BLÜCHER® Marine

Transcription

BLÜCHER® Marine

BLÜCHER Marine
®
Product catalogue for marine pipes and drains
K E E P I N G
U P
T H E
F L O W
STAINLESS STEEL DRAINAGE SYSTEMS
AROUND THE WORLD
Representatives
BLÜCHER is represented by local specialists within marine applications around the World.
If a local specialist for your area is not listed below, please contact our HQ Marine Sales.
Country
Representative
Country
Representative
Argentina
Australia
Brazil
Chile
China
Croatia
Finland
Germany
Greece
India
Italy
Ferreyra & Asociados S.H.
Marine Plant Systems Pty. Ltd
Rui Neiva Representacoes LtdaChile
Maquinarias & Inv. Tecnicas S.A.
TECWAY International (Marine) Ltd
CROCON d.o.o
Polarputki OY
VIRTUS GmbH
EPE S.A.
Hi-Point Services (I) Pvt. Ltd
Stelio Bardi SRL
Japan
Netherlands
Poland
Romania
Russia
Singapore
South Korea
South Korea
Spain
Taiwan
Turkey
Vietnam
Harada Corporation
Nicoverken Marine Services B.V.
Altro Shipping Co. Ltd
Danube Rainbow Ltd
North West Services
Technique Marine Services Pte Ltd
Jets Korea
Kyung Kook International Corp.
Pasch Y Cia S.A.
Union Group
Dop & Envac Ltd
MTS International JSC
HQ Marine Sales - Denmark:
Tel.: +45 99 92 08 00 . [email protected]
Approved drainage solutions for marine
BLÜCHER® EuroPipe is a complete stainless steel sanitary pipework
system approved for installation in ships. It is the natural choice of
the shipbuilding industry when looking for safe, lightweight, easyto-install and low-maintenance solutions.
The push-fit joint is completely interchangeable between either
gravity or vacuum discharge systems. In addition to sanitary
discharge it is also suitable for central vacuum cleaning systems,
garbage disposal systems, etc. The benefits of being able to use the
same pipework system throughout the vessel, regardless of the type
of system employed, can offer significant installation savings.
The advantages at a glance:
· All in stainless steel
· Available in OD 40, 50, 75, 110, 125, 160 and 200 mm in
standard lengths from 0,15 to 6 metres
· Fast and simple installation due to push-fit socket and spigot
end jointing
· Easily combined with other pipe materials
· Low weight of material and only 1-1,50 mm wall thickness
· Completely interchangeable between vacuum and gravity
installations
BLÜCHER® Drain Marine have been developed in conjunction with
leading shipyards worldwide. As a result, the product offering meets
the specific demands of each individual installation regardless of
the deck construction. All BLÜCHER® Marine drains are suitable for
welding in the deck, can be fitted with a removable water trap
(providing full rodding access from above) and are available to suit
any deck finish. The advantages at a glance:
· All in stainless steel
· Modular system providing numerous possible combinations
· Multi-adjustable
· A solution for any deck finish
· Removable water trap providing efficient water seal and easy
rodding access from above
· Protective cover on all lower parts
BLÜCHER® Channel stainless steel drainage channels are modular
deck drainage solutions for use in galleys, pantries, door openings,
outside deck areas, etc. Drainage channels are available to suit all
deck finishes with a range of gratings developed to suit the varying
load-bearing and flow demands. Outlets are available with a removable water trap and where applicable a filter basket to prevent solids
discharging into the drainage system. Customised components are
available on request.
·All in stainless steel
· Modular system providing numerous possible combinations
· Multi-adjustable
· Excellent flow and self-cleansing properties
· Perfect hygiene
· Wide range of gratings
· Separate product catalogue available on request.
Product database at www.blucher.com
Safe Solutions for Marine
Sanitary Discharge Systems
Danish Design and production
Since the early 1980’s, BLÜCHER’s sanitary
discharge system for marine applications
has been the first-choice sanitary discharge
system for newbuilding and refitting of ships in
Denmark, quickly followed by leading shipyards
world-wide.
The BLÜCHER® sanitary discharge system is a
modular system providing numerous possible
combinations and a solution for any deck or
bulkhead construction. In addition to the
extensive standard product range, BLÜCHER
also offers purpose-made items on request to
ensure that any drainage requirement can be
satisfied.
Founded in Denmark in 1965, BLÜCHER
has developed into a leading manufacturer
of stainless steel drainage systems. Today,
BLÜCHER is an international company and with
subsidiaries and representations worldwide. The
BLÜCHER Group employs more than 350 staff
worldwide.
To date BLÜCHER® sanitary discharge system
has been installed in more than 1000 vessels
worldwide ranging from cruise liners, luxury
yachts and ferries to merchant ships, naval
vessels and off-shore facilities. BLÜCHER is
the preferred supplier to several of the largest
shipyards worldwide, among them Meyer Werft
GmbH, Fincantieri, STX Europe France, STX
Europe Finland, Daewoo.
All BLÜCHER® drainage products are made in
stainless steel grade AISI 316L or optionally
grade AISI 304. In some products, in which part
components are used that are not exposed to
sewage water and consequently not affecting
the functionality or lifetime of the product,
these part components may be made from
other materials or alloys than specified for the
complete products. The stainless steel material
is ideally suitable for high-quality drainage
systems:
· Fire resistant
· High strength - low weight
· Environmentally friendly
Furthermore it is corrosion resistant, resistant,
resistant to impacts and thermal stress and
hardly any maintenance is required.
In the BLÜCHER® drainage products these
inherent qualities of stainless steel are enhanced
by careful product design, thus resulting in:
· Long product life expectancy
· Excellent hygienic properties
· Ease of installation
· Whole-life cost advantages
· Excellent flow capacities
All penetrations are fire-tested and approved
according to IMO Res. A 754(18).
All BLÜCHER® products are chemically descaled
and passivated in order to enhance the natural
corrosion resistance and provide a uniform
matt-silver surface finish.
All stainless steel components are manufactured
largely from recycled materials and are 100%
recyclable.
