ZTS METALURG, as

Transcription

ZTS METALURG, as

ZTS METALURG, a. s.
ZTS METALURG, a.s.
Továrenská 56, 018 41 Dubnica nad Váhom
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
THE CONTENT:
THE CONTENT: ....................................................................................................................................... 2
1. PROFILE OF THE COMPANY ZTS METALURG, A.S. ................................................... 3
2. DIE FORGINGS ................................................................................................................................ 4
3. INGOTS AND CASTINGS .......................................................................................................... 15
4. ROUGH MACHINING ................................................................................................................... 22
5. HEAT TREATMENT...................................................................................................................... 23
6. ACCREDITED LABORATORY ................................................................................................ 24
7. ANNOUNCEMENTS THE ADMINISTRATOR AND THE NEW OWNER ............... 27
8. CERTIFICATION ............................................................................................................................ 31
Bankové spojenie/Bank connection: UniCredit Bank Czech Republic and Slovakia, a.s.,
-2Pobočka zahraničnej banky, Šancová 1/A, 813 33 Bratislava, účet/account: 1040123018, kód banky/bank code: 1111
IBAN SK24 1111 0000 0010 4012 3018, BIC (SWIFT) UNCRSKBX
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
1. PROFILE OF THE COMPANY ZTS METALURG, a.s.
After a long period of 15 months, our company 1st November 2015 found itself on the
threshold of a new stage and therefore we would like to express the belief that we are ready
to continue our cooperation with you even with a higher level of effectiveness.
We firmly believe that in doing it so, not only the fact that we have just finished
a difficult period in which you cooperated with us during the bankruptcy for what belongs to
you our great thanks, but also a fact that we are owned by two strong and stable groups of
companies that have in their portfolio several reputable companies:
Belonging to the aforementioned groups not only enjoying and stabilizes us, but
above all undertake us to work so that we could feel the as an equal member of the such a
significant groups of know-how, property and human potential.
Dear business partners we are convinced that you will keep us your favour in the
following period of time and our company will shortly become your new stable and reliable
partner with a new name and logo of the company that will better reflect our experience and
tradition of what we produce. Of course, you will be updated shortly when these changes are
done.
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
2. DIE FORGINGS
-
WHEELS
HOOPS
CLAMPING RING
JOINTS FOR FREIGHT WAGONS
BODY OF TOP PIN
THE HUB FOR THE AXLES
GEAR SHAFTS
FLANGES
Die forging:
counter rotating hammer UHG1 and UHG2.
Heat up semi product:
rotary heart furnace ø3200 mm.
Semi product preparation before forging: press CKZ 1600B.
Handling with semi product:
manipulator Dango Dienenthal.
Weight forgings:
35 up to 450 kg.
The maximum diameter of forging:
750 mm
Max. area forging:
approx. 4 400 cm2
Design possibilities of forgings:
with sandblasted or rough machined
Material forgings:
common steel grades 11, 12, 13, 14, 15, 16
Monthly production:
300t forgings
Device type
pcs
Gas Carousel Furnace
Swage hammer machines UHG 40mt
Manipulator Dango Dienenthal
Press CKZ 1600B
Cart Type Electric Furnace
CAN (Die Heating)
Annealing Furnace No.14 Gas
Saw Wagner WHC 1000A
Band Blasting Drum PTB5
1
2
1
1
Dimension
Ø 3 200
40 000 kp.m
1
Max.
temperatur
e °C
1 300
250
1
1
1
1
1
1
1
1
2
Semi
product
weight kg
Batch
weight t
6
50 - 500
500
10
6x2,8x1,5
6x2,8x1,5
10x2,8x1,5
11,5x2,9x2,2
8,5x2,8x1,5
8,5x2,8x1,5
1000x8x1002
900 °C
900 °C
900 °C
900 °C
900 °C
900 °C
330 mm3
50
50
60
80
80
80
Forging shop has set annealing furnaces.
Cutting workshop ensures material cutting circular saw Wagner WHC 1000A.
Preparation of forgings for the expedition takes place at the expedition’s workshop.
