SONY VaioPCG laptop manual

Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of
Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or registered trademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and
combinations thereof , 3DNow!, are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation.Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
are trademarks of Motrora, Inc. Other Motrola products and services
with (R) mark like Dragomball are the trademarks of Motrola, Inc.
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation
or incineration of the cells must bi avoided to prevent one or
more of the following occurrences; release of toxic materials,
release of hydrogen and/or oxygen gas, rise in surface
All other names of systems, products and services in this manual
are trademarks or registered trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not specified.
temperature.
• If a cell has leaked or vented, it should be replaced
immediately while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
4. Inspect after completing service
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as
well as all precautions listed in the operating manual and other associated
documents.
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
2. Use designated parts only
5. When replacing chip components...
The set’s components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.
Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
3. Always follow the original design when
mounting parts and routing wires
6. When handling flexible print boards...
• The temperature of the soldering-iron tip should be about 270°C.
• Do not apply the tip more than three times to the same pattern.
• Handle patterns with care; never apply force.
The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
Confidential
–2–
PCG-C1MW/C1MWP (AM)
TABLE OF CONTENTS
Section
Title
Page
CHAPTER 1. BLOCK DIAGRAM ............................... 1-1
(to 1-2)
CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1
(to 2-2)
CHAPTER 3. EXPLODED VIEWS AND
PARTS LIST
3-1.
3-2.
3-3.
3-4.
Main Section .................................................................... 3-1
LCD Section .................................................................... 3-3
Port Assy Section ............................................................. 3-5
Accessories ...................................................................... 3-6
(to 3-7)
History of the changes is shown as the “Revision
History” at the end of this data.
Confidential
–3–
PCG-C1MW/C1MWP (AM)
CHAPTER 1.
BLOCK DIAGRAM
ModeBitRom
microchip
93LC56BT
CPU
Transmeta
Crusoe(TM)
DDRSDRAM
256Mb; 4
128MB
TDM CN 30P
SDRAM
µ DIMM CN
TM5800 867MHz
PCI Debug CN
AD 25
1010 000x
(AD11)
PCI Bus (3.3V)
Inverter
CN 6P
IDE(Primary)
50P CN
CN 6P
BT,HDD,
BATT, PWR
STNDBY LED
LCD
1280 x 60
0
4
2
USB1
1
USB0
BIOS ROM
2MB
MBM29F016A
AD29
REQ2,GNT2
AD21
REQ5,GNT5
M1535+ A1-D
South AD18
IDE AD27
USB1 AD31
USB2 AD26
PMU AD28
AUDIO AD17
MODEM AD19
SM Bus2
AD22
REQ4,GNT4
PC Card CN
LAN CN
VGA CN
AD23
REQ3,GNT3
4
Rominfo
7
L/ROUT
COMP OUT
2
AC LINK
USB1
AV out CN
USB CN1
PI2C
MDC CN 30P
AC'97
Yamaha
YMF753
MDC CN 30P
MODEM
Ambit
T60M283.00
X-Bus (5V)
RTC
bq3285LD
AD20
REQ0, GNT0
Graphics
ATI
RAGEMobility
M6(A22)
LAN
Realtek
RTL8100BL
CN 40P
South
Bridge
ALi
USB3
USB2
MPEG2
Encoder
Fujitsu
MB86393
i.LINK CN
BT CN
3
PC Card
RICOH
R5C475II
(CSP144)
CN 40P
Serial/Parallel
for Debug
24P CN
i.LINK
TI
TSB43AB
22PDT
JIG CN 50P
Port80
H8Crisis
RJ11 CN
7
8
L/RIN
COMP IN
5
VIDEO
Decoder
Philips
SAA7115
6
8
CNX-147
0100 001x
Clock Gen
IMI
IMIC9716IBTD
CAM
Module
SD23
LPC I/ F (3.3V)
AV IN CN
5
MIC CN
6
HP CN
MS JIG CN
Bus
SW
4MB Flash
USB2
3
0110 000x
MS, NUM, CAPS, SCRL LED
PWR, CAM, BT SW
CAM CN
Sometaro
CXD401
JOG SW
SWX-83
EC/KBC
Keyboard CN
SPKR
CN x 2
TP
SUMIRE2(Built-in MG-D)
TI F741580GGB-TEB
HITACHI
H8S 2149
ATF
Analog
Devices
ADM1030
0101 110x
I/O Exp
O2micro
OZ998
Bus
SW
CAM CN
MS CN
Bus
SW
1001 100x
USB0
1
USB CN0
SM Bus1
SM Bus0
TP SW
BATT CN
Battery
0001 011x
MBX-69
Confidential
1-1
1-2
(END)
PCG-C1MW/C1MWP (AM)
CHAPTER 2.