Customers all over the world appreciate our
know-how, dedicated service and common
sense.
Through quality stainless steel products and
drainage solutions that lead waste water away,
BLÜCHER is committed to the promise of
keeping up the flow.
The BLÜCHER® drainage products are
manufactured in Denmark using the most
modern production methods and in accordance
with the internationally recognised quality
standard ISO 9001. Furthermore, the most
respected classification societies endorse the
BLÜCHER® drainage products worldwide.
More than 1000 vessels delivered since 1982
Cruise Liners & Ferries
Blue Star Ferries
Strandfaraskib
Costa
Color Line
Birka Line
NCL
NCL
NCL
RCCL
Costa
Norfolk Line
NCL
NCL
AIDA Cruises
RCCL
Celebrity Cruises
Celebrity Cruises
RCCL
RCCL
Disney Cruises
Blue Star Delos and Blue Star Patmos
Smyril
Costa Magica
Color Fantasy
Birka Paradise
Pride of America
Norwegian Jewel
Pride of Hawaii
Freedom of the Seas
Costa Concordia
Maersk Dover
Norwegian Pearl
Norwegian Gem
AIDA Diva
Liberty of the Seas
Celebrity Solstice
Celebrity Equinox
Oasis of the Seas
Allure of the Seas
Disney Dream and Disney Fantasy
Samsung
Izar
Fincantieri
STX Europe
STX Europe
Lloyd Werft
Meyer Werft
Meyer Werft
STX Europe
Fincantieri
Samsung
Meyer Werft
Meyer Werft
Meyer Werft
STX Europe
Meyer Werft
Meyer Werft
STX Europe
STX Europe
Meyer Werft
Naval vessels
Greek Navy
Dutch Navy
British Navy
Danish Navy
Norwegian Navy
Argentine Navy
South Korean Navy
Norwegian Navy
BA-e design
4 gun boats
2 survey vessels
Axuillary vessel
2 logistics vessels
5 frigates
Frigate Libertad
Aprx. 35 PKX-navy vessels
Frigate
2 aircraft carriers
Hellenic Shipyard
Schelde
BAE
Odense Stålskibsværft
IZAR
Agentine Navy - refit
Hanjin Shipyard
Navantia
UK Carrier Alliance
Commercial vessels
OPDR
Zim Integrated Shipp.
Evergreen
RAL
Maersk
Buttner
Maersk
12 700 TEU Container
20 Container ship
10 Container ship
Container Vessel
3 Vehicle Carrier
2 Product Tanker
6 Container Vessel
Mawei Shipyard
Dalian New Shipbuilding
MHI Japan
Remontowa
Daewoo
3. Maj Shipyard
Odense Stålskibsværft
Luxury yachts
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Luxury yacht
Platinum
MY Pelorus
Oceanco
MY Marlin
Lady Haya
MY Turmoil
Private
Private
MS Caravelle
MY Nemo
Private
MY Shark
MY Safari
Swift 135 + 141
Dubai Ports Authority
Lürssen Kröger Werft
Kusch Yacht Agentur
Pesaro
Assens Shipyard
Azimut-Benetti
CRN
Jade Yachts
Perini Navi
Blohm + Voss
Abu Dhabi
Offshore
Tidewater
Petrobras
Sevan 650
A.P. Møller - Maersk
BP
Burbon Offshore
Hull 1674/10
Hull P54
Hull N111
Hull 151
Thunderhorse
Hull DH1004
Remontowa
Enaval/Mava/Jurong
Cosco (Nantong) Shipyard
Asenav
Daewoo
Zhejiang Shipyard
Approvals and certificates
BLÜCHER sanitary discharge system holds the MED Certification and
type approvals of leading classification authorities
ER
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★
BLÜCHER® EuroPipe
are shock and vibration tested by:
TNO Built Environment and Geosciences
NIPPON KAIJI KYUOKAI
Russian Maritime Register
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s3ERIES8FORSTAINLESSSTEELDECK
s3ERIES8FORALUMINIUMDECK
1
Shower drains square for concrete and tiles
Complete drains
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Tiled deck incl. water trap and extension pipe
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Concrete
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Tiled deck incl. water trap and side inlets
Deck
Vinyl deck incl. water trap
Tiles
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Deck
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DRAINS AND PIPES FOR ALUMINIUM DECKS
Stainless steel drains and penetrations
for aluminium structures
Welding directly into aluminium
Complete standard system
One system - one supplier
Applications
Materials
The products are suitable in particular for cruise liners, luxury yachts, ferries and other maritime vessels, where high strength combined with low weight
is essential.
Flange: Stainless steel and aluminium
Other: Stainless steel - AISI 316L
Details
Stainless steel drains and penetrations with a
combined aluminium and stainless steel ﬂange. This
combination makes it possible to weld stainless steel
directly into aluminium decks and bulkheads.
Tests
A salt mist test of the product range has been carried out at
the Force Institute in Denmark.
All products are MED approved according to IMO Res.
A. 754(18).
Please also see installation instructions for drains
for aluminium structures, no. 760878, or contact
BLÜCHER for separate installation instructions.
