husaberg fe650

Transcription

husaberg fe650

PARTS MANUAL
2003
PLEASE OBSERVE !
•
•
•
•
•
•
Always use original Husaberg parts.
Use the special Husaberg tools when required.
Install new gaskets, o-rings, circlips etc whenever possible.
Always clean all parts thoroughly before assembly.
All screws, nuts, bolts etc. are in the metric system.
Always use the adequate tools, liquids, lubricants, fuel and oil qualities.
This Parts Manual 2003 is subject to correction without prior notice.
The material and information included in this Parts Manual 2003 are all of the latest
editions available at the time of the printing.
Husaberg Motor AB reserves the right to make changes regarding the products at any time
without prior notice.
No part of this Parts Manual 2003 may be reproduced without written permission.
1
6
7
8
9
10
11
12
13
14
15
16
17
2
18
19
20
21
22
23
24
25
26
27
28
29
3
30
31
32
33
34
35
36
37
38
39
40
41
4
42
43
recommends
44
45
46
5
Pos. Part No
7
4
8
3
33
1
32
34
35
2
29
3
31
28
27
25
30
17
9
12
19
18
16
11 10
6
25
14
5
13
26
22
24
26
8
20
21
16
17
21
22
15
23
FRAME PART 1
19
18
26
7
1
1
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
6
110 251-01
110 251-02
110 251-03
150 242-01
130 019-01
160 171-01
160 172-01
190 017-01
305 510-22
325 010-01
120 091-04
120 091-05
120 138-01
120 044-01
120 097-01
408 230-22
170 069-01
170 070-01
170 071-01
170 072-01
170 025-01
320 018-01
190 051-01
308 611-22
308 655-22
190 067-01
110 128-01
318 810-22
318 801-22
308 625-22
318 800-22
150 152-01
150 003-01
150 028-01
306 512-22
160 176-01
110 172-01
140 055-02
Qty/Model
FEe FSe FSc FC FCe FXe
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
5
5
5
5
5
5
3
3
3
3
3
3
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
4
4
4
4
4
4
1
1
1
1
1
Description
Frame blue FEe/FSe 03Frame blue FSc/FC/FCe 03Frame blue FXe 03Foam filter oil trap 00Taper roller bearing 89Frame protector RH 00Frame protector LH 00Straps frame protector 01Screw 5x10
Washer 5,3x10x1
Sidestand compl.blue FEe/FXe 99Sidestand compl. blue FSe 01Spring inner side stand 00Spring sidestand 89Extension sidestand spring 95Screw (Collar) 8x30 98Footrest right 00Footrest left 00Bolt footrest 00Spring footrest RH,LH 00Pin footrest 00Washer footrest 00Engine support plate 94Screw M6S 8x110
Screw M6S 8x55
Screw M6S 8x180
Spacer engine support plate 01Locknut M8 89Locknut low M8 89Screw 8x25
Nut steering stop M8
Oil trap 00Clamp 00Clamp 00Screw 5x12
Rubber attachment fuel tank 00Steering head lock 98Cover spring side stand 89-
Pos. Part No
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
7
2
6
4
5
3
8
10
9
12
11
13
14
9
10
9
10
11
12
10
9
FRAME PART 2
7
406
140
150
150
326
150
150
308
328
360
120
120
328
170
120-22
051-01
167-01
166-01
022-01
196-01
187-01
650-22
017-01
011-01
057-01
056-01
022-01
009-01
Qty/Model
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
4
4
4
4
4
4
4
4
4
4
4
4
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
Description
Screw (collar) 6x20 98Spacer 00Air filter basket 00Air filter 00Washer 6x22x1,5
Screw air filter 00Air filter protection 00Screw M6S 8x50
Washer 8,4x16x1,5
Ball bearing chain roller 89Spacer chain roller 89Chain roller 89Washer 8x22x1,5
Spacer 00-
Pos. Part No
8
10
11
17
8
9
2
7
12
19
18
16
13
20
16
4
14
20
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
6
15
1
5
3
FRONT FORK OUTER
4
8
130 201-01
130 202-01
130 203-01
130 169-01
130 170-01
160 184-01
130 171-01
160 037-01
130 150-01
130 214-01
130 213-01
408 230-22
130 221-01
130 215-01
130 218-01
130 217-01
330 025-01
130 016-01
130 216-01
130 018-01
110 100-01
308 530-22
Qty/Model
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
6
6
6
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
4
4
4
4
4
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8
8
8
8
8
Description
Front fork WP (right + left leg) FE 03Front fork WP (right + left leg) FC/FCe/FXe 03Front fork WP (right + left leg) FSe/FSc 03Front fork protector blue right 00Front fork protector blue left 00Screw front fork protector 00Holder brake hose 00Screw holder brake hose 00Steering head cover 00Handlebar clamp upper 03Handlebar clamp lower 03Screw 8x30 03Screw DIN0912 10x25 w.lock 03Triple clamp upper 03Triple clamp low. cpl. 03- (Incl.pos. 14, 15)
Steering stem 03Circlip SGA 25 89Spacer ring 97Nut steering head bearing 03Nut steering head top 89Steering stem plug 89Screw 8x30 00-
7
8
9
1
2
3
10
11
12
13
4
5
14
15
6
16
18
17
19
FRONT FORK INNER PART 1
Pos. Part No
Description
1
2
2
2
3
3
4
5
6
7
8
9
9
10
11
11
12
12
13
13
14
15
15
15
15
16
17
18
18
18
18
18
18
18
18
19
Screw cap M51x1,5 complete
Spacer 42x26,5x2,5
Spacer 42x26,5x5
Spacer 42x26,5x1,5
Adjustment tube L:512
Adjustment tube L:477
Rebound needle
O-ring 3x1.5
Spring rebound needle C=4N/mm
Stop L200 complete
O-ring 5.3x2.4
Piston rod d14 L546
Piston rod d14 L511
Spring seat ø26,2x43x3
Bottoming sleeve M29,3x1 L:90
Bottoming sleeve M29,3x1 L:65
Topout spring L34.5 d15 c5.8
Topout spring L24 d14.6
Tap rebound d3 -03
Tap rebound d3
Spring check valve c1.5
Shim 8x18x0.10
Check valve 8x20x0.10
Rebound piston
Rebound piston ring 5x1x84
Shim 6x16x0.25
Back plate 6x9.5x0.30
Back plate 6x10x0.30
Shim 6x20x0.10
Shim 6x20x0.15
Ring shims 20x16.25x0.20
Shim 6x16x0.10
Shim 3c 6x24x0.10 L=9
Rebound nut M6x0.5
9
Qty/Model
4860.0020S1 2
2
2
2
2
2
4860.0036
2
2
2
2
2
2
4860.0037
4
4
4
4
4
4
4860.0053
4
4
4
4
4
4
4860.0014
2
2
2
2
4860.0158
2
2
4860.0189
2
2
2
2
2
2
4681.0046
2
2
2
2
2
2
4860.0033
2
2
2
2
2
2
4860.0241S 2
2
2
2
2
2
4860.0175
2
2
2
2
2
2
4860.0250
2
2
2
2
4860.0252
2
2
4860.0021
2
2
2
2
2
2
4860.0196
2
2
2
2
4860.0200
2
2
4860.0192
2
2
2
2
4860.0015
2
2
4860.0203
2
2
2
2
4860.0151
2
2
3548.0377
2
2
2
2
2
2
4357.0120
2
2
2
2
4860.0215
2
2
2
2
4860.0216
2
2
2
2
4860.0062
8
8
8
10 10 10
4860.0042
2
2
2
2
2
2
4860.0060
2
2
2
2
2
2
4054.0414
2
2
2
2
2
2
4054.0450
4
4
4
4
4054.0447
2
2
4860.0065
4
4
4
4
4860.0069
6
6
4860.0212
2
2
2
2
2
2
4054.0402
2
2
2
2
2
2
4860.0116
4
8
8
4
4
4
4054.0486
2
2
2
2
2
2
Pos. Part No
3
1
14
4
5
6
7
2
15
8
9
10
11
12
13
16
19
21
22
23
24
25
17
20
18
26
27
FRONT FORK INNER PART 2
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23
24
25
26
26
26
26
26
26
26
26
26
26
26
27
10
9141.0014
9141.0015
9141.0006
4860.0113
4860.0244
4860.0016
4860.0236
4860.0245
4860.0205
4860.0013
4860.0185
4860.0070
4860.0186
4860.0204
4860.0240
4860.0211S1
4860.0140
4860.0081
4860.0048
4860.0238
4860.0237
5060.0061
4860.0141
4860.0163
4860.0202
4860.0061
4860.0047
4681.1499
4054.0415
4054.0447
4054.1417
4054.0401
4054.0405
4054.0402
4054.0406
4054.0403
4860.0065
4860.0064
4860.0063
4860.0152S1
Qty/Model
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
1
1
4
2
2
2
2
2
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
18
2
2
2
4
4
18
2
2
2
2
2
4
12
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
6
18
2
2
4
6
18
2
2
4
6
18
2
Description
Spring 432.505.00.042W d5.0
Spring 432.505.00.044W d5.1
Spring 432.485.00.052W d5.1
Spring seat d32xd42x2.5
Outer tube 54/60 L577 3L nat -03
Glide ring d58
DU-bushing d48xd51x12
Spacer 50.95x0.85x161.5
DU-bushing d48xd52x12
Washer d50xd57x1.5
Seal d48xd58x9.5
Circlip SB58 mod.