Sandblasting of forgings, finishing and then packing according to customer requirements.
1 Peak load
2 Max. a saw blade
3 Max. diameter of the bar
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Visualization of the selected die (dropped) forgings:
Hmotnosť výkovku:
186 kg
Rozmer výkovku:
480x280x100
Hmotnosť výkovku:
78 kg
Rozmer výkovku:
Ø 536,5 x 221
Hmotnosť výkovku:
151 kg
Rozmer výkovku:
800x340x145
Hmotnosť výkovku:
128 kg
Rozmer výkovku:
Ø 536,5 x 140
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť výkovku:
265 kg
Rozmer výkovku:
Ø 651 x 210
Hmotnosť výkovku:
128 kg
Rozmer výkovku:
Ø 436 x 171
Hmotnosť výkovku:
145 kg
Rozmer výkovku:
Ø 455 x 171
Hmotnosť výkovku:
250 kg
Rozmer výkovku:
Ø 589 x 179
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť výkovku:
270 kg
Rozmer výkovku:
Ø 612 x 179,5
Hmotnosť výkovku:
88 kg
Rozmer výkovku:
Ø 424 x 142
Hmotnosť výkovku:
80 kg
Rozmer výkovku:
Ø 529 x 127
Hmotnosť výkovku:
150 kg
Rozmer výkovku:
Ø 547 x 169
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť výkovku:
97 kg
Rozmer výkovku:
Ø 508 x 152
Hmotnosť výkovku:
88,5 kg
Rozmer výkovku:
Ø 477 x 159
Hmotnosť výkovku:
217,5 kg
Rozmer výkovku:
Ø 719 x 119
Hmotnosť výkovku:
216 kg
Rozmer výkovku:
Ø 719,5 x 112,5
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť výkovku:
155 kg
Rozmer výkovku:
Ø 650 x 119
Hmotnosť výkovku:
166 kg
Rozmer výkovku:
Ø 668,5 x 119
Hmotnosť výkovku:
29,7 kg
Rozmer výkovku:
Ø 476 x 58,4
Hmotnosť výkovku:
26 kg
Rozmer výkovku:
Ø 468 x 36,3
- 10 Pobočka zahraničnej banky, Šancová 1/A, 813 33 Bratislava, účet/account: 1040123018, kód banky/bank code: 1111
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť výkovku:
148 kg
Rozmer výkovku:
Ø 450 x 150
Hmotnosť výkovku:
252,5 kg
Rozmer výkovku:
Ø 550 x 192
Hmotnosť výkovku:
200 kg
Rozmer výkovku:
Ø 550 x 150
Hmotnosť výkovku:
422 kg
Rozmer výkovku:
Ø 692 x 196
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť výkovku:
331 kg
Rozmer výkovku:
Ø 642 x 188
Hmotnosť výkovku:
382 kg
Rozmer výkovku:
Ø 692 x 174
Hmotnosť výkovku:
135 kg
Rozmer výkovku:
Ø 469 x 229
Hmotnosť
výkovku:
Rozmer výkovku:
134 kg
Ø 470 x 335
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť
výkovku:
Rozmer výkovku:
72 kg
Ø 308 x 217
Hmotnosť výkovku:
408 kg
Rozmer výkovku:
Ø 605 x 416,5
Hmotnosť výkovku:
66 kg
Rozmer výkovku:
Ø 318 x 179
Hmotnosť výkovku:
195 kg
Rozmer výkovku:
Ø 629 x 243,5
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť výkovku:
162,5 kg
Rozmer výkovku:
Ø 508 x 338
Hmotnosť výkovku:
46 kg
Rozmer výkovku:
Ø 310 x 196
Hmotnosť výkovku:
205 kg
Rozmer výkovku:
Ø 580 x 248
Hmotnosť výkovku:
184 kg
Rozmer výkovku:
Ø 555 x 218,5
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
3. INGOTS AND CASTINGS
Liquid metal
The subsequent refining
EAF with a capacity of 9, 17, 24 tons.
by Argon and shooting of stuffed profik CaSi
and Al wire
Shaping
semi-automatic kneaders, technology Alfaset
Mass
from 70 up to 16 000 kg .