FRAME HARNESS DIAGRAM
LCD HOUSING ASSY
MIC
IFX-166 BOARD
From board to connector (direct connection)
Harness (with connectors on both ends)
Harness (soldering on either end)
LITHIUM ION
BATTERY PACK
INVERTER HARNESS
INVERTER UNIT
CN2602
LCD
UNIT
Rear
6
CN2102
30
29
2
1
POWER
BUTTON
MODEM
CARD
1
NICKEL HYDROGEN
BATTERY
CN5300
Side L
Side R
1
MODULAR
HARNESS
16
CN1211
1 2
CN2601
26
1
50
HARNESS (MDC TO CNX)
FLEXIBLE FLAT CABLE
CN2600
2 1
CN1700
i.LINK
DC IN
1
2
CN2100
DC OUT
CN1201
1
15
CN1600
2
1
PC
CARD
CONNECTOR
59
60
CN1203
MBX-69 BOARD
SIDE A
1
16
2
40
MBX-69 BOARD
SIDE B
25
49
CN1202
2
1
KEY BOARD
UNIT
1
M
CN1206
5
2
DC FAN
(WITH HEATSINK)
1
7
CN1204
8
143
CN3221
2
CN3220
2
1
PORT
REPLICATOR
PCGA-PRC1
J3231
MIC IN
J3230
HEADPHONE OUT
CNX-177 BOARD
SIDE A
FLEXIBLE PRINT PWB
1
EXTENSION
MEMORY MODULE
PCGA-MM128T
CN1212
1
12
CN1214
12
10
1
60
144
CN2200
1
HDD
30GB
CN1213
1
59
FLEXIBLE FLAT CABLE
1
21
20
50
CN1205
8
CN1210
2
1
CN630
1
2
CN1100
1 2
FLEXIBLE PRINT PWB
(FOR HDD)
PC
CARD
MODULAR
JACK
HARNESS (DC JACK)
CN1501
1
CAMERA
SHUTTER
SWX-83 BOARD
SIDE A
2 1
LCD HARNESS
JOG
DIAL
IFX-168 BOARD
SIDE A
SWX-84 BOARD
SIDE A
Front
MEMORY
STICK
SPEAKER
Rch
SPEAKER
Lch
Confidential
2-1
2-2
(END)
PCG-C1MW/C1MWP (AM)
CHAPTER 3.
EXPLODED VIEWS AND PARTS LIST
Ref.No. Part No.
1
4-655-327-01
2
1-544-951-11
3
4-643-073-11
4
4-641-838-01
5
A-8067-402-A
NOTE:
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
• The mechanical parts with no reference number in the
exploded views are not supplied.
• Items marked “ * ” are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.
• When the same reference numbers are written down in the
list, please use the one listed in the first place as the main
part.
Les composants identifiés par une marque
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
3-1. Main Section
Description
RETAINER, SPEAKER
LOUD SPEAKER
SHEET (SPEAKER), ADHESIVE
CUSHION (SP)
MOUNTED PWB SWX-84
Ref.No. Part No.