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#(!..%,
Standard and customised channels
for galleys, pantries and decks
Standard or customised solutions
Hygienic design
Gratings for any purpose and load class
Applications
Variants
&ORCONCRETETILEDVINYLANDEPOXYmOORINGIN
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s Commercial kitchens
s/UTLETPLACEDINENDORCENTER
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s #OMBINABLEWITH",Ä#(%2® Drain Marine accessories
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s 2EMOVABLEWATERTRAPOR0TRAP
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s3TABILISERANGLEANDADJUSTABLELEGS
s0ROTECTIVESTRIPANDGRATINGLOCKDEVICE
Specialised in customised channels
17
#(!..%,
Complete channels and kitchen channels
Selected grating
depending on load class
Selected grating
depending on load class
/PTIONALREMOVABLEWATERTRAP
/PTIONALREMOVABLEWATERTRAP
Kitchen channel
Channel
,OWERPARTFROM
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,OWERPARTFROM
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Accessories
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ARENOTINCLUDEDTOBEORDEREDSEPARATELY
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18
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ANCEPLEASECONTACTOURSALESDEPARTMENT
Shower drains square for concrete and tiles
%52/0)0%
0IPESANDlTTINGSFORMARINEAPPLICATIONS
0USHlTSYSTEM
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&IRETESTED
!PPLICATIONS
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s %ASILYCOMBINEDWITHOTHERPIPEMATERIALSBYMEANSOF
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s %LECTRICALORMANUALPIPECUTTERSAVAILABLEFOREASY
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19
%52/0)0%
#OMPLETESYSTEM
LEAKAGE TESTING
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",Ä#(%2 RECOMMENDS THAT THE PIPEWORK SYSTEM IS TESTED FOR
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Pipe
dimension
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OD 40 mm
OD 50 mm
OD 75 mm
OD110 mm
OD125 mm
OD160 mm
OD200 mm
46 mm
47 mm
55 mm
62 mm
65 mm
76 mm
98 mm
30 mm
30 mm
35 mm
40 mm
47 mm
50 mm
63 mm
Installation videos available at www.blucher.com
21
%52/0)0%
3USPENSIONOFDRAINAGEPIPES
6ERTICALPIPING
(ORIZONTALPIPING
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security is required, clamps may also be used. Clamps
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Distance
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M
* 4HEDISTANCEBETWEENTHESUSPENDEDlXINGPOINTSMUSTBECALCULATED
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22
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32
Fittings
- Adaptors
WITH SOCKET AND FLANGE JIS 5K
Type no.
JIS 5K
D
Z
H
D2
D3
X5
Kg
854.145.050 S
854.045.050 S
854.045.075 S
854.045.110 S
5K40
5K50
5K65
5K100
50
50
75
110
120
130
155
200
150
150
150
150
49
61
77
115
95
105
130
165
12
14
14
16
1,02
1,26
1,79
2,82
Type no.
JIS 5K
D
Z
H
D2
D3
X5
Kg
854.155.050 S
854.055.050 S
854.055.075 S
854.055.110 S
5K40
5K50
5K65
5K100
50
50
75
110
120
130
155
200
234
192
245
259
49
61
77
115
95
105
130
165
12
14
14
16
1,11
1,31
1,97
3,09
Type no.
EAN no.
D
D1
H
D2
Kg
885.025.050 S
885.032.050 S
885.040.050 S
885.050.050 S
5705499403435
5705499403459
5705499403466
5705499403473
50
50
50
50
1
1¼
1½
2
93
72
72
77
40
48
58
67
0,18
0,17
0,19
0,22
D
D1
X
X5
Kg
1¼
1½
2
50
50
50
55
56
56
97
98
98
0,25
0,23
0,27
BLÜCHER® EUROPIPE
JIS FLANGE ADAPTOR TYPE 854.X45
JIS FLANGE ADAPTOR TYPE 854.X55
WITH SPIGOT AND FLANGE JIS 5K
FEMALE ADAPTOR TYPE 885
D1 speciﬁed in inches (“). BSP thread
MALE ADAPTOR TYPE 886
Type no.
JIS 5K
886.050.032 S
886.050.040 S
886.050.050 S
5705499403480
5705499403497
5705499403503
D speciﬁed in inches (“). BSP thread
33
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39
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MARINE JOINTING UNIT
Jointing unit with group penetration
for steel decks
Ideal for use e.g. in service spaces near cabin modules for
instance in cruise liners, allowing all sanitary units of the
cabin to be connected to one fire-approved deck penetration.
The jointing unit can be pre-installed in the deck before the
cabin units are fitted, thus avoiding subsequent welding.
With all penetrations for connections to and from the cabin
in one place, the jointing unit contributes to making inspection and maintenance easy.
Plug - type 844.218.110 S
Function: Cleaning access with 2 Ø18 mm pipes prepared for connection to air-condition
system (for condensed water)
Option:
Can be replaced by standard plug 844.000.110 S or cover plate 620.135.021 BP
Water trap - type 502.052.110 CR
Function:
Prevents smell from the sewer
Intermediate section with 4 side inlets - type 479.303.110 S
Function: Collects grey water from up to 4 units. Keeps the water trap fixed in the drain
s side inlets for pipe size Ø50 mm, can be connected to BLÜCHER® stainless steel pipes
and fittings or other approved pipes and tubes*
s ",Ä#(%2® standard plugs 844.000.050 S in 3 side inlets. Side inlets not used must
be blanked off.
Option:
Intermediate section with fewer side inlets available - contact BLÜCHER
Group penetration - type 490.001.050 S
Function: Several penetrations joined in one for installation in deck with
just one welding
s Thick-walled stainless steel sleeve inside Ø125 mm x 4 x 65 mm for
welding to thick-walled steel pipes or for flexible plugs/seals for
multiple pipe diameters* (if the sleeve is not used, it must be blanked
off. Cover plates for welding can be ordered from BLÜCHER)
s Thick-walled stainless steel sleeves inside Ø50 mm x 5 x 65 mm for
welding to thick-walled steel pipes or for flexible plugs/seals for
multiple pipe diameters* (if the sleeve is not used, it must be blanked
off. Cover plates for welding can be ordered from BLÜCHER)
s BLÜCHER® EuroPipe Ø50/Ø75 mm for connection to BLÜCHER® pipes
and fittings, if not used to be blanked off with standard plug
844.000.xxx
General information
Fire class:
Approval no.:
Insulation:
Materials:
*
s BLÜCHER® Drain standard lower part with Ø50 mm outlet, can be
connected to BLÜCHER® pipes and fittings
Option:
Group penetration without Ø125 mm and/or Ø50 mm sleeves
A0, A30 and A60
available - contact BLÜCHER.
MED-B-5672
Please find detailed information regarding insulation in the appendix to the certificate.
For products in thick-walled sleeve, please contact the supplier
The jointing unit is made from stainless steel grade AISI 316L and comes with SI and CR rubber sealings
for the BLÜCHER® products.
Fire-approved products which have been tested and approved according to IMO Res. A.754(18)
44
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46
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4%#(.)#!,).&/2-!4)/.
