1 1 36 Remarks (Drawing No.) Wiring RecomDiagram mended Symbol Q'ty (BG02H454K01) (BG17H464H08) MV Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM Page 37 FAN PARTS PCFY-P15NGMU-E 12 1 11 2 3 10 4 9 3 2 5 6 7 8 Part number that is circled is not shown in the figure. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Parts No. R01 T7W R01 R01 R01 T7W R01 T7W R01 R01 R01 T7W T7W 17J B06 17J E26 43E 23J 17J E19 E27 E60 17J K21 E00 130 110 114 202 126 762 524 529 202 401 202 480 072 Parts Name Specifications MOTOR LEG CASING SIROCCO FAN ROOM TEMPERATURE THERMISTOR 2pcs/set PIECE (MOTOR) D09B4P54MS FAN MOTOR DRAIN PLUG DRAIN PAN ASSY LIQUID PIPE TEMPERATURE THERMISTOR LINEAR EXPANSION VALVE GAS PIPE TEMPERATURE THERMISTOR HEAT EXCHANGER DRAIN HOSE COVER 37 Q'ty/set PCFYP15NGMU-E 1 2 2 1 1 1 1 1 1 1 1 1 1 Remarks (Drawing No.) Wiring RecomDiagram mended Symbol Q'ty TH21 MF TH22 LEV TH23 Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM Page 38 FAN PARTS PCFY-P24NGMU-E PCFY-P30NGMU-E 17 1 16 2 3 4 15 5 14 13 12 11 6 7 8 10 9 Part number that is circled is not shown in the figure. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Parts Name Parts No. R01 R01 R01 T7W T7W R01 R01 R01 R01 R01 R01 R01 R01 R01 T7W T7W T7W T7W R01 R01 R01 R01 R01 R01 T7W T7W T7W 29J 35J 43E 30J E14 700 29J 35J E26 29J E00 29J 35J 17J E20 E15 B06 B07 33J 39J E27 E60 E61 17J K22 K23 E00 130 130 126 762 762 116 114 114 202 100 103 145 145 524 529 529 110 110 114 114 202 401 401 202 480 480 072 Specifications MOTOR LEG MOTOR LEG 2pcs/set PIECE(MOTOR) D09C4P70MS FAN MOTOR D10C4P90MS FAN MOTOR SHAFT JOINT SIROCCO FAN SIROCCO FAN ROOM TEMPERATURE THERMISTOR SHAFT SLEEVE BEARING BEARING SUPPORT BEARING SUPPORT DRAIN PLUG DRAIN PAN ASSY DRAIN PAN ASSY CASING CASING SIROCCO FAN SIROCCO FAN LIQUID PIPE TEMPERATURE THERMISTOR LINEAR EXPANSION VALVE LINEAR EXPANSION VALVE GAS PIPE TEMPERATURE THERMISTOR HEAT EXCHANGER HEAT EXCHANGER DRAIN HOSE COVER Q'ty/set Price Wiring RecomRemarks Diagram mended PCFY(Drawing No.) Unit Amount Symbol Q'ty P24NGMU-E P30NGMU-E 1 1 1 1 MF 1 MF 1 1 1 2 2 TH21 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 TH22 1 1 LEV 1 LEV 1 TH23 1 1 1 1 1 1 38 OC343A-2.qxp 06.8.2 11:52 AM Page 39 FAN PARTS PCFY-P36NGMU-E 18 1 2 3 4 17 5 16 15 6 12 13·14 7 8 9 10 11 Part number that is circled is not shown in the figure. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Parts No. R01 R01 R01 R01 R01 T7W R01 T7W R01 R01 R01 T7W R01 R01 R01 R01 R01 T7W T7W 29J 41J 43E 41J E26 E15 35J E16 700 39J 17J B07 E00 35J E27 E61 17J K24 E00 100 130 126 114 202 762 114 529 116 114 524 110 103 145 202 401 202 480 072 Parts Name Specifications SHAFT MOTOR LEG PIECE (MOTOR) 2pcs/set SIROCCO FAN ROOM TEMPERATURE THERMISTOR FAN MOTOR D10D4P150MS SIROCCO FAN DRAIN PAN ASSY SHAFT JOINT SIROCCO FAN DRAIN PLUG CASING SLEEVE BEARING BEARING SUPPORT LIQUID PIPE TEMPERATURE THERMISTOR LINEAR EXPANSION VALVE GAS PIPE TEMPERATURE THERMISTOR HEAT EXCHANGER DRAIN HOSE COVER 39 Q'ty/set PCFYP36NGMU-E 