Dimensions
into standardized frames 3,5x4 m, or to the
special frames according to the agreement,
The design of the castings
the thickness of the walls min. 12 – 14 mm
in casting up to 1 000 kg min. 18 mm
The possibility of drawing up of castings the degree of accuracy STN EN ISO 8062-3
DCTG 12, with sanded or rough surface
and heat treatments according to the
requirements of the client
 standard annealing without rough
machining
 standard annealing with rough machining
 annealing without rough machining
 annealing with rough machining
 soluble annealing (manganese steel)
 all castings are sanded and sanded before
expedition
Material
construction, mid alloyed and manganese
steel
Acceptance
STN EN ISO 8062-3 DCTG 12, STN EN 1559-1-2,
VK STN EN 1370 VC 3, MT the test for cracks by STN
EN 1369, Ultra Sound test according to the STN EN
12680-1 - just on the rough machined surfaces
Monthly production
Type of device
EAF 9 t
EAF 17 t
EAF 24 t
Mixing arm Wehr
Hanging sanding establishment HP 20 x 26
Hanging sanding establishment HP 20 x 26
200 t
Basic technical parameters
4 000 kW, melting performance 1,33 t/hrs.
24 t/hrs.
3TR - 2ST + SF08 - 2 x 2000 kg MS
3TR - 2ST + SF08 - 2 x 1000 kg
Pcs.
1
1
1
2
1
1
Selected examples of produced castings:
 BRAKE DISCS
 TOOTHED RIM FOR ENGINES
 BEARING CHAMBERS
 UKR FREIGHT RAIL CHASSIS TYPE 70.20 - FRAME
 UKR FREIGHT RAIL CHASSIS TYPE 70.20 - CROSS MEMBER
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť výkovku:
240 kg
Rozmer výkovku:
Ø 640 x 120
Hmotnosť výkovku:
1 570 kg
Rozmer výkovku:
Ø 1 500 x 1 400
42 4650.5
Hmotnosť výkovku:
1 570 kg
Rozmer výkovku:
Ø 1 500 x 1 400
42 4650.5
Hmotnosť výkovku:
1 184 kg
Rozmer výkovku:
Ø 1 200 x 830
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť výkovku:
315 kg
Rozmer výkovku:
Ø 1180 x 890
Rozmer výkovku:
GS20Mn5
Hmotnosť výkovku:
315 kg
Rozmer výkovku:
Ø 1180 x 890
GS20Mn5
Hmotnosť výkovku:
1 200 kg
Rozmer výkovku:
1 150 x 855
GS42CrMo4V
Hmotnosť výkovku:
16 140 kg
Rozmer výkovku:
Kokilová liatia
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Hmotnosť výkovku:
212 kg
Rozmer výkovku:
Ø 750 x 290
Hmotnosť výkovku:
850 kg
Rozmer výkovku:
1 090 x 790
Hmotnosť výkovku:
184 kg
Rozmer výkovku:
Ø 570 x 175
Hmotnosť výkovku:
5 280 kg
Rozmer výkovku:
42 2650.5
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
4. ROUGH MACHINING
TURNING LATHES
type of machine
SUR 260
SUR 350
SU 80A
SUI RP80
SUR 350
SU 100
SRM 100
SRM 100
SR 1000
SR1000
SUA 100P



Number of
machines
1
1
1
1
1
1
1
1
1
1
1
maximum turning diameter over slide rest lathe 940 mm
maximum turning length piece 10 000 mm
maximum weight turning piece 9 000 kg
DEEP DRILLS STOOL
type of machine
VHR 500
VHR 500
VHR 500
VHR 500









D over bed / D over cross slide x length
Ø 550 / 300 x 3 000
Ø 740 / 440 x 2 000
Ø 800 / 495 x 6 000
Ø 800 / 530 x 4 000
Ø 740 / 440 x 8 000
Ø 1000 / 530 x 10 000
Ø 1000 / 670 x 2 000
Ø 1000 / 700 x 5 000
Ø 1000 / 710 x 3 000
Ø 1000 / 710 x 4 000
Ø 1000 / 660 x 11 000
the hole x length mm
D 50 - 105 x 3 000
D 70 - 150 x 6 800
D 70 - 105 x 10 000
D 50 - 490 x 10 000
Number of
machines
1
1
1
1
minimum drilled hole 45 mm
maximum drilled hole 490 mm
minimal length of the drilled piece 800 mm
maximum length of the drilled piece 10 000 mm
maximum outer D piece drilled in the bezel 750 mm
maximum outer D drilled piece over bed 1000 mm
minimal outer D piece drilled in the bezel 105 mm
maximum weight of drilled piece10 000 kg
tolerance of turned D and drilled holes according ISO 2768-C,treatment of turned D and drilled holes to
Ra = 6,3 - 12,5 with the possibility ofa bad track after drilling tools
VERTICAL LATHE /boring mill/ type of machine
SK 12
Rafamet
DKZ 2000
Maximum dimensions processing
Ø x height mm
D 1 200 x 1000
D 2 000 x 1200
D 2 000 x 1000
Max.