Dust wiper d48
DU-bushing d47xd49x20 Daido
Inner tube d48 L595 -03
Fork oil SAE 5 -03 5 lit.
Tube d28 M29.3x1 L385 alu d8.5
Tube d28 M29.3x1 L390 alu d8.5
O-ring 46x2
Axle clamp right -03
Axle clamp left -03
Bolt M8x30
Rubber cover
Check valve nut M6x0,5 2xd2
Spring check valve dr ø0.7
Check valve d8xd24x0,4
Piston compression
O-ring 21x2
Shim 6x18x0.25
Shim 6x11x0.25
Shim 6x14x0.10
Shim 6x14x0.15
Shim 6x16x0.10
Shim 6x16x0.15
Shim 6x18x0.10
Shim 6x20x0.10
Shim 6x22x0.10
Shim 6x24x0.10
Tap compression complete
Pos. Part No
3
1
4
2
3
4
3
12
1
11
13
14
25
20
21
13
14
19
10
25
7
9
24
9
23
22
15 16
17
15
8
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
17
17
7
18
6
5
SWINGARM
11
Qty/Model
Description
120 157-01
1
1
1
1
1
1
Swingarm compl. PDS 01(swingarm including position 3, 7-9, 11-14, 20-25)
120 155-01
1
1
Chain protection 01406 110-22
3
3
Screw (Collar) 6x10
140 051-01
2
2
Spacer
120 055-01
1
1
1
1
1
1
Nut swingshaft 89120 016-01
1
1
1
1
1
1
Swingarm shaft 89120 022-01
4
4
4
4
4
4
Sealing swingarm 00120 013-01
2
2
2
2
2
2
Spacer swingarm shaft 89120 021-01
4
4
4
4
4
4
Needlebearing swingarm 89120 045-01
1
1
1
1
1
1
Locknut M16x1.5
120 052-03
1
1
1
1
1
1
Swingarm protection 01406 110-22
2
2
2
2
2
2
Screw (Collar) 6x10
405 216-22
2
2
2
2
2
2
Screw (Collar) clamp brake hose 5x16
120 132-01
2
2
2
2
2
2
Retain.clamp for brake hose 00306 550-22
2
2
2
2
2
2
Screw chain guide 6x50
306 516-22
1
1
1
1
1
1
Screw chain guide 5x16
326 012-01
3
3
3
3
3
3
Washer 6,4x14x1,5
120 127-01
1
1
1
1
1
1
Chain guide holder 00120 128-01
1
1
1
1
1
1
Chain guide 00120 011-01
2
2
2
2
2
2
Adjestment screw drivechain
318 800-22
2
2
2
2
2
2
Nut M8
120 153-01
4
4
4
4
4
4
Plug swingarm 01340 119-01
4
4
4
4
4
4
O-ring swingarm plug 01120 156-01
2
2
2
2
2
2
Spacer swingarm bearing 01120 118-01
2
2
2
2
2
2
Steel bushing 01-
Pos. Part No
1
2
3
4
7
5
6
20
11 10
12
13
17
18
19
22
14
15
16
31
32
9
21
24
25
23
26
27
29
28
8
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
30
33
28
SHOCKABSORBER PART 1
12
120 171-01
120 172-01
120 173-01
120 140-01
322 022-01
312 801-22
120 119-01
310 801-22
4681.020851
4618.0061
4618.0003
5018.0168
5018.0005
5018.0357
5018.0097
5018.0095
5018.0213S4
4681.0340
5018.0177
5018.0359
5018.0271
5200.0041
5018.0096
5018.0270
5018.0309
4681.1043
5018.0108
4681.0324
4681.0340
5018.0133
4681.1209
5018.0081
4681.0893
3612.0151
4681.1208
Qty/Model
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
Description
Shockabsorber FE 03Shockabsorber FC 03Shockabsorber FS 03Screw upper MC6S 12.9 12x50
Washer upper 12x22x2
Nut upper M12
Screw lower MC6S 12.9 10x48
Locknut M10 low
Shock absorber fluid 5 lit
Balljoint spacer 12x26
Balljoint seal d25
Circlip d25
Balljoint 1525 HD
Top piece VP H30.5 82deg B21 -03
O-ring 52x2
Fill plug R1/8
Compression adjuster compl.
O-ring 45x2
Belleville washer16x8.2x0.6
PDS needle d10 L33/47
Nut needle M20x1 d11 H5
WP sticker
Reservoir tube L140 d46
Locknut tube/top piece
Tube L193
O-ring viton 35x5
Separating piston
Separating piston ring 3.9x1.5x138
O-ring 45x2
Circlip 50x1.5
Reservoir cap d46 M5
Spring guide L40
O-ring 5.28x1.78
Screw M5x6
Rubber cap
Pos. Part No
10
8
9
11
13
14
15
12
1
2
3
4
3
5
6
7
1
2
3
4
4
4
4
5
6
7
8
9
10
10
10
10
11
12
12
12
12
12
12
12
12
12
12
12
13
14
15
15
15
15
15
15
15
15
15
13
5018.0354
5018.0327
5018.0114
9121.0015
9121.0016
9121.0005
9121.0017
5018.0273
5018.0352
5018.0355
5018.0141
5018.0099
5018.0072
5018.0054
5018.0209
5018.0210
5018.0197
5018.0035
5018.0034
5018.0047
5018.0057
5018.0058
4681.1637
5018.0065
5018.0056
5018.0047
5018.0058
5018.0049
5018.0135
5018.0269
5018.0074
5018.0075
5018.0076
5018.0077
5018.0078
5018.0070
5018.0079
5018.0071
5018.0080
Qty/Model
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Spring retainer
Screw M5x30
Washer spring
Spring 71-90 / 260 d13
Spring 76-95 / 260 d13
Spring 84 / 250 d13
Spring 81-99 / 260
Circlip 58.2x2
O-ring viton 66.27x3.53
Spring retainer sealed d80
Piston rod nut M16x1
Shim 16x28x0.30
Shim 16x28x0.20
Ring shims 21x36x0.25
Washer 16x21x1
Secondary piston 6+6x7/4.5
Shim 16x32x0.15
Shim 16x34x0.20
Shim 16x36x0.20
Ring shim 36x32.25x0.30
Shim 16x32x0.25
Shim 16x32x0.20
Shim 16x32x0.15
Shim 16x36x0.20
Shim 16x36x0.15
Piston ring d50x8 DU
Piston separator d26xd16x14.5/d8
Shim 16x32x0.30
Shim 16x34x0.30
Shim 16x36x0.30
Shim 16x38x0.30
Shim 16x40x0.30
Shim 16x42x0.25
Shim 16x42x0.30
Shim 16x44x0.25
Shim 16x44x0.30
1
4
2
3
13
5
6
7
8
11
14
9
10
15
16
17
18
19
20
12
Pos. Part No
Description
1
2
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
6
7
8
8
9
10
11
11
12
13
13
14
14
15
15
16
17
18
19
20
Primary piston 6+6x7/4.5 Vb1.0
Piston ring d50x8 DU
Shim 16x30x0.20
Shim 16x32x0.20
Shim 16x34x0.20
Shim 16x36x0.20
Shim 16x36x0.25
Shim 16x38x0.25
Shim 16x38x0.20
Shim 16x40x0.25
Shim 16x42x0.25
Shim 16x44x0.25
Ring shim 44x40x0.30
Shim 16x40x0.25
Shim 16x44x0.25
Closing bush M8x1
O-ring viton 7x1.5
Seat needle
Tube M8x1 L151.5
Tube M8x1 L143.5
O-ring 8x2
Tube adapter M8x1 L23
Needle L175
Needle L167
O-ring 2.2x1.6
Rebound disc d34
Rebound disc H13
Piston rod d18 Lc153 M16x1
Piston rod d18 Lc146 M16x1
Seal block d50 H26.5
Seal block d50 H28.5
Circlip 53x1.75
Cover d50
Bumprubber WP60 d18-d26
Counter nut M18x1 H5
Bottom piece L54 B20 d32
14
Qty/Model
5018.0099
1
1
1
1
1
1
5018.0311
1
1
1
1
1
1
5018.0135
1
1
1
1
1
1
5018.0035
1
5018.0036
1
1
1
5018.0034
1
1
5018.0055
1
1
1
1
1
1
5018.0056
1
1
1
1
1
1
5018.0057
1
1
1
1
1
1
5018.0058
1
1
1
5018.0067
1
1
1
5018.0068
1
1
1
1
5018.0059
1
1
5018.0069
1
1
1
1
1
1
5018.0070
1
1
1
1
1
1
5018.0071
1
1
1
1
1
1
5018.0315
1
1
1
1
5018.0069
1
1
1
1
5018.0071
1
1
1
1
5018.0200
1
1
1
1
1
1
5018.0157
1
1
1
1
1
1
5018.0201
1
1
1
1
1
1
5018.0264
1
1
1
1
5018.0284
1
1
4860.0049
1
1
1
1
1
1
5018.0279
1
1
1
1
1
1
5018.0261
1
1
1
1
5018.0278
1
1
4681.1265
1
1
1
1
1
1
5018.0313
1
1
1
1
5018.0224
1
1
5018.0294
1
1
1
1
5018.0291
1
1
5018.0384S 1
1
1
1
5018.0118S2
1
1
5018.0126
1
1
1
1
1
1
5018.0165
1
1
1
1
1
1
5018.0276
1
1
1
1
1
1
5018.0283
1
1
1
1
1
1
5018.0358
1
1
1
1
1
1
Pos. Part No
1
2
3
4
5
6
7
8
9
9
8 7 6
5
4
1 2
32
1
3
15
5018.0153
5018.0159
5018.0175
5018.0179
5018.0281
5018.0222
5018.0280
4054.0602
4054.0603
Qty/Model
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Ball joint spacer d32 10x26
Ball joint seal d32
Circlip d32
Ball joint 1632
Rebound adjuster cap M14x1
O-ring 4x1.5
Rebound adjuster screw 80deg L39
Spring d2.9 L5.5
Ball d3
Pos. Part No
2
20
3
4
21
19
5
1
17
22
14
6
8
9
1
2
3
4
5
6
7
170
170
170
170
170
170
170
050-01
015-02
059-01
053-01
060-01
016-02
067-01
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
170
406
170
170
170
170
230
170
170
170
230
170
170
170
170
085-01
216-22
082-01
088-01
084-01
083-01
135-01
086-01
089-01
078-01
043-01
087-02
080-01
079-01
102-01
11
7
18
10
13
12
16
CONTROLS
15
16
Qty/Model