1 1 1 1 1 1 2 1 1 1 1 4 1 1 1 1 1 1 1 Remarks (Drawing No.) Wiring RecomDiagram mended Symbol Q'ty TH21 MF TH22 LEV TH23 Price Unit Amount OC343A-2.qxp 11 06.8.2 11:52 AM Page 40 RoHS PARTS LIST ELECTRICAL PARTS PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E 8 9 7 6 1 2 3 4 5 TEMP. 11 1 RoHS 10 No. Q'ty/set Parts No. Parts Name Specifications G T7W E15 255 CAPACITOR 3= 440V G T7W E18 255 CAPACITOR 4= 440V G T7W E19 255 CAPACITOR 5= 440V G R01 E14 255 CAPACITOR 7= 440V 2 G T7W E57 310 INDOOR CONTROLLER BOARD 3 G T7W E41 716 TERMINAL BLOCK 4 G R01 E27 246 TERMINAL BLOCK 5 G R01 E21 246 TERMINAL BLOCK 6 G PCFY-P • NGMU-E 15 — 24 30 36 Wiring RecomRemarks Diagram mended (Drawing No.) Symbol Q'ty C1 1 C1 1 C1 1 1 C1 1 1 1 1 I.B 3P(L1,L2,GR) 1 1 1 1 TB2 3P(M1,M2,S) 1 1 1 1 TB5 2P(1,2) 1 1 1 1 CONTROL BOX 1 1 1 1 7 G T7W E01 294 ADDRESS BOARD 1 1 1 1 8 G R01 A01 304 ADDRESS CABLE 1 1 1 1 9 G R01 E38 313 POWER BOARD 1 1 1 1 G — BOX COVER 10 G — BOX COVER G — BOX COVER 11 G — REMOTE CONTROLLER PAR-21MAA TB15 (BG00N015G31) A.B P.B (BG02A804G20) 1 1 1 1 40 1 (BG02A804G21) (BG02A804G22) 1 1 ON/OFF 1 Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM Page 41 STRUCTURAL PART PCFY-P15NGMU-E 26 25 24 23 22 21 20 27 1 2 19 3 4 18 17 16 15 5 6 7 8 9 10 11 12 13 14 No. RoHS Part number that is circled is not shown in the figure. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 G G G G G G G G G G G G G G G G G G G G G G G G G G G G Parts No. T7W R01 R01 R01 R01 R01 R01 R01 T7W T7W R01 T7W R01 R01 R01 R01 T7W R01 R01 T7W T7W R01 R01 R01 R01 R01 E02 A30 18J 19J 20J 19J A29 — 31J — E03 E03 18J E10 18J 18J 40J E02 E07 31J 40J E02 E06 18J E11 18J 18J 18J 666 500 061 691 691 054 500 669 070 665 808 668 661 067 085 033 651 002 086 501 676 068 223 809 662 523 Parts Name Specifications S.PLATE-L L.L FILTER GRILLE HINGE GRILLE ASSY GRILLE ASSY GRILLE CATCH L.L FILTER REAR SUPPORT UNDER PANEL BEAM(GA) W.BOARD CASE S.PLATE-R RIGHT LEG (R) SERVICE PANEL RIGHT SIDE PANEL RIGHT SIDE BOX G.V ASSY-6R VANE SUPPORT FRONT PANEL AUTO VANE G.V ASSY-6L AIR FILTER REAR PANEL LEFT SIDE BOX VANE MOTOR LEFT LEG (L) LEFT SIDE PANEL JOINT SOCKET 41 Q'ty/set PCFYP15NGMU-E 1 1 4 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Remarks (Drawing No.) Wiring RecomDiagram mended Symbol Q'ty (BG02H454K01) (BG17H464H08) MV Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM Page 42 26 25 24 23 STRUCTURAL PART PCFY-P24NGMU-E PCFY-P30NGMU-E 22 21 20 1 2 3 4 5 19 18 17 16 15 14 6 7 8 9 10 11 12 13 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 RoHS Part number that is circled is not show in the figure. G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G Parts No. Parts Name Specifications Q'ty/set PCFYP24NGMU-E P30NGMU-E R01 R01 R01 T7W T7W T7W T7W R01 R01 R01 R01 R01 T7W T7W T7W R01 R01 R01 T7W T7W R01 R01 T7W T7W R01 R01 R01 R01 R01 R01 R01 R01 R01 R01 T7W T7W R01 R01 R01 R01 R01 18J 36J 18J E02 E03 E07 E08 18J 19J 19J A29 30J E03 — — E03 E04 18J 36J 18J E10 E11 18J 36J E08 E09 