3TAINLESSSTEEL
&IRERESISTANT
s .ONCOMBUSTIBLE
s .ONEEDFORSPECIALFIREINSULATION
s .OTOXICFUMESRELEASEDINCASEOFFIRE
,IGHTWEIGHT
s,OWWEIGHTHIGHSTRENGTH
s7EIGHTONLYONETHIRDOFCASTIRON
s,ARGERPIPESAREEASILYHANDLEDBYONEMAN
Hygienic
s,OWSURFACEROUGHNESS
s(IGHFLOWCAPACITY
s.OBACTERIALGROWTH
s.OBLOCKAGES
,ONGLIFETIME
s #ORROSIONRESISTANT
s2ESISTANTTOIMPACTDAMAGES
s 2ESISTANTTOTEMPERATUREFLUCTUATIONS
Type of material
3TAINLESSSTEELISACLEANDURABLECORROSIONRESISTANTMA
TERIALWITHADESIGNLIFEEXPECTANCYOFOVERlFTYYEARS
4HE ",Ä#(%2® SANITARY DISCHARGE SYSTEM COMES IN STAINLESSSTEELGRADES!)3),AND!)3)",Ä#(%2
NORMALLY RECOMMENDS THE USE OF !)3) , BECAUSE THE
RISK OF CORROSION CAUSED BY AN AGGRESSIVE ENVIRONMENT
ISSIGNIlCANTLYREDUCEDORELIMINATEDENTIRELYBYCHOOSING
THE MOLYBDENUM STAINLESS STEEL TYPE !)3) , "ELOW
ARELISTEDTHERECOMMENDEDTYPEOFMATERIALFORDIFFERENT
APPLICATIONS
)N SOME PRODUCTS IN WHICH PART COMPONENTS ARE USED
THATARENOTEXPOSEDTOSEWAGEWATERANDCONSEQUENTLY
NOTAFFECTINGTHEFUNCTIONALITYORLIFETIMEOFTHEPRODUCT
THESEPARTCOMPONENTSMAYBEMADEFROMOTHERMATERIALS
ORALLOYSTHANSPECIlEDFORTHECOMPLETEPRODUCTS
During installation and until test/normal operation
the sanitary discharge system is to be closed
and not used in order to avoid contamination by
corrosive substances.
Black water
piping
Grey water
piping
Grey water piping,
Galleys
Deck drain
piping
Outside piping
visible
!)3),
!)3)
!)3),
!)3)
!)3),
!)3),
!)3),
0IPESTOBEmUSHEDREGULARLYWITHFRESHWATER
/UTSIDEPIPINGMUSTBEPRIMEDANDPAINTED
47
4%#(.)#!,).&/2-!4)/.
-ATERIALPROPERTIESSTAINLESSSTEEL
What is stainless steel?
4HEDESIGNATIONSTAINLESSSTEELCOVERSAWIDERANGEOFALLOYSWITH
DIFFERENTPROPERTIES/NEPROPERTYCOMMONTOALLSTAINLESSSTEELSIS
THATTHEYCONTAINATLEASTCHROMIUM
4HESTAINLESSSTEELSCANBEDIVIDEDINTOTHREEMAINGROUPSANDA
FEWMIXEDTYPESACCORDINGTOTHESTRUCTUREOFTHESTEEL
!USTENITICSTAINLESSSTEEL
&ERRITICSTAINLESSSTEEL
-ARTENSITICSTAINLESSSTEEL
!USTENITIC STAINLESS STEEL IS THE MOST IMPORTANT REPRESENTING
APPROXOFTOTALSTAINLESSSTEELCONSUMPTION!USTENITICSTEEL
ISALSOTHEONLYSTAINLESSSTEELSUITABLEFORDRAINAGEINSTALLATIONS
ANDITISOFCOURSETHETYPEUSEDBY",Ä#(%2
Importance of alloying elements
!USTENITICSTAINLESSSTEELCONTAINSATLEASTCHROMIUMAND
NICKELnTHUSTHEWELLKNOWNDESIGNATIONwiSTEEL#ORROSION
RESISTANCEGENERALLYINCREASESWITHINCREASINGCONTENTOFCHROMIUM
)N ALLOYS WITH CHROMIUM THE PASSIVE LAYER IS STRONG
ENOUGH TO PREVENT THE STEEL FROM CORRODING IN NORMAL OR MILDLY
AGGRESSIVEMEDIA4HEMAINEFFECTOFTHEALLOYINGELEMENTNICKEL
ISONTHESTRUCTUREOFTHESTEELANDITSMECHANICALPROPERTIES4HE
STEELSSTRUCTUREISAUSTENITICWITHANADEQUATECONTENTOFNICKEL
)NCONTRASTTOTHEPURECHROMIUMSTEELSFERRITICSTAINLESSSTEEL
THIS RESULTS IN SIGNIlCANT CHANGES IN THE MECHANICAL PROPERTIES
SUCH AS INCREASED WORKABILITY AND DUCTILITY BETTER RESISTANCE TO
THERMALSTRESSANDIMPROVEDWELDABILITY4HEAUSTENITICSTRUCTURE
ALSORESULTSINACHANGEINTHEPHYSICALPROPERTIESOFTHESTEEL&OR
EXAMPLETHESTEELISNOTMAGNETIC
.ICKEL ALSO INCREASES RESISTANCE TO CORROSION CAUSED BY CERTAIN
MEDIA -OLYBDENUM HAS THE SAME EFFECT ON THE STRUCTURE AS
CHROMIUMBUTITALSOHASASTRONGLYPOSITIVEINmUENCEONCORROSION
RESISTANCE -OLYBDENUMCONTAINING STEEL IS NORMALLY DESIGNATED
wACIDRESISTANTi BECAUSE OF THE RESISTANCE OF THESE STEELS TO
CERTAINTYPESOFACIDS"UTACIDRESISTANTSTAINLESSSTEELWILLALSO
HAVELIMITEDRESISTANCETOSOMEMEDIASUCHASCHLORINECONTAINING
MEDIASEETABLEOFRESISTANCES
Why is steel »stainless«?