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Handlebar (Magura) ”titanium” anodized 98Rubber handle right 89Throttle grip 99Rubber protection twist grip 99Throttle wire 99Rubber handle left 89Mastercylinder clutch compl 00(Incl. Pos. No. 8, 9, 10, 11, 12, 13)
Clamp with pin 00Screw 6x16
Clutch lever 00Screw, bushing & nut clutch lever 00Protection clutch lever 00Decompression lever incl. bush.&screw 00Hydraulic clutch hose incl. connections 00Repair kit piston hydraulic clutch 00Oil hydraulic clutch 50ml 00Decompression wire; manually operated 00Decompression wire; kickstart operated 89Handguard kit left+right yellow 03Screw M6 special handguard version 00Screw M5 special handguard version 00Clamp cushion 03-
Pos. Part No
4
14
5
13
1
12
3 2
6
11
7
8
9
21
22
10
23
17
10
17
15
10
20
17
16
1
1
2
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
21
21
21
21
21
21
21
21
22
22
23
19
18
FUEL TANK, SHROUDS & SEAT
17
160
160
160
160
160
160
160
160
150
160
340
160
160
160
160
160
160
160
160
326
406
160
160
190
190
190
190
190
190
190
190
190
190
160
160
160
210-01
193-03
211-01
194-03
160-01
195-01
186-01
183-01
188-01
166-02
010-01
004-01
010-01
180-01
175-01
190-01
013-01
208-01
209-01
016-01
120-22
177-01
178-01
207-01
206-01
208-01
210-01
209-01
209-02
209-03
209-04
209-05
199-01
012-02
012-03
038-01
Qty/Model
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
8
1
1
1
1
1
1
4
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
2
8
1
1
1
1
1
1
4
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
2
8
1
1
1
1
1
1
4
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
2
8
1
1
1
1
1
1
4
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
2
8
1
1
1
1
1
1
4
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
2
8
1
1
1
1
1
1
4
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
4
Description
Seat 03Seat high 03Seat cover 03Seat cover high 03Foam cushion 00Foam cushion high 00Screw seat rear 00Bushing seat 00Airfilter protection 00Fuel tank yellow 01O-ring 10.3x2.4
Fuel tap 89Screw RXS 4.8x19
Screw, seat attachment front 00Filler cap 00Ventilation hose fuel tank 01Nipple fuel tank ventilation hose 01Spoiler RH 03Spoiler LH 03Washer 6x16x1
Screw (Collar) 6x20
Rubber bushing spoiler 00Bushing (metal) spoiler 00Spoiler decal kit (left+right) 03Rear fender decal kit (left+right) 03Fork protector decal kit (left+right) 03Hand guard decal kit (left+right) 03Displacement decal kit 400 (2 pcs) 03Displacement decal kit 450 (2 pcs) 03Displacement decal kit 501 (2 pcs) 03Displacement decal kit 550 (2 pcs) 03Displacement decal kit 650 (2 pcs) 03Decal kit complete 400-650 03Fuel hose right 150x7,5x12,5 00Fuel hose left 220x7,5x12,5 00Fuel hose clamp 12,6
Pos. Part No
2
1
4
2
5
3
3
2
2
3
11
1
3
2
2
6
9
12
10
8
14
7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
14
15
13
18
16
21
3
17
14
20
19
FENDERS
18
160
406
160
160
405
160
160
316
406
160
160
180
160
406
160
160
160
160
160
130
160
406
167-01
115-22
050-01
170-01
216-22
181-01
125-01
811-22
216-22
139-01
212-01
062-01
214-01
120-22
156-01
157-01
204-01
205-01
182-01
172-01
213-01
230-22
Qty/Model
1
1
1
1
1
1
7
7
7
7
7
7
7
7
9
9
9
9
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
2
2
1
6
6
4
4
4
4
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Rear fender/side panels 00Screw (collar) 6x15
Rubber washer 6,5x22x3
Rear fender extension 00Screw (collar) 5x16
Splash shield (Upper) 00Splash shield (Lower) 96Locknut M6
Screw (collar) 6x16
Washer
Headlight mask (yellow) 03Rubber strap headlight mask 00Fender brace (blue) 03Screw (collar) 6x20
Screw fender brace 00Nut fender brace 00Front fender FE/FC/FX (yellow) 03Front fender FS (yellow) 03Spacer front fender 00Cable guide 00Front number plate 03Screw (collar) 6x30
Pos. Part No
14
3
9
7
2
5
6
2
7
8
17
9
3
15
10
11 12
130 222-01
1
130 222-04
1
130 222-06
2
2
2
3
130
130
130
130
130
130
130
130
130
130
360
330
350
130
328
318
130
130
130
130
140
140
406
406
3
4
13
15
1
18
1
4
16
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
18
17
FRONT WHEEL
19
155-01
181-01
223-01
160-01
177-01
182-01
161-01
178-01
210-01
211-01
042-01
038-01
016-01
049-01
017-01
800-22
204-01
205-01
212-01
206-01
199-01
182-01
212-22
115-22
Qty/Model
1
1
1
1
1
1
1
1
1
36
1
36
1
1
1
2
1
2
1
1
1
1
1
1
1
1
36
36
36
36
1
1
2
1
2
1
1
2
1
2
1
1
1
1
1
1
2
1
1
1
6
6
6
1
1
1
36
1
36
1
36
1
36
1
1
1
2
1
2
1
1
1
1
1
2
1
1
36
1
1
1
2
1
2
1
1
1
1
1
2
1
1
36
1
1
1
2
1
2
1
1
1
1
1
2
1
1
6
6
6
Description
Wheel front cpl. EXCEL 21" FE/FC/FX 03(Incl. Pos. No. 2, 3, 4, 5, 6, 7, 8, 9)
Wheel front cpl. BEHR 17" chrome FS 03(Incl. Pos. No. 2, 3, 4, 5, 6, 7, 8, 9)
Wheel front cpl. BEHR 17" black FS 03(Incl. Pos. No. 2, 3, 4, 5, 6, 7, 8, 9)
Rim front EXCEL 1.60x21" front 00Rim front BEHR 3.50x17" chrome 00Rim front BEHR 3.50x17" black 02Spoke 21" front M4,5x231-15G 00Spoke kit 36 pcs (21") front 00Spoke 17" front M4,5x177-15G 00Spoke nipple (21”/17”) front M4,5 00Spoke nipple kit (21”/17”) front 00Front hub 03Spacer fronthub 03Ballbearing fronthub 03Circlip 03Sealing front hub 03Rimlock 21" 89Washer 8,4x16x1,5
Nut M8
Front axle 03Plug frontaxle 03Spacer front axle 03Nut frontaxle 03Brake disc front ø260 mm FE/FC/FX 03Brake disc front ø310 mm FS 01Screw (Collar) 6x12
Screw (Collar) 6x15
Pos. Part No
15 14 19
12
18
1
140 030-05
2
2
3
140 130-01
140 131-01
140 136-01
140 150-01
140 135-01
140 149-01
140 137-01
140 151-01
140 132-01
140 138-01
360 032-01
330 038-01
350 010-01
140 005-01
140 139-01
120 145-01
120 146-01
322 036-01
140 039-01
140 133-01
406 212-22
140 142-38
140 142-40
140 142-42
140 142-46
140 142-48
140 142-50
140 141-01
318 801-22
140 059-01
328 017-01
318 800-22
4
11
8
5
7
2
6
3
1
9
16
7
4
21 22
140 103-02
3
20
9
1
23
10
17
11
13
REAR WHEEL 18”/19”
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
18
18
18
18
19
20
21
22
23
20
Qty/Model
1
1
1
1
1
1
36
1
36
1
1
1
36
1
36
1
1
1
2
1
2
1
2
1
1
1
1
1
6
36
1
1
1
2
1
2
1
2
1
1
1
1
1
6
36
1
1
1
2
1
2
1
2
1
1
1
1
1
6
36
1
36
1
1
1
2
1
2
1
2
1
1
1
1
1
6
6
6
2
2
2
6
6
2
2
2
6
6
2
2
2
6
6
2
2
2
Description
Rear wheel EXCEL 19" 00(Incl. Pos. No. 2, 3, 4, 5, 6, 7, 8, 9)
Rear wheel EXCEL 18" 00(Incl. Pos. No. 2, 3, 4, 5, 6, 7, 8, 9)
Rim EXCEL 2.15x19" 00Rim EXCEL 2.15x18" 00Spoke (19") rear M5x210-10G 00Spoke kit 36 pcs (19") rear 00Spoke (18") rear M5x197-10G 00Spoke kit 36 pcs (18") rear 00Spoke nipple (17”/18"/19") rear M5 00Spoke nipple kit 36 pcs (17”/18"/19") rear 00Rear hub (18”/19”) 00Spacer rear hub (18”/19”) 00Ball bearing rear hub00Seal clip 00Sealring 00Rear axle 89Spacer 01Adjustment sledge right 01Adjustment sledge left 01Washer 01Nut rear axle 01Brake disc rear ø220 mm stainless 00Screw 6x12
Sprocket Z=38 rear 00Sprocket Z=40 rear 00Sprocket Z=42 rear 00Sprocket Z=46 rear 00Sprocket Z=48 rear 00Sprocket Z=50 rear 00Screw 8x26 00Lock nut M8
Rimlock rear 89Washer 8,4x16x1,5