16
1-823-465-11
17
A-8067-126-A
18
1-823-466-11
* 19
4-656-219-01
21
1-476-912-42
6
7
8
9
10
1-823-467-11
4-655-318-01
X-4623-996-2
X-4623-814-7
4-655-346-01
CABLE, FLEXIBLE FLAT 8P
WINDOW, MS
ESCUTCHEON (MS) SUB ASSY
SUB ASSY PALMREST (B)
BUTTON, POWER
22
23
24
25
26
X-4623-997-1
1-763-741-11
4-654-350-01
A-8067-483-A
4-655-344-02
ESCUTCHEON (L) SUB ASSY
FAN, DC (WITH HEAT SINK)
SHEET (CPU), THERMAL
MBX-69 2290U ASSY (S)
SHEET (PC CARD), INSULATING
11
12
13
14
15
4-655-314-01
1-476-762-61
4-655-460-01
A-8066-887-A
1-793-100-11
LENS (KEYBOARD), LED
ENCODER (ROTARY)
BUTTON, CAPTURE
COMPLETE PWB IFX-168
CONNECTOR, USB
27
28
29
30
31
1-793-637-31
6-701-830-01
4-658-557-01
4-655-345-01
4-655-333-02
CONNECTOR, PC CARD (EJECTOR)
IC M463S1654CT1-L7A
SHEET (FAN), INSULATING
SHEET (BOTTOM), INSULATING
COVER, BATTERY CONNECTOR
32
33
34
35
36
1-761-457-11
4-655-326-01
1-961-397-11
1-468-624-11
1-761-449-11
CARD, MODEM
OFF, STAND
HARNESS (MDC TO CNX)
BATTERY, VANADIUM-LITHIUM
PWB, FLEXIBLE PRINT
* 37
38
39
40
41
4-655-311-01
1-761-452-11
A-8059-344-A
1-961-370-11
4-643-040-11
BRACKET, HDD
PWB, FLEXIBLE PRINT (FOR HDD)
ASSY HDD 30GB (T, 20, F) (S)
HARNESS (DC POWER)
COVER (L), MAIN
42
43
44
45
46
4-643-041-11
4-658-021-01
1-961-414-11
A-8067-232-A
1-694-760-21
COVER (R), MAIN
SHEET (MODULAR), INSULATING
HARNESS (MODEM)
COMPLETE PWB CNX-177
JACK, SMALL TYPE (HEAD PHONE)
47
48
49
52
53
1-694-760-31
X-4623-882-2
X-4623-815-2
4-636-934-01
4-635-956-01
JACK, SMALL TYPE (MIC)
ESCUTCHEON (R) SUB ASSY
CABINET SUB ASSY, BOTTOM
SPACER (SPRING)
SPRING (B), COMPRESSION COIL
55
56
58
59
60
4-650-469-01
4-655-339-01
4-659-658-01
4-659-659-01
4-659-656-02
FOOT
LID, MEMORY
CUSHION (HDD)
GASKET (IFX)
SHEET (MBX), INSULATING
61
62
63
64
65
4-659-657-01
4-659-774-01
4-659-683-02
4-645-941-11
4-661-192-02
CUSHION (MDC)
CUSHION (FAN)
SHEET (MS), BLIND
GASKET (RING)
GASKET (SPEAKER)
B1
B2
B3
B4
B5
4-639-112-31
4-657-192-01
4-645-214-01
4-645-214-21
3-930-461-11
SCREW M2X4
SCREW, TAPPING, SPECIAL (2X3)
GRIP, M2 (2X3)
GRIP, M2 (2X5.5)
SCREW (DIA. 1.4X3.5),PRECISION
B6
B7
B8
B9
B10
4-656-239-01
7-628-253-35
4-641-726-61
4-635-301-01
4-659-702-01
M2 SCREW (2X3)
SCREW +PS 2X8
SCREW (M2), SPECIAL HEAD (2X5)
SCREW M3X4
SCREW (M2 (EG)), +PS (2X4)
B11
4-644-637-21
GRIP, M2 EG (2X7)
B4
B6
32
25
31
22
34
27
I
9
26
B10
37
33
A
33
8
B9
qd
qd
B
A
1
306
21
qs
B10
qa
H
K
B8
D
B
F
E
B9
0
qg
qh
38
J
23
6
J
35
5
qf
B7
H
2
B6
61
24
28
39
B6
36
B6
29
58
60
C
B4
B4
30
64
D
3
8
K
3
9
49
9
19
qs
3
1
B1
B4
43
6
52
44
1 6
2
40
41
42
4
4
E
62
5
C
5
53
qa
13
7
B5 12
qf
3
B2
11
0
B11
I
qh
B1
7
7
4
65
15
63
B3 16
1
B1
qg
45
B3
B11
8
2
2
G
18
10
59 F
Description
FFC 12P
SWX-83 NON-BT ASSY (S)
CABLE, FLEXIBLE FLAT 16P
HEAT SINK
KEYBOARD UNIT (US)
G
17
47
56
55
B1
14
46
48
B3
Confidential
3-1
3-2
PCG-C1MW/C1MWP (AM)
3-2. LCD Section
Ref.No. Part No.