4HEADDITIONOFCHROMIUMTOTHESTEELRESULTSINTHEBUILDINGUPOF
APASSIVATINGOXIDElLMWITHAHIGHCONTENTOFCHROMIUMOXIDES
4HISOXIDElLMPROTECTSTHESURFACEOFTHESTEELAGAINSTOXYGENIN
AIRANDWATER
!N OUTSTANDING PROPERTY OF STAINLESS STEEL IS THAT THE CHROMIUM
OXIDElLMAUTOMATICALLYREGENERATESIFTHESURFACEOFTHESTEELIS
EXPOSED
4HISRESTITUTIONOFTHEOXIDElLMCANONLYOCCURIFTHESURFACEOF
THESTEELISCOMPLETELYCLEANANDFREEOFTEMPERINGAGENTSANDSLAG
FROMWELDINGPROCESSESANDRESIDUESFROMTOOLSMADEFROMORDINARY
CARBONSTEEL
)F THIS SURFACE CONTAMINATION IS NOT REMOVED THE STEEL MAY
ULTIMATELY CORRODE 4O PREVENT THIS THE STEEL SURFACES SHOULD BE
CLEANEDAFTERWELDINGANDPROCESSINGEGBYMEANSOFSOCALLED
ACIDPICKLINGOFTHESTAINLESSSTEEL
4HE PICKLING EFFECTIVELY REMOVES ALL IMPURITIES FROM THE SURFACE
OFTHESTEELANDPERMITSTHEREESTABLISHMENTOFASTRONGUNIFORM
CHROMIUMOXIDElLM4HEPICKLINGBATHNORMALLYCONSISTSOF
VV (& HYDROmUORIC ACID AND VV (./ NITRIC ACID
ATATEMPERATUREOFª#4HISACIDBATHREMOVESRESIDUESTHE
EXISTINGCHROMIUMOXIDElLMANDTRACESOFIRONLEAVINGTHECLEAN
STEELSURFACE4HERESTITUTIONOFASTRONGCHROMIUMOXIDElLMSTARTS
INTHESUBSEQUENTRINSINGINWATER
Material Specification
!)3),
-ATERIAL
!NALYSIS
#ARBON#
#HROMIUM#R
.ICKEL.I
-OLYBDENUM-O
-ANGANESE-N
3ILICIUM3I
3ULPHUR3
!)3)
-AX
-AX
-AX
-AX
-AX
-AX
-AX
-AX
!USTENITIC
NONMAGNETIC
!USTENITIC
NONMAGNETIC
Physical Properties
3TRUCTURE
3TATE
3PECIlCGRAVITYGCM
-ELTINGPOINTª#
$ECORTICATIONTEMPERATUREINAIRª#
%XPANSIONCOEFlCIENTª#MMª#
3PECIlCRESISTANCEª#/HMMMM
(EATCONDUCTIVITYª#7ª#M
3PECIlCHEAT*GK
.ONANNEALED
#A
#A
s
s
s
Mechanical Properties
48
5LTIMATETENSILESTRENGTH2M.MM
9IELDPOINT2PO.MM
-ODULUSOFELASTICITY%ª#.MM
(ARDNESS"RINELL(".MM
s
4%#(.)#!,).&/2-!4)/.
-ATERIALPROPERTIESSTAINLESSSTEEL
Corrosion resistance
!USTENITICCHROMIUMNICKELSTEELISRESISTANTTOMANYDIFFERENT
CHEMICAL PRODUCTS AND MOST DETERGENTS ",Ä#(%2® DRAINAGE
PRODUCTS ARE MANUFACTURED EXCLUSIVELY FROM THIS GROUP AND AS
SUCH ARE SUITABLE FOR USE WITHIN THE FOOD BEVERAGE CHEMICAL
PHARMACEUTICAL DAIRY SHIPBUILDING AND COMMERCIAL CATERING
INDUSTRIES
Thermal stress
$UE TO THE VERY LOW HEAT EXPANSION COEFlCIENT OF STAINLESS
STEEL ",Ä#(%2® DRAINAGE PRODUCTS ARE NOT ADVERSELY AFFECTED
BYTEMPERATUREmUCTUATIONSOCCURRINGINDRAINAGEINSTALLATIONS
#ONSEQUENTLY THERE ARE NO SPECIAL CONSTRAINTS THAT DETERMINE
AT WHAT TEMPERATURE ",Ä#(%2® PRODUCTS SHOULD BE STORED OR
INSTALLED
7HEN INCREASED ACIDRESISTANCE IS REQUIRED AND SPOT AND CRE
VICECORROSIONMAYOCCURORINGENERALFORMARINEOFFSHOREUSE
MOLYBDENUMALLOYEDCHROMIUMNICKELSTEELS!)3),MAYBE
USED
4HESE ACIDRESISTANT STEELS RESIST A NUMBER OF ORGANIC AND IN
ORGANICACIDS
(OWEVERACIDPROOFSTEELSAREONLYPARTIALLYRESISTANTTOSOLUTIONS
CONTAININGCHLORIDES
Hygiene
(YGIENEISANIMPORTANTISSUEINPARTICULARONCRUISEVESSELS&ROM
PRACTICALEXPERIENCEINHYGIENICINSTALLATIONSFOODPREPARATION
HEALTH CARE ETC IT IS DOCUMENTED THAT BACTERIAL GROWTH ON
STAINLESSSTEELISSIGNIlCANTLYLOWERTHANONALTERNATIVEMATERIALS
EG PLASTICS )N ADDITION AN UNUSED PIECE OF STAINLESS STEEL
PIPE HAS A VERY LOW SURFACE ROUGHNESS + IN MM4HISLOWSURFACEROUGHNESSMINIMISESNOTONLYBACTERIAL
GROWTHBUTALSOTHEDANGEROFSEDIMENTSBUILDINGUPWHICHMAY
LATERLEADTOBLOCKAGES
Impact resistance
4HEHIGHTENSILESTRENGTHOFSTAINLESSSTEELMAKESTHEMATERIAL
RESISTANTTOIMPACTDAMAGEATALLTEMPERATURES3EVEREBLOWSTO
THEMATERIALMAYINCERTAINCASESCAUSEDENTSTHEYAREHOWEVER
UNLIKELYTOFRACTURETHEMATERIAL
Fire resistance
3TAINLESSSTEELISNONCOMBUSTIBLEWHICHMEANSTHATPIPESAND
DRAINS MADE OF STAINLESS STEEL MAY PENETRATE DECKBULKHEAD
PARTITIONS WITHOUT THE NEED FOR SPECIAL lRE INSULATION EG
INTUMESCENT lRE COLLARS &URTHERMORE NO TOXIC FUMES OR
SUBSTANCESARERELEASEDFROMSTAINLESSSTEELINTHEEVENTOFlRE
Weight
",Ä#(%2® DRAINAGE PRODUCTS ARE ALL PRODUCED IN THINWALLED
STAINLESS STEEL SHEET MAKING THE MOST OF THE MATERIALS HIGH
STRENGTHTOWEIGHTRATIO
4HISMAKESOURPRODUCTTHESUPERIORCHOICEWHENCALCULATINGTHE
WEIGHT OPTIMISATION FOR THE VESSEL OR OFFSHORE INSTALLATION IN
QUESTION
49
4%#(.)#!,).&/2-!4)/.