Nut M8
Pos. Part No
18
14 13
11
Qty/Model
1
1
1
140 147-01
1
140 147-02
1
1
2
2
3
3
4
5
140
140
140
140
140
140
1
1
18
18
36
1
1
1
18
18
36
1
6
7
8
9
10
11
12
13
14
15
16
17
17
17
17
17
17
18
19
20
21
22
23
24
140 176-01
0625 062052
0760 325772
140 005-01
140 177-01
120 145-01
120 146-01
322 036-01
140 039-01
140 133-01
406 212-22
140 142-38
140 142-40
140 142-42
140 142-46
140 142-48
140 142-50
140 141-01
318 801-22
140 148-01
140 156-01
0625 032057
140 139-01
140 203-01
1
2
1
1
1
1
1
1
1
1
6
1
2
1
1
1
1
1
1
1
1
6
6
6
1
6
1
1
1
6
6
1
6
1
1
1
17
24
20
19
22
21
10
7
3
5
4
6
2
7
15
8
1
9
16
23
12
REAR WHEEL 17”
21
172-01
204-01
174-01
175-01
137-01
173-01
Description
Rear wheel BEHR 17" chrome 00(Incl. Pos. No. 2, 3, 4, 5, 6, 7, 8)
Rear wheel BEHR 17" black 00(Incl. Pos. No. 2, 3, 4, 5, 6, 7, 8)
Rim BEHR 4.25x17” chrome 00Rim BEHR 4.25x17” black 00Spoke (17") rear right M5x199-16G 00Spoke (17") rear left M5x185-26G 00Spoke nipple (17") rear 00Rear hub (17”) complete 00(Incl. Pos. No. 6, 7, 8)
Spacer rear hub (17”) 00Ball bearing rear hub (17”) 00Sealring 00Rear axle 89Spacer right inner 00Adjustment sledge right 01Adjustment sledge left 01Washer 01Nut rear axle 01Brake disc rear stainless 00Screw 6x12
Sprocket Z=38 rear 00Sprocket Z=40 rear 00Sprocket Z=42 rear 00Sprocket Z=46 rear 00Sprocket Z=48 rear 00Sprocket Z=50 rear 00Screw 8x26 00Lock nut M8
Sprocket support plate 00Damping rubber 00Ball bearing sprocket support plate 00Spacer left 00Spacer right 01-
Pos. Part No
1
5
2
3
4
21
22
6
22
7
23
19
20
8
13
12
23
11
10
9
21
22
23
22
21
15
14
22
22
18
16
1
2
3
4
5
5
6
6
7
8
9
9
10
11
12
13
14
14
15
16
16
16
17
18
18
19
19
20
21
22
23
23
23
9
17
FRONT BRAKE
22
140 160-01
406 225-22
140 159-01
140 161-01
503.13.008.200
140 165-01
140 163-01
140 163-02
140 157-01
140 162-01
140 129-01
140 183-01
545.13.214.000
546.13.218.000
546.13.205.000
546.13.206.000
308 535-22
308 530-25
140 092-01
140 076-01
140 152-01
140 184-01
130 110-01
140 191-01
140 192-01
140 144-01
140 144-02
140 166-01
140 015-01
140 016-01
140 145-01
140 200-01
140 188-01
Qty/Model
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
1
2
4
2
4
2
4
2
4
2
4
1
1
1
1
1
Description
Screw, cover & gasket kit 00Screw (Collar) 6x25
Clamp frontbrake cylinder 00Screw & nut kit 00Repair kit piston FSc/FC/FCe/FXe 00Repair kit piston FEe/Fse 00Adjustment screw FSc/FC/FCe/FXe 00Adjustment screw FEe/FSe 00Frontbrake lever 00Frontbrake dust protection 00Frontbrake caliper BREMBO (incl.bracket) 00Frontbrake caliper BERINGER 01Air nipple & dust cover BREMBO 00Sliding sleeve kit BREMBO 00Repair kit ø 28 mm BREMBO 00Repair kit piston ø 28 mm BREMBO 00Screw MC6S 8x35
Screw MC6S 8x30
Brakepad locking device kit BREMBO 93Brake pads front BREMBO 93Brake pads front sinter BREMBO 00Brake pads front BERINGER 01Brake pad lock pin kit BREMBO 93Repair kit caliper BERINGER 01Repair kit brake disc BERINGER 01Frontbrake cylinder cpl. FSc/FC/FCe/FXe 00Frontbrake cylinder cpl. FEe/FSe 00Frontbrake light switch FEe/FSe 00Banjo bolt brake hose front 89Copper washer 10x14x1 89Hose frontbrake FE 1300mm 00Hose frontbrake FS 1300mm 00Hose frontbrake FC/FX 1235mm 00-
6
7
5
3
2
4
15
14
8
14
1
12
9
10
11
14
15
13
12
14
16
19
18
20
31
21
33
30
29
25
26
Description
1
2
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Rear brake caliper complete incl.bracket 01Brake pad rear sinter 95Brake pad rear organic
Brakepad lock pin kit 95Brakepad wear plates kit 95Sliding sleeve kit 95Seal repair kit 95Piston repair kit 95Air nipple & dust cover 95Screw (Collar) 6x10
Brakefluid reservoir 89Hose brakefluid reservoir FC 92- / FE 89Brakehose rear 02Brakelight switch (cable 0°) 99Brakelight switch (cable 90°) 03Copper washer 10x14x1 89Banjo bolt brake hose 89Clamp Orbitus 89Rear master cylinder 95Repair kit 95Rearbrake pushrod 00Nut M6 low
Attachment rearbrake pushrod 89Locknut M8 low
Return spring brakepedal 00Spacer return spring 00Washer 8,4x16x1,5
Ballbearing 89Screw excenter brakepedal 00Excenter brakepedal 00Locking washer
Screw (Collar) 8x40
Brake pedal tip 89Brake pedal complete 00(Incl. Pos. No. 27, 32)
22
27
32
Pos. Part No
24
23
28
REAR BRAKE
23
Qty/Model
140 167-01
1
1
1
1
1
1
140 084-01
1
1
1
1
1
1
140 086-01
1
1
1
1
1
1
140 090-01
1
1
1
1
1
1
140 093-01
1
1
1
1
1
1
140 091-01
1
1
1
1
1
1
546.13.318.200 1
1
1
1
1
1
546.13.305.200 1
1
1
1
1
1
140 094-01
1
1
1
1
1
1
406 110-22
1
1
1
1
1
1
140 028-01
1
1
1
1
1
1
140 029-01
1
1
1
1
1
1
140 190-01
1
1
1
1
1
1
180 116-01
1
1
180 209-01
1
1
140 016-01
4
4
4
4
4
4
140 015-01
1
1
2
2
2
2
140 071-01
2
2
2
2
2
2
140 022-01
1
1
1
1
1
1
545.13.150.000 1
1
1
1
1
1
140 045-02
1
1
1
1
1
1
316 800-22
1
1
1
1
1
1
140 046-01
1
1
1
1
1
1
318 801-22
6
6
6
6
6
6
170 068-01
1
1
1
1
1
1
140 153-01
1
1
1
1
1
1
328 017-01
2
2
2
2
2
2
360 011-01
2
2
2
2
2
2
306 025-31
1
1
1
1
1
1
140 143-01
1
1
1
1
1
1
326 011-01
1
1
1
1
1
1
408 240-22
1
1
1
1
1
1
140 019-01
1
1
1
1
1
1
140 017-02
1
1
1
1
1
1
Pos. Part No
3
2
1
2
3
4
5
6
7
8
9
10
11
11
11
12
13
13
12
1
9
11
4
9
6
5
7
9
8
10
COOLING SYSTEM
9
24
150 169-01
150 021-01
150 024-01
160 174-01
160 173-01
340 009-01
160 179-01
406 110-22
150 243-01
150 217-01
150 218-02
150 218-03
150 218-04
150 025-01
316 801-22
Qty/Model
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
4
4
4
4
4
4
8
8
8
8
8
8
4
4
4
4
4
4
2
2
2
2
2
2
4
4
4
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
3
3
3
3
Description
Radiator 00Radiator cap 1.4 89Pressure relief hose 89Radiator protection Right 00Radiator protection Left 00O-ring bracket pin radiator protection 00Bracket pin radiator protection 00Screw (Collar) 6x10
Clamp radiatorhose 89Radiator hose lower 01Radiator hose upper 400/470 01Radiator hose upper 501/550 01Radiator hose upper 650 01Vibration damper 25X15 89Locknut M6 low
Pos. Part No
3
2
6
4
1
7
5
8
9
15
13
16
17
14
18
18
20
19
17
12
21
22
11
1
2
3
3
3
3
4
4
4
4
5
6
7
8
9
10
10
10
10
11
12
13
14
15
15
16
17
18
19
20
21
21
22
10
EXHAUST SYSTEM
25
306
326
150
150
150
150
150
150
150
150
150
150
150
328
308
150
150
150
150
150
150
370
340
150
150
316
326
150
150
306
150
150
150
520-41
013-01
247-01
249-01
251-01
253-01
248-01
250-01
252-01
254-01
150-01
259-01
235-01
017-01
520-22
255-01
263-01
257-01
258-01
266-01
262-01
004-01
282-01
264-01
265-01
801-22
018-01
272-01
271-01
530-22
267-01
269-01
268-01
Qty/Model
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12 12 12 12 12 12
2
2
2
2
2
2
1
1
1
1
1
1
2
2
2
2
2
2
4
4
4
4
4
4
4
4
4
4
4
4
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
Description
Screw MC6S 6x20
Washer 6,7x14x1,5
Exhaust pipe Right 400 02Exhaust pipe Right 470 02Exhaust pipe Right 501/550 02Exhaust pipe Right 650 02Exhaust pipe Left 400 02Exhaust pipe Left 470 02Exhaust pipe Left 501/550 02Exhaust pipe Left 650 02Spring exhaust system 01Collector tube 02Split nut M8