101
X-4623-818-2
102
X-4623-812-3
103
4-646-976-11
104
4-643-078-11
105
A-8067-128-A
128
126
137
123
125
D
2
122
133
1
119
3
115 (*1)
116
5
C
6
118
114
B15
B13
113 (*2)
112
111
2
136
117
C
B13
B14
124
122
127
135
132
5
120
D
B4
121
4
A
B13
123
B13
129
B6
3
A
1
B
110
B
107
104 B12
Description
COVER SUB ASSY, HINGE
BEZEL SUB ASSY (B), LCD
CUSHION (LATCH)
RUBBER (UNDER), BLIND
LCD 8.9WSXGA ASSY (S)
106
107
108
109
110
1-476-913-11
1-961-294-11
1-961-422-12
4-655-335-01
4-655-343-01
INVERTER UNIT
INVERTER HARNESS (6PIN)
LCD HARNESS
HINGE (L)
PLATE (CAMERA), ORNAMENTAL
111
112
113
114
115
X-4623-813-1
4-655-341-01
4-655-336-01
4-656-886-01
A-8067-127-A
COVER SUB ASSY, CAMERA
HOLDER, RING
RING, FOCUS
SHEET (CAMERA), PROTECTION
CCD BCX-SD23 ASSY (S)
116
117
118
119
120
4-655-347-01
4-655-334-01
4-655-445-01
4-655-323-01
4-655-330-02
NUT PLATE
HINGE (C)
BEARING (C)
CABINET, CAMERA
DETECTOR
121
122
123
124
125
4-656-052-01
4-655-340-01
4-656-237-01
4-655-316-13
1-542-472-11
PLATE (SMALL), GROUND
LATCH
SPRING, COMPRESSION
LENS (HOUSING), LED
MICROPHONE, ELECTRET CONDENSER
126
127
128
129
132
X-4623-816-5
A-8067-124-A
4-660-539-01
4-661-726-02
4-659-134-01
HOUSING SUB ASSY (B)
IFX-166 NON-BT ASSY (S)
SHEET (CAMERA), ESD
SHEET (KEL), ADHESIVE
CUSHION (HOUSING)
133
135
136
136
137
4-659-655-01
4-659-652-03
4-663-885-01
4-663-885-11
4-667-078-01
SHEET (EMI), HINGE
SHEET (IFX-166), INSULATING
(C1MW)...LABEL (ID)
(C1MWP)...LABEL (ID)
SHEET, LCD
B4
B6
B12
B13
B14
4-645-214-21
4-656-239-01
4-653-582-21
4-653-582-31
4-645-497-21
GRIP, M2 (2X5.5)
M2 SCREW (2X3)
SCREW M2 (NE) (2X6)
SCREW M2 (NE) (2X4)
SCREW (M2.6),CROSS (HOLE) BIND
B15
3-318-382-31
SCREW (1.7X3), TAPPING
109
108
6
106
not dismantle the CCD BCX-SD23 assy (Ref. 115).
*1 Do
For example, removing the connector.
mounting the focus ring (Ref. 113), align markings of
*2 When
camera (side of gear) and groove of focus ring.
4
103
If disintegrated, do not turn focus ring (Ref. 113).