CHEMICAL RESISTANCE TABLE
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VA L U E S T O B E R E G A R D E D A S F O R G U I D A N C E O N LY
Assumptions: ª#ROOMTEMPERATURE
References
#ORROSION$ATA3URVEY%DITION.ACE
#ORROSION4ABLES3TAINLESS3TEELS*ERNKONTORET
#HEMICAL2ESISTANCEOF0LASTIC0IPING-ATERIALS#ABOT#ORPORATION
PLEASE NOTE!
#ONCENTRATIONLEVELLENGTHOFEXPOSURETEMPERATUREAND
INPARTICULARTHECOMBINATIONOFSEVERALCHEMICALSHAVE
ADIRECTINmUENCEONTHERESISTANCEOFSTAINLESSSTEELTO
CERTAINCHEMICALS
%ACHAPPLICATIONSHOULDTHEREFOREBECAREFULLYREVIEWEDTO
DETERMINETHESUITABILITYOFSTAINLESSSTEEL
)NPARTICULARBECAREFULWITHTHEUSEOFHYDROUS
CLEANINGAGENTSCONTAININGCOMPOUNDSOFCHLORINE
50
-AGNESIUMSULFATE
-ERCURY
-ETHANOL
-ETHYLCHLORIDE
-ETHYLENECHLORIDE
.ATPHALENE
.ICKELCHLORIDE
.ICKELSULFATE
.ITRICACID
/XALICACID
0ERCHLORICACID
0HORSPHORICACID
0ICRICACID
0OTASSIUMBROMIDE
0OTASSIUMCARBONATE
0OTASSIUMCHLORATE
0OTASSIUMCYANIDE
0OTASSIUMHYDROXIDE
0OTASSIUMNITRATE
0OTASSIUMPERMANGANATE
0OTASSIUMSULFATE
0OTASSIUMSULlDE
0OTASSIUMCHLORIDE
0ROPHYLENEDICHLORIDE
3ILVERNITRATE
3ODAASHSODIUM
3ODIUMACETATE
3ODIUMBICARBONATE
3ODIUMBISULFATE
3ODIUMBISULlTE
3ODIUMBROMIDE
3ODIUMCHLORATE
3ODIUMCHLORIDE
3ODIUMCYANIDE
3ODIUMmUORIDE
3ODIUMHYDROXIDE
3ODIUMHYPOKLORITE
3ODIUMNITRATE
3ODIUMSULFATE
3ODIUMSULlDE
3ODIUMSULlTE
3TANNOUSCHLORIDETINCHLORIDE
3ULFUR
3ULFURCHLORIDE
3ULFURDIOXIDE
3ULFURICACID
3ULFUROUSACID
4HIONYLCHLORIDE
4OLUENETOLUOL
4RICHLOROETHYLENE
4URPENTINE
8YLENEXYLOL
:INCSULFATE
&0-
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!)3),3TAINLESS
!CETONE
!CETICACIDDILUTEOR
!CETICACID
!CETICANHYDRIDE
!LUMINIUMCHLORIDE
!LUMINIUMSULFATE
!MMONIUMCARBONATE
!MMONIUMCHLORIDESALMIAC
!MMONIUMHYDROXIDE
!MYLCHLORIDE
!NILINE
!NILINHYDROCHLORIDE
"ARIUMCHLORIDE
"ARIUMHYDROXIDE
"ENZALDEHYDE
"ENZENE
"ENZOICACID
"ORAXSODIUMBORAT
"ORICACID
"ROMINE
"ROMINECHLORIDE
"ROMOETHYLENEVINYLBROMIDE
"UTANOL
"UTYLACETAT
"UTYRICACID
#ALCIUMBISULFATE
#ALCIUMCHLORIDE
#ALCIUMHYDROXIDE
#ALCIUMHYPOCHLORITE
#ARBONDISULlDE
#ARBONTETRACHLORIDE
#HLOROACETICACID-ONO
#HLORINEDRY
#HLOROBENZENE
#HLOROSULFONICACID
#OPPERCHLORIDE
#OPPERNITRATE
#OPPERSULFATE
%THER
%THYLCHLORIDE
&ATTYACID
&LUORINEDRY
(YDROmUORICACID
&ORMALDEHYDE
&ORMICACID
&URFURAL
'ALLICACID
(YDROBROMICACID
(YDROCHLORICACID
(YDROGENPEROXIDE
)ODINEWET
+LOROFORM
,EADACETATE
-AGNESIUMCHLORIDE
# ,IMITEDORVARIABLESERVICE
&0-
$ 5NSATISFACTORY
" -ODERATESERVICE
."2
# ,IMITEDORVARIABLESERVICE
! 6ERYGOODSERVICETOOPERA
TINGLIMITOFMATERIAL
%0$-
" -ODERATESERVICE
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! 6ERYGOODSERVICETOOPERA
TINGLIMITOFMATERIAL
!)3),3TAINLESS
4HETABLEISBASEDONLABORATORYEXPERIMENTSWITHCHEMICALLYPURE
SUBSTANCES4HEVALUESSHOULDTHEREFOREBEREGARDEDASFORGUIDANCEONLY
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VA L U E S T O B E R E G A R D E D A S F O R G U I D A N C E O N LY
4%#(.)#!,).&/2-!4)/.