30J E14 E02 E03 40J 38J 40J 38J 40J 38J E03 E04 18J E01 E10 E12 18J 662 662 809 666 666 676 676 061 054 691 500 669 070 665 665 661 661 808 668 668 067 067 651 651 002 002 033 033 085 085 087 087 086 086 501 501 068 068 223 223 523 LEFT SIDE PANEL LEFT SIDE PANEL LEFT LEG S.PLATE-L S.PLATE-L REAR PANEL REAR PANEL GRILLE HINGE GRILLE CATCH GRILLE ASSY L.L FILTER UNDER PANEL W.BOARD CASE REAR SUPPORT BEAM (GA) S.PLATE-R S.PLATE-R RIGHT SIDE PANEL RIGHT SIDE PANEL RIGHT LEG SERVICE PANEL SERVICE PANEL RIGHT SIDE BOX RIGHT SIDE BOX FRONT PANEL FRONT PANEL AUTO VANE AUTO VANE VANE SUPPORT VANE SUPPORT G.V ASSY-6R G.V ASSY-6R G.V ASSY-6C G.V ASSY-6C G.V ASSY-6L G.V ASSY-6L AIR FILTER AIR FILTER LEFT SIDE BOX LEFT SIDE BOX VANE MOTOR VANE MOTOR JOINT SOCKET Remarks (Drawing No.) Wiring RecomDiagram mended Symbol Q'ty 1 1 1 1 1 1 1 4 4 2 2 1 1 1 2 1 1 4 4 2 2 1 1 1 2 (BG02H454K01) (BG17H464H08) 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 42 1 1 MV MV Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM Page 43 STRUCTURAL PART PCFY-P36NGMU-E 28 26 25 24 27 23 22 21 1 2 20 3 4 5 6 19 18 17 16 15 14 7 9 8 10 11 12 13 No. RoHS Part number that is circled is not shown in the figure. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G Parts No. R01 T7W T7W R01 R01 R01 R01 R01 R01 R01 T7W R01 R01 T7W R01 T7W T7W R01 R01 R01 R01 R01 T7W R01 R01 R01 R01 36J E03 E09 A30 18J 20J 19J 19J A29 32J E03 — — 36J 18J E11 36J E04 E10 E15 39J 39J E03 39J E04 E01 E12 18J 18J 662 666 676 500 061 691 054 691 500 669 070 661 808 668 067 665 651 002 085 087 033 086 501 068 223 809 523 Parts Name Specifications LEFT SIDE PANEL S.PLATE-L REAR PANEL L.L FILTER GRILLE HINGE GRILLE ASSY GRILLE CATCH GRILLE ASSY L.L FILTER UNDER PANEL W.BOARD CASE REAR SUPPORT BEAM(GA) RIGHT SIDE PANEL RIGHT LEG SERVICE PANEL RIGHT SIDE BOX S.PLATE-R FRONT PANEL AUTO VANE G.V ASSY-5R G.V ASSY-5C VANE SUPPORT G.V ASSY-5L AIR FILTER LEFT SIDE BOX VANE MOTOR LEFT LEG JOINT SOCKET 43 Q'ty/set PCFYP36NGMU-E 1 1 1 1 6 1 6 2 2 1 1 1 3 1 1 1 1 1 1 1 1 2 3 1 1 1 1 1 1 Remarks (Drawing No.) Wiring RecomDiagram mended Symbol Q'ty (BG02H454K01) (BG17H464H08) MV Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM Page 44 FAN PARTS PCFY-P15NGMU-E 12 1 11 2 3 10 4 9 3 2 5 6 7 8 No. RoHS Part number that is circled is not shown in the figure. 1 2 3 4 5 6 7 8 9 10 11 12 13 G G G G G G G G G G G G G Parts No. R01 T7W R01 R01 R01 R01 R01 T7W R01 R01 R01 T7W T7W 31J B08 E16 H08 45E 18J 18J E29 H10 H02 H09 H00 E01 130 110 114 202 126 220 524 529 202 401 202 480 072 Parts Name Specifications MOTOR LEG CASING SIROCCO FAN ROOM TEMPERATURE THERMISTOR 2pcs/set PIECE (MOTOR) D09B4P54MS FAN MOTOR DRAIN PLUG DRAIN PAN ASSY LIQUID PIPE TEMPERATURE THERMISTOR LINEAR EXPANSION VALVE GAS PIPE TEMPERATURE THERMISTOR HEAT EXCHANGER DRAIN HOSE COVER Q'ty/set PCFYP15NGMU-E 1 2 2 1 1 1 1 1 1 1 1 1 1 44 Remarks (Drawing No.) Wiring RecomDiagram mended Symbol Q'ty TH21 MF TH22 LEV TH23 Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM Page 45 FAN PARTS PCFY-P24NGMU-E PCFY-P30NGMU-E 17 1 16 2 3 4 15 5 14 13 12 11 6 7 8 9 10 Part number that is circled is not shown in the figure. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Q'ty/set Price Wiring RecomRemarks Diagram mended PCFY(Drawing No.) Symbol Q'ty Unit Amount P24NGMU-E P30NGMU-E 1 G R01 30J 130 MOTOR LEG G R01 32J 130 MOTOR LEG 1 2pcs/set 1 G R01 45E 126 PIECE(MOTOR) 1 D09C4P70MS MF 1 G T7W 40J 762 FAN MOTOR D10C4P90MS MF G T7W E31 762 FAN MOTOR 1 1 G R01 800 116 SHAFT JOINT 1 2 G R01 E17 114 SIROCCO FAN G R01 E19 114 SIROCCO FAN 2 TH21 1 G R01 H08 202 ROOM TEMPERATURE THERMISTOR 1 1 G R01 30J 100 SHAFT 1 1 G R01 E02 103 SLEEVE BEARING 1 1 G R01 30J 145 BEARING SUPPORT G R01 36J 145 BEARING SUPPORT 1 1 G R01 18J 524 DRAIN PLUG 1 1 G T7W E30 529 DRAIN PAN ASSY G T7W E31 529 DRAIN PAN ASSY 1 3 G T7W B08 110 CASING G T7W B09 110 CASING 3 1 G R01 E15 114 SIROCCO FAN G R01 E20 114 SIROCCO FAN 1 TH22 1 G R01 H10 202 LIQUID PIPE TEMPERATURE THERMISTOR 1 LEV 1 G R01 H02 401 LINEAR EXPANSION VALVE LEV G R01 E86 401 LINEAR EXPANSION VALVE 1 TH23 1 G R01 H09 202 GAS PIPE TEMPERATURE THERMISTOR 1 1 G T7W H01 480 HEAT EXCHANGER G T7W K30 480 HEAT EXCHANGER 1 1 G T7W E01 072 DRAIN HOSE COVER 1 RoHS No. Parts No. Parts Name Specifications 45 OC343A-2.qxp 06.8.2 11:52 AM Page 46 FAN PARTS PCFY-P36NGMU-E 18 1 2 3 4 17 5 16 15 6 12 13·14 7 8 9 10 11 No. RoHS Part number that is circled is not shown in the figure. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 G G G G G G G G G G G G G G G G G G G Parts No. R01 R01 R01 R01 R01 T7W R01 T7W R01 R01 R01 T7W R01 R01 R01 R01 R01 T7W T7W 30J 33J 45E E18 H08 E32 E19 E32 800 E20 18J B09 E02 36J H10 E86 H09 K31 E01 100 130 126 114 202 762 114 529 116 114 524 110 103 145 202 401 202 480 072 Parts Name Specifications SHAFT MOTOR LEG 2pcs/set PIECE (MOTOR) SIROCCO FAN ROOM TEMPERATURE THERMISTOR FAN MOTOR D10D4P150MS SIROCCO FAN DRAIN PAN ASSY SHAFT JOINT SIROCCO FAN DRAIN PLUG CASING SLEEVE BEARING BEARING SUPPORT LIQUID PIPE TEMPERATURE THERMISTOR LINEAR EXPANSION VALVE GAS PIPE TEMPERATURE THERMISTOR HEAT EXCHANGER DRAIN HOSE COVER Q'ty/set PCFYP36NGMU-E 1 1 1 1 1 1 2 1 1 1 1 4 1 1 1 1 1 1 1 46 Remarks (Drawing No.) Wiring RecomDiagram mended Symbol Q'ty TH21 MF TH22 LEV TH23 Price Unit Amount OC343A-2.qxp 06.8.2 11:52 AM 12 Page 47 OPTIONAL PARTS HIGH EFFICIENCY FILTER Part No. Applied Service Ref. PAC-SE80KF-E PAC-SE81KF-E PAC-SE82KF-E PCFY-P15NGMU-E PCFY-P24NGMU-E PCFY-P30NGMU-E PCFY-P36NGMU-E 47 OC343A-2.qxp 06.8.2 11:52 AM Page 48 HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN cCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Aug. 2006 No. OC343 REVISED EDITION-A PDF 9 Distributed in Jun. 2005 No. OC343 PDF 10 Made in Japan New publication, effective Aug. 2006 Specifications subject to change without notice
Similar documents
PARTS LIST (non-RoHS compliant)
This REMOTE CONTROLLER is made by AIR-CONDITIONING & REFRIGERATION SYSTEMS WORKS,. MITSUBISHI ELECTRIC CORPORATION.
More information