Number of
weight kg machines
4 000
3
10 000
1
10 000
1
CUTTERS
Type of machine
Cutter portal FRA P10
Cutter portal FP 20
Ø x height mm
1 000 x 875 x 4 000
1 700 x 1 400 x 4 000
Max.
Number of
weight kg machines
4 000
1
10 000
1
Horizontal cutter
Type of machine
BFT 125/III
WHN 13,8A
Ø x height mm
2 200 x 1 500 x 2 200
2 200 x 1 500 x 2 200
Max.
Number of
weight kg machines
10 000
1
10 000
1
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
5. HEAT TREATMENT
Heat treatment is carried out on the technological equipment without protective
atmosphere, processing semi-finished products, manufactured and provides external
cooperation.
Set of car-type furnace
with gas and electric heating to 1050°C.
Cooling media
oil, water, polymer, air
Max.
Type
pcs
Length
Width
Height
Batch
weight kg
temperature
Hearth gas furnace
Electric hearth furnace CAN
Electric hearth furnace RDO
2
1
1
2
1
4 750
4 750
4 750
2 350
4 000
1 900
2 350
2 350
1 350
2 200
850
1550
1550
1000
1200
10 000
14 000
14 000
7 000
14 000
1 050
1 050
750
1 050
700
°C
Furnaces ensure practically all types of annealing procedures and ways of refining the various media of cooling and are
equipped with automatic control and recording thermal regime.
Set deep furnace
Cooling media
Type
Deep furnace HSR
Deep furnace HSR
Deep furnace HSR
electrically heated to 950°C
oil, water, air
pc
s
Length
2
7
5
Width
-
ø 950
ø 950
ø 950
Height
Batch
weight kg
Max.
temperatur
e °C
10 000
8 000
6 000
8 000
8 000
8 000
950
950
950
Furnaces ensure practically all types of annealing procedures and ways of refining the various media of cooling and are
equipped with automatic control and recording thermal regime.
Straightening presses
max. the possibility of using working pressure
max.1000 t, straightening forgings, rod shaped
special components.