Focus adjustment is off.
105
101
102
104
B12
101
Confidential
3-3
3-4
PCG-C1MW/C1MWP (AM)
3-3. Port Assy Section
211
210
213
B18
Ref.No. Part No.
201
4-655-763-01
202
4-655-758-02
* 203
4-655-760-01
204
A-8066-914-A
205
1-794-548-11
Description
FOOT, RUBBER
CABINET (LOWER)
PLATE, CONNECTOR
COMPLETE PWB CNX-147
CONNECTOR, USB (A)
* 206
207
208
209
210
4-656-128-01
1-823-344-13
4-655-761-01
4-656-127-02
X-4624-077-2
BRACKET
CABLE, I/F
HOLDER, CONNECTOR
ESCUTCHEON (CONNECTOR)
CABINET (UPPER) SUB ASSY
211
212
213
B16
B17
4-655-762-01
4-659-565-01
4-659-666-01
7-685-105-14
4-635-966-01
LABEL, CONNECTOR
SHEET (PORT REPLICATOR)
GASKET
TAPPING +P 2X8 NON-SLIT
SCREW (HEX)
B18
4-639-112-01
SCREW M2X4
208
209
B18
206
208
207
205
212
204
203
B17
202
B16
201
201
B16
B16
Confidential
3-5
PCG-C1MW/C1MWP (AM)
3-4. Accessories
Ref.No. Part No.
Description
ACCESSORIES
***********
301
312
Power Cord
i Link Connecting Cable
303
0301
303
306
0307
308
1-757-562-31
1-757-673-12
4-655-329-01
1-476-942-31
A-8067-449-A
CORD, POWER
CORD, CONNECTION
CAP (IN BAG), SENSOR
ADAPTOR, AC
BP51A/L (U) ASSY (S)
309
312
313
314
1-823-439-11
4-657-363-01
X-4625-087-1
PORT ASSY
CORD, I LINK CONNECTION
CLAMP
STAND ASSY
4-665-258-01
QUICK START, 2290U
AV Connecting Cable
LOOK AT EXPLODED VIEWS OF THE PART
**********************************
313
Clamp
315
PCGA-CRWD2
306
Spare Cap
(for Stick)
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
314
307
Stand
AC Adaptor
308
315
Battery Pack
CD-RW/DVD-ROM Drive
(PCGA-CRWD2)
309
* The CD-RW/DVD-ROM Drive itself does not have the Part
No. Refer to the PCGA-CRWD2 Service manual (9-874566-01).
Because only the 312 i Link Connection Card is required
for connection with a computer, the Following parts are not
supplied with the CD-RW/DVD-ROM drive.
Port Replicator
*Refer to “3-3. Port Assy Section’’
1-476-940-21
1-757-562-31
1-790-763-21
4-663-161-11
4-663-751-11
ADAPTOR, AC
CORD, POWER
CORD, CONNECTION
MANUAL, INSTRUCTION
MANUAL, INSTRUCTION (FIRST)
Confidential
3-6
3-7
(END)
PCG-C1MW/C1MWP (AM)
PCG-C1MW/C1MWP (AM)
List of PCG-C1 Series for American Area
(As of June, 2002)
Model
Service Manual
Parts No.
PCG-C1XS
9-872-053-11
PCG-C1VN
9-872-126-11
PCG-C1VP
PCG-C1VPK
9-874-422-11
PCG-C1MV
PCG-C1MV/M
PCG-C1MVP
PCG-C1MVP/M
9-874-449-01
PCG-C1MW
PCG-C1MWP
9-874-577-01
*
*
: Additional Model
American Area : North, Central and South Americas
This manual and the constituent data may not be
replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.
Sony Corporation
9-874-577-01
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English
2002F0500-1
© 2002 Sony Corporation
Published by Sony EMCS VAIO-GSC [SNT]
Revision History
Suffix
Ver.
Date
-01
Ver. 1
2002.06.24
Contents
QM No.
First Edition
<Remarks>
[Confidential]
PCG-C1MW/C1MWP (AM)