Washer 8,4x16x1,5
Screw MC6S 8x20
Silencer FEe/Fse non-restricted 02Silencer FEe/Fse ECE 03Silencer FSc/FC/FCe 02Silencer spark arrestor US 03Front part silencer 02Aluminium tube silencer 02Dummy rivet 4.8x8 stainless 02O-ring 82,14x3,53
Rear part silencer FEe/FSe 02Rear part silencer FSc/FC/FCe 02Locknut M6
Washer 6,4x18x1,5
Bushing 7,5x12x28x7,8
Rubber silencer 02Screw MC6S 6x30
Stuffing yarn FEe/FSe 02Stuffing yarn FSc/FC/FCe 02Stuffing yarn rear FEe/FSe 02-
Pos. Part No
5
3
7
6
4
2
4
8
1
23
10
24
9
22 20
14
20
12
19
13
18
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
200
306
306
306
200
200
305
200
305
230
200
340
200
330
305
340
200
200
228-01
550-22
545-22
525-22
057-01
026-01
516-22
027-01
512-22
045-01
217-01
005-01
058-01
008-01
506-22
019-01
143-01
259-01
19
20
21
22
23
24
200
200
200
200
200
200
258-01
146-01
171-01
021-01
324-01
330-01
2
4
4
4
2
1
2
4
4
4
2
1
2
4
4
4
2
1
2
4
4
4
2
1
2
4
4
4
2
1
2
4
4
4
2
1
25
200 331-01
1
1
1
1
1
1
25
200 331-02
1
1
1
1
1
1
21
11
17
15
16
CYLINDER HEAD UPPER PART
Qty/Model
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
4
4
4
4
4
4
1
1
1
1
1
1
2
2
2
2
2
2
4
4
4
4
4
4
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
26
Description
Rockerarm cover 01Screw MC6S 6x50
Screw MC6S 6x45
Screw MC6S 6x25
Crankcase ventilation sleeve 89Valve cover 89Screw M5x16
Gasket valve cover 89Screw MC6S 5x12
Decompression valve lifter bracket 89Decompression valve lifter 00O-ring 5,1x1,6
Decompression return spring 89Circlip SGA 8 89Screw MC6S 5x6
O-ring 19,1x1,6 95End plug rockerarm shaft ø 12/20 mm 96Rockerarm shaft ø 12 mm 96(Incl. Pos. No. 19)
End plug rockerarm shaft ø 12 mm 01Bushing ø 12 mm 96Valve adjustment screw 96Valve adjustment locknut 89Rockerarm roller bearing 03Rockerarm intake complete 03(Incl. Pos. No. 20, 21, 22, 23)
Rockerarm exhaust compl. 400 03(Incl. Pos. No. 20, 21, 22, 23)
Rockerarm exhaust compl. 501/550/650 03(Incl. Pos. No. 20, 21, 22, 23)
Pos. Part No
8
7
6
16
5
4
3
2 22
13
17
18
15
19
14
1
20
21
9
1
200 278-01
1
200 280-01
1
1
1
1
2
3
4
5
6
7
8
9
10
10
11
11
12
12
13
14
15
16
17
18
19
20
21
21
21
22
200 214-01
330 001-01
200 054-01
200 195-01
200 210-01
200 194-01
200 009-01
200 211-01
200 213-01
200 212-01
200 224-01
200 225-01
200 083-01
200 008-01
200 262-01
320 018-01
200 329-01
200 229-01
315 601-22
305 525-22
200 268-01
230 044-01
200 231-01
200 232-01
200 233-01
340 004-01
4
4
4
4
4
4
8
2
2
2
2
2
2
2
4
4
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
8
2
2
2
2
2
2
2
4
4
1
1
1
1
1
1
1
4
4
4
4
4
4
8
2
2
2
2
2
2
2
4
4
1
1
1
1
1
1
1
4
4
4
4
4
4
8
2
4
4
4
4
4
4
8
2
4
4
4
4
4
4
8
2
2
2
2
2
2
2
2
4
4
1
1
1
1
1
1
2
4
4
1
1
1
1
1
1
2
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
11
12
CYLINDER HEAD LOWER PART
Qty/Model
1
1
1
27
1
Description
Cylinderhead complete 400 01(Incl. Pos. No. 2, 3, 9, 10, Page 27-1,27-5)
Cylinderhead complete 501/550/650 01(Incl. Pos. No. 2, 3, 9, 10, Page 27-1,27-5)
Valve guide 00Circlip SW 11 89Seal valveguide 89Shim valve spring 99Valve spring 99Valve spring retainer 99Valve spring cotters 89Valve seat inlet 00Valve seat 400 exhaust 00Valve seat exhaust 501/550/650 01Intake valve 400 96Intake valve 501/550/650 01Exhaust valve 400 96Exhaust valve 501/550/650 01Bolt cylinder head 01Washer 10x18x2
Camchain tensioner 98Dowl camshain tensioner 98Locknut M5
Screw MC6S 5x25
Copper washer
Wireholder manual decompression wire 89Cylinderhead gasket 400 01Cylinderhead gasket 501 01Cylinderhead gasket 550/650 01O-ring 4x1 01-
Pos. Part No
6
20
20
21
8
3
4
10
9
1
1
2
2
2
2
3
4
5
6
7
8
11
7
12
5
8
2
1
17
18
13
22
14
19
15
16
CAMSHAFT
9
10
11
11
11
12
13
14
15
16
17
18
19
20
21
22
28
360 000-01
200 342-01
200 342-53
200 342-55
200 342-08
200 295-01
315 601-22
200 276-01
305 510-41
308 512-21
200 274-01
(note, should
200 306-01
(note, should
200 238-01
340 029-01
200 045-04
200 045-05
200 045-06
200 309-01
200 284-01
306 516-22
326 012-01
200 267-01
200 106-01
200 052-02
200 053-01
325 010-01
200 298-01
306 716-22
Qty/Model
FEe FSe FSc FC FCe
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
be calibrated with camshaft)
1
1
1
be calibrated with camshaft)
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Description
FXe
2
1
1
1
1
1
2
1
Ballbearing 89Camshaft 400 cpl. (incl.pos. 8) 01Camshaft 550 cpl. (incl.pos. 8) 01Camshaft 501 cpl. (incl.pos. 8) 01Camshaft 650 cpl. (incl.pos. 8) 01Recoil spring aut. decompression 01Locknut M5
Timing sprocket 02Screw MC6S 5x10
Screw MC6LS 8x12
Aut. decompression device 400/501/550 01-
1
Aut. decompression device 650 03-
1
2
1
Plug camshaft 01O-ring 29,1x1,6
Timing chain 64 L 400/470 01Timing chain 66 L 501/550 01Timing chain 70 L 650 01Timing chain lock (riveted) IWIS 02Camchain guide 01Screw MC6S 6x16
Washer 6,4x12x1,5
Dowl camchain guide 01Screw camchain tensioner 98Camchain tensioner 03Gasket camchain tensioner 98Washer 5,3x10x1 02Spacer 13x8x2,5 02Screw K6S 6x16
1
1
1
1
1
1
1
1
1
1
2
2
2
Pos. Part No
1
1
1
1
1
2
3
3
3
4
4
5
5
6
200
200
200
200
340
200
200
200
200
200
200
200
200
6
200 245-01
1
6
200 246-01
1
2
3
6
4
5
CYLINDER & PISTON
29
239-01
240-01
241-01
242-01
305-01
285-01
286-01
287-01
249-01
253-01
250-01
254-01
244-01
Qty/Model
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
Description
Cylinder 400 / ø92 mm 01Cylinder 501 / ø95 mm 01Cylinder 550 / ø100 mm 01Cylinder 650 / ø100 mm 01O-ring cylinder lining 01Piston ring kit 400 / ø92 mm 01Piston ring kit 501 / ø95 mm 01Piston ring kit 550 / 650 / ø100 mm 01Gudgeon pin 400 01Gudgeon pin 501 / 550 / 650 01Clips gudgeon pin 400 01Clips gudgeon pin 501 / 550 / 650 01Piston complete 400 / ø92 mm 01(Incl. Pos. No. 3, 4, 5)
Piston complete 501 / ø95 mm 01(Incl. Pos. No. 3, 4, 5)
Piston complete 550 / 650 / ø100 mm 01(Incl. Pos. No. 3, 4, 5)
Pos. Part No
14
13
9
10
9
12
8
2
3
4
11
7
6
5
5
1
1
1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
15
16
16
16
17
1
3
15
16
2
17
CRANKSHAFT
30
210
210
210
250
210
210
210
210
210
210
230
230
210
210
340
200
230
210
210
210
210
210
210
220-01
227-01
233-01
004-01
173-01
253-01
243-01
244-01
245-01
246-01
145-01
132-01
259-01
204-01
040-01
277-01
146-01
174-01
175-01
188-01
190-01
192-02
152-01
Qty/Model
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Crankshaft 400 03Crankshaft 501 / 550 03Crankshaft 650 03Woodruff key 3x13
Woodruff key
Counter balancer double bearing 400 02Counter bal.double bear. 501/550/650 02Ball bearing doub.bear.count.balancer 02Circlip double bearing counter balancer 02Shim doub.bear.count.balancer 0,2mm 02Gear wheel crankshaft 02Nut crankshaft & driving shaft 01Oil connection nipple 03Driving shaft counter balancer 02O-ring 10x1,3
Crankshaft sprocket 02Gear wheel driving shaft 02Bushing conrod 400 ø18 mm 01Bush.conrod 501 / 550 / 650 ø20mm 01Connecting rod kit 400 01Connecting rod kit 501 / 550 03Connecting rod kit 650 03Connecting rod bearing 01-