-ATERIALPROPERTIESRUBBERSEALS
Rubber types
)NTERNATIONALDESIGNATION
2UBBERTYPE
.OMINALHARDNESS)2($
#OLOUR
4ENSILESTRENGTH-0A
%LONGATIONAFTERFRACTURE
-AXTEMPERATURRANGE
#OLOUR
EPDM
%THYLENEPROPYLENE
"LACK
t.MM§
t ª#
"LACK
NBR
.ITRILE
"LACKYELLOWDOT
t.MM§
t
ª#
"LACK
FPM
&LUORINE6ITON
0URPLE
t.MM§
t
ª#
0URPLE
SI
3ILICONE
2ED
t.MM§
t
ª#
2ED
Resistance
7EARABILITY
2ESISTANCETOMINERALOIL
2ESISTANCETOVEGETABLEOIL
2ESISTANCETOGASOLINE
2ESISTANCETOAROMATICCOMPOUNDSANDHYDROCARBONS
2ESISTANCETOKETONES
2ESISTANCETOORDINARYDILUTEDACIDSANDALKALINES 2ESISTANCETOOZONEANDWEATHERSTRESSES
2ESISTANCETOAIRDIFFUSION
16ERYGOOD2'OOD-ODERATE,IMITEDSERVICE,OW
",Ä#(%2 SEALING RINGS ARE AVAILABLE IN FOUR DIFFERENT RUBBER
QUALITIES
EPDM
NBR
FPM
4HIS SEALING RING IS BLACK AND MADE OF ETHYLENE
PROPYLENE RUBBER 4HIS IS ",Ä#(%2S STANDARD SEALING
RINGANDITISSUITABLEFORALLRAINWATERANDWASTEWATER
INSTALLATIONSWHERETHEREISNOOILORNOPETROLRESIDUES
INTHEWASTEWATER
4HE %0$- LIP SEAL IS A GOOD ALLROUND RUBBER QUALITY
SUITABLEFORAWIDERANGEOFAPPLICATIONS
4HISSEALINGRINGISBLACKWITHAYELLOWSPOTANDMADE
FROMNITRILERUBBERANDISTHESEALINGRINGTOBEUSED
WHERE THERE ARE PETROL OR OIL RESIDUES ON THE WASTE
WATEREGINASSOCIATIONWITHOILANDPETROLSEPARATORS
ATSERVICESTATIONSGARAGESETC
4HE ."2 LIP SEALING RING SHOULD NOT BE USED WHERE
THEREISARISKOFTEMPERATURESABOVEª#."2ISNOT
RESISTANTTOSOLVENTS
4HIS SEALING RING IS PURPLE AND MADE FROM mUORINE
RUBBER6ITON®
4HISIS",Ä#(%2SSEALINGRINGFORSPECIALAPPLICATIONS
4HE MATERIAL IS PARTICULARLY HEATRESISTANT AND RESIS
T ANT TO OIL SOLVENTS AND STRONG ACIDS (OWEVER THE
&0- SEAL HAS ONLY LIMITED RESISTANCE TO EG BUTYL
ACETATEACETONEANDMETHYLALCOHOL
SI
4HISSEALINGRINGISREDANDMADEFROMSILICONERUBBER
6-14HISISTHE",Ä#(%2SEALINGRINGUSEDFORlRE
SAFETY4HE3)SEALINGRINGISONLYUSEDIN",Ä#(%2|S
SPECIALlRERESISTANTPIPEPENETRATIONS
For advice regarding the suitability of the different
rubber qualities, consult BLÜCHER.
51
4%#(.)#!,).&/2-!4)/.
-EASURECONVERSIONTABLE
4HEBELOWTABLESTATESTHEGENERALDIMENSIONSETCOFTHE",Ä#(%2®SANITARY
DISCHARGESYSTEMCONVERTEDINTOINCHFTPSI
Pipe sizes
MM
INCH
Pipe lengths
MM
FT
Drain outlets
MM
INCH
Acceptable vacuum
MM
BAR
PSI
Acceptable pressure*(for installations fixed with pipe hangers)
MM
BAR
PSI
'RAVITY
/$MM
BAR
BAR
BAR
7ITHPROJECTIONS
ANDJOINTCLAMPS
/$MM
BAR
7ITHJOINTCLAMPS
/$MM
/$MM MM
M
BAR
52
INCH
FT
PSI
4%#(.)#!,).&/2-!4)/.