Testing and measurement technology hardness measurement according Brinell,
Rockwell, Vickers
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
6. ACCREDITED LABORATORY
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Metallographic tests
Kind of test
Preparation of scratch pattern - special
Preparation of scratch pattern - classic
Etching of the sample - classic
Etching of the sample - special
Micropurity M - method
Micropurity K4 - method
Micropurity - method A
The evaluation of the microstructure
Distribution of sulphur in steel - (Baumann printing)
Check of macrostructure by deep etching
The thickness of the layers after the PÚ
Depth of decarburization
Evaluation of cast iron - graphite
Evaluation of cast iron - microstructure
Evaluation of cast iron - cementite
Evaluation of cast iron - phosphorus
Digital photographic document - original
Determination of grain size
Standard
IP ZTS-SKL-10-06/16
IP ZTS -SKL-10-06/15
DIN 50 602
DIN 50 602
DIN 50 602
DIN 50 602
ASTM E 45 – 87 A
Literature by type of material and TS, SEP 1520
ASTM E1180
STN 42 0467
STN EN ISO 1463
ASTM E1077, STN EN ISO 3887
STN 42 0461
STN 42 0461
STN 42 0461
STN 42 0461
A
ASTM E 112 (method 10), ČSN EN ISO 643 (method 5a),
GOST 5639-82 (method 3.3)
A
A
A
Mechanical tests
Kind of test
Pulling test complete, smooth head up to 900M Pa (from 900 up to 1500 MPa)
with the production of the test sample
Pulling test complete, die heads up to 900 MPa (from 900 up to 1500 MPa) with
the production of the test sample
The determination of the Ru, Rpx,
Fragility test – Rod finished by milling
STN EN ISO 6892-1 B10 GOST 1497-84
A
A
STN EN ISO 6892-1 B10, GOST 1497-84
A
STN EN ISO 7438, Welds: STN EN ISO
5173
A
Impact bending test - normal temperature without the production of the test
sample
Impact bending test - normal temperature with the production of the test sample
STN EN ISO 148-1, GOST 9454-78
A
A
Impact bending test - normal temperature with the production of the test sample
(3 pcs.)
Impact bending test - other temperature without the production of the test sample
A
A
Impact bending test - other temperature with the production of the test sample
A
Impact bending test - other temperature witht the production of the test sample (3
pc.)
Hardness test Brinell - 1 puncture
Hardness test Rockwell - 1 puncture
Hardness test Vickers - 1 puncture
A
STN EN ISO 6506-1
STN EN ISO 6508-1
STN EN ISO 6507-1, Welds: STN EN ISO
9015-1
See standards above
STN EN ISO 148-1
According to the standards of the
customer
STN EN ISO 6892-1 B10, GOST 1497-84
STN EN ISO 6892-1 B10, GOST 1497-84
STN 42 0342
STN EN ISO 6892-1 B10, GOST 1497-84
customer
customer
customer
A
A
Hardness progressions - 3 punctures
Evaluation of fracture
Testing of characteristics: spring coil
Pulling test complete, flat rod up to thickness 5 mm
Pulling test complete, flat rod over thickness 5 mm
Strength in shear test
Pulling test without production of test sample
Measurement of the characteristics of the springs: barrel spring - before fire
Measurement of the characteristics of the springs: arrel spring - after fire
Measurement of the characteristics of the springs: Return spring - after fire
Standard
A
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
Corrosion tests
Kind of test
Separate tests of corrosion preservative goods
- Corrosive test in condensing chamber -24 hrs. (continuous)
- Corrosive test in condensing chamber - 21 cycles, 30 cycles
(cyclic)
- Corrosive test in salt spray - 8 hrs.
- Corrosive test in salt spray - 76 hrs., 96 hrs.
Cyclic corrosive test
Analysis of the operating media (AquaQuench)
- viscosity, determination of concentration by refractometer, pH
Analysis of cooling emulsions:
- Corrosive test, determination of the concentration of
emulsions, pH
Analysis of operating oils
Hardening oils
- appearance, viscosity, water content
Standard
STN EN ISO 6270-2
STN EN ISO 6270-2
STN EN ISO 9227 NSS
STN EN ISO 9227 NSS
VDA 621- 415, PV 1210, STN EN ISO 11997-1,
corporate specifications
(only for the use of ZTS METALURG)
A
A
Chemical tests
Kind of test
Chemical analysis of steel of solid samples by optical emission
spectrometry method (OES) with the analyser Spektromax LMX
06
Standard
IP ZTS- SKL-10-23/16
A
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
7. ANNOUNCEMENTS
OWNER
THE
ADMINISTRATOR
AND THE
NEW
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
8. CERTIFICATION
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684
ZTS METALURG, a.s.
IČO: 46 933 913, DIČ: 2023661684
IČ DPH: SK2023661684

ZTS METALURG, as

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