Pos. Part No
1
21
20
22
21
17
25
16
19
23
26
14
15
24
13
28
18
28
27
12
31
11
32
10
9
35
8
7
34
33
1
6
3
4
2
5
CRANKCASE LEFT
30
29
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
31
Qty/Model
Description
220 094-04
1
1
1
1
1
1
Crankcase complete 400 03( crankcases incl. pos. 2-8, 10, 18-21, 25-33, page 33 pos. 6, 9, 15-16, 28-30, page 35 pos. 1-5)
220 094-05
1
1
Crankcasecomplete 501 / 550 03220 094-06
1
1
1
1
Crankcasecomplete 650 03220 011-01
1
1
1
1
1
1
Dowl crankcase front 89360 040-01
1
1
1
1
1
1
Bearing crankshaft NJ206 ET2XCS46 03330 042-01
1
1
1
1
1
1
Circlip 42x1,8
360 036-01
1
1
1
1
1
1
Ball bearing counter balancer driving shaft
360 026-01
1
1
1
1
1
1
Ball bearing shift drum
360 004-01
1
1
1
1
1
1
Ball bearing main gearshaft
360 002-01
1
1
1
1
1
1
Ball bearing secondary shaft
340 004-01
1
1
1
1
1
1
O-ring 4x1
220 012-01
1
1
1
1
1
1
Dowl crankcase rear 89230 044-01
1
1
1
1
1
1
Holder decompression wire lower 89230 054-01
1
1
1
1
1
1
Decompression lever 89230 065-01
1
1
1
1
1
1
Nipple decompression wire 89305 510-22
1
1
1
1
1
1
Screw MC6S 5x10
220 078-01
1
1
Plug electrical starter engine
340 024-01
1
1
O-ring 24,2x3
406 110-22
1
1
Screw (Collar) 6x10
220 022-01
2
2
2
2
2
2
Dowl crankcase cylinder lining 01220 007-01
2
2
2
2
2
2
Flange bushing rear 89230 158-01
1
1
1
1
1
1
Engagement sledge 03305 410-12
2
2
2
2
2
2
Screw MFX 5x10
230 050-01
1
1
1
1
1
1
Decompression lever kickstarter 89230 037-01
1
1
1
1
1
1
Recoil spring decomp. lever kickstarter 89200 263-01
2
2
2
2
2
2
Dowl crankcase cylinder head 01306 540-22
1
1
1
1
1
1
Screw MC6S 6x40
220 092-01
1
1
1
1
1
1
Shaft intermediate gear wheel 03220 098-01
1
1
1
1
1
1
Bearing support bushing 03360 034-01
2
2
2
2
2
2
Needle bearing 01304 306-12
2
2
2
2
2
2
Screw MSCS 4x6
220 020-01
1
1
1
1
1
1
Reed valve support 89220 013-01
1
1
1
1
1
1
Reed valve 89350 003-01
1
1
1
1
1
1
Seal ring
220 006-01
2
2
2
2
2
2
Flange bushing front 89308 910-22
1
1
1
1
1
1
Screw MLC6S 8x10 03328 001-01
1
1
1
1
1
1
Washer CU 8x14 03-
Pos. Part No
1
26
24
22
25
27
23
28
29
20
19
19
18
Qty/Model
21 21
17
30
17
16
15
14
5
13
11
1
12
32
9
8
12
10
7
4
3
2
CRANKCASE RIGHT
6
31
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
23
23
24
25
26
26
26
27
28
29
30
31
31
31
32
32
306
250
220
220
220
406
406
350
220
340
340
260
406
350
220
405
220
340
260
406
330
260
260
260
260
240
190
190
190
190
406
360
360
360
260
260
260
220
625-22
204-01
060-01
100-01
006-01
240-22
250-22
008-01
099-01
038-01
011-01
083-01
265-22
006-01
007-01
250-22
050-01
073-01
060-01
212-22
025-01
001-03
001-04
001-05
001-06
046-01
001-01
002-02
002-03
002-04
245-22
017-01
002-01
040-01
079-01
081-01
080-01
091-01
3
1
1
1
2
1
6
1
1
1
2
1
3
1
1
2
1
2
1
2
1
3
1
1
1
2
1
6
1
1
1
2
1
3
1
1
2
1
2
1
2
1
3
1
1
1
2
1
6
1
1
1
2
1
3
1
1
2
1
2
1
2
1
3
1
1
1
2
1
6
1
1
1
2
1
3
1
1
2
1
2
1
2
1
3
1
1
1
2
1
6
1
1
1
2
1
3
1
1
2
1
2
1
2
1
3
1
1
1
2
1
6
1
1
1
2
1
3
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
4
1
1
1
4
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
Description
Crankcasecomplete set Right + Left halves
(See previous page)
Screw MC6S 6x25
Inspection plug ignition cover 99Ignition cover 99Washer CU 12x18x1,5 03Flange bushing front 89Screw 6x40
Screw 6x50
Seal ring 25x40x7 99Oil drain plug 03O-ring 17,17x1.78 03O-ring 12,5x1,5 03Oil screen 03Screw 6x65
Seal ring 30x42x7 94Flange bushing rear 89Screw 5x50
Cover oil filter 97O-ring 38x2 97Oilfilter (outlet part) 97Screw 6x12
Circlip SGA 25 94Sprocket Z=13 89Sprocket Z=14 89Sprocket Z=15 89Sprocket Z=16 89Spacer sprocket 94Master link 89Drive chain 112 L 89Drive chain 114 L 89Drive chain 116 L 89Screw 6x45
Roller bearing secondary shaft
Ball bearing main gearshaft
Bearing crankshaft NJ206 ET2XCS46 03Gasket kit complete 400 01Gasket kit complete 550/650 01Gasket kit complete 501 01Magnetic oil plug 03-
Pos. Part No
8
12
11
10
9
13
5
1
2
3
4
5
6
7
8
9
10
11
12
13
2
1
3
4
7
6
ELECTRICAL STARTER
33
250
340
306
326
250
250
150
250
250
250
360
250
306
249-01
024-01
525-22
012-01
314-01
292-01
147-02
283-01
247-01
245-01
035-01
273-01
925-22
Qty/Model
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
Description
Electrical starter motor 01O-ring 24,2x3
Screw MC6S 6x25
Washer 6,4x12,1,5
Bracket electrical starter relay 03Bracket electrical starter engine 02Rubber damper battery box 01Gear wheel slip clutch electric start 01Free wheel outer part 01Clutch mechanism free wheel 01Needle bearing free wheel 01Free wheel inner part 02Screw MLC6S 6x25 03-
Pos. Part No
14
10
6
9 8
7
7
11
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
13
15
5
3
4
1
2
OIL PUMP
34
330 015-01
260 037-01
260 038-01
360 024-01
260 036-01
260 057-01
260 056-01
260 055-01
370 006-01
260 053-01
260 061-01
260 054-01
370 005-01
304 912-22
260 082-01
Qty/Model
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
1
1
1
1
1
Description
Circlip sgH15
Washer oil pressure relief 95Spring oil pressure relief 95Ball oil pressure relief 95Body oil pressure relief valve 95Circlip oil pump 97Washer 97Intermediate gear wheel oil pump 97Pin oil pump 2.5x20 97Cover oil pump 97Rotor kit oil pump 97Shaft oil pump 97Pin oil pump 2.5x11.7 97Screw MLC6S 4x12
Oil pressure relief valve compl. 95-
Pos. Part No
18
20
21
22
23
19
25
26
24
17
16
14
12
13
15
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
11
8
9
5
10
7
4
6
2
1
3
GEARSHIFT & KICKSTART MECHANISM
35
230
230
230
230
230
220
306
230
360
230
330
230
230
230
230
360
230
230
230
230
306
326
340
230
326
406
171-01
031-01
081-01
059-01
032-01
022-01
020-62
015-01
006-01
042-01
017-01
019-01
018-01
156-01
056-01
018-01
096-01
173-01
172-01
155-01
520-22
023-01
220-01
034-02
011-01
225-22
Qty/Model
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Gearshift linkage shaft 03Spring gearshift mechanism 89Gearshift selector 89Spacer gearshift shaft 89Recoil spring gearshift mechanism 89Dowl 89Screw K6S 6x20
Intermediate gear wheel 89Needle roller bearing 17x21x10 89Support washer intermediate gear wheel 89Circlip SGA 17
Kickstart spring 89Engagement key kickstart 89Kickstart shaft 03Spring kickstart engagement key 89Needle roller bearing 18x22x10 89Gear wheel kickstart 89Kickstart lever 03Shaft pivot kickstart lever 03Kickstart lever complete 03Screw MC6S 6x20
Washer 6,4x22x4
O-ring 17,04x3,53 02Gearshift lever 89Washer 6,4x11x0,7
Screw (Collar) 6x25
Pos. Part No
24
9
8
10
8
13
12
14
11
17
18
19
7
3
6
23
15
16
1
220 095-02
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
220
220
350
350
230
220
360
220
340
350
306
305
220
220
330
210
370
350
340
220
330
306
220
1
20
5
22
4
2
21
3
TRANSMISSION COVER
36
093-01
022-01
014-01
013-01
058-01
085-01
034-01
021-01
024-01
004-01
525-22
516-22
071-01
072-01
010-01
166-01
006-01
000-01
117-01
074-01
031-01
530-22
098-01
Qty/Model