-AINTENANCE
7ITHTHERIGHTCHOICEOFMATERIALA",Ä#(%2®SANITARYDISCHARGE
SYSTEM CAN BE USED FOR MOST TYPES OF DRAINAGE INSTALLATIONS
REQUIRINGLITTLEMAINTENANCEPROVIDEDTHATAFEWPRECAUTIONSARE
TAKENDURINGINSTALLATIONANDOPERATION
During installation
$URINGINSTALLATIONCAREMUSTBETAKENTOPREVENTCONTAMINATION
OF THE STAINLESS STEEL BY CARBON STEEL IN TOOLS OR OTHERWISE
TOUCHING THE STAINLESS STEEL )N ITSELF CARBON STEEL WILL NOT
CAUSE CORROSION OF THE STAINLESS STEEL SURFACE BUT THE CARBON
STEELPARTICLESADHERINGTOTHESTAINLESSSTEELWILLRUSTANDCAUSE
DISCOLOURINGS!LWAYSUSECLEANTOOLSSUITABLEFORSTAINLESSSTEEL
WITHOUTANYADHERINGIRONSHAVINGSORPARTICLESORRUSTSTAINLESS
STEEL WOOLBRUSHES AND STAINLESS STEEL BRACKETS SCREWS BOLTS
NUTSETCINTHESTAINLESSSTEELDRAINAGESYSTEM
)FWELDINGORUSEOFCARBONSTEELTOOLSORSIMILARISTOTAKEPLACE
CLOSETOASTAINLESSSTEELINSTALLATIONTHESTAINLESSSTEELSURFACE
ISTOBEPROTECTEDUNTILTHEWORKHASBEENCOMPLETED
4OPREVENTCONSTRUCTIONWASTEORCHEMICALSUSEDINCONNECTION
WITH OTHER CONSTRUCTION WORK FROM BEING ADMITTED TO THE
SANITARYDISCHARGESYSTEMDURINGINSTALLATIONANDCOMPLETINGOF
OTHERCONSTRUCTIONWORKITISVERYIMPORTANTTOKEEPTHESANITARY
DISCHARGESYSTEMCLOSEDANDUNUSEDUNTILALLCONSTRUCTIONWORK
HASBEENCOMPLETED
!LL",Ä#(%2®-ARINEDRAINSLOWERPARTSCOMEWITHAWELDINGCOVER
TOENSUREPROTECTIONOFTHEDRAINAGESYSTEMDURINGINSTALLATION
4HESANITARYDISCHARGESYSTEMMUSTALSOBETHOROUGHLYCLEANED
ANDmUSHEDONCOMPLETIONTOENSURETHATANYBLOCKAGESORLEAKING
JOINTSAREREVEALEDBEFORETHESANITARYSYSTEMISPUTINTOUSE
In operation
/NDELIVERYFROM",Ä#(%2ALLSTAINLESSSTEELSURFACESHAVEBEEN
PASSIVATEDANDAREPERFECTLYCLEAN)NOTHERWORDSTHESTAINLESS
STEELHASFORMEDACORROSIONRESISTANTOXIDElLMOVERTHEENTIRE
SURFACE
4O PRESERVE THE OUTSTANDING ANTICORROSION PROPERTIES OF THE
STAINLESS STEEL SURFACE CONTAMINATION AND DEPOSITS ARE TO
BE PREVENTED 4HE GENERAL RULE IS TO CLEAN THE STEEL WHEN IT
BECOMESDIRTYWHICHDEPENDENTONTHEENVIRONMENTMAYBEAT
INTERVALSFROMTOTIMESEACHYEAR(IGHLYPOLLUTEDINDUSTRIAL
ATMOSPHEREORSALTYAIRMARINECONDITIONSASWELLASDEPOSITS
OF CHLORINECONTAINING CLEANING AGENTS OR ACID MAY CAUSE
DISCOLOURATIONS AND CORROSION ON LOWER GRADE STAINLESS STEEL
BUTTHERISKOFCORROSIONISCONSIDERABLYREDUCEDORELIMINATEDIF
GRADE!)3),ISCHOSENFORTHEINSTALLATION
3TAINLESS STEEL IS RESISTANT TO A WIDE RANGE OF CHEMICALS AND
SUBSTANCESBUTAFEWGUIDELINESARETOBEOBSERVEDASREGARDS
WHATSUBSTANCESCANBEDISCHARGEDTHROUGHTHESYSTEM
7ASTEWATERCONTAININGSUBSTANCESTHATMAYCAUSEDEPOSITSOF
SLUDGEORSOLIDSSUCHASSANDPLASTERORIRONSHAVINGSMAYCAUSE
DAMAGETOTHEDRAINAGESYSTEM
7ASTEWATERCONTAININGCHEMICALSTOWHICHTHESTAINLESSSTEEL
ISNOTRESISTANTEGHYDROCHLORICACIDMAYCAUSECORROSION
-ODERNCLEANINGPROCESSESUSEMANYCHEMICALSBUTCARESHOULD
BETAKENTOENSURETHATTHECLEANINGAGENTISSUITABLEFOR
STAINLESSSTEEL-ECHANICALCLEANINGMIGHTBEUSEDASWELL
#ONTACTTHEMANUFACTUREROFTHECLEANINGAGENTIFINDOUBT
0REVENTBLOCKAGESBYREGULARLYmUSHINGOFTHEDRAINAGESYSTEM
THROUGHDRAINSANDWATERTRAPSANDTHROUGHOTHERRODDING
ACCESS"LOCKAGESOWINGTOFATDISCHARGEDTHROUGHKITCHENSINKS
MAYBEPREVENTEDBYUSINGAGREASESEPARATOR
53
4%#(.)#!,).&/2-!4)/.
)NSTALLATIONVIDEOSATWWWBLUCHERCOM
!SASUPPLEMENTTOTHEPRINTEDINSTALLATIONINSTRUCTIONSFORTHE",Ä#(%2®PRODUCTSUSEDINMARINEAPPLICATIONSTHEFOLLOWINGINSTALLATION
VIDEOSAREAVAILABLEATWWWBLUCHERCOMSELECTTHETAB)NSTALLATION
",Ä#(%2®%URO0IPE
#UTTINGOFPIPESWITH
ELECTRICALPIPECUTTER
",Ä#(%2®%URO0IPE
#UTTINGOFPIPESWITH
MANUALPIPECUTTER
",Ä#(%2®%URO0IPE
)NTRODUCTIONTOUSEAND
APPLICATIONS
",Ä#(%2®$RAIN-ARINE
)NSTALLATIONINDECKS
54
At BLÜCHER® more than 300 employees create an annual
turnover of more than 50 million euro.
Through know-how, dedicated service and common sense
we develop, produce and market high quality stainless
steel drainage solutions for customers within the housing,
commercial, industrial and marine sectors all over the world.
CS Grafisk - 2000.09.11
25006
Copyright by BLÜCHER
Find your local BLÜCHER® specialist at www.blucher.com
BLÜCHER · Pugdalvej 1 · 7480 Vildbjerg · Tlf. 99 92 08 10 · Fax 99 92 08 30 · [email protected] · www.blucher.com
A company of Watts Industries Europe B.V.