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
8
3
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
1
8
3
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
1
8
3
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
1
8
3
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
1
8
3
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
1
8
3
1
1
1
1
1
1
1
1
1
2
1
Description
Transmission cover 03(incl. pos. no. 3-8, 11, 19, 21-22, 24)
Gasket transmission cover 03Dowl transmission cover 89Seal ring 18x10x6 01Ball bearing water pump 01Bushing gearshift shaft 89Bushing kickstarter shaft 02Needle roller bearing 01Oilfill cap 89O-ring 24.2x3
Seal ring gear shift shaft 12x22x6x76.5
Screw MC6S 6x25
Screw MC6S 5x16
Water pump cover 01Gasket water pump cover 01Circlip SGA 10
Impeller water pump 01Pin water pump impeller 2.5x20 01Seal ring kick shaft 10x18x4x4,8
O-ring 17,3x2,4
Oil inspection window 01Lock ring oil inspection window 01Screw MC6S 6x30
Bearing support bushing 03-
Pos. Part No
28
29
30
31
37
8
6
32
38 38
6
6
37
4
33
21
37
35
34
39
17
13
16
19
20
18
15
36
13
23 22
14
27
15
26
13
12
1
2
65
11
9
8
7
10
GEARBOX WR-6
4
3
25
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
240 131-01
240 094-01
240 075-01
360 007-01
240 017-01
330 036-01
240 103-01
240 018-01
360 009-01
240 006-01
240 002-01
240 008-01
240 004-01
240 007-01
240 093-01
240 092-01
370 018-01
240 027-01
326 025-01
306 612-22
330 030-01
306 625-22
326 016-01
230 075-01
230 076-01
230 077-01
230 078-01
28
29
30
31
32
33
34
35
36
37
38
39
240 111-01
360 010-01
240 065-01
240 143-01
240 144-01
240 066-01
240 062-01
240 042-01
210 167-01
240 096-01
240 095-01
340 022-01
37
Qty/Model
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
4
4
4
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
1
1
1
3
3
3
1
1
1
6
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
1
1
1
1
3
2
1
Description
Main gearshaft (Z=14) 03Bushing 005th gear wheel main shaft (Z=24) 01Needle bearing 22x26x13 94Support washer 89Circlip SW 25 893rd/4th gear wheel main shaft (Z=19/23) 01Support washer 89Needle bearing 20x24x13 946th gear wheel main shaft (Z=27) 942nd gear wheel main shaft (Z=17) 89Shift fork shaft front 89Shift fork 89Shift fork shaft rear 89Roller shift fork 00Shift drum 00Pin 4x18 89Positioning star 89Washer 6x25x1,5
Screw M6S 6x12
Circlip SW 30 97Screw M6S 6x25
Washer 6x16x1
Shift locating lever 89Sleeve 89Spring shift locating lever 89Shift locating lever kit 89(incl. pos. no. 22-26)
1st gear wheel secondary shaft (Z=33) 01Needle bearing 20x24x10 895th gear wheel secondary shaft (Z=22) 943rd gear wheel secondary shaft (Z=26) 034th gear wheel secondary shaft (Z=25) 036th gear wheel secondary shaft (Z=20) 942nd gear wheel secondary shaft (Z=30) 94Secondary shaft 01Plug 12x7 01Support washer 03Gear wheel bushing 03O-ring 22,1x1,6 94-
Pos. Part No
28
29
30
31
37
8
6
32
38 38
6
6
37
4
33
21
37
35
34
39
17
13
16
19
20
18
15
36
13
23 22
14
27
15
26
13
12
1
2
65
11
9
8
7
10
GEARBOX CR-6
4
3
25
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
240
240
240
360
240
330
240
240
360
240
240
240
240
240
240
240
370
240
326
306
330
306
326
230
230
230
230
131-01
094-01
075-01
007-01
017-01
036-01
103-01
018-01
009-01
076-01
002-01
008-01
004-01
007-01
093-01
092-01
018-01
027-01
025-01
612-22
030-01
625-22
016-01
075-01
076-01
077-01
078-01
28
29
30
31
32
33
34
35
36
37
38
39
240
360
240
240
240
240
240
240
210
240
240
340
111-01
010-01
065-01
143-01
144-01
086-01
062-01
042-01
167-01
096-01
095-01
022-01
38
Qty/Model
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
4
4
4
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
1
1
1
3
3
3
1
1
1
6
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
1
1
1
1
3
2
1
Description
Main gearshaft (Z=14) 03Bushing 005th gear wheel main shaft (Z=24) 94Needle bearing 22x26x13 94Support washer 89Circlip SW 25 893rd/4th gear wheel main shaft (Z=19/23) 01Support washer 89Needle bearing 20x24x13 946th gear wheel main shaft (Z=25) 942nd gear wheel main shaft (Z=17) 01Shift fork shaft front 89Shift fork 89Shift fork shaft rear 89Roller shift fork 00Shift drum 00Pin 4x18 89Positioning star 89Washer 6x25x1,5
Screw M6S 6x12
Washer 6x16x1
1st gear wheel secondary shaft (Z=33) 01Needle bearing 20x24x10 895th gear wheel secondary shaft (Z=22) 943rd gear wheel secondary shaft (Z=26) 034th gear wheel secondary shaft (Z=25) 036th gear wheel secondary shaft (Z=21) 942nd gear wheel secondary shaft (Z=30) 01Secondary shaft 01Plug 12x7 01Support washer 03Gear wheel bushing 03O-ring 22,1x1,6 94-
Pos. Part No
28
9
36
6
32
11 11
6
6
9
4
21
33
9
35
17
13
16
34
10
12
20
23
14
13
19
18
15
25
37
27
15
26
1
3
5
8
GEARBOX CR-4
7
2
1
2
3
240 131-01
240 094-01
240 036-01
4
5
360 007-01
240 037-01
1
1
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
330
240
240
240
340
240
210
240
240
240
240
370
240
326
306
330
306
326
230
230
230
230
036-01
103-01
002-01
096-01
022-01
095-01
167-01
004-01
007-01
093-01
092-01
018-01
027-01
025-01
612-22
030-01
625-22
016-01
075-01
076-01
077-01
078-01
3
1
1
3
1
2
1
2
1
2
1
6
1
1
1
1
1
1
1
1
1
1
28
29
30
31
32
33
34
35
36
37
240 111-01
360 010-01
240 065-01
240 143-01
240 144-01
240 086-01
240 062-01
240 042-01
240 018-01
370 002-01
1
1
1
1
1
1
1
1
1
1
29
30
31
Qty/Model
1
1
1
22
24
39
Description
Main gearshaft (Z=14) 03Bushing 00Spacer 4-speed gearbox 94(Instead of 5th gear wheel)
Needle bearing 22x26x13 94Spacer 4-speed gearbox 94(Instead of 6th gear wheel)
Circlip SW 25 893rd/4th gear wheel main shaft (Z=19/23) 012nd gear wheel main shaft (Z=17) 01Support washer 03O-ring 22,1x1,6 94Gear wheel bushing 03Plug 12x7 01Shift fork 89Shift fork shaft rear 89Roller shift fork 00Shift drum 00Pin 4x18 89Positioning star 89Washer 6x25x1,5
Screw M6S 6x12
Washer 6x16x1
1st gear wheel secondary shaft (Z=33) 01Needle bearing 20x24x10 895th gear wheel secondary shaft (Z=22) 943rd gear wheel secondary shaft (Z=26) 034th gear wheel secondary shaft (Z=25) 036th gear wheel secondary shaft (Z=21) 942nd gear wheel secondary shaft (Z=30) 01Secondary shaft 01Support washer 89Pin 5th & 6th gear position
10
9
Pos. Part No
8
24
13
12
15
16
23
11
14
25
27
26
22
17
19
21
21
3
6
5
1
CLUTCH
20
18
1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
14
15
16
17
18
19
20
21
21
22
23
24
25
26
27
7
2 4
40
305
230
170
230
340
230
340
306
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
360
230
230
230
230
230
230
516-22
133-01
074-01
129-01
029-01
134-01
053-01
625-22
074-01
118-01
007-01
160-01
174-01
175-01
162-01
162-02
161-01
073-01
163-01
159-01
040-01
147-01
004-01
038-01
164-01
176-01
177-01
165-01
166-01
167-01
Qty/Model
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
4
4
4
4
4
4
1
1
1
1
1
1
7
7
7
7
7
7
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12 12 12 12 12 12
1
1
1
1
1
1
1
1
1
1
1
1
Description
Screw MC6S 5x16
Cover clutch cylinder 00Air nipple 00Return spring 00O-ring piston 00Clutch piston 00O-ring cover 00Screw M6S 6x25
Clutchspring retainer 89Clutch spring 400 / 450 / 501 00Clutch spring 550 / 650 00Pressure plate clutch hub 03Pressure sleeve 03Bearing axial 03Mating plate, steel 1mm 03Mating plate, steel 1,4mm 03Disengaging pushrod 03Friction plate 89Retaining clip 03Clutchhub inner 03Inner washer clutch hub 35x25x1 89Clutch hub outer 02Bushing clutch hub bronze -01
Bearing clutch hub 02Retaining ring 03Bearing washer 03Circlip 12x1 03Driving sleeve D8 L31 03Locking washer 03Nut M18x1,5 03-
Pos. Part No
8
7
6
1
250 285-01
1
250 286-01
2
3
4
5
6
7
8
8
8
8
9
250
305
250
250
250
305
250
250
250
250
250
5
2
4
3
1
9
IGNITION
41
199-01
530-22
203-01
239-01
237-01
525-22
295-01
293-01
289-01
310-01
218-01
Qty/Model
1
1
1
1
1
1
1
3
1
1
1
2
1
3
1
1
1
2
1
1
1
3
1
1
1
2
1
1
3
1
1
1
2
1
1
1
1
1
3
1
1
1
2
1
3
1
1
1
2
1
1
1
Description
Ignition complete 02(flywheel, stator and cable rubber)
Ignition complete 02(flywheel, stator and cable rubber)
Cable rubber 99Screw MC6S 5x30
Flywheel nut 99Sparkplug NGK DCPR8E 00Sparkplug cap 00Screw MC6S 5x25
Ignition coil 400e 02Ignition coil 501e 02Ignition coil 550 02Ignition coil 650 03Stator spacer 99-
Pos. Part No
30
28
29
1
25
24
2
12
3
13
4
11
26
27
23
20
31
32
14
21 22
15
16
5
17
6
7
8
19
9
10
LIGHTS & SPEEDOMETER
18
1
2
2
3
4
5
6
7
8
9
10
11
11
11
11
12
13
14
15
16
17
18
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
42
306
180
180
406
180
316
180
180
180
180
180
180
180
180
180
180
406
130
326
316
180
180
180
180
180
180
180
180
180
180
320
320
310
180
180
190
340
616-22
198-01
100-01
115-22
104-01
811-22
149-01
148-01
160-01
159-01
155-01
195-01
195-02
195-03
195-04
208-01
110-22
219-01
013-01
811-22
211-01
212-01
212-02
213-01
196-01
219-01
220-01
169-01
065-01
065-02
017-01
018-01
800-22
206-01
205-01
020-01
040-01
Qty/Model
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
2
2
2
2
1
1
2
2
2
2
4
4
4
4
4
4
1
1
1
1
1/2 1/2
2
2
Description
Screw M6S 6x16
Headlight reflector ECE-approved 03Headlight reflector left hand traffic 96Screw (Collar) 6x15
Horn 98Lock nut M6
Lens tail light 00Tail light 00- (incl. pos. no. 6)
Rubber tail light 00Bracket reflex 00Reflex 00Speedometer digital 21” km/h 03Speedometer digital 21” mph 03Speedometer digital 17” km/h 03Speedometer digital 17” mph 03Bracket turn lights 03Screw (Collar) 6x10
Rubber bushing speedometer 03Washer 6,7x14x1,5
Lock nut M6
Speedometer cable 03Speedometer magnet FE 03Speedometer magnet FS 03Circlip speedometer magnet 03Bracket speedometer 03Rubber bushing speedometer bracket 03Spacer speedometer bracket 03Ignition lock 95Turn signal left front / right rear 89Turn signal right front / left rear 89Washer 10,5x18x0,9
Washer 10,5x18x2
Nut M10
High beam indicator blue (incl.circlip) 03Turn light indicator green (incl.circlip) 03Rear view mirror 99O-ring 10x1.3
Circlip (see pos.no. 28)
Pos. Part No
1
2
180 203-01
304 414-62
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
180
180
180
180
304
180
180
180
180
180
180
180
170
180
190
170
140
180
180
180
406
170
180
180
Qty/Model
1
1
4
4
17
14
18
12
13
15
11
19
1
20
5
21
22
24
23
25
2
8
9
6
16
10
4
7
3
26
2
WIRING HARNESS
43
175-01
176-01
026-01
105-01
420-62
218-01
207-01
123-01
216-01
215-01
214-01
201-01
093-01
197-01
009-01
094-01
051-01
217-01
168-01
174-01
110-22
009-01
138-01
105-02
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
2
Description
Wiring harness lights 03Screw 4x14 MRX
(no turn signals - 2 pcs)
Turn signal switch incl. wire 01Turn signal switch bracket 01Turn signal relay 89Light switch bracket 98Screw 4x20 MRX
Light switch incl. wire 03Starter relay 03Voltage regulator / rectifier 03Cable battery minus 03Cable battery plus 03Wiring harness ignition lock 03Wiring harness without lights 03Holder ignition switch 01Battery box 03Engine short circuit button incl. wire 01High/Low ignition switch with cable 01Spacer High/Low switch 01Cover battery 03Battery 01Strap battery 01Screw (Collar) 6x10
Spacer 03Rubber 03Bottom part, light switch bracket 98-
Pos. Part No
3
2
1
4
8
5
6
9
7
32
10
12
35
13
33
34
11
14
30
27
28
24
23
22
21
18
29
17
20
19
19
16
16
CARBURETTOR
26
25
31
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
250 151-01
250 152-01
250 045-02
250 046-01
250 169-01
250 101-01
250 102-01
250 170-01
250 228-01
250 227-01
250 052-02
250 053-01
250 171-01
250 063-01
250 276-01
250 043-01
250 182-01
250 167-01
250 168-01
250 179-01
250 181-01
250 180-01
250 176-01
250 175-01
250 194-01
250 178-01
250 177-02
250 070-01
150 003-01
150 064-01
150 077-01
250 076-01
250 244-01
33
34
35
250 230-01
306 520-22
150 246-01
15
44
Qty/Model
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
2
1
2
2
1
2
2
1
2
2
1
2
2
1
Description
PHM 38 Carburettor 400
PHM 40 Carburettor 501/550/650
Tube bend
Screw throttle cover
Throttle cover
Needle holder
Clips needle
Spring throttle
Choke bracket 00Choke wire 00Choke complete 00Screw choke 00Mixture screw
Spring mixture screw
Idling screw complete
Drain plug
Float chamber
Float double type PHM 38
Float single type PHM 40
Cotter float
Fork float
Clips float
Main jet support
Stabilizer washer
Mixture jet tube
Screw fuel line inlet
Fuel line inlet
Fuel filter
Clamp airfilter tube/carburettor
Airfilter tube
Clamp airfilter tube/frame
Gasket kit
Intake manifold 01(Incl. Pos. No. 33)
Spacer inlet rubber 00Screw MC6S 6x20
Clamp 40-60
Pos. Part No
1
2
3
5
6
4
CARBURETTOR JETTING
7
1
1
1
2
2
2
3
3
3
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
7
7
45
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
024-01
144-01
163-01
160-01
161-01
162-01
055-01
056-01
057-01
267-01
242-01
183-01
015-01
016-01
017-01
018-01
019-01
020-01
221-01
241-01
196-01
219-01
165-01
164-01
166-01
091-01
089-01
092-01
232-01
093-01
233-01
029-01
030-01
031-01
032-01
033-01
034-01
098-01
Qty/Model
Description
Needle K 32
Needle K 35
Needle K 51
Throttle 40
Throttle 45
Throttle 50
Start jet 40
Start jet 45
Start jet 50
Main jet 100
Main jet 110
Main jet 172
Main jet 175
Main jet 180
Main jet 185
Main jet 190
Main jet 195
Main jet 200
Main jet 210
Needle jet DR 264
Needle jet DR 266
Needle jet DR 268
Needle jet DR 270
Needle jet DR 272
Needle jet DR 274
Pilot jet 30
Pilot jet 33
Pilot jet 35
Pilot jet 38
Pilot jet 40
Pilot jet 42
Pilot jet 45
Pilot jet 48
Pilot jet 50
Pilot jet 52
Pilot jet 55
Float needlejet 300
Float needlejet 350
Pos. Part No
1
2
3
4
5
6
7
8
7
1
4
8
2
5
6
3
TOOLS
46
270 030-01
270 012-01
270 001-01
270 011-01
270 028-01
270 007-01
270 005-01
270 032-01
Qty/Model
Description
Holding tool flywheel 99Drift removing valve guide
Sparkplug wrench
Puller crankcase
Puller flywheel 99Holding tool
Puller clutch
Air bleed syringe clutch

husaberg fe650

Transcription